Jonas 980 VH | Instruction manual | Hako Jonas 980 V, VH Sweeper Instruction Manuel

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Hako Jonas 980 V/VH Instruction Manual | Manualzz
Instruction Manuel
Hako-Jonas 980 V / VH (6502.30/6502.50)
Instruction Manuel
Hako-Jonas 980 V / VH (6502.30/6502.50)
Introduction
Dear customer,
It is our desire that the good characteristics of the Hako-Jonas 980 V/VH
should justify the confidence you
demonstrated by making this purchase.
Before first operation of your HakoJonas 980 V/VH, read these instructions carefully. The manual provides
valuable information about operation,
service and maintenance.
Before first operation of the machine,
read these instructions and safety information carefully and comply with
them.
Please be advised explicitly that
we cannot accept any legal issues out of the contents of this
manual.
If repair work has to be performed make sure that only genuine
spare parts are used; only genuine spare parts may guarantee a
dependable machine.
Gültig ab : 980 V April 2004
980 VH April 2004
as used in this manual identifies
items relevant to safety. Please
observe the safety provisions (see
chapter 1).
Hako GmbH
D-23843 Bad Oldesloe
Hamburger Str. 209-239
Telefon ++49 (0 45 31) 8060
Introduction
Dear customer,
It is our desire that the good characteristics of the Hako-Jonas 980 V/VH
should justify the confidence you
demonstrated by making this purchase.
Before first operation of your HakoJonas 980 V/VH, read these instructions carefully. The manual provides
valuable information about operation,
service and maintenance.
as used in this manual identifies
items relevant to safety. Please
observe the safety provisions (see
chapter 1).
Before first operation of the machine,
read these instructions and safety information carefully and comply with
them.
Please be advised explicitly that
we cannot accept any legal issues out of the contents of this
manual.
If repair work has to be performed make sure that only genuine
spare parts are used; only genuine spare parts may guarantee a
dependable machine.
Gültig ab : 980 V April 2004
980 VH April 2004
Hako-Werke GmbH
D-23843 Bad Oldesloe
Hamburger Str. 209-239
Telefon ++49 (0 45 31) 8060
Proper Use
Bestimmungsgemäße Verwendung
The Hako-Jonas 980 V/VH sweeper
has been exclusively designed for collecting dry and moist matter from floor
surfaces in e.g. factories, storage buildings, parking ground and pedestrian
areas. Using the machine beyond this
scope of application will be deemed
improper use; The manufacturer cannot be held liable for consequential
damages.
The term of proper use also includes
operation, maintenance and repair
work to be performed in compliance
with the manufacturer's specifications.
The Hako-Jonas 980 V/VH may be
used by personnel only that are familiar with the machine and aware of possible hazards involved.
The applicable Accident Prevention
Regulations, Road Traffic Regulations,
and aspects of safety and working
medicine in vigour will have to be
complied with.
If modifications to the machine are
made in absence of the manufacturer's prior consent, the latter cannot be
held liable for damage resulting from
such unauthorized modification.
The machine has not been
designed for collecting
dusts which are detrimental
to health or explosive.
parts or accessories without Hako's
prior and explicit consent or by noncompliance with the maintenance
instructions.
Notes on warranty
Acceptance of the machine
The terms of the sales contract apply.
Damages are not subject to warranty if
they are due to non-compliance with
the maintenance and service provisions. The maintenance work has to
be performed by an authorised Hako
service centre and confirmed in the
"Maintenance certificate" which is the
warranty document.
The following is excluded from warranty:
fuses, natural wear, damages caused
by overload, inexpert handling and
unauthorised modification of the
machine. Moreover, any claim for warranty cannot be accepted if damages
at the machine are caused by fitting
Upon arrival, check machine for possible damages in transit. For refund of
such damage, have the Deutsche
Bahn AG or your freight forwarder confirm such damage. Mail notification
and waybill to:
Hako GmbH
Hamburger Strasse 209-239
23843 Bad Oldesloe
3
Proper Use
Bestimmungsgemäße Verwendung
The Hako-Jonas 980 V/VH sweeper
has been exclusively designed for collecting dry and moist matter from floor
surfaces in e.g. factories, storage buildings, parking ground and pedestrian
areas. Using the machine beyond this
scope of application will be deemed
improper use; The manufacturer cannot be held liable for consequential
damages.
The term of proper use also includes
operation, maintenance and repair
work to be performed in compliance
with the manufacturer's specifications.
The Hako-Jonas 980 V/VH may be
used by personnel only that are familiar with the machine and aware of possible hazards involved.
The applicable Accident Prevention
Regulations, Road Traffic Regulations,
and aspects of safety and working
medicine in vigour will have to be
complied with.
If modifications to the machine are
made in absence of the manufacturer's prior consent, the latter cannot be
held liable for damage resulting from
such unauthorized modification.
The machine has not been
designed for collecting
dusts which are detrimental
to health or explosive.
parts or accessories without Hako's
prior and explicit consent or by noncompliance with the maintenance
instructions.
Notes on warranty
Acceptance of the machine
The terms of the sales contract apply.
Damages are not subject to warranty if
they are due to non-compliance with
the maintenance and service provisions. The maintenance work has to
be performed by an authorised Hako
service centre and confirmed in the
"Maintenance certificate" which is the
warranty document.
The following is excluded from warranty:
fuses, natural wear, damages caused
by overload, inexpert handling and
unauthorised modification of the
machine. Moreover, any claim for warranty cannot be accepted if damages
at the machine are caused by fitting
Upon arrival, check machine for possible damages in transit. For refund of
such damage, have the Deutsche
Bahn AG or your freight forwarder confirm such damage. Mail notification
and waybill to:
Hako-Werke GmbH
Hamburger Strasse 209-239
23843 Bad Oldesloe
3
Contents
0
Introduction/Proper Use
Notes on Warranty
Acceptance of the Machine
1
2.7.2
2.8
2.9
2.10
Hako-Jonas 980 VH......................17
Brake.............................................18
Travel Drive Assmbly.....................18
Hydraulic System Lifted-Up
Disposal........................................ 18
3
First Operation............................19
3.1
3.1.1
3.1.2
3.1.3
Hako-Jonas 980 V/VH...................19
General..........................................19
Refill Fuel.......................................19
Check Engine Oil Level..................20
4
Operation......................................21
4.1
Hako-Jonas 980 V/VH controls................................................21
Hako-Jonas 980 V/VH Control Panel..................................................23
Empty Dirt Hopper of
Hako-Jonas 980 V.........................28
Empty Dirt Hopper of
Hako-Jonas 980 VH...................... 28
Working With the
Hako-Jonas...................................31
Before Start of Engine................... 31
Start Engine...................................31
Stop Engine...................................32
Sweep...........................................32
Stop and Park................................32
Safty Information.........................6
1.1
General Safty
Information ................................... 6
1.2 Safty and Warning Symbols..........7
1.2.1 Generally Applicable Symbols...... 7
1.3 Labels at the Machine................... 8
1.4 Operation/Safety Information........11
1.5 Cleaning Informaton......................12
1.6 Maintenance instructon................. 13
1.7 Accident Preventation
Regulation..................................... 15
4.2
2
Description...................................16
2.1
2.1.1
2.1.2
2.2
2.3
2.4
2.5
2.6
2.7
2.7.1
Functional Descripton................... 16
Hako-Jonas 980 V.........................16
Hako-Jonas 980 VH......................16
Cylinder Broom..............................17
Side Brush.....................................17
Filter System/Dust Evacuation......17
Shaking System............................17
Steering.........................................17
Wheels..........................................17
Hako-Jonas 980 V.........................17
4.3
4.4
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.5.6 Displace........................................ 33
4.5.7 Transport.......................................33
5
Technical Data............................. 34
6
Maintenance/Service...................39
6.1
6.2
6.3
6.4
Maintenance Instruction.................39
Mount/Dismount Cylinder Broom...40
Adjust Sweeping Track..................40
Sealing strips for Broom
Compatment..................................42
6.5 Folding Apron Adjustment............. 42
6.6 Replace Side Brush.......................43
6.7 Dismount Plate Filter......................44
6.8 Basic Cleaning of Plate Filter.........46
6.9 Hako-Jonas V/VH..........................47
6.9.1 Engine............................................47
6.9.2 Check Engine Oil Level..................47
6.9.3 Change Engine Oil.........................48
6.9.4 Air Cleaner.....................................48
6.10 Hydraulic System...........................49
6.10.1 Check hydraulic Fluid-Level..........50
6.10.2 Refill Hydraulic fluid.......................50
6.10.3 Change Hydraulic Fluid Filter........50
6.10.4 Check and Refill Hydraulic System
Lifted-Up Disposal..........................51
4
Contents
0
1
Introduction/Proper Use
Notes on Warranty
Acceptance of the Machine
2.7.2
2.8
2.9
2.10
Hako-Jonas 980 VH......................17
Brake.............................................18
Travel Drive Assmbly.....................18
Hydraulic System Lifted-Up
Disposal........................................ 18
3
First Operation............................19
3.1
3.1.1
3.1.2
3.1.3
Hako-Jonas 980 V/VH...................19
General..........................................19
Refill Fuel.......................................19
Check Engine Oil Level..................20
4
Operation......................................21
4.1
Hako-Jonas 980 V/VH controls................................................21
Hako-Jonas 980 V/VH Control Panel..................................................23
Empty Dirt Hopper of
Hako-Jonas 980 V.........................28
Empty Dirt Hopper of
Hako-Jonas 980 VH...................... 28
Working With the
Hako-Jonas...................................31
Before Start of Engine................... 31
Start Engine...................................31
Stop Engine...................................32
Sweep...........................................32
Stop and Park................................32
Safty Information.........................6
1.1
General Safty
Information ................................... 6
1.2 Safty and Warning Symbols..........7
1.2.1 Generally Applicable Symbols...... 7
1.3 Labels at the Machine................... 8
1.4 Operation/Safety Information........11
1.5 Cleaning Informaton......................12
1.6 Maintenance instructon................. 13
1.7 Accident Preventation
Regulation..................................... 15
4.2
2
Description...................................16
2.1
2.1.1
2.1.2
2.2
2.3
2.4
2.5
2.6
2.7
2.7.1
Functional Descripton................... 16
Hako-Jonas 980 V.........................16
Hako-Jonas 980 VH......................16
Cylinder Broom..............................17
Side Brush.....................................17
Filter System/Dust Evacuation......17
Shaking System............................17
Steering.........................................17
Wheels..........................................17
Hako-Jonas 980 V.........................17
4.3
4
4.4
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.5.6 Displace........................................ 33
4.5.7 Transport.......................................33
5
Technical Data............................. 34
6
Maintenance/Service...................39
6.1
6.2
6.3
6.4
Maintenance Instruction.................39
Mount/Dismount Cylinder Broom...40
Adjust Sweeping Track..................40
Sealing strips for Broom
Compatment..................................42
6.5 Folding Apron Adjustment............. 42
6.6 Replace Side Brush.......................43
6.7 Dismount Plate Filter......................44
6.8 Basic Cleaning of Plate Filter.........46
6.9 Hako-Jonas V/VH..........................47
6.9.1 Engine............................................47
6.9.2 Check Engine Oil Level..................47
6.9.3 Change Engine Oil.........................48
6.9.4 Air Cleaner.....................................48
6.10 Hydraulic System...........................49
6.10.1 Check hydraulic Fluid-Level..........50
6.10.2 Refill Hydraulic fluid.......................50
6.10.3 Change Hydraulic Fluid Filter........50
6.10.4 Check and Refill Hydraulic System
Lifted-Up Disposal..........................51
Contents
6.11 Hako-Jonas 980 V/VH
V-Belt Drive...................................52
6.11.1 Replace Cylinder Broom
V-Belt............................................53
6.11.2 Replace Side Brush
V-Belt.............................................53
6.11.3 Replace Suction Fan
V-Belt.............................................53
6.11.4 Replace Hydraulic Pump
V-Belt.............................................54
6.12 Hako-Jonas 980 V/VH Electric
System..........................................55
6.13 Hako-Jonas 980 V/VH (6502.30/50)
Maintenance System.....................57
7
Special Equipement....................60
8
Spare Parts...................................61
EC Declaration of
Conformity..............................................63
Maintenance Certificate.........................64
5
Contents
6.11 Hako-Jonas 980 V/VH
V-Belt Drive...................................52
6.11.1 Replace Cylinder Broom
V-Belt............................................53
6.11.2 Replace Side Brush
V-Belt.............................................53
6.11.3 Replace Suction Fan
V-Belt.............................................53
6.11.4 Replace Hydraulic Pump
V-Belt.............................................54
6.12 Hako-Jonas 980 V/VH Electric
System..........................................55
6.13 Hako-Jonas 980 V/VH (6502.30/50)
Maintenance System.....................57
7
Special Equipement....................60
8
Spare Parts...................................61
EC Declaration of
Conformity..............................................63
Maintenance Certificate.........................64
5
Safety Information
1
1.1
1 Safety Information
General Safety Information
Apart from the instructions contained
in this manual, the general safety
instructions and accident prevention
regulations, as imposed by law will
have to be complied with. Do not put
the Manual aside without reading it
even if you used similar sweepers
before. Take the time to read them
now and save time later. Machines
with known defects must not be used.
It will be of essence to make yourself
familiar with all accessories and controls and their functions before you
start working. Avoid the mess of
having to read this book while trying to
run the machine.
Using the machine in areas with
explosion hazard, on public roads and
places is prohibited.
The operator has to use the machine
within its design limits.
Shut the motors down before transporting the machine.
Keep clear of hazard zone!
Before commencing work, the operator has to make sure that the HakoJonas 980 V/VH and its accessories
are in proper and safe condition.
Warning and instruction labels attached to the machine contain important
information about safe operation.
Illegible or lost labels have to be replaced.
Make sure that all covers
are fitted before starting to
sweep.
Provide for sufficient
ventilation when sweeping
indoors (dust and
combustion gas).
Pinching and shearing hazard. Provide for required
safe distance before lifting
or lowering the dirt hopper.
Shut down the engine before re-fuelling.
Smoking and handling open
flames is prohibited when
filling fuel tanks or when
working at or in the vicinity
of components containing
fuel.
6
Safety Information
1
1.1
1 Safety Information
General Safety Information
Apart from the instructions contained
in this manual, the general safety
instructions and accident prevention
regulations, as imposed by law will
have to be complied with. Do not put
the Manual aside without reading it
even if you used similar sweepers
before. Take the time to read them
now and save time later. Machines
with known defects must not be used.
It will be of essence to make yourself
familiar with all accessories and controls and their functions before you
start working. Avoid the mess of
having to read this book while trying to
run the machine.
Using the machine in areas with
explosion hazard, on public roads and
places is prohibited.
The operator has to use the machine
within its design limits.
Shut the motors down before transporting the machine.
6
Keep clear of hazard zone!
Before commencing work, the operator has to make sure that the HakoJonas 980 V/VH and its accessories
are in proper and safe condition.
Warning and instruction labels attached to the machine contain important
information about safe operation.
Illegible or lost labels have to be replaced.
Make sure that all covers
are fitted before starting to
sweep.
Provide for sufficient
ventilation when sweeping
indoors (dust and
combustion gas).
Pinching and shearing hazard. Provide for required
safe distance before lifting
or lowering the dirt hopper.
Shut down the engine before re-fuelling.
Smoking and handling open
flames is prohibited when
filling fuel tanks or when
working at or in the vicinity
of components containing
fuel.
Safety Information
1.2
Safety and Warning Symbols
1.2.1 Generally Applicable Symbols
All paragraphs in this manual referring
to your personal safety, the safety of
your machine and the environment
protection are attributed one of the following warning symbols:
Symbol
Hazardous for....
Description
DANGER
persons and
goods
dangerous situation
caused by imprecise or non-observance of instructions or
prescribed work routine
the machine
important information on handling the Hako-Jonas in order to
maintain operability
the environment
due to use of substances representing an inherent danger to
health of environment
CAUTION
Ecological hazard
7
Safety Information
1.2
Safety and Warning Symbols
1.2.1 Generally Applicable Symbols
All paragraphs in this manual referring
to your personal safety, the safety of
your machine and the environment
protection are attributed one of the following warning symbols:
Symbol
Hazardous for....
Description
DANGER
persons and
goods
dangerous situation
caused by imprecise or non-observance of instructions or
prescribed work routine
the machine
important information on handling the Hako-Jonas in order to
maintain operability
the environment
due to use of substances representing an inherent danger to
health of environment
CAUTION
Ecological hazard
7
Safety Information
1.3
Labels at the Machine
Inflation pressure (4)
The following safety and information
signs are legibly attached to the
machine. Missing or illegible stickers
have to be replaced.
Ignition lock (6)
Brake (7)
Read and observe operator's
Manual (5)
Folding apron (1)
Noise performance (8)
91 dB (A) 980 V
91 dB (A) 980 VH
Parking brake (2)
Hako nameplate, front and rear (3)
Fig.1
8
Safety Information
1.3
Labels at the Machine
Inflation pressure (4)
The following safety and information
signs are legibly attached to the
machine. Missing or illegible stickers
have to be replaced.
Ignition lock (6)
Brake (7)
Read and observe operator's
Manual (5)
Folding apron (1)
Noise performance (8)
91 dB (A) 980 V
91 dB (A) 980 VH
Parking brake (2)
Hako nameplate, front and rear (3)
8
Fig.1
Safety Information
1.3
Labels at the Machine
Hydraulic fluid (9)
Cylinder broom wearing take-up (12)
Rotating parts (10)
Nameplate (13)
Fig. 2
Safety and information signs
Burning surface (11)
9
Safety Information
1.3
Labels at the Machine
Hydraulic fluid (9)
Cylinder broom wearing take-up (12)
Rotating parts (10)
Nameplate (13)
Fig. 2
Safety and information signs
Burning surface (11)
9
Safety Information
1.3
Labels at the Machine
Hako-Jonas type name (15)
High-pressure cleaner (14)
Do not clean by means of
high pressure cleaner or
vapour jet.
Pinching hazard (16)
(with the Hako-Jonas 980 VH only)
10
Safety Information
1.3
Labels at the Machine
Hako-Jonas type name (15)
High-pressure cleaner (14)
Do not clean by means of
high pressure cleaner or
vapour jet.
Pinching hazard (16)
(with the Hako-Jonas 980 VH only)
10
Safety Information
1.4
Operation/Safety
Information
Vacuum sweepers may be run by qualified personnel only; such personnel
will have to have evidenced their qualification for running the machine to
the owner or his authorised representative; operators explicitly will have to
be instructed by the owner or his
authorized representative to use the
machine.
The machine may be used
for cleaning such surfaces
approved by the owner or
this authorised representative for operation of vacuum sweepers.
Before starting the engine,
switch off all drives
Transporting persons on the machine
is prohibited. Ride-on machine types
are to be started with the driver being
seated.
Never leave the machine unattended
before the motors are off and the machine is protected against unintended
movements.
To prevent the machine from unauthorised use, pull the control key to block
all drives.
Shut down the motors before transport
of the machine. The driver has to take
account of local conditions and when
operating the sweeper he has to watch
out for other persons, especially children.
Compared to four-wheeled
vehicles, driving stability of
three-wheeled vehicles is
reduced. We thus recommend:
- do not negotiate curves at
high speed.
- do not turn at slopes but
on level ground only
- ride up- or downhill
straight.
Do not open hood or
fairings with the machine
running.
This machine must not be
used as dust-evacuating
machine with dust filter insert (separator) to collect
dusts which are hazardous
to health.
11
Safety Information
1.4
Operation/Safety
Information
Vacuum sweepers may be run by qualified personnel only; such personnel
will have to have evidenced their qualification for running the machine to
the owner or his authorised representative; operators explicitly will have to
be instructed by the owner or his
authorized representative to use the
machine.
The machine may be used
for cleaning such surfaces
approved by the owner or
this authorised representative for operation of vacuum sweepers.
Before starting the engine,
switch off all drives
Transporting persons on the machine
is prohibited. Ride-on machine types
are to be started with the driver being
seated.
Never leave the machine unattended
before the motors are off and the machine is protected against unintended
movements.
To prevent the machine from unauthorised use, pull the control key to block
all drives.
Shut down the motors before transport
of the machine. The driver has to take
account of local conditions and when
operating the sweeper he has to watch
out for other persons, especially children.
Compared to four-wheeled
vehicles, driving stability of
three-wheeled vehicles is
reduced. We thus recommend:
- do not negotiate curves at
high speed.
- do not turn at slopes but
on level ground only
- ride up- or downhill
straight.
Do not open hood or
fairings with the machine
running.
This machine must not be
used as dust-evacuating
machine with dust filter insert (separator) to collect
dusts which are hazardous
to health.
11
Safety Information
Warning and instruction labels attached to the machine contain important information about safe operation
1.5
Cleaning Information
The machine is splash-proof (IPX3).
Do not clean the Hako-Jonas 980 V and VH by means
of high pressure cleaner or
vapour jet.
Provide for sufficient ventilation when sweeping indoors (dust and combustion
gas).
Proceed to cleaning of the
dirt hopper in regular intervals to preclude formation
of bacterial deposits.
Proceed to filter shaking only if the dirt hopper is in closed position.
12
Safety Information
Warning and instruction labels attached to the machine contain important information about safe operation
Provide for sufficient ventilation when sweeping indoors (dust and combustion
gas).
Proceed to filter shaking only if the dirt hopper is in closed position.
12
1.5
Cleaning Information
The machine is splash-proof (IPX3).
Do not clean the Hako-Jonas 980 V and VH by means
of high pressure cleaner or
vapour jet.
Proceed to cleaning of the
dirt hopper in regular intervals to preclude formation
of bacterial deposits.
Safety Information
1.6
Maintenance Instructions
A good approach to prevention of accidents is proper maintenance of the
machine.
Before proceeding to repair or maintenance work pull the key.
Use appropriate tools for maintenance, service, setting etc.
As far as aspects of safety are concerned, spare parts will have to be at
least of the same quality as the genuine spare parts.
Switch off the motors before maintaining the machine
or replacing parts of it. Turn
off the machine and pull the
key.
Check hydraulic hoses and
lines for leakage or damages in regular intervals. Replace defective hoses and
lines immediately.
Before changing wheels
protect the machine against
rolling by placing wedges.
Proceed to wheel changing
when the machine is on level and solid ground.
Do not repair the pneumatic
tires mounted to the machine yourself. Dismount the
wheel and take it to repair to
a tire workshop.
Use of other than the cylinder brooms and side brushes approved by the manufacturer is not admitted (see
technical data) since use of
other cylinder brooms and
side brushes may affect
your safety.
When handling lubricating agents, the applicable regulations for
protection of the environment and prevention of fire have to be
complied with. Provide
for disposal of used oil
and grease in accordance with the provisions imposed by law.
Collect cleaning
agents, oil, fuel oil,
grease etc. and provide for adequate disposal. Wipe away spilled
substances.
13
Safety Information
1.6
Maintenance Instructions
A good approach to prevention of accidents is proper maintenance of the
machine.
Before proceeding to repair or maintenance work pull the key.
Use appropriate tools for maintenance, service, setting etc.
As far as aspects of safety are concerned, spare parts will have to be at
least of the same quality as the genuine spare parts.
Switch off the motors before maintaining the machine
or replacing parts of it. Turn
off the machine and pull the
key.
Check hydraulic hoses and
lines for leakage or damages in regular intervals. Replace defective hoses and
lines immediately.
Before changing wheels
protect the machine against
rolling by placing wedges.
Proceed to wheel changing
when the machine is on level and solid ground.
Do not repair the pneumatic
tires mounted to the machine yourself. Dismount the
wheel and take it to repair to
a tire workshop.
Use of other than the cylinder brooms and side brushes approved by the manufacturer is not admitted (see
technical data) since use of
other cylinder brooms and
side brushes may affect
your safety.
When handling lubricating agents, the applicable regulations for
protection of the environment and prevention of fire have to be
complied with. Provide
for disposal of used oil
and grease in accordance with the provisions imposed by law.
Collect cleaning
agents, oil, fuel oil,
grease etc. and provide for adequate disposal. Wipe away spilled
substances.
13
Safety Information
Before commencing any
work on the electric system
disconnect battery (neg. lead) of the Hako-Jonas 980 V
and VH and pull the ignition
key.
Do not keep batteries discharged for a longer period; always recharge them
as soon as possible.
Top with distilled water only.
Never refill battery acid in
battery cells of perfect condition.
Keep batteries dry and clean and clear of soiling such
as e.g. metallic dust to avoid leakage current.
Do not place metal objects
or tools onto batteries.
Short-circuit and deflagration hazard.
Spilled (straight) battery
acid must not get into the
sewage system before having been neutralised. Comply with the regulations imposed by law and observe
local provisions.
Battery acid is highly
caustic (keep clear of
children).
When checking the battery
acid level, wear safety glasses. If acid splashes get into the eyes rinse with clear
water for 15 minutes and
contact a doctor imm
ediately.
Use appropriate protective
means (e.g. protective gloves or finger-stalls) when
handling battery acid.
Do not use open flames
(explosion hazard).
14
Safety Information
Before commencing any
work on the electric system
disconnect battery (neg. lead) of the Hako-Jonas 980 V
and VH and pull the ignition
key.
Do not keep batteries discharged for a longer period; always recharge them
as soon as possible.
Top with distilled water only.
Never refill battery acid in
battery cells of perfect condition.
14
Keep batteries dry and clean and clear of soiling such
as e.g. metallic dust to avoid leakage current.
Do not place metal objects
or tools onto batteries.
Short-circuit and deflagration hazard.
Spilled (straight) battery
acid must not get into the
sewage system before having been neutralised. Comply with the regulations imposed by law and observe
local provisions.
Battery acid is highly
caustic (keep clear of
children).
When checking the battery
acid level, wear safety glasses. If acid splashes get into the eyes rinse with clear
water for 15 minutes and
contact a doctor imm
ediately.
Use appropriate protective
means (e.g. protective gloves or finger-stalls) when
handling battery acid.
Do not use open flames
(explosion hazard).
Safety Information
1.7
Accident Prevention Regulations
BGV D 29
Vehicles
According to BGV D 29, the Hako-Jonas 980 V/VH sweeper has to be inspected for safe
condition by an authorized expert as required, but not less than once a year.
Results of such an inspection have to be kept on file at least until the next
inspection is performed.
BGV D 27
Observe as well:
Industrial trucks
- the applicable provisions for Safety and Health at Work and the Fire Regulations
- internal safety provisions
15
Safety Information
1.7
Accident Prevention Regulations
BGV D 29
Vehicles
According to BGV D 29, the Hako-Jonas 980 V/VH sweeper has to be inspected for safe
condition by an authorized expert as required, but not less than once a year.
Results of such an inspection have to be kept on file at least until the next
inspection is performed.
BGV D 27
Observe as well:
Industrial trucks
- the applicable provisions for Safety and Health at Work and the Fire Regulations
- internal safety provisions
15
Description
2
Description
2.1
Functional Description
The side brush is used to collect dirt at
borders and to enlarge the working
width as well as to increase the area
performance on large surfaces.
The cylinder broom casts the debris
overhead into the dirt hopper. The collected fine dust is evacuated by the
suction fan and separated by a filter
system. The air returned into the environment is clean.
Dirt disposal at the Hako-Jonas 980 V
is realized via two dirt hoppers (2x30 litres) which are to be emptied manually.
Dirt disposal at the
Hako-Jonas 980 VH is realized via
lift-up disposal (lift-up height >
1350mm) directly into standard waste
containers.
2.1.1 Hako-Jonas 980 V
2.1.2 Hako-Jonas 980 VH
Fig.4
Principle of
Hako-Jonas 980 VH
Fig.3
Principle of
Hako-Jonas 980 V
16
Description
2
Description
2.1
Functional Description
The side brush is used to collect dirt at
borders and to enlarge the working
width as well as to increase the area
performance on large surfaces.
The cylinder broom casts the debris
overhead into the dirt hopper. The collected fine dust is evacuated by the
suction fan and separated by a filter
system. The air returned into the environment is clean.
Dirt disposal at the Hako-Jonas 980 V
is realized via two dirt hoppers (2x30 litres) which are to be emptied manually.
Dirt disposal at the
Hako-Jonas 980 VH is realized via
lift-up disposal (lift-up height >
1350mm) directly into standard waste
containers.
2.1.1 Hako-Jonas 980 V
2.1.2 Hako-Jonas 980 VH
Fig.4
Principle of
Hako-Jonas 980 VH
Fig.3
Principle of
Hako-Jonas 980 V
16
Description
2.2
Cylinder Broom
The cylinder broom is equipped with
12 rows of bristles arranged in
V-shape.
The cylinder broom width amounts to
700mm and its diameter to 345mm.
2.3
2.4
Filter System / Dust
Evacuation
The filter system is located in the filter
case above the dirt hopper. The suction fan transports the fine dust raised
by the cylinder broom to the plate filter
where it is separated. The fine dusts
sets at the outsides of the filter blades.
For special application, fitting of a
second side brush at the left is possible.
Steering
Steerage is effectuated mechanically
from steering wheel to front wheel via
chain. This chain is to be re-adjusted
as required.
2.7
Wheels
2.7.1 Hako-Jonas 980 V
Side Brush
The standard version, the side brush is
located at the front right of the machine. The operator lifts and lowers it by
hand lever.
The side brush is to have a light inclination.
The swinging area of the side brush
arm is limited by stop screws.
The side brush is driven by V-belt.
2.6
In case of heavy dust development, check and clean
the plate filter at regular
intervals.
2.5
Shaking System
Due to normal working vibration the
set dust partly falls off into the dirt
hoper. To ensure working in a dustfree ambiance, however, actuate the
shaking system regularly, or after
request by the pilot lamp at the latest.
Front wheel: pneumatic tire 4.00-4
Rear wheels: pneumatic tire 4.00-4
2.7.2 Hako-Jonas 980 VH
Front wheel: pneumatic tire 4.00-4
Rear wheels: pneumatic tire 4.00-4
17
Description
2.2
Cylinder Broom
The cylinder broom is equipped with
12 rows of bristles arranged in
V-shape.
The cylinder broom width amounts to
700mm and its diameter to 345mm.
2.3
2.4
Filter System / Dust
Evacuation
The filter system is located in the filter
case above the dirt hopper. The suction fan transports the fine dust raised
by the cylinder broom to the plate filter
where it is separated. The fine dusts
sets at the outsides of the filter blades.
For special application, fitting of a
second side brush at the left is possible.
Steering
Steerage is effectuated mechanically
from steering wheel to front wheel via
chain. This chain is to be re-adjusted
as required.
2.7
Wheels
2.7.1 Hako-Jonas 980 V
Side Brush
The standard version, the side brush is
located at the front right of the machine. The operator lifts and lowers it by
hand lever.
The side brush is to have a light inclination.
The swinging area of the side brush
arm is limited by stop screws.
The side brush is driven by V-belt.
2.6
In case of heavy dust development, check and clean
the plate filter at regular
intervals.
2.5
Shaking System
Due to normal working vibration the
set dust partly falls off into the dirt
hoper. To ensure working in a dustfree ambiance, however, actuate the
shaking system regularly, or after
request by the pilot lamp at the latest.
Front wheel: pneumatic tire 4.00-4
Rear wheels: pneumatic tire 4.00-4
2.7.2 Hako-Jonas 980 VH
Front wheel: pneumatic tire 4.00-4
Rear wheels: pneumatic tire 4.00-4
17
Description
2.8
Brake
The Hako-Jonas 980 V/VH is equipped with a service brake.
This brake has been constructed as
shoe brake and equally serves as parking brake.
It is located in the rear wheels and is
actuated via cables.
A special adjustment screw is situated
at the right-hand rear wheel.
2.10 Hydraulic System
Lifted-Up Disposal
The hydraulic system comprises a
compact unit (hydraulic pump with
hydraulic tank), the hydraulic hoses
and a hydraulic cylinder.
Hydraulic fluid:
Mobiloil DTE 15 M
The named hydraulic fluid has been
filled in the hydraulic system in the
factory.
Any work at the braking
system has to be executed
by qualified persons in a
qualified workshop only.
2.9
Filling of hydraulic tank: 0.76 litre
Travel Drive Assembly
The Hako-Jonas 980 V and VH are
equipped with a hydrostatic drive
assembly which is driven by the combustion engine via pump.
18
Description
2.8
Brake
The Hako-Jonas 980 V/VH is equipped with a service brake.
This brake has been constructed as
shoe brake and equally serves as parking brake.
It is located in the rear wheels and is
actuated via cables.
A special adjustment screw is situated
at the right-hand rear wheel.
2.10 Hydraulic System
Lifted-Up Disposal
The hydraulic system comprises a
compact unit (hydraulic pump with
hydraulic tank), the hydraulic hoses
and a hydraulic cylinder.
Hydraulic fluid:
Mobiloil DTE 15 M
The named hydraulic fluid has been
filled in the hydraulic system in the
factory.
Any work at the braking
system has to be executed
by qualified persons in a
qualified workshop only.
2.9
Travel Drive Assembly
The Hako-Jonas 980 V and VH are
equipped with a hydrostatic drive
assembly which is driven by the combustion engine via pump.
18
Filling of hydraulic tank: 0.76 litre
First Operation
3
First Operation
The Hako-Jonas 980 V/VH has been
extensively tested and submitted to a
functional check before delivery.
Only qualified personnel of your local
Hako contact dealer are allowed to
proceed to first operation. After shipping of the machine, we advise your
Hako contact dealer. He will contact
you to make a date for briefing lessons.
Do not use the Hako-Jonas
980 V/VH at ambient temperatures of more than 40°C.
Do not start the machine at
temperatures of -15°C or
less.
Liquid propellant gas
system: refer to LPG operating instructions.
3.1.2 Refill Fuel
The fuel tank is located under the foldable seat hood.
3.1
Hako-Jonas 980 V/VH
3.1.1 General
Smoking and handling open
flames is prohibited when
filling fuel tanks or when
working at or in the vicinity
of components containing
fuel.
Use clean fuel oil only. Store
fuel in approved and closed
reservoirs only.
- Turn engine off
- Secure machine by engaging the
parking brake.
- Pull ignition key.
- Fold back seat hood.
Fuel tank
Fig.5
- Check filling level at the filling level
indicator (Fig. 5/2).
- Remove tank lid (Fig. 5/1) before
filling.
Turn engine off before filling
fuel.
Smoking and handling open
flames is prohibited when
filling fuel tanks or when
working at or in the vicinity
of components containing
fuel.
19
First Operation
3
First Operation
The Hako-Jonas 980 V/VH has been
extensively tested and submitted to a
functional check before delivery.
Only qualified personnel of your local
Hako contact dealer are allowed to
proceed to first operation. After shipping of the machine, we advise your
Hako contact dealer. He will contact
you to make a date for briefing lessons.
Do not use the Hako-Jonas
980 V/VH at ambient temperatures of more than 40°C.
Do not start the machine at
temperatures of -15°C or
less.
Liquid propellant gas
system: refer to LPG operating instructions.
3.1.2 Refill Fuel
The fuel tank is located under the foldable seat hood.
3.1
Hako-Jonas 980 V/VH
3.1.1 General
Smoking and handling open
flames is prohibited when
filling fuel tanks or when
working at or in the vicinity
of components containing
fuel.
Use clean fuel oil only. Store
fuel in approved and closed
reservoirs only.
- Turn engine off
- Secure machine by engaging the
parking brake.
- Pull ignition key.
- Fold back seat hood.
Fuel tank
Fig.5
- Check filling level at the filling level
indicator (Fig. 5/2).
- Remove tank lid (Fig. 5/1) before
filling.
Turn engine off before filling
fuel.
Smoking and handling open
flames is prohibited when
filling fuel tanks or when
working at or in the vicinity
of components containing
fuel.
19
First Operation
3.1.3 Check Engine Oil Level
- Engine oil has been filled in the factory.
- For safety reasons, check the engine oil level (refer to paragraph 6.9.2,
Fig. 23/2)
- In order to protect the engine, it is
switched off or cannot be started if
engine oil level is insufficient.
This function is controlled by a low
oil level switch (Fig. 0/1) at the engine. A red pilot lamp (Fig. 0/2) is situated at this switch and lights simultaneously in case of insufficient oil
level.
Before the machine is operable again, refill oil until
the prescribed level is attained.
Ölmangelschalter
Use clean oil only for
refilling.
Fig.0
Store oil in approved and
closed reservoirs only.
Do not use used oil.
20
First Operation
3.1.3 Check Engine Oil Level
- Engine oil has been filled in the factory.
- For safety reasons, check the engine oil level (refer to paragraph 6.9.2,
Fig. 23/2)
- In order to protect the engine, it is
switched off or cannot be started if
engine oil level is insufficient.
This function is controlled by a low
oil level switch (Fig. 0/1) at the engine. A red pilot lamp (Fig. 0/2) is situated at this switch and lights simultaneously in case of insufficient oil
level.
Before the machine is operable again, refill oil until
the prescribed level is attained.
Ölmangelschalter
Use clean oil only for
refilling.
Do not use used oil.
20
Fig.0
Store oil in approved and
closed reservoirs only.
Operation
4
Operation
4.1
Hako-Jonas 980 V/VH Controls
1
2
3
4
5
6
7
8
Actuator for folding apron
Service brake lock
Service brake/parking brake pedal
Drive pedal, reverse
Drive pedal, forward
Control panel
Seat adjustment
Safety knob, lock for release of
swinging dirt hopper function (Hako-Jonas 980 VH)
Release lever for swinging dirt
hopper function
Hako-Jonas 980 VH)
9
Fig.6
21
Operation
4
Operation
4.1
Hako-Jonas 980 V/VH Controls
1
2
3
4
5
6
7
8
9
Actuator for folding apron
Service brake lock
Service brake/parking brake pedal
Drive pedal, reverse
Drive pedal, forward
Control panel
Seat adjustment
Safety knob, lock for release of
swinging dirt hopper function (Hako-Jonas 980 VH)
Release lever for swinging dirt
hopper function
Hako-Jonas 980 VH)
Fig.6
21
Operation
1 Actuator for folding apron
to open and close the folding apron
for collecting coarse dirt.
2 Service brake/parking brake lock
to lock the service brake/parking
brake. If locked, the service brake works as parking brake.
Release the lock by depressing
the service brake pedal (3).
3 Service brake/parking brake pedal
to actuate the service brake at
the rear wheels. Before leaving
the machine unattended, engage the service brake and lock.
4 Drive pedal, reverse
to change direction to reverse ride
with continuous regulation of riding
speed at the same time. If the driver
releases the pedal it returns to initial
position and the machine slows
down to standstill.
5 Drive pedal, forward
to change direction to forward ride
with continuous regulation of riding
speed at the same time. If the driver
releases the pedal it returns to initial
position and the machine slows
down to standstill.
- Adjust seat lengthwise: push lever
slightly to the right and displace seat
forwards or backwards to the required position. Then let the lever catch
again.
8 Safety knob, lock for release of
swinging dirt hopper function
to release the lever for swinging dirt
hopper function.
9 Release lever for swinging dirt
hopper function
to swing the dirt hopper
6 Control panel
Refer to chapter "Control panel"
7 Seat adjustment
to adjust the seat position to drivers
of different height.
Adjust the seat so as to allow the
driver being comfortably seated and
attaining all elements required for
operation.
22
Operation
1 Actuator for folding apron
to open and close the folding apron
for collecting coarse dirt.
2 Service brake/parking brake lock
Sie dient zum Arretieren der Betriebsbremse/Feststellbremse.
Die Betriebsbremse funktioniert
dann als Feststellbremse. Gelöst
wird die Arretierung durch Drücken
des Pedals für die Betriebsbremse
(3).
3 Service brake/parking brake pedal
Es dient zum Betätigen der Betriebsbremse an den Hinterrädern.
Vor dem Verlassen der Maschine ist
die Betriebsbremse zu betätigen
und mit der Arretierung festzustellen.
22
4 Drive pedal, reverse
to change direction to reverse ride
with continuous regulation of riding
speed at the same time. If the driver
releases the pedal it returns to initial
position and the machine slows
down to standstill.
5 Drive pedal, forward
to change direction to forward ride
with continuous regulation of riding
speed at the same time. If the driver
releases the pedal it returns to initial
position and the machine slows
down to standstill.
6 Control panel
Refer to chapter "Control panel"
7 Seat adjustment
to adjust the seat position to drivers
of different height.
Adjust the seat so as to allow the
driver being comfortably seated and
attaining all elements required for
operation.
- Adjust seat lengthwise: push lever
slightly to the right and displace seat
forwards or backwards to the required position. Then let the lever catch
again.
8 Safety knob, lock for release of
swinging dirt hopper function
to release the lever for swinging dirt
hopper function.
9 Release lever for swinging dirt
hopper function
to swing the dirt hopper
Operation
4.2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Hako-Jonas 980 V/VH Control
Panel
Cylinder broom lever
Release of lifted-up disposal function (Hako-Jonas 980VH)
Horn
Suction fan/shaking system knob
Choke flap knob
Flashlight (option/6505)
Lighting (option/6506)
Lift and lower lifted-up disposal unit
(Hako-Jonas 980 VH)
Side brush lever
Pilot lamp, parking brake
Battery charge status indicator
Hourmeter
Pilot lamp, fan
Pilot lamp, shaking system
Engine speed regulation knob
Ignition switch
Fig.7
23
Operation
4.2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Hako-Jonas 980 V/VH Control
Panel
Cylinder broom lever
Release of lifted-up disposal function (Hako-Jonas 980VH)
Horn
Suction fan/shaking system knob
Choke flap knob
Flashlight (option/6505)
Lighting (option/6506)
Lift and lower lifted-up disposal unit
(Hako-Jonas 980 VH)
Side brush lever
Pilot lamp, parking brake
Battery charge status indicator
Hourmeter
Pilot lamp, fan
Pilot lamp, shaking system
Engine speed regulation knob
Ignition switch
Fig.7
23
Operation
1
Cylinder broom lever
to lift and lower as well as to switch
on and off the cylinder broom and
the side brush.
2
- Lower cylinder broom as well as
switch on cylinder broom and side
brush
Release for lifted-up disposal
function
to release the lifted-up disposal
function for lowering of lifting.
3
Horn
An acoustic signal sounds upon
actuation of this button.
3
Horn
An acoustic signal sounds upon
actuation of this button.
Has to be actuated before
pressing the key for
lifting/lowering lifted-up disposal function. Hold the key
during lifting/lowering.
= push lever
- Lift cylinder broom as well as switch
off cylinder broom and side brush
Before changing lifting to lowering or vice versa, the
"Release Lifted-Up Disposal" key has to be released
once and pressed again
= pull lever
24
Operation
1
Cylinder broom lever
to lift and lower as well as to switch
on and off the cylinder broom and
the side brush.
- Lower cylinder broom as well as
switch on cylinder broom and side
brush
= push lever
- Lift cylinder broom as well as switch
off cylinder broom and side brush
= pull lever
24
2
Release for lifted-up disposal
function
to release the lifted-up disposal
function for lowering of lifting.
Has to be actuated before
pressing the key for
lifting/lowering lifted-up disposal function. Hold the key
during lifting/lowering.
Before changing lifting to lowering or vice versa, the
"Release Lifted-Up Disposal" key has to be released
once and pressed again
Operation
If the yellow pilot lamp (Fig. 7/13)
lights, actuate the shaking system (position 2).
In this position, the shaking system is
operable and proceeds to jolting in 7
repeated intervals.
4
After jolting, the knob is to
be kept in position 1 for about 10 seconds.
Reduce engine speed to idling in order to optimize the
cleaning result in case of
heavy fine dust load or stop
the engine.
Suction fan/shaking system
knob
Knob position (from bottom to top):
Pos. 0
Pos. 1
Pos. 2
Activated vacuuming function
(close flap before sweeping
dry surfaces or collecting
dry dirt).
Deactivated vacuuming
function (open flap before
sweeping wet surfaces and
collecting wet dirt).
If the engine has already attained temperature, do not
actuate the choke flap and
start with full throttle.
6
Flashlight (option/6505)
to switch the flashlight ON/OFF.
7
Lighting (option/6506)
to switch the driving headlight
ON/OFF.
5
Choke flap knob
to actuate the choke
flap (cold start).
-
Shaking system ON (pull
knob to stop and then
release)
Knob down - choke not actuated
Knob pulled up - choke actuated
for cold start.
25
Operation
If the yellow pilot lamp (Fig. 7/13)
lights, actuate the shaking system (position 2).
In this position, the shaking system is
operable and proceeds to jolting in 7
repeated intervals.
4
After jolting, the knob is to
be kept in position 1 for about 10 seconds.
Reduce engine speed to idling in order to optimize the
cleaning result in case of
heavy fine dust load or stop
the engine.
Suction fan/shaking system
knob
Knob position (from bottom to top):
Pos. 0
Pos. 1
Pos. 2
Activated vacuuming function
(close flap before sweeping
dry surfaces or collecting
dry dirt).
Deactivated vacuuming
function (open flap before
sweeping wet surfaces and
collecting wet dirt).
Shaking system ON (pull
knob to stop and then
release)
If the engine has already attained temperature, do not
actuate the choke flap and
start with full throttle.
6
Flashlight (option/6505)
to switch the flashlight ON/OFF.
7
Lighting (option/6506)
to switch the driving headlight
ON/OFF.
5
Choke flap knob
to actuate the choke
flap (cold start).
-
Knob down - choke not actuated
Knob pulled up - choke actuated
for cold start.
25
Operation
8
Lift and lower (lifted-up disposal)
to lift and lower the dirt hopper.
Lift the dirt hopper by pressing the
key until the desired height for lifting-out is attained.
When lowering the dirt hopper make sure to hold the key pressed until the hopper has contact with the
frame.
9
Side brush lever
to lift and lower the side brush.
- Lower side brush
11 Battery charge status indicator
(red)
lights upon actuation of the ignition
switch and has to extinguish as the
engine fires.
= push lever
- Lift side brush
= pull lever
12 Hourmeter
indicates the operating hours. The
counter works only if the driver is
seated and the ignition is ON.
Actuate release key for lifted-up disposal and hold
before lifting or lowering.
10 Pilot lamp, parking brake (red)
lights upon actuation of the parking
brake Extinguishes upon release of
the parking brake.
26
Operation
8
Lift and lower (lifted-up disposal)
to lift and lower the dirt hopper.
Lift the dirt hopper by pressing the
key until the desired height for lifting-out is attained.
When lowering the dirt hopper make sure to hold the key pressed until the hopper has contact with the
frame.
9
Side brush lever
to lift and lower the side brush.
- Lower side brush
11 Battery charge status indicator
(red)
lights upon actuation of the ignition
switch and has to extinguish as the
engine fires.
= push lever
- Lift side brush
= pull lever
12 Hourmeter
indicates the operating hours. The
counter works only if the driver is
seated and the ignition is ON.
Actuate release key for lifted-up disposal and hold
before lifting or lowering.
10 Pilot lamp, parking brake (red)
lights upon actuation of the parking
brake Extinguishes upon release of
the parking brake.
26
Operation
13 Pilot lamp, suction fan (orange)
lights if the suction fan is not activated.
14 Pilot lamp, shaking system (yellow)
Proceed to jolting of the filter
system upon lighting of this pilot
lamp by actuating the knob
(Fig.7/5).
15 Engine speed regulation knob
to adjust the engine speed. Service
speed is attained by pulling the
knob up.
For safety reasons, the Hako-Jonas 980 V/VH has
been equipped with a seat
contact switch.
Starting the engine is possible only after the driver has
taken place on the seat. If
seat contact is interrupted
while the engine is running,
the combustion engine of
the Hako-Jonas 980 V/VH
has to be re-started.
16 Ignition switch
to switch ignition on and off, to start
and stop engine and to secure it
against unauthorised use.
The pilot lamp flashes during the shaking procedure
and extinguishes after filter
has been cleaned. Jolting is
effectuated in 7 intervals.
27
Operation
13 Pilot lamp, suction fan (orange)
lights if the suction fan is not activated.
14 Pilot lamp, shaking system (yellow)
Proceed to jolting of the filter
system upon lighting of this pilot
lamp by actuating the knob
(Fig.7/5).
15 Engine speed regulation knob
to adjust the engine speed. Service
speed is attained by pulling the
knob up.
For safety reasons, the Hako-Jonas 980 V/VH has
been equipped with a seat
contact switch.
Starting the engine is possible only after the driver has
taken place on the seat. If
seat contact is interrupted
while the engine is running,
the combustion engine of
the Hako-Jonas 980 V/VH
has to be re-started.
16 Ignition switch
to switch ignition on and off, to start
and stop engine and to secure it
against unauthorised use.
The pilot lamp flashes during the shaking procedure
and extinguishes after filter
has been cleaned. Jolting is
effectuated in 7 intervals.
27
Operation
4.3
Empty Dirt Hoppers of HakoJonas 980 V
- Fold bow (Fig. 8/3) up
= the dirt hoppers (Fig. 8/2) are lowered.
- Use the recessed grip (Fig. 8/1) of
one of the hoppers to lift it lightly
and extract it.
- Take the hopper at its bow-type
handle to disposal and empty.
- Empty second dirt hopper as described above.
- Re-insert dirt hopper (Fig. 8/2) and
fold down the bow (Fig. 8/3).
1 Recessed grip in dirt hopper
2 Dirt hopper
3 Bow to lift/lower dirt hoppers
Clean dirt hoppers at
regular intervals.
4.4
Empty Dirt Hopper of
Hako-Jonas 980 VH
Lift side brush and cylinder
broom before emptying of
the dirt hoppers.
Fig.9
Emptying dirt hopper 980 VH
If the hopper is lifted with
the cylinder broom still running, the engine is switched
off.
1
2
3
4
Lift-out arm
Lift-out cylinder
Dirt hopper
Bow-type handle
Clean dirt hopper at regular
intervals.
Fig.8
Emptying dirt hopper 980 V
28
Operation
4.3
Empty Dirt Hoppers of HakoJonas 980 V
- Fold bow (Fig. 8/3) up
= the dirt hoppers (Fig. 8/2) are lowered.
- Use the recessed grip (Fig. 8/1) of
one of the hoppers to lift it lightly
and extract it.
- Take the hopper at its bow-type
handle to disposal and empty.
- Empty second dirt hopper as described above.
- Re-insert dirt hopper (Fig. 8/2) and
fold down the bow (Fig. 8/3).
1 Recessed grip in dirt hopper
2 Dirt hopper
3 Bow to lift/lower dirt hoppers
Clean dirt hoppers at
regular intervals.
4.4
Empty Dirt Hopper of
Hako-Jonas 980 VH
Lift side brush and cylinder
broom before emptying of
the dirt hoppers.
Fig.9
Emptying dirt hopper 980 VH
If the hopper is lifted with
the cylinder broom still running, the engine is switched
off.
Fig.8
Emptying dirt hopper 980 V
28
1
2
3
4
Lift-out arm
Lift-out cylinder
Dirt hopper
Bow-type handle
Clean dirt hopper at regular
intervals.
Operation
Riding with the lifted hopper
reduces stability of the machine significantly. For this
reason, do not lift the hopper but just before emptying. Before lifting the hopper, the operator has to
make sure that no persons
or objects are behind or
next to the machine. Stop
the machine on level
ground before lifting the
hopper.
Pinching and shearing hazard. Provide for required
safe distance before lifting
or lowering the dirt hopper.
Proceed to emptying of the dirt
hopper as follows:
-
When the hopper is lifted,
the operator has to ride the
machine slowly.
-
Keep clear of the hazard
zone!
Lift and switch off side brush and
cylinder broom
Proceed to shaking of the filter
system
Actuate switch (Fig. 10/1) and hold
(dirt hopper is released)
Actuate switch (Fig. 10/2) by
pushing = lift dirt hopper
Dirt hopper (Fig. 9/3) is lifted-out
Back the Hako-Jonas 980 VH until
the dirt hopper is positioned above
the container for disposal.
Pull the safety knob (Fig. 11/1) of
the release lever (Fig. 11/2).
Release swinging of the dirt hopper
by release lever (Fig. 11/2).
Forward the Hako-Jonas 980 VH
after emptying.
Abb.10
Hako-Jonas 980 VH control panel
1 Release switch for lifted-up disposal
function
2 Dirt hopper, lift and lower
29
Operation
Riding with the lifted hopper
reduces stability of the machine significantly. For this
reason, do not lift the hopper but just before emptying. Before lifting the hopper, the operator has to
make sure that no persons
or objects are behind or
next to the machine. Stop
the machine on level
ground before lifting the
hopper.
Pinching and shearing hazard. Provide for required
safe distance before lifting
or lowering the dirt hopper.
Proceed to emptying of the dirt
hopper as follows:
-
When the hopper is lifted,
the operator has to ride the
machine slowly.
-
Keep clear of the hazard
zone!
Lift and switch off side brush and
cylinder broom
Proceed to shaking of the filter
system
Actuate switch (Fig. 10/1) and hold
(dirt hopper is released)
Actuate switch (Fig. 10/2) by
pushing = lift dirt hopper
Dirt hopper (Fig. 9/3) is lifted-out
Back the Hako-Jonas 980 VH until
the dirt hopper is positioned above
the container for disposal.
Pull the safety knob (Fig. 11/1) of
the release lever (Fig. 11/2).
Release swinging of the dirt hopper
by release lever (Fig. 11/2).
Forward the Hako-Jonas 980 VH
after emptying.
Abb.10
Hako-Jonas 980 VH control panel
1 Release switch for lifted-up disposal
function
2 Dirt hopper, lift and lower
29
Operation
If the cylinder broom is switched on with the dirt hopper
being lifted, the engine
stops.
- Lower dirt hopper by actuating switch
(Fig. 10/1) and switch (Fig. 10/2);
pull lever = lower dirt hopper
Observe the information given in paragraph 4.2/2 on
releasing of lifted-up disposal.
If the hopper is lifted, the
sweeping function is blokked. If the main broom is lowered even if the hopper is
lifted, the combustion engine stops. Starting is then
possible only after sweeping function is turned off
(main broom lever in OFF
position) or the hopper is
lowered. (Under condition
that the driver is seated)
Should the dirt hopper not
be completely emptied after
swinging, proceed to manual shaking with the handle
(Fig. 9/4).
Fig.11
Release lever, swing dirt hopper
Clean the dirt hopper in regular intervals.
1 Safety knob
2 Release lever, swing dirt hopper
The dirt hopper is approved
only for a max. filling of 70
litres but not more than a
weight of 110kg.
Lifted-up disposal function
is blocked as long as sweeping function is ON.
30
Operation
If the cylinder broom is switched on with the dirt hopper
being lifted, the engine
stops.
- Lower dirt hopper by actuating switch
(Fig. 10/1) and switch (Fig. 10/2);
pull lever = lower dirt hopper
Observe the information given in paragraph 4.2/2 on
releasing of lifted-up disposal.
If the hopper is lifted, the
sweeping function is blokked. If the main broom is lowered even if the hopper is
lifted, the combustion engine stops. Starting is then
possible only after sweeping function is turned off
(main broom lever in OFF
position) or the hopper is
lowered. (Under condition
that the driver is seated)
Lifted-up disposal function
is blocked as long as sweeping function is ON.
30
Should the dirt hopper not
be completely emptied after
swinging, proceed to manual shaking with the handle
(Fig. 9/4).
Fig.11
Release lever, swing dirt hopper
Clean the dirt hopper in regular intervals.
1 Safety knob
2 Release lever, swing dirt hopper
The dirt hopper is approved
only for a max. filling of 70
litres but not more than a
weight of 110kg.
Operation
4.5
comply with the provision
for safety at work. Do not
operate the Hako-Jonas without protective devices.
Working With the Hako-Jonas
The driver is requested to carefully
read this manual. All controls are marked with easy-to-understand symbols
that ease familiarization. First driving
attempts should be limited to clear
areas until you are familiar with all
controls and their functions.
Please comply with the following safety provisions:
When working with the Hako-Jonas all safety measures generally applicable for
handling vehicles have to
be observed. No passenger
transport is admitted with
the Hako-Jonas. Warning
and instruction labels attached to the machine contain
important information about
safe operation and guarantee your personal safety.
Before commencing work,
the operator has to make
sure that the machine and
its accessories are in proper
and safe condition and
4.5.1 Before Start of Engine
Open seat hood and check the following:
-
Engine oil level
Visual check of the V-belts
Fuel filling
Open fuel cock (is located at a slot
of the air cleaner)
open
closed
- Close seat hood
4.5.2 Start Engine
For safety reasons, the Hako Jonas is
equipped with a seat contact switch.
Starting the engine is possible only
when the driver is seated.
- Switch all levers and switches to
neutral position. Actuate parking
brake.
- Actuate choke (with cold engine
only)
- Turn ignition key to switch on
ignition
- Continue turning ignition key clokkwise to start engine.
If the starting procedure has
to be repeated or if the engine stops, re-starting is possible only after ignition has
been turned off. The ignition
lock is equipped with a protection to preclude repeated
ignition with the engine running.
31
Operation
4.5
comply with the provision
for safety at work. Do not
operate the Hako-Jonas without protective devices.
Working With the Hako-Jonas
The driver is requested to carefully
read this manual. All controls are marked with easy-to-understand symbols
that ease familiarization. First driving
attempts should be limited to clear
areas until you are familiar with all
controls and their functions.
Please comply with the following safety provisions:
When working with the Hako-Jonas all safety measures generally applicable for
handling vehicles have to
be observed. No passenger
transport is admitted with
the Hako-Jonas. Warning
and instruction labels attached to the machine contain
important information about
safe operation and guarantee your personal safety.
Before commencing work,
the operator has to make
sure that the machine and
its accessories are in proper
and safe condition and
4.5.1 Before Start of Engine
Open seat hood and check the following:
-
Engine oil level
Visual check of the V-belts
Fuel filling
Open fuel cock (is located at a slot
of the air cleaner)
open
- Close seat hood
closed
4.5.2 Start Engine
For safety reasons, the Hako Jonas is
equipped with a seat contact switch.
Starting the engine is possible only
when the driver is seated.
- Switch all levers and switches to
neutral position. Actuate parking
brake.
- Actuate choke (with cold engine
only)
- Turn ignition key to switch on
ignition
- Continue turning ignition key clokkwise to start engine.
If the starting procedure has
to be repeated or if the engine stops, re-starting is possible only after ignition has
been turned off. The ignition
lock is equipped with a protection to preclude repeated
ignition with the engine running.
31
Operation
Interruption of the starting
procedure after 10 seconds
and brief pause between
starting cycles is recommended to save the battery.
- Let the engine run and then slowly
press the choke knob down.
- Lower cylinder broom and side
brush.
- Release parking brake.
- Slowly depress drive pedal until
desired speed has been attained.
- Regularly actuate shaking device to
clean filter.
- Check filling level of the dirt hopper
and empty if required.
Slowing down the Hako-Jonas is possible by applying
opposite forces with the drive pedal or by using the
service brake.
Refer to LPG operating instructions for information
on how to start machine
equipped with liquid propellant gas system.
Close the fuel cock in case
of long-term standstill of the
machine.
When leaving the machine
unattended, pull key in order to preclude unauthorized use.
4.5.3 Stop Engine
- Turn ignition key counter-clockwise.
4.5.4 Sweep
- Start engine
- Adjust service speed
In initial position, vacuuming is activated. If the collected dirt is wet, open the
flap.
4.5.5 Stop and Park
- Release drive pedal which returns
automatically into its neutral position
and the machine slows down to
standstill.
- Actuate parking brake
- Lift side brush and cylinder broom
- Turn engine off
32
Operation
Interruption of the starting
procedure after 10 seconds
and brief pause between
starting cycles is recommended to save the battery.
- Let the engine run and then slowly
press the choke knob down.
- Lower cylinder broom and side
brush.
- Release parking brake.
- Slowly depress drive pedal until
desired speed has been attained.
- Regularly actuate shaking device to
clean filter.
- Check filling level of the dirt hopper
and empty if required.
Slowing down the Hako-Jonas is possible by applying
opposite forces with the drive pedal or by using the
service brake.
Refer to LPG operating instructions for information
on how to start machine
equipped with liquid propellant gas system.
Close the fuel cock in case
of long-term standstill of the
machine.
When leaving the machine
unattended, pull key in order to preclude unauthorized use.
4.5.3 Stop Engine
- Turn ignition key counter-clockwise.
4.5.4 Sweep
- Start engine
- Adjust service speed
In initial position, vacuuming is activated. If the collected dirt is wet, open the
flap.
32
4.5.5 Stop and Park
- Release drive pedal which returns
automatically into its neutral position
and the machine slows down to
standstill.
- Actuate parking brake
- Lift side brush and cylinder broom
- Turn engine off
Operation
4.5.6 Displace
If the Hako-Jonas 980 V/VH should be
moved with the engine being off, actuate the bypass valve (Fig. 12).
Fig.13
Before displacement of the
machine actuate the bypass
valve located at the drive
pump.
To do so, turn the lever (Fig. 13/1) of
the bypass valve anticlockwise
approx. a quarter turn against the
stop.
Fig.12
Fig.13
4.5.7 Transport
Before transporting the Hako-Jonas
980 V/VH on other vehicles, engage
the parking brake and secure the
machine by straps and by placing
wedges at the wheels.
33
Operation
4.5.6 Displace
If the Hako-Jonas 980 V/VH should be
moved with the engine being off, actuate the bypass valve (Fig. 12).
Fig.13
Before displacement of the
machine actuate the bypass
valve located at the drive
pump.
To do so, turn the lever (Fig. 13/1) of
the bypass valve anticlockwise
approx. a quarter turn against the
stop.
Fig.12
Fig.13
4.5.7 Transport
Before transporting the Hako-Jonas
980 V/VH on other vehicles, engage
the parking brake and secure the
machine by straps and by placing
wedges at the wheels.
33
Technical Data
5
Technical Data
Hako-Jonas
Dimensions and weights
Length with side brush
Width without side brush
Width with 1 side brush
Width with 2 side brushes
Height above driver's seat
Max weight including accessories
Admissible total weight
mm
mm
mm
mm
mm
kg
kg
Driving and sweeping performance
Forward speed
Reverse speed
Sweeping speed up to (4 km/h recommended)
Sweeping track w/o/with 1 side brush
with 2 side brushes
Theoretical sweep. perf. with 1 or 2 side brushes
without side brush
Gradability, max.
km/h
km/h
km/h
mm
mm
m² / h
m² / h
%
980 V (6502.30)
980 VH (6502.50)
1520
1000
1120
1240
1300
410
580
1520
1000
1120
1240
1300
480
680
6,0
4,0
6,0
700/970
1240
5800/7450
4200
16
6,0
4,0
6,0
700/970
1240
5800/7450
4200
16
980 V (6502.30)
980 VH (6502.50)
1520
1000
1120
1240
1300
410
580
1520
1000
1120
1240
1300
480
680
6,0
4,0
6,0
700/970
1240
5800/7450
4200
16
6,0
4,0
6,0
700/970
1240
5800/7450
4200
16
34
Technical Data
5
34
Technische Daten
Hako-Jonas
Dimensions and weights
Length with side brush
Width without side brush
Width with 1 side brush
Width with 2 side brushes
Height above driver's seat
Max weight including accessories
Admissible total weight
mm
mm
mm
mm
mm
kg
kg
Driving and sweeping performance
Forward speed
Reverse speed
Sweeping speed up to (4 km/h recommended)
Sweeping track w/o/with 1 side brush
with 2 side brushes
Theoretical sweep. perf. with 1 or 2 side brushes
without side brush
Gradability, max.
km/h
km/h
km/h
mm
mm
m² / h
m² / h
%
Technical Data
Hako-Jonas
Filter system
Filtering surface
Plate filter
Cylinder broom
Length/diameter
Wearing limit
Speed
Sweeping track
Quantity of bristle rows
Serial bristling
Ground clearance of sealing
strips at broom compartment
Sealing strips, left, right, rear
Sealing strip, front
980 V (6502.30)
980 VH (6502.50)
m²
Stück
2,8
1
2,8
1
mm
mm
1/min
mm
700 / 345
290
530 +/- 20
50 + 10
12 v-förmig
PA
700 / 345
290
530 +/- 20
50 + 10
12 v-förmig
PA
mm
1/1/4
1/1/4
liegt auf dem Boden auf
Side brushes
Diameter
Speed
Serial bristling
mm
1/min
460
90
PA
460
90
PA
Dirt hopper
Hopper capacity
Liter
2x30
70
35
Technical Data
Hako-Jonas
Filter system
Filtering surface
Plate filter
Cylinder broom
Length/diameter
Wearing limit
Speed
Sweeping track
Quantity of bristle rows
Serial bristling
Ground clearance of sealing
strips at broom compartment
Sealing strips, left, right, rear
Sealing strip, front
980 V (6502.30)
980 VH (6502.50)
m²
Stück
2,8
1
2,8
1
mm
mm
1/min
mm
700 / 345
290
530 +/- 20
50 + 10
12 v-förmig
PA
700 / 345
290
530 +/- 20
50 + 10
12 v-förmig
PA
mm
1/1/4
1/1/4
liegt auf dem Boden auf
Side brushes
Diameter
Speed
Serial bristling
mm
1/min
460
90
PA
460
90
PA
Dirt hopper
Hopper capacity
Liter
2x30
70
35
Technical Data
Hako-Jonas
Drive wheels
Pneumatic tyres with hose, size
Inflation pressure
Solid rubber tyres
Engine
Manufacturer
Type
Working process/no. of cylinders
Piston capacity
Performance at 3,600 rpm
Service speed (with cylinder broom, side brush and
suction fan being on)
Fuel tank capacity (regular, unleaded)
Fuel consumption
Engine oil / filling
Spark plug
Air cleaner insert (Kawasaki)
Pre-filter (Kawasaki)
bar
cm³
KW
1/min
Liter
Liter / h
Typ/Liter
980 V (6502.30)
980 VH (6502.50)
4.00 - 4 6PR
6
Option
4.00 - 4 6PR
6
Option
Kawasaki
FE 250 D
4- Takt / 1 Zyl.
249
6
2475 +/- 25
Kawasaki
FE 250 D
4- Takt / 1 Zyl.
249
6
2475 +/- 25
5,3
1,2
15W-40 / 1,1
NGK BP 5 ES
11013-2128
11013-2129
5,3
1,2
15W-40 / 1,1
NGK BP 5 ES
11013-2128
11013-2129
980 V (6502.30)
980 VH (6502.50)
4.00 - 4 6PR
6
Option
4.00 - 4 6PR
6
Option
Kawasaki
FE 250 D
4- Takt / 1 Zyl.
249
6
2475 +/- 25
Kawasaki
FE 250 D
4- Takt / 1 Zyl.
249
6
2475 +/- 25
5,3
1,2
15W-40 / 1,1
NGK BP 5 ES
11013-2128
11013-2129
5,3
1,2
15W-40 / 1,1
NGK BP 5 ES
11013-2128
11013-2129
36
Technical Data
Hako-Jonas
Drive wheels
Pneumatic tyres with hose, size
Inflation pressure
Solid rubber tyres
Engine
Manufacturer
Type
Working process/no. of cylinders
Piston capacity
Performance at 3,600 rpm
Service speed (with cylinder broom, side brush and
suction fan being on)
Fuel tank capacity (regular, unleaded)
Fuel consumption
Engine oil / filling
Spark plug
Air cleaner insert (Kawasaki)
Pre-filter (Kawasaki)
36
bar
cm³
KW
1/min
Liter
Liter / h
Typ/Liter
Technical Data
Hako-Jonas
Hydraulic system Travel drive assembly
Hydraulic fluid, e.g. Mobiloil
Hydraulic tank, capacity
Fluid filter cartridge
Liter
Bestell-Nr.
980 V (6502.30)
980 VH (6502.50)
DTE 15 M (oder
ein gleichwertiges
Öl)
10
CS-050-P-10-A
DTE 15 M (oder
ein gleichwertiges
Öl)
10
CS-050-P-10-A
Hydraulic system Lifted-up disposal unit
Compact unit (maintenance-free)
Hydraulic fluid, e.g. Mobiloil
Hydraulic tank, capacity
Electric system
Starter battery
Generator
DTE 15 M (oder
ein gleichwertiges
Öl)
0,76
Liter
V / Ah
A
12 / 45
13
12 / 45
13
37
Technical Data
Hako-Jonas
Hydraulic system Travel drive assembly
Hydraulic fluid, e.g. Mobiloil
Hydraulic tank, capacity
Fluid filter cartridge
Liter
Bestell-Nr.
980 V (6502.30)
980 VH (6502.50)
DTE 15 M (oder
ein gleichwertiges
Öl)
10
CS-050-P-10-A
DTE 15 M (oder
ein gleichwertiges
Öl)
10
CS-050-P-10-A
Hydraulic system Lifted-up disposal unit
Compact unit (maintenance-free)
Hydraulic fluid, e.g. Mobiloil
Hydraulic tank, capacity
Electric system
Starter battery
Generator
DTE 15 M (oder
ein gleichwertiges
Öl)
0,76
Liter
V / Ah
A
12 / 45
13
12 / 45
13
37
Technical Data
980 V (6502.30)
980 VH (6502.50)
dB (A)
77
77
dB (A)
91
91
Vibrations
The frequency weighted acceleration measured according
to EN 1003 which have an effect upon the upper limbs
(hand-arm-system) amounts under normal working conditions
m/s2
< 2,5
< 2,5
The frequency weighted acceleration measured according
to EN 1032 which have an effect upon the lower limbs (feet
and seat) amounts under normal working conditions
m/s2
< 0,5
< 0,5
980 V (6502.30)
980 VH (6502.50)
Hako-Jonas
Noise emission
The sound pressure level measured according to DIN EN
ISO 11201 and under standard operating conditions at the
operator's ear with
- operating status
fan, cylinder broom and side brush ON amounts to
The sound power level measured according to DIN EN ISO
3744 under standard operating conditions and maximum
volume flow amounts to
38
Technical Data
38
Hako-Jonas
Noise emission
The sound pressure level measured according to DIN EN
ISO 11201 and under standard operating conditions at the
operator's ear with
- operating status
fan, cylinder broom and side brush ON amounts to
dB (A)
77
77
The sound power level measured according to DIN EN ISO
3744 under standard operating conditions and maximum
volume flow amounts to
dB (A)
91
91
Vibrations
The frequency weighted acceleration measured according
to EN 1003 which have an effect upon the upper limbs
(hand-arm-system) amounts under normal working conditions
m/s2
< 2,5
< 2,5
The frequency weighted acceleration measured according
to EN 1032 which have an effect upon the lower limbs (feet
and seat) amounts under normal working conditions
m/s2
< 0,5
< 0,5
Maintenance/Service
6
Maintenance/Service
6.1
Maintenance Instructions
Compliance with our recommendations concerning maintenance work
will give you the certitude of having an
effective and dependable machine at
your disposal.
It is better to take precautions than
repairing damages - and it saves
money!
According to paragraph 57,
BGV D29, the Hako-Jonas
980 V/VH vacuum sweeper
has to be inspected for safe
condition by an authorized
expert as required, but not
less than once a year.
Results of such an inspection have to be kept on file
at least until the next inspection is performed.
Please contact your local Hako distributor if you cannot do the maintenance works as prescribed in the maintenance schedule in-house. He will have
these works done for you and has
qualified personnel and genuine spare
parts at disposal.
When cleaning or servicing
the machine, or replacing
parts, have the motors stopped and the key pulled, the
negative battery pole disconnected and the service
brake (parking brake) engaged.
In case of questions or orders for
spare parts, please always quote your
machine's serial indicated on the
nameplate
Collect spilled oil and
provide for adequate
disposal.
Use appropriate tools for servicing,
maintenance and adjusting work only.
Spare parts at least will have to be of
the same quality as genuine parts are.
Do not remove or install tires or repair a rim. Take the
wheel and rim to a workshop where qualified personnel and the required specific tools are available.
When working at the electric system disconnect the
negative pole of the battery.
Refer to chapter 1.3.1 Fig. 2/13 for
position of nameplate.
39
Maintenance/Service
6
Maintenance/Service
6.1
Maintenance Instructions
Compliance with our recommendations concerning maintenance work
will give you the certitude of having an
effective and dependable machine at
your disposal.
It is better to take precautions than
repairing damages - and it saves
money!
According to paragraph 57,
BGV D29, the Hako-Jonas
980 V/VH vacuum sweeper
has to be inspected for safe
condition by an authorized
expert as required, but not
less than once a year.
Results of such an inspection have to be kept on file
at least until the next inspection is performed.
Please contact your local Hako distributor if you cannot do the maintenance works as prescribed in the maintenance schedule in-house. He will have
these works done for you and has
qualified personnel and genuine spare
parts at disposal.
When cleaning or servicing
the machine, or replacing
parts, have the motors stopped and the key pulled, the
negative battery pole disconnected and the service
brake (parking brake) engaged.
In case of questions or orders for
spare parts, please always quote your
machine's serial indicated on the
nameplate
Collect spilled oil and
provide for adequate
disposal.
Use appropriate tools for servicing,
maintenance and adjusting work only.
Spare parts at least will have to be of
the same quality as genuine parts are.
Do not remove or install tires or repair a rim. Take the
wheel and rim to a workshop where qualified personnel and the required specific tools are available.
When working at the electric system disconnect the
negative pole of the battery.
Refer to chapter 1.3.1 Fig. 2/13 for
position of nameplate.
39
Maintenance/Service
6.2
Mount/Dismount Cylinder
Broom
The cylinder broom is accessible from
the left side of the machine and is to
be dismounted as follows:
- Open locks (Fig. 14/2) by enclosed
square spanner (turn counter-clokkwise)
- Remove cover (Fig. 14/1)
- Lower cylinder broom
- Pull ignition key and protect by engaging parking brake
- Remove cover
- Turn handle (Fig. 15/3 +5) upwards
and unlock
- Remove plate with sealing strip (Fig.
15/4)
- Remove cylinder broom by pulling.
For mounting the cylinder broom proceed in inverse order.
6.3 Adjust Sweeping Track
Fig.15
An adjustment device allows adaptation to different sweeping conditions.
The cylinder broom has to be adjusted
for normal use and with regard to a
low degree of wearing as described in
the following.
Check the broom adjustment on level
ground as follows.
Dismount cylinder broom
Fig.14
Remove cover
- Loosen star-shaped knob (Fig. 15/2)
and remove
- Remove cylinder broom seating
(Fig. 15/1)
40
Maintenance/Service
6.2
Mount/Dismount Cylinder
Broom
The cylinder broom is accessible from
the left side of the machine and is to
be dismounted as follows:
- Open locks (Fig. 14/2) by enclosed
square spanner (turn counter-clokkwise)
- Remove cover (Fig. 14/1)
- Lower cylinder broom
- Pull ignition key and protect by engaging parking brake
- Remove cover
- Turn handle (Fig. 15/3 +5) upwards
and unlock
- Remove plate with sealing strip (Fig.
15/4)
- Remove cylinder broom by pulling.
For mounting the cylinder broom proceed in inverse order.
6.3 Adjust Sweeping Track
Fig.15
Dismount cylinder broom
Fig.14
Remove cover
40
- Loosen star-shaped knob (Fig. 15/2)
and remove
- Remove cylinder broom seating
(Fig. 15/1)
An adjustment device allows adaptation to different sweeping conditions.
The cylinder broom has to be adjusted
for normal use and with regard to a
low degree of wearing as described in
the following.
Check the broom adjustment on level
ground as follows.
Maintenance/Service
Before checking:
Mark level surface for checking broom adjustment by
chalk.
With one full turn of the
knob, the track widens or
broadens by approx. 10mm.
Check inflation pressure of
tyres (6bar).
When exceeding the sweeping track width the cylinder broom wearing increases as well as the load of
the drive.
- Secure machine by engaging parking brake.
- Lower cylinder broom and let it run
dry.
- Lift cylinder broom and forward the
Hako-Jonas 980 V/VH a bit.
With the correct broom adjustment
the parallel sweeping marks have to
appear on the floor (sweeping
track).
The sweeping track width is to be
- 50mm with the Hako Jonas 980 V
- 50mm with the Hako-Jonas 980 VH.
The sweeping track width can be
adjusted at the star-shaped knob (Fig.
16/2) as follows:
Broom adjustment
Fig.16
-
Stop engine and pull key
Engage parking brake
Open seat hood
Loosen handle (Fig. 16/3)
Turn star-shaped knob (Fig. 16/1)
to the left = wider sweeping track
to the right = smaller sweeping track
- Fix handle (Fig. 16/3)
- Broom adjustment sticker (Fig. 16/2)
Fig.17
Fig. 17 Broom adjustment
sticker (in Fig. 16/2)
41
Maintenance/Service
Before checking:
Mark level surface for checking broom adjustment by
chalk.
With one full turn of the
knob, the track widens or
broadens by approx. 10mm.
Check inflation pressure of
tyres (6bar).
When exceeding the sweeping track width the cylinder broom wearing increases as well as the load of
the drive.
- Secure machine by engaging parking brake.
- Lower cylinder broom and let it run
dry.
- Lift cylinder broom and forward the
Hako-Jonas 980 V/VH a bit.
With the correct broom adjustment
the parallel sweeping marks have to
appear on the floor (sweeping
track).
The sweeping track width is to be
- 50mm with the Hako Jonas 980 V
- 50mm with the Hako-Jonas 980 VH.
The sweeping track width can be
adjusted at the star-shaped knob (Fig.
16/2) as follows:
Broom adjustment
-
Fig.16
Stop engine and pull key
Engage parking brake
Open seat hood
Loosen handle (Fig. 16/3)
Turn star-shaped knob (Fig. 16/1)
to the left = wider sweeping track
to the right = smaller sweeping track
- Fix handle (Fig. 16/3)
- Broom adjustment sticker (Fig. 16/2)
Fig.17
Fig. 17 Broom adjustment
sticker (in Fig. 16/2)
41
Maintenance/Service
6.4
Sealing Strips for Broom Compartment
In order to assure good function of the
sweeper, a perfect condition of the
sealing strips is required, especially in
order to attain the prescribed low pressure in the broom compartment, a
clean sweeping result and the less
possible wear of the sealing strips
(check the sealing strips of the broom
compartment for wearing and damages in regular intervals).
Replace defective sealing strips.
The ground clearance of the lateral
and rear sealing strips is adjustable
(oblong holes in the sealing strips).
Ground clearance
sides:
approx. 1mm
rear:
approx. 4mm.
Proceed to adjustment with an inflation
pressure of the pneumatic tyres of
6bar.
Height of the front sealing strip (folding
apron) cannot be adjusted. Being
dragged, it has contact with the floor.
6.5
Folding Apron Adjustment
- Remove bolt (Fig. 18/2).
- Modify adjustment by turning the fork
head (Fig. 18/1).
Modify adjustment such that
the cylinder broom does not
retract the sealing strip of
the folding apron during
operation.
Fig.18
Adjust folding apron
- Turn engine off and pull key
- Secure machine by engaging parking brake
- Remove cover (as described in the
paragraph "Mount/Dismount Cylinder Broom").
42
Maintenance/Service
6.4
Sealing Strips for Broom Compartment
In order to assure good function of the
sweeper, a perfect condition of the
sealing strips is required, especially in
order to attain the prescribed low pressure in the broom compartment, a
clean sweeping result and the less
possible wear of the sealing strips
(check the sealing strips of the broom
compartment for wearing and damages in regular intervals).
Replace defective sealing strips.
The ground clearance of the lateral
and rear sealing strips is adjustable
(oblong holes in the sealing strips).
Ground clearance
sides:
approx. 1mm
rear:
approx. 4mm.
Proceed to adjustment with an inflation
pressure of the pneumatic tyres of
6bar.
Height of the front sealing strip (folding
apron) cannot be adjusted. Being
dragged, it has contact with the floor.
42
6.5
Folding Apron Adjustment
- Remove bolt (Fig. 18/2).
- Modify adjustment by turning the fork
head (Fig. 18/1).
Modify adjustment such that
the cylinder broom does not
retract the sealing strip of
the folding apron during
operation.
Fig.18
Adjust folding apron
- Turn engine off and pull key
- Secure machine by engaging parking brake
- Remove cover (as described in the
paragraph "Mount/Dismount Cylinder Broom").
Maintenance/Service
6.6
Proceed in inverse order for mounting
of the side brush.
Replace Side Brush
The side brush is located at the front
right of the machine (standard version). Use the lever (paragraph 4.2,
Fig. 7/9) to lift and lower the side
brush.
The side brush is to be lightly inclined
in forward and in outward direction.
The swinging area of the side brush
arm is limited by stop screws.
The side brush is driven by a V-belt.
Fitting of a second side brush for specific appliances is possible.
Proceed as follows for dismounting of
the side brush:
Replace side brush
Fig.19
- Turn engine off and pull key.
- Secure machine by engaging
parking brake
- Disconnect battery plug
- Side brush lifted
- Loosen hexagonal nut (Fig. 19/1)
und remove together with washer
- Remove screw (Fig. 19/2)
- Remove side brush
43
Maintenance/Service
6.6
Proceed in inverse order for mounting
of the side brush.
Replace Side Brush
The side brush is located at the front
right of the machine (standard version). Use the lever (paragraph 4.2,
Fig. 7/9) to lift and lower the side
brush.
The side brush is to be lightly inclined
in forward and in outward direction.
The swinging area of the side brush
arm is limited by stop screws.
The side brush is driven by a V-belt.
Fitting of a second side brush for specific appliances is possible.
Proceed as follows for dismounting of
the side brush:
Replace side brush
Fig.19
- Turn engine off and pull key.
- Secure machine by engaging
parking brake
- Disconnect battery plug
- Side brush lifted
- Loosen hexagonal nut (Fig. 19/1)
und remove together with washer
- Remove screw (Fig. 19/2)
- Remove side brush
43
Maintenance/Service
6.7
Dismount Plate Filter
Proceed as follows for dismounting of
the plate filter:
- Turn engine off and pull key.
- Secure machine by engaging parking brake
- Open seat hood
- Open quick-release locks (Fig. 20/1)
- Remove cover, filter case (Fig. 20/2)
- Loosen wing screws (Fig. 21/2) and
remove.
- Fold back frame with electro-motor
(Fig. 21/3).
- Hook frame at indicated position
(Fig. 21/4)
- Remove plate filter (Fig. 21/5).
For mounting of plate filter proceed in
inverse order.
Fig.20
Dismount plate filter
1 Quick-release locks
2 Cover of filter case
3 Filter case
Dismount plate filter
1 Quick-release locks
2 Cover of filter case
3 Filter case
44
Maintenance/Service
6.7
Dismount Plate Filter
Proceed as follows for dismounting of
the plate filter:
- Turn engine off and pull key.
- Secure machine by engaging parking brake
- Open seat hood
- Open quick-release locks (Fig. 20/1)
- Remove cover, filter case (Fig. 20/2)
- Loosen wing screws (Fig. 21/2) and
remove.
- Fold back frame with electro-motor
(Fig. 21/3).
- Hook frame at indicated position
(Fig. 21/4)
- Remove plate filter (Fig. 21/5).
For mounting of plate filter proceed in
inverse order.
44
Fig.20
Maintenance/Service
Fig.21
Plate filter
1
2
3
4
5
Detent hook
Wing screws
Frame with electro-motor
Opening for detent lever
Plate filter
45
Maintenance/Service
Fig.21
Plate filter
1
2
3
4
5
Detent hook
Wing screws
Frame with electro-motor
Opening for detent lever
Plate filter
45
Maintenance/Service
6.8
Basic Cleaning of Plate Filter
Hold the plate filter (Fig. 22/1) in vertical position and drop it from a height
of approx. 1 m to the even floor as
represented in Fig. 22.
Soiled side
The soiled side of the filter
points to the bottom.
Clearance approx. 1 m
Floor
Fig.22
Basic cleaning of plate filter
1 Plate filter
46
Maintenance/Service
6.8
Basic Cleaning of Plate Filter
Hold the plate filter (Fig. 22/1) in vertical position and drop it from a height
of approx. 1 m to the even floor as
represented in Fig. 22.
Soiled side
The soiled side of the filter
points to the bottom.
Clearance approx. 1 m
Floor
Fig.22
Basic cleaning of plate filter
1 Plate filter
46
Maintenance/Service
6.9
Hako-Jonas 980 V/VH
6.9.1 Engine
The engine is a robust four-stroke
engine and easy-to-maintain.
Maintenance work is to execute at
regular intervals. Find the details described in the following.
Before cleaning or maintaining the machine as well as
before replacing parts, turn
the engine off and pull the
ignition key.
Use appropriate tools for
maintenance, service, setting etc.
As far as aspects of safety
are concerned, spare parts
will have to be at least of
the same quality as the genuine spare parts.
6.9.2 Check Engine Oil Level
Position the machine on level ground before checking
the engine oil level as follows:
- Turn engine off and pull key.
- Secure machine by engaging parking brake
- Open seat hood
- Pull plug (Fig. 23/1) with dipstick.
- Wipe dipstick, push it into opening
until stop and pull it again.
- Oil level has to mark between minimum and maximum, refill engine oil
if required.
- Re-insert plug.
The engine stops automatically in case of insufficient
oil level to preclude damages.
Abb.23
Engine oil level check
If the machine has not been
used for a longer time, let
the engine run to have the
oil attained appropriate temperature.
47
Maintenance/Service
6.9
Hako-Jonas 980 V/VH
6.9.1 Engine
The engine is a robust four-stroke
engine and easy-to-maintain.
Maintenance work is to execute at
regular intervals. Find the details described in the following.
Before cleaning or maintaining the machine as well as
before replacing parts, turn
the engine off and pull the
ignition key.
Use appropriate tools for
maintenance, service, setting etc.
As far as aspects of safety
are concerned, spare parts
will have to be at least of
the same quality as the genuine spare parts.
6.9.2 Check Engine Oil Level
Position the machine on level ground before checking
the engine oil level as follows:
- Turn engine off and pull key.
- Secure machine by engaging parking brake
- Open seat hood
- Pull plug (Fig. 23/1) with dipstick.
- Wipe dipstick, push it into opening
until stop and pull it again.
- Oil level has to mark between minimum and maximum, refill engine oil
if required.
- Re-insert plug.
The engine stops automatically in case of insufficient
oil level to preclude damages.
Abb.23
Engine oil level check
If the machine has not been
used for a longer time, let
the engine run to have the
oil attained appropriate temperature.
47
Maintenance/Service
Proceed to the following befor
changing engine oil:
6.9.3 Change Engine Oil
Direction of travel
Fig.24
Engine oil changing, right side
of machine
Caution!
Burning hazard at muffler
pipe!
- Turn engine off and pull key.
- Secure machine by engaging parking brake.
- Open seat hood.
- Loosen quick-release locks (Fig.
20/1).
- Remove cover, filter case (Fig.
20/2).
- Loosen screws at the inside of the
right lateral fairing and remove.
- Lightly tilt lateral fairing to the outside then remove by pulling up.
- Remove drain hose (Fig. 24/1) from
holding clamp (Fig. 24/2) and lead it
downwards through the vehicle frame.
- Loosen clamp, pull drain plug from
the hose and drain oil.
- Close drain hose (Fig. 24/1) by plug
and protect with clamp.
If the machine has not been
used for a longer time, let
the engine run to have the
oil attained appropriate temperature.
- Fasten drain hose (Fig. 24/1) at holding clamp.
- Fill engine oil into check opening
with the machine standing on level
ground.
- Check oil level with dipstick, continue filling if required
Engine oil: SAE 15 W-40
Filling: approx. 1.1 litre
Use an oil-resistant funnel
for filling engine oil.
6.9.4 Air Cleaner
The air cleaner is located in the engine's compartment. Clean the foamtype filter after every 50 hours of operation and the paper insert after every
100 hours of operation.
Proceed to daily cleaning of
the air cleaner with heavy
dust formation.
48
Maintenance/Service
Proceed to the following befor
changing engine oil:
6.9.3 Change Engine Oil
Direction of travel
Fig.24
Engine oil changing, right side
of machine
Caution!
Burning hazard at muffler
pipe!
If the machine has not been
used for a longer time, let
the engine run to have the
oil attained appropriate temperature.
48
- Turn engine off and pull key.
- Secure machine by engaging parking brake.
- Open seat hood.
- Loosen quick-release locks (Fig.
20/1).
- Remove cover, filter case (Fig.
20/2).
- Loosen screws at the inside of the
right lateral fairing and remove.
- Lightly tilt lateral fairing to the outside then remove by pulling up.
- Remove drain hose (Fig. 24/1) from
holding clamp (Fig. 24/2) and lead it
downwards through the vehicle frame.
- Loosen clamp, pull drain plug from
the hose and drain oil.
- Close drain hose (Fig. 24/1) by plug
and protect with clamp.
- Fasten drain hose (Fig. 24/1) at holding clamp.
- Fill engine oil into check opening
with the machine standing on level
ground.
- Check oil level with dipstick, continue filling if required
Engine oil: SAE 15 W-40
Filling: approx. 1.1 litre
Use an oil-resistant funnel
for filling engine oil.
6.9.4 Air Cleaner
The air cleaner is located in the engine's compartment. Clean the foamtype filter after every 50 hours of operation and the paper insert after every
100 hours of operation.
Proceed to daily cleaning of
the air cleaner with heavy
dust formation.
Maintenance/Service
Replace filtering insert as required.
Proceed as follows for dismounting the
filtering insert:
- Unscrew wing screw (Fig. 25/2) and
remove filter cap (Fig. 25/3) with
filtering insert.
- Remove foam-type filter and paper
filter (Fig. 26/3 and 4) and proceed
to dry cleaning or replace if required.
Air cleaner
6.10 Hydraulic System
The hydraulic units are oil- and maintenance-free. The hydraulic oil and filters are concerned by maintenance
work only.
Premature failure can be prevented by
regular inspection and periodical maintenance (see maintenance schedule
page 57 and following).
We recommend having all
other works at the hydraulic
system done by qualified
personal.
Fig.25
1 Air cleaner
2 Wing screw
3 Air cleaner cap with filtering insert
A soiled filtering insert may
lead to reduced performance and heavy smoking of
the engine. Never let the engine run without filtering insert.
Fig.26
Air cleaner components
1
2
3
4
Wing screw
Air cleaner cap
Foam-type filter
Paper filter
49
Maintenance/Service
Replace filtering insert as required.
Proceed as follows for dismounting the
filtering insert:
- Unscrew wing screw (Fig. 25/2) and
remove filter cap (Fig. 25/3) with
filtering insert.
- Remove foam-type filter and paper
filter (Fig. 26/3 and 4) and proceed
to dry cleaning or replace if required.
Air cleaner
6.10 Hydraulic System
The hydraulic units are oil- and maintenance-free. The hydraulic oil and filters are concerned by maintenance
work only.
Premature failure can be prevented by
regular inspection and periodical maintenance (see maintenance schedule
page 57 and following).
We recommend having all
other works at the hydraulic
system done by qualified
personal.
Fig.25
1 Air cleaner
2 Wing screw
3 Air cleaner cap with filtering insert
A soiled filtering insert may
lead to reduced performance and heavy smoking of
the engine. Never let the engine run without filtering insert.
Fig.26
Air cleaner components
1
2
3
4
Wing screw
Air cleaner cap
Foam-type filter
Paper filter
49
Maintenance/Service
6.10.1 Check Hydraulic Fluid Level
6.10.3 Change Hydraulic Fluid Filter
- Turn engine off and pull key.
- Secure machine by engaging parking brake.
- Open seat hood.
- Unscrew cap with dipstick
(Fig. 27/1)
- Wipe dipstick by means of cloth
- Screw cap until stop
- Unscrew cap with dipstick and
check hydraulic fluid level, refill if required
The hydraulic fluid filter is located in
the pump line and equipped with a
bypass valve in order to guarantee
fluid supply of the travel drive assembly even if the fluid filter is soiled.
Change the fluid filter after the first
100 hours of operation.
-
6.10.2 Refill Hydraulic Fluid
- Unscrew cap with dipstick and
check hydraulic fluid level according
to paragraph 6.10.1.
- Use appropriate oil-resistant recipient with mouth or funnel for refilling
- Proceed to check of fluid level after
refilling
Hydraulic fluid filter
Fig.27
1 Filler neck
2 Hydraulic oil filter
-
Turn hydraulic fluid filter (Fig. 27/2)
counter-clockwise to loosen it and
unscrew
Before screwing new filter, fill it
with oil
Ride the machine a short distance
Refill sufficient hydraulic fluid
Check fluid filling level
Hydraulic fluid: Mobil DTE 15 M
or a fluid of similar quality.
- Filling is sufficient if the bottom end
of the dipstick immerges into the fluid for approx. 5mm.
50
Maintenance/Service
6.10.1 Check Hydraulic Fluid Level
6.10.3 Change Hydraulic Fluid Filter
- Turn engine off and pull key.
- Secure machine by engaging parking brake.
- Open seat hood.
- Unscrew cap with dipstick
(Fig. 27/1)
- Wipe dipstick by means of cloth
- Screw cap until stop
- Unscrew cap with dipstick and
check hydraulic fluid level, refill if required
The hydraulic fluid filter is located in
the pump line and equipped with a
bypass valve in order to guarantee
fluid supply of the travel drive assembly even if the fluid filter is soiled.
Change the fluid filter after the first
100 hours of operation.
-
6.10.2 Refill Hydraulic Fluid
- Unscrew cap with dipstick and
check hydraulic fluid level according
to paragraph 6.10.1.
- Use appropriate oil-resistant recipient with mouth or funnel for refilling
- Proceed to check of fluid level after
refilling
Hydraulic fluid filter
Fig.27
1 Filler neck
2 Hydraulic oil filter
- Filling is sufficient if the bottom end
of the dipstick immerges into the fluid for approx. 5mm.
50
-
Turn hydraulic fluid filter (Fig. 27/2)
counter-clockwise to loosen it and
unscrew
Before screwing new filter, fill it
with oil
Ride the machine a short distance
Refill sufficient hydraulic fluid
Check fluid filling level
Hydraulic fluid: Mobil DTE 15 M
or a fluid of similar quality.
Maintenance/Service
Should it be required to drain the
hydraulic fluid completely proceed as
follows:
6.10.4
Check and Refill Hydraulic
System Lifted-Up Disposal
- Turn engine off and pull key.
- Secure machine by engaging parking brake.
- Remove right-hand dirt hopper (Hako-Jonas 980 V only) or lift the dirt
hopper of the Hako-Jonas 980 VH,
see paragraph 4.4.
- Place recipient under the drain plug
(drain plug is located underneath
the filter case at the right) and remove drain plug.
- Check hydraulic fluid level in tank
(Fig. 28/1). The hydraulic fluid level
must not fall below the minimum
(Fig. 28/2). It should read between
the minimum (Fig. 28/2) and the maximum (Fig. 28/3).
Refill hydraulic fluid
- Remove lid (Fig. 28/4) and refill as
required.
- Close lid of hydraulic fluid tank.
Use Mobiloil DTE 15 M fluid or a
hydraulic fluid of similar quality.
Fig.28
Hydraulic unit lifted-up disposal
Dirt hopper has to be
lowered.
Check hydraulic fluid level
- Turn engine off and pull key.
- Secure machine by engaging parking brake.
- Open seat hood
51
Maintenance/Service
Should it be required to drain the
hydraulic fluid completely proceed as
follows:
6.10.4
Check and Refill Hydraulic
System Lifted-Up Disposal
- Turn engine off and pull key.
- Secure machine by engaging parking brake.
- Remove right-hand dirt hopper (Hako-Jonas 980 V only) or lift the dirt
hopper of the Hako-Jonas 980 VH,
see paragraph 4.4.
- Place recipient under the drain plug
(drain plug is located underneath
the filter case at the right) and remove drain plug.
- Check hydraulic fluid level in tank
(Fig. 28/1). The hydraulic fluid level
must not fall below the minimum
(Fig. 28/2). It should read between
the minimum (Fig. 28/2) and the maximum (Fig. 28/3).
Refill hydraulic fluid
- Remove lid (Fig. 28/4) and refill as
required.
- Close lid of hydraulic fluid tank.
Use Mobiloil DTE 15 M fluid or a
hydraulic fluid of similar quality.
Fig.28
Hydraulic unit lifted-up disposal
Dirt hopper has to be
lowered.
Check hydraulic fluid level
- Turn engine off and pull key.
- Secure machine by engaging parking brake.
- Open seat hood
51
Maintenance/Service
6.11 Hako-Jonas 980 V/VH V-Belt
Drive
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Suction fan V-belt (40Hz)
Tensioning roller
V-belt pulley
Hydraulic pump V-belt
Belt guide
Hexagonal nut
V-belt for cylinder broom and side
brush drive
Hydraulic pump belt pulley
Tensioning / coupling roller
Screws
Side brush V-belt
Belt pulley
Cylinder broom V-belt
Cylinder broom belt pulley
Tension spring
Tensioning roller lever
Tension spring
Tensioning roller lever for hydraulic
pump V-belt
Tensioning roller lever for cylinder
broom and side brush drive
V-belt drive Jonas 980 V/VH
Fig.29
52
Maintenance/Service
6.11 Hako-Jonas 980 V/VH V-Belt
Drive
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Suction fan V-belt (40Hz)
Tensioning roller
V-belt pulley
Hydraulic pump V-belt
Belt guide
Hexagonal nut
V-belt for cylinder broom and side
brush drive
Hydraulic pump belt pulley
Tensioning / coupling roller
Screws
Side brush V-belt
Belt pulley
Cylinder broom V-belt
Cylinder broom belt pulley
Tension spring
Tensioning roller lever
Tension spring
Tensioning roller lever for hydraulic
pump V-belt
Tensioning roller lever for cylinder
broom and side brush drive
V-belt drive Jonas 980 V/VH
52
Fig.29
Maintenance/Service
6.11.1 Replace Cylinder Broom V-Belt
6.11.2 Replace Side Brush V-Belt
6.11.3 Replace Suction Fan V-Belt
- Turn engine off and pull key.
- Secure machine by engaging
parking brake.
- Remove bottom right fairing (turn
locks counter-clockwise by square
spanner).
- Detent tensioning spring (Fig. 29/15)
by left hand while taking the V-belt
off the tensioning roller with right
hand.
- Remove V-belt (Fig. 29/13).
- Turn engine off and pull key.
- Secure machine by engaging parking brake
- Remove bottom right cover (turn
locks counter-clockwise by square
spanner).
- Remove cylinder broom V-belt (as
described in paragraph "Replace
Cylinder Broom V-Belt")
- Loosen screws (Fig. 29/10) at the
cover plate and remove
- Remove cover plate
- Push side brush from the front side
in direction of the machine to detent
V-belt (Fig. 29/11)
- Remove V-belt (Fig. 29/11)
- Turn engine off and pull key.
- Secure machine by engaging parking brake
- Open seat hood
- Loosen hexagon nuts (Fig. 29/6)
and remove together with belt guide
(Fig. 29/5)
- Detent V-belt (Fig. 29/7) with tensioning roller lever (Fig. 29/19) and take from the belt pulley
- Loosen tensioning roller (Fig. 29/2)
and detent the V-belt, and then remove.
.
Proceed in inverse order for mounting.
Proceed in inverse order for mounting.
Proceed in inverse order for mounting.
53
Maintenance/Service
6.11.1 Replace Cylinder Broom V-Belt
6.11.2 Replace Side Brush V-Belt
6.11.3 Replace Suction Fan V-Belt
- Turn engine off and pull key.
- Secure machine by engaging
parking brake.
- Remove bottom right fairing (turn
locks counter-clockwise by square
spanner).
- Detent tensioning spring (Fig. 29/15)
by left hand while taking the V-belt
off the tensioning roller with right
hand.
- Remove V-belt (Fig. 29/13).
- Turn engine off and pull key.
- Secure machine by engaging parking brake
- Remove bottom right cover (turn
locks counter-clockwise by square
spanner).
- Remove cylinder broom V-belt (as
described in paragraph "Replace
Cylinder Broom V-Belt")
- Loosen screws (Fig. 29/10) at the
cover plate and remove
- Remove cover plate
- Push side brush from the front side
in direction of the machine to detent
V-belt (Fig. 29/11)
- Remove V-belt (Fig. 29/11)
- Turn engine off and pull key.
- Secure machine by engaging parking brake
- Open seat hood
- Loosen hexagon nuts (Fig. 29/6)
and remove together with belt guide
(Fig. 29/5)
- Detent V-belt (Fig. 29/7) with tensioning roller lever (Fig. 29/19) and take from the belt pulley
- Loosen tensioning roller (Fig. 29/2)
and detent the V-belt, and then remove.
.
Proceed in inverse order for mounting.
Proceed in inverse order for mounting.
Proceed in inverse order for mounting.
53
Maintenance/Service
6.11.4 Replace Hydraulic Pump V-Belt
- Turn engine off and pull key.
- Secure machine by engaging parking brake
- Open seat hood
- Loosen hexagon nuts (Fig. 29/6)
and remove together with belt guide
(Fig. 29/5)
- Detent V-belt (Fig. 29/7) with tensioning roller lever (Fig. 29/19) and take from the belt pulley
- Loosen tensioning roller (Fig. 29/2)
and detent the V-belt, and then remove.
- Unhinge tension spring (Fig. 29/17).
- Remove V-belt (Fig. 29/4).
Proceed in inverse order for mounting.
54
Maintenance/Service
6.11.4 Replace Hydraulic Pump V-Belt
- Turn engine off and pull key.
- Secure machine by engaging parking brake
- Open seat hood
- Loosen hexagon nuts (Fig. 29/6)
and remove together with belt guide
(Fig. 29/5)
- Detent V-belt (Fig. 29/7) with tensioning roller lever (Fig. 29/19) and take from the belt pulley
- Loosen tensioning roller (Fig. 29/2)
and detent the V-belt, and then remove.
- Unhinge tension spring (Fig. 29/17).
- Remove V-belt (Fig. 29/4).
Proceed in inverse order for mounting.
54
Maintenance/Service
6.12 Hako-Jonas 980 V/VH Electric
System
1
2
F2
F3
3
F4
4
5
6
F5
F7
F8
7
F9
8 F10
9 F11
10 F12
11 F14
12
13 K6
14 K7
15 K8
Pre-fuse (20A)
Engine shutdown, hourmeter
(5A)
Indicators control panel, jolter
controlling, (front right lighting
option, right rear light (5A)
Horn (10A)
LPG equipment option (10A)
Front left lighting option,
left rear light (7.5A)
Lifted-up disposal control
(6502.50) (7.5A)
LPG equipment option (10A)
Shaking motor (30A)
Generator charge status
indicator (5A)
Flashlight option (5A)
LPG option control unit
Relay, lifted-up disposal
(6502.50)
Relay, lifted-up disposal
(6502.50)
Relay, lifted-up disposal
(6502.50)
Fig.30
55
Maintenance/Service
6.12 Hako-Jonas 980 V/VH Electric
System
1
2
F2
F3
3
F4
4
5
6
F5
F7
F8
7
F9
8 F10
9 F11
10 F12
11 F14
12
13 K6
14 K7
15 K8
Pre-fuse (20A)
Engine shutdown, hourmeter
(5A)
Indicators control panel, jolter
controlling, (front right lighting
option, right rear light (5A)
Horn (10A)
LPG equipment option (10A)
Front left lighting option,
left rear light (7.5A)
Lifted-up disposal control
(6502.50) (7.5A)
LPG equipment option (10A)
Shaking motor (30A)
Generator charge status
indicator (5A)
Flashlight option (5A)
LPG option control unit
Relay, lifted-up disposal
(6502.50)
Relay, lifted-up disposal
(6502.50)
Relay, lifted-up disposal
(6502.50)
Fig.30
55
Maintenance/Service
Hako-Jonas 980 V/VH Electric
System, continued
16 K9
Relay, lifted-up disposal
(6502.50)
17 K10 Relay, lift hopper (6502.50)
18 K11 Relay, lower hopper
(6502.50)
19 K3 Relay
20 K4 Relay, filter monitoring
21 K5 Relay, impulse relay shaking
22 F13 Hydraulic unit for lifted-up
disposal (6502.50) (30A)
Fig.30
56
Maintenance/Service
Hako-Jonas 980 V/VH Electric
System, continued
16 K9
Relay, lifted-up disposal
(6502.50)
17 K10 Relay, lift hopper (6502.50)
18 K11 Relay, lower hopper
(6502.50)
19 K3 Relay
20 K4 Relay, filter monitoring
21 K5 Relay, impulse relay shaking
22 F13 Hydraulic unit for lifted-up
disposal (6502.50) (30A)
Fig.30
56
Maintenance/Service
6.13 Hako-Jonas 980 V/VH (6502.30/50) Maintenance
Schedule
hours of operation
Daily after first every 100 every 200 every 500
Check engine oil level and refill if required
X
Check fuel level and refill if required (regular unleaded)
X
Replace fuel filter (as required)
X
Change engine oil (1.1 litre engine oil SAE 15-W-40)
Check engine air cleaner for soiling and clean if required (tap, do not use
compressed air), replace air cleaner insert if required
5
X
X
X
Visual check of engine, pump and wheel motor for oil leakage
X
Check idling and service speed (1,200rpm and 2475rpm)
X
Check spark plug air gap (0.75mm)
X
Replace spark plugs
X
Check valve play (0.15mm inlet, 0.15mm outlet) each in cold state
X
Check starter battery acid level and top with distilled water if required, clean
and grease battery terminals
X
Change hydraulic fluid filter and refill fluid (use Mobiloil DTE 15 M or fluid of
equivalent quality)
100
X
Check cables and plugged connections for damages and tight fit
X
57
Maintenance/Service
6.13 Hako-Jonas 980 V/VH (6502.30/50) Maintenance
Schedule
hours of operation
Daily after first every 100 every 200 every 500
Check engine oil level and refill if required
X
Check fuel level and refill if required (regular unleaded)
X
Replace fuel filter (as required)
X
Change engine oil (1.1 litre engine oil SAE 15-W-40)
Check engine air cleaner for soiling and clean if required (tap, do not use
compressed air), replace air cleaner insert if required
5
X
X
X
Visual check of engine, pump and wheel motor for oil leakage
X
Check idling and service speed (1,200rpm and 2475rpm)
X
Check spark plug air gap (0.75mm)
X
Replace spark plugs
X
Check valve play (0.15mm inlet, 0.15mm outlet) each in cold state
X
Check starter battery acid level and top with distilled water if required, clean
and grease battery terminals
Change hydraulic fluid filter and refill fluid (use Mobiloil DTE 15 M or fluid of
equivalent quality)
Check cables and plugged connections for damages and tight fit
X
100
X
X
57
Maintenance/Service
6.13 Hako-Jonas 980 V/VH (6502.30/50) Maintenance
Schedule
hours of operation
Daily after first every 100 every 200 every 500
Check function of seat contact switch
X
Check exhaust system
X
Check inflation pressure (6bar)
X
Check cylinder broom for wearing or foreign particles (e.g. wire, straps) and
replace broom if required
X
Check sweeping track and adjust if required
X
Check sealing strips at the broom compartment, adjust if required or replace
defective sealing strips
X
Check sealing strips at dirt hopper, replace defective sealing strips
X
Check side brush adjustment and brush bristles for wearing, adjust if
required or replace side brush
Visual check of V-belts
X
X
Check V-belt for wearing and correct tension and re-adjust if required
5
X
Check service/parking brake and re-adjust if required
X
Check filter system for tightness
X
Dismount plate filter and clean if required
X
X
Check tread of wheels
58
Maintenance/Service
6.13 Hako-Jonas 980 V/VH (6502.30/50) Maintenance
Schedule
hours of operation
Daily after first every 100 every 200 every 500
Check function of seat contact switch
X
Check exhaust system
X
Check inflation pressure (6bar)
X
Check cylinder broom for wearing or foreign particles (e.g. wire, straps) and
replace broom if required
X
Check sweeping track and adjust if required
X
Check sealing strips at the broom compartment, adjust if required or replace
defective sealing strips
X
Check sealing strips at dirt hopper, replace defective sealing strips
X
Check side brush adjustment and brush bristles for wearing, adjust if
required or replace side brush
Visual check of V-belts
Check V-belt for wearing and correct tension and re-adjust if required
X
X
5
X
Check service/parking brake and re-adjust if required
X
Check filter system for tightness
X
Dismount plate filter and clean if required
X
Check tread of wheels
58
X
Maintenance/Service
6.13 Hako-Jonas 980 V/VH (6502.30/50) Maintenance
Schedule
hours of operation
Daily after first every 100 every 200 every 500
Check hydraulic fluid level of lifted-up disposal function and refill if required
Check tightening moment of fixing screws for lifted-up disposal and tighten if
required (49Nm)
X
5
X
Check hydraulic hoses and replace if required
X
Check tension of steering chain and adjust tension if required
X
59
Maintenance/Service
6.13 Hako-Jonas 980 V/VH (6502.30/50) Maintenance
Schedule
hours of operation
Daily after first every 100 every 200 every 500
Check hydraulic fluid level of lifted-up disposal function and refill if required
Check tightening moment of fixing screws for lifted-up disposal and tighten if
required (49Nm)
X
5
X
Check hydraulic hoses and replace if required
X
Check tension of steering chain and adjust tension if required
X
59
Special Equipment
7
Special Equipment
Designation
Description
Solid rubber tyres
Set of puncture-safe SE-Superelastic tyres 4.00-4, leaving no traces
(3 wheels on rim)
6512
Solid rubber tyres
Set of puncture-safe SE-Superelastic tyres 4.00-4,
(3 wheels on rim)
6516
L-h side brush system
With deflector plate, without brush
6517
Protective roof
Hako-Jonas 980 model
6504
Flashlight
For mounting on protective roof or direct fitting
6505
Comfort seat
Seat features adjustable cushioning
7093
Lighting system
Including two front and two rear lights, rear and lateral reflectors
(according to German StVZO §66a)
6506
High performance Filter
Superfine filter with special coating for dust-free sweeping in
problematic areas
6515
Order no.
60
Special Equipment
7
Special Equipment
Designation
Description
Solid rubber tyres
Set of puncture-safe SE-Superelastic tyres 4.00-4, leaving no traces
(3 wheels on rim)
6512
Solid rubber tyres
Set of puncture-safe SE-Superelastic tyres 4.00-4,
(3 wheels on rim)
6516
L-h side brush system
With deflector plate, without brush
6517
Protective roof
Hako-Jonas 980 model
6504
Flashlight
For mounting on protective roof or direct fitting
6505
Comfort seat
Seat features adjustable cushioning
7093
Lighting system
Including two front and two rear lights, rear and lateral reflectors
(according to German StVZO §66a)
6506
High performance Filter
Superfine filter with special coating for dust-free sweeping in
problematic areas
6515
60
Order no.
Spare Parts
8
Spare Parts
Designation
Description
Cylinder broom
PA bristling (standard for V machine versions)
6511
Cylinder broom
PES bristling (standard for E machine versions)
6510
Side brush
PA bristling (standard for V machine versions)
6513
Side brush
PES bristling (standard for E machine versions)
6514
Order no.
61
Spare Parts
8
Spare Parts
Designation
Description
Cylinder broom
PA bristling (standard for V machine versions)
6511
Cylinder broom
PES bristling (standard for E machine versions)
6510
Side brush
PA bristling (standard for V machine versions)
6513
Side brush
PES bristling (standard for E machine versions)
6514
Order no.
61
Hako Jonas 980 V/VH
Changes Due to Machine Directive 2006/42/EC
Preface
Modified text in paragraph Preface:
Before using the equipment for the first
time, read this original manual thoroughly, act according to the information
contained and keep it in a safe place for
future reference or subsequent owners.
Intended use
Modified text in paragraph Intended
Use:
Based on the conception, design and
construction of the model introduced
onto the market by us, the machine
complies with the applicable basic safety and health requirements stipulated in
the EC Directive (refer to Declaration of
Conformity). This declaration is no longer considered valid in the event of modifications to the machine not authorized
by us. The manufacturer is not deemed
liable for any damage resulting from unauthorized modifications to the machine.
General safety information
The machine may be used only for
operation on plane areas with a maximum inclination of up to 12 %.
62
62
Disposal
New text in Chapter Introduction:
Render the machine inoperable. It must
not represent a potential source of danger for children.
Dispose of the device according to the
applicable local regulations. For further
information on handling and recycling,
please contact your authorized Hako
dealer where you purchased the device.
Used batteries with the recycling symbol contain reusable commodities. The
heavy metals contained simultaneously
represent a serious risk to health and to
the environment. Never open batteries
or damage them. Never touch, inhale or
swallow any material inside batteries.
Health hazard! Never allow batteries to
pollute the environment. Risk of contaminating the ground and water! In accordance with the symbol with the
crossed out bin, these batteries must
not be disposed of in domestic waste.
The return and recycling of old batteries
must be agreed on with your authorized
Hako dealer in accordance with the Battery Law § 6 and § 8 (BattG)
Noise emission value
The sound pressure level (LpA) (at the
ear of the operator) measured according to DIN IEC 60335-2-72 under normal working conditions: 77 dB (A)
Measurement inaccuracy (KpA):
2 dB (A)
Sound power level (LwAd) measured
according to DIN EN 60335-2-72 under
maximum working conditions:
91 dB (A)
Sound power level (LwAd) measured
according to 2000/14/EG under
maximum working conditions:
91 dB (A)
Vibration
The weighted effective value of acceleration, measured in accordance with
ISO 5349-1, to which the upper parts of
the body (hand-arm) are exposed under
normal working conditions:
< 2,5 m/s²
The weighted effective value of acceleration, measured in accordance with
ISO 2631-1, to which the upper parts of
the body (feet-seat) are exposed under
normal working conditions:
< 0,5 m/s²
EC Declaration of Conformity (corresponds to EC Directive 2006/42/EC)
Hako GmbH
Hamburger Straße 209-239
D-23843 Bad Oldesloe
declares that the products
Hako Jonas 980 V, Typ: 6502.30
Hako Jonas 980 VH, Typ: 6502.50
to which this declaration relates, conform to the relevant provisions of the
safety and health requirements stipulated in EC Directive 2006/42/EC and is in
accordance with 2004/108/EC.
Reference was made to the following
standards and/or norms and/or technical specifications to ensure proper implementation of the safety and health
requirements in the EC Directive:
Name of the authorized person who
compiles technical documents for
Hako:
Ludger Lüttel
EN 60335-2-72
EN 55012
EN 61000-6-2
Bad Oldesloe, 27.10.2010
Dr. Rainer Bavendiek
Director R&D
63
EC Decalartion of Conformity according to Directive 98/37/EG
Hako-Werke GmbH
Hamburger Straße 209-239
D-23843 Bad Oldesloe
declaire under our sole responsibility,
that the product
Hako-Jonas 900 / 980
Typ: 6502
to which this declaration relates, corresponds to the relevant basic safety
and health requirement of the
Directive 98/37/EC, and to the requirements of the relevant Directives:
For the relevant implementation of the
safety and health reauirements mentioned in the Directives, the following
standard (s) and/or technical specification (s) has (have) been respected:
DIN EN 60335-2-72
DIN EN 61000-6-3
DIN EN 61000-6-2
Bad Oldesloe, 14. 11. 2003
-89/336/EEC
Bernd Heilmann
Geschäftsleitung
63
Maintenance Document
100 operating hours
Maintenance
200 operating hours
Maintenance
300 operating hours
Maintenance
400 operating hours
Maintenance
Workshop stamp
Workshop stamp
Workshop stamp
Workshop stamp
carried out on __________
carried out on __________
carried out on __________
carried out on __________
at __________ operating hours
at __________ operating hours
at __________ operating hours
at __________ operating hours
500 operating hours
Maintenance
600 operating hours
Maintenance
700 operating hours
Maintenance
800 operating hours
Maintenance
Workshop stamp
Workshop stamp
Workshop stamp
Workshop stamp
carried out on __________
carried out on __________
carried out on __________
carried out on __________
at __________ operating hours
at __________ operating hours
at __________ operating hours
at __________ operating hours
900 operating hours
Maintenance
1000 operating hours
Maintenance
1100 operating hours
Maintenance
1200 operating hours
Maintenance
Workshop stamp
Workshop stamp
Workshop stamp
Workshop stamp
carried out on __________
carried out on __________
carried out on __________
carried out on __________
at __________ operating hours
at __________ operating hours
at __________ operating hours
at __________ operating hours
100 operating hours
Maintenance
200 operating hours
Maintenance
300 operating hours
Maintenance
400 operating hours
Maintenance
Workshop stamp
Workshop stamp
Workshop stamp
Workshop stamp
carried out on __________
carried out on __________
carried out on __________
carried out on __________
at __________ operating hours
at __________ operating hours
at __________ operating hours
at __________ operating hours
500 operating hours
Maintenance
600 operating hours
Maintenance
700 operating hours
Maintenance
800 operating hours
Maintenance
Workshop stamp
Workshop stamp
Workshop stamp
Workshop stamp
carried out on __________
carried out on __________
carried out on __________
carried out on __________
at __________ operating hours
at __________ operating hours
at __________ operating hours
at __________ operating hours
900 operating hours
Maintenance
1000 operating hours
Maintenance
1100 operating hours
Maintenance
1200 operating hours
Maintenance
Workshop stamp
Workshop stamp
Workshop stamp
Workshop stamp
carried out on __________
carried out on __________
carried out on __________
carried out on __________
at __________ operating hours
at __________ operating hours
at __________ operating hours
at __________ operating hours
64
Maintenance Document
64
Notes
65
Notes
65
Spitzentechnik für eine
saubere und schönere Umwelt
88-10-2630/0605 • Printed in Germany
Superior technology for a cleaner and better environment
Hako GmbH ·
Hamburger Str. 209-239 · D-23843 Bad Oldesloe · (0 45 31) 806-0 · Fax (0 45 31) 806-338
Spitzentechnik für eine
saubere und schönere Umwelt
88-60-2630/0605 • Printed in Germany
Superior technology for a cleaner and better environment
Hako-Werke GmbH · Stammwerk und Hauptverwaltung · Headquarter
Hamburger Str. 209-239 · D-23843 Bad Oldesloe · (0 45 31) 806-0 · Fax (0 45 31) 806-338

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Key Features

  • Collect dry and moist matter
  • Cylinder broom
  • Side brush
  • Filter system
  • Shaking system
  • Steering wheels
  • Hydraulic system
  • V-belt drive

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Frequently Answers and Questions

What type of surfaces can the Hako-Jonas 980 V and VH sweepers be used on?
These sweepers are designed for collecting dry and moist matter from floor surfaces in factories, storage buildings, parking grounds, and pedestrian areas.
What is the function of the cylinder broom and side brush?
The cylinder broom sweeps the main area, while the side brush sweeps along the edges and corners of the floor.
How does the filter system work?
The filter system collects dust and debris during sweeping.
What is the purpose of the shaking system?
The shaking system helps remove dust and debris from the filter.
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