Profile SERIES 60 AMP BUSWAY User's Manual
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Profile SERIES 60 AMP BUSWAY is a continuous, linear power-point for lighting fixtures that is rated at 300 volts – enabling longer runs on a single circuit thus decreasing the number of circuits, power feeds and installation costs. A full choice of powerfeeds and connectors provide the tools for unlimited possibilities in busway configurations.
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PROFILE SERIES 60 AMP BUSWAY 60 AMP BUSWAY SURFACE SUSPENDED T-BAR 60 AMP RECESSED / TRIMLESS BUSWAY •1 2V, 120V, 277V or any combination of two voltages 20 • One or Two 60 Amp Circuits 60 Amp Busway is a continuous, linear power-point for lighting fixtures that is rated at 300 volts – enabling longer runs on a single circuit thus decreasing the number of circuits, power feeds and installation costs. A full choice of powerfeeds and connectors provide the tools for unlimited possibilities in busway configurations. 60 Amp Busway is offered in three voltage types and in one or two circuits. Voltage can be mixed in two circuit configurations, for example: Two circuit / two neutral busway with 12 volts on one circuit and 277 volts on the second circuit. Each circuit is rated @ 60 amps 300 volts maximum. The housing serves as a 100% capacity ground. AMP •O ne Independent Neutral Tper R ACircuit CK • Low 1.41” Height • 300V Per Circuit Rating • Continuous Access Slot Solid Aluminum Extrusion Circuit Indicator Solid Copper Conductors Continuous Insulators • All Aluminum Housing Continuous Access Slot • Internally Polarized •S olid Square Copper Conductors • 12 Volt Listed 120 Volt 277 Volt One Circuit or Two Circuit • Durable Powder Coat Finish The 60 Amp Busway Adapter fits inconspicuously inside the continuous slot of the busway. The adapter includes a twist-lock lever for secure mechanical installation. The adapter can tap either of the two busway circuits. Each adapter is rated at 15 amps, 300 volts and is individually fused with an on/off switch. All 60 Amp Busway sections and adapters are mechanically interlocked according to system operating voltage. The adapter’s overcenter mechanism enables fixtures to rotate up to 370º. The adapter is included with Profile Series Machined or Spun Track Fixtures. 12 Volt • 1 Circuit 120 Volt • 1 Circuit 277 Volt • 1 Circuit 12 / 12 Volt • 2 Circuit 12 / 120 Volt • 2 Circuit 12 / 277 Volt • 2 Circuit 120 / 120 Volt • 2 Circuit 120 / 277 Volt • 2 Circuit 277 / 277 Volt • 2 Circuit The Advantage of 60 AMP Busway As opposed to standard 20 amp track, which requires a new circuit connection every twenty feet, 60 AMP Busway allows installations of up to two hundred sixty feet (@ 120V) on one clean, uninterrupted circuit. This decreased number of home runs minimizes installation time and related costs by eliminating multiple wiring connections and associated electrical componentry. Complex preliminary electrical layouts are also reduced to a minimum. SURFACE MOUNTED page 6 - 11 • For mounting to any kind of ceiling or wall surface • Low 1.41” Height • Seamless mount to ceiling SUSPENSION MOUNTED page 12 - 17 • For suspended mounting to any kind of ceiling surface • May be suspended by cable, pipe stem or threaded rod • Mounting hardware required at 10’ intervals only T-BAR MOUNTED page 18 - 23 • For use with t-bar style grid ceilings • Doubles as main runner for ceiling material • Independently supported from ceiling by cable, pipe stem or threaded rod RECESSED/TRIMLESS MOUNTED • For recessed mounting in drywall ceilings • Drywall attaches directly to busway • Above ceiling support by cable, pipe stem or threaded rod • Trimless installation provides seamless integration with finished ceiling page 24 - 29 SURFACE MOUNTED 60 AMP BUSWAY INSTALLS FLUSH TO CEILING SURFACE - NO GAP BETWEEN BUSWAY AND CEILING CLOSURE STRIP COVERS UNUSED SLOT OPENING FOR A CLEAN LOOK COMPATIBLE WITH ALL PROFILE SERIES FIXTURES A FULL SELECTION OF FITTINGS FOR RETURNS OR INTERSECTIONS IN THE BUSWAY RUN POWER AND SUPPORT ACCENT LIGHTS WALL WASHERS LIGHTING BY OTHERS POWER RECEPTACLES POWER TAPS (NON-LIGHTING) MECHANICAL SUPPORT 60 60 BUSWAY BUSWAY AMP AMP SURFACE MOUNTED 60 AMP BUSWAY BUSWAY SECTIONS FOR SURFACE MOUNTING Item Busway Length Circuits /Voltage Finish ❑ AR60S60 Amp Busway Section for Surface Mounting ❑ 1-12 1 Circuit / 12 Volt ❑ 1-120 1 Circuit / 120 Volt _______________ 1 Circuit / 277 Volt (from 1 to 20 feet in 6” ❑ 1-277 ❑ 2-12-12 2 Circuit / 12 Volt + 12 Volt increments) ❑ 2-12-120 2 Circuit / 12 Volt + 120 Volt ❑ 2-12-277 2 Circuit / 12 Volt + 277 Volt ❑ 2-120-120 2 Circuit / 120 Volt + 120 Volt ❑ 2-120-277 2 Circuit / 120 Volt + 277 Volt ❑ 2-277-277 2 Circuit / 277 Volt + 277 Volt ❑ Specify Length ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish (please specify) Ordering Example: AR60S - 20 - 2-12-277 - IS Description: 60 Amp Busway Section for Surface Mounting - 20 foot length - 2 Circuit (12 Volt + 277 Volt) - Industrial Silver Finish 60 Amp Busway is rated at 300 volts maximum per circuit. Housing serves as 100% ground. Complies with U.L. “Finger Safe” standard. %ND#AP !2%#3 TYPICAL LAYOUT "US#ONNECTOR !2"# • Manufactured with 6000 series aluminum • Flush mount to ceiling surface 4#ONNECTOR !24),3 MAXIMUMDISTANCE FROMJOINTSORENDS -AIN 0OWER ,EADS LBSMAXIMUMPHYSICAL LOADBETWEENSUPPORTPOINTS ,IMITEDBYCAPACITYOFSURFACE ,#ONNECTOR !2,%3 %ND0OWER&EED !20&3 SEE PAGE 78 FOR IMPORTANT INFORMATION REGARDING TITLE 24 AND ASHRAE 90.1 COMPLIANCE Maximum wattage and run length for single-phase Busway installation: VOLTAGE 60 AMP BUSWAY Watts Run 12 VOLTS 720 26 FEET 120 VOLTS 7200 260 FEET 277 VOLTS 16620 595 FEET Maximum 260’ run per 60 Amp / 120 Volt feed assumes <5% voltage drop along an evenly distributed load. #IRCUIT)NDICATOR U.S. Patent Number: 6,517,363 MAX BETWEENSUPPORT POINTS 3UPPORT0OINT SURFACE MOUNTED 60 AMP BUSWAY POWERFEEDS FOR SURFACE MOUNTED BUSWAY Item Circuits ❑ AR60PFS End Feed (Top) for Surface Mounting ❑ 1 ❑ 2 1 Circuit 2 Circuit ❑ AR60EFS End Feed (End) for Surface Mounting ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60CFS Center Feed (Top) for Surface Mounting ❑ 1 ❑ 2 1 Circuit 2 Circuit ❑ AR60LFIS ‘L’ Feed - Surface Mount Internal Circuit Indicator ❑ 1 ❑ 2 ❑ AR60LFES ‘L’ Feed - Surface Mount External Circuit Indicator 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish v U.S. Patent Number: 6,517,363 v v 3)$% v 4/0 v v v )NTERNAL #IRCUIT )NDICATOR Finish ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish %XTERNAL #IRCUIT )NDICATOR SURFACE MOUNTED 60 AMP BUSWAY CONNECTORS FOR SURFACE MOUNTED BUSWAY Item v v v )NTERNAL #IRCUIT )NDICATOR Circuits ❑ AR60LIS ‘L’ Connector - Surface Mount Internal Circuit Indicator ❑ AR60LES ‘L’ Connector - Surface Mount External Circuit Indicator ❑ AR60TIRS ‘T’ Connector - Surface Mount Internal Circuit Indicator Right ❑ AR60TILS ‘T’ Connector - Surface Mount Internal Circuit Indicator Left Finish ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish %XTERNAL #IRCUIT )NDICATOR v v v %XTERNAL,EFT %XTERNAL2IGHT ❑ AR60TERS ‘T’ Connector - Surface Mount External Circuit Indicator Right )NTERNAL,EFT )NTERNAL2IGHT ❑ AR60TELS ‘T’ Connector - Surface Mount External Circuit Indicator Left ❑ AR60XS ‘X’ Connector - Surface Mount ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60BC Bus Connector ❑ 1 (Connects two live busway ends) ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver v v Surface Mount *"OXBYOTHERS v v v Item Voltage Finish ❑ AR60MPS12Monopoint Canopy Surface Mount with Integral Low Voltage Electronic Transformer. 75W max. ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ ISIndustrial Silver ❑ PTCustom Finish (one circuit only) Fixture sold separately v ❑ 12 ❑ AR60MPSMonopoint Canopy Surface Mount for ❑ 120 Remote Transformer or ❑ 277 120V or 277V direct wire (one circuit only) v v Other monopoint canopy designs are available. See page 22 for Recessed w/ Trim or page 28 for Recessed Trimless. 10 U.S. Patent Number: 6,517,363 MONOPOINT CANOPY SURFACE MOUNTED 60 AMP BUSWAY ACCESSORIES FOR SURFACE MOUNTED BUSWAY Item Finish U.S. Patent Number: 6,517,363 ❑ AR60ECS End Cap w/ Set Screw ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60CS losure Strip - 96” Length - Field Cuttable C (Covers open/unused busway slot) ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ AR60HB Hanger Bolt Attachment Non-electrical device for suspension of accessories from the Busway. ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60STC T-Bar Ceiling Mounting Clip Item Voltage Finish ❑ AR60RC 3 Prong Receptacle Box (120V only) ❑ AR60RCTLTwist-Lock Receptacle Box ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish 15 Amp fused receptacle in J-Box with Busway adapter. ❑ AR60FA Fixture/Pendant Adapter Busway adapter to accommodate fixtures by others. Fused 15 Amp Max. ❑ 12 ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ AR60JB J-Box Powertap Busway adapter with attached j-box to provide power for non-lighting equipment. Fused 15 Amp Max. ❑ 12 ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish 11 SUSPENSION MOUNTED 60 AMP BUSWAY SUSPENSION METHODS INCLUDE CABLE, STEM OR THREADED ROD CLOSURE STRIP COVERS UNUSED SLOT OPENING FOR A CLEAN LOOK COMPATIBLE WITH ALL PROFILE SERIES FIXTURES A FULL SELECTION OF FITTINGS FOR RETURNS OR INTERSECTIONS IN THE BUSWAY RUN POWER AND SUPPORT ACCENT LIGHTS WALL WASHERS LIGHTING BY OTHERS POWER RECEPTACLES POWER TAPS (NON-LIGHTING) MECHANICAL SUPPORT 60 60 BUSWAY BUSWAY AMP AMP SUSPENSION MOUNT 60 AMP BUSWAY BUSWAY SECTIONS FOR SUSPENDED MOUNTING Item Busway Length Voltage / Circuits Finish ❑ AR60S60 Amp Busway Section Suspended Mounting ❑ 1-12 1 Circuit / 12 Volt ❑ 1-120 1 Circuit / 120 Volt _______________ ❑ 1-277 1 Circuit / 277 Volt (from 1 to 20 feet in 6” ❑ 2-12-12 2 Circuit / 12 Volt + 12 Volt increments) ❑ 2-12-120 2 Circuit / 12 Volt + 120 Volt ❑ 2-12-277 2 Circuit / 12 Volt + 277 Volt ❑ 2-120-120 2 Circuit / 120 Volt + 120 Volt ❑ 2-120-277 2 Circuit / 120 Volt + 277 Volt ❑ 2-277-277 2 Circuit / 277 Volt + 277 Volt ❑ Specify Length ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish (please specify) Ordering Example: AR60S - 20 - 2-12-277 - IS Description: 60 Amp Busway Section - Suspended Mounting - 20 foot length - 2 Circuit (12 Volt + 277 Volt) - Industrial Silver Finish 60 Amp Busway is rated at 300 volts maximum per circuit. Housing serves as 100% ground. Complies with U.L. “Finger Safe” standard. %ND#AP !2%#3 TYPICAL LAYOUT • Manufactured with 6000 series aluminum • Many suspension methods available "US#ONNECTOR !2"# (OUSING#OUPLER !2(# 3UPPORT0OINT #IRCUIT)NDICATOR MAX BETWEENSUPPORT POINTS MAXIMUMDISTANCE FROMJOINTSORENDS -AIN 0OWER ,EADS ,#ONNECTOR !2,%3 LBSMAXIMUMPHYSICAL LOADBETWEENSUPPORTPOINTS ,IMITEDBYCAPACITYOFSURFACE %ND0OWER&EED !20&3 SEE PAGE 78 FOR IMPORTANT INFORMATION REGARDING TITLE 24 AND ASHRAE 90.1 COMPLIANCE Maximum wattage and run length for single-phase Busway installation: VOLTAGE 60 AMP BUSWAY Watts Run 12 VOLTS 720 26 FEET 120 VOLTS 7200 260 FEET 277 VOLTS 16620 595 FEET Maximum 260’ run per 60 Amp / 120 Volt feed assumes <5% voltage drop along an evenly distributed load. 14 #IRCUIT)NDICATOR U.S. Patent Number: 6,517,363 4#ONNECTOR !24),3 SUSPENSION MOUNT 60 AMP BUSWAY MOUNTING HARDWARE FOR SUSPENSION MOUNTED BUSWAY Item Finish U.S. Patent Number: 6,517,363 ❑ AR60CB Cable Suspension Kit ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60TH Threaded Coupler ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60SM Stem Suspension Coupler ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60SCK Stem / Canopy Kit Includes adjustable Cable Lock and 36” of suspension cable. Custom cable lengths available. For accepting 1/4 - 20 threaded rod or eyebolts. Eyebolts and threaded rod by others. For accepting 1/8” NPT pipe stem. Ceiling connection by others. Includes stem and canopy for securing to junction box (custom lengths are available) ❑ 12 ❑ 18 ❑ 24 ❑ 36 ❑ 48 12” Stem 18” Stem 24” Stem 36” Stem 48” Stem ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish POWERFEEDS FOR SUSPENSION MOUNTED BUSWAY Item Circuits ❑ AR60PFS End Feed (Top) for Suspension Mounting ❑ 1 ❑ 2 1 Circuit 2 Circuit ❑ AR60EFS End Feed (End) for Suspension Mounting ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60CFS Center Feed (Top) for Suspension Mounting ❑ 1 ❑ 2 1 Circuit 2 Circuit ❑ AR60LFIS ‘L’ Feed - Suspension Mount Internal Circuit Indicator ❑ 1 ❑ 2 ❑ AR60LFES ‘L’ Feed - Suspension Mount External Circuit Indicator 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish v v v 3)$% v 4/0 v v v )NTERNAL #IRCUIT )NDICATOR Finish ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish %XTERNAL #IRCUIT )NDICATOR 15 SUSPENSION MOUNTED 60 AMP BUSWAY CONNECTORS FOR SUSPENSION MOUNTED BUSWAY Item v v v )NTERNAL #IRCUIT )NDICATOR Circuits ❑ AR60LIS ‘L’ Connector - Suspension Mount Internal Circuit Indicator ❑ AR60LES ‘L’ Connector - Suspension Mount External Circuit Indicator ❑ AR60TIRS ‘T’ Connector - Suspension Mount Internal Circuit Indicator Right ❑ AR60TILS ‘T’ Connector - Suspension Mount Internal Circuit Indicator Left Finish ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish %XTERNAL #IRCUIT )NDICATOR v v v %XTERNAL,EFT %XTERNAL2IGHT ❑ AR60TERS ‘T’ Connector - Suspension Mount External Circuit Indicator Right )NTERNAL,EFT )NTERNAL2IGHT ❑ AR60TELS ‘T’ Connector - Suspension Mount External Circuit Indicator Left ❑ AR60XS ‘X’ Connector - Suspension Mount ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60BC Bus Connector (Connects two live busway ends) ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver v U.S. Patent Number: 6,517,363 v 16 SUSPENSION MOUNTED 60 AMP BUSWAY ACCESSORIES FOR SUSPENSION MOUNTED BUSWAY Item Finish U.S. Patent Number: 6,517,363 ❑ AR60ECS End Cap w/ Set Screw ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60CS losure Strip - 96” Length - Field Cuttable C (Covers open/unused busway slot) ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ AR60HC Housing Coupler (Provides joint support above busway) ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60HB Hanger Bolt Attachment Non-electrical device for suspension of accessories from the Busway. ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60GBT Grid Bracket “T” Connect (non-powered) Provides an inexpensive method for securing two busway sections together to form a “T” or “L” configured intersection. ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60GBX Grid Bracket “X” Connect (non-powered) Provides an inexpensive method for securing three busway sections together to form an “X” configured intersection. ❑ AR60GU Grid Bracket “Over/Under” Connect (non-powered) Provides an inexpensive method for securing two busway sections together on different planes to form a “T” or “X” configured intersection. Item Voltage Finish ❑ AR60RC 3 Prong Receptacle Box (120V only) ❑ AR60RCTLTwist-Lock Receptacle Box ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish 15 Amp fused receptacle in J-Box with Busway adapter. ❑ AR60FA Fixture/Pendant Adapter Busway adapter to accommodate fixtures by others. Fused 15 Amp Max. ❑ 12 ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ AR60JB J-Box Powertap Busway adapter with attached j-box to provide power for non-lighting equipment. Fused 15 Amp Max. ❑ 12 ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish 17 T-BAR GRID CEILING MOUNTED 60 AMP BUSWAY UNIVERSAL T-BAR CLIP ACCOMMODATES HARDWARE BY GRID CEILING MANUFACTURERS FLANGE DOUBLES AS CEILING SUPPORT CLOSURE STRIP COVERS UNUSED SLOT OPENING FOR A CLEAN LOOK COMPATIBLE WITH ALL PROFILE SERIES FIXTURES A FULL SELECTION OF FITTINGS FOR RETURNS OR INTERSECTIONS IN THE BUSWAY RUN POWER AND SUPPORT ACCENT LIGHTS WALL WASHERS LIGHTING BY OTHERS POWER RECEPTACLES POWER TAPS (NON-LIGHTING) MECHANICAL SUPPORT 60 60 BUSWAY BUSWAY AMP AMP T-BAR CEILING MOUNTED 60 AMP BUSWAY BUSWAY SECTIONS FOR T-BAR CEILING MOUNTING Item Busway Length Voltage / Circuits Finish ❑ AR60T60 Amp Busway Section for T-Bar Mounting ❑ 1-12 1 Circuit / 12 Volt ❑ 1-120 1 Circuit / 120 Volt _______________ ❑ 1-277 1 Circuit / 277 Volt #IRCUIT)NDICATOR (from 1 to 20 feet in 6” ❑ 2-12-12 2 Circuit / 12 Volt + 12 Volt increments) ❑ 2-12-120 2 Circuit / 12 Volt + 120 Volt ❑ 2-12-277 2 Circuit / 12 Volt + 277 Volt ❑ 2-120-120 2 Circuit / 120 Volt + 120 Volt ❑ 2-120-277 2 Circuit / 120 Volt + 277 Volt ❑ 2-277-277 2 Circuit / 277 Volt + 277 Volt ❑ Specify Length ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish (please specify) Ordering Example: AR60T - 20 - 2-12-277 - IS Description: 60 Amp Busway Section for T-Bar Mounting - 20 foot length - 2 Circuit (12 Volt + 277 Volt) - Industrial Silver Finish 60 Amp Busway is rated at 300 volts maximum per circuit. Housing serves as 100% ground. Complies with U.L. “Finger Safe” standard. TYPICAL LAYOUT %ND#AP !2%#4 • Manufactured with 6000 series aluminum • For use with t-bar type ceilings • Has a 1” surface flange that doubles as ceiling panel support "US#ONNECTOR !2"# (OUSING#OUPLER !2(# 3UPPORT0OINT #IRCUIT)NDICATOR MAX BETWEENSUPPORT POINTS MAXIMUMDISTANCE FROMJOINTSORENDS -AIN 0OWER ,EADS !COUSTIC #EILING0ANEL 4"AR #EILING 3TRUCTURE %ND0OWER&EED !20&4 ,#ONNECTOR !2,%4 LBSMAXIMUMPHYSICAL LOADBETWEENSUPPORTPOINTS ,IMITEDBYCAPACITYOFSURFACE SEE PAGE 78 FOR IMPORTANT INFORMATION REGARDING TITLE 24 AND ASHRAE 90.1 COMPLIANCE Maximum wattage and run length for single-phase Busway installation: VOLTAGE Watts Run 12 VOLTS 720 26 FEET 120 VOLTS 7200 260 FEET 277 VOLTS 16620 595 FEET Maximum 260’ run per 60 Amp / 120 Volt feed assumes <5% voltage drop along an evenly distributed load. 20 #IRCUIT)NDICATOR 4"AR 60 AMP BUSWAY #EILING&LANGE #EILING4ILE U.S. Patent Number: 6,517,363 4#ONNECTOR !24),4 T-BAR CEILING MOUNTED 60 AMP BUSWAY MOUNTING HARDWARE FOR T-BAR CEILING MOUNTED BUSWAY Item Finish U.S. Patent Number: 6,517,363 ❑ AR60CB Cable Suspension Kit ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60TH Threaded Coupler ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60SM Stem Suspension Coupler ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60TBC T-Bar Attachment Clip Includes adjustable Cable Lock and 36” of suspension cable. Custom cable lengths available. For accepting 1/4 - 20 threaded rod or eyebolts. Eyebolts and threaded rod by others. For accepting 1/8” NPT pipe stem. Ceiling connection by others. Universal clip secures most types of T-Bar ceiling hardware to busway lengths. Two clips per foot are supplied with busway lengths. POWERFEEDS FOR T-BAR CEILING MOUNTED BUSWAY Item Circuits ❑ AR60PFT End Feed (Top) for T-Bar Mounting ❑ 1 ❑ 2 1 Circuit 2 Circuit ❑ AR60EFT End Feed (End) for T-Bar Mounting ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60CFT Center Feed (Top) for T-Bar Mounting ❑ 1 ❑ 2 1 Circuit 2 Circuit ❑ AR60LFIT ‘L’ Feed - T-Bar Mount Internal Circuit Indicator ❑ 1 ❑ 2 v v ❑ AR60LFET ‘L’ Feed - T-Bar Mount External Circuit Indicator 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish v v v 3)$% v 4/0 v )NTERNAL #IRCUIT )NDICATOR Finish ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish %XTERNAL #IRCUIT )NDICATOR 21 T-BAR CEILING MOUNTED 60 AMP BUSWAY CONNECTORS FOR T-BAR CEILING MOUNTED BUSWAY Item v v v )NTERNAL #IRCUIT )NDICATOR Circuits ❑ AR60LIT ‘L’ Connector - T-Bar Mount Internal Circuit Indicator ❑ AR60LET ‘L’ Connector - T-Bar Mount External Circuit Indicator ❑ AR60TIRT ‘T’ Connector - T-Bar Mount Internal Circuit Indicator Right ❑ AR60TILT ‘T’ Connector - T-Bar Mount Internal Circuit Indicator Left Finish ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish %XTERNAL #IRCUIT )NDICATOR v v v %XTERNAL,EFT %XTERNAL2IGHT ❑ AR60TERT ‘T’ Connector - T-Bar Mount External Circuit Indicator Right )NTERNAL,EFT )NTERNAL2IGHT ❑ AR60TELT ‘T’ Connector - T-Bar Mount External Circuit Indicator Left ❑ AR60XT ‘X’ Connector - T-Bar Mount ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60BC Bus Connector (Connects two live busway ends) ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver v v Recessed / Rectangular Trim *"OX)NCLUDED v v Item Voltage Finish ❑ AR60MPT12Monopoint Canopy Recessed w/ Trim with Integral Low Voltage Electronic Transformer. 75W max. ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ ISIndustrial Silver ❑ PTCustom Finish (one circuit only) Fixture sold separately v v v ❑ 12 ❑ AR60MPTMonopoint Canopy Recessed w/ Trim for ❑ 120 Remote Transformer or ❑ 277 120V or 277V direct wire (one circuit only) Other monopoint canopy designs are available. See page 10 for Surface Mounted or page 28 for Recessed Trimless. 22 U.S. Patent Number: 6,517,363 MONOPOINT CANOPY T-BAR CEILING MOUNTED 60 AMP BUSWAY ACCESSORIES FOR T-BAR MOUNTED BUSWAY Item Finish U.S. Patent Number: 6,517,363 ❑ AR60ECT End Cap w/ Set Screw ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60CS losure Strip - 96” Length - Field Cuttable C (Covers open/unused busway slot) ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ AR60HC Housing Coupler (Provides joint support above busway) ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60HB Hanger Bolt Attachment Non-electrical device for suspension of accessories from the Busway. ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60GBT Grid Bracket “T” Connect (non-powered) Provides an inexpensive method for securing two busway sections together to form a “T” or “L” configured intersection. ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60GBX Grid Bracket “X” Connect (non-powered) Provides an inexpensive method for securing three busway sections together to form an “X” configured intersection. ❑ AR60GU Grid Bracket “Over/Under” Connect (non-powered) Provides an inexpensive method for securing two busway sections together on different planes to form a “T” or “X” configured intersection. Item Voltage Finish ❑ AR60RC 3 Prong Receptacle Box (120V only) ❑ AR60RCTLTwist-Lock Receptacle Box ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish 15 Amp fused receptacle in J-Box with Busway adapter. ❑ AR60FA Fixture/Pendant Adapter Busway adapter to accommodate fixtures by others. Fused 15 Amp Max. ❑ 12 ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ AR60JB J-Box Powertap Busway adapter with attached j-box to provide power for non-lighting equipment. Fused 15 Amp Max. ❑ 12 ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish 23 RECESSED/TRIMLESS MOUNTED 60 AMP BUSWAY ACCOMMODATES DRYWALL CEILINGS FROM 1/2” TO 1-3/8” THICK. CEILING MUDDING COMPOUND IS APPLIED RIGHT TO THE EDGE OF THE OPENING CLOSURE STRIP COVERS UNUSED SLOT OPENING FOR A CLEAN LOOK COMPATIBLE WITH ALL PROFILE SERIES FIXTURES A FULL SELECTION OF FITTINGS FOR RETURNS OR INTERSECTIONS IN THE BUSWAY RUN POWER AND SUPPORT ACCENT LIGHTS WALL WASHERS LIGHTING BY OTHERS POWER RECEPTACLES POWER TAPS (NON-LIGHTING) MECHANICAL SUPPORT 60 60 BUSWAY BUSWAY AMP AMP RECESSED/TRIMLESS MOUNTED 60 AMP BUSWAY BUSWAY SECTIONS FOR RECESSED/TRIMLESS MOUNTING Item Busway Length Voltage / Circuits Finish ❑ AR60R60 Amp Busway Section for Recessed Mounting ❑ 1-12 1 Circuit / 12 Volt ❑ WH White ❑ 1-120 1 Circuit / 120 Volt ❑ BK Black _______________ ❑ 1-277 1 Circuit / 277 Volt ❑ IS Industrial Silver (from 1 to 20 feet in 6” ❑ 2-12-12 2 Circuit / 12 Volt + 12 Volt ❑ PTCustom Finish increments) ❑ 2-12-120 2 Circuit / 12 Volt + 120 Volt (please specify) #IRCUIT)NDICATOR ❑ 2-12-277 2 Circuit / 12 Volt + 277 Volt ❑ 2-120-120 2 Circuit / 120 Volt + 120 Volt ❑ 2-120-277 2 Circuit / 120 Volt + 277 Volt ❑ 2-277-277 2 Circuit / 277 Volt + 277 Volt ❑ Specify Length Ordering Example: AR60R - 20 - 2-12-277 - IS Description: 60 Amp Busway Section for Recessed Mounting - 20 foot length - 2 Circuit (12 Volt + 277 Volt) - Industrial Silver Finish 60 Amp Busway is rated at 300 volts maximum per circuit. Housing serves as 100% ground. Complies with U.L. “Finger Safe” standard. %ND#AP !2%#2 TYPICAL LAYOUT • Manufactured with 6000 series aluminum • Can accommodate 1/2” - 1 3/8” drywall • Provides seamless installation "US#ONNECTOR !2"# (OUSING#OUPLER !2(# #IRCUIT)NDICATOR 4"AR 3UPPORT0OINT MAXIMUMDISTANCE FROMJOINTSORENDS #EILING&LANGE MAX BETWEENSUPPORT POINTS #EILING4ILE LBSMAXIMUMPHYSICAL LOADBETWEENSUPPORTPOINTS ,#ONNECTOR ,IMITEDBYCAPACITYOFSURFACE !2,%2 %ND0OWER&EED !20&2 SEE PAGE 78 FOR IMPORTANT INFORMATION REGARDING TITLE 24 AND ASHRAE 90.1 COMPLIANCE Maximum wattage and run length for single-phase Busway installation: VOLTAGE 60 AMP BUSWAY #IRCUIT)NDICATOR Watts Run 12 VOLTS 720 26 FEET 120 VOLTS 7200 260 FEET 277 VOLTS 16620 595 FEET Maximum 260’ run per 60 Amp / 120 Volt feed assumes <5% voltage drop along an evenly distributed load. 26 !CCOMMODATES TODRYWALL "ACKINGWINGPROVIDES SECUREMOUNTING TODRYWALL -UDDINGCOMPOUNDAPPLIED RIGHTTOTHEEDGEOFTHEBUSWAY U.S. Patent Number: 6,517,363 4#ONNECTOR !24),2 -AIN 0OWER ,EADS RECESSED/TRIMLESS MOUNTED 60 AMP BUSWAY MOUNTING HARDWARE FOR RECESSED/TRIMLESS MOUNTED BUSWAY Item Finish U.S. Patent Number: 6,517,363 ❑ AR60CB Cable Suspension Kit ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60TH Threaded Coupler ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60SM Stem Suspension Coupler ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish Includes adjustable Cable Lock and 36” of suspension cable. Custom cable lengths available. For accepting 1/4 - 20 threaded rod or eyebolts. Eyebolts and threaded rod by others. For accepting 1/8” NPT pipe stem. Above ceiling connection by others. POWERFEEDS FOR RECESSED/TRIMLESS MOUNTED BUSWAY Item Circuits ❑ AR60PFR End Feed (Top) for Recessed Mounting ❑ 1 ❑ 2 1 Circuit 2 Circuit ❑ AR60EFR End Feed (End) for Recessed Mounting ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60CFR Center Feed (Top) for Recessed Mounting ❑ 1 ❑ 2 1 Circuit 2 Circuit ❑ AR60LFIR ‘L’ Feed - Recessed Mount Internal Circuit Indicator ❑ 1 ❑ 2 v v ❑ AR60LFER ‘L’ Feed - Recessed Mount External Circuit Indicator 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish v v v 3)$% v 4/0 v )NTERNAL #IRCUIT )NDICATOR Finish ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish %XTERNAL #IRCUIT )NDICATOR 27 RECESSED/TRIMLESS MOUNTED 60 AMP BUSWAY CONNECTORS FOR RECESSED/TRIMLESS MOUNTED BUSWAY Item v v v )NTERNAL #IRCUIT )NDICATOR Circuits ❑ AR60LIR ‘L’ Connector - Recessed Mount Internal Circuit Indicator ❑ AR60LER ‘L’ Connector - Recessed Mount External Circuit Indicator ❑ AR60TIRR ‘T’ Connector - Recessed Mount Internal Circuit Indicator Right ❑ AR60TILR ‘T’ Connector - Recessed Mount Internal Circuit Indicator Left Finish ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish %XTERNAL #IRCUIT )NDICATOR v v v %XTERNAL,EFT %XTERNAL2IGHT ❑ AR60TERR ‘T’ Connector - Recessed Mount External Circuit Indicator Right )NTERNAL,EFT )NTERNAL2IGHT ❑ AR60TELR ‘T’ Connector - Recessed Mount External Circuit Indicator Left ❑ AR60XR ‘X’ Connector - Recessed Mount ❑ 1 ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60BC Bus Connector ❑ 1 (Connects two live busway ends) ❑ 2 1 Circuit ❑ WH White 2 Circuit ❑ BK Black ❑ IS Industrial Silver v v Recessed / Rectangular Trimless *"OX)NCLUDED v $RYWALL #EILING v v Item Voltage Finish ❑ AR60MPR12Monopoint Canopy Recessed Trimless with Integral Low Voltage Electronic Transformer. 75W max. ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ ISIndustrial Silver ❑ PTCustom Finish (one circuit only) Accommodates drywall ceiling from 1/2” to 1 1/8” thick. Fixture sold separately v v v v ❑ AR60MPRMonopoint Canopy Recessed Trimless for Remote Transformer or 120V or 277V direct wire ❑ 12 ❑ 120 ❑ 277 (one circuit only) Accommodates drywall ceiling from 1/2” to 1 1/8” thick. Other monopoint canopy designs are available. See page 10 for Surface Mounted or page 22 for Recessed w/ Trim. 28 U.S. Patent Number: 6,517,363 MONOPOINT CANOPY RECESSED/TRIMLESS MOUNTED 60 AMP BUSWAY ACCESSORIES FOR RECESSED/TRIMLESS BUSWAY Item Finish U.S. Patent Number: 6,517,363 ❑ AR60ECR End Cap w/ Set Screw ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60CS losure Strip - 96” Length - Field Cuttable C (Covers open/unused busway slot) ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ AR60HC Housing Coupler (Provides joint support above busway) ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish ❑ AR60HB Hanger Bolt Attachment Non-electrical device for suspension of accessories from the Busway. ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish Item Voltage Finish ❑ AR60RC 3 Prong Receptacle Box (120V only) ❑ AR60RCTLTwist-Lock Receptacle Box ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish 15 Amp fused receptacle in J-Box with Busway adapter. ❑ AR60FA Fixture/Pendant Adapter Busway adapter to accommodate fixtures by others. Fused 15 Amp Max. ❑ 12 ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ AR60JB J-Box Powertap Busway adapter with attached j-box to provide power for non-lighting equipment. Fused 15 Amp Max. ❑ 12 ❑ 120 ❑ 277 ❑ WH White ❑ BK Black ❑ IS Industrial Silver ❑ PTCustom Finish 29
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