PowerLogic
®
ION7550 / ION7650
Energy & Power Quality Meter
Installation Guide
December 2007
PowerLogic ION7550 / ION7650 Installation Guide
Danger
This symbol indicates the presence of dangerous voltage within and outside the product enclosure that may constitute a risk of electric shock, serious injury or death to persons if proper precautions are not followed.
Caution
This symbol alerts the user to the presence of hazards that may cause minor or moderate injury to persons, damage to property or damage to the device itself, if proper precautions are not followed.
Note
This symbol directs the user’s attention to important installation, operating and maintenance instructions.
Installation Considerations
Installation and maintenance of the PowerLogic ION7550 / ION7650 meter should only be performed by qualified, competent personnel that have appropriate training and experience with high voltage and current devices. The meter must be installed in accordance with all local and national electrical codes.
D
ANGER
Failure to observe the following instructions may result in severe injury or death.
During normal operation of the ION7550 / ION7650 meter, hazardous voltages are present on its terminal strips, and throughout the connected potential transformer (PT), current transformer (CT), digital (status) input, control power and external I/O circuits. PT and CT secondary circuits are capable of generating lethal voltages and currents with their primary circuit energized. Follow standard safety precautions while performing any installation or service work (i.e. removing PT fuses, shorting CT secondaries, etc.).
The terminal strips on the meter base should not be user-accessible after installation.
Do not use digital output devices for primary protection functions. These include applications where the devices perform energy limiting functions or provide protection of people from injury. Do not use the
ION7550 / ION7650 in situations where failure of the devices can cause injury or death, or cause sufficient energy to be released that can start a fire. The meter can be used for secondary protection functions.
Do not HIPOT/Dielectric test the digital (status) inputs, digital outputs, or communications terminals. Refer to the label on the ION7550 / ION7650 meter for the maximum voltage level the device can withstand.
C
AUTION
Observe the following instructions, or permanent damage to the meter may occur.
The ION7550 / ION7650 meter offers a range of hardware options that affect input ratings. The
ION7550 / ION7650 meter’s serial number label lists all equipped options. Applying current levels incompatible with the current inputs will permanently damage the meter. This document provides installation instructions applicable to each hardware option.
The ION7550 / ION7650 meter’s chassis ground must be properly connected to the switchgear earth ground for the noise and surge protection circuitry to function correctly. Failure to do so will void the warranty.
Terminal screw torque: Barrier-type (current, voltage, and relay terminal screws: 1.35 Nm (1.00 ft-lbf) max. Captured-wire type (digital inputs/outputs, communications, power supply: 0.90 Nm
(0.66 ft.lbf) max.
FCC Notice
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
© 2007 Schneider Electric. All rights reserved.
3
PowerLogic ION7550 / ION7650 Installation Guide
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
The Ringer Equivalence Number (REN) for the ION7550 / ION7650 optional internal modem is 0.6. Connection to the ION7550 / ION7650 internal modem should be made via an FCC Part 68 compliant telephone cord (not supplied). The ION7550 / ION7650 cannot be used on a public coin phone service or party line services.
Network Compatibility Notice for the Internal Modem
The internal modem in meters equipped with this option is compatible with the telephone systems of most countries in the world. Use in some countries may require modification of the internal modem’s initialization strings. If problems using the modem on your phone system occur, please contact Schneider Electric Technical Support.
Standards Compliance
CSA: Certified to CAN/
CSA C22.2 No.1010-1
Certified to
UL 3111
Made by Power Measurement Ltd.
PowerLogic, ION, ION Enterprise, MeterM@il, WebMeter and Modbus are either trademarks or registered trademarks of Schneider Electric.
Covered by one or more of the following patents:
U.S. Patent No's 7010438, 7006934, 6990395, 6988182, 6988025, 6983211, 6961641, 6957158,
6944555, 6871150, 6853978, 6825776, 6813571, 6798191, 6798190, 6792364, 6792337, 6751562,
6745138, 6737855, 6694270, 6687627, 6671654, 6671635, 6615147, 6611922, 6611773, 6563697,
6493644, 6397155, 6236949, 6186842, 6185508, 6000034, 5995911, 5828576, 5736847, 5650936,
D505087, D459259, D458863, D443541, D439535, D435471, D432934, D429655, D427533.
4 © 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
PowerLogic ION7550 / ION7650 Models
Integrated Display Model
Comes with front optical port.
TRAN (transducer) Model
The TRAN model has no display.
Available Options
ION7550
ION7650
Form Factor
Integ. Display
TRAN
5 MB memory
10 MB memory
Up to 256 sampling rate
Current Inputs
Standard
(5 Amp)
1 Amp
Power Supply
Standard
Low Voltage
DC
Option
COM
Standard (RS-232,
RS-485, optical)
Ethernet RJ45
Ethernet Fiber
Modem
COM
Same as
ION7550
I/O
Standard (8 digital inputs, 3 Form C relays,
4 Form A outputs)
Extra 8 digital inputs
Four 0-1mA analog inputs
Four 0-20 mA analog inputs
Four -1 to 1mA analog outputs
Four 0-20 mA analog outputs
I/O
Same as ION7550
Security
Standard 1
RMANSI 2
Security
Same as
ION7550
Form Factor Current Inputs
Integ. Display
TRAN
5 MB memory
10 MB memory
Up to 512 sampling rate
(standard)
1024 sampling rate (optional)
EN50160 compliance
IEC61000-4-30
Class A compliance
Same as
ION7550
Power Supply
Same as
ION7550
Notes
1
Standard = password protected, no locking or sealing.
2
RMANSI = ANSI C12.16 approved revenue meter; meets ANSI C12.20 class 0.2 accuracy standards.
© 2007 Schneider Electric. All rights reserved.
5
PowerLogic ION7550 / ION7650 Installation Guide
Before You Begin
Before installing the meter, familiarize yourself with the steps in this guide and read the safety precautions presented on the “Installation Considerations” page.
D
ANGER
Do not power up the meter until the current and voltage wiring is completed.
Recommended Tools
Phillips screwdriver
Precision flat-head screwdriver
Wire cutters / stripper
Meter Overview
Meter Front Meter Back
Voltage and Current Inputs
Softkeys
Optical Port
Digital Inputs Analog Inputs Analog Outputs
ESC Button
I/O Expansion
Card
Power
Supply
Communications
Card
Ground
Terminal
Operational
LEDs
Navigation
Buttons
PROG / SELECT
Button
Form C
Digital Outputs
Digital
Inputs
Form A
Digital Outputs
6
PROG
ESC
Front Panel Button Functions
PROG / SELECT : Press the PROG
/
SELECT
(program or select) button to enter Setup mode. In Setup mode, press the PROG / SELECT button to accept changes.
ESC : Press the ESC
(Escape) button to return to a higher menu or discontinue a configuration change.
NAVIGATION : Press the UP / DOWN arrow buttons to highlight menu items, or increment / decrement numbers.
Press the
LEFT
or
RIGHT
arrow buttons to move to an adjacent digit.
SOFTKEY : Press a SOFTKEY button to select the parameter that you want to configure from the sub-menus.
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Unit Dimensions
Basic Model — Rear View
Basic Model — Front View Basic Model — Side View
© 2007 Schneider Electric. All rights reserved.
7
PowerLogic ION7550 / ION7650 Installation Guide
Step 1: Mount the Meter
Environmental Specifications
Mounting Location Indoor use
Operating Range
-20 to +70ºC (-4 to +158ºF) Standard Power Supply
-20 to +50ºC (-4 to +122ºF) Low Voltage DC Power Supply
No formation of ice
Display Operating Range -20 to +70ºC (-4 to +158ºF)
Storage Range -40 to +85ºC (-40 to +185ºF)
Relative Humidity Range 5 to 95% non-condensing
Meter Battery Considerations
The meter’s battery life expectancy depends on both temperature and the amount of time the meter is without power. For typical installations, the battery should last 20 years or more. If the meter is not powered, the battery will last a minimum of 7 years at room temperature.
Integrated Display Model
1.
Fit the meter into the DIN standard 192 cutout (186 mm by 186 mm).
2.
Slide the four brackets into their slots on the back of the meter and secure using the four Phillips head screws. Do not overtighten.
Screw
DIN 192
Cutout
Bracket
8
Step 2: Wire the Ground Terminal
Connect the terminal to a good earth ground with a 2.1 mm 2 (14 AWG) wire. Ensure that the terminal nut is tightened down securely onto the ground wire. Do not use metal door hinges as a grounding point.
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Step 3: Wire the Digital I/O and Analog I/O
Form C Digital Outputs: Mechanical Relays R1 - R3
Internal Form C
Mechanical
Relay
R11
R12
R13
R
11
R
12
R
13
R
21
Type
Contacts
Wire
Connector
Voltage Rating
Rated Load @
Rated Voltage
Max. Voltage
MOV Protection
Max. Load @
Max. Voltage
Turn-On Time
Isolation
Turn-Off Time
Lifetime
Update time
Form C (R1, R2, R3)
K (common), Y (NO), Z (NC)
Use wiring that is appropriate for the application
Ring or split ring connector
250 VAC / 30 VDC
Resistive: 10 A (AC/DC)
Inductive (PF=0.4): 7.5 A (AC) / 5 A (DC)
380 VAC / 125 VDC between K and NO/NC
300 V max. between NO and NC
3 A (AC) / 0.2 A (DC)
15 ms max.
5,000 VAC for 60 s
5 ms max.
No load = 10,000,000 operations
Rated voltage and load = 100,000 operations
½ cycle or 1 s
NO K NC
Meter
Mechanical relays should always be protected by external fuses
Alarm Lamp
Load
External Supply
Form A Digital Outputs: Solid State Relays D1 - D4
Internal Form A
Solid State Relay
_
D1
+
Type
Wire
Signal Type
Max. Load Voltage
Max. Load Current
Isolation
Scan Time
Form A (D1, D2, D3, D4)
1.3 to 0.1 mm
2
(16 to 28 AWG)
Continuous or pulse
30 VDC
80 mA per channel
Optically isolated; max. 5,000 V RMS isolation
(UL-E91231)
½ cycle or 1 s
DIGITAL OUTPUTS
_
D3
+ _
Meter
D2
+ _
D1
+
1.8 Wh
+ _ + _ + _
_ +
External
Relays
External Supply
30VDC max
D4 output is factory-configured to pulse once every 1.8 Wh for Class 20 meters, or once every 0.18 Wh for Class 2 meters (for calibration testing purposes).
© 2007 Schneider Electric. All rights reserved.
9
PowerLogic ION7550 / ION7650 Installation Guide
Digital Inputs: S1 - S8
DIGITAL INPUTS
Type
Application
Self-excited (internal 30 VDC supply)
Dry contact sensing, or with external excitation
Wire
Min. Pulse Width
Max. Pulse Rate
Timing Resolution
Updated
1.3 to 0.1 mm 2 (16 to 28 AWG)
1 ms
20 pulses per second
1 ms
½ cycle (after timing resolution)
Isolation to Ground max. 200 VDC for 10s
Max. External Voltage 130 VDC continuous
Internal Excitation
Meter
_
+
_
+
S7
S8
SCOM
+ DC
_
Opticallycoupled switch
External Excitation
Meter
_
+
_
+
S7
S8
+ _
SCOM
+ DC
_
Opticallycoupled switch
External Supply
130 VDC max
Digital Inputs (Meter Ordering Option): DI1 - DI8
Type
Application
Self excited (internal 30 VDC supply)
Dry contact sensing, or with external excitation
Wire
Min. Pulse Width
Max. Pulse Rate
Timing Resolution
Updated
1.3 to 0.1 mm 2 (16 to 28 AWG)
20 ms
25 pulses per second
2 ms
½ cycle (after timing resolution)
Isolation to Ground 750 VDC
Max. External Voltage 50 VDC continuous
Internal Excitation
Meter
External Excitation
Meter
10
Opticallycoupled switch
External Supply
50 VDC max
Opticallycoupled switch
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Analog Inputs (Meter Ordering Option): AI1 to AI4
AI3
+ -
AI4 AI3 AI2 AI1
Type
Wire
Signal Type
Available Options
Input Impedance
Accuracy
Update Rate
Isolation to Ground
Isolation Impedance
Captured wire connector
1.3 to 0.1 mm
2
(16 to 28 AWG)
DC current
0 to 20 mA (scalable 4-20 mA) or 0 to 1 mA
24 Ω (0-20 mA option) or 475 Ω (0-1 mA option)
+/– 0.3% of full scale
1 s
750 V max 400 kΩ (channel/channel)
Thermocoupler mV
Voltage-to-
Current
Transducer mA
Meter
+
AI1
-
Example application: temperature sensing
N OTE
Do not connect the analog inputs of the I/O card to the analog outputs on the same I/O card.
Analog Outputs (Meter Ordering Option): AO1 to AO4
AO3
OUT COM
AO4 A03 A02 AO1
Type
Wire
Signal Type
Available Options
Driving Capability
Accuracy
Update Rate
Latency
Isolation to Ground
Captured wire connector
1.3 to 0.1 mm
2
(16 to 28 AWG)
DC current
0 to 20 mA (scalable 4-20 mA) or -1 to 1 mA
(scalable 0-1 mA)
500 Ω (0-20 mA option) or 10 kΩ (-1 to 1 mA option)
+/– 0.30% of full scale
½ cycle or 1 s min. 1 cycle for measurement + ½ cycle for ION
+ 1 s delay for hardware
750 V
Analog
Meter
+
Meter
OUT
AO1
COM
Example application: driving an analog meter with the DC current output
N OTE
Do not connect the analog outputs of the I/O card to the analog inputs on the same I/O card.
© 2007 Schneider Electric. All rights reserved.
11
PowerLogic ION7550 / ION7650 Installation Guide
Step 4: Wire the Voltage and Current Inputs
V
1
V
2
V
3
V
4
V ref
I
11
I
12
I
21
I
22
I
31
I
32
I
41
I
42
I
51
3~ VOLTAGE INPUTS 3~ CURRENT INPUTS
I
52
Voltage Inputs
Connector Type
Wire Gauge
Rated Inputs
Fault Capture
Overload
Dielectric Withstand
Input Impedance
Ring or split ring connector
3.3 to 2.1 mm 2 (12 to 14 AWG)
347 V L-N RMS /600 V L-L RMS
1200 V L-N peak
1500 VAC RMS continuous
2500 VAC RMS at 60 Hz for 60 s
5 MΩ/phase (phase - Vref)
Current Inputs: Class 20 Current Inputs (5A Option)
Connector Type
Wire Gauge
Input Rating
Starting Current
Fault Capture
Max. Voltage
Overload
Dielectric Withstand
Burden
Impedance
Ring or split ring connector
5.3 to 3.3 mm 2 (10 to 12 AWG):
Use 8.4 mm 2 (8 AWG) for 10-20 A applications
5 A, 10 A, and/or 20 A RMS
0.005 A RMS
70 A peak
600 V RMS (CAT III IEC61010-1)
500 A RMS for 1 s, non-recurring
2500 VAC RMS at 60 Hz for 60 s
0.05 VA per phase (at 5 A)
0.002 Ω per phase
Current Inputs: Class 2 Current Inputs (1A Option)
Connector Type
Wire Gauge
Input Rating
Starting Current
Fault Capture
Max. Voltage
Overload
Dielectric Withstand
Burden
Impedance
Ring or split ring connector
5.3 to 3.3 mm 2 (10 to 12 AWG)
1 A, 2 A, 5 A, and/or 10 A RMS
0.001 A RMS
17.5 A peak
600 V RMS (CAT III IEC61010-1)
50 A RMS for 1s, non-recurring
2500 VAC RMS at 60 Hz for 60 s
0.015 VA per phase (at 1 A)
0.015 Ω per phase
N OTE
The appropriate Volts Mode setting is included with each wiring diagram.
Refer to Step 8 to learn how to configure Volts Mode on the meter.
12 © 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
4-Wire Wye, 3-Element, Direct Connection Diagram
Fuse for N/- terminal required if its supply source is ungrounded
Connect G terminal to ground for AC power source
I4 Optional
347 V L-N / 600 V L-L max.
VOLTS MODE = 4W-Wye
4-Wire Wye, 3-Element, 3 PTs Connection Diagram
Fuse for N/- terminal required if its supply source is ungrounded
Connect G terminal to ground for AC power source
I4 Optional
Use PTs for voltages over 347 V L-N / 600 V L-L.
Wye (Star) wiring for PT primaries and secondaries.
VOLTS MODE = 4W-Wye
4-Wire Wye, 2½-Element, 2 PTs Connection
Fuse for N/- terminal required if its supply source is ungrounded
Connect G terminal to ground for AC power source
I4 Optional
Phase B voltage (V2) displayed by meter is derived from phase A and phase C, not measured. V2 will display a value even if no voltage is present on Phase B. V2 values are only accurate for balanced loads.
VOLTS MODE = 3W-Wye
© 2007 Schneider Electric. All rights reserved.
13
PowerLogic ION7550 / ION7650 Installation Guide
3-Wire Solid-Grounded Wye, 3-Element, Direct Connection
Fuse for N/- terminal required if its supply source is ungrounded
Connect G terminal to ground for AC power source
When the common or star point of a 3-wire Wye system is grounded, the meter may be connected directly without using PTs, provided that the phase voltages are within the meter’s range.
VOLTS MODE = 4W-Wye
3-Wire Delta, 2½-Element, Direct Connection
A
B
C
Fuse for N/- terminal required if its supply source is ungrounded
Connect G terminal to ground for AC power source
2A
Do not connect
3A
V
1
V
2
V
3
V
4
V ref
I
11 I 12
I
21 I 22
I
31 I 32
I
41 I 42
I
51 I 52
600 V L-L max.
VOLTS MODE = Delta
3-Wire Delta, 2-Element 2 PTs & 2 CTs
A
B
C
G L / + N/-
Fuse for N/- terminal required if its supply source is ungrounded
Connect G terminal to ground for AC power source
14
2A
V
1
V
2
V
3
V
4
V ref
I
11 I
12
I
21 I
22
I
31 I
32
I 41 I
42
I 51 I
52
Use PTs for voltages over 600 V L-L.
VOLTS MODE = Delta
3A
G L / + N/-
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
3-Wire Delta, 2½-Element, 2 PTs & 3 CTs
A
B
C
Fuse for N/- terminal required if its supply source is ungrounded
Connect G terminal to ground for AC power source
3A
2A
V
1
V
2
V
3
V
4
V ref
I
11 I 12
I
21 I 22
I
31 I 32
I
41 I 42
I
51 I 52
Use PTs for voltages over 600 V L-L
VOLTS MODE = Delta
Single Phase Connection Diagram
G L / + N/-
Fuse for N/- terminal required if its supply source is ungrounded
Connect G terminal to ground for AC power source
I4 Optional
277 V L-N / 554 V L-L max. Use PTs for higher voltages.
VOLTS MODE = Single
Using Potential Transformers
System Mode
Wye
Single Phase
Delta
Voltage Range
120 V L-N or 208 V L-L
277 V L-N or 480 V L-L
347 V L-N or 600 V L-L over 347 V L-N or 600 V L-L
120 V L-N or 240 V L-L
277 V L-N or 554 V L-L over 277 V L-N or 554 V L-L up to 600 V L-L over 600 V L-L no no yes no yes no no no yes
Requires PTs
© 2007 Schneider Electric. All rights reserved.
15
PowerLogic ION7550 / ION7650 Installation Guide
Step 5: Wire the Communications
RS-232 Connections (COM1)
DB9 Null Modem
Wiring Diagram
DTE
(computer)
DTE
(meter)
Null modem cable pinout
Pin 3 - Transmit Data - Pin 2
Pin 2 - Receive Data - Pin 3
Pin 7 - Request to Send- Pin 8
Pin 8 - Clear to Send- Pin 7
Pin 5 - Signal Ground- Pin 5
Pin 6 - Data Set Ready- Pin 4
Pin 4 - Data Terminal Ready- Pin 6
Specification
Connector Type
Wire
Maximum Cable Length
Data Rate
Isolation
Duplex
Compliance
Meter Connected to Computer
Meter Connected to External
Modem
DB9 female end for mating with male connector on the meter
Null modem RS-232 cable
15.2 m (50 ft)
Straight-through RS-232 cable
300 – 115,200 bps
Optical
Full
ANSI/IEEE C37.90.1-2002 surge withstand and fast transient tests
RS-485 Connections (COM1 and COM2)
SH
–
+
RS-485 Shield (electrically connected to chassis ground)
RS-485 Data Minus
RS-485 Data Plus
Connector Type
Wire
Captured wire
Shielded twisted pair RS-485 cable,
0.33 mm
2
(22 AWG) or larger
1219 m (4000 ft) total for entire bus Maximum Cable Length
Data Rate 300 – 115,200 bps
Maximum Devices (per bus) 32
Isolation
Duplex
Compliance
Optical
Half
ANSI/IEEE C37.90.1-2002 surge withstand and fast transient tests
Connect SH at one end only
Infrared Connections (COM4)
Interface
Location
Data Rate
Duplex
ANSI C12.18 Type II optical port
Front of meter
1,200 – 19,200 bps
Half
16 © 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Ethernet Connections (if equipped)
10BASE-T / 100BASE-TX
Pin 1: Transmit Data +
Pin 2: Transmit Data -
Pin 3: Receive Data +
Pin 6: Receive Data -
Wire Type
Connector Type
Maximum Length
Type
High quality Category 5 or 6 unshielded twisted pair cable
RJ45 modular
100 m (328 ft)
IEEE 802.3 10/100BASE-T for 10/100 Mbps base band CSMA/CD
LANs
Data Rate
Isolation
10/100 Mbps
Transformer isolated to 1500 V RMS
Max. Connections Allowed 4 simultaneous (32 via Modbus TCP/IP)
SC type fiber cable
Only one EtherGate connection per port is allowed at a time
100BASE-FX (Fiber)
Wire Type
62.5/125 or 50/125 micrometer multimode fiber optic cable
Connector Type SC
Maximum Length
2000 m (6562 ft) full duplex
400 m (1312 ft) half duplex
Data Rate
Isolation
100 Mbps
Optical
Ethernet TCP/IP Service Ports
Protocol
ION
Modbus RTU
Modbus TCP
EtherGate (COM1)
EtherGate (COM2)
DNP TCP
SMTP
Port
7700
7701
502
7801
7802
20,000
25 (configurable)
Internal Modem Connection (COM3 if equipped)
Connector Type
Wire Type
Data Rate
Error Correction
Data Compression
© 2007 Schneider Electric. All rights reserved.
Pin 3: Ring
Pin 4: Tip
RJ11
FCC Part 68 compliant telephone cord (two male
RJ11 ends)
300 bps – 56 kbps
V.42 LAPM, MNP 2-4, V.44
V.42 bis/MNP 5
17
PowerLogic ION7550 / ION7650 Installation Guide
Step 6: Wire the Power Supply
G L + N
_
Specification
Type
Wire
Standard Power Supply
Captured wire connector
3.3-2.1 mm 2 (12-14 AWG)
Low Voltage DC
2.1-0.8 mm 2 (14-18 AWG)
Rated Inputs
Ride-through
85-240 VAC ±10%
(47-63 Hz), or 110-300 VDC ±10%
Dielectric Withstand 2500 VAC RMS at 60 Hz for 60s
Burden 35 VA max. (15 VA typical)
20-60 VDC ±10%
18 W max. (12 W typical)
100 ms (6 cycles at 60 Hz) min. None
Step 7: Power Up the Meter
1.
Ensure the ground wire is securely connected on both ends.
2.
Ensure the meter’s power supply voltage is within the allowed range.
3.
Power up the meter.
Step 8: Set Up the Meter Using the Front Panel
The following Setup screens are available for meter configuration via the front panel:
BASIC SETUP
COM1 SETUP
COM2 SETUP
COM3 SETUP
COM4 SETUP
NETWORK SETUP
PQ SETUP
FORMAT SETUP
DISPLAY SETUP
TIME SETUP
SECURITY SETUP
METER RESETS
Use the PROG / SELECT , ESC , softkeys and arrow buttons to configure settings.
The following example shows Volts Mode setup using the meter front panel.
Press
Press
Press
Press
Press
Press PROG
/
SELECT to enter Setup Mode from Display Mode.
Press
Use arrow buttons to move up and down in list. Press PROG / SELECT to select Basic Setup.
Use arrow buttons to move up and down in list. Press PROG
/
SELECT to select PT/CT Setup.
Press Mode softkey.
Use arrow buttons to move up and down in list. Press PROG / SELECT to select Delta.
18 © 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Password
A password is required for all front panel configuration changes and to enter the Security Setup menu. The password is set to 0 (zero) in the factory. The front panel only prompts you for the meter password once, before you make your first configuration change. You can disable the password via the Security
Setup menu.
Selecting the Front Panel Language
Meters are shipped with English as the default front panel language.
To select another language:
1.
Press
PROG
/
SELECT
and the right arrow buttons, hold for two seconds then release.
2.
Scroll through the language list and select the language you want.
3.
Press PROG / SELECT to confirm.
You can also access this setting via the Display Setup menu.
N OTE
The meter only communicates to software in English.
© 2007 Schneider Electric. All rights reserved.
19
PowerLogic ION7550 / ION7650 Installation Guide
Front Panel Setup Menu Settings
The following table lists all settings that can be configured via the front panel.
Menu Setting
VOLTS MODE
PT PRIMARY
PT SECONDARY
CT PRIMARY
Description
The power system’s configuration –
WYE, DELTA, etc.
The Potential Transformer’s primary winding voltage rating
The Potential Transformer’s secondary winding voltage rating
The Current Transformer’s primary winding current rating
Range (Values)
4W-WYE, DELTA, 3W-WYE,
SINGLE, DEMO
1 to 999,999.99
1 to 999,999.99
1 to 999,999.99
1 to 999,999.99
Default
4W-WYE
120.00
120.00
5.00
5.00
V4 PRIMARY
V4 SECONDARY
I4 PRIMARY
I4 SECONDARY
I5 PRIMARY
I5 SECONDARY
V NOMINAL
V4 NOMINAL
Va POLARITY
Vb POLARITY
Vc POLARITY
V4 POLARITY
Ia POLARITY
Ib POLARITY
Ic POLARITY
I4 POLARITY
I5 POLARITY
CURRENT PROBE
TYPE
The Potential Transformer’s primary winding voltage rating on V4
The Potential Transformer’s secondary winding voltage rating on V4
The Current Transformer’s primary winding current rating on I4
The Current Transformer’s secondary winding current rating on I4
The Current Transformer’s primary winding current rating on I5
The Current Transformer’s secondary winding current rating on I5
The V1, V2 and V3 nominal voltage used for harmonics calculations
The V4 nominal voltage used for harmonics calculations
The polarity of the Potential
Transformer on Va
The polarity of the Potential
Transformer on Vb
The polarity of the Potential
Transformer on Vc
The polarity of the Potential
Transformer on V4
The polarity of the Current
Transformer on Ia
The polarity of the Current
Transformer on Ib
The polarity of the Current
Transformer on Ic
The polarity of the Current
Transformer on I4
The polarity of the Current
Transformer on I5
The type of current probes being used with the meter
1 to 999,999.99
1 to 999,999.99
1 to 999,999.99
1 to 999,999.99
1 to 999,999.99
1 to 999,999.99
1.000 to 999,999.000
1.000 to 999,999.000
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Normal or Inverted
Factory Default, User Defined 1, or User Defined 2
120.00
120.00
5.00
5.00
5.00
5.00
120.00
120.00
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Factory
Default
20 © 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Menu Setting
PROTOCOL
BAUD RATE
TRAN DELAY
UNIT ID
SERIAL PORT
MODE
RS485 BIAS
PROTOCOL
BAUD RATE
TRAN DELAY
UNIT ID
SERIAL PORT
RS485 BIAS
PROTOCOL
BAUD RATE
TRAN DELAY
UNIT ID
ANSWER HR
RINGS
NON-ANSWER
HR RINGS
PROTOCOL
BAUD RATE
TRAN DELAY
UNIT ID
SERIAL PORT
Description
The communications protocol
Range (Values)
ION, Modbus RTU, Modbus
Master, DNP V3.00,
GPS:Truetime/Datum,GPS:
Arbiter, GPS:Arbiter-Vorne,
Factory, Ethergate, ModemGate
Default
ION
The data rate, in bits per second
The transmit delay in seconds
Every meter on an RS-485 network
300
1
, 1200, 2400, 4800, 9600,
19200, 38400, 57600, 115200
0 to 1
19,200 must have a unique Unit ID number 1 to 9999
0.010
From serial number 2
Parity and stop bits for the port
Hardware mode for the port
8N1, 8N2, 8E1, 8E2, 8O1, 8O2 8N1
RS232 or RS485 RS232
RTS + DELAY or RTS/CTS
RTS +
DELAY
Turns on biasing when Mastering on the RS-485 bus
The communications protocol
ON or OFF OFF
The data rate, in bits per second
See COM1 protocol
300 1 , 1200, 2400, 4800, 9600,
19200, 38400, 57600, 115200
ION
19,200
The transmit delay in seconds 0 to 1
Every meter on an RS-485 network must have a unique Unit ID number 1 to 9999
0.010
101
8N1, 8N2, 8E1, 8E2, 8O1, 8O2 8N1 Parity and stop bits for the port
Turns on biasing when Mastering on the RS-485 bus
ON or OFF OFF
The communications protocol
The data rate, in bits per second
ION, Modbus RTU, Modbus
Master, DNP V3.00,
GPS:Truetime/Datum,GPS:
Arbiter, GPS:Arbiter-Vorne,
Factory
300 1 , 1200, 2400, 4800, 9600,
19200, 38400, 57600, 115200
0 to 1
ION
19,200
0.010
The transmit delay in seconds
Every meter on an RS-485 network must have a unique Unit ID number 1 to 9999
The number of rings during defined answer hours
The number of rings during defined non-answer hours
0 to 255
0 to 255
102
1
5
The communications protocol
The data rate, in bits per second
ION, Modbus RTU, DNP V3.00,
Factory
1200, 2400, 4800, 9600,
19200
0 to 1
ION
9600
The transmit delay in seconds 0.010
Every meter on an RS-485 network must have a unique Unit ID number 1 to 9999
Parity and stop bits for the port
103
8N1, 8N2, 8E1, 8E2, 8O1, 8O2 8N1
© 2007 Schneider Electric. All rights reserved.
21
PowerLogic ION7550 / ION7650 Installation Guide
Menu Setting
IP ADDRESS
Description
Sets the IP address for the meter
SUBNET MASK
GATEWAY
DNS PRIMARY
DNS
SECONDARY
Used if subnetting applies to your network
Used in multiple network configurations
Sets the address for the primary
DNS Server that is configured to resolve domain names
Sets the address for the secondary
DNS Server that is configured to resolve domain names
10/100BT
CONFIG
Sets the BASE-T Ethernet max. link speed and duplexing
100BFX CONFIG Sets the Fiber Ethernet duplexing
SNMP SERVER
SWELL LIMIT
SAG LIMIT
CHANGE
CRITERIA
Determines whether SNMP protocol is enabled on the meter or not
Specifies the magnitude above which an input must rise for a swell to be recorded
Specifies the magnitude below which an input must fall for a sag to be recorded
Specifies the amount by which an input must change during a disturbance to be considered a new sub-disturbance
NOMINAL
VOLTAGE
4
Specifies the nominal voltage of the power system
Range (Values)
000.000.000.000 to
999.999.999.999
000.000.000.000 to
999.999.999.999
000.000.000.000 to
999.999.999.999
000.000.000.000 to
999.999.999.999
000.000.000.000 to
999.999.999.999
Auto, 10BT half, 10BT full,
100BTX half, 100BTX full
Full Duplex or Half Duplex
Enabled or Disabled
100 to 1000
0 to 100
0 to 100
0 to 1,000,000
0 to 255
DIGIT GROUP
CURRNT
DECIMAL
MEAS SYMBOL
PHASE LABEL
PF SIGN
PF SYMBOL
DATE FORMAT
TIME FORMAT
DISPLAY DST
Default varies
3
255.240.0.0
0.0.0.0
none none
Auto
Full Duplex
Disabled
106
88
10
0
200
Specifies symbols used to delimit thousands & decimal place holder
1000.0 or 1,000.0 or 1000,0 1000.0
1. to 123456789.XXX
1.XX
Number of decimal places displayed for currents
1. to 123456789.XXX
1.XXX
1.XXX
Specifies the convention used for displaying measurements
IEEE or IEC IEEE
Specifies how phases are labelled ABC, RST, XYZ, RYB, RWB, 123 ABC
Specifies the power factor sign convention used
Sets how power factor is labelled
(LD = leading/LG = lagging)
IEEE or IEC
LD/LG, +/-, CAP/IND
IEEE
LD/LG
MM/DD/
YYYY
Specifies how dates are displayed
MM/DD/YYYY, DD/MM/YYYY,
YYYY/MM/DD
Specifies whether time is displayed in 12 hour or 24 hour clock format 12 H or 24 H
Specifies whether or not DST is displayed
Yes or No
24 H
Yes
22 © 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Menu Setting
UPDATE RATE
CONTRAST
Description
Sets when the display updates
Higher numbers are sharper
Range (Values)
1 to 6 (seconds)
0 to 9
System or Instrument
1
7
Default
System
LANGUAGE
TZ OFFSET
DST OFFSET
Specifies the language used on the meter’s front panel
Sets the time zone of the meter’s location, relative to UTC
Sets the daylight savings time offset of the meter’s location
Sets the port to receive time synchronization signals
English, Spanish, French,
Russian
- 12:00 to +13:00
-3:00 to +3:00
SYNC SOURCE
Ethernet, COM1, COM2,
COM3, COM4
SYNC TYPE
Specifies whether time sync signals are received in local time or UTC
CLOCK SOURCE Specifies time sync source
LOCAL DATE
LOCAL TIME
PASSWORD
ENABLED
Local Time or UTC
Sets the local date
Sets the local time
Internal, Line Freq or COMM
Same as Date Format setting
Sets the meter password 00000000 to 99999999
Enables or disables meter security Yes or No
WEB CONFIG
WEB ACTIVE
Enables or disables web browser configuration of the meter
Enables or disables internal web server on the meter
Enabled or Disabled
Yes or No
English
+00:00
+00:00
COM1
UTC
Line Freq
00000000
No
Enabled
Yes
1
2
3
4
A baud rate of 300 bps is only intended for paging applications.
Serial number = PA-0302B222-01, Unit ID = 2222
Default IP ADDRESS = 172.16.xxx.xxx, where the last two bytes (decimal) match the last two bytes of the meter’s MAC address (hex).
NOMINAL VOLTAGE must be set to your system’s nominal voltage to activate the meter’s power quality features.
Step 9: Verify Meter Operation
The LEDs on the back of the meter flash during communications.
LED
Ethernet 100 (Speed)
Ethernet TX
Ethernet RX/LINK
Modem DCD
Modem RI
COM3 (Modem) TX
COM3 (Modem) RX
COM2 TX
COM2 RX
COM1 TX
COM1 RX
Color
Green
Green
Green
Green
Green
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Function
Off = link at 10 Mb, On = link at 100 Mb
Blinking indicates Ethernet transmission
On = link up, Off = link down
Blinking indicates Ethernet reception
Indicates a carrier signal is detected (active connection to the modem)
Indicates a ring is detected by the modem
Indicates serial transmission on COM3
Indicates serial reception on COM3
Indicates serial transmission on COM2
Indicates serial reception on COM2
Indicates serial transmission on COM1
Indicates serial reception on COM1
© 2007 Schneider Electric. All rights reserved.
23
PowerLogic ION7550 / ION7650 Installation Guide
Watt-hour pulsing
The LEDs on the front panel indicate the following:
Top (green) LED indicates the meter is operational. The light should always remain on when the meter is in service.
Front Panel
Middle (red) LED is a watt-hour pulser. During normal operations this LED should blink intermittently as the meter measures power.
Bottom (red) LED is user programmable. It can be used for
Alarm notification. See the ION7550 / ION7650 User
Guide for more information.
Phasor Diagrams
You can also view the meter’s phasor diagram in real time. Use the Phasor
Viewer available in PowerLogic ION Setup v2.1 and later (free download from the PowerLogic website) to verify your meter’s wiring. See the ION Setup online help for details.
N OTE
The following DELTA phasor diagrams are represented in System mode view.
DELTA phasors for UNITY Power Factor (resistive load)
Applicable Volts Mode = DELTA
VCA
IB
VBC
IC
IA
VAB
VBC
IB
VCA
IC
IA
VAB
24 © 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
WYE - ABC Rotation
Applicable Volts Mode = 4W-WYE and 3W-WYE
Q2: Leading PF (+)
VC
IB
IA
IC
VB
Active Power
-kW
Q3: Lagging PF (-)
VA
VC
IA IB
VA
Q1: Lagging PF (-)
VC
IC
VA
IB IA
VB
Active Power
+kW
Q4: Leading PF (+)
VC
IC
IA
VA
VB
IC
VB
IB
WYE - ACB Rotation
Applicable Volts Mode = 4W-WYE and 3W-WYE
Q2: Leading PF (+)
VB
IA
IC
IB
Active Power
VC
-kW
Q3: Lagging PF (-)
VB
IA IC
VA
VA
Q1: Lagging PF (-)
VB
IB
VA
IC
IA
VC
Active Power
+kW
Q4: Leading PF (+)
VB
IB
IA
VA
VC
IB
VC
IC
© 2007 Schneider Electric. All rights reserved.
25
PowerLogic ION7550 / ION7650 Installation Guide
2 Element (3Wire) DELTA - ABC Rotation
Applicable Volts Mode = DELTA
Q2: Leading PF (+)
VCA
IA
IB
IC
VBC
Active Power
-kW
Q3: Lagging PF (-)
VCA
IC
IA
IB
VAB
VAB
Q1: Lagging PF (-)
VCA
IB
VCA
IC
IB
IA
IC
IA
VAB
VBC
Active Power
+kW
Q4: Leading PF (+)
VAB
VBC
VBC
26
2 Element (3Wire) DELTA - ACB Rotation
Applicable Volts Mode = DELTA
Q2: Leading PF (+)
VBC
VBC
IC
IB
IA
VCA
Active Power
-kW
Q3: Lagging PF (-)
IA
IC
IB
VCA
VAB
VAB
Q1: Lagging PF (-)
VBC
IB
IB
VCA
IC
IC
IA
VAB
VCA
Active Power
+kW
Q4: Leading PF (+)
VBC
IA
VAB
© 2007 Schneider Electric. All rights reserved.
PowerLogic ION7550 / ION7650 Installation Guide
Step 10: View Meter Data
Use the softkeys to select which data to display. Use the left and right arrow buttons to scroll through the available display screens.
Display Screens
Softkey Contents
V,I,PF
Volts
Amps
Power
Energy1
Demand1
Pk Dmd1
V Bar, I Bar, P Bar
Summary1, Summary2
D Inputs
DI - I/O
D-Output
Anlg - I/O
Phasors
Name Plt
Events
Volts, Amps, Power Factor
Volts
Amps
Total Power
Energy delivered
Demand delivered
Peak Demand delivered
Voltage, Current and Power Bar Graphs
Volts/Amps Summary, Power Summary
Digital Inputs
Digital I/O on expansion I/O card
Digital Outputs
Analog In and Out
Phasors
Nameplate information
Events
Setpoint
Energy2
Demand2
Pk Dmd2
THD
V1 Harm, V2 Harm,...
I1 Harm, I2 Harm,...
TOU
Setpoint status
Energy received
Demand received
Peak Demand received
Volts and Amps Total Harmonic Distortion
V1, V2, V3, V4 harmonics
I1, I2, I3, I4, I5 harmonics
Time Of Use Active Rate / Season
TOU Egy TOU Energy delivered
TOU Dmd1 & TOU Dmd2 TOU Peak Demand 1 and 2
*PQ Freq
*PQ Vmag1
Power Quality Power Frequency
PQ Supply Voltage 1
*PQ Vmag2
*PQ Flk1
*PQ Flk2
*PQ Vdist
PQ Supply Voltage 2
PQ Flicker 1
PQ Flicker 2
PQ Voltage Disturbance
*PQ Vunb
*PQ Vhrm1
*PQ Vhrm2
V-Trend, I-Trend, P-Trend
PQ Voltage Unbalance
PQ Voltage Harmonics 1
PQ Voltage Harmonics 2
Voltage, Current, Power Trends
* Additional display screens for ION7650 meters with EN50160 option.
© 2007 Schneider Electric. All rights reserved.
27
PowerLogic ION7550 / ION7650 with WebMeter and MeterM@il
Installation Guide
For further assistance please contact us at:
Schneider Electric
Power Monitoring and Control
2195 Keating Cross Road
Saanichton, BC
Canada V8M 2A5
Tel: 1-250-652-7100
295 Tech Park Drive, Suite 100
Lavergne, TN 37086
USA
Tel: 1-615-287-3400
Electropole (38 EQI)
31, rue Pierre Mendès France
F - 38050 Grenoble Cédex 9
Tel : + 33 (0) 4 76 57 60 60
Getting technical support:
Contact your local Schneider Electric sales representative for assistance or go to the www.powerlogic.com website.
PowerLogic, ION, ION Enterprise, MeterM@il, WebMeter and Modbus are either trademarks or registered trademarks of Schneider Electric.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
70002-0247-10
© 2007 Schneider Electric. All rights reserved.
12/2007
