X4, X5, X6 - Application Batch Controller Operating Manual

X4, X5, X6 - Application Batch Controller Operating Manual
X4, X5, X6 - Application
Batch Controller
Operating Manual
Operating Manual
For PR 5510/20
9499 050 61203
Release 3.00
For PR 5610/20
Release 3.00
For PR 5710/20
Release 3.00
Edition 3
08.01.2008
Sartorius Mechatronics T&H GmbH, Meiendorfer Str. 205, 22145 Hamburg, Germany
Tel:+49.40.67960.303 Fax:+49.40.67960.383
Please note
Any information in this document is subject to change without notice and does not represent a
commitment on the part of Sartorius. This product should be operated only by trained and qualified
personnel. In correspondence concerning this product the type, name and release number as well as
all license numbers in relation to the product have to be quoted.
Important
This product is partly copyrighted. It may not be modified or copied and may not be used without
purchasing or written authority from the copyright owner (Sartorius). By using this product, you
agree to be bound by the terms stated herein.
Bitte beachten
Alle Angaben in diesem Dokument sind unverbindlich für Sartorius und stehen unter Änderungsvorbehalt. Die Bedienung des Produktes darf nur von geschultem, fach- und sachkundigem Personal
durchgeführt werden. Bei Schriftwechsel über dieses Produkt bitte Typ, Bezeichnung und Versionsnummer sowie alle mit dem Produkt in Zusammenhang stehenden Lizenznummern angeben.
Wichtig
Dieses Produkt ist in Teilen urheberrechtlich geschützt. Es darf nicht verändert oder kopiert und ohne
Erwerb oder schriftliche Einwilligung des unheberrechtlichen Eigentümers (Sartorius) nicht benutzt
werden. Durch die Benutzung dieses Produktes werden obige Bestimmungen von Ihnen anerkannt.
Batch Controller Operating manual
Contents
Contents
1.
Introduction ....................................................................................................................... 9
1.1.
General ....................................................................................................................................................................9
1.1.1.
Further manuals..............................................................................................................................................9
1.1.2.
Delivery state for BATCH-X4.......................................................................................................................9
1.1.3.
Delivery state for BATCH-X5, -X6 .............................................................................................................9
1.1.4.
Batch Controller........................................................................................................................................... 10
1.1.5.
Additional Software Options ................................................................................................................... 10
1.1.6.
Additional option cards............................................................................................................................. 11
2.
Operating Interface........................................................................................................13
2.1.
Display................................................................................................................................................................... 13
2.2.
Keypad .................................................................................................................................................................. 14
2.2.1.
Exceptional feature for BATCH-X4 ........................................................................................................ 15
2.3.
Entering alphanumerical characters........................................................................................................... 15
2.4.
Operating concept............................................................................................................................................ 17
2.4.1.
Operating via softkeys ............................................................................................................................... 17
2.4.2.
Selection via scroll buttons...................................................................................................................... 17
2.4.3.
Selection in Tables....................................................................................................................................... 18
2.5.
3.
Main menu........................................................................................................................20
3.1.
4.
Input over external PC-keyboard ................................................................................................................ 19
Switching on the Batch Controller ............................................................................................................. 20
Setup ..................................................................................................................................21
4.1.
Setup menu......................................................................................................................................................... 21
4.1.1.
Setup-tree...................................................................................................................................................... 21
4.2.
Config menu ....................................................................................................................................................... 22
4.2.1.
Config tree..................................................................................................................................................... 22
4.2.2.
Change configuration ................................................................................................................................ 23
4.2.3.
Digital Input/Output configuration ...................................................................................................... 23
4.2.4.
DIOS Master configuration ...................................................................................................................... 24
4.2.4.1.
4.2.5.
4.2.6.
4.2.7.
4.2.8.
4.2.9.
4.2.10.
4.2.11.
4.2.12.
4.2.13.
4.2.13.1.
Interbus-Inline modules ......................................................................................................................................................... 25
Analog Input/Output configuration...................................................................................................... 26
BCD Output configuration ....................................................................................................................... 27
Start configuration ..................................................................................................................................... 28
Limit switches ............................................................................................................................................... 29
Recipe start from Front panel ................................................................................................................. 30
Start with order number...................................................................................................................... 30
Start with customer number.............................................................................................................. 30
Start with production number .......................................................................................................... 30
Factory settings....................................................................................................................................... 31
Default settings for digital input/output cards for BATCH-X4 ............................................................................ 31
3
Contents
4.2.13.2.
4.2.14.
4.2.15.
5.
Batch Controller Operating manual
Default settings for digital input/output cards for BATCH-X5 and BATCH-X6 ............................................... 32
Print configuration data...................................................................................................................... 33
Exit of the configuration..................................................................................................................... 33
Batching ............................................................................................................................34
5.1.
General ................................................................................................................................................................. 34
5.1.1.
Batch Controller works with recipes (standard) ............................................................................... 34
5.1.2.
Batch Controller works with phase interface .................................................................................... 34
5.1.3.
Messages on "Start".................................................................................................................................... 35
5.2.
6.
Start tree.............................................................................................................................................................. 36
Component handling.....................................................................................................37
6.1.
Entering new component............................................................................................................................... 37
6.2.
Component editing .......................................................................................................................................... 38
6.2.1.
Batch Mode ................................................................................................................................................... 40
6.2.2.
Batch able components............................................................................................................................. 40
6.2.2.1.
6.2.2.2.
6.2.2.3.
6.2.2.4.
6.2.2.5.
6.2.2.6.
6.2.2.7.
6.2.3.
6.2.4.
6.2.5.
6.2.6.
6.2.7.
6.2.8.
6.2.9.
6.2.10.
6.2.11.
6.2.12.
6.2.13.
6.2.14.
Batch mode B1 Charge net.................................................................................................................................................... 41
Batch mode B2 Charge top up ............................................................................................................................................. 42
Batch mode B3 Charge gross ................................................................................................................................................ 43
Batch mode B4 Discharge net .............................................................................................................................................. 44
Batch mode B5 Discharge top down .................................................................................................................................. 45
Batch mode B6 Discharge gross........................................................................................................................................... 45
Batch mode B8 Total discharge............................................................................................................................................ 46
Guide components ...................................................................................................................................... 47
Manual components................................................................................................................................... 47
Dummy components .................................................................................................................................. 48
Analog components.................................................................................................................................... 49
SPM output address ................................................................................................................................... 49
SPM input address ...................................................................................................................................... 50
Preset Point ................................................................................................................................................... 50
Overshoot ................................................................................................................................................. 50
Tol+, Tol-................................................................................................................................................... 50
Minimum Flowrate ................................................................................................................................ 51
Calming time ........................................................................................................................................... 51
Restart mode (RST Mode) ................................................................................................................... 52
6.3.
Deleting components ...................................................................................................................................... 56
6.3.1.
Deleting individual components ............................................................................................................ 56
6.3.2.
Deleting all components ........................................................................................................................... 56
6.4.
7.
Printing components ....................................................................................................................................... 57
Recipe handling ..............................................................................................................58
7.1.
Entering new recipe ......................................................................................................................................... 58
7.2.
Editing a recipe.................................................................................................................................................. 59
7.2.1.
Insert recipe line .......................................................................................................................................... 60
7.2.2.
Delete recipe line......................................................................................................................................... 61
7.2.3.
Example .......................................................................................................................................................... 61
7.2.4.
Recipe total mode (Total mode) ............................................................................................................. 62
7.2.5.
Setpoint scaling (Calculation mode)..................................................................................................... 63
7.3.
4
Simulation ........................................................................................................................................................... 63
Sartorius
Batch Controller Operating manual
Contents
7.4.
Deleting recipes ................................................................................................................................................. 63
7.4.1.
Deleting individual recipes ....................................................................................................................... 63
7.4.2.
Deleting all recipes...................................................................................................................................... 64
7.5.
Printing recipes.................................................................................................................................................. 64
7.5.1.
Print individual recipes .............................................................................................................................. 64
7.5.2.
Print all recipes............................................................................................................................................. 64
7.5.3.
Error message during printing ................................................................................................................ 64
7.6.
8.
Subrecipe ............................................................................................................................................................. 65
Batch process ...................................................................................................................66
8.1.
Starting a batch process................................................................................................................................. 66
8.1.1.
Start from the front panel (standard) .................................................................................................. 67
8.1.2.
Start from the front panel (via PR8400) ............................................................................................. 68
8.1.3.
Start with a digital input or DDE / OPC communication............................................................... 69
8.1.4.
Start with fieldbus communication ...................................................................................................... 69
8.1.5.
Start with EW-communication or PR8400......................................................................................... 69
8.1.6.
Start of a dosing phase via DDE / OPC communication................................................................. 69
8.1.7.
Start of a dosing phase via fieldbus communication...................................................................... 69
8.1.8.
Messages during the start of a recipe .................................................................................................. 69
8.2.
Status display ..................................................................................................................................................... 70
8.3.
Stopping a batch process ............................................................................................................................... 70
8.4.
Continue, skip, abort........................................................................................................................................ 71
8.5.
Messages during batching ............................................................................................................................. 71
8.6.
Selecting a report ............................................................................................................................................. 72
8.6.1.
Consumption report ................................................................................................................................... 72
8.6.1.1.
8.6.1.2.
8.6.1.3.
Clear consumption sum.......................................................................................................................................................... 72
Show consumption sum ......................................................................................................................................................... 73
Print consumption sum .......................................................................................................................................................... 73
8.6.2.
Production report........................................................................................................................................ 74
8.6.3.
Last batch report ......................................................................................................................................... 75
8.6.2.1.
8.6.2.2.
8.6.2.3.
9.
Clear production sum.............................................................................................................................................................. 74
Show production sum............................................................................................................................................................. 74
Print production sum .............................................................................................................................................................. 75
Print-outs..........................................................................................................................76
9.1.
Print-out examples........................................................................................................................................... 76
9.1.1.
Weight print-out ......................................................................................................................................... 76
9.1.2.
Batch report .................................................................................................................................................. 77
9.1.3.
Consumption report ................................................................................................................................... 78
9.1.4.
Production report........................................................................................................................................ 78
9.1.5.
Component data .......................................................................................................................................... 79
9.1.6.
Recipe data .................................................................................................................................................... 79
9.1.7.
Configuration data...................................................................................................................................... 80
9.1.8.
Setup-Data..................................................................................................................................................... 81
9.2.
Nice Label Express............................................................................................................................................. 81
10. Signal controls.................................................................................................................82
5
Contents
10.1.
Batch Controller Operating manual
Digital in- and output modules ................................................................................................................... 82
10.2.
Digital input- and output modules ............................................................................................................ 82
10.2.1.
Copy to digital outputs........................................................................................................................ 82
10.2.2.
Copy from digital inputs ..................................................................................................................... 83
10.2.3.
Signals of manual components D1, D2 .......................................................................................... 83
10.2.4.
Signals of dummy components D5, D8 .......................................................................................... 83
10.2.5.
Output of component signals............................................................................................................ 84
10.3.
Analog input and output modules ............................................................................................................. 85
10.4.
SPM-Layout ........................................................................................................................................................ 86
11. Fieldbus..............................................................................................................................90
11.1.
Configuration..................................................................................................................................................... 90
11.2.
Application protocol........................................................................................................................................ 90
11.2.1.
Read window ........................................................................................................................................... 91
11.2.2.
Write window.......................................................................................................................................... 91
11.3.
Data formats ...................................................................................................................................................... 92
11.4.
Read data............................................................................................................................................................. 93
11.5.
Write data ........................................................................................................................................................... 95
11.6.
Reading weights................................................................................................................................................ 98
11.6.1.
Weight value............................................................................................................................................ 98
11.6.2.
Exponent, unit, step width.................................................................................................................. 98
11.7.
Taring, zero setting ... ...................................................................................................................................... 99
11.8.
Set limits.............................................................................................................................................................. 99
11.9.
Starting a batch or a recipe ........................................................................................................................100
11.9.1.
Batch mode 1: starting a recipe with a recipe name ..............................................................101
11.9.2.
Batch mode 2: starting a recipe with a number .......................................................................102
11.9.3.
Batch mode 3: Starting a batch phase.........................................................................................103
11.9.4.
Batch mode 4: Starting a batch phase with extended status display................................104
11.10.
Batch control ..............................................................................................................................................105
11.10.1.
Recipe control (Start mode 1 and 2).............................................................................................105
11.10.2.
Batch phase control ( Start mode 3 and 4).................................................................................106
11.10.3.
Manual operation ................................................................................................................................106
11.11.
Reading the batch status........................................................................................................................107
11.12.
Reading out the batch report ...............................................................................................................108
11.13.
Error table ....................................................................................................................................................109
12. Analog test .................................................................................................................... 110
13. Tables............................................................................................................................... 110
13.1.
6
Material table...................................................................................................................................................110
Sartorius
Batch Controller Operating manual
Contents
13.2.
Recipe table.......................................................................................................................................................110
13.2.1.
Recipe header table.............................................................................................................................110
13.2.2.
Recipe line table ...................................................................................................................................111
13.3.
Report table ......................................................................................................................................................111
13.3.1.
Report header table.............................................................................................................................111
13.3.2.
Report line table...................................................................................................................................111
14. PR 1613 commands .................................................................................................... 112
14.1.
Main commands for indicator function..................................................................................................112
14.2.
Error messages for PR 1613 commands ..................................................................................................112
14.3.
L-commands for batching ...........................................................................................................................113
15. Error messages.............................................................................................................. 114
15.1.
Error messages on the weight display......................................................................................................114
15.2.
Error messages on the text display ...........................................................................................................115
16. Index................................................................................................................................ 117
7
Batch Controller Operating Manual
1.
Introduction
1.1.
General
1.1.1.
Further manuals
Introduction
The operation for the Batch Controller X4, X5, X6 is described in this manual, comprising all batching
functions. For general setup and installation please refer to the Installation Manual. The installation,
configuration and calibration are described in the Installation Manual. The connection to PR 8400 is
described in the PR 8400 Manual.
1.1.2.
Delivery state for BATCH-X4
The batching license PR 1713/21is part of the delivery scope.
The Batch Controller contains a defined set of hardware options:
SLOT 1:
The digital I/O card PR 5510/12 with 6 opto input channels and 12 opto output channels is built-in.
SLOT 2:
Free
SLOT 3:
Free
SLOT 4:
Free
1.1.3.
Delivery state for BATCH-X5, -X6
The batching license PR 1713/21is part of the delivery scope.
The Batch Controller contains a defined set of hardware options:
SLOT 1:
The digital I/O card PR 1713/17 with 6 opto input channels and 8 opto output channels is built-in.
SLOT 2:
The digital I/O card PR 1713/17 with 6 opto input channels and 8 opto output channels is built-in.
SLOT 3:
Free
SLOT 4:
Free
9
Introduction
1.1.4.
Batch Controller Operating Manual
Batch Controller
The Batch Controller (license PR 1713/21) batches complex recipes:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
charge or discharge batching in net mode
charge or discharge batching in gross mode
charge or discharge batching without tare (top-up)
discharge to setpoint
total discharge
manual components
guide component for recalculation of setpoints
timer components
tolerance checking
minimum material flow monitoring
functions via digital inputs and outputs
automatic overshoot correction
generation of consumption reports
generation of production reports
generation of batch reports
connection of remote display
The Batch Controller can be connected to a PR 1740 / PR 8400 Recipe Management System.
1.1.5.
Additional Software Options
• With the license PR1713/30 the Phasen-Interface of the Batch Controller may be used. See Chapter
11.9.3.
• With the license PR1713/31 a set of communication commands of the PR16xx may be used. See
Chapter 14.
• The licenses PR1740/10 /20 /30 /40 are used together with PR1740 / PR8400.
10
Sartorius
Batch Controller Operating Manual
1.1.6.
Introduction
Additional option cards
List of the optional upgrade moduls for the Batch Controller BATCH-X4, BATCH-X5 and BATCH-X6.
It is possible to build max. 4 moduls. For detail information you have to read the considering Installation Manual.
The built-in cards in SLOT 1 and SLOT 2 can be replaced by other option cards.
Possible fitting of the different cards into the slots:
For BATCH-X5 and BATCH-X6
PR1713/04
serial I/O card with RS232 and RS 485
PR1713/06
analog output card 1 output 0/4...20 mA
PR1713/07
analog I/O card 1 output 0/4...20 mA, 4
inputs (0-10 V, 0 - 20 mA)
PR1713/08
BCD output card with 1 input and 24 outputs
PR1713/12
digital I/O card with 4 opto inputs and 4
opto outputs
PR1713/13
DIOS Master for Interbus-S INLINE modules
PR1713/14
Ethernet interface
PR1713/15
digital I/O card with 4 opto inputs and 4
relay outputs
PR1713/17
digital I/O card with 6 opto inputs and 8
opto outputs
PR1721/11
Profibus interface for Batch X5
PR1721/21
Profibus interface for Batch X6
PR1721/12
Interbus interface for Batch X5
PR1721/22
Interbus interface for Batch X6
PR1721/14
Devicenet interface for Batch X5
PR1721/24
Devicenet interface for Batch X6
• Standard
•
• x1
• x2
•+
Slot 1
•
• x1
• x1
Slot 2
•
• x1
• x1
Slot 3
•
• x1
• x1
• x2
• x2
•+
•+
•+
•
Slot 4
•
• x1
•+
•+
•
• Standard
• Standard
•
• x1
• x1
• x1
=
=
=
=
Fitted as standard in the delivery condition
Can be fitted additionally
Note restrictions due to high current consumption !
In Slot1 the top terminal strip is covered by Slot 2. In Slot2 the top terminal strip is
covered by Slot 3.
= Preferred position ( digital I/O is initialized, BCD card does not cover any connections )
= Is not supported by hardware or software
If a card is inserted in Slot 4, no 2nd analog output card allowed.
11
Introduction
PR 5510/04
PR 5510/06
PR 5510/07
PR 5510/08
PR 5510/09
PR 5510/12
PR 5510/13
PR 5510/14
PR 1721/31
PR 1721/32
PR 1721/34
PR 1721/35
•
• x1
For BATCH-X4
Serial I/O RS485/422 + RS232
Analog out
1 Analog out / 4 analog in
BCD out / 24 out, 1 in, CC
BCD out / 24 out, 1 in, CE
Digital I/O 6/12 opto
DIOS master
Ethernet interface
Profibus interface
Interbus interface
Devicenet interface
CC-Link
Batch Controller Operating Manual
Slot 1
•
Slot 2
•
• x1
•
•
•
•
• x1
•
•
•
Slot 3
Slot 4
• x1
• x1
• x1
• x1
• x1
• x1
= Can be fitted additionally
= Note restrictions due to high current consumption! *
If a card is inserted in Slot no 4, no 2nd analog output card allowed.
12
Sartorius
Batch Controller Operating Manual
2.
Operating Interface
2.1.
Display
Operating Interface
The Weight Display allows display of 7 digits for weight plus a decimal point. The weight unit can be
selected as tons, kilograms, grams or lbs. The display is capable of handling two lines of alphanumeric
characters in addition to the numeric output. The other symbols of the display are listed below:
Statusindicator
B
G
NET
T
Description
Statusindicator
Description
Gross weight is displayed
Gross = Net + Tare
( G only active in NTEP mode)
The weight value is within
center of zero
Net weight is displayed
The weight is in standstill
Tare or initial weight is displayed.
This is the weight stored in
memory.
Batching is active
Flashing, there is an alarm
or manual component
13
Operating Interface
2.2.
Batch Controller Operating Manual
Keypad
The keys between the Batch Controller X4, X5 and X6 have nearly the same functions. Differences are
given. The Symbols of the front panel keys are given below:
Indicator
keys
Menu keys
Description
Indicator
keys
Description
While pressing this key, the gross
weight is displayed
(B – gross weight).
Print-out
While pressing this key, the tare
weight is displayed.
Key for switch-over between
weighing point A, B and C=A+B.
not valid for Batch- Controllers
Set/reset tare.
The actual gross value is stored
in the tare memory, provided
that:
- weight standstill
- indicator not in error status
Set gross weight to zero,
provided that:
- weight standstill
- weight within zero set range
- not tared
- batching is not active
Description
Edit keys
Description
Move cursor left during editing
and selection of values, if is
displayed. For Batch-X4 the
Exit from the actual menu and
continue operation at the next
higher level.
LED has to be
More-key
off.
Move cursor right during editing
and selection of values, if is
displayed. For Batch-X4 the
Softkey: select function
More-key
off.
LED has to be
Enter / execute / confirm. For
Scroll down through menu functions
Batch-X6 is an additional key
Backspace / delete. For Batch-X4
as a 2nd function over the key
Scroll up through menu functions
. The LED from the Morekey
has to be on.
Display of further menu functions, which are indicated by the
double arrow .
Function
keys
Description
Stops the batching process.
Function
keys
Description
Programmable function key, not
used with Batch-Controllers
Programmable function key, not
used with Batch-Controllers
14
Sartorius
Batch Controller Operating Manual
2.2.1.
Operating Interface
Exceptional feature for BATCH-X4
Mode
Description
To succeed to the input mode you have to press the More-key
until the LED
Input mode
shines. The cursor is flashing now. Numbers and characters
from the More-key
could be entered and deleted now.
If the LED from the More-key shines, press shortly the More-key. Now the LED from
Editing mode
the More-key
does not shine anymore, but the cursor still flashes. Now the cursor could be moved.
2.3.
Entering alphanumerical characters
In the alphanumeric entry mode, a cursor is flashing in the entry field. This mode is accessible by pressing a key from the alphanumeric keypad. If the More-key LED of BATCH-X4 is not flashing, press the
More-key until it is flashing.
The alphanumeric keys have got more than one assignment.
After pressing a key for the first time, the relevant first character, e.g. 'A' is displayed in the cursor position. After pressing for
the second time, e.g. 'B' instead of 'A' is displayed; 'C' is displayed after pressing for the third time, etc. After the last signification, the first one is displayed again.
Pressing another character key (for BATCH-X5, -X6 also
)
completes the entry of a character. To complete an entry, the
key
has to be used.
If only numeric values are required for an entry, letters are not
selectable. Therefore, values such as 555 can be entered by
pressing the key successively three times without using the arrow key.
Because of the duplicate function keys the numbers and letters
stand right at the buttom at the keys from BATCH-X4.
15
Operating Interface
Key
X5
X4
Batch Controller Operating Manual
Character
For BATCH-X4 only with the activated More-key
Remarks
If a value has a polarity sign, it can be
entered by pressing the dot key
or
once for minus or twice for plus.
A space can be entered using the key
or
.
A character will be removed by pressing
the clear key
clear key
16
for BATCH-X5 or the
for BATCH-X4.
Sartorius
Batch Controller Operating Manual
2.4.
Operating Interface
Operating concept
The operating concept will be explained for the BATCH-X5 System Controller, because the handling
between the different Batch Controller X4, X5 and X6 is very similar. If it is necessary devations from
the operating of the different Controller will be explained.
2.4.1.
Operating via softkeys
The Batch Controller operation is menu-guided. For this purpose the controller has a softkeyfunctionality:
Three softkeys below the display marked by an upward-direction arrow
correspond to the function
described in the lower text display line. For the BATCH-X6 Controller these softkeys have this design
.
Menu items are selected with
.
If more than three functions can be selected, the character
displayed with the keys
A menu can be left with
2.4.2.
,
and
indicates that further items can be
.
, the operation is continued at the next higher level.
Selection via scroll buttons
The functions in the menu can be scrolled in forward direction using the scroll down key
verse direction using the scroll up key
or in re-
.
The key
is used to leave the menu item and to continue at the next higher level.
The key
selects the item indicated in
17
Operating Interface
2.4.3.
Batch Controller Operating Manual
Selection in Tables
As scrolling would require pressing too many keys with long tables, the table can be accessed directly
with alphanumeric keys:
or
to select e.g. a component from the component table (see chapter 2.4.2)
Instead of using
can be used. Consequently the cursor in the highest line flashes. Now the first character of the component name has to be entered to access the component beginning with the entered letter. If more than
one character is required, enter the number of characters to clearly identify the component.
For BATCH-X4 you have to certain that for the selection of a component over input of indications of
the name you have to press first briefly the More-key
Press now the More-key
above forwards.
. Now the cursor in the highest line flashes.
until the LED lights. For input you have to proceed like it is described
Example selecting a component:
Component table
A
ABC
Azucar - 500
B
BA
BABX300
BCT700
Bulk - 200
C
DEF
Flour - 635
Sugar - 100
Direct access with
key 'B'
B_
BA
BABX300
BCT700
Bulk - 200
C
DEF
Flour - 635
Sugar - 100
Direct access with
key 'B' and 'A'
BA_
BABX300
BCT700
Bulk - 200
C
DEF
Flour - 635
Sugar - 100
This function can be used for recipe selection in the same way.
18
Sartorius
Batch Controller Operating Manual
2.5.
Operating Interface
Input over external PC-keyboard
The Batch Controller have an alphanumeric key field and a connection for a PC keyboard with DINPlug (on the rear side of housing). Thus the operation of the Batch Controller can be made also by an
external PC keyboard. Both functions are equivalent and are alternatively applicable.
Keyboard
Keypad
Keyboard
Keypad
In the delivering condition the external keyboard is adjusted as an US keyboard. If a German keyboard
will be used, you have to change the character set with [ Strg][F2 ] into German. With [Strg][F1] you
can return again to the delivering condition (US).
The LEDs from the PC keyboard will be not triggered.
For detail informations please refer to the Installation Manual.
19
Main menu
3.
Batch Controller Operating Manual
Main menu
When the unit is ready for operation and batching is not active, the main menufunctions are accessible.
Menu items can be selected with the corresponding softkey
Softkey
[Start]
[Setup]
[Atest]
3.1.
:
Function
Batch functions
Configuration, calibration, serial port definition, initial data
Start test mode of internal weighing point
Switching on the Batch Controller
After switching on the mains voltage the alphanumeric display will be show “Batch Controller”. The
main menu is active only thereafter.
If any further option card has to be installed or moved to another slot, this has to be done before data
are entered (components, recipes, I/O configuration). After mounting the card a [Cold]-Start has to be
performed.
To enter the boot menu there are three possibilities:
1. Menu [Setup]-[Reboot], [Warm]- Start is possible
2. Pressing
at switching on the instrument
+
, ([Setup]-[Software Parameter]-[Reset on stop+exit] = 1 or 5 s.),
3. Pressing
[Warm]-Start is not possible
Care has to be taken, that a [Cold]-Start is only performed if necessary (e.g. a new
option card has been installed), as all recipes and components will be deleted!
For further details please refer to the chapter in the Installation Manual.
20
Sartorius
Batch Controller Operating Manual
4.
Setup
4.1.
Setup menu
Setup
The [Setup] menu is described in the Installation Manual
To prevent that unauthorized persons are entering the setup menu, it can be locked by a key-switch,
see chapter 10.4.
Care has to be taken that the calibration data are not altered after components and
recipes have been entered. If e.g. the weight unit is changed later from e.g. kg to lb
a coldstart has to be performed, that means losing all RAM data (components, recipes, reports etc.)
Message if calibration was changed later, continue with
.
4.1.1.
Setup-tree
Setup
- Config
see Config Tree
- Weighingpoints
see installation manual
- Set Clock
see installation manual
- Serial Ports
see installation manual
- Software Parameter
see installation manual
- Network Parameter
see installation manual
- Show Boardnumber
see installation manual
- License Setup
see installation manual
- Print Setupdata
see installation manual
- Refresh Display
see installation manual
- I/O Slots
see installation manual
- Show Version
see installation manual
- Reboot
see installation manual
21
Setup
Batch Controller Operating Manual
4.2.
Config menu
The configuration data which are specific for Batch Controller will be entered in this menu. They will
be saved in the EAROM and thus they will be secured in the case of power failures and after implementing a [Cold]-start.
Select with
[Setup] .
Select with
or
4.2.1.
[Config] and confirm with
.
Config tree
Config
Configuration for Batch Controller
- Edit
- Input config.
- Slot 1
- Slot 2
- Slot 3
Function allocated to installed inputs if available
Input configuration for slot 1
Input configuration for slot 2
Input configuration for slot 3
- Output config.
Function allocated to installed outputs
Output configuration for slot 1
Output configuration for slot 2
Output configuration for slot 3
- Start name
1 - 20 alphanumerical characters for recipe name
- Start value
Amount to be batched
- Start cycle number
No of batches, 1 - 999 (999 = infinite)
- Batchrep.auto prt
Generation of reports
No batchreport, last batch report is stored
Batch report is generated
- Recipe start mode
Dialogue [Yes], [No] appears before production start
- WP: A limit 1 on
- WP: A limit 1 off
- WP: A limit 2 on
- WP: A limit 2 off
Amount 0 - FSD
Amount 0 - FSD
Amount 0 - FSD
Amount 0 - FSD
- Recipe-Memory in
- Batch Controller
- PR8400
normal dosingstart. All recipe data in Batch Controller
dosingstart but all recipe data in PR8400 on PC
- Start with order number
[Yes], [No]
Only if " Recipe-Memory in"=PR8400: Enter an order number
during start.
- Start with customer number
[Yes], [No]
Only if " Recipe-Memory in"=PR8400: Enter a customer number
during start.
- Start with production number
[Yes], [No]
Only if " Recipe-Memory in"=PR8400: Enter a production number during start.
- Print
22
Print configuration data
Sartorius
Batch Controller Operating Manual
4.2.2.
Setup
Change configuration
Select with
[Edit]
Possible messages
Entering the of the Setup-Data is locked by activating of
SPM-Bit 1329.
The clock has to be set.
The coldstart was aborted and not all parameters are initialized. Make a coldstart.
Calibration was modified. Some parameter must be new
initialized. Make a coldstart.
4.2.3.
Digital Input/Output configuration
A function could be configured to each input and output. This will be reached through input from the
addresses of each function. The possible function addresses (SPM-adresses) are listed in chapter 10 .
Example in slot 1:
Select with
or
[Input config.], confirm with
Select with
or
[Slot 1], confirm with
.
.
4 numeric digits (1024 - 1535) can be
After pressing
entered to define the SPM input address.
Press
to continue operation at the next higher level.
Select with
or
[Output config.], confirm with
Select with
or
[Slot 1], confirm with
.
.
4 numeric digits (1024 - 1535) can be
After pressing
entered to define the SPM output address.
Press
to continue operation at the next higher level.
Other option cards could be installed in the various slots.
All cards with single inputs and outputs could be configured in the same way.
After installation of a card a [Cold]-start has to be performed!
23
Setup
4.2.4.
Batch Controller Operating Manual
DIOS Master configuration
The input/output are extended by 32 with Interbus-Inline modules. The DIOS Master option can only be
installed for BATCH-X5 and BATCH-X6 in slot 3, for installation please refer to the Installation Manual.
After installation of the card a [Cold]-start has to be performed!
The possible function addresses (SPM-adresses) are listed in chapter 10.
Select with
or
[Input config.], confirm with
Select with
or
[Slot 3], confirm with
.
.
4 numeric digits (1024 - 1535) can be
After pressing
entered to define the SPM input address.
Press
to continue operation at the next higher level.
Select with
or
[Output config.], confirm with
Select with
or
[Slot 3], confirm with
.
.
4 numeric digits (1024 - 1535) can be
After pressing
entered to define the SPM output address.
Press
24
to continue operation at the next higher level.
Sartorius
Batch Controller Operating Manual
Setup
4.2.4.1. Interbus-Inline modules
The Interbus-Inline modulesare used to extend the I/O system by 32 inputs and 32 outputs.
The modules have to be connected to the DIOS master (PR 1713/13) option to be installed in slot 3.
The following table shows the location of the connection to the PR 1713/13 (1.1, 1.2, 1.3, 2.1 and 2.2),
the output signals (1, 2, ... 32) and the input signals (1, 2, ... 32).
IBS IL 24
BK-T/LC
BA
RD
IB IL 24
DO 16
UL
US
1
1
2
RC LD
BK-T
UM
IB IL 24
DO 16
3
1
2
3
1
2
3
4
4
1
2 5
3
4 7
1
2
3
4
1
2
3
4
IB IL 24
DI 16
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
IB IL 24
DI 16
1
2
3
1
2
3
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
2
3
4
4
4
4
6 9 10 13 14 17 18 21 22 25 26 29 30 1
2 5
6 9 10 13 14 17 18 21 22 25 26 29 30
8 11 12 15 16 19 20 23 24 27 28 31 32 3
4 7
8 11 12 15 16 19 20 23 24 27 28 31 32
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
BUS TERMINAL
32 OUTPUTS
The Interbus modules have to be mounted in the sequence as shown above.
Order Nos. for PHOENIX INTERBUS modules:
Qty.
Interbus-Bus-Terminal with 16 inputs and 16 outputs:
IBS IL 24BK DIO 16/16
Order No. 2742586
1
Interbus-Inline-Terminal with 16 inputs
IB IL 24 DI 16
Order No. 2726230
1
Interbus-Inline-Terminal with 16 outputs
IB IL 24 DO 16
Order No. 2726272
1
Interbus connectors for inputs
IB IL SCN-12-ICP
10
32 INPUTS
Connection of Interbus-Bus-Terminal
to PR 1713/13
Order No. 2727611
Interbus connectors for outputs
IB IL SCN-12-OCP
Order No. 2727624
10
25
Setup
4.2.5.
Batch Controller Operating Manual
Analog Input/Output configuration
The analog input/output or the analog output option can be installed in slot 1, 2 or 3, for installation
please refer to the Installation Manual. After installation of the card a [Cold]-start has to be performed!
Select with
or
[Output config.], confirm with
Select with
or
[Slot 3], confirm with
.
Analog output card is installed in slot 3, select with
[Edit]
Then the following settings can be done for the analog output:
[Analog value]
[Gross]
[Net/Gross]
[Net/0 mA]
[Net/4 mA]
[Net/20mA]
[A1 BMode]
output of gross
output of net, if not tared: output of gross
output of net, if not tared: output of 0 mA
output of net, if not tared: output of 4 mA
output of net, if not tared: output of 20 mA
output of A1 setpoint in recipe line
[Analog range]
[4..20mA]
[0..20mA]
description
O to FSD is output as 4 to 20 mA
O to FSD is output as 0 to 20 mA
[ADU error]
[0mA]
[4mA]
[20mA]
[Hold]
description
If ADU in error state: set output to 0 mA
If ADU in error state: set output to 4 mA
If ADU in error state: set output to 20 mA
If ADU in error state: output keeps last value
[Below zero]
[0mA]
[4mA]
[20mA]
[Hold]
description
If weight below zero: set output to 0 mA
If weight below zero: set output to 4 mA
If weight below zero: set output to 20 mA
If weight below zero: output keeps last value
[Above FSD]
[0mA]
[4mA]
[20mA]
[Hold]
description
If weight above FSD: set output to 0 mA
If weight above FSD: set output to 4 mA
If weight above FSD: set output to 20 mA
If weight above FSD: output keeps last value
description
The analog cards have no input configuration. If an analog input/output card is installed in e.g. slot 3
and [Input config.] is selected for slot 3 the following message appears:
The analog input channels are configured only by DIP
switches S201 and S202, see Installation Manual.
26
Sartorius
Batch Controller Operating Manual
4.2.6.
Setup
BCD Output configuration
Weight values in BCD coded or individual digital output functions can be assigned to the BCD-option
over function addresses.
Select with
or
[Output config.], confirm with
Select with
or
[Slot 3], confirm with
.
or
. [Digital] is used for 24 digital outSelect with
puts (e.g. component signals). [BCD] is used if weight values in 5 decades plus status signals shall be output.
If [BCD] has been selected:
description
[BCD]
[Gross]
5 decades gross weight
[Net]
5 decades net weight
[Tare]
5 decades tare weight
[Follow displ]
5 decades current weight display
In the 6th decade the four bits are used as follows:
Bit 21
sign, minus=1
Bit 22
standstill
Bit 23
data valid
Bit 24
tare active
Select with
or
. [digital] for 24 digital outputs (e.g.
component signals), confirm with
.
Enter SPM output addresses for channel 1 ... 24.
For further information please refer to the Installation Manual
27
Setup
4.2.7.
Batch Controller Operating Manual
Start configuration
All parameters (Start-name, -value and -cycle number) entered in the start configuration will not be
asked during manual start anymore, see chapter 8.1. The parameters will be empty or set to zero after
a [Cold]-start.
Select with
or
[Start name], confirm with
.
The menu for selecting a recipe appears only, if the license
PR1713/21 is entered.
Select with
or
the recipe name, confirm with
.
If no recipe should be in the start configuration, enter
Select with
or
[Start value], confirm with
.
Enter numeric value for recipe setpoint, confirm with
Select with
or
.
[Start cycle number], confirm with
.
Enter numeric value for number of cycles
.
If the number of cycles is set unequal to zero, this parameter will not be asked during start and the
number of cycles will be performed.
Select with
or
[Batch rep. auto prt]. Batch reports
are printed with [Auto]. Requirement:
[Setup]-[Software Parameter]-[Report to] has to be set to
[application].
Reports which have not been printed or have not been taken by the communication
(e.g. PR 8400) are waiting in a queue. The maximum number of reports depends on
the available memory. The last batch report can always be selected for printing.
If [Off] is selected, no report is printed automatically, the
last report can be printed with [LBatch].
It can be configured, whether a recipe is started directly or
a further menu shall appear:
If [Standard] is selected with
confirmation
If [Inquiry] is selected with
during start dialogue.
28
, a start is done without
, a further menu appears
Sartorius
Batch Controller Operating Manual
4.2.8.
Setup
Limit switches
Select with
or
Select with
, enter numeric value for the limit 1 on .
[WP: A limit on].
In the same way the limit values for limit 1 off, limit 2 on and limit 2 off have to be defined.
For output addressing of limit 1 and limit 2 refer to chapter 10 .
Example:
The output signal of limit switch 1
shall switch OFF above 900 kg,
limit switch 2 shall switch OFF below 290 kg, both limit switches
have a hysteresis of 10 kg. In the
case of power down (both limit
switches OFF) the switches indicate underfilling and overfilling at
the same time.
If the limit values for ON and OFF
are equal the limit switch switches
on, if the weight increases over
the value and switches off, if the
weight decreases below the value.
29
Setup
4.2.9.
Batch Controller Operating Manual
Recipe start from Front panel
There are two possibilities for a recipe start from the front panel:
1. "Batch Controller": All component- and recipe data are stored in the Batch Controller.
2. "PR8400": All component- and recipe data are stored in the connected PC and will be managed by
the PC-program PR8400. With the begin of the start procedure a list of all recipe names is loaded
from the PR8400 into the batcher. From this list, the operator may choose a recipe and send a start
request to the PR8400. Then the PR8400 starts the recipe as if the operation had been done on the
PC.
To start a recipe, the PC-program PR8400 must be running.
Select with
or
Select with
, "Batch Controller" or "PR8400".
[Recipe-Memory in].
If " PR8400" is selected and the license PR1740/41 for remote start is not entered, a message is displayed:
4.2.10. Start with order number
If the parameter "Recipe-Memory in" is configured to "PR8400", it could be selected if a order number
must be entered during the start procedure.
Select with
or
Select with
, "Yes" or "No".
[Start with OrderNr].
4.2.11. Start with customer number
If the parameter "Recipe-Memory in" is configured to "PR8400", it could be selected if a customer
number must be entered during the start procedure.
Select with
or
Select with
, "Yes" or "No".
[Start with Cust.No].
4.2.12. Start with production number
If the parameter "Recipe-Memory in" is configured to "PR8400", it could be selected if a production
number must be entered during the start procedure.
Select with
or
Select with
, "Yes" or "No".
30
[Start with Prod.No].
Sartorius
Batch Controller Operating Manual
Setup
4.2.13. Factory settings
Parameter settings on delivery or after [Erase].
Parameter
Configuration of inputs and outputs
Start name
Start value
Start cycle number
Batchrep.auto prt
Recipe start mode
WP: A limit 1 on
WP: A limit 1 off
WP: A limit 2 on
WP: A limit 2 off
Recipe-Memory in
Start with order number
Start with customer number
Start with production number
Value
See below
0 kg
0
Off
Standard
0 kg
0 kg
0 kg
0 kg
Batch Controller
No
No
No
4.2.13.1. Default settings for digital input/output cards for BATCH-X4
This allocation is valid for the delivery state for BATCH-X4 or after [Erase]:
Eingangsbeschreibung
WP-A start recipe, last recipe start. Restart
WP-A stop
WP-A restart
WP-A abort
WP-A quit manual component D1, D2
SPM-Adr.
1312
1313
1314
1315
1317
Steckplatz
Slot 1
PR 5510/12
Channel
1
2
3
4
5
6
Pin
14-32
15-33
16-34
17-35
18-36
19-37
Ausgangsbeschreibung
WP-A coarse
WP-A fine signal
WP-A discharge
WP-A stopped
WP-A recipe active
WP-A tolerance alarm
SPM-Adr.
1280
1281
1282
1283
1284
1285
Steckplatz
Slot 1
PR 5510/12
Channel
1
2
3
4
5
6
7
8
9
10
11
12
Pin
2-20
3-21
4-22
5-23
6-24
7-25
8-26
9-27
10-28
11-29
12-30
13-31
31
Setup
Batch Controller Operating Manual
4.2.13.2. Default settings for digital input/output cards for BATCH-X5 and BATCH-X6
This allocation is valid for the delivery state for BATCH-X5 and BATCH-X6 or after [Erase]:
Input description
WP-A start recipe, last recipe start. Restart
WP-A stop
WP-A restart
WP-A abort
WP-A quit manual component D1, D2
SPM address
Slot
Slot 1
1312
PR 1713/17
1313
1314
1315
1317
Slot 2
PR 1713/17
Output description
WP-A coarse
WP-A fine signal
WP-A discharge
WP-A stopped
WP-A recipe active
WP-A tolerance alarm
SPM address
Slot
Slot 1
1280
PR 1713/17
1281
1282
1283
1284
1285
Slot 2
PR 1713/17
32
Channel
1
2
3
4
5
6
1
2
3
4
5
6
Terminal
B1-B7
B2-B7
B3-B7
B4-B7
B5-B7
B6-B7
B1-B7
B2-B7
B3-B7
B4-B7
B5-B7
B6-B7
Channel
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Terminal
A1-B8
A2-B8
A3-B8
A4-B8
A5-B8
A6-B8
A7-B8
A8-B8
A1-B8
A2-B8
A3-B8
A4-B8
A5-B8
A6-B8
A7-B8
A8-B8
Sartorius
Batch Controller Operating Manual
Setup
4.2.14. Print configuration data
Select with
[Print]
Error Message
Message appears if e.g. [Setup]-[SerialPorts]-[Printer device at] is set to [none]
For print-out example and layout, see 9 .
4.2.15. Exit of the configuration
.
From the main menu of the configuration
Press key
When parameters were changed, the following menu is
displayed:
- Yes
The altered parameters are stored in EAPROM
- No
All changes are canceled.
- Exit Editing can be continued.
33
Batching
Batch Controller Operating Manual
5.
Batching
5.1.
General
All batching functionscould be reached with "Start" from the main men.
5.1.1.
Batch Controller works with recipes (standard)
The batch license PR1713/20 or PR1713/21 (factory setting) had been entered and for the start of a
batch process with recipes has been configured:
[Setup]->[Software Parameter]->[S88.01 Interface] = off (factory setting)
After pressing [Start] the functions [Batch] and [Report]
are access able. With
selected.
or
further functions can be
Initially with
[Comp.] the components have to be entered and with [Recipe] the recipes have to be entered.
Softkey
Function
[Report]
[Batch]
[Comp.]
[Recipe]
Selects a report
Starts a batch process
Defining and editing components
Defining and editing recipes
5.1.2.
Batch Controller works with phase interface
With the phase interface only a single batch phase will be started. The complete recipe is controlled by
a host system.
The batch license PR1713/30 had been entered and for the start of a batch process with recipes has
been configured:
[Setup]->[Software Parameter]->[S88.01 Interface] = on
After pressing of [Start] the status monitor is displayed.
With 'Exit' the main menu could be reached.
The start of batch with the phase interface could only be done via fieldbus or DDE/OPC communication. The actual status will be displayed and the operator could stop, restart or abort a batch process.
34
Sartorius
Batch Controller Operating Manual
5.1.3.
Batching
Messages on "Start"
After pressing the "Start"-softkey, some messages could appear.
The batcher works with recipes. But no dosing license
PR1713/20 or PR1713/21 is entered.
Cause:
The license PR1713/21 had been deleted.
The batcher works with phases. In the SoftwareParameters "S88.01 Interface = on" is configured. But no
dosing license PR1713/30 is entered.
The coldstart was aborted and not all parameters are initialized. Make a coldstart.
Calibration was modified. Some parameter must be new
initialized. Make a coldstart.
The batch start mode was configured to select recipes in
the PC-program PR8400 and start them from "Batch Controller ".
The communication line to PR8400 is not active.
35
Batching
5.2.
Batch Controller Operating Manual
Start tree
Start
Start menu for Batch Controller
- Report
- Consum
- Clear
- Show
- Print
- Prodct
- Clear
- Show
- Print
- LBatch
Consumed amounts
Single, All
Single, All
Single, All
Produced amounts
Single, All
Single, All
Single, All
Last batch report
- Batch
- Recipe
- Recipe setpoint
- Number of cycles
- Comp.
- New
- Edit
Select recipe
Amount to be batched per cycle
Number of batches
Name, 18 alphanumeric characters., ident 10 numeric characters
Select component
- BMode
- SPM in
- SPM out
- Preset
- OVRShoot
- Tol+
- Tol- Minflow
- Calmtime
- RST Mode
- Delete
- Print
Batch mode, B1- B8 or G1 - G6 or D1 - D8 or A1, A2
SPM address input
SPM address output
Switchover from coarse to fine, 0 - FSD
Overshoot, 0 - FSD
Tolerance above setpoint, 0 - FSD
Tolerance below setpoint, 0 - FSD
Rate per minute for coarse (12,5% at fine), 0=off
Calming time (in sec.) 0-999
Restart mode, 0 - 4
Delete component, Single or All
Print component, Single or All
- Recipe
- New
Name, 18 alphanumeric characters., ident 10 numeric characters
- Edit
Select recipe, select component
Setpoint for selected component
Totalizing, 1=on or 0=off
Setpoint scaling, 1=on or 0=off
Add further component, Yes or No
Line setpoint
Total mode
Calculation mode
Append new line?
- Delete
- Print
36
Delete recipe, Single or All
Print recipe, Single or All
Sartorius
Batch Controller Operating Manual
6.
Component handling
Component handling
By selecting [Start]-[Comp.] the following menu appears:
Possible messages
Viewing and changing of the data is locked by activating
of SPM-Bit 1330.
6.1.
Entering new component
Defining a componentwith name and ident is done with [New]:
Enter alphanumerical characters (max. 18) for the component name. Confirm with
.
Enter numerical characters (max. 10) for the component
ident. Confirm with
.
Error message if component name has been already defined. After pressing
[OK] a new name can be entered.
Error message if component ident has been already defined. After pressing
Pressing key
a new ident can be entered.
leaves the entry of a new component.
37
Component handling
6.2.
Batch Controller Operating Manual
Component editing
With [Edit] the component parameters can be entered / edited. Before editing the component has to
be defined with [New]. As exception a default component with the name [Example component] and
the ident [0] is always present. If required the component 'Example component 0' can be deleted.
Default component:
Select with
or
the component, confirm with
.
A number of specific parameters allocated to the component can be easily read and changed. The parameter set depends on the type of component (batch mode):
Parameters for components depending on batch mode
B1 B8
[BMode]
Batch mode
B6
[SPM in]
[SPM out]
[Preset]
[Waittime]
[OVRShoot]
[Tol+]
[Tol-]
[Minflow]
[CalmTime]
[RST Mode]
[Analog+]
[Analog-]
SPM input address
SPM output address
Preset point
Wait time
Overshoot
Tolerance above setpoint
Tolerance below setpoint
Min. flow rate
Calming time
Restart mode
Max. analog value
Min. analog value
Select the component with
or
r
r
r
r
r
r
r
r
r
r
r
r
r
G1 G6
D1,
D2
D3 –
D5
D6,
D7
r
r
r
r
r
r
r
r
r
r
r
r
r
r
D8
A1,
A2
r
r
r
r
r
r
r
r
and confirm with
.
The selected component name is displayed in the upper
line. In the bottom line the parameter can be selected with
or
.
For altering the parameter
or
has to be pressed. Now with
the batch mode [Bmode] can be selected and
.
confirmed with
Select with
or
the SPM input address [SPM in]
the SPM input address can be altered
After pressing
by entering a numerical value (-1 = default = always enabled) and confirmed with
Select with
or
, (Range 1024 – 1535, ).
the SPM output address [SPM out]
the SPM output address can be altered
After pressing
by entering a numerical value (-1 = default = no output)
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Sartorius
Batch Controller Operating Manual
and confirmed with
Select with
or
Component handling
, (Range 1024 - 1279).
the preset point [Present]
the preset point can be altered by enAfter pressing
tering a numerical value (0 = default) and confirmed with
Select with
or
the overshoot [OVRShoot]
the overshoot can be altered by enter-
After pressing
ing a numerical value (0 = default) and confirmed with
Select with
or
the tolerance above setpoint [Tol+]
the tolerance above setpoint can be alAfter pressing
tered by entering a numerical value (0 = default) and confirmed with
Select with
or
the tolerance below setpoint [Tol-]
the tolerance below setpoint can be
After pressing
altered by entering a numerical value (0 = default) and
confirmed with
Select with
[Minflow]
or
the minimum flow rate per minute
the minimum flow rate can be altered
After pressing
by entering a numerical value (0 = default) and confirmed
with
Select with
or
the calming time in sec. [CalmTime]
the calming time can be altered by enAfter pressing
tering a numerical value (0 = default) and confirmed with
Select with
or
the restart mode [RST Mode].
the restart mode can be altered by enAfter pressing
tering a numerical value from 0 - 4 (0 = default) and confirmed with
The menu can be left at any point with
, all changes are automatically stored.
39
Component handling
6.2.1.
Batch Controller Operating Manual
Batch Mode
Each component is treated as a process step in a recipe. Determine the process step with the batch
mode during component definition, e.g. "BX" for real components and "DX" for dummy components. If
a guide component "GX" is selected, the setpoints of the following components are displayed as calculated from the recipe during a production. The actual setpoints referred to the guiding value are output in the reports.
The batch modes is selected for each component individually, see chapter 6.2.
Batch able components
Manual components
Dummy components
Analog components
6.2.2.
B1-B6, B8, G1-G6
D1, D2
D3-D8
A1, A2
Batch able components
Batch able components: The batch mode has to be selected to define a charge or discharge process
step and controls the component, coarse, fine and discharge output signals.
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Batch Controller Operating Manual
Component handling
6.2.2.1. Batch mode B1 Charge net
The batch mode B1 is used for charge batching applications based on net weight with the following
steps:
Tare:
Coarse:
The current gross weight is stored as tare and the net weight starts from zero.
The material is batched in coarse feed rate until the switch off level (preset point) is
reached.
Fine:
The material is batched in fine feed rate until the switch off level (overshoot) is
reached.
Calming time:
Delay time to get the material in the hopper settled.
Tolerance check: The batched weight is checked according to the tolerance values.
41
Component handling
Batch Controller Operating Manual
6.2.2.2. Batch mode B2 Charge top up
The batch mode B2 is used for charge batching applications based on net weight for top up batching
processes with barrels or containers, which are typically still partly filled. It works with the following
steps:
Tare:
Coarse:
Fine:
Calming time:
Tolerance check:
42
Batching is not preceeded by a tare step, the last net weight remains unchanged.
The tare from the last component remains valid.
The material is batched in coarse feed rate until the switch off level (preset point)
is reached.
The material is batched in fine feed rate until the switch off level overshoot is
reached.
Delay time to get the material in the hopper settled.
The batched weight is checked according to the tolerance values.
Sartorius
Batch Controller Operating Manual
Component handling
6.2.2.3. Batch mode B3 Charge gross
The batch mode B3 is used for charge batching applications based on gross weight with the following
steps:
Tare:
The tare is set to zero. Therefore gross and net weight are the same. The gross
weight continues with the previous gross weight.
Coarse:
The material is batched in coarse feed rate until the switch off level preset point is
reached.
Fine:
The material is batched in fine feed rate until the switch off level overshoot is
reached.
Calming time:
Delay time to get the material in the hopper settled.
Tolerance check: The batched weight is checked according to the tolerance values.
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Component handling
Batch Controller Operating Manual
6.2.2.4. Batch mode B4 Discharge net
The batch mode B4 is used for discharge batching applications based on net weight with the following
steps:
Tare:
Coarse:
Fine:
Calming time:
Tolerance check:
44
The current gross weight is stored as tare and the net weight starts from zero.
The material is batched in coarse feed rate until the switch off level preset point is
reached.
The material is batched in fine feed rate until the switch off level overshoot is
reached.
Delay time to get the material in the hopper settled.
The batched weight is checked according to the tolerance values.
Sartorius
Batch Controller Operating Manual
Component handling
6.2.2.5. Batch mode B5 Discharge top down
Batch mode B5 is used for discharge batching according B2. Batching is not preceeded by taring, i.e.
the last net weight remains unchanged. The recipe setpoint for this component is the net weight.
6.2.2.6. Batch mode B6 Discharge gross
Batch mode B6 is used for discharge batching to an absolute value. Before dosing, the tare is set to
zero. The net weight is equal to the gross weight. The input value for this component is the gross
weight.
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Component handling
Batch Controller Operating Manual
6.2.2.7. Batch mode B8 Total discharge
The batch mode B8 is used for total discharge of a hopper, vessel or container based on the gross
weight. The discharge process continues until the specified maximum residue is reached. Then the valve
is kept open for a specified time and the process is finished.
Discharge:
Discharge time:
46
The material is batched in discharge feed rate until the gross weight is below the
maximum residue (preset point). This parameter is stored under [Preset].
Afterwards the valve is kept open for some seconds to get further material out.
This parameter is stored under [Waittime].
Sartorius
Batch Controller Operating Manual
6.2.3.
Component handling
Guide components
If a guide component GX was selected, the setpoints of the following components are displayed as calculated from the recipe during a production. Thus the prescription quantitative proportion remains
unchanged. The actual setpoints referred to the guiding value are output in the reports.
The GX componentcan batch in modes G1 - G6. The modes 1-6 correspond to the modes B1-B6.
The GX component is used, if it is not possible to accurately batch a component, so that the setpoints
of other components have to be recalculated.
Example: The GX component has got a setpoint of 1000kg, the batched weight is 1100kg, then the setpoints of all following components with a weight in the setpoint (manual components too) are multiplied by 1100/1000 to reach the quantity relation as described in the recipe.
For components which have to be recalculated, the calculation mode has to be set to [1], see chapter
7.2.5.
6.2.4.
Manual components
The manual component D1 is batched manually by a user. It is acknowledged by
[Acknwl] or an
input signal. In both cases the SPM_in for the D1 component has to be set to 1808, see chapter
10.4. Output SPM_out requests the user to start filling in material. Batching is preceded by taring, i.e.
the net weight is zero when starting the batch. The input value for this component is the net.
The manual component D2 behaves almost exactly like D1. It is acknowledged by
[Acknwl] or an
input signal. In both cases the SPM_in for the D2 component has to be set to 1808, see chapter
10.4. The component is used for pre-weighed manual additions which are too small for being measured exactly by this weighing point. Therefore, the setpoint instead of the actual weight value is recorded in the batch report.
47
Component handling
6.2.5.
Batch Controller Operating Manual
Dummy components
Dummy components are non-batch able recipe lines, to control defined actions e.g. timer, switch
on/off, temperature control, motors. The SPM addresses for input and output are used.
D3
The timer component waits until the specified time has elapsed. The setpoint (time) is entered
in seconds.
D4
The stop component is used for making a pause of unpredictable duration. Waiting for SPM_in
is not done! Restart by the control signal 'restart'
D5
The SPM waiting component sets output address SPM_out to status TRUE and waits for status
[Acknwl] or an input signal. In both
TRUE of input address SPM_in. It is acknowledged by
cases the SPM_in for the D5 component has to be set to 1810, see chapter 10.4.
D6
The SPM set component sets output SPM_out to TRUE. Waiting for SPM_in is not done!
D7
The SPM reset component sets output SPM_out to FALSE. Waiting for SPM_in is not done!
D8
The SPM acknowledge component waits for status TRUE of input SPM_in and sets output
[Acknwl] or an input signal. In both cases the
SPM_out to FALSE. It is acknowledged by
SPM_in for the D8 component has to be set to 1810, see chapter 10.4.
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Batch Controller Operating Manual
6.2.6.
Component handling
Analog components
Analog components: Parameters Max, Min and Unit. The values are loaded into Batch Controller when
using the component. The setpoint is converted into digits for the analog output, or read as actual
value from the analog input. The SPM addresses are word addresses, which are assigned to the hardware in the internal routing program, see chapter 10.4.
Output (PR 1713/06 or PR 1713/07 required)
(target - min) * 20000
A1
The analog value is scaled by parameters analog_value = 
Min and Max. The analog function block
max - min
sends the scaled setpoint to the given
output address.
At the SPM-output address the output address MW100 had to be entered. The internal routing
program copies the value to the analog output card.
Example: In the recipe line setpoints (target) are given between 50
and 100 and should generate an analog signal between 0mA and
20mA.
Max=100, Min=50
Input
(PR 1713/07 required)
analog_input_value
actual_value =
 * (max - min) +
min

3000
A2
This analog function block reads an actual value from the internal routing program and returns it. This value is shown in the batch report. The values of the analog input channels 1...4
are copied to the addresses MW 96...99. One of these addresses had to be entered at the SPMinput address.
Example: An analog measured value should be read in to a value
between 50 and 100.
Max=100, Min=50
Min and Max are depending of the hardware configuration of plug-in
module PR 1713/06
.
Plug-in module
Min
0V
0 mA
4 mA
Max
10 V
20 mA
20 mA
The values from SPM_out address are transferred to an analog output card or the values from an analog input card are transferred to the SPM_in.
6.2.7.
SPM output address
Output address function: Component handling activates this output bit. The default value of -1 must
be set to the correct value corresponding to a digital output channel on the digital output card. A
value -1 means, that there is no output address.
The output address is a bit address (for components 1024 to 1279) in the SPM area and is activated by
component handling.
For allocation of SPM addresses see chapter 10.1 and 10.4.
49
Component handling
6.2.8.
Batch Controller Operating Manual
SPM input address
Input address function: Component handling is activated only when this enable bit is set. The default
value of -1 must be set to the correct value corresponding to a digital input channel on the digital input card. A value of -1 means, the component is always enabled.
The input address is a bit address (for enable inputs 1024 to 1279) in the SPM area, which is read by
component handling.
For allocation of SPM addresses see chapter 10.1 and 10.4.
6.2.9.
Preset Point
Charge batching (B1-B3), Discharge batching (B4-B7):
The preset point determines the moment at which (setpoint - preset point - overshoot) the batching
cycle is switching from coarse to fine feed (closing the coarse valve).
Discharge batching (B8):
The preset point is the weight amount at which the hopper is considered as discharged. Additionally
the valve is kept open for the duration of the discharge time. The selected time value shall ensure that
the hopper is discharged totally.
6.2.10. Overshoot
All material, which reaches the hopper after the fine valve closing, is called overshoot. The initial value
must be set to take into account the amount of material which is still on the way to the hopper and
depends strongly on the feeding system.
The initial overshoot should be set to a larger value than expected, to prevent that the first cycle ends
above TOL+.
Only the overshoot part flown before elapsing of the calming time is registered.
The overshoot is determined only with activated tolerance check. It is optimized for the batching process and corrected in the table, dependent of RST Mode (1-4; 0=no correction). The next batch of this
component works with corrected values.
6.2.11. Tol+, TolThe tolerance is specified as a weight and can be determined independently with Tol+ for weight above
setpoint and with Tol- for weight below setpoint.
Batching below Tol- is followed by post-batching, the overshoot correction for the component depends on the selected RST Mode.
Tolerance errors generate a tolerance alarm which must be acknowledged. Moreover, an exceeded setpoint tolerance causes a production stop for a process step.
No tolerance check is made with a zero in both fields. In this case, overshoot correction and postbatching are omitted. The overshoot value remains fixed, the restart mode remains without effect on
batching.
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Component handling
6.2.12. Minimum Flowrate
For monitoring the component flow:
Enter the minimum component flow per minute. Monitoring is also done for short batching times. The
value is converted internally into the measuring time. This is the min. flowrate for 'coarse' (or 12,5%
thereof for 'fine' batching) otherwise, a flow warning is output after approx. 30 seconds. Depending on
measuring time, resolution and total to be batched, the flow warning will also be output earlier.
The component flow can vary during normal operation, e.g. the material starts flowing slowly after
opening the valve, until reaching a maximum value. With decreasing level, the flowrate is reduced
again.
For not monitoring the component flow:
Enter zero as Flowrate.
6.2.13. Calming time
In the course of the weighing process a construction can be shifted into oscillations by different material streams. To avoid external forces during the weighing determination process, enter the time in seconds which shall pass before the tolerence check begins, so that the oscillations can be fade.
This time can depend on the
- Component consistency (solid, lumpy, liquid) or
- Feeding system (screw, vibrator, valve) or
- Mechanical construction of the batching installation.
The calming time has to ensure that the tolerance check is done on a stable weight value.
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Component handling
Batch Controller Operating Manual
6.2.14. Restart mode (RST Mode) .
.
If the batching cycle is stopped by a tolerance alarm, or if a correction is possible with the weight below the setpoint, the defined restart modedetermines the behaviour. A correction is possible with the
batched weight below fine switch-off point after the calming timeAs a prerequisite, the tolerance
check must always be activated
Example: RST Mode 4
After the calming time, the measured weight is below Tol-. A new overshoot value is calculated. If the
difference to the setpointis higher than the overshoot value, a correction can be started. After waiting
again until the calming time has elapsed, the weight is within the tolerance band, but still below the
setpoint. The overshoot value is corrected again. Further correction is not possible. With a tolerance
alarmbatching stops and the user has the opportunity for process intervention. In this case, the process can be continued (Con) or aborted (Abr).
Calculation of modified overshoot values:
new_overshoot
corrected_overshoot
=
=
old_overshoot old_overshoot -
( Setpoint - actual_weight )/2
( Setpoint - actual_weight )
Selecting the RST Mode:
Characteristics
No post-batching, no optimization
Post-batching, no optimization
No post-batching, with optimization
Post-batching first, before optimization
Optimization first, before post-batching
RST Mode
0
1
2
3
4
Abbreviations for RST Mode diagrams
weight below Tolweight below setpoint
setpoint reached exactly
weight above setpoint
weight above Tol+
Con
Skl
Abr
OVS
52
continue: go on (correct overshoot, if RST Mode 2-4)
skip line: component finished
abort recipe: recipe finished
Overshoot
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Batch Controller Operating Manual
Component handling
No overshoot correction is done
Check only if correction is possible
53
Component handling
Batch Controller Operating Manual
Calculate only a new
overshoot
Test for correction
and calculate new
overshoot
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Component handling
Calculate new overshoot and test for
correction
Note:
If the tolerance is exceeded the actual weight is measured before the toleranzalarm message. On a restart
this weight is used for calculation the new overshoot value. The operator could remove the exceeding material and overshoot calculation is done correctly.
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Component handling
6.3.
Batch Controller Operating Manual
Deleting components
Deleting individual or all componentsis done with function [Start]-[Comp.]-[Delete].
6.3.1.
Deleting individual components
If the instrument has been used for a longer period and the components have been changed frequently, it can be the case that several components are not used anymore.
For component deleting press
[Delete]
For deleting a specific component select with
Select with
firm with
edgement.
or
[Single]
the component to be deleted, con-
. The component is deleted without acknowl-
Error message if the component is used in a recipe.
[Show] the component name of the component
With
to be deleted is shown.
the name of the first recipe found using
After pressing
the component to be deleted is shown.
6.3.2.
Deleting all components
Shall all components be delete you can easily remove all components by using the function [Start][Comp.]-[Delete]-[All]. The components which are still used in a recipe are shown (if required), all unused components are deleted:
For deleting all components select with
[All]. All components not used in a recipe are deleted without acknowledgement.
Error message if one or more components are used in several recipes.
With
[Show] the component name of the first component (used in a recipe) to be deleted is shown.
the name of the first recipe found using
After pressing
the component to be deleted is shown.
With
the error message appears again.
[next] and
[show] the component name of
With
the further component to be deleted is shown.
the name of the recipe found using the
After pressing
component to be deleted is shown.
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6.4.
Component handling
Printing components
Individual or all componentsare printed with function [Start]-[Comp.]-[Print]:
Select further menu items with
Select with
[Print]
Select with
[Single]
Select with
or
press
.
the component to be printed and
.
If all components have to be printed, select with
[All]
Error Message
Message appears if e.g. [Setup]-[SerialPorts]-[Printer device at] is set to [none]
For print-out example and layout, see chapter 9 .
57
Recipe handling
7.
Batch Controller Operating Manual
Recipe handling
By selecting [Start]-[Recipe] the following menu appears:
Possible messages
Viewing and changing of the data is locked by activating
of SPM-Bit 1330.
7.1.
Entering new recipe
Defining a recipewith name and ident is done with [New]:
(The license PR1713/21 had to be entered.)
With [New] a new recipe can be defined: Enter alphanumerical characters (max. 18) for the recipe name. Confirm
with
.
Enter numerical characters (max. 10) for the recipe ident.
Confirm with
.
Error message if recipe name has been already defined.
After pressing
a new name can be entered.
Error message if recipe ident has been already defined.
After pressing
• Pressing key
58
a new ident can be entered.
leaves the entry of a new recipe.
Sartorius
Batch Controller Operating Manual
7.2.
Recipe handling
Editing a recipe
Edit individual recipeswith [Edit]:
With [Edit] the components are allocated to recipe lines and a set of parameters per component is defined. Before editing a recipe it has to be defined with [New]. As exception a default recipe with the
name [Example recipe] and the ident [0] is always present. If required the recipe 'Example recipe0' can
be deleted.
Default recipe:
A recipe contains several lines. Each line holds different parameters:
Example:
Line Componentename (dosing mode)
1
Sugar (B1)
2
Flour (B1)
3
Eggs (B1)
4
Milk (B1)
5
Mixing (D3)
Setpoint
100kg
200kg
50kg
50kg
5 minutes
Total mode
1
1
1
1
Calculation mode
1
1
1
1
The parameter set changes depending on the component type:
Component line parameters depending on component type / batch mode
A2
B1 - B6
A1
B8
G1 - G6
D3
D4 - D8
D1, D2
Line setpoint
r
r
Total mode
r
Calculation mode
r
The values of the setpoints in the recipe lines (Line setpoint) are relative. In the example obove the recipe sum is 400kg. If the recipe is started with e.g. 100kg (recipe setpoint), all line setpoints are recalculated.
Select with
[Edit]
Select with
or
the recipe to be edited and confirm
with
Below the recipe name the first recipe line and the component name for the first line (in this case the default
component) appear.
Press
or
and select the component for the first line with
.
After pressing
the numeric setpoint value for the
component has to be entered and confirmed with
or
whether the component weight has
Select with
to be added to the total :1 = yes = default, 0 = no. Confirm with
. For detailed description see chapter 7.2.4
or
whether the component weight has
Select with
to be recalculated depending on the recipe setpoint :1 =
59
Recipe handling
Batch Controller Operating Manual
yes = default, 0 = no. Confirm with
scription see chapter 7.2.5
. For detailed de-
With
[Yes] the next recipe line is selected, with
[No] the last recipe line is shown. The maximum no. of recipe lines is defined in [Setup]-[Software Parameter]-[Lines
per recipe] and is set as default to 10.
If [Yes] was selected the recipe name and the recipe line
number and the last selected component name appears.
The same sequence as with recipe line 1 can be followed
now.
Note: There are no empty lines in the recipe. If the recipe is scrolled in the forward direction with
the question [Append new line?] appears automatically after the last recipe line.
7.2.1.
,
Insert recipe line
For inserting an additional line in a recipe the following procedure has to be followed:
Select with
[Edit]
Select with
or
the recipe to be edited and confirm
with
Below the recipe name the first recipe line and the component name for the first line appear.
Select with
or
the recipe line number where the
new component has to be inserted, press
ing to the recipe line
correspond-
[insert] to insert a copy of the existing recipe
Press the
line 2
A + sign appears for a second to indicate that a copy of
line 2 has been inserted as a new line 3. The old line 3 becomes then line 4, the old line 4 becomes 5 and so on.
corresponding to the recipe line number and the
Press
new line 2 appears and can be edited.
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7.2.2.
Recipe handling
Delete recipe line
For deleting a line in a recipe the following procedure has to be followed:
Select with
[Edit]
Select with
or
the recipe to be edited and confirm
with
Below the recipe name the first recipe line and the component name for the first line appear.
Select with
or
the recipe line number where the
line should be deleted and press
recipe line
corresponding to the
[delete] to delete the recipe line 2
Press the
A - sign appears for a second to indicate that a line had
been deleted. As example if line 2 is deleted, the old line 3
becomes 2, the old line 4 becomes 3 and so on
Press
corresponding to the recipe line number and the
old line 3 appears as line 2 and can be edited.
7.2.3.
Example
Entering a timer component (D3) is done as follows:
Select with
[Edit]
Select with
or
the recipe to be edited and con-
firm with
Below the recipe name the first recipe line and the component name for the first line appear.
Press
line with
and select the timer component for the first
or
After pressing
.
the time in seconds has to be entered
and confirmed with
61
Recipe handling
7.2.4.
Batch Controller Operating Manual
Recipe total mode (Total mode)
.
For components B1-B6, G1-G6 and D1-D2 it can be defined, whether the amounts of the recipe line
should be added to the recipe sum. This marking is an element of the recipe line (Total mode). The recipe sum is the base for the setpoint scaling. The recipe total mode is independent of the calculation
mode
In this recipe with fill components, all
amounts are added to the recipe total. In this
example the recipe sum is calculated to 120
kg. If the recipe is started with 120 kg, all
components are batched with the setpoints
given in the recipe lines. In this case the recipe sumis the same as the recipe setpoint.
With a different recipe setpoint, all recipe line
setpoints are adapted proportional.
Recipe
B1
B1
80 kg
40 kg
sum:
120 kg
T
T
Marking
Recipe sum =
Σ all lines with T
Recipe setpoint=120 kg
Start value of the recipe
If the recipe is extended by a B2- or B3component, then a
wrong recipe sum is
calculated. With the
extension of a B2component, the previous B1-component
must not be used for
the calculation of the
recipe sum.
The 'top-up'-batch B2
is based on the last
tare from the B1 and
contains in its setpoint
so to speak the setpoint of the previous
component.
Net
Gross
weight
[kg]
70
160
40
130
B2
B1
80
Recipe
90
B1
B1
B2
80 kg
40 kg
70 kg
Sum:
150 kg
T
T
Recipe setpoint=150 kg
B1
10
Rest amount
when started
compo- compo- component 1 nent 2 nent 3
B1
B1
B2
time [t]
If using a B3 instead of the B2 component, only the B3-component must have the mark for the recipe
total.
Example:
Recipe 1
Recipe 2
Recipe 3
B1
B1
D1
20 kg T
20 kg T
20 kg T
B1
B1
B3
50 kg
40 kg
100 kg T
B4
B4
B5
20 kg T
40 kg
60 kg T
Sum
60 kg
Sum
100 kg
Sum
80 kg
Recipe 4
Recipe 5
D1
B2
B3
B1
B3
100 kg
120 kg
150 kg
20 kg
180 kg T
B1
B1
B2
B3
B1
50 kg
50 kg
100 kg
180 kg T
20 kg T
Sum
180 kg
Sum
200 kg
When using components B2, B3, B5 and B6, pay attention to the correct setting of recipe total mode.
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7.2.5.
Recipe handling
Setpoint scaling (Calculation mode)
The setpoints of each recipe line are recalculated accordRecipe_setpoint
ing to the recipe setpointon each new recipe start. A set- Scaling_factor =
Recipe_sum
point scalingis done. If [Calculation mode] is set to [1]
the setpoint of the recipe line will be recalculated at the recipe start. In general all dosing components
will be scaled, then the amount of the executed batch is changed by the scaling factor.
Example:
after
scaling
Recipe 1
B1
B1
B2
50 kg T
50 kg
100 kg T
Σ
150 kg
S
S
S
after
scaling
Recipe 2
100 kg
100 kg
200 kg
B1
B1
B3
50 kg
50 kg
150 kg T
300 kg
Σ
150 kg
S
S
S
after
scaling
Recipe 3
100 kg
100 kg
300 kg
B1
B1
B3
50 kg
50 kg
200 kg T
300 kg
Σ
200 kg
S
S
Recipe setpoint=300 kg
Recipe setpoint=300 kg
Recipe setpoint=300 kg
Scaling factor = 2
Scaling factor = 2
Scaling factor = 1,5
50 kg
75 kg
300 kg
300 kg
In the third example the first component should not be scaled. Then the setpoint of the recipe line is
batched independently of the scale factor.
The calculation mode is independent of the recipe total mode.
7.3.
Simulation
Before each recipe start it is checked if this production can theoretically run. All components for this
recipe must exist. During the recipe test run, neither the maximum weight of the hopper (FSD) should
be exceeded, nor the weight should go below zero. The weighing point has to be free and should not
be in an error state. Without these conditions the recipe cannot be started.
This recipe simulation may be switched off:
[Setup]-[Software parameter]-[Recipe simulation]
7.4.
Deleting recipes
Deleting single or all recipeswith function [Start]-[Recipe]-[Delete]:
(The license PR1713/21 had to be entered.)
7.4.1.
Deleting individual recipes
Select with
[Delete]
Select with
[Single]
Select with
or
with
ment.
the recipe to be deleted and confirm
. The recipe will be deleted without acknowledge-
63
Recipe handling
7.4.2.
Batch Controller Operating Manual
Deleting all recipes
Select with
[Delete]
Select with
[All]
Safety question to prevent the user to delete all recipes.
7.5.
Printing recipes
Printing individual or all recipeswith function [Start]-[Recipe]-[Print]:
7.5.1.
Print individual recipes
Select with
further functions
Select with
[Print]
Select with
[Single]
Select with
or
the recipe to be printed and press
. The selected recipe will be printed.
7.5.2.
Print all recipes
Select with
[Print]
Select with
[All]. All recipes will be printed
7.5.3.
Error message during printing
Message appears if e.g. [Setup]-[SerialPorts]-[Printer device at] is set to [none]
For print-out example and layout, see chapter 9 .
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Batch Controller Operating Manual
7.6.
Recipe handling
Subrecipe
This function can only be used if the Batch Controller is controlled from the PR 8400.
Subrecipesare simplifying the recipe structure.
If a certain sequence is used in several recipes, it can be written as a subrecipe. The subrecipe is called
like a component in a recipe.
The subrecipe is started when all components before the subrecipe call have been processed.
All components after the subrecipe are waiting up to the moment the subrecipe is finished.
To assign a recipe as a subrecipe, a checkbox (Subrecipe) in the Recipe Editor of PR 8400has to be activated.
A setpoint for the subrecipe is defined in the recipe call, all setpoints of the subrecipe are recalculated
at start of the subrecipe.
Before using subrecipes set in [Setup]-[Software Parameter]-[Subrecipe] to [enabled] !
Visualization of a subrecipe in Batch Controller is as follows:
The subrecipe name is shown, in the bottom line the #
indicates that a subrecipe is running.
the upper line shows the batch mode and the
With
difference weight. The lower line shows the current cycle
number and the component setpoint. At this level no
subrecipe indication is made.
Either the recipe or the subrecipe is shown on the display, as the processing is done in a sequential way
on WP-A.
The differentiation between recipes and subrecipes is done by the # in the recipe line.
Message if all components on WP-A have been processed
and other WPs are still active.
Example for switching between recipe and subrecipe:
The recipe is active with component 5
Component 6 is a subrecipe, therefore recipe line 1 of the
subrecipe is shown.
After finishing the subrecipe, the recipe will be continued
with the next line of the recipe.
Stop, continue, skip line
The menu items are acting on the subrecipe. A subrecipe cannot be aborted. To abort the recipe, the
subrecipe has to be finished first.
With a subrecipe the [abort recipe] function is not possible.
Messages during batching
The # sign indicates that the tolerance alarm is generated
for the component in subrecipe line 1.
65
Batch process
8.
Batch process
8.1.
Starting a batch process
Batch Controller Operating Manual
The start of a batch could be done on several ways:
h from the front panel (standard)
h by a digital input
h with DDE / OPC communication
h with fieldbus communication
h with EW-communication or by PR8400
h from the front panel, but via PR8400
h start of a phase with DDE /OPC communication
h start of a phase with fieldbus communication
Note:
For the start of a batch process with recipes, set the config parameter to:
[Setup]->[Software Parameter]->[S88.01 Interface] = off. (factory setting)
For the start of a batch process with the phase interface, set the config parameter to:
[Setup]->[Software Parameter]->[S88.01 Interface] = on.
The menu for selecting a recipe appears only, if the license PR1713/21 is entered.
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Batch Controller Operating Manual
8.1.1.
Batch process
Start from the front panel (standard)
:
In the configuration, the parameter "Recipe-memory in" is set to "PR5610" (factory setting). All component- and recipe data are stored local in the batch controller.
The batching procedure is started by selecting [Start]-[Batch]
Select with
[Start]
Select with
[Batch]
Select with
or
the recipe to be started and press
.
Enter a numeric value for the recipe setpoint
If the entered value is larger FSD, the batcher automatically suggest a splitting into the necessary number of cycles.
Yes: two cycles with 3000 kg will be batched
No: the start procedure will be aborted
Enter the number of cycles to be batched.
999 is an unlimited number of cycles.
With [yes] the batching is started. The question only appears if [Setup]-[Config]-[Recipe start mode] was set to
[inquiry]. With [no] only the entered data is stored.
During configuration, a value can be assigned to the parameters recipe name, setpoint and cycle number, see chapter 4.2.7. When starting the batch, these parameters are not displayed for entry anymore
(e.g. the number of cyclesis always one. An entry at each start is omitted.)
This function is useful if the dosing start is triggered by a digital input, so the setpoint had to be entered before manually.
67
Batch process
8.1.2.
Batch Controller Operating Manual
Start from the front panel (via PR8400)
In the configuration, the parameter "Recipe-memory in" is set to "PR8400". All component- and recipe data are stored in the connected PC and will be managed by the PC-program PR8400. With the
begin of the start procedure a list of all recipe names is loaded from the PR8400 into the batcher.
From this list, the operator may choose a recipe and send a start request to the PR8400. Then the
PR8400 starts the recipe as if the operation had been done on the PC.
To start a recipe, the PC-program PR8400 must be running.
The batching procedure is started by selecting [Start]-[Batch]
Select with
[Start].
Select with
[Batch].
Now, a list with all recipe names is loaded from PR8400
into the batch controller.
Select with
or
the recipe, which should be started
and press
.
If this option is selected in the configuration, an order
number could be entered during the start procedure.
If this option is selected in the configuration, an customer
could be entered during the start procedure.
If this option is selected in the configuration, an production number could be entered during the start procedure.
Enter the number of cycles to be batched.
999 is an unlimited number of cycles.
Enter a numeric value for the recipe setpoint
If a minimum setpoint value is defined for this recipe and
the given setpoint is lower, a message appears:
With [yes] the batching is started. The question only appears if [Setup]-[Config]-[Recipe start mode] was set to
[inquiry]. With [no] only the entered data is stored.
The request to start via the PR8400 is send to the PC.
If a start if not carried out in 10 seconds, a message appears:
During configuration, a value can be assigned to the parameters recipe name, setpoint and cycle number, see chapter 4.2.7. When starting the batch, these parameters are not displayed for entry anymore
(e.g. the number of cyclesis always one. An entry at each start is omitted.)
This function is useful if the dosing start is triggered by a digital input, so the setpoint had to be entered before manually.
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Batch Controller Operating Manual
8.1.3.
Batch process
Start with a digital input or DDE / OPC communication
Setting the SPM Bit MX1312 to TRUE a recipe is started. If the value of MB165 = 0, the last recipe with
the last setpoint is started. If a number is stored in MB165 (e.g. 3), the n-th recipe is started from the
alphabetically sorted list of recipe names (e.g. the third).
With up to eight digital inputs MX1327 (value 1) to MX1320 (value 128) the value could be set binary.
An operator message appears on the display for 2 seconds.
8.1.4.
Start with fieldbus communication
The recipe start via fieldbus communication is described in chapter 11".
An operator message appears on the display for 2 seconds.
8.1.5.
Start with EW-communication or PR8400
An operator message appears on the display for 2 seconds.
A start via EW-communication may also be possible without a running "Start"-program. Then no status
display is visualized for the operator.
8.1.6.
Start of a dosing phase via DDE / OPC communication
The start of a dosing phase is comparable with the start via the fieldbus interface. The parameter are
written to SPM-Addresses instead of fieldbus addresses.
The "Start"-Program must be running.
8.1.7.
Start of a dosing phase via fieldbus communication
The recipe start via fieldbus communication is described in chapter 11.
8.1.8.
Messages during the start of a recipe
After each recipe report is generated. If no more memory
is available a message appears.
"Cont": it should be batched nevertheless. Then the oldest
report must be deleted.
"Abort":
The batch start is aborted.
One cause could be, that in the Software-Parameter the
report is configured to be generated also for communication, although no communication is reading the reports.
"No":
"All":
"Yes":
The batch start is aborted.
All reports will be deleted.
Only the oldest report will be deleted.
69
Batch process
8.2.
Batch Controller Operating Manual
Status display
During batching, the process status is displayed. There are several display forms selectable:
1) The upper line shows the current recipe name.
In the lower line the current recipe line and the component name are shown.
2) With
the upper line shows the batch mode and the
difference weight. The lower line shows the current cycle
number and the component setpoint.
corresponding to the cycle number is presAs long as
sed, the total number of cycles is shown.
3) The upper line shows the current recipe line and the
component name. In the lower line the batch mode and
the difference weight are shown.
As long as
corresponding to the cycle number is pressed, the total number of cycles is shown.
4) The upper line shows the current recipe line and the
component name. In the lower line the batch mode and
the setpoint weight are shown.
As long as
corresponding to the cycle number is pressed, the total number of cycles is shown.
By pressing the gross key the gross weight is shown for approximately 3 sec. on the
weight display.
By pressing the tare key the tare weight is shown for approximately 3 sec. on the weight
display
8.3.
Stopping a batch process
The batch process can be stopped manually by pressing
.
The flashing 'batching active' sign indicates
that the batch process is stopped.
For further actions see chapter 8.4
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Batch Controller Operating Manual
8.4.
Batch process
Continue, skip, abort
For using these functions the batch processmust be in stop condition. When pressing the stop key
again, the following menu appears:
Press
[continue]
[continue] instructs the Batch Controller to continue in case of a tolerance alarm or a
Pressing
manual stop. Depending on the error cause and restart mode, the operation is continued by postbatching.
[skip line] .
Pressing
[skip line] the current recipe line is skippedAll following recipe lines are continued
normally. In case of a tolerance alarm, the recipe controller is instructed to abort only this line, because the error cannot be removed. The recipe can continue with the next recipe line.
[abort recipe] .
Pressing
[abort recipe] the current recipe line is
skippedIf further cycle(s) have to be batched, it can be
decided whether the actual cycle should be aborted or
all cycles should be aborted.
8.5.
Messages during batching
If tolerance monitoring is activated by entry of the Tol+
and Tol- above zero a tolerance alarmcan be generated
during batching. If the currently batched amount exceeds
the tolerance, this message flashes in the upper line and
the recipe goes in stop condition automatically.
Different reactions on a tolerance alarm are possible, see chapter 8.4
If flow monitoring is activated, a flow warningcan be
generated during batching. If the material flow exceeds
the min. flow rate (e.g. due to clogging), a message
flashes in the first line. The recipe is continuously checking the flow rate. The warning extinguishes automatically,
when the material flow is in range.
If required the process can be stopped with
, see chapter 8.3.
71
Batch process
8.6.
Batch Controller Operating Manual
Selecting a report
Menu [Start]-[Report] has to be selected.
The following reports are selectable:
• Consumption report (per component)
• Production report (per recipe)
• Last batch report
Select with
[Report]
Select with
the required function
In [Setup] the physical interface has to be defined where the report is printed, e.g. [Setup]-[Serial
Ports]-[Printer device at]-[Builtin RS232].
The reports have to be activated in the configuration. At [Setup]-[Software parameter]- [Report to] it
can be selected if and for what purpose the recipe controller generates a report.
[none] no report is generated
[communication]
if PR 8400 is connected
[application]
if local printer is connected
[communic. & appl.]
(PR 8400* localprinter is connected) *needs R>=1.05.0004
[application +Prod.]
if IEC 61131 programs are using the production report table
Generated reports have to be read and deleted. If reports are generated for e.g. communication, the communication has to delete the batch reports. If not, the data base
is filled until no free memory space is left and no new batch can be started.
8.6.1.
Consumption report
The consumption sum is added for each component:
8.6.1.1. Clear consumption sum
Select with
[Consum]
Select with
[Clear]
Select with
[Single]
Select with
or
the component's consumption to be
deleted and confirm with
.
Select with
[All]. The consumed amounts of all components are deleted.
Clearing of the data is locked by activating of SPM-Bit
1330.
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Batch Controller Operating Manual
Batch process
8.6.1.2. Show consumption sum
Select with
[Show]
Select with
[Single]
Select with
or
the component's consumption to be
shown and confirm with
.
The selected component and the related amounts are
shown.
Select with
[All]
With
or
or
the component can be selected, the
related amounts are shown in the lower line. At the end of
the table a return to the consumption menu is done.
8.6.1.3. Print consumption sum
Select with
[Print]
Select with
[Single]
Select with
or
the component's consumption to be
printed and confirm with
. After printing a return to
the consumption menu is done.
Select with
[All]. After printing a return to the consumption menu is done.
Error Message
Message appears if e.g. [Setup]-[SerialPorts]-[Printer device at] is set to [none]
For print-out example and layout, see chapter 9 .
73
Batch process
8.6.2.
Batch Controller Operating Manual
Production report
The production sum is added for each recipe.
8.6.2.1. Clear production sum
Select with
[Prodct]
Select with
[Clear]
Select with
[Single]
Select with
or
the recipe for which the produced
amounts have to be cleared and confirm with
. After
clearing a return to the production menu is done.
[All]. After clearing a return to the producSelect with
tion menu is done.
Clearing of the data is locked by activating of SPM-Bit
1330.
8.6.2.2. Show production sum
Select with
[Show]
Select with
[Single]
Select with
or
and confirm with
the recipe's production to be shown
.
The selected recipe name and the related amounts are
shown.
Select with
[All]
With
or
or
the recipe can be selected, the related amounts are shown in the lower line. At the end of
the table a return to the production menu is done.
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Batch Controller Operating Manual
Batch process
8.6.2.3. Print production sum
Select with
[Print]
Select with
[Single]
Select with
or
and confirm with
the recipe's production to be printed
. The amounts are printed.
[All]. After printing a return to the producSelect with
tion menu is done.
Error Message
Message appears if e.g. [Setup]-[SerialPorts]-[Printer device at] is set to [none]
8.6.3.
Last batch report
In menu [Start]-[Report]-[LBatch] printing of the last batch reportcan be selected:
Select with
[LBatch] to print the last batch report.
Note: In menu [Setup]-[Config]-[Edit]-[Batchrep.auto prt] can be selected whether an actual batch
report is printed automatically [Auto] after each batch. If the [Batchrep.auto prt] is set to [Off], no report is printed, but [LBatch] can be selected to print the last batch report.
For print-out example and layout, see chapter 9 .
75
Print-outs
Batch Controller Operating Manual
9.
Print-outs
9.1.
Print-out examples
The Batch Controller has various reports for print-out. Some of these reports can be configured freely
by PC program "Nice Label Express".
Configurable with "Nice Label Express"
Yes
Yes
Yes
Yes
No
No
No
No
1. Weight print-out.
2. Batch report
3. Consumption report
4. Production report
5. Component data
6. Recipe data
7. Configuration data
8. Setup-Data
9.1.1.
Weight print-out
By pressing the print key
on the instrument front panel, a simple weight print-out can be started.
The key functions also without running main program.
With "Error ... " displayed on the scale, printing is not possible.
The scale name appears only, if it was defined.
Unless a Nice Label Express layout was defined, a simple weight report in the following format is
printed out.
When using "Nice Label Express", layout "PRINT.lbl" must be used for editing.
The data made available in the relevant layout are explained in section "Nice Label Express".
Print-out example:
30.10.2003
76
11:06:59 Gross:
00.277 kg
Sartorius
Batch Controller Operating Manual
9.1.2.
Print-outs
Batch report
How to print out a batch report is described in section "Last batch report".
Unless a Nice Label Express layout was defined, the report will be printed out in the following format.
When using "Nice Label Express", layouts "*.lbl" must be used for editing.
The delivery note comprises three different print-outs:
the report header (English "BATH_E.lbl", local language "BATH_D.lbl"),
several lines (English "BATL_E.lbl", local language "BATL_D.lbl"),
the report footer (English "BATF_E.lbl", local language "BATF_D.lbl"),
The data made available in the relevant format are explained in section "Nice Label Express".
Print-out example:
Batch report
Date
: 19.02.2002
Recipe
: Supermix
Sequence number
Setpoint
Total
Start time
Stop time
Charge number
Status of recipe
:
:
:
:
:
:
:
14:35:59
5
200 kg
151 kg
19.02.2002 13:57:22
19.02.2002 13:58:36
2/69
aborted
Line Component
batched value
Setpoint
Status
----------------------------------------------------------------1 Sugar - 100
101 kg
100 kg OK
2 Azucar - 200
50 kg
100 kg aborted
77
Print-outs
9.1.3.
Batch Controller Operating Manual
Consumption report
How to print out a batch report is described in section "Consumption report".
Unless a Nice Label Express layout was defined, the report will be printed out in the following format.
When using "Nice Label Express", layouts "*.lbl" must be used for editing.
The consumption report comprises three different print-outs:
the report header (English "CONSH_E.lbl", local language "CONSH_D.lbl"),
several lines (English "CONSL_E.lbl", local language "CONSL_D.lbl"),
the report footer (English "CONSF_E.lbl", local language "CONSF_D.lbl"),
The data made available in the relevant format are explained in section "Nice Label Express".
Print-out example:
Consumption report
Date: 15.03.2002 13:56:17
Component
WP Consumption
-----------------------------------Sugar-640
A
558,4 kg
Sugar-210
A
24,3 kg
Flour-fine
A
1330,8 kg
Egg powder
A
572,0 kg
Spice mixture-25
A
0,0 kg
Spice mixture-30
A
0,0 kg
Spice mixture-38
A
104,3 kg
9.1.4.
Production report
How to print out a batch report is described in section "Production report".
Unless a Nice Label Express layout was defined, the report will be printed out in the following format.
When using "Nice Label Express", layouts "*.lbl" must be used for editing.
The production report comprises three different print-outs:
the report header (English "PRODH_E.lbl", local language "PRODH_D.lbl"),
several lines (English "PRODL_E.lbl", local language "PRODL_D.lbl"),
the report footer (English "PRODF_E.lbl", local language "PRODF_D.lbl"),
The data made available in the relevant format are explained in section "Nice Label Express".
Print-out example:
Production report
Date: 19.02.2002 14:28:24
Recipe
Production sum
-----------------------------------Supermix
446,2 kg
Biscuits
502,0 kg
Cookies
338,1 kg
Sand cake
1847,4 kg
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Batch Controller Operating Manual
9.1.5.
Print-outs
Component data
The component data print-out is described in section "Component handling".
Print-out example:
Component name
Component ident
: Azucar - 200
: 2345678901
Date
Batchmode
SPM in
SPM out
Preset
Overshoot
Tolerance +
Tolerance Minimum flow
Calming time
Restart mode
:
:
:
:
:
:
:
:
:
:
:
9.1.6.
01.02.2002 15:28:17
B1
-1
1024
A
20 kg
A
15 kg
A
2 kg
A
2 kg
A
1 kg
3s
3
Recipe data
The recipe data print-out is described in section "Recipe handling".
Print-out example:
Recipe name
Recipe ident
: SUPERMIX
: 1234567890
Date
Setpoint
: 19.02.2002
: 600 kg
13:08:31
Calculation
total
Line Component
Setpoint
mode
mode
-------------------------------------------------1 Sugar - 100
300 kg
1
1
2 Azucar - 200
200 kg
1
1
79
Print-outs
9.1.7.
Batch Controller Operating Manual
Configuration data
The configuration data print-out is described in section "Configuration".
Print-out example:
Configuration data
Date . . . . . . : 2003.10.28 12:48
Application . . . : Batch Controller
Version . . . . . : Rel 2.20 rev. 2003-07-13
---------------------------------------------------Input configuration
Slot 1
input
1: 1312
input
2: 1313
input
3: 1314
input
4: 1315
input
5: 1317
input
6:
-1
Slot 2
input
1:
-1
input
2:
-1
input
3:
-1
input
4:
-1
input
5:
-1
input
6:
-1
Slot 3
no card for input configuration
Output configuration
Slot 1
output
1: 1280
output
2: 1281
output
3: 1282
output
4: 1283
output
5: 1284
output
6: 1285
output
7:
-1
output
8:
-1
Slot 2
output
1:
-1
output
2:
-1
output
3:
-1
output
4:
-1
output
5:
-1
output
6:
-1
output
7:
-1
output
8:
-1
Slot 3
no card for output configuration
Predefined name for recipe start . . . :
Predefined value for recipe start . . . :
Predefined cycle number for recipe start:
Recipe start mode . . . . . . . . . . . :
Limit value 1 on for WP-A . . . . . . . :
Limit value 1 off for WP-A . . . . . . :
Limit value 2 on for WP-A . . . . . . . :
Limit value 2 off for WP-A . . . . . . :
Automatic batch report . . . . . . . . :
Recipe start mode . . . . . . . . . . . :
Customer ID required . . . . . . . . . :
Order ID required . . . . . . . . . . . :
Productions Nr. required . . . . . . . :
80
0 kg
0
Standard
0 kg
0 kg
0 kg
0 kg
Off
PR5610
No
No
No
Sartorius
Batch Controller Operating Manual
9.1.8.
Print-outs
Setup-Data
The set-up data print-out is described in the Installation Manual.
9.2.
Nice Label Express
Weighing printout
header
Batch report
line
footer
header
Consumption
line
footer
header
Production
line
footer
Reports could be printed directly from the program or via a configuration file from "Nice Label Express
(NLE)". With this file, the layout of a report could be altered. The name of the NLE-file is e.g.
"PRINT.lbl". Does no layout file exist from NLE, the report is printed in a fixed form. In the delivery
condition, all print-outs are not made via NiceLabelExpress (= no NLE files are included).
To create a self-defined report, program Nice Label Express is required. With these reports, all variable
contents ( e.g. weights ) and fixed texts ( e.g. "Sequence number" ) are transmitted to the report via
variables.
As fixed texts are also transmitted into the print report, the user can create his language adaptations
in many cases using "TranslateIt" also for NLE. In this case, "Nice Label Express" is not necessary.
For "Nice Label Express", a fixed variable structure from the application is made available.
Variable for
Type
NLE
Description
datetime
seqnum
wgtini
gross
net
tare
setpoint
actual
wp_id
STR20
UDINT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
STR2
Date Time
Sequence number
Zero weight
gross weight
net weight
tare weight
setpoint
actual weight (report line, Sum)
weighing point "A"
matnam
matnum
matcons
STR18
UDINT
WEIGHT
Component name
Component number
Component consumption
recnam
recnum
recline
recprod
STR18
UDINT
UINT
WEIGHT
Recipe name
Recipe number
Recipe line number
Recipe production sum
r
repstrt
reptstop
repactch
repmaxch
repalm
STR20
STR20
UINT
UINT
STR20
Report start time
Report stop time
Report: actual charge
Report: maximum charge
Report: alarms
r
r
r
r
r
r
rr
rrrrrrrrrr
r
r
r
r
rrr
rrr
r
r
r
r
r
r
r
r
r
r
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Signal controls
Batch Controller Operating Manual
10.
Signal controls
10.1.
Digital in- and output modules
All signals are located in an internal memory range and may be used for multiple purpose. Each statusand control signal has its own address, which is defined in the SMP-layout.
Digital inputs could copy their status to such an address. Also the state of an internal signal may be
copied to a digital output.
With DDE / OPC communication SPM-addresses could be read or write.
The address range 1024 to 1279 is free for any signals; e.g. component signals.
The other addresses are fixed defined for status- and control signals and functions.
Care has to be taken that the SPM address selected is not used by the system already and
that the SPM address is not used twice.
The SPM addresses of the I/O cards are not changed after a [Cold]-start. The component
SPM parameters are lost, as the components are erased.
10.2.
Digital input- and output modules
Digital inputs and outputs may be configured to give out status signal or copy control signal to a SPMaddress. See chapter 4.2.3 .
10.2.1. Copy to digital outputs
Random signal bits in the address range of 1024 to 1535 could be configured to a digital output.
Example:
Coarse and fine signals should be configured to two digital outputs. The signals on the addresses 1280
and 1281 are predefined and are set corresponding during batching.
Writing the address 1280 in the configuration of output 1 on slot 1 will cause that the status of this
address in copied to the output.
SPM-Layout
Address range
Batching signals for coarse and fine.
1280
1281
82
WP-A coarse [r]
WP-A fine [r]
configuration
of the digital outputs
card 1
Output
Copy to digital outputs
1
2
Address
1280
1281
Sartorius
Batch Controller Operating Manual
Signal controls
10.2.2. Copy from digital inputs
From a digital input, signals could be configured to be copied to any signal bits the range of 1024 to
1535.
Example:
The weighing point A should be set tared and reset tared from a digital input. The addresses 1336 and
1337 are predefined. If a active signal is copied to these addresses the weighing point is set to tare or
reset tared.
Writing the address 1336 in the configuration of input 1 on slot 1 will cause that the status of the input is copied to the address.
SPM-Layout
Address range
Control signals for tare and reset tare.
configuration
of the digital inputs
card 1
Copy from digital inputs
1336
1337
WP-A set tare [w]
WP-A reset tare [w]
Output
1
2
Address
1336
1337
10.2.3. Signals of manual components D1, D2
The components for manual weighing D1 and D2 need an 'Acknowledge'-signal from the operator.
In the component parameter 'SPM_in' the address 1808 has to be entered.
For a digital input card use address 1317 for the 'Acknowledge'-signal in the configuration. On a signal
change from 0->1 the address 1808 is aktivated once.
For a DDE / OPC access use address 1808 for the 'Acknowledge'-signal.
Parallel to that a operator may press a key on the front.
The digital input, DDE / OPC access and operator achknowledge may be used at the same time.
10.2.4. Signals of dummy components D5, D8
The dummy components D5 and D8 wait for an input signal.
In the component parameter 'SPM_in'. the address 1810 has to be entered in the configuration. On a
signal change from 0->1 the address 1818 is aktivated once.
For a digital input card use address 1318 for the input signal.
For a DDE / OPC access use address 1810 for the input signal.
The digital input and DDE / OPC access may be used at the same time.
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Batch Controller Operating Manual
10.2.5. Output of component signals
To identify different components, a address between 1024 and 1279 had to be entered in component
parameter 'SPM-out'. The active component will set the bit on this address.
In a second step, this bit had to be configured to a digital output.
Configuration
of the components
Component
Flour
Sugar
Salt
Water
Parameter
SPM-output
address
1024
1025
1026
1027
SPM-Layout
Address range
Copy in the
address
range
1024
1025
1026
1027
Field for free use
256 bits [r/w]
component signals
1280
1281
WP-A coarse [r]
WP-A Fine [r]
Configuration
of the digital outputs
card 1
Copy to
digital
outputs
Output
1
2
3
4
5
6
Address
1280
1281
1024
1025
1026
1027
The example above needs a minimal number of outputs. However the coarse and fine signals must be
combined external with the individual components.
This could also be configured intern. Therefore AND connections for 16 different component signals
are defined. 16 logical AND-gates combine the addresses 1024...1031 with the coarse signal. Additional
16 logical AND-gates combine the addresses 1024...1031 with the fine signal.
The number of the needed digital outputs is increased, but these signals could be given directly to the
valves.
E.g.
Card 1, output 2: coarse signal for "sugar"-valve and
Card 2, output 2: fein signal for "sugar"-valve.
Configuration
of the components
Component
Flour
Sugar
Salt
Water
Parameter
SPM-output
address
1024
1025
1026
1027
Copy in the
address
range
1024
1025
1026
1027
Field for free use
256 bits [r/w]
component signals
1344
WP-A coarse signal
(1280) AND component signal (1024) [r]
1280 AND 1025
1280 AND 1026
1280 AND 1027
1345
1346
1347
1360
1361
1362
1363
84
Configuration
of the digital outputs
SPM-Layout
Address range
WP-A Fine signal
(1281) AND component signal (1024) [r]
1281 UND 1025
1281 UND 1026
1281 UND 1027
card 1
Copy to
digital
outputs
Output
1
2
3
4
Address
1344
1345
1346
1347
card 2
Output
1
2
3
4
Address
1360
1361
1362
1363
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Batch Controller Operating Manual
10.3.
Signal controls
Analog input and output modules
Is an analog card PR1713/06 or PR1713/07 is plugged in a slot, analog values are automatically copied
to or from specific SPM-addresses.
Inputs:
Analog inputs 1...4 are written as 16-Bit values to the addresses MW 96, MW 97, MW 98 and MW 99. If
more than one analog input card is plugged, only inputs of the card with the lowest slot number are
copied.
Input of an analog value into a recipe:
With the use in a recipe the component parameter 'SPM-in' had to be set to the corresponding word
address 96...99 (batch mode: "A2"). Then the component is able to read in an analog measured value
into a running recipe.
Read and write with DDE/OPC:
If an analog card is pluged in, the analog inputs 1...4 could be read on the addresses MW 96, MW 97,
MW 98 and MW 99.
If no analog card is pluged in, on the addresses MW 96, MW 97, MW 98 and MW 99. could be written.
Outputs:
From address DW 100 a 16 bit value is read and giving out with a analog card as analog value.
Output of a weight value as analog value:
In the output configuration of the analog card the parameter "Analog value" must be set to "Gross"
(Net...). Then the address MW100 is cyclically written with a scaled weight value.
Output of an analog value from a recipe:
In the output configuration of the analog card the parameter "Analog value" must be set to "A1
BMode". With the use in a recipe the component parameter 'SPM-out' had to be to the word address
100, to send out an analog control value from a running recipe. (batch mode: "A1")
Output of an analog value from DDE/OPC:
In the output configuration of the analog card the parameter "Analog value" must be set to "A1
BMode". Then the address MW100 could be written with a output value.
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Signal controls
10.4.
Batch Controller Operating Manual
SPM-Layout
The SPM may be accesseddirectly via DDE, OPC, EWCOM, DUST or ModBus. The ranges
• MB 0 ... MB 127
• MB 704 ... MB 1023
are defined with Firmware functions.
Weight values are in DINT-format in 'kg' or. 'lb', according to the calibration of the scale.
[w] Address for writing
[r] Address for reading
Address
Format
Function
MX 139
MX 140
MX 141
MX 155
MX 156
MX 157
MX 430
MSBit
in MX
139
140
141
155
156
157
430
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
WP-A set zero [w]
WP-A set Tare [w]
WP-A reset tare [w]
WP-B set zero [w]
WP-B set tare [w]
WP-B reset tare [w]
Key switch to lock 'Setup', copy of the corresponding digital input
[r/w]
MD 16
MX 568
MX 569
MX 570
MX 574
MX 575
512
568
569
570
574
575
DWORD
BOOL
BOOL
BOOL
BOOL
BOOL
WP-A weight value [r]
WP-A stand still [r]
WP-A zero inside ¼ d [r]
WP-A inside zero set range [r]
WP-A tared [r]
WP-A sign [r]
MD 18
MX 632
MX 633
MX 634
MX 638
MX 639
576
632
633
634
638
639
DWORD
BOOL
BOOL
BOOL
BOOL
BOOL
WP-B weight value [r]
WP-B stand still [r]
WP-B zero inside ¼ d [r]
WP-B inside zero set range [r]
WP-B tared [r]
WP-B sign [r]
before
MB 128
before
1024
reserved for firmwarefunctions
Field for free configuration: 256 Bits [r/w]
MX1024
...
MX 1279
MX 1280
MX 1281
MX 1282
MX 1283
MX 1284
MX 1285
MX 1286
MX 1287
1280
1281
1282
1283
1284
1285
1286
1287
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
WP-A coarse [r]
WP-A fine [r]
WP-A discharge [r]
WP-A stopped [r]
WP-A recipe active [r]
WP-A tolerance alarm [r]
WP-A flow warning [r]
WP-A tolerance alarm or flow warning [r]
MX 1296
MX 1297
MX 1298
MX 1299
MX 1300
1296
1297
1298
1299
1300
BOOL
BOOL
BOOL
BOOL
BOOL
WP-A tared active [r]
WP-A zero inside ¼ d [r]
WP-A stand still [r]
WP-A limit 1 [r]
WP-A limit 2 [r]
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Batch Controller Operating Manual
Signal controls
MX 1301
MX 1302
1301
1302
BOOL
BOOL
WP-A weight valid (no Error 2, 3, 7) [r]
WP-A Inverted signal of 'weight valid' [r]
MX 1312
MX 1313
MX 1314
MX 1315
MX 1316
MX 1317
1312
1313
1314
1315
1316
1317
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
MX 1318
1318
BOOL
MX 1319
1319
BOOL
Start recipe, last recipe is started. Restart [w]
WP-A Stop [w]
WP-A restart [w]
WP-A Abort (actual cycle only) [w]
WP-A Abort recipe line [w]
for digital input: acknowledge manual component D1, D2
Use 1808 in the component param. 'SPM_in'. [w]
for digital input: Input signal of dummy component D5, D8
Use 1810 in the component param. 'SPM_in'. [w]
Abort of all cycles of a recipe [w]
MB 165
1320
BYTE
Recipe number for batch start [w]
Bit 1320...1327 (LSB->1327)
MX 1328
MX 1329
MX 1330
MX 1333
MX 1334
MX 1335
1328
1329
1330
1333
1334
1335
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
Print (same function as
on the front panel) [w]
key switch: lock operator access to [Setup] [r/w]
key switch: lock operator access to tables [r/w]
hold output value for slot 1 [r/w]
hold output value for slot 2 [r/w]
hold output value for slot 3 [r/w]
MX 1336
MX 1337
MX 1338
1336
1337
1338
BOOL
BOOL
BOOL
WP-A set tare [w]
WP-A reset tare [w]
WP-A set zero [w]
MX 1344
MX 1345
MX 1346
MX 1347
MX 1348
MX 1349
MX 1350
MX 1351
1344
1345
1346
1347
1348
1349
1350
1351
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
WP-A coarse signal (1280) AND component signal (1024) [r]
WP-A coarse signal (1280) AND component signal (1025) [r]
WP-A coarse signal (1280) AND component signal (1026) [r]
WP-A coarse signal (1280) AND component signal (1027) [r]
WP-A coarse signal (1280) AND component signal (1028) [r]
WP-A coarse signal (1280) AND component signal (1029) [r]
WP-A coarse signal (1280) AND component signal (1030) [r]
WP-A coarse signal (1280) AND component signal (1031) [r]
MX 1352
MX 1353
MX 1354
MX 1355
MX 1356
MX 1357
MX 1358
MX 1359
1352
1353
1354
1355
1356
1357
1358
1359
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
WP-A coarse signal (1280) AND component signal (1032) [r]
WP-A coarse signal (1280) AND component signal (1033) [r]
WP-A coarse signal (1280) AND component signal (1034) [r]
WP-A coarse signal (1280) AND component signal (1035) [r]
WP-A coarse signal (1280) AND component signal (1036) [r]
WP-A coarse signal (1280) AND component signal (1037) [r]
WP-A coarse signal (1280) AND component signal (1038) [r]
WP-A coarse signal (1280) AND component signal (1039) [r]
MX 1360
MX 1361
MX 1362
MX 1363
MX 1364
MX 1365
MX 1366
MX 1367
1360
1361
1362
1363
1364
1365
1366
1367
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
WP-A fine signal (1281) AND component signal (1024) [r]
WP-A fine signal (1281) AND component signal (1025) [r]
WP-A fine signal (1281) AND component signal (1026) [r]
WP-A fine signal (1281) AND component signal (1027) [r]
WP-A fine signal (1281) AND component signal (1028) [r]
WP-A fine signal (1281) AND component signal (1029) [r]
WP-A fine signal (1281) AND component signal (1030) [r]
WP-A fine signal (1281) AND component signal (1031) [r]
MX 1368
MX 1369
MX 1370
MX 1371
1368
1369
1370
1371
BOOL
BOOL
BOOL
BOOL
WP-A fine signal (1281) AND component signal (1032) [r]
WP-A fine signal (1281) AND component signal (1033) [r]
WP-A fine signal (1281) AND component signal (1034) [r]
WP-A fine signal (1281) AND component signal (1035) [r]
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Batch Controller Operating Manual
MX 1372
MX 1373
MX 1374
MX 1375
1372
1373
1374
1375
BOOL
BOOL
BOOL
BOOL
WP-A fine signal (1281) AND component signal (1036) [r]
WP-A fine signal (1281) AND component signal (1037) [r]
WP-A fine signal (1281) AND component signal (1038) [r]
WP-A fine signal (1281) AND component signal (1039) [r]
MW 96
MW 97
MW 98
MW 99
MW 100
1536
1552
1568
1584
1600
DWORD
DWORD
DWORD
DWORD
DWORD
Analog input value 1, for batch mode A2 [r/w]
Analog input value 2, for batch mode A2 [r/w]
Analog input value 3, for batch mode A2 [r/w]
Analog input value 4, for batch mode A2 [r/w]
Analog output value, for batch mode A1 [r/w]
MW 112
MX 1792
MX 1793
MX 1794
MX 1795
MX 1796
MX 1800
MX 1801
MX 1802
MX 1803
MX 1804
1792
1792
1793
1794
1795
1796
1800
1801
1802
1803
1804
WORD
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
Status for phase batching [r]
Ready [r]
Run [r]
Done [r]
Held [r]
Aborted [r]
Parameter error [r]
Flow warning [r]
Tolerance error [r]
Interlock error [r]
Active [r]
MX 1808
1808
BOOL
MX 1810
1810
BOOL
acknowledge manual component D1, D2: (see 1317)
Use this address in the component param. 'SPM_in'. [w]
Input signal of dummy component D5, D8: (see 1318)
Use this address in the component param. 'SPM_in'. [w]
MB 228
MX 1824
MX 1825
MX 1826
MX 1827
MX 1828
MX 1829
1824
1824
1825
1826
1827
1828
1829
BYTE
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
control6 [w]
Start recipe OR phase [w]
Restart [w]
Enable phase [w]
Stop or Hold [w]
Abort [w]
Reset [w]
MB 229
MX 1832
MX 1833
1832
1832
1833
BYTE
BOOL
BOOL
control7
use actual weight as fixtare [w]
tare with fixtare value [w]
MD 64
MD 65
MD 66
MD 67
2048
2080
2112
2144
DINT
DINT
DINT
DINT
Limit 1 on [w]
Limit 1 off [w]
Limit 2 on [w]
Limit 2 off [w]
MD 68
2144
DINT
Fixtare value [w]
MD 70
MB 284
MX 2272
MX 2273
MX 2274
MD 72
2240
2272
2272
2273
2274
2304
DINT
BYTE
BOOL
BOOL
BOOL
DINT
Report: moved weight of recipe or phase [r]
Report: error status [r]
aborted [r]
out of tolerance [r]
parameter error [r]
Report: Setpoint [r]
MB 296
2368
STRING
Component name, length 18, Phase dosing with extended status
display [w]
MB 316
2528
USINT
Batch mode (1...8). Phase dosing [w]
MD 82
MD 83
2624
2656
DINT
DINT
Preset value, Phase dosing [w]
Overshoot value, Phase dosing [r/w]
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Batch Controller Operating Manual
Signal controls
MD 84
MD 85
MD 86
MD 87
MB 352
2688
2720
2752
2784
2816
DINT
DINT
DINT
DINT
USINT
Tolerance value, Phase dosing + [w]
Tolerance value, Phase dosing - [w]
maximum flow rate, Phase dosing [w]
Calming time, Phase dosing [w]
restart mode, Phase dosing [w]
MB 360
2880
BYTE
MB 364
2912
BYTE
Start error [r]
1: Error in recipe database
2: Recipe not found
3: Setpoint=0 or > FSD
4: Batch mode not valid
15: not enough memory space
51...93: correspond to Error messages on text display 1...43. See
"Error messages"
101: Error in report database
Start mode [w]
0: ready for start
1: Recipe start via Fieldbus or DDE/OPC with recipe name
2: Recipe start via Fieldbus or DDE/OPC with recipe number
3: Phase start via Fieldbus or DDE/OPC
4: Phase start via Fieldbus or DDE/OPC with extended status display
5: Recipe start via Front panel
6: Recipe start via PLC
7: Recipe start via EW-Communication or PR8400
MB 372
2976
STRING
Recipe name, length 18, Phase dosing with extended status display
[w]
MW 196
3136
UINT
Recipe number [w]
MW 198
3168
INT
MW 200
3200
UINT
MD 101
3232
DINT
Recipe line.
Phase dosing with extended status display: [w];
recipe [r]
Cycle number.
Phase dosing with extended status display [w];
recipe [r]
Setpoint [w]
MD 134
4288
UDINT
Sequence number [r]
MB 704
to
MB 771
MB 800
to
MB 1023
5632
to
6168
6400
to
8191
reserved
reserved
89
Fieldbus
11.
Batch Controller Operating Manual
Fieldbus
PR5610 can become a fieldbus slave for Profibus, Interbus-S or DeviceNet by inserting a fieldbus interface card (PR1721) into Slot 4 for communication of one or several PR1756 with a communication
master (e.g. Siemens S7 Profibus). Data processing at the fieldbus is at intervals of 20 ms.
Weights are always DINT in 'kg' or 'lb', dependent of scale configuration.
11.1.
Configuration
Configuration parameters in menu section [Setup]-[Fieldbus]:
[Protocol]
The protocol, e.g. Profibus-DP, can be selected.
[Scale Interface]
For using the fieldbus interface as described here, parameter [Scale Interface]
must be set to 'enabled'.
Configuration parameters in menu [Setup]-[Software Parameter]:
[S88.01 Interface]
For activating the phase interface of the batch controller (single-component
batching), parameter [S88.01 Interface] must be set to 'on'. Additionally, license PR 1713/30 must be entered during [License Setup].
For starting complete recipes via the fieldbus, parameter [S88.01 Interface]
must be set to 'off'. Additionally, license PR 1713/20 or PR 1713/21 must be
entered during [License Setup].
11.2.
Application protocol
The interface works with a 2 * 8-byte write window and a 2 * 8-byte read window. The windows are
allocated to the weighing points. The fieldbus exchanges data cyclically with each slave. This means: in
every cycle, 8 bytes are written and 8 bytes are read, also if no data contents are changed. Via window
2 ( allocated to WP B ), the firmware functions and WP-specific functions are available. The functions
related to the instrument are handled via window 1 (allocated to WP A).
The application protocol described here is independent of the selected fieldbus and explained as seen
from the fieldbus master.
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Fieldbus
11.2.1. Read window
In this window, data are transmitted from the slave
Byte 0
read data: MSB
(Scale) to the master.
Byte 1
"
The first four bytes are used for reading a data value. The Byte 2
"
type of these data is written in byte 4. The data type cor- Byte 3
read data: LSB
responds to the requirement in the write data window.
Byte 4
Echo of read data type request
Bytes 6 and 7 contain status bits independent of the read Byte 5
status bits
value data type.
Byte 6
status bits
For status bit reading and writing of direct control bits, a
Byte 7
status bits
procedure is not required. The general system bits and
the status bits are always present and need not be requested in particular. The direct control bits are
also available continuously.
Procedure for reading a parameter:
1.
Write the data / parameter type into byte 4 of the write window (e.g. net weight) as read data
type request.
2.
Wait, until in 4th byte of the read window, the echo of read data type request is equal to the
read data type request of the 4th byte in the write window.
3.
Now, the value is available in byte 0 to 3.
11.2.2. Write window
This window is used to transmit data from the master to the
slave (scale).
The first four bytes are used for writing a data value. The
type of these data is described in byte 5.
The bits in byte 6 and 7 are independent of the write value
data type in direct access.
Byte 0
Byte 1
Byte 2
Byte 3
Byte 4
Byte 5
Byte 6
Byte 7
write data: MSB
"
"
write data: LSB
read data type request
write data type
direct control bits
direct control bits
Procedure for parameter writing:
1. wait, until write_handshake = 0 in the read window (PR1713 is ready to receive new data)
2. write value in byte 0 to 3
3. write data type in byte 5 (write data type request )
4. wait, until write_handshake = 1 (Log Controller confirms data reception) write 0 in byte 5
(write data type request) -> write_handshake is set to 0.
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Fieldbus
11.3.
Batch Controller Operating Manual
Data formats
Various data formats are used in the interface description:
DINT
Most data values are transmitted in the form of a four-byte double-integer value; 32-bit
values with polarity sign.
Example: write the fixtare weight value 844.
Write window: byte number
0
1
2
3
4
5
6
7
value
00
01
03
4C
1F
UINT
USINT
Read window: byte number
value
Example: read negative gross weight value -2.
0
1
2
3
4
5
6
7
FF
FF
FF
FE
08
Positive 16-bit value.
Write window: byte number
value
Example: line number = 1, 2, 3...65535
0
1
2
3
4
5
00
1A
9D
6
7
Positive 8-bit value.
Write window: byte number
value
Example: restart mode = 0, 1, 2, 3 or 4
0
1
2
3
4
5
01
87
6
7
Characters ASCII characters; 8-bit number.
byte number
Write window: value
Example: recipe names [characters1...4] =
hex52, 45, 43, 31 for name 'REC1'
0
1
2
3
4
5
6
52
45
43
31
96
7
The REAL format to IEEE 754 ; IEC 60559
REAL
: 32 Bit = 1 Bit sign,
8 Bit Exponent bias
127, 23 Bit Mantissa
Example:
200 = 43 48 00 00
4
3
4
8
0
0
0
0
0100 0011 0100 1000 0000 0000 0000 0000
s|
|
|
eee eeee e
|
1.mmm mmmm mmmm mmmm mmmm mmmm
Sign
= 0
Exponent = 10000110= 134 - bias 127 = 7
Mantissa = 1.100 1000 0000 0000 0000 0000 = 1,5625 * 2^7 = 200
STRING is always 20 characters long and transmitted in portions of 5 * 4 characters.
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11.4.
Fieldbus
Read data
All read values are addressed by read data type request
Value in byte 4
Read data type request
All other addresses are reserved
Dec
Hex
4
04
8
08
9
09
10
0A
12
0C
14
0E
Read data in byte 0...3 (parameters)
Exponent/unit/step width
Gross [DINT]
Net [DINT]
Tare [DINT]
Gross x 100
FSD value [DINT]
24
25
26
27
31
18
19
1A
1B
1F
Limit1_on value [DINT]
Limit1_off value [DINT]
Limit2_on value [DINT]
Limit2_off value [DINT]
Fixtare [DINT]
50
51
52
53
54
55
56
57
32
33
34
35
36
37
38
39
Read 32 bit on SPM-Address 1024...1055 [DINT]
Read 32 bit on SPM-Address 1056...1087 [DINT]
Read 32 bit on SPM-Address 1088...1119 [DINT]
Read 32 bit on SPM-Address 1120...1151 [DINT]
Read 32 bit on SPM-Address 1152...1183 [DINT]
Read 32 bit on SPM-Address 1184...1215 [DINT]
Read 32 bit on SPM-Address 1216...1247 [DINT]
Read 32 bit on SPM-Address 1248...1279 [DINT]
67
43
Actual value during the batch phase [DINT]
81
83
84
51
53
54
Report: set-point [DINT]
Report: actually handled weight [DINT]
Report: error [UINT]
125
126
129
130
131
132
133
134
135
7D
7E
81
82
83
84
85
86
87
Batch mode [characters 1...4] or for phase [USINT] 1...8
Batch mode [characters 5...8]
Preset point [DINT]
Overshoot [DINT]
Tolerance + [DINT]
Tolerance - [DINT]
Minimum flow [DINT]
Calming time [DINT]
Restart mode [USINT]
178
B2
Batch status [UINT]: upper byte: start error [USINT], lower byte: start
mode [USINT] 1...4: see write data 178. 5: manually started, 6: started by
a digital input
from 200
204
236
This address area is reserved for additional user programming. It is used
neither by the firmware nor by the Batch Controller application program in the future.
CC
EC
reserved
reserved
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Fieldbus
Batch Controller Operating Manual
Fixed functions can be activated via the bits of bytes 6 and 7 according to the table given below.
bit 7
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
write
power
error 22
error 21
error 20
status 22 status 21 status 20
Byte 5
handfail
shake
parameter
coarse
fine
discharge tare accalibr.
test
Byte 6
error
tive
changed active
out of
standstill within
zero
below
higher
higher
Error in
Byte 7
calibration
zero set
within
zero
than
than FSD analog
range
1/4d
overload
converter
Note:
The addresses and control bits shown with gray background are handled by the firmware
part of the interface. All signals are edge triggered. The Controller react on changes only.
Byte 5
Write handshake
Power fail
Error: (22 + 21 + 20)
0: O.K.
1: Param. error
2: Fatal error
3: Tol. error
4: Flow error
Status: (22 + 21 + 20)
0: ready
1: run
2: done
3: hold/stop
4: abort
Byte 6
Parameter error
Batch valve signals:
Coarse
Fine
Discharge
Tare active
Calibration changed
Test active
94
0 = PR 1713 is ready to receive new data
RAM-data had changed due to a power failure (without batterie
buffering) or a cold-start.
The "Power fail" status must be reset by setting the signal "Reset
power fail" (bit 5 of byte 7) of the write data.
no error
parameter error
fatal error
tolerance alarm
flow warning (actual flow < minimum flow)
Batching status is ready for restart
Batching runs (even if flow or tolerance alarm is present)
Batching finished
Batching is stopped
Batching is aborted
after each write the parameter will be checked for validity, if it is not
valid, the bit will be set and the parameter will be ignored
batch valve signal coarse flow
batch valve signal fine flow
batch valve signal discharge
scale is tared
Calibration is changed. If this bit is set, the weighing parameter
(Expo/Unit/Step) had to be read again. It will be set after power-on.
FSD has to be read again to reset this bit.
scale is in test mode
Sartorius
Batch Controller Operating Manual
Byte 7
Out of calibration
Standstill
Within zero set range
Zero within 1/4d
Below zero
Higher than overload
Above FSD
Error in analog converter
11.5.
Fieldbus
Weight outside W&M conditions. Weight value shows no unit anymore. See W&M conditions: Setup -> weighingpoints
scale is in standstill condition
scale is within zero set range
scale is zero (+/-weight < 1/4d)
scale is below zero
scale is loaded above FSD + overload range
scale is above FSD (maximum scale value FSD e.g. 5000kg), but lower
than FSD + overload.
scale is in error condition e.g. 'err 3'. Instead of a weight an error
number is shown in the display and in gross, net or tare weight.
Write data
All write values are addressed by write data type request. The data typical for a WP are accessible via
various write windows. Access to the WP-independent data is via the write window of WP A or WP B.
Value in byte 5
Write data in byte 0...3 (parameters)
Write data type_request
Dec
Hex
0 to 15
00 to 0F reserved
24
25
26
27
18
19
1A
1B
Limit1_on value [DINT]
Limit1_off value [DINT]
Limit2_on value [DINT]
Limit2_off value [DINT]
31
1F
Fixtare [DINT]
50
51
52
53
54
55
56
57
32
33
34
35
36
37
38
39
Write 32 bit on SPM-Address 1024...1055 [DINT]
Write 32 bit on SPM-Address 1056...1087 [DINT]
Write 32 bit on SPM-Address 1088...1119 [DINT]
Write 32 bit on SPM-Address 1120...1151 [DINT]
Write 32 bit on SPM-Address 1152...1183 [DINT]
Write 32 bit on SPM-Address 1184...1215 [DINT]
Write 32 bit on SPM-Address 1216...1247 [DINT]
Write 32 bit on SPM-Address 1248...1279 [DINT]
112
113
114
115
116
70
71
72
73
74
Set zero
Tare
Reset tare
Activate test
Reset test
no write data required
no write data required
no write data required
no write data required
no write data required
95
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Batch Controller Operating Manual
Write data
Value in byte 5
Write data in byte 0...3 (parameters)
Write data type_request
Dec
Hex
120
121
122
123
124
125
126
78
79
7A
7B
7C
7D
7E
Component name for display [characters 1...4]
Component name for display [Characters 5...8]
Component name for display [Characters 9...12]
Component name for display [Characters 13...16]
Component name for display [Characters 17...20]
Batch mode [characters1...4]; for start mode 3 or 4 (phase) [USINT] 1...8
Batch mode [characters5...8]
129
130
131
132
133
134
135
81
82
83
84
85
86
87
Component parameter preset-point [DINT]
Overshoot [DINT]
Tolerance + [DINT]
Tolerance - [DINT]
Minimum flow [DINT]
Calming time [DINT] in steps of 100ms
Restart mode [DINT]
150
151
152
153
154
155
96
97
98
99
9A
9B
Recipe name for display; [characters1...4]
Recipe name for display; [Characters5...8]
Recipe name for display; [Characters9...12]
Recipe name for display; [Characters13...16]
Recipe name for display; [Characters17...20]
Recipe number (unless a name was selected) [UINT]
157
175
177
178
9D
AF
B1
B2
Line number for display [UINT]
Cycle number for display [UINT]
Set-point for a recipe start or a phase [DINT]
Start mode: [USINT]
1=with a given name,
2=for a recipe number,
3=for a batch phase,
4=for a batch phase with extended status display
The start error is set to zero.
from 200
96
from C8 The address range is kept free for the additional user programming. This
area will not be used either by the firmware or by the Batch Controller application program in the future.
204
reserved
236
reserved
Sartorius
Batch Controller Operating Manual
Fieldbus
Direct control bits (write bits for the fieldbus master)
bit 7
bit 6
bit 5
bit 4
Byte 6
Start
Restart
Stop
bit 3
Abort
Byte 7
Test on
Note:
Use as
fixtare
Set fixtare
Reset
Test off
powerfail
bit 2
bit 1
Reset/
abort line
Reset tare Tare
bit 0
Set zero
The addresses and control bits with gray background are handled by the firmware part of
the interface. All control bits react only on a 0 -> 1 transition. To detect a transition, the
respective status has to be present for at least 40ms.
Byte 6
Start
Restart
Stop
Abort
Reset
Byte 7
Use as fixtare
Set fixtare
Reset power fail
Test off
Test on
Reset tare
Tare
Set zero
start recipe or phase
restart batch
stop batch
abort batch
skip line in the recipe
reset phase from status 'done' or 'aborted' -> 'ready'
set the fixtare value to the actual weight
tare the scale with the fixtare value
reset power fail flag
deactivate analog test
activate the analog test
reset tare
set tare
set the scale to zero, if the weight is within the zero set range
97
Fieldbus
11.6.
Batch Controller Operating Manual
Reading weights
11.6.1. Weight value
For reading weights, only the required weight type must be written into byte 4 of the write window
(read data type request ). When the weight value is available, the type is returned in byte 4 of the read
window. If the weight request remains unchanged, the most recent weight is always updated.
Parallel to that, the status information in byte 7 has to be read.
Write window:
byte number
value
0
1
2
3
4
08
5
6
7
Read window:
byte number
value
0
00
1
00
2
11
3
B4
4
08
5
6
7
6
7
The displayed numeric value is read out without units and digits behind the decimal point.
Negative values are represented in 2 complement.
Read window:
byte number
value
Example: Negative weight is -12
0
1
2
3
4
FF
FF
FF
F4
08
5
11.6.2. Exponent, unit, step width
Exponent, weight unit and step width are normally unchanged with a scale and need to be read only
once by type 4.
Write window:
byte number
value
0
1
2
3
4
04
5
6
7
Read window:
byte number
value
0
02
1
03
2
02
3
00
4
04
5
6
7
The signification of the first three single bytes is:
Byte 0: exponent
0 = 0000
no digits behind the decimal point
1 = 000.0
2 = 00.00
3 = 0.000
Byte 1: unit
1 = mg
2=g
3 = kg
4=t
5 = lb (pounds)
6 = l (liters)
Byte 2: step width
1, 2, 5, 10, 20, 50
In this example, the previous weight must be read as 45,32kg with step width 2 .
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Batch Controller Operating Manual
11.7.
Fieldbus
Taring, zero setting ...
For handling scale functions such as taring and zero setting, the individual bits in byte 7 of the write
window are used (assignment). The relevant function is handled by a 0-1 transition of the corresponding bit. For detecting the transition, the respective status has to be present for at least 40ms.
Signification of bits in write byte 7
Bit 7
Set the fixtare value to the actual weight
Bit 6
Tare the scale with the fixtare value
Bit 5
Reset power fail flag
Bit 4
Deactivate analog test
Bit 3
Activate the analog test
Bit 2
Reset tare
Bit 1
Set tare
Bit 0
Set the scale to zero, when the weight is within the zero set range.
Example:
When the scale is within the permitted zero set range, this function is handled once.
Write window:
11.8.
byte number
value
0
1
2
3
4
5
6
7
01
byte number
value
0
00
1
00
2
00
3
64
4
5
18
6
7
Set limits
Example:
Write window:
The limit 1 weight value in decimal representation at address 24 (hex 18) is: 100.
The displayed numeric value is written without units and digits behind the decimal point. Normally,
exponent, weight unit and step width do not undergo further changing with a scale and can be read
once by type 4. See definition in section Read weights.
99
Fieldbus
11.9.
Batch Controller Operating Manual
Starting a batch or a recipe
PR 1713 is provided with a built-in recipe controller, which handles a complete recipe. All components
and recipes must be stored in the PR 1713 database. A recipe can be started by recipe start via the
fieldbus interface. Subsequently, handling is done independently. Whilst a recipe is running, status information can be read out. After recipe end, a report is made.
Alternatively, a single batch can be used; the batch phase controller. Hereby, only one batch at a time
is started. No components or recipes on the PR 1713 are required. Therefore, management of a recipe
with calculation of the individual line set-points must be done by the fieldbus master. The single batch
with batch valve control runs independently.
PR 1713 can be configured for one or another controller. Switching over via the fieldbus is not possible.
A batch can be started in various modes:
1) Start of a recipe with a recipe name
2) Start of a recipe with a number (nth entry in the alphabetically sorted list of recipe names)
3) Start of a single batch phase
4) Start of a single batch phase with extended status display (name, line number...)
This start mode must be set in address 178 (hex B2). After finishing the recipe or the phase, the start
mode is reset to zero. Now, report data can be read.
Write window:
byte number
value
0
00
1
00
2
00
3
03
4
5
B2
6
7
A set-point must be set for the recipe or a phase in address 177.
In any case, program [Start] must be started by the uppermost operating level. This is a prerequisite for
visualization, manual intervention and correct reporting.
100
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Batch Controller Operating Manual
Fieldbus
11.9.1. Batch mode 1: starting a recipe with a recipe name
For starting a recipe with the batch controller, license PR 1713/20 is required. For storage of various
recipes in the database, one of which shall be selected for starting, license PR 1713/21 is required.
The following setups have to be done:
In menu [Setup]-[Fieldbus Parameter]-[Scale Interface] = enabled,
in menu [Setup]-[Software Parameter]-[report to] = Application,
in menu [Setup]-[Software Parameter]-[S88.01 Interface] = off.
For this purpose, the fieldbus master must set several parameters only once:
1) Recipe name: 20 ASCII characters in address 150 to 154 (only with license PR 1713/21)
2) Set-point: DINT value to address 177
Before starting, all components and recipes must be entered at the PR 1713. Download/modification
via fieldbus is not possible.
Consequently, only the recipes stored in the database can be started.
Starting:
1) Start mode: USINT 1 to address 178
2) Start bit: set bit 7 of byte 6 from 0 to 1 (1 has to be present for at least 40ms)
-> Now, the batch is started.
During batching, the user can display the actual process status. For this, see also chapter status display.
At the beginning of a batch start, the start error code (read address 178) is set to zero. Unless starting
was possible, the error cause must be read out on this address. It remains unchanged until the next
start.
Remark: A list of error codes can be found in the Appendix
Corresponding messages are displayed on PR 1713. Acknowledgement is either by pressing the ‚quit’
key at the instrument, or by writing the last start mode in address 178 via the fieldbus interface. This
action also acknowledges the start error.
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Batch Controller Operating Manual
11.9.2. Batch mode 2: starting a recipe with a number
This mode is mainly identical to mode 1. A number instead of a recipe name is transmitted. PR 1713
starts the nth recipe from the alphabetically sorted recipe name list of the database. Management of
this procedure by the master is simpler. However, care must be taken not to remove or to insert new
recipes on PR 1713.
Note: Recipe names can also start with a number.
For this, some parameters must be set only once by the fieldbus master:
1) Recipe number: UINT n (1 ...) to address 155 (only with license PR 1713/21)
2) Set-point: DINT value to address 177
Starting:
1) Start mode: USINT 2 to address 178
2) Start bit: set bit 7 of byte 6 from 0 to 1 (1 has to be present for at least 40ms)
-> Now, batching is started.
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Fieldbus
11.9.3. Batch mode 3: Starting a batch phase
For using the batch phase the license PR 1713/30 must be entered.
The following setups have to be done:
In menu [Setup]-[Fieldbus Parameter]-[Scale Interface] = enabled,
in menu [Setup]-[Software Parameter]-[Report to] = Application,
in menu [Setup]-[Software Parameter]-[S88.01 Interface] = on.
Remark: After setting the S88.01 Interface to on, a [Cold]-start is required.
For this, the fieldbus master must set several parameters only once:
- Batch mode: USINT 1...8 (corresponds to batch mode B1...B8)
- Preset-point: DINT
- Overshoot: DINT (write is only possible if phase is in ‘ready’ state
- Tolerance +: DINT
- Tolerance -: DINT
- Minimum flow: DINT
- Calming time: DINT
- Restart mode: USINT (0 ...4)
- Set-point: DINT
For enabling PR 1713 to display the actual batch status, program [Start] must be started. Press softkey
[Start] "
ready
" is displayed. Now, the unit is ready to start the batch phase.
Starting:
1) Start mode: USINT 3 to address 178
2) Start bit: set bit 7 of byte 6 to 1(1 has to be present for at least 40ms)
-> Now, batching starts.
During batching, the user can display the actual batching status. For this, see also chapter status display.
During batching, the actual batch status can be read out via the field bus. The fieldbus master can
control via the control bits in byte 6. For this, see section "Batch phase control".
In parallel, manual operator intervention into the process, e.g. for stopping a batch, is possible.
If the overshoot has to be corrected, it will be automatically written to the overshoot parameter (Address 130).
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Batch Controller Operating Manual
11.9.4. Batch mode 4: Starting a batch phase with extended status display
For using the function batch phase the license PR 1713/30 must be entered
The following setups have to be done:
In menu [Setup]-[Fieldbus Parameter]-[Scale Interface] = enabled,
in menu [Setup]-[Software Parameter]-[Report to] = Application,
in menu [Setup]-[Software Parameter]-[S88.01 Interface] = on.
Remark: After setting the S88.01 Interface to on, a cold start is required.
For this, the fieldbus master must set several parameters only once.
For executing a phase:
- Batch mode: USINT 1...8 (corresponds to batch mode B1...B8)
- Preset-point: DINT
- Overshoot: DINT (write is only possible if phase is in ‘ready’ state
- Tolerance +: DINT
- Tolerance -: DINT
- Minimum flow: DINT
- Calming time: DINT
- Restart mode: USINT (0 ...4)
- Set-point: DINT
For showing on the PR 1713 display:
- Recipe name: 20 ASCII characters to address 150 to 154
- Component name: 20 ASCII characters to address 120 to 124
- Line number UINIT value to address 157
- Cycle number UINIT to address 175
For enabling PR 1713 to display the actual batch status, program [Start] must be started. Press softkey
[Start] "
ready
" is displayed. The unit is ready to start the phase.
Starting:
1) Start mode: USINT 4 to address 178
2) Start bit: set bit 7 of byte 6 to 1 (1 has to be present for at least 40ms)
-> Now, batching starts.
During the batch, the user can display the actual process status. For this, see also chapter status display.
If the overshoot has to be corrected, it will automatically written to the overshoot parameter (Address
130).
Note:
Set-point, recipe name, component name, recipe line number, cycle number and batch mode are
taken over once when starting. They can be changed after starting for the next phase.
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Fieldbus
11.10. Batch control
11.10.1. Recipe control (Start mode 1 and 2)
The recipe controller manages the overall recipe sequence with several lines. Control is via the direct
control bits in byte 6. Note that the signals react only on a 0-1 transition.
The status 0 and 1 have to be present for at least 200ms.
In status 'ready', the controller is ready to start a new recipe. After starting, the recipe status is 'run'.
If the recipe was completed correctly, the controller returns to status 'ready' and remains there. When
the batch report is ready, the start mode is reset to zero. In this status, the report data can be read out.
The overshoot parameter optimized by the process can also be read out.
In case of an alarm, the status changes to 'stop'. The same can be done by the 'Stop' bit.
Using the 'restart' signal, the batch is reset to status 'run'
From the 'Stop' status, the actual line can be aborted by 'Abort line'..
With the 'abort' bit, the controller goes to status 'abort' and aborts the batch. Subsequently, it changes
to status 'ready' automatically.
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Batch Controller Operating Manual
11.10.2. Batch phase control ( Start mode 3 and 4)
There are different internal batch phase controller statuses. In status 'ready', the controller is ready to
start a new phase, 'ready' is displayed.
After a phase start, the batch condition is 'run'. The actual values of the batch phase are displayed.
If a batch is completed correctly, the controller changes to status 'done' and remains there. 'done' is
displayed. When the batch report is ready, the start mode is reset to zero. In this status, the report data
can be read out. An overshoot parameter optimized by the process can also be read now.
For enabling the controller for a new start, the fieldbus master must bring the controller to 'ready' using the 'reset bit'. This can also be done by the operator, by pressing the PR 1713 'Quit' key. In case of
an alarm, the status changes to 'hold'. The phase is stopped. This can be done also by the 'stop' bit or
by pressing the 'stop' key.
The 'restart' signal sets the batch to status 'run'.
The 'abort' bit sets the controller to status 'abort' and aborts the batch. For enabling the controller for
a new start, the fieldbus master must bring the controller to status 'ready' using the 'reset' bit.
After a warmstart the 'Powerfail'-Bit has to be reset.
When 'done', or 'abort'
set phase to 'ready'
with reset bit
ready
done
Batch ready
Set phase to start
with start bit
run
Stop bit,
tolerance,
error or
powerfail
Restart bit
Abort bit
abort
hold
Control is via the direct control bits in byte 6. Note that the signals react only on a 0-1 transition.
11.10.3. Manual operation
An operator can stop, restart, or abort a process via the PR 1713 key. For this, see also operating manual PR 1713.
The red stop key can always be used for stopping a batch
process manually. The displayed stop message blinks.
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Fieldbus
11.11. Reading the batch status
The batch status can always be read out via read byte 5 and 6.
The valve signals output by PR 1713, i.e. coarse, fine and discharge, are copied into bits 5, 6 and 7 of
byte 6.
The statuses for all start modes (i.e. recipe controller and batch phase) are coded in binary form and
can be read out via bits 0, 1 and 2 of byte 5.
The alarms are also coded in binary form and can be read out via bits 3, 4 and 5 of byte 5.
When setting the start mode to zero, the reports can be read out
Start modes 1 and 2
Status: (22 + 21 + 20)
0: ready
Recipe controller is not active (restart is possible)
1: run
Recipe busy (general: with or without error)
2: done
No signification
3: hold
The batch is stopped
4: abort
The batch is aborted
Error: (22 + 21 + 20)
0: O.K.
no error
1: Param error
parameter error
2: Fatal error
fatal error
3: Tol error
tolerance alarm
4: Flow error
flow warning (actual flow < minimum flow)
Start modes 3 and 4
Status: (22 + 21 + 20)
0: ready
Status of batch phase is 'ready' (restart is possible)
1: run
The batch runs without error
2: done
The batch is completed
3: hold
The batch is stopped
4: abort
The batch phase is aborted
Error: (22 + 21 + 20)
0: O.K.
no error
1: Param error
parameter error
2: Fatal error
fatal error
3: Tol error
tolerance alarm
4: Flow error
flow warning (actual flow < minimum flow)
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Batch Controller Operating Manual
11.12. Reading out the batch report
After each recipe or batch phase, a report on the completed operation is provided.
Report preparation is acknowledged by deleting the start mode. Thereby, the lower byte of read address 178 is zero. As long as this acknowledgement was made, the reports are not available. For the
report, the following values must be read out:
81: Set-point of batch phase or recipe. This value is identical to the start value.
83: Actually batched weight value
84: Possible errors, which occurred during batching.
130: The overshoot parameter optimized by the process can be read.
Error code for report error at read address 84:
Bit 7: Batching aborted
Bit 6: Tolerance alarm
Bit 5: Parameter error
With start mode 1 and 2 , in [Setup]-[Software Parameter]-[Report to] has to be set to Application as a
prerequisite for generating a report. In this case, the batch report can be printed. See operating manual.
Example: reading out the batched weight on address 83 (hex 53):
Write window:
byte number
0
1
2
3
4
5
6
7
value
53
Read window:
byte number
value
In this example, 1455 kg were actually batched.
108
0
00
1
00
2
05
3
AF
4
53
5
6
7
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Batch Controller Operating Manual
11.13.
Fieldbus
Error table
Start error
Read address
178
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22 - 29
30
31
32
33 - 34
35
36
37
38
39
40
41
42
43
Recipe table cannot be opened
Recipe unknown
Recipe line table cannot be opened
No recipe lines available
Component table cannot be opened
No material present
Bach mode unknown
Internal error
No function block with this name present
Recipe lines are not numbered successively
PLC bit address not valid
No function block present
Type of function block wrong
Function block has got parameter error
No free memory space
Function block parameter error
Weighing point name not valid
Analog part not installed
Simulation error
Weighing point cannot be reserved
Weighing point error
Internal
Production table cannot be opened
Production table cannot be written
Recipe is already running
Internal
No free memory space
No license for production
Set-point is negative
Too many active weighing points in recipe
Weighing point not valid
Weighing point parameter in request component is not valid
Batch mode not valid
No memory space for text parameter (Recipe line, component)
Production line number not valid
109
Analog test
12.
Batch Controller Operating Manual
Analog test
During the calibration of the device a test value is calculated automatically and stored in the EAROM.
This value is scaled to the full scale deflection (e.g. 5000).
When the analog test is activated, the measuring signal is disconnected from the load cell. Depending
on the calibration the value is displayed as the actual test value
or as the difference between the original stored test value and the actual test value (e.g. 0000).
The analog testremains active, until it is terminated by
[Exit] or
13.
Tables
13.1.
Material table
.
MATERIAL :STRUCT
MAT_IDENT : STR20;
PL_ID : STR1;
WP_ID : STR1;
BMODE : STR20;
SPM_IN
: UINT;
SPM_OUT
: UINT;
CONSUMP
: WEIGHT;
STOCK : WEIGHT;
PRESET
: WEIGHT;
OVS : WEIGHT;
PTOL : WEIGHT;
MTOL : WEIGHT;
FLOW : WEIGHT;
CALMTIME
: TIME;
REPMODE
: USINT;
RSTMODE
: USINT;
NAME : STR30;
TEXT : STR240;
END_STRUCT;
13.2.
Recipe table
13.2.1. Recipe header table
Each recipe has one entry in this table
RECIPE
: STRUCT
REC_IDENT : STR20;
PL_ID : STR1;
SETPOINT
: WEIGHT;
PRODSUM
: WEIGHT;
NAME : STR30;
END_STRUCT;
110
Sartorius
Batch Controller Operating Manual
Tables
13.2.2. Recipe line table
In this table are all recipe lines of all recipes
RECIPE_LINE
: STRUCT
REC_IDENT : STR20;
PL_ID : STR1;
LINE : UINT;
MAT_IDENT : STR20;
TOTMODE
: USINT;
CALMODE
: USINT;
SETPOINT
: WEIGHT;
TEXT : STR240;
END_STRUCT;
13.3.
Report table
13.3.1. Report header table
Each report has one entry in this table
REPORT_HEADER
: STRUCT
REC_IDENT : STR20;
PL_ID : STR1;
SEQNUM
: UDINT;
SETPOINT
: WEIGHT;
TOTAL : WEIGHT;
PROD_NUM
: UDINT;
CUST_NUM
: UDINT;
TIMESTART : DATE_AND_TIME;
TIMESTOP
: DATE_AND_TIME;
ACTCHARGE : UINT;
MAXCHARGE : UINT;
ALARMFLAG : WORD;
DELFLGCOM : BOOL;
DELFLGPRT : BOOL;
TEXT : STR240;
END_STRUCT;
13.3.2. Report line table
In this table are all report lines of all reports
REPORT_LINE
: STRUCT
SEQNUM
: UDINT;
PL_ID : STR1;
LINE : UINT;
MAT_IDENT : STR20;
ALARMFLAG : WORD;
SETPOINT
: WEIGHT;
ACTUALW
: WEIGHT;
OVS : WEIGHT;
DELFLGCOM : BOOL;
DELFLGPRT : BOOL;
TEXT : STR240;
END_STRUCT;
111
PR 1613 commands
14.
Batch Controller Operating Manual
PR 1613 commands
.
This function enables the use of a selected set of PR 1613 commandsThe license PR 1713/31 must be
entered.
The batch start command deletes all recipes and components. Then one component and one recipe
with one line is created and started.
Control commands like start, stop or abort can be set via communication and/or by manual operator.
The visualization of the batch process is identical to a manually started recipe. The menu [Start] has to
be entered!
After finalizing the batch a report is generated. As only one (the last) batch report is stored, it has to
be read out before the next batch is started.
14.1.
Main commands for indicator function
command
WGA
WNA
WTA
WDA
answer
QGAwwwwwemz
QNAwwwwwemz
QTAwwwwwemz
QDAwwwwwemz
WZA
WSA
WFA
Q
Q
Q
14.2.
Error
E20000
EC0000
EA0000
E10000
E65000
E10000
112
description
read gross weight
read net weight
read tare weight
read difference weight
wwwwwe = weight with exponent
(e.g. '002340' = 0.00234kg; 001005 = 100kg)
m = standstill
z = zero, 1/4d
set indicator to zero
tare
reset tare
Error messages for PR 1613 commands
description
unknown command
not found
table could not be opened
analog error
wrong batch mode
general error
Sartorius
Batch Controller Operating Manual
14.3.
PR 1613 commands
L-commands for batching
The L-commands are based on 5 digit weight representation (PR 1613) , therefore care has to be taken
that only 5 digit calibration formats are used in the instrument.
command
LBnnaaaaddwwwwwepppppeoooooetttttefffffe
LBnnaaaaB8wwwwwepppppeyyyy
answer
QLBnn-gggggessss
description
dd = dosing mode [B1 to B6, D1, D2]
oooooe = overshoot
ttttte = tolerance
fffffe = flow
yyyy = wait time in sec for total discharge
nn = identification number [00..99]
aaaa = SPM-address, always 0 [0000]
wwwwwe = setpoint with exponent
pppppe = preset
x... = don't care
description
ggggge = gross weight at start
ssss = status bits
command
LP
LG
LA
LSxxxxxxxx
answer
QLPnn
QLGnn
QLAnn
QLSAnn-wwwwwessssxxxx
description
stop
continue
abort
nn = identification number
wwwwe : gross weight
ssss : status bits
xxxx : don't care
LC1, LC0
Q
LR
QLRddnn-oooooesssssewwwwwe
set/reset continuous status read. The answer of
the status command is always present and can
be read without any further command.
read report
oooooe : new overshoot
ssssse : setpoint
wwwwwe : actual batched weight
LV
QLV1713/00v.vvaaaaaa_dd010000000000
v.vv : sw version of application e.g. 1.12
aaaaa : FSD. 5 digits (with dec. point 6 digits)
_ : space
113
Error messages
Batch Controller Operating Manual
15.
Error messages
15.1.
Error messages on the weight display
The errorstatuses of the analog part are output on the weight display. They are displayed in code as
'Error X' .
Display
Description
Error 1
Error 2
Error 3
Internal processor overflow (faulty calibration values)
The input voltage is above f.s.d. + overload
The input voltage is above the permissible value of 36mV. However, the message can
also be due to an error in the analog part or load cell, or a cable break.
Sense-voltage out of tolerance
Negative input voltage or faulty load cell connection
ADC error, e.g. hardware defective or overloaded
Error 6
Error 7
Error 8
114
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Batch Controller Operating Manual
15.2.
Error messages
Error messages on the text display
These error messages are generated by the Batch Controller.
Display
Dbase error
Table is empty
Name already exist
Comp. used in rec.
Start error: ##
recipe not starting
Start timeout
no batch license
PR 1713 /21
Analog test failed
* invalid weight *
Description
Opening or writing a table in the database was not possible. The table is reserved by another program, or not existing.
No table contents were found.
An attempt to insert a new item with a name which already exists in
this table into the database was made. The names in a table must be
different.
An attempt to delete a component which is used in a recipe was
made. Therefore, the component must be removed from the recipe
previously.
Error during batch start, ##=error number.
1: recipe table cannot be opened
2: unknown recipe
3: recipe line table cannot be opened
4: no recipe lines existing
5: material table cannot be opened
6: no material existing
7: unknown batch mode
8: internal error
9: no function module of this name existing
10: recipe lines are not numbered continuously
11: invalid PLC bit address
12: no function module existing
13: faulty function module type
14: parameter error in the function module
15: no free memory space
16: parameter error in the function module
17: invalid weighing point name
18: analog section not installed
19: simulation error
20: weighing point cannot be reserved
21: weighing point in error condition
22-29: internal
30: production table cannot be opened
31: production table cannot be written
32: a recipe is already running
33,34: internal
35: no free memory space
36: no license for a production
37: negative setpoint
38: too many active weighing points in the recipe
39: invalid weighing point
40: weighing point parameter in the request component is invalid
41: invalid batch mode for the reactor
42: no memory for the text parameter (recipe line, material)
43: invalid production line number
44: more than one recipe but no license PR1713/21
45: more recipe lines as in Software parameter "max recipe lines" defined
The recipe controller was unable to handle the recipe.
Batching license PR 1713/21 is not activated.
Analog test can not be activated. Weighing point is not free or in
error.
only under W&M-mode: NO standstill during taring,report => stop
115
Batch Controller Operating Manual
16.
Index
Index
Ethernet ............................................................................. 11
Example component...................................................... 38
Example recipe ................................................................ 59
A
alphanumeric entry........................................................ 15
Analog components......................................................... 49
Analog input component............................................. 49
Analog out ........................................................................ 11
Analog output component.......................................... 49
Analog test .....................................................................110
Analogausgangskomponente ..................................... 49
F
B
G
Batch
abort recipe........................................................................... 71
continue ................................................................................. 71
skip line .................................................................................. 71
start .................................................................................. 67, 68
stop.......................................................................................... 71
Batch mode
B1 Charge net....................................................................... 41
B2 Charge top up ................................................................ 42
B3 Charge gross ................................................................... 43
B4 Discharge net.................................................................. 44
B5 Discharge top down ..................................................... 45
B6 Discharge gross .............................................................. 45
B8 Total discharge............................................................... 46
Factory settings............................................................... 31
Fieldbus.......................................................................11, 90
Fine switch-off point .................................................... 52
Flow warning ................................................................... 71
GX component................................................................. 47
I
Interbus-Inline modules ............................................... 25
Interbus-S ..................................................................11, 90
K
Batch Mode ........................................................................ 40
Batchable components ................................................... 40
Batching functions......................................................... 34
BCD out.............................................................................. 11
Konfiguration speichern............................................... 33
C
Last batch report ............................................................ 75
Limit switches .................................................................. 29
Calculation mode.....................................................62, 63
Calming time............................................................... 51, 52
Component
M
Delete...................................................................................... 56
Edit........................................................................................... 38
New.......................................................................................... 37
Print out................................................................................. 57
Correction ......................................................................... 52
Cycles...........................................................................67, 68
L
Main menu........................................................................ 20
manual ............................................................................... 47
manual control................................................................ 47
O
D
DDE / OPC.......................................................................... 86
Dummy components ....................................................... 48
Overshoot............................................................................ 50
Overshoot correction....................................................... 50
P
E
EAPROM............................................................................. 33
Error messages...............................................................114
Post-batching .................................................................... 50
PR 1613 commands .....................................................112
PR 1713/06 ....................................................................... 49
PR 1713/13 ....................................................................... 25
117
Index
Batch Controller Operating Manual
PR 1713/21 ..........................................................................9
PR 1740 ............................................................................. 65
PR 5510/12 ..........................................................................9
Preset Point ........................................................................ 50
Print-out examples ........................................................ 76
Profibus....................................................................... 11, 90
S
R
Recipe
Delete ...................................................................................... 63
Edit........................................................................................... 59
New.......................................................................................... 58
Print out ................................................................................. 64
Recipe setpoint................................................................ 63
Recipe sum........................................................................ 62
Recipe total mode .......................................................... 62
Report
Consumption......................................................................... 72
Last batch............................................................................... 72
Production ............................................................................. 72
Scaling................................................................................ 63
serial I/O............................................................................. 11
Setpoint ............................................................................. 52
Setup-Menü ..................................................................... 21
Simulation......................................................................... 63
SPM input address ........................................................... 50
SPM output address......................................................... 49
SPM-Layout...................................................................... 86
Subrecipe........................................................................... 65
T
tare...................................................................................... 14
Tolerance ............................................................................. 50
Tolerance alarm........................................................ 52, 71
Tolerance check............................................................... 52
Reports............................................................................... 72
Restart mode.................................................................... 52
118
Sartorius
Sartorius Mechatronics T&H GmbH
Meiendorfer Straße 205
22145 Hamburg, Germany
Tel +49.40.67960.303
Fax: +49.40.67960.383
www.sartorius-mechatronics.com
 Sartorius Mechatronics T&H GmbH
All rights are strictly reserved
Printed in Germany
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