Internal Combustion

Pneumatic Tire Lift Trucks

Capacity: 4.0 - 5.5 ton

Quality, Reliability and Customer Service You Can Depend On — Built tough for Demanding Applications

The new DP/GP40N-55N series internal combustion pneumatic tire lift trucks have been specially designed to meet the demands of industries that require heavy duty, reliable and quality-built machines. From their tough steel bodies to their powerful yet low emission, easy to maintain engines, they demonstrate Cat Lift Trucks’ ongoing commitment to quality, reliability and customer service.

1

DP/GP40N-55N Series

Packed with productive solutions, an impressive list of standard features includes:

• Presence Detection System Plus (PDS+)

• Full-Floating Power Line

• Mechanical Hydraulic Control System

• 2-Way Hydraulic Control Valve

• Full Hydrostatic Steering with Steering Synchronizer

• 2 Forward Speeds, 1 Reverse Speed Automatic Transmission

• Easy-to-Read LCD Meter Panel

• Full Suspension Seat with Safety Belt

• Overhead Guard

• Memory Tilt Steering Column

• Tilt Cylinder

• Head Lamp

• Rear Combination Lamp

• Worldwide Emissions Standards Compliance Engines

• Speed Limiter (Gasoline Trucks Only)

• Back-Up Alarm

• Anti Corrosion Radiator

• Load Backrest

• Rear View Mirror

• Drawbar Pin

• Non-Slip Floor Mat

• Front Single, Rear Single Pneumatic Tire

• Tool Box

Options:

• Fingertip Control

• Low Noise Package

• Dust Proof Package

• Clogging Package

• ProShift for Smooth Sudden Gear Changes

• Wet Disc Brake

Model

DP40N

GP40N

DP45N

GP45N

Fuel Type

Diesel

Gas / LP Gas

Diesel

Gas / LP Gas

DP50CN Diesel

GP50CN Gas / LP Gas

DP50N

GP50N

DP55N

GP55N

Diesel

Gas / LP Gas

Diesel

Gas / LP Gas

Capacity (kg) @ Engine

500mm LC 600mm LC Displacement (l)

4000 3500 5.0

4000

4500

4500

3500

4000

4000

4.5

5.0

4.5

5000

5000

–

–

–

–

4500

4500

5000

5000

5500

5500

5.0

4.5

5.0

4.5

5.0

4.5

2

Quality

With load capacities of up to 5,500 kg, this new range of N-series lift trucks offer unmatched performance and many features to tackle the most demanding applications.

3

Reduced Noise And Vibration

The new 4.0 – 5.5 ton N-Series lift trucks are designed with noise and vibration dampening features. Measures include special vibration-absorbing mounts for the full-floating power train, which provide for a much quieter and smoother lift truck operation.

Proactive Safety

An all-new, innovative and advanced safety feature operator

Presence Detection System Plus (PDS+) is incorporated into all DP/GP40N-55N series models. When an operator leaves the seat, PDS+ ensures that all lift truck operations are locked and the electrical parking brake engaged. This prevents potential accidents caused by unexpected movement of unmanned lift trucks.

Comfort And Efficiency

Cat lift truck operator cabins provide a neat and unobstructed working environment that helps operators perform more efficiently. Well-placed controls and advanced ergonomics work to reduce operator strain and fatigue. Ease of operation pays off with better operator productivity and better workplace safety.

Smooth Two Speed Transmission & Handling

A new 2-speed forward and 1-speed reverse automatic transmission is now standard. Coupled with a full hydrostatic steering and braking system, this series of improvements ensure that the DP/GP40N-55N series is highly manoeuvrable for even the tightest workspace environment.

Less Strain with More Control

Optional Pro-lift Fingertip Control can also be equipped on new trucks. The lift, tilt and attachment operations are made easy by a fingertip controller, allowing a driver’s arm to remain on the armrest, which reduces fatigue and prevents repetitive strain injuries.

Fork And Neutral Gear Lock

To help prevent accidents, the fork is automatically locked when the ignition is switched off and remains in position even if the lift lever is inadvertently bumped or moved. A neutral safety lock is also installed to prevent the lift truck from being started if it is left in gear.

Soft Landings

This unique feature automatically slows down the forks when approaching the ground, protecting valuable goods from hard drops or shocks.

* Only for two-stage simplex masts.

Vehicle Information At A Glance

To maximise safety, efficiency and a fleet’s material handling uptime, an integrated digital display provides easy to read information from travel speed, gross load and other operating parameters. The bright and well-placed

LCD monitor easily shows engine, vehicle diagnosis and lift truck operations at a glance.

• Vehicle speed display • Load weight display

(Optional)

4

Reliability

Toughened Mast Offers Better Visibility

Newly designed toughened steel mast rails on the

DP/GP40N-55N series are extremely strong and resist twisting and bending. Narrow flanges and a tapered fork bars also help provide an operator with a better view forward.

Besides the optimum design and positioning of the mast itself, the main mast’s cylinder and chain have been placed out of the way for even greater driver vision.

Tough Base With A Low Center Of Gravity

The new 4.0 – 5.5 ton lift trucks are equipped with solid, strengthened frame and body with a low centre of gravity.

This means they have better durability, performance and enhanced stability when doing extra heavy work or carrying heavy loads.

5

The Truck Stops Here

The newly developed ProShift and Wet-Disc Brake system

(optional) automatically slows down the truck speed during sudden directional changing. This not only provides for smooth and jerk-free operation, but also prevents potential transmission damage. With this system, Cat Lift Trucks offers superior handling and stopping control.

More Than A Passing Grade

The highly reliable and powerful diesel S6S engine and the efficient electronically controlled TB45 gasoline engine with three-way catalytic mufflers are used on this new series of

Cat

®

lift trucks. These industry-proven engines deliver power yet produce low emissions that meet the latest worldwide standards. They are built to perform, without compromise.

Saving Energy With Fewer Emissions

“Power / Soft Mode Switch” enables the change between power or ecology operation depending on conditions. Selecting the ecology mode means that CO

2 emissions are decreased by an eco-friendly 13 percent

* Option on diesel engine trucks.

Easy and Tool-Free Access

Cat lift trucks have engine covers that are easy to open along with easy-to-remove side panels. Removing these panels is a snap thanks to their tool free design. All maintenance points are strategically placed to allow for quick inspection or easy service.

Improved Brake Design

A newly designed, easy-maintenance braking system that does not require hub and drum removal is installed as standard equipment. The work, time and cost required for service are substantially reduced when compared to previous models.

Significant Extension Between

Service Intervals

Intervals for the changing of the engine oil has been more than doubled from 200 hours to 500 hours. Furthermore, the newly designed wet-disc brakes* allow maintenance-free intervals for 10,000 hours. Extended service intervals not only save time and make a Cat lift truck more productive but they also help lower costs of operation as well.

* Depending on usage condition, brake oil change is required for the optional wet-disc brakes.

• Oil change cycle

(with Cat Lift Trucks recommended engine oil).

Conventional vehicle – 200 hours

New 4.0 - 5.5 ton series – 500 hours

6

Customer Service

Cat Lift Trucks is committed to providing industry-leading customer service that is delivered by experienced and reliable dealers. Cat Lift Trucks puts its customer’s needs first, with one of the most comprehensive customer support programs in the business today.

7

Professionals You Can Depend On

Cat lift truck dealers are unsurpassed, delivering superior customer service that sets them apart from the competition

— before, during and after the sale. Cat dealers make available leading support programs with every new Cat lift truck you purchase, including:

• Genuine Cat lift truck OEM parts

• Planned Maintenance

• Rental fleet availability

• Convenient dealer location

Planned Maintenance

Proper maintenance helps assure top performance over the long haul and helps extend vehicle longevity. That’s why knowledgeable and skilled dealers who make sure your truck is properly maintained back every Cat lift truck. With Cat lift truck-planned maintenance you won’t have to worry about scheduling maintenance or unexpected downtime. Regular planned maintenance calls are scheduled in advance to avoid interference with your company’s operating schedules.

Experienced Cat lift truck service technicians will regularly perform all periodic maintenance including fluid and lubricant checks when required. Cat lift truck technicians will even identify and fix potential problems before they become major and costly repairs.

Lift Plus Powertrain Warranty

(Optional)

Confidence you can depend on — Cat Lift trucks are covered by one of the best powertrain warranties in the business. When you choose a Lift Plus warranty for your new Cat lift truck, you're getting long term protection against powertrain failures, which guarantees that if any major powertrain component fails, it will be replaced... it's that simple. And all Lift Plus warranty repair uses only genuine Cat lift truck parts.

With Lift Plus warranty, your investment is covered for 3 years or 5,000 hours, which ever occurs first. If a powertrain failure causes your lift truck to go down, you're covered.

8

Specifications

5

6

1

2

3

4

9

10

7

8

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

C H A R A C T E R I S T I C S

Type of Truck

Model

Loading Capacity

Load Center

P E R F O R M A N C E

Maximum Fork Height

Free Fork Height

Speeds

Tilt

Speeds

Maximum Drawbar Pull

Lifting

Lowering

Mast

Traveling stationary on slope

Loaded

Unloaded

Loaded

Unloaded

Forward

Backward

Loaded

Unloaded

Loaded

Drawbar Pull

Maximum Gradeability

Gradeability

Turning Radius

Practical Intersecting Aisle Width

Practical Aisle for Right Angle Stacking

D I M E N S I O N S

Overall Length to Fork Face at 1.6km/h stationary on slope at 1.6km/h

Single

Loaded

Loaded

Loaded with 1220m forks with 1220m forks

Width

Height with Standard Tires with Optional Duals with Special Duals with Lowered Mast with Extended Mast (with Backrest) to Top of Overhead Guard

Forks (Thickness x Width x Length)

Fork Spread (Out-to-Out Minimum / Maximum)

Front Overhang (Center of Front Axle to Fork Face)

Wheelbase

Front, standard tires

Front, optional duals

Tread Width

Front, special duals

Rear Tires at Lowest point mast

Ground Clearance

Tire Size at Center of Wheelbase

Size Front, standard

Size Front, optional dual

Size Front, special dual

Rear Tires

W E I G H T

Machine Weight

Powershift (standard)

Powershift (optional dual)

Powershift (special dual)

B R A K E

Service Brake Type

Parking Brake Type

P O W E R T R A I N

Engine

Transmission

Number of Speed

Relief Pressure

Model

Max. Rated Power / rpm to DIN 70020

Max. Rated Torque / rpm to DIN 70020

Displacement

Fuel Tank Capacity

Type

Forward

Backward

For Attachments kg mm kg kg kg

Kw/rpm

Nm/rpm cc ℓ

Mpa mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm/s deg deg km/h km/h

N mm mm mm/s mm/s mm/s

N

%

% mm mm mm

J

K

H

I

F

G

L

M

A

B

C

D

E

N

3500

600

DP40N

4000

500

550

610

4000

600

DP45N

D I E S E L E N G I N E T R U C K

DP50CN

4500

500

4500

600

5000

500

3350

150

470

530

44.9

31.1

2580

2320

4370

3000

1415

37500

21.5

42.5

29.1

27000

36500

39.4

28.0

2730

2395

4530

3130

37.4

26.4

22.0

35.5

25.0

2760

2415

4560

3170

1460

21.0

37000

26500

33.9

23.8

2320

4570

50x150x1220

2400

577 582

1850 2000

8.25–15–14–PR

5920

6050

6120

87

6330

6420

6490

7.00–12–12PR

S6S

57.5 / 2300

260 / 1700

4996

300–15–18PR

6850

6930

7000

105

J E M

9

C (turning radius)

N

G

A

F

B

I

H L

D

H

DP50N

5000

600

3360

160

DP55N

5500 3500

600

GP40N

4000

500

4000

600

GP45N

G A S O L I N E E N G I N E T R U C K

GP50CN

4500

500

4500

600

3350

150

5000

500

570

600

500

500

6

10

22.0

22.5

38500

32.3

22.6

2890

2470

4710

26000

30.1

20.8

2940

2495

4760

3310 3360

1780

1965

7300

7390

7460

4590

2250

60x150x1220

602

2150

300-1190

1175

1310

1445

1180

150

227

7.50–16–12PR

8.25–15–12PR

7.00–12–14PR

7640

7720

7790

Hydraulic

Hydraulic

45.8

32.0

2580

2320

4370

3000

1415

1850

8.25–15–14–PR

5860

5980

6060

28000

43.3

30.1

2320

577

40.2

28.9

2730

2395

4530

3130

4570

50x150x1220

6270

6350

6430

38.1

27.2

7.00–12–12PR

2000

27500

36.2

25.9

37500

2760

2415

4560

3170

1460

582

300–15–18PR

6780

6870

6940

34.6

24.5

TB45

72 / 2300

280 / 1200

4500

87 105

ATM (TORQUE CONVERTER)

2

1

19.1

490

520

2400

GP50N

5000

600

3360

160

GP55N

5500

33.0

23.3

2890

2470

4710

3310

7240

7320

7400

27000

4590

60x150x1220

602

2150

21.5

30.7

21.5

2940

2495

4760

3360

7.00–12–14PR

7570

7660

7730

10

Quality Reliability Customer Service

Internal Combustion Pneumatic Tire Lift Trucks

Capacity: 4.0 - 5.5 ton

www.catlifttruck.com.sg

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