international catalog - Psilos Services Ltd, Cyprus Generators For

international catalog - Psilos Services Ltd, Cyprus Generators For

MIG

Millermatic

®

140 Auto-Set

Welding Capability

Recommended aluminum solution:

Spoolmate 100 Series

(#300 371).

*Dimensions and net weight are for machine only.

Max. 4.8 mm (3/16 in.) Max. 1.9 mm (14 ga)

Mild Steel

Aluminum

Min. 0.8 mm (24 ga) Min. 1.2 mm (18 ga)

See Literature

No. DC/12.42

Aluminum welding uses optional Spoolmate 100

Series spool gun and

4043 Series aluminum wire.

EXCLUSIVE! Auto-Set™ feature makes set up quick and easy. On the

Millermatic 140, Auto-Set works with 0.6 and 0.8 mm (.024 and .030 in.) diameter solid steel wire.

Infinite voltage adjustment provides broader operating range with finer control than a tap machine.

Smooth-Start™ patent-pending technology provides smooth, spatter-free starts — no pop gun starts and no spatter to clean up.

“Tip Saver” shuts down output when tip is shorted to the work. Extends contact tip life and protects internal components from damage.

Heavy duty aluminum drive system.

Uses 102 or 203 mm (4 or 8 in.) spools.

Light Industrial

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

Comes Complete With

• 3 m (10 ft) M-10 MIG gun and cable assembly #195 605

• 3 m (10 ft) work cable with clamp

• Factory-installed gas solenoid valve

• Smith® regulator and gas hose

• 1.8 m (6 ft) power cord with plug

• Dual groove quick-change drive rolls for 0.6 mm (.024 in.) or 0.8/0.9 mm

(.030/.035 in.) wire

• Extra contact tips, Hobart® spool of solid wire, information/settings chart, set-up/operation CD and material thickness gauge #229 895

Most Popular Accessories

• Spoolmate 100 Series

• Running gear/Cylinder rack

Small

Regular

• Protective cover

#300 371

#300 425

#770 187

#195 149

Stock Number

Amperage

Range

(#907 335) 115 V 30-140

Rated Output at

20% Duty Cycle

90 A at 18 VDC

Amps Input at Rated Output, 60 Hz

115 V KVA

KW

20 2.8 2.4

Wire Feed

Speed

.04-9.9 m/min

(15-390 IPM)

63 A at 21 VDC 15 2.1 1.8

Wire Type and Diameter

Solid Steel: 0.6-0.8 mm

(.024-.030 in.)

Stainless: 0.6-0.8 mm

(.024-.030 in.)

Flux Cored: 0.8-0.9 mm

(.030-.035 in.)

Dimensions*

H: 400 mm

(15 3/4 in.)

W: 270 mm

(10 5/8 in.)

D: 445 mm

(17 1/2 in.)

Net

Weight*

27 kg

(60 lb)

2

Millermatic

®

180 Auto-Set

Welding Capability

Max. 7.9 mm (5/16 in.) Max. 6.4 mm (1/4 in.)

Mild Steel

Min. 0.8 mm (24 ga)

Aluminum

Min. 1.2 mm (18 ga)

See Literature

No. DC/12.44

Aluminum welding uses optional Spoolmate 100

Series spool gun and

4043 Series aluminum wire.

Recommended aluminum solution:

Spoolmate 100 Series

(#300 371).

*For machine only. **For machine with running gear.

Welds thickest material in its class — up to 7.9 mm (5/16 in.) in a single pass!

Auto-Set™ the exclusive Auto-Set feature makes set up quick and easy.

Infinite voltage adjustment provides broader operating range with finer control than a tap machine.

Smooth-Start™ patent-pending technology provides a smooth, spatterfree start.

“Tip Saver” shuts down output when tip is shorted to the work. Extends contact tip life and protects internal components from damage.

Heavy duty aluminum drive system.

Uses 102 or 203 mm (4 or 8 in.) spools.

Light Industrial

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

Comes Complete With

• 3 m (10 ft) M-10 MIG gun and cable assembly #195 605

• 3 m (10 ft) work cable with clamp

• Factory-installed gas solenoid valve

• Smith® regulator and gas hose

• 1.8 m (6 ft) power cord with plug

• Dual groove quick-change drive rolls for 0.6 mm (.024 in.) or 0.8/0.9 mm

(.030/.035 in.) wire

• Extra contact tips, Hobart® spool of solid wire, information/settings chart, set-up/operation CD and material thickness gauge #229 895

Most Popular Accessories

• Spoolmate 100 Series

• Running gear/Cylinder rack

Small

Regular

• Protective cover

#300 371

#300 425

#770 187

#195 149

Stock Number

(#907 312) 230 V

Amperage

Range

30-180

Rated Output

135 A at 22.5 VDC,

30% Duty Cycle

Amps Input at Rated Output, 60 Hz

115 V KVA

KW

21.7 5.0 4.1

Wire Feed

Speed

1.0 - 11.7 m/min

(40-460 IPM)

Wire Type and Diameter

Solid Steel: 0.6-0.9 mm

(.024-.035 in.)

Stainless: 0.6-0.9 mm

(.024-.035 in.)

Flux Cored: 0.8-1.2 mm

(.030-.045 in.)

Dimensions*

H: 400 mm

(15 3/4 in.)

W: 270 mm

(10 5/8 in.)

D: 445 mm

(17 1/2 in.)

Net

Weight

37.2 kg

(82 lb)*

50.35 kg

(111 lb)**

Millermatic

®

See Literature No. DC/12.54

211 Auto-Set

™ with

Welding Capability

Recommended aluminum solution:

Spoolmate 100 Series

(#300 371).

*Dimensions and net weight are for machine only.

Max. 9.5 mm (3/8 in.)

Mild Steel

Min. 0.8 mm (24 ga)

Max. 9.5 mm (3/8 in.)

Aluminum

Min. 1.2 mm (18 ga)

MVP

Aluminum welding uses optional Spoolmate 100

Series spool gun and

4043 Series aluminum wire.

Welds thickest material in its class — up to 9.5 mm (3/8 in.) in a single pass!

Auto-Set™ — the exclusive Auto-Set feature makes set up quick and easy.

Infinite voltage adjustment provides broader operating range with finer control than a tap machine.

Multi-Voltage Plug (MVP) — Miller’s exclusive MVP allows connection to 115 or 230 V receptacles without tools.

Smooth-Start™ patent-pending technology provides a smooth, spatterfree start.

“Tip Saver” shuts down output when tip is shorted to the work. Extends contact tip life and protects internal components from damage.

MIG

Light Industrial

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

Comes Complete With

• 1.8 m (6 ft) power cord and MVP™ adapter plugs for 115 and 230 V

• 3 m (10 ft) M-10 MIG gun and cable assembly #195 605

• 3 m (10 ft) work cable with clamp

• Factory-installed gas solenoid valve

• Smith® regulator and gas hose

• Dual groove quick-change drive roll for 0.6 mm (.024 in.) or 0.8/0.9 mm

(.030/.035 in.) wire

• Extra contact tips, Hobart® spool of solid wire, information/settings chart, set up and operation CD,and material thickness gauge #229 895

Most Popular Accessories

• Spoolmate 100 Series #300 371

• Small Running gear/Cylinder rack

• Protective cover

#300 425

#195 149

Stock Number

Power

Input

(#907 422) 115/230 V 115

VAC

230

VAC

Amperage

Range

30-140

30-210

Rated Output

90 A at 20 V,

20% Duty Cycle

150 A at 23.5 V,

30% Duty Cycle

Amps Input at Rated Output

115 V 230 V KVA KW

20 – 2.9

Wire Feed

Speed

2.5 1.5 - 11.7 m/min

(60-460 IPM)

– 24.3 5.5 4.8

Wire Type and Diameter Dimensions*

Solid Steel: 0.6-0.9 mm

(.024-.035 in.)

Stainless: 0.6-0.9 mm

(.024-.035 in.)

Flux Cored: 0.8-1.1 mm

(.030-.045 in.)

H: 444 mm (17 1/2 in.)

W: 448 mm (17 5/8 in.)

D: 400 mm (15 3/4 in.)

Net

Weight

33.6 kg

(74 lb)*

Millermatic Passport

®

Plus

See Literature

No. DC/12.53

Welding Capability

Max. 9.5 mm (3/8 in.)

Mild Steel

Min. 0.8 mm (24 ga)

Max. 6.4 mm (1/4 in.)

Aluminum

Min. 1.2 mm (18 ga)

Aluminum welding uses optional Spoolmate 100

Series spool gun and

4043 Series aluminum wire.

Recommended aluminum solution:

Spoolmate 100 Series

(#300 371).

Portability is #1 because not all jobs can come to you — weighing in at 45 lb. and running either 115 or 230 V, the Passport Plus is great for steel, aluminum and stainless steel jobs you need to go to.

Multi-Voltage Plug (MVP) — Miller’s exclusive MVP allows connection to 115 or 230 V receptacles without tools.

Excellent arc characteristics! Unit offers positive arc starts and an extremely stable arc with minimal spatter on both mixed gases and straight CO

2

.

Flexibility to use either external or internal gas cylinder. Selfcontained gas cylinder provides 25 minutes of arc time or about 7.6 m

(25 ft) of weld on 4.8 mm thick material with 0.8 mm mild steel wire.

Auto-Line™ provides state-of-the-art flexibility, automatically connecting to 115/230 VAC, single-phase power.

Impact resistant polymer case provides strength and durability while protecting the internal components and welding wire.

Light Industrial

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

Comes Complete With

• Power cord and MVP™ adapter plugs for 115 and 230 V

• 3 m (10 ft) M-100 MIG gun and cable assembly #248 282

• 3 m (10 ft) work cable with clamp

• One CO

2

gas cylinder (empty)

• Dual groove, quick-change drive rolls for 0.6 mm (.024 in.) and 0.8/0.9 mm

(.030/.035 in.) wire

• Two contact tips for 0.6 mm (.024 in.) wire and two for 0.8 (.030 in.) wire

Most Popular Accessories

• Spoolmate 100 Series #300 371

• CO

2

gas cylinder (empty) #195 272

• MVP™ plugs

Stock Number Input Power

(#907 401)

115/230 VAC

115 VAC

230 VAC

Amperage

Range

30-140

30-180

Rated Output at

20% Duty Cycle

110 A at 19.5 V

150 A at 21.5 V

Amps Input at Rated Output

115 V 230 V KVA

20

18

2.9

4.0

KW

2.7

3.8

Wire Feed

Speed

1.0-10 m/min

(40-400 IPM)

Wire Type and Diameter

Solid Steel: 0.6-0.8 mm (.023-.030 in.)

Stainless: 0.6-0.8 mm (.023-.030 in.)

Flux Cored: 0.8-0.9 mm (.030-.035 in.)

Net

Weight

20.4 kg

(45 lb)

3

MIG

Millermatic

®

212 Auto-Set

Welding Capability

Max. 9.5 mm (3/8 in.) Max. 9.5 mm (3/8 in.)

Recommended aluminum solution:

Spoolmate 200 Series

(#300 497).

Mild Steel

Min. 0.9 mm (22 ga)

Aluminum

Min. 1.9 mm (14 ga)

See Literature

No. DC/12.46

Aluminum welding uses optional Spoolmate 200

Series spool gun.

Auto-Set™ — the exclusive Auto-Set feature makes set up quick and easy.

Infinite voltage adjustment when used in manual mode provides broader operating range with finer control than a tap machine.

Fan-On-Demand™ cooling system only operates when needed reducing power consumption.

Compatible with Spoolmate 200 Series spool gun with wire feed speed control on the gun. Saves time by reducing trips back to the machine. Also compatible with the more industrial Spoolmatic

®

15A or 30A spool gun.

Gun-On-Demand™ — simply pull the trigger for either gun and you’re ready to weld. No wasted time installing modules and using gas valve kits.

Heavy duty aluminum, two-drive-roll system.

Light Industrial

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

Comes Complete With

• 4.5 m (15 ft), 250 amp M-25 gun

• 3 m (10 ft) work cable with clamp

• Smith® argon mix regulator/flow gauge with hose

• 2.1 m (7 ft) power cord and plug

• Factory installed running gear/cylinder rack

• 0.8/0.9 mm (.030/.035 in.) reversible dual groove drive rolls

• Extra contact tips, set-up and operation CD and material thickness gauge #229 895

Most Popular Accessories

• Millermatic® Reach Wire Feeder

7.6 m (25 ft) #907 438

• Spoolmate™ 200 Series Spool Gun for aluminum welding #300 497

• Dual EZ-Change™ Low Cylinder Rack

• Protective cover

#300 337

#195 142

Stock Number

(#907 405) 200 (208)/230 V

Rated Output

160 A at 24.5 VDC,

60% Duty Cycle

Amperage Range

30-210

Wire Feed Speed

1.3-17.8 m/min

(50-700 IPM)

Wire Type and Diameter

Solid Steel: 0.6-0.9 mm (.023-.035 in.)

Stainless: 0.6-0.9 mm (.023-.035 in.)

Flux Cored: 0.8-1.2 mm (.030-.045 in.)

Shipping Weight

110 kg (242 lb)

Millermatic

®

252

See Literature No. DC/12.49

Welding Capability

Max. 13 mm (1/2 in.)

Max. 9.5 mm (3/8 in.)

Mild Steel

Min. 0.9 mm (22 ga)

Aluminum

Min. 1.9 mm (14 ga)

Aluminum welding uses optional Spoolmatic 15A or 30A spool gun.

Recommended aluminum solution:

Spoolmatic 15A (#195 156) or 30A (#130 831).

Infinite voltage control with self-calibrating digital meters that permit presetting of voltage and wire feed speed. Ensures precise parameters and accuracy.

Integrated digital timers come complete with presettable preflow/ postflow, burnback, spot and delay (Stitch) timers. Independent timers for MIG and spool gun.

Superior aluminum MIG welding with direct connection of optional

XR push-pull guns, Spoolmatic 15A/30A and Spoolmate 200 Series spool guns. No extra module to buy or install.

EXCLUSIVE! Auto-Gun Detect™ automatically adjusts voltage, wire speed and timers for faster, easier switching between MIG, push-pull and spool guns.

Heavy duty aluminum, two-drive-roll system.

Fan-On-Demand™ cooling system only operates when needed reducing power consumption.

Light Industrial

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

Comes Complete With

• 4.5 m (15 ft), 250 amp M-25 MIG gun

• 3 m (10 ft) work cable with clamp

• Factory-installed gas solenoid

• Smith-Argon mix regulator/ flow gauge with hose

• 3 m (10 ft) industrial power cord and plug (plug on 200/230 V model only)

• Factory-installed running gear/cylinder rack

• 0.8 mm/0.9 mm (.030/.035 in.) reversible dual groove drive rolls

• Extra contact tips, Setup/operation CD

Most Popular Accessories

• Millermatic® Reach Wire Feeder

#907 438

• XR™-A Push-Pull Guns

• Spoolmate™ 200 Series and

Spoolmatic® 15A/30A Spool Guns for aluminum welding

• Dual EZ-Change™ Low Cylinder Rack

• Protective cover

#300 337

#195 142

4

Stock Number

(#907 321)

200 (208)/230 V

(#907 322)

230/460/575 V

Rated Output

200 A at 28 VDC, 60% Duty Cycle

250 A at 28 VDC, 40% Duty Cycle

Amperage Range

30-300

Wire Feed Speed

1.3-17.8 m/min

(50-700 IPM)

Wire Type and Diameter

Solid Steel: 0.6-1.2 mm (.023-.045 in.)

Stainless: 0.6-0.9 mm (.023-.035 in.)

Flux Cored: 0.8-1.2 mm (.030-.045 in.)

Shipping Weight

114 kg (250 lb) machine only

Millermatic

®

Recommended aluminum solution:

XR-Aluma-Pro push-pull gun.

350P

See Literature No. DC/12.51

Welding Capability

Max. 13 mm (1/2 in.) Max. 13 mm (1/2 in.)

Mild Steel

Min. 0.8 mm (24 ga)

Aluminum

Min. 1.2 mm (18 ga)

Aluminum welding uses optional Aluma-Pro push-pull gun.

Built-in Pulsed MIG programs. All programmed information is restored after each power up — aluminum/steel/stainless steel/metal-cored.

EXCLUSIVE! Auto-Gun Detect™ automatically adjusts voltage, wire speed and timers for faster switching between MIG, push-pull and spool guns.

Superior aluminum MIG welding with direct connection of optional XR push-pull guns and Spoolmatic 15A/30A spool guns. No extra module to buy or install.

Aluminum Pulse Hot Start™ automatically provides more arc power to eliminate a “cold start” that is inherent with aluminum starts.

Infinite voltage control with self-calibrating digital meters that permit presetting of voltage and wire feed speed. Ensures precise parameters and accuracy.

Integrated digital timers come complete with presettable preflow/ postflow and spot timers. Independent timers for MIG and push-pull guns.

Heavy-duty aluminum, four-drive-roll system.

Fan-On-Demand™ cooling system only operates when needed, reducing power consumption and keeping internal components cleaner.

MIG

Industrial

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

• Pulsed MIG (GMAW-P)

Comes Complete With

• 4.5 m (15 ft) Bernard® Q300 MIG gun with Centerfire™ consumables

• 3 m (10 ft) work cable with clamp

• 3 m (10 ft) industrial power cord

(without plug) for single- or threephase

• Factory installed gas solenoid

• Smith® argon mix regulator/flow gauge with hose

• Factory installed, low mounted running gear/cylinder rack

• 0.8/1.2 mm (.035/.045 in.) reversible

V-groove drive rolls (order U-groove drive rolls for aluminum welding)

• Extra contact tips

• Setup and operation CD

Most Popular Accessories

• Millermatic® Reach Wire Feeder

#907 438

• Spoolmatic® 15A/30A Spool Guns for aluminum welding

• XR™-A Push-Pull Guns

• Dual Cylinder Rack

• Protective Cover

#195 299

#195 142

Model/Stock Number

Millermatic 350P

(#907 300) 200/230/460 V

Millermatic 350/

Aluma-Pro Sys tem

(see below for contents)

(#907 379) 200/230/460 V

Amperage

Range

25-400

Rated

Output

Three-Phase

300 A at 32

VDC, 60%

Duty Cycle

Single-Phase

300 A at 32

VDC, 60%

Duty Cycle

Amps Input at Rated Output, 60 Hz

200 V 230 V 460 V KVA KW Wire Feed Speed

34 30

69 61

15

30

11.6 11.5

13.1 11.2

MIG Gun

1.3-17.8 m/min

(50-700 IPM)

Optional Spool Gun/

Push-Pull Gun

1.3-20 m/min

(50-800 IPM)

Wire Type and Diameter

Solid Steel:

0.6-1.2 mm (.023-.045 in.)

Stainless:

0.6-1.2 mm (.035-.045 in.)

Aluminum:

0.9-1.2 mm (.035-.047 in.)

Metal Core:

0.9-1.3 mm (.035-.052 in.)

Flux Cored:

0.8-1.3 mm (.030-.052 in.)

Dimensions

H: 863 mm

(34 in.)

W: 483 mm

(19 in.)

D: 1041 mm

(41 in.)

Net

Weight

82 kg

(181 lb)

Featured Accessories

Optional Aluminum System

Millermatic 350P/XR-Aluma-Pro-A

Push-Pull Gun Aluminum System

#907 379 200/230/460 V

Aluminum welding package.

Includes Millermatic 350P and

7.6 m (25 ft) XR-Aluma-Pro™ push-pull gun. Allows usage of

.3 m (12 in.) rolls of aluminum.

Note: MIG gun not included (sold separately).

Miller recommends aluminum wire.

Optional XR

-A Push-Pull Guns

Direct connect to Millermatic 252 and 350P.

Allows usage of .3 m (12 in.) rolls of aluminum reducing downtime from changing .45 kg (1 lb) spools.

XR-Pistol

Gun

4.6 m (15 ft) cable

7.6 m (25 ft) cable

XR-Aluma-Pro™ A XR™-A Pistol

#300 000

#300 001

9 m (30 ft) cable

--

10.7 m (35 ft) cable

#300 264

#198 127

--

#198 128

XR-Aluma-Pro

Aluminum U-Groove

Drive Roll and

Accessory Kit

0.9 mm (0.035 in.)

1.2 mm (0.047 in.)

XR-Aluma-Pro™ A XR™-A Pistol

#195 311 #195 201

#195 313 #195 202

5

MIG

AlumaFeed

Synergic Aluminum Welding System

See Literature

No. DC/34

The XR-AlumaFeed™ and AlumaPower™ 350 MPa or NEW! 450 MPa combine for a synergic system that simplifies and improves MIG and Pulsed MIG aluminum welding applications.

Weld Cross Section

Hot Start

Off

Hot Start

On

Miller recommends aluminum wire.

AlumaFeed Synergic Aluminum Welding System with

7.6 m (25 ft) XR-Aluma-Pro gun and NEW! AlumaPower

450 MPa shown. Also available with XR-Pistol Grip gun.

Profile Pulse™ provides TIG appearance with MIG simplicity and productivity. Achieve “stacked dimes” without gun manipulation. Profile

Pulse frequency can be changed to increase or decrease the spacing between the ripple pattern to achieve the desired weld appearance.

Synergic “one-knob” control makes adjustments easy. Set the wire feed speed control on the gun and the system handles the rest.

Synergic Pulsed MIG provides communication between the power source, feeder and gun. As wire speed increases/ decreases, the pulse parameters also increase/decrease to match the right amount of power needed.

Built-in aluminum Pulsed MIG programs for simplicity and improved puddle control. Pulsed welding virtually eliminates burnthrough and warping issues on thinner materials.

Hot Start™ allows operator to begin and end welds with ease and confidence. Eliminates incomplete fusion at the beginning of a weld, a common issue with aluminum welding. Crater gradually decreases weld current at the end of a weld to eliminate crater defects.

Adjustable pre- and post-flow rates ensure that the puddle always has adequate gas coverage.

Synchronized, true push-pull wire feed system for precise wire feeding and arc performance.

Parameter and system locks enhance quality assurance and protect weld consistency.

Trigger schedule select allows operator to change between two sets of weld parameters.

AlumaPower 350 model allows for any input voltage hookup

(208–575 V) with no manual linking. 450 model is 230/460 V manual link.

AlumaFeed

MIGRunner

Heavy Industrial

AlumaPower 450 is 3-phase only.

Processes

• Aluminum MIG (GMAW)

• Aluminum Pulsed MIG (GMAW-P)

Comes Complete With

• XR-AlumaFeed push-pull feeder

• AlumaPower 350 MPa or

NEW! 450 MPa power source

• XR-Aluma-Pro™ or XR™-Pistol Grip push-pull welding guns (air- or watercooled)

• 0.9 and 1.2 mm (.035 and 3/64 in.) contact tips, drive roll and liners for guns

• 0.9 and 1.2 mm (.035 and 3/64 in.) drive rolls for wire feeder

Note: All AlumaFeed systems come set up out of the box to run 1.2 mm

(3/64 in.) wire.

Most Popular Accessories

• MIGRunner Cart #195 445

• Industrial MIG 4/0 Kit with Dinse

Connectors (350 MPa only) #300 405

Includes Smith® regulator/flowmeter with 3 m (10-ft.) gas hose, 3 m

(10-ft.) 4/0 feeder weld cable with

Dinse connector on one end and a lug on the other, and 4.6 m (15-ft.) work cable with Dinse connector on one end and 600-amp C-clamp.

• Industrial MIG 4/0 Kit (450 MPa only)

#300 390

Includes the same as the kit above except weld and work cables have lugs instead of Dinse connectors.

• Extension Cables

7.6 m (25 ft.)

15 m (50 ft.)

24.4 m (80 ft.)

#247 831 025

#247 831 050

#247 831 080

• 1.6 mm (1/16 in.) Liner and Wire Kit

#230 708

• 1.6 mm (1/16 in.) Drive Roll Kit for control box #195 591

6

Model

AlumaPower

350 MPa

Machine only

Stock Number

(#907 420)

(#907 420-003) CE

(#907 420-001)

w/ Auxiliary Power

AlumaPower

450 MPa

Machine only

(#907 483)

w/ Auxiliary Power

Input

Power

Three-

Phase

Single-

Phase

Three-

Phase

Amperage/Voltage

Ranges

CC Mode: 5 - 425 A

CV Mode: 10 - 38 V

CC Mode: 5 - 425 A

CV Mode: 10 - 38 V

CC Mode: 15 - 600 A

CV Mode: 10 - 38 V

Rated Output

350 A at 34 VDC,

60% Duty Cycle

300 A at 32 VDC,

60% Duty Cycle

450 A at 38 VDC,

100% Duty Cycle

Amps Input at Rated Load Output, 60 Hz

208V 230V 400V 460V 575V KVA KW Dimensions

40.4 36.1 20.6 17.8 14.1 14.2 13.6 H: 432 mm

(17 in.)

60.8 54.6 29.7 24.5 19.9 11.7 11.2

W: 318 mm

(12-1/2 in.)

D: 610 mm (24 in.)

51 27.6 22 18.9 H: 438 mm

(17.25 in.)

W: 368 mm

(14-1/2 in.)

D: 689 mm (27.125 in.)

Net

Weight

36.3 kg

(80 lb)

55.3 kg

(122 lb)

Model

XR-AlumaFeed Wire Feeder

Feeder only

Feeder is 14-pin compliant, but only operates synergicly with an MPa power source.

Stock Number Input Power

(#300 509) CE 24 VAC, 5 A,

50/60 Hz

Input Welding

Circuit Rating Wire Speed

400 A at 100%

Duty Cycle

System duty cycle is limited to gun rating.

1.3 - 22.9 m/min

(50 - 900 IPM)

Wire Diameter Capacity

0.9 - 1.6 mm (.035 - .062 in.)

Requires Wire Kit #230 708 for gun, and Drive Roll Kit

#195 591 for control box to run 1.6 mm (1/16 in.) wire.

Max Spool

Size Capacity Dimensions

305 mm

(12 in.)

H: 406 mm

(16 in.)

W: 241 mm

(9-1/2 in.)

D: 540 mm

(21-1/4 in.)

Net

Weight

19.2 kg

(42.5 lb)

Migmatic

®

Series

Ask for Literature No. MN/55.0, DCM/9.0, DCM/10.0,

MN/69.0, MN/64.0, MN/65.0, MN/66.0, MN/67.0

Migmatic 220/250

Migmatic 300/380

Migmatic 220DX/250DX

Migmatic 300DX/380DX

Must be purchased from ITW Italy

MIG

Industrial

DX model features easy-to-use Synergic

user interface with digital display to simplify set up and offer precise settings for welding a variety of materials.

Manual Mode allows for simple manual setting of parameters for welding on a broad range of applications.

Thermal overload protection shuts down the power source output if the main transformer or rectifier overheats.

Industrial dual-gear-driven system features no-tool, quick-change reversible drive rolls

(0.8/1.0 mm) and an easy-to-set tension adjustment knob.

Professional wire drive motor withstands even the most demanding applications!

Superior arc control technology provides the operator with state-of-the-art welding performance on a wide variety of materials.

Traditional tapped design and laminated

inductor provide a stable, smooth arc for consistent weld quality.

Consumable compartment provides convenient storage for contact tips, drive rolls and more.

Adjustable run-in control allows the operator to optimize arc starting with a variety of different wires.

Spot weld timer provides consistent spot welds every time. (Base models only.)

Adjustable burnback control reduces wire stubbing, arc flaring and prevents wire burnback to protect contact tips.

Spool gun (Optional DX models)

Comes Complete With

• Heavy duty power source

• Voltage step adjustments

• Heavy duty wire feed system

• 0.8/1.0 mm drive rolls

(220/250 models)

• 1.0/1.2 mm drive rolls

(300/380 models)

• Ground cable and clamp

• Running gear/Bottle rack

• Digital meters

(250 DX, 300, and 380 models)

Model

220

220DX

250

250DX

300

380

Stock Number

(#029015520) 220/240 V, Single-Phase,

50/60 Hz

(#029015521) 220/240 V, Single-Phase,

50/60 Hz

(#029015524) 230/380-400 V, Three-Phase

(#029015525) 230/380-400 V, Three-Phase

(#029015540) Base 400 VAC,

Three-Phase, 50 Hz

(#029015541) DX 400 VAC,

Three-Phase, 50 Hz

(#029015545) Base 230/400 VAC,

Three-Phase, 50 Hz

(#029015546) DX 230/400 VAC,

Three-Phase, 50 Hz

(#029015542) Base 400 VAC,

Three-Phase, 50 Hz

(#029015543) DX 400 VAC,

Three-Phase, 50 Hz

(#029015547) Base 380-400 VAC,

Three-Phase, 50 Hz

(#029015548) DX 230/380-400 VAC,

Three-Phase, 50 Hz

Rated Output

220 A, 28 VDC

25% Duty Cycle

240 A, 26 VDC

35% Duty Cycle

300 A, 28 VDC

35% Duty Cycle

350 A, 29 VDC

35% Duty Cycle

Max. Open-

Circuit Voltage

40 VDC

43 VDC

40 VDC

Wire Feed

Speed

1.0-28.2 MPM

(39-1110 IPM)

Wire Type and Diameter

Solid Steel: 0.6-1.2 mm

Aluminum: 0.8-1.2 mm

Flux Core: 0.9-1.2 mm

Stainless Steel: 0.8-1.0 mm

Shipping

Weight

84 kg

84 kg

Solid Steel: 0.6-1.2 mm

Aluminum: 0.8-1.2 mm

Flux Core: 0.9-1.4 mm

Stainless Steel: 0.8-1.0 mm

100-103 kg

40 VDC 111-114 kg

7

MIG

XPS Series

XPS 350 &

XPS 450 Family

Model

XPS 350

XPS 450

Must be purchased from ITW Italy

Traditional Tapped Transformer Power Source

Simple and precise with 30 (XPS 350) and 40 (XPS 450) voltage steps, provides the operator with a superior range and arc performance for even the most demanding applications.

Two inductance terminals and laminated inductor provides a stable, smooth arc operators appreciate.

Dual digital meters with hold function* display clear, precise readings of arc voltage and amperage.

Fan-On-Demand™ — Electronic control of fan cooling saves both energy and maintenance by only running the fan when required. Also reduces the ingress of dust particles into the power source.

Standard 14 pin connection to Miller wire feed units connects to a variety of Miller wire feeders.

Thermal overload protection shuts down the power source output, if overheating of either the main transformer or rectifier occurs.

115 VAC Auxiliary Power Receptacles (XPS 450)

Auxiliary power for water-cooling unit (optional)

Undercarriage and Bottle Carrier

Single or double bottle/cooler racks available.

Industrial

Comes Complete With

• Industrial power cord

• Work cable and clamp

• Factory-installed running gear/twin bottle rack

Stock Number

(#029 015 531) 400 V, 50/60 Hz, CE

(#029 015 528) w/Digital Meter, 400 V, 50/60 Hz, CE

(#029 015 537) 230/400 V, 50/60 Hz, CE

(#029 015 534) w/Digital Meter, 230/400 V, 50/60 Hz, CE

(#029 015 532) 400 V, 50/60 Hz, CE

(#029 015 529) w/Digital Meter, 400 V, 50/60 Hz, CE

(#029 015 538) 230/400 V, 50/60 Hz, CE

(#029 015 535) w/Digital Meter, 230/400 V, 50/60 Hz, CE

Rated Output

350 A, 32 VDC,

45% Duty Cycle

450 A, 37 VDC,

45% Duty Cycle

Max. Open-Circuit Voltage

38 VDC

47 VDC

Shipping Weight

140 kg

155 kg

XMS 403

XMS 403 Multi-

Process System

Industrial

Must be purchased from ITW Italy

Inverter arc control technology provides class-leading welding performance on a variety of material, while Line Voltage Compensation

(LVC™) maintains constant power even when primary power input varies from +/- 10 percent.

Multi-Process Power Source — MIG, Synergic MIG, Synergic Pulsed &

Double-Pulsed MIG, L-TIG & Stick processes.

Enhanced Double-Pulsed and Pulsed MIG capabilities reduce spatter and distortion, improve bead shape and provide better out-of-position weld puddle control.

Integrated water-cooling system provides efficient cooling with lowflow shutdown for both MIG and TIG applications, and reduces external connections and cables to save workspace.

Simple user interface reduces the number of control set up combinations for all processes and programs (including Double-Pulsed and Pulsed MIG capabilities) without minimizing features or welding performance.

Large, dual digital meters are easily preset to the desired weld output, and provide easy-to-view current and voltage measurements during welding to ensure optimal control of the weld bead.

32bit microprocessor controls the arc and allows easy setting, updating and memorization of more than 100 customized welding programs.

Comes Complete With

• Industrial power cord

• Work cable and clamp

• Factory-installed running gear/bottle rack

8

Model

XMS 403

Stock Number

(#029 015 483) 400 V, Three-Phase, 50/60 Hz, Power Source, CE

XMS 44

Bernard

®

Push-Pull

400 A MIG Torch

(#029 007 424) Wire feeder designed exclusively for XMS 403 Synergic System

(#PPW402-1,2-004MC45) 4 m (13 ft), Water cooled

(#PPW402-1,2-008MC45) 8 m (26-1/4 ft), Water cooled

Rated Output

300 A, 32 VDC,

60% Duty Cycle

Max. Open-Circuit

Voltage

90 VDC

Wire Feed Speed

Shipping

Weight

86 kg

1-20 MPM (40-788 IPM) 21 kg

Deltaweld

®

Series

See Literature No. DC/16.2

Rock solid reliability, exceptional value and power efficient operation make this the “Better!”

MIG solution for the most demanding industrial manufacturing applications. Combined with the 70 Series wire feeder, this system is the workhorse of the industrial market.

452/602

Deltaweld models are available in 300, 450 and 650 amps.

Line voltage compensation keeps welding parameters constant even when input voltages change ±10%. Eliminates need to change welding parameters throughout the day.

Material specific output studs provide the flexibility to produce the optimal arc characteristics for aluminum, stainless steel and all other materials.

Unique Fan-On-Demand™ cooling system operates only when needed.

Reduces excess noise and contaminants drawn into the machine.

Thermal overload protection automatically shuts down the system to prevent high repair costs.

Remote control capability allows operators fine tuning capability at an extended distance.

15 amp 115 VAC duplex receptacle for operating auxiliary tools.

Power efficient for exceptional value and return on your investment.

Digital meters for presetting or monitoring welding voltage or amperage for more precise control.

MIG

Industrial

Heavy Industrial

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A)

(452: 6.4 mm [1/4 in.] carbons)

(652: 9.5 mm [3/8 in.] carbons)

Most Popular Accessories

• 70 Series Wire Feeders

• Standard Running Gear #042 886

• Standard Cylinder Rack #042 887

• Extension Cords

• Remote On/Off Control

• Air Filter kit

• Bernard® Q-Gun™

• Industrial MIG 4/0 Kit

#042 869

#042 939

#300 390

Deltaweld Stationary

Stationary display without running gear/cylinder rack.

• Deltaweld power source

• S-74D wire feeder with drive rolls

• Bernard® Q-Gun™

• Industrial MIG 4/0 Kit (see listing at right for kit contents)

Deltaweld MIGRunner™

Everything in the Stationary plus:

• Running Gear/Cylinder Rack

*Dimensions and weight are for power source only – includes lift eye and strain relief.

Model

Deltaweld

302/402

Deltaweld

452/602

Deltaweld

652/852

Stock Number

(#903 376) 200-208/230/460 V, Machine only

(#903 392) 230/460/575 V, Machine only

(#907 357) 380/400/440 V, 50/60 Hz, CE

(#903 377) 200-208/230/460 V, Machine only

(#903 394) 230/460/575 V, Machine only

(#903 358) 380/400/440 V, 50/60 Hz, CE

(#903 396) 230/460/575 V, Machine only

(#907 359) 380/400/440 V, 50/60 Hz, CE

Rated Output

300 A at 32 VDC,

100% Duty Cycle

450 A at 38 VDC,

100% Duty Cycle

650 A at 44 VDC,

100% Duty Cycle

Voltage

Range

10-32

10-38

10-44

Recommended

Welding Range Open-Circuit Voltage Dimensions*

15-32 V 42 VDC H: 762 mm (30 in.)

W: 585 mm (23 in.)

D: 775 mm (30-1/2 in.)

15-38 V 48 VDC

15-44 V 54 VDC

H: 762 mm (30 in.)

W: 585 mm (23 in.)

D: 966 mm (38 in.)

H: 762 mm (30 in.)

W: 585 mm (23 in.)

D: 966 mm (38 in.)

Net Weight*

165 kg

(363 lb)

201 kg

(442 lb)

240.4 kg

(530 lb)

9

MIG

Invision

MPa Plus System

See Literature

No. DC/23.6

Features Alumination to provide the versatility of extended reach push-pull aluminum and

includes Pulsed MIG programs for other wires, providing the “Best!” solution for all your MIG welding needs.

Miller recommends

Invision 352 MPa or 450 MPa

Machine only.

Invision 350 MPa air-cooled package shown with single feeder.

Invision 450

MPa shown.

Invision MPa Plus Stationary

Stationary display without running gear/cylinder rack.

• Invision 352 MPa or 450 MPa with or without auxiliary power

• Single or dual 74 MPa Plus wire feeder with drive rolls

• 7.6 m (25 ft) XR-Aluma-Pro™ Plus push-pull gun for aluminum

• 4.6 m (15 ft) Bernard

®

Q400 Gun (two included w/dual feeders)

• Industrial MIG 4/0 Kit with Dinse Connector

• Coolmate™ 3 for single feeders or Coolmate™ V3 for dual feeders

(water-cooled packages only) aluminum wire.

Invision 350 MPa water-cooled package shown with dual feeder

(wire not included).

Invision MPa Plus MIGRunner

MIGRunner system with running gear/cylinder rack.

Everything in the Stationary plus:

• Running gear/cylinder rack (MIGRunner Cart for single feeders or Running Gear Cylinder Rack for dual feeders)

ALSO AVAILABLE! Push-only with Q400 gun.

Provides the same great Invision arc characteristics and synergic MIG capabilities on a variety of alloys.

Heavy Industrial

Built-in MIG and Pulsed MIG programs automatically set the optimal parameters for a wide variety of wires providing immediate productivity.

Alumination™ allows use of extended reach push-pull gun for consistent, dependable aluminum wire feeding.

Invision 352 model allows for any input voltage hookup (208–575 V) with no manual linking. 450 model is 230/460 V manual link.

Synergic Pulsed MIG. As wire speed increases/decreases, pulse parameters also increase/decrease to match the right amount of power needed.

Profile Pulse™ provides TIG appearance with MIG simplicity and productivity.

Optimized arc control from start to finish is achieved using communication between Invision MPa power source and 74 MPa Plus feeder.

Robust and stable arc, even at short lengths, provides improved control with reduced heat input and the ability to weld a wider range of material thicknesses.

Easy to set up. Select wire diameter, wire type and gas being used, set your wire speed and strike an arc.

*Duty cycle rating below achieved with 6 gauge input power cord (8 gauge cord supplied with unit).

**Dimensions and weight are for power source only.

Model

(Machine Only)

Stock

Number

Invision 352 MPa (#907 431)

(#907 431 001)

w/Auxiliary Power

(#907 431 002)

w/Auxiliary Power, CE

Input

Power

Three-

Phase

Single-

Phase

Invision 450 MPa (#907 485)

w/Auxiliary Power

Three-

Phase

Amperage/

Voltage

Ranges

CC Mode:

5 - 425 A

CV Mode:

10 - 38 V

CC Mode:

5 - 425 A

CV Mode:

10 - 38 V

CC Mode:

15 - 600 A

CV Mode:

10 - 38 V

Rated

Output

350 A at

34 VDC,

60% Duty

Cycle

300 A at

32 VDC

60% Duty

Cycle*

450 A at

38 VDC,

100% Duty

Cycle*

Amps Input at Rated Load Output, 60 Hz

208V 230V 400V 460V 575V KVA KW

Max. Open-

Circuit

Voltage

40.4 36.1 20.6 17.8 14.1 14.2 13.6

75 VDC

60.8 54.6 29.7 24.5 19.9 11.7 11.2

Dimensions**

H: 432 mm

(17 in.)

W: 318 mm

(12-1/2 in.)

D: 610 mm

(24 in.)

51 – 27.6 – 22 18.9

90 VDC H: 438 mm

(17.25 in.)

W: 368 mm

(14-1/2 in.)

D: 689 mm

(27.125 in.)

10

Invision 450 is 3-phase only.

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

• Pulsed MIG (GMAW-P)

• Air Carbon Arc Cutting and Gouging

(CAC-A)

(Invision 352: 6.4 mm [1/4 in.] carbons)

• (Invision 450: 7.9 mm [5/16-in.] carbons)

Push-Pull Guns Designed for the

74 MPa Plus Wire Feeders

Dedicated guns work with MPa Plus feeders using tachometer feedback to coordinate wire feed speed of the gun and feeder.

XR-Aluma-Pro

Plus

4.6 m (15 ft) air-cooled

7.6 m (25 ft) air-cooled

10.7 m (35 ft) air-cooled

#300 000 001

#300 001 001

#300 264 001

4.6 m (15 ft) water-cooled #300 003 001

7.6 m (25 ft) water-cooled #300 004 001

10.7 m (35 ft) water-cooled #300 265 001

Most Popular Accessories

• MIGRunner™ Cart (Single

Feeders only) #195 445

• Running Gear Cylinder Rack #300 408

• Industrial MIG 4/0 Kit with

Dinse Connector

• Extension Cables

7.6 m (25 ft.)

15 m (50 ft.)

24.4 m (80 ft.)

#300 405

#247 831 025

#247 831 050

#247 831 080

Net

Weight

**

36.3 kg

(80 lb)

55.3 kg

(122 lb)

Invision

Series

456MP – See Literature No. DC/23

456P – See Literature No. DC/20

Inverter design with variable inductance control provides the “Best!” industrial MIG welding performance for manufacturing applications.

Invision 456MP

Variable electronic inductance helps to minimize spatter and optimize weld bead profile.

Dual digital meters for quick and easy viewing.

14-pin remote control allows “plug and play” convenience. Makes set-up time quicker.

Fan-On-Demand™ improves power efficiency and noise reduction.

Wind Tunnel Technology™ protects electrical components and PC boards from contamination, significantly improving reliability.

The MP models add the following:

• Built-in pulsed MIG capability which eliminates pendants and cables that could potentially get damaged or lost.

• Microprocessor-based technology allows process parameter storage to be retained between power down and power up and also between program changes.

MIG

Heavy Industrial

Invision 456P is CV only.

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

• Pulsed MIG (GMAW-P) with MP/

MPa models (456P requires optional control)

• Stick (SMAW) with 456P model

• Air Carbon Arc Cutting and Gouging

(CAC-A) 7.5 mm (5/16 in.) carbons

Most Popular Accessories

• XR™ Control

• 70 Series wire feeder

• MIGRunner™ XL Cart #195 246

• Running Gear Cylinder Rack #300 408

• Optima™ MIG Pulse Control #043 389

• Ground Current Detect Kit #194 807

• Bernard® Q-Gun™

Industrial MIG 4/0 Kit with Dinse

Connector

• Kit includes: #300 405

• Smith® regulator/flowmeter with 3 m

(10 ft) gas hose

• 3 m (10 ft) 4/0 feeder weld cable with

Dinse connector on one end and a lug on the other

• 4.6 m (15 ft) work cable with Dinse connector on one end and 600-amp

C-clamp

Model

Invision

456MP

Invision 456P

Stock Number

(#903 598) 400 V, 50 Hz, IEC

(#903 545) 400 V, IEC

Invision 456MP Stationary

Amperage/Voltage

Range

CC Mode

5-600 A Stick

CV Mode: 10-38 V

CV Mode: 10-38 V

Rated Output

450 A at 38 VDC,

100% Duty Cycle

Max. Open-Circuit

Voltage

95 VDC

Dimensions

Shipping

Weight

53.5 kg

(118 lb)

11

MIG

Axcess

®

Systems

See Literature No. DC/8.0

Optimize your industrial MIG welding system with digital control capability and exceptional MultiMIG

®

performance. A dedicated, menu-driven wire feeder provides a true synergic solution.

Axcess 300, 450 or 675

Machine only.

Allows for any input voltage hookup

(190-630 V) with no manual linking.

Assures rock-solid, consistent output on fluctuating primary lines.

RS-232 serial port provides access to data transfer and optional program downloads from Web at MillerWelds.com/advanced.

Axcess four-drive-roll wire drive feeder is combined with operator interface leaving no controls back at the power source.

MIG welding programs include patented Accu-Pulse

®

,

Accu-Curve™ standard or adaptive pulse, conventional MIG and metal core programs.

Note: Look for high-speed video clips of Accu-Pulse

®

, Accu-Curve ,

Accu-Speed and Front Panel Simulator at MillerWelds.com/advanced.

Accu-Pulse

®

MIG process delivers precise control of the arc even over tack welds and in tight corners.

SureStart

®

technology provides consistent arc starts by precisely controlling power levels for specific wire and gas combinations.

Industrial – 300

Heavy Industrial – 450/675

Processes

Multi-MIG

• Accu-Pulse™ MIG (GMAW-P)

- Accu-Curve™ MIG (GMAW-P)

- Accu-Speed™ (optional)

• Pulsed MIG (GMAW-P)

• MIG (GMAW)

• Metal Cored

• RMD® - Regulated Metal Deposition

(GMAW-SCT) (optional)

• Carbon Arc Gouging (CAC-A) can also be activated

Most Popular Axcess-ories

• Accu-Speed™

For Palm

For PC

#300 719

#300 720

• RMD® (Regulated Metal Deposition)

For Palm

For PC

#195 252

#300 721

• Axcess® File Management Software for PC #300 529

• WaveWriter™ File Management

Software

• Feeder Cart

(consult factory)

#142 382

• Running Gear Cylinder Rack (Axcess

300 and 450 only)

• Industrial MIG 4/0 Kit

#300 408

#300 390

Includes Smith® regulator/flowmeter with 3 m (10 ft) gas hose, 3 m (10 ft)

4/0 feeder weld cable with lugs and

4.6 m (15 ft) work cable with 600-amp

C-clamp

• Aluminum Gun Kits – for pushing aluminum wire

0.035, 3 m (10 ft)

0.047, 3.7 m (12 ft)

1/16, 3.7 m (12 ft)

• Axcess feeder

#300 541

#300 542

#300 543

#195 182

Axcess Stationary

Stationary display without running gear/ cylinder rack.

• Axcess power source

• Axcess wire feeder with drive rolls

• Bernard

®

Q-Gun™

• Industrial MIG 4/0 Kit (see listing at right for kit contents)

Axcess MIG Runner

Everything in the Stationary plus:

• Running Gear/Cylinder Rack

* Weights are for power source only.

Model Stock Number

Axcess 300

(#907 150) Machine only

(#907 348) CE

Axcess 450

(#907 152) Machine only

(#907 275) CE

(#907 275-01-1) CE, with RMD

Axcess 675

(#907 154) Machine only

Amperage/

Voltage

Ranges

5 - 400 A

10 - 44 V

5 - 600 A

10 - 44 V

5 - 900 A

10 - 44 V

Three-Phase

Rated Output

300 A at 32 VDC,

60% Duty Cycle

450 A at 44 VDC,

100% Duty Cycle

675 A at 44 VDC,

100% Duty Cycle

Amps Input at Rated Output, 50/60 Hz

208 V 230V 400V 460V 575V KVA KW

33

Max. Open

Circuit

Voltage

29.7 16.9 14.6 11.6 11.7 11.2

80 VDC

– 60 33.7 28.8 22.8 22.2 23.1

Net Weight*

52.6 kg (116 lb)

73.9 kg (163 lb)

89.7 – 43.7 34.8 35.7 34.4

94.3 kg (208 lb)

12

Automated Manufacturing Systems

Auto-Axcess

®

Systems

See Literature No. AU/8.0

For robotic automation — seamless integration of digital control technology combines inverter welding power source and robotic interface.

Processes

Multi-MIG

®

• Accu-Pulse

®

MIG (GMAW-P)

- Accu-Curve™ MIG (GMAW-P)

- Accu-Speed™ MIG (GMAW-P)

• Pulsed MIG (GMAW-P)

• Metal Core

• MIG (GMAW)

• RMD™ Regulated Metal Deposition

(GMAW-SCT) (optional)

AA-40GB Wire Drive Motor Assembly with OCP

(Over Current Protection) to protect against current surges. New design utilizes an improved sheet metal enclosure including printed circuit board. It features a threaded gas connection and a direct-panel-mounted, quarter-turn motor control cable connection that eliminates motion stress on the motor’s power and tachometer feedback wires.

72-pin Harting connector for quick, easy connection to common analog robot controllers.

Miller’s patented technology allows for any input voltage hookup (190-630 V) with no manual linking. Assures rock-solid, consistent output on fluctuating primary lines.

Features Auto-Cal. . .

A patented automatic calibration feature that uses the Auto-Axcess internal digital technology to allow simple, automatic scaling and synchronization to analog robot controllers. This assures consistent and repeatable results with minimal downtime when installing

Auto-Axcess power sources into existing robot cells. It also saves time and additional hardware costs while minimizing complexity in new cells on most robot systems.

MIG welding programs include patented Accu-Pulse

®

,

Accu-Curve™, Accu-Speed™, standard or adaptive pulse, conventional MIG and metal core programs.

Accu-Pulse

®

MIG process delivers precise control of the arc even over tack welds and in tight corners.

SureStart

®

technology provides consistent arc starts by precisely controlling power levels for specific wire and gas combinations.

Optional Axcess-able software:

Accu-Pulse™ tandem (factory-installed only),

Accu-Speed™ for Palm or PC, RMD

®

(Regulated Metal

Deposition) for Palm or PC, Axcess

®

File Management for PC, and WaveWriter™ File Management with Wave

Shaping.

Required Wire Drive Motor

Assembly/Motor Control Cable

• AA-40GB Wire Drive Motor (includes

15.2 m [50 ft] volt-sense lead)

Left-hand Drive

Right-Hand Drive

#195 426

#195 515

(Order required Motor Control Cable separately)

• Motor Control Cable

6.1 m (20 ft)

9 m (30 ft)

15.2 (50 ft)

#300 097

#300 096

#300 098

Most Popular Axcess-ories

• RMD (Regulated Metal Deposition)

#195 252

• Palm Convenience Package

#195 517

• Axcess File Management Software

#195 249

• WaveWriter File Management Software

• Coolant Flow Switch

#195 250

#195 461

• Receptacle/Adapter Kits (One required per machine)

ABB

Fanuc

Motoman

Universal

#194 793

#194 791

#194 790

#195 002

Panasonic

• Smart Adapter

#300 056

#300 012 allows automatic to be configured to function as semi-automatic

• Fanuc/Motorman Motor Bracket

#300 013

Axcess

®

Multi-MIG

®

Welding Process Capabilities

Process

Standard

Spray

Pulsed

Spray

Accu-Pulse

®

Accu-Curve

Accu-Speed

(Optional)

Standard

Short

Circuit

RMD

®

Regulated

Metal Deposition (Optional)

Weld Puddle

Control

Flat/Horizontal All Position Performance Thin Materials/Gap Filling

Note: Look for high-speed video clips of Accu-Pulse, Accu-Curve, Accu-Speed and Front Panel Simulator at

MillerWelds.com/advanced.

Model Stock Number

Auto-Axcess 300

(#907 151) Base Power Source

(#907 151-01-1) w/RMD Process

Software

(#907 349) CE

Auto-Axcess 450

(#907 153) Base Power Source

(#907 153-01-1) w/RMD Process

Software

(#907 274) CE

(#907 274-01-1) CE, with RMD

Auto-Axcess 675

(#907 155) Base Power Source

Amperage/

Voltage

Ranges

5 - 400 A

10 - 44 V

5 - 600 A

10 - 44 V

5 - 900 A

10 - 44 V

Three-Phase Rated

Output

300 A at 32 VDC,

60% Duty Cycle

450 A at 44 VDC,

100% Duty Cycle

675 A at 44 VDC,

100% Duty Cycle

Amps Input at Rated Output, 50/60 Hz

208 V 230V

33

400V 460V 575V KVA KW

Max.

OCV Net Weight

29.7 16.9 14.6 11.6 11.7 11.2

80 VDC 52.6 kg (116 lb)

60

89.7

33.7

28.8

43.7

22.8

34.8

22.2 23.1

35.7 34.4

73.9 kg (163 lb)

94.3 kg (208 lb)

13

14

Wire Feeders

SuitCase

See Literature No. M/6.41

X-TREME

8VS and 12VS

Taking portable welding to the extreme — available in two sizes, these portable feeders have every feature you will ever need.

Industrial

Use with CC/CV, DC

Power Sources.

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

Suggested Power Sources

• Dimension Series™

• Dimension™ NT

• XMT® Series

• Bobcat™

• Trailblazer®

• Big Blue®

Suggested Guns

• Bernard® Q300 (GMAW)

Q3015AE8HM

• Bernard® Dura-Flux™ (FCAW)

• Roughneck® (GMAW)

FLX3515OSM-1

• Ironmate™ FC-1260 (FCAW)

Most Popular Accessories

• 8VS Meter Kit

• 8VS Trigger Hold

• Flowmeter Kit

• Drive Roll

• Contact Tips

#300 331

#300 332

#300 343

#238 687

#1580015

SuitCase

X-TREME 8VS

SuitCase

X-TREME 12VS

Smaller 8VS size is Ergonomically sound, lightweight unit is well balanced for ease of carrying to remote welding sites. Fits through a 25 mm (14 in.) manhole/ manway.

Polypropylene case with built-in slide rails and the ability to open the door to change wire with feeder in vertical position.

Potted and trayed main printed circuit board for the harshest environments adds exceptional reliability.

Board has full-trigger isolation so a shorted gun trigger will not affect feeder operation.

Improved contractor for high amperage, high duty cycle applications.

Digital meters with SunVisiontechnology can display voltage and wire speed, and also amperage if desired.

Meters can be seen clearly even in direct sunlight.

Trigger hold, wire jog, and gas purge are located on front panel (8VS: trigger hold is optional).

Wider voltage range for small and large wires with no contactor chatter or arc outages.

Double filtered gas valve keeps dirt from clogging and affecting gas flow.

Excellent starts and superior arc performance for all types and sizes of wires whether using CV or CC power supply.

Model

SuitCase

X-TREME 8VS

SuitCase

X-TREME 12VS

Stock Number

(#300 656) w/o gun

(#300 656-002) CE, Euro w/ meters, trigger hold

Input Power

Operates on open-circuit voltage and arc voltage

14-48 VDC/110 Max.

OCV

(#300 659) w/o gun

(#300 659-001) CE, Euro w/o gun

Input Welding

Circuit Rating Wire Speed

300 A at 60%

Duty Cycle

1.3-19.8 m/min

(50-780 IPM)

Actual range in CC mode is dependent on arc voltage applied

425 A at 60%

Duty Cycle

Wire Type and Diameter

Capacity

Solid Wire:

0.6-1.6 mm (.023-1/16 in.)

Flux Cored:

0.8-1.6 mm (.030-1/16 in.)

Solid Wire:

0.6-2.0 mm (.023-5/64 in.)

Flux Cored:

0.8-2.0 mm (.030-5/64 in.)

Maximum Spool Size

Capacity

203 mm (8 in.)

6.4 kg (14 lb)

Shipping

Weight

19.5 kg

(43 lb)

305 mm (12 in.)

20 kg (45 lb)

24 kg

(53 lb)

Wire Feeders

SuitCase

8RC and 12RC

See Literature No. M/6.5

The SuitCase 8RC and 12RC offer remote voltage control, light weight and small size, with superior durability needed to stay in service and meet production schedules.

Industrial

Use with CV, DC Power Sources.

Processes

• MIG (GMAW) • Flux Cored (FCAW)

SuitCase 8RC

SuitCase 12RC

The SuitCase 12RC door opens with feeder in upright position and has built-in side rails.

Totally enclosed, impact-resistant, flame-

retardant case provides strength and durability, and protects components and welding wire from moisture, dust and other contaminants.

Ergonomically sound, lightweight, modular

design is well balanced, and allows improved mobility and ease of carrying to remote welding sites and for serviceability.

Flexibility to run a variety of wires up to 1.6 mm

(5/64 in.) diameter.

Quick-change drive rolls are easy to change — no tools required.

Drive roll accessibility makes it easy to install wire, adjust tension and change drive rolls.

Carrying handle folds up out of operators way, yet large enough for a gloved hand to carry.

Remote voltage control – standard for exceptional weld quality.

Gas solenoid valve – standard.

Suggested Power Sources

• CP-302

• Deltaweld

• Invision

• XMT Series

• Trailblazer

• Pipe Pro 304

Suggested Guns

• Bernard® Q300 (GMAW)

Q3015AE8HM

• Bernard® Dura-Flux™ (FCAW)

• Drive Roll

• Contact Tips

FLX3515OSM-1

#238 687

#1580015

Most Popular Accessories

• Remote Extension Cords

(1 required) 7.6, 15, or 23 m (25, 50, or 75 ft)

• Meter Kits

• Shielding Gas Filter #195 189 Field

• Flowmeter Kit #300 343

• Volt/Current Sensor Kit (For both models — required for digital meter operation with power sources not having pins F and H in 14-pin receptacle.)

Model

SuitCase 8RC

Stock Number

(#300 660) w/o gun

(#300 660-003) CE, Euro w/ trigger hold

SuitCase 12RC

(#300 663) w/o gun

(#300 663-005) CE, Euro w/ trigger hold

Input Power

Input Welding

Circuit Rating Wire Speed

24 VAC, 7 A, 50/60 Hz 500 A at 100%

Duty Cycle

1.9-17.8 m/min

(75-700 IPM)

24 VAC, 10 A, 50/60 Hz

Wire Type and Diameter

Capacity

Solid Wire:

0.6-2.0 mm (.023-5/64 in.)

Flux Cored:

0.8-2.0 mm (.030-5/64 in.)

Maximum Spool

Size Capacity

203 mm (8 in.)

6.4 kg (14 lb)

305 mm (12 in.)

20 kg (44 lb)

Net Weight

12 kg (25 lb)

12 kg (26 lb)

Millermatic

®

Reach

Wire Feeder

See Literature No. M/6.8

Use only with Millermatic

Power Sources

Use the Reach with your Millermatic 212 Auto-Set, 252, or 350/350P to extend your work area or to create a dual feeder, avoiding downtime from changing wire spools.

Extend your Millermatic work area up to 40 feet! No more moving the machine and pulling primary power cables around the shop.

Polypropylene case with built-in slide rails gives you the ability to easily change wire when in vertical position. Holds a 305 mm (12 in.) spool of wire.

Auto-Gun Detect™ — when connected to a Millermatic 252 or 350P, simply pull the trigger on either gun and the Millermatic machine will recall both voltage and wire feed speed of the active gun.

Synergic Pulse Capability when connected to Millermatic 350P. Remotely change weld output by simply adjusting wire feed speed setting.

Patent-pending Hybrid Technology. Connects to Millermatic 10-pin and welding output circuit. Eliminates the need for a heavy mechanical contactor

— more portable!

Works with any Miller-compatible MIG gun (sold separately).

Stock

Number

(#907 437)

1.8 m (6 ft)

(#907 438)

7.6 m (25 ft)

Input Power

Operates on open-circuit voltage and arc voltage:

14-100 VDC

Input Welding

Circuit Rating

300 A at 60%

Duty Cycle

Wire Feed Speed

1.3 - 17.8 m/min

(50-700 IPM)

Actual range is dependent on arc voltage applied

Wire Type and Diameter

Solid Steel: 0.6-1.2 mm (.023-.045 in.)

Stainless: 0.8-1.2 mm (.030-.045 in.)

Aluminum: 1.2 mm (.047 in.)

Metal-Core: 0.9-1.3 mm (.035-.052 in.)

Flux Cored: 0.8-1.3 mm (.030-.052 in.)

Light Industrial

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

• Pulsed MIG (GMAW-P) with

Millermatic® 350P

Suggested Power Sources

• Millermatic® 212 Auto-Set™

• Millermatic® 252

• Millermatic® 350/350P

Suggested Guns

• MIGmatic™ M-25 (GMAW)

• Bernard® Q300 (GMAW)

• Bernard® Q400 Aluminum Gun with

Kit (GMAW) #300 542

Most Popular Accessories

• Running Gear/Cylinder Rack

Small

Regular

#300 425

#770 187

Max. Spool

Capacity

305 mm (12 in.)

20 kg (45 lb)

Dimensions

H: 394 mm

(15-1/2 in.)

W: 229 mm (9 in.)

D: 533 mm (21 in.)

Net Weight with

Cable Assembly

6 ft Cables

13.2 kg (29 lb)

25 ft Cables

21.8 kg (48 lb)

15

16

Wire Feeders

Pistol Grip Guns

See Literature No. M/1.73

Spoolmatic

®

spool guns and XR™ push-pull guns are the professional’s choice for exceptional aluminum welding results in industrial or commercial applications.

Miller recommends aluminum wire.

Spoolmatic pistol grip spool gun

XR-A pistol grip push-pull gun

Hook-Up Recommendations

Spoolmatic 15A/30A

Pistol Grip Guns

CV Power Supply

Millermatic® Vintage

Millermatic® DVI™, DVI

2

,™ 210*, 212

Engineered for operator comfort, our well-balanced pistol grip guns give you portability and a 4.5 m (15 ft) or 9 m (30 ft) cable assembly to access those hard-to-reach welds.

Patented quick-change, single-turn contact tip provides excellent performance and ease of replacement.

Barrel is Roughneck

®

and Bernard

®

Centerfire compatible.

Easy access to drive assembly and removeable head tube

reduces service time by allowing a simple means of changing drive rolls and head tube or performing routine maintenance without disassembly of gun.

Improved, more robust drive housing machined from aluminum extrusion instead of casting.

Wire speed adjustment on the gun handle and reversible drive

rolls save time and money.

Spoolmatic Spool Gun Additional Features

Built-in gas valve eliminates the need to purge long gas lines.

2-stage trigger includes gas preflow.

Spool canister rotates 180°.

XR Push-Pull Gun Additional Features

Both air-or water-cooled versions are available.

Trigger hold reduces fatigue by allowing operator to weld without holding trigger. (Feature only available when paired with

XR-Control.)

Replaceable feed cable liner reduces parts cost and service time by allowing a simple means of removing and replacing liner and not the complete feed cable.

Control/Module/Cable

Need Module #043 084

Need Adapter Cable #195 287

(WFS controlled at machine)

Direct Hook-Up

XR 15A/30A and

15W/30W

Pistol Grip Guns

Millermatic® 250X*, 251*, 252, 300 w/meters*, 350/350P, Shopmate™

Series

CP Series, Deltaweld® Series, Dimension™ Series, Regency® 250*,

Shopmaster™ *, XMT® Series

Bobcat™ Series, Miller Legend® 302

PipePro™ 304, Trailblazer® 275 DC and 302 , Trailblazer®Pro 350D

Millermatic ® 251*

Millermatic 252, 350/350P

Deltaweld® Series, Dimension™ Series, Invision™ Series, XMT® Series

(except VS model), PipePro™ 304, Trailblazer® 275 DC and 302

Need WC-24 #137 549

Need WC-115A #137 056-01-1

Need WC-24 #137 549

Push-Pull Module #195 324

Direct Hook-UP

XR Control™

* Discontinued product

Industrial – Spoolmatic 15/30A

Heavy Industrial – XR-Pistol

Use with CV, DC Power Sources.

Processes

• MIG (GMAW) with aluminum and other soft alloy wires

• Pulsed MIG (GMAW-P) with optional pulsing power source

Suggested Power Sources

For Spoolmatic Guns Only

• Shopmate™ Series

• Miller Legend® 302

• Bobcat™

For Spoolmatic and XR Guns

• Millermatic® 252

• Millermatic® 350

• CP-302

• Dimension™ Series

• XMT® Series (except VS model)

• Dimension™ NT 450

• Trailblazer®

• Trailblazer® Pro 350

• PipePro™ 304

Most Popular Accessories

For Spoolmatic Guns Only

• WC-24

• WC-115A

• WC-115A (with contactor)

• WC-115 Contactor Kit

#137 549

#137 546

#137 546-01-1

#137 548

For XR Guns Only

• XR-Control (Required with most power sources. See Hook-Up

Recommendations chart at left.)

Order drive rolls and drive roll kits separately from guns. A=Air Cooled, W=Water Cooled

Model

Spoolmatic 15A

Stock Number

(#195 156) 4.5 m (15 ft) cable

Welding Output

Rating

200 A at

100% Duty Cycle

Wire Speed

1.8-22.2 m/min.

(70-875 IPM)

Wire Diameter Capacity

0.6-1.6 mm (.023-1/16 in.) aluminum wire and hard wire up to

1.1 mm (.045 in.)

Spoolmatic 30A

XR-A Pistol Gun

XR-W Pistol Gun

(#130 831) 9 m (30 ft) cable

(#198 127) CE 4.6 m (15 ft)

(#198 128) CE 9 m (30 ft)

(#198 129) CE 4.6 m (15 ft)

(#198 130) CE 9 m (30 ft)

Air: 200 A at 100%

Duty Cycle

Water: 400 A at

100% Duty Cycle

0.6-1.6 mm (.023-1/16 in.) aluminum wire

Maximum Spool

Size Capacity

102 mm (4 in.)

Gun Weight with

Cable Assembly

5 kg (11 lb)

9 kg (20 lb)

7 kg (15 lb)

6.5 kg (14 lb)

9.1 kg (20 lb)

13 kg (28 lb)

Wire Feeders

Gooseneck-Style Guns

See Literature No. M/1.71

XR-Aluma-Pro™ gun works in conjunction with the XR-Control or select Millermatic machines to provide an outstanding solution for push-pull applications.

Heavy Industrial

Use with CC/CV, DC

Power Sources.

Aluma-Pro Gun Features

Accepts patented, single-turn, quick-change FasTip

and Bernard

®

Centerfire contact tips.

Processes

• MIG (GMAW) with aluminum and other soft alloy wires

• Pulsed MIG (GMAW-P) with optional pulsing power source

Miller recommends aluminum wire.

Replaceable feed cable, easy drive assembly access

and removable head tube liner reduce service time.

Isolated, common, knurled drive rolls provide positive feeding performance.

Rotatable, self-seating head tube for various welding positions, reducing operator fatigue.

Suggested Power Sources

• Millermatic® 252

• Millermatic® 350

• Deltaweld® Series

• Invision™ 350 MPa/456 MP

• XMT® Series (except VS model)

• Trailblazer®

Hook-Up Recommendations

XR-

Aluma-Pro

Gooseneck-

Style Gun

CV Power Supply

Millermatic® 251*

* Discontinued product

Control/Module/Cable

Push-Pull Module #195 324

Most Popular Accessories

• XR-Control (required with most power sources. See Hook-Up

Recommendations chart at left.)

Millermatic 252, 350/350P Direct Hook-Up

XR-Aluma-Pro

Deltaweld® Series, Dimension™ Series, Invision™

Series, XMT® Series (except VS model), PipePro™

304, Trailblazer® 275 DC and 302

XR-Control (see below)

Gun Style

XR-Aluma-Pro A Gun

(air-cooled)

XR-Aluma-Pro W Gun

(water-cooled)

Stock Number

(#300 000) 4.6 m (15 ft)

(#300 301) 7.6 m (25 ft)

(#300 264) 10.6 m (35 ft)

(#300 003) 4.6 m (15 ft)

(#300 304) 7.6 m (25 ft)

(#300 265) 10.6 m (35 ft)

Weld Current Capacity

Air: 300 A at 100% Duty Cycle

Water: 400 A at 100% Duty Cycle

Wire Speed

1.8-23 m/min

(70-900 IPM)

Wire Diameter Capacity

0.8-1.6 mm (.030-1/16 in.) aluminum wire

Wire kit #230 708 required to run 1.6 mm (1/16 in.) wire

Heavy Industrial

See Literature No. M/1.7

The updated XR-S and XR-D Controls offer unsurpassed performance and reliability for feeding aluminum and other difficult-to-feed wire types. The perfect choice for use with basic CV MIG power sources.

Digital wire feed speed readout.

True torque feed motor push-pull design provides continuous push force to the wire while the gun motor controls the speed at the gun. The motors work together to provide accurate and positive wirefeed speed without wire shaving or deformation.

Standard jog and purge as well as trigger hold for making long weldments without hand fatigue.

Adjustable wire run-in control allows arc starting to be fine tuned, reducing wire stubbing or arc flaring which can result in a burnback to the contact tip.

XR-S

Miller recommends

XR-D

XR-D Model Additional Features

Digital weld voltage readout.

Remote voltage control plus basic programmable weld sequencing for preflow, postflow, start, and crater provide higher quality welds.

aluminum wire.

Models include both .035 and factory-installed 3/64 in. drive rolls.

Order 1/16 in. control box drive rolls separately (#195 591).

Use with CC/CV, DC

Power Sources.

Processes

• MIG (GMAW) with aluminum and other soft alloy wires

• Pulsed MIG (GMAW-P) with optional pulsing power source

Suggested Power Sources

• Deltaweld® Series

• Invision™ 352 MPa/456 MP

• XMT® Series (except VS model)

• Trailblazer®

Suggested Guns

• XR™-Pistol (GMAW)

• XR-Aluma-Pro™ (GMAW)

Most Popular Accessories

• Optima™ MIG Pulse Control #043 389

• Remote Extension Cords

• PSA-2 Control #141 604

• Gas Flowmeter Kit for XR-S Model

#246 127

Stock Number

(#300 601) CE XR-S

(#300 687) CE XR-D

Input Power

24 VAC, 50/60 or 100 Hz

Wire Feed Speed

1.8-19.8 m/min

(70-780 IPM)

Wire Diameter Capacity

0.8-1.6 mm (.030 - 1/16 in.) aluminum wire

Wire kit #230 708 required to run 1.6 mm (1/16 in.) wire.

Max Spool Size Capacity

305 mm (12 in.)

Dimensions

H: 406 mm (16 in.)

W: 235 mm (9-1/4 in.)

D: 540 mm (21-1/4 in.)

Shipping Weight

19.1 kg (38 lb)

17

18

Wire Feeders

22A and 24A

See Literature No. M/11.0

Simple to use, but built with the strength and flexibility to handle industrial manufacturing and fabricating, the 22A and 24A deliver proven reliability and economy.

Both wire feeders are ideal for most high duty cycle

applications requiring day-in/day-out trouble-free operation.

Trigger hold control for long extended welds.

Two gear-driven drive rolls on 22A for smooth, positive wire feed. Four gear-driven drive rolls on

24A for larger wire sizes.

On-board burnback and motor ramp control for excellent starting and stopping performance.

Heavy-duty, 16 gauge metal enclosure for extra durability.

Remote voltage is standard on 24A.

Optional presettable voltage and wire feed speed on most power sources for 22A.

Industrial

Use with CV, DC

Power Sources.

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

Most Popular Accessories

• Digital Display #186 498

• Pre/Post Flow and Spot Control

• Voltage Control

• Bernard® Gun

• Drive Roll 035/045

• Contact Tips 035/045

#186 496

#194 211

Q3015AE8XM

#190 300

#1580012

Stock Number

(#300 615) 22A without gun

(#300 622) 24A without gun

Input Power

24 VAC, 7 A,

50/60 Hz

Wire Speed

1.9-19 m/min (75-750 IPM)

Wire Diameter Capacity

22A: 0.6-2.0 mm

(.023-5/64 in.)

24A: 0.6-2.4 mm

(.023-3/32 in.)

Maximum Spool Size Capacity

27 kg (60 lb) coil

Shipping

Weight

23 kg (50 lb)

26 kg (56 lb)

I-20 Series

See Literature No. M/6.91x

Industrial

This wire feeder is ideal for most high duty cycle

applications requiring day-in/day-out trouble-free operation.

Trigger hold control for long extended welds.

Gear driven drive rolls for smooth, positive and accurate wire feed.

On-board burnback and motor ramp control for unmatched starting and stopping performance.

Heavy-duty, 16 gauge metal enclosure for durability in harsh environments.

Optional presettable voltage and wire feed speed on certain power sources.

Euro-type gun adapter for a quick connection to

European style guns.

Use with CV Power Sources.

Processes

• MIG (GMAW)

• Flux Cored (FCAW) (gas- and selfshielded)

Model

I-24A

Stock Number

(#186 493) Four Drive Roll, w/o gun, CE

Input Power

24 VAC, 7 A,

50/60 Hz

Wire Speed

1.9 - 16.5 m/min

(75 - 650 IPM)

Wire Diameter

Capacity

0.6 - 2.0 mm

(.023 - 5/64 in.)

Maximum Spool Size

Capacity

27.2 kg (60 lb)

Shipping Weight

186 493

12 kg (26 lb)

Wire Feeders

70 Series

See Literature No. M/3.0

Raising the bar for industrial-class wire feeders with all the traditional features, plus enhanced flexibility provided by features such as trigger hold, automatic run-in, and tool-less rotatable drive.

Heavy Industrial

Use with CV, DC

Power Sources.

Processes

• MIG (GMAW)

• Flux Cored (FCAW) (gas and selfshielded)

Models

• 74-S – Standard

• 74-D – Digital meters

• 74-DX – Deluxe – Digital Full Feature

Most Popular Accessories

• Bernard® Guns

• Drive Roll 035/045

• Contact Tips 035/045

Q4015AE8EM

Q3015AE8XM

Q3015AE8HM

Q3015CB8CM

#235 336

#1580012

D-74D

S-74DX

S-74D

Tool-less rotatable

drive assembly allows operator to rotate the drive housing, eliminating severe bends in the wire feed path which reduce gun liner life.

This feature also aids in feeding difficult wires.

Designed to be easily upgradeable by simply changing the front panel and adding the tachometer feedback system. Bench models are also available in both single

(S-74) and dual models (D-74). The best just got better!

Automatic run-in control significantly improves arc starts. Run-in can be independently set on the DX model.

Trigger hold allows the operator to make long welds without having to hold the trigger continuously. Reduces operator fatigue.

Standard 3 m (10 ft) 14-pin interconnecting cord is included.

DX Models Additional Features

Dual schedule control allows the operator to switch between two welding parameters without readjusting the machine, saving time and enhancing quality.

Sequence control gives the operator complete control of the welding parameters: preflow, run-in, weld time, crater, burnback and postflow.

Welding process range control locks parameters at a set percentage of welding parameters to ensure welding procedures and quality standards are maintained.

Four weld programs allow the operator to store four independent welding parameters reducing weld setup time.

Stock Number

Single Wire Models

S-74S (#300 616)

S-74S (#300 616-001) with High-Speed Motor

S-74S (#300 616-002) CE, Euro

S-74D (#300 617)

S-74D (#300 617-001) with High-Speed Motor

S-74D (#300 617-003) CE, Euro

S-74DX (#300 618)

S-74DX (#300 618-002) with High-Speed Motor

S-74DX (#300 618-003) CE, Euro

Dual Wire Models

D-74S (#300 619)

D-74S (#300 619-001) CE, Euro, no gun

D-74D (#300 620)

D-74D (#300 620-001) with High-Speed Motor

D-74D (#300 620-002) CE, Euro

D-74DX (#300 621)

D-74DX (#300 621-001) with High-Speed Motor

D-74DX (#300 621-002) CE, Euro

Input Power

24 VAC, 10 A

50/60 Hz

Wire Speed

1.3-19.8 mm

(50-780 IPM)

Optional High Speed Motor:

2.3-36.6 m/min

(92-1435 IPM)

When using 2.4 - 3.2 mm (3/32 - 1/8 in.) wires, consult factory for low speed options.

Wire Diameter Capacity

0.6-3.2 mm (.023-1/8 in.)

Max. Spool

Size Capacity Shipping Weight

27 kg

(60 lb) coil

25 kg (55 lb)

46.3 kg (102 lb)

195 061

50 kg (109 lb)

19

20

Wire Feeders

70 Series MPa Plus

Includes Bernard

®

Q400

4.6-m (15-ft) MIG Welding Gun!

See Literature No. M/3.0

The same great features and reliability of the traditional 70 Series with the added capability of push-pull aluminum, and more when optimized with the Invision MPa power source.

D-74 MPa Plus

S-74 MPa Plus

Alumination™ technology gives you the ability to use the extended reach of a push-pull system for consistent, versatile and dependable aluminum wire feeding. Alumination gives you the versatility to handle whatever aluminum welding job you want to tackle.

Trigger schedule select allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. When optimized with the

Invision 352 MPa the operator can also switch from

MIG to Pulsed MIG.

Accu-Mate™ properly seats the power pin for best feeding performance and prevents Accu-Mate grooved

MIG guns from sliding in the casting.

Optional XR-AlumaPro Plus push-pull gun for

aluminum. Comes in 4.6-, 7.6- and 10.7-m (15-, 25- and 35-ft) lengths for extended reach with trouble-free, reliable feeding. Gun is available in either air- or watercooled versions.

Additional Features When Used With

Invision 352 MPa and XMT 350 MPa

Power Sources

Synergic Pulsed MIG operation when optimized with the Invision MPa power source. Provides communication between the power source, feeder and gun. As wire speed increases/decreases, the pulse parameters also increase/decrease to match the right amount of power needed.

Profile Pulse™ provides

TIG appearance with MIG simplicity and productivity.

Achieve “stacked dime” weld bead appearance without back-stepping. Profile Pulse frequency can be changed to increase or decrease the spacing between the ripple pattern to achieve the desired weld appearance.

Heavy Industrial

Use with CV, DC

Power Sources.

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

• Pulsed MIG (GMAW-P) with optional

MPa power source

Suggested Power Sources

• Deltaweld® Series

• Invision™

• Dimension™ Series

• XMT® Series (except VS model)

• Dimension™ NT 450

Suggested Guns

• Bernard® and Tregaskiss™

• XR-AlumaPro™ Plus (see below)

Most Popular Accessories

• XR-AlumaPro™ Plus push-pull guns for aluminum

4.6 m (15 ft) air-cooled #300 000 001

7.6 m (25 ft) air-cooled #300 001 001

10.7 m (35 ft) air-cooled #300 264 001

4.6 m (15 ft) water-cooled #300 003 001

7.6 m (25 ft) water-cooled #300 004 001

10.7 m (35 ft) water-cooled #300 265 001

Dedicated gun works with MPa Plus feeders using tachometer feedback to coordinate wire feed speed of the gun and the feeder.

• Feeder Cart

• Aluminum Gun Kits

.035, 3 m (10 ft)

#142 382

.047, 3.7 m (12 ft)

1/16, 3.7 m (12 ft)

#300 541

#300 542

#300 543

Kits include .035, .047 or 1/16 in. drive rolls and 10 or 12 ft Bernard®

Q-Gun™.

• Extension Cables

7.6 m (25 ft) #247 831 025

#247 831 050

#247 831 080

#047 141

#146 236

15 m (50 ft)

24.4 m (80 ft)

• Spool Adapter

• Turntable Assembly

• Wire Straightener

• Hanging Bail

• Wire Reel Assembly

• Spool Covers

For S-74 and left side of D-74 models

For right side of

D-74 models

#058 435

#108 008

#057 607

• 1.6 mm (1/16 in.) Liner and

#090 389

Wire Kit

• .023–5/64 in. drive rolls

#230 708

Model/Stock Number

Single-Wire Model

S-74 MPa Plus (#300 577) CE

Dual-Wire Model

D-74 MPa Plus (#300 578) CE

Input Power

24 VAC, 10 A

50/60 Hz

Wire Feed

Speed

1.3-19.8 mm

(50-780 IPM)

Wire Diameter Capacity

Hard Wire 0.6-2.0 mm (.023-5/64 in.)

Aluminum 0.9-1.6 mm (.035-1/16 in.)

Wire kit #230 708 required to run

1.6 mm (1/16 in.) aluminum wire.

Max. Spool Size Capacity Dimensions

27 kg (60 lb) coil with optional Wire Reel

Assembly #108 008

H: 356 mm (14 in.)

W: 318 mm (12 1⁄2 in.)

D: 711 mm (28 in.)

H: 356 mm (14 in.)

W: 533 mm (21 in.)

D: 889 mm (35 in.)

Net Weight

26 kg (58 lb)

39.5 kg (87 lb)

70 Series Swingarc

See Literature No. M/13.11

Wire Feeders

Swingarc boom-mounted wire feeders bring an extra dimension of flexibility and efficiency to weld stations dealing with large weldments, or wherever operator mobility is required.

Heavy Industrial

Use with CV, DC

Power Sources.

Models in 2.4 m (8 ft), 3.6 m (12 ft) or 4.8 m (16 ft) lengths maximize output.

Processes

• MIG (GMAW)

• Flux Cored (FCAW)

(gas- and self-shielded)

The unique counterbalanced design makes it easy and convenient to position the boom exactly where it is needed.

360-degree rotation and 60-degree lift angle maximizes work area (4.8 m [16 ft], 7.3 m [24 ft] or 9.75 m [32 ft] diameter work area).

Standard 3 m (10 ft) 14-pin interconnecting cord included.

Suggested Power Sources

• CP 302

• Deltaweld® Series

• Invision™

• Dimension™ Series

• XMT® Series (except VS model)

• Dimension™ NT 450

In-boom cable routing organizes hoses and cables, protects them from damage.

Suggested Guns

• Bernard® (GMAW)

Quick-change drive rolls mean no tools are required by the operator to change drive rolls.

Pipe post

(required, order separately)

Swingarc

Bernard Q-Gun™

Most Popular Accessories

• Remote extension cords

7.6 m (25 ft)

15 m (50 ft)

23 m (75 ft)

• Wire Reel Assembly #108 008

• 0.6 - 3.17 mm (.023 - 1/8 in.) drive rolls

• Swingpak™ Base #183 997

• 1.2 m (4 ft) Pipe post with

45 mm (18 in.) base

• 1.8 m (6 ft) Pipe post with

45 mm (18 in.) base

#149 838

#149 839

• 1.2 m (4 ft) Pipe Post with single/dual spool carrier #300 353

• 3.6 m (6 ft) Pipe Post with single/dual spool carrier #300 352

Single Swingarc shown with pipe post, power source, welding gun, and

optional Swingpak™ base.

Power source

(required, order separately)

Swingpak™ Base optional

Model/Stock Number

2.4 m (8 ft) Booms with Single-Wire Feeders

SS-74S8 (#300 625) w/S-74S

SS-74D8 (#300 626) w/S-74D

SS-74DX8 (#300 629) w/S-74DX

2.4 m (8 ft) Booms with Dual-Wire Feeders

DS-74S8 (#300 632) w/D-74S

DS-74D8 (#300 635) w/D-74D

DS-74DX8 (#300 638) w/D-74DX

3.7 m (12 ft) Booms with Single-Wire Feeders

SS-74S12 (#300 623) w/S-74S

SS-74D12 (#300 627) w/S-74D

SS-74DX12 (#300 630) w/S-74DX

3.7 m (12 ft) Booms with Dual-Wire Feeders

DS-74S12 (#300 633) w/D-74S

DS-74D12 (#300 636) w/D-74D

DS-74DX12 (#300 639) w/D-74DX

4.9 m (16 ft) Booms with Single-Wire Feeders

SS-74S16 (#300 624) w/S-74S

SS-74D16 (#300 628) w/S-74D

SS-74DX16 (#300 631) w/S-74DX

4.9 m (16 ft) Booms with Dual-Wire Feeders

DS-74S16 (#300 634) w/D-74S

DS-74D16 (#300 637) w/D-74D

DS-74DX16 (#300 640) w/D-74DX

Input

Power

24 VAC,

10 A,

50/60 Hz

Wire Speed

1.3 - 19.8 m/min

(50-780 IPM)

Optional High

Speed:

2.3 - 36.6 m/min

(92-1435 IPM)

Wire Diameter

Capacity

Standard Speed Motor:

0.6 - 3.2 mm (.023 - 1/8 in.)

When using 2.4 - 3.2 mm

(3/32 - 1/8 in.) wires, consult factory for low speed options.

Maximum

Spool Size

Capacity

27 kg

(60 lb) coil

21

STICK

Thunderbolt

®

XL

225 AC, 225/150 AC/DC

See Literature No. AC/2.0 for AC model and AD/8.0 for AC/DC model

Economical Stick machines with precise, dependable control.

• Patented Accu-Set amperage indicator

• Unit allows higher duty cycle when amperage decreases

• Infinite current control

• Output selector switch on AC/DC units

• 225 AC and 225/150 AC/DC certified by Canadian Standards

Association to both the Canadian and the U.S. Standards

Light Industrial

225 AC

225/150 AC/DC

Process

• Stick (SMAW)

Comes Complete With

• 4.5 m (15 ft) No. 4 electrode cable with heavy-duty electrode holder

• 3 m (10 ft) work cable with clamp

• Power cord with plug

Thunderbolt

XL 225 AC shown

Model

Thunderbolt XL 225 AC

(CSA)

Thunderbolt XL 225/150

AC/DC (CSA)

Stock Number

(#903 641) 230 V,

50/60 Hz

(#903 642) 230 V,

50/60 Hz

Rated Output at 20% Duty

Cycle, 60 Hz

AC 225 A at 25 VAC

(15% Duty Cycle, 50 Hz)

AC 225 A at 25 V

(15% Duty Cycle, 50 Hz)

DC 150 A at 25 V

(15% Duty Cycle, 50 Hz)

Rated Output at

100% Duty Cycle

100 A

100 A

65 A

Amps Input at Rated Output

208 V 230V

– 47.5

– 47.5

Max. Open-

Circuit Voltage Shipping Weight

80 41 kg (92 lb)

50 kg (110 lb)

CST

280

See Literature No. DC/29.55

Durable yet lightweight Stick/TIG welding power source designed for the construction industry.

280 amps of output is ideal for stick electrodes up to 4.8 mm (3/16 in.) and TIG welding of pipe and plate.

Easy voltage changeover between voltages ranges through a two position manual switch. Conveniently located on the rear panel, it simplifies voltage change in racks.

Simple to operate process selector knob automatically sets the

proper dig setting on E6010 and E7018 electrodes providing superior stick performance.

Note: Primary input current draw is limited to 50 A.

Lift-Arcstart for TIG arc starts without the use of high frequency.

Fan-On-Demand™ cooling system operates only when needed providing power efficiency and noise reduction.

Stand-alone or rack-mounted. Optional 4-pack or 8-pack rack, used in construction/shipyards, is available for multi-operator applications.

All controls including the power switch are located on the front of the machine for easy access.

Remote amperage control provided through 14-pin receptacle on the front of the machine. This permits the use of standard amperage control devices.

Tweco- or Dinse-style connectors available. The Dinse-style includes one set of male connectors; the Tweco-style does not.

Industrial

Processes

• Stick (SMAW)

• TIG (GTAW)

Most Popular Accessories

• CST 280 Rack

• RCC-14 Remote Control #151 086

• RFCS-14 Remote Control #043 688

• RFCS-14 Remote Control #043 554

• RFCS-14 HD Remote Control

#194 744

• RHC-14 Remote Control #129 340

Stock Number

(#907 244) Dinse-style, 220-230/460-575 Volt

(#907 244-01-1) Tweco ® -style, 220-230/460-575 Volt

Welding Mode

Stick/TIG

(SMAW/GTAW)

(#907 251) Dinse-style, 208-230/400-460 Volt

(#907 251-01-1) Tweco

®

-style, 208-230/400-460 Volt

(#907 251-01-2) Dinse-style 208-230/400-460 Volt w/VRD

Stick/TIG

(SMAW/GTAW)

Input Power Rated Output

Three-Phase 280 A at 31.2 V, 35% Duty Cycle

200 A at 28 V, 100% Duty Cycle

Single-Phase 200 A at 28 V, 50% Duty Cycle

150 A at 26 V, 100% Duty Cycle

Three-Phase 280 A at 31.2 V, 35% Duty Cycle

200 A at 28 V, 100% Duty Cycle

Single-Phase 200 A at 28 V, 50% Duty Cycle

150 A at 26 V, 100% Duty Cycle

Welding

Amperage Range

5-280

5-200

5-280

5-200

Max. Open-

Circuit Voltage

77 VDC

Shipping

Weight

20 kg (44 lb)

67 VDC 21 kg (46 lb)

22

Dialarc

®

250 AC/DC

See Literature No. AD/2.1

Superb performance and versatility in a flexible Stick machine.

• Single-dial infinite current control

• High and low ranges

• Forced-draft cooling fan

• Superior 6010 and 7018 Stick welding

• High output and duty cycle

• Optional remote weld output control

Stock Number

Without Power Factor Correction

(#907 017) 220 (208)/230/460 V

With Power Factor Correction

(#907 015) 208/230/460/575 V

(#907 047) 220/380/440 50/60 Hz

Welding Amperage Range Rated Output

AC

Low: 35-300 225 A at 29 VAC,

30% Duty Cycle

DC

Low: 35-265

AC

Low: 35-300

225 A at 29 VAC,

30% Duty Cycle

225 A at 29 VAC,

30% Duty Cycle

DC

Low: 35-265 225 A at 29 VAC,

30% Duty Cycle

STICK

Light Industrial / Industrial

Processes

• Stick (SMAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) (4.8 mm [3/16 in.] carbons)

Max. Open-

Circuit Voltage

70

79

70

79

Amps Input at Rated Output, 60 Hz

200V 208V 230V 460V 575V KVA KW

84 – 73 36 29 16.8 9.8

Shipping

Weight

173 kg

(382 lb)

92 – 80 40 32

60

66

55

60

27

30

22

24

18.6 11.8

175.1 kg

(386 lb)

12.5 9.9

184 kg

(404 lb)

13.7 10.8

SRH 444 and SRH 500

See Literature No. DC/7.0 & DC/7.1

Proven durability and the ability to handle a wide range of applications.

• Electrical amperage control

• Remote control capability

• High and low output studs

• Control circuit overload protection

Heavy Industrial

Processes

• Stick (SMAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) (7.5 mm [5/16 in.] carbons max.)

Model Stock Number

SRH 444

(#900 751) 208/230/460 V, 60 Hz

SRH 500

(#902 178) 220/380/440, 50/60 Hz, without Meters

Rated Output at 60% Duty Cycle Welding Amperage Ranges Max. Open-Circuit Voltage Shipping Weight

400 A at 36 V 30-280

50-500

75 347 kg (765 lb)

400 A at 36 V 30-280

50-500

75 359 kg (790 lb)

Gold Star

®

Series

452/602

Shown

Model Stock Number

See Literature No. DC/8.1

Heavy Industrial

Rugged, reliable performance and superior arc characteristics.

• Hot Start and built-in arc

control

• Enclosed circuit board

• Automatic thermal overload protection with indicator light

• Fan-On-Demand

Rated Output

• 15 amp 115 VAC duplex receptacle

• Power efficient

• Remote control capability

• Optional digital voltmeter and ammeter

Amperage Range in CC Mode

Processes

• Stick (SMAW)

• TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A)

(402: 6.4 mm [1/4 in.] carbons)

(602: 7.5 mm [5/16 in.] carbons)

(852: 9.5 mm [3/8 in.] carbons)

• Flux Cored (FCAW)

• MIG Spray Transfer (GMAW with voltage-sensing feeder)

Max. Open-Circuit Voltage Shipping Weight

15-395 72 VDC 180 kg (396 lb)

Gold Star

302/402

Gold Star

452/602

Gold Star

652/852

(#903 373) 200 (208)/230/460 V, 60 Hz

(#907 362) 380/400/440 V 50/60 Hz, CE

(#903 374) 200 (208)/230/460 V, 60 Hz

(#907 363) 380/400/440 V 50/60 Hz, CE

(#903 402) 230/460/575 V, 60 Hz

(#907 364) 380/400/440 V 50/60 Hz, CE

300 A at 32 VDC,

60% Duty Cycle

450 A at 38 VDC,

60% Duty Cycle

650 A at 44 VDC,

60% Duty Cycle

20-590

50-850

72 VDC

72 VDC

215 kg (474 lb)

262 kg (578 lb)

23

STICK

Maxstar

®

150 S

See Literature No. DC/27.0

Best in class — provides maximum portability and performance in the most compact Stick package in the industry. Packs dependability and performance all in one machine.

Miller’s exclusive multi-voltage plug (MVP) allows connection to 115 or 230 V receptacles without tools — choose the plug that fits the receptacle and connect it to the power cord.

Portable in the shop or at the job site — at 6 kg (13.2 lb) the shoulder strap allows the operator to easily move from location to location.

Auto-Line™ circuitry automatically connects to 115-230 VAC, single-phase power without removing the covers to relink the power source.

Low OCV Stick reduces open-circuit voltage to 12-16 VDC when power source is not in use.

Adaptive Hot Start for Stick arc starts prevents electrode from sticking.

Single amperage range allows operator to accurately set amperage on both 115 or 230 V primary power.

Stock Number

(#907 134) 115-230 VAC, 50/60 Hz

(#907 351) CE, without case

(#907 134-01-2) 115-230 VAC,

50/60 Hz, with case

Input Power Rated Output

115 VAC 70 A at 22.8 VDC, 100% Duty Cycle

Welding

Amperage Range

20 – 100

230 VAC

100 A at 24 VDC, 35% Duty Cycle

100 A at 24 VDC, 100% Duty Cycle 20 – 150

150 A at 26 VDC, 30% Duty Cycle

Max. Open-

Circuit

Voltage

90

(12 – 16 VDC*)

90

(12 – 16 VDC*)

Light Industrial

#907 134 Comes Complete With

• Power source and cord

• 4 m (13 ft) stick electrode holder with

Dinse connector

• 3 m (10 ft) work clamp with 25 mm

Dinse connector

• MVP™ plugs

• Shoulder strap

#907 134-01-2 Includes Above Plus

• Protective X-CASE™

Most Popular Accessories

• MVP™ Plugs

• Protective X-CASE™ #300 184

* Sense voltage for Stick

Amps Input at

Rated Output,

50/60 Hz

17.4

26.4

13.1

21.6

3.0

3.0

4.9

KVA at

Duty Cycle KW

2.0

1.9

3.0

2.8

4.7

Shipping

Weight

11 kg

(24 lb)

16.8 kg

(37 lb)

24

Maxstar

®

200 STR

See Literature No. DC/29.5

Allows for any input voltage hook-up from

120-460 V, single- or three-phase with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable input power.

Low OCV Stick reduces open-circuit voltage to 9 – 14 VDC when power source is not in use. This built-in circuit design eliminates the need for add-on voltage reducers.

Excellent for thin and medium wallpipe welding.

Lift-Arc™ start for TIG arc starts without the use of high frequency.

Remote amperage control provided through 14-pin receptacle on front of machine.

Adaptive Hot Start for Stick arc starts automatically increases output amperage at start of weld should the start require it. Prevents electrode from sticking and creating an inclusion.

Portable at 32 lb — easily moved from location to location.

Stock Number

(#907 036)

Low OCV

(#907 036-00-1)

Normal OCV

(#907 355) CE

TIG

Welding Mode Input Power

Stick Three-Phase

Single-Phase

Three-Phase

Single-Phase

Rated Output

150 A at 26 V, 60% Duty Cycle

150 A at 26 V, 60% Duty Cycle

125 A at 25 V, 50% Duty Cycle

90 A at 24 V, 100% Duty Cycle

175 A at 17 V, 60% Duty Cycle

175 A at 17 V, 60% Duty Cycle

150 A at 16 V, 70% Duty Cycle

110 A at 15 V, 100% Duty Cycle

Welding Amperage Range

1 – 200

1 – 200

(1 – 90 on 120 VAC)

1 – 200

1 – 200

(1 – 150 on 120 VAC)

Industrial

Processes

• Stick (SMAW)

• TIG (GTAW)

Comes Complete With

• Power source

• 2.4 m (8 ft) primary cord

• (2) 50 mm Dinse connectors

• Adjustable shoulder strap

Most Popular Accessories

• Air-Cooled TIG torch adapter #195 378

• Protective cover #195 321

• RCCS-14 Remote Control #043 688

• RFCS-14 HD Remote Control

#194 744

• Weldcraft WP17V12RM TIG Torch

* Sense voltage for Stick and

Lift-Arc TIG

Max. Open-Circuit Voltage

70 VDC

(9 – 14 VDC*)

Shipping Weight

19.5 kg (43 lb)

TIG Technology

Innovations

Improve

Performance

Miller set the standard for TIG technology more than 35 years ago with the introduction of the

Syncrowave

®

Series with squarewave technology.

Today, Maxstar

®

and Dynasty

®

welders continue that tradition of innovation, featuring advanced TIG technology.

They set new standards for productivity and weld quality improvements while lowering the cost of product installation and operation.

Compared to conventional technology, Maxstar and Dynasty welders give you more tools for your specific application.

Payback often occurs in 18 months or less. Here’s how:

Maxstar

Advanced DC TIG Technology for

Carbon, Stainless and Other Alloys

Superior arc control

• Focused arc cone results in faster travel speeds with advanced pulse

• Reduced heat input for less warping, better part fit-up

• Better arc control, optimizes weld bead profile to reduce post-weld grinding

Blue Lightningarc starter

• Precise arc starting, improves weld quality and consistency

• More arc starts before re-sharpening the tungsten

Dynasty

Same as the Maxstar, Plus Advanced

AC TIG Technology for Aluminum

Faster travel speeds

Increased penetration on thicker sections

Better arc and puddle control

• Improve weld quality

• Optimize bead profile

• Easier to train new operators to weld

TIG

Maxstar and Dynasty

Less to Install and Operate

Lower amperage draw than conventional welding power sources

• Smaller wiring and circuit breakers required

• Add capacity with existing available power

• Eliminate costly changes to primary power

• Potential utility rebates; check with your local power company for details

Unmatched primary power flexibility

• Operates on single- or three-phase power

• Plug into virtually any voltage

• Extremely tolerant of voltage fluctuations to maintain weld quality and reduce rework

Better for Mobile Welding

Compact designs allow for easy transportation

• Take your welding machine to where you need to weld

• No need for long lead extensions

• Eliminate cable clutter and increase weld performance

• Adjust settings quickly where you are welding

Amazing power per pound performance

• Superior TIG/Stick start and weld puddle control

• The ability to run any electrode

Maxstar

®

150

STL – Stick/TIG Lift-Arc, See Literature No. DC/27.1

STH – Stick/TIG HF Start, See Literature No. DC/27.2

Light Industrial

Welding Capability

Max. 4.8 mm (3/16 in.)

Steel

Min. 0.5 mm (0.020 in.)

Maxstar 150 STL TIG/Stick

Package with remote and case

(#907 136-01-7) shown.

Two models available –

STL: DC TIG/Stick with Lift-Arc™ starting without the use of high frequency.

STH: DC TIG/Stick with HF and Lift-Arc™ starting, plus builtin pulsing allowing selection of four fixed-pulse frequencies.

Auto-Line™ circuitry automatically connects to 115-230 V single-phase power without removing the covers to relink the power source.

Miller’s exclusive multi-voltage plug (MVP) allows connection to 115 or 230 V receptacles without tools — choose the plug that fits the receptacle and connect it to the power cord.

Portable in the shop or at the job site — at 6.2 kg (13.7 lb).

Low OCV Stick reduces open circuit voltage to 12-16 VDC when power source is not in use.

Single amperage range allows operator to accurately set amperage on both 115 or 230 V primary power.

Built-in gas solenoid eliminates the need for bulky torch with a gas valve.

Processes

• TIG (GTAW)

• Pulsed TIG (GTAW-P) with STH model

• Stick (SMAW)

Standard Package Comes With

• Power source, cord and MVP® plug

• 3 m (10 ft) work clamp with 25 mm

Dinse connector

• 4 m (13 ft) Stick electrode holder with

25 mm Dinse connector

• Shoulder strap

Stick/TIG Includes Above Plus

• Weldcraft® WP1712RD125 TIG torch with adapter

• Protective carrying case

• Smith regulator with gas hose

Model/Stock Number

Maxstar 150 STL

(#907 135) Stick package

(#907 135-01-6) TIG/Stick package

(#907 135-01-7) TIG/Stick package with

Remote Fingertip Control (#195 184)

Maxstar 150 STH

(#907 136) Standard package

(#907 136-01-7) TIG/Stick package with

Remote Fingertip Control (#195 184)

(#907 352) CE

Welding Mode Input Power Rated Input

TIG 115 VAC 100 A at 14 VDC, 100% Duty Cycle

Stick

230 VAC

115 VAC

150 A at 16 VDC, 30% Duty Cycle

100 A at 14 VDC, 100% Duty Cycle

150 A at 16 VDC, 30% Duty Cycle

70 A at 22.8 VDC, 100% Duty Cycle

230 VAC

100 A at 24 VDC, 35% Duty Cycle

100 A at 24 VDC, 100% Duty Cycle

150 A at 26 VDC, 30% Duty Cycle

Welding Amperage

Range

5 – 150

5 – 150

20 – 100

20 – 150

* Sense voltage for Stick and

Lift-Arc TIG.

** For machine only.

Max. Open-Circuit

Voltage

90 VDC

12 – 16 VDC*

Shipping

Weight**

11 kg (24 lb)

90 VDC

12 – 16 VDC*

90 VDC

12 – 16 VDC*

90 VDC

12 – 16 VDC*

25

TIG

Maxstar

®

Series

DC TIG and Stick

For carbon, steel, stainless, and other exotic alloys

Compared to conventional technology, Maxstar welders give you:

• Increased productivity

• Improved weld quality

• Reduced energy costs

• Greater portability and space savings

26

Maxstar 700

Maxstar 350

Maxstar 280 DX

Maxstar 200 DX

Maxstar Features

Feature

200 280

SD DX LX – DX

350 700

Auto-Line (115–460 V)

Auto-Line (208–575 V)

Blue Lightning HF

Lift-Arc

Hot Start

DIG (Arc Force)

Digital Meters

Trigger Options

Preflow

Auto-postflow

Pulser

Sequencer

1

1

1

1

Meter Calibration

Sleep Timer

Software Upgradeable

Cooler Aux. Power

Program Memory

2 2

Automation Connection

1

Standard Limited Optional

Auto-Set capable parameter.

2

Water-cooled package only.

Steel Welding Capability

25.4 mm

(1 in.)

15.9 mm

(5/8 in.)

Maximum

6.4 mm

(1/4 in.)

9.5 mm

(3/8 in.)

Maxstar 200 280 350 700

Minimum 0.1 mm

(0.004 in.)

0.1 mm

(0.004 in.)

0.3 mm

(0.012 in.)

0.5 mm

(0.020 in.)

Allows for any input voltage hook-up with no manual linking, providing convenience in any job setting.

Blue Lightning™ high-frequency arc starter for more consistent non-contact starts and greater reliability compared to traditional HF arc starters.

Lift-Arc™ start provides TIG arc starting without the use of high frequency.

Hot Start™ adaptive control provides positive Stick arc starts without sticking.

Fan-On-Demand™ cooling system only operates when needed to reduce noise, energy use and contaminants pulled through the machine.

Auto-postflow calculates the length of postflow time based on the amperage setting. Eliminates need to independently set postflow time.

Maxstar 200 Additional Features

See Literature No. DC/32.0

Three models available. SD model provides basic TIG and Stick functions. DX and LX models add pulser and sequencer functions while the LX model also adds an automation connection.

Portable with adjustable shoulder strap.

At 16.8 kg (37 lb.) you can take it anywhere.

COMING SOON!

Maxstar 280 Additional Features

See Literature No. DC/35.0

Two models available. Base model provides essential TIG and Stick functions. DX model adds extended ranges to sequencer and full trigger options, preflow and pulser functions.

Portable with adjustable shoulder strap. At 20 kg

(44 lb.) you can take it anywhere.

Sleep timer conserves electricity by powering down the system if left idle for a user-adjustable amount of time.

SD card memory slot for easy software upgrades.

Pro-Set™ provides the speed, convenience and confidence of recommended professional settings for balance, frequency, pulse and DIG.

Voltage Reduction Device (VRD) is menu selectable and reduces OCV when welder is idle.

Cooler Power™ (included on water-cooled packages only) to power Coolmate™ 1.3 cooler.

Maxstar 350/700 Additional Features

See Literature No. DC/24.0

High-speed DC TIG pulse controls capable of

5000 pulses per second.

120 V auxiliary power dual receptacle to power cooling system or small tools.

Program memory features nine program memories that maintain/save your parameters.

COMING SOON! Maxstar 280

Choose the model that fits your needs. The Maxstar 280 offers a choice between essential features with limited ranges or fully featured with extended ranges.

TIG

Industrial – 200/280 Models

Heavy Industrial – 350/700 Models

The base model has an operator-

friendly control panel that provides the essential features for industrial customers. Simply select the process, set the amperage and weld.

Arc tailoring parameters are available for unique application by accessing the menu button.

Models/Packages

Model Machine Only

Maxstar 200 SD (#903 701)

Maxstar 200 DX (#903 701-01-1)

(#907 354) CE

Maxstar 200 LX (#903 701-01-2)

Maxstar 280 (#907 538)

(#907 552) CE

Maxstar 280 DX (#907 539)

(#907 553) CE

Maxstar 350

Maxstar 700

(#907 334)

(#907 334-02-1) CE

(#907 103)

(#907 103-02-1) CE

Water-Cooled

(Machine/Cart/Cooler)

TIGRunner

(#903 701 02-2)

(#907 538 00-2)

(#907 539 00-1)

(#907 334 00-1)

Maxstar 280

• Essential features

• Limited ranges

• Pro-Set™ parameter settings

• SD memory slot

Maxstar 280 DX

• Full-featured

• Extended ranges

• Pro-Set™ parameter settings

• SD memory slot

#907 334-00-1 package shown

Processes

• TIG (GTAW)

• Stick (SMAW)

• Pulsed TIG (GTAW-P) except 200 SD model

• Air Carbon Arc (CAC-A)

Maxstar 200, 280 and 350 Come

With

• 2.4 m (8-ft.) primary cord (no plug)

• Two 50-mm Dinse connectors

• Air-cooled torch adapter #195 378

(except 350 model)

• Setup video and reference guide

Maxstar 700 Comes With

• Thread-lock torch adapter

• Two thread-lock weld cable connectors

• Setup video and reference guide

• Power cord NOT included, must be ordered separately

Most Popular Accessories

• Remote Controls

Wireless Foot #300 429

RFCS-14 HD Foot Control #194 744

RCCS-14 Fingertip Control #043 688

• Carts

• Coolers

• Coolant (4 Gallons)

• Contractor Kit with RFCS-14

#043 810

HD Foot Control

• Contractor Kit with RCCS-14

#195 054

HD Fingertip Control #195 055

• Weldcraft® Water-Cooled Torch Kits

250 A Torch Kit

280 A Torch Kit

300 A Torch Kit

700 A Torch Kit

#300 185 (200)

#300 990 (280)

#300 183 (350)

#300 186 (700)

Notes: Duty cycle for Maxstar 200 is limited on 115 V power. Coolmate 1 used with the Maxstar 200 must be plugged into a 115 V source (wall).

*Derate duty cycle by 20 percent. **Sense voltage for Low OCV Stick and Lift-Arc™ TIG.

Model

Maxstar 200

Maxstar 280

Maxstar 350

Maxstar 700

Welding

Process

TIG

Stick

TIG

Stick

TIG/

Stick

TIG/

Stick

Input

Power

Welding Amp

Range

3-Phase 1–200

1-Phase 1–200

Rated Output

Amps Input at Rated Load Output, 50/60 Hz

115V 208V 230V 400V 460V 575V KVA KW

Max. Open-

Circuit Voltage

175 A at 17 V, 60% Duty Cycle 11 6 5 4.2 4.0

80 VDC

175 A at 17 V, 60% Duty Cycle 17 4.0 4.0

(9–14 VDC*)

1–150 (115 V) 150 A at 16 V, 70% Duty Cycle 30 14 3.4 3.4

3-Phase 1–200 150 A at 26 V, 60% Duty Cycle 13 7 6 5.2 5.0

1-Phase 1–200

1–90 (115 V)

3-Phase 1–280

1-Phase 1–280

150 A at 26 V, 60% Duty Cycle

125 A at 25 V, 50% Duty Cycle

250 A at 20 V, 60% Duty Cycle

250 A at 20 V, 60% Duty Cycle

22 5.0 5.0

34 4.0 3.8

20 19 11 9 8 7.3 7.0

35* 32 18 16 13 7.2 7.1

60 VDC

(11 VRD**)

3-Phase 5–280

1-Phase 5–280

3-Phase 3–350

1-Phase 3–350

250 A at 30 V, 60% Duty Cycle 29* 26 15 13 11 10.2 9.8

200 A at 28 V, 60% Duty Cycle 37 33 19 16 9 7.6 7.4

300 A at 32 V, 60% Duty Cycle 33 30 17 15 12 12.0 11.5

75 VDC

225 A at 29 V, 60% Duty Cycle 41 37 19 15 8.6 8.2

(10–15 VDC**)

3-Phase 5–700

1-Phase 5–700

600 A at 44 V, 60% Duty Cycle 89 80 46 40 32 32 31

450 A at 38 V, 60% Duty Cycle 106 96 48 38 22 21

75 VDC

(10–15 VDC**)

Net

Weight

Machine

16.8 kg (37 lb.)

Complete

59 kg (129 lb.)

Machine

20 kg (44 lb.)

Complete

61 kg (134 lb.)

Machine

61 kg (135 lb.)

Complete

140 kg (308 lb.)

Machine

90 kg (198 lb.)

27

TIG

Dynasty

®

Series

AC/DC TIG and Stick

For aluminum, carbon, steel, stainless, and other exotic alloys

Compared to traditional technology, Dynasty welders give you:

• Advanced AC TIG technology for aluminum

• Increased productivity

• Improved weld quality

• Reduced energy costs

• Greater portability and space savings

28

Dynasty Features

Feature

200 280

SD DX – DX

350 700

Auto-Line (115–460 V)

Auto-Line (208–575 V)

Blue Lightning HF

Lift-Arc

Hot Start

DIG (Arc Force)

Digital Meters

Trigger Options

Preflow

Auto-postflow

AC Waveforms

AC Balance

AC Frequency

AC Amplitude

Pulser

Sequencer

1

1

1

1

Meter Calibration

Sleep Timer

Software Upgradeable

Cooler Aux. Power

Program Memory

2 2

Automation Connection

1

Standard Limited Optional

Auto-Set capable parameter.

2

Water-cooled package only.

Steel and Aluminum Welding Capability

25.4 mm

(1 in.)

15.9 mm

(5/8 in.)

Maximum

6.4 mm

(1/4 in.)

9.5 mm

(3/8 in.)

Dynasty

Steel

Minimum

Aluminum

Minimum

200

0.1 mm

(0.004 in.)

280

0.1 mm

(0.004 in.)

350 700

0.3 mm

(0.012 in.)

0.5 mm

(0.020 in.)

0.5 mm

(0.020 in.)

0.3 mm

(0.012 in.)

0.38 mm

(0.015 in.)

0.5 mm

(0.020 in.)

Dynasty 700

Dynasty 350

Dynasty 280 DX

Dynasty 200 DX

Allows for any input voltage hook-up with no manual linking, providing convenience in any job setting.

Blue Lightning™ high-frequency arc starter for more consistent non-contact starts and greater reliability compared to traditional HF arc starters.

Lift-Arc™ start provides AC or DC arc starting without the use of high frequency.

Hot Start™ adaptive control provides positive arc starts without sticking.

Fan-On-Demand™ cooling system only operates when needed to reduce noise, energy use and contaminants pulled through the machine.

Auto-postflow calculates the length of postflow time based on the amperage setting. Eliminates need to independently set postflow time.

AC balance (30–99%) controls amount of oxide cleaning enabling high-quality TIG welds on aluminum (280 base model has 60–80% range).

AC waveforms include advanced squarewave, soft squarewave, sine wave and triangular wave (280 base model has soft squarewave only).

AC frequency controls the width and the force of the arc in TIG welding (280 base model has limited range) and adds stability.

Dynasty 200 Additional Features

See Literature No. AD/4.8

Two models available. SD model provides basic

TIG and Stick functions. DX model adds pulser and sequencer functions.

Portable with adjustable shoulder strap.

At 16.8 kg (37 lb.) you can take it anywhere.

COMING SOON!

Dynasty 280 Additional Features

See Literature No. AD/4.9

Two models available. Base model provides essential TIG and Stick functions. DX model adds extended ranges to sequencer and full trigger options, preflow and pulser functions.

Portable with adjustable shoulder strap.

At 22.7 kg (50 lb.) you can take it anywhere.

Sleep timer conserves electricity by powering down the system if left idle for a user-adjustable amount of time.

SD card memory slot for easy software upgrades.

Pro-Set™ provides the speed, convenience and confidence of recommended professional settings for balance, frequency, pulse and DIG.

Voltage Reduction Device (VRD) is menu selectable and reduces OCV when welder is idle.

Cooler Power™ (included on water-cooled packages only) to power Coolmate™ 1.3 cooler.

Dynasty 350/700 Additional Features

See Literature No. AD/5.0

AC amperage allows independent amperages to precisely control heat input.

High-speed DC TIG pulse controls capable of

5000 pulses per second.

120 V auxiliary power dual receptacle to power cooling system or small tools.

Program memory features nine program memories that maintain/save your parameters.

COMING SOON! Dynasty 280

Choose the model that fits your needs. The Dynasty 280 offers a choice between essential features with limited ranges or fully featured with extended ranges.

TIG

Industrial – 200/280 Models

Heavy Industrial – 350/700 Models

The base model has an operator-

friendly control panel that provides the essential features for industrial customers. Simply select the process, set the amperage and weld.

Arc tailoring parameters are available for unique application by accessing the menu button.

Models/Packages

Model Machine Only

Dynasty 200 SD (#907 099)

Dynasty 200 DX (#907 099-01-1)

(#907 356) CE

Dynasty 280 (#907 537)

(#907 550) CE

Dynasty 280 DX (#907 514)

(#907 551) CE

Dynasty 350 (#907 204)

(#907 204-01-2) CE

Dynasty 700 (#907 101)

(#907 101-01-2) CE

Water-Cooled

(Machine/Cart/Cooler)

TIGRunner

(#907 099-02-1)

(#907 537-00-2)

(#907 514-00-1)

(#907 204-00-1)

(#907 101-00-1)

Dynasty 280

• Essential features

• Limited ranges

• Pro-Set™ parameter settings

• SD memory slot

Dynasty 280 DX

• Full-featured

• Extended ranges

• Pro-Set™ parameter settings

• SD memory slot

#907 099-02-1 package shown

Processes

• TIG (GTAW)

• Stick (SMAW)

• Pulsed TIG (GTAW-P) except 200 SD model

• Air Carbon Arc (CAC-A)

Dynasty 200, 280 and 350 Come

With

• 2.4 m (8-ft.) primary cord (no plug)

• Two 50-mm Dinse connectors

• Air-cooled torch adapter #195 378

(except 350 model)

• Setup video and reference guide

Dynasty 700 Comes With

• Thread-lock torch adapter

• Two thread-lock weld cable connectors

• Setup video and reference guide

• Power cord NOT included, must be ordered separately

Most Popular Accessories

• Remote Controls

Wireless Foot #300 429

RFCS-14 HD Foot Control #194 744

RCCS-14 Fingertip Control #043 688

• Carts

• Coolers

• Coolant (4 Gallons)

• Contractor Kit with RFCS-14

#043 810

HD Foot Control

• Contractor Kit with RCCS-14

#195 054

HD Fingertip Control #195 055

• Weldcraft® Water-Cooled Torch Kits

250 A Torch Kit

280 A Torch Kit

300 A Torch Kit

700 A Torch Kit

#300 185 (200)

#300 990 (280)

#300 183 (350)

#300 186 (700)

Notes: Duty cycle for Dynasty 200 is limited on 115 V power. Coolmate 1 used with the Dynasty 200 must be plugged into a 115 V source (wall).

*Derate duty cycle by 20 percent. **Sense voltage for Low OCV Stick and Lift-Arc™ TIG.

Model

Dynasty 200

Dynasty 280

Dynasty 350

Dynasty 700

Welding

Process

TIG

Stick

TIG

Stick

TIG/

Stick

TIG/

Stick

Input

Power

Welding Amp

Range

3-Phase 1–200

1-Phase 1–200

Rated Output

Amps Input at Rated Load Output, 50/60 Hz

115V 208V 230V 400V 460V 575V KVA KW

Max. Open-

Circuit Voltage

150 A at 16 V, 60% Duty Cycle — — 10 6 5 — 3.8 3.6

80 VDC

150 A at 16 V, 60% Duty Cycle 16 8 3.6 3.6

(5–10 VDC**)

1–150 (115 V) 140 A at 16 V, 40% Duty Cycle 31 3.6 3.5

3-Phase 1–200 130 A at 25 V, 60% Duty Cycle 13 8 6 4.8 4.6

1-Phase 1–200

1–90 (115 V)

3-Phase

1-Phase

1–280 (DC)

2–280 (AC)

3-Phase 5–280

1-Phase

3-Phase

1-Phase

3-Phase

1-Phase

5–280

3–350

3–350

5–700

5–700

130 A at 25 V, 60% Duty Cycle

100 A at 24 V, 60% Duty Cycle

20 10 4.7 4.7

31.3 3.6 3.6

230 A at 19 V, 60% Duty Cycle 19 17 10 9 8 6.7 6.4

60 VDC

230 A at 19 V, 60% Duty Cycle 33* 30 17 15 12 6.7 6.6

(11 VRD**)

250 A at 30 V, 60% Duty Cycle

300 A at 32 V, 60% Duty Cycle

225 A at 29 V, 60% Duty Cycle

600 A at 44 V, 60% Duty Cycle

450 A at 38 V, 60% Duty Cycle

29* 26 15 13 11 10.2 9.8

200 A at 28 V, 60% Duty Cycle

37 33 19 16 9 7.6 7.4

35 32 16 16 13 12.7 12.1

47 43 21 17 9.8 9.1

97 88 51 44 35 35 34

115 104 52 42 24 22

75 VDC

(10–15 VDC**)

75 VDC

(10–15 VDC**)

Net

Weight

Machine

20.5 kg (45 lb.)

Complete

62 kg (137 lb.)

Machine

24 kg (52 lb.)

Complete

64 kg (142 lb.)

Machine

61 kg (135 lb.)

Complete

140 kg (308 lb.)

Machine

90 kg (198 lb.)

Complete

168 kg (370 lb.)

29

TIG

Diversion

165 and 180

AC/DC TIG

See Literature No. AD/1.5

Leave it to Miller to take a professional-grade arc and put it in a package designed specifically for personal users. Diversion AC/DC TIG welders contain all of the features you need and nothing more — simplicity combined with superior performance and honest value.

Diversion 180

Diversion 165

TIG Welding for Dummies book, setup and operation video, Smith Argon regulator/flow gauge with hose, and welding project blueprint (not shown) included with each Diversion model.

Welding Capability

Max. 4.8 mm (3/16 in.) Max. 4.8 mm (3/16 in.)

Steel Aluminum

Min. 0.6 mm (0.025 in.) Min. 0.75 mm (0.030 in.)

Scan this tag to see video on the Diversion advantage.

Easy-to-understand operator interface. Power up, select material type, set material thickness range and start welding!

Inverter-based, AC/DC power source provides a more consistent welding arc while using less power.

HF start for non-contact arc starting that eliminates tungsten and material contamination.

Fan-On-Demand™ cooling system only operates when needed to reduce noise and maintenance.

Portable. At 22.7 kg (50 lb.) they can be taken anywhere.

Auto-postflow protects the weld end zone and electrode by optimizing post flow time based on welding amperage.

Advanced squarewave AC provides a fast freezing weld puddle and deeper penetration.

Weldcraft

®

LS17 torch puts the control at your fingertips with built-in remote controls.

Diversion 180 model includes an RFCS-RJ45 remote foot control and a multi-voltage plug (MVP). Plug allows connection to 115 or 230 V receptacles without tools. Choose the plug that fits the receptacle and connect it to the power cord.

Light Industrial

Process

• TIG (GTAW)

Comes With

• Power source with primary cord (50 A,

230 V plug on 165 model) or (MVP™ plugs on 180 model)

• RFCS-RJ45 remote foot control (180 model only)

• 3.8 m (12-1/2 ft.) Weldcraft® LS17

TIG torch with backcap, ceramic gas cup, 2.4 mm (3/32 in.) collet and collet body, and 2% ceriated tungsten

• 3.7 m (12 ft.) work lead with clamp

• Smith® Argon regulator/flow gauge with hose

• TIG Welding for Dummies book

• Setup and operation DVD

• Welding project blueprint for a machine cart/cylinder rack

Most Popular Accessories

• Premium Running Gear/Cylinder Rack

• Protective Cover

#770 187

#300 579

• RFCS-RJ45 Remote Foot Control

#300 432

• Flex 9 and 17 Torch Body Kit for

Diversion #253 592

• Torch Accessory Kit w/Cerium #AK2C

* While idling

Model/Stock

Number

Diversion 165

(#907 005)

Diversion 180

(#907 460)

Input Power

230 VAC

115 VAC

230 VAC

Welding

Amperage

Range

10-165

10-125

10-180

Rated Output

150 A at 16 V, 20% Duty Cycle

Amps Input at

Rated Output

23 (.20)*

KVA KW

5.3 (.04)* 3.7 (.02)*

165 A at 16.6 V, 15% Duty Cycle 25.5 (.20)*

125 A at 15 V, 35% Duty Cycle 26.5 (.88)*

5.9 (.04)*

3.1 (.1)*

4.2 (.02)*

3.0 (.03)*

150 A at 16 V, 20% Duty Cycle 16 (.44)*

180 A at 17.2 V, 10% Duty Cycle 20.5 (.44)*

3.7 (.1)*

4.7 (.1)*

3.6 (.03)*

4.6 (.03)*

Max. Open-

Circuit Voltage Dimensions

80 H: 433 mm (17 in.)

W: 251 mm (9-7/8 in.)

D: 608 mm (23-7/8 in.)

Net Weight

22.7 kg

(50 lb.)

30

Syncrowave

®

Series

AC/DC TIG and Stick

Syncrowave 200 – See Literature No. AD/4.4 Syncrowave 250 and 350 – See Literature No. AD/4.2

The world’s first and most reliable conventional squarewave TIG power source.

Syncrowave 200 Runner

Steel Welding Capability

12.7 mm

(1/2 in.)

15.9 mm

(5/8 in.)

Maximum

6.4 mm

(1/4 in.)

Syncro 200 250

Minimum 0.5 mm

(0.020 in.)

0.3 mm

(0.012 in.)

350

0.3 mm

(0.012 in.)

Aluminum Welding Capability

Maximum

6.4 mm

(1/4 in.)

9.5 mm

(3/8 in.)

12.7 mm

(1/2 in.)

Syncro 200 250 350

Minimum 0.5 mm

(0.020 in.)

0.4 mm

(0.015 in.)

0.4 mm

(0.015 in.)

Syncrowave 250

Machine Only

Syncrowave 350

Complete Package

Squarewave output with AC balance control features adjustable penetration and cleaning action while increasing arc stability on various aluminum alloys, and helps eliminate tungsten spitting and arc rectification.

120 V auxiliary power receptacle for cooling system or small tools.

Syncro Start™ technology for customized arc starts. Allows more precise arc starts and fine-tuning based on tungsten diameter and material thickness.

HF arc starting provides non-contact arc starting that eliminates tungsten or material contamination.

Dual digital meters allow for quick and easy viewing of actual and preset values of amperage and voltage.

Postflow protects the weld end zone and electrode. (Syncrowave 200 has auto-postflow which calculates the length of postflow time based on the amperage setting. Syncrowave 250/350 has adjustable postflow which has to be set independently.)

Syncrowave 250/350 Additional Features

Coolmate™ 3X cooler (shown in Complete Package). Three-gallon cooling system features a flow indicator to visually indicate system is working and an external filter to stop objects from entering the water-cooled torch cable.

Last procedure recall automatically recalls the last procedure set-up when switching polarity.

Line voltage compensation keeps power source constant regardless of fluctuations in input power (±10 percent).

Lift-Arc™ start provides DC arc starting without the use of high frequency.

Built-in consumable storage drawer located on front panel for easy access.

TIG

Light Industrial – 200 Model

Heavy Industrial – 250/350 Models

Processes

• TIG (GTAW) • Stick (SMAW)

• Pulsed TIG (GTAW-P) (optional on

250 DX)

• Air Carbon Arc (CAC-A)

Syncrowave 200 Runner Comes

With

• No. 39 Running Gear

• 1.8 m (6-ft.) primary cord (no plug)

• 3.8 m (12.5-ft.) Weldcraft® WP17

TIG torch

• 4.6 m (15-ft.) lead w/electrode holder

• 4.6 m (15-ft.) work lead with clamp

• RFCS-14 remote foot control

• Flow gauge regulator with hose

• Cable and remote foot pedal holders

Syncrowave 250 DX and 350 LX

Come With

• Two 50-mm Dinse connectors

• Power cord NOT included, must be ordered separately

Syncrowave 250 DX and 350 LX

Complete Packages Come With

• No. 37 Running Gear

• Coolmate™ 3X cooler

• Coolant (four gallons)

• 7.6 m (25-ft.) water-cooled torch

(Syncro 250: Weldcraft® WP20

(Syncro 350: Weldcraft® CS310)

• 4.6 m (15-ft.) work lead with clamp

• RFCS-14 remote foot control

• Two 50-mm Dinse connectors

• Regulator/flowmeter with hose

• Torch accessory kit with tungsten

• Cable cover

• Power cord NOT included, must be ordered separately

Most Popular Accessories

• Pulser Module for

Syncrowave 250 DX #300 548

For welding thin materials. Provides a heating and cooling effect of the weld puddle to reduce heat input and control distortion of the material.

Provides 0.25 to 10 pulses per second.

• Sequencer Module #300 547

Provides a starting current higher or lower than the welding current.

Provides final slope and final current for trailing the weld. Provides a spot timer for TIG spot application.

*Add 12.75 inches to height with Complete Package. **Add 139 pounds with Complete Package.

Model

Syncrowave

200

Syncrowave

250 DX

Syncrowave

350 LX

Stock Number

(#907 308-00-1) 208-230 V, 60 Hz, Runner

(#907 195) 230/460/575 V, 50/60 Hz, Machine only

(#907 516) 220/400/440/520 V, 50/60 Hz, IEC

(#907 199) 230/460/575 V, 50/60 Hz, Machine only

(#907 517) 220/400/440/520 V, 50/60 Hz, IEC

Welding

Amperage

Range

5–200

3–310

3–400

Rated Output

150 A at 26 VAC,

40% Duty Cycle

200 A at 28 VAC,

60% Duty Cycle

250 A at 30 VAC,

40% Duty Cycle

300 A at 32 VAC,

60% Duty Cycle

350 A at 34 VAC,

40% Duty Cycle

Amps Input at Rated Output

(Syncro 200/250: 60 Hz; Syncro 350: 50/60 Hz)

208V 230V 460V 575V KVA KW

54 54 12.5 6.0

77

96

38 31 17.6 8.6

48 38 21.98 11.76

110 55 42 25 10.6

128 65 50 29.5 13.7

Max. Open-

Circuit Voltage

80 VDC

80 VDC

Net

Weight

108 kg

(238 lb.)

172 kg

(378 lb.)

225 kg

(496 lb.)

31

TIG

Si 160/STi 160

Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine.

See Literature

No. DC/27.15 UK

Portable in the shop or at the job site

— at 5.2 kg (11.5 lb) the shoulder strap allows the end user to easily move from location to location.

Dual fan technology. An optimised power source cooling system which enables the machine to operate at a lower temperature, thus increasing its performance and life cycle.

Must be purchased from ITW Italy

Digital meter with presetting.

Shows preset current before welding and actual value during welding.

(STi model)

Lift-Arc™ start provides TIG arc starting without the use of high frequency or the risk of tungsten contamination. (STi model)

Thermal overload protection with

indicator light helps prevent machine damage if the duty cycle is exceeded or airflow is blocked.

Adjustable Hot Start for Stick

arc starts. Adjust the optimal start current for the application. The current automatically increases the output amperage at the start of a weld. (STi model)

*VRD voltage.

Si 160

STi 160

VRD function is a simple design that reduces the open-circuit voltage to

20 volts when the welding power source is not in use.

Preset Hot Startfor Stick arc starts automatically increases the output amperage at the start of a weld should the start require it. Prevents the electrode from sticking and creating an inclusion. (Si model)

Adjustable Arc forceprevents

sticking. Adjust the optimal arc force value. Adjustable arc force supports positional welding by increasing the output amperage. (STi model)

Full-function remote control

connector for precise amperage control for critical welds on thin materials. (STi model)

Light Industrial

Processes

• Stick (SMAW) • TIG (GTAW)

Models With P-CASE Come With:

• Si 160 or STi 160 power source

• 3 m (10 ft) power cord

• P-CASE

• 4 m (13 ft) Stick electrode holder with

25 mm Dinse connector

• 4 m (13 ft) work clamp with 25 mm

Dinse connector

• Shoulder strap

Most Popular Accessories

• P-CASE #656 161 007

• Stick Welding Kit: 3 m (10 ft) electrode holder with cable and 3 m (10 ft) work clamp with cable

• RCCS-6M remote fingertip control

4 m (13 ft)

8 m (26 ft)

4 m (13 ft)

#058 066 079

#195 184

#195 503

• RFCS-6M remote foot control

6 m (20 ft)

• RMS-6M 8 m (26 ft) remote

#195 183

#195 504 on/off control #195 269

• Dinse-Style Flow Thru Adapter

25 mm for TIG

• 6-Pin Remote Plug

#195 234

#217 796

Model Stock Number

Si 160 (#059 016 011)

Machine only

(#029 083 082) with P-Case

STi 160 (#059 016 012)

Machine only

(#029 083 083) with P-Case

Input

Power

230 VAC

Stick

230 VAC

TIG

230 VAC

Stick

230 VAC

TIG

Welding

Amperage Range

15 – 150 A

15 – 150 A

4 – 150 A

4 – 160 A

Rated Welding Output at 40°C

(104°F)

Amps Input at Rated

Output, 50/60 Hz

100 A at 24.0 VDC, 100% Duty Cycle 20

150 A at 26.0 VDC, 25% Duty Cycle 30

100 A at 14.0 VDC, 100% Duty Cycle 13

150 A at 16.0 VDC, 25% Duty Cycle 21

100 A at 24.0 VDC, 100% Duty Cycle 20

150 A at 26.0 VDC, 25% Duty Cycle 30

100 A at 14.0 VDC, 100% Duty Cycle 13

160 A at 16.4 VDC, 20% Duty Cycle 22

KVA at

Duty Cycle KW

4.5

7.0

3.0

4.8

4.5

7.0

2.8

85 V (20 V*)

4.8

2.0

3.2

2.8

4.8

Max. Open-

Circuit Voltage

85 (20 V*)

70 V (20 V*)

Dimensions

H: 245 mm

(9-5/8 in)

W: 145 mm

(5-3/4 in)

D: 380 mm

(15 in)

Weight

5.2 kg

(11.5 lb)

6.0 kg

(13.2 lb)

3.0

5.1

2.0

70 (20 V*)

3.5

STi 203

®

Industrial

See Literature No. DCM/29.6 UK

Must be purchased from ITW Italy

Portable in the shop or at the job site

— at 13 kg the STi 203 easily moves from location to location.

Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine.

Remote amperage control provided through 14-pin receptacle on front of the machine. This permits use of standard remote amperage control devices.

Lift-Arc™ start provides TIG arc start ing without the use of high frequency.

Adaptive Hot Startfor Stick arc

starts automatically increases the output amperage at the start of a weld should the start require it.

Prevents the electrode from sticking and creating an inclusion.

DIG control allows the arc characteristics to be changed for specific applications and electrodes.

Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like

E6010.

Most Popular Accessories

• Remote Controls

RCC-14 Fingertip Control #151 086

RCCS-14 Fingertip Control #043 688

RFCS-14 HD Foot Control #194 744

RHC-14 Hand Control #129 340

• International-Style Connectors

Note: All STi power sources are equipped with International-style connectors for secondary connections. (Power source is shipped with two 50-mm male plugs for use with #1 or #2 AWG size cable.)

Dinse 50 mm (1 male) #042 418

Dinse 50 mm (1 male, 1 female)

#042 419

Tweco Terminal Adapter #042 465

Cam-Lok Terminal Adapter #042 466

Stock Number

(#059 016 008)

400 VAC, 50/60 Hz

Welding

Mode

TIG

(GTAW)

Stick

(SMAW)

Rated Output

200 A at 28 VDC,

40% Duty Cycle

200 A at 18 VDC,

40% Duty Cycle

Welding

Amperage Range

5 – 200 A

Max. Open-

Circuit Voltage

68 VDC

Amps Input at Rated Output, 50/60 Hz

380 400 440

13.5 12.8 11.5

8.7 8.3 7.5

KVA KW Dimensions

8.86 6.51 L: 438 mm (17-1/4 in)

W: 193 mm (7-9/16 in)

5.73 4.2

H: 333 mm (13-3/8 in)

Net

Weight

13 kg

(28.6 lb.)

32

STH 160

See Literature No. DC/27.25 UK

Must be purchased from ITW Italy

Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine.

Best-in-class TIG and Stick arc characteristics for those demanding jobs.

Portable in the shop or at the job site — at 6.0 kg (13.2 lb) the shoulder strap allows the end user to easily move from location to location.

Built-in pulsing capabilities allow the operator to select from four fixed pulse frequencies to satisfy the application.

HF start for non-contact arc starting that eliminates tungsten or material contamination.

Dual fan technology. An optimised power source cooling system which enables the machine to operate at a lower temperature, thus increasing its performance and life cycle.

Thermal overload protection with indicator light helps prevent machine damage if the duty cycle is exceeded or airflow is blocked.

VRD function is a simple design that reduces the open-circuit voltage to 20 volts when the welding power source is not in use.

Digital meter with presetting. Shows preset current before welding and actual value during welding.

Lift-Arc™ start provides TIG arc starting without the use of high frequency or the risk of tungsten contamination.

Adjustable Hot Start for Stick arc starts. Adjust the optimal start current for the application. The current automatically increases the output amperage at the start of a weld.

Adjustable Arc forceprevents sticking. Adjust the optimal arc force value. Adjustable arc force supports positional welding by increasing the output amperage.

Selectable trigger configuration allows the operator to choose standard or 2T trigger method.

Built-in gas solenoid eliminates the need for a bulky torch with gas valve.

Full-function remote control connector for precise amperage control for critical welds on thin materials.

Built-in upslope/downslope function helps provide better arc starts and reduces craters.

Adjustable preflow and postflow gives operator better control of the gas parameters affecting weld zone.

*VRD voltage.

TIG

Light Industrial

Processes

• TIG (GTAW)

• Pulsed TIG (GTAW-P)

• Stick (SMAW)

STH 160 with P-CASE comes with:

• STH 160 power source

• 3 m (10 ft) power cord

• P-CASE for protection in transport and storage

• 4 m (13 ft) Stick electrode holder with

25 mm Dinse connector

• 4 m (13 ft) work clamp with 25 mm

Dinse connector

• Shoulder strap

Most Popular Accessories

• P-CASE #656 161 007

• Stick Welding Kit: 3 m (10 ft) electrode holder with cable and 3 m (10 ft) work clamp with cable

• RCCS-6M remote fingertip control

4 m (13 ft)

8 m (26 ft)

4 m (13 ft)

#058 066 079

#195 184

#195 503

• RFCS-6M remote foot control

6 m (20 ft)

• RMS-6M 8 m (26 ft) remote

#195 183

#195 504 on/off control #195 269

• Dinse-Style Flow Thru Adapter

25 mm adapter for TIG torch connection

• 6-Pin Remote Plug

#195 234

#217 796

Stock Number

(#059 016 013)

Machine only

(#029 083 084) with P-Case

(protective case)

Input

Power

230 VAC

Stick

230 VAC

TIG

Welding

Amperage Range

4 – 150 A

4 – 160 A

Rated Welding Output at

40°C (104°F)

Amps Input at Rated

Output, 50/60 Hz

100 A at 24.0 VDC, 100% Duty Cycle 20

150 A at 26.0 VDC, 25% Duty Cycle 30

100 A at 14.0 VDC, 100% Duty Cycle 13

160 A at 16.4 VDC, 20% Duty Cycle 22

KVA at

Duty Cycle

4.5

7.0

3.0

5.1

KW

2.8

4.8

2.0

3.5

Max. Open-

Circuit Voltage Dimensions Weight

70 V (20 V*) H: 245 mm

(9-5/8 in.)

W: 145 mm

(5-3/4 in.)

D: 380 mm

(15 in.)

6.0 kg

(13.2 lb.)

33

Wireless Remotes

Wireless Remote Foot Control

See Literature

No. AY/6.5

The Wireless Remote Foot Control, designed specifically for TIG welding in manufacturing, fabrication and plant applications, allows the operator to adjust amperage at the point of use without being limited to the range of the remote cord.

* Some applications are not suitable for wireless communication. Keep in mind that the rated range is subjective, and depends on factors such as obstructions, frequency interference, transmission technology, and weather. The figures listed assume ideal conditions are present.

Improves productivity and maneuverability by eliminating cord tangles. Reduces clean up time and work area cord clutter.

Improves safety by eliminating control cord and reducing potential trip hazard.

Improves reliability by eliminating control cord failure.

Multiple frequency sharing allows up to 20 systems to operate in a 27.4 m (90-ft) radius with accuracy and precision — and without delay, system interference, or crosstalk.

Auto On feature extends the battery life up to 250 hours of welding without turning the pedal on and off.

Easy-to-install receiver plugs directly into the 14-pin receptacle of

Miller machines.

Easily programmable. Control can be quickly and easily paired with any other Miller 14-pin wireless receiver. (Control is preprogrammed when purchased with the receiver.)

Easy-Glide Wear Pads™ glide across concrete, making it easy to reposition the pedal for comfort and speed.

Model/Stock

Number

Wireless Foot

Control System

(#300 429)

Component

Foot Control

(Transmitter)

Power Supply

(3) AA Batteries

Battery Life

250 hrs

14-Pin Receiver 10–35 V AC or DC N/A

Industrial

Processes

• TIG (GTAW)

• Pulsed TIG (GTAW-P)

Comes Complete With

• Wireless foot control transmitter

• Wireless 14-pin receiver

• Battery box with 3 AA batteries

• 4 Easy-Glide Wear Pads™

Suggested Power Sources

• Maxstar® 150 STL/STH*

• Maxstar® 200 SD/DX/LX

• Maxstar® 350/700

• Dynasty® 200 SD/DX

• Dynasty® 350/700

• Syncrowave® 250 DX

• Syncrowave® 350 LX

• PipeWorx™ Welding System (may require separate kit

*Requires Adapter Cord #300 507.

Note: If your power source is not listed, visit MillerWelds.com/wireless to check compatibility.

Most Popular Accessories

• Replacement Easy-Glide Wear Pad™

#248 274 (sold individually)

• Replacement Battery Box #249 297

Rated Range* Temperature

27.4 m (90 ft) -25°C to +70°C

(-13°F to +158°F)

Radio Frequency RF Power Antenna Weight

2.4 Ghz (ISM Band) <3 mW Internal 1.4 kg (3 lb) w/Batteries

0.07 kg (0.16 lb)

Wireless Remote Hand Control

See Literature

No. AY/6.6

The Wireless Remote Hand Control, designed for Stick, TIG, MIG and Flux Cored welding, allows the operator to adjust parameters for different joint configurations, electrodes and wire types/sizes at the point of use instead of walking back to the machine.

* Some applications are not suitable for wireless communication. Keep in mind that the rated range is subjective, and depends on factors such as obstructions, frequency interference, transmission technology, and weather. The figures listed assume ideal conditions are present.

Improves productivity by allowing parameter adjustments up to

90 meters (300 ft.) away from welder without returning to the machine or calling for assistance.

Improves weld quality. Operators can easily adjust their machines to optimize the parameters for different joint configurations, electrodes, and wire types and sizes.

Improves safety by eliminating control cord and reducing potential trip hazard.

Smart Touchbuttons increase or decrease machine parameters in

1% or 5% increments, for quick and accurate adjustments.

Multiple frequency sharing allows up to 20 systems to operate in a 27.4 m (90-ft) radius with accuracy and precision — and without delay, system interference, or crosstalk.

Easy-to-install receiver plugs directly into the 14-pin receptacle of

Miller machines.

Easily programmable. Control can be quickly and easily paired with any other Miller 14-pin wireless receiver.

Digital meter display allows presetting percentage of machine output before welding, and viewing amperage and voltage while welding.

High-visibility color makes hand control easy to locate on the job site.

Model/Stock

Number

Wireless Hand

Control System

(#300 430)

Component

Hand Control

(Transmitter)

Power Supply

(3) AA Batteries

Battery Life

250 hrs

14-Pin Receiver 10–35 V AC or DC N/A

34

Rated Range* Temperature

91 m (300 ft) -25°C to +70°C

(-13°F to +158°F)

Industrial

Processes

• TIG (GTAW)

• Pulsed TIG (GTAW-P)

• Stick (SMAW)

• MIG (GMAW)*

• Flux Cored (FCAW)*

*Only with voltage-sensing feeder.

Comes Complete With

• Wireless hand control transmitter

• Wireless 14-pin receiver

• Battery box with 3 AA batteries

• Belt clip

Suggested Power Sources

• Gold Star® Series

• CST™ 280

• Maxstar® (except STR)

• Dynasty®

• Dimension™ Series

• XMT® Series (except VS)

• Trailblazer®

• Big Blue® 300 Pro

• Big Blue® 350X PipePro®

• Big Blue® Eco Pro

Note: If your power source is not listed,visit

MillerWelds.com/wireless to check compatibility.

Most Popular Accessories

• Replacement Belt Clip #249 233

• Replacement Battery Box #249 297

Radio Frequency RF Power Antenna Weight

2.4 Ghz (ISM Band) <3 mW Internal .27 kg (0.6 lb) w/Batteries

0.07 kg (0.16 lb)

Dimension

Series and NT 450

See Literature No. DC/19.2 and DC/19.5

100% duty cycle industrial power sources deliver time-tested, reliable performance in demanding multiprocess applications for a variety of industries.

All models feature:

Multiprocess

• DC multiprocess versatility with excellent arc performance.

• Digital meters for presetting or monitoring voltage or amperage (Dimension Series allows preset voltage only).

• Line voltage compensation for input voltage variations.

Heavy Industrial

Processes

• MIG (GMAW)

• Flux-Cored (FCAW)

• Stick (SMAW)

• TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A)

(Dimension 302: 1/4-in. carbons)

(Dimension 452: 5/16-in. carbons)

(Dimension NT 450: 5/16-in. carbons)

(Dimension 652: 3/8-in. carbons)

Dimension

Stationary

Dimension NT 450

MIGRunner

Not available with

NT 450 model.

• Power efficiency for exceptional return on your investment.

• 15-amp, 115-VAC duplex receptacle for auxiliary tools.

Dimension Series adds the following features:

• Hot Start™ makes it easier to start difficult stick electrodes.

• Arc control for added flexibility in tight stick locations.

Dimension NT 450 adds the following features:

• Electronic arc and inductance controls with digital display for added flexibility and control on a large variety of stick electrodes and welding wires.

• Lift-Arc™ start for TIG arc starting without high frequency.

Most Popular Accessories

• SuitCase® X-TREME™ Wire Feeders

• 70 Series Wire Feeders

• Standard Running Gear #042 886

• Standard Cylinder Rack #042 887

• Industrial MIG 4/0 Kit #300 390

Includes Smith® regulator/flowmeter with 3 m (10-ft.) gas hose, 3 m (10-ft.)

4/0 feeder weld cable with lugs, and

4.6 m (15-ft.) work cable with

600-amp C-clamp.

• Extension Cables

• Bernard® and Tregaskiss™ MIG Guns

Model

Dimension

302

Dimension

452/562

Dimension

652/812

Dimension

NT 450/500

Stock Number

(#903 216) 230/460/575 V, Machine only

452 (#903 255) 230/460/575 V, Machine only

562 (#907 360) 380/400/440 V, 50/60 Hz, CE

652 (#903 379) 230/460/575 V, Machine only

812 (#907 361) 380/400/440

V, 50/60 Hz, CE

812 (#903 482) 380/520 V

NT 450 (#907 256) 230/460/575 V, 60 Hz, Machine only

NT 500 (#907 391) 380/400/440 V, 50 Hz

CV

CC

CV

CC

CV

Welding

Mode

CC

CC

CV

Amperage/

Voltage Range Rated Output

15-375 A

10-32 V

300 A at 32 VDC,

100% Duty Cycle

20-565 A

10-38 V

50-815 A

10-65 V

450 A at 38 VDC,

100% Duty Cycle

650 A at 44 VDC,

100% Duty Cycle

5-500 A

10-38 V

450 A at 38 VDC,

100% Duty Cycle

Max. Open-Circuit

Voltage

60 VDC

36 VDC

65 VDC

43 VDC

72 VDC

67 VDC

80 VDC

Net Weight

(power source only)

164 kg

(361 lb.)

192 kg

(424 lb.)

247 kg

(545 lb.)

171 kg

(376 lb.)

MPi 220P

Includes

Work Clamp.

See Literature No. DCM/9.5 UK

Thermal overload protection shuts down unit and activates

over temperature light if airflow is blocked or duty cycle is exceeded.

Automatically resets when fault is corrected and unit cools.

Synergic welding mode offers the simplicity of single knob control. The machine will select the correct voltage and amperage based on the wire feed speed (WFS) set by the operator.

Complete material library to select from for the targeted market segment.

Adjustable Hot Startfor Stick

arc starts. Adjust the optimal start current for the application. The current

Must be purchased from ITW Italy

automatically increases the output amperage at the start of a weld.

Built-in upslope/downslope function

for TIG helps provide better arc starts and reduces craters.

Built-in run-in/crater/burnback

function for MIG helps provide better arc starts and reduces craters.

Adjustable preflow and postflow gives operator better control of the gas parameters affecting weld zone.

Selectable trigger configuration allows the operator to choose standard or 2T trigger method.

Stock Number Input Power

#059 016 014

230 VAC, 50/60 Hz,

Single-phase

Welding Mode

MIG

Stick

TIG

Rated Output (Duty Cycle)

100% 60% 35%

110 A 140 A 180 A

17.5 V 21.0 V 23.0 V

100 A 130 A 170 A

24.0 V 25.2 V 26.8 V

100 A 130 A 180 A

14.0 V 15.2 V 17.2 V

Max. Open-

Circuit Voltage

35 V

65 V

65 V

Amperage/Voltage

Range DC

2 – 200 A

15 – 24 V

5 – 200 A

20.2 – 28 V

5 – 200 A

10 – 18 V

Industrial

Processes

• MIG (GMAW)

• Pulsed MIG (GMAW-P)

• Flux-Cored (FCAW)

• Stick (SMAW)

• TIG (GTAW)

Most Popular Accessories

• TIG Torch

125 Amps DC, 100 Amps AC,

60% duty cycle WTC9AA4AG

130 Amps DC, 100 Amps AC,

CS130AGA4CG-I 60% duty cycle

• MIG/MAG Torch

200 Amp Q-Gun with

3 m (10 ft) cable Q2010AO8DE

IP Rating Dimensions

IP22S L: 548 mm (21.6 in.)

W: 237 mm (9.3 in.)

H: 365 mm (14.4 in.)

Weight

16 kg

(35 lb.)

35

XMT

®

Multiprocess

Series

304 CC/CV – see Literature No. DC/18.8

350 CC/CV, 350 VS and 450 CC/CV – see Literature No. DC/18.83

The proven “Best!” performer in portable multiprocess inverter applications.

Not available with

350 VS model.

XMT 450 CC/CV

XMT 350 VS

XMT 350 CC/CV

XMT 304 CC/CV

Wind Tunnel Technology™ protects electrical components and PC boards from contamination.

Fan-On-Demand™ cooling system operates only when needed, reducing noise, energy use and amount of contaminants pulled through machine.

Lift-Arc™ allows TIG starting without the use of highfrequency. Starts the arc without contaminating the weld with tungsten.

Adaptive Hot Start™ increases the output amperage at the start of a weld if necessary, eliminating electrode sticking.

Inverter arc control technology provides greater puddle control for superior 6010 Stick electrode performance.

Process selector switch reduces the number of control setup combinations without reducing any features.

Large, dual digital meters are easy to view and presettable to ease setting weld output.

Lightweight, aerospace-grade aluminum case offers protection with the benefit of reduced weight.

Ultra-tough, polycarbonate-blended cover for control

panel protects front controls from damage.

* Duty cycle rating achieved with 6 gauge input power cord (8 gauge cord supplied with unit).

XMT 350 model allows for any input voltage hookup (208–

575 V) with no manual linking.

304 model uses Auto-Link

®

which automatically links the power source to primary voltage being applied

(230/460 or 460/575 VAC, single- or three-phase).

450 model is 230/460 V manual link.

Reduced OCV operation. An internal dip switch enables reduced open-circuit Stick welding capability.

OCV is typically below 15 volts. 350 CC/CV and 450

CC/CV models only.

Pulsed MIG with optional Optimacontrol reduces spatter and distortion, allows better out-of-position puddle control, and provides potential reduction of fume particle emissions. Pulsed MIG is not available on VS model.

Optional 115 VAC auxiliary power provides 10 amps of circuit-breaker-protected power for water circulators, etc. Optional on 304 and 350 CC/CV

models. Not available on 350 VS or 450 model.

Heavy Industrial

XMT 450 is 3-phase only.

Processes

• MIG (GMAW)

• Pulsed MIG (GMAW-P)*

• Stick (SMAW)

• TIG (GTAW

• Flux Cored (FCAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A)

(304: 6.4 mm [1/4 in.] carbons)

(350: 7.5 mm [5/16 in.] carbons)

(450: 9.5 mm [3/8 in.] carbons)

* XMT CC/CV models with optional control. Not available on VS model.

Most Popular Accessories for non-

VS Models

• XR-AlumaFeed™ Feeder for aluminum

• SuitCase® RC Feeders

• Spoolmatic® 30A/WC-24

#300 509

• XR™-Controls

• 22A and 24A Feeders

• 70 Series Feeders

• Optima™ MIG Pulse Control #043 389

Most Popular Accessories for VS

Model

• Spoolmatic® 30A/WC-115A (with contactor)

Most Popular Accessories for all

Models

• SuitCase® X-TREME™ VS Feeders

• XMT® Rack

• Cylinder Cart #042 537

• Universal Cart and Cylinder Rack

(XMT 304/350 only)

• MIGRunner™ Cart

#042 934

#195 445

• Running Gear Cylinder Rack #300 408

• Coolmate™ Coolant System

• Protective Cover

(XMT 304/350 only)

• Bernard® Q-Gun™

#195 478

Model

XMT 304

CC/CV w/Dinse

XMT 350

CC/CV w/Dinse

XMT 350 VS

w/Tweco®

XMT 450 CC/CV

w/stud 12.7 mm (1/2 in.)

36

Stock Number

(#903 471) 208-230/460 V

(#903 471-01-1) 208-230/460 V, with Aux. Power

(#907 370) 400 V, 50 Hz, with Aux. Power, CE

(#907 161) 208-575 V

(#907 161-01-1) 208-575 V, with Aux. Power

(#907 161-01-2) 230-460 V, with Aux. Power, IEC

(#907 224) 208-575 V

(CC/CV inverter ideal for construction – no remote control, order mating Tweco connectors separately)

(#907 481) 230/460 V

Input Power Rated Output

Three-Phase 300 A at 32 VDC, 60% Duty Cycle

Single-Phase 225 A at 29 VDC, 60% Duty Cycle

Three-Phase 350 A at 34 VDC, 60% Duty Cycle

Single-Phase 300 A at 32 VDC, 60% Duty Cycle*

Amperage Voltage

Range

CC Mode: 5-400 A

CV Mode: 10-35 V

CC Mode: 5-425 A

CV Mode: 10-38 V

Max. Open-

Circuit

Voltage

90 VDC

75 VDC

Three-Phase 350 A at 34 VDC, 60% Duty Cycle

Single-Phase 300 A at 32 VDC, 60% Duty Cycle*

CC Mode: 5-425 A

CV Mode: 10-38 V

75 VDC

Three-Phase 450 A at 38 VDC, 100% Duty Cycle CC Mode: 15-600 A

CV Mode: 10-38 V

90 VDC

Net

Weight

36.1 kg

(79.5 lb.)

36.3 kg

(80 lb.)

36.3 kg

(80 lb.)

55.3 kg

(122 lb.)

XMT

®

MPa Series

See Literature No. DC/18.84

Multiprocess

The simple, powerful XMT MPa models can handle almost any portable welding application. Add a 70 Series MPa Plus or XR-AlumaFeed feeder for a synergic system that simplifies Pulsed MIG welding applications.

Heavy Industrial

XMT 450 is 3-phase only.

Processes

• MIG (GMAW)

• Pulsed MIG (GMAW-P)

• Stick (SMAW)

• TIG (GTAW

• Flux Cored (FCAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A)

(350: 7.5 mm [5/16 in.] carbons)

(450: 9.5 mm [3/8 in.] carbons)

XMT 350 MPa

XMT 450 MPa

Most Popular Accessories

• XR-AlumaFeed™ Feeder for aluminum #300 509

• SuitCase® X-TREME™ VS Feeders

• SuitCase® RC Feeders

• Spoolmatic® 30A/WC-24

• XR™-Controls

• 22A and 24A Feeders

• 70 Series Feeders

• 70 Series MPa Plus Feeders

• XMT® Rack

• Cylinder Cart

• Universal Cart and Cylinder Rack

(XMT 304/350 only)

• MIGRunner™ Cart

#042 537

#042 934

#195 445

• Running Gear Cylinder Rack #300 408

• Coolmate™ Coolant System

• Optima™ MIG Pulse Control #043 389

• Protective Cover

(XMT 350 only)

• Bernard® Q-Gun™

#195 478

XMT MPa Series takes the features of the XMT 350 and 450 CC/CV multiprocess inverters and adds built-in Pulsed MIG capabilities.

• Easy-to-use Pulsed MIG, including programs for exotic alloys

• Eliminates need for separate pulse control pendant or other pulse controls

• Pulsed MIG works with voltage sensing, remote control and benchtop wire feeders

MPaMIG; Pulsed; advanced Arc Control. Easy-touse advanced arc control enables an improved Pulsed

MIG welding arc.

Built-in Pulsed MIG programs contain optimal parameters for steel, metal-cored, stainless, aluminum, nickel, silicon bronze and copper nickel wire. Just dial in wire and gas type. As easy to use as traditional MIG, the MPa’s intuitive programming virtually eliminates the Pulsed MIG learning curve for experienced MIG operators.

SharpArc

®

controls the arc in Pulsed MIG mode and gives total control over the arc cone shape, puddle fluidity and bead profile.

Synergic Pulsed MIG – Adding a 70 Series MPa

Plus feeder for steel or a XR-AlumaFeed™ feeder for aluminum welding gives you the benefit of a Synergic

Pulsed MIG system. As you increase/decrease the wire feed speed, the pulse parameters increase/decrease, matching the right amount of power output to match the wire speed.

XMT 350 model allows for any input voltage hookup

(208–575 V) with no manual linking. 450 model is

230/460 V manual link.

Dinse- or Tweco

®

-style weld disconnects provide high-quality weld cable connections (two connectors supplied with each unit). 450 model has studs.

Optional 115 VAC auxiliary power provides

10 amps of circuit-breaker-protected power for water circulators, etc.

* Duty cycle rating achieved with 6 gauge input power cord (8 gauge cord supplied with unit).

Model

XMT 350 MPa

w/Dinse except where noted

XMT 450 MPa

w/stud 12.7 mm (1/2 in.)

Stock Number

(#907 366) 208–575 V

(#907 366-01-1) 208–575 V with Aux. Power

(#907 366-01-4) 208–575 V with Tweco

(#907 366-002) with Aux. Power, CE

(#907 479) 230/460 V

(#907 479 001) 230/460 V with Aux. Power

Input Power

Three-Phase

Rated Output

350 A at 34 VDC, 60% Duty Cycle

Single-Phase 300 A at 32 VDC, 60% Duty Cycle*

Amperage Voltage

Range

CC Mode: 5-425 A

CV Mode: 10-38 V

Max. Open-

Circuit

Voltage

75 VDC

Net

Weight

36.3 kg

(80 lb.)

Three-Phase 450 A at 38 VDC, 100% Duty Cycle CC Mode: 15-600 A

CV Mode: 10-38 V

90 VDC 55.3 kg

(122 lb.)

37

XMT

®

Multiprocess

425 Series

See Literature No. EX/18

XMT 425 CC/CV

Wind Tunnel Technology™ protects electrical components and PC boards from contamination.

Fan-On-Demand™ cooling system operates only when needed, reducing noise, energy use and amount of contaminants pulled through machine.

Lift-Arc™ allows TIG starting without the use of highfrequency. Starts the arc without contaminating the weld with tungsten.

Adaptive Hot Start™ increases the output amperage at the start of a weld if necessary, eliminating electrode sticking.

Lightweight, aerospace-grade aluminum case offers protection with the benefit of reduced weight.

Auto-Line™ Power Management technology allows for any input voltage hook-up (208-460 V) with no manual linking required, providing convenience in any job setting. Ideal solution for dirty or unreliable input power.

Inverter arc control technology provides greater puddle control for superior 6010 Stick electrode performance and outstanding MIG weld performance.

Process selector switch reduces the number of control setup combinations without reducing any features.

Line voltage compensation keeps welding output constant even if power input power varies by

±10%. XMT 425 models further expand line voltage compensation on 460 VAC to an amazing +37% and -59%.

Large, dual digital meters are easy to view and presettable to ease setting weld output.

350 A of welding output at 60% duty cycle with superior low-end performance.

Power factor of .95 enables smaller fuses/breakers and primary wiring. Primary amperage draw at rated output is 25% less than the competition.

XMT 425 VS

Ultra-tough, polycarbonate-blended cover for control

panel protects front controls from damage.

Low OCV Stick — A built-in, selectable feature , that reduces the Stick mode open-Circuit voltage (OCV) to nearly 15 volts when the welding power source is not in use. Eliminates the need for add-on voltage reducers.

Dinse International-style weld disconnects provide high-quality weld connections.

Additional Features for XMT 425 CC/CV

Auto Remote Sense™ enables unit to automatically use remote control if connected to remote control receptacle.

115 VAC auxiliary power provides 10 amps of circuit breaker protected power for water circulates. Available on CE models.

Pulsed MIG (GMAW-P) capabilities with optional

Optima control reduces spatter and distortion, allows better out-of-position puddle control, and provides potential reduction of fume particle emissions.

Auto-Line™ — Allows for any input voltage hookup (208-575 V) with not manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable input power.

Reduced OCV operation — an internal dip switch enables reduced open-circuit voltage Stick welding capability. OCV is typically below 15 volts.

Auto Remote Sense™ enables unit to automatically use remote control if connected to remote control receptacle (CC/CV and MPa models only).

Optional gas solenoid kit (#195 286) for TIG welding.

Works with VS and non-VS models.

Heavy Industrial

Processes

• MIG (GMAW)

• Pulsed MIG (GMAW-P)*

• Stick (SMAW)

• TIG (GTAW

• Flux Cored (FCAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) 7.5 mm (5/16 in.) carbons

* XMT 425 CC/CV requires optional control: not available with XMT 425 VS model.

Most Popular Accessories for non-

VS Models

• XR-AlumaFeed™ Feeder for aluminum

• SuitCase® RC Feeders

• Spoolmatic® 30A/WC-24

#300 509

• XR™-Controls

• 22A and 24A Feeders

• 70 Series Feeders

• Optima™ MIG Pulse Control #043 389

Most Popular Accessories for VS

Model

• Spoolmatic® 30A/WC-115A (with contactor)

Most Popular Accessories for all

Models

• SuitCase® X-TREME™ VS Feeders

• XMT® Rack

• Cylinder Cart #042 537

• Universal Cart and Cylinder Rack

• MIGRunner™ Cart

• Protective Cover

• Bernard® Q-Gun™

#042 934

#195 445

• Running Gear Cylinder Rack #300 408

• Coolmate™ Coolant System

#195 478

Model

XMT 425 CC/CV

XMT 425 VS

Stock Number

(#907 386)

(#907 386-01-1), w/Aux

Power, IEC

(#907 387)

Input Power

Three-Phase

Single-Phase

38

Rated Output at

60% Duty Cycle

350 A at 34 VDC

Voltage Range in

CV Mode

10-38 V

Voltage Range in

CC Mode

5-425 A

Max. Open

Circuit Voltage

75 VDC

300 A at 32 VDC

Weight

42.6 kg (94 lb)

PipePro

Multiprocess

Welding System

See Literature No. PWS/1.0

Heavy Industrial

The one-package pipe welding solution for field AND shop fabrication. Multiprocess capabilities include patented RMD Pro and Pro-Pulse, optimized for steel and stainless steel pipe.

Advanced Software Technology

RMD Pro (Regulated Metal Deposition) — precisely controlled short-circuit metal transfer process provides a calm, stable arc and weld puddle for less chance of a cold lap or lack of fusion, less spatter and a higher quality root pass on pipe. The stability of the weld process lessens the need for puddle manipulation and is more tolerant to hi-lo conditions, reducing training requirements.

Weld bead profiles are thicker than conventional root passes which can eliminate the need for a hot pass. In some stainless steel applications, it may be possible to eliminate the backing (purge) gas to further improve productivity and reduce consumable costs.

Pro-Pulse™ — Pulse welding method that provides a shorter arc length, narrower arc cone and less heat input than traditional spray pulse transfer. Process is synergic, virtually eliminating arc wander and variations in tip-to-work distances, providing easier puddle control and reducing training time. Also improves fusion and fill at the toe of the weld, for higher travel speeds and deposition. This process coupled with RMD Pro for root passes permits procedures using the same wire and gas, eliminating process switch-over time.

Processes

• Stick (SMAW)

• TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) 9.5 mm [3/8 in.] carbon max.)

• MIG (GMAW)

• RMD™ Pro

• Pulsed MIG (GMAW-P)

• Pro-Pulsed™ MIG (GMAW-P)

• Flux Cored (FCAW)

Cable/Gun Package

• 1.5 m (5 ft)

• 7.6 m (25 ft)

#300 241

#300 242

• 15.2 m (50 ft) #300 243

(Package includes interconnect cable between power source and feeder, work sense lead and PipeWorx

400-15 gun. Does NOT include weld cable, work clamp and gas regulator/ flowmeter.)

The PipePro 450 RFC power source can be combined with either the PipePro 12RC SuitCaseFeeder and Bernard

®

PipeWorx

Guns to offer a total solution for pipe welding applications in the shop or field.

Allows for any input voltage hook-up

(190-630 V) with no manual linking.

Compensates for voltage spikes and drops within the entire range.

Use conventional or advanced MIG (GMAW) processes without making any hardware changes. Just select program and weld.

Feeder Features

PipePro 12RC SuitCase provides a durable wire feeder solution for field applications. The impactresistant case protects the wire and drive mechanism from moisture, dust and contamination.

Most Popular Accessories

• PipePro System Cart #300 334

• HF-251D-1 High Frequency Arc Starter

• Bernard® PipeWorx™ Guns

#042 388

250-15

300-15

400-15

• Interconnect cable

1.5 m (5 ft) 195 185

(must order a minimum 1.5 m cable if not ordering Cable/Gun Package.)

• Extension Cables

7.6 m (25 ft)

15.2 m (50 ft)

30.5 m (100 ft)

• Work Sense Leads

#195 399

#195 400

#300 240

#195 395

#195 401

#195 396

15.2 m (50 ft)

45.7 m (150 ft)

(Does NOT include magnets.)

• PipePro ready TIG Torches

#195 397

#195 398

Gun Features

Bernard

®

PipeWorx 250-15 (300 A at 100% duty cycle) provide s an ergonomic solution for producing root passes on pipe or other medium-duty applications. Designed by welders to reduce fatigue and improve visibility of the puddle on the root pass. Not recommended for pulse welding.

Bernard

®

PipeWorx 300-15 (350 A at 100% duty cycle) and PipeWorx400-15 (400 A at 100% duty cycle) provide a heavy-duty solution for producing root fill and cap welds on pipe.

* Drive roll kits must be ordered separately.

PipePro 450 RFC

Power Source Stock

Number (#907 296)

PipePro 450

(#907 297), CE

PipePro 300

(#907 435), CE

Welding

Mode

CC

CV

Amperage/

Voltage Range Rated Output

5-600 A

10-44 V

450 A at 44 VDC,

100% Duty Cycle

Amps Input at Rated Load Output, 50/60 Hz

208V 230V 400V 460V 575V KVA KW

67 59 34 29 23

Max. Open-

Circuit Voltage Dimensions

23.8 22.9 80 VDC H: 787 mm (31 in.)

W: 438 mm (17 1/4 in.)

D: 572 mm (22 1/2 in.)

Shipping

Weight

83.5 kg

(184 lb)

72.9 kg

(163 lb)

PipePro Feeder

12RC Suitcase

(#195 392), CE

Input

Power

40 VDC,

10 A

Input Welding

Circuit Rating

500 A at

100% Duty Cycle

Wire Type and Diameter Capacity

Solid Wire: 0.6-2.0 (0.023-5/64 in.)

Flux Cored: 0.8-2.0 (0.030-5/64 in.)

Maximum Spool Size

Capacity

305 mm (12 in.)

13.6 kg (30 lb)

Dimensions (Note: For Dual Feeder

add 203 mm [8 in.] to depth.)

H: 394 mm (15 1/2 in.)

W: 203 mm (8 in.)

D: 508 mm (20 in.)

Net Weight

15 kg (33 lb)

39

Multiprocess

PipePro

PipePro XC

Feeder

Bernard PipePro

Dura-Flux Gun

®

XC Welding System

See Literature

No. PWS/5.0

The PipePro

®

XC Welding System is designed specifically to meet the rugged demands of pipeline applications. The system is optimized to provide excellent arc performance using the

Hobart

®

Fabshield

®

family of self-shielded FCAW filler metals.

Power Source Features

Able to perform simple Stick (SMAW) welding to advanced

MIG RMD welding. The arc performance and ease-of-use is optimized to provide quality and productivity, while simplifying welding training.

Specifically designed for the rugged environments of pipeline construction, reducing downtime and service requirements.

• Temperature — rating is based on 50° C ambient.

• Moisture — meets IP23 standards.

• Shock and vibration — designed with shock mounts to reduce vibration when mounted on tractors.

• Dust — Wind Tunnel Technology™ circulates air over components that require cooling (not electronic circuitry). Fan-On-Demand™ cooling system operates only when needed. This reduces the amount of airborne contaminants in the machine.

Equipped with a memory card reader to provide new capabilities into the future.

• Stores weld parameters for all welding processes.

• Enables the use of custom programs.

• Provides range locks.

• Provides Accu-Power (Instantaneous Power Display).

• Provides diagnostic information and operational information in a text file format.

Heavy Industrial

PipePro XC

Power

Source

PipePro XC

RMD Feeder

Bernard PipeWorx

300-15 Gun (shown)

Feeder Features

PipePro XC Feeder is uniquely designed to operate with the PipePro XC power source to perform FCAW self-shielded weld process for fill and cap pass welding on pipelines. This economical solution optimizes the weld process using the Hobart Fabshield family of selfshielded wires.

PipePro XC RMD Feeder provides the most versatile welding solution when used with the PipePro XC power source. It can provide MIG and MIG RMD (solid wire and metal-cored wire), and FCAW (self-shielded or gasshielded wires). All welding processes are optimized for pipe welding.

Gun Features

Bernard PipePro Dura-Flux Gun is uniquely designed to perform self-shielded FCAW with the PipePro System for onshore pipeline applications. The gun features a dual schedule switch to enable two sets of welding parameters — wire feed speed and voltage.

Bernard PipeWorx 250-15 Gun is designed by welders to reduce fatigue and improve visibility of the puddle on the root pass.

Bernard PipeWorx 300-15 Gun provides a heavy-duty solution to producing root, fill and cap welds on pipe.

Processes

• Stick (SMAW)

• MIG (GMAW)

• RMD™ (Modified Short Circuit)

• Flux-Cored (FCAW

Most Popular Accessories

• PipePro XC Feeder #300 794

• PipePro XC RMD Feeder #300 844

• Bernard® PipeWorx™

250-15 Gun #195 399

• Bernard® PipeWorx™

300-15 Gun #195 400

• Bernard® PipePro Dura-Flux™ Gun

• Feeder Control Cable

(One required per system.)

10 m (32 ft.)

20 m (64 ft.)

#300 845

#300 846

• Work-Sense Lead

5 m (16 ft.)

7.6 m (25 ft.)

7.6 m (25 ft.)

#300 947

#300 461

#300 462

• Wireless Remote Hand Control w/14-Pin Receiver #300 430

• Wireless Remote Hand Control

#300 723

• Wireless 14-Pin Receiver #300 722

• RHC-14 Remote Control

6 m (20 ft.). Hand current control and contactor #242 211 020

30.5 m (100 ft.). Hand current control

#242 211 100 and contactor

• PipePro Memory Cards

(Free software upgrades and calibration software available on

MillerWelds.com)

Blank card — Used to store weld programs #300 538

• Calibration — Used to calibrate the

PipePro System. For free download, visit MillerWelds.com #300 557

• Range Locks — Provides ability to set nominal parameter values and ranges for wire feeder processes #300 460

• Accu-Power — Displays instantaneous power during welding to meet the new

ASME requirement for calculating heat input on complex waveform processes

(RMD) #300 667

Model/

Stock Number

PipePro® XC

Power Source

380 – 400 V,

Three-Phase

(#907 490)

(Add a Wire Feeder,

Gun and Cables to create a system.)

Welding

Process Rated Output

Stick 350 A at 34 VDC,

100% Duty Cycle

MIG/

FCAW

400 A at 34 VDC,

100% Duty Cycle

Voltage

Range in

CV Mode

Amperage

Range in

CC Mode

Max. Open-

Circuit

Voltage

40 – 350 A 80 VDC

Amperes Input at Rated

Output, 50/60 Hz

380V 400V

23.5 22.7

10 – 39 V — 80 VDC 27.1 25.7

KVA

380V 400V

KW

380V 400V Dimensions

15.7 15.9

13.2 13.2

H: 375 mm

(14.75 in.)

18.0 18.0

15.5 15.6

W: 464 mm

(18.25 in.)

D: 686 mm

(27 in.)

Shipping

Weight

56.7 kg

(125 lb.)

40

PipeWorx

Optimized for pipe fabrication shops.

PipeWorx Welding System

(Includes drive rolls. Filler metal sold separately.)

Multiprocess

Welding System

See Literature No. PWS/2.0

Heavy Industrial

Simple Process Setup

• The front panel was designed by welders for welders.

• Requires just a few basic steps to set up a new weld process, resulting in less training time and minimizing errors from incorrect setups.

Processes

• Stick (SMAW)

• MIG (GMAW)

• DC TIG (GTAW) (HF and Lift-Arc™)

• Flux Cored (FCAW)

• MIG RMD™ (GMAW MSC)

• Pro-Pulse™ (GMAW-P)

• Memory feature stores 4 programs for each selection:

Stick, DC TIG, and MIG (left and right side of feeder).

Eliminates the need to remember parameters.

Multiprocess Machine

• Weld processes are optimized to deliver superior arc performance and stability specifically for root pass, fill and cap pipe welding.

PipeWorx Welding System

Comes Complete With

• Power source with cable hangers

• Running gear and handles

• Dual feeder with drive rolls

• Cable kit with 7.6 m (25 ft) work sense lead

• 4.6 m (15 ft) PipeWorx 300 guns

FREE! PipeWorx Welding System CD

Showcases the features and benefits of

PipeWorx Welding System and new pipe welding techniques. Visit PipeWorx page

at MillerWelds.com/pipeworxcd to

order your CD today.

RMD (Regulated Metal

Deposition) — Precisely controlled short-circuit metal transfer process provides a calm, stable arc and weld puddle for less chance of

RMDCarbon Steel cold lap or lack of fusion, less spatter and a higher quality root pass on pipe. The stability of the weld process lessens the need for puddle manipulation and is more tolerant to hi-lo conditions, reducing training requirements. Weld bead profiles are thicker than conventional root passes which can eliminate the need for a hot pass. In some stainless steel applications, it may be possible to eliminate the backing (purge) gas to further improve productivity and reduce welding costs.

• RMD™ and Pro-Pulse™.

Quick Process Changeover

• No need to manually switch polarity or cables and hoses between processes. Simply push a process selection button to choose a welding process. PipeWorx “Quick-

Select” technology automatically selects the welding process, the correct polarity, cable outputs and user programmed welding parameters.

• Quick process changeover eliminates set-up time for switching cables and gas hoses. Also, reduces the risk of weld reworks due to incorrect cable connection.

Streamlined System

• Wind Tunnel Technology™ and Fan-On-Demand™ provide system protection in the dusty shop environment.

• All system components have been selected to meet the needs of a pipe fabrication shop.

Pro-Pulse™ — Pulse welding method that provides a shorter arc length, narrower arc cone and less heat input than traditional spray pulse transfer. Process is synergic, virtually eliminating arc wander and variations in tip-to-work distances, providing easier

Pro-Pulse Stainless

puddle control and reducing training time. Also improves fusion and fill at the toe of the weld, for higher travel speeds and deposition. This process coupled with RMD for root passes permits procedures using the same wire and gas, eliminating process switch-over time.

Most Popular Accessories

• Cable Kit #300 367

For feeder used on power source.

Includes feeder cable, weld cable and 7.6 m (25 ft) work sense lead.

• Composite Cable Kit

7.6 m (25 ft)

15.2 m (50 ft)

#300 454

#300 456

For remote feeder applications.

Includes composite cable which encases feeder cable, gas hose and weld cable in protective sheath, and either 7.6 or 15.2 m (25 or 50 ft) work sense lead.

• PipeWorx Running Gear #300 368

Includes gas cylinder rack and handles.

• Feeder Cart #300 467

For remote feeder applications.

Includes consumables drawer.

• PipeWorx Cooler #300 370

• PipeWorx Remote Feeder Interface w/ gun triggers and cable

• Spool Cover

#300 597

#057 607

For single or left side of dual feeder.

• Spool Cover #090 389

For right side of dual feeder.

• DSS-9 Dual Schedule Switch

• RFCS-14 HD

• RPBS-14 On-Off Switch Remote

• Bernard® PipeWorx™ Guns

4.6 m (15 ft) 250-15

4.6 m (15 ft) 300-15

4.6 m (15 ft) 400-15

#071 833

#194 744

#300 666

#195 399

#195 400

#300 240

* Dimensions and weight are for power source only.

Model/Stock Number

PipeWorx Power Source only

(#907 382) 230/460 V

(#907 475) 400 V

(#907 534) 380/400 V, CE

Welding

Mode/

Process

CV: MIG/

Flux Cored

Amperage/

Voltage

Range

CC: Stick 40–350 A 350 A at 34 VDC 36.8 22.5 18.9

CC/DC: TIG 10–350 A 350 A at 34 VDC

10–44 V

Rated Output at

100% Duty Cycle

400 A at 44 VDC

Amps Input at Rated

Output, 60 Hz, 3-Phase

230V 460V 575V

53.6 31.1 26

Model/Stock Number

PipeWorx Feeder only

(#300 365) Single-wire model

(#300 366) Dual-wire model

Input Power

24 VAC,

11 A

Wire Speed

1.3–19.8 m/min

(50–780 IPM)

Wire Diameter

Capacity

0.9 –1.6 mm

(.035–.062 in.)

KVA

230 V 14.8

460 V 18.0

575 V 19.0

230 V 21.5

460 V 24.7

575 V 25.9

Input Welding Circuit

Rating

100 V, 750 A at

100% Duty Cycle

KW

230 V 13.7

460 V 13.7

575 V 13.8

230 V 20.0

460 V 19.9

575 V 19.7

Max. Open-

Circuit Voltage

90 VDC

Dimensions*

H: 711 mm

(28 in.)

W: 495 mm

(19-1/2 in.)

D: 806 mm

(31-3/4 in.)

Net

Weight*

102 kg

(225 lb)

Max. Spool Size

Capacity

27 kg (60 lb)

Dimensions

H: 356 mm (14 in.)

W: 483 mm (19 in.)

D: 737 mm (29 in.)

Net Weight

Single: 29.5 kg (65 lb)

Dual: 41 kg (90 lb)

41

XMT

®

Multiprocess

350/SuitCase

X-TREME

See Literature No. DC/18

8 OFFSHORE

The XMT 350 OS and SuitCase 8 OS are designed specifically for the construction of jackets and other structures used in offshore oil production. The small, lightweight feeder handles largediameter flux- and metal-cored wires commonly used in these structures, ensuring smooth and reliable wire feeding.

Industrial

SuitCase

X-TREME 8 OS

Box of Hobart

®

2 mm

(5/64 in.) FABSHIELD

Offshore 71Ni Wire

Use with CC/CV, DC Power Sources.

Processes

• Stick (SMAW)

• TIG (GTAW)

• MIG (GMAW)

• Self-Shielded Flux Cored (SS-FCAW)

Most Popular Accessories

• Shoulder Strap

• Gas Solenoid Kit

• Protective Cover

• Inverter Racks

#246 250

#195 286

#195 478

• XMT Cylinder Cart

• Universal Carrying Cart and

#042 537

Cylinder Rack #042 934

• Bernard Dura-Flux™ (FCAW) Gun

#FLX3515OSM-1

XMT 350 OS

Bernard Dura-Flux™

Flux Cored Gun

SuitCase X-TREME 8 OS Features

Trigger hold, wire jog, and gas purge are all located on front panel.

High-torque motor is specifically designed for feeding

2 mm (5/64 in.) flux cored wire. The motor and gear train were optimized to push large-diameter core wire without significant increasing the weight of the feeder.

Digital meters with SunVision™ technology can display voltage and wire speed, and also amperage if desired.

Meters can be seen clearly even in direct sunlight.

Wider voltage range for small and large wires with no contactor chatter and reduction of arc outages.

Double-filtered gas valve helps keep dirt from clogging and affecting gas flow.

Excellent starts and improved superior arc performance for all types and sizes of wires whether using CV or CC power supply.

Potted and trayed main printed circuit board for the harshest environments adds exceptional reliability. Board has full-trigger isolation so a shorted gun trigger will not affect feeder operation.

XMT 350 OS Features

Versi-Shield™ self-shielded Flux Cored process control technology offers superior material transfer and operator appeal. Spatter is reduced and narrow flat beads are possible over a wide range of wire feed speeds, and welding positions.

Wind Tunnel Technology™ protects electrical components and PC boards from contamination.

Fan-On-Demand™ cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine.

Lift-Arc™ allows TIG starting without the use of high frequency. Starts the arc without contaminating the weld with tungsten.

Adaptive Hot Start™ increases the output amperage at the start of a weld if necessary, eliminating electrode sticking.

Auto-Line™ power management technology allows for any input voltage hook-up (208–575 V) with no manual linking required, providing convenience in any job setting.

Ideal solution for dirty or unreliable input power.

Inverter arc control technology provides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance.

Line voltage compensation keeps welding output constant even if input power varies by +/-10%. This model further expands line voltage compensation on 460 VAC to an amazing +37%, -59%.

Process selector switch reduces the number of control setup combinations without reducing any features.

Model/

Stock Number

SuitCase X-TREME 8 OS

(#300 594)

Input Power

Operates on opencircuit voltage and arc voltage:

14–48 VDC/

110 Max OCV

Input Welding

Circuit Rating

330 A at 60%

Duty Cycle

Electrode Wire

Diameter Capacity

Solid Wire: 0.6-1.6 mm

(.023–.062 in.)

Flux Cored: 0.8-2 mm

(.030–.078 in.)

Wire Speed

Low Range

.65-5.2 m/min (25-200 IPM)

High Range

4.5-19.8 m/min (175-780 IPM) dependent on arc voltage

Max. Spool Size

Capacity

203 mm (8 in.)

4.5 kg (10 lb)

Dimensions

H: 324 mm (12-3/4 in.)

W: 184 mm (7-1/4 in.)

D: 457 mm (18 in.)

Net

Weight

14 kg

(30 lb)

Model/

Stock Number

XMT 350 OS

(#907 224-001)

Input

Power

Three-

Phase

Single-

Phase

42

Amperage/Voltage

Ranges

CC Mode: 5–425 A

CV Mode: 10–38 V

CC Mode: 5–425 A

CV Mode: 10–38 V

Rated Output at

60% Duty Cycle

Max. Open-

Circuit Voltage

350 A at 34 VDC 75 VDC

300 A at 32 VDC 75 VDC

Amps Input at Rated Load Output, 60 Hz

208V 230V 400V 460V 575V KVA KW Dimensions

40.4 36.1 20.6 17.8 14.1 14.2 13.6

H: 432 mm

(17 in.)

60.8 54.6 29.7 24.5 19.9 11.7 11.2

W: 318 mm

(12-1/2 in.)

D: 610 mm (24 in.)

Net

Weight

36.3 kg

(80 lb)

CST

280 Racks

See Literature No. DC/18.82

Multioperator

Rugged enclosure provides simple means for protecting and transporting multiple welding power sources for construction, maintenance/repair and shipbuilding applications.

Light weight and small footprint for easy transportation. The low weight enables the use of elevators to move the rack.

Top cover protects machines from falling debris.

Heavy Industrial

Processes

• Stick (SMAW)

• TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A)

(Paralleled CST-280’s:

7.5 mm [5/16 in.] carbons)

Lifting eye simplifies crane or overhead lifting device transport.

Lift truck fork pockets.

Most Popular Accessories

• Dual Rack Kit

• 4-Pack Running Gear

• 8-Pack Running Gear

#195 267

#195 114

#195 436 One main disconnect box with branched fusing for each machine.

Common output ground connection (for same polarity use only).

Optional dual rack kit connects two 4-pack CST racks to form an 8-pack rack, utilizing one input power cable and one lift.

Optional rack running gear available for transporting the rack.

CST 280 8-Pack Rack shown.

Model/Stock Number

4-Rack Pack (#907 247) Tweco-Style

(#907 245) Dinse

®

Style

Rack

Capacity

4 units, 8 units with optional dual rack kit

8-Rack Pack (#907 365) Tweco-Style 8 units

Empty Rack (#195 051)

4 units

Input Power to Rack

220-230/460-575 V,

60 Hz, Three-Phase

Welding Power Source

CST 280’s linked for 460-575 V with Tweco- or Dinse-Style connectors.

The Dinse-style includes one set of male connectors; the

Tweco-style does not.

Can contain any CST 280 models.

Shipping Weight

180 kg (395 lb)

291 kg (640 lb)

108.4 kg (239 lb)

XMT

®

304 and 350 Racks

See Literature No. DC/18.81,

DC/18.8, and DC/18.83

XMT Rack conveniently houses multiple inverter power sources for multiple welders. This is an ideal system for on site applications including construction and shipbuilding.

Except

350 VS rack.

XMT 350 6-Pack

Rack shown.

Both 4-rack and 6-rack models are available with two lifting eyes for transportation and rugged skids for dragging or pushing.

Custom build your own system by mix and matching Miller’s

XMT

®

304 CC/CV, 350 CC/CV, 350 MPa, 350 VS, and 456 CC/CV; and Invision™ 354 MPa, 456MP and 456P. (XMT

®

456 CC/CV,

Invision™ 456MP and 456P-maximum of 4 units.)

One easy connection allows up to six inverters to be connected with one primary power drop.

Isolated work terminal provides a connection point for common workpiece construction.

XMT 304 Rack — fuses provide primary power line protection for each inverter power supply.

XMT 350 Rack — operates with primary voltage from 208 to

575 VAC and is equipped with “finger safe” fuses to help comply with NEC guidelines.

Model/Stock Number

XMT 304 Rack (#907 292)

XMT 304 Rack (#907 291)

XMT 350 Rack (#907 227)

XMT 350 Rack (#907 228)

XMT 350 Rack (#907 231)

XMT 350 Rack (#907 232)

Empty Rack (#195 466)

Heavy Industrial

Processes

• MIG (GMAW)

• Pulsed MIG* (GMAW-P)

• Stick (SMAW)

• TIG and Lift-Arc TIG (GTAW)

• Pulsed TIG* (GTAW-P)

• Flux Cored (FCAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A)

(XMT 304: 6.4 mm [1/4 in.] carbons)

(XMT 350: 7.5 mm [5/16 in.] carbons)

(XMT 456: 9.5 mm [3/8 in.] carbons)

* With optional controls only — not available with XMT 350 VS model.

Note: TIG processes not available with

Invision models.

Welding Power Source

XMT 304 CC/CV (4 units)

XMT 304 CC/CV (6 units)

XMT 350 VS (4 units)

Input Power to Rack

230/460 VAC, 60 Hz, Three-Phase (20A fuses included)

208-575 VAC, 50/60 Hz, Three-Phase (20A fuses included)

XMT 350 VS (6 units)

XMT 350 CC/CV (4 units)

XMT 350 CC/CV (6 units)

XMT 304 or 350, Invision 350 MPa (6 units); XMT 456 CC/CV, Invision 456MP (4 units) (Order required fuse kit separately.)

43

Engine Driven

Blue Star

®

145 DX and 185 DX

See Literature

No. ED/2.5

Reliable outdoor portable power! Great for farm, ranch, maintenance, construction and hobbyist.

Blue Star 185 DX

Compact and portable, it’s small footprint uses little truck space.

Optional running gear also makes the

Blue Star one-man portable.

Includes electric start, five-gallon fuel capacity, auto-idle and engine hour meter.

Receptacle covers improve reliability by protecting receptacles from debris.

Accu-Ratedpeak generator power is usable for maximum generator loads such as plasma cutting,

Millermatic

®

MIG welders and motor starting.

Blue Star 145 DX

Light Industrial

Processes

• Stick (SMAW)

• TIG (GTAW)

Gasoline Engines

See options at MillerWelds.com

Most Popular Accessories

• Millermatic® 140 Auto-Set™

• Millermatic® 180 Auto-Set™

#907 335

• Lifting Eye

• No. 38 Running Gear

• Protective Cover

#907 312

#195 353

#195 352

#195 193

(not for use with running gear)

• No. 2 Stick Cable Set

Model Stock Number

Blue Star 145 DX

(#907 544) with GFCI

(#907 544-001) with standard receptacles

Blue Star 185 DX

(#907 545) with GFCI

(#907 545-001) with standard receptacles

Welding

Mode/Process

CC/DC

(Stick/TIG)

CC/DC

(Stick/TIG)

Amperage

Range

40-145

Rated Output at 40° C (104° F)

145 A at 25 V, 20% Duty Cycle

100 A at 25 V, 60% Duty Cycle

55-185 185 A at 25 V, 20% Duty Cycle

130 A at 25 V, 60% Duty Cycle

Single-Phase Generator

Power at 40° C (104° F)

Peak: 4500 watts

Continuous: 4000 watts

Peak: 6000 watts

Continuous: 5500 watts

Dimensions

H: 578 mm (22.75 in.)

W: 578 mm (22.75 in.)

D: 803 mm (31.625 in.)

Net

Weight

140 kg

(309 lb.)

143 kg

(315 lb.)

Wildcat

®

200

See Literature No. ED/3.0

Compact, lightweight, durable and cost effective machine is designed for the contractor and is great for maintenance/repair, farm and ranch applications.

Fully enclosed durable case provides a fully protected engine to ensure long-term engine reliability.

Accu-Rated6500 watts of usable peak power cranks out enough power for many construction, maintenance/repair, and arm/ranch applications. 5500 watts of continuous power.

12 hours of run time is provided by a 25 L (7-gallon) fuel tank when using a typical 3.2 mm (1/8 in.) Stick electrode.

Tested and rated at 40° C (104° F) to ensure consistent operation of the welder and generator in all climates.

Heavy duty construction ensures protection form rough handling or that the elements to keep you making money, rather than spending it.

Compact design takes up less truck space, is 508 mm (20 in.) wide to fit on service truck tool boxes and is only 629 mm (24 in.) tall allowing visibility out of the rear window when truck mounted.

Standard maintenance displays and front panel mounted engine

controls make the Wildcat easy to service and operate.

Light Industrial / Industrial

Processes

• Stick (SMAW)

• TIG (GTAW)

Gasoline Engine

Subaru EX40: 14 HP at 3600 RPM

1 cylinder, 4 cycle, overhead cam, industrial, air-cooled

Note: Engines are warranted separately by engine manufacturer.

Most Popular Accessories

• Millermatic® 140 Auto-Set™

• Millermatic® 180 Auto-Set™

#907 335

#907 312

• Spectrum® 375 X-TREME™

• Plasma Cutter

• Adapter Cord, Full KVA

• Protective Cover

#907 339

#300 517

• Wildcat 200 Running Gear #300 532

#300 496

(not for use with running gear)

Stock Number

(#907 546) Subaru with GFCI

(#907 546-001) Subaru

Welding

Mode/Process

CC/DC

(Stick/TIG)

44

Amperage Range

50-200

Rated Output at 40° C (104° F)

200 A at 25 V, 20% Duty Cycle

150 A at 25 V, 100% Duty Cycle

Single-Phase Generator

Power at 40° C (104° F)

Peak: 6500 watts

Continuous: 5500 watts

Dimensions

H: 629 mm (24.75 in.)

W: 508 mm (20 in.)

D: 902 mm (35.5 in.)

Net Weight

159 kg

(345 lb.)

Bobcat

Series

Engine Driven

Our Bobcat engine-driven welder/generators have been the top-selling in their class because they are engineered to be reliable, powerful and durable from the start.

The most popular welder/generator in the industry is getting better. Building on its exceptional value, the new Bobcats are:

• Quieter to operate

• Smaller and lighter

• More fuel efficient with EFI

• Easier to maintain

Bobcat 250

Bobcat 3 Phase

Bobcat 225

IMPROVED!

Quieter and

better sound.

Significant improvements in sound level and quality offer better jobsite communication, which provides a safer, more efficient working environment for you and your crew. New

Bobcat welder/generators have rotated the engine toward the front to create more efficient airflow, resulting in significantly quieter operation. Now you can start your job earlier in the day and end it later, as well as work around hospitals, businesses, and residential areas.

IMPROVED! Easier maintenance.

Easy-to-read front panel maintenance displays show when your equipment needs to be serviced. With the intuitive design, the daily maintenance is faster and easier:

• Oil checks from the top by the front panel

• Toolless panels that allow for quick access

• Single-side fuel fill and oil drain/filter

IMPROVED!

Smaller and lighter

design. New

Bobcat welder/ generators take up less space on trucks and trailers — leaving more room for other equipment and tools. Plus, they’re easier to move around jobsites — even with weld cables and running gear attached.

Smooth power. Better power means better performance. Our Bobcat welder/generators have smoother power — not the spiked power found with other brands — because of:

• Revolutionary ten-degree skewed-rotor design

• Optimized generator performance

Accu-Rated™ – not inflated generator

power. Our Accu-Rated peak power is usable for maximum generator loads, including plasma cutters, wire welders and motor starting. It also beats the competition’s very short-duration peak or surge power. Accu-Rated power delivers:

• 11,000 watts (12,000 with EFI available on the Bobcat 250) of usable peak power

• Peak power delivered for a minimum of

30 seconds

Large 12-gallon fuel capacity means many hours of run time before refueling.

Versatile AC and DC weld output provides quality welds on all types of metals. DC is smooth and easy to run while AC Stick is used when arc blow occurs.

Maintenance displays show engine hours and hours left before an oil change is due.

Super-tough protective armor with

covers has high-impact resistance in all temperatures and is chemical-resistant.

Other applications include: automotive bumpers, tractor hoods and panels, lawn mower decks, large structural parts, etc.

Output stud and receptacle covers as required by OSHA and CSA for jobsite safety.

Fully enclosed case provides reduced sound levels and fully protects the engine.

Welding and power ratings are at 40°C

(104°F) — highest in its class to ensure reliable performance.

Heavy-duty construction. All internal components are designed to handle the harshest environments and will run better and last longer.

45

Bobcat

Engine Driven

225 (Gas)

See Literature No. ED/4.4

Cost-effective, multiprocess machine primarily used for Stick welding. Great for farm, ranch, maintenance/repair operations and as a stand-alone generator.

Bobcat

3 Phase (Gas)

See Literature No. ED/4.33

Designed for farm and ranch owners in need of single- and three-phase power to run

480 V three-phase pivot irrigation systems or to provide backup power for home, farm and ranch.

Bobcat

250 (Gas or LP) Additional Features

See Literature No. ED/4.4

Rugged engine drive is great for Stick and Flux-Cored welding, adds ability to Carbon

Arc gouge, and is designed for maintenance/repair operations, construction, farm/ ranch, and generator use.

Front panel fuel gauge provides convenient fuel level indication.

Smoother weld output and better generator power while welding.

More weld output than 225-amp welder

generators for more versatility. 72 percent more power for MIG/FCAW, 67 percent more for AC welding, and 11 percent more for DC Stick.

Electronic Fuel Injection (EFI)

Recommended Option

EFI gas engines optimize the air/fuel ratio for all engine speeds and engine loads, resulting in lower operational costs, fewer emissions, longer runtimes and better performance when compared to carbureted models. The payback from fuel savings alone is a matter of months. EFI will give you:

12,000 watts of generator power and more weld output

Easy starts with no choke required

Reliable operation, even with infrequent use —

less prone to fuel deterioration

Fuel efficiency — use up to 27 percent less fuel

Fewer emissions — 27 percent less CO and

33 percent lower HC+NOx levels

Industrial – 225 & 3 Phase Models

Heavy Industrial – 250 Model

Processes

1

• AC/DC Stick (SMAW)

• MIG (GMAW)

1

• Flux-Cored (FCAW)

1

• AC

2

/DC TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

• (CAC-A)

3

(rated 4.8 mm [3/16 in.] carbons, capable 6.4 mm [1/4 in.] carbons)

With voltage-sensing feeder only.

2

With Dynasty® 200 Series or HF-251

(non-critical).

3

Bobcat 250 model only.

Gasoline/LP Engines

Gas – Kohler CH 730 or Subaru EH 65:

23 HP at 3600 RPM

EFI Gas – Kohler ECH 730:

25 HP at 3600 RPM

LP – Kohler CH 730:

25 HP at 3600 RPM

V-twin-cylinder, four-cycle, overhead valve, industrial, air-cooled

Note: Engines are warranted separately by engine manufacturer.

Most Popular Accessories

• Single-Phase Full KVA Plug Kit

#119 172

• SuitCase® X-TREME™ Wire Feeders

• Dynasty® 200 Series

• Spectrum® Plasma Cutters

375 X-TREME™

625 X-TREME™

• Adapter Cord, Full KVA

• Remote Oil Drain/Filter Kits

#907 339

#907 404

#300 517

• Hose and LP Tank Mounting Assembly

#300 917

• Multi-Terrain Running Gear with Inner Tubes with Never Flat™ tires

• Off-Road Running Gear

#300 913

#300 914 with Inner Tubes with Never Flat™ tires

• Protective Cage with

Cable Holders

#300 909

#300 910

#300 921

• Protective Cover

• HWY-1000 Trailer your Miller parts distributor.

#195 013

• Engine Tune Up Kits are available from

46

*Additional models are available – visit MillerWelds.com or your distributor.

Model Stock Number*

Bobcat 225 (#907 498) Kohler with GFCI

(#907 498-001) Kohler w/Std. Rcpt.

(#907 499) Subaru w/Std. Rcpt.

Bobcat

3 Phase

(#907 505) Kohler with GFCI

Bobcat 250 (#907 500) Kohler with GFCI

(#907 500-001) Kohler w/Std. Rcpt.

(#907 501) Subaru w/Std. Rcpt.

(#907 502) EFI Kohler

(#907 504) LP Kohler with GFCI

(order #300 917 Hose and LP Tank

Mounting Assembly separately)

Welding

Mode

CC/AC

CC/DC

CV/DC

CC/AC

CC/DC

CV/DC

CC/AC

CC/DC

CV/DC

Process

Stick/TIG

Stick/TIG

Amp/Volt

Ranges Rated Output at 40°C (104°F) Generator Power 40°C (104°F) Net Weight

70 – 150 A 150 A at 25 V, 100% Duty Cycle Single-Phase

50 – 225 A

MIG/FCAW 19 – 28 V

225 A at 25 V, 100% Duty Cycle

200 A at 20 V, 100% Duty Cycle

Peak: 11,000 watts

Continuous: 9500 watts

220 kg

(485 lb.)

225 kg

(495 lb.)

Stick/TIG

Stick/TIG

MIG/FCAW

50 – 200 A 200 A at 25 V, 100% Duty Cycle Single-Phase/Three-Phase

50 – 225 A 210 A at 25 V, 100% Duty Cycle

Peak: 11,000 watts

19 – 28 V 200 A at 20 V, 100% Duty Cycle

Continuous:

9500 watts/10,000 watts

Stick/TIG

Stick/TIG

MIG/FCAW

40 – 250 A 250 A at 25 V, 60% Duty Cycle

225 A at 25 V, 100% Duty Cycle

40 – 250 A

17 – 28 V

250 A at 25 V, 100% Duty Cycle

275 A at 25 V, 60% Duty Cycle

250 A at 28 V, 100% Duty Cycle

Single-Phase

Peak: 11,000 watts

Continuous: 9500 watts

EFI Model

Peak: 12,000 watts

Continuous: 10,500 watts

227 kg

(501 lb.)

Trailblazer

®

302 & 275 DC

Engine Driven

Gas or LP

See Literature No. ED/4.77

High output, unbeatable arc performance, and the independent weld and generator system make these engine drives perfect for construction, fabrication, and maintenance/ repair operations.

Superior arc performance

• Four preset DIG settings (Stick)

• Adaptive Hot Start™ (Stick)

• Excellent MIG/FCAW arc performance

• Lift-Arc™ TIG with Auto-Crater™ and Auto-Stop™

Heavy Industrial

Trailblazer 275 DC is DC only.

Processes

• AC

1

/DC Stick (SMAW)

• MIG (GMAW)

2

• Flux-Cored (FCAW)

2

• AC

3

/DC

4

TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) (rated 4.8 mm [3/16 in.] carbons, capable 6.4 mm [1/4 in.] carbons)

1

302 model only.

EXCLUSIVE! DC TIG arc end with Auto-Crater

2

With wire feeder.

• Eliminates need for a remote control

3

Both models with Dynasty® 200 Series

or 302 model with HF-251.

• Maintains shielding gas coverage

4

Two-piece TIG torch recommended.

• Eliminates tungsten and workpiece contamination

Trailblazer 302 gas model shown.

• Eliminates unwanted arc strikes outside the weld area

Accu-Rated™ – not inflated generator power.

Our Accu-Rated peak power is usable for maximum generator loads, including plasma cutters, wire welders and motor starting. It also beats the competition’s very short-duration peak or surge power. Accu-Rated power delivers:

• 11,000 watts (12,000 with available EFI) of usable peak power

• Peak power delivered for a minimum of 30 seconds

Gasoline/LP Engines

Gas – Kohler CH 730 or Subaru EH 65:

23 HP at 3600 RPM

EFI Gas – Kohler ECH 730:

25 HP at 3600 RPM

LP – Kohler CH 730:

25 HP at 3600 RPM

V-twin-cylinder, four-cycle, overhead valve, industrial, air-cooled

Note: Engines are warranted separately by engine manufacturer.

Electronic Fuel Injection (EFI)

Recommended Option

12,000 watts of generator power and more weld output

Easy starts with no choke required

Reliable operation, even with infrequent use —

• less prone to fuel deterioration

Fuel efficiency — use up to 27 percent less fuel

Fewer emissions — 27 percent less CO and

33 percent lower HC+NOx levels

Self-calibrating digital weld meters with maintenance displays

• Preset and actual weld amperage/voltage

• Fuel gauge

• Hour meter function and oil change interval

• Engine RPM’s

Super-tough protective armor with covers has highimpact resistance in all temperatures and is chemicalresistant. Other applications include: automotive bumpers, tractor hoods and panels, lawn mower decks, large structural parts, etc.

Independent weld and generator. Trailblazer Series has the only truly independent weld and generator system — meaning no interaction between tools and the welding arc, and it has the strongest generator power while welding.

Most Popular Accessories

• 1-Phase Full KVA Plug Kit #119 172

• SuitCase® X-TREME™ 12VS

• Spoolmatic® 30A Aluminum Spool

Gun / WC-24 Control

#130 831 / #137 549

• Dynasty® 200 Series

• Spectrum® Plasma Cutters

625 X-TREME™

875

• Adapter Cord, Full KVA #300 517

• Remote Oil Drain/Filter Kits

• Hose and LP Tank

#907 404

#907 390-01-1

#195 329 Mounting Assembly

• All-Purpose Running Gear for Gas/LP models with Inner Tubes with Never Flat™ tires

#300 396

#300 477

• Protective Cage with Cable Holders

• Protective Covers

• HWY-1000 Trailer

• HF-251D-1

• Engine Tune Up Kits are available from your Miller parts distributor.

#195 013

#042 388

*Additional models are available – visit MillerWelds.com or your distributor.

Model

Trailblazer

275 DC

Trailblazer

302

Stock Number*

(#907 214) Kohler

(#907 215) Subaru

(#907 451) EFI Kohler

(#907 214-02-2) LP Kohler with GFCI

(order #195 329 Hose and LP Tank

Mounting Assembly separately)

(#907 216) Kohler

(#907 217) Subaru

(#907 452) EFI Kohler

(#907 216-02-2) LP Kohler with GFCI

(order #195 329 Hose and LP Tank

Mounting Assembly separately)

Welding

Mode

CC/DC

CV/DC

CC/AC

CC/DC

CV/DC

Process

Stick/TIG

MIG/FCAW 13 – 33 V, 10 – 275 A

Stick/TIG

Stick/TIG

Amp/Volt Ranges

10 – 275 A

10 – 225 A

10 – 300 A

MIG/FCAW 13 – 35 V, 10 – 325 A

Rated Output at 40°C (104°F)

275 A at 100% Duty Cycle

275 A at 100% Duty Cycle

200 A at 60% Duty Cycle

280 A at 100% Duty Cycle

300 A at 100% Duty Cycle

Single-Phase Generator

Power 40°C (104°F)

Peak: 11,000 watts

Continuous: 9500 watts

EFI Model

Peak: 12,000 watts

Continuous: 10,500 watts

Net

Weight

258 kg

(568 lb.)

47

Engine Driven

Trailblazer

®

302 Air Pak

Air Compressor

See Literature No. ED/4.78

Powerful all-in-one tool is designed for repair and construction with unbeatable multiprocess weld quality, integrated rotary screw air compressor, 13,000 watts of generator power for jobsite tools, and battery charge/jump start.

Now with Higher Air Output!

Battery charge/jump start

• For 12- and 24-volt batteries

• Adjustable 10 to 75 amps of charge current

• Up to 450 amps of jump start amperage

Optional air cooler with separator. Removes moisture, fully integrated. For tools, blasters, plasma cutting, and gouging. Effective when temperatures are above freezing and easily bypassed when below freezing.

Size and weight advantage. By adding just 14 inches of length to a Trailblazer, the Air Pak occupies up to 50 percent less truck bed space and up to 25 percent less axle weight compared to using a separate engine-driven air compressor.

Rotary screw air compressor

• IMPROVED! Delivers up to 31 CFM and 160 PSI of air with no storage tank

• Runs many tools at idle speed

• Gives 100 percent deliverable air

• Compressor is warranted by Miller for three years

• Air outputs rated at an industry high 40° C (104° F)

• Front panel air pressure adjustment (80 to 160 PSI)

• Screw compressor is designed for more than

30,000 hours of operation

• Automatic overpressure shutdown with indication

Weld Power

Cutting and gouging advantage. Ample generator power for plasma cutters and weld power for Carbon

Arc gouging, plus integrated air compressor delivers air for both.

EXCLUSIVE! Capable of running air tools at idle.

Reduce noise and fuel consumption by running impacts, decking punches, and many other types of air tools at idle speed.

Industry-leading 13,000 watts of peak power is voltage regulated and independent of weld settings.

11,000 watts of continuous power.

Generator Power

Independent weld and generator.

Trailblazer Series has the only truly independent weld and generator system — meaning no interaction between tools and the welding arc, and it has the strongest generator power while welding.

*Additional models are available – visit MillerWelds.com or your distributor.

**Battery charge/jump cables (#300 422) must be ordered separately.

Heavy Industrial

Processes

• AC/DC Stick (SMAW)

• MIG (GMAW)

1

• Flux-Cored (FCAW)

1

• AC

2

/DC

3

TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) (rated 4.8 mm [3/16 in.] carbons, capable 6.4 mm

[1/4 in.] carbons using integrated

1

air compressor)

• Battery Charger/Jump Start

With wire feeder.

2

With Dynasty® 200 Series or HF-251

(non-critical).

3

Two-piece TIG torch recommended.

Gasoline Engine

Kohler CH 750: 30 HP at 3600 RPM

V-twin-cylinder, four-cycle, overhead valve, industrial, air-cooled

Note: Engine is warranted separately by engine manufacturer.

Most Popular Accessories

• SuitCase® X-TREME™ 12VS

• Spoolmatic® 30A Aluminum Spool

Gun / WC-24 Control

#130 831 / #137 549

• Dynasty® 200 Series

• Spectrum® Plasma Cutters

625 X-TREME™

875

• Adapter Cord, Full KVA

#907 531

#907 390-01-1

#300 517

• Remote Oil Drain/Filter Kits

• Protective Cage with Cable Holders

• Protective Cover

#300 473

#300 379

• Air Cooler with Separator #300 420

• 7.6 m (25-ft.) Battery Charge/Jump

Cables with Plug #300 422

• Engine Tune Up Kits are available from your Miller parts distributor.

Stock Number*

(#907 549**) Kohler with GFCI and Electric Fuel Pump

(#907 549-001**) Kohler

(#907 549-002**) Kohler with

Cooler/Separator

Air

Compressor

By Miller

Features

Rotary screw with electric clutch for on/off. Oil change intervals 500 hours. Life expectancy 30,000 hours.

Free Air Delivery at 3600 RPM

0.88 m

3

/min.

(31 CFM)

48

Welding

Mode

CC/DC

CV/DC

Process

Amperage/

Voltage Ranges

Stick/TIG 10-300 A

MIG/FCAW 13-35 V, 350 A

CC/AC TIG/Stick 10-225 A

Rated Weld Output at 32 V 40°C (104°F)

Single-Phase Generator

Power at 40°C (104°F)

280 A at 100% Duty Cycle Peak: 13,000 watts

Continuous: 11,000 watts

300 A at 100% Duty Cycle

350 A at 60% Duty Cycle

225 A at 60% Duty Cycle

Dimensions

H: 711 mm (28 in.)

H: 876 mm (34.5 in.) to top

of exhaust

W: 508 mm (20 in.)

D: 1514 mm (59.625 in.)

Net

Weight

350 kg

(771 lb.)

Free Air Delivery at 3000 RPM

0.79 m

3

/min.

(28 CFM)

Free Air Delivery at 2400 RPM (Idle)

0.62 m

3

/min.

(22 CFM)

Working Pressure

Constant

80–160 PSIG

Duty

Cycle

Oil

Capacity

100% 1.7 L

(1.75 qt.)

Bobcat

250 Diesel

See Literature No. ED/4.34

Engine Driven

Rugged engine drive is great for Stick and Flux-Cored welding and is designed for maintenance/repair operations, construction, farm/ranch, and generator use.

Versatile AC and DC Stick/TIG plus Wire capabilities provide quality welds on all types of metals. DC is smooth and easy to run while AC Stick is used when arc blow occurs.

Industrial / Heavy Industrial

Processes

• AC/DC Stick (SMAW) • MIG (GMAW)

1

• Flux-Cored (FCAW)

1

• AC

2

/DC TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A)

(rated 4.8 mm [3/16 in.] carbons, capable 6.4 mm [1/4 in.] carbons)

Note: AC TIG requires Dynasty 200 Series or HF-251 (non-critical).

1

With voltage-sensing feeder only.

2

With Dynasty® 200 Series or HF-251

(non-critical).

Tri-Cortechnology is a redesigned stabilizer with added iron core for smoother weld output, improved performance and decreased spatter with 7018 electrodes. All without sacrificing the excellent performance with 6010 electrodes.

Diesel Engine

EPA Tier 4 Compliant! Kubota D722:

19 HP at 3600 RPM

Three-cylinder, industrial, liquid-cooled

Accu-Rated11,000 watts of usable peak power is delivered for a minimum of 30 seconds. Accu-Rated means peak power is usable for maximum generator loads such as plasma cutting,

Millermatic

®

MIG welders and motor starting. Accu-Rated peak power beats the competition’s very short-duration peak or surge power. Use your peak power, it’s more than a number.

Idle lock switch allows engine to be started at idle to extend engine life.

*Additional models are available – visit MillerWelds.com or your distributor.

Note: Engine is warranted separately by engine manufacturer.

Most Popular Accessories

• 1-Phase Full KVA Plug Kit #119 172

• Dynasty® 200 Series

• Spectrum® Plasma Cutters

375 X-TREME™

625 X-TREME™

• Protective Cage

• Protective Cover

• HWY-1000 Trailer

#907 339

#907 404

#300 052

#195 013

Stock Number*

(#907 547)

Kubota with GFCI

(#907 547-001)

Kubota w/Std. Rcpt.

Welding

Mode

CC/AC

CC/DC

CV/DC

Process Amp/Volt Ranges

Stick/TIG 40–100 A, 60–140 A,

80–200 A, 100–275 A

MIG/

FCAW

17–22 V, 20–28 V

Rated Output at 40°C (104°F)

250 A at 25 V, 100% Duty Cycle

275 A at 25 V, 60% Duty Cycle

250 A at 28 V, 100% Duty Cycle

275 A at 25 V, 60% Duty Cycle

Single-Phase Generator

Power at 40°C (104°F) Dimensions

Peak: 11,000 watts

Continuous: 9500 watts

H: 762 mm (30 in.)

H: 870 mm (34.25 in.) to exhaust top

W: 508 mm (20 in.)

D: 1321 mm (52 in.)

Net

Weight

318 kg

(700 lb.)

Trailblazer

®

302 Diesel

See Literature No. ED/4.77

High output, unbeatable arc performance, and the independent weld and generator system make this engine drive perfect for construction, fabrication, and maintenance/repair operations.

Independent weld and generator.

Trailblazer Series has the only truly independent weld and generator system — meaning no interaction between tools and the welding arc, and it has the strongest generator power while welding.

Superior arc performance

• Four preset DIG settings (Stick)

• Adaptive Hot Start™ (Stick)

• Excellent MIG/FCAW arc performance

• Lift-Arc™ TIG with Auto-Crater™ and Auto-Stop™

Accu-Rated11,000 watts of usable peak power cranks out enough power for most applications: job site, farm/ranch, or home. 9500 watts of continuous power.

Automatic start at idle idles engine immediately when started to extend engine life and reduce fuel use and noise.

*Additional models are available – visit MillerWelds.com or your distributor.

Heavy Industrial

Processes

• AC/DC Stick (SMAW) • MIG (GMAW)

1

• Flux-Cored (FCAW)

1

• AC

2

/DC

3

TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A)

(rated 4.8 mm [3/16 in.] carbons, capable 6.4 mm [1/4 in.] carbons)

1

With wire feeder.

2

With Dynasty® 200 Series or HF-251.

3 Two-piece TIG torch recommended.

Diesel Engine

EPA Tier 4 Compliant! Kubota D722:

19 HP at 3600 RPM

Three-cylinder, industrial, liquid-cooled

Note: Engine is warranted separately by engine manufacturer.

Most Popular Accessories

• 1-Phase Full KVA Plug Kit #119 172

• Dynasty® 200 Series

• Spectrum® Plasma Cutters

625 X-TREME™

875

• Protective Cage

• Protective Cover

• HWY-1000 Trailer

#907 404

#907 390-01-1

#300 052

#195 013

Stock Number*

(#907 548)

Kubota with GFCI

(#907 548-001)

Kubota w/Std. Rcpt.

Welding

Mode

CC/AC

CC/DC

CV/DC

Process

TIG/Stick

Amp/Volt Ranges

10–225 A

Stick/TIG 10–300 A

Rated Output at 40°C (104°F)

200 A at 25 V, 60% Duty Cycle

280 A at 25 V, 100% Duty Cycle

MIG/FCAW 13–35 V, 10–325 A 300 A at 25 V, 100% Duty Cycle

Single-Phase Generator

Power at 40°C (104°F)

Peak: 11,000 watts

Continuous: 9500 watts

Dimensions

H: 762 mm (30 in.)

H: 870 mm (34.25 in.) to exhaust top

W: 508 mm (20 in.)

D: 1321 mm (52 in.)

Net

Weight

327 kg

(720 lb.)

49

50

Engine Driven

Big Blue

®

300 Pro

See Literature No. ED/5.21

Reliable low speed diesel with outstanding arc performance. Ideal for construction, fabrication or process piping professionals.

Legendary Big Blue Reliability with Professional Quality Arc!

Meter maintenance displays:

• Fuel gauge

• Hour meter function

• Oil change interval

• High coolant temperature and low oil pressure shutdown indicators.

• Low fuel shutdown — engine shuts down before system runs out of fuel, making restarts easy.

The Vault — ultimate control board

reliability. Housed in a sealed vault, sealed connections are made through watertight plugs that make thee components impenetrable to dust and moisture.

Tailored arc control (DIG) allows the arc characteristics to be changed for specific applications and electrodes. Smooth running 7018 or stiffer, more penetrating 6010.

Improved arc starts and arc stability for excellent performance in all applications.

Easy to use — simple controls make it easy to set-up and weld.

Quiet. Only 72.2 dba (97 Lwa) at maximum output. Improves work site communication and safety.

Compact design fits sideways in a standard pickup.

Optional stainless steel package available.

CSA, IEC and NEMA compliant.

*Additional models are available – visit MillerWelds.com or your distributor.

Stock Number*

(#907 144) CAT

(#907 144-01-1) CAT with 120 V Block Heater

(#907 144-02-1) CAT with Stainless Steel/120 V

Block Heater

(#907 472) Mitsubishi

(#907 472-001) Mitsubishi with 120 V Block Heater

Welding

Mode

CC/DC

CV/DC

Amp/Volt Ranges

20 – 410 A

14 – 40 V

Rated Output at 40°C (104°F)

300 A at 32 V,

60% Duty Cycle

Heavy Industrial

Processes

• Stick (SMAW)

• MIG (GMAW)

• Flux Cored (FCAW)

• TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) (rated 4.8 mm [3/16 in.] carbons, capable 6.4 mm [1/4 in.] carbons)

Diesel Engine

EPA Tier 4i Compliant Choices!

CAT C1.5: 21.7 HP at 1850 RPM

Three-cylinder, industrial, liquid-cooled

Kubota V1505: 20.2 HP at 1850 RPM

Four-cylinder, industrial, liquid-cooled

Mitsubishi S4L2: 24.4 HP at 1850 RPM

Four-cylinder, industrial, liquid-cooled

Note: Engines are warranted separately by engine manufacturer.

Most Popular Accessories

• SuitCase® X-TREME™ 12VS

• SuitCase® 12RC

• Dynasty® 200 Series

• Wireless Remote Hand Control

• Wireless Antenna Kit

• Spectrum® 875

• Adapter Cord, Full KVA

• Single-Phase Full KVA

Plug Kit

• Protective Cover

• HWY-224 Trailer

• PRHC-14 Remote

• Engine Filter Kits

CAT

Mitsubishi

Kubota

#300 430

#300 749

#300 517

#119 172

#195 301

#043 805

#195 511

#246 987

#252 782

#253 901

Single-Phase Generator

Power at 40°C (104°F)

Peak: 12,000 watts

Continuous: 10,000 watts

Dimensions

H: 813 mm (32 in.)

W: 667 mm (26.25 in.)

D: 1422 mm (56 in.)

Net Weight

Caterpillar

499 kg (1100 lb.)

Kubota

472 kg (1040 lb.)

Mitsubishi

491 kg (1083 lb.)

Big Blue

®

350X PipePro

®

System

Engine Driven

Heavy Industrial

Designed exclusively for transmission pipeline work, the system offers a complete welding solution. With Stick welding capabilities — as well as MIG/FCAW welding capabilities to meet high-strength steel requirements — it is ideal for the most demanding pipeline jobs.

Miller Big Blue 350X PipePro

Processes

• Stick (SMAW) • MIG (GMAW)

• Flux Cored (FCAW) • TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) (rated 6.4 mm [1/4 in.] carbons)

• Easy arc starts and better arc control provide improved arc performance to produce more consistent welds.

Diesel Engine

EPA Tier 4i Compliant!

• Enhanced MIG/FCAW arc control for best in class performance.

• Quieter — 40% less noise improves work site communication and safety.

CAT C1.5T: 24.5 HP at 1850 RPM

Turbo-charged three-cylinder, industrial, liquid-cooled

Mitsubishi S4L2: 24.4 HP at 1850 RPM

Four-cylinder, industrial, liquid-cooled

• The Vault — ultimate control board reliability. A sealed aluminum case protects the circuit board from dust, dirt, moisture and heat.

Note: Engine is warranted separately by engine manufacturer.

Please see MillerWelds.com/pipepro for more complete information and product spec sheets.

PipePro Dura-Flux

• Features a lightweight, rotatable Hi-Viz™ neck that matches the SuitCase X-TREME HD DS performance, resulting in optimal arc characteristics.

• Power cable with internal trigger leads provides better weld-joint access.

• 12,000 watts of peak single-phase auxiliary power runs multiple jobsite tools.

• Compact size and weight optimizes truck space.

• 20% greater fuel efficiency.

• Tier 4i Compliant — meets tough EPA emission requirements.

• Auto Remote Sense™ (ARS) — eliminates confusion of a remote/panel switch.

• LINE-X

®

cover is tough to provide superior impact, corrosion and abrasion protection.

• Optional stainless steel package available.

• CSA, IEC and NEMA compliant.

Miller SuitCase

®

X-TREME 8HD DS

• Voltage-sensing, heavy-duty wire feeder features numerous performance-driven benefits.

Big Blue 350X PipePro System

Consists Of

(ordered separately)

• Big Blue® 350X PipePro® engine drive

• SuitCase® X-TREME™ 8HD DS wire feeder

• Wireless Remote Hand Control and

14-pin receiver

• Wireless Antenna Kit

#300 594-003

#300 430

#300 749

• Bernard® PipePro® Dura-Flux™ gun with 3 m (10 ft) cable with 1.6 mm (1/16 in.) liner #301 011

• Hobart Brothers Fabshield®

1.6 mm (1/16 in.) 79T8 #S228519-V32

1.6 mm (1/16 in.) 79T8Ni2 #S228819-V32

2.0 mm (5/64 in.) 79T8 #S228525-V32

2.0 mm (5/64 in.) 79T8Ni2 #S228825-V32

• Replaceable liner makes maintenance simple.

• Comfortable handle with dual schedule switch optimizes wire feed speed and reduces user fatigue.

Fabshield

®

79T8/79T8Ni2

• Self-shielded flux-cored tubular wires specifically designed for transmission pipeline applications.

• Fast-freezing, easy-to-remove slag decreases time spent clearing weld beads.

• All-position welding, excellent vertical-down performance, reduces fatigue and weld cycle time.

• Four 10-lb vacuum-packed spools per jobsitefriendly bucket, 490 kg (1080 lb) per pallet.

• Ideal for multipass welding on deep-groove pipe weld butt joints.

• 79T8 typical applications are on X70 grade pipe and below.

• 79T8Ni2 typical applications are on X80 grade pipe.

• High-torque motor can handle large or small diameter flux-cored wires with ease.

• Improved motor control allows for incredible precision and arc control.

• Dual schedule operation when connected to PipePro

Dura-Flux gun, fixed 12% reduction in wire feed in

Schedule B.

Miller Wireless Remote Hand Control

• Completely cordless design increases project productivity, saves money and improves operator safety.

• Extends remote welding control range to 91.4 m

(300 ft) for jobsite mobility.

• Eliminates costly cord failures.

• Improves weld quality with precise operator control.

• Belt clip keeps the remote secure and accessible.

Most Popular Accessories

Big Blue 350X PipePro

• 1-Phase Full KVA Plug Kit #119 172

• Engine Filter Kit #244 711

(includes air, oil and fuel filters)

SuitCase X-TREME 8HD DS Feeder

• V-Knurled Drive Rolls

1.6 mm (1/16 in.)

2.0 mm (5/64 in.)

#079 609

#079 610

PipePro Dura-Flux Gun

• Quik Tip™ Contact Tips

1.6 mm (1/16 in.)

2.0 mm (5/64 in.)

• Hi-Viz™ Quik Tip™ Insulator

• Neck (70° x R2 in)

• Neck Liner

1.6 mm (1/16 in.)

2.0 mm (5/64 in.)

• Cable Liner

1.6 mm (1/16 in.)

2.0 mm (5/64 in.)

#T1116

#T1564

#7010062

#7010068

#QJL-116

#QJL-564

#44215

#44315

Model/Stock Number

Big Blue 350X PipePro Engine Drive only

(#907 530) CAT Turbo

(#907 527) Mitsubishi

Model/Stock Number

SuitCase X-TREME 8HD DS

Feeder only (#300 594-003)

Welding

Mode Process

CC/DC TIG

Amp/Volt

Ranges Rated Output at 40°C (104°F)

20-400 A 400 A at 26 V, 40% Duty Cycle

350 A at 24 V, 100% Duty Cycle

Single-Phase Generator

Power at 40°C (104°F)

Peak: 12,000 watts

Continuous: 10,000 watts

Input Power

Operates on opencircuit voltage and arc voltage: 14-48

VDC/110 Max. OCV

Stick

CV/DC MIG

20-400 A 350 A at 34 V, 60% Duty Cycle

325 A at 33 V, 100% Duty Cycle

14-40 V 350 A at 31.5 V, 100% Duty Cycle

Input Welding

Circuit Rating Wire Feed Speed

Wire Type and

Diameter Capacity

330 A at 60%

Duty Cycle

Low Range 0.65-5.2 m/min

(25-200 IPM)

High Range 4.5-19.8 m/min

(175-780 IPM) dependent on arc voltage

Solid Wire 0.6-1.6 mm

(.023-.062 in.)

Flux Cored 0.8-2.0 mm

(.030-.078 in.)

Max. Spool

Size Capacity

203 mm (8 in.),

6.4 kg (14 lb)

Dimensions

H: 813 mm (32 in.)

W: 667 mm (26-1/4 in.)

D: 1422 mm (56 in.)

Dimensions

D: 457 mm (18 in.)

Net Weight

Caterpillar

470 kg

(1037 lb.)

Mitsubishi

462 kg

(1018 lb.)

H: 324 mm (12-3/4 in.)

W: 184 mm (7-1/4 in.)

Net

Weight

14 kg

(30 lb)

51

52

Engine Driven

Big Blue

®

400 X

See Literature No. EDX/10.1

Industrial

Processes

• Stick (SMAW)

• Flux Cored (FCAW)

• Lift-Arc DC TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) through 6.4 mm (1/4 in.) carbons

Diesel Engine

Caterpillar C1-5

3-cylinder, industrial, liquid-cooled

Note: Engine is warranted separately by engine manufacturer.

Most Popular Accessories

• Digital Weld Meter kit

• RHC-14

#195 289

#129 340

• Protective cover #195 301

• SuitCase X-TREME 12 VS #195 500

• Wireless Remote Hand Control

• Wireless Antenna Kit

• Engine Filter Kit

#300 430

#300 749

#246 987

The Big Blue 400 X is ideal for pipeline contractors,

rental or fleet managers who value reliability, ease of service, and long life at an economical price.

Simple to set controls require no elaborate procedure

— just select process and weld!

Tailored Arc Control (DIG) allows the arc characteristics to be changed for specific applications and electrodes. Smooth running 7018 or stiffer, more penetrating 6010 electrodes.

Auto Remote Sense (ARS) detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of the remote/panel switch.

Lift-Arc starts provide DC TIG arc starting without the use of high frequency.

Low OCV is a simple design that reduces the opencircuit voltage to 41 V when the welding machine is not in use. Does not affect arc starts.

The Vault — ultimate control board reliability. Hardened solid state control technology, housed in a sealed vault. The vault’s sealed connections are made through watertight plugs that make these components impenetrable to dust and moisture.

Features: Stick, Lift-Arc TIG, and constant voltage for

Flux Cored wire. Other features include Arc Control/

DIG, automatic engine shutdowns, spark arrestor muffler, remote oil drain, fuel gauge, and hourmeter.

CATERPILLAR diesel engine designed to operate over

10,000 hours before the first basic overhaul. Backed by worldwide support and service.

Low speed industrial diesel engine (1800 RPM) offers long service intervals, long engine life and low operating expenses.

Quiet at only 96 Lwa (71 db at 4 m) at maximum

output. Improves work site communication and safety.

Marine grade ignition switch is sealed and protected from water and dust. one switch controls engine operation.

Thermal overload protection prevents machine damage if the duty cycle is exceeded or airflow is blocked.

High efficiency: Three-phase, rotating field welding generator requires less fuel and horsepower to operate

IEC and NEMA compliant for welders. Degree of protection by enclosure IP23.

Stock

Number

(#907 143) CE

(#907 143-001) CE

with meters

Weld Mode

CV/DC

(Flux Cored)

CC/DC

Weld Output

Range

14-40 V

20-40 V

Weld Output Rated at 40°C (104°F)

400 A, 23 VDC, 30% Duty Cycle

300 A, 32 VDC, 60% Duty Cycle

Max. Open Circuit

Voltage

73 OCV (41 VRD)

Generator Power Output Rated at 40°C (104°F) Shipping Weight

Peak: 12,000 watts

Continuous: 10,000 watts

Single-phase, 110/220 VAC, 91/46 A, 60 Hz

506.2 kg (1116 lb)

Big Blue

®

Engine Driven

500X Eco Pro

See Literature No. EDX/5.3

Heavy Industrial

Superior arc performance

• Factory-preset DIG settings (Stick)

Most Popular Accessories

• SuitCase™ X-TREME

• RHC-14 Remote Hand Control

• Canvas cover

• HWY-224 Trailer

• OFR-224 Trailer

• Weld Meters

• Engine Filter Kit

#195 301

#043 805

#034 802

#195 289

#252 782

• Hot Start™ (Stick)

• Lift-Arc™ TIG with Auto-Stop™ and Crater-out

An Eco-nomical and Eco-friendly alternative.

Designed to be up to 23% more fuel-efficient during typical welding operations than other models. Output of the engine matches the power required, saving operating cost and the environment. The fuel savings really add up when running day-after-day, while producing fewer carbon emissions. Meets tough EPA Tier

4i compliance standards.

Compact package. The Big Blue 500X Eco Pro is up to 78% smaller and 72% lighter than other models — taking less room and reducing transportation costs.

Stock Number

(#907 427)

(#907 427 001)

w/meters and spark arrestor

Weld Mode

CC/DC

(Stick/TIG)

CV/DC

(FCAW)

CC/DC

(CAC-A)

Weld

Output

Range

20 - 450 A 300 A, 32 VDC,

100% Duty Cycle

450 A, 30 VDC,

40% Duty Cycle

14 - 40 V

Weld Output Rated at

40°C (104°F)

300 A, 28 VDC,

100% Duty Cycle

450 A, 30 VDC,

40% Duty Cycle

40 - 500 A 400 A, 36 VDC,

100% Duty Cycle

500 A, 30 VDC,

40% Duty Cycle

Meets NEMA and IEC output ratings.

Max. Open-

Circuit

Voltage

72

72

Generator Power Output

Rated at 40°C (104°F)

5500 Watts Peak

4000 Watts Continuous

Single-phase,

110/220 VAC,

36/18 A 50/60 Hz

Sound Levels at

Rated Output,

7 m (23 ft)

71.5 dB (96 Lwa)

Economy Mode

81.5 dB (106 Lwa)

Power Mode

Dimensions

H: 813 mm (32 in.)

W: 667 mm (26-1/4 in.)

D: 1422 mm (56 in.)

Net Weight

(without fuel)*

Net: 494 kg

(1090 lb)

Ship: 517 kg

(1140 lb)

*Additional 43 kg (95 lb) when fuel tank is full.

Engine Brand Features

Mitsubishi S4L2 EPA Tier 4i EPA certified, indirect-injected liquid-cooled engine. Right side service access with service intervals of 500 hrs for oil and filters.

HP

35

Type

4-cylinder, industrial liquid-cooled, diesel

Engine Speeds

Idle: 1500 RPM

Weld: 1800 RPM

Gouge: 3000 RPM

Fuel

Capacity

43.5 L

(11.5 gal)

Oil

Capacity

6 L

(6.3 qt)

Coolant

Capacity

9.5 L

(10 qt)

Automatic Engine

Shutdown

Low Oil Pressure,

High Coolant

Temperature,

Low Fuel Level

53

54

Engine Driven

Big Blue

®

500 X and 600 X

CC or CC/CV

See Literature No. ED/10.11

Heavy Industrial

Meter maintenance displays:

• Hour meter function

• Oil change interval

• High coolant temperature and low oil pressure shutdowns

• Low fuel shutdown — engine shuts down before system runs out of fuel, making restarts easy

Designed and built with reliable, heavy duty industrial

components to allow operation in remote locations, without downtime.

Enclosed robust case design protects internal components from impact, allows air flow to cool and prolong the life of the engine, and reduces sound levels.

Hot Start™ makes it easy to start all types of stick electrodes

Arc-Drive enhances Stick welding, especially on pipe, by focusing the arc and preventing the electrode from going out.

5500-watt peak AC power independent of weld settings means no interaction between tools and welding arc.

Quick and easy maintenance with single-side access to oil level check, oil fill, oil filter, fuel filter and air cleaner.

Diesel Engine

500 X – Deutz D 2011 L03i

3-cylinder, industrial, air/oil-cooled

500 X – Perkins 404D-22

4-cylinder, industrial, liquid-cooled

600 X – Deutz F3L912

3-cylinder, industrial, air-cooled

600 X – Deutz F4L2011

4-cylinder, industrial, air/oil-cooled

Note: Engines are warranted separately by engine manufacturer.

Most Popular Accessories

• Engine Filter Kits

Deutz 2011

Deutz 912

Perkins 404

#246 988

#246 989

#246 985

CC Models

• RHC-3GD34A Remote Hand Control

#041 122

CC/CV Models

• SuitCase™ X-TREME

• SuitCase™ 8RC or 12RC with Remote

Voltage Control

• RHC-14 Remote Hand Control

#129 340

• Wireless Remote Hand Control

• Wireless Antenna Kit

#300 430

#300 749

All Models

• Canvas cover

• HWY-224 Trailer

• OFR-224 Trailer

• RCT-224 trailer

• Weld Meters

• Polarity Switch

• Roll Cage

• Spark Arrestor

#194 683

#043 805

#034 802

#194 875

#195 131

#043 942

#194 918

#195 012

• Vandalism Lockout Kit #195 118

• Cold Weather Starting Aids available for all units

Model

Big Blue

500 X CC

Big Blue

500 X CC/CV

Big Blue

600 X CC

Big Blue

600 X CC/CV

Stock Number Description

(#907 185)

Deutz F3L2011 with engine gauges and dry battery

(#907 187)

(#907 184)

Perkins 404.22 with engine gauges and dry battery, CE

Deutz F3L2011 with engine gauges and dry battery

(#907 186)

(#907 193)

(#907 189)

(#907 192)

(#907 188)

Perkins 404.22 with engine gauges and dry battery

Deutz F4L2011 with engine gauges and dry battery

Deutz F3L912 with engine gauges and dry battery

Deutz F4L2011 with engine gauges and dry battery

Deutz F3L912 with engine gauges and dry battery

Process

DC

Stick/TIG

DC

Stick/TIG/

MIG/FCAW

Amp/Volt

Ranges

Rated Output at 40°C (104°F)

55-500 A 400 A at 36 V (14.4 kW),

100% Duty Cycle

450 A at 38 V (17.1 kW),

60% Duty Cycle

20-550 A

14-40 V

500 A at 30 V (15 kW),

40% Duty Cycle

DC

Stick/TIG

DC

Stick/TIG/

MIG/FCAW

65-600 A 500 A at 40 V (20 kW),

100% Duty Cycle

550 A at 34 V (18.7 kW),

60% Duty Cycle

20-550 A

14-40 V

600 A at 30 V (18 kW),

40% Duty Cycle

Generator Output Rated at 40°C (104°F)

Peak: 5500 watts

Continuous: 4000 watts,

34/17 A, 120/240 VAC,

50/60 Hz while welding

Shipping Weight

907 185: 728 kg (1604 lb)

907 187: 732 kg (1614 lb)

907 184: 751 kg (1655 lb)

907 186: 726 kg (1600 lb)

Deutz: 769 kg (1695 lb)

Perkins: 762 kg (1680 lb)

Deutz F4L: 826 kg (1820 lb)

907 192: 769 kg (1696 lb)

907 188: 1862 kg (1862 lb)

Big Blue

®

450X Duo CST

Engine Driven

See Literature No. ED/5.5

Durable dual-operator welder/generator, delivers proven CST 280 Stick/TIG performance maximizing productivity and efficiency. Two separate outputs powered by one low-speed diesel engine delivers 280 amps of output per operator. Fuel efficient and quiet operation makes it ideal for any jobsite.

Heavy Industrial

Processes

• Stick (SMAW) • TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) (rated 4.8 mm [3/16 in.] carbons, capable 6.4 mm [1/4 in.] carbons)

Two superior arcs in one compact package.

Save fuel, reduce maintenance costs and increase productivity.

Simple-to-operate process selector knob automatically sets

proper DIG setting on E6010 and E7018 electrodes providing superior Stick performance.

Lift-Arc™ start for TIG starts without the use of high frequency.

Remote amperage control permits the use of standard and wireless amperage control devices.

Quiet operation. At just 72.2 dB at 7 m (23 ft.) it’s quieter than most single-operator models, improving jobsite communication and safety.

Low-speed Mitsubishi diesel engine.

Diesel Engine

EPA Tier 4i Compliant!

Mitsubishi S4L2: 24.4 HP at 1850 RPM

Four-cylinder, industrial, liquid-cooled

Note: Engine is warranted separately by engine manufacturer.

Most Popular Accessories

• Wireless Remote Hand Control/

Wireless Antenna Kit

• Spectrum® 875

#300 430 / #300 749

• Adapter Cord, Full KVA #300 517

• Single-Phase Full KVA Plug Kit

• Protective Cover

• HWY-224 Trailer

• Engine Filter Kit

#119 172

#195 301

#043 805

#252 782

Stock Number

(#907 473)

Mitsubishi

Welding Mode/

Process

CC/DC

(Stick/TIG)

Output Mode

Amperage

Range Rated Output at 50° C (122° F)

Single-Phase Generator

Power at 50° C (122° F) Dimensions

Separate (Dual Outputs) 5 – 280 A 200 A at 28 VDC, 100% Duty Cycle Peak: 12,000 watts,

Combined: (Paralleled) 10 – 450 A 400 A at 28 VDC, 100% Duty Cycle

Continuous: 10,000 watts

120/240 VAC, 60 Hz

H: 813 mm (32 in.)

W: 667 mm (26.25 in.)

D: 1422 mm (56 in.)

Net

Weight

483 kg

(1064 lb.)

Big Blue

®

700X Duo Pro

See Literature No. ED/5.6

A complete multiprocess and multioperator welder/generator in one rugged package. Up to 400 amps of output per operator can be paralleled with a single switch to provide up to

800 amps of power.

Two independent pipe quality arcs in one compact package.

Two independent generators provide up to 32,000 watts of power.

Multiprocess CC/CV capability provides independent operator controls and the best Stick, MIG, Flux-Cored and TIG performance available with no interaction.

Easy arc starts and better arc control for best in class performance.

Independent remote control connections allow the use of standard and wireless volt/amperage control devices for each operator.

Quiet operation. At just 68 dB at idle or 76 dB at 7 m (23 ft.) at full load, it’s quieter than many single-operator models, improving jobsite communication and safety.

Big Blue

®

350X PipePro

®

System compatible.

Smaller, lighter, quieter, and smoother running than competitive models with comparable output.

Standard features include oil pan heater, intake manifold heater, output paralleling switch and automatic idle.

Heavy Industrial

Processes

• Stick (SMAW) • MIG (GMAW)

• Flux-Cored (FCAW) • TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) (rated 9.5 mm [3/8 in.] carbons)

Diesel Engine

EPA Tier 4i Compliant!

Deutz D2011L04i: 48.6 HP at 1800 RPM

Four-cylinder, industrial, air/oil-cooled

Note: Engine is warranted separately by engine manufacturer.

Most Popular Accessories

• SuitCase® X-TREME™ 8VS/12VS

• Wireless Remote Hand Control/

Wireless Antenna Kit

#300 430 / #300 749

• Spectrum® 875

• Adapter Cord, Full KVA #300 517

• Full KVA Plug Kit: 1-Phase #119 172

3-Phase #254 140

• Protective Cover

• HWY-224 Trailer

• Engine Filter Kit

#194 683

#043 805

#246 988

Stock Number Welding Mode/Process Output Mode Amp Range Rated Output at 40°C (104°F)

(#907 520)

Deutz

(#907 520-001)

Deutz with

3-Phase Power and Parallel

Switch

CC/DC

(Stick/TIG)

CV/DC

(MIG/FCAW)

Separate

(Dual Outputs)

Combined:

(Paralleled)

Separate

(Dual Outputs)

20 – 400 A

40 – 800 A

14 – 40 V

300 A at 32 VDC, 100% Duty Cycle

400 A at 36 VDC, 40% Duty Cycle

500 A at 40 VDC, 100% Duty Cycle

700 A at 28 VDC, 60% Duty Cycle

300 A at 29 VDC, 100% Duty Cycle

400 A at 34 VDC, 40% Duty Cycle

Combined:

(Paralleled)

14 – 40 V 500 A at 39 VDC, 100% Duty Cycle

700 A at 28 VDC, 60% Duty Cycle

Generator Power at 40°C (104°F) Dimensions

Single-Phase: 5500 watts peak/

4000 watts continuous

Additional Generator Power

Three-Phase: 27,000 watts peak/

20,000 watts continuous or

Single-Phase: 19,000 watts peak/

12,000 watts continuous

H: 1092 mm

(43 in.)

W: 724 mm

(28.5 in.)

D: 1654 mm

(65.125 in.)

Net Weight

784 kg

(1729 lb.)

55

Engine Driven

Big Blue

®

Air Pak

See Literature No. ED/10.5

Designed for heavy construction or maintenance and repair contractors, this all-in-one multiprocess welder/generator/compressor and optional AC weld/battery charge/jump-start package sets the standard for power and performance.

Deluxe model shown without the

Vandalism Lockout Kit.

Meter maintenance displays

• Fuel gauge

• Hour meter function

• Oil change interval

• High coolant temperature, low oil pressure and low fuel shutdowns

Ingersoll-Rand ultra-reliable industrial rotary screw air

compressor. Belt-driven with automatic belt tensioner.

Independent compressor

controls include an on/off switch for applications not requiring compressed air.

Turbocharged engine provides superior performance in high altitudes.

Quiet. Only 70 dB (95 Lwa) at idle and 79 dB (104 Lwa) at maximum output.

Hot Start™ makes it easy to start all types of Stick electrodes.

Arc-Drive™ enhances Stick welding, especially on pipe, by focusing arc and preventing electrode from going out.

Optional battery charge/jump

start for 12 and 24 volt batteries.

Note: Option includes AC weld.

CSA, IEC and NEMA compliant.

* Comes complete with Engine Gauges, Auto Idle and 12 Volt Intake Manifold Heater.

** Cold Weather Model – Comes complete with Engine Gauges, Auto Idle, Weld Meters, Battery Lockout/Tagout Disconnect Switch,

12 Volt Intake Manifold Heater and 120 Volt Oil Pan Heater.

*** Deluxe Model – Comes complete with Engine Gauges, Auto Idle, Weld Meters, Battery Lockout/Tagout Disconnect Switch, 12 Volt Intake

Manifold Heater, 120 Volt Oil Pan Heater, Vandalism Lockout Kit, AC/DC/Battery Charge/Jump-Start Switch and Optional Generator Power.

Heavy Industrial

Processes

• AC

1

/DC Stick (SMAW) • MIG (GMAW)

• Flux-Cored (FCAW)

• AC

2

/DC TIG (GTAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) (rated 12.7 mm [1/2-in.] carbons)

• Stud

• Battery Charger/Jump Start

1

1

2

Deluxe model only.

Deluxe model with HF-251, or all

models with Dynasty ® 200 Series.

Diesel Engine

EPA Tier 4i Compliant!

Deutz TD2011L04:

63.4 HP at 1850 RPM

Turbo-charged, 4-cylinder, industrial, liquid-cooled

Note: Engine is warranted separately by engine manufacturer.

Most Popular Accessories

• Desiccant Air Dry System #195 117

Eliminates moisture in the air stream and prevents air line freeze-ups in cold climates.

• Engine Filter Kit

• Compressor Filter Kit

#246 988

#246 991

Stock Number

(#907 062)*

Deutz

(#907 062-04-1)**

Deutz, Cold Weather Model

(#907 062-07-1)***

Deutz, Deluxe Model

Air Compressor Features

Ingersoll-Rand

CE55 G1

Welding Mode

CC/DC

Life expectancy of 30,000 hours.

Amp/Volt

Ranges

Weld Output Rated at 40°C (104°F)

NEMA Amperage and Voltage

20–750 A 600 A at 44 V (26.4 kW), 40% Duty Cycle

550 A at 42 V (23.1 kW), 60% Duty Cycle

500 A at 40 V (20 kW), 100% Duty Cycle

CV/DC 14–40 V 500 A at 40 V (20 kW), 100% Duty Cycle

CC/AC (Deluxe Model Only) 20–575 A 400 A at 36 V (14.4 kW), 100% Duty Cycle

Battery Charge/Jump Start

(Deluxe Model Only)

12/24 V 750 A, 12 V, Jump-Start

750 A, 24 V, Jump-Start

Rotary screw with electric clutch for on/off. Oil change intervals of 500 hours (same as engine).

Free Air Delivery at 1850 RPM

1.70 m

3

/min

(60 cfm)

Free Air Delivery at

1235 RPM (idle)

1.13 m

3

/min

(40 cfm)

Single-Phase Generator

Power at 40°C (104°F)

Peak: 5500 watts

Continuous: 4000 watts

Additional Generator

Power for Deluxe Model

(While NOT Welding)

Three-Phase:

20,000 watts or

Single-Phase: 12,000 watts

Working Pressure

Constant

100 psig 7 bar

Duty

Cycle

100%

Oil

Capacity

4.7 L

(5 qt)

Dimensions Net Weight

H: 1092 mm

(43 in.)

W: 724 mm

(28.5 in.)

D: 1765 mm

(69.5 in.)

Base and

Cold Weather

Models

876 kg (1931 lb.)

Deluxe Model

887 kg (1956 lb.)

Automatic Compressor

Shutdowns

Oil temperature

56

Big Blue

®

Turbo

See Literature No. ED/10.3

Similar to the Big Blue Air Pak, but without the air compressor.

Meter maintenance displays

• Fuel gauge

• Hour meter function

• Oil change interval

• High coolant temperature, low oil pressure and low fuel shutdowns

Turbocharged engine provides superior performance in high altitudes.

Highest output rating available on an engine-driven welder: 20 to 750 amp range, 600 amps at 100% duty cycle!

Quiet. Only 70 dB (95 Lwa) at idle and

79 dB (104 Lwa) at maximum output.

Hot Start™ makes it easy to start all types of Stick electrodes.

Arc-Drive™ enhances Stick welding, especially on pipe, by focusing arc and preventing electrode from going out.

5500-watt peak AC power independent of weld settings means no interaction between tools and the welding arc.

CSA, IEC and NEMA compliant.

Heavy Industrial

Processes

• Stick (SMAW) • MIG (GMAW)

• TIG (GTAW) • Flux Cored (FCAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) (rated 12 mm [1/2 in.], capable 16 mm [5/8 in.] carbons)

• Stud

Diesel Engine

EPA Tier 4i Compliant!

Deutz TD2011L04:

63.4 HP at 1850 RPM

Turbo-charged, 4-cylinder, industrial, liquid-cooled

• Engine Filter Kit

engine manufacturer.

#246 988

Note: Engine is warranted separately by

Stock Number Weld Mode Process

(#907 157)

Deutz

CC/DC

CV/DC

Stick/TIG

Amp/Volt Ranges Rated Output at 40°C (104°F) 1-Phase Generator Power at 40°C (104°F) Dimensions

20-750 A

MIG/FCAW 14-40 V

600 A at 44 V, (26.4 kW),

100% Duty Cycle

Peak: 5500 watts

Continuous: 4000 watts

H: 1092 mm (43 in.)

W: 724 mm (28.5 in.)

D: 1765 mm (69.5 in.)

Net Weight

796 kg

(1755 lb.)

Sub Arc Series

Subarc DC 650 and

NEW! Subarc AC/DC 1000 shown.

Sub Arc

Heavy Industrial

DC Series – See Literature No. DC/19.8

AC/DC Series – See Literature No. AD/7.2

Subarc DC Series power sources are known for stable, consistent arc output with a variety of electrode sizes, electrode types, and fluxes in single-arc system configurations.

NEW! Subarc AC/DC 1000 power sources work in singlearc or multi-arc configurations: AC + DC or AC + AC combined welding output. They feature:

• Practical, easy-to-use operator interface allows polarity/balance to be set at the front control panel.

• Enhanced arc stability from built-in digital arc control increases throughput.

• More precise parallel operation for multi-arc configurations with optional Parallel Control (#194 711).

• Interchangeable accessories (HDC controls, RAD wire drives, tractors, etc.) are fully compatible with DC or

AC/DC systems.

Subarc DC Series is DC only.

Processes

• Submerged Arc (SAW)

• Air Carbon Arc Cutting and Gouging

(CAC-A) (12.7 mm [1/2 in.] carbons)

• Flux-Cored (FCAW)*

• Stick (SMAW)*

*Subarc DC Series only.

Most Popular Accessories

• Flux Hopper with Valve #194 775

• Self-Propelled Tractor Pkgs

Model

Sub Arc DC 650

Sub Arc DC 800

Sub Arc DC 1000

Sub Arc DC 1250

Stock Number

(#907 388) 230/460/575 V

(#907 344) 380/400/440 V, CE

(#907 342) 230/460/575 V

(#907 343) 380/400/440 V, CE

Sub Arc AC/DC 1000

Sub Arc AC/DC 1250

(#907 454) 460 V

(#907 456) 400 V, CE

Amperage

Range

50-815 A in CC mode

100-1250 A in CC mode

Voltage

Range

10-65 V in CV mode

10-60 V in CV mode

350-1250 A in CC mode

25-44 V in CV mode

Rated Output

650 A at 44 VDC,

100% Duty Cycle

1000 A at 44 VDC,

100% Duty Cycle

Amps Input at Rated Output, 60 Hz

230 V 460 V 575 V KVA KW

126 63

180 90 72 73 53

Max. Open-

Circuit Voltage

50.4 50 34.8

72 VDC

66 VDC in CC mode

38 VDC in CV mode

Net

Weight

247 kg

(545 lb.)

292 kg

(644 lb.)

1000 A at 44 VDC,

100% Duty Cycle

– 122 – 98 53 71 VDC 540 kg

(1225 lb.)

Automatic Weld Control

HDC 1500 DX #300 438 With Digital Meters, CE

HDC 1500 A

#300 439 With Analog Meters, CE

Reliable and flexible Miller weld controls work with AC or DC CC/CV power sources that have remote contactor and output control capabilities. Internal power strips allow interfacing with non-Miller power supplies. Run-in control ensures smoother arc starting and burnback control helps prevent wire sticking on weld termination.

Crater time, speed, and output rates can also be controlled with HDCs.

See Literature No. DC/19.8 or AD/7.2 for more details.

HDC 1500 DX HDC 1500 A

Wire Drive Assemblies

RAD wire drive assemblies include an adapter plate for mounting to 2.5-inch,

4.25-inch, and 4.625-inch bolt-hole patterns.

RAD-400 shown.

RAD-400 #195 265 Standard-speed, 0.5 – 10 MPM (20 – 400 IPM), for 3.2 mm (1/8 in.) or larger wire

RAD-780 #195 266 High-speed, 0.5 – 19.8 MPM (20 –780 IPM), for 3.2 mm (1/8 in.) or larger wire

SAW4

#300 481 Standard-speed, 0.5 – 10 MPM (20 – 400 IPM), for smaller than 3.2 mm (1/8 in.) wire

Miller wire drive assemblies operate using 115-volt power and are available for a wide range of wire diameters.

Right angle wire drives (RAD) are designed for larger diameter wires while the SAW4 is optimized for smaller diameters.

Sub Arc Torches

OBT 600

OBT 1200

OBT 600 #043 923 600-amp, 100% duty cycle torch, for 1.6 – 5.6 mm (1/16 – 7/32 in.) wire

OBT 1200 #043 900 1200-amp, 100% duty cycle torch, for 1.6 – 5.6 mm (1/16 – 7/32 in.) wire

Miller offers a choice of torches for Submerged Arc welding: OBT 600 (600 amp maximum output) and

OBT 1200 (1200 amp maximum output). Both feature a concentric flux flow nozzle and have optional body extensions available. OBT 1200 also has a replace able breakaway adapter end to prevent costly damage should the torch run into an obstruction.

57

Sub Arc

Drive Rolls

“V” knurled drive rolls for use with hard-shelled cored wires

1.6 mm (1/16 in)

#132 955

2.0 mm (5/64 in)

#132 960

2.4 mm (3.32 in)

#132 961

2.8 mm (7/64 in)

#132 962

3.2 mm (1/8 in)

#132 963

4.0 mm (5/32 in)

#193 700

4.8 mm (3/16 in)

#193 701

5.6 mm (7/32 in)

#193 702

Flux Handling Equipment

Flux Hopper with Valve

#194 775

Flux hopper with automatic flux valve will carry 11.3 kg

(25 lb) of flux. The opening is sized to allow hook-up of any flux-hopper-mounted recovery system. A slag screen is also provided.

Parallel Control

Welding Carriages

Parallel Control

#194 711

Must be used when paralleling two units.

Most Submerged Arc welding systems traverse the arc, wire and flux along the joint to be fused in one of two ways: a self-propelled tractor package for weld lengths greater than 2.4 m (8 feet) or a motorized side beam for weld lengths less than

2.4 m (8 feet).

Torch Accessories and Tips

OBT 600 Torch Body Extensions

25 mm (1 inch)

#043 967

51 mm (2 inch)

#043 969

102 mm (4 inch)

#043 973

152 mm (6 inch)

#043 975

OBT 1200 Torch Body Extension #043 981

Overall length with extension is 229 mm (9 in.)

Actual length of extension is 216 mm (8.5 in.)

Torch Contact Tips

Wire Size OBT 600 OBT 1200

1.6 mm (1/16 in)

#192 700 #192 141

2.0 mm (5/64 in)

#192 701 #199 026

2.4 mm (3.32 in)

#192 702 #192 142

2.8 mm (7/64 in)

#192 703 #200 771

3.2 mm (1/8 in)

#192 704 #192 143

4.0 mm (5/32 in)

#192 705 #192 144

4.8 mm (3/16 in)

#192 706 #192 136

5.6 mm (7/32 in)

#192 707 #200 756

Accessories

Wire Straightener #199 733

For RAD-400 (standard-speed) and RAD-780 (high

-speed) wire drive assembly.

For wires 1.6 – 5.6 mm (1/16 – 7/32 in.)

Light-Duty Cross Slide #195 411

Allows .15 m (6 in.) of travel adjustment. Two units can be stacked to provide vertical and horizontal movement. NOT recommended for tandem.

Heavy-Duty Cross Slide #300 482

Allows for .15 m (6 in.) of travel adjustment and has a load capacity of 90.7 kg (200 pounds).

Recommended for tandem.

Wire Reel #108 008

For 27 kg (60 lb) coil of wire. Requires Spool

Support Assembly #119 438.

Spool Support Assembly

For 27 kg (60 lb) wire reel.

#119 438

Cable Kit for HDC 1500 Controllers #195 308

Includes 9 m (30 ft) 14-pin interconnect cable and

3 m (10 ft) motor cable.

Motor Extension Cable #195 342

7.6 m (25 ft) extension for the motor cable supplied in kit #195 308.

Extension Cables

7.6 m (25 ft)

15 m (50 ft)

24.4 m (80 ft)

#242 205 025

#242 205 050

#242 205 080

14-pin welding power source control cable extends distance between power source and controller.

Power Source Interface for HDC 1500 A

Controller #300 537

For power sources without current and voltage feedback through 14-pin connection.

Self-Propelled Tractor Packages

Self-propelled tractor packages include:

• Weld control

• Travel system complete with a main mounting mast and handle assembly

• Mounting arm for one wire reel, vertical and horizontal 4 x 4 inch cross slides, a control support arm and an adjustable guide roll arm

See Lit. No. DC/19.9 for more information.

Motorized Side Beam Systems

We recommend side beam systems from Jetline

Engineering (949-951-1515). They have extensive experience assembling custom mechanized welding systems like Sub Arc.

58

Plasma Cutters

Spectrum

®

Series

Each Spectrum model features these technologies

(except as noted).

Power Factor Correction (PFC) (not available on 125C model).

Uses less energy by utilizing input power more efficiently and increases productivity by reducing nuisance circuit breaker trips.

Miller engine drive generator compatibility.

Industrial, heavy-duty work clamp (not available on 125C model).

LED indicators for easy troubleshooting.

Non-high-frequency arc starting does not interfere with or damage controls or computers.

Postflow cooling circuitry extends life of the consumable and torch by cooling them with postflow air after trigger is released.

Built-in gas/air filter and regulator (not available on 125C model).

Provides air filtration of airborne particles five microns and larger.

Additional filtration and water separation recommended.

These technologies provide reliability and performance others can’t match...

See why at MillerWelds.com/reliable

LVCline voltage compensation provides peak performance power under variable input voltage conditions for clean, steady cuts.

Wind Tunnel Technology(not available

on 125C model) prevents abrasive dust and particles from damaging internal components.

Fan-On-Demand™ cooling system only operates when needed, reducing the amount of airborne dust/dirt pulled through the unit.

Spectrum

®

125C

Mild Steel

Cutting Capability

See Literature No. PC/13.0

2.7 mm (12 ga) at 35 IPM

Rated

3.2 mm (1/8 in.) at 10 IPM

Built-in, heavy-duty industrial piston-driven

compressor provides long life and superior airflow.

Constant-current design offers consistent 12 amp

cutting arc for continuous quality cutting up to 4.2 mm

(3/16 in.) steel.

Auto-Refiretechnology provides ultimate customer convenience by automatically controlling the pilot arc when cutting expanded metal or multiple pieces of metal.

35% duty cycle is tested at 40°C (104°F) to give you the cutting power whenever you need it.

Light Industrial

Process

• Air Plasma Cutting

Comes Complete With

• ICE-12C hand-held torch with 6.1 m

(20 ft) cable

• Work clamp with 6.1 m (20 ft) cable

• 3 m (10 ft) power cord

• Extra consumables

(2 electrodes, 2 tips)

Most Popular Accessories

• Protective cover

• Circle Cutting Guide

#195 144

#253 055

• Standoff Roller Guide

• No. 30B Economy Cart with

#253 054

Cord Wrap #300 511

Stock Number

(#907 149) 120 V, 60 Hz

Rated Output at 40°C (104°F)

12 A at 110 VDC

35 % Duty Cycle

Amps Input at Rated Output, 60 Hz

120 V KVA KW

20 2.4 2.0

Dimensions

H: 343 mm (13.5 in.)

W: 216 mm (8.5 in.)

D: 406 mm (16 in.)

Net Weight with Torch

14 kg (31 lb.)

Spectrum

®

375

See Literature No. PC/9.1

Mild Steel

Cutting Capability

6.4 mm (1/4 in.) at 27 IPM

Rated

9.5 mm (3/8 in.) at 14 IPM

Maximum sever cut of

15.9 mm (5/8 in.)

Dual input voltage allows either 115 or 230 VAC input power and provides patented protection in case of incorrect switch position. The unit comes with a 115 V,

20 A plug.

Electronic pilot arc controller automatically controls the pilot circuit to provide expanded metal cutting capability without having to re-trigger the torch, increasing productivity and extending tip life.

Pressure gauge and pressure knob for manual adjustment of pressure to the torch.

Stock Number

(#907 532)

115/230 V, 60 Hz

NEW XT30C Torch with Ergonomic Design and Flexible Cable!

Rated Output at 40°C (104°F)

15 - 27 A at 90 VDC

35% Duty Cycle

*Recommended 30 A branch circuit for maximum performance.

Amps Input at Rated Output, 60 Hz

115 V 230V KVA KW

28* 14 3.3 3.2

Compressor Requirement

128 L/min (4.5 CFM) at 621 kPa (90 PSI)

Light Industrial

Process

• Air Plasma Cutting

Comes Complete With

• NEW! XT30C hand-held torch with

6.1 m (20-ft.) cable

• Heavy-duty work clamp with 6.1 m

(20-ft.) cable

• 3 m (10-ft.) power cord with 115 VAC,

20 A plug

• Extra consumables (three electrodes, three tips and one air fitting)

• Built-in gas/air filter and regulator

Most Popular Accessories

• Protective cover

• Circle Cutting Guide

#195 144

#253 055

• Standoff Roller Guide

• No. 30B Economy Cart with

#253 054

Cord Wrap

• In-Line Air Filter Kit

#300 511

#228 926

Dimensions

H: 343 mm (13.5 in.)

W: 216 mm (8.5 in.)

D: 406 mm (16 in.)

Net Weight with Torch

25 kg (55 lb.)

59

Plasma Cutters

Spectrum

®

375 X-TREME

See Literature No. PC/9.2

Light Industrial

Enhanced

Features and

NEW XT30

Torch with

Ergonomic

Design and

Flexible Cable!

Mild Steel Cutting Capability

6.4 mm (1/4 in.) at 36 IPM

Rated

9.5 mm (3/8 in.) at 18 IPM

Maximum Sever cut of 15.9 mm (5/8 in.) cutting at 30 amps

(120 V, 30 A service with 5-20P MVP or

240 V 6-50P MVP).

Allows for any input voltage hook-up (120–240 VAC, singlephase, 50/60 Hz) with no manual linking, providing convenience in any job setting.

Multi-voltage plug (MVP) allows connection to 120 or

240 V receptacles without tools — choose the plug that fits the receptacle and connect it to the power cord.

NEW! Auto-Refire™ provides ultimate convenience by automatically controlling the pilot arc when cutting expanded metal or multiple pieces of metal.

X-CASE™ provides the ultimate protection during transport and storage. Additional space is ideal for MVP plugs, consumables box, gloves, etc.

Process

• Air Plasma Cutting

Comes Complete With

• NEW! XT30 hand-held torch with

3.7 m (12-ft.) cable

• Heavy-duty work clamp with 3.7 m

(12-ft.) cable

• 3 m (10-ft.) MVP™ power cord with

MVP™ plugs 5-15P (120 VAC, 15 A) and 6-50P (240 V, 50 A)

• X-CASE™ for protection and storage

• Shoulder strap

• Consumables box with two electrodes, two tips, deflector and air fitting

• Built-in gas/air filter and regulator

Most Popular Accessories

• Circle Cutting Guide

• In-Line Air Filter Kit

#253 055

#228 926

• Standoff Roller Guide #253 054

• Plasma Torch Consumable Kits

#253 520 For XT30

• MIG Gloves

• X-CASE™

• MVP™ Plugs

#300 184

Stock Number

(#907 529)

120–240 VAC,

50/60 Hz

Input Power

120 V (15 A)

120 V (20 A)

240 V

Rated Output at 40°C (104°F)

20 A at 88 VDC, 35% Duty Cycle

27 A at 92 VDC, 20% Duty Cycle

30 A at 92 VDC, 35% Duty Cycle

Amps Input at Rated

Output, 50/60 Hz

18.1

25.6

13.6

KVA

2.2

3.1

3.3

KW

2.1

3.0

3.1

Compressor

Requirement

142 L/min. (5.0 CFM) at 621 kPa (90 PSI)

Dimensions

H: 229 mm (9 in.)

W: 140 mm (5.5 in.)

D: 337 mm (13.25 in.)

Net Weight with Torch

8.6 kg

(19 lb.)

Spectrum

®

625 X-TREME

See Literature No. PC/9.6

Light Industrial

Enhanced

Features and

NEW XT40

Torch with

Ergonomic

Design and

Flexible Cable!

Mild Steel Cutting Capability

6.4 mm (1/4 in.) at 64 IPM

Rated

15.9 mm (5/8 in.) at 13 IPM

Maximum Sever cut of 22.2 mm (7/8 in.) cutting at 40 amps

(240 V service).

Allows for any input voltage hook-up (120–240 VAC, singlephase, 60 Hz) with no manual linking, providing convenience in any job setting.

NEW! MVPAdapters allow connection to 120 or

240 V receptacles without tools — choose the adapter cord with the right plug that fits the receptacle and connect it to the power cord with the L6-30R twist lock.

Automatic consumable detection detects consumable type installed and adjusts gas pressure to optimize cutting performance, eliminating the need for a manual regulator.

Auto-Refire™ provides ultimate convenience by automatically controlling the pilot arc when cutting expanded metal or multiple pieces of metal.

X-CASE™ provides the ultimate protection during transport and storage. Additional space is ideal for MVP plugs, consumables box, gloves, etc.

Processes

• Air Plasma Cutting and Gouging

Comes Complete With

• NEW! XT40 hand-held torch with

3.7 m (12-ft.) or 6.1 m (20-ft.) cable

• Heavy-duty work clamp with 3.7 m

(12-ft.) or 6.1 m (20-ft.) cable

• 3.7 m (12-ft.) power cord with 240 V,

L6-30P twist lock plug

• NEW! MVP™ Adapters with 240 V,

50 A (6-50P) plug and 120 V, 15 A

(5-15P) plug

• X-CASE™ for protection and storage

• Shoulder strap

• Consumables box with two electrodes, two 40 A tips and one 30 A tip, 30 A drag shield, deflector and air fitting

• Built-in gas/air filter and regulator

Most Popular Accessories

• Circle Cutting Guide

• In-Line Air Filter Kit

#253 055

#228 926

• Standoff Roller Guide #253 054

• Plasma Torch Consumable Kits

For XT40

• X-CASE™

• MVP™ Adapters

#253 521

#300 184

Stock Number

(#907 531) 120–240 VAC,

60 Hz, with 3.7 m (12-ft.) Torch

(#907 531-00-1) 120–240 VAC,

60 Hz, with 6.1 m (20-ft.) Torch

60

Input Power Rated Output at 40°C (104°F)

Amps Input at Rated

Output, 60 Hz

120 V (15 A) 20 A at 88 VDC, 35% Duty Cycle 18

120 V (20 A) 27 A at 91 VDC, 20% Duty Cycle 26

240 V 40 A at 140 VDC, 50% Duty Cycle 27

KVA KW

2.2

3.0

6.4

2.1

2.9

6.3

Compressor

Requirement Dimensions

170 L/min.

(6.0 CFM) at 621 kPa

(90 PSI)

H: 229 mm (9 in.)

W: 140 mm (5.5 in.)

D: 337 mm (13.25 in.)

Net Weight with Torch

3.7 m (12-ft.) Torch

9.5 kg (21 lb.)

6.1 m (20-ft.) Torch

10.5 kg (23 lb.)

Spectrum

See Literature No. PC/9.8

Plasma Cutters

®

875 and 875 Auto-Line

Industrial

Spectrum 875 is 1-phase only.

Processes

• Air Plasma Cutting and Gouging

Spectrum 875 model shown.

Auto-Line model offers hand-held torch packages, and machine-held torch packages for CNC/robotic applications.

Spectrum 875 Auto-Line

model allows for any input voltage hook-up (208–575 V, single- or three-phase) with no manual linking, providing convenience in any job setting. Standard Spectrum 875 model operates on 208/230 V, single-phase input voltage only.

Auto Postflow calculates the length of postflow time based on the amount of cutting time to optimize consumable life and eliminate excessive air usage.

Auto-Refire™ provides ultimate convenience by automatically controlling the pilot arc when cutting expanded metal or multiple pieces of metal.

Automatic air regulation automatically compensates for input pressure variation to provide constant recommended torch pressure for optimum cutting performance.

Ultra-Quick Connecttorch and

work cable offers the fastest plasma torch and work cable connection and removal in the industry.

Comes Complete With

• ICE-60T hand-held torch with

6 m (20 ft) or 15.2 m (50 ft) cable; or

ICE-60TM machine-held torch

(875 Auto-Line model only) with 7.6 m

(25 ft) or 15.2 m (50 ft) cable

• Heavy-duty work clamp with

6 m (20 ft) or 15.2 m (50 ft) cable

• 3 m (10 ft) power cord

• Built in gas/air filter regulator

• Extra consumables

Most Popular Accessories

• Protective Cover

• No. 30B Economy Cart with

#300 388

Cord Wrap

• RTI Filter and Bracket

#300 511

#300 491

#300 517 • Adapter Cord

• Cable Covers

6 m (20 ft)

7.6 m (25 ft)

15.2 m (50 ft)

• Circle Cutting Guide

• MIG Gloves

#239 642

#231 867

#231 868

#253 055

Mild Steel Cutting Capability

12.7 mm (1/2 in.) at 34 IPM

Rated

22.2 mm (7/8 in.) at 11 IPM

Maximum sever cut of 32 mm

(1-1/4 in.)

*Add 0.5 kg (1 lb) for 875 Auto-Line with 50 ft machine-held torch.

Model Stock Number

Spectrum 875 (#907 390-01-1) 208/230 VAC with

6.1 m (20 ft) Torch

(#907 390-01-2) 208/230 VAC with

15.2 m (50 ft) Torch

Spectrum 875

Auto-Line

(#907 396) 208-575 VAC with

6.1 m (20 ft) Torch

(#907 396-00-1) 208-575 VAC with

15.2 m (50 ft) Torch

(#907 396-00-2) 208-575 VAC with

7.6 m (25 ft) Machine Torch

(#907 396-00-3) 208-575 VAC with

15.2 m (50 ft) Machine Torch

Input Rated Output at 40°C (104°F)

1-Phase 60 A at 140 VDC

Duty Cycle:

208 V: 40%

230 V: 50%

3-Phase 60 A at 140 VDC

Duty Cycle: 208 V: 40%

230-380 V: 50%

380-575 V: 60%

380-575 V: 100% at 50 A

1-Phase 60 A at 140 VDC

Duty Cycle: 208 V: 40%

230 V: 50%

230 V: 100% at 50 A

Amps Input at Rated

Output, 50/60 Hz

208 V 47 KVA 9.9

230 V 42 KW 9.8

208 V 28 KVA 9.9

230 V 25 KW 9.4

380 V 15

460 V 12

575 V 10

208 V 47 KVA 9.9

230 V 42 KW 9.7

Compressor

Requirements Dimensions

191 L/min

(6.75 CFM) at 621 kPa

(90 PSI)

H: 343 mm

(13-1/2 in.)

W: 222 mm

(8-3/4 in.)

D: 470 mm

(18-1/2 in.)

Net Weight with Torch

20 ft 23 kg

(51 lb)

50 ft 28 kg

(62 lb)

20 ft 25 kg

(56 lb)

25 ft 27 kg

(59 lb)

50 ft 30 kg

(67 lb)*

61

8

Workstations

S-Series ArcStation

The S-Series is perfect for the welder who needs a tough workbench for the fab shop or the home garage.

2

1

3

Fully accessorized 60SX model

4

6

5

10

7

9

Four S-Series models available, depending on your needs.

• 30S (30 x 30 in. with solid tabletop)

• 30SX (30 x 30 in. with X-pattern tabletop)

• 60S (30 x 60 in. with solid tabletop)

• 60SX (30 x 60 in. with X-pattern and solid tabletop combo)

SX model includes X-pattern tabletop for troublefree clamping!

Durable 1/8-inch steel frame with crossbar and

heavy-duty tabletops provide a sturdy area for welding or metalworking.

Lower shelf provides a convenient place to store equipment, tools and raw materials.

Adjustable leveling feet keep bench rock-steady.

Customize with a wide range of handy accessories to make this the ultimate workbench (see at right).

Most Popular Accessories

Miller’s ArcStation accessories allow you to get the most out of your ArcStation.

1

6-inch

5-inch (not shown)

#300 613

#300 850

#300 680

3

#300 610

#300 679

5

5-inch Vise/Mount

Mount only

6

30 Series

60 Series

7 • Casters

#300 611

#300 612

#300 685

#300 686

#300 849

Convenience Kit includes the following:

#300 614

8

F-Series ArcStation

When portability or space-savings is a concern, the F-Series ArcStation is your solution.

Shown with optional

5-inch X-clamps.

Wheels, handle, and fold-up design make unit easy to take to the job site or move around the shop.

Compact size makes storing unit a breeze. Unit folds down to 152 x 737 x 1219 mm (6 x 29 x 48 in.).

30 x 30 inch size tabletop provides plenty of work surface.

3/16-inch X-pattern steel tabletop allows troublefree clamping.

1.5-inch diameter steel tube frame provides strength and durability.

Includes removable gun holder.

Add the optional 5-inch X-clamps (#300 850) to make this the ultimate portable workbench.

Arc Station Models 30FX (#300 837)

Steel Top

30S

(1) 29 x 29 x 3/16-in X-Pattern (1) 29 x 29 x 3/16-in Solid

Load Capacity

Dimensions

Weight

62

227 kg (500 lb)

889 x 737 x 889 mm

(35 x 29 x 35 in)

34 kg (74 lb)

454 kg (1000 lb)

889 x 737 x 737 mm

(35 x 29 x 29 in)

56 kg (123 lb)

30SX 60S

(1) 29 x 29 x 3/8-in X-Pattern (2) 29 x 29 x 3/16-in Solid

454 kg (1000 lb)

889 x 737 x 737 mm

(35 x 29 x 29 in)

80 kg (177 lb)

454 kg (1000 lb)

889 x 1473 x 737 mm

(35 x 58 x 29 in)

104 kg (230 lb)

60SX

(1) 29 x 29 x 3/8-in Solid

(1) 29 x 29 x 3/8-in X-Pattern

454 kg (1000 lb)

889 x 1473 x 737 mm

(35 x 58 x 29 in)

144 kg (318 lb)

Coolant Systems

See Literature No. AY/7.2

Coolant Systems

Coolant

Miller coolant systems are backed by the best warranty in the industry – 1 full year.

Coolmate 1.3

Coolmate 3 Coolmate V3 Coolmate 3.5

Coolmate 4

Coolmate 1.3

#300 972

For Maxstar/Dynasty 280. Light industrial, 1.3-gallon cooler designed for watercooled torches on power sources rated up to 280 A*.

Coolmate 3

#043 007 115 VAC

#043 008 230 VAC

#043 007-01-2 115 VAC, CE

#043 008-01-1 230 VAC, CE

Economical, 3-gallon cooler designed for water-cooled torches rated up to 500 A*.

Coolmate V3

#043 009

#043 009-01-2, CE

Vertical, 3-gallon cooler designed for water-cooled torches rated up to

500 A*.

Coolmate 3.5

#300 245

For Maxstar/Dynasty 350 and

700. Industrial, 3.5-gallon cooler designed for water-cooled torches rated up to 600 A*.

*May vary with torch design and cable length.

Coolmate 4

#042 288

#042 288-01-5, CE

The best performer in its class — industrial, 4-gallon cooler designed for water-cooled torches rated up to

600 A*.

Sold in multiples of four 1-gallon recycleable plastic bottles. Miller

® coolants contain a base of ethylene glycol and deionized water to protect against freezing to -38°C (37°F) or boiling to 108°C (227°F).

Low Conductivity Coolant

(Clear, Pre-mixed) #043 810

For TIG applications. NOT for use in push-pull systems or systems where aluminum is in coolant path/ circuit.

Aluminum-Protecting Coolant

(Green, Pre-Mixed) #043 809

Primarily used in push-pull systems where aluminum is in coolant path/ circuit and high frequency is NOT used.

Model

Coolmate 1.3

Coolmate 3

Coolmate V3

Coolmate 3.5

Coolmate 4

Motor Input Voltage

115 VAC, 50/60 Hz

115 VAC, 50/60 Hz

230 VAC, 50/60 Hz

115 VAC, 50/60 Hz

115 VAC, 50/60 Hz

115 VAC, 50/60 Hz

Maximum Current Draw

Maximum Cooling

Capacity

5.9 A (50 Hz), 4.7 A (60 Hz) 2850 W (9700 BTU/hr)

1.7 L/min (1.8 qt/min)

IEC Cooling Capacity

1210 W (4120 BTU/hr)

1 L/min (1.1 qt/min)

Tank

Capacity

4.9 L

(1.3 gal)

5.9 A (50 Hz), 4.7 A (60 Hz) 3820 W (13,000 BTU/hr)

2.5 A (50 Hz), 3.0 A (60 Hz)

4 L/min (4.2 qt/min)

1420 W (4840 BTU/hr)

1 L/min (1.1 qt/min)

5.9 A (50 Hz), 4.7 A (60 Hz) 3820 W (13,000 BTU/hr)

4 L/min (4.2 qt/min)

1420 W (4840 BTU/hr)

1 L/min (1.1 qt/min)

11.4 L

(3 gal)

11.4 L

(3 gal)

5.9 A (50 Hz), 4.7 A (60 Hz) 4140 W (14,000 BTU/hr)

4.7 L/min (5 qt/min)

1660 W (5660 BTU/hr)

1 L/min (1.1 qt/min)

13.2 L

(3.5 gal)

5.9 A (50 Hz), 4.7 A (60 Hz) 5500 W (18,000 BTU/hr)

5.6 L/min (5.9 qt/min)

1780 W (6070 BTU/hr)

1 L/min (1.1 qt/min)

15 L

(4 gal)

Dimensions

H: 299 mm (11.75 in.)

W: 260 mm (10.25 in.)

D: 622 mm (24.5 in.)

H: 337 mm (13.25 in.)

W: 311 mm (12.25 in.)

D: 584 mm (23.25 in.)

H: 838 mm (33 in.)

W: 235 mm (9.25 in.)

D: 235 mm (9.25 in.)

H: 298 mm (11.75 in.)

W: 400 mm (15.75 in.)

D: 660 mm (26 in.)

H: 413 mm (16.25 in.)

W: 387 mm (15.25 in.)

D: 476 mm (18.75 in.)

Net Shipping

Weight

20.5 kg (45 lb)

20 kg (43 lb)

24 kg (54 lb)

32 kg (70 lb)

18 kg (40 lb)

63

International Headquarters

Miller Electric Mfg. Co.

1635 West Spencer Street

Appleton, Wisconsin 54914, U.S.A.

International Dept.

FAX: 920-735-4125

E-mail: [email protected]

ITW Welding Products Group

(FZE)-UAE

Phone: +971-4-299-6621

FAX: +971-4-299-6681

E-mail: [email protected]

Website: www.weldingproductsgroup.com

ITW Welding Products –

Singapore Pte. Ltd.

Phone: +65-6552-1223

FAX: +65-6552-1929

E-mail: [email protected]

Beijing Miller Electric Mfg. Co.

Phone: +86-10-8739-7080

FAX: +86-10-8739-7600

E-mail: [email protected]

Website: www.millerchina.com

Welding Products Group –

Latin America

Phone: 920-735-4411

FAX: 920-735-4125

E-mail: [email protected]

ITW Welding Brasil

Phone: +55-11-3047-3403

FAX: +55-11-5891-7679

E-mail: [email protected]

Website: www.itwsoldagem.com.br

ITW Welding SAS – France

Phone: +33-1-6004-1166

FAX: +33-1-6004-8860

E-mail: [email protected]

Website: www.Miller-France.com

ITW Welding Products – Italy

Phone: +39-02-9829-01

FAX: +39-02-9829-0203

E-mail: [email protected]

ITW Welding Products – Netherlands

Phone: +31 186 641 444

FAX: +31 186 640 880

E-mail: [email protected]

Website: www.itw-welding.com

ITW Welding Products – Mexico

Phone: +52-55-5366-7370

FAX: +52-55-5366-7376

E-mail: [email protected]

Website: www.itwwelding.com.mx

Welding Industries of Australia

Phone: +61-387-958241

FAX: +61-8-837-41192

E-mail: [email protected]

Website: www.welding.com.au

Weldwell New Zealand

Phone: +64-6-834-1600

FAX: +64-6-835-4568

E-mail: [email protected]

Website: www.weldwell.co.nz

ITW India Ltd.

Phone: +91-79-3315-4001

FAX: +91-79-3315-4003

E-mail: [email protected]

ITW Welding Products – España

Phone: +34-96-393-5398

FAX: +34-96-362-9516

E-mail: [email protected]

Website: www.itw-welding.es

ITW Welding Products – Nordic

Phone: +46-31-726-4600

E-mail: [email protected]

ITW Welding Products – Russia

Phone: +78-1296-154-81

E-mail: [email protected]

Contents

MIG (GMAW)

Power Sources 2

Automated Mfg.

Systems 13

Wire

Feeders 14

Stick (SMAW)

Power Sources 22

TIG (GTAW)

Power Sources 25

Wireless

Remotes 34

Multiprocess

Power Sources 35

Multioperator

Power Sources 43

Engine-Driven

Welder/Generators 44

Submerged

Arc 57

Plasma

Cutters 59

Welding

Workstations 62

Coolant Systems

63

Index

New! or Improved! products appear in blue type.

AlumaFeed Welding System ........ 6

Auto-Axcess Systems ................ 13

Axcess Systems ....................... 12

I-20 Series ............................. 18

Invision MPa Plus System ........... 10

Invision Series ........................ 11

Big Blue 300 Pro ...................... 50

Big Blue 350X PipePro System ..... 51

Big Blue 400 X ......................... 52

Big Blue 450X Duo CST .............. 55

Big Blue 500 X and 600 X ............ 54

Big Blue 500X Eco Pro ............... 53

Big Blue 700X Duo Pro ............... 55

Big Blue Air Pak ....................... 56

Big Blue Turbo ......................... 56

Blue Star 145 DX and 185 DX ....... 44

Bobcat 250 Diesel .................... 49

Bobcat Series .......................... 45

Coolant Systems ...................... 63

CST 280 ................................ 22

CST 280 Racks ........................ 43

Deltaweld Series ...................... 9

Dialarc 250 AC/DC .................... 23

Dimension Series and NT 450 ...... 35

Diversion 165 and 180 ............... 30

Dynasty Series ........................ 28

F-Series ArcStation ................... 62

Gold Star Series....................... 23

Gooseneck-Style Guns ............... 17

Maxstar 150 ........................... 25

Maxstar 150 S ......................... 24

Maxstar 200 STR ...................... 24

Maxstar Series ........................ 26

Migmatic Series ...................... 7

Millermatic 140 Auto-Set ............ 2

Millermatic 180 Auto-Set ............ 2

Millermatic 211 Auto-Set w/MVP ... 3

Millermatic 212 Auto-Set ............ 4

Millermatic 252 ....................... 4

Millermatic 350P ..................... 5

Millermatic Passport Plus ........... 3

Millermatic Reach .................... 15

MPi 220P ............................... 35

PipePro Welding System ............ 39

PipePro XC Welding System ........ 40

PipeWorx Welding System .......... 41

Pistol Grip Guns ....................... 16

70 Series ............................... 19

70 Series MPa Plus ................... 20

70 Series Swingarc ................... 21

Si 160/STi 160 ......................... 32

Spectrum 125C ........................ 59

Spectrum 375 .......................... 59

Spectrum 375 X-TREME .............. 60

Manufactured in Europe.

Spectrum 625 X-TREME .............. 60

Spectrum 875 and 875 Auto-Line .. 61

SRH 444 and SRH 500 ............... 23

S-Series ArcStation ................... 62

STH 160 ................................ 33

STi 203 ................................. 32

Sub Arc Series ......................... 57

SuitCase 8RC and 12RC ............. 15

SuitCase X-TREME 8VS and 12VS .. 14

Syncrowave Series ................... 31

22A and 24A ........................... 18

Thunderbolt XL ........................ 22

Trailblazer 302 & 275 DC ............ 47

Trailblazer 302 Air Pak ............... 48

Trailblazer 302 Diesel ................ 49

Wildcat 200 ............................ 44

Wireless Remote Foot Control ...... 34

Wireless Remote Hand Control ..... 34

XMS 403 ................................ 8

XMT 304 and 350 Racks ............. 43

XMT 350/SuitCase X-TREME 8

OFFSHORE ........................... 42

XMT 425 Series ....................... 38

XMT MPa Series ...................... 37

XMT Series ............................ 36

XPS Series ............................. 8

XR-S and XR-D Controls ............. 17

An Illinois Tool Works Company

® Miller Electric Mfg. Co.

Printed in USA

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