Lincoln Electric AutoDrive SA Feeder - 12314 Operator Manual

Operator’s Manual

AutoDrive

®

SA Wire Feeder

For use with machines having Code Numbers:

12314, 12552, 12654

Register your machine: www.lincolnelectric.com/register

Authorized Service and Distributor Locator: www.lincolnelectric.com/locator

Save for future reference

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

IM10208-C

| Issue D ate Mar-17

© Lincoln Global, Inc. All Rights Reserved.

THANK YOU FOR SELECTING

A QUALITY PRODUCT BY

LINCOLN ELEC TRIC.

PLEASE EXAMINE CARTON AND EQUIPMENT FOR

DAMAGE IMMEDIATELY

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.

SAFETY DEPENDS ON YOU

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part.

DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT

WITHOUT READING THIS MANUAL AND THE SAFETY

PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful.

KEEP YOUR HEAD OUT OF THE FUMES.

DON’T get too close to the arc.

Use corrective lenses if necessary to stay a reasonable distance away from the arc.

READ and obey the Safety Data

Sheet (SDS) and the warning label that appears on all containers of welding materials.

USE ENOUGH VENTILATION or exhaust at the arc, or both, to keep the fumes and gases from your breathing zone and the general area.

IN A LARGE ROOM OR OUTDOORS, natural ventilation may be adequate if you keep your head out of the fumes (See below).

USE NATURAL DRAFTS or fans to keep the fumes away from your face.

If you de velop unusual symptoms, see your supervisor.

Perhaps the welding atmosphere and ventilation system should be checked.

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

WEAR CORRECT EYE, EAR &

BODY PROTECTION

PROTECT your eyes and face with welding helmet properly fitted and with proper grade of filter plate

(See ANSI Z49.1).

PROTECT your body from welding spatter and arc flash with protective clothing including woolen clothing, flame-proof apron and gloves, leather leggings, and high boots.

PROTECT others from splatter, flash, and glare with protective screens or barriers.

IN SOME AREAS, protection from noise may be appropriate.

BE SURE protective equipment is in good condition.

Also, wear safety glasses in work area

AT ALL TIMES.

SPECIAL SITUATIONS

DO NOT WELD OR CUT containers or materials which previously had been in contact with hazardous substances unless they are properly cleaned. This is extremely dangerous.

DO NOT WELD OR CUT painted or plated parts unless special precautions with ventilation have been taken. They can release highly toxic fumes or gases.

Additional precautionary measures

PROTECT compressed gas cylinders from excessive heat, mechanical shocks, and arcs; fasten cylinders so they cannot fall.

BE SURE cylinders are never grounded or part of an electrical circuit.

REMOVE all potential fire hazards from welding area.

ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR

IMMEDIATE USE AND KNOW HOW TO USE IT.

Safety 01 of 04 - 06/15/2016

SAFETY

SECTION A:

WARNINGS

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel Engines

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Gasoline Engines

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

ARC WELDING CAN BE HAZARDOUS. PROTECT

YOURSELF AND OTHERS FROM POSSIBLE SERIOUS

INJURY OR DEATH. KEEP CHILDREN AWAY.

PACEMAKER WEARERS SHOULD CONSULT WITH

THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting -

ANSI Standard Z49.1” from the American Welding Society,

P.O. Box 351040, Miami, Florida 33135 or CSA Standard

W117.2-1974. A Free copy of “Arc Welding Safety” booklet

E205 is available from the Lincoln Electric Company,

22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION,

MAINTENANCE AND REPAIR PROCEDURES ARE

PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE POWERED

EQUIPMENT.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.

1.c. Do not add the fuel near an open flame welding arc or when the engine is running.

Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

1.d. Keep all equipment safety guards, covers and devices in position and in good repair.

Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.

1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

ELECTRIC AND

MAGNETIC FIELDS MAY

BE DANGEROUS

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF).

Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

Safety 02 of 04 - 06/15/2016

SAFETY

ELECTRIC SHOCK

CAN KILL.

ARC RAYS CAN BURN.

3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing.

Wear dry, hole-free gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full area of physical contact with work and ground.

4.a.

Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.

4.b.

Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.

In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.

• DC Manual (Stick) Welder.

• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical (earth) ground.

3.f. Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders because voltage two can be the total of the open circuit voltage of both welders.

3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.

3.j. Also see It ems 6.c. and 8.

between the

4.c.

Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES

CAN BE DANGEROUS.

5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases.

When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. When welding hardfacing

(see instructions on container or SDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and within applicable

OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation unless exposure assessments indicate otherwise. In confined spaces or in some circumstances, outdoors, a respirator may also be required. Additional precautions are also required when welding on galvanized steel.

5. b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and

ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products.

5.d. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.

5.e. Read and understand the manufacturer’s instructions for this equipment and the consumables to be used, including the

Safety Data Sheet (SDS) and follow your employer’s safety practices. SDS forms are available from your welding distributor or from the manufacturer.

5.f. Also see item 1.b.

Safety 03 of 04 - 06/15/2016

SAFETY

WELDING AND CUTTING

SPARKS CAN CAUSE

FIRE OR EXPLOSION.

CYLINDER MAY EXPLODE IF

DAMAGED.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines.

Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations.

Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside.

They can cause an explosion even though they have been

“cleaned”. For information, purchase “Recommended Safe

Practices for the Preparation for Welding and Cutting of

Containers and Piping That Have Held Hazardous Substances”,

AWS F4.1 from the American Welding Society

(see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “Standard for Fire Prevention During

Welding, Cutting and Other Hot Work”, available from NFPA, 1

Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

•

•

Away from areas where they may be struck or subjected to physical damage.

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for

Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association, 14501 George Carter Way

Chantilly, VA 20151.

FOR ELECTRICALLY

POWERED EQUIPMENT.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical

Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

Refer to http://www.lincolnelectric.com/safety for additional safety information.

Safety 04 of 04 - 06/15/2016

AUTODRIVE ® SA WIRE FEEDER TABLE OF CONTENTS

Page

Product Overview....................................................................................................................................................3

Product Description.......................................................................................................................................... 3

General Physical Description.............................................................................................................................3

Recommended Processes and Equipment........................................................................................................ 3

Recommended Processes........................................................................................................................ 3

Process Limitations.................................................................................................................................. 3

Equipment Limitations..............................................................................................................................3

Recommended Power Sources.................................................................................................................3

Design Specifications....................................................................................................................................... 4

Illustrations: Front 3 Quarter View, Components (Door not shown).................................................................... 5

Design Features............................................................................................................................................... 6

Installation................................................................................................................................................ Section A

Location........................................................................................................................................................A-1

Typical Robot Installation.............................................................................................................................. A-1

Liner Replacement........................................................................................................................................ A-4

System Set-Up..............................................................................................................................................A-6

Cables.......................................................................................................................................................... A-7

Torch Power......................................................................................................................................... A-7

Torch Feedback....................................................................................................................................A-7

Weld Cable Sizes.......................................................................................................................................... A-7

Wire Drive Configuration............................................................................................................................... A-9

To Remove Drive Rolls.......................................................................................................................... A-9

To Install Drive Rolls............................................................................................................................. A-9

To Change Idler Rolls............................................................................................................................ A-9

To Change Main Drive Gear.................................................................................................................. A-9

Shielding Gas Connection............................................................................................................................A-10

Operation .................................................................................................................................................. Section B

AutoDrive ® SA wire feeders Operation.......................................................................................................... B-1

Graphic Symbols that appear on the AutoDrive ® SA Torch or Wire Feeder or in this Manual.......................... B-1

Accessories............................................................................................................................. Section C

Optional Kits and Accessories...................................................................................................... C-1

Drive Roll Kits, 4 Roll Drive................................................................................................... C-1

Conduit Liner........................................................................................................................C-1

Maintenance............................................................................................................................Section D

Safety Precautions.......................................................................................................................D-1

Periodic Maintenance.................................................................................................................. D-1

Calibration Specifications.............................................................................................................D-1

Troubleshooting.......................................................................................................................Section E

Safety Precautions....................................................................................................................... E-1

How to Use Troubleshooting Guide............................................................................................... E-1

Troubleshooting Guide.........................................................................................................E-2 - E-3

Diagrams..................................................................................................................................Section F

Schematic....................................................................................................................................F-1

Parts List........................................................................................................ parts.lincolnelectric.com

Content/details may be changed or updated without notice. For most current Instruction Manuals, go to

parts.lincolnelectric.com.

2

AUTODRIVE ® SA WIRE FEEDER

Product Description

General Physical Description

The AutoDrive ® SA wire feeders are powerful yet compact wire drives for robotic and hard automation applications.

The Servo Controlled 4 roll wire drive gives accurate feeding of all wire sizes and types. The drive features a quick change liner configuration and tool-less drive roll changing all mounted in a precision die cast aluminum frame. A right angle precision gear box efficiently transfers motor power for both high torque and high speed.

The AutoDrive ® SA is optimized for all robotic arms and is suited for wire sizes up to 1/16” aluminum and steel wire sizes to

0.045”. The small, light weight package maximizes arm speed and working envelope. Quick change mounting brackets along with a new unified cable system make for fast servicing of the feeder and torch.

General Functional Description

The AutoDrive ® SA wire drive features a high resolution encoder for precision wire feeding both forwards and in reverse.

Recommended Processes and Equipment

RECOMMENDED PROCESSES

• GMAW

• STT™

PROCESS LIMITATIONS

K4129-1 AutoDrive ® SA

• Maximum wire size = 1/16 (1.6mm), Aluminum

• Maximum wire size = 0.045” (1.2mm), Steel

EQUIPMENT LIMITATIONS

K4129-1 AutoDrive ® SA

• Maximum GMAW gun length =10’ (3.1m)

• Maximum wire drive control cable length = 100ft (31m)

• Robot, power source and wire feeder software may need to be updated.

• Only 3/64” drive rolls for aluminum are included with the feeder.

RECOMMEND POWER SOURCES

• All Lincoln Power Wave series Power Sources

3

PRODUCT OVERVIEW


DESIGN SPECIFICATIONS

K#

RATINGS

WIRE FEED SPEED

WIRE SIZES, SOLID

WELDING CURRENT

ELECTRICAL

INPUT VOLTAGE

INPUT CURRENT

MOTOR POWER

CABLE CONNECTION

PHYSICAL

LENGTH

WIDTH

HEIGHT

WEIGHT

FEEDING DIRECTION

WATER INPUT FITTING

CONDUIT BUSHING

COMPATIBLE ROBOTS

RECOMMENDED MAXIMUM

CONDUIT LENGTH

SHIELD GAS INLET PRESSURE

COOLING REQUIREMENTS

MINIMUM FLOW RATE

MINIMUM INLET PRESSURE

MAXMUM INLET PRESSURE

MAXIMUM COOLING POWER

APPROVALS AND MARKINGS

CSA C/US

CAN/CSA-E 60974-5, ANSI/IEC 60974-5

CE

EN 60974-5, EN60974-10

CCC

GB 15579-5: 2013

IP RATING

AUTODRIVE ® SA

K4129-1

30 - 800 IPM (0.8 –20.32M/MIN)

ALUMINUM - .035- 1/16” (0.9 – 1.6mm)

STEEL - .035- .045” (0.9 – 1.2mm)

350 AMPS @ 100% (ALUMINUM AND STEEL)

40 VDC

10A MAX

109 WATT

5 PIN ARCLINK®

9.1” (231mm)

7.5“ (191mm)

8.4” (213mm)

14.5 LB (6.6 KG)

RIGHT HAND

PARKER RECTUS 21 COMPATIBLE

QUICK CONNECT

(WIRE WIZARD® COMPATIBLE)

ABB IRB1520ID

ABB IRB1600ID

ABB IRB2600ID-8/2.00

FANUC ARCMATE 100 SERIES

FANUC ARCMATE 120 SERIES

KUKA KR5-HW-2

KUKA KR16-HW

KUKA KR16-L8-HW

YASKAWA/MOTOMAN MA2010



25 FT (MAXIMUM CONDUIT LENGTH DEPENDS ON

THE NUMBER AND SIZE OF RADII IN THE PATH)

100 PSI MAX.

0.32 GAL/MIN (1.5L/MIN)

50 PSI (345 KPA)

70 PSI (483 KPA)

0.30 KW (1023 BTU/HR) @1.5L/MIN

YES

YES

YES

IP2X

4



K4129-1 AutoDrive

®

SA

Back Front


Components (Door not shown):

Liner Guide

Liner Locking Set Screw

(Used for steel ONLY)

Drive Rolls

Power Cable

Connection

Tension Adjustment

Drive Rolls

Drive Gear Arc Link

Shielding Gas Input

Liquid Cooling

5


DESIGN FEATURES

Loaded with Standard Features (K4129-1)

• Closed loop servo motor and servo controller allows for the highest precision wire placement.

• High resolution encoder for precise low wire feed speed control and fast dynamic response.

• Optimized gear reduction boosts motor efficiency for more output in a smaller package.

• Four drive roll design improves traction on solid wire.

• The adjustable tension results in maximum drive roll clamping pressure without wire distortion.

• Each drive roll has independent ball bearings inside each hub.

• All gear driven rolls maximize traction.

• Precision machined components ensure proper alignment and virtually eliminate wire jams.

• No tools required to change the drive rolls.

• Wire liner can be quickly changed without removing the assembly.

• Quick disconnect wire input compatible with many industry standard wire delivery systems.


6

AUTODRIVE ® SA WIRE FEEDER INSTALLATION

INSTALLATION

WARNING

ELECTRIC SHOCK can kill.

• Turn the input power OFF at the welding power source before installation or changing drive rolls and/or guides.

• Do not touch electrically live parts.

• Welding power source must be connected to system ground per the National Electrical

Code or any applicable local codes.

• Only qualified personnel should perform maintenance work.

Position robot arm such that the arm is in horizontal position.

1) Attach mounting bracket loosely to arm per below: a) FANUC Robot Arms, Fig. A.1a: install FANUC 100iC/120iC mounting bracket loosely to arm using (3) M6 Socket Head Cap screws and washers. Slide feeder to rearmost position.

Figure A.1a - FAnuc

(Third Cap Screw on far side, not shown.)

LOCATION

This equipment is for industrial use only and it is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system. There can be potential difficulties in residential locations due to conducted as well as radiated radio-frequency disturbances. The EMC or RF classification of this equipment is Class A.

NOTE: UPDATE POWER SOURCE SOFTWARE FROM

POWERWAVESOFTWARE.COM

Robot InstallatIon

(typIcal InstallatIon)

IMPORTANT!

Install SA Torch first. Refer to IM10345 for torch installation instructions.

Hardware parts breakdown included with hardware pack included with feeder bracket.

Mount only in a dry environment.

Firmly install the Autodrive® SA wire feeder to a robot arm or fixture. Ensure that torch cable rear connector is in approximate orientation shown. Refer to AutoDrive SA Torch literature for torch installation instructions. (See Figures A.1a thru A.1g for proper robot arm).

b) MOTOMAN MA1440 or MA2010 Robot Arms, Fig. A1b: install bracket to robot arm using (2) M6 & (2) M8 Socket Head Cap screws and washers. Tighten screws.

Figure A.1b - MotoMAn

M6 Socket Head

Cap Screw (2)

M8 Socket Head

Cap Screw (2)

A-1

AUTODRIVE® SA WIRE FEEDER INSTALLATION c) ABB IRB 1520ID Robot Arm, Fig. A.1c: install bracket to robot arm using (4) M6 Socket Head Cap screws, (2) M8 Plain washers

(placed between bracket and feeder arm on RIGHT side) and washers. Tighten screws.

Figure A.1c - ABB irB 1520iD f) KUKA KR5-HW-2 Robot Arm, Fig. A.1f: install bracket to robot arm using (5) M8 Socket Head Cap screws and washers.

Tighten screws.

Figure A.1f - KuKA Kr5-HW-2

M8 Socket Head

Cap Screw (2)

M8 Plain Washer (rightside, inside bracket (2)

M6 Socket Head

Cap Screw (4) d) ABB IRB 1600ID Robot Arm, Fig. A.1d: Install mounting bracket onto LEFT side of robot arm; install (2) M8 Socket Head Cap screws and washers. Tighten screws.

Figure A.1d - ABB irB 1600iD

M8 Socket Head

Cap Screw (3) g) KUKA KR16-HW and KR16-HW-L8 Robot Arm, Fig. A.1g: install bracket to robot arm using (3) M10 Socket Head Cap screws and washers. Tighten screws.

Figure A.1g - KuKA Kr16-HW & Kr16-HW-L8

M8 Socket Head

Cap Screw (2)

M8 Socket Head

Cap Screw (4) e) ABB IRB 2600 ID Robot Arm, Fig. A.1e: install bracket to robot arm using (4) M8 Socket Head Cap screws and washers.

Tighten screws.

Figure A.1e - ABB irB 2600iD

M8 Socket Head

Cap Screw (2)

M10 Socket Head

Cap Screw (3)

M8 Socket Head

Cap Screw (2)

A-2


2 – Place the feeder into the mounting bracket and feed the control cables (Not Shown) through the insulated face guard.

(See Figure A.2) Figure A.2 (typicAL)

INSTALLATION

3 – Align the gas and water pins to the power block and rotate the locking nut counter clockwise to start the threads.

(See Figure A.3)

4 – Using the supplied spanner wrench tighten the locking nut by rotating counter clockwise. This will seat the power pin into the power block.

Figure A.3 (typicAL

5 – Install feeder washers and #8-32 Pan Head Screws. On

FANUC, tighten feeder screws. On MOTOMAN, ABB and KUKA, install loosely so that feeder can still move.

6 – Adjust the position of the mounting bracket (FANUC) / Feeder

(MOTOMAN, ABB, KUKA) to control the slack in the power and cooling cables. The cables should not be tight and should have some vertical movement (about 2-3 inches vertical) with the robot arm in a straight position. Secure all remaining screws left loose during installation of feeder and mounting bracket.

Special Notes:

Counter clockwise is defined by looking at the front of the feeder.

Silicone grease should be applied to the o-rings of the robot cable to ease installation.

DO NOT use lever arms or breaker bars on the spanner wrench.

This cable is designed to be hand tightened using the provided tool with a medium force.

A-3

AUTODRIVE ® SA WIRE FEEDER INSTALLATION alumInum lIneR Replacement

Procedure:

1.) Position arm to be straight from feeder to torch.

2.) Loosen the front torch locking screws. If present, remove long liner guide set screw from liner guide in feeder.(See Figure A.4)

Figure A.4

5.) Install replacement plastic liner. (See Figure A.6)

6.) Adjust so that liner is close to the torch drive rolls but not touching.

Figure A.6

7.) Tighten screws in front torch to lock liner in position (see Figure

A.7).

Figure A.7

8.) Trim excess liner in the rear so that it is flush with the guide pin.

Do not reinStALL tHe Set ScreW

Guide Pin

3.) Unlatch feeder idler rolls and flip up out of the way. remove drive roll cover and front drive roll from feeder.

4.) Slide the liner out from the feeder. (See Figure A.5)

Figure A.5

Guide Pin

9.) Reinstall front drive roll and drive roll cover. Relatch idler rolls.

A-4

AUTODRIVE ® SA WIRE FEEDER INSTALLATION steel lIneR Replacement

Procedure:

1.) Position arm to be straight from feeder to torch.

2.) Remove the front torch locking screws; remove clamp. Loosen set screw in liner guide inside feeder from liner guide in feeder.

(See Figure A.8)

Figure A.8

4.) Push liner back from front torch. Grip liner at feeder and remove.

(See Figure A.9)

Figure A.9

5.) Install replacement steel liner. (See Figure A.10)

Figure A.10

6.) Adjust so that liner is close to the torch drive rolls but not touching.

7.) Reinstall clamp and screws in front of torch; tighten screws to lock liner in position. (See Figure A8).

Figure A.11

8.) Tighten set screw in liner guide. Trim excess liner in the rear so that it is flush with the guide pin. (See Figure A.11)

9.) Reinstall front drive roll and drive roll cover. Relatch idler rolls.

Set Screw

3.) Unlatch feeder idler rolls and flip up out of the way. Remove drive roll cover and front drive roll from feeder.

A-5


NOTE

DRIVE ROLL TENSION ADJUSTMENT

Default setting is line #4 (for aluminum) with wire installed

(See Figure A.12).

system set-up

New Arms

Please refer to Installation Section A and follow the provided steps, and Operation Section B for basic operation.

STEEL

SETTING

#5

Figure A.12

ALUMINUM

SETTING

#4

The AutoDrive SA feeder comes from the factory set up to feed

3/64” Aluminum welding wire. The tension setting is set to line

#4, as illustrated in Figure A.12.

When welding with aluminum wire, this recommended setting should not be changed.

When switching the AutoDrive SA Feeder over to welding with

steel wire, the tension should be adjusted to achieve optimal feedability. This will generally require increasing the tension.

For steel, the tension should be adjusted to line #5 or tighter.

When switching back to aluminum welding wire, the tension should be adjusted back to line #4, as illustrated in Figure A.12.

steel lIneR InstallatIon

Cut off brass ferrule and liner section that is covered with heat shrink. Pre-cut liner section being used in robot arm per following chart:

ROBOT ARM

ABB IRB 1520ID

CUSTOMER PRE CUT

LENGTH

50”

ABB IRB 1600ID

ABB IRB 2600ID-8/2.00

49”

60”

FANUC 100iC

FANUC 100iC/6L

FANUC 100iC/8L

FANUC 120iC

FANUC 120iC/10L

37”

45”

54”

44”

53”

KUKA KR5-HW-2

KUKA KR16-HW

KUKA KR16-L8-HW

MOTOMAN MA1440

MOTOMAN MA2010

47”

48”

64”

37”

54”

A-6

DO NOT USE THIS END


Cables

Pull Torch Cables

The front torch connections are used to connect a pull torch to the feeder creating a closed loop push pull system.

The cables have a 6 and 14 pin bayonet style connector.

FIGURE A.1 TORCH POWER

INSTALLATION

FIGURE A.2 TORCH FEEDBACK

TABLE A.3 TORCH POWER

B

C

D

E

F

POWER SOURCE/CONTROL BOX

PIN FUNCTION

A MOTOR PHASE 1

MOTOR PHASE 2

MOTOR PHASE 3

LED

LED

RESERVED

A-7

L

M

J

K

N

P

R

F

H

D

E

B

C

PIN

A

TABLE A.4 TORCH FEEDBACK

WIRE FEEDER

FUNCTION

BUTTON FEED FWD

BUTTON FEED REV

BUTTON TOGGLE LIGHT

BUTTON GAS PURGE

+24 VDC

+5 VDC

COMMON

ENCODER B-

ENCODER B+

ENCODER A-

ENCODER A+

HALL U

HALL V

HALL W


Weld Cable Sizes

Tabulated below are copper cable sizes recommended for different currents and duty cycles. Lengths stipulated are the distance from the welder to work and back to the welder again.

Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable drop.

TABLE A.5 CABLE SIZES

Amperes

200

200

225

225

250

250

250

250

300

325

350

400

400

500

RECOMMENDED CABLE SIZES (RUBBER COVERED COPPER - RATED 75°C)**

Percent

Duty

Cycle

60

100

20

40 & 30

30

40

60

100

60

100

60

60

100

60

CABLE SIZES FOR COMBINED LENGTHS OF ELECTRODE AND WORK CABLES

0 to 50 Ft.

2

2

4 or 5

3

3

2/0

1/0

2/0

3/0

2/0

2

1

1

1

50 to 100 Ft.

2

2

3

3

3

2

1

1

1

2/0

1/0

2/0

3/0

2/0

100 to 150 Ft.

2

2

2

2

2

1

1

1

1

2/0

2/0

2/0

3/0

3/0

150 to 200 Ft.

1

1

1

1

1

1

1

1

1/0

2/0

2/0

3/0

3/0

3/0

200 to 250 Ft.

1/0

1/0

1/0

1/0

1/0

1/0

1/0

1/0

2/0

3/0

3/0

4/0

4/0

4/0

** Tabled values are for operation at ambient temperatures of

40°C and below. Applications above 40°C may require cables larger than recommended, or cables rated higher than 75°C.

A-8


WIRE DRIVE CONFIGURATION

Procedure to Assemble Drive Rolls and Wire Guides

NOTE: When changing drive roll size or type (“v” groove to “u” groove or vice versa)

POWER WAVE MANAGER must be used.

Change the drive roll size in the

SETUP PARAMETERS in the

WIRE FEEDER section of POWER WAVE MANAGER. Select appropriate drive roll size and type, such as “045V” or “035U, as printed on the drive roll.

Please refer to

POWER WAVE MANAGER (IM8002) for detailed usage.

WARNING

ELECTRIC SHOCK can kill.



• When inching with the gun trigger, electrode and drive mechanism are "hot" to work and ground and could remain energized several seconds after the gun trigger is released.

• Do not operate with covers, panels or guards removed or open.


To change main drive gear:

1. Turn off power at the welding power source.

2. Open the idle arms.

3. Remove lower drive rolls.

4. Loosen hex setscrew on main gear.

5. Remove the main drive gear from the drive shaft.

6. Install replacement drive gear and tighten the setscrew hand tight.

To remove drive rolls:

1. Turn power off at the welding power source.

2. Remove the outer protective cover by removing the thumb screws.

3. Open the idle arm.

4. Remove the drive rolls.

To install drive rolls:



3. Slide the drive rolls onto the drive hubs.

4. Close the idle arms.

5. Assemble the outer protective cover.

6. Adjust the tension of the pressure arm to the proper setting.

To change idler rolls:



3. Using a hex wrench remove the screws on both sides of the idler rolls.

4. Remove worn idler rolls and replace with new ones

5. Re-install screws and torque to hand tight.

A-9


SHIELDING GAS CONNECTION

WARNING

CYLINDER may explode if damaged.

BUILD-UP OF SHIELDING GAS may harm health or kill.

• Keep cylinder upright and chained to support.

• Keep cylinder away from areas where it may be damaged.

• Never lift welder with cylinder attached.

• Never allow welding electrode to touch cylinder.

• Keep cylinder away from welding or other live electrical circuits.

• Shut off shielding gas supply when not in use.

SEE AMERICAN NATIONAL STANDARD Z-49.1, "SAFETY IN WELDING AND CUTTING" PUBLISHED

BY THE AMERICAN WELDING SOCIETY.

Maximum inlet pressure is 100 psi. (6.9 bar.)

Ensure that gas type and mixture are correct for the procedure being used.

Install the shielding gas cylinder supply as follows:

1. Secure the cylinder to prevent it from falling.

2. Remove the cylinder cap. Inspect the cylinder valves and regulator for damaged threads, dirt, dust, oil or grease. Remove dust and dirt with a clean cloth.

WARNING

DO NOT ATTACH THE REGULATOR IF OIL,

GREASE OR DAMAGE IS PRESENT!

Inform your gas supplier of this condition. Oil or grease in the presence of high pressure oxygen is explosive.

3. Stand to one side away from the outlet and open the cylinder valve for an instant. This blows away any dust or dirt which may have accumulated in the valve outlet.

4. Attach the flow regulator to the cylinder valve and tighten the union nut(s) securely with a wrench. Note: if connecting to

100% CO2 cylinder, insert regulator adapter between regulator and cylinder valve. If adapter is equipped with a plastic washer, be sure it is seated for connection to the CO2 cylinder.

5. Attach one end of the inlet hose to the outlet fitting of the flow regulator. Attach the other end to the welding system shielding gas inlet. Tighten the union nuts with a wrench.

6. Before opening the cylinder valve, turn the regulator adjusting knob counterclockwise until the adjusting spring pressure is released.

7. Standing to one side, open the cylinder valve slowly a fraction of a turn. When the cylinder pressure gage stops moving, open the valve fully.

8. The flow regulator is adjustable. Adjust it to the flow rate recommended for the procedure and process being used before making a weld.

A-10


OPERATION

The AutoDrive ® SA wire feeders are fully controlled and operated by a robot, control box or user interface on the power source. The

AutoDrive ® SA system requires a Generation III Power Wave ®

Power Source. A software update may be required prior to use.

GRAPHIC SYMBOLS THAT APPEAR ON THE AUTODRIVE

®

SA TORCH OR WIRE FEEDER OR IN THIS MANUAL

i1 i2

WArning or cAution

Wire FeeDer coLD FeeD + & gAS purge

SHieLDing gAS inLet input current output current

LiQuiD inLet

LiQuiD outLet

B-1

OPERATION


OPTIONAL KITS AND

ACCESSORIES

Drive Roll Kits, 4 Roll Drive

NOTE: When changing drive roll size or type (“v” groove to “u” groove or vice versa)

POWER WAVE MANAGER must be used.

Change the drive roll size in the

SETUP PARAMETERS in the

WIRE FEEDER section of POWER WAVE MANAGER. Select appropriate drive roll size and type, such as “045V” or “035U, as printed on the drive roll.

Please refer to

POWER WAVE MANAGER (IM8002) for detailed usage.

ALUMINUM DRIVE ROLL KIT INCLUDED PARTS

KIT NUMBER GROOVED DRIVE ROLL QTY.

MAIN DRIVE GEAR QTY. SMOOTH DRIVE ROLLS QTY.

KP4335-035A

KP4335-364A

KP4335-116A

0,9 / .035 U

1,2 / 3/64 U

1,6 / 1/16 U

2

2

2

INCLUDED IN KIT 1 INCLUDED IN KIT 2

STEEL DRIVE ROLL KIT INCLUDED PARTS

KIT NUMBER GROOVED DRIVE ROLL QTY.

MAIN DRIVE GEAR QTY. SMOOTH DRIVE ROLLS QTY.

KP4335-035S

KP4335-040S

KP4335-045S

KP4335-047S

0,9 / .035 V

1,0 / .040 V

1,1 / .045 V

1,2 / .047 V

2

2

2

2

INCLUDED IN KIT

1

INCLUDED IN KIT

2

OPTIONAL KITS & ACCESSORIES

KP3991-6

KP44-3545-15

Conduit Liner, Aluminum

Includes: 1x 6” Long Teflon Conduit

Liner (Customer cut to length)

LINER, .035 - .045

(CUSTOMER CUT TO LENGTH)

9SM25261

CABLE REMOVAL TOOL

(SPANNER WRENCH)

ACCESSORIES

C-1

AUTODRIVE ® SA WIRE FEEDER MAINTENANCE

MAINTENANCE

WARNING

Before carrying out service, maintenance and/or repair jobs, fully disconnect power to the machine.

Use Personal Protective Equipment (PPE), including safety glasses, dust mask and gloves to avoid injury. This also applies to persons who enter the work area.

MOVING PARTS can injure.

• Do not operate with doors open or guards off.

• Stop engine before servicing.

• Keep away from moving parts.

Calibration Specifications

Calibration of the AutoDrive ® SA is critical to its operation. Once the unit has been calibrated after installation, it generally will not need adjustment. However, neglected or improperly calibrated machines may not yield satisfactory weld performance. To ensure optimal performance, it is recommended that the calibration of wire feed speed be checked yearly.

The calibration procedure itself requires the use of a certified actual meter for wire feed speed. The accuracy of calibration will be directly affected by the accuracy of the measuring equipment you use. When the unit is first installed, or if the welding performance changes, use the calibration section of the Power

Wave Manager utility to make the appropriate adjustments. The utility and its instruction manual, which includes detailed instructions for carrying the calibration procedure, are available at www.powerwavesoftware.com.

Have qualified personnel do all maintenance and troubleshooting work.

Periodic Maintenance

DRIVE ROLLS

The custom drive rolls manufactured for use on the AutoDrive ® SA-Torch are designed to last around 7000lbs of wire.

CONDUIT LINERS

The Teflon liners in the gooseneck and conduit are meant to create a smooth surface for the aluminum wire to glide over. These surfaces are going to wear over time. Please see the table on page

C-1 with replacement Teflon liners.

ALUMINUM OXIDE

SHAVINGS

Over time aluminum oxide breaks off the surface the aluminum wire. This oxide builds up below drive rolls and wear surfaces. It is important to periodically blow out these areas with compressed air to avoid the buildup of aluminum oxide which can contribute to feeding issues.

If for any reason you do not understand the procedures or are unable to perform the maintenance or repairs safely, contact your

Lincoln Authorized Service Facility for technical troubleshooting assistance before you proceed.

WWW.LINCOLNELECTRIC.COM/LOCATOR

D-1


HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric

Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1.LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMPTOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2.POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3.RECOMMENDED COURSE OF ACTION

This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

WARNING



• Welding power source must be connected to system ground per the National Electrical Code or any applicable local codes.


Observe all additional Safety Guidelines detailed throughout this manual.

TROUBLE SHOOTING




E-1

AUTODRIVE ® SA WIRE FEEDER TROUBLE SHOOTING

Observe all Safety Guidelines detailed throughout this manual

PROBLEMS

(SYMPTOMS)

The wire feeder does not feed wire and the drive rolls do not spin.

POSSIBLE

CAUSE

1. Verify the power source is turned on.

2. Verify all cables are properly connected.

3. Verify power is being supplied to the wire feeder.

RECOMMENDED

COURSE OF ACTION

The wire feeds erratically.

No shielding gas

Variable or "hunting" arc.

1. Verify the correct drive rolls are installed in the wire drive.

2. Check for sharp bends in the gun liner or conduit.

3. Examine the contact tip for wear and proper size. Replace as necessary.

4. Check the gun liner and conduit. The welding electrode should slide easily through both.

5. Verify the proper gun liner is installed.

6. Verify the pressure arms are set properly. Too much pressure may crush the wire.

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local

Lincoln Authorized Field Service

Facility.

1. Verify the gas supply is turned on and not empty.

2. Check the gas hose for cuts. Make sure it is not crushed.

3. Verify the system is not leaking from an o-ring seal.

1. Check for proper size contact tip.

Make sure the contact tip is not worn, free of spatter and not melted.

2. Clean and tighten all electrode and work connections.

3. Verify the proper polarity is being used for the weld procedure.

4. Make sure the proper electrode stickout is being maintained.

5. Check the gas flow rate and mixture.

6. The universal cable tightly mounted to the wire drive.

7. Verify the electrode lead is connected to the proper connection block on the feed head.




E-2

AUTODRIVE ® SA WIRE FEEDER TROUBLE SHOOTING

proBLeMS

Observe all Safety Guidelines detailed throughout this manual

(SyMptoMS) poSSiBLe cAuSe recoMMenDeD courSe oF Action

The motor overload errors occur.

1. Check for sharp bends in the gun liner and conduit.

2. Examine the contact tip for wear and proper size. Replace as necessary.

3. Check the gun liner and conduit. The welding electrode should slide easily through both.

4. Verify the proper gun liner is installed.

5. Reduce the pressure arm setting.

If all recommended possible areas of misadjustment have been checked and the problem persists, contact your local Lincoln Authorized

Field Service Facility.




E-3


2 3 4 5 6 7 8 9 10 11 12 13 14

4

3

5

2

1

3

2

4

J5-

J5-

J5-

J5-1

J5-5

1 2 3 4 5 1 2 3 4 5 6 7 8 9

Y Y/W L L/W B r G V

/W B /W R

A+ A- B+ B- U V W

M CO HALL

OM O C ENC

5 O +

+5

ENC

HALL

A B C D E

-2 67

4

5

2 J2-

J2-3

J2-

J2-

J2-1

2

1

J3-6

J3-5

J3-

J3-

J3-

J3-

J3-1

J3-1

J3-1

J3-

J3-4

J3-3

J3-

J3-

8

7

9

10

2

1

3

14

9

8

7

6

5

4

3

2

1

11

10

12

13

14

4

5

2

3

1

5 4 3 2 1

2

3

1

4

5

6

7

8

9

2

1

1

2

3

4 4

J1-3

J1-

J1-2

J1-1

-2

-1

J24

J24

W L W Y V G Br

/W B

5

M

B- B+ A- A+ W V U

CO HALL

O +

+5

OM

ENC

HALL

O C ENC

DIAGRAMS

F-1

AUTODRIVE ® WIRE FEEDER

A B C D E

-2 67

9

8

7

6

5

4

3

2

1

10

11

12

13

14

3

4

5

6

1

2

6 5 4 3 2 1

2

3

1

4

5

6

7

8

9

10

2

1

1

2

3

4

-2

-1

J24

J24

J1-3

J1-4

J1-2

J1-1 r/W B G/

/W U Y/W Y V G B

M

M

+5

+5

+ A- A+ W V U

CO HALL

CO CO EN

HALL

CO EN

DIAGRAMS

F-2

AUTODRIVE® SA WIRE FEEDER

M CO

5

OM

+5

EN

HA

EN

HA

CO

LL +

LL C

CO

2

1

3

5

4

J5-2

J5-1

J5-3

J5-5

J5-4

J3-4

J3-3

J3-5

J3-2

J3-1

J3-9

J3-8

J3-7

J3-6

J3-1

J3-1

J3-1

J3-1

J3-1

2

1

0

4

3

11

10

6

5

7

9

8

3

2

4

1

12

14

13

J2-3

J2-4

J2-5

J2-1

J2-2

2

3

1

4

5

5

6

4

8

9

7

2

3

1

3

4

1

2

2

1

-2

-1 J24

J24

J1-1

J1-2

J1-3

J1-4

M

5

+5

OM

LL +

CO

CO CO

HA

LL C

EN

HA

EN

DIAGRAMS

F-3

Chinese

Korean

Arabic

WARNING

Spanish

AVISO DE

PRECAuCION

French

ATTENTION

German

WARNuNG

Portuguese

ATENÇÃO

Japanese l Do not touch electrically live parts or electrode with skin or wet clothing.

l Insulate yourself from work and ground.

l No toque las partes o los electrodos bajo carga con la piel o ropa mojal da.

Aislese del trabajo y de la tierra.

l Keep flammable materials away. l Mantenga el material combustible fuera del área de trabajo.

l l

Wear eye, ear and body protection.

Protéjase los ojos, los oídos y el cuerpo.

l Ne laissez ni la peau ni des vêtements mouillés entrer en contact l avec des pièces sous tension.

Isolez-vous du travail et de la terre.

l Gardez à l’écart de tout matériel inflammable.

l Protégez vos yeux, vos oreilles et votre corps.

l Berühren Sie keine stromführenden

Teile oder Elektroden mit Ihrem

Körper oder feuchter Kleidung!

l Isolieren Sie sich von den

Elektroden und dem Erdboden!

l Não toque partes elétricas e electrodos com a pele ou roupa molhal da.

Isole-se da peça e terra.

l Entfernen Sie brennbarres Material!

l Mantenha inflamáveis bem guardados.

l Tragen Sie Augen-, Ohren- und Körperschutz!

l Use proteção para a vista, ouvido e corpo.

READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE

USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.

SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS

CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.

LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A

ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.

LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-

STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.

l l

Keep your head out of fumes.

Use ventilation or exhaust to remove fumes from breathing zone.

l Turn power off before servicing. l Do not operate with panel open or guards off.

l Los humos fuera de la zona de resl piración.

Mantenga la cabeza fuera de los humos. Utilice ventilación o aspiración para gases.

l l

Gardez la tête à l’écart des fumées.

Utilisez un ventilateur ou un aspirateur pour ôter les fumées des zones de travail.

l Desconectar el cable de alimentación de poder de la máquina antes de iniciar cualquier servicio.

l Débranchez le courant avant l’entretien.

l No operar con panel abierto o guardas quitadas.

l N’opérez pas avec les panneaux ouverts ou avec les dispositifs de protection enlevés.

l Vermeiden Sie das Einatmen von l

Schweibrauch!

Sorgen Sie für gute Be- und

Entlüftung des Arbeitsplatzes!

l Strom vor Wartungsarbeiten abschalten! (Netzstrom völlig öffnen; Maschine anhalten!) l Anlage nie ohne Schutzgehäuse oder Innenschutzverkleidung in

Betrieb setzen!

l l

Mantenha seu rosto da fumaça.

Use ventilação e exhaustão para remover fumo da zona respiratória.

l l

Não opere com as tampas removidas.

Desligue a corrente antes de fazer serviço.

l Não toque as partes elétricas nuas.

l Mantenha-se afastado das partes moventes.

l Não opere com os paineis abertos ou guardas removidas.

WARNING

Spanish

AVISO DE

PRECAuCION

French

ATTENTION

German

WARNuNG

Portuguese

ATENÇÃO

Japanese

Chinese

Korean

Arabic

LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS

PRÁTICAS DE SEGURANÇA DO EMPREGADOR.

CUSTOMER ASSISTANCE POLICY

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time.

Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

TABLE OF CONTENTS

PRODUCT OVERVIEW

INSTALLATION

OPERATION

ACCESSORIES

MAINTENANCE

TROUBLE SHOOTING

DIAGRAMS

No results