Installation Instructions ArmorPoint ControlNet Adapter, Series A Catalog Number 1738-ACNR The ArmorPoint ControlNet adapter ships with the adapter and a terminating base to be used with the last I/O module on the backplane. The sealed IP67 housing of the adapter requires no enclosure. (Note that environmental requirements other than IP67 may require an additional appropriate housing.) ControlNet connectors are two redundant TNC style network connectors and one mini style power connector. The ArmorPoint ControlNet adapter is shown below. ControlNet A 1738-ACNR TNC Style Connectors Node Address Switches ControlNet B X10 X1 Adapter Status PontBus Status ControlNet A Status ControlNet B Status System Power Auxiliary Power Connector Adapter Power PWR 43792 1 Publication 1738-IN016B-EN-E - March 2005 2 ArmorPoint ControlNet Adapter, Series A Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited. Throughout this manual, when necessary we use notes to make you aware of safety considerations. WARNING IMPORTANT ATTENTION Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. Identifies information that is critical for successful application and understanding of the product. Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you: • identify a hazard • avoid a hazard • recognize the consequence Publication 1738-IN016B-EN-E - March 2005 SHOCK HAZARD Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present. BURN HAZARD Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be dangerous temperatures. ArmorPoint ControlNet Adapter, Series A ATTENTION 3 Environment and Enclosure This equipment is intended for use in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters without derating. This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance. This equipment is supplied as "enclosed" equipment. It should not require additional system enclosure when used in locations consistent with the enclosure type ratings stated in the Specifications section of this publication. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings, beyond what this product provides, that are required to comply with certain product safety certifications. NOTE: See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication 1770-4.1 ("Industrial Automation Wiring and Grounding Guidelines"), for additional installation requirements pertaining to this equipment. Publication 1738-IN016B-EN-E - March 2005 4 ArmorPoint ControlNet Adapter, Series A ATTENTION Preventing Electrostatic Discharge This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment: • Touch a grounded object to discharge potential static. • Wear an approved grounding wriststrap. • Do not touch connectors or pins on component boards. • Do not touch circuit components inside the equipment. • If available, use a static-safe workstation. • When not in use, store the equipment in appropriate static-safe packaging. Before You Begin To effectively use your adapter, note the following considerations. Understand Messaging Class 3 (Explicit Message) requests through the adapter to a specific I/O module may not always receive a response from the I/O module. In the case where the I/O module does not reply to the request, the adapter responds with an error code indicating a time-out. Establish I/O Connections When you power up a ArmorPoint I/O system and establish I/O connections, the outputs transition to the Idle state, applying Idle state data before going to RUN mode. This occurs even when the controller making the connection is already in RUN mode. Publication 1738-IN016B-EN-E - March 2005 ArmorPoint ControlNet Adapter, Series A 5 Configure Autobaud The adapter cannot reconfigure an I/O module that you previously configured to operate at a fixed baud rate. When you reuse a ArmorPoint I/O module from another ArmorPoint I/O system, configure the module to autobaud before using it with the adapter. For More Information Refer to the ArmorPoint I/O ControlNet Adapter Release Notes, publication 1738-RN001, online at URL http://literature.rockwellautomation.com. Mount the Adapter and I/O Base To mount the ArmorPoint adapter on a wall or panel, use the screw holes provided in the adapter. A mounting illustration for the ArmorPoint adapter with I/O bases is shown below. 1.9 in. 47.2 mm Adapter 2.0 in. 50 mm 0.87 in. 22 mm 2.0 in. 50 mm 0.87 in. 22 mm 2.0 in. 50 mm 4.02 in. 102 mm 1.81 in. 46 mm 43769 Install the mounting base as follows: 1. Lay out the required points as shown above in the drilling dimension drawing. 2. Drill the necessary holes for #8 (M4) machine or self-tapping screws. 3. Mount the adapter using #8 (M4) screws. 4. Ground the system using the ground lug connection in the I/O base. (The ground lug connection is also a mounting hole.) Publication 1738-IN016B-EN-E - March 2005 6 ArmorPoint ControlNet Adapter, Series A 5. Mount the terminating base that was shipped with the adapter as the last base in the backplane instead of the base that was shipped with the I/O module. Terminating base Mounting hole Ground connection 43787 Latching mechanism Set the Node Address To set the node address, adjust the switches on the front of the module (refer to the illustration on page 1). Use a small blade screwdriver to rotate the switches. Line up the small notch on the switch with the number setting you wish to use. The two switches are most significant digit (MSD) and least significant digit (LSD). The switches can be set from 01 through 99. The module reads the switches at power-up. This example shows the node address set at 63. 31433-M The rotary switches are read periodically. If the switches have been changed since the last time they were read and they no longer match the on line address, a minor fault will occur, which is indicated by a flashing red Adapter Status LED. Publication 1738-IN016B-EN-E - March 2005 ArmorPoint ControlNet Adapter, Series A Wire the ControlNet Adapter 7 Following are wiring instructions for the ArmorPoint ControlNet adapter. TNC Cables • Connect TNC cables to Channel A or B for single media. • Connect TNC cables to Channel A and B for redundant media. 1738-ACNR Auxiliary Power Male In Connector (view into connector) Pin 1 - User Power + Pin 2 - Adapter Power + Pin 3 - Adapter Power Pin 4 - User Power 43587 ATTENTION Make sure all connectors and caps are securely tightened to properly seal the connections against leaks and maintain IP67 requirements. Publication 1738-IN016B-EN-E - March 2005 8 ArmorPoint ControlNet Adapter, Series A Troubleshoot with the Indicators ControlNet A 1738-ACNR ControlNet B X10 X1 Adapter Status Indicator PointBus Status Indicator Adapter Status PontBus Status ControlNet A Status Indicator ControlNet B Status Indicator System Power Indicator Adapter Power Indicator ControlNet A Status ControlNet B Status System Power Adapter Power PWR 43792 Indication Indication Probable Cause Adapter Status Off No power applied to device. Alternating Red/Green LED powerup test (module self-test). Flashing Red Recoverable fault has occurred: - Firmware (NVS) update - MAC ID changed - CPU load exceeded. Solid Red Unrecoverable fault has occurred: - self test failure (checksum failure at powerup, ramtest failure) at powerup - firmware fatal error. Flashing Green Waiting for connection or ControlNet cable break. Solid Green Module is operating correctly (normal mode). Publication 1738-IN016B-EN-E - March 2005 ArmorPoint ControlNet Adapter, Series A Indication Indication Probable Cause PointBus Status Off Device is not powered - check module status indicator. Alternating Red/Green LED powerup test. Flashing Red Recoverable fault has occurred: - at power up the number of expected modules does not equal the number of modules present - a module is missing - node fault (I/O connection timeout). Red Unrecoverable fault has occurred: - the adapter is bus off - the adapter has failed its dup_MAC_ID check. Flashing Green Adapter is on line with no connections established: - adapter chassis size has not been configured - controller in program/Idle mode - ControlNet cable break. Green Adapter is on line with connections established (normal operation, in run mode). Both Steady Off Reset, no power or entire network interface deactivated. Alternating Red/Green Self test mode. Alternating Red/Off Bad/invalid node configuration (such as dup_MAC_ID). Both Steady Red Failed link interface. Steady Off Channel disabled or channel not supported. Flashing Red/Green Invalid link configuration. Flashing Red/Off Severe link error - link fault or no MAC frames received. Flashing Green/Off Temporary channel error or listen-only. Steady Green Normal operation - MAC frames are being received without detected error. Off Not active - Field power is off or dc-dc converter problem. Green Power on - dc-dc converter active (5V). Off Not active - Field power is off. Green Power on - 24V present. ControlNet A/B Status (Viewed together) ControlNet A/B Status (Viewed individually) System Power Adapter Power 9 Publication 1738-IN016B-EN-E - March 2005 10 ArmorPoint ControlNet Adapter, Series A Specifications ArmorPoint Control Adapter - 1738-ACNR Expansion I/O Capacity Following are specifications for the 1738 ArmorPoint ControlNet adapter. • Maximum of 63 modules • Maximum of 5 Rack Optimized connections (for digital modules only) • Maximum of 25 Direct connections • 1738-ACNR backplane current output = 1.0A maximum. See the list below for backplane current consumption for each ArmorPoint I/O catalog number and the current consumption for each of the ArmorPoint modules connected to the 1738-ACNR. Verify that it is below 1.0A. • Backplane current can be extended beyond 1.0A with a 1738-EP24DC Backplane Extension Power Supply. The 1738-EP24DC can supply up to an additional 1.3A of backplane current. • Multiple 1738-EP24DC modules can be used to reach the maximum of 63 modules. ControlNet Communication Rate Publication 1738-IN016B-EN-E - March 2005 Cat. No. 1738-IB2M12 1738-IB4xxx 1738-IB8xxx 1738-IV4xxx 1738-OB2EM12 1738-OB2EPM12 1738-OB4Exxx 1738-OB8Exxx 1738-OV4EM12 1738-OW4xxx 1738-IE2CM12 1738-OE2CM12 1738-IE2VM12 1738-OE2VM12 1738-IA2xxx 1738-OA2xxx 1738-IJM23 1738-SSIM23 1738-IR2M12 1738-IT2IM12 1738-VHSC24M23 1738-232ASCM12 1738-485ASCM12 5Mbits/s (fixed value) PointBus Current Requirements 75mA 75mA 75mA 75mA 75mA 75mA 75mA 75mA 75mA 90mA 75mA 75mA 75mA 75mA 75mA 75mA 160mA 110mA 220mA 175mA 180mA 75mA 75mA 11 ArmorPoint ControlNet Adapter, Series A Power Supply Specifications Power Supply Input Voltage Rating Inrush Current Field Side Power Requirements, Maximum Interruption General Specifications LED Indicators Power Consumption, Maximum Power Dissipation, Maximum Thermal Dissipation, Maximum PointBus Output Current, Maximum Input Overvoltage Protection Isolation Voltage (continuous-voltage withstand rating) Field Power Bus Nominal Voltage Supply Voltage Supply Current Dimensions Inches (Millimeters) Operating Temperature Storage Temperature Relative Humidity Shock Vibration ESD Immunity Publication 1738-IN016B-EN-E - March 2005 Note: In order to comply with CE Low Voltage Directives (LVD), you must use either a NEC Class 2, a Safety Extra Low Voltage (SELV) or a Protected Extra Low Voltage (PELV) power supply to power this adapter. A SELV supply cannot exceed 30V rms, 42.4V peak or 60V dc under normal conditions and under single fault conditions. A PELV supply has the same rating and is connected to protected earth. 24V dc 10-28.8V dc range 6A maximum for 10ms 24V dc (+20% = 28.8V dc) @ 425 mA Output voltage will stay within specifications when input drops out for 10ms at 10V with maximum load 1 green/red Adapter status 2 green/red ControlNet status 1 green/red PointBus status 1 green System Power (PointBus 5V power) 1 green Adapter Power (24V from field supply) 10.2W @ 28.8V dc 5.0W @ 28.8V dc 16.9 BTU/hr. @ 28.8V dc 1A @ 5V dc +5% (4.75-5.25) Reserve polarity protected 50V rms Tested at 1250V ac for 60s 24V dc 10-28.8V dc range 10A maximum 4.41H x 2.83W x 2.56D (112H x 72W x 65D) IEC 60068-2-1 (Test Ad, Operating Cold), IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock): -20 to 60°C (-4 to 140°F) IEC 60068-2-1 (Test Ab, Un-packaged Non-operating Cold), IEC 60068-2-2 (Test Bb, Un-packaged Non-operating Dry Heat), -40 to 85°C (-40 to 185°F) IEC 60068-2-30 (Test Db, Un-packaged Non-operating Damp Heat): 5-95% non-condensing IEC60068-2-27 (Test Ea, Unpackaged Shock): Operating 30g Non-operating 50g IEC60068-2-6 (Test Fc, Operating): 5g @ 10-500Hz IEC 61000-4-2: 6kV contact discharges 8kV air discharges 12 ArmorPoint ControlNet Adapter, Series A General Specifications (continued) Radiated RF Immunity IEC 61000-4-3: 10V/m with 1kHz sine-wave 80%AM from 30MHz to 2000MHz 10V/m with 200Hz 50% Pulse 100%AM at 900Mhz 10V/m with 200Hz 50% Pulse 100%AM at 1890Mhz EFT/B Immunity IEC 61000-4-4: ±4kV at 5kHz on power ports ±3kV at 5kHz on signal ports Surge Transient Immunity IEC 61000-4-5: ±1kV line-line(DM) and ±2kV line-earth(CM) on power ports ±2kV line-earth(CM) on shielded ports Conducted RF Immunity IEC 61000-4-6: 10Vrms with 1kHz sine-wave 80%AM from 150kHz to 80MHz Emissions CSPR 11: Group 1, Class A Enclosure Type Rating Meets IP65/66/67 (when marked) Mounting Base Screw Torque #8 screw, 7.5 in. lbs. in Aluminum, 16 in. lbs. in Steel 1 1 - on power ports Wiring Category 1 - on communications ports Weight Imperial (Metric) 0.80 lb. (0.36 kg) 2 c-UL-us UL Listed Industrial Control Equipment, Certifications: certified for US and Canada (when product is marked) CE European Union 89/336/EEC EMC Directive, compliant with: EN 61000-6-4; Industrial Emissions EN 50082-2; Industrial Immunity EN 61326; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity C-Tick Australian Radiocommunications Act, compliant with: AS/NZS CISPR 11; Industrial Emissions CI ControlNet Int’l conformance tested to ControlNet specifications 1. Use this Conductor Category information for planning conductor routing. Refer to Publication 1770-4.1, Industrial Automation Wiring and Grounding Guidelines". 2. See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details. Publication 1738-IN016B-EN-E - March 2005 ArmorPoint ControlNet Adapter, Series A 13 Notes: Publication 1738-IN016B-EN-E - March 2005 Rockwell Automation Support Rockwell Automation provides technical information on the web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect Support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com. Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your module up and running: United States 1.440.646.3223 Monday – Friday, 8am – 5pm EST Outside United States Please contact your local Rockwell Automation representative for any technical support issues. New Product Satisfaction Return Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned: United States Contact your distributor. You must provide a Customer Support case number (see phone number above to obtain one) to your distributor in order to complete the return process. Outside United States Please contact your local Rockwell Automation representative for return procedure. ArmorPoint is a trademark of Rockwell Automation. ControlNet is a trademark of ControlNet International, Ltd. Publication 1738-IN016B-EN-E - March 2005 14 Supersedes Publication 1738-IN016A-EN-E - June 2004 PN 957955-02 Copyright © 2005 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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