Philips TMX425, C, CP treadmill Owner’s Manual
The TMX425, TMX425C, and TMX425CP are heavy-duty treadmills designed for institutional use, such as fitness clubs, corporate health centers, hospital wellness programs, physical therapy facilities, and cardiac rehabilitation facilities. Model TMX425 is modified for cardiac stress and pulmonary function testing.
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Use of the document and the information contained in it is strictly reserved for current Philips personnel and Philips customers who have a current and valid license from Philips for use by the customer’s designated in-house service employee on equipment located at the customer’s designated site. This document and the information contained in it is proprietary and confidential information of Philips Healthcare ("Philips") and may not be reproduced, copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department. This document is intended to be (a.) used by customers and is licensed to them as part of their Philips equipment purchase or (b.) used to meet regulatory commitments as required by the FDA under 21
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LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
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TREADMILL
OWNER’S MANUAL
TMX425
TMX425C
TMX425CP
(optional)
Revision Level 2 April, 2008
TRACKMASTER
C O N T A C T I N F O R M A T I O N
The model TMX425 TRACKMASTER
®
treadmill is designed to be interfaced with a variety of EKG systems. If you have a question, please contact the stress system manufacturer first.
Manufactured by
Full Vision Inc.
3017 Full Vision
Drive Newton, KS
67114 http://www.fullvision.com phone: (316)
283-3344
Authorized Representative
In European Union
(Regulatory affairs only)
Emergo Europe
Molenstraat 15
2513 BH The Hague
The Netherlands
(31) (0) 70 345-8570 telephone
(31) (0) 70 345-7299 fax
Before permitting anyone to use the treadmill, do the following:
• Warn each user about the risk of falling while the belt is in motion.
• Stress the need for caution.
• Demonstrate the proper mounting and dismounting methods.
• Show each user how to use the treadmill as described in this manual.
• Ask each user to do a supervised "test walk" at minimum belt speed to review and practice walking techniques.
April, 2008 TMX425 Series Owner’s Manual i
TRACKMASTER ii
Printed in USA. TRACKMASTER
® is a registered trademark of JAS Manufacturing Co.,
Inc. TRACKMASTER is protected by the following US Patents: 5320589, 5431613. All other patents pending. Polar® is the registered trademark of Polar CIC Inc.
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER
Contents
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Serial Decal Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Equipment Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Warning and Caution Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
RoHS/WEEE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Chapter 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Incline Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Surface
Floor Surface Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Operating and Storage Condition Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Installation After Long Period of Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Chapter 3 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Chapter 4 Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Chapter 5 Assembly, Location, and Power Requirements . . . . . . . . 5-1
Chapter 6 Test Plug Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Chapter 7 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
April, 2008
Belt Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Running Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Belt Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Drive Belt Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Elevation Screw Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Running Board Removal and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Internal Circuit Breaker Location and Resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
TMX425 Series Owner’s Manual iii
TRACKMASTER
Chapter 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Running Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Roller
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Power On Indicator Not Illuminated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Main Circuit Breaker Trips When Powering Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Treadmill Will Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Running Belt Slips When In Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Running Belt Is Off-Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Appendix A Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Appendix B Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Appendix C TMX425C Manual Controller Operating
Instructions/Drawings .......................................................................... C-1
Appendix D TMX425CP Programmable Controller Operating
Instructions/Drawings ......................................................................... D-1
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TMX425 Series Owner’s Manual April, 2008
TRACKMASTER
Introduction
1
Introduction
Congratulations on the purchase of your new TRACKMASTER
® treadmill. These fine machines have been in production since 1977 and represent state-of-the-art design for heavy-duty institutional treadmills. Thousands of facilities have enjoyed years of daily use provided by dependable TRACKMASTER
® treadmills.
TRACKMASTER
® treadmills are designed and built to withstand the extraordinary demands of fitness clubs, corporate health centers, hospital wellness programs, physical therapy facilities, and cardiac rehabilitation facilities. Model TMX425 is modified for cardiac stress and pulmonary function testing.
This manual covers the installation, operation, and service of your new
TRACKMASTER
® treadmill. If you have questions, first consult this manual. If your questions are still unanswered, please call your distributor.
Notices
Three different levels of notices throughout this manual alert you to important information: Note, Caution, and Warning.
Note
Note statements provide additional information, such as the following:
Note: For maximum safety and efficiency, the treadmill must have its own dedicated power outlet.
Caution
Caution notices inform you of potential hazards that could result in equipment damage or injury, such as the following:
CAUTION Do not use silicone sprays to wax your treadmill deck. Using silicone sprays may void the warranty. Such sprays can bring about surface changes that cause you to slip.
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April, 2008 TMX425 Series Owner’s Manual
Warning
Warning notices alert readers to hazards that will result in serious injury or death, such as the following:
WARNING
Never open the hood of the treadmill while it is plugged into a power outlet. Line voltage will cause severe injury or death.
Drawings
Appendix B, C, and D display assembly drawings.
Directional Orientation
References to left, right, front, and rear are based on the assumption that you are standing on the treadmill, facing forward.
Customer Service
If you need service and/or replacement parts for your TRACKMASTER
® treadmill, please contact your distributor.
Please include the treadmill serial number in all correspondence.
Note: Your TRACKMASTER
® treadmill was carefully tested and left the factory in optimum working condition. If any damage occurs during shipping, note the damage on the shipping documents, contact the shipper immediately, and file the appropriate claims.
Please have the model and serial numbers ready when you contact your distributor.
Serial Decal Information
Item Name Description
A Manufacture
B Model Number
C
D
E
F
G
H
Part Number
Voltage
Hertz
Amps
Serial Number
Type B Equipment
Identifies model of treadmill
Manufacturers part number
Specifies VAC voltage of treadmill
Specifies hertz of treadmill
Specifies amperage of treadmill
Manufacturers assigned serial number
Type B equipment is suitable for intentional external and internal application to the patient, excluding direct conductive connection to the patient heart.
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TRACKMASTER
Introduction
Equipment Symbols
The following symbols appear on the equipment.
This symbol means that you must pay attention to the documents delivered with this equipment. It calls notice to the things to which you must pay special attention during operation and when the equipment is operated in conjunction with other equipment.
Protective earth (ground)
Alternating current
Type B equipment is suitable for intentional external and internal application to the patient, excluding direct conductive connection to the patient heart.
Warning and Caution Symbols
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1-3
Trackmaster’s Obligations Under RoHS/WEEE Directives:
As of this date, and perhaps until 2008 – 2010, Medical Treadmill sales to EU countries are
exempt from the requirements of RoHS as per Annex 1A of the WEEE directive, medical devices, because the treadmill has been determined to be a class 1 medical device in the EU.
There is a possibility that this exemption will be permanent.
Under the WEEE directive, producers are financially responsible for the collection and treatment of waste electrical and electronic equipment. In the context of RoHS and WEEE, producer is defined in the European Commission’s Directive as “any person who irrespective of the selling techniques:
• Manufactures and sells EEE under his own brand
• Resells under his own brand, equipment produced by other suppliers
• Imports or exports EEE on a professional basis into a Member State”
Trackmaster has no obligations under WEEE because it is the importing distributor or OEM reseller who is recognized by the European Commission as the “producer”.
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TRACKMASTER
Specification
2
Specifications
The specifications discussed in this chapter apply to the TRACKMASTER
®
TMX425 treadmill.
Treadmill
• 500-lb capacity
• Steel chassis with TGIC Polyester powder-coat finish
Drive System
• Heavy-duty 2-hp AC inverter duty motor
• 200-240VAC, 1-phase, 50-60 Hz, 15-amp (13 amp-Europe) power supply
• 115VAC, 1-phase, 50-60 Hz, 20-amp power supply (optional)
Note: To function properly, each treadmill must have an electrical line dedicated to its exclusive use. A non-dedicated line could cause your treadmill to malfunction. In addition, there must be sufficient amperage to handle all equipment supplied by the overall electrical circuit. Check with your local electrician if you have any questions regarding power requirements.
Speed Range
• 0.5 to 10 mph (standard 115V)
• 0.5 to 12 mph (standard 220V)
•
0.8 to 19 kmh (optional)
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April, 2008 TMX425 Series Owner’s Manual
Incline Range
• 0 to 25%
Running Surface
• 22 in. x 63 in.
• cushioned
• lubricated
• low-profile (7 in. from floor)
Floor Surface Requirements
•
33 in. x 88 in. level surface
Operating and Storage Condition Recommendations
Operating Temperature Range: 0 to +40 deg. C (+32 to +105 deg. F).
Storage Temperature Range: -20 to +70 deg. C (-4 to +158 deg. F).
Operating and Storage Relative Humidity Range: 8% - 80%, non-condensing.
Altitude: -50 to 10,000 feet.
Installation After Long Period of Storage
Storage exceeding three years, Contact Factory Immediately prior to plugging in treadmill. Failure to do so will cause inverter drive to FAIL!
If input power has not been applied to the drive for a period of time exceeding three years (due to storage etc), the electrolytic DC bus capacitors within the drive can change internally, resulting in excessive leakage current. This can result in premature failure of the capacitors if the drive is operated after such a long period of inactivity or storage.
Severe damage to the inverter drive can result if it is operated after a long period of storage or inactivity without reforming the DC bus capacitors! Contact the factory for proper instruction.
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TRACKMASTER Safety Information
Safety Information
3
TRACKMASTER
® treadmills meet or exceed all applicable product safety requirements for motor-operated exercise machines. TRACKMASTER
® is listed by Engineering Testing
Laboratories (ETL); however, all motorized equipment is potentially dangerous if used incorrectly. Before using the TRACKMASTER
® treadmill, follow all precautions listed in this chapter, and read the entire Owner’s Manual thoroughly. Use the TRACKMASTER
® treadmill only as described.
Serious injury could result from loss of balance or falls. To reduce the possibility of serious injury, carefully observe the following precautions.
• Read this Owner’s/Service Manual before operating the treadmill.
• Wear appropriate clothing and running shoes.
• Place the treadmill on a level, unobstructed surface.
• Connect the treadmill to a dedicated, properly grounded outlet that supplies the correct voltage and amperage.
• Never stand on the belt when starting the treadmill.
• Do not step onto or off the belt when it is moving.
• Always slow the treadmill to its minimum speed before stopping.
• Never allow children or pets near the machine without careful supervision.
• Keep hands, feet, and clothing away from any moving parts.
• Never drop or insert objects into any opening.
• Avoid draping towels over the safety side rails or dropping objects on the belt while the treadmill is running.
• Never place any foreign object on the treadmill.
• Verify no one is near the elevation mechanism before operating to avoid pinch points.
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April, 2008 TMX425 Series Owner’s Manual
Safety Information TRACKMASTER
• Operator should be aware of elevation malfunction and be prepared to assist patient
and stop treadmill if necessary.
• Operator should always be aware of improper treadmill response to commands.
• Check treadmill before use. This includes:
– Check power cord connection.
– Check emergency stop button for proper operation.
– Check interface cable to ensure it is secure.
– Verify ECG communication is correct.
• Verify operator knows how to stop the treadmill in the event of malfunction or emergency.
• Make operator aware if treadmill is not responding properly to commands.
• Keep all cords clear of operator to avoid trip hazards.
• Operator should not wear loose fitting nylon material when exercising on treadmill to avoid generating ESD.
• Operator needs to be aware of and note any components of the treadmill that are loose.
• Do not allow moisture or oils to accumulate on treadmill, creating a slip hazard.
Serious injury or death could result from electric shock. To reduce the possibility of electric shock, carefully observe the following precautions.
• Connect the treadmill only to a dedicated, properly grounded outlet. See “Grounding
Instructions” on the next page.
• Always unplug the treadmill from the electrical outlet before cleaning it.
• To disconnect the treadmill, set the power switch to the OFF position, and remove the plug from the outlet. When the power is off, the green light on the power switch is dark.
• Never operate the unit with a damaged power cord or plug.
If the power cord is damaged, it must be replaced by a qualified service provider.
Contact your distributor.
Use only TRACKMASTER
® replacement parts. Using other parts may void your warranty and may cause your treadmill to malfunction.
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TRACKMASTER Safety Information
• Never operate the unit with a damaged power cord or plug.
• Never operate the unit when it is wet.
• Never operate the unit if it is not operating properly.
• Never use extension cords.
• Keep the power cord out of traffic areas and away from heated surfaces.
• Always unplug the machine before service and maintenance are performed.
• Never use the treadmill outdoors.
• Operator should be aware of any shock when touching the treadmill and act accordingly.
• Treadmill should be serviced by authorized technicians only.
• Power cord should be routed through clamp and kept clear of elevation mechanism.
• Personnel present when treadmill is in use need to be aware of the distinctive order of hot electrical components.
Serious injury or death could result from electric shock occurring during defibrillation.
Never allow patient or operators near treadmill during defibrillation.
Before beginning any exercise program, check with your physician to determine your present physical condition and capabilities regarding aerobic exercise. Know your limits and requirements for warm-up, target, and maximum heart and breathing rates; duration of exercise; cool-down periods; and recovery heart rates. Stop exercising immediately if you feel faint or dizzy, or if you experience symptoms of overexertion.
Serious injury or death could result from operating treadmill in the presence of explosive or flammable vapors and antiseptics.
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Safety Information TRACKMASTER
Notes
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TMX425 Series Owner’s Manual April, 2008
TRACKMASTER Ground Instruction
Grounding Instructions
4
TRACKMASTER
® treadmills must be grounded to reduce the risk of electric shock. If a malfunction occurs, grounding provides a path of least resistance for an electric current.
Ungrounded connections may cause electrical shock.
This product is equipped with a three-wire grounding-type plug. The plug will fit into only a grounding-type outlet. This is a safety feature—do not disable the plug’s third
(grounding) pin with an adapter! Contact a qualified electrician if you are either (1) unable to insert the plug into your outlet, or (2) uncertain that the outlet is grounded and meets local codes.
The treadmill is designed to operate on a 200-240VAC/15-amp (13 amp-Europe) service
(unless you ordered the 115VAC/20-amp power supply option). Make sure that the treadmill is connected to an outlet that looks like the following illustration. Never use an adapter or extension cord with this product. If you have any questions or experience any problems, contact your distributor.
115 VAC
NEMA 5-20R
200-240 VAC
NEMA 6-15R
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Ground Instruction TRACKMASTER
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5
Assembly, Location, and Power
Requirements
TRACKMASTER
® treadmills are shipped fully assembled unless otherwise specified.
After you have unpacked the treadmill, move it to the exercise area by rolling it on its front wheels. If your treadmill is shipped partially disassembled, refer to The Packing List/
Assembly Sheets for assembly.
CAUTION If you are moving the treadmill over a rough surface, such as pavement, use a dolly under the front of the treadmill to prevent damage to the wheels.
Place the treadmill on a level, stable surface—short-pile industrial carpeting is acceptable.
CAUTION Do not place the treadmill on thick or long-pile carpeting. Such carpeting could cause instability or static build-up, and carpet fibers could get caught in the belt and damage the unit.
Provide adequate clearance around the treadmill, away from obtrusive objects such as weight machines. Obstructions can cause injury to the user or damage to the treadmill.
Keep the treadmill away from sources of moisture, such as spas or fountains. Moisture can cause the electronic circuitry to malfunction.
When locating treadmill where potential electromagnetic interference between the treadmill and other devices together. The equipment in question should be carefully observed to ensure that EMI does not degrade performance. Keep in mind that the treadmill can cause interference with other devices.
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April, 2008 TMX425 Series Owner’s Manual
Assembly, Location, and Power Requirements TRACKMASTER
Your TRACKMASTER
® treadmill operates on a 200-240VAC, 15-amp (13 amp-Europe) service (115VAC, 20-amp optional). The treadmill requires an approved outlet (see Chapter
4, “Grounding Instructions”) that is properly grounded, includes a 15-amp (13 amp-
Europe) circuit breaker (20 amp for the optional 115VAC power supply, with neutral line dedicated on 115VAC), and dedicated to the exclusive use of the treadmill.
Note: In applications using the 115VAC 20-amp Treadmill, a high magnetic type circuit breaker in your service box is required.
No other equipment may be used on the treadmill circuit. Do not use extension cords.
Using an ungrounded, shared, or otherwise improper circuit will void the machine's warranty and may result in major damage to your treadmill's electronic circuits. Using a shared circuit can also cause the treadmill to unexpectedly shut off, resulting in injury to the user.
Ensure that power cords do not cross traffic areas. Exposed power cords can cause a fall, resulting in injury.
Before plugging the power cord into its power outlet, ensure that the treadmill master power switch is in the OFF position . A power surge through the treadmill electronics could trip the treadmill’s circuit breakers.
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6
Test Plug Procedure
Each TRACKMASTER
®
TMX425 treadmill includes an RS-232 plug that enables you to test the operation of the treadmill without the ECG unit attached. The plug is contained in the owner’s information packet. The plug is to be used only for testing the treadmill. Do not stand on or use the treadmill while testing.
Note: This procedure will not work with TMX425C or TMX425CP.
To use the test plug, observe the following procedure:
1. Turn the power "OFF" at the treadmill.
2. Disconnect RS232 interface cable from the treadmill and plug in the test connector.
3. Hold the button down on the test connector and turn treadmill power
"ON". Continue holding until treadmill begins to elevate.
4. Once this is initiated, with each push of the button the treadmill should elevate 5% grade.
5. When the treadmill reaches 20% elevation the next push of the button will start the treadmill running belt.
6. With each push of the button the treadmill will increase speed by 2.5 miles per hour.
7. Once the treadmill reaches 10 mph, each push of the button will bring the speed down 2.5 miles per hour and simultaneously lower the elevation level by 5% increments.
8.
9.
When minimum speed and elevation is reached the next press of the button will cause the treadmill running belt to stop.
Remove the test connector.
10.
Reconnect the RS232 interface cable.
Successful completion of the preceding testing procedure ensures that the treadmill is fully functional and responsive to command signals through the RS232 port.
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Test Plug Procedure TRACKMASTER
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7
Preventive Maintenance
Regular cleaning and maintenance is essential to the life of your treadmill and will keep it operating at its best for many years.
We recommend that you record all maintenance and service in a log (as shown in
Appendix A). Please refer to Appendix B, C, and D drawings to guide your service efforts.
The following procedures will help to ensure many years of safe and trouble-free operation.
Before cleaning the TRACKMASTER ® treadmill, turn the main power switch to OFF, and disconnect the treadmill from its power outlet. Never use wet cleaning materials near a power source; you could suffer an electric shock.
CAUTION To preserve the conditions of your warranty, make sure that all repair procedures (other than normal maintenance) are performed by a qualified service provider. Contact your distributor.
Use only TRACKMASTER
® replacement parts. Using other parts may void your warranty and may cause your treadmill to malfunction.
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Preventive Maintenance
Daily Maintenance
TRACKMASTER
Note: Before daily operation, ensure that the treadmill is functioning properly.
• Wipe the treadmill to remove soil, moisture, and perspiration.
• Clean the hood and handrails with a soft cloth, dampened with a solution of warm water and mild detergent.
• Remove stubborn stains and scuff marks with a nonabrasive, industrial strength cleaner, such as Formula 409
®
. Spray all cleaners onto a terrycloth-type rag; avoid spraying cleaners directly onto the treadmill.
Weekly Maintenance
• Vacuum around and under the treadmill. Clean all exposed surfaces with the vacuum cleaner. Do not move the treadmill from its original position—moving it will compromise the original belt tracking setting.
• Check running belt tension.
Monthly Maintenance
• Belt cleaning and inspection.
Semiannual Maintenance
• Evaluate the condition of the deck and belt.
Note: After moving treadmill to new location, belt adjustment needs to be performed to assure proper belt alignment.
• Check running belt adjustment
• Check drive belt tension adjustment only
® replacement parts. Using other parts may avoid your warranty
And cause your treadmill to malfunction.
Annual Maintenance
• Clean and lubricate the treadmill elevation screw. In a very high-use environments, it is recommended to clean and lubricate it once every 6 months.
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TMX425 Series Owner’s Manual April, 2008
Belt Cleaning and Inspection
1. Turn treadmill main power switch ON.
2. Start treadmill at .5 mph
3 With a damp small towel wipe excessive dirt from running belt
4. When belt is clean stop treadmill.
5. Inspect belt for tear or nick to running belt. If DAMAGED replace belt.
6. Perform Running Belt Adjustment and Belt Tension Adjustment.
Running Belt Adjustment
This procedure requires the following tool:
• 1/4-in. Allen wrench
CAUTION Because this adjustment is not covered under your warranty, it is important that you review these instructions thoroughly before proceeding.
The TRACKMASTER
® patented MasterTrack
®
Belt Tracking System significantly reduces the need to adjust the belt on your TRACKMASTER
® treadmill. However, when you operate your treadmill for the first time, you may need to adjust the tracking of the belt to conform to your floor. You may also need to adjust the tracking if you move the machine to another location. (See Appendix B.)
Your running belt should remain centered, although a slight amount of movement to the left or right is normal during use. Do not allow the running belt to travel all the way to either side.
To adjust the belt tracking, do the following:
1. Turn the treadmill’s power switch to ON.
CAUTION Do not stand on the running belt when starting the treadmill. You could fall, causing serious injury.
2. Increase the speed to 3 mph.
3. Observe the left side of the running belt as it travels over the rear roller. If the belt runs to the right side of the roller, turn the right bolt one-quarter turn clockwise, and turn the left bolt one-eighth turn counterclockwise.
Note: When tightening one side of the belt, always loosen the opposite side one-half as much. This procedure provides finer control, with a smaller impact on belt tension.
April, 2008 TMX425 Series Owner’s Manual
7-3
Preventive Maintenance TRACKMASTER
Check the belt after 2 minutes, with the treadmill running at approximately 7 mph. If the belt does not correct itself, continue with slight turns until the belt is in the center of the rear roller. If the belt runs toward the left, use the left adjustment.
Note: Uneven floors accelerate belt misalignment. This situation may require either (1) larger and more frequent adjustments to prevent belt damage, or (2) the installation of a rubber treadmill pad, which is available at your local fitness store.
Belt Tension Adjustment
The running belt may stretch and loosen with regular use. This looseness is noticeable when the belt tends to hesitate or stick. If the belt is loose and slipping, see illustration below.
1. Turn the treadmill’s power switch to ON.
2. Start treadmill and increase to 1 mph
3. Start walking on the treadmill, grab handrail and apply pressure with your foot to create resistance on running belt.
4. If running belt start slipping on front drive roller, tighten both tension bolts ½ turn (Clockwise).
5. Repeat steps 2 thru 4 until running belt stop slipping.
Note: When running belt is too tight the edge of belt will curl causing premature running belt failure.
7-4
TMX425 Series Owner’s Manual April, 2008
Drive Belt Tension Adjustment
This procedure requires the following tool:
• Flat screw driver
• 9/16 wrench
CAUTION Because this adjustment is not covered under your warranty, it is important that you review these instructions thoroughly before proceeding.
Note:
The drive belt may stretch and loosen with regular use. This looseness is noticeable when you may hear a flapping noise under treadmill hood.
1. Turn the treadmill’s power switch to OFF, unplug the treadmill from its power outlet. Remove the three fasteners securing the hood, slide rubber grommets up the center rails, raise the hood, and secure by sliding one side over the rubber grommet.
2. Press down on drive belt in between motor and front roller with approximately 5 lbs of force.
3. The drive belt should deflect approximately ¼” to 3/8”.
4. If deflection is more that 3/8”; see Motor Pan Assembly Appendix B for detail drawing.
5. Loosen 4 Motor mounting nuts on underside of treadmill.
6. Adjust Motor tension adjustment is located outside front.
7. Turn adjustment tension nut equally to assure drive belt alignment.
8. Make small adjustments until drive belt deflection approximately ¼” to 3/8”
April, 2008 TMX425 Series Owner’s Manual
7-5
Preventive Maintenance TRACKMASTER
Exterior Care
The TGIC-Polyester powder-coat finish on your TRACKMASTER
® treadmill is an extremely durable finish and requires minimal care. Do not allow perspiration to build up on your treadmill. Wipe the unit daily.
Elevation Screw Lubrication
This procedure requires the following tools:
• Trackmaster grease (Part # 317-160-165)
• Clean, lint-free cloth
• Small paint brush
Clean and lubricate the treadmill elevation screw once every year. In high-use environments, clean and lubricate it once every 6 months.
1. Raise the treadmill to its maximum elevation.
2. Turn the main power switch to the OFF position, and unplug the treadmill from its outlet.
3.
Using a lint-free cloth, remove the old lubricant and accumulated dust from the elevation screw.
4. Use a small brush to reapply a thin coat of grease to the threads of the elevation screw.
Do not use too much grease—the excess could squeeze onto the floor and create a slip-and-fall hazard.
5. Return the unit to service.
7-6
TMX425 Series Owner’s Manual April, 2008
Running Board Removal and Maintenance
This procedure requires the following tools:
• 1/4-in. Allen wrench
• 3/16-in. Allen wrench
Running Board Removal
1. Remove the two running belt-tensioning bolts, and set bolts and end caps aside.
2. Push take-up roller against the running deck to provide as much belt slack as possible.
3. Lift the outside edges of the running belt. On each side of the running belt are two
Allen-head screws that secure the running board to the two crossbars.
4. Remove all four Allen-head screws (two per side), and pull the running board out of the treadmill.
5. Push the deck to the right, and lift the left edge (v-guide) of the running board to remove it. (See Appendix B.)
6. Reassemble the running board by reversing the preceding five steps.
You may need to replace the deck, if the deck is grooved.
Internal Circuit Breaker Location and Resetting
1. All circuit breakers are located at the front of the treadmill and below the hood. (See
Appendix B.)
• 2 ea. Power Supply / Relay Board (1/4 amp)
• 2 ea. Elevation Motor (1 amp [220v]; 2 amp [110v])
2. To reset a breaker, push the button.
Note: Contact your distributor for information on possible causes of tripped circuit breakers.
April, 2008 TMX425 Series Owner’s Manual
7-7
Preventive Maintenance TRACKMASTER
7-8
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER Troubleshooting
8
Troubleshooting
Running Belt Replacement
CAUTION
Use only TRACKMASTER
® replacement parts. Using other parts may void the warranty, compromise the safety features, and cause a malfunction.
This procedure requires the following tools:
• 1/2-in. combo wrench
• 1/2-in. socket wrench
• 1/4-in. Allen wrench
• 1/4-in. nut driver
• 3/16-in. Allen wrench
• Tape measure
• Marking pencil
1. Elevate the front end of the treadmill approximately 10 in. above the floor. (See
Appendix B.)
2. Lift and support the rear end of the treadmill to make the frame level.
3. Turn the master power switch to the OFF position, and unplug the treadmill from its power outlet.
4. Remove the rear end caps by removing the belt tensioning bolts with a 1/4-in. Allen wrench. Remove the three fasteners securing the hood, set the hood to the side.
5. Push the rear roller forward to loosen the belt.
6. Remove the 5/16-in. bolt securing the front drive roller, and then pull the roller out of the treadmill.
8-1
April, 2008 TMX425 Series Owner’s Manual
7. Remove the rear roller.
8. Remove the running board. (Follow the “Running Board Removal and Maintenance” instructions on page 7-5.)
9. Remove the 5/16-in. bolts securing each crossbar to the mounts, and remove the crossbars.
10. Install new running belt.
11. To reassemble, reverse the preceding steps.
12. When installing the front drive roller, ensure that the drive belt is properly located over both sprockets.
13. After you have completed the installation, and before you tension the belt, make two visible marks, 25 in. apart, on the belt (if such marks are not already present). Tighten the rear roller take-up bolts evenly until the two marks are exactly 25-1/4 in. apart. This will provide the 1% tension recommended by the belt manufacturer.
14. The running belt is now ready for tracking adjustment (see “Running Belt Adjustment” on page 7-3).
Note: Depending on its use, the running belt will stretch slightly. When this happens, you will feel the belt hesitate briefly at each foot strike. Adjust tension immediately if this occurs. Turning both tension bolts one-half turn will usually provide the proper tension.
Do not overtighten the tension bolts. If it appears that the belt is near the proper tension, make one-quarter turn adjustments.
Roller Removal
CAUTION Use only TRACKMASTER
® replacement parts. Using other parts may void your warranty, compromise the treadmill’s safety features, and cause your treadmill to malfunction.
Never stand rollers on end, because their weight could damage the roller bearings.
This procedure requires the following tools:
• 1/2-in. socket wrench
• 1/4-in. Allen wrench
• 1/4-in. nut driver
•
3/16-in. Allen wrench
8-2
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER Troubleshooting
Front Drive Roller
1. Elevate the treadmill to approximately 12%. Turn the master power switch to the OFF position, and unplug it from its power outlet. Remove the three fasteners securing the hood, set the hood to the side.
2. Turn both 5/16-in. rear roller take-up bolts counterclockwise until there is no tension on the running belt.
3. Remove the 5/16-in. bolt that secures the front drive roller. Push the roller to the left side of the treadmill, and then pull it out of the treadmill.
4. To install the roller, reverse the preceding steps. Ensure that the drive belt is correctly placed on both sprockets.
5. Adjust the running belt tension and tracking.
Rear Roller (Driver Roller)
1. To remove the driver roller, follow the steps for removing the front drive roller.
2.
3.
4.
5.
Remove the end caps.
Remove the two 5/16-in rear roller take-up bolts that are used to adjust the running belt.
Remove the rear roller by pulling it straight back past the side rails and then out of the belt.
To install the new rear roller and reinstall the front drive roller, reverse the preceding steps.
CAUTION
Because the rollers are heavy, permitting the roller shaft to hit the ground vertically can damage the roller bearings. Always handle rollers horizontally, and never impact the roller shaft.
April, 2008 TMX425 Series Owner’s Manual
8-3
Drive Motor Removal and Reinstallation
CAUTION Use only TRACKMASTER
® replacement parts. Using other parts may void your warranty and cause your treadmill to malfunction.
This procedure requires the following tools:
• 1/8-in. Allen wrench
• 3/16-in. Allen wrench
• Phillips-head screwdriver
• 9/16-in. wrench
• 1/2-in. wrench
• Small flat-tip screwdriver
• 1/4-in. nut driver
• 7/16-in. wrench
1. Turn the master power switch to the OFF position, and unplug the treadmill from its power outlet. Remove the three fasteners securing the hood, set the hood to the side.
2. Remove the two motor tensioning adjust nuts from the adjustment bolts.
3. Remove the ground wire at the motor
4. Remove the four nuts that secure the motor plate to the motor pan.
5. Remove the timing belt from the motor pulley.
6. Remove the drive motor assembly from the unit.
7. Remove the flywheel, timing sprocket, pulley key, and speed pick-up collar from the old motor, and then set them aside.
8. Remove the four retaining bolts and nuts securing the motor to the motor mount plate.
9. Install the original parts onto the new motor, and reinstall them in reverse order. (For installation, see appendix B.)
10. Adjust speed pickup sensor to magnet gap at .06 in.
8-4
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER Troubleshooting
Inverter Drive
You should not change the Inverter Drive programs unless directed to do so by the factory. To check the programming of the drive, contact your distributor for instructions and settings. Consult your distributor before making changes. (For wire routing, see
Appendix B.)
The instructions in this section are based on the assumption that the repairs will be performed by a properly trained and authorized repair technician. All motorized equipment is potentially dangerous if used incorrectly. Read the precautions and this owner’s manual before attempting any repairs. If the scope of the repairs exceeds the technician’s knowledge or experience, call your distributor for the name of the nearest qualified service repair facility.
Power Switch On Indicator Not Illuminated
1. This procedure requires the use of a meter that is capable of reading at least 250 VAC and measuring ohms.
2. Turn treadmill main power switch to OFF. Unplug the treadmill power cable from the wall receptacle.
3. Measure the voltage at the wall outlet for correct voltage level. If voltage is not correct, reset circuit breaker. If voltage is correct, proceed to next step.
4. Plug the treadmill power cable into the wall receptacle. Turn treadmill main power switch ON.
5. Measure voltage at one of three locations: Inverter between L1 and L2; at power supply
PCB JP2 pin 1 to 3; or power supply PCB JP2 pin 2 to 4. If voltage is not present, proceed to the next step. If voltage is present, check connections at power indicator.
6. If connections at the power switch breaker are good, turn main power switch to OFF, and unplug the treadmill from the wall receptacle. Check the continuity of each conductor of the power cord. If the power cord is good, check the function of the main power switch in the ON and OFF positions. Check power cord is plugged into power switch.
Main Circuit Breaker Trips When Powering Up
If the main circuit breaker trips when the treadmill is first turned on, the main circuit that the treadmill is on may be overloaded. This will happen even if the treadmill is on a proper, dedicated line. Refer this problem to your local electrician and check that the service panel circuit breaker is a high magnetic breaker.
April, 2008 TMX425 Series Owner’s Manual
8-5
Treadmill Will Not Start
1. Make sure emergency stop button is not engaged.
2. Make sure the treadmill’s main power switch light is on (green).
3. Make sure the ECG cable from the stress system to the treadmill is in place and secure.
4. Use the RS232 test plug to check the functionality of the treadmill (see Chapter 6). If the treadmill tests OK, then the problem is probably in the ECG cable on the ECG computer.
Running Belt Slips When In Use
Over a period of time, the treadmill running belt will stretch and allow slippage when used by a heavy person. See “Belt Tension Adjustment” on page 7-4 to adjust.
Running Belt Is Off-Center
Occasionally the treadmill running belt will become off-center. See “Running Belt
Adjustment” on page 7-3 to adjust.
8-6
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER Maintenance Log
Appendix
Maintenance Log
A
Purchased
DATE
A-1
April, 2008 TMX425 Series Owner’s Manual
Maintenance Log TRACKMASTER
Notes
A-2
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER
Drawings
Drawings
Appendix
B
Inverter Assembly 110V Software Version 402 / 403 / 404
Item Description
1 Inverter – Lesson
2 Inverter Signal Harness
3 Power Input Harness
4 Capacitor
5 HN - #8-32 Nylon
6 Isolation Mount
Part
Number
Qty
317-160-105 1
317-160-036 1
317-160-069 1
317-160-035 1
001-1763 4
317-160-040 4
317-160-075 1
April, 2008 TMX425 Series Owner’s Manual
B-1
Inverter Assembly 220V Software Version 402 / 403 / 404
Item Description
1 Inverter – Lesson
2 Inverter Signal Harness
3 Power Input Harness
4 Capacitor
5 HN - #8 – 32 Nylon
6 Isolation Mount
7 Tie Wrap – 4”
Part Number Qty
317-160-104 1
317-160-036 1
317-160-069 1
317-160-035 1
001-1763 4
317-160-040 4
317-160-075 1
B-2
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER
Drawings
Motor Mount Assembly
Item Description
1 SPROCKET DRIVE MOTOR
2 FLYWHEEL DRIVE MOTOR
4 SSS ¼-20 SUPPLIED WITH 317-160-032
6 DECAL CAUTION ELECTRIC
8 MOTOR LEESON
9 HNS 5/18-18 FLANGE
10 SSS #10-32 X .125
11 MAGNET
12 HSBHCS 5/16-18 X 1 PLTD
13 MOTOR BASE WELDMENT
14 BUSHING W/SHOULDER
15 WASHER DERLIN
Part Number
Qty
317-160-009 1
317-160-072 1
317-160-032 1
1
317-160-072 1
317-160-103 1
317-178-001 1
317-160-007 1
001-1398 4
317-175-007 1
317-160-034 1
001-1735 4
317-175-001 1
317-160-052 4
317-160-051 4
April, 2008 TMX425 Series Owner’s Manual
B-3
Alternative Motor Mount Assembly
B-4
Item Description
1 SPROCKET DRIVE MOTOR
2 FLYWHEEL WITH MAGNET
4 BUSHING W/ SHOULDER
6 DECAL CAUTION ELECTRIC
8 MOTOR LEESON
9 HNS 5/18-18 FLANGE
10 GROMMET
12 HSBHCS 5/16-18 X 1 PLTD
13 SSS #10-32 x .125
TMX425 Series Owner’s Manual
Part Number
Qty
317-160-009 1
317-160-101 1
317-378-001 1
317-160-052 4
317-160-108 1
317-160-103 1
317-160-051 4
317-160-007
317-160-138
1
001-1398 4
317-160-146 1
317-160-034 1
001-1735 4
317-175-007 1
April, 2008
TRACKMASTER
Drawings
April, 2008
Movable ESB Assembly
Item Description
2 RIVET POP .125 DIA X .430 SS
3 HARNESS COIL CORD
4 PUSHBUTTON
6 SWITCH EMERGENCY STOP
7 HARNESS ESB SIDE
8 ESB BOX DRILLED
10 HWHTS #8-32 X 3/8” LG
11 BOLT ¼-20 X 1.5 LG
12 CAP VINYL WITH HOLE
13 FW ¼ DIA
14 ACORN NUT ¼ - 20
15 VELCRO HOOK 2 X 3
16 VELCRO LOOP 2 X 3
17 DECAL ESB WARNING
18 VELCRO TIE
TMX425 Series Owner’s Manual
Part Number Qty
317-399-007 1
001-239-007 4
317-399-008 1
317-180-004 1
317-180-006 1
317-180-005 1
317-399-006 1
317-399-004 1
317-400-001 1
001-1284 4
317-399-003 1
317-635-001 2
001-1439 2
317-160-151 1
317-399-009 1
317-399-010 1
317-160-110 1
317-399-002 2
B-5
Item
Elevation Assembly
Description
2 HHCS 3/8-16 X 3.25 LG GR5
4 WHEEL LANDING GEAR
5 NLN 3/8-16 NUT
Part
Number
Qty
317-373-001 1
001-1519 2
317-160-054 2
317-160-005 2
001-1430 2
B-6
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER
Item Description
1 LINE REACTOR 2 COIL MTE
2 HARNESS INVERTOR POWER
3 HARNESS HARMONICS OUTPUT
Drawings
Part
Number
317-160-126
317-160-069
317-160-114
Qty
1
1
1
April, 2008
LINE REACTOR ASSEMBLY
TMX425 Series Owner’s Manual
B-7
115V Motor Pan Assembly
Item Description Part Number Qty
2
4
5
6
7
8
9
10
11
WASHER NYLON
NLN 3/8-16
LINEAR ACTUATOR 115v
TRIM MINI BLACK
TIE CABLE .10 X 4.00
NOT PICTURED HHWHTS #8-32 X 3/8
TRIM MINI BLACK
INVERTOR ASSEMBLY 110v
TRIM MINI BLACK
12 MOTOR PAN WELDMENT
13 LW #10 EXTERNAL TOOTH
14 GRIP POWER CORD
15 PLATE BREAKER MOUNT
16 BREAKER 2 amp
36 SWITCH 115v
37 HARNESS 9 PIN BUS SUPPORT
38 RHMS #6-32 X 3/8
39 LIGHT POWER ON
40 HH SCREW #10-32 X 3/8 GRN
317-179-001 1
317-160-086 2
001-1399 8
001-1430 1
317-160-090
001-102-044
317-160-075
001-1744
001-102-044
317-376-001
001-102-044
317-170-001
001-1751
317-160-012
317-160-073
317-160-089
18 HHWHTS #8-32 X 3/8
317-160-024 2
001-1744 2
20 TAG CORD
21 TIE CABLE .10 X 4.00
22 DECAL RS232
23 SCREW HEX JACK 3/16 X ½
24 TIE CABLE .10 X 4.00
25 MOUNT CIRCUIT BOARD
26 PHPHTS #8-32 X ½
27 HH SCREW #10-32 X 3/8 GRN
28 HN STOVER LOCK 3/8-16 FLANGE
29 TRIM MINI BLACK
30 TRIM MINI BLACK
31 MAIN WIRE HARNESS
32 BOARD PCB0276
33 HHCS 3/8-16 X 5.0 GR5
34 HHMS #8-32 X ½
317-160-091 1
317-160-077
317-160-075
317-160-081
317-160-066
317-160-075
317-160-041
001-1765
317-160-076
001-1820
001-102-044
001-102-044
317-160-042
317-160-014
001-1743
001-1764
1
1
1
2
2
2
2
1
4
1.6’’
1’’
1
1
1
2
35 FILTER 1
317-160-088
317-160-065
001-1745
317-160-010
1
6’’
1
4
3’’
1
7.1’’
1
1
1
1
2
1
1
2
1
317-160-076 1
317-160-079 1
317-396-006
317-160-128
1
1
42 HARNESS M/M
43 HARNESS SURGE SUPPRESSOR
44 HNS #8-32 FLANGE
45 LINE REACTOR ASSEMBLY
46 STRAP THREADED
47 SURGE SUPPRESSOR
48 RING FERRITE
49 FOAM INSULATION
50 DOME PLUG
001-1636
317-397-001
317-396-005
317-160-129
317-160-125
317-396-002
317-180-008
2
1
1
1
1
1
1
B-8
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER
115V Motor Pan Assembly
Drawings
April, 2008 TMX425 Series Owner’s Manual
B-9
44
45
46
47
48
49
50
8
9
10
11
4
5
6
7
12
13
14
15
16
Item
2
18
42
220V Motor Pan Assembly
Description
WASHER NYLON
NLN 3/8-16
LINEAR ACTUATOR 220v
TRIM MINI BLACK
TIE CABLE .10 X 4.00
TRIM MINI BLACK
NOT PICTURED HHWHTS #8-32 X 3/8
INVERTOR ASSEMBLY 220v
TRIM MINI BLACK
MOTOR PAN WELDMENT
LW #10 EXTERNAL TOOTH
GRIP POWER CORD
PLATE BREAKER MOUNT
BREAKER 1 amp
HHWHTS #8-32 X 3/8
32
33
34
35
28
29
30
31
24
25
26
27
20
21
22
23
TAG CORD
TIE CABLE .10 X 4.00
DECAL RS232
SCREW HEX JACK 3/16 X ½
TIE CABLE .10 X 4.00
MOUNT CIRCUIT BOARD
PHPHTS #8-32 X ½
HH SCREW #10-32 X 3/8 GRN
HN STOVER LOCK 3/8-16 FLANGE
TRIM MINI BLACK
TRIM MINI BLACK
MAIN WIRE HARNESS
BOARD PCB0276
HHCS 3/8-16 X 5.0 GR5
HARNESS CE FILTER INPUT
HNS #8-32 FLANGE
36
37
38
39
DECAL GROUND
HH SCREW #10-32 X 3/8 GRN
LIGHT POWER ON
RHMS #6-32 X 3/8
40 HARNESS 9 PIN BUS SUPPORT
HARNESS CE FILTER GROUND
Part Number Qty
317-179-001 1
317-160-086 2
001-1399 8
001-1430
317-160-029
001-102-044
317-160-075
1
1
6’’
1
001-102-044
001-1744
317-377-001
001-102-044
317-170-001
001-1751
317-160-012
317-160-073
3’’
4
1
7.1’’
1
1
1
1
317-160-030 2
317-160-024 2
001-1744 2
317-160-013 1
317-160-077
317-160-075
317-160-081
317-160-066
1
1
1
2
317-160-075
317-160-041
001-1765
317-160-076
001-1820
001-102-044
001-102-044
317-160-042
2
2
2
1
4
1.6’’
1’’
1
317-160-014
001-1743
317-160-071
001-1636
317-160-079
317-160-076
317-160-010
001-1745
317-160-065 1
317-160-088 1
317-160-070 1
1
1
1
2
1
1
1
2
HHMS #8-32 X ½
LINE REACTOR ASSEMBLY
STRAP THREADED
SURGE SUPPRESSER
RING FERRITE
FOAM INSULATION
DOME PLUG
001-1764
317-397-001
317-396-005
317-160-129
317-160-125
317-396-002
317-180-008
1
1
1
2
1
1
1
B-10
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER
220V Motor Pan Assembly
Drawings
April, 2008 TMX425 Series Owner’s Manual
B-11
Frame Assembly
Item
1
Description
EXTRUSION ANTI-SKID RUBBER
2
3
4
RAIL WELDMENT LEFT HAND
5
ANTI SLIP SAFTY WALK
FW
∅1/4’’
LW
∅1/4’’
HHCS ¼-20 X ¾’’ GR5 6
7
8
9
FOOT ASSEMBLY REAR
RAIL WELDMENT RIGHT HAND
MOTOR PAN ASSEMBLY 220v FULL ASSEMBLY
10 BRACKET WELDMENT
11
LW
∅5/16’’
12 HSHCS 5/16-18 X ¾’’
13 HHCS ¼-20 X ¾’’ GR5
14
FW
∅1/4’’
15
LW
∅1/4’’
16 HHCS ¼-20 X ¾’’ GR5
17
LW
∅1/4’’
18
FW
∅1/4’’
20 HN ¼-20 GR5
21
LW
∅1/4’’
22 HHCS ¼-20 X ¾’’ GR5
23
FW
∅1/4’’
24 HHCS 5/16-18 X 6’’ GR2
25
FW
∅5/16’’
26 HN 5/16-18 GR5
27
LW
∅5/16’’
28 HANDRAIL MOUNT WELDMENT
29 HN ¼-20 GR5
30 BRACKET LEFT HAND
31 BRACKET MOTOR COVER
32 HOOK 5/8’’ SCOTCHMATE BACKING
33 HHWHTS #10-32 X .38
34
HSHSS
∅5/8’’ X 1’’ LONG
36
FW
∅1/2’’
37 ELEVATION DELRIN SPACER
38 NLN 3/8-16
40 HHCS 3/8-16 X 3’’ GR5
42 BUMPER 1.8 Dia. Black
Part Number Qty
317-160-055 2
317-164-001 1
317-160-084 2
001-1439 4
001-1450 4
001-1186 4
317-186-001 1
317-163-001 1
317-200-1-1 1
317-177-001 1
001-1451 2
001-1675
001-1186
001-1439
2
4
4
001-1450 4
001-1186 2
001-1450 2
001-1439 2
317-160-026 1
001-1386 6
001-1450 6
001-1186 6
001-1439 6
001-1742 2
001-1440 4
001-1387 4
001-1451 4
317-160-006 2
001-1386 4
317-160-046 1
317-160-048 2
317-160-056 2
001-1755 4
001-1730 2
001-1676 2
001-1443 2
317-160-060 4
001-1430 1
317-160-086 4
001-1699 1
317-372-001 1
317-160-106 2
B-12
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER
Frame Assembly
Drawings
April, 2008 TMX425 Series Owner’s Manual
B-13
Item
Running Deck Assembly
Description Part Number Qty
317-160-156 1
2
3
4
5
6
HSHCS 5/16-18 X 2” PLTD
LW 5/16” DIA.
FW 5/16” DIA.
SPACER FRONT END CAP
HSBHCS 5/16-18 X 2.75” PLT
7
8
9
FRAME ASSEMBLY 220V FULLY ASSEMBLED
DECK RUNNING BOARD
1.75 DECK ISOLATOR WITH STUD
10 FW 5/16” DIA.
11 LW 5/16” DIA.
12 HHCS 5/16-18 X .75”
13 HNS 5/16 – 18 FLANGE
14 HSFCHCS 5/16-18 X 1.5 PLTD
15 RUNNING BELT WITH GUIDE
16 HSHCS 5/16-18 X 3” PLTS
17 SPACER REAR END CAP
18 HSBHCS 5/16-18 X 2” PLTD
19 CAP END CHANNEL
20 FW 5/16” DIA.
21 PLATE BELT TENSION
22 CHANNEL WELDMENT DECK SPT
001-1748
001-1451
001-1440
317-160-049
001-1741
317-200-1-2
317-160-025
317-345-003
001-1440
001-1451
001-1167
001-1398
001-1739
317-160-002
001-1737
317-160-050
001-1740
317-160-022
001-1440
2
2
2
4
2
317-160-044
317-379-001
2
3
317-160-157 1
6
6
6
6
6
1
1
1
6
1
1
1
2
2
B-14
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER
Running Deck Assembly
Drawings
April, 2008 TMX425 Series Owner’s Manual
B-15
Item
2 TUBE CONECTOR
Final Assembly
Description
4 CENTER HANDRAIL
5 LW 5/16’’ DIA. HI-COLLAR
6 HSHCS 5/16-18 X 3’’
8 LEFT HAND HANDRAIL WELDMENT
Part Number Qty
317-180-001 1
317-160-021 4
317-160-047 2
317-172-001 1
001-1738 2
001-1737 2
317-160-039 2
317-174-001 1
317-160-092 1
001-1736 4
001-1735 4
317-185-001 1
001-1759 3
317-200-1-3 1
10 LW 5/16’’ DIA. INTERNAL TOOTH
11 HSBHCS 5/16-18 X 1’’
12 HOOD ASSEMBLY
13 HWHTCS #8-32 X .75’’, TYPE F
14 RUNNING DECK ASS’Y 220v FULLY
ASSEMBLED
15 DECAL SERIAL NUMBER
16 HNS 5/16-18 FLANGE
17 U-BOLT
18 GROMMET HOOD
19 WARNING CARD ASSEMBLY
20 RIGHT HAND HANDRAIL WELDMENT
21 FASTNER 1/420 RIV-NUT
22 CONNECTOR TUBE MODIFIED
23 FW 1/4’’
24 LW ¼’’
25 HHCS ¼-20 X 2’’ GR5
26 TEST PLUG
28 VELCRO BACKING
317-160-085 1
001-1398 4
317-160-064 2
317-160-017 2
317-190-001 1
317-173-001 1
001-1686 1
317-184-002 1
001-1439 1
001-1450
001-1493
1
1
317-187-003 1
317-180-056 1”
317-180-057 1”
B-16
TMX425 Series Owner’s Manual April, 2008
TRACKMASTER
Final Assembly
Drawings
April, 2008 TMX425 Series Owner’s Manual
B-17
B-18
Circuit Board
TMX425 Series Owner’s Manual April, 2008
TMX425C Manual Controller
Operating Instructions
TIME
DISTANCE
PACE
TRACKMASTER
CALORIES
CAL/MINUTE
METS
♥
INCLINE
SCAN
WEIGHT
SPEED
SELECT
Appendix
C
ST
COOL
DOWN
START
ST
April, 2008 TMX425 Series Owner’s Manual
C-1
Manual Controller Operating Instructions TRACKMASTER
Master Power Switch
The master power switch is located next to the power cord on the treadmill. The switch should always be in the OFF position when the treadmill is not in use.
CAUTION
Never use your foot to turn this switch ON or OFF because you could damage the switch and void the warranty. Never plug the treadmill into its power outlet with the master power switch in the ON position because you could cause a power surge, which could trip the treadmill’s circuit breakers.
Start Key
Press the Start key to immediately start the belt at minimum speed.
Cool Down Key
Press the Cool Down key to initiate a 60 second cool down phase. The running belt will gradually slow to the minimum speed and then completely stop. The incline will gradually reset to 0%.
Stop Keys
Press either Stop key to halt the running belt within 1 to 5 seconds and reset elevation to
0%.
Speed + / - Keys
Once the running belt has started, press the “+” arrow to increase the speed. Press the “-” arrow to decrease the speed. The display numbers for the speed will increase or decrease slightly faster than the actual belt speed.
Speed Display Window
The speed display window shows the speed of the running belt in miles per hour (a display calibrated for kilometers per hour is optional).
C-2
TMX425 Series Owner’s Manual April, 2008
Status Display Window
You can monitor your performance in up to seven different modes in the status display window. Press the Select key to advance to the next display mode. The status display automatically resets to zero each time the running belt stops.
A red light next to the function indicates which information is displayed in the window.
The information available includes
• TIME—displays the amount of time elapsed for the exercise session
Select Key
• DISTANCE—displays the accumulated distance for the exercise session
• PACE—displays the number of minutes needed to run one mile
• CALORIES—displays the number calories burned during the workout, based on the weight entered into the controller
• CAL/MINUTE—displays the number of calories burned per minute
• METS—Displays the amount of METS per minute.
• HEART—When wearing a Polar ®
chest strap a blinking red heart below the display window indicates the user's current pulse rate. (The Heart must be selected in order to display pulse rate.)
Press the Select key to change the display mode in the status window.
Scan Key
Press the Scan key to choose an alternating cycle of all available display modes. Each mode displays for three seconds in the cycle.
Weight +/- Keys
Use the Weight +/- to enter user weight prior to the exercise session. The default is 150 lb.
Note: It is important to enter each user's correct weight before the exercise session because all display calculations are based upon this number.
April, 2008 TMX425 Series Owner’s Manual
C-3
C-4
Manual Controller Operating Instructions TRACKMASTER
Incline Display
The belt inclination is displayed in the Incline Display window. The minimum elevation is
0% and the maximum is 25%.
Incline +/
− Keys
The Incline +/
− keys increase or decrease the incline of the running belt in 0.5% increments.
Press and hold the + or
− key until the desired inclination is displayed. The front of the TRACKMASTER
® treadmill will gradually raise or lower until the desired incline is attained.
TMX425 Series Owner’s Manual April, 2008
April, 2008 TMX425 Series Owner’s Manual
C-5
Manual Controller Operating Instructions TRACKMASTER
C-6
TMX425 Series Owner’s Manual April, 2008
TMX425CP Programmable
Controller Operating Instructions
TRACKMASTER
Appendix
D
April, 2008
INCLINE SPEED
STOP
DISTANCE
COOL
DOWN
PROGRAM
SELECT
NO
CLEAR
1
6
2
7
3
8
4
9
5
0
ENTER
YES
TIME
START
STOP
TMX425 Series Owner’s Manual
D-1
Programmable Controller Operating Instruction TRACKMASTER
Master Power Switch
The master power switch is located next to the power cord on the treadmill. The switch should always be in the OFF position when the treadmill is not in use.
CAUTION
Never use your foot to turn this switch ON or OFF because you could damage the switch and void the warranty. Never plug the treadmill into its power outlet with the master power switch in the ON position because you could cause a power surge, which could trip the treadmill’s circuit breakers.
Start Key
Press either Stop key to halt the running belt within 1 to 5 seconds and reset elevation to
0%.
Cool Down Key
Press the Cool Down key to initiate a 60 second cool down phase. The running belt will gradually slow to the minimum speed and then completely stop. The incline will gradually reset to 0%.
Stop Keys
Press either Stop key to halt the running belt within 1 to 5 seconds and reset elevation to
0%.
Speed + / - Keys
Once the running belt has started, press the “+” arrow to increase the speed. Press the “-” arrow to decrease the speed. The display numbers for the speed will increase or decrease slightly faster than the actual belt speed.
Speed Display Window
The speed display window shows the speed of the running belt in miles per hour (a display calibrated for kilometers per hour is optional).
D-2
TMX425 Series Owner’s Manual April, 2008
Message Center
You can monitor your performance in up to five different modes in the message display window. This information continuously scrolls and repeats throughout the workout.
• CAL—displays the number of calories burned during the workout, based o the weight entered into the controller
• CAL/Hr—displays the number of calories burned per hour
• HEART—When you are wearing a Polar
® chest strap the blinking red heart below the message center indicates the user’s current pulse rate
• PACE—displays the number of minutes needed to run one mile
• METS—displays the amount of METs per minute
Program Select Key
The Program Select key changes the display mode and toggles through the workouts named in the Message Center. Choose from the following programs: Forest Walk, Ozark
Trail, The Rockies, Interval, Fitness Test, HRC (heart rate control) Aerobic, HRC Fat
Burn, 5K Trainer, and then 20 user programs. Select a program you want to use, press the
Start key, and follow the instructions in the message center.
In the Dot Matrix Center below the Message Center, information for each workout is also displayed. Additionally, Heart rate will first show here, bar graph-like elevations are displayed for the whole routine and can be manipulated before and during a routine. These will appear Red when not started, Yellow when actually working that section, and then
Green when finished. The lap currently running, in Manual mode or the 5K Trainer, appears in the center of the Track with the Yellow Dot representing your location, Green completed, and Red Unfinished.
Note: It is important to enter each user’s correct weight before the exercise session, because all display calculations are based upon this number.
Incline Display
The belt inclination is displayed in the Incline Display window. The minimum elevation is
0% and the maximum is 25%.
Incline +/
− Keys
The Incline +/
− keys increase or decrease the incline of the running belt in 0.5% increments.
Press and hold the + or
− key until the desired inclination is displayed. The front of the TRACKMASTER
® treadmill will gradually raise or lower until the desired incline is attained.
April, 2008 TMX425 Series Owner’s Manual
D-3
Programmable Controller Operating Instruction TRACKMASTER
Operation of Programmable Treadmill
Access one of ten installed programs or up to 20 individual user programs by pressing the Program Select switch.
QUICK START
Press the START switch for a quick start of the treadmill, no user information required, and a three-second count down is displayed before the treadmill belt begins to move. Speed and Incline may be adjusted by pressing the plus or minus keys in the speed or Incline windows. Elapsed time and distance are displayed in the Time and Distance windows.
MANUAL
15 stage program, user will set time or distance requirement. Maximum elevation may be increased/decreased during exercise. Speed default is
0.5 mph (.7Kmh), speed may be adjusted at any time during exercise.
Time default is 30 minutes.
1. Press START or ENTER switch.
2. Use the number keypad to enter weight.
3. Press START or ENTER switch.
4. Press 1 to enter a workout time limit or 2 to enter a distance limit.
5. Use the number keypad to enter to enter a time/distance limit.
6. Press START or ENTER switch.
7. Press START switch to begin workout.
8. A three-second countdown displayed prior to belt start.
9. Speed/Incline may be adjusted by pressing the plus or minus switches in the Speed/Incline windows.
10. Press one of the STOP switches to bring the treadmill running belt to a stop; this will also reset the elevation.
11. Press the COOL DOWN switch to begin a sixty-second cool down phase.
12. Completion of time or distance will start a sixty-second cool down phase.
D-4
TMX425 Series Owner’s Manual April, 2008
FOREST WALK
15 stage hill climbing workout, default maximum elevation setting 7.0%.
Maximum elevation may be increased/decreased prior to and during workout. Speed default is 2.0 mph (3.2Kph), speed may be adjusted at any time during workout. Time default is 30 minutes.
1. Press START or ENTER switch.
2. To alter program maximum elevation, press the incline plus or minus switches. Increasing or decreasing maximum elevation will scale entire workout.
3. Press START or ENTER switch.
4. Use the number keypad to enter weight.
5. Press START or ENTER switch.
6. Press 1 and enter a workout time limit or 2 and enter a distance limit.
7. Use the number keypad to enter to enter a time/distance limit.
8. Press START or ENTER switch.
9. Press START switch to begin workout.
10. A three-second countdown displayed prior to belt start.
11. Speed/Incline may be adjusted by pressing the plus or minus keys in the Speed/Incline windows.
12. Press one of the STOP switches to bring the treadmill running belt to a stop; this will also reset the elevation.
13. Press the COOL DOWN switch to begin a sixty-second cool down phase.
14. Completion of time or distance will start a sixty-second cool down phase.
April, 2008 TMX425 Series Owner’s Manual
D-5
Programmable Controller Operating Instruction TRACKMASTER
OZARK TRAIL
15 stage, twin peak program, default maximum elevation setting 10.0%.
Maximum elevation may be increased/decreased prior to and during workout. Speed default is 2.0 mph (3.2Kph), speed may be adjusted at any time during workout. Time default is 30 minutes.
1. Press START or ENTER switch.
2. To alter program maximum elevation, press the incline plus or minus switches. Increasing or decreasing maximum elevation will scale entire workout.
3. Press START or ENTER switch.
4. Use the number keypad to enter weight.
5. Press START or ENTER switch.
6. Press 1 and enter a workout time limit or 2 and enter a distance limit.
7. Use the number keypad to enter to enter a time/distance limit.
8. Press START or ENTER switch.
9. Press START switch to begin workout.
10. A three-second countdown displayed prior to belt start.
11. Speed/Incline may be adjusted by pressing the plus or minus keys in the Speed/Incline windows.
12. Press one of the STOP switches to bring the treadmill running belt to a stop; this will also reset the elevation.
13. Press the COOL DOWN switch to begin a sixty-second cool down phase.
14. Completion of time or distance will start a sixty-second cool down phase.
D-6
TMX425 Series Owner’s Manual April, 2008
THE ROCKIES
15 stage, 4- peak program. Default maximum elevation 14%. Maximum elevation may be increased/decreased prior to and during workout.
Speed default is 2.0 mph (3.2Kph), speed may be adjusted at any time during workout. Time default is 30 minutes.
1. Press START or ENTER switch.
2. To alter program maximum elevation, press the incline plus or minus switches. Increasing or decreasing maximum elevation will scale entire workout.
3. Press START or ENTER switch.
4. Use the number keypad to enter weight.
5. Press START or ENTER switch.
6. Press 1 and enter a workout time limit or 2 to enter a distance limit.
7. Use the number keypad to enter to enter a time/distance limit.
8. Press START or ENTER switch.
9. Press START switch to begin workout.
10. A three-second countdown displayed prior to belt start.
Speed/Incline may be adjusted by pressing the plus or minus keys in the
Speed/Incline windows.
Press one of the STOP switches to bring the treadmill running belt to a stop; this will also reset elevation.
Press the COOL DOWN switch to begin a sixty-second cool down phase.
Completion of time or distance will start a sixty-second cool down phase.
April, 2008 TMX425 Series Owner’s Manual
D-7
Programmable Controller Operating Instruction
INTERVAL
TRACKMASTER
10 stage user created program. Interval program requires user to insert elevation speed and time requirements for each stage. Maximum speed and elevation may be adjusted at any time during exercise. To correct stage information press the CLEAR switch. At the completion of workout, stage information is reset and not saved to the next user of the interval program.
1. Press START or ENTER switch.
2. Press the INCLINE plus switch to setting for segment 1.
3. Press the SPEED plus switch to setting for segment 1.
4. Use the number keypad to enter time duration of segment 1.
5. Press START or ENTER switch.
6. Set the incline, speed and time duration for segments 2-10.
7. Use the number keypad to enter weight.
8. Press START or ENTER switch.
9. Press START switch to begin workout.
10. A three-second countdown displayed prior to belt start.
11. Speed/Incline may be adjusted by pressing the plus or minus keys in the Speed/Incline windows.
12. Press either STOP switch to bring the treadmill running belt to a stop, this will also reset elevation.
13. Press the COOL DOWN switch to begin a sixty-second cool down phase.
14. Completion of time or distance will start a sixty-second cool down phase.
D-8
TMX425 Series Owner’s Manual April, 2008
FITNESS TEST
Single stage 4 minute stress program. User input determines starting speed and elevation. Test score is displayed at the end of test.
1. Press START or ENTER switch.
2. Use the number keypad to enter weight.
3. Press START or ENTER switch.
4. Use the number keypad to enter age.
5. Press START or ENTER switch.
6. Use the number keypad to enter 1 for male, 2 for female.
7. Press START switch to begin workout.
8. A three-second countdown displayed prior to belt start.
9. Speed and elevation determined by user inputs and cannot be adjusted during test.
10. At four minutes, treadmill requires heart rate input. Use the contact heart rate grips, or a POLAR chest strap.
11. Twenty seconds after hear rate inputs are requested, treadmill begins cool down, and fitness test score is displayed in the message center.
April, 2008 TMX425 Series Owner’s Manual
D-9
Programmable Controller Operating Instruction TRACKMASTER
HRC AEROBIC
Aerobic workout designed to maintain a target heart rate determined by user input. POLAR chest strap is required to use this program
1. Press START or ENTER switch.
2. STRAP TEST checks for the heart rate input from POLAR chest strap. If heart rate is not recorded, CHES STRAP NOT DETECTED is displayed in message center
3. Use the number keypad to enter age.
4. Press START or ENTER switch.
5. Press the SPEED + switch to select start speed.
6. Press START or ENTER switch
7. Use the number keypad to enter weight.
8. Press START or ENTER switch
9. Press 1 to enter a workout time limit or 2 to enter a distance limit.
10. Use the number keypad to enter a time/distance limit.
11. Press START or ENTER switch.
12. Press START switch to begin workout.
13. A three-second countdown displayed prior to belt start.
14. If actual heart rate is less than target heart rate, elevation will increase. If actual heart rate exceeds target heart rate elevation will decrease. If elevation equals 0% and actual heart rate exceeds target heart rate the belt will slow down until target heart rate is achieved.
15. Press either STOP switch to bring the treadmill running belt to a stop, this will also reset elevation.
16. Press the COOL DOWN switch to begin a sixty-second cool down phase.
17. Completion of time or distance will start a sixty-second cool down phase.
D-10
TMX425 Series Owner’s Manual April, 2008
HRC FAT BURN
Fat burn workout designed to maintain a target heart rate determined by user input. POLAR chest strap is required to use this program.
1. Press START or ENTER switch.
2. STRAP TEST checks for heart rate input from POLAR chest strap.
If heart rate is not recorded, CHEST STRAP NOT DETECTED is displayed in message center.
3. Press the SPEED + switch to select starting speed.
4. Press START or ENTER switch.
5. Use the number keypad to enter weight.
6. Press START or ENTER switch.
7. Press 1 to enter a workout time limit or 2 to enter a distance limit.
8. Use the number keypad to enter to enter a time/distance limit.
9. Press START or ENTER switch.
10. Press START switch to begin workout.
11. A three-second countdown displayed prior to belt start.
12. If actual heart rate is less than target heart rate, elevation will increase. If Actual heart rate exceeds target heart rate elevation will decrease. If elevation equals 0% and actual heat rate exceeds target heart rate the belt will slow down until target heart rate is achieved.
13. Press the COOL DOWN switch to begin a sixty-second cool down phase.
14. Completion of time or distance will start a sixty-second cool down phase.
April, 2008 TMX425 Series Owner’s Manual
D-11
Programmable Controller Operating Instruction TRACKMASTER
5K TRAINER
5 Kilometer random hill program, maximum elevation default of 15%. Lap presentation displays progress on a 5 km circuit.
1. Press START or ENTER switch.
2. Use the number keypad to enter weight.
3. Press START or ENTER switch.
4. Select maximum elevation grade for random hills.
5. Press the SPEED + switch to select start speed.
6. Press START or ENTER switch
7. Press START switch to begin workout.
8. A three-second countdown displayed prior to belt start.
9. If actual heart rate is less than target heart rate, elevation will increase. If actual heart rate exceeds target heart rate elevation will decrease. If elevation equals 0% and actual heart rate exceeds target heart rate the belt will slow down until target heart rate is achieved.
10. Press either STOP switch to bring the treadmill running belt to a stop. This will also reset elevation.
11. Press the COOL DOWN switch to begin a sixty-second cool down phase.
12. Completion of time or distance will start a sixty-second cool down phase.
D-12
TMX425 Series Owner’s Manual April, 2008
USER PROGRAMS
10 stage user created program. Each USER PROGRAM requires user to insert elevation speed and time requirements for each stage. Maximum speed and elevation may be adjusted at any time during exercise. To correct stage information, press the CLEAR switch. At the completion of workout, stage information is saved and may be recalled by entering user program number.
1. Press START or ENTER switch.
2. Press the INCLINE plus switch to setting for segment 1.
3. Press the SPEED plus switch to setting for segment 1.
4. Use the number keypad to enter time duration of segment 1.
5. Press START or ENTER switch.
6. Set the incline, speed and time duration for segments 2-10.
7. Use the number keypad to enter weight.
8. Press START or ENTER switch.
9. Press START switch to begin workout.
10. A three-second countdown displayed prior to belt start.
11. Speed/Incline may be adjusted by pressing the plus or minus keys in the Speed/Incline windows.
12. Press either STOP switch to bring the treadmill running belt to a stop. This will also reset elevation.
13. Press the COOL DOWN switch to begin a sixty-second cool down phase.
14. Completion of time or distance will start a sixty-second cool down phase.
April, 2008 TMX425 Series Owner’s Manual
D-13
Programmable Controller Operating Instruction TRACKMASTER
D-14
TMX425 Series Owner’s Manual April, 2008
April, 2008 TMX425 Series Owner’s Manual
D-15
Programmable Controller Operating Instruction TRACKMASTER
D-16
Main Power/Relay Board
C and CP Units Only
TMX425 Series Owner’s Manual April, 2008
April, 2008 TMX425 Series Owner’s Manual
D-17
Download
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The public link to your chat has been updated.
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Key features
- 500-lb capacity
- Heavy-duty 2-hp motor
- 22 in. x 63 in. running surface
- 0 to 25% incline range
- 0.5 to 12 mph speed range
- MasterTrack® Belt Tracking System
- RS-232 interface
- Type B equipment
