Honeywell Satellite XT FTT, FTT/R, FTT/C Gas Monitoring Instrument Guide to Operation

Guide to Operation

Satellite XT FTT Versions

Satellite XT 9602-0400 FTT

Satellite XT 9602-0405 FTT/R

Satellite XT 9602-0450 FTT/C

Including Options:

Extractive Module XT

Pyrolyzer Module XT

Table of Contents

Section Operation page.

Principle

1.2

1.2.1

1.2.2

1.2.3 Warning

1.2.4

1.3

1.3.1

1.3.2

1.3.3

1.4

Menu 1-3

Configuration Menu

1.4.2

1.5

Elements

1-3

1-4

Keypad

Display

Technical Specifications 1-5

Section 2 Installation and Start-up

2.1

2.2

2.3

Network

Relay

2.6

2-5

Section 3 Main Menu

3.1

3.2

Main

3.4

3.5

Main

Menu

Main Menu - Configuration 3-5

Section 4 Maintenance

4.1

4.2

4.3

4.4 Device

4.5

Reset

4.7

Section 5 Calibration

5.1

5.1.1

5.1.2

5.2

Satellite XT FTT Versions

Section 6 Configuration

6.1 Settings

page.

6-3

Alarm

6.1.2

6.2 Language

6.3

6.4

6.5

6.6 Password

6.7

6.8

6.9

6.10

Section 7 Troubleshooting

7.1

Warnings 7-1

7.1.2

Section 8 Reference Information

8.1

8.2 K-Factors for Satellite XT C-Versions

8.3

Order

Accessories

8-2

8-3

Network Components: Technical Specifications

8.4

8.5 Module

Supervisor

8-5

Module

Input

8-6

Module

Input

8-7

Module

Modules

8-8

8-9

Section 9 Extractive Module XT - Option

9.1

9.2

9.3

9.4 Instrument

9.5

Tubing

9.7

9.8

Replacement

Technical Specifications 9-6

Section 10 Pyrolyzer Module XT - Option

10.1

10.2

10.3

Instrument

10.5

10.6

Data

10.8

10.9

Tubing

Connection

Technical specifications 10-5


Basic Operation – Section 1

1.1

This section provides basic understanding of the instrument and its operation.

Principle of Operation

The Satellite XT is a gas monitoring instrument especially designed for the continuous surveillance of hazardous gas concentrations. The instrument is designed to interface with

LONWORKS™ free topology systems. A free topology architecture allows the user to wire gas monitoring instruments and control devices with virtually no topology restrictions

Power is supplied by a local 12 to 24 VDC power supply.

Target gas and measuring range depend on the type of sensor chosen. The sensor comes with the specific data in its internal data memory. When a sensor is inserted, these data are loaded into the instrument’s internal memory.

Satellite XT versions FTT and FTT/R use electrochemical sensors for the surveillance of toxic and corrosive gases at TLV levels (TLV = Threshhold Limit Value). The sensor output signal is amplified electronically, digitised and the resulting concentration value is transmitted to the communication network.

1.2

1.2.1

The Satellite XT FTT/C is used for monitoring combustible gases and vapours. This instrument version uses catalytic sensors and is factory calibrated for the detection of methane in air mixtures with concentrations up to 5 %-vol. (100 % LEL Lower Explosion

Limit). The sensor output signal is amplified electronically, digitised and the resulting concentration value is transmitted to the communication network. To allow the surveillance of a variety of other combustible gases, a correction factor called “K–Factor” can be

entered.

The Satellite XT FTT/R includes the relay option and provides 3 single-pole single-throw relays for activation of external alarm devices. When the actual gas concentration exceeds the alarm levels, the instrument will activate the appropriate alarm relay and display an according message. A relay will also be activated in case of an instrument fault.

Operating States

There are four different operating states for the Satellite XT, Monitoring Mode,

Maintenance Mode, Warning Condition, and Diagnostics. Depending on the selected operating state, the green status LED is either on, off, or flashing.

Monitoring Mode

The Monitoring Mode is the instrument's standard operating mode.

The green LED located above the <set> key is on.

In the Monitoring Mode, the instrument continuously monitors for hazardous gas concentrations and checks for alarm levels and instrument faults.

The instrument's self-diagnostics provide on-line preventive maintenance information identifying electronics or sensor problems. For example a sensor selftest is performed every 24†hours. The sensor selftest is not available with instruments using oxygen sensors or catalytic sensors.

Satellite XT FTT Versions 1-1


1.2.1.1 Alarm Level Settings

The settings for Alarm Level 1 and Alarm Level 2 are automatically loaded when installing the sensor. Standard settings are 1x and 2x TLV or 20 and 40 % LEL for the target gas.

The Alarm Setup function in the Configuration Menu allows the user to change the alarm levels as required.

Whenever the concentration of the target gas exceeds the factory or user programmed alarm levels, the instrument will document this concentration alarm condition on its LCD display and transmit an according message to the network

Instruments with relay option will additionally trigger the associated alarm relays.

1.2.1.2 Reset Alarms Function

Ex factory, Alarm 1 and Alarm 2 are preprogrammed "enabled" and "latching". In the event of a concentration alarm, the alarm indication with latching alarms will continue until the alarm is manually acknowledged by actuating the <set> key. If the password protection is enabled, the password must be entered (see Configuration Menu / Security Function).

Alarm Reset is not possible, if the alarm condition is still present.

1.2.1.3 Exiting the Monitoring Mode

Exiting the Monitoring Mode and entering the Maintenance Mode may be password protected. To prevent the instrument from manipulations by unauthorized personnel, it is recommended to enable this function (see Configuration Menu / Security Function).

- Password enabled:

Actuate the <esc> key to exit the Monitoring Mode and enter the password. The screen to enter the password is shown for one minute. During this period the Monitoring Mode remains active in the background. When the correct password has been entered, the instrument is in the Maintenance Mode, it is not monitoring, and the green LED is off.

1.2.2

- Password disabled:

Actuate the <esc> key to exit the Monitoring Mode. The instrument is now in the

Maintenance Mode, the instrument is not monitoring, and the green LED is off.

Maintenance Mode

The Maintenance Mode indicates a complete absence of monitoring capability. The green status LED is off. A maintenance message is transmitted to the communication network.

Instruments with relay option additionally trigger the fault relay, depending on the configuration.

1.2.3 Warning Condition

A warning condition indicates that the instrument requires some attention, but is still able to monitor and operate as programmed.

The following will occur when the instrument detects a warning condition:

- the green status LED is flashing

- a warning message is transmitted to the communication network; depending on the configuration, this function can be enabled or disabled.

- depending on the configuration, the fault relay will be activated (only instruments with relay option)

1.2.3.1 Reset Warning Condition

Press the <set> key to acknowledge and reset a Warning Condition.

Refer to Section 7, Troubleshooting for specific warnings.



1.3.1

1.3.2

1.3.3

1.3

1.2.4 Diagnostics

Instrument faults refer to a problem which prevents the Satellite XT from operating properly and interferes with the ability to monitor or document concentration alarms.

When the instrument has detected an instrument fault, a fault message is transmitted to the communication network and the fault relay is activated (only instruments with relay option). The green status LED is off. The LCD display is flashing while indicating the specific fault message.

The Satellite XT lists specific instrument responses to instrument faults. For information on the various fault messages and instructions on how to correct a fault condition, please refer to section 7, Troubleshooting.

Menu structure

Besides the Monitoring Mode, there is also menu operation for the Satellite XT. Menu operation comprises three groups of functions, maintenance, calibration, and configuration. A password (if enabled) must be entered to exit the Monitoring Mode and to obtain access to the Main Menu.

Maintenance Menu

This function covers the realtime service procedures required for a regular maintenance of the instrument (e.g. sensor replacement).

Calibration Menu

Use the calibration function to dynamically calibrate the Satellite XT with a known concentration of the target gas or manually by entering a new correction K-Factor.

Configuration Menu

Use this function to configure the Satellite XT and to program instrument and monitoring parameters to suit individual requirements.

! Note:

If the instrument was in the Monitoring Mode when last powered down, it will automatically return to the Monitoring Mode when power is restored.



1.4 Operational Elements

Located at the front of the Satellite XT is

- the graphic display,

- the keypad consisting of six keys,

- the green status LED above the Set Key.

S a t e l l i t e X T

A s H 3

0.00

ppm

1.4.1 Keypad Functions

o Escape Key <esc> o Set Key <set> o 4 Cursor Keys marked with an arrow,

<up>, <down>, <left>, <right>.

Satellite XT esc

In the Maintenance, Calibration, and Configuration Menu, these keys provide the following functions:

To move forwards and backwards in the menu, use the cursor keys <down> and <up>. Select a function by actuating the <set> key.

To enter text or figures, use the cursor keys <left> and <right> to reach the desired cursor position. Use the cursor keys <up> and <down> to select the letter, figure, or sign you wish to enter. Bring the cursor to the next position, select the next letter, figure, or sign. After entering the complete text, use the <set> key to confirm the changes. If you do not want to save the changes, abort by actuating the <esc> key.

set

1.4.2 Graphic Display

Depending on the operating mode the structure of the graphic display is different. Three basic versions are illustrated and explained below. A detailed description is given in the according sections.

Display Structure for Monitoring Mode

Line 1

Line 2

Line 3


A s H 3

0 . 00 p p m

Line 1 offers the possibility to enter a user specific description, e.g. monitoring location

(max. 13 spaces; the name of the instrument is entered here when delivered). Line 2 shows the name of the gas monitored. Line 3 indicates the actual gas concentration and the concentration unit. Gas name and concentration unit are data stored in the memory of the sensor installed.

Display Structure for Menu

M E N U

MA I N T ENANCE s e l e c t : 2 o f 4

Line 1

Line 2

Line 3

M A I N T E N A N C E

S ENSOR S ERV I CE s e l e c t : 1 o f 5

Line 1 shows the actual position in the menu. In the left example the actual position is

Main Menu, in the right example it is the submenu Maintenance. Line 2 shows one of the selection possibilities. Line 3 shows the number of the selection possibility presently displayed and indicates also the total of selection possibilities available in this menu.

! Note:

The number of selection possibilities is subject to the instrument version and may be different than indicated in this guide to operation.



1.5 Technical Specifications

Satellite XT Version

Part Number

FTT

9602-0400

FTT/R

9602-0405

FTT/C

9602-0450

Sensor Type used

electrochemical

catalytic

Power Requirements

voltage consumption

Network

data transmission

wiring topologies

Wiring

Network

4-wire cable 2x2x1.0mm2, shielded / 17 AWG

(Instrument delivered with 2m of cable attached)

relay contacts

6-wire cable 6x2x0.25mm2, shielded / 23 AWG

(Instrument delivered with 3m of cable attached)

Relay Outputs

contacts 3 x SPST (Single-Pole Single-Throw) max. ratings 250 VAC / 30 VDC, 2A

Graphic Display

Status Indication

Keypad

Physical Dimensions

size (LxWxH)

X

12 ... 24 VDC (18 VDC minimum when using the

Extractive Module) max. 0.6 W max. 1,4 W max. 0,9 W

Standardized LonTalkTM protocol

78 kBit per second free, e.g. bus, star, loop, or mixed

X

X

X

X

X

X

X

122 x 32 dots with backlight

LED green

6 touch-sensitive membrane function keys weight

Mounting

Housing Protection Class

RFI / EMC

Operating Conditions

temperature pressure humidity

145 x 95 x 50 mm

5.7 x 3.7 x 2.0 inches

480 g

17 oz

DIN-rail mounting

650 g

23 oz

IP 52 Option: IP 65

EN 50270

520 g

18 oz

-20 °C ... +40 °C -4 °F ... +104 °F

700 ... 1300 hPa

20 ... 90 % r.h.

This section explains installation and initial start-up procedures.


Installation and Start-Up - Section 2

2.1 General Guidelines

Please consider the aspects indicated below before locating the instrument.

The property of the target gas (lighter or heavier than air) must be considered. The instrument should be mounted as close to the monitoring location as possible and should be easily accessible for operation and maintenance. For narrow monitoring locations or duct mounting a sensor extension with a standard length of 2m (6 feet) is available as an

option.

The optimum position to mount the instrument is in an upright position on a flat surface. If the instrument is used for ambient air monitoring, ensure that the sensor is facing downwards. For personal monitoring applications the instrument should be mounted at head level.

Ensure that the area immediately surrounding the instrument is free from objects that might hinder free flow of air. The instrument should be installed away from any possible liquid sources, extreme dust and dirt sources and should be protected against rain and sunlight. An instrument version protection class IP 65 is available for outdoor applications.

A junction box is recommended to connect the instrument to external control systems.

A distance of 2 m (6 feet) must not be exceeded.

Regarding the power requirements and operating conditions, please follow the specifications indicated in Section 1, Technical Specifications, for wiring instructions refer to Section 2, Wiring.

Sensors should be stored in a cool, dry place when not in use.

2.2 Standard Mounting

The instrument is designed for DIN–rail mounting. The mounting rail standard shipped with each instrument is used for wall mounting. Mount the DIN–rail to a wall and fasten the instrument with the sensor downwards and the display facing the front.

Attach the wires to the junction box according to the wiring diagram provided in the course of this section..

Mounting rail standard (P/N 9602.0050.10.03)

90,0 7,5

Standard mounting rail (P/N 9602.0050.10.03)



For applications where wall mounting is not possible, an L-shaped mounting plate with DIN–rail is available as an option.

L-shaped mounting plate with DIN–rail (P/N 9602.0051.10.02)

! Note:

Do not apply power until system is ready for start-up!


2.3

2.3.1


Duct Mounting

Observe the guidelines for installation of the instrument. For assembly and installation of the sensor extension see the schematics below and overleaf.

Connecting the Sensor Extension to the Instrument

1. Connect the Socket (A) to the plug in the sensor compartment located at the bottom of the Satellite XT. The groove of the Socket must face to the front.

2. Screw in the Internal Cap (B) and fasten it hand-tight.

3. Insert the Sensor Housing (C) with the nose of the Bayonet Catch facing to the front.

Lock the Bayonet Catch with a quarter-turn right.

A

B

1

C

2

3

D

A Socket with Groove

B Internal Cap

C Sensor Housing with Bayonet Catch

D Extension Cable to the Sensor



2.3.2

Duct

Mounting the Sensor Extension to the Duct

5,2cm

3,3cm

*) Duct Mounting Saddle Assembly various types available, see spare parts list, Section 8, Reference

Information

2,6cm 2,6cm

Duct

99

02

.00

80

.40

Du

Se ali ng

.00

S ilic ct

Mo un tin on g S ad dle

*)

9902.0005.40.01

T hre ad ed

Jo int

Sensor d

**) m n S tandar

R

O-Rin g 24x1.5m

1

Mi lle d N ut

9902.0004.40.0

9602

.0085

**)

F or

.10

Sa

9602

.00

Adap

XT

C tel lite

.0084

ter

.10.00

so

-V ers

Adap r E xtensio

Sen ion s: ter

Sensor

E xt.

C om bu sti ble

Satellite XT

Sensor Extension

Satellite XT



2.4 Network Wiring

For network wiring the 4-wire shielded cable extending from the bottom of the instrument is used. This cable has a length of 2 meters.

The 4-wire shielded cable is required to power the instrument and to interface with additional control devices. The open end of the cable should be terminated in a junction box.

To interface with additional control devices, a 4-wire shielded cable, 2x2x1.0 mm2 / 17 AWG, is required.

Junction Box Terminals

N+ white Network +

N– brown

P+ green

Network –

Power +

P– yellow

S shield

Power – cable shield

109,5mm

Junction Box 2 nodes, standard



2.5 Relay Wiring

Instruments with relay option have an additional

6–wire shielded cable extending from the bottom of the instrument. This cable has a length of 3 meters and is also permanently attached to the instrument.

The 6-wire shielded cable is used for relay wiring and provides a pair of connections for each of the 3 internal relays for activation of visual or audible external alarm devices.

Relay Contacts

1 white

1 brown

2 green

2 yellow

3 grey

3 pink

S shield

Alarm 1 Relay

Alarm 1 Relay

Alarm 2 Relay

Alarm 2 Relay

Fault Relay

Fault Relay cable shield

165

120

P+ P+ PPN+ N+ NNS S D D 1/A1 1/A1 2/A2 2/A2 3 / F 3 / F

P+ P+ PPN+ N+ NNS S D D 1/A1 1/A1 2/A2 2/A2 3 / F 3 / F

180

Junction Box 1 node, R-version for instruments with relay option.

! Note:

All wiring for the Satellite XT and its related equipment must be in compliance with any local electrical and fire codes. The Satellite XT wiring must be kept away from any high power lines. All shielding for the wiring must be connected together and grounded at only one point in the system.



Satellite XT FTT

Only Satellite XT with relay option

Junction Box

6-wire shielded cable

3 m provided with instrument


2 m provided wíth instrument

Junction Box

230 / 115 VAC

Power Supply

24 VDC


4-wire shielded cable to additional control devices

Wiring Diagram Satellite XT FTT and FTT/R - Basic Configuration

Satellite XT FTT/R

Service Center

Touch

Screen

Information

Panel

Satellite XT FTT

Modem

Power

Supply

PROFI / L2

MOD, CAN

Visualization

Software

Ethernet

Junction Box

Relay

Output

Module

Wiring Diagram Satellite XT - Typical Configuration

Network

Router /

Repeater to further segments



2.6 Initial Start-Up

When wiring is completed, a sensor must be assigned to each instrument. Every sensor is gas calibrated and these sensor specific calibration parameters are stored in its integrated data memory. Make sure to use only sensors designed for use with the Satellite XT.

Ex factory the instruments are shipped either unconfigured or already preconfigured according to the customer's specifications.

If the instruments are preconfigured, a certain sensor, which can be identified by its serial number printed on the packaging and the sensor label, is assigned and documented to one particular instrument. These data are stated in the test certificate provided with the

shipment.

Switch on power supply. If no sensor is fitted, the display of the instrument shows the below message.

- - - - F AU L T - - - -

NO S ENSOR !

For applications without sensor extension open the bayonet catch of the sensor housing located at bottom of the instrument with a quarter-turn left and remove the sensor housing.

For applications with sensor extension hold the plastic fitting at the duct side with two fingers and unscrew the metal fitting.

Take the assigned sensor out of the packaging. Remove shorting strap or wire link placed in the sensor plug before inserting it into the instrument. Not all sensors types require this strap or link.

Caution: Failure to remove the shorting strap or wire link may result in damage to the Satellite.

For applications without sensor extension insert the sensor into the instrument's sensor compartment with the arrow printed on the sensor label facing upwards and to the front. Fit sensor housing by fastening the bayonet catch with a quarter-turn right.

For applications with sensor extension insert the sensor into the socket inside the metal fitting, properly aligning notch, groove, and arrow printed on the sensor label.

A sensor warm-up is performed and the graphic display shows the according screen until the displayed value is zero. This does not apply for oxygen sensors.

The warm-up time required depends on the type of sensor installed. The instrument is in the Maintenance Mode and the green LED is off.

S ENSOR WARM - UP !

1 . 23 p p m


A s H 3

0 . 00 p p m

As soon as the displayed value reads zero, the instrument automatically switches to the

Monitoring Mode. The graphic display shows the according screen, the green status LED is on, the instrument is monitoring.

! Note:

If the instrument does not perform as described above and a fault message is shown, please refer to Section 7, Troubleshooting.

Instruments with catalytic sensors:

Zero Adjustment must be performed prior to start–up. It is recommended to repeat

Zero Adjustment every 4 to 6 weeks. For details refer to Section 5, Calibration.

Instruments with oxygen sensors:

Span Adjustment must be performed prior to start-up. It is recommended to repeat

Span Adjustment every 4 to 6 weeks. For details refer to Section 5, Calibration.


3.1

Main Menu - Section 3

This section explains the different monitoring conditions and the submenus available under the Main Menu.

The Main Menu Screens

When the <esc> key is actuated, the instrument will leave the Monitoring Mode and go to the Main Menu. The instrument is now in the Maintenance Mode and the green LED is off.

Actuate the cursor keys <up> or <down> to move forwards and backwards in the Main

Menu. Actuate the <set> key to select a submenu. Actuate the <esc> key to go back to the

Main Menu.

To return to the Monitoring Mode, go to the menu 'MONITORING' and actuate <set> to select. The display shows the monitoring screen again and the illuminated green LED indicates, that the instrument is in the Monitoring Mode.

M E N U

MON I TOR I NG s e l e c t : 1 o f 4

M E N U


M E N U

CA L I BRA T I ON s e l e c t : 3 o f 4

M E N U

CON F I GURA T I ON s e l e c t : 4 o f 4


Monitoring Mode

Submenus

Submenus

Submenus

3-1

M E N U

MON I TOR I NG s e l e c t : 1 o f 4


Main Menu - Monitoring

The instrument is in the operating mode

Maintenance and the green LED is off.

Actuate the cursor keys <up> or <down> to move forwards and backwards in the Main Menu.

Actuate the <set> key to enter the Monitoring Mode.


A s H 3

0 . 00 p p m

<Normal Condition>

This screen and the illuminated green LED indicate that the instrument is in the Monitoring Mode and is operating properly.


A s H 3

0 . 07

A L 1 p p m

<Alarm 1 Condition>

This screen shows that Alarm Level 1 has been exceeded and that there is an actual gas concentration of 0.07 ppm AsH3.

(f.i. Alarm 1 set at 0.05 ppm AsH3)


A s H 3

0 . 12

A L 2

A L 1 p p m

<Alarm 2 Condition>

This screen shows that Alarm Level 2 has been exceeded and that there is an actual gas concentration of 0.12 ppm AsH3.

(f.i. Alarm 2 set at 0.10 ppm AsH3)

3 - 2


M E N U





Main Menu - Maintenance

The instrument is in the Maintenance Mode and the green LED is off.


To select a submenu, actuate the <set> key to enter.

Submenus - Maintenance

Sensor Service screen 1 of 7


A L ARM RE S E T s e l e c t : 2 o f 7


A L ARM / WARN T E S T s e l e c t : 3 o f 7


DE V I CE I N FOS s e l e c t : 4 o f 7


S ENSOR I N FOS s e l e c t : 5 o f 7

Alarm Reset screen 2 of 7

Alarm / Warn Test screen 3 of 7

Device Infos screen 4 of 7

Sensor Infos screen 5 of 7


RE S E T DE V I CE s e l e c t : 6 o f 7


S ERV I CE s e l e c t : 7 o f 7


Reset Device screen 6 of 7

Service screen 7 of 7

3-3


M E N U


C A L I B R A T I O N

GA S CA L I BRA T I ON s e l e c t : 1 o f 2

Main Menu - Calibration




Submenus - Calibration

Gas Calibration screen 1 of 2


MANUA L K - F AC TOR s e l e c t : 2 o f 2

Manual K-Factor screen 2 of 2

3 - 4


M E N U


C O N F I G U R A T I O N

A L ARM S E T T I NGS s e l e c t : 1 o f 1 0


Main Menu - Configuration




Submenus - Configuration

Alarm Settings screen 1 of 10


L ANGUAGE s e l e c t : 2 o f 1 0

Language screen 2 of 10


DA T E FORMA T s e l e c t : 3 o f 1 0

Date Format screen 3 of 10


AU TO S E L F T E S T s e l e c t : 4 o f 1 0


S ECUR I T Y s e l e c t : 5 o f 1 0

Auto Selftest screen 4 of 10

! This function is not available with instruments using oxygen sensors or catalytic sensors.

Security screen 5 of 10


P A S SWORD s e l e c t : 6 o f 1 0

Password screen 6 of 10

continued


continued





L OCA T I ON s e l e c t : 7 o f 1 0


NEW S ENSOR T Y P E s e l e c t : 8 o f 1 0


GA S NAME s e l e c t : 9 o f 1 0

Location screen 7 of 10

New Sensor Type screen 8 of 10

Gas Name screen 9 of 10


RE L A Y S s e l e c t : 1 0 o f 1 0

Relays screen 10 of 10

! This submenu is only available for instruments with relay option.


Maintenance - Section 4

M E N U

This section explains routine maintenance procedures including sensor replacement and specific information on sensor and instrument.









Sensor Service screen 1 of 7









Alarm Reset screen 2 of 7

Alarm / Warn Test screen 3 of 7

Device Infos screen 4 of 7

Sensor Infos screen 5 of 7

continued


continued








Reset Device screen 6 of 7

Service screen 7 of 7



Sensor Service

To perform a sensor replacement with a new sensor, which must have the same part number. See section 8 for sensor information.

Use the <set> key to enter and follow the dialogue displayed at the bottom line of the screen.

When the instrument has finished the sensor service procedure, it will automatically enter the Monitoring

Mode.

Remove Sensor

Remove the sensor presently installed and actuate the

<set> key to proceed.

Replacement

Insert the new sensor and actuate the <set> key to continue.

Load New Data ?

If you want the data of the new sensor to be loaded, confirm this by actuating the <set> key.

Loading Data !

The new data are now loaded from the sensor into the unit's internal memory.

<Sensor Warm-Up Condition>

A sensor warm-up is performed and this screen is shown until the displayed value is zero.

This does not apply for oxygen sensors.

The warm-up time required depends on the type of sensor.

<Normal Monitoring Condition>

The instrument will automatically switch to the

Monitoring Mode when the sensor service procedure is finished.

Only instruments with catalytic sensors:

If the displayed value is not zero, a zero adjustment must be performed; refer to section 5, Calibration.

!Note:

When a new sensor is installed the K-factor will automatically revert to the default value 1.00.

If individual settings are required, they must be entered again; refer to section 5, Calibration.

Catalytic sensors are calibrated for methane. When monitoring for other combustible gases, a K-factor must be entered.




A L A R M R E S E T

A L ARMS OF F ?

< s e t > t o c o n f i r m




Alarm Reset

Alarm Reset allows the user to reset the alarm indication of latched alarms. An according message is sent to external alarm devices.

Use the <set> key to enter and follow the dialogue displayed at the bottom of the screen. Actuate the

<esc> key to exit.

Alarms Off ?

Actuate the <set> key to cofirm the reset of alarm indication with latching alarm.

For non-latching alarms, alarm indication will be reset automatically..

Alarm/Warn Test

Used to verify the alarm function of any associated external device by simulating an Alarm 1, Alarm 2, and warning condition.

Use the <set> key to select or use the cursor keys

<up> and <down> to continue in the menu.

A L A R M / WA R N T E S T

S E T A L ARM 1 ?

s e l e c t : 1 o f 3

Set Alarm 1 ?

Allows the user to simulate an Alarm 1 condition.

Actuate the <set> key to enter.

S E T A L A R M 1 ?

A l a r m 1 s e t !

< e s c > t o e x i t !

Alarm 1 set !

An Alarm 1 message is transmitted to the network.

Instruments with relay option: the according relay is activated. Use the <esc> key to exit.


S E T A L ARM 2 ?

s e l e c t : 2 o f 3

Set Alarm 2 ?

Allows the user to simulate an Alarm 2 condition.


S E T A L A R M 2 ?

A l a r m 2 s e t !

< e s c > t o e x i t !

continued


Alarm 2 set !

An Alarm 2 message is transmitted to the network.


4-4


Alarm/Warn Test

continued


S E T WARN I NG ?

s e l e c t : 3 o f 3

Set Warning ?

Allows the user to simulate a warning condition.


S E T WA R N I N G ?

Wa r n i n g s e t !

< e s c > t o e x i t !

Warning set !

A warning message is transmitted to the network.




Device Infos

Used to obtain instrument specific information, i.e. software version and ID number.

In general these informations are required for service purposes. Actuate the <set> key to select and move with the cursor keys <up> and <down>. Actuate the

<esc> key to exit.

D E V I C E I N F O S

SW : S X T

_

X x . x x s h ow i n g : 1 o f 2

<Actual Software Version>

The version of the software presently installed is shown.

D E V I C E I N F O S

I D : 0 0 0 1 2 3 4 5 6 7 8 9 s h ow i n g : 2 o f 2

<Specific Identification Number>

The instrument’s specific ID identification number is shown.





Sensor Infos

Provides specific information about the sensor presently installed, i.e. part number, serial number, date of first calibration, sensitivity, and revision number.

These data are stored in the sensor’s memory.

Actuate the <set> key to select or use the cursor keys

<up> and <down> to continue in the menu.

S E N S O R I N F O S

P AR T NUMB ER s e l e c t : 1 o f 5

Part Number

Actuate the <set> key to display the part number of the sensor presently installed.

P A R T N U M B E R

9 6 0 2 - 6 0 0 0

< e s c > t o e x i t !

<Actual Sensor Part Number>

Use this information to order replacement sensors.

Additional order information is provided in Section 8,

Sensor Order Information.

Actuate <esc> to leave.


S ER I A L NUMB ER s e l e c t : 2 o f 5

Serial Number

Actuate the <set> key to display the serial number of the sensor presently installed.

S E R I A L N U M B E R

3 1

< e s c > t o e x i t !

<Actual Sensor Serial Number>

This information may be required for service purposes.

Actuate the <esc> key to leave.


1 s t CA L I BRA T I ON s e l e c t : 3 o f 5

First Calibration

Use the <set> key to display the date when the installed sensor was calibrated for the first time.

1 s t C A L I B R A T I O N

2 7 . 0 9 . 2 0 0 6

< e s c > t o e x i t !

continued


<Date of First Calibration>

This information may be required for service purposes and to check the age of the sensor.

Actuate <esc> to leave.

4-6


Sensor Infos

continued


S ENS I T I V I T Y s e l e c t : 4 o f 5

Sensitivity

Use the <set> key to display the sensor sensitivity determined during the first calibration.

S E N S I T I V I T Y

1 2 3 n A / p pm

< e s c > t o e x i t !

<Actual Sensitivity>




RE V I S I ON NUMB ER s e l e c t : 5 o f 5

Revision Number

Use the <set> key to display the revision number of the gas related information stored in the sensor’s memory.

R E V I S I O N N U M B E R

0

< e s c > t o e x i t !

<Actual Revision Number>







Reset Device

Offers the possibility to perform a “warm start” of the instrument. Actuate the <set> key to select.

R E S E T D E V I C E

ARE YOU SURE ?

< e s c > t o e x i t !

Are You Sure ?

This screen is to confirm that a software reset should be performed. Actuate the <set> key to confirm or use the <esc> key to exit.

S ENSOR WARM - UP !

1 . 2 3 p p m

<Sensor Warm-Up Condition>

A sensor warm-up is performed and this screen is shown until the displayed value is zero, except for

Oxygen sensors. The warm-up time depends on the type of sensor.


A s H 3

0 . 0 0 p p m

<Normal Monitoring Condition>

The instrument will automatically switch to the

Monitoring Mode when the sensor service procedure is finished.



Service

This submenu is used exclusively by trained Service

Personnel. The functions are password protected.

S E R V I C E

P A S SWORD : *** p l e a s e e n t e r !


Calibration - Section 5

This section describes calibration procedures for the Satellite XT.

Calibration can be performed either automatically by a dynamic gas calibration or manually by entering a calculated correction factor called K-factor.

M E N U


Main Menu - Calibration




G A S C A L I B R A T I O N


Submenus - Calibration

Gas Calibration screen 1 of 2



Manual K-Factor screen 2 of 2

!Note:

If a high degree of accuracy in monitoring is required, monthly calibration with calibration gas of a known concentration is recommended.

When performing a dynamic calibration, a new correction factor (K-Factor) is calculated automatically. The actual value can be displayed in the submenu Manual K-Factor.

Use appropriate safety precautions when handling toxic or corrosive gases and properly vent, if possible.

Instruments with CATALYTIC sensors:

Zero Adjustment must be performed prior to start–up.

It is recommended to repeat Zero Adjustment every 4 to 6 weeks.

Catalytic sensors must be protected from silicone vapours, which may permanently reduce the sensor’s sensitivity.

Instruments with OXYGEN sensors:

Span Adjustment must be performed prior to start-up.

It is recommended to repeat Span Adjustment every 4 to 6 weeks.






Z ERO AD J US T s e l e c t : 1 o f 2


A P P L Y A I R !

u s e c l e a n a i r !

Gas Calibration

The gas calibration submenu is used for dynamic calibration. For zero adjustment use clean or synthetic air free from measuring gas or any other interfering gases. The sensor must be warmed-up before calibration.

For span adjustment it is recommended to use test gas of a known concentration at or slightly above TLV for the target gas.

Always keep to the correct sequence, first perform zero adjustment, then Span

Adjustment.

Zero Adjust

Zero adjustment applies for all sensors except oxygen sensors.

Use the <set> key to enter and follow the dialogue displayed.

Apply Air !

Apply clean or synthetic air to the sensor and actuate the <set> key to continue.


0 . 0 1 p pm

V a l u e s t a b l e ?

Allow the zero reading to stabilize.

<Actual Zero Point>

If the reading is already zero, zero adjustment is not necessary. Actuate the <esc> key to exit.

If the reading is not zero, actuate the <set> key to re-adjust the zero point and to continue the procedure.


0 . 0 0 p pm

V a l u e o . k . ?

<Re-adjusted Zero Point>

The reading is zero. Actuate the <set> key to proceed.


S A V E ?


Save ?

Actuate the <set> key to save the new zero point and store it in the unit's internal memory. continued



Gas Calibration

continued


S P AN AD J US T s e l e c t : 2 o f 2

Span Adjust

Span adjustment applies for all sensors, including oxygen sensors.

Use the <set> key to enter and follow the dialogue displayed.

S P A N A D J U S T

A s H 3 i s c a l i b r a t i o n g a s !

<Actual Calibration Gas>

The instrument shows which calibration gas is required for the actual sensor type.

S P A N A D J U S T

0 . 0 5 p pm e n t e r c o n c e n t r a t i o n

S P A N A D J U S T

A P P L Y GA S !

u s e c a l i b r a t i o n g a s !

S P A N A D J U S T

0 . 0 4 p pm

V a l u e s t a b l e ?

<Actual Concentration for Calibration>

The recommended concentration for span adjustment is displayed. Default value is TLV concentration for the target gas, 20 % LEL for catalytic sensors. When using calibration gas of a different concentration, change the value accordingly. After the new value has been entered, actuate the <set> key to continue.

Apply Gas !

Place the calibration cap over the sensor and start the calibration gas flow (18 l/h or 300 ccm/min).

Actuate the <set> key to continue.

<Actual Span Value>

Allow the reading to stabilize. If the reading matches the concentration of the calibration gas, span adjustment is not necessary. Actuate the <esc> key to exit.

If the reading does not match the concentration of the calibration gas, actuate the <set> key to re-adjust the span value and to continue the procedure.

S P A N A D J U S T

0 . 0 5 p pm

V a l u e o . k . ?

<Re-adjusted Span Value>

The reading matches the concentration of the calibration gas. Actuate the <set> key to proceed.

S P A N A D J U S T

S A V E ?


Save ?

Actuate the <set> key to save the new span value and store it in the unit's internal memory.

Remove Gas !

Stop the calibration gas flow. Remove gas and calibration cap. Allow several minutes for the sensor to clear.

S P A N A D J U S T

REMOV E GA S !

V a l u e s a v e d !




M A N U A L K - F A C T O R

1 . 0 0 p l e a s e e n t e r !


Manual K-Factor

This submenu is used to manually calibrate the instrument by entering a new K-Factor. This factor is a multiplication or correction value used to calibrate the response of the instrument to a specific gas concentration.

The factory default K-Factor for all gases is 1.00.

Use the <set> key to enter. The instrument will display the actual K-Factor.

<Actual K-Factor>

Use the cursor keys <left> or <right> to reach the desired position. Use the cursor keys <up> and

<down> to select the figures you wish to enter. The K-

Factor must be in the range of 0.20 and 5.00.

After a new value has been entered, actuate the <set> key to confirm or <esc> to exit.

!Note:

Individual settings for the Manual K-Factor will automatically revert to the default value 1.00, whenever the sensor is replaced by a new sensor.

Only instruments using catalytic sensors:

Catalytic sensors are calibrated for methane. When monitoring for other combustible gases, a

K-factor must be entered.


Configuration - Section 6

M E N U

This section describes the instrument's default configuration and procedures how to adapt it to individual requirements.









Alarm Settings screen 1 of 10



Language screen 2 of 10



Date Format screen 3 of 10



Auto Selftest screen 4 of 10

! This function is not available with instruments using oxygen sensors or catalytic sensors.



Security screen 5 of 10

continued


continued




Password screen 6 of 10





Location screen 7 of 10



New Sensor Type screen 8 of 10



Gas Name screen 9 of 10


RE L A Y S s e l e c t : 1 0 o f 1 0

Relays screen 10 of 10

! This submenu is only available for instruments with relay option.





Alarm Settings

Allows the user to enter or change various settings for

Alarm 1 and Alarm 2 activation.

Use the <set> key to enter.

A L A R M S E T T I N G S

A L ARM 1 s e l e c t : 1 o f 2

Alarm 1

For Alarm 1 settings, use the <set> key to enter or continue in the menu with the cursor keys <up> or

<down>.



Alarm 2

For Alarm 2 settings, use the <set> key to enter or continue in the menu with the cursor keys <up> or

<down>.





Alarm 1

Allows the user to configure all parameters for Alarm 1

(lower alarm level) activation.

A L A R M 1

A L ARM 1 S T A T E s e l e c t : 1 o f 4

Alarm 1 State

Used to enable / disable the Alarm 1 activation.

A L A R M 1

A L ARM 1 L E V E L s e l e c t : 2 o f 4

Alarm 1 Level

Used to set individual alarm levels for Alarm 1 activation.

A L A R M 1

A L ARM 1 T R I GGER s e l e c t : 3 o f 4

Alarm 1 Trigger

Used to define the trigger condition for Alarm 1 activation.

A L A R M 1

A L ARM 1 L A T CH s e l e c t : 4 o f 4

Alarm 1 Latch

Used to define the Alarm 1 activation to be latching or non-latching.


A L A R M 1



Alarm 1 State

Used to enable / disable the Alarm 1 activation. Default setting is enabled. Use the <set> key to enter. The instrument will show the actual setting.

A L A R M 1 S T A T E

D I S A B L ED s e l e c t : 1 o f 2

Disabled

Allows the user to turn off the Alarm 1 activation.

Actuate the cursor keys <up> or <down> to change.

Actuate the <set> key to confirm or <esc> to exit.

A L A R M 1 S T A T E

ENA B L ED s e l e c t : 2 o f 2

Enabled

Allows the user to turn on the Alarm 1 activation.



A L A R M 1


Alarm 1 Level

Used to set individual alarm levels for Alarm 1 activation. Default setting is 1 x TLV respectively 20 %

LEL for the target gas.

Actuate the <set> key to enter and show the actual setting.

A L A R M 1 L E V E L

0 . 0 5 p pm p l e a s e e n t e r !

<Actual Alarm 1 Level>

To change the value, use the cursor keys <left> or

<right> to reach the desired position. Use the cursor keys <up> and <down> to select the figures you wish to enter. After the new value has been entered, actuate the

<set> key to confirm or <esc> to exit.


A L A R M 1



Alarm 1 Trigger

Used to define the trigger condition for Alarm 1 activation. Default setting is Greater Than. Use the

<set> key to enter. The instrument will show the actual setting.

A L A R M 1 T R I G G E R

GRE A T ER T HAN s e l e c t : 1 o f 2

Greater Than

Defines that an Alarm 1 condition will be indicated when the actual gas concentration exceeds the preset level for Alarm 1.



A L A R M 1 T R I G G E R

L E S S T HAN s e l e c t : 2 o f 2

Less Than

Defines that an Alarm 1 condition will be indicated when the actual gas concentration falls below the preset level for Alarm 1.


Actuate the <set> key to confirm or <esc> to exit..

A L A R M 1


A L A R M 1 L A T C H


Alarm 1 Latch

Used to define the Alarm 1 activation to be either latching or non-latching.

Default setting is enabled. Use the <set> key to enter.

The instrument will show the actual setting.

When latching is enabled, alarm reset must be done manually. Nonlatching alarms will be reset automatically, upon correction of the alarm condition.

Disabled

Defines the Alarm 1 activation to be non-latching.



A L A R M 1 L A T C H


Enabled

Defines the Alarm 1 activation to be latching.







Alarm 2

Allows the user to configure all parameters for Alarm 2

(upper alarm level) activation.

For all subsequent Alarm 2 settings, please follow the procedures described in the corresponding section for

Alarm 1 settings.

A L A R M 2


Alarm 2 State

Used to enable / disable the Alarm 2 activation.

A L A R M 2


Alarm 2 Level

Used to set individual alarm levels for Alarm 2 activation.

A L A R M 2


Alarm 2 Trigger

Used to define the trigger condition for Alarm 2 activation.

A L A R M 2


Alarm 2 Latch

Used to define the Alarm 2 activation to be latching or non-latching.





Language

Used to select the desired language for menu operation. Default setting is English.

Use the <set> key to enter. The instrument will display the actual language.

L A N G U A G E

GERMAN s e l e c t : 1 o f 2

German



L A N G U A G E

ENG L I SH s e l e c t : 2 o f 2

English





Date Format

Used to define the format how to display the date (only used in the submenu Sensor Infos, Date of First

Calibration). Default setting is International.

Use the <set> key to enter. The actual date format is displayed.

D A T E F O R M A T

I N T ERNA T I ONA L s e l e c t : 1 o f 2

International

International date format is DD.MM.YYYY



D A T E F O R M A T

US A s e l e c t : 2 o f 2

USA

USA date format is MM-DD-YYYY







A U T O S E L F T E S T


Auto Selftest

The instrument's self-diagnostics provides an on-line preventive sensor selftest performed automatically every 24 hours, which may be enabled or disabled.

Default setting is enabled. The Auto Selftest function is not applicable for Oxygen sensors. Use the <set> key to enter. The display will show the actual setting.

! The function Auto Selftest is not available with instruments using oxygen sensors or catalytic sensors.

Disabled

Allows the user to turn off the Auto Selftest.



A U T O S E L F T E S T


Enabled

Allows the user to turn on the Auto Selftest.





Security

Exiting the Monitoring Mode and entering the

Maintenance Mode, may be password protected, to prevent the instrument from manipulations by unauthorized personnel. Ex factory the password protection is disabled.

Use the <set> key to enter. The instruments shows the actual setting.

S E C U R I T Y

P A S SWORD ON s e l e c t : 1 o f 2

Password On

Allows the user to enable the password protection.



S E C U R I T Y

P A S SWORD OF F s e l e c t : 2 o f 2

Password Off

Allows the user to disable the password protection.







Password

Allows the user to enter or change the password.

Ex factory the password is <000>.

Use the <set> key to enter. The instrument will display the actual password.

P A S SWO R D

0 0 0 p l e a s e e n t e r !

<Actual Password>

To change the password, use the cursor keys <left> or

<right> to reach the desired position. Use the cursor keys <up> and <down> to select the figures you wish to enter. After the new password has been entered, actuate the<set> key to confirm or <esc> to exit.



L O C A T I O N

G a s C a b i n e t p l e a s e e n t e r !

Location

Allows the user to enter a desciption defining the monitoring point. Ex factory it reads <Satellite XT>. Up to 13 alphanumeric characters can be entered.

Use the <set> key to enter. The instrument will display the actual location..

<Actual Location>

Use the cursor keys <left> or <right> to reach the desired position. Use the cursor keys <up> and <down> to select the characters you wish to enter. When the new location has been entered completely, actuate the

<set> key to confirm or <esc> to exit.





New Sensor Type

Allows the user to configure the instrument for a new sensor type with a part number, which is different from the one presently used.

See Section 8 for Sensor Information.

Actuate the <set> key to enter and follow the dialogue displayed.

Remove Sensor

Remove the sensor presently installed and actuate the

<set> key to proceed.

N EW S E N S O R T Y P E

REMOV E S ENSOR

< s e t > wh e n r e a d y


NEW S ENSOR p l e a s e i n s e r t !

New Sensor

Insert the new sensor and actuate the <set> key to proceed.


L OAD NEW DA T A ?


Load New Data ?

If you want the data of the new sensor to be loaded, confirm this by pressing the <set> key..


L OAD I NG DA T A !

p l e a s e wa i t !

Loading Data !

The new data are now loaded from the sensor into the instrument's internal memory.



G A S N A M E

A s H 3 p l e a s e e n t e r !

Gas Name

Allows the user to enter a different gas name than the one stored in the sensor's data memory. Up to 7 alpha-numeric characters can be entered.

Use the <set> key to enter. The instrument will display the actual gas name.

<Actual Gas Name>

Use the cursor keys <left> or <right> to reach the desired position. Use the cursor keys <up> and

<down> to select the characters you wish to enter.

When the new gas name has been entered completely, actuate the <set> key to confirm or <esc> to exit.



RE L A Y S s e l e c t : 1 0 o f 1 0


Relays

Allows the user to enter or change various settings for the internal relay contacts for Alarm 1, Alarm 2, and

Fault. Use the <set> key to enter.

!The RELAYS menu and all subsequent menu items are only available for instruments with relay option.

R E L A Y S

RE L A Y S T A T E s e l e c t : 1 o f 3

Relay State

Used to individually define the relays to be either deenergized (normally open contact) or energized

(normally closed contact).

Use the <set> key to enter or continue in the menu with the cursor keys <up> or <down>.

R E L A Y S

A L ARM DE L A Y s e l e c t : 2 o f 3

R E L A Y S

F AU L T T R I GGER s e l e c t : 3 o f 3

Alarm Delay

Used to set a delay for the relay activation in case of concentration alarms.


Fault Trigger

Used to define the trigger conditions for activation of the Fault Relay.



R E L A Y S



Relay State

Used to individually define the Alarm 1, Alarm 2, and

Fault Relay to be either deenergized (normally open contact) or energized (normally closed contact).

Ex factory the relays are deenergized (normally open contacts).


R E L A Y S T A T E

A L ARM 1 RE L A Y s e l e c t : 1 o f 3

Allows to set the Alarm 1 Relay state.

Alarm 1 Relay

R E L A Y S T A T E


Allows to set the Alarm 2 Relay state.

Alarm 2 Relay

Fault Relay

R E L A Y S T A T E

F AU L T RE L A Y s e l e c t : 3 o f 3

Allows to set the Fault Relay state.

R E L A Y S T A T E


Alarm 1 Relay

Allows the user to set the Alarm 1 Relay state.



A L A R M 1 R E L A Y

DE ENERG I Z ED / NO s e l e c t : 1 o f 2

Deenergized / NO

Defines the Alarm 1 Relay to be deenergized (normally open contact).



Energized / NC


ENERG I Z ED / NC s e l e c t : 2 o f 2


R E L A Y S



Defines the Alarm 1 Relay to be energized (normally closed contact).



R E L A Y S T A T E


Allows to set the Fault Relay state.

Fault Relay

R E L A Y S T A T E


Alarm 1 Relay




R E L A Y S T A T E






R E L A Y S T A T E




Energized / NC




Alarm 2 Relay











R E L A Y S T A T E



Alarm 2 Relay












Energized / NC




R E L A Y S T A T E


Allows the user to set the Fault Relay state.



Fault Relay

F A U L T R E L A Y



Defines the Fault Relay to be deenergized (normally open contact).



F A U L T R E L A Y


Energized / NC

Defines the Fault Relay to be energized (normally closed contact).




R E L A Y S

A L ARM DE L A Y s e l e c t : 2 o f 3

A L A R M D E L A Y

3 . 0 s e c .

p l e a s e e n t e r !


Alarm Delay

Used to define an alarm delay for concentration alarms.

Minimum value is 0, maximum setting is 99.9 seconds.

Default setting is 3.0 seconds.

Actuate the <set> key to enter and show the actual setting.

<Actual Alarm Delay>

To change the value, use the cursor keys <left> or

<right> to reach the desired position.

Use the cursor keys <up> and <down> to select the figures you wish to enter.

After the new value has been entered, actuate the <set> key to confirm or <esc> to exit.

R E L A Y S

F AU L T T R I GGER s e l e c t : 3 o f 3

Fault Trigger

Allows the user to define, which fault conditions will activate the Fault Relay.

Ex factory the setting is Fault Only.


The instrument will show the actual setting..

F A U L T T R I G G E R

F AU L T ON L Y s e l e c t : 1 o f 4

Fault Only

Used to configure the Fault Relay to be activated in case of a fault condition only.




F AU L T +WARN I NG s e l e c t : 2 o f 4

Fault + Warning

Used to configure the Fault Relay to be activated in case of a fault or warning condition only.




F AU L T +MA I N T s e l e c t : 3 o f 4

Fault + Maintenance

Used to configure the Fault Relay to be activated in case of a fault or maintenance condition only.




A L L s e l e c t : 4 o f 4

Used to configure the Fault Relay to be activated in case of a fault, warning, or maintenance condition.



All


Troubleshooting - Section 7

7.1

This section will help to determine the source of a fault orwarning condition and will provide a corrective action.

Warning and Fault Messages

Warning and Fault are two different kinds of messages, which require different attention.

For any message not explained in this section or any other assistance required, please do not hesitate to contact our service department.

7.1.1 Warnings

A warning condition indicates that the instrument requires some attention, but the instrument is still able to monitor and operate as programmed.

The following will occur when the instrument detects a warning condition:

- the green status LED is flashing

- a warning message is sent to the communication network

- the fault relay is activated, relays and their appropriate configuration provided.

Actuate the <set> key to acknowledge and reset a Warning Condition.

L OW Z E R O !

A s H 3

0 . 00 p p m

Low Zero !

This message indicates that the zero point of the sensor is out of the optimum range.

To correct this problem, check the zero adjustment and recalibrate, if necessary.

C H E C K S E N S O R !

A s H 3

0 . 00 p p m

Check Sensor !

This message indicates that the sensor sensitivity does not comply with the specifications. The sensor must soon be replaced.

Whilst most sensors will work for another 2-6 weeks, there are circumstances that may cause an earlier failure of the sensor cell. Honeywell therefore suggests that customers with more critical needs carry out the replacement of the sensor cell within 3 days (72 hours) of receiving the "check sensor" message.

To receive this message, the function Auto Selftest must be configured enabled; refer to Section 6, Configuration.

! This function is not available for instruments with oxygen sensor or catalytic sensor.



7.1.2 Faults

Instrument faults refer to a problem which prevents the instrument from operating properly and interferes with the ability to monitor or document concentration alarms.

When the instrument has detected an instrument fault, a fault message for each different fault condition is sent to the communication network. The green status LED is off and the fault relay is activated. The LCD display is flashing while indicating the specific fault

message.

For instruments with relay option the fault relay is activated additionally.

- - - - F AU L T - - - -

ADC NOT RE ADY !

Fault - ADC Not Ready !

This indicates that there is a problem with the internal electronics. The AD Converter has failed.

Switch power supply for this unit off and on again. If the instrument still shows this message, switch off power supply for this unit and contact our service department for further instructions.

- - - - F AU L T - - - -

- - -

WR

NO S ENSOR !

-

ON G

F A U L

S E

T

NS

- -

OR

- -

!

Fault - No Sensor !

This message indicates that no sensor is or a sensor type not suitable for this instrument is fitted.

To eliminate the problem, insert an appropriate sensor.

If the instrument is operated with a sensor extension, this fault message may also be caused by a bad connection.

Make sure all connections are firmly attached.

Fault - Wrong Sensor !

This message indicates that the sensor installed is not the sensor assigned to this particular instrument.

To correct the problem, insert the sensor assigned and documented to this instrument. The data are stated in the test certificate provided with the shipment.

- - - - F AU L T - - - -

RE P L ACE S ENSOR !

Fault - Replace Sensor !

This message indicates that the sensor presently installed is depleted (the warning CHECK SENSOR ! has been ignored).

To correct the problem, replace the old sensor immediately.

! This function is not available for instruments with oxygen sensor or catalytic sensor.


- - -

E

-

X T

F A

RA

U L

C T

T

I V E

- -

!

- -


Fault - Extractive !

Only for instruments with Extractive Module.

This message indicates that there is a problem with the

Extractive Module. Check power supply, sample tubing, sample tubing connections, and sample line filter. Perform any corrective action required.

If the message is still shown, please contact our service department for further instructions.

- - -

P

- F A

YRO L

U L T

Y Z ER

- - - -

!

Fault - Pyrolyzer !

Only for instruments with Pyrolyzer Module.

This message indicates that there is a problem with the

Pyrolyzer Module.

Please contact our service department for further instructions.


Reference Information - Section 8

8.1 Sensor Order Information

Substance / Sensor

AsH3 Arsine (3 El.)

AsH3 Arsine (2 El.)

AsH3 Arsine (2 El.)

B2H6 Diborane

Br2 Bromine

C4F6

C5F8

Hexafluorobutadiene

Octafluorocyclopentene

CH3F Methyl Fluoride

CH4 Methane

Cl2:

ClF3

Chlorine

Chlorine Trifluoride

ClO2 Chlorine Dioxide

CO Carbon Monoxide

COCl2 Phosgene

DCE

1,2

Di-chloro-ethylene 1,2

C2H4O Ethylene Oxide

F2

F2

Fluorine

Fluorine

GeH4 Germane

H2 Hydrogen (1%)

H2

H2S

H2S

H2Se

HBr

HCl

Hydrogen (4 %)

Hydrogen Sulfide

Hydrogen Sulfide (org.)

Hydrogen Selenide

Hydrogen Bromide

Hydrogen Chloride

HCN

HF

Hydrogen Cyanide

Hydrogen Fluoride

HMDS Hexamethyldisilazane

HMDS Hexamethyldisilazane

N2H4 Hydrazine

NF3 Nitrogen Trifluoride

NH3

NH3

NO

NO2

O2

O3

O3

Ammonia (100 ppm)

Ammonia (1000 ppm)

Nitric Oxide

Nitrogen Dioxide

Oxygen

Ozone

Ozone

PH3

PH3

SF6

SiH4

Phosphine (3 El.)

Phosphine (2 El.)

Sulfur Hexafluoride

Silane

SO2 Sulfur Dioxide

TEOS Tetraethyl Orthosilicate

Part No

Sensor

9602-9600

9602-8000

9602-6400

9602-6401

9602-6902

9602-5100

9602-5101

9602-5200

9602-5201

9602-5601

9602-7000

9602-5800

9602-5700

9602-6500

9602-6714

9602-6715

9602-7600

9602-9700

9602-6704

9602-6705

9602-7200

9602-7300

9602-5500

9602-7100

9602-7101

9602-6102

9602-6100

9602-9710

9602-6301

9602-5900

9602-7500

9602-6004

9602-6000

9602-6002

9602-6202

9602-6800

9602-9732

9602-9730

9602-9720

9602-9900

9602-5300

9602-7410

9602-7400

9602-5400

9602-6600

Unit

ppm ppm ppm ppm ppm

% vol ppm ppm ppm ppm ppm ppm

% vol ppm ppm ppm ppm

% vol ppm ppm ppm ppm ppm ppm

% vol

% vol ppm ppm ppm ppm ppm

% vol

% LEL ppm ppm ppm ppm ppm ppm ppm ppm ppm ppm ppm ppm

Nominal

Range

0 ... 1000

0 ... 20.0

0 ... 5.00

0 ... 30

0 ... 5.0

0 ... 1.000

0 ... 4.00

0 ... 100

0 ... 30.0

0 ... 5.00

0 ... 30.0

0 ... 30.0

0 ... 30.0

0 ... 10.0

0 ... 500

0 ... 0.500

0 ... 1.00

0 ... 50.0

0 ... 100

0 ... 1000

0 ... 250

0 ... 25.0

0 ... 25.0

0 ... 1.00

0 ... 1.00

0 ... 1.00

0 ... 1.00

0 ... 0.500

0 ... 50.0

0 ... 25.0

0 ... 100

0 ... 1.00

0 ... 1.00

0 ... 10.0

0 ... 1.00

0 ... 5.00

0 ... 50.0

0 ... 20.0

0 ... 0.500

0 ... 100

0 ... 5.00

0 ... 1.00

0 ... 1.00

0 ... 500

0 ... 1.00

2)

1)

3)

1)

3)

2)

1)

Note

3)

4)

1)

1)

3)

3)

3)

Dust Filter allowed

no data no data

No

No

Yes

Yes

No no data

No

No

Yes

Yes

Yes

No

No

Yes

Yes no data

Yes

Yes

No

Yes

Yes

Yes

No

No

No

No

No

Yes

Yes

Yes

Yes

Yes

Yes

No no data no data no data no data

Yes

No

No

Yes

Yes


Substance / Sensor

TMB Trimethyl borate

TMP Trimethyl phosphite

Part No

Sensor

Nominal

Range

9602-7510

9602-7800

0 ... 500

0 ... 30.0

Notes: 1) Special application

2) Special range

Unit

ppm ppm

3) Pyrolyzer Module required for detection

4) Only for use with Satellite XT C-versions

Further gases and ranges on request


Note Dust Filter allowed

No

Yes

8.2 K-Factors for Satellite XT C-Versions

Catalytic sensors are calibrated for methane. When monitoring for other combustible gases, a correction factor must be entered; consult our local representative.



9630-0441

9630-0443

9660-0110

9660-0120

9660-0220

9660-0330

9660-0440

9675-0440

9902-4000

9902-4010

9902-4020

9902-4030

9902-4040

9902-4100

9902-4110

9902-4120

9902-4130

9902-4200

8.3 Spares and Accessories

Part Number Description

9602.0050.10.03

Mounting Rail Standard

9602.0050.10.02

Mounting Plate DIN-Rail, Option

9602.0051.10.02

Mounting Plate L-shaped with DIN-Rail, Option

9602.0090.00.01

Sensor Extension, 2 meters

9602.0091.00.01

Sensor Extension, 3 meters

9602.0092.00.01

Sensor Extension, 1 meter

9602.0093.00.01

Sensor Extension Combustible Gases, 2 meters

9602.0094.00.01

Sensor Extension Combustible Gases 3 meters

9602.0095.40.00

Calibration Cap

9630-0146

9650-0540

PC Network Adapter PCLTA-21 TP/FT-10

PC LonTalk Adapter PCC-10 TP/FT 10 for notebook use

9630-0423

9630-0424

9630-0505

9630-0431

Junction Box for max. 2 nodes

Junction Box for max. 6 nodes

Junction Box 1 node /R-Version

4-wire shielded cable, 2x2x1.0 mm2, 100 m coil

Network Terminator for FTT-10

Network Terminator for FTT-10 Bus Topology

Relay Output Module for DIN-Rail Mounting

Supervisor Module for DIN-Rail Mounting

Digital Input Module for DIN-Rail Mounting

Analog Input Module for DIN-Rail Mounting

Programmable Logic Module

Router FTT-10 FTT-10, 24 VDC for DIN-Rail Mounting

Duct Mounting Saddle Assy, 4 inches





Duct Mounting Saddle Assy, 1,5 inches


Duct Mounting Saddle Assy, 2,5 inches


Duct Mounting Saddle (Assy), flat


8.4


Network Terminators

Network Terminators are designed to provide electrical termination for twisted pair channels. They are passive devices and do not require electrical power.

In a free topology FTT-10 segment, one Network Terminator type 9630-0441 is required and may be located anywhere on the segment.

In a bus topology FTT-10 channel, two Network Terminators type 9630-0443 are required, one located at each end of the bus.

Technical Specifications

Network

wiring topologies


size

weight

Mounting

Standardized LonTalk™ protocol free, e.g. Bus, Star, Loop, or mixed

18 x 58 x 60 mm

0.7” x 2.3” x 2.4”

40 g

1.4 oz

DIN rail


IP 20


temperature

humidity

Part Number

-20 °C ... +50 °C

-4°F ... +122 °F

0 ... 95 % r.h.

FTT-10 9630-0441

FTT-10 Bus Topology 9630-0443

(W x H x D)

(W x H x D)



8.5 Relay Output Module

The Relay Output Module is a generic unit interfacing with LONWORKS™ systems, that use a free topology wiring scheme supporting star, loop, and/or bus wiring.

The Relay Output Module contains four relays with SPDT contacts and one dedicated power loss relay with SPST contact for activation of external alarm devices.

The relays can be operated in either energized or deenergized condition. All relay states are indicated by LEDs.

Network configuration data is customer specific and is programmed into nonvolatile

memory.



voltage consumption

Network

data transmission

12 ... 24 VDC max. 1.9 W

Standardized LonTalk™ protocol wiring topologies

Wiring

Relay Outputs

contacts

78 kBit per second free, e.g. Bus, Star, Loop, or mixed

4-wire shielded cable 2x2x1.0 mm2 / 17 AWG

max. ratings


4 x SPDT (single-pole-double-throw)

1 x SPST (single-pole-single-throw)

250 VAC / 30 VDC, 8 A

4 red relay state LEDs

1 green status LED


size

weight

1 yellow service LED

45 x 80 x 105 mm

1.8” x 3.1” x 4.1”

220 g

Mounting

7.8 oz

DIN rail


IP 20

RFI / EMC

EN 55022

EN 61000-6-2

(W x H x D)

(W x H x D)


temperature

humidity

Part Number

0 °C ... +40 °C

+32 °F ... +104 °F

20 ... 90 % r.h.

9660-0110

Out 1

Out 2

NO

1

NO

7

C

2

C

8

NC

3

NC

9

C

4 not used

10

Power

P+

5

P–

6

P+

11

ROM

P–

12

Out 3

Out 4

NO

13

NO

19

C

14

C

20

NC

15

NC

21

16

NO

22

Network

N+

17

N–

18

N+

23

N–

24

Power Requirements:

Relay Ratings:

12 ... 24 VDC, max. 2 W

250 VAC / 30 VDC, 8 A



8.6 Supervisor Module

The Supervisor Module is designed to identify a fault condition within a subnet (max. 127 nodes) of a twisted pair LONWORKS™ network. Meaning one or more nodes on the subnet lose the ability to communicate, due to a bad node hardware or a broken wire.

In the latter case, the Supervisor Module automatically restores communication by closing the relay bus switch and thus reconnecting the both sides of the open circuit. Either fault condition is indicated by individual fault relays and reported to an optional monitoring

station.

The Supervisor Module contains four relays with SPDT contacts and one dedicated power loss relay with SPST contact for activation of external alarm devices.

The relays can be operated in either energized or deenergized condition. All relay states are indicated by LEDs. Network configuration data is customer specific and is programmed into nonvolatile memory.



voltage consumption

Network

data transmission wiring topologies

Wiring

Relay Outputs

contacts

12 ... 24 VDC max. 1.9 W

Standardized LonTalk™ protocol



max. ratings


2 x SPDT: Bus Switch

1 x SPDT: Node Failure

1 x SPDT: Broken Wire

1 x SPST: Power Loss

(SPDT = single-pole-double-throw)

(SPST = single-pole-single-throw)

250 VAC / 30 VDC, 8 A

4 red relay state LEDs

1 green status LED



size

weight

45 x 80 x 105 mm

1.8” x 3.1” x 4.1”

220 g

Mounting

7.8 oz

DIN rail


IP 20

RFI / EMC

EN 55022

EN 61000-6-2


temperature

humidity

Part Number

0 °C ... +40 °C

+32 °F ... +104 °F

20 ... 90 % r.h.

9660-0120

Switch

N+

Switch

N–

Bus

Fault

Node

Fault

NO

1

NO

7

NO

13

NO

19

C

14

C

20

C

8

C

2

NC

3

(W x H x D)

(W x H x D)

Power

Loss

C

4

SBS

Power

P+ P–

5 6

NC

9

NC

15

NC

21

10 not used

16

NO

22

P+

11

P–

12

Network

N+ N–

17 18

N+

23

N–

24

Power Requirements:

Relay Ratings:

12 ... 24 VDC, max. 2 W

250 VAC / 30 VDC, 8 A



8.7 Digital Input Module

The Digital Input Module is a generic unit interfacing with LONWORKS™ systems, that use a free topology wiring scheme supporting star, loop, and/or bus wiring.

The Digital Input Module contains two groups of four optocoupler isolated digital inputs, each group with separate common signal ground. It is used for processing binary and digital values, e.g. switch signals.

All input states are indicated by LEDs. The module provides one dedicated power loss relay with SPST contact for activation of external alarm devices.


memory.



voltage consumption

Network

data transmission

12 ... 24 VDC max. 0.8 W


78 kBit per second wiring topologies

Wiring

Digital Inputs

channels

input voltage free, e.g. Bus, Star, Loop, or mixed


8 (2 groups of 4) optocoupler isolated

High Level 12 ... 24 VDC

Low Level 0 ... 2 VDC


8 red input state LEDs

1 green status LED


Relay Output

contact

max. ratings


size

weight

190 g

6.7 oz

Mounting

DIN rail


IP 20

RFI / EMC

EN 55022

EN 61000-6-2


temperature

humidity

Part Number


250 VAC / 30 VDC, 8 A

45 x 80 x 105 mm

1.8” x 3.1” x 4.1”

0 °C ... +40 °C

+32 °F ... +104 °F

20 ... 90 % r.h.

9660-0220

In1

1

In3

7

In5

13

In7

19

In2 C1...4

2

In4

3 not used

8 9

In6

14 not used

15

In8 C5...8

20 21

(W x H x D)

(W x H x D)

Power

Loss

C

4 not used

10 not used

16

NO

22

Power

P+

5

P–

6

P+

11

P–

12

Network

N+ N–

17

N+

23

18

N–

24

DIM

Power Requirements:

Digital Input Voltage:

Relay Ratings:

12 ... 24 VDC, max. 0.8 W

High Level: 12 ... 24 VDC

Low Level: 0 ... 2 VDC

250 VAC / 30 VDC, 8 A



8.8 Analog Input Module

The Analog Input Module is a generic unit interfacing with LONWORKS™ systems, that use a free topology wiring scheme supporting star, loop, and/or bus wiring.

The Analog Input Module contains two isolated groups of each two analog input channels, for processing ± 0-10 VDC or ± 0-25 mA current signals. The analog inputs can be logically connected via a network to different input/output modules and data visualization software.

For each channel the module offers two user-settable alarm levels and input scaling.

All states are indicated by LEDs. The module provides one dedicated power loss relay with

SPST contact for activation of external alarm devices.


memory.



voltage consumption

Network

data transmission wiring topologies

12 ... 24 VDC typically 2 W



Wiring

Analog Inputs

channels

signal range

resolution



2 isolated groups of each 2 inputs with common signal ground

± 0 - 10 VDC or ± 0 - 25 mA

14-bit, 10 samples per second

8 red input state LEDs

1 green status LED


Relay Output

contact

max. ratings


size


250 VAC / 30 VDC, 8 A

45 x 80 x 105 mm

1.8” x 3.1” x 4.1”

weight

200 g

7 oz

Mounting

DIN rail


IP 20

RFI / EMC

EN 55022

EN 61000-6-2

Ch 1

U+ Com– I+

1 2 3


temperature

humidity

Part Number

0 °C ... +40 °C

+32 °F ... +104 °F

20 ... 90 % r.h.

9660-0330

Ch 2

Ch 3

Ch 4

U+ Com– I+

7 8 9

U+

13

U+

19

Com–

14

Com–

20

I+

15

I+

21

(W x H x D)

(W x H x D)

Power

Loss

C

4

10 not used

16

NO

22

Power

P+

5

P–

6

P+

11

Network

N+ N–

17 18

N+

23

AIM

P–

12

N–

24

Power Requirements: 12 ... 24 VDC, typ. 2 W

Input Voltage Range: ± 0 ... 10 VDC

Input Current Range: ± 0 ... 25 mADC

Relay Ratings: 250 VAC / 30 VDC, 8 A



8.9 Router Modules

Router Modules connect two communication channels and route LonTalk™ messages between them. These modules interface two different twisted-pair channels, e.g. high speed backbone and a free topology channel. Additionally the routers are used to manage network traffic, increase the total number of nodes, or extend the maximum channel

length.

All states are indicated by LEDs. The module provides one dedicated power loss relay with

SPST contact for activation of external alarm devices.


memory.



voltage consumption

Network

Wiring

Transceiver Types

channels


FTT-10 FTT-10

12 ... 24 VDC max. 1.2 W

Standardized LonTalk™ protocol shielded 4-wire cable 2x2x1.0 mm2 /17 AWG

FTT-10A (78 kBit per second)

TP/XF-1250 (1.25 MBit per second)

1 red network traffic LED

1 green status LED

2 yellow service LEDs

Relay Output

contact

max. ratings


temperature

humidity

Part Number


250 VAC / 30 VDC, 8 A


size

weight

Mounting

45 x 80 x 105 mm

1.8” x 3.1” x 4.1”

220 g

7.8 oz

DIN rail


IP 20

RFI / EMC

EN 55022

EN 61000-6-2

0 °C ... +40 °C

+32 °F ... +104 °F

20 ... 90 % r.h.

9675-0440

Net

Side A

N+

1

N+

7

N–

2

N–

8

S

3

S

9

(W x H x D)

(W x H x D)

Power

C

4 not used

10

RTM

Power

P+ P–

5

P+

11

6

P–

12

Net

Side B

N+

13

N–

14

N+ N–

19 20

S

15

S

21 not used

16

NO

22 not used

17 not used

23 not used

18 not used

24

Power Requirements:

Relay Ratings:

12 ... 24 VDC, max. 1.2 W

250 VAC / 30 VDC, 8 A


Extractive Module XT - Section 9

9.1 Principle of Operation

The Extractive Module XT is an add-on module for use in combination with the

Satellite XT. It enables for keeping hazardous, difficult to reach, or otherwise inaccessible areas under continuous surveillance. It is capable of sampling areas up to 50 m away.

Power is supplied via the Satellite XT. Status information is provided by the Satellite XT that provides the digital interface as well.

9.2

The module contains a diagnosis for electronics and pump. The correct gas flow is factory set and saved in the instrument. If there is a problem with the Extractive Module XT, the display of the Satellite XT shows the fault message FAULT EXTRACTIVE. For information on fault messages and instructions on how to correct a fault condition, please refer to

Section 7, Troubleshooting.

General Instructions

Listed hereafter several aspects that should be reflected when locating monitoring point and instrument. When placing the sampling point , the property (lighter or heavier than air) of the target gas must be considered. The instrument should be mounted as close to the monitoring location as possible to minimize sample transport time. The area immediately surrounding the sample inlet at the monitoring point must be free from objects that might hinder free flow of air. The instrument should be installed away from any possible liquid sources, extreme dust and dirt sources and should be protected against rain and sunlight.

The sample line should be run as direct as possible to improve transport time. Avoid running the sample line through areas of great temperature extremes. The sample outlet must be connected to an exhaust line and must be properly vented. Both, sample and exhaust tubing must not be crimped or placed in an area where weight could collapse the

tubing.

Dust may be a result of construction as well as manufacturing activities. If unusual quantities of dust are expected at the monitoring location, an appropriate filter for the sample line must be installed. The use of a dust filter depends on the target gas, refer to the table Sensor Order Information in Section 8, Reference Information, or contact our service department.

As excess amounts of dirt in the filters will reduce the sample flow and will thus affect con centration readings of the instrument, make sure to regularly change sample line filters

(every 1 to 6 months, depending on the ambient conditions). For order information refer to

Section 8, Reference Information, Spares and Accessories.

9.3

Moisture may occur as rain entering a line at an outdoor sampling location or as condensation from outdoor-to-indoor temperature fluctuations. In case of unusual quantities of moisture, appropriate steps must be taken to protect the instrument; consult us for respective assistance.

Safety Instructions

Never use compressed air to clean the tubing while it is connected to the instrument.

Use isopropanol and a soft cloth to clean the housing. Do not use any aggressive

detergents.

! Note:

To extend an existing Satellite XT to an extractive system, please contact our service department. This modification makes it necessary to open the housing of the Satellite XT, which is only allowed for authorized persons.



9.4 Instrument Design

Front View showing Extractive Module XT connected to Satellite XT.

A B

Exhaust Line - Outlet

Sensor Holder

MST Extractive esc

MST Satellite XT set


Side View (left)

A Exhaust Line - Outlet

B Sensor Holder

C Sample Line - Gas Inlet

C

B

A


Side View (right)

B Sensor Holder

D Sensor Connection to Satellite XT

E Connection Extractive Module XT and Satellite XT

B D

E

D

Top View (only Extractive Module XT)

A Exhaust Line - Outlet

B Sensor Holder

C Sample Line - Gas Inlet

D Sensor Connection to Satellite XT


C

A

Gas

Inlet

Outlet

B

9-3


9.5 Mounting

The Extractive Module XT is prepared for DIN-rail mounting. An appropriate mounting rail is delivered with the instrument, which allows mounting the Extractive Module XT and the

Satellite XT side by side.

Mount this rail to a wall with the appropriate fasteners and slide both modules onto it.

Plug in male and female connector of Satellite XT and Extractive Module XT.

1



Module Connections


sample tubing.

sensor connection between Extractive Module XT and

Satellite XT.

9.6 Tubing Connections

Tubing material is PTFE or PFA with an outer diameter of 1/4” and an inner diameter of

3/16”. Length and inner diameter of the sample line will affect the response time. Length of the sample lines should be kept as short as possible. With a sample line ID of 3/16”

(4.7 mm) and a length of 10 m, the delay in response does not exceed 30 seconds.

Sample Line Inlet

The fitting for connecting the sample line inlet is located on top of the housing and marked

“Gas Inlet”. Improper installation of the sample inlet tube may result in dilution or even complete loss of the sample.

Exhaust Line Outlet

The fitting for connection of the exhaust line outlet is located on top of the instrument and marked “Outlet”. Since hazardous gas concentrations may still be present at the exhaust line outlet, it is recommended to connect the exhaust line to an exhaust duct.

Note:

If the pump is operated at the maximum sample line distance of 50 m, the maximum exhaust line length is 25 m to avoid flow failure due to back pressure in the pump.

Note:

Do not apply power until the system is ready for start-up.



9.7 Sensor Replacement

This procedure is used to replace a depleted sensor by a fresh sensor. The replacement sensor must have the same part number as the installed sensor. Press the <esc> key on the Satellite XT keypad and enter the password to exit the Monitoring Mode. The green status LED of the Satellite XT is off, the instrument is not monitoring. A maintenance message is transmitted to the communication network.

Go to the Maintenance Menu and press the <set> key to enter.

Go to the submenu Sensor Service and press the <set> key to enter.

Follow the dialogue displayed at the bottom line of the screen - Figure 1.

Figure 1



<REMOVE SENSOR>

Unscrew the gland nut (F) to remove the sensor holder (B) from the flow adapter of the Extractive Module XT - Figure 2.

Remove the installed sensor (G) -

Figure 3.

Press the <set> key to continue.

Figure 2

B

S E N S O R S E R V I C E

REMOV E S ENSOR

< s e t > w h e n r e a d y


RE P L ACEMEN T p l e a s e i n s e r t !


L OAD NEW DA T A ?



L OAD I NG DA T A !

p l e a s e w a i t !

S E N SOR W A RM - U P !

1 . 23


A s H 3

0 . 00 p p m p p m remove shorting device from the sensor plug, where necessary.

<REPLACEMENT>

Insert the new sensor (G) into the socket inside the sensor holder, aligning nose of the socket, groove of the sensor, and the arrow printed on the sensor label -

Figure 4.

Insert the sensor holder (B) with the replacement sensor installed into the flow adapter of the instrument and fasten the gland nut (F) - Figure 5.

Press the <set> key to continue.

<LOAD NEW DATA ?>

be loaded, confirm this message by pressing the <set> key.

<LOADING DATA !>

The instrument is now loading the new data from the sensor into the unit’s internal memory.

<SENSOR WARM-UP>

A sensor warm-up is performed and the display of the Satellite XT shows the according message, until the displayed value is zero. The warm-up time required depends on the type of sensor.

After the sensor warm-up, the instrument will automatically switch to the Monitoring

Mode.

The Sensor Service procedure is also described in Section 4, Maintenance.

Figure 3

F

Figure 4

F

Figure 5

B

G

F

G

F



9.8 Technical Specifications


Voltage

Consumption


Size

Weight


RFI / EMC


Sample tubing

Response time

Temperature

Pressure

Humidity power is provided by the Satellite XT, power supply range 18 - 24 VDC max. 2.4 W

78 x 95,5 x 50 mm

3,1" x 3,8" x 2,0"

(W x H x D)

(W x H x D)

500 g

17.6 oz

IP 30

0 °C ... +40 °C

+32 °F ... +104 °F

700 ... 1300 hPа

20 ... 90 % r.h.

EN 50270

OD 1/4” ID 3/16” PTFE or PFA

< 30 sec. with a tubing length of 10m

Maximum negative pressure (at pump)

-150mbar

Maximum sample line length

Recommended sample line length

Part Number

version for toxic/corrosive gases

(except C5F8 and SF6) version for combustible gases version for C5F8 and SF6

50 m (see note in section 9.6)

10 m

20404-0200

20404-0250

20404-0300

Warning:

Extractive Module 20404-0200 must only be used with Pyrolyzer

Modules 20408-0110, 20408-0112, 20408-0116 and 20408-0122.

Extractive Module 20404-0300 must only be used with Pyrolyzer

Modules 20408-0114 and 20408-0120.


Pyrolyzer Module XT - Section 10

10.1 Principle of Operation

The Pyrolyzer Module XT is an add-on module for monitoring gases requiring pyrolytic sample preparation for detectability. It requires both, a Satellite XT and an Extractive Module XT.

The connected Satellite XT displays the module’s status of operation and provides the digital interface.

Each instrument is only configured for monitoring the substance specified on the identification label. The instrument is delivered with a certain sensor installed. Reference for assignment of instrument and sensor is the serial number. These data are also documented in the Certificate of Quality Control provided with the shipment. Instrument and sensor have been gas calibrated and these specific calibration parameters are stored in the integrated data memory of sensor and instrument.

Make sure to use only sensors for the substance specified on the module’s identification label.

Use only sensors designed for use with the Pyrolyzer Module XT.

The Pyrolyzer Module XT is powered by a wide range power supply. The module contains a diagnosis for electronics and filament. The filament voltage is factory set and saved in the instrument. If there is a problem with the Pyrolyzer Module XT, the display of the Satellite XT reads FAULT PYROLYZER. Information on fault messages and instructions on how to correct a fault condition, are provided in Section 7, Troubleshooting.

10.2 General Instructions

Listed hereafter are several aspects that should be reflected when locating monitoring point and instrument. When placing the sampling point , the property (lighter or heavier than air) of the target gas must be considered. The instrument should be mounted as close to the monitoring location as possible to minimize sample transport time. The area immediately surrounding the sample inlet at the monitoring point must be free from objects that might hinder free flow of air. The instrument should be installed away from any possible liquid sources, extreme dust and dirt sources and should be protected against rain and sunlight.

The instrument must be mounted in an upright position. The ventilation apertures on top and rear of the the housing must not be covered. The instrument must be easily accessable for operation and there must be sufficient space above the instrument to allow sensor replacement or to open the housing for maintenance purposes.

The sample line should be run as direct as possible to improve transport time. Avoid running the sample line through areas of great temperature extremes. The sample outlet must be connected to an exhaust line and must be properly vented. Both, sample and exhaust tubing must not be crimped or placed in an area where weight could collapse the tubing.

10.3 Safety Instructions

Always disconnect the Pyrolyzer Module XT from mains power before you open the housing.

The vents on top and rear of the instrument must not be covered. Do not enter any tapered or sharp items into the vents.

Use isopropanol and a soft cloth to clean the housing. Do not use any aggressive detergents.

Never use compressed air to clean the tubing when connected to the instrument. This will destroy the internal pressure switch.

WARNING: The Pyrolyzer Module XT will not respond to the target gas in conditions of less than 20 % r.h. Observe the specified operating conditions for humidity.



10.4 Instrument Design

The Pyrolyzer Module XT can only be operated in combination with the Satellite XT and the

Extractive Module XT. All three modules are prepared for DIN-rail assembly.

Figure 2: Front view of the complete assembly

Pyrolyzer Module, Extractive Module, and Satellite XT.

Figure 1: Side view of the Pyrolyzer

Module only.

F G

H

M J



L

K

Figure 3: Top View of the complete assembly

G Pyrolyzer Module XT

Inlet

Gas

Outlet

Gas

Inlet

Outlet

B Sensor Holder

F Sample Line - Inlet

G Vent

B

H Sample Line - connection to Extractive Module XT

J DIN-rail

Extractive Module XT

K Data Link - Pyrolyzer Module XT to Extractive Module XT

L Power Fitting

M Adapter for DIN-rail


Satellite XT

10-2


10.5 Mounting

The Pyrolyzer Module XT is prepared for DIN-rail assembly. An appropriate mounting rail is delivered with the instrument. Mount this rail to a flat surface with the appropriate fasteners.

When the rail is mounted, follow the steps below:

1. Slide the Pyrolyzer Module XT onto the rail mounted to the wall, see Figure 4.

Figure 4

Figure 4

1

1

2. Slide the Extractive Module XT onto the rail at the front of the Pyrolyzer Module XT, see

Figure 5.

3. Slide the Satellite XT onto the rail at the front of the Pyrolyzer Module XT, as illustrated in

Figure 5.

4. Plug in male and female connector of Satellite XT and Extractive Module XT.

Figure 5

2

2

MST Extractive

MST Extractive

4

3

esc

4

3

Satellite XT

MST Satellite XT set set



10.6 Tubing Connections

Tubing material is PTFE or PFA with an outer diameter of 1/4” and an inner diameter of 3/16”.

Length and inner diameter of the sample line will affect the response time. Length of the sample lines should be kept as short as possible. With a sample line ID of 3/16” (4.7 mm) and a length of 10 m, the delay in response does not exceed 30 seconds.

Moisture may occur either as rain entering a line at an outdoor sampling location or as condensation from outdoor-to-indoor temperature fluctuations. In case of unusual quantities of moisture, appropriate steps must be taken to protect the instrument; consult us for respective assistance.

Sample Line Inlet

The fitting for connecting the sample line inlet is located on top of the housing and marked

“Inlet”. Improper installation of the sample inlet tube may result in dilution or even complete loss of sample.

Sample Line Filter

Dust may be a result of construction as well as manufacturing activities. If unusual quantities of dust are expected at the monitoring location, an appropriate filter for the sample line must be installed. The use of a dust filter depends on the target gas, refer to the table Sensor Order

Information in Section 8, Reference Information, or contact our service department. As excess amounts of dirt in the filters will reduce the sample flow and will thus affect concentration readings of the instrument, make sure to regularly change sample line filters (every 1 to 6 months, depending on the ambient conditions). For order information refer to Section 8,

Reference Information, Spares and Accessories.


sample tubing.


sensor connection between Extractive

Module XT and Satellite XT.

data link connecting Pyrolyzer Module sensor connection between Extractive

XT.

data link connecting Pyrolyzer Module XT and Extractive Module XT / Satellite XT. bottom plate of the Pyrolyzer Module into the connector in the bottom of the

Extractive Module XT.

10.8 Power Connection

Use a standard power cable (obey any local regulations) and bring it through the power cable fitting into the module. Open the module from the top and connect

90 ...

240 VAC



Inlet

Outlet

Inlet

Outlet

Extractive Modul XT

30 l/h 0,5 l/min

Flowmeter

Satellite XT

Pyrolyzer XT with bypass for C5F8

When the Pyrolyzer is used with C5F8, the flow needs to be adjusted at the outlet of the Extractive

Module XT to 0.5 l/min or 30 l/h.

On the underside of the Extractive Module XT is the interconnection to the Pyrolyzer Module XT, and next to it, two small holes which gives access to two pushbuttons. The left hand button will increase the flow, and the right hand button will decrease it.

The adjustment is required as the internal flow resistance is different to the other types of the Pyrolyzer

Module XT and this resistance would damage the Extractive Module XT.



10.9


Power requirements

Voltage

Consumption

Physical dimensions

Size:

Weight:


RFI / EMC


Sample tubing

Response time

Temperature

Pressure

Humidity

90 ... 240 VAC approx. 22 W / 2.13 A

223 х 97 х 100 mm (W х H х D)

8,8" x 3,8" x 3,9" (W х H х D)

1800 g

4 lbs

IP 30

EN 61010-1

EN 50270

OD 1/4” ID 3/16”

< 30 sec. with a tubing length of 10m

0 °C ... +40 °C

+32 °F ... +104 °F

700 ... 1300 hPа

20 ... 90 % r.h.

Note: For applications where the humidity is less than 20 % r.h., consider using the MST Sample Conditioning System - Humidifier, part number 20408-4010.

Minimum Oxygen content of sample

Part Numbers

Pyrolyzer Module XT NF3

Pyrolyzer Module XT 1,2-DCE

Pyrolyzer Module XT SF6

Pyrolyzer Module XT CH3F

Pyrolyzer Module XT C5F8

Pyrolyzer Module XT C4F6

3 %v/v

20408-0110

20408-0112

20408-0114

20408-0116

20408-0120

20408-0122

Warning:

Pyrolyzer Modules 20408-0110, 20408-0112, 20408-0116 and 20408-0122 must only be used with Extractive Module 20404-0200.

Pyrolyzer Modules 20408-0114 and 20408-0120 must only be used with

Extractive Module 20404-0300.


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Please Note:

While every effort has been made to ensure accuracy in this publication, no responsibility can be accepted for errors or omissions.

Data may change, as well as legislation, and you are strongly advised to obtain copies of the most recently issued regulations, standards, and guidelines.This publication is not intended to form the basis of a contract.

Issue 5 08/2013

H_MAN0859_EMEAI

PN 2401M3005 ECO A03534

© 2013 Honeywell Analytics

Honeywell Satellite XT FTT, FTT/R, FTT/C Gas Monitoring Instrument Guide to Operation

Assistant Bot

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