Orchard Apron Kitchen Sinks

Orchard Apron Kitchen Sinks
INSTALLATION INSTRUCTIONS
Orchard™ Apron Kitchen Sinks
20" Sink model #D20100000
24" Sink model #D20101000
30" Sink model #D20102000
33" Sink model #D20103000
Thank you for selecting DXV by American Standard. To ensure this product is installed properly, please read these instructions carefully
before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.
! CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
NOTE: Pictures may not exactly define contour of china and components.
RECOMMENDED TOOLS AND MATERIALS
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
8
7
6
4
5
Sealant
Square
1
Regular Screwdriver
Tape Measure
Level
Hacksaw
Saber Saw
SINK MODELS
24" Model
No. D20101.000
20" Model
No. D20100.000
30" Model
No. D20102.000
33" Model
No. D20103.000
W
W
W
W
D
D
D: 16-1/2" (419mm)
W: 20-1/8" (511mm)
D
D: 18-1/16" (460 mm)
W: 24" (612 mm)
D
D: 18-1/16" (460 mm)
W: 30" (764 mm)
D: 18-1/16" (460 mm)
W: 33-3/8" (847 mm)
These sinks accommodate standard 3-1/2" (89mm) sink outlet drain.
MOUNTING OPTIONS
Flush Mount
Installation *
COUNTERTOP
Above Countertop Installation
Under Countertop
Installation *
CUTOUT 10" DIA.
(254 mm)
* NOTE: Chinaware dimensions can vary. Please use the actual size of the sink that you will be installing in order to determine the
cutout dimensions for your countertop.
REPLACEMENT USE
When replacing an original unit be sure to shut off water supply before removing the lavatory or disconnecting
water supply lines and drain fittings. Original supplies and shutoff valves should be replaced on installation.
Product names listed herein are trademarks of AS America, Inc.
© AS America, Inc. 2013
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F U T U R E
Pipe Wrench
7 3 0 2 0 2 6 -10 0 Rev. B
S A V E
Phillips Screwdriver
10'
F O R
Tubing Cutter
3
Adjustable Wrench
Channel Locks
2
Electric
Drill
U S E
1
9
10 11
Most of the procedures require the use of common tools and materials, which are available from hardware and plumbing,
supply stores. It is essential that the tools and materials be on hand before work is begun.
INSTALLATION PROCEDURES
Typical installation includes cabinet support preparation, installation of faucet and pop-up drain, connection of
flexible water supply lines, attachment of sink to cabinet, sizing and installation of drain, supplies to house water
system.
Sink Mounting Provisions – Whether the sink is used for replacement or new installation, the cabinet area beneath
the sink must be reinforced to provide sufficient support. The wood support frame for the sink must support 400
pounds (approximate weight of sink when full and a garbage disposal installed).
CABINET SUPPORT PREPERATION
Important Note:
This installation assumes the use of a custom cabinet and countertop design. It is not designed for use with
standard base cabinets or standard countertops. Installation must be performed by a professional cabinet maker
and shall be in accordance with all local plumbing and building codes requirements.
FLUSH MOUNT or UNDER COUNTERTOP INSTALLATIONS
(See page 7 for above counter top installation)
1 DETERMINE MOUNTING OPTIONS
Determine if the sink will be flush mounted or under countertop mounted. Next measure the actual size of the
sink being installed to determine cabinet opening dimensions and support frame location. The cabinet
opening should equal the maximum dimensions of the sink to ensure a minimum gap between the sink apron
and the cabinet. Support frame location is determined by type of sink installation being performed.
TOP SURFACE OF SINK & COUNTERTOP
ENSURE LEVEL BEFORE SECURING
SINK
COUNTERTOP
H & C SUPPIES
FRAME
RUNNING FRONT
TYP. BOTH SIDES
FLUSH MOUNT
INSTALLATION
SHOWN
SUPPORT
NOMINAL SIZE
FRAME
RUNNING SIDE
TYP. FRONT & REAR
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2 SUPPORT FRAME
Construct a support frame to fit inside the cabinet opening. Ensure you provide proper clearance for faucet,
water supply lines, drain assembly, garbage disposal mounting system and the structural parts of the cabinet.
Flush Mount Installation Note:
Ensure to install the support frame so that the top rim of the sink, (when placed within the frame), will be level
and flush with the top surface of the countertop, (when countertop is installed). See diagram 2A below.
Under Countertop Mount Installation Note:
Ensure to install the support frame so that the top rim of the sink (when placed within the frame) is level and
flush with top surface of the cabinet. (Top of sink rim must be flush and level with top of cabinet in order to
obtain proper contact with the underside of the countertop). See diagram 2B below.
FRAME MEMBERS
RUNNING FRONT
TYP. BOTH SIDES
SINK
COUNTERTOP
SINK TO BE LEVEL AND FLUSH
WITH THE TOP SURFACE OF
THE COUNTERTOP
2A
FLUSH MOUNT
INSTALLATION
SINK SUPPORT FRAME
FRAME MEMBERS
RUNNING SIDE TO SIDE
TYP. FRONT & REAR
SINK
TOP OF SINK RIM MUST
BE FLUSH AND LEVEL
WITH TOP OF CABINET
2B
UNDER COUNTERTOP
MOUNT INSTALLATION
TOP OF CABINET
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3 SINK INSTALLATION
CAUTION: Sinks are extremely heavy.
For personal safety, always use extra personal for installation.
STEP 1. Carefully set the sink within the support frame and position in center of cabinet opening. If flush mounted
ensure that the sink top rim surface is level and flush with the countertop top surface, (when countertop is
installed). If under countertop mounted ensure that the sink top rim is level and flush with cabinet top surface.
Check clearance around sink apron and ensure sink is
centered within cabinet opening. Ensure sink base is making proper contact with support frame. Adjust or shim as
needed to obtain proper sink position and fit.
STEP 2. Carefully remove sink and place a thin layer of sealant around top edge of support frame where the sink
and frame will make contact. Then replace sink back into position. See diagram below.
PLACE A THIN LAYER OF SEALANT AROUND
TOP EDGE OF SUPPORT FRAME
4A
FLUSH MOUNT INSTALLATION
Using carpenters square carefully measure and mark the location of the cutout opening in the countertop.
Flush mount cutout opening is determined from the actual sink size. The cutout opening should equal the
maximum dimensions of the sink to ensure a minimum gap between the sink and the countertop opening.
Note: Check dimensions on first page as a reference and measure the sink being installed.
ACTUAL SINK
DIMENSIONS
COUNTERTOP
CUTOUT DIMENSIONS
ACTUAL SINK DIMENSIONS
COUNTERTOP CUTOUT DIMENSIONS
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7 3 0 2 02 6 - 1 0 0 Rev. B
4B UNDER COUNTERTOP INSTALLATION
Under countertop mount cutout opening is determined by cabinet opening and should be 3/8" (9.5mm) smaller
than the inner sides of sink and from back of sink apron. Carefully cut out the countertop opening, opening
must be adequately finished and sealed to prevent damage from water absorption.
Note: Check dimensions on first page as a reference and measure the sink being installed.
COUNTERTOP
CUTOUT
DIMENSION
3/8"
(9.5 mm)
ACTUAL SINK
DIMENSIONS
3/8"
(9.5 mm)
COUNTERTOP
CUTOUT DIMENSION
CABINET OPENING DIMENSION
• SOLID SINK WALLS
• CENTER DRAIN HOLE
5A APPLY SEALANT
For Flush Mount Sinks: Carefully wipe clean
the sink apron and top rim free from all debris.
Ensure that the surface on underside of
countertop and around the countertop cutout
opening is smooth and free of debris. Flush
mount installation requires a generous bead of
sealant around the sink apron where sink and
countertop will meet.
APPLY SEALANT
THREE SIDES
TOP OF CABINET
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5B APPLY SEALANT
For Under Countertop Sinks: Carefully wipe
clean the sink apron and top rim free from all
debris. Ensure that the surface on underside
of countertop cutout opening is smooth and
free of debris. Under countertop installation
requires a generous bead of sealant around
the sink top rim where sink and countertop
underside will make contact.
APPLY SEALANT
ON TOP THREE
SIDES OF RIM
TOP OF CABINET
6 INSTALL COUNTERTOP
Carefully position and install the countertop. Ensure the sealant provides a complete seal between the sink
and the countertop surface. Fill any voids and wipe excess away with soft damp cloth.
7 ASSEMBLE AND INSTALL P-TRAP AND DRAIN CONNECTIONS
Assemble and install P-trap drain connections in
accordance with manufacturer’s instructions. Connect trap
to drain assembly hand tight to check alignment. It may be
necessary to cut off part of the tailpiece (area "B") or part of
the horizontal leg of the trap (area "C"). Secure joints for
watertight assembly.
C
B
8 INSTALL FAUCET
Carefully locate and install faucet to countertop in accordance with manufacturer’s
instructions. Ensure you provide adequate clearance for supply lines and faucet operation.
Connect supply lines to shutoff valves. Turn on water supply valves and water-test installation.
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7 3 0 2 0 2 6 - 1 0 0 Rev. B
I ABOVE COUNTERTOP SINK INSTALLATION
Step 1. Position sink in place. Mark the center of the drain on the countertop as a guide for the installation
location, allowing sufficient distance to the finished wall based on faucets chosen (Deck mount or Wall
mount).
Step 2. Mark a 10 inch (254 mm) cut-out diameter on the counter centered on the mark. Drill a clearance
hole inside the perimeter line and then cut opening around the perimeter. Use appropriate cutting tool for
countertop material.
Step 3. Place a layer of sealant around the bottom edge of the sink where the sink and counter will make
contact. Then replace sink back into position. You can also carefully mark the perimeter of the sink on the
counter and apply the sealant on the counter instead of applying it on the bottom edge of the sink. Fill any
voids and wide excess away with soft damp cloth.
FINISHED WALL
CUTOUT 10" (254mm) DIA.
IN COUNTERTOP
X"
SINK
SINK
OUTLINE
SEALANT
OUTLINE
OF SINK
Y"
COUNTERTOP
CUTOUT 10" DIA.
(254 mm)
II
ASSEMBLE AND INSTALL P-TRAP AND DRAIN CONNECTIONS
Assemble and install P-trap drain connections in accordance
with manufacturer’s instructions. Connect trap to drain assembly
hand tight to check alignment. It may be necessary to cut off part
of the tailpiece (area "B") or part of the horizontal leg of the trap
(area "C"). Secure joints for watertight assembly.
C
B
III INSTALL FAUCET
Carefully locate and install faucet to countertop in accordance with manufacturer’s instructions.
Ensure you provide adequate clearance for supply lines and faucet operation.
Connect supply lines to shutoff valves. Turn on water supply valves and water-test installation.
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7 3 0 2 0 26 - 1 0 0 Rev. B
PARTS
7301838-401.0750A Stainless Steel Bottom Rack for 20" Sink
7301774-401.0750A Stainless Steel Bottom Rack for 24" Sink
7301775-401.0750A Stainless Steel Bottom Rack for 30" Sink
7301776-401.0750A Stainless Steel Bottom Rack (2) for 33" Sink
7301839-201.0020A Strainer Basket Assembly
STRAINER
BASKET
ASSEMBLY
DRAIN
ASSEMBLY
In the United States:
DXV by American Standard
One Centennial Avenue
Piscataway, New Jersey 08855
Attention: Director of Customer Care
For residents of the United States, warranty
information may also be obtained by calling
the following toll free number: (800) 227-2734
www.DXV.com
In Canada:
DXV by American Standard
5900 Avebury Road
Mississauga, Ontario
L5R 3M3
Canada
Toll Free: 1-800-387-0369
Local: 905-306-1093
Fax: 1-800-395-1498
www.DXV.ca
-8-
In Mexico:
DXV by American Standard
Via Morelos 330
Col. Santa Clara Coatitla
Ecatepec, Estado de México 55540
Toll Free: 01-800-8391200
www.DXV.mx
7 3 0 2 0 26 - 1 0 0 Rev. B
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