Roberts Gorden CRV-Series User's Manual

Custom-Engineered, Low-Intensity
Infrared Heating Systems
Submittal: CRV-Series
Job:
Location:
Engineer:
Gas Specs:
Date:
QTY.
MODEL NO. CRV
UNIT INPUT
BTU/HR
QTY.
MODEL NO. CRV
UNIT INPUT
BTU/HR
QTY.
MODEL NO. CRV
UNIT INPUT
BTU/HR
QTY.
MODEL NO. CRV
UNIT INPUT
BTU/HR
TOTAL INPUT
BTU/HR
Important
Before installation and operation of heating equipment, read and understand the
Installation, Operation and Service Manual.
Applications, engineering and detailed guidance on systems design, installation and product performance is available upon request.
ROBERTS GORDON® products are to be installed only in accordance with local laws, codes and regulations, and only by a contractor qualified in
the installation and service of gas-fired heating equipment.
Roberts-Gordon
Roberts-Gordon
1250 William Street
P.O. Box 44
Buffalo, New York 14240-0044
Telephone: 716.852.4400
Fax: 716.852.0854
Toll Free: 800.828.7450
76 Main Street West
Unit 10
Grimsby, Ontario L3M 1R6
Canada
Telephone: 905.945.5403
Fax: 905.945.0511
www.rg-inc.com
© Copyright 2004 Roberts-Gordon
P/N127602NA Rev B 07/04
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
STANDARD PARTS LIST
Contents of CRV-Series Burner Carton
Part No.
Description
0133580D 4" Coated 90° Elbow
01336101
Quantity
0270XXXX CRV-Series Burner (Rate and Fuel Varies)
1
91412200
1/2" Flex Gas Line
1
013676XX
End Vent Plate
1
01397300 Accessory Package
-
01361200
Filter Support Disk
1
01367800
Combustion Chamber Gasket
1
02724901
Door Assembly w/ Hole
1
91115100
Screw #10 - 24x5/8
4
91119500
U-Clip
4
91905500
Filter Support
1
92123900
Nut 5/16 - 18
2
92511601
Wing Nut #10 - 24
1
96411600
Lock washer 5/16"
2
01312401
Filter and Gasket
1
Common CRV-Series Components
Part No.
Description
Combustion Chamber:
4" Aluminized 45° Elbow
0133610D 4" Coated 45° Elbow
91409300
16 Ga. Hot Rolled Steel 4" dia. 10' Tube
91409403
16 Ga. Non-heat treated Aluminized 4" dia. 10' Tube
91409408
16 Ga. Heat Treated Aluminized 4" dia. 10' Tube
91409420
16 Ga.Non-Heat Treated Aluminized 6" dia. 10' Tube
9141030D 16 Ga. Coated 4" dia. 10' Tube
E0009105
16 Ga. Heat Treated Aluminized 6" dia. 10' Tube
91418200
Aluminized Tube Adapter 6" dia. x 4" dia.
02722100
4" Cast Iron Adapter
91240010
6" Tube Hanger
Venting Accessories
01316000
Outside Air Supply Blower Mounting Kit
01324401
4" Outside Air Supply Takeoff
01326801
Outside Air Filter Housing
90707501
Air Supply Blower/Power Venter
91409601
4" Outside Air Flex Duct (Box of 8 - 8' sections)
90434501
Outside Air Pressure Switch
02722300-1P Hot Rolled Steel Combustion Chamber
02722301-1P Heat-Treated Aluminized Steel Combustion Chamber
0272230D-1P Porcelain Coated Steel Combustion Chamber
02721200-1P Cast Iron Combustion Chamber
Tubing and Related Accessories
01312700 4" Plain Coupling
Reflectors and Related Accessories
01329910
Reflector Side Extension Support
03050010
Reflector Support Package (Tubing)
02712700
Reflector Side Extension, 2 Clips, 2 Screws
02716400
Reflector Support Package (Schedule 40 Pipe)
02750303
Aluminum Reflector
027503SS Stainless Steel Reflector
01312706 6" Plain Coupling
02750304
0131270I 4" Lined Coupling
Aluminum Reflector with Hole
027503SH Stainless Steel Reflector with Hole
01331900 4" Damper Coupling
02750800
E0009356 6" Damper Coupling
Aluminum Reflector End Cap
027508SS Stainless Steel Reflector End Cap
0133022D 4" Coated Tee
027508SH Stainless Steel Reflector End Cap with Hole
01330203 4" Aluminized Tee
02750900
01330204 6" Aluminized Tee
Reflector Joint
027509SS Stainless Steel Reflector Joint
0133092D 4" Coated Cross
027127SS Reflector Side Extension, Stainless Steel
01330903 4" Aluminized Cross
01330904 6" Aluminized Cross
01330800 4” Tube Plug
01335801 4" Aluminized 90° Elbow
T0100320 6" Aluminized 90° Elbow
03090100
Tube and Reflector Hanger
02790300
Tube and Reflector Hanger, Cast Iron
91907302
“S” Hook
91903201
Turnbuckle
91903300
Spring Hook
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
91903202 Turnbuckle with Eyebolt
Thermostats
02712100 Universal Shield Support
05023000
Load Relay Package
02751800 Universal Shield with Holes
90417600
Transformer Relay - SPST (12A)
02751801 Universal Shield
90436300
Transformer Relay - DPDT (12A)
027518SS Universal Shield, Stainless Steel
90423000
24V Low Voltage Thermostat (Marked 1-5)
90424300
Thermostat Guard
Control Packages and Accessories
BZC700
ROBERTS GORDON® BZC 700 Controller
Deco Grille(1' x 8')
01363003
Bracket
01365901
End Piece
10001501 Water Resistant Sensor
01326801
Reinforcement
02770002 System Control
01365903
Joint Piece
URVCCM
91406700
1' x 8' Protective Grille
10001500 Indoor Sensor*, ROBERTS GORDON BZC 700 Controller
®
* One required per zone
URVSC
ROBERTS GORDON ® ULTRAVAC™Central Controller
(with Modem Chip & Software) Includes:
ROBERTS GORDON® ULTRAVAC™Controller
Deco Grille(2' x 4')
10080142
Modem Chip
01365900
Shield Frame
10081501
Outdoor Sensor
01370408
Reflector Side Extension 8" x 48"
10080410
PC Connection Cable Package
01370412
Reflector Side Extension 12" x 48"
01370416
Reflector Side Extension 16" x 48"
91407000
Aluminum Grille 2' x 4'
URVCCR
URVSC
ROBERTS GORDON ® ULTRAVAC™Central Controller
(with RS-485 Converter & Software) Includes:
ROBERTS GORDON® ULTRAVAC™Controller
10080430
RS-485 Converter with 9V Power Supply
10081501
Outdoor Sensor
10080410
PC Connection Cable Package
URVCCL
URVSC
Protective Grille
ROBERTS GORDON ® ULTRAVAC™Central Controller
(with TCP/IP Communication Module & Software)
Includes:
08050001
40" Protective Grille
08050002
Protective Grille End Cap
Shields
ROBERTS GORDON® ULTRAVAC™Controller
02750303
Barrier Shield
10080440
TCP/IP Communication Module
02751801
Universal Shield
10081501
Outdoor Sensor
027518SS
Stainless Steel Universal Shield
10080410
PC Connection Cable Package
02751800
Universal Shield with Holes
URVSC
Controller, ROBERTS GORDON® ULTRAVAC™, 1 Pump 3
Zones (Satellite Control)
VFD75115 Variable Frequency Drive Assembly, 75HP, 115V Input
VFD75230 Variable Frequency Drive Assembly, 75HP, 230V Input
10080142 Modem, Plug-In Chip
10080410 Cable Package, PC connection
10080430 RS-485 Converter with 9V Power Supply
10080440 TCP/IP Communication Module
10081500
Sensor, Adjustable Indoor, Deg F, ROBERTS GORDON®
ULTRAVAC™Controller
10081501 Sensor, Outdoor, ULTRAVAC™
10081502 Sensor, Adjustable Indoor, Deg C, ULTRAVAC™
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
Pump Packages and Accessories
02719105 EP-100 Pump Package
02719100
EP-100 Pump
02724700
Accessory Package
02716305 EP-201 Pump Package
01312001
EP-201 Pump
01317805
Accessory Package
02712034 EP-203 Pump Package
01312002
EP-203 Pump
01317805
Accessory Package
02723014 EP-301 Pump Package 4"
02730101
EP-301 Pump Assembly
02730104
Accessory Package
02723016 EP-301 Pump Package 6"
02730101
EP-301 Pump Assembly
02730106
Accessory Package
Pump Accessories
90430600 Pressure Switch
01327001 Condensate Check Valve Assembly
02718851 4" Drain Cap
02718852 6" Drain Cap
Starters
10050002 12V DC Starter for EP-201, 1PH
10050003 120V AC Starter for EP-201, 1PH
10050008 120VAC Starter for EP-301, 1PH
10050009 Contactor Package-230VAC Coil for EP-300, 2HP*
*Starter Package can replace contactor package if pump trip indication is
desired when used in conjunction with the ROBERTS GORDON® BZC 700
controller.
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
Suspension Specifications
GENERAL SPECIFICATIONS
Material Specification
Reflectors
.024 Mill Finish Aluminium (Optional - 024 Stainless
Steel Type 304).
Hang heater with materials with a minimum working
load of 75 lbs (33 kg).
Controls Specifications
Time switches, thermostats, etc. can be wired into
the electrical supply. External controls supplied as an
option.
Heater Specifications
Ignition
Fully Automatic, Three-Try, Direct Spark, Electronic
Ignition Control, 100% Safety Shut-Off.
General Specifications for CRV-Series heaters are as follows:
9 1/2"
(24 cm)
6 1/2"
(16 cm)
10 3/4"
(27 cm)
Length "A"
4"
(10 cm)
6 7/8"
(17 cm)
7 5/8"
(19 cm)
Reflector
3 1/2"
(9 cm)
14 1/4"
(36 cm)
5/32"
(.4 cm)
20"
(51 cm)
10"
(24.4 cm)
Heat Input Rate
Length “A”
Recommended Minimum
Mounting Height*
Model
(BTUH X1000)
Minimum
Maximum
Spot Heating
CRV-B-2 (NG only)
20
10' (3 m)
20' (6.1 m)
8' (2.4 m)
CRV-B-4
40
12.5' (3.8 m)
25' (7.6 m)
8' (2.4 m)
CRV-B-6
60
20' (6.1 m)
35' (10.7 m)
8' (2.4 m)
CRV-B-8
80
20' (6.1 m)
45' (13.7 m)
10' (3 m)
CRV-B-9
90
25' (7.6 m)
50' (15.2 m)
10' (3 m)
CRV-B-10
100
30' (9.1 m)
60' (18.3 m)
15' (4.5 m)
CRV-B-12A (NG only)
110
35' (10.7 m)
70' (21.3 m)
15' (4.5 m)
CRV-B-12 (LP only)
120
35' (10.7 m)
70' (21.3 m)
15' (4.5 m)
Pipe Connection
1/2" NPT
(36" Stainless Steel Flex Included with Burner)
Gas Inlet Pressure
Natural Gas: 4.5" w.c. Minimum 14.0" w.c. Maximum
LP Gas:
10.5" w.c. Minimum 14.0" w.c. Maximum
Dimensions
Vent Connection Size: 4" (10 cm) or 6" (15 cm)
Outside Air Connection Size: 4" (10 cm)
Refer to figure above for dimensional information.
Electrical Rating
120V - 60 Hz., 0.3 Amp
Ignition System
Fully Automatic, Three-Try, Direct Spark, Electronic
Ignition Control, 100% Shut-Off
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
Pump Specifications
Pump Dimensional Data (in.)
Model
A
B
EP-100
17
14.5
EP-201/203 17.75
17
EP-301
25.6
24.8
C
21
18.75
22.7
D
3.75
3.25
4.8
E
10
10
15.2
F
4
4.5
6
G
4
4.5
6
G
A
D
E
B
C
F dia.
Pump Specifications
Model
EP-100
EP-201
EP-203
EP-301
1/3
3/4
3/4
2*
Phase
1
1
3
1
Hertz (Hz)
60
60
60
60
Voltage (V)
115/230
115/230
230
230
Full Load Amp (Amps)
4.8/2.4
6.6/3.3
3.0
11.5
3450
3450
3450
3450
56
56
56
90
TENV
TENV
TEFC
TEFC
-
70
70
-
Inlet/Outlet (In.)
4/4
4/4
4/4
6/6
Weight (lbs.)
62
112
112
170
Horsepower (Hp)
R.P.M.
Motor Frame
Motor Enclosure
Noise Level @ 5' (DBA)
* For starter, see National Electric Code (NEC) requirement for motors 1 hp or higher.
Air Supply Blower Specifications
Capacity
Power (W)
240 CFM @ 0.75" w.c.
167
Phase
1
Hertz (Hz)
60
Voltage (V)
120
Full Load Amp (Amps)
1.5
R.P.M.
3000
Motor Enclosure
OPEN FC
Inlet/Outlet (In.)
5/5
Weight (lbs.)
10
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
CLEARANCES TO COMBUSTIBLES
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, elbows, tees and crosses.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from
where the combustion chamber and the tube connect.
3. “-” indicates an unapproved application. Roberts-Gordon prohibits the installation of this
heater for all unapproved applications.
* Protective Grille clearances are the same as Standard Reflector.
Standard Reflector*
A
C
B
D
Model
A
(inches)
B
C
CRV-B-2
4
20
48
20
11
51
122
51
CRV-B-4
4
20
48
20
11
51
122
51
CRV-B-6
4
20
48
20
11
51
122
51
CRV-B-8
4
20
48
20
11
51
122
51
CRV-B-9
4
36
60
36
11
92
153
92
CRV-B-10
4
36
60
36
11
92
153
92
CRV-B-12
4
36
60
36
11
92
153
92
CRV-B-12A
4
36
60
36
11
92
153
92
Model
A
(inches)
B
C
D
A
CRV-B-2
4
12
56
20
11
31
143
51
CRV-B-4
4
12
56
20
11
31
143
51
CRV-B-6
4
12
56
20
11
31
143
51
CRV-B-8
4
12
56
20
11
31
143
51
CRV-B-9
4
12
60
42
11
31
153
107
CRV-B-10
4
12
60
42
11
31
153
107
CRV-B-12
4
12
60
42
11
31
153
107
CRV-B-12A
4
12
60
42
11
31
153
107
Model
A
(inches)
B
C
D
A
CRV-B-2
4
12
56
12
11
31
143
31
CRV-B-4
4
12
56
12
11
31
143
31
CRV-B-6
4
12
56
12
11
31
143
31
CRV-B-8
4
12
56
12
11
31
143
31
CRV-B-9
4
12
60
12
11
31
153
31
CRV-B-10
4
12
60
12
11
31
153
31
CRV-B-12
4
12
60
12
11
31
153
31
CRV-B-12A
4
12
60
12
11
31
153
31
D
A
(centimeters)
B
C
D
.
One Side Reflector
A
B
D
C
(centimeters)
B
C
D
Two Side Reflectors
A
C
B
D
(centimeters)
B
C
D
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, elbows, tees and crosses.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from
where the combustion chamber and the tube connect.
3. “-” indicates an unapproved application. Roberts-Gordon prohibits the installation of this heater
for all unapproved applications.
Universal Shield, Position 1
A
B
C
D
Model
A
(inches)
B
C
CRV-B-2
4
12
12
12
11
31
31
31
CRV-B-4
4
12
12
12
11
31
31
31
CRV-B-6
4
12
12
12
11
31
31
31
CRV-B-8
4
12
12
12
11
31
31
31
CRV-B-9
8
18
24
18
21
46
61
46
CRV-B-10
8
18
24
18
21
46
61
46
CRV-B-12
8
18
24
18
21
46
61
46
CRV-B-12A
8
18
24
18
21
46
61
46
Model
A
(inches)
B
C
D
A
CRV-B-2
4
24
48
24
11
61
122
61
CRV-B-4
4
24
48
24
11
61
122
61
CRV-B-6
4
24
48
24
11
61
122
61
CRV-B-8
4
24
48
24
11
61
122
61
CRV-B-9
4
36
48
36
11
92
122
92
CRV-B-10
4
36
48
36
11
92
122
92
CRV-B-12
4
36
48
36
11
92
122
92
CRV-B-12A
4
36
48
36
11
92
122
92
Model
A
(inches)
B
C
D
A
CRV-B-2
4
12
56
30
11
31
143
77
CRV-B-4
4
12
56
30
11
31
143
77
CRV-B-6
4
12
56
30
11
31
143
77
CRV-B-8
4
12
56
30
11
31
143
77
CRV-B-9
8
12
60
42
21
31
153
107
CRV-B-10
8
12
60
42
21
31
153
107
CRV-B-12
8
12
60
42
21
31
153
107
CRV-B-12A
8
12
60
42
21
31
153
107
D
A
(centimeters)
B
C
D
Universal Shield, Position 2
A
C
B
D
(centimeters)
B
C
D
Universal Shield, Position 3
A
C
B
D
(centimeters)
B
C
D
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, elbows, tees and crosses.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from
where the combustion chamber and the tube connect.
3. “-” indicates an unapproved application. Roberts-Gordon prohibits the installation of this heater
for all unapproved applications.
2-Foot Deco Grille
A
C
B
D
Model
A
(inches)
B
C
CRV-B-2
4
12
48
12
11
31
122
31
CRV-B-4
4
12
48
12
11
31
122
31
CRV-B-6
4
12
48
12
11
31
122
31
CRV-B-8
4
12
48
12
11
31
122
31
CRV-B-9
4
18
56
18
11
46
143
46
CRV-B-10
4
18
56
18
11
46
143
46
CRV-B-12
4
18
56
18
11
46
143
46
CRV-B-12A
4
18
56
18
11
46
143
46
Model
A
(inches)
B
C
D
A
CRV-B-2
4
12
12
12
11
31
31
31
CRV-B-4
4
12
12
12
11
31
31
31
CRV-B-6
4
12
12
12
11
31
31
31
CRV-B-8
4
12
12
12
11
31
31
31
CRV-B-9
-
-
-
-
-
-
-
-
CRV-B-10
-
-
-
-
-
-
-
-
CRV-B-12
-
-
-
-
-
-
-
-
CRV-B-12A
-
-
-
-
-
-
-
-
Model
A
(inches)
B
C
D
A
CRV-B-2
4
12
48
12
11
31
122
31
CRV-B-4
4
12
48
12
11
31
122
31
CRV-B-6
4
12
48
12
11
31
122
31
CRV-B-8
4
12
48
12
11
31
122
31
CRV-B-9
4
18
56
18
11
46
143
46
CRV-B-10
4
18
56
18
11
46
143
46
CRV-B-12
4
18
56
18
11
46
143
46
CRV-B-12A
4
18
56
18
11
46
143
46
D
A
(centimeters)
B
C
D
Barrier Shield
A
B
D
C
(centimeters)
B
C
D
1-Foot Deco Grille
A
C
B
D
(centimeters)
B
C
D
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
CRV-SERIES ASSEMBLY OVERVIEW
Major Component Descriptions
Tube
Hot Rolled, Heat Treated or
Coated Aluminized Tube
supplied in 10' (3 m) lengths.
Burner
Reflector
(Aluminum or
Stainless Steel)
Alternate overlap as
shown on overview.
Minimum overlap is 7"
(18 cm).
Flex Gas Line
with shut-off cock
Reflector with Hole
(Aluminum or
Stainless Steel)
Alternate overlap as
shown on overview.
Minimum overlap is 7"
(18 cm).
45° Elbow
90° Elbow
Cross
Combustion Chamber
Coupling Assembly
with Lock
Tee
Tube Adapter
End Vent
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
Major Component Descriptions (Continued)
Reflector Joint
Reflector End Cap
(Aluminum or Stainless
Steel)
Remove center section to
accommodate heat
exchanger tube when
necessary.
Tube and Reflector Hanger
with Clamp Package
Position this hanger no more
than 4" (10 cm) away from
the burner.
Tube and Reflector Hanger
Suspend system from these
hangers.
Barrier Shield
Reflector Side Extension
Deco Grille
Reflector Support Strap &
Wire Form
“S” Hook
Turnbuckle
Protective Grille
Reflector Side
Extension Bracket
Universal Shield
Condensate Valve
Assembly
Universal Shield with Holes
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
Major Component Descriptions (Continued)
DANGER
DANGER
Hazard
Electrical Shock
electrical
Disconnect servicing.
power before
ce must be
This applianto a properly
connected electrical source.
grounded
follow these
Failure to
result
can
instructionselectrical shock.
in death or
com
www.rg-inc.
ue
Choc Électriq
Danger de
le courant
Débrancheravant toute
électrique
révision.
il doit être
Cet appare à une source de
connecter
mise á terre.
courant avec
ces
er la
Faute de suivre
peut entraîn
instructions choc électriques.
mort ou les
P/N 91008001
U.S.A
Printed in the
Etats-Unis
Imprimé aux
©
Controller
UltraVac
ROBERTS GOR
®
DON
ROBERTS GORDON®
ROBERTS GORDON®
BZC Indoor Sensor
ULTRAVAC™
Adjustable Indoor Sensor
™
ber:
e:
Part Numde la Pièc
Numéro
AC, 3A
Number:
120V
Serial Série:
Outputs
No. de
AC, 25A
120V
ordon
Input
West
Roberts-G
Street
Ratings:
76 Main
)
(8 total
Y
1R6
SED ENERGMENT
ordon
10
EQUIP
io L3M
ENCLO
EMENT
Roberts-G44
4 Unit sby, Ontar
58SB
MANAG
03
P.O. Box NY 14240-004 00 Grim da
B
Cana
905.945.54
005 Rev
Buffalo, : 716.852.44
hone:
11
P/N 91008
Telephone 52.0854 50 Telep905.945.05
Unis
Fax:
EtatsFax: 716.8800.828.74
é aux
/Imprim
Toll Free: c.com
d in U.S.A
Printe
www.rg-in
©
ROBERTS GORDON®
ULTRAVAC™ Controller
DANGER
DANGER
Danger de Choc Électrique
Electrical Shock Hazard
Disconnect electrical
power before servicing.
Débrancher le courant
électrique avant toute
révision.
This appliance must be
connected to a properly
grounded electrical source.
Cet appareil doit être
connecter à une source de
courant avec mise á terre.
Failure to follow these
instructions can result
in death or electrical shock.
©
www.rg-inc.com
Printed in the U.S.A
Imprimé aux Etats-Unis
Faute de suivre ces
la
instructions peut entraîner
mort ou les choc électriques.
P/N 91008001
ROBERTS GORDON®
ULTRAVAC™
Variable Frequency Drive
EP-100 Pump Package - 4" dia.
For more information, refer to the EP-100 Installation,
Operation and Service Manual (P/N 127201NA).
EP-201 Pump Package - 4" dia.
For more information, refer to the EP-201/203
Installation, Operation and Service Manual
(P/N 127200NA).
EP-203 Pump Package - 4" dia.
For more information, refer to the EP-201/203
Installation, Operation and Service Manual
(P/N 127200NA).
System Control
ROBERTS GORDON®
BZC 700 Controller
EP-301 Pump Package - 4" dia.
EP-301 Pump Package - 6" dia.
For more information, refer to the EP-301 Installation,
Operation and Service Manual (P/N 127202NA).
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
S
Coupling
Relay*
Exhaust
to Outside
Reflector
with Hole
* May not be needed with certain pumps and controllers. Refer to wiring diagram in the
appropriate controller Installation, Operation and Service Manual for details.
**ROBERTS GORDON® BZC Controllers require zone sensors. System Control requires
thermostats. ROBERTS GORDON® ULTRAVAC® requires zone sensors and additional
control equipment. See the appropriate controller installation manual for details.
Reflector
Support
U-Clips
Flexible
Boot
Tube
Reflector
Pump
Pressure Switch
Zone 1 Sensor or Thermostat**
Combustion
Chamber
Reflector
End Cap
End
Vent
Burner
Tube &
Reflector
Hanger
System Control
®
ROBERTS GORDON BZC Controller
®
™
or ROBERTS GORDON ULTRAVAC Controller
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
CRV-Series Assembly Overview
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
®
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
HEATER INSTALLATION
Critical Hanger Placement
Typical Suspension Details
Concrete Beam
Beam Clamp
Anchor
Locknut
Wood Beam
Screw Hook
(3/8")
Rod (3/8")
24" min.
(61 cm)
"X" (see table)
Chain size
3/16" minimum
Washers
Turnbuckle
Locknut
(Typical)
“S” Hook
7'6" (2.3 m)
Turnbuckle
Hanger
Reflector
Side View
Description
Turnbuckle
S-Hook
Tube/Reflector Hanger
Part Number
91903201
91907302
03090100
Front View
Towards Pump
Run Length
50' (15 m)
100' (31 m)
150' (46 m)
200' (61 m)
250' (76 m)
Typical Expansion
±1" (3 cm)
±2" (5 cm)
±3" (8 cm)
±4" (10 cm)
±5" (13 cm)
Minimum “X” Length
12" (30 cm)
24" (61 cm)
36" (91 cm)
46" (122 cm)
57" (145 cm)
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
Tube Installation
NOTE: Tubing requires a downward slope of
1/2" (13 mm) per 20' (6 m) away from
burner. Tailpipe Tubing requires a
downward slope of 1" (26 mm) per
20' (6 m) away from burner.
End View
Combustion
Chamber
Weld
Seam
Bottom
of Tube
Tube
7' 6"
(229 cm)
Hanger
10'
maximum
(3 m)
Turnbuckles
Combustion
Chamber
Description
Tube
Turnbuckle
Tube/Reflector Hanger
Par t Number
91409XXX
91903201
03090100
Coupling and Tube Assembly
A Close coupling with tab
slide bar/coupling lock
B Start
onto coupling
Tab
Slide Bar/Coupling Lock
Wide end
Coupling
Open
3" (8 cm) to
4" (10 cm)
Closed
C Insert tubes into coupling
D Tighten coupling to join tubes
Slide Bar/Coupling Lock
Coupling
Orient coupling so that
the impact block is in the
2:00 or 10:00 o’clock
positions
Tube
Tube
Tube
Descr iption
Coupling
Slide Bar/Coupling Lock
Tube
Part Number
01329600
01329700
91409XXX
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
Coupling and Tube Assembly (Continued)
Tighten Slide Bar as shown below.
Drive Slide Bar until tight.
End of Slide Bar should be
within tolerance listed below.
± 2" (5 cm)
Correct Slide Bar
dimensions
Incorrect Slide Bar
position
Repeat A - D until all tubes are assembled.
NOTE: If Coupling is not tight, loss of vacuum can occur.
ELBOW PACKAGE CONFIGURATION
Elbow Installation
Tube
Coupling
Description
Elbow Package
90° Elbow
Coupling
Reflector End Cap
Reflector Joint Piece
U-Clip Package
Part Number
02718702
01335801
01312700
02750800
02750900
91107720
90° Elbow
Elbow Installation (continued)
Tube
Coupling
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
REFLECTOR INSTALLATION
Reflector Installation with Hole
Reflector
with Hole
Slide Reflector
with hole
through hanger.
Unhook combustion
chamber from chain
and insert through hole.
Reconnect chain.
Hanger
Tube
Description
Tube/Reflector Hanger
Tube
Reflector with Hole
Par t Number
03090100
91409XXX
02750304
Combustion
Chamber
Reflector Installation
Wire Form
Sheet Metal
Reflector
Screw
Reflector Support
Strap
Description
Reflector Support Package
U-Clip Package
Reflector End Cap
Tube
Part Number
03050010
91107720
027508XX
U-Clip
(2 clips per
alternate overlaps
per side)
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
Reflector, U-Clip and Reflector Support Installation
The pictorial drawings of the heater construction in
this Section are schematic only and provide a general guideline of where hangers, reflector supports
and U-clips are to be installed.
To ensure proper expansion and contraction movement of the reflectors, a combination of U-clips and
reflector supports are used. The positioning of reflec-
tor supports and U-clips depend on the individual
installation. Use either pop rivets or sheet metal
screws instead of u-clips when installing end caps
and joint pieces in areas where impact and high wind
may be a factor. The following rules must be
observed.
1. The first reflector after the burner must be affixed in
the middle of the reflector with a reflector support and
tight screws.
Tight
Sheet Metal
Screw
Wire Form
Reflector
End Cap
First Reflector
Reflector Support
Strap
U-Clips
Overlap must be a
minimum of 6" (16 cm)
Option B
Slip Overlap
6"
(16 cm)
2. The overlap at the first and second reflector is a slip overlap.
Thereafter, every third reflector joint is a slip overlap. A slip
overlap is achieved by either:
a.) both reflectors lay inside a hanger.
(no reflector support needed).
b.) using a reflector support with
loose screws at the reflector
overlap.
Loose screws
loosened 1/16"
to allow slippage.
Option A
Slip Overlap
Option A
Non-Slip Overlap
3. The remaining reflector overlaps require a non-slip
overlap connection. To affix the reflectors together in
a non-slip overlap either:
a.) use reflector support and tight screws.
b.) if both reflectors lay inside a hanger, u-clips or
sheet metal screws may be used.
This section of three reflectors joined together must
be affixed to the tube with at least one reflector support
with tight screws.
Description
Reflector Suppor t Package
Wire Form
Reflector Support Strap
Screw #8 x 3/4
U-Clip Package
Reflector End Cap
Part Number
03050010
91908004
03050000
94320812
91107720
027508XX
Reflector
Reflector
Support
Reflector
Tight
screws
Option B
Non-Slip Overlap
U-Clip
(2 clips per
non-slip overlap
inside a hanger)
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
Burner Installation
Burner
Burner
Combustion
Chamber
Gasket
End
Vent
Combustion
Chamber
Description
Bolt
Burner
Lock Washer
Gasket
End Vent
Part Number
94273914
0270XXXX
96411600
01367800
013676XX
End
Vent
Clips
End Vent
NOTE:
Install End Vent
at end combustion
chamber position only
Rating
Number
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
OPTIONAL HEATER ACCESSORIES
Tee Installation
Tube
Coupling
Tee
Description
Tee
Tube/Reflector Hanger
Tube
Coupling
Part Num ber
01330XXX
03090100
91409XXX
01312700
Reflector Joint Installation
Reflector
Reflector
Joint
Flatten Edge
Scribe
Contour
1" (2.5 cm)
maximum
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
Reflector Joint Installation (continued)
Cut away contour
with tin snips.
Punch/Drill six 3/32" (2 mm) holes
Reflector Joint Detail
Install Reflector
End Cap
Attach Reflector Joint
with six #8 sheet
metal screws
Reflector Joint Detail
Reflector
Reflector
Joint
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
REFLECTOR SIDE EXTENSION
Bracket Installation
Tube
Reflector
Tube and Reflector Hanger
Reflector Support
Reflector Side
Extension Bracket
(2 per reflector)
Use additional supports
in high air movement
applications.
Description
Par t Number
Reflector Side Extension Package
02712700
Reflector Side Extension
01368000
Retainer Clips
02751200
Sheet Metal Screws
94118106
Order Separately
Reflector Side Extension
01329910
Side Reflector Installation
#8 x 3/8" Sheet Metal Screw
Retainer Clip
(2 per side)
Reflector Side Extension
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
Universal Shield
Universal shields are adjustable aluminum reflectors that
can be angled and height
adjusted to direct heat to or
away from a desired area.
Standard Reflector
Tube
Flattened
Section
Tube and Reflector Support Assembly*
Stud*
Universal Shield
Description
Universal Shield
Universal Shield with Holes
Universal Shield Support Package
Tube and Reflector Support Assembly
Universal Shield Support
Shield Bracket Assembly
Stud
Hex Nut
Part Num ber
02751801
02751800
02712100
01329802
02751700
02721400
02790900
92114800
Shield Support Bracket*
Bracket Assembly*
Hex Nut*
* Included in Universal Shield
Support Package.
Barrier Shield
Do not install barrier shield less than 20' (6 m) downstream of any burner.
Do not attach end caps to the ends of the barrier shields. For lengths
greater than 8' (2.6 m), use universal shields.
Do not use barrier shields for burner sizes larger than 80,000 btu/Hr.
Tube and Reflector Hanger
Standard Reflector
Reflector Support Strap
Description
Barrier Shield
U-Clip Package
Flatten Reflector Edges
Attach U-Clips
Cut Relief Notch
Barrier Shield
Par t Number
02750303
91107720
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
TWO-FOOT DECORATIVE GRILLE INSTALLATION
Grille Installation
Tube and Reflector
Hanger
Reflector
Heat Exchanger
Tube
2' x 4' (60 x 120 cm) Aluminum Grille
Suspended Ceiling Frame
Description
Aluminium Grille 2' x 4'
Par t Number
91407000
Description
Deco Grille Shield
Par t Number
01365900
Frame Shield Installation
Shield
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
Reflector Side Extension Installation for Decorative Grilles
NOTE: If the Decorative Grille system is to be installed in an area
with considerable air movement, it is recommended that one
#8 x 3/8 (3.9 x 9.5mm) sheet metal screw be installed per reflector
6" (15 cm) Minimum
extension to prevent it from blowing over.
Cut Relief Notches for Tube
and Reflector Hangers
Allow 6" (15 cm)
minimum clearance
between Burner Box
and overhead
obstructions for
service.
Insert Screw
here
(See NOTE)
A
Reflector Side Extension
Description
Reflector Side Extension
Distance "A"
Minimum
Maximum
2" (4 cm)
6" (15 cm)
6" (15 cm)
10" (26 cm)
10" (26 cm)
14" (37 cm)
Par t Number
01370412
Extension
Part No.
Width
01370408
8" (20 cm)
01370412
12" (30 cm)
01370416
16" (40 cm)
ONE-FOOT DECORATIVE GRILLE INSTALLATION
One-Foot Decorative Grille Bracket
#8 Sheet Metal Screws
Decorative Grille Bracket
Description
Bracket
Part Number
01363003
Cut relief notches for
supports and hangers.
In order to maintain reflector shape, do
not fasten brackets together. Do not
fasten bracket to adjoining reflectors.
Maintain same slipjoint position as
reflectors.
2"
Minimum
Bracket
Overlap
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
Decorative Grille
Spread apart brackets
and install
Decorative Grille.
Description
Decorative Grille 8’ x 1’
Part Number
91406700
Joint Piece and Reinforcement
Joint Piece
Slip joint piece into
support bracket
and fasten to
bracket on one side
of the joint only.
Description
Joint Piece
Reinforcement
Par t Number
01365903
01365902
Reinforcement
#8 Sheet Metal Screws
Joint Piece
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
End Piece and Reflector End Cap
Reflector
End Cap
End Piece
Insert end piece
between grille and
brackets.
Fasten end piece
to brackets using two
#8 sheet metal screws
and replace reflector end cap.
Descr iption
End Piece
Part Number
01365901
90° Elbow
Inside
Corner
Grille Brackets
Joint Piece
Insert
End Piece
between
grille and
brackets.
Decorative Grille
Brackets
Cut grille bracket at
reflector joint piece.
Joint Piece
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
PROTECTIVE GRILLE INSTALLATION
Silicone Cap Installation
Silicone Cap
Description
Grille Section
Grille End Cap
Silicone Cap
Grille
Finger
Part Number
08050001
08050002
91915951-6P
Grille End Cap Installation
B
A
Grille
Grille End Cap
C
D
Bend up 90°
Pull outward
Grille Installation
Reflector
40 "
(101 cm)
Grille
Final Grille
Section
Grille
End Cap
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
CRV-Series Classic Cast-Iron Components
WARNING
Suspension Hazard
Hang heater with materials
with a minimum working load
of 750 lbs. (340 kg).
Use special tube and reflector
hangers when suspending
the schedule 40 steel pipe
system.
Schedule 40 steel pipe is
heavy and will fall
if not supported properly.
Distance between supports
must be 7' (2.13 m) or less.
Failure to follow these
instructions can result in
death, injury or property
damage.
Turnbuckle
Hang cast-iron combustion chamber with a turnbuckle
(spring clips will not fit around cast-iron hanging loop).
Special Tube and Reflector Hanger
7' (2.13 m) Maximum
End Vent
Clips
Schedule 40 Steel Pipe
ROBERTS-GORDON®
Cast-Iron Combustion Chamber
CORAYVAC® Classic
with Schedule 40 Steel Pipe
Cast-Iron Combustion
The total weight of each burner and
Chamber
combustion chamber is 40.25 lbs (18 kg).
4" Schedule 40 pipe weighs 10.9 lbs.
(5 kg) per foot.
Cast-Iron Adapter
End Vent Plate for
End Burner only
Coupling
End Vent
Clips
ROBERTS-GORDON®
4" Tube
Cast-Iron Combustion Chamber with
Standard 4" O.D. Infrared Tubing
The total weight of each burner and
combustion chamber is 40.25 lbs (18 kg).
4" O.D. 16 Ga. tubing weighs 2.8 lbs.
(1.3 kg) per foot.
Cast-Iron Adapter
End Vent Plate for
End Burner only
Description
Special Tube & Reflector Hanger
Turnbuckle
Cast-Iron Combustion Chamber
Cast-Iron Adapter
Coupling
Part Num ber
02790300
91903201
02721200-1P
02722100
01312700
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
PUMP INSTALLATION
EP-200 Condensate Valve Assembly
Wall
1" BSP threaded hole.
Use 1" x ¾" reducer.
(not supplied)
Copper or
galvanized pipe
36" Minimum
vertical drop
between pump
and condensate
valve assembly.
3/4" female
Condensate
Valve
Assembly
flow
3/4" female
Must be connected
to a drain system
in accordance with
local codes.
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
VENTING
Vertical Venting Configuration
Approved
Vent Cap
2' (610 mm)
Minimum
Approved
Thimble
Flexible Boot
Aluminized Tee
Clamps
1" (250 mm)
P.V.C to drain
system in
accordance
with local
codes.
Drain Cap
6"(150 mm)
20" (510 mm) for EP-300
HORIZONTAL VENTING 4" (10 CM) PIPE
EP-100 Horizontal Venting Configurations
18" (46 cm) Minimum 40" (102 cm) Maximum
4" (10 cm) Single Wall Pipe
25' (8 m) and 3 Elbows Maximum
Bird
Screen
Approved Thimbles
18" (46 cm) Minimum 40" (102 cm) Maximum
Vent Terminal
Tjernlund VH1-4
5" to 4" Reducer
(12.5 mm to 10 cm)
6" to 5" Reducer
(15 cm to 12.5 cm)
5" (12.5 cm) Single Wall Pipe
Vent Terminal
Tjernlund VH1-6
50' (15 m) and 3 Elbows Maximum
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
EP-200 Series Horizontal Venting Configurations
18" (46 cm) Minimum 40" (102 cm) Maximum
Bird
Screen
4" (10 cm) Single Wall Pipe
10' (3 m) Maximum and No Elbows
Approved Thimbles
18" (46 cm) Minimum 40" (102 cm) Maximum
4" (10 cm) Vent Terminal
Vent Terminal
Tjernlund VH1-4
6" to 5" Reducer
(15 cm to 12.5 cm)
5" to 4" Reducer
(12.5 cm to 10 cm)
5" (12.5 cm) Single Wall Pipe
Vent Terminal
Tjernlund VH1-6
25' (8 m) and 3 Elbows Maximum
6" to 4" Reducer
(15 cm to 10 cm)
6" (15 cm) Single Wall Pipe
Vent Terminal
Tjernlund VH1-6
50' (15 m) and 3 Elbows Maximum
EP-300 Series Horizontal Venting Configurations
10' (3 m) Maximum and 1 Elbow
18" (46 cm) Minimum 40" (102 cm) Maximum
10' (3 m) Maximum and 1 Elbow
Single Wall Pipe/Tube 6" (15 cm)
Pitch single wall pipe
downward away from pump
1/4" every 10' (3 m).
6" (15 cm)
Band Clamp
6" (15 cm)
Bird Screen
(Included)
Thimble
Vent Terminal
Tjernlund VH16" (15 cm)
or Equivalent
(Not Included)
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
OUTSIDE COMBUSTION AIR SUPPLY
Filter Housing Assembly
Door-Control
Housing
Filter
Filter
Support
Bottom Gasket
Filter Housing
Top Gasket
and Disk
Wing Nut
4" (10 cm)
Air Flex Duct
Description
Filter Housing
Filter and Gaskets
Filter Support
Wing Nut
4” Air Flex Duct (box of eight 8’ sections)
Clamp
Part Number
01326801
01312401
91905500
92511601
91409601
Air Supply Blower Support
Outside
Air Supply
Blower
Description
Blower
Mounting Bracket
Par t Number
90707501
01316000
Mounting
Bracket
Wall
Outside
Wall
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
Pressurized Outside Air Supply
Outside
Air Supply
Blower
Description
Filter Housing
4" Take Off
Blower
Par t Number
01326801
01324401
90707501
Description
Pressure Switch Kit
4" Bird Screen
4" Vent Cap
6" Vent Cap
Par t Number
90434501
01365400
90502300
90502302
Burner
Filter
Housing
4" (10 cm)
Air Flex Duct
Mounting
Bracket
4" (10 cm)
Take Off
Clamp
Outside
Wall
Sheet Metal
or PVC
Non-Pressurized Outside Air Supply
Vent Cap
Pressure Switch
or
Bird Screen
Lock Nuts
6' (1.8 m)
Maximum
7/16" Diameter Hole
Outside Wall
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
GAS PIPING
Gas Connection with Stainless Steel Flex Gas Connector
Shut-Off Valve must be parallel to burner gas inlet. The 2" (50 mm)
displacement shown is for the cold condition. This displacement
may reduce when the system is fired.
Description
1/2" Flex Gas Line
3/4" Flex Gas Line
Part Number
91412200
91412203
Hold gas nipple securely with
pipe wrench when attaching
the flex gas connector.
Failure to follow these instructions can result in product
damage.
3/4" NPT Pipe
Shut-Off Valve
(included
with connector)
Stainless
Steel Flex
Gas Connector
45°
12" 2" (5 cm)
(30 cm)
Burner
Horizontal
Rear View
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
WIRING
One Zone Operation without Control Panel
SPST (12A)
Transformer
Relay
WARNING
R
Electrical Shock Hazard
W G
Disconnect electrical power and gas supply before
servicing.
Y
Thermostat
This appliance must be connected
to a properly grounded electrical source.
Failure to follow these instructions can result in
death or electrical shock.
120V
1ph
60Hz
C
Black
1
2
4
COIL
L
Black
N
White
5
3
6
COIL
Ground
Red
L
L
Pressure
Switch
(Pump)
N
N
Pump
Motor
Zone 1
Burners
Nine Burners Maximum
Description
SPST Transformer Relay
Par t Number
90417600
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
Two Zone Operation without Control Panel
DPST (12A)
Transformer
Relay
DPST (12A)
Transformer
Relay
R
W G
C
R
C
W G
Y
Zone 1
Thermostat
Y
Zone 2
Thermostat
Purple
1
4
COIL
Red
1
3
2 6
COIL
5
Purple
Red
2
4
COIL
5
3
6
COIL
Black
120V
1ph
60Hz
Black
Black
Red/Yellow
White
White
L
Red/Yellow
Black
N
L
L
L
N
N
Pump
Motor
Pressure
Switch
(Pump)
N
Zone 1
Burners
Zone 2
Burners
Nine Burners Total Maximum Between Zones
Description
DPST Transformer Relay
Part Number
90436300
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
CRV-Series Burner Internal Wiring
TRANSFORMER
White
Black
120 V
Power Supply
Green
Green
GAS
VALVE
1
5
3
4
Yellow
Blue
Yellow
TH
Brown
Yellow
V1
S1
V2/GND
Black
IGNITION
MODULE
BURNER
If any of the original wire as supplied with the heater must be replaced, it must be replaced with wiring material having a temperature rating of at least 105°C and 600 volts.
CRV-Series Burner Internal Ladder Diagram
L1
L2
TRANSFORMER
Black
White
Yellow
Blue
ELECTRODE
Yellow
Brown
Black
GAS VALVE
Gap
V2
Gnd
S1
V1
TH
IGNITION
MODULE
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.
ROBERTS GORDON ® CRV-SE RI ES S UBM ITT AL S HE ET
INTERNAL BURNER DIAGRAM
Gasket (Burner to Mixing Chamber)
Transformer
OFF
ON
Burner Head
Mixing Chamber
Ignition Module
Regulator
Electrode
Electrode Gasket
Combustion
Chamber
Gasket
Gas Valve
INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDERSTAND THE I NSTALLATION, O PERATION AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DESI GN, I NSTALLATION AND PRODUCT PERFORMANCE I S AVAILABLE UPO N REQUEST. ROBERTS GO RDON PRODUCTS ARE TO BE
®
INSTALLED ONLY I N ACCOR DANCE WITH LOCAL LAW S, CODES AND REGULATIONS, AND ONLY BY A CONTRACTO R QUALI FIED IN THE INSTALLATION AND SERVICE OF GAS-F IRED HEATING EQUIPMEN T.
ROBERTS GOR DON® CRV-SE RI ES S UBMI TT AL S HE ET
THE ROBERTS GORDON® CORAYVAC® LIMITED WARRANTY
ROBERTS-GORDON WILL PAY FOR:
The data plate and/or serial number are removed,
Within 42 months from date of shipment from RobertsGordon, replacement parts will be provided free of
charge for any part of the controller which fails due to a
manufacturing or material defect.
Roberts-G ordon will require the part in question to be
returned to the factory. Roberts-Gordon will, at its sole
discretion, repair or replace after determining the
nature of the defect and disposition of part in question.
ROBERTS GORDO N® warrants the cast iron
combustion chamber of the CORAYVAC ® Classic
System will be free from defects in material and
workmanship. This warranty is limited to twenty-five
(25) years from the date of shipment by RobertsGordon. All other components of the CORAYVAC ®
Classic System adhere to the standard warranty listed
in the paragraph above.
ROBERTS GORDO N® Replacement Parts are
warranted for a period of 18 months from date of
shipment from Roberts-Gordon or the remaining
CORAYVAC ® warranty.
ROBERTS-GORDON WILL NOT PAY FOR:
Service trips, service calls and labor charges.
Shipment of replacement parts.
Claims where the total price of the goods have not
been paid.
Damage due to:
• Improper installation, operation or maintenance.
• Misuse, abuse, neglect, or modification of the
CORAYVAC ® in any way.
• Use of the CORAYVAC ® for other than its intended
purpose.
• Incorrect gas or electrical supply, accident, fire,
floods, acts of God, war, terrorism, or other casualty.
• Improper service, use of replacement parts or
accessories not specified by Roberts-Gordon.
• Failure to install or maintain the CORAYVAC ® as
directed in the Installation, Operation and Service
manual.
• Relocation of the CORAYVAC ® after initial installation
• The use of the CORAYVAC® in a corrosive
atmosphere containing contaminants.
• The use of the CORAYVAC® in the vicinity of a
combustible or explosive material.
• Any defect in the CORAYVAC ® arising from a
drawing, design, or specification supplied by or on
behalf of the consumer.
• Damage incurred during shipment. Claim must be
filed with carrier.
defaced, modified or altered in any way.
The ownership of the CORAYVAC® is moved or
transferred. This warranty is nontransferable.
Roberts-Gordon is not permitted to inspect the damaged
controller and/or component parts.
READ YOUR INSTALLATION, OPERATION AND
SERVICE MANUAL
If you have questions about your controller, contact your
installing professional. Should you need Replacement
Parts or have additional questions, call or write RobertsGordon:
U.S.A.
1250 William Street
P.O. Box 44
Buffalo, New York 14240-0044
716.852.4400
Canada
76 Main Street West, Unit 10
Grimsby, Ontario L3M 1R6
905.945.5403
On the web at: www.rg-inc.com
Roberts-Gordon's liability, and your exclusive remedy,
under this warranty or any implied warranty (including
the implied warranties of merchantability and fitness
for a particular purpose) is limited to providing
replacement parts during the term of this warranty.
Some jurisdictions do not allow limitations on how long an
implied warranty lasts, so this limitation may not apply to
you. There are no rights, warranties or conditions,
expressed or implied, statutory or otherwise, other than
those contained in this warranty.
Roberts-Gordon shall in no event be responsible for
incidental or consequential damages or incur liability
for damages in excess of the amount paid by you for
the CORAYVAC® . Some jurisdictions do not allow the
exclusion or limitation of incidental or consequential
damages, so this limitation or exclusion may not apply to
you. This warranty gives you specific legal rights, and you
may also have other rights which vary from jurisdiction to
jurisdiction.
Roberts-Gordon shall not be responsible for failure to
perform under the terms of this warranty if caused by
circumstances out of its control, including but not limited to
war, fire, flood, strike, government or court orders, acts of
God, terrorism, unavailability of supplies, parts or power.
No person is authorized to assume for Roberts-Gordon
any other warranty, obligation or liability.
WARRANTY IS VOID IF:
LIMITATIONS ON AUTHORITY OF
REPRESENTATIVES:
The CORAYVAC® is not installed by a contractor qualified
in the installation and service of gas fired heating
equipment.
You cannot prove original purchase date and required
annual maintenance history.
No representative of Roberts-Gordon, other than an
Executive Officer, has authority to change or extend these
provisions. Changes or extensions shall be binding only if
confirmed in writing by Roberts-Gordon's duly authorized
Executive Officer.
IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND THE INSTALLATION, OPERATIO N AND SERVICE MANUAL.
© 2004 Roberts-Gordon BEFORE
APPLICATION S, ENGI NEERING AND DETAI LED GUID ANCE ON SYSTEMS DESIGN, INSTALLATI ON AND PRODUCT PERFORMANCE IS AVAI LABLE UPON REQUEST. ROBERTS GORDON PRODUCTS ARE TO BE
®
INSTALLED ONLY IN ACCORDANCE WI TH LOCAL LAWS, CODES AND REGULATIONS, AND ONLY BY A CONTRACTOR QUALI FIED I N THE I NSTALLATION AND SERVICE OF GAS-FIRED HEATING EQUI PMENT.