product overview - Leuze electronic

product overview - Leuze electronic
2015 / 2016
PRODUCT
OVERVIEW
www.leuze.com
OUR
RANGE OF PRODUCTS AN
Switching Sensors
Photoel. Sensors / Light Scanners,
Cubic Housing
Photoel. Sensors / Light Scanners,
Cylindric Housing
Fiber Optic Sensors
Ultrasonic Sensors
Inductive Switches
Forked Sensors
Light Curtains
Special Sensors
Double sheet monitoring
Splice detection
18
22
24
24
26
28
29
30
31
31
Measuring Sensors
32
Distance Sensors
Sensors for Positioning
3D Sensors
Light Curtains
Forked Sensors
34
36
38
39
39
Products for
Safety at Work
40
Safety Laser Scanners
Safety Light Curtains
Transceivers and Multiple Light Beam
Safety Devices
Single Light Beam Safety Devices
AS-i-Safety Product Range
2
16
42
44
46
47
49
ND SERVICES
Safety Proximity Sensors
51
Safety Switches and Safety Locking
Devices52
Safety Command Devices
54
Safety Relays
55
Programmable Safety Controllers
58
Safety Sensor Sets
and Accessories
60
Machine Safety Services
62
Identification64
Stationary Bar Code Readers
Mobile Code Readers
Stationary 2D-Code Readers
RFID Systems
66
68
70
71
Data Transmission / Connection Units
72
Data Transmission
Modular Connection Units
74
76
Industrial Image Processing
78
Smart Cameras
80
Accessories 82
3
THE BEST FROM PRINTED
­ONLINE PRODUCT DATA
Many of our customers still use our printed
product brochure to get an overview of our
product range. But when it comes to comparing
technical device details, finding suitable accessories or, for example, downloading 3D CAD
models, www.leuze.com is the right address.
There you will find all detailed product information at a glance, just as clearly arranged as in
this brochure.
With the product selector, you simply select
the desired sensor and send a corresponding
query directly to our experts. If you already
know what you need, enter the part number
at www.leuze.com/en/search to open the
­product detail page from which you can find
the appropriate or required accessories.
SIMPLY AND QUICKLY TO THE RIGHT SENSOR,
­SUITABLE ACCESSORIES AND PRODUCT INNOVATIONS
„„P roduct
selector with technical feature selection
„„Technical
„„S imple
product comparison by selecting feature differences
„„D isplay
„„S ubmit
a product query with a click of the mouse
„„3 D
features at a glance
of suitable/necessary accessories
CAD models, data sheets, technical descriptions, software,
drivers and much more
Product selector
4
Product detail page
OVERVIEWS AND
BASE
Alternatively, you have the option of finding the
right product via an industry overview or our
solution area. In all cases, our selectors guide
you step-by-step to your sensor solution.
„„Industry
area with applications and suitable products
„„S olution
area with practical applications and
suitable products
Industry and solution area
Ann-Kathrin Waldow,
Sales Methods, Processes, Tools
5
WE ARE THE
SENSOR PEOPLE
For more than 50 years, Leuze electronic
has stood for innovative and efficient sensor
­solutions in the area of factory automation
worldwide. Our range of products extends from
switching and measuring sensors, identification
and data transmission systems to intelligent
­image processing systems and solutions for
safety at work. Our devices operate optically,
inductively, with ultrasonics or via RFID, depending on which technology is appropriate for your
application.
17 subsidiaries and 42 sales partners ensure global availability.
6
With 17 of our own subsidiaries and 42 sales
partner around the world, our customers
can reach us quickly and easily everywhere.
To accomplish this, we produce our sensors
on four continents and can thereby always
guarantee product availability.
Regardless of when and where the competence of the sensor people happens to be
needed at the moment. We are the right partner
for both standard applications as well as for
­ ustom, high-end solutions. Through an
c
­expanded sales and service network, our
­competent consultation and our reliable
­customer service, you can count on us to be
at your side around the world.
Subsidiaries
„„Australia / New
Zealand
„„Belgium
„„Brazil
„„China
„„Denmark / Sweden
„„France
„„Germany
„„Great
„„Hong
Britain
Kong
„„India
„„Italy
„„Netherlands
„„South
Korea
„„Spain
„„Switzerland
„„Turkey
„„USA / Canada
ou can find other sales partners
Y
at www.leuze.com/en/worldwide
Dr. Albrecht Pfeil,
Head of Product Center
Binary Switching Sensors
OUR
PROMISE
TO YOU
YOUR SENSOR BUSINESS — SIMPLER AND MORE EFFICIENT
Many pledge themselves to customer orientation — at Leuze electronic, we go a step further.
We offer specific and measurable added value in the areas
of USABILITY, APPLICATION KNOW-HOW and SERVICE — to help make our customers more successful. These areas
are our yardstick for new product developments, innovative
­service offerings and extensive market expertise.
8
SMARTER PRODUCT USABILITY
With regard to our product developments, we systematically place emphasis on the
especially good usability of all devices. To this end, simple mounting and alignment
are taken into account — just as the uncomplicated integrability of the sensors in
existing fieldbus systems and easy configuration, e.g. via a web browser, are.
SMARTER APPLICATION KNOW-HOW
Whoever can do it all, can do nothing right. Which is why we concentrate on
selected target sectors and applications. There, we are specialists and know all
aspects inside out. For this purpose, we optimize our solutions and offer a
­comprehensive product range that makes it possible for our customers to obtain
the absolute best solutions from a single source.
SMARTER CUSTOMER SERVICE
The technical and personal closeness to our customers, and a skilled, straightforward handling of queries and problems, are among our strengths — and will remain
so. Consequently, we will continue to expand our service offerings and, indeed,
also forge ahead in new directions to persistently redefine the utmost in customer
service. Whether on the phone, in the Internet or on-site with our customers — regardless of when and where the expertise of the sensor people is needed at
any time.
Info at: www.leuze.com
Katrin Rieker,
Sales Methods, Processes, Tools
SMARTER PRODUCT USABILITY
WE CREATE REAL
ADDED VALUE
FIVE FEATURES TYPICAL OF LEUZE ELECTRONIC
All Leuze electronic products follow our ­“smarter
product usability” principle — this alone guarantees definite added value for use in your appli-
cation. We have split this added value into five
concrete areas to give you a quick and clear
overview of the benefits.
easy handling.
We give this designation to products that can convince with intelligent ideas for
mounting and alignment or clever solutions for reliable and simple operation.
This includes, e.g., technologies such as the intelligent omnimount fastening
concept, the especially large and bright brightvision light spot for simple
alignment or active ambient light suppression A²LS.
power reserve.
Of what use is the most powerful sensor if just minimal deviations in distance
or dirt prevent the device from properly functioning? We use different
technologies depending on the device in order to ensure a maximum
function reserve in the devices. This improves your flexibility and your
processes run more stable.
availability control.
System standstills due to soiled sensors need not happen. Devices
with this functionality issue a warning message in good time before,
for example, there is a loss in performance and sensors fail due to
soiling. As a result, the systems can be cleaned in a timely manner
and costly system standstills avoided.
think modular.
Are you looking for a device that is as individually tailored to your
requirements as possible? With our thinkmodular concept, you can
choose various equipment features from select devices and thereby
assemble the right function range yourself.
10
integrated connectivity.
A sensor, irrespective of how it operates, is
always just a small part of a complex control
system. For this reason, the maximum
compatibility with common fieldbus environments is a basic requirement of all of our
developments. Product names that include
integratedconnectivity or the italic “i”
designate all devices that are equipped with
extensive, integrated interfaces and which
greatly simplify implementation for you.
Matthias Göhner,
Product Launches & Sales Coordination
SMARTER APPLICATION KNOW-HOW
WE CAN'T DO EVERYTHING.
BUT WHAT WE DO, WE DO RI
TAILOR MADE FOR OUR FOCUS INDUSTRIES
Sensors have become a fixed part of all areas
of factory automation. Without these clever
helpers, no robot can orient itself, no high-bay
warehouse can transport goods and no bottle
can be filled. The requirements of the individual
applications and industries vary so widely,
­however, that a great deal of experience is
needed in order to develop the most efficient
solutions.
12
During product development, we therefore
­concentrate on finding solutions to specific
tasks from our focus industries. We know the
boundary conditions here exactly and, as a
­result, can develop devices specifically according to our customers' requirements.
IGHT.
„„Conveyor / storage
„„Automotive
„„Packaging
systems
industry
industry
„„Robotics / handling
„„Machine
tools
„„Laboratory
analysis
Thomas Merk,
Head of Application Support +
Servicemanagement
SMARTER CUSTOMER SERVICE
OUR MOST IMPORTANT
PROFESSIONAL CUSTOM
WE ARE YOUR SENSOR PEOPLE
It is for good reason that we are known in the
industry as the sensor people. We have known
for years that a technically demanding endeavor
such as the sensor business can only function
if we are reliable partners to our customers.
Here, it is about much more than technical high
performance in the products — it is about a
14
high level of knowledge about applications and
technical interactions and the constant willingness to provide assistance to our customers
whenever they need it. Technically competent
support is another element, such as the global
presence of competent contacts and the 24 / 7
availability of our customer help desk.
PRODUCT IS
MER SERVICE
Training & support
„„Product
and standards training
consulting
„„Safety Consulting
„„Safety engineering
„„Application
After sales services
helpline (in selected countries)
„„Inspection database
„„Repairs and device replacement service
„„On-site service
„„24h
Field services
field service
„„Start-up support
„„S afety inspection,
stopping time measurement
„„Technical
Online services
product selector
„„Download services
„„Web
Claudia Honold,
Order Management International
SWITCHING
­SENSORS
EVERYTHING IN VIEW FOR PROPER SWITCHING
In this area, you will find sensor solutions
that detect an object optoelectronically, ultrasonically or inductively and output a robust
switching signal. Select here from a large
­number of different operating principles and
designs. In addition to their practicability, our
devices also stand out owing to the consistent
focus on optimized usability.
Our decades of experience in the area of
switching sensors have formed the basis for
many technical highlights, for example …
The alignment aid brightvision. ® with a
­particularly bright and clearly visible light spot
and indicators with all-round visibility.
Our active ambient light suppression feature
A2LS. which almost completely eliminates
susceptibility to ambient light.
A standardized IO-Link interface for the lowest
field level for quick and convenient configuration and inspection of sensors directly via the
control.
“It is precisely in the area of switching sensors where a purely technical
distinction between devices on the market is difficult, that factors such
as installation, alignment, commissioning and exchangeability are often
decisive efficiency criteria when selecting a provider. Our development
objective of “smarter product usability” addresses exactly these points
and is clearly demonstrated in many of our technical details.”
Oliver Bunz,
Technical Head of Product Center
Binary Switching Sensors
16
THIS LIGHT-BAND CAN DETECT EVERYTHING — THE NEW RK 46C.DXL VAROS
With its wide light-band, the new RK 46C.DXL
retro-reflective photoelectric sensor very reliably
detects small and large objects, even those with
gaps. With the teachme function, the sensor
can be adapted optimally to object sizes
from 8 mm and larger at the push of a button,
­thereby allowing a coarse/fine sensitivity or
­resolution to be selected.
AW
FIRST
D
L
OR
Would you like to do without the
Does the sensor also need to
use of expensive light barriers or
reliably detect objects with gaps?
multiple individual sensors?
This sensor responds to objects within
The wide light-band detects over a
the entire width of its light-band and,
45-60-mm-wide area.
as a result, can also handle interruptions.
Does sensor alignment need to
be simple and intuitive?
A clearly visible brightvision light-band and
Do you want to configure your
the clearly visible status display make alignment
extremely simple.
sensor at the touch of a button?
Simple adaptation of the sensitivity / Do you need a sensor with
resolution through 2-level teachme function
­maximum availability?
by pressing a button on the rear of the housing.
The sensitivity readjustment (tracking)
ensures a constant function reserve,
even in the event of soiling.
Discover the RK 46C on the web at www.leuze.com/en/rk46c
2 Series
Universal, micro
Photoel. Sensors / Light Scanners,
Cubic Housing
Specifications
Dimensions excl. plug, W × D × H
8 × 23 × 12 mm
Operating voltage
10 – 30 V DC
Switching outputs
PNP, NPN
Connection type
Cable, cable+M8 / M12
Degree of protection
IP 67
Certifications
Thermoelastic elastomer
Housing
Throughbeam photoelectric sensors
Operating range*
0 – 2 m
Light source
Red light
Switching
Light, dark
Switching frequency
385 Hz
Retro-reflective photoelectric sensors
Operating range*
0.07 – 4 m
Light source
Red light
Switching
Light, dark
Switching frequency
700 Hz
Energetic light scanners
Operating range*
Light source
Switching
Switching frequency
Light scanners with background
suppression
Operating range*
Permanently set to 15 mm, 30 mm,
50 mm
Light source
Red light
Switching
Light, dark
Switching frequency
700 Hz
Options
Transparent media
Protective photoelectric sensors category 2
Warning output
Activation input
Active ambient light suppression A2LS
Features
* Typical operating range limit
18
Pin-point LED. Powerful
interference suppression. 2 inlaid
metal sleeves. Scanner with a
laser-like light spot. Polarized
retro-reflective photoelectric
sensor with glass optics.
25B Series
Universal
28 Series
Standard, multimount
11 × 32 × 17 mm
14 × 33 × 20 mm
15 × 39 × 29 mm
15 × 47 × 32 mm
10 – 30 V DC
10 – 30 V DC
10 – 30 V DC
10 – 30 V DC
PNP, NPN, push-pull
PNP, NPN
PNP, NPN, push-pull
PNP, NPN
M8, cable, cable+M8 / M12
M8, cable+M12, cable
M8 / M8+snap / M12, cable,
cable+M8 / M12
M12, cable
IP 67
Plastic
IP 67
CDRH C US
IP 66, IP 67
C Plastic
US
Plastic
IP 67
CDRH
C US
0 – 15 m
0 – 24 m
0 – 15 m
Red light
Red light
Red light
Red light
Light, antivalent
Antivalent
Light, antivalent
Antivalent
1000 Hz
500 Hz
500 Hz
500 Hz
0 – 7 / 0.02 – 5.5 / 0 – 3 m
0.02 – 6 m
0 – 10 / 0.05 – 15 m
0.02 – 6 m
Red light / infrared / laser (class 1)
Red light
Red light / laser
Red light
Light, dark, antivalent
Antivalent
Light, dark, antivalent
Antivalent
1000 / 1000 / 2000 Hz
500 Hz
500 / 2000 Hz
500 Hz
0 – 750 mm
0 – 1 m
0 – 650 mm
0 – 0.85 m
Red light
Red light / infrared
Red light
Red light
Light, dark, antivalent
Antivalent
Light, dark, antivalent
Antivalent
1000 Hz
500 Hz
500 Hz
500 Hz
5 – 600 mm
0 – 1000 mm
Red light / laser (class 1)
Red light / infrared
Light, antivalent
Light, dark, antivalent
1000 / 2000 Hz
250 (1000) / 250 Hz
X
C Plastic
0 – 10 m
X
US
X
X
X
Switching Sensors
5 Series
Standard
X
X
X
X
X
X
X
X
X
Sturdy metal sleeves. Scanner with
different light-spot geometry and
V-configuration. Laser variants.
Teach-in. Foil detection < 20 μm.
Bottle detection. ECOLAB. Contrast
scanner.
Simple mounting by means of
integrated threaded sleeves.
Flexible cable outlet to the rear
or downward. Fast alignment
through brightvision. Detection of
semitransparent media. Teach
variants available.
Mechanically adjustable scanning
range. Sensitivity adjustment.
Scanner for bay positioning / for
the detection of broken containers / with focused light spot.
Retro-reflective sensor with large
function reserve / for stretchwrapped containers.
Universal front- and plug-side
M18-hole mounting option.
Simple through-hole mounting
with housing-side anti-rotation
protection for mounting nuts. Fast
alignment through brightvision.
www.leuze.com/en/switching-sensors/
3B Series
Universal, mini
19
46B Series
Universal, long range
46C Series
Universal, long range
Photoel. Sensors / Light Scanners,
Cubic Housing
Specifications
Dimensions excl. plug, W × D × H
18 × 75 × 43 mm
20 × 75 × 43 mm
Operating voltage
10 – 30 V DC
10 – 30 V DC
Switching outputs
PNP, push-pull, relay
PNP, push-pull
Connection type
M12, cable+M12, cable
M12, cable+M12, cable
Degree of protection
IP 67, IP 69 K
IP 67, IP 69 K
Certifications
Plastic
Housing
CDRH C US
Plastic
CDRH C US
Throughbeam photoelectric sensors
Operating range*
0 – 60 m
0 – 150 m
Light source
Red light
Red light / infrared
Switching
Light, antivalent
Light, antivalent
Switching frequency
100 / 500 Hz
100 / 500 Hz
Operating range*
0.05 – 18 m
0.05 – 30 m
Light source
Red light
Red light / infrared
Switching
Light, dark, antivalent
Light, dark
Switching frequency
20 / 500 Hz
20 / 250 / 500 Hz
Operating range*
5 – 1800 / 0 – 2500 / 50 – 1200 mm
5 – 3000 mm
Light source
Red light / infrared / laser (class 1)
Red light / infrared
Switching
Light, dark, antivalent
Light, dark
Switching frequency
200 (100) / 200 (20) / 1000 Hz
1000 Hz
Retro-reflective photoelectric sensors
Energetic light scanners
Operating range*
Light source
Switching
Switching frequency
Light scanners with background
suppression
Options
Transparent media
X
X
Protective photoelectric sensors category 2
X
X
Warning output
X
Activation input
X
Active ambient light suppression A LS
2
X
X
Features
* Typical operating range limit
20
Scanner with optimized light spot
for roller conveyors. Scanner with
teach-in and special functions.
Retro-reflective sensor for
stretch-wrapped containers.
Versions for Ex zone 2 and 22
ECOLAB. IO-Link.
Scanner with teach-in and special
functions. Retro-reflective
photoelectric sensor with
light-band for stretch-wrapped
containers, objects with openings
and objects with irregular shape.
95 Series
Metal
Switching Sensors
8 Series
Metal
96 Series
Metal, long range
31 × 110 × 56 mm
15 × 48 × 38 mm
17 × 66 × 35 mm
30 × 90 × 70 mm
20 – 250 V AC/DC
10 – 30 V DC
10 – 30 V DC / 18 – 30 V DC
18 – 30 V DC / 20 – 230 V AC/DC
Relay, MOSFET
PNP, NPN, push-pull
PNP, NPN
PNP, NPN, push-pull, relay
Cable, terminals
M12, cable
M12
M12, terminals
IP 67, IP 69 K
IP 67, IP 69 K
IP 67, IP 69 K
IP 67, IP 69 K
Plastic
CDRH
CDRH Metal, glass
C US
C Metal
US
Metal
CDRH 0 – 150 m
0 – 20 / 0 – 100 m
0 – 18 / 0 – 20 m
0 – 39 / 0 – 150 m
Red light / infrared
Red light / laser (class 2)
Red light / infrared
Red light / infrared
C US
Light, dark
Light, dark, antivalent
Antivalent
Light, dark, antivalent
25 / 150 Hz
1500 / 2800 Hz
1000 Hz
500 Hz
0.05 – 30 m
0 – 8 / 0 – 21 m
0 – 9 m
0 – 28 / 0.1 – 18 m
Red light / infrared
Red light / laser (class 1)
Red light
Red light / infrared
Light, dark
Light, dark, antivalent
Light, antivalent
Light, dark, antivalent
25 / 150 Hz
1500 / 2800 Hz
1000 Hz
1000 Hz
5 – 800 mm
10 – 900 / 10 – 400 mm
30 – 700 / 20 – 1200 mm
Red light
Red light / infrared
Red light / infrared
Antivalent
Antivalent
Light, antivalent
1500 Hz
1000 Hz
1000 Hz / 20 Hz
5 – 3000 mm
5 – 400 mm
20 – 500 mm
100 – 1200 / 10 – 2500 / 50 – 6500 / 12000 / 25000 mm
Red light / infrared
Red light / infrared / laser (class 1
and 2)
Red light / infrared
Red light / infrared / red light laser
(class 2) / infrared laser (class 1)
Light, dark
Light, antivalent
Antivalent
Light, dark, antivalent
25 / 150 Hz
1000 / 1000 / 2000 Hz
1000 Hz
300 / 300 / 100 / 100 Hz
X
X
X
X
X
X
X
X
X
X
X
X
X
Luminescence scanner.
Foreground suppression. Turnable
connector. Foil detection. Bottle
detection. ECOLAB.
Operator guidance for transparent
media. Bottle detection. Foil
detection.
Optics heating. Switching delay. Up
to 3 switching points. Foreground
suppression. Deactivation.
L/D switching. Mechanically adjustable scanning range. Teach-in.
Versions for Ex zones 2 and 22 / with
window function / for collision protection / feed-through monitoring.
X
X
Photoelectric sensors with a
particularly high function reserve.
Optional time function and optics
heating. Terminal compartment
accessible from front.
www.leuze.com/en/switching-sensors/
49C Series
Universal, outdoor
21
18B Series
Metal, detection of
transparent objects
53 Series
Stainless steel
Photoel. Sensors / Light Scanners,
Cubic + Cylindric Housing
Specifications
Dimensions excl. plug, W × D × H
15 × 47 × 32.5 mm
14 × 54 × 20 mm
Operating voltage
10 – 30 V DC
10 – 30 V DC
Switching outputs
PNP, NPN, analog
Push-pull
Connection type
M12, cable
M8, cable
Degree of protection
IP 67, IP 69 K
IP 67, IP 69 K
Certifications
Metal
Housing
C US
CDRH
Stainless steel 316L
C US
Throughbeam photoelectric sensors
Operating range*
0 – 10 m
Light source
Red light
Switching
Antivalent
Switching frequency
1000 Hz
Retro-reflective photoelectric sensors
Operating range*
0 – 6 m
0 – 5 / 0 – 3 m
Light source
Red light
Red light / laser (class 1)
Switching
Light, dark, antivalent
Antivalent
Switching frequency
5000 Hz
1000 / 2000 Hz
Energetic light scanners
Operating range*
Light source
Switching
Switching frequency
Light scanners with background
suppression
Operating range*
5 – 600 mm
Light source
Red light / infrared / laser (class 1)
Switching
Antivalent
Switching frequency
1000 / 2000 Hz
Options
Transparent media
X
X
Protective photoelectric sensors category 2
Warning output
X
Activation input
X
Active ambient light suppression A2LS
X
X
Bottle detection. Foil detection
<20 µm. Target mark detection.
Aligned optics. Tracking. EasyTune.
User guidance. Trigger function
with reduced signal jitter.
HYGIENE design. CleanProof+.
ECOLAB. EHEDG. Foil detection
< 20 μm. Bottle detection. Contrast
scanner.
Features
22
* Typical operating range limit
*1 318B Series, 328 Series only
*2 318 Series only
Mini
Sensors
14 × 36 × 25 mm
M12 × 55 mm
M18 × 46 mm, M18 × 60 mm
10 – 30 V DC
10 – 30 V DC
10 – 30 V DC
10 – 30 V DC
Push-pull
PNP
PNP, NPN, push-pull
PNP, NPN, relay
M8, cable+M12, cable
M12, cable
M12, cable
M12, cable
IP 67, IP 69 K
IP 67
IP 67
CDRH Stainless steel 316L
C US
C Switching Sensors
412 Series
Cylindrical
IP 65
1
US* C
2
US* CDRH
Metal
Full metal, stainless steel, plastic
Metal, stainless steel, plastic
0 – 10 m
0 – 8 m
0 – 15 / 0 – 45 / 0 – 120 m
0 – 35 m
Red light
Red light
Red light / infrared / laser (class 1)
Infrared
Antivalent
Light, dark
Light, dark, antivalent
Light, dark
1000 Hz
500 Hz
500 / 1000 / 5000 Hz
70 / 1000 Hz
0 – 6 / 0 – 3 m
0.05 – 1.6 m
0 – 7 / 0.02 – 6 / 0.1 – 15 m
0 – 1.5 m
Red light / laser (class 1)
Red light
Red light / laser (class 1)
Infrared
Antivalent
Light, dark
Light, dark, antivalent
Light, dark
1000 / 2000 Hz
700 Hz
500 / 5000 Hz
70 / 1000 Hz
0 – 400 mm
0.001 – 450 / 0 – 1 / 0 – 300 / 0 – 350 mm
0 – 50 mm
Red light
Red light / infrared / laser
Infrared
Light, dark
Light, dark, antivalent
Light, dark
700 Hz
500 / 1000 / 5000 Hz
70 / 1000 Hz
5 – 600 mm
1 – 140 mm
Red light / infrared / laser (class 1)
Red light
Antivalent
Antivalent
1000 / 2000 Hz
1000 Hz
X
X
X
X
X
X
X
WASH DOWN-Design.
­CleanProof+. ECOLAB. ­
Foil detection < 20 μm.
Bottle detection. Contrast scanner.
Versions for Ex zone 2 and 22.
Bracket versions. Simple alignment
with omnimount. Embedded
mounting option. Variants with
M18 stainless steel sleeve and
full-metal version. Variant
available with preset scanning
range and as label sensor.
X
www.leuze.com/en/switching-sensors/
55 Series
Stainless steel
318(B) Series
328 Series
618 Series
Cylindrical
23
Fiber Optic Sensors
Ultrasonic Sensors
Specifications
Dimensions excl. plug, W × D × H
Operating voltage
Switching outputs
Connection type
Degree of protection
Certifications
Housing
Throughbeam photoelectric sensors
Operating range*
Light source
Switching
Switching frequency
Retro-reflective photoelectric sensors
Operating range*
Light source
Switching
Switching frequency
Energetic light scanners
Operating range*
Light source
Switching
Switching frequency
Light scanners with background
suppression
Operating range*
Light source
Switching
Switching frequency
Options
Transparent media
Protective photoelectric sensors category 2
Warning output
Activation input
Active ambient light suppression A2LS
Features
* Typical operating range limit
24
USS
Ultrasonic Sensors,
cylindrical
10 – 30 V DC
10 – 30 V DC / 12 – 30 V DC
10 – 30 V DC / 12 – 30 V DC PNP, NPN, IO-Link
PNP, NPN
PNP, NPN
M8, cable, cable+M8, cable+M12
M8, M12
M8, M12, cable
Metal, plastic
Metal, plastic
GF / KF
Fiber Optics
Glass
Switching Sensors
USS
Ultrasonic Sensors,
cubic
LVS
Fiber Optic Amplifier
Plastic
IP 65
Silicone, brass,
stainless steel
0 – 1050 mm
0 – 450 mm
Plastic
C US
0 – 650
0 – 6000
Red light
Ultrasonics (300 kHz)
Ultrasonics (200 / 310 kHz)
Light, dark
NO/NC (object detected)
1500 / 1000 / 2500 Hz
100 Hz
7 / 8 Hz
10 – 200 (100 – 1000) mm
10 – 200, 40 – 400, 25 – 400,
150 – 1300, 300 – 3000 mm
Ultrasonics (240 – 400 kHz)
Ultrasonics (200 / 310 kHz)
NO/NC (object detected)
NO/NC (object detected)
10 / 50 Hz
7 / 8 / 20 / 50 Hz
Configurable via PC. Various
opening angles and sound lobes.
1 or 2 switching outputs.
Configurable via PC. Teach-in.
Design with angle head.
1 or 2 switching outputs.
IO-Link interface.
0 – 270 mm
0 – 80 mm
0 – 1700 mm
0 – 270 mm
Red light
Light, dark
1500 / 1000 / 2500 Hz
X
X
For glass fiber and plastic fiber
optics. Teach-in. Sensitivity
adjustment. Time functions.
Activation input. IO-Link and
high-speed amplifier available.
Angular or bendable end piece.
www.leuze.com/en/switching-sensors/
Plastic
25
IS 255
IS 288
Compact
IS 240
Standard
Inductive Switches
Specifications
Dimensions
5 × 5 × 25 mm
8 × 8 × 35 mm
40 × 12 × 26 mm
Operating voltage
10 – 30 V DC
10 – 30 V DC
Range
Up to 1.5 mm
Up to 3 mm
Up to 8 mm
Switching outputs
PNP, NPN
NO (make-contact),
NC (break-contact)
PNP, NPN
NO (make-contact),
NC (break-contact)
Switching frequency
Up to 3000 Hz
Up to 5000 Hz
Up to 1400 Hz
Connection type
M8, cable, cable+M8
M8, cable
Degree of protection
IP 67
Certifications
Housing
Features
26
Metal, plastic
IP 67
C US
Plastic
C US
40 × 40 × 67 mm
40 × 40 × 120 mm
Ø 4.0 × 25 mm
M5 × 25 mm
Ø 6.5 × 35 mm
M8 × 45 mm
M12 × 45 mm
M18 × 64 mm
M30 × 64 mm
M12 × 60 mm
M18 × 64 mm
M30 × 64 mm
10 – 30 V DC
10 – 30 V DC
10 – 30 V DC
10 – 30 V DC
Up to 40 mm
Up to 1.5 mm
Up to 1.5 mm
Up to 3.0 mm
Up to 4 mm
Up to 10 mm
Up to 20 mm
Up to 40 mm
Up to 10 mm
Up to 20 mm
Up to 40 mm
PNP, NPN
NO (make-contact),
NC (break-contact)
PNP, NPN
NO (make-contact),
NC (break-contact)
PNP, NPN
NO (make-contact),
NC (break-contact)
PNP, NPN
NO (make-contact),
NC (break-contact)
Up to 150 Hz
Up to 3000 Hz
Up to 3000 Hz
Up to 5000 Hz
Up to 5000 Hz
Up to 3000 Hz
Up to 2000 Hz
Up to 1200 Hz
Up to 600 Hz
Up to 300 Hz
Up to 100 Hz
M12, connection terminals
M8, cable+M8, cable
M8, M12, cable+M8, cable
M12
IP 67, IP 69 K
Plastic
IP 67
C US
Sensor heads can be oriented in 5
directions.
Metal, plastic
IP 67
C US
Metal, plastic
UC versions available.
IP 67, IP 69 K
C US
Stainless steel (V4A)
Full-metal housing.
ECOLAB.
Factor 1 version available.
www.leuze.com/en/switching-sensors/
IS 244
Standard, flexible
IS 212
IS 218
IS 230
Stainless Steel
Cylindrical Sensor
Switching Sensors
IS 208
IS 212
IS 218
IS 230
Cylindrical Sensor
IS 204
IS 205
IS 206
Cylindrical Sensor
27
(I)GSU 14D
GSU 06
GK 14
Ultrasonics / Capacitive
(I)GS 63B
GS 61
GS 21
Optical
GS (L) 04
Optical
Forked
Sensors
Specifications
Dimensions excl. plug,
W × D × H
Operating voltage
10 – 30 V DC / 12 – 30 V DC
10 – 30 V DC / 24 V DC
10 – 30 V DC
Switching outputs
PNP, NPN, push-pull
PNP, push-pull
PNP, NPN
Connection type
M8, M12, cable
M8, cable, cable+M12
M8
Degree of protection
IP 62 / IP 65
Certifications
Housing
IP 65
C Metal
US
IP 65
C Metal, plastic
US*
1
Metal
CDRH C US
Throughbeam
sensors
Mouth width
0.9 – 4 mm
3 – 8 mm
20 / 30 / 50 / 80 / 120 / 220 mm
Light source
Ultrasonics / capacitive
Infrared
Red light / laser (class 1)
Switching
Light, dark, antivalent
Light, dark, antivalent
Light, dark
Switching frequency
Up to 5000 Hz
1000 / 10,000 Hz
1500 / 5000 Hz
Teach / potentiometer
Potentiometer
Options
Operation
Teach
Warning output
X
X
Features
Detection of transparent + paper
labels.
Multiple-track label detection
with VSU 15.
Variant with mechanical tape
guide.
*1 (I)GS 63, GS 61 only
28
Detection of paper labels.
ALC function.
Storage of up to ten teach values
in the sensor.
Removable operating head on
potentiometer version.
Detection of small objects.
Light/dark switching on device.
Laser fork for transparent objects.
CSL 710
Switching
Switching Sensors
VARIO B
Switching
CSR 780
Switching
Light
Curtains
Specifications
Function
One-way principle
One-way principle
Reflection principle
Dimensions excl. plug,
W × D × H
12 × 58 × 35 … 3150 mm
29 × 35 × 168 … 2968 mm
28.6 × 34.2 × 142.8 … 478.8 mm
Operating voltage
24 V DC
18 – 30 V DC
18 – 30 V DC
Outputs
PNP, NPN
PNP, NPN, IO-Link
Push-pull
Connection type
M8, cable
M12
M12
Degree of protection
IP 54
IP 65
IP 65
Operating range*
5000 mm
Up to 10,500 mm
Light source
Infrared
Infrared
Infrared
Cycle time
1 ms per beam
30 ms per beam
> 2 ms (depending on measurement field length)
Measurement field length
35 – 3100
160 – 2960 mm
96 / 432 mm
Resolution
5, 12.5, 25, 50, 100 mm
5, 10, 20, 40 mm
1 mm
No. of beams
Max. 64
Max. 592
Operation
Autocalibration,
PC configuration,
configuration of switching output
Display in 5 languages,
Configuration software
Status displays for detection /
interruption of first and last beam
2 switching ranges.
Suppression of 4 light axes.
Through holes.
Blind holes with thread.
8 switching ranges.
Simple area splitting.
4 switching outputs + 1 IO-Link.
Sturdy metal housing.
Extremely fast cycle time.
Display for diagnosis and
alignment.
Detection of extremely small
objects (1 mm).
Warning output for contamination
display.
High object speed (< 3.5 m/sec for
1 × 10 × 10 mm).
Sturdy metal housing.
Optimal setting using reference
teach.
C US
700 mm
C US
Features
www.leuze.com/en/switching-sensors/
Certifications
* Typical operating range limit
29
KRT 20
KRT 21
KRT 55
KRT 3B
Contrast Scanners
CRT 20B
CRT 442
CRT 448
Color Scanners
LRT 8
Luminescence Scanners
Special
Sensors
Specifications
Function
Contrast distinction
Color detection
Luminescence detection
Dimensions excl. plug,
W × D × H
30 × 82 × 53 mm
31 × 53 × 80 mm
14 × 36 × 25 mm
11 × 32 × 17 mm
30 × 82 × 53 mm
12 × 40 × 22 mm
17 × 46 × 50 mm
15 × 48 × 38 mm
Operating voltage
10 – 30 V DC / 12 – 30 V DC
10 – 30 V DC / 24 V DC / 12 – 28 V DC
10 – 30 V DC
Outputs
PNP, NPN, push-pull
Analog
1 × PNP / 4 × PNP or
1 × NPN / 4 × NPN or
3 × PNP / 3 × NPN
PNP, NPN
Connection type
M12, M8, cable+M8, cable,
cable+M12
M12
M12
Degree of protection
IP 67, IP 69 K
IP 67
IP 67
Certifications
Operating range*
13 – 80 mm
Light source
LED, laser (class 1)
LED
LED
Switching frequency
2,500 – 50,000 Hz
6000 / 1500 / 500 Hz
1500 Hz
Transmitter color
RGB / white / red laser
RGB / white
UV / blue
Light beam gate
Lateral or frontal
Lateral or frontal
Front
Light spot shape
Round / rectangular
Round / rectangular
Round
Light spot position
Lengthwise, sideways
Lengthwise
Operation
Teach-in, EasyTune, IO-Link
Teach-in
Potentiometer
Temperature compensation.
Large dynamic range.
Pulse stretching.
Light/dark switching.
Reversible switching threshold.
ECOLAB.
IO-Link process data.
IO-Link configuration.
IO-Link diagnostics.
Small construction.
Glass optics.
Turning connector.
ECOLAB.
Small construction.
Sensitivity adjustment.
ECOLAB.
Detection of any kind of
luminescence.
Detection of white paper.
C US
12 mm
60 mm
32 mm
C US
0 – 400 mm
Features
* Typical operating range limit
30
Switching Sensors
DB 12B / 112B / 14B, GSU 710 / 712
Double Sheet Monitoring
VSU 12, IGSU 14C / 14D
Splice Detection
Double Sheet Monitoring
Splice Detection
Description
The double-sheet monitoring systems reliably prevent the infeed of multiple
sheets. This helps reliably prevent damage and the creation of scrap in
machines that process paper and cardboard stacks. The systems operate on
the basis of various physical principles and are thus able to cover nearly the
entire range of applications.
Typical applications
Double sheet detection of
paper sheets
cardboard sheets
foils
Splice detection, e.g. on
paper rolls
Technical information
Working ranges:
2
2
From 20 g/m to 1200 g/m (cardboard thickness 2 mm)
Detection
of
1/2
or
2/3
plies
Outputs for single or double sheets
Configuration facility
Models:
Individual components (M12, M18)
Compact fork designs
www.leuze.com/en/switching-sensors/
Physical principles:
Capacitive
Ultrasonics ( 12 mm or 18 mm, short construction)
31
MEASURING
SENSORS
INTELLIGENT MONITORING AND CONTROL
THROUGH MEASURING SENSORS
Measuring sensors can actively check distances, position system parts and monitor other
­parameters in order to intelligently and independently initiate actions and, e.g., intervene in
processes for control purposes. Here, you will
find a large selection of technologies and
­designs for as efficient and fault-free system
operation as possible.
Our claim to be one of the technology drivers in
the area of measuring sensors is founded on a
whole range of outstanding product features,
for example …
A wide variety of integrated interfaces which
allow our devices to communicate with all
commonly used fieldbus systems without
problem.
The absolute positioning of moving objects
with millimeter precision thanks to innovative
bar code positioning systems with operating
ranges up to 10,000 m.
A laser distance measurement system that
measures with millimeter precision up to
300 m with PTB calibration standard.
“Today, a wide variety of complex detection tasks which
until recently required extremely expensive systems can
today be solved using intelligent measuring sensors.
Further exploration of these possibilities and the development of devices that, on the one hand, optimally meet the
needs of the sector and, on the other, are increasingly
simple to install, align and operate. We at Leuze electronic
have made this our motto, by which you can measure us
and our devices every day.”
Fabianna Tenorio,
Product Management — Product Center Measuring Sensors
32
BAR CODE POSITIONING SYSTEM FOR POSITIONING
WITH MILLIMETER ACCURACY OVER DISTANCES OF
UP TO 10 KM — THE NEW BPS 300i
The new generation of the BPS 300i with a
broad range of selectable equipment,
­integrated fieldbus interfaces and
­availabilitycontrol for ensuring read quality.
The simple usability with maximum possible
­performance reserves guarantees fault-free
function of the devices. Highly resistant bar
code tape, available in lengths of up to 10 km,
facilitates precise and continuous position
­determination, even over extremely long paths.
Your scanners need to
You place value on
H
uncomplicated fieldbus
integration?
IGH
IGHL
T
­function independent of
mechanical fluctuations?
The large working range of ± 60 mm
offers sufficient performance reserve.
The integrated fieldbus interface
makes start-up and configuration
quick and easy.
You know our bar code
positioning systems?
The new BPS 300i generation
will surprise you.
You want to avoid
Simple mounting is
soiling-related failures?
An integrated function constantly reports
important to you?
its function reserve, thereby indicating,
The sophisticated mounting
e.g., soiling in good.
system considerably simplifies
mounting and replacement.
Simply find the right BPS: www.leuze.com/en/bps300i
ODSL 8
Optical Distance Sensors
ODSL 9
Optical Distance Sensors
ODS 96B
Optical Distance Sensors
Distance
Sensors
Specifications
Function
Distance measurement,
optical
Distance measurement,
optical
Distance measurement,
optical
Dimensions excl. plug,
W × D × H
15 × 48 × 38 mm
21 × 50 × 50 mm
30 × 90 × 70 mm
Operating voltage
18 – 30 V DC
10 – 30 V DC (analog, IO-Link)
10 – 30 V DC
18 – 30 V DC (analog, IO-Link)
Outputs
4 – 20 mA
1 – 10 V
2 × push-pull
4 – 20 mA
1 – 10 V, 0 – 10 V
RS 232 / RS 485
Push-pull
IO-Link
4 – 20 mA
1 – 10 V, 0 – 10 V
RS 232 / RS 485
Push-pull
IO-Link
Connection type
M12
M12
M12, cable
Degree of protection
IP 67, IP 69 K
IP 67
Certifications
CDRH
CDRH
50 – 650 mm
IP 67, IP 69 K
C US
*1
CDRH 60 – 25000 mm
C US
Measurement range
20 – 500 mm
Measurement principle
Optical / LED / laser (class 2)
Optical / laser (class 1, 2)
Optical / LED / laser (class 1, 2)
Measurement time
2 – 7 ms
2 ms
1 – 100 ms
Resolution
0.03 – 0.5 mm
0.01 – 0.5 mm
0.1 – 3 mm
Operation
Teach-in
Teach-in
Configuration software
Display
Teach-in
Configuration software
Display
Compact metal housing.
Turnable M12 connector.
Display for measured value display
and configuration.
Turnable M12 connector.
Sturdy metal housing.
Display for measured value display
and configuration.
M12 plug.
Ex devices are also available.
Features
34
*1 only selected models:
products with laser class 1, which are
declared with C1 in the part number code,
do not have UL approval.
418B Series
Measuring Ultrasonic
Sensors
Measuring Sensors
ODSL 30
Optical Distance Sensors
430 Series
Measuring Ultrasonic
Sensors
Specifications
Function
Distance measurement,
optical
Distance measurement,
ultrasonics
Distance measurement,
ultrasonics
Dimensions excl. plug,
W × D × H
79 × 69 × 149 mm
M18 × 90 mm
M30 × 90 mm
Operating voltage
10 – 30 V DC
18 – 30 V DC (analog)
15 – 30 V DC
15 – 30 V DC
Outputs
4 – 20 mA
1 – 10 V
RS 232/RS 485
1 × PNP, 2 × PNP, 3 × PNP
4 – 20 mA
1 – 10 V
PNP (NPN)
IO-Link
4 – 20 mA
1 – 10 V
PNP (NPN)
IO-Link
Connection type
M12, cable
M12
M12
Degree of protection
IP 67
IP 67, IP 65
CDRH C US
IP 67, IP 65
C Operating range*
200 – 65000 mm
Measurement principle
Optical / laser (class 2)
Ultrasonics
Ultrasonics
Measurement time
30 – 100 ms
8 Hz / 7 Hz
4 Hz
310 kHz / 200 kHz
200 kHz
Ultrasonic frequency
25 – 400 mm / 150 – 1300 mm
US
300 – 3000 mm
C US
Resolution
1 mm
1 mm
1 mm
Operation
Teach-in
Display
Teach-In
IO-Link
Teach-In
optional: IO-Link
Metal housing.
Display for measured value display
and configuration.
M12 plug.
Ex devices are also available.
Both outputs can easily be taught
using a button.
Teachable.
Stable, all-metal design.
Process data and configuration via
IO-Link interface.
Five operating modes: scanning,
synchronous, multiplex, activation
and throughbeam operation.
Temperature-compensated
scanning range and measurement
range.
Function largely independent of
surface properties, ideal for
detection of liquids, bulk materials,
transparent media, etc.
Small dead zone at long scanning
range.
Both outputs can easily be taught
using a button.
Teachable.
Stable, all-metal design.
Process data and configuration via
IO-Link interface.
Five operating modes: scanning,
synchronous, multiplex, activation
and throughbeam operation.
Temperature-compensated
scanning range and measurement
range.
Function largely independent of
surface properties, ideal for
detection of liquids, bulk materials,
transparent media, etc.
Small dead zone at long scanning
range.
Features
www.leuze.com/en/measuring-sensors
Certifications
* Typical operating range limit
35
Sensors for Positioning
36
BPS 8
Bar Code Positioning
Systems
Measuring Sensors
AMS 300i
Optical Laser Distance
Sensors
BPS 300i
Bar Code Positioning
Systems
Specifications
Function
Distance measurement, optical
Position detection, optical
Position detection, optical
Range
40 / 120 / 200 / 300 m
10,000 m
10,000 m
60 … 120 mm, 80 … 140 mm
50 … 170 mm
Integrated:
RS 232
Integrated:
PROFINET
PROFIBUS
SSI
RS 422
RS 232
RS 485
Working range
Integrated:
PROFIBUS and SSI
RS 232 and RS 422
RS 485
PROFINET
PROFINET and SSI
DeviceNet
EtherNet/IP
CANopen
EtherCAT
Ethernet TCP/IP, UDP
Interbus-S
Connectivity
With connection unit
MA 8-01
RS 485
With connection unit
MA 200i
PROFINET IO/RT, PROFIBUS,
Ethernet TCP/IP, UDP, IP,
EtherCAT, DeviceNet, CANopen
Functional principle
Against reflector
Against bar code tape
Against bar code tape
Measurement value
output
1.6 ms
3.3 ms
1 ms
Reproducibility
0.3 / 0.5 / 0.7 / 1 mm
±1 mm (3 sigma)
±0.15 mm (3 sigma)
Accuracy
±2 / 2 / 3 / 5 mm
Degree of protection
IP 65
IP 67
IP 65
Light source
Red light laser (class 2)
Red light laser (class 2)
Red light laser (class 2)
Supply voltage
18 – 30 V DC
5 V DC
(24 V DC via MA 8-01)
18 – 30 V DC
Operating temperature
–5 °C to +50 °C
(–30 °C to +50 °C
with heating)
0 °C up to +40 °C
–5 °C to +50 °C
(–35 °C to +50 °C
with heating)
Options
Speed measurement and
monitoring
Customer-specific
configuration facility
Speed measurement and
monitoring
Certifications
CDRH C US
CDRH C US
CDRH C US
Features
Absolute measurement system
with very high accuracy, tested by
the Physikalisch Technische
Bundesanstalt (German Metrology
Institute). Simultaneous use of the
PROFIBUS and SSI. Device model
with PROFINET and RS 232
interface. Easy programming via
extensive configuration file.
Optionally with heating. Multiple
language menu-driven display.
Distance measurements of up to
10,000 m, also for curves,
gradients and track switches.
Curve-going, horizontally and
vertically. Compact metal housing
with degree of protection IP 67.
Turnable M12 connector. Various
protocols on RS 232 and RS 485.
Innovative positioning on curves,
gradients and track switches.
Curve-going, horizontally and
vertically. Metal housing with
degree of protection IP 65. 3
selectable connection technologies.
Fast, secure and position-neutral
installation using special mounting
device. Extensive diagnostic
options. Easy programming via GSD
file. Optionally with heating or
display.
www.leuze.com/en/measuring-sensors
Interfaces
37
LPS 36 / LPS 36 HI
LES 36 / LES 36 HI
LRS 36
Light Section Sensors
ROD 4 (plus)
Area Scanning
Laser Distance Sensors
3D Sensors
Specifications
Function
Distance measurement,
light section, optical
Distance measurement,
scanner, optical
Dimensions excl. plug,
W × D × H
56 × 74 × 160 mm
140 × 148 × 133 mm
141 × 167 × 168 mm
Operating voltage
18 – 30 V DC
24 V DC
Outputs
4 – 20 mA
1 – 10 V
Ethernet
4 × push-pull
PROFIBUS
Ethernet / RS 232 / RS 422
4 × PNP, 8 reversible detection field pairs
Connection type
M12
Sub-D, M12, M16
Degree of protection
IP 67
Certifications
IP 65
CDRH C US
CDRH 0 – 65000 mm
C US
Operating range*
200 – 800 / 200 – 600 mm
Measurement principle
Optical / laser (class 2M)
Optical / laser (class 1)
Measurement time
10 ms
20 – 40 ms/scan
Measurement field
width / Scanning angle
Max. 600 mm / max. 140 mm
190°
Resolution
0.1 – 6 mm
5 mm
Number of inspection
tasks
16
7
Operation
Configuration software
Display
Configuration software
LPS 36: light section sensor for
2D/3D object measurement.
LPS 36 HI: highly precise with a
resolution of 0.1 mm.
LES 36: light section sensor for
width/height and position
measurement.
LRS 36: light section sensor for
object detection in up to 16
detection fields.
Alignment aid with OLED display.
Inputs: activation, cascading,
trigger.
Optional: encoder port.
ROD4: laser scanner for object
detection.
ROD4 plus: laser scanner for
2D/3D object measurement.
Optional: heating.
Dust suppression.
Mouth width
Features
* Typical operating range limit
38
Measuring Sensors
CML 700i
Measuring
GS 754(B)
CCD Forked Sensors
Light Curtains
Forked Sensors
Specifications
Function
Size/contour detection,
Optical
Edge/diameter measurement,
Optical
Dimensions excl. plug,
W × D × H
29 × 35 ×168 … 2968 mm
19.4 × 81.5 × 91 mm
20 × 155 × 91.5 mm
Operating voltage
18 – 30 V DC
10 – 30 V DC (digital)
18 – 30 V DC (analog)
Outputs
Analog, CANopen, IO-Link,
PROFIBUS
RS 485 (MODBUS)
2 × 4 – 20 mA
2 × 0 – 10 V
RS 232 / RS 422 / RS 485
1 × PNP, 2 × PNP
Connection type
M12
M12
Degree of protection
IP 65
Operating range*
Up to 10500 mm
IP 67
C US
Light source /
Measurement principle
Infrared
Optical / LED
Cycle time / Measurement time
10 / 30 µs
per beam / 1 ms
Min. 2.5 ms
Measurement field length /
Scanning angle
160 – 2960 mm
25 mm
Resolution
5, 10, 20, 40 mm
14 μm
No. of beams
Max. 592
Mouth width
27 mm / 98 mm
Mouth depth
42 mm
Operation
C US
Display in 5 languages,
Configuration software
Terminal program
Short cycle times of 30 μs per
beam.
CML 730i: cycle times of 10 μs per
beam, detection of transparent
media.
Display for diagnosis and
alignment.
Standard profile for simple
mounting.
Sturdy metal housing.
Detection of transparent media.
Foil detection > 0.1 mm.
Turning connector.
Features
www.leuze.com/en/measuring-sensors
Certifications
* Typical operating range limit
39
PRODUCTS FOR
SAFETY AT WORK
SAFEGUARDING MACHINES MEANS
PROTECTING PEOPLE
As one of the technology leaders in the area of
optoelectronic safety sensors for industrial automation, we offer effective personnel protection
devices in accordance with international safety
standards. Thanks to our global presence we
are able to offer our product line quickly and
efficiently worldwide.
Apart from extensive application know-how and
sound knowledge of technical standards and
guidelines regarding automation and safety at
work, we in particular offer quality products with
outstanding functional features, such as …
Integrated alignment aids that help reduce
setup times considerably.
The uncomplicated setting of muting operating modes directly at the device without
­additional tools such as a PC or software.
Integrated AS-i interfaces for efficient
­integration of the devices in your safety bus.
“In addition to reliability, the ideally fault-free
integration of a solution in the processes is
decisive for practical use. This is precisely the
focus of our products, service and consultation.”
Rolf Brunner,
Technical Head of Product Center Safety
40
AREA AND ACCESS GUARDING WAS NEVER SO
SIMPLE AND LOGICAL! — THE NEW RSL 400
With the new RSL 400 safety laser scanner,
we have set a new standard worldwide in the
supreme discipline of safety sensor technology.
With our decades of experience, we have
You need to guard two
areas simultaneously and
A
­ ucceeded in developing a device which, as a
s
result of clever detailed solutions, can in many
cases perform two tasks where previously two
laser scanners were required.
LD
WOR
FIRST
independently?
The device offers two independent
You would like to be
protective functions and thereby
able to replace or
acts as two single laser scanners.
­upgrade the device
You save yourself one device.
without electronic and
mechanical realignment?
Your laser scanner must
reliably monitor an extremely
wide and deep field?
The intelligent, easy-to-install and
easy-to-align connection unit with
integrated cable management
remains fixed in position when
With a scanning angle of 270° and a range
the device is being replaced.
of 8.25 m, this scanner enables reliable
This makes realignment
safeguarding of large areas, even around
­unnecessary.
corners. As a result, a second laser scanner
is not needed in many cases.
Discover the new RSL 400 on the web at: www.leuze.com/en/rsl400
RSL 410
Type 3 Safety Laser
Scanners
RSL 420
Type 3 Safety Laser
Scanners
RSL 430
Type 3 Safety Laser
Scanners
Safety
Laser
Scanners
Specifications
Type in accordance with
EN IEC 61496
Type 3
Type 3
Type 3
SIL in accordance with
IEC 61508 and
EN IEC 62061 (SILCL)
SIL 2
SIL 2
SIL 2
Performance Level (PL)
in accordance with
EN ISO 13849-1
PL d
PL d
PL d
Resolution (adjustable)
30/40/50/60/70/150 mm
30/40/50/60/70/150 mm
30/40/50/60/70/150 mm
Range
3/4.5/6.25/8.25 m
3/4.5/6.25/8.25 m
3/4.5/6.25/8.25 m
Scanning angle
270°
270°
270°
Number of field pairs
1
10
10+10
Dimensions, W × H × D
140 × 149 × 140 mm
140 × 149 × 140 mm
140 × 149 × 140 mm
Safety-related switching
outputs (OSSDs)
2 PNP transistor outputs
2 PNP transistor outputs
2 x 2 PNP transistor outputs
Connection type
M12, configuration via
Ethernet TCP/IP, Bluetooth
Configuration via
Ethernet TCP/IP, Bluetooth
Configuration via
Ethernet TCP/IP, Bluetooth
Certifications
Functions
Resolution selectable, dynamic
contactor monitoring (EDM)
selectable, four-field mode
Resolution selectable, dynamic
contactor monitoring (EDM)
selectable, four-field mode, E-Stop
linkage
Resolution selectable, dynamic
contactor monitoring (EDM)
selectable, four-field mode, E-Stop
linkage, internal safe time delay,
data output configurable
Any type of protective/warning
field contours (1 field pair/quad).
Basic functions such as automatic
start/restart, start/restart interlock
(RES), contactor monitoring (EDM)
can be selected.
Optimum handling by means of
separate intelligent connection unit
and large, plain-text display with
integrated electronic level.
Ethernet TCP/IP and Bluetooth
interface for simple and convenient
configuration and diagnosis.
Any type of protective/warning
field contours (10 field pairs/quad).
Basic functions such as automatic
start/restart, start/restart interlock
(RES), contactor monitoring (EDM)
can be selected.
Optimum handling by means of
separate intelligent connection unit
and large, plain-text display with
integrated electronic level.
Ethernet TCP/IP and Bluetooth
interface for simple and convenient
configuration and diagnosis.
Monitored changeover of 10 field
pairs/quads.
4 configurable signal outputs.
Any type of protective/warning
field contours (10 + 10 field pairs/
quad).
Basic functions such as automatic
start/restart, start/restart interlock
(RES), contactor monitoring (EDM)
can be selected.
Optimum handling by means of
separate intelligent connection unit
and large, plain-text display with
integrated electronic level.
Ethernet TCP/IP and Bluetooth
interface for simple and convenient
configuration and diagnosis.
Two independent protective
functions and OSSD pairs with
monitored changeover of 10 field
pairs/quads each.
9 configurable signal outputs.
Safe, internal switch-off delay
(Stop 1).
Features
42
RS4-4E
Type 3 Safety Laser
Scanners
RS4-2E
Type 3 Safety Laser
Scanners
Type 3
Type 3
Type 3
Type 3
SIL 2
SIL 2
SIL 2
SIL 2
PL d
PL d
PL d
PL d
30/40/50/60/70/150 mm
30/40/50/70/150 mm
30/40/50/70/150 mm
70/150 mm
3/4.5/6.25/8.25 m
1.6/2.2/2.8/6.25/6.25 m
1.6/2.2/2.8/4.0/4.0 m
2.15 /2.15 m
270°
190°
190°
190°
Up to 100
8
8
4
140 × 149 × 140 mm
140 × 148 × 135 mm
140 × 148 × 135 mm
140 × 148 × 135 mm
2 x 2 PNP transistor outputs
2 PNP transistor outputs
2 PNP transistor outputs
2 PNP transistor outputs
Configuration via
Ethernet TCP/IP, Bluetooth
Sub-D15, Sub-D9 for configuration, safety bus systems: M12, IR
interface for configuration
Sub-D15, Sub-D9 for configuration, safety bus systems: M12, IR
interface for configuration
Sub-D15, Sub-D9 for configuration
Products for
Safety at Work
RS4-6M
Type 3 Safety Laser
Scanners
Resolution selectable, dynamic
contactor monitoring (EDM)
selectable, four-field mode, E-Stop
linkage, internal safe time delay,
data output configurable
Start/restart interlock (RES),
selectable. Monitored detection
zone pair changeover. Warning
zone monitoring. Additional alarm
output
Function package
MotionMonitoring
Movement monitoring of
side-tracking skates
Start/restart interlock (RES),
selectable. Monitored detection
zone pair changeover. Warning
zone monitoring. Additional alarm
output
Function package Extended
Vertical access guarding with
reference boundary monitoring
Start/restart interlock (RES),
selectable. Monitored detection
zone pair changeover. Warning
zone monitoring. Additional alarm
output
Function package Basic
Danger zone guarding on small
systems
Any type of protective/warning
field contours (1 field pair/quad).
Basic functions such as automatic
start/restart, start/restart interlock
(RES), contactor monitoring (EDM)
can be selected.
Optimum handling by means of
separate intelligent connection unit
and large, plain-text display with
integrated electronic level.
Ethernet TCP/IP and Bluetooth
interface for simple and convenient
configuration and diagnosis.
Up to 10 independent sensor
configurations.
Ideal for mobile applications.
Configurable data output with UDP.
Safeguarding of expansive danger
areas and broad access points.
Automatic configuration on device
exchange with intelligent
ConfigPlug.
Any type of detection/warning zone
contours and configurations.
Zone pair changeover possible
during operation.
Compact design and easy-to-use
software.
Danger zone guarding, point of
operation guarding, access
guarding.
Automatic configuration on device
exchange with intelligent
ConfigPlug.
Any type of detection/warning zone
contours and configurations.
Zone pair changeover possible
during operation.
Compact design and easy-to-use
software.
Horizontal danger zone guarding.
Compatible with all other devices
of the RS4 family.
Automatic configuration on device
exchange with intelligent
ConfigPlug.
Any type of detection/warning zone
contours and configurations.
Zone pair changeover possible
during operation.
Compact design and easy-to-use
software.
www.leuze.com/en/safety-at-work
RSL 440
Type 3 Safety Laser
Scanners
43
MLC 510
MLC 520
MLC 530
Type 4 Safety Light
Curtains
Safety Light Curtains
Specifications
Type in accordance with
EN IEC 61496
Type 4
SIL in accordance with
IEC 61508 and
EN IEC 62061 (SILCL)
SIL 3
Performance Level (PL) in
accordance with
EN ISO 13849-1
PL e
Resolution
14 / 20 / 30 / 40 / 90 mm
Range
6 / 15 / 10 / 20 / 20 m
Protective field height
(type‑dependent)
150 … 3000 mm
Profile cross-section
29 × 35 mm
Safety-related switching
outputs (OSSDs)
2 PNP transistor outputs
AS-i Safety interface
Connection type
M12
Certifications
Functions
Transmission channel changeover,
range reduction, automatic start/
restart, start/restart interlock
(RES), contactor monitoring (EDM),
7-segment display, linkage, fixed
and floating blanking, reduced
resolution, timing controlled
2-sensor muting, muting-timeout
extension, partial muting
Features
3 receiver versions (Basic,
Standard, Extended), each with
requirement-compliant equipment.
Configuration by wiring — automatic transfer to replacement
device after device exchange.
Linkage with safety devices via
contact or OSSD output saves
effort in downstream evaluation
circuit.
Multiple scanning and reduced
resolution for interference-free
operation.
Integrated muting and blanking
function can be activated during
operation.
44
MLC 511 AIDA
Type 4 Safety Light
Curtains
MLC 300
Type 2 Safety Light
Curtains
Type 4
Type 4
Type 4
Type 2
SIL 3
SIL 3
SIL 3
SIL 1
PL e
PL e
PL e
PL c
14 / 20 / 30 / 40 / 90 mm
20 / 30 mm
14 / 30 mm
20 / 30 / 40 / 90 mm
6 / 15 / 10 / 20 / 20 m
15 / 10 m
6 / 10 m
15 / 10 / 20 / 20 m
300 … 1800 mm
600 … 1500 mm
300 … 1800 mm
150 … 3000 mm
29 × 35 mm
29 × 35 mm
29 × 35 mm
29 × 35 mm
2 PNP transistor outputs
AS-i Safety interface
2 PNP transistor outputs
2 PNP transistor outputs
2 PNP transistor outputs
M12
M12
M12
M12
Products for
Safety at Work
MLC 520 EX2
Type 4 Safety Light
Curtains
Transmission channel changeover,
range reduction,
start/restart interlock (RES),
contactor monitoring (EDM),
7-segment display
Transmission channel changeover,
range reduction,
start/restart interlock (RES),
contactor monitoring (EDM),
7-segment display
Transmission channel changeover,
range reduction, automatic start/
restart
Transmission channel changeover,
range reduction,
start/restart interlock (RES),
contactor monitoring (EDM),
7-segment display
Host, middle-guest and guest
devices combine point of operation
guarding with area protection.
Configuration by wiring — automatic transfer to replacement
device after device exchange.
Certified for applications in
potentially explosive areas of group
II, category 3, zone 2 (gas) and
zone 22 (dust).
Configuration by wiring — automatic transfer to replacement
device after device exchange.
Plug connection with AIDA-compliant M12 pin assignment (4-pin)
(Automatisierungs-Initiative
deutscher Automobilisten (AIDA) =
Automation initiative of German
automobile manufacturers).
Configuration by wiring — automatic transfer to replacement
devices after device exchange.
2 receiver versions (Basic,
Standard), both with requirementcompliant equipment.
Configuration by wiring — automatic transfer to replacement
device after device exchange.
www.leuze.com/en/safety-at-work
MLC 520
Host-Guest
Type 4 Safety Light
Curtains
45
MLD 500
Type 4 Multiple Light
Beam Safety Devices
MLD 300
Type 2 Multiple Light
Beam Safety Devices
Transceivers and
Multiple Light Beam
Safety Devices
Specifications
Type in accordance with
EN IEC 61496
Type 4
Type 2
SIL in accordance with
IEC 61508 and
EN IEC 62061 (SILCL)
SIL 3
SIL 2
Performance Level (PL) in
accordance with
EN ISO 13849-1
PL e
PL c
No. of beams
2/3/4
2/3/4
Beam distance
500/400/300 mm
500/400/300 mm
Range
(type-dependent)
0.5 … 50 m
(transmitter-receiver system)
20 … 70 m
(transmitter-receiver system)
0.5 … 8 m
(transceiver system)
0.5 … 50 m
(transmitter-receiver system)
20 … 70 m
(transmitter-receiver system)
0.5 … 8 m
(transceiver system)
Profile cross-section
52 × 65 mm
52 × 65 mm
Safety-related switching
outputs (OSSDs)
2 PNP transistor outputs
AS-i Safety interface
2 PNP transistor outputs
AS-i Safety interface
Connection type
M12
M12
Certifications
Functions
Automatic start/restart, start/
restart interlock (RES) selectable,
contactor monitoring (EDM)
selectable, timing controlled 2 or 4
sensor muting, sequence
controlled 2-sensor muting,
muting-timeout extension,
configurable operating modes,
7-segment display
Automatic start/restart, start/
restart interlock (RES) selectable,
contactor monitoring (EDM)
selectable, timing controlled 2 or 4
sensor muting, sequence
controlled 2-sensor muting,
muting-timeout extension,
configurable operating modes,
7-segment display
Version available as 3-beam
transceiver.
Integrated muting function, no
additional muting module is
necessary.
The configuration is simply
performed by means of wiring, i. e.
no software, PC or Dip switch are
necessary.
The use at ambient temperatures
as low as –30°C is possible.
Options: integrated laser alignment
aid (with transmitter-receiver
systems), integrated muting
indicator, integrated status
indicator.
Version available as 3-beam
transceiver.
Integrated muting function, no
additional muting module is
necessary.
The configuration is simply
performed by means of wiring, i. e.
no software, PC or Dip switch are
necessary.
The use at ambient temperatures
as low as –30°C is possible.
Options: integrated laser alignment
aid (with transmitter-receiver
systems), integrated muting
indicator, integrated status
indicator.
Features
46
SLS 46C
Type 4 Single Light
Beam Safety Devices
SLS 46C
Type 2 Single Light
Beam Safety Devices
Products for
Safety at Work
MLD 500
Type 4 Single Light Beam
Safety Devices
Single
Light Beam
Safety
Devices
Specifications
Type in accordance with
EN IEC 61496
Type 4 (self-monitoring)*
Type 4 in combination with a
safety monitoring device
Type 2 in combination with a
safety monitoring device
Operating range
0.5 … 70 m
20 … 100 m
0.5 … 40 m
5 … 70 m
0.5 … 40 m
5 … 70 m
Operating voltage UB
+24 V DC ± 20 %
10 … 30 V DC (incl. residual ripple)
10 … 30 V DC (incl. residual ripple)
Operating temperature
–30 … +55 °C
–30 … +60 °C
–30 … +60 °C
Dimensions, W × H × D
52 × 65 × 193 mm
20.5 × 77 × 44 mm
20.5 × 77 × 44 mm
Housing
Metal
Plastic
Plastic
Light source
Infrared
Red light / infrared
Red light / infrared
Switching outputs
2 PNP transistor outputs (OSSDs)
2 push-pull
transistor outputs
2 push-pull
transistor outputs
Connection type
M12
AS-i Safety interface
Cable 2 m
M12
Cable 2 m
M12
Certifications
C US
C US
Automatic start/restart, start/
restart interlock (RES) selectable,
contactor monitoring (EDM)
selectable, timing controlled
2-sensor muting, sequence
controlled 2-sensor muting,
configurable operating modes
LED indicator, activation input for
test and series connection, active
ambient light suppression (A²LS),
diagnostic output
LED indicator, activation input for
test and series connection, active
ambient light suppression (A²LS),
diagnostic output
The use at ambient temperatures
as low as –30°C is possible.
Degree of protection IP 67.
Integrated laser alignment aid as
an option.
The configuration is simply
performed by means of wiring,
i. e. no software, PC or Dip switch
are necessary.
Single beam safety device with
high function reserve.
Compact plastic housing with
degree of protection IP 67.
Wide voltage range 10 to 30 V.
Clearly visible alignment indicator
in the front screen.
ECOLAB.
Single beam safety device with
high function reserve.
Compact plastic housing with
degree of protection IP 67.
Wide voltage range 10 to 30 V.
Clearly visible alignment indicator
in the front screen.
Features
* For safety classification see
MLD 500 multiple light beam safety
device
www.leuze.com/en/safety-at-work
Functions
47
SLSR 25B
Type 2 Single Light
Beam Safety Devices
SLS 96
Type 2 Single Light
Beam Safety Devices
SLS 318
Type 2 Single Light
Beam Safety Devices
Single
Light Beam
Safety
Devices
Specifications
Type in accordance with
EN IEC 61496
Type 2 in combination with a safety
monitoring device
Type 2 in combination with a
safety monitoring device
Type 2 in combination with a
safety monitoring device
Operating range
0.5 … 20 m
0 … 50 m (infrared light)
0 … 30 m (red light)
0 … 10 m
Operating voltage UB
10 … 30 V DC (incl. residual ripple)
10 … 30 V DC (incl. residual ripple)
10 … 30 V DC
Operating temperature
–30 … +55 °C
–20 … +60 °C
–25 … +65 °C
Dimensions, W × H × D
15 × 51.3 × 28.8 mm
30 × 90 × 70 mm
Cylindrical construction, M18 × 1
Housing
Plastic
Metal
Plastic
Plastic
Metal housing on request
Light source
Red light
Red light / infrared
Red light
Switching outputs
2 push-pull
transistor outputs
PNP transistor output
PNP transistor output
Connection type
Cable 2 m
M8
M12
Cable+M12
Terminal
M12
Cable 2 m
M12
Certifications
C US
C US
C US
Functions
LED indicator. Activation input for
test and series connection. Active
ambient light suppression (A²LS).
LED indicator. Activation input for
test and series connection.
LED indicator. Activation input for
test and series connection.
Single beam safety device with
high function reserve.
Compact plastic housing with
degree of protection IP 67.
Wide voltage range 10 to 30 V.
All common connection variants.
High function reserve in the visible
red light and infrared light range.
Wide voltage range from 10 to
30 V with PNP transistor output.
Optics heating for use with low
temperatures (SLS 96 M/P-1071).
Variants for multiple axis operation
(SLS 96 K/P-1207).
Degree of protection IP 67.
2 antivalent push-pull switching
outputs for light/dark switching
and as control function.
Visible red light in straight optics.
Switching frequency 1000 Hz.
Adjustable sensitivity.
Features
48
MLC 510 / AS-i
Type 4 Safety Light
Curtains
MLD 500 / AS-i
Type 4 Single Light Beam
Safety Devices
Products for
Safety at Work
MLD 500 / AS-i
Type 4 Multiple Light
Beam Safety Devices
AS-i-Safety
Product
Range
Specifications
Type in accordance with
EN IEC 61496
Type 4
Type 4
Type 4
SIL in accordance with
IEC 61508 and
EN IEC 62061 (SILCL)
SIL 3
SIL 3
SIL 3
Performance Level (PL) in
accordance with
EN ISO 13849-1
PL e
PL e
PL e
AS-i profile
Safe slave
Safe slave
Safe slave
Slave address
1 … 31, programmable
(factory setting = 0)
1 … 31, programmable
(factory setting = 0)
1 … 31, programmable
(factory setting = 0)
Connection type
M12
M12
M12
Current consumption
from AS-i circuit
50 mA (transmitter)
Max. 140 mA (receiver, typedependent)
50 mA (transmitter)
150 mA (receiver)
50 mA (transmitter)
Max. 140 mA (receiver, typedependent)
Sensor response time
25 ms
3 … 39 ms (type‑dependent)
25 ms
Restart delay time
100 ms or 500 ms
100 ms or 500 ms
100 ms or 500 ms
Certifications
Start/restart interlock, contactor
monitoring (EDM) selectable,
timing controlled 2- or 4‑sensor
muting, sequence controlled
2-sensor muting, muting-timeout
extension.
Start/restart interlock, contactor
monitoring (EDM) selectable.
Start/restart interlock, contactor
monitoring (EDM) selectable.
Integrated AS-i interface for direct
M12 connection to the AS-interface network.
Safe data transfer of the OSSD
signals via AS-interface.
Device swap-out without PC via
SERVICE function of the AS-i safety
monitor.
Integrated muting indicator,
integrated status indicator, direct
control without unique AS-i
address possible.
Integrated AS-i interface for direct
M12 connection to the AS-interface network.
Safe data transfer of the OSSD
signals via AS-interface.
Device swap-out without PC via
SERVICE function of the AS-i safety
monitor.
Direct control without unique AS-i
address possible.
Also available as host/middleguest/guest variants.
Integrated AS-i interface for direct
M12 connection to the AS-interface network.
Safe data transfer of the OSSD
signals via AS-interface.
Device swap-out without PC via
SERVICE function of the AS-i safety
monitor.
Direct control without unique AS-i
address possible.
Features
www.leuze.com/en/safety-at-work
Function extension
with ASM1 / ASM1E
safety monitor
49
ASM1 / ASM1E
AS-i Safety Monitors
Category 4
ASM2 / ASM2E
AS-i Safety Monitors
Category 4
AS-i-Safety
Product Range
Specifications
SIL in accordance with
IEC 61508 and
EN IEC 62061 (SILCL)
SIL 3
SIL 3
Performance Level (PL) in
accordance with
EN ISO 13849-1
PL e
PL e
Safety category in
accordance with
EN ISO 13849
4
4
Stop category in
accordance with
EN IEC 60204-1
0 and 1
0 and 1
Supply voltage
24 V DC, ±15 %
24 V DC, ±15 %
System reaction time
Max. 40 ms (monitor without
sensor reaction time)
Max. 40 ms (monitor without
sensor reaction time)
Degree of protection
IP 20
IP 20
Number of safety
monitors per AS-interface
network
4 (with maximum 31 integrated
AS-i slaves)
4 (with maximum 31 integrated
AS-i slaves)
Certifications
Functions
E-Stop monitoring functions,
start/restart interlock, dynamic
contactor monitoring (EDM),
muting, timing controlled 2-sensor
muting, sequence controlled
4-sensor muting, 1- or 2-channel
OSSD relay outputs, LED status
indicator, system signal output
E-Stop monitoring functions,
start/restart interlock, dynamic
contactor monitoring (EDM),
muting, timing controlled 2-sensor
muting, sequence controlled
4-sensor muting, 1- or 2-channel
OSSD relay outputs, LED status
indicator, system signal output
Up to 31 safe AS-i slaves can be
connected.
Freely selectable assignment
(Drag&Drop) of the sensors to
OSSDs with “asimon” PC software.
32 logic devices
(e.g. OR, AND, FLIPFLOP) and
turn on/off delays can be
configured
for the monitoring devices.
RS 232 interface for PC-supported
system configuration and system
diagnostics as well as configuration data transfer to replacement
device.
Immediate switch-off STOP 0 and
delayed switch-off STOP 1 of the
OSSDs can be configured.
Teach-in SERVICE button for
automatic system integration of
AS-i sensors on sensor exchange.
Safe activation of safe AS-i actors
with the same safe AS-i address.
Primary start and E-Stop functions
via safe coupling of neighboring
AS-i networks.
48 logic devices (e.g. OR, AND,
FLIPFLOP) and turn on/off delays
can be configured for the
monitoring devices.
Auxiliary signals for start/restart
interlock.
Error reset of the AS-i actor.
In addition, all functions and
features of the ASM1E safety
monitor are available.
Features
50
RD 800
Safety Transponders
Products for
Safety at Work
MC 300
Magnetically Coded
Sensors
Safety
Proximity Sensors
Specifications
Type
Locking device without guard
interlocking in acc. with EN 1088
–
Category in accordance
with EN IEC 13849-1
Up to 4 (depending on the number
of sensors)
4
Performance Level (PL) in
accordance with
EN ISO 13849-1
Up to e (depending on the number
of sensors)
e
Dimensions (housing)
M30 × 36 mm (MC 330)
36 × 26 × 13 mm (MC 336)
88 × 25 × 13 mm (MC 388)
87.5 × 25 × 18 mm (sensor)
45 × 25 × 18 mm (actuator)
Assured switching
distances (Sao, Sar)
< 6 mm, > 14 mm (MC 330)
< 3 mm, > 11 mm (MC 336)
< 6 mm, > 30 mm (MC 388)
12 mm, 10 mm
Switching tolerance
± 1 mm
–
Contact type
1NO / 1NC, 2NO
–
Code type
–
Standard code, unique code
Connection type
M8, M12, cable, cable+M12
M12
Min. approach speed of
actuator towards sensor
50 mm/s
–
Response time
3 ms
US
C US
Functions
Safety system in combination with
an evaluation unit such as the
MSI‑MC300 safety relay or the
MSI 100 or MSI 200 safety
controller. Integration in control
circuits up to category 4 in
accordance with EN ISO 13849.
Start/restart interlock, contactor
monitoring (EDM) selectable,
additional control output.
Not sensitive to dust, humidity and
the like (dirt level 3 in accordance
with EN 60947‑1).
Highly tamperproof.
Approach actuation directions
lengthwise, high, deep.
Flexible connection via
M8 plug, PVC or PUR connection
cable (2 m, 5 m, 10 m), each firmly
integrated in the housing.
Integrated compact design.
Large switching hysteresis
(tolerant in event of vibrations or
warped doors).
Delivery contents including
actuator and screws / lock ring.
Compact housing with high degree
of protection (IP 67, IP 69K).
Pre-programmed or teach-in
function.
Individual or multiple application
(series connection).
Diagnosis via 4 multi-color LEDs.
Features
www.leuze.com/en/safety-at-work
Certifications
7 ms (typical), 12 ms (max.)
C 51
S20, S200
Safety Switches
S300
Safety Position Switch
Safety Switches and
Safety Locking Devices
Specifications
Type
Locking device without guard
interlocking in acc. with EN 1088
Locking device without guard
interlocking in acc. with EN 1088
Housing / Degree of
protection
Glass fiber reinforced plastic (S20)
or metal (S200) / both IP 67
Glass fiber reinforced plastic or
metal, both IP 67
Actuators
Series (S20: AC-ANxx, S200:
AC-AHxx), external: straight,
angular, resilient, alignable
Plunger, roller, lever, porcelain
lever
Actuation
1 × above, 4 × side (90°)
1 × above, 4 × side (90°),
360°, switching direction left-right
one side, both sides
Locking type, -force
10 N, 30 N
Connection type
Cable entry M20 × 1.5
(S20: optional 3-way), M12
Certifications
C Cable entry M20 × 1.5
(1- or 3-way), M12
US
C US
Functions
Integration in control circuits up to
category 4 in accordance with
EN ISO 13849
Integration in control circuits up to
category 4 in accordance with
EN ISO 13849, stop command with
automatic or manual forced
actuation
Easy mounting with standard
construction.
Universal use with 5 actuator
approach directions.
Various actuators for different
installation conditions and
applications from normal duty
(S20) to heavy duty (S200).
Self-centering with funnel-shaped
entry opening.
Large double-bridge contacts for
long service life (S200).
Metal housing for “heavy duty”
applications.
Switching direction selectable.
Universal use with individually set
actuator approach directions and
angles in 10° grid.
Actuator extremely durable / ­
robust.
Features
52
L100, L200
Safety Locking Devices
Locking device without guard
interlocking in acc. with EN 1088
Locking device with guard
interlocking according to EN 1088
Locking device with guard
interlocking according to EN 1088
Metal, IP 67 / IP 69K
Glass fiber reinforced plastic or
metal / both IP 67
Glass fiber reinforced plastic / IP 66 (L100), metal / IP 67 (L200)
Safety switch in hinge, internal,
encapsulated
Series (AC-AHxx), external:
straight, angular, resilient,
adjustable
Series ( L100: AC-AHxx, L200:
AC-AHLxx), external: straight,
angular, resilient, adjustable
Actuation angle 180°
1 × above, 4 × side (90°)
1 × above, 4 × side (90°)
Mechanical (manual, delayed
actuator release approx. 15 or
20 s), or with key, max. 1000 N
Mechanical (spring), electromechanical (magnet), max. 1100 N
(L100), max. 2500 N (L200)
Cable entry M20 × 1.5
Cable entry M20 × 1.5 (3-way)
Cable or M12, top, bottom, at wall
side
C US
C US
C Series-Specific
Accessories
Actuators
Products for
Safety at Work
L10
Safety Locking Devices
Roller lever (also in porcelain),
lever actuator, plug-in actuator,
pulling rope, additional hinge,
mounting plates, built-in plug,
actuator locks, etc.
US
Integration in control circuits up to
category 4 in accordance with
EN ISO 13849, mechanical hinge
with integrated safety switch
Integration in control circuits up to
category 4 in accordance with
EN ISO 13849, mechanical guard
interlocking with manual locking
and unlocking
Integration in control circuits up to
category 4 in accordance with
EN ISO 13849, mechanical guard
interlocking (spring-force),
electro-magnetic guard interlocking (magnet-force), auxiliary
release, emergency release (L200),
illuminated displays for magnet
activation (L200)
Easy to mount without special
tools. Universal use.
Maximum protective device
opening angle of 180°.
Repeatable setting (switching
angle alignment) with misaligned
doors.
Compact, rounded-off construction
design in robust metal version.
Encapsulated, internal actuator
guarantees proper functioning,
even under difficult environmental
conditions.
Extremely manipulation-safe with
covered screws (unobtrusive sturdy
design with rear-side mounting).
S410 model with wider fork
dimensions for special materials.
Universal use with 5 actuator
approach directions.
Multiple heavy-duty actuator series
AC-AHxx for a wide range of installation conditions.
Self-centering with funnel-shaped
entry opening.
Reduced wiring through manual
locking and releasing, optionally
with knurled nut or key.
Economical locking device with
compact construction.
Universal use with 5 actuator
approach directions.
Multiple heavy-duty actuators for a
wide range of installation
conditions.
Self-centering with funnel-shaped
entry opening.
Adjustable switch-on power
reduction (L100).
“Heavy duty” use, including under
tough, harsh ambient conditions
and external mechanical stresses
(L200).
Ergonomically optimized panic
button, selectable position (L200).
High-quality materials (metal,
plastic).
Rubber-mounted.
Resilient.
Long, short, combined.
Angular, straight.
Adjustable, functional, universal.
www.leuze.com/en/safety-at-work
S400, S410
Safety Hinge Switches
53
ERS200
E‑Stop Rope Switch
ESB200
E‑Stop Button
Safety Command
Devices
Specifications
Type
E‑Stop command device in
accordance with EN ISO 13850,
EN 60947-5-5
E‑Stop command device in
accordance with EN 60947‑5-5
and EN ISO 13850
Housing / Degree of
protection
Metal, IP 67
UV-resistant, impact-resistant
plastic, IP 67, IP 69K
Actuators
Stainless steel bolt, steel rope with
signal-red sheathing
Button, 40 mm diameter, red,
self-locking
Actuation
Position-independent per rope
(pull: 83 N / 235 N, slacken: 63 N
/ 147 N). Pull on forced separation:
90 N / 250 N.
Position-dependent, manual,
per button (25 N)
Mounting
Straight, angular
Structure
Connection type
Cable entry M20 × 1.5
(1- or 3-way)
M12
Cable entry M20 × 1.5
M16 × 1.5
M12
Certifications
Functions
C US
C US
Integration in control circuits up to
category 4 in accordance with
EN ISO 13849, position-independent E-STOP command input, reset
function (reset button with
indicator), rope head with
alignment indicator
Integration in control circuits up to
category 4 in accordance with
EN ISO 13849, position-dependent
E-Stop command output, reset
function (via rotary knob or key)
Machine is stopped by pulling the
rope or on rope breakage.
Simple rope adjustment by means
of switching point indicator.
Clicks in on both sides with
friction-locking contacts.
Compact metal housing.
Use even under difficult conditions.
Precise bolt guide.
2 safety circuits, 1 signal circuit.
Either screw terminals or M12
connection.
Sturdy housing with “STOP” signal
ring.
Protected screw fitting.
Ergonomically optimized.
Features
54
MSI-SR5
Electro-Mechanical
Relays
Products for
Safety at Work
MSI‑SR4
Electro-Mechanical
Relays
Safety Relays
Specifications
Type in accordance with
EN IEC 61496-1 (Annex A)
Type 4
Type 4
SIL in accordance with
IEC 61508 and
EN IEC 62061 (SILCL)
SIL 3
SIL 3
Performance Level (PL) in
accordance with
EN ISO 13849-1
PL e
PL e
Category in accordance
with EN ISO 13849
Up to 4 (depending on the category
of the upstream protective device)
Up to 4 (depending on the category
of the upstream protective device)
Stop category in
accordance with
EN IEC 60204-1
0
0
Signal output
Relay output (NC)
–
Response time
10 ms
10 ms
Safety-related switching
outputs (OSSDs)
3 relay outputs (NO)
2 relay outputs (NO)
Dimensions, W × H × D
22.5 × 99 × 114.1 mm
(screw terminal)
22.5 × 111 × 114.1 mm
(spring-cage terminal)
22.5 × 99 × 114.1 mm
(screw terminal)
22.5 × 111 × 114.1 mm
(spring-cage terminal)
Functions
Sequential circuit for type 4
protective sensors, two-channel
E-STOP circuit, safety guard
monitoring, automatic start/restart,
start/restart interlock (RES)
selectable, static contactor
monitoring (EDM), cross circuit
monitoring
Automatic start/restart, start/
restart interlock (RES) selectable,
static contactor monitoring (EDM),
cross circuit monitoring, double
sensor monitoring. For safety
switches and E-Stop command
devices. Up to 2 safety sensors
can be connected.
Very short response time.
Monitored reset button.
3 release circuits, 1 NC contact as
signal circuit.
Potential-free safety-related
switching outputs.
LED displays: K1, K2, supply
voltage, RES.
Detachable connection terminals.
Very short response time.
Monitored reset button.
Potential-free safety-related
switching outputs.
LED displays: K1, K2, supply
voltage, RES.
Detachable connection terminals.
Features
www.leuze.com/en/safety-at-work
Certifications
55
MSI‑RM2
Electro-Mechanical
Relays
MSI-CM
Contact Extension
Module
MSI-DT
Time Delay Module
Safety
Relays
Specifications
Type in accordance with
EN IEC 61496-1 (Annex A)
Depending on the upstream AOPD
–
–
SIL in accordance with
IEC 61508 and
EN IEC 62061 (SILCL)
Depending on the upstream AOPD
SIL 3
SIL 3
Performance Level (PL) in
accordance with
EN ISO 13849-1
Depending on the upstream AOPD
PL e
PL e
Category in accordance
with EN ISO 13849
Up to 4 (depending on the category
of the upstream protective device)
4
4 (depending on external wiring)
Stop category in
accordance with
EN IEC 60204-1
–
0
0, 1 (depending on enabling
current path)
Signal output
Relay output (NC)
1
–
Response time
20 ms
20 ms
150 ms
Safety-related switching
outputs (OSSDs)
2 relay outputs (NO)
5 relay outputs (NO)
2 relay outputs (NC)
2 relay outputs (normal closed
contact (NC), slow release)
2 relay outputs (NC)
Dimensions, W × H × D
17.5 × 99 × 114.1 mm
(screw terminal)
17.5 × 111 × 114.1 mm
(spring-cage terminal)
22.5 × 99 × 114.1 mm
(screw terminal)
22.5 × 111 × 114.1 mm
(spring-cage terminal)
22.5 × 99 × 114.1 mm
(screw terminal)
22.5 × 111 × 114.1 mm
(spring-cage terminal)
Certifications
C US
C US
Functions
Signal conversion of electronic
outputs of active optoelectronic
protective devices on potential-free
relay contacts. Monitoring of
external contactors in the signal
circuit with the upstream
protective device
Contact extension module with
extension block in accordance with
DIN EN 60204-1 / VDE 0113 part 1
for contact multiplication for
E-Stop relays and two-hand control
units
Safety relay for E-Stop and
protective door/photoelectric
sensor monitoring with adjustable
delay time (can be steplessly
preset from 0.1 to 30 s).
2 release circuits, 1 break contact
as signal circuit for contactor
monitoring (EDM).
Cost-effective relay interface for
safety-related sensors with RES
and EDM.
LED displays: K1, K2.
Detachable connection terminals.
1- or 2-channel wiring.
Designs with screw terminals as
well as with spring terminals.
Basic insulation.
5 release contacts, 1 signal
contact, 1 feedback contact.
1- or 2-channel wiring with cross
connection detection.
Designs with screw terminals as
well as with spring terminals.
Two undelayed and two
slow-release release contacts.
Automatic or manual start circuit.
Operation via 3 LEDs.
Features
56
MSI-T
Safety Monitoring
Devices for Type 2
Sensors
MSI-TRM
Safety Monitoring
Devices for Type 4
Sensors
Depending on the number of
connected sensors
III C, in accordance with EN 574
Type 2
Type 4
–
–
–
–
Up to PL e (depending on the
number of connected sensors)
PL e
PL d
PL d
Up to 4 (depending on the number
of connected sensors)
Up to 4 (depending on the category
of the upstream protective device)
2
4
0
0
0 (MSI-TR1, MSI-TR2)
1 (MSI-TS)
0
–
Relay output (NC)
2 transistor outputs
2 transistor outputs
20 ms
20 ms
< 20 ms
< 30 ms
2 relay outputs (NO),
1 relay output (NC)
2 relay outputs (NO)
2 relay outputs (NO)
2 relay outputs (NO)
22.5 × 99 × 113.6 mm
22.5 × 99 × 114.1 mm
(screw terminal)
22.5 × 111 × 114.1 mm
(spring-cage terminal)
22.5 × 99 × 114.1 mm
(screw terminal)
22.5 × 111 × 114.1 mm
(spring-cage terminal)
22.5 × 99 × 114.1 mm
(screw terminal)
22.5 × 111 × 114.1 mm
(spring-cage terminal)
C US
C US
Evaluation unit for the construction
of a safety system in combination
with MC 300 magnetically coded
sensors. Up to 30 sensors can be
connected in series, stop function,
start/restart interlock (RES),
contactor monitoring (EDM) in start
circuit.
Two-hand control unit acc. to
EN 574, type III C, controlled start
by checking the feedback circuit
and button contacts, automatic
start/restart, static contactor
monitoring (EDM), simultaneity
monitoring of the two-hand
buttons, cross circuit monitoring.
Safety monitoring device for
periodic testing of type 2 sensors,
multiple monitoring of type 2
sensors in daisy chain connection,
start/restart interlock (RES)
selectable, static contactor
monitoring (EDM) selectable, signal
outputs “Safety on” and “Error”.
Evaluation of one-channel testable,
optoelectronic protective devices
of type 4 in accordance with
EN IEC 61496, multiple monitoring
of sensors by means of series
connection, start/restart interlock
(RES) selectable, static contactor
monitoring (EDM) selectable,
“Safety on” and “Error” signal
outputs
Compact housing.
All magnetically coded sensors
(1NC/1NO and 2NO) from
Leuze electronic are connectable.
Automatic and start/restart
operation.
Two-channel control with cross
circuit monitoring.
Simultaneity monitoring, 0.5 s.
2 release circuits.
1 contact as signal circuit.
Potential-free safety-related
switching outputs.
LED displays: K1, K2, supply
voltage.
Detachable connection terminals.
Constant cyclical testing every 2 s
without process interruption of the
machine function during the test.
2 safety relay outputs with internal
monitoring.
Up to 6 Leuze type 2 sensors can
be connected in daisy chain.
LED indicators for all important
functions and operating states.
Detachable connection terminals.
Evaluation of up to 6 type 4
­sensors.
E-stop switch connectable.
Minimal space requirement.
LED indicators for all important
functions and operating states.
Detachable connection terminals.
Products for
Safety at Work
MSI-2H
Electro-Mechanical
Relays
www.leuze.com/en/safety-at-work
MSI‑MC300
Evaluation Unit for
MC 300 Sensors
57
MSI 100
Base Module
MSI 200
Base Module
Programmable
Safety Controllers
Specifications
SIL in accordance with
IEC 61508 and
EN IEC 62061 (SILCL)
3
3
Performance Level (PL) in
accordance with
EN ISO 13849‑1
e
e
Category in accordance
with EN ISO 13849
4
4
Safe inputs
20 (up to SIL 3)
20 (up to SIL 3)
Signal outputs
4
4
Reaction time
Shorter than 30 ms
Shorter than 30 ms
Safety-related switching
outputs (OSSDs)
4
4
Dimensions
67.5 mm × 114.5 mm × 112 mm
67.5 mm × 114.5 mm × 112 mm
Connection type
Plug in screw terminals,
spring-cage terminals
Plug in screw terminals,
spring-cage terminals
Interfaces
USB, TBUS DIN rail for bus coupler
USB, TBUS DIN rails for extension
modules and bus couplers
Certifications
C US
C US
Functions
Freely configurable base module,
monitoring of all safety-oriented
functions in machines and
systems, diagnostic data transfer
via MSI-FB fieldbus module
(option)
Freely configurable base module,
monitoring of all safety-oriented
functions in machines and
systems, safety-oriented
expandability with additional input/
output modules, diagnostic data
transfer via MSI‑FB fieldbus
module (option)
20 safe inputs, 4 safe switching
outputs (OSSDs).
4 message, 2 clock switching,
2 ground-switching outputs.
Free configuration with MSIsafesoft
software.
Extensive device library with
certified function blocks.
Data stick with configuration
storage.
Designs with screw terminals as
well as with spring terminals.
20 safe inputs, 4 safe switching
outputs (OSSDs).
Extension modules with additional
input/output modules.
4 message, 2 clock switching,
2 ground-switching outputs.
Free configuration with MSIsafesoft software.
Extensive device library with
­certified function blocks.
Data stick with configuration
storage.
Designs with screw terminals as
well as with spring terminals.
Features
58
3
3
e
e
4
4
12, (4 of which are configurable as
input or output)
MSI‑FB
Fieldbus Modules
MSI-SWC-1
Start-Up Set
4 (not safety-oriented)
Shorter than 30 ms
Shorter than 30 ms
4 relay outputs
4 (if using the configurable
inputs / outputs as outputs)
4 (not safety-oriented)
22.5 mm × 113.7 mm × 106.1 mm
22.5 mm × 113.7 mm × 106.1 mm
22.6 mm × 113.6 mm × 108.1 mm
Plug in screw terminals,
spring-cage terminals
Plug in screw terminals,
spring-cage terminals
Plug-in screw terminals
TBUS DIN rails for extension
modules and bus coupler
TBUS DIN rails for extension
modules and bus coupler
Interface 1: MSI interface, TBUS
Interface 2: PROFIBUS-DP,
D-SUB-9
C US
C US
Products for
Safety at Work
MSI-EM
I/O Extension Module
C US
Relay extension module for the
MSI 200 programmable safety
controller
Extension module for the MSI 200
programmable safety controller,
extension with 8 safe inputs and 4
safe, freely configurable
channels-either safe inputs or
outputs (OSSDs)
Fieldbus modules for connecting
the MSI 100 and MSI 200
programmable safety controllers to
PROFIBUS
With the software, users easily
configure the functions of
MSI modules through drag & drop
functionality.
1. Select and configure safety
function.
2. Connect inputs and outputs of
the module to the safety functions.
3. Test the safety functions and
save–finished.
Simple connection via DIN rail
connector.
Designs with screw terminals as
well as with spring terminals.
Compact housing width 22 mm.
Simple connection via DIN rail
connector.
Designs with screw terminals as
well as with spring terminals.
Compact housing width 22 mm.
4 freely configurable safety
outputs (OSSDs).
Certified in accordance with DPV1
specification (EN 50170).
Simple connection via DIN rail
connector.
Compact housing width 22 mm.
MSIsafesoft configuration software.
USB cable for connecting the
safety controller to a PC
(not included in delivery).
Quick Start Guide for a quick
introduction to the topic
(“First Steps”).
www.leuze.com/en/safety-at-work
MSI-EM
Relay Extension Module
59
MLD-UDC
Safety Sensor Sets
MLC-UDC
Safety Sensor Sets
Safety Sensor Sets
and Accessories
Description
In addition to the MLD 500
multiple light beam safety device
as an optical protective device,
these sets also include device
columns in which the safety sensor
is pre-mounted in such a manner
that it can very easily be
height-adjusted.
In addition to the MLC 500 safety
light curtain as an optical
protective device, these sets also
include device columns in which
the safety sensor is pre-mounted
in such a manner that it can very
easily be height-adjusted.
2-beam complete Plug & Play
solutions, optionally as transceiver
or transmitter-receiver system.
Set for access guarding, i.e.
pre-mounted transmitter / receiver
or transceiver / deflecting mirror in
device column.
Optimally matched mechanically;
pre-mounted and pre-aligned.
Device column with complete
mounting kit for exact floor
alignment; automatic resetting
after mechanical impacts thanks to
special spring elements.
Innovative design for modern
machine and system construction.
Transmitter-receiver system with
safety light curtain MLC 500.
Set for access guarding with hand/
finger detection.
Optimally matched mechanically;
pre-mounted and pre-aligned.
Device column with complete
mounting kit for exact floor
alignment; automatic resetting
after mechanical impacts thanks to
special spring elements.
Innovative design for modern
machine and system construction.
Features
60
UDC / DC
Device Columns
UMC
Mirror Columns
The MLDSET safety sensor sets
ensure efficient installation and
quick and easy start-up of
complete solutions for guarding
machine systems. A variety of
Plug & Play models offer
application options ranging from
access guarding to complex
muting tasks.
The Set-AC-M muting sensor sets
for protective sensors and safety
light curtains simplify the setup
and operation of muting solutions.
The sets are optimally tailored to
modern machines and systems
both mechanically and electrically
and through their innovative
design.
The UDC / DC device columns
enable the stable, freestanding
mounting of protective sensors and
safety light curtains on the floor.
The robust profile construction in high-quality design will
win you over with simple device
mounting and the quick vertical
and axial alignment in just a few
steps.
By combining UMC mirror columns
with protective sensors or safety
light curtains, cost-effective,
multiple-side danger zone
guarding can be realized. Robust
design and simple handling also
increase the effectiveness of the
safety device.
Pre-mounted and aligned
‌protective sensor systems in
device columns for direct
integration in machine and system
controls.
Models for access guarding with
and without 2- and 4-sensor
muting, parallel and sequential.
Simple logistical handling through
individual complete solutions in a
single set.
Fast start-up of the complete
system through immediately readyto-use, turnkey design with
pluggable connections.
Pre-mounted and aligned muting
sensors with complete configuration for direct connection to the
safety sensors.
Variants for 2 and 4 sensor muting
parallel and sequential.
Simple lateral mounting on device
columns as well as on protective
sensors and safety light curtains.
Optimally matched to transceiver
systems through the use of
retro-reflective photoelectric
sensors (only one-sided wiring).
Fast start-up through immediately
ready-to-use, turnkey design.
Simple, stepless mounting and
height adjustment of the installed
devices by means of supplied
mounting brackets.
Design with closed or open top by
means of simple, snap-in column
cover.
Protection against device
contamination and damage by
means of easy-to-replace
protective screens.
Automatic resetting after
mechanical impacts with special
spring elements (UDC).
Complete mounting set for floor
fixing included with delivery (UDC).
Individual mirror, adjustable
separately in height and alignment,
for beam deflection with multiple
light beam safety devices.
Axially adjustable continuous
mirror surface for beam deflection
with safety light curtains.
Automatic resetting after
mechanical impacts with special
spring elements.
Complete mounting set for floor
fixing included with delivery.
Products for
Safety at Work
Set-AC-M
Muting Sensor Sets
www.leuze.com/en/safety-at-work
MLDSET
Safety Sensor Sets
61
Machine Safety Services
"MACHINE SAFETY”
SAFETY" SERVICE PACKAGE
YOUR “MACHINE
Whether planning and engineering or management of safety at work in the company, the use
of industrial safety technology requires a high
degree of responsibility awareness and well-­
established expertise. With the “Machine Safety
Services” service package, we provide productrelated services and support for everything
SAFETY IN
THE FIELD
Safety Inspections
Safety at work is a management
issue — this applies in principle
around the world. In Germany,
periodic testing of the machine is
required byby
is required
law.
law.
Safety
Safety
inspecinspections ensure compliance with
safety and quality standards and
serve as preventive maintenance
measures.
62
r­ elated to machine and plant system safety.
The individual services are coordinated with the
safety-related application during the machine’s
lifecycle and can be applied individually or
­combined as requirements dictate. So what
can we do for you?
Stopping Time Measurements
­M
easurements
Application Advice,
Start-Up Support
Only with a minimum distance
that corresponds with the stopping time of the machine can it
be guaranteed that the dangerous
movement will stop before the
person reaches the danger zone.
Our service staff perform the
stopping time measurements with
the most modern measurement
devices, calculate the required
minimum distances of the safety safety
device, and document the measurement results.
Make good use of our many
years of application experience
when designing the optimum
system solution for your application. Our service helpline can answer many of your questions by
telephone. +49 8141 5350-111.
At www.leuze.com, we assist you
with a large amount of information that is helpful in quickly
­finding solutions to problems.
For emergencies, the 24-hour
telephone standby service of
Leuze electronic is available for
you around the clock and seven
days a week at: +49 7021 573-0.
Products for
Safety at Work
Safety Consulting
Safety consulting from Leuze
electronic increases machine
safety and gives the system
­ooperator
perator legal certainty. The
­ccompany
ompany specialists ensure that
all requirements of the Machinery
Directive and CE certification are
upheld. They also check whether
all documents are complete and
fulfill the legal requirements. With
Leuze electronic safety consulting, the customer minimizes the
time and money needed for risk
assessment and transfers its re­rsponsibility
esponsibilityto tothetheconsultants.
consultants.
Seminars and
Workshops
Our customized training program
helps you keep your knowledge
of safety technology current.
In addition to the various product training courses, we also
offer seminars on basics of the
Machinery Directive, on CE conformity assessment and practicerelated safety technology as well
as onasSafexpert,
well
on Safexpert,
our PC
ourtool
PC for
tool
EC conformity
assessment
and
for
EC conformity
assessment
risk assessment.
and
risk assessment.
For more
For more
information go togowww.leuze.com/en/
information
to
seminars/
www.leuze.com/en/seminars/
Safety Engineering
Software
Safexpert
Safexpert is a PC software for the
systematic safety engineering of
machinery
of
machinery
andand
systems.
systems.
TheThe
network-enabled PC PC
network-enabled
program
program
takes
you step-by-step
takes
you step-by-step
through
through
CE
conformity
CE
conformity
assessment,
assessment,
culminating in the CEinsign
culminating
the of
CEapproval.
sign of It
supports the
approval.
It supports
design engineer
the design
with
risk assessment,
engineer
with riskinassessment,
locating relevant
in
locating
standards
­relevant
within
standards
seconds,
with theseconds,
within
creationwith
of the
thetechnical
creation
documentation
of
the technical and
documentation
operating instructions,
and
operating
andinstructions,
ultimately guides
and
them through
ultimately
guides
to the
them
standardsthrough
compliant
to the
standards-compliant
CE conformity declaration and CEdeclaration
CE conformity
manufacturer
and
declaration
CE
manufacturer
of conformity.
declaration of
conformity.
www.leuze.com/en/mss
SAFETY IN
THEORY AND
PRACTICE
63
IDENTIFICATION
CODES SIMPLIFY COMMUNICATION IN
AUTOMATION
The identification of bar codes, 2D-codes and
RFID transponders is among our core competencies. Together with other identification systems, this range of perfectly matched products
offers the highest level of flexibility. At the same
time, the devices ensure absolute reliability and
maximum availability for systems of all types.
The usability of the devices also plays a major
role in the case of code reading. We therefore
attach great importance to this during development and offer e.g. …
A wide variety of integrated interfaces which
allow our devices to communicate with all
commonly used fieldbus systems without
problem.
The innovative code reconstruction techno­
logy which allows even soiled or damaged
codes to be detected reliably.
A convenient webConfig software tool for
browser-based, computer-independent
­sensor configuration via Ethernet.
“Only a reliable sensor is a good sensor — after all, what's the
point of a sophisticated sensor system if the device stops
the entire system at the slightest deviation. We therefore
equip our sensors with a multitude of technical solutions in
order to provide the largest possible function reserves.”
Armin Claus,
Product Center Ident + Vision
64
50 % GREATER DEPTH OF FIELD — AND WITHOUT EXPENSIVE
FOCUS ADJUSTMENT — THE NEW BCL 600i
The blue laser light increases the depth of field
by 50 % compared to conventional scanners
with red laser light. As a result, the BCL 600i is
not only less sensitive to distance variations of
the object to be detected, but often makes
manual focus adjustment unnecessary in
­applications with variable distances.
This not only reduces the mechanical components in the device but above all also reduces
the time taken to detect codes.
You need reliability at high
conveyor speeds?
Large function reserves and a high
scanning rate of 800 / 1000 scans/s
ensure reliable identification in conveyor
systems.
Handling and commissioning
must be uncomplicated and
smart?
A
LD
WOR
FIRST
You appreciate the performance of our current BCL 500i
bar code reader?
Then the new BCL 600i series with its
many additional features is exactly the
right successor product for you.
You attach great importance
to directly integrating the
most important industrial
The M12 connection technology, an intelligent fastening concept and the convenient
configuration using the integrated webConfig
tool make installation, alignment and device
operation extremely easy.
bus standards?
The PROFINET, Ethernet TCP/IP
and UDP interfaces as well as
the MultiScan and switch function
guarantee simple integration.
Select the BCL 600i directly in the online product selector: www.leuze.com/en/bcl600i
CR 100
Bar Code Readers
BCL 8
Bar Code Readers
BCL 20
Bar Code Readers
Stationary
Bar Code
Readers
Specifications
Reading distance
(dependent on version)
0.15 – 0.5 mm
40 – 160 mm
50 – 450 mm
Smallest resolution
0.15 mm
0.125 mm
0.15 mm
Scanning rate
700 scans/s
600 / 500 scans/s
1000 / 800 scans/s
Lens variant
M
N, M
N, B, M, F
Reading method
Single line scanner
Single line scanner
Single line scanner
Raster scanner
Inputs/outputs
1 / 1
1 / 1
1 / 1 or 2 / 2
Interfaces
Integrated:
RS 232
Integrated:
RS 232
Integrated:
RS 232
RS 485
With connection unit
MA 8 (point to point)
RS 485
With connection unit
MA 2 / 4
multiNet
With connection unit
MA 200i
PROFINET IO/RT, PROFIBUS,
Ethernet TCP/IP, UDP, Ethernet/IP
EtherCAT, DeviceNet, CANopen
With connection unit
MA 200i
PROFINET IO/RT, PROFIBUS,
Ethernet TCP/IP, UDP, Ethernet/IP,
EtherCAT, DeviceNet, CANopen
Connectivity
Supply voltage
5 V DC
5 V DC
(10 – 30 V DC via MA)
10 – 30 V DC
Degree of protection
IP 40
IP 67
IP 65
Network master
MA 31
Certifications
MA 31
CDRH C US
CDRH C US
Accessories
Optional
Mounting systems
BT 8
BT 20, BT 21
Reads all common 1D-codes
including pharmaceutical codes.
Robust industrial version in
a metal housing – IP 67.
M12 connection type or cable
variant.
Reference code comparison.
Automatic detection of code type
and code quality.
Failsafe storage of parameters.
Integrated multiNet.
12 optics models.
Features
Output format selectable.
Alignment mode.
LED indicators.
66
Identification
BCL 500i
Bar Code Readers
BCL 600i
Bar Code Readers
BCL 90
Bar Code Readers
20 – 700 mm
200 – 2400 mm
300 – 1500 mm
500 – 2100 mm
0.127 mm
0.2 mm
0.25 mm
0.2 mm
1000 scans/s
1000 scans/s
800 – 1000 scans/s
800 scans/s adjustable
(600 – 1200 scans/s)
N, M, F, L, J
N, M, F, L
M, F
N, M, F
Single line scanner
Raster scanner
Deflecting mirror
Oscillating mirror
Code reconstruction technology
Single line scanner
Oscillating mirror
Deflecting mirror
Code reconstruction technology
Single line scanner
Oscillating mirror
Code reconstruction technology
Single line scanner
Oscillating mirror
Code reconstruction technology
autoFocus
1 / 1
2 / 2
2 / 2
6 / 4
Integrated:
RS 232 / 485 / 422
multiNet
PROFIBUS
PROFINET IO/RT
Ethernet TCP/IP, UDP
Ethernet IP
Integrated:
RS 232 / 485 / 422
multiNet
PROFIBUS
PROFINET IO/RT
Ethernet TCP/IP, UDP
Ethernet IP
Integrated:
PROFINET IO/RT
Ethernet TCP/IP, UDP
PROFIBUS
Integrated:
RS 232 / 485 / 422
With connection unit
MA 200i
EtherCAT, DeviceNet, CANopen
With connection unit
MA 200i
EtherCAT, DeviceNet, EtherNet/IP,
CANopen
With connection unit
MA 200i
EtherCAT, DeviceNet, EtherNet/IP,
CANopen
With connection unit
MA 90
multiNet
With connection unit
MA 200i
PROFINET IO/RT, PROFIBUS,
Ethernet TCP/IP, UDP, Ethernet/IP,
EtherCAT, DeviceNet, CANopen
18 – 30 V DC
10 – 30 V DC
10 – 30 V DC
18 – 30 V DC
IP 65
IP 65
IP 65
IP 65
MA 31
integrated
CDRH C US
integrated
CDRH C US
MA 31
CDRH C US
CDRH
Ext. parameter memory
BT 56, BT 59, BT 300 W, BT 300
BT 56, BT 59
BT 56, BT 59
BT 90
Integrated fieldbus connectivity.
Code reconstruction technology
(CRT).
Available as a front scanner,
deflecting mirror and oscillating
mirror model.
Simple configuration via USB
interface without additional
software.
Modular connection type via M12
hood with integrated connectors,
terminal hood or cable hood.
Optional with display and as
heating model.
Code reconstruction technology
(CRT). “WebConfig” software
integrated in the device permits
configuration via USB interface
without additional software.
Multiple language menu-driven
display. M12 connection type.
Integrated fieldbus connectivity for
convenient fieldbus link and
networking. Code reconstruction
technology (CRT) for reliable
identification of damaged codes.
Optional heating models to –35 °C.
“WebConfig” software integrated in
the device permits configuration via
USB interface without additional
software. Multiple language
menu-driven display. M12
connection type. Integrated fieldbus
connectivity for convenient fieldbus
link and networking. Code
reconstruction technology (CRT) for
reliable identification of damaged
codes. Optimized for modules from
0.25 to 0.5 mm.
Integrated autofocus.
Code reconstruction technology
(CRT).
Available as “CAX” (compact
omnidirectional scanner).
Optionally as modular scanner
portal (MSP) system.
www.leuze.com/en/identification
BCL 300i
Bar Code Readers
67
IT 1300g
Bar Code Hand-Held
Readers
IT 3820
Bar Code Hand-Held
Readers
IT 3800i
IT 3820i
Bar Code Hand-Held
Readers
Mobile
Code
Readers
Specifications
Reading method
Line imager
Line imager
Reading distance
10 – 660 mm
25 – 1120 mm
16.5 – 2080 mm
Interfaces
Integrated:
RS 232 / USB
Keyboard Wedge PS 2
Integrated:
RS 232 / USB
Keyboard Wedge PS 2
Integrated:
RS 232 / USB
Keyboard Wedge PS 2
Connectivity
With MA 21 connection
unit
multiNet
With MA 21 connection
unit
multiNet
With MA 21 connection
unit
multiNet
With MA 200i connection
unit
PROFINET IO/RT
PROFIBUS
Ethernet TCP/IP, UDP
EtherCAT
DeviceNet
CANopen
With MA 200i connection
unit
PROFINET IO/RT
PROFIBUS
Ethernet TCP/IP, UDP
EtherCAT
DeviceNet
CANopen
With MA 200i connection
unit
PROFINET IO/RT
PROFIBUS
Ethernet TCP/IP, UDP
EtherCAT
DeviceNet
CANopen
Accessories
Cable for: RS 232, USB,
Keyboard-Wedge; desktop support,
wall support, power supply unit
Cable for: RS 232, USB,
Keyboard-Wedge; desktop support,
wall support, power supply unit
Cable for: RS 232, USB,
Keyboard-Wedge; desktop support,
wall support, power supply unit
Supply voltage
4.5 – 5.5 V DC
9 V DC
4.5 – 14 V DC
Applications
Bar codes
Degree of protection IP 41
Bar codes
Degree of protection IP 41
Tough industrial use
Degree of protection IP 54
Types of codes
Bar codes
Bar codes
Bar codes
Certifications
C US
with Bluetooth
C US
Line imager
with Bluetooth
C US
Features
Large reading field for bar code
detection.
Ergonomic and robust housing.
Operating temperature
0 °C … 50 °C.
68
Large reading field for bar code
detection.
Ergonomic and robust housing.
Operating temperature
0 °C … 50 °C.
Large reading field for bar code
detection.
Ergonomic and robust housing.
Operating temperature from
–30 °C … 50 °C (IT 3800i).
0 °C … 50 °C (IT 3820i).
Surface imager
Surface imager
Surface imager
25 – 596 mm
0 – 51 mm
0 – 233 mm
Integrated:
RS 232 / USB
Keyboard Wedge PS 2
Integrated:
RS 232 / USB
Keyboard Wedge PS 2
Integrated:
RS 232 / USB
Integrated:
RS 232 / USB
Keyboard Wedge PS 2
With MA 21 connection
unit
multiNet
With MA 21 connection
unit
multiNet
With MA 21 connection
unit
multiNet
With MA 21 connection
unit
multiNet
With MA 200i connection
unit
PROFINET IO/RT
PROFIBUS
Ethernet TCP/IP, UDP
EtherCAT
DeviceNet
CANopen
With MA 200i connection
unit
PROFINET IO/RT
PROFIBUS
Ethernet TCP/IP, UDP
EtherCAT
DeviceNet
CANopen
With MA 200i connection
unit
PROFINET IO/RT
PROFIBUS
Ethernet TCP/IP, UDP
EtherCAT
DeviceNet
CANopen
With MA 200i connection
unit
PROFINET IO/RT
PROFIBUS
Ethernet TCP/IP, UDP
EtherCAT
DeviceNet
CANopen
Cable for: RS 232, USB,
Keyboard-Wedge; holder, power
supply unit, base station
Cable for: RS 232, USB,
Keyboard-Wedge; holder, power
supply unit, base station
Cable for: USB, RS 232;
Power supply unit
Cable for: RS 232, USB,
Keyboard-Wedge; holder, power
supply unit, base station
4.5 – 5.5 V DC
4.5 – 5.5 V DC
5 V DC
4.5 – 5.5 V DC
High-contrast codes
Degree of protection IP 41
High-contrast codes
Degree of protection IP 65
Reading of directly marked codes
(laser or matrix printed) with low
contrast Degree of protection IP 41
Reading of directly marked codes
(laser or matrix printed) with low
contrast
Bar codes and 2D-codes
Bar codes and 2D-codes
Bar codes and directly marked
2D-codes
Bar codes and directly marked
2D-codes
C Surface imager
with Bluetooth
HS 6508
HS 6578
2D-Code Hand-Held
Readers
0 – 561 mm
with Bluetooth
FIS 6170
2D-Code Hand-Held
Readers
Identification
IT 1910i
IT 1911i
2D-Code Hand-Held
Readers
US
Large reading field for detection of
high-contrast codes.
Operating temperature
0 °C … 50 °C.
Ergonomic and robust housing.
Large reading field for detection of
high-contrast codes.
Operating temperature
–30 °C … 50 °C.
Ergonomic and very robust housing
for rough applications.
High resolution for directly marked
parts (laser or matrix printed)
and labels.
Operating temperature
0 °C … 50 °C.
Ergonomic and robust housing.
with Bluetooth
9 V DC
C US
High resolution for directly marked
codes.
Operating temperature
–20 °C … 50 °C.
Ergonomic and robust housing.
Display for successful reading with
LED, signal tone and vibration.
www.leuze.com/en/identification
IT 1900
IT 1902
2D-Code Hand-Held
Readers
69
LSIS 220
Stationary 2D-Code
Readers
LSIS 422i
Stationary 2D-Code
Readers
LSIS 422i
Stationary 2D-Code
Readers
(C-mount model)
Stationary
2D-Code
Readers
Typical applications
Code reading
Data Matrix, bar code, QR Code,
PDF 417, Aztec, GS1 Databar and
others
Data Matrix Code, bar code,
Pharmacode
Data Matrix Code, bar code,
Pharmacode
Sensor / cameras
CMOS (Global Shutter)
CMOS (Global Shutter)
CMOS (Global Shutter)
Resolution (pixel)
844 × 640
752 × 480
752 × 480
Focal point
127 mm
50 mm … ∞ (focal length 8 mm)
75 mm … ∞ (focal length 16 mm)
Depending on lens
Interfaces
Integrated:
RS 232
USB
Integrated:
Ethernet
RS 232
TCP/IP, UDP
Integrated:
Ethernet
RS 232
TCP/IP, UDP
Connectivity
With MA 21 connection
unit
multiNet
With MA 21 connection
unit
multiNet
With MA 21 connection
unit
multiNet
With MA 200i connection
unit
PROFINET IO/RT
PROFIBUS
Ethernet TCP/IP, UDP, IP
EtherCAT
DeviceNet
CANopen
With MA 200i connection
unit
PROFINET IO/RT
PROFIBUS
EtherCAT
DeviceNet
CANopen
With MA 200i connection
unit
PROFINET IO/RT
PROFIBUS
EtherCAT
DeviceNet
CANopen
Digital inputs/outputs
1 / 1
8, configurable
8, configurable
Number of test routines
Memory capacity for
1 parameter set in the camera
Typically 10 to 60,
depending on scope of test
Typically 10 to 60,
depending on scope of test
Configuration / Operating
system
Configuration via bar code or
PC with setup program
Configuration via PC using
standard Web browser without
software to be installed additionally
(webConfig tool)
Configuration via PC using
standard Web browser without
software to be installed additionally
(webConfig tool)
Reading of directly marked Data
Matrix Codes. Multiple code
reading (up to 99 codes), display
of the code content, evaluation of
the code quality of printed codes,
reference code comparison, image
memory.
Reading of directly marked Data
Matrix Codes. Multiple code
reading (up to 99 codes), display
of the code content, evaluation of
the code quality of printed codes,
reference code comparison, image
memory.
75 × 113 × 55 mm
75 × 113 × 106 mm
Options
Dimensions, W × H × D
Certifications
47 × 40 × 32 mm
C US
C US
C US
Features
Camera system for omnidirectional
scanning of 2D-codes and bar
codes (even in movement).
Compact housing, integrated
lighting and decoder.
Degree of protection IP 65.
70
Camera system for omnidirectional
scanning of 2D-codes and bar codes
(even in rapid movement).
Compact housing, integrated
illumination (depends on type:
white, IR or RGBW) and decoder.
Degree of protection IP 65 / IP 67.
Flexible use through motor-driven
focus adjustment.
Camera system for omnidirectional
scanning of 2D-codes and bar codes
(even in rapid movement).
Compact housing and decoder.
Degree of protection IP 65/IP 67.
Lens and external illumination
required.
RFM 12 / 32 / 62
Stationary RFID Read/Write Systems
Identification
RFI 32
Stationary RFID
Readers
HFM 3500D
HFM 3520D
Mobile RFID and
1D-Code Readers
RFID
Systems
Working frequency
125 kHz
13.56 MHz
13.56 MHz
Max. RFID reading
distance
80 mm
400 mm
30 mm
Max. bar code reading
distance
–
–
450 mm
Max. speed
6.0 m/s
6.0 m/s
–
Interfaces
Integrated:
RS 232
Integrated:
RS 232
Integrated:
RS 232 / USB
Bluetooth
Connectivity
With connection unit
MA 21
multiNet
With connection unit
MA 21
multiNet
With connection unit
MA 21
multiNet
With connection unit
MA 200i
PROFINET IO/RT
PROFIBUS
Ethernet TCP/IP, UDP
EtherCAT
DeviceNet
EtherNet/IP
CANopen
With connection unit
MA 200i
PROFINET IO/RT
PROFIBUS
Ethernet TCP/IP, UDP
EtherCAT
DeviceNet
EtherNet/IP
CANopen
With connection unit
MA 200i
PROFINET IO/RT
PROFIBUS
Ethernet TCP/IP, UDP
EtherCAT
DeviceNet
EtherNet/IP
CANopen
Function
RFID reading
RFID reading / writing
RFID reading / writing
Bar code reading
Possible transponder
types
– Disc
– High temperature proof up to
200 °C
– Disc
– High temperature proof up to
220 °C
– Smart label
– Disc
– High temperature proof up to
200 °C
– Smart label
Supply voltage
12 – 30 V DC
12 – 30 V DC
5 V DC / 230 V AC (3.7 V DC batt.)
Degree of protection
IP 65
IP 65 / IP 67
IP 54
Certifications
CDRH
Features
Compact RFID reading unit.
High degree of protection IP 67.
Mounting also in between conveyor
rollers.
Compact RFID write/read unit.
High degree of protection for tough
industrial application.
Mounting also in between conveyor
rollers.
RFM 32 is also available as device
with Ex certification.
Mobile combination device for
transponders and bar codes;
designed especially for reading bar
code information and subsequently
writing this information to a
transponder.
Cableless model with Bluetooth
available.
www.leuze.com/en/identification
Specifications
71
DATA TRANSMISSION /
CONNECTION UNITS
ACCESS DATA QUICKLY AND SIMPLY
In addition to the actual device technology, the
transfer of data and the connection of devices
in a wide range of fieldbus environments are
also given high priority. Our innovative connection concepts and universal configuration
­solutions will also reveal unexpected efficiency
potential in your applications.
Our outstanding application know-how guarantees functional, practice-oriented solutions and
is reflected in, for example, …
An integrated laser alignment aid for simple
alignment even over long distances.
The patented single-handed adjustment
­process for mounting and alignment.
The “Point-to-point” multiNet slave functionality for easy wiring and configuration.
“We recognized early on that our sensors are only
useful in practice if they can be integrated as simply
as possible in the control systems of our customers.
This is why we attach great importance to directly
integrating as many relevant fieldbus interfaces as
possible in the devices so that they can fulfill their
tasks quickly and in an uncomplicated manner
without additional gateways and expense.”
Tilo Wolf,
Technical Head of Product Center
Measuring Sensors
72
THE NEW DDLS 500 — DATA TRANSMISSION PHOTOELECTRIC
SENSOR WITH 100 MBIT/S REAL-TIME TRANSMISSION
To reliably transmit data without cables and
­interference, optical data transceivers are the
right choice. They make possible contact- and
wear-free optical communication, e.g., in environments with high potential for interference.
In addition to their basic function — optical data
AW
transmission — the DDLS 500 offer additional
functions that revolutionize and considerably
simplify operation, commissioning and diagnostics — that is SMARTER PRODUCT USABILITY
like only we offer.
FIRST
D
L
OR
Should mounting be possible
Do you want to combine
by just one person?
the possible functions yourself?
With the patented, single-hand
The modular design allows the base model
adjustment process and the integrated
to be freely expanded with the available
mounting plate with alignment screws,
functions.
mounting and alignment are child's play.
Does your data need to be
transmitted transparently
Do you want to be able to
in real-time?
easily align your device?
With 100 Mbit/s all common
With the aid of the laser alignment aid
Ethernet protocols can be
and the integrated level, alignment
transmitted without time delay.
is very simple, even over longer paths.
Combine your DDLS 500: www.leuze.com/en/ddls500
Data Transmission
74
Data Transmission /
Connection units
DDLS 200
Optical Data
Transmission
DDLS 500
Optical Data
Transmission
Specifications
Range
120, 200, 300, 500 m
40, 120, 200 m
Light source
Infrared LED
Infrared laser (laser class 1M)
Transmission rate
2 Mbit/s
100 Mbit/s
Interfaces PROFIBUS
CAN
DeviceNet
Interbus
Rockwell DH+ or RIO
RS 422
PROFINET
EtherNet IP
EtherNet TCP/IP
EtherCat
UDP
Degree of protection
IP 65
IP 65
Supply voltage
18 – 30 V DC
18 – 30 V DC
Operating temperature
–5 °C to +50 °C
(–30 °C to +50 °C with heating)
–5 °C to +50 °C
(–35 °C to +50 °C with heating)
Certifications
C US
C US
No-contact, wear-free data
transmission.
Integrated mounting and alignment
plate.
Optionally with heating.
All common internationally used
interfaces available.
Transparent, real-time transmission of all TCP/IP- and UDP-based
protocols.
Very simple diagnostics of the
transmission technology.
Pre-mounted and complete
delivery of all mounting and
alignment elements.
Integrated laser pointer for simple
alignment.
www.leuze.com/en/datatransmission
Features
75
MA 2
MA 100
Point to Point
multiNet Slave
MA 8
Point to Point
MA 4 / MA 4D
Point to Point
multiNet Slave
Modular
Connection
Units
Specifications
Connection type
1 plug M12, 5 pin
2 sockets M12, 5 pin
Interfaces
RS 232
RS 485
Spring terminals, 5 PGs
Spring terminals, 5 PGs
RS 232
RS 232
RS 485
multiNet Slave
Service interface RS 232
9 pin Sub-D
RS 485 multiNet Slave
Service
interface RS 232
9 pin Sub-D
Features
1 switching input
and 1 switching output
Degree of protection
IP 67
Certifications
BCL 8
C US
RS 232
RS 422
RS 485
multiNet Slave
2/1 switching
1 switching input
input
1 switching
2/1 switching
output
output
Network address
Network address
Termination
2/1 switching input
2/1 switching output
Network address
Automatic
parameter memory
IP 54
IP 54
C
US
C
IP 54
US
KB 008 / direct
BCL 21
Direct
BCL 22
Direct
m
Direct
Direct
m
m
BCL 90
BCL 300i
KB 301-3000
(only MA 100)
m
BCL 500i
KB-500-3000-Y
(only MA 100)
m
LSIS 222
KB M12A-8PMA-3000
LSIS 4x2i
KB JST
RFI / RFM
Direct
RFU
Mobile Code
Readers
BPS 8
KB 008 / direct
The red dots denote assignment of the connection units to the relevant devices.
For other combination possibilities, see catalog.
76
m = multiNet
Data Transmission /
Connection units
MA 31
multiNet Master
MA 21
multiNet Slave
Protocol Converter
MA 200i
Fieldbus Gateway
Spring terminals, 8 PGs
Spring terminals, 5 PGs,
M12 connection sets available
(optional)
4x M12
1 x connector
RS 232
Spring terminals, 5 PGs,
M12 connection sets available
(optional)
RS 232
RS 422
RS 485
multiNet Slave
Service interface RS 232
9 pin Sub-D
RS 232 – or
RS 422 –, TTY – Host
multiNet master RS 485
multiNet Slave
Service interface RS 232
9 pin Sub-D
PROFIBUS
PROFINET IO/RT
Ethernet TCP/IP
EtherCAT
DeviceNet
EtherNet/IP
CANopen
RS 232,
RS 422 –, TTY – Host
RS 485
multiNet Slave
Service interface RS 232
9 pin Sub-D
6 switching inputs
4 switching outputs
Network address
Optional external parameter
memory
2 switching inputs
2 switching outputs
Network address
Automatic parameter memory
Integrated SWITCH
Volt. IN/OUT
1 switching input
1 switching output
Network address
IP 54
IP 65
IP 65
IP 65
C KB JST-M12A-5P-3000
connection set
US
KB 008 / direct
m
Direct
KB 090
m
KB 301-3000-MA200
KB 500-3000-Y
KB M12-8PMA-3000
KB M12A-8PMA-3000
KB JST-M12A-8PY-3000
KB JST
Direct
Direct
KB-JST-3000
KB-JST-3000
KB-JST-HS-300
KB JST-M12-5P-3000
m
m
m
www.leuze.com/en/connectorunits/
MA 90
Point to Point
multiNet Slave
77
INDUSTRIAL
IMAGE PROCESSING
BECAUSE SEEING IS SOMETIMES BETTER
In our automated industrial landscape, the use
of industrial image processing will increasingly
become standard. Even today, modern devices
allow camera systems to be used in many
­standard applications, thereby significantly
­increasing the reliability and availability of your
plant systems.
To this end, our smart cameras offer,
for example, …
A convenient webConfig software tool for
browser-based, computer-independent
­sensor configuration via Ethernet.
An integrated illumination for the homogeneous illumination of the field of vision.
Automated, motor-driven focus and illumination adjustment which makes manual alignment unnecessary in the case of batch
changes.
“Always knowing which product is the right one for the task
in question requires a great deal of experience as well as a
good portion of creativity. Experience because this prevents
mistakes in positioning or designing a system being made
twice. Creativity because the specific circumstances on site
sometimes do not permit a standard installation, making
skill and the right ideas necessary to solve the tasks in hand.
And knowing this enables us to be extremely helpful to our
customers.”
Sven-Philipp Abraham,
Product Management — Product Center Ident + Vision
78
THE MEASUREMENT FUNCTION IN THE LSIS 462i MAKES
POSSIBLE MINIMAL TOLERANCES AND THEREBY REDUCES,
E.G., THE SCRAPPING OF GOOD PARTS!
The further development of our LSIS 462i smart
camera brings a long-desired addition to the
already extensive range of functions. The new
version of our top product can now also
­ easure and is, thus, the best and — thanks to
m
its attractive price — the most efficient solution
for many applications.
L
HIGH
You would also like to use
IGHT
A smart camera should be as
flexible and versatile as possible?
your smart camera for
The LSIS 400i provides three functions in one
measurement applications?
device (Blob analysis, code reading, measure-
The integrated measurement through
edge scanning facilitates efficient use
ment through edge scanning), allowing flexible
use in many different applications.
in entirely new applications.
Connection, commissioning
You're looking for a device
and operation need to be
that doesn't need additional
extremely easy?
illumination?
Thanks to its user-friendly M12 connection
The lighting integrated in the device
technology, eight inputs and outputs also
usually makes additional light sources
allowing control without a PC, and the
unnecessary and provides extremely
webConfig software for fast and uncompli-
homogeneous and flexible illumination
cated commissioning and fault diagnosis,
over the entire field of view.
the smart camera can be set up and used
quickly at any location.
The LSIS 462i multitalent on the web at: www.leuze.com/en/lsis462i
Smart Cameras
80
Industrial image
processing
LSIS 412i
Smart Camera
LSIS 462i
Smart Camera
Presence/completeness
monitoring
X
X
Dimension / position
monitoring
X
X
Position and type detection
X
X
Code reading
Data Matrix, bar code, Pharmacode
Measurement
X
Sensor / cameras
CMOS (Global Shutter)
CMOS (Global Shutter)
Resolution (pixel)
752 × 480
752 × 480
Focal point
50 mm … ∞ (focal length 8 mm)
75 mm … ∞ (focal length 16 mm)
Depends on lens with C-mount
models
50 mm … ∞ (focal length 8 mm)
75 mm … ∞ (focal length 16 mm)
Depends on lens with C-mount
models
Interface
Integrated:
EtherNet, RS 232
Integrated:
EtherNet, RS 232
Connectivity
With MA 200i connector
unit
PROFINET IO/RT
PROFIBUS
EtherCAT
DeviceNet
CANopen
With MA 200i connector
unit
PROFINET IO/RT
PROFIBUS
EtherCAT
DeviceNet
CANopen
Digital inputs/outputs
8, configurable
8, configurable
Fast EtherNet
Yes
Yes
Optional
Cables, mounting devices,
external illumination
Cables, mounting devices,
external illumination
Number of test routines
Typically 10 to 60,
depending on scope of test
Typically 10 to 60,
depending on scope of test
Configuration /
Operating system
Configuration via PC using
standard Web browser
(webConfig tool)
Configuration via PC using
standard Web browser
(webConfig tool)
Options
Dimensions, W × H × D
Certifications
such as LSIS 422i (s. p. 70)
75 × 113 × 55 mm
75 × 113 × 55 mm
C US
C US
Features
Very well suited for industrial use
through glass or plastic window,
metal housing and homogeneous
integrated illumination (depends on
type: white, IR or RGBW). Degree
of protection IP 65 / 67. Flexible
use through motor-driven focus
adjustment.
Very well suited for industrial use
through glass or plastic window,
metal housing and homogeneous
integrated illumination (depends on
type: white, IR or RGBW). Degree
of protection IP 65 / 67. Flexible
use through motor-driven focus
adjustment.
www.leuze.com/en/imageprocessing
Typical applications
81
IT'S THE ACCESSORIES
THAT MAKE OUR RANGE
OF PRODUCTS COMPLETE
EFFICIENCY IS WHEN YOU FIND GOOD
IDEAS AMONG THE ACCESSORIES AS WELL
Simple mounting and convenient handling are
important factors when it comes to the efficient
use of sensor technology. It is for this reason
that we place great value on, e.g., flexible
mounting solutions and simple integration
through variable connection technology, alignment aids and innovative mounting systems.
Pre-configured and pre-mounted systems
also facilitate fast and simple commissioning of,
e.g., muting systems for applications in safety
at work. Discover our extensive line of
­accessories directly on the web at
www.leuze.com/en/accessories
“Find the right accessories for every product. Features
that have already become standard when shopping on
the Internet are still often missing on industry websites.
With our product selector at www.leuze.com, this is
different. Here, you not only find exactly the right product
but also all suitable accessories — the sensor business
can be this smart.”
Gerd Eschenbächer,
Product Management — Product Center Supplementary Products and Accessories
82
Accessories
We offer much more than just sensor technology. Here you can find, e.g.:
Connection technology
Extensive range of cables and connections for simple integration in your fieldbus network
Mounting systems
Intelligent solutions for simple and flexible mounting of sensors
Device columns
Robust design for reliable mounting of all types of sensors
Deflecting mirrors / deflecting mirror columns
For flexible positioning of sensors, even with complex applications
Protective screens
Protect costly sensors from external influences
Fiber optics
Guide the optical signal to the relevant location even in installation situations with extremely
limited space
Reflectors and reflective tapes
High-quality surfaces for the reliable reflection of the light signals
Alignment aids
For simple and exact alignment of the sensors
Bar code tapes
With lengths of up to 200 m for exact positioning with the aid of a bar code reader
Muting mounting systems
Mounting components for fast setup of muting systems
Muting indicators
Optical indicators for connection to safety devices
RFID transponders
Broad range of various RFID transponders that differ in function range,
working frequency and operating range
You can find our accessories on the web at: www.leuze.com/en/accessories
Switching Sensors
Optical Sensors
Ultrasonic Sensors
Fiber Optic Sensors
Inductive Switches
Forked Sensors
Light Curtains
Special Sensors
Measuring Sensors
Distance Sensors
Sensors for Positioning
3D Sensors
Light Curtains
Forked Sensors
Products for Safety at Work
Optoelectronic Safety Sensors
Safe Locking Devices, Switches and Proximity Sensors
Safe Control Components
Machine Safety Services
Identification
Bar Code Identification
2D-Code Identification
RF Identification
Data Transmission /
Control Components
MA Modular Connection Units
Data Transmission
Safe Control Components
Leuze electronic GmbH + Co. KG
In der Braike 1
73277 Owen/Germany
Phone +49 7021 573-0
Fax +49 7021 573-199
[email protected]
www.leuze.com
en 01-2015/05 50128386
Subject to modifications and errors
Industrial Image Processing
Light Section Sensors
Smart Camera
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