Thompson Valve | ABSC 1440 | ABSC 1648 | ABSC 2048 | ABSC 2452 | ABSC 200 | Air Receiver | ABSC 2460 | ABSC 18 | ABSC 50 | ABSC 100 | User manual | Airblast ABSC 1028, 1440, 1648, 2048, 2452, 2460, 18, 50, 100, 200, AMB 13, AMB 28, 120, 160,, RCV 125, RCV 50, ACV, Clearline, AP 7, FSV, SGV, GVA, AMV, Product Selection Guide

Surface Treatment Solutions

Product Selection Guide

AIRBLAST

Beijer Oy - [email protected] - 09-61520550 - www.beijers.fi

AIRBLAST

The Airblast Group

Since 1974 Airblast has been the world leader in providing blasting and painting solutions to the anticorrosion industries.

With an unparalleled network of offices around the world Airblast works closely with our customers and distribution partners providing tried and tested equipment as well as developing customized solutions for specific applications.

The range of equipment sold by Airblast includes:

● Traditional blasting machines & accessories

● Shot blasting machines

● Blasting & Painting rooms

● Metallization rooms

● Vacuum recovery systems

● Abrasive recycling systems

● Dust collectors

● Dehumidification equipment

● Inspection equipment

Airblast equipment is used in the following industries:

● Metal & steel construction

● Shipbuilding

● Petrochemical

● Oil and gas

● Wind energy

Airblast-Abrasives B.V.

Airblast-Abrasives B.V. was founded in 2014 and produces Steel Shot and Steel Grit of the highest quality. Airblast-

Abrasives also supplies a complete range of abrasives in every size and hardness. The Airblast-Abrasives team is available to assist customers in selecting the right abrasive mixture and to analyze the work process in order to maximize efficiency.

All abrasives are subject to strict quality control to ensure delivery of the best available materials.

Airblast Group Commitments

Airblast is dedicated to maintain a profitable organization on a long term basis through ethically and morally sound business practices. By investing in the long term future of our organization, and those with whom we conduct business,

Airblast believes that we can share sustained mutual success.

Our manufacturing facilities in Europe and the Far East produce fit for purpose quality products with region specific certification. All Airblast equipment is manufactured according to the highest relevant safety standards and passes our rigorous quality controls before dispatch.

Mindful of the environmental responsibilities faced by our generation Airblast is committed to a programme of research and development into technologies facilitating zero emission blasting and painting along with an education programme promoting planet friendly operations.

PAGE 2


Table of Contents

Section 1 Blast Machines and Accessories

Blast machines

Mini blasters

Bulk blasting systems

Air receivers

Remote control systems

Page

6

19

20

21

22

Clearline water filter / moisture separator 26

Abrasive control valves 27

Section 2 Nozzles, Holders, Hoses, Couplings &

Clamps

Blast nozzles

Nozzle holders

Couplings and clamps

Hoses

36

53

54

58

Section 3 Pipe Blasting & Coating

Internal pipe blasters

Internal pipe coaters

Semi-automatic winch system

Section 4 PPE - Personal Protection Equipment

Abrasive blasting helmets

Paintspray hoods

Helmet air filters & cartridges

Climate control tubes

Blast & paint clothing

Gas Detection Monitor

Lighting

Cool vest

Section 5 Dust Free

Aqua blasting

Educt-O-Matic

Mobile vacuum blast machines

Blast cabinets

Blast rooms

UHP

66

73

85

108

111

114

122

130

131

101

102

104

106

88

94

96

98

Section 7 Material Handling

Vacuum recovery systems

Abrasives recycling systems

Vacuum cleaners

Section 8 Air Treatment

Venturi blowers

Jet fans

Aftercoolers

Mobile dust collectors

Dehumidifiers

Section 9 Inspection

Step 1 - Climatic conditions

Step 2 - Surface cleanliness

Step 3 - Profile

Step 4 - Thickness

Step 5 - Adhesion

Step 6 - Inspection

Section 11 Tips & Tricks

Blasting

Painting

Inspection

Abrasives

Conversion factors

AIRBLAST

Page

146

151

156

170

176

182

185

192

195

160

161

162

163

165

216

221

223

227

228


PAGE 3

Notes

AIRBLAST

PAGE 4


Section 1 - Blast Machines and Accessories

Product

Blast machines (blue)

Blast machines (red)

Mini blasters

Bulk blasting systems

Air receivers

RCV-125 Remote control system

RCV-50 Remote control system

ACV Airblast combo valve

Clearline water filter / moisture separator

AP-7 Abrasive control valve

FSV Flat sand valve

SGV Steel grit valve

GVA Abrasive membrane valve

AMV Micro valve

Thompson valve

Thompson valve II

AIRBLAST

Page

6

13

19

24

25

26

20

21

22

30

31

32

27

28

29

33

1

SECTION 1


PAGE 5

Blast Machines (blue)

AIRBLAST

A range of high production single and double chamber blast machines, manufactured in Europe and TÜV approved to suit the requirements of the anticorrosion industries. All machines are designed to guarantee fast filling, unrestricted airflow and easy access for inspection and maintenance. High precision abrasive metering valves give accurate delivery of all types of blasting media.

•

•

•

•

•

•

•

•

Features:

• Concave head and conical bottom allows easy filling and smooth flow of all types of abrasive.

Heavy duty pop-up valve to give quick response to pressurization.

Lifting eyes for easy mobility.

Mobility all machines mounted on large rugged wheels for easy manoeuvrability on site.

Working pressure of 12 bar.

A full range of abrasive metering valves are available.

Standard fitted with:

- RCV-125 pneumatic operated Remote Control System incl. DMH-125 Deadman Handle and 20 meter twin-line

control hose c/w couplings.

- Clearline Moisture Separator to prevent the entry of moisture and oil from the compressor into the blast pot.

All machines are CE marked and TÜV approved.

Model

ABSC-1028

ABSC-1440

ABSC-1648

ABSC-2048

ABSC-2452

ABSC-2460

SPECIFICATIONS

Dimensions (diameter x height in mm)

258 x 736

358 x 1135

486 x 1170

486 x 1392

608 x 1370

608 x 1620

Capacity (ltr.)

18

60

100

140

200

280

Weight (kgs.)

24

61

90

105

135

151

ORDERING INFORMATION

Standard package including:Blast Machine with AP-7/Micro Valve, RCV-125 Remote Control System incl. Silencer, DMH-125

Deadman Handle and Remote Control Hose, Clearline Moisture Separator, Screen, Cover, Blast Hose Nozzle Holder and Coupling,

Tungsten Carbide lined Blast Nozzle, HAF Helmet Air Filter, Helmet Air Hose, Blast Helmet with Spare Lenses, Leather/Cotton

Overall and a pair of Leather Blasting Gloves.

Part no.

1001910

Description

System-3

Part no.

1008917

Description

System-6

1004917

System-4

1010068

System-7

1006917

System-5

1012068

System-8

1144300

1144400

1144500

1171000

1203000

Twin line Control Hose, 5 mtr., coupled



ARC-H Pneumatic Deadman Handle - small type

DMH-125 Pneumatic Deadman Handle

PAGE 6 SECTION 1


Blast Machine (blue) - Features

AIRBLAST

Concave head and conical bottom allows easy filling and easy flow of all types of abrasives

Heavy duty pop-up valve to give quick response to pressurization

Optional available with screen and cover

Lifting eyes

for easy mobility

Heavy duty constructed pressure

vessel tested up to 13 bar

Inspection door quick release for easy inspection and servicing

RCV-125 pneumatic operated Remote

Control System incl. DMH-125

Deadman Handle and 20 meter twin-line control hose c/w couplings

(also available in electric execution)

Highly efficient Clearline

Moisture Separator to prevent the entry of moisture and oil from the compressor into the blast pot

Mobility all machines mounted on large rugged wheels for easy manoeuvrability on site

Breathing Helmet Air Filter

Replacement cartridge

Blast Nozzles:

- Tungsten Carbide

- Boron Carbide

- Silicon Carbide

- Silicon Nitride

Blast Helmets:

- Panorama

- Extreme

- Model 88

- Nova

- Astro

1

High Quality Abrasive

Blasting Hose

Piping on all machines are 1 1/4” with

long life rubber parts fitted where necessary

Abrasive Metering

Valves:

- FSV Flat sand valve

- SGV Steel grit valve

- GVA Steel grit valve

- Thompson valve

- Micro valve (standard)

Overall & Gloves

All machines are CE approved and supplied with full international test certification

SECTION 1


PAGE 7

Blast Machine (blue) Configurator - 18/60 liters

Part no.

Capacity Metering Valves Operation

AIRBLAST

Other Options

1003310

1003330

1004010

1004020

1004030

1004040

1004050

1004060

1004911

1004912

1004913

1004914

1004915

1004916

1001010

1001020

1001030

1001040

1001060

1001310

1001330

1003010

1003020

1003030

1003040

1003050

1003060

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Other configurations are available upon request.

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PAGE 8


SECTION 1


Part no.


AIRBLAST

Other options

1

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1008030

1008040

1008050

1008060

1008911

1008912

1008913

1008914

1008915

1008916

1006912

1006913

1006914

1006915

1006916

1007010

1007020

1007030

1007040

1007050

1007060

1007310

1007330

1008010

1008020

1005010

1005020

1005030

1005040

1005050

1005060

1005310

1005330

1006010

1006020

1006030

1006040

1006050

1006060

1006911

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FSV Flat Sand V

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SECTION 1

SGV Steel Grit V

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Remote Control System Clearline Moisure Separ

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PAGE 9


Part no.


AIRBLAST

Other options

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1010062

1010063

1010064

1010065

1010066

1010067

1011010

1011020

1011030

1011040

1011050

1011060

1011310

1011330

1011340

1009010

1009020

1009030

1009040

1009050

1009060

1009310

1009330

1009340

1010010

1010020

1010030

1010040

1010050

1010060

1012010

1012020

1012030

1012040

1012050

1012060

1012062

1012063

1012064

1012065

1012066

1012067

FSV Flat Sand V

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PAGE 10

SGV Steel Grit V

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Remote Control System Clearline Moisure Separ

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SECTION 1

Blast Machine (blue) 18 ltr. - Drawing & Part List

AIRBLAST

1

10

11

12

8

9

6

7

13

Item Part no.

1 1072000

4

5

2

3

1095000

1074000

1073000

1075000

1077000

2197300

1079000

2225300

2211300

2199300

2249300

1090000

Blast Machine (blue) 18 ltr. - Parts

Description

Pop-up valve seat retainer bolt

Item Part no.

Description

14 1089000 Pipe 150mm, ½”, MM

Gasket for pop-up valve seat retainer

Pop-up valve seat retainer

AP-5 Pop-up O-ring

AP-2 Pop-up valve with shaft

15

16

17

18

1087000

1081000

6026000

2225300

Pipe 80mm, ½”, MM


AP-7 Abrasive control valve, ½”, FF

Pipe 30 mm, ½”, MM

Inner pipe, ½”, M

Elbow no. 90, ½”, FF

Inner pipe, ½”, MM

Hex nipple, ½”, MM

T-piece, ½”, FFF

Elbow, ½”, MF

Union, ½”, MF

AP-1 Air valve, ½”, FF

19

20

21

22

23

2170200

2164000

4056001

1122000

1079000

1070000

1071000

KAG-12 Quick coupling, ½”, M

CQG-0 Rubber coupling gasket

Clearline, ½”, FF

RCV-50 incl. Silencer

Pipe 100 mm, ½”, MM

Cover for ABSC-1028 (not shown)

Screen for ABSC-1028 (not shown)

SECTION 1


PAGE 11

Blast Machine (blue) 200 ltr. - Drawing & Part List

AIRBLAST

8

9

10

11

5

6

7

12

Item Part no.

3

4

1

2

1048000

1047000

1192000

1188000

1050000

2259600

1027000

2225600

2191600

2211600

1193000

2249600

13

14

15

16

1037001

2193600

1034000

6080000

PAGE 12

Description

Inspection door assy

Inspection door gasket

Pop-up O-ring

Pop-up valve with shaft, flat


Item Part no.

Description

17

18

19

20

1046000

2163000

2165000

2275800

Pipe nipple 100mm rubber lined, 1¼”, MM

CFT Coupling, 1¼”, F

Rubber coupling gasket

Reduction nipple, 1½”- 1¼”, MM

Pipe x 170mm, 1”, M

Elbow, 1¼” - 1”, FF

Inner pipe x 275mm, 1¼”, MM

Hex nipple, 1¼”, MM

Elbow, 1¼”, MF

T-Piece, 1¼”, FFF

Air valve, 1¼”, FF

Union, 1¼”, MF

21

22

23

24

25

26

27

28

4057000 Clearline, 1½”

1202000 RCV-125/B remote control

2291100

2290601

Socket ¾”, FF

2291000 Elbow, ¾”, MF

2290900 Pipe nipple 100mm, ¾”, MM

2290800 Union, ¾”, MF

2290700 Elbow, ¾”, FF

Pipe nipple 50mm, ¾”, MM

Pipe nipple 235mm, 1¼”, MM

Elbow, 1¼”, FF


Micro Valve, 1¼”

29 2290500 Reduction ring, ¾” - 1”, MF

1055000 Screen for ABSC-2452 (not shown)

1059000 Cover for ABSC-2452 (not shown)

SECTION 1


8

9

10

11

5

6

7

12

Item Part no.

3

4

1

2

1048000

1047000

1192000

1188000

1050000

2259600

1027000

2225600

2191600

2211600

1193000

2249600

13

14

15

16

1037001

2193600

1034000

6080000

Description



Pop-up O-ring



Item Part no.

Description

17

18

19

20

1046000

2163000

2165000

2275800

Pipe nipple 100mm rubber lined, 1¼”, MM





Elbow, 1¼” - 1”, FF



Elbow, 1¼”, MF



Union, 1¼”, MF

21

22

23

24

25

26

27

28

4057000 Clearline, 1½”

1202000 RCV-125/B remote control

2291100

2290601

Socket ¾”, FF

2291000 Elbow, ¾”, MF

2290900 Pipe nipple 100mm, ¾”, MM

2290800 Union, ¾”, MF

2290700 Elbow, ¾”, FF



Elbow, 1¼”, FF


Micro Valve, 1¼”

29 2290500 Reduction ring, ¾” - 1”, MF

1055000 Screen for ABSC-2452 (not shown)

1059000 Cover for ABSC-2452 (not shown)

Airblast Blast Machines (red)

AIRBLAST

A range of high production single chamber blast machines, manufactured to suit the requirements of the anticorrosion industries. All machines are designed to guarantee fast filling, unrestricted airflow and easy access for inspection and maintenance. High precision abrasive metering valves give accurate delivery of all types of blasting media.

•

•

•

•

Features:

• Concave head and conical bottom allows easy filling and

•

•

• easy flow of all types of abrasives.

Heavy duty pop-up valve to give quick response to pressurization.

Lifting eyes for easy mobility.

•

Special Designed Hose Connection for easy maintenance.

Mobility all machines mounted on large rugged wheels for easy manoeuvrability on site.

Working pressure of 12 bar.

A full range of Abrasive Metering Valves are available.

Standard fitted with:

- RCV-125 pneumatic operated Remote Control System incl. DMH-125 Deadman Handle and 20 meter twin-line

control hose c/w couplings.

- Highly efficient Clearline Moisture Separator to prevent the entry of moisture and oil from the compressor into

the blast pot.

All machines are CE approved and supplied with full international test certification.

Model

ABSC-18

ABSC-50

ABSC-100

ABSC-200

SPECIFICATIONS

Dimensions

(diameter x height in mm)

258 x 781

630 x 1150

800 x 1150

850 x 1450

Capacity (ltr.)

18

50

100

200

Weight (kgs.)

40

77

105

161


Standard Package including: Blast Machine with AP-7/Microvalve, RCV-125 Remote Control System incl. Silencer, DMH-

125 Deadman Handle and Remote Control Hose, Clearline Moisture Separator, Screen, Cover, Blast Hose Nozzle Holder and

Coupling, Tungsten Carbide lined Blast Nozzle, HAF Helmet Air Filter, Helmet Air Hose, Blast Helmet with Spare Lenses,

Leather/Cotton Overall and a pair of Leather Blasting Gloves.

Part no.

1019108

Description

ABSC-18 System-3

1019214

ABSC-50 System-4

1019314

ABSC-100 System-5

1019414

ABSC-200 System-7

1144300

1144400

1144500

1171000

1203000




ARC-H Pneumatic Deadman Handle - small type

DMH-125 Pneumatic Deadman Handle

1

SECTION 1 PAGE 13


Blast Machines (red) - Features

AIRBLAST

Concave head and conical bottom allows easy filling and easy flow of all types of abrasives

Lifting eyes for easy mobility

Inspection door quick release for easy inspection and servicing

Working pressure of 12 bar

Heavy duty pop-up valve to give quick response to pressurization

Safety Valve Assembly for monitoring of pressure

RCV-125 pneumatic operated Remote

Control System incl. DMH-125

Deadman Handle and 20 meter twin-line control hose c/w couplings

(also available in electric execution)

Highly efficient Clearline

Moisture Separator to prevent the entry of moisture and oil from the compressor into the blast pot

Special Designed Hose Connection for easy maintenance

Mobility all machines mounted on large rugged wheels for easy manoeuvrability on site

Optional: Earthing Cable

Optional available with

cover and new design screen

Abrasive Metering Valves:

- Micro valve (standard)

- FSV Flat sand valve

- SGV Steel grit valve

- GVA Steel grit valve

- Thompson valve

All machines are CE approved and supplied with test certification

PAGE 14


SECTION 1

Blast Machine (red) Configurator - 18/50 liters

Part no.


AIRBLAST

Other Options

1

1019208

1019209

1019210

1019211

1019212

1019213

1019215

1019216

1019217

1019218

1019219

1019220

1019221

1019222

1019101

1019102

1019103

1019104

1019105

1019106

1019107

1019201

1019202

1019203

1019204

1019205

1019206

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SECTION 1


PAGE 15

Blast Machines (red) Configurator - 100/200 liters

Part no.


AIRBLAST

Other options

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1019317

1019318

1019319

1019320

1019321

1019322

1019401

1019402

1019403

1019404

1019405

1019406

1019408

1019409

1019410

1019301

1019302

1019303

1019304

1019305

1019306

1019308

1019309

1019310

1019311

1019312

1019313

1019315

1019316

1019411

1019412

1019413

1019415

1019416

1019417

1019418

1019419

1019420

1019421

1019422

1019423

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FSV Flat Sand V

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PAGE 16

SGV Steel Grit V

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Remote Control System

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Clearline Moisure Separ

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SECTION 1

Blast Machine (red) 18 ltr. - Drawing & Part List

AIRBLAST

1

6

7

4

5

8

Item Part no.

1 1072000

2

3

1095000

1074000

9

10

1075000

1075000

1077000

2197300

1079000

2225300

2211300

11 2199300

Description

Pop-up valve seat retainer bolt

Gasket for pop-up valve seat retainer

Pop-up valve seat retainer

AP-5 Pop-up O-ring

AP-2 Pop-up valve with shaft

Inner pipe, ½”, M

Elbow no. 90, ½”, FF

Inner pipe, ½”, MM

Hex nipple, ½”, MM

T-piece, ½”, FFF

Elbow, ½”, MF

Blast Machine (red) 18 ltr. - Parts

Item Part no.

Description

12 2249300 Union, ½”, MF

13

14

1090000

1089603

AP-1 Air valve, ½”, FF

Air hose coupling set

15

16

17

18

19

20

21

1081000

6026000

2170200

2164000

4056001

1122000

1079000


AP-7 Abrasive control valve, ½”, FF

KAG-12 Quick coupling, ½”, M

CQG-0 Rubber coupling gasket

Clearline, ½”, FF

RCV-50 incl. Silencer

Pipe, ½”, MM

SECTION 1


PAGE 17

Blast Machine (red) 200 ltr. - Drawing & Part List

AIRBLAST

6

7

4

5

8

9

Item Part no.

1 1048000

2

3

1047000

1192000

10

11

12

13

14

1188000

1050000

2259600

1027000

2225600

2191600

2211600

1193000

2249600

1089600

6080000


Description



Pop-up O-ring



Elbow 1¼” - 1”, FF



Elbow, 1¼”, MF



Union, 1¼”, MF

Coupling set air hose 200 liter micro

Micro Valve, 1¼”

Item Part no.

Description

15 1046000 Pipe nipple 100mm rubber lined, 1¼”, MM

16

17

18

19

20

21

22

23

24

25

26

27

2163000

2165000

2275800

4057000

1202000

2291100

2291000

2290900

2290800

2290700

2290601

2290500




Clearline, 1½”

RCV-125/B remote control

Socket ¾”, FF

Elbow, ¾”, MF


Union, ¾”, MF

Elbow, ¾”, FF


Reduction ring, ¾” - 1”, MF

PAGE 18 SECTION 1


6

7

4

5

8

9

Item Part no.

1 1048000

2

3

1047000

1192000

10

11

12

13

14

1188000

1050000

2259600

1027000

2225600

2191600

2211600

1193000

2249600

1089600

6080000


Description



Pop-up O-ring



Elbow 1¼” - 1”, FF



Elbow, 1¼”, MF



Union, 1¼”, MF

Coupling set air hose 200 liter micro

Micro Valve, 1¼”

Item Part no.

Description

15 1046000 Pipe nipple 100mm rubber lined, 1¼”, MM

16

17

18

19

20

21

22

23

24

25

26

27

2163000

2165000

2275800

4057000

1202000

2291100

2291000

2290900

2290800

2290700

2290601

2290500




Clearline, 1½”

RCV-125/B remote control

Socket ¾”, FF

Elbow, ¾”, MF


Union, ¾”, MF

Elbow, ¾”, FF


Reduction ring, ¾” - 1”, MF

Airblast Mini Blasters

AIRBLAST

There is always a need for sandblasting small areas in a simple way. A unique solution to this is the Airblast Mini Blaster. The AMB is economical and has been taken into daily use by professional sandblasting companies, shipping companies and offshore industries worldwide.

The AMB has the following advantages:

• Low air consumption - no need for a large and expensive air

•

• compressor

An air pressure regulator sandblast all surfaces: steel, aluminium, wood, plastic, glass, etc.

In aluminium construction - light weight and robust.

The AMB can easily be operated by one person and can be filled with abrasive without use of tools. Blasting is simple due to the abrasive flow regulator and deadman switch mounted at the nozzle. The AMB is CE-approved and is in accordance with safety regulations.

Removal of corrosion—cleaning of metal

The AMB removes corrosion and cleans metal in a rapid, easy and professional way. The unit is especially useful for cleaning of welding seams, removal of slag and old paints.

Air pressure

Air requirement

Hose ID

Hose lenghts

Tank capacity

Nozzle size

Weight (empty)

TECHNICAL SPECIFICATIONS

AMB-13

2-7 bar see table below

⅜”

3 mtrs.

13 ltr.

3.0 mm

12 kgs.

AMB-28

2-7 bar see table below

½”

6 mtrs.

28 ltr.

4.5 mm

29 kgs.

1

Pressure (bar)

Nozzle (mm)

2,5

3

3,5

4

4,5

5

5,5

6

6,5

Air consumption nozzles Airblast Mini Blaster (l/min @ 20° C)

4

255

368

502

657

835

1036

1262

1516

1803

5

281

406

553

725

920

1141

1390

1669

1982

6

305

440

600

786

998

1237

1506

1807

2145

7

327

472

644

843

1070

1326

1614

1936

2296

8

348

502

684

896

1137

1409

1714

2055

2437

The air consumption figures above are based on maximum theoretic airflow possible. To achieve these numbers you will have to use an air compressor that is capable to release these values and also include extra 15% that often is lost from the air compressor to the blast nozzle. We recommend a minimum air supply hose of ½” or preferable ¾”.

SECTION 1 PAGE 19


Bulk Blasters - Model 120 & 160

AIRBLAST

Airblast Bulk Blasting Systems are designed for large scale blasting jobs and can be used with a wide range of accessories including a wide choice of nozzles.

Vessels are built to fit various mountings and trailers (see schedule).

•

•

•

•

•

Features:

•

•

•

•

8,6 bar (125 psi) rated vessel with four outlet capability

Full load lifting eyes

4” Bottom drain and inlet manifold

Two complete 1½” Thompson Valve outlets with urethane sleeve

(optional tungsten carbide sleeve)

Pneumatic or electric remote controls

30 mtr. twin line control hose or electrical control cord

7.5 mtr. power cord

Deadman control and manual blowdown

1½” Internal piping for pressure and vent

All other sizes, configurations and types of tanks available on request.


Part no.

Decription

MODELS

1580000 Model 120 - 120 cu.ft. Bulk Blaster 3400 litre capacity (Shipping weight 2,350 lbs. / 1,070 kg.)

1580100 Model 160 - 160 cu.ft. Bulk Blaster 4500 litre capacity (Shipping weight 2,950 lbs. / 1,340 kg.)

OPTIONS

1580200 Moisture Separator

1580300 Additional outlet, pneumatic or electric, complete

1580400 Tungsten Carbide sleeve (per outlet)

1526300 Union End Ball Valve (per outlet)

1580500 Remote Abrasive Cutoff, pneumatic (per outlet)

1580600 Remote Abrasive Cutoff, electric (per outlet)

1580700 10.3 bar (150 psi) Rated vessel

MOUNTINGS

1580800 610 mm (24”) Leg extensions

1580900 Skid mount

TRAILERS - Model 120 only (Load limit: 5450 kgs.)

1581000 Rigid Axle Yard Trailer, (weight: 485 kgs.)

1581100 Torsion Suspension Yard Trailer, (weight: 705 kgs.)

1581200 Highway Trailer with lights, heavy duty fenders, hydraulic brakes, torsion suspension (weight: 655 kgs.)

TRAILERS - Model 120 and 160 (Load limit: 7275 kgs.)

1581300 Rigid Axle Yard Trailer, (weight: 750 kgs.)

1581400 Torsion Suspension Yard Trailer, (weight: 775 kgs.)

1581500 Highway Trailer with lights, heavy duty fenders, hydraulic brakes, torsion suspension (weight: 800 kgs.)

DUAL_TANDEM HIGHWAY TRAILERS - Model 120 and 160 (Load limit: 9100 kgs.)

1581600 Dual-Tandem Highway Trailer with lights, heavy duty fenders, hydraulic brakes and load leveller leaf spring suspension

(weight 1075 kgs.)

PAGE 20 SECTION 1


Air Receivers

Airblast supplies Air Receivers suitable for various applications in various designs, including high performance of up to 30 bar with different quality certificates such as Lloyds, register of Shipping,

Buro Veritas, German Lloyds etc.

The Air Receivers are CE marked and supplied with pressure gauge, safety valve with certificate, moisture drain and ball valve, in PU paint, RAL color or galvanized.

AIRBLAST

1


Part no.

1590800

1590810

1590820

1590901

1590910

1590920

1590930

1590940

1590000

1590100

1590200

1590300

1590400

1590500

1590600

1590700

1591000

1591100

1591200

1591300

1592000

1592100

1592200

1592300

Other executions are available upon request.

Type

Vertical

Horizontal

Vertical

Horizontal

Vertical

Horizontal

Vertical

Horizontal

Horizontal

Vertical

Horizontal

Vertical

Horizontal

Vertical

Horizontal

Vertical

Horizontal

Vertical

Horizontal

Vertical

Horizontal

Vertical

Horizontal

Vertical

SECTION 1


Capacity

500

500

500

500

750

750

750

750

1000

1000

1000

1000

1500

1500

1500

1500

2000

2000

2000

2000

3000

3000

3000

3000

Max. pressure

11

11

16

16

11

11

16

16

16

11

11

16

11

11

16

11

11

16

16

16

11

11

16

16

PAGE 21

RCV-125 Remote Control System

The RCV-125 pressure-release pneumatic systems operate on the return-air principle. A handle installed at the nozzle connects pneumatically to inlet and outlet valves on the blast machine. With the safety petcock on the inlet valve closed, the operator depresses the handle which opens the inlet valve and closes the outlet to start blasting; releasing the handle reverses the process and blasting stops. This safety system stops blasting should the operator lose control of the nozzle. And when the blast session is over, the safety petcock is opened to prevent activation, even when the handle is depressed.

For applications that require frequent starts and stops, machines should be equipped with pressure-hold pneumatic remote controls, which keep the blast machine under pressure but allow the operator to start and stop blasting as frequently as needed. The machine is pressurized and depressurized manually, and the remote control handle controls the on/off of the abrasive and air independently.

These systems are available in pneumatic and electric models.


Part no.

Decription

1200000

1201000

RCV-125/20 1¼” REMOTE CONTROL VALVE COMPLETE INCLUDING:

Silencer/Muffler, 20 meters twin hose coupled, DMH-125 Deadman Handle

RCV-125/40 1¼” REMOTE CONTROL VALVE COMPLETE INCLUDING:

Silencer/Muffler, 40 meters twin hose coupled, DMH-125 Deadman Handle

1202000

1203000

RCV-125/B REMOTE CONTROL VALVE ONLY (SILENCER INCLUDED)

DMH-125 Deadman Handle for twin line remote control operation

AIRBLAST

TWIN LINE HOSE ASSEMBLIES

1144300

Twin hose coupled, lenght of 5 mtrs.

1144400


1144500


PAGE 22


SECTION 1


RCV-125 REMOTE CONTROL VALVE - Parts

Item Part no. Description

01 1206000 Valve housing

02 1206100 Bleed-off cylinder housing

03 1206200 Bleed-off manifold

04 1206300 Top cover

05 1206400 Inlet valve

06 1206500 Bleed-off cylinder

07 1206600 Piston

08 1206700 Bottom plate

09 1206800 Diaphragm

10 1206900 Piston seal

11 1207000 O-ring

12 1207100 Packing

13 1178000 Brass hex nipple ¼”


15 1152000 Ball valve ¼”

16 1207200 Piston screw 8x15

17 2225400 Hex nipple ¾”

18 1207400 Screw 8x25

19 1207600 Silencer housing

20 1207700 Silencer top cover

*

*

*

*

21 1207800 Silencer bottom plate

22 1207900 Silencer housing pin 5x215

23 1208000 Silencer cartridge

24 1208100 Silencer cartridge support

25 1208600 Nut

26 1208400 Union elbow

27 2225400 Hex nipple ¾”

28 1208700 Check valve (not shown)

29 1207500 Plug ¼” (not shown)

30 1209600 O-ring *

1

All *-marked items are included in

RCV-125 Repair kit (art.nr. 12050) in quantities shown.

1

1

1

1

6

1

1

3

1

12

1

1

2

2

3

2

1

1

1

2

1

1

2

1

1

1

Qty

1

1

DMH-125 DEADMAN HANDLE - Parts

Item Part no.

Description

01 1203100 Handle body

02 1203200 Lever

03 1203300 Pneumatic manifold

04 1203400 Lever safety lock

05 1203500 Gasket

06 1203600 Rubber insert

07 1203700 Reduction nipple ¼” x ⅛” (restricted)

08 1203800 Reduction nipple ¼” x ⅛”

09 1203900 Spring

10 1204000 Screw 5x40

11 1204100 Screw 4x25

12 1204200 Screw 4x10

13 1204300 Lock nut

SECTION 1

1

1

1

2

1

1

Qty

1

1

1

4

2

2

2


AIRBLAST

1

PAGE 23


The RCV-50 pressure-release pneumatic systems operate on the return-air principle. A handle installed at the nozzle connects pneumatically to inlet and outlet valves on the blast machine. With the safety petcock on the inlet valve closed, the operator depresses the handle which opens the inlet valve and closes the outlet to start blasting; releasing the handle reverses the process and blasting stops. This safety system stops blasting should the operator lose control of the nozzle. And when the blast session is over, the safety petcock is opened to prevent activation, even when the handle is depressed.

For applications that require frequent starts and stops, machines should be equipped with pressure-hold pneumatic remote controls, which keep the blast machine under pressure but allow the operator to start and stop blasting as frequently as needed. The machine is pressurized and depressurized manually, and the remote control handle controls the on/off of the abrasive and air independently. These systems are available in pneumatic and electric models.


Part no.

Decription

1122000 RCV-50 Remote Control Valve ½”, complete

1122001

1122202

RCV-50/B Remote Control Valve ½”, bare (excl. Silencer)

Silencer assembly

1203000 DMH-125 Deadman Handle for twin line remote control operation (for parts see data sheet RCV-125)

RCV-50 REMOTE CONTROL VALVE - Parts


01 1122010 Valve housing


03 1122030 Bleed-off manifold

04 1122040 Top cover

05 1122050 Inlet valve


07 1122070 Piston

08 1122080 Bottom plate

09 1122090 Diaphragm

10 1122100 Piston seal

11 1122110 O-ring

12 1122120 Packing


14 1122130 Piston screw M6 x 15

15 1122140 Nipple ½” BSP (M) x ⅜” BSP (M)

16 1122150 Cap screw M6 x 20

17 1122160 O-ring

18 1122170 Silencer housing

19 1122180 Silencer top plate

*

*

*

*

*

20 1122190 Silencer bottom plate

21 1122200 Silencer housing pin 5x215

22 1122210 Silencer cartridge

23 1122220 Lock nut

24 1122230 Union elbow

25 1122240 Union

26 1122250 Nipple ⅜” BSP (M) x ⅜” BSP (M)

27 1152000 Plug ¼” (not shown)

28 1152000 Ball valve ¼”

All *-marked items are included in

RCV-50 Repair kit (art.nr. 1122203) in the quantities shown.

1

1

3

1

1

1

1

1

2

1

1

2

12

1

2

3

2

1

1

1

1

1

1

2

Qty

1

1

1

PAGE 24

TWIN LINE HOSE ASSEMBLIES

1144300


1144400


1144500



AIRBLAST

SECTION 1

ACV - Airblast Combo Valve

The Airblast Combo Valve is a normally closed, self sealing, fail-safe valve that combines the functions of the air inlet valve and blowdown valve, eliminating premature failure of the blowdown system. It is controlled with either pneumatic or electric remote controls. When the deadman control is pressed, the Combo Valve’s unitized piston assembly instantly shifts, opening the air inlet and pinching the blowdown hose closed, starting the blasting operation. None of the usual wear or failures found in other blowdown systems can occur with the ComboValve.

The Airblast Combo Valve eliminates the need for abrasive traps, expensive plungers and diaphragms that can require frequent, unscheduled and costly downtime. The blowdown hose can be replaced in just a few minutes, and any service or repair can be safely performed without removing the complete valve. A large internal air passage minimizes pressure loss common to other systems.

Features:

• Rugged, non-corrosive body

• Twinline hose connection

• Unitized position assembly

• Blowdown hose pinch ram

• Large internal passage for improved blasting productivity

AIRBLAST COMBO VALVE - assembly

Part no.

Decription

6094000 ACV - Airblast Combo Valve 1¼”

15

16

17

18

19

20

21

09

10

11

12

13

14

04

05

06

07

08

AIRBLAST COMBO VALVE - Parts

Item Part no.

Description

01

02

03

6094100

6094200

6094300

Cap

Pinch ram

Upper rod guide

6094400

6094500

6094600

6094700

6094800

Seal (upper rod)

Spring

Bolt, ⅜” x 6”

Cylinder

O-ring (shaft)

6094900 Snap ring

6095000 Seal (lower rod)

6095100 Piston

6095200 Shaft

6095300 Piston seal

6095400 Nut, ⅜”

6095500 Lower rod guide

6095600 O-ring (lower rod guide)

6095700 Base

6095800 Valve plug assembly

6096000 Vent, ⅛”

6096100 90° Swivel, ⅛” x ⅛”

6096200 90° Swivel, ¼” x ¼”

*

*

*

*

*

*

*

* Not sold separately, only as part of repair kit 6096400.

4

1

1

1

1

Qty

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1


AIRBLAST

1

PAGE 25

Clearline Water Filter / Moisture Separator

Airblast blasting machines feature a highly efficient Clearline Moisture Separator.

The moisture separator prevents moisture and oil from the compressor entering the blast machine.

Often this is especially necessary when using old compressors, working at low temperatures or at a large distance from the compressor.

The Clearline Moisture Separator eliminates up to 98% of the condensate and oil from compressed air. This prevents the abrasive becoming damp and clogging the machine.

Available in the sizes ½” and 1½”.

AIRBLAST

CLEARLINE WATER FILTER / MOISTURE SEPARATOR

Part no.

4056001

4057000

4058000

Description

CLEARLINE ½” for use with 1028 blast machine with ½” piping.

CLEARLINE 1½” with manual drain for use with blast machines with 1¼” piping.

CLEARLINE 1½” AUTOMATIC with automatic drain for use with blast machines with 1¼” piping.

SPARE PARTS CLEARLINE 1½”

Part no.

Description

4057600 Bowl kit and sight glass, includes:

- Bowl

- Sigh glass assembly

- O-ring

- Manual drain assembly

4058100 Automatic drain option

4057300 40 micron filter

4057400 Repair kit, includes:

- Baffle assembly

- Deflector

SPARE PARTS CLEARLINE ½”

Part no.

Description

4056002 Metal bowl, sight glass and manual drain

4056003 Particle filter element

PAGE 26


SECTION 1

AP-7 Abrasive Control Valve

The Airblast AP-7 Abrasive Control Valve 1/2” is used to provide precise metering of abrasive from the blast pot to the blast hose.

One fixed, and one movable stainless steel metering plate provide long life and a high degree of metering adjustment, ensuring maximum productivity without abrasive wastage.

The AP-7 Abrasive Control Valve is best suited to blasting applications using expendable type abrasives, such as crushed glass and copper slag.

Airblast offers a full selection of metering valves. Contact Airblast to discuss which metering valve is most suitable for your specific application.


Part no.

Decription

6026000 AP-7 Abrasive Control Valve ½”

AP-7 Abrasive Control Valve - Parts

Item Part no.

Description

01

02

03

04

05

6027000

6028000

6029000

6030000

6031000

Top casting

Bottom casting

Valve body gasket

Metering plate and stem

Handle

06

07

08

09

6032000 Spring pin

6033000 O-ring

6034000 Spring

6035000 Washer

Qty

1

1

1

1

1

1

1

1

1

AIRBLAST

1

SECTION 1


PAGE 27

Flat Sand Valve

The Airblast Flat Sand Valve is used to provide metering of abrasive from the blast pot to the blast hose. With its unique 45° design, the

FSV Flat Sand Valve permits a smooth, natural flow of abrasives into the blasting air stream.

The FSV Flat Sand Valve is best suited to blasting applications using expendable type abrasives, such as crushed glass and copper slag.


AIRBLAST


Part no.

6001000

Decription

FSV Flat Sand Valve 1¼”

04

05

06

07

08

FSV Flat Sand Valve - Parts

Item Part no.

Description

01

02

03

6002000

6003000

6004000

Bolt M12 x 45 mm

Upper body

Rubber gasket

09

10

6005000

6006000

6007000

6008000

6009000

6010000

6011000

Valve

Disc

Lower body

Nut M12

Head cap screw M6 x 25 mm

Handle bolt spacer

Washer 6 mm

1

8

1

1

1

Qty

4

1

2

1

2

20

21

22

23

24

15

16

17

18

19

FSV Flat Sand Valve - Parts

Item Part no.

Description

11

12

6012000

6013000

Wing nut M6

Gauge unit

13

14

6014000

6015000

Set screw M6

Handle pin

6016000

6017000

6018000

6019000

6020000

6021000

6022000

6023000

6024000

6025000

Control handle

Compressing spring

Packing gland

Packing

Gasket

Inspection plate bolt M8 x 35 mm

O-ring

Inspection plate

Wing nut M8

FSV bolt

1

1

1

1

1

Qty

1

1

2

1

1

2

2

1

2

PAGE 28


SECTION 1

SGV Steel Grit Valve

The Airblast SGV Steel Grit Valve is used to provide metering of abrasive into the compressed air flow at the outlet of a blast machine.

The SGV Steel Grit Valve is suitable for metering heavy or aggressive abrasive materials, such as steel shot and grit, chilled iron grit or aluminium oxide. The

SGV Steel Grit Valve design prevents the valve body from coming into contact with the abrasive stream. The abrasive stream only touches the rubber liner, which may be quickly replaced when worn. The abrasive is metered by means of closing the rubber pipe by a metering screw.



Part no.

Decription

6062000 SGV Steel Grit Valve 1”

SGV Steel Grit Valve - Parts

Item Part no.

Description

01 6062100 Rubber sleeve 1” ID

02

03

04

05

06

07

08

09

6062200

6062300

6062400

6062500

6062600

6062700

6062800

6062900

Upper body

Lower body

Plug

Control system

Washer

Control handle

Washer

Nut

6063000 Flange (not shown)

Qty

1

1

1

1

1

1

1

1

1

2

AIRBLAST

1

SECTION 1


PAGE 29

GVA Abrasive Membrame Valve

The Airblast GVA Abrasive Membrane Valve is used to provide precise metering of abrasive into the compressed air flow at the outlet of a blast machine.

The GVA Abrasive Membrane Valve design prevents the valve top body from coming into contact with the abrasive stream. The abrasive stream only touches the valve bottom and the membrane, which may be quickly replaced when worn. The abrasive is metered by means of closing the membrane by a metering screw.



Part no.

Decription

6070000 GVA 12 - Abrasive Membrane Valve ½”

6070500

6071000

6071500

GVA 25 - Abrasive Membrane Valve 1”

GVA 32 - Abrasive Membrane Valve 1¼”

GVA 38 - Abrasive Membrane Valve 1½”

GVA Abrasive Membrane Valves - Parts

Part no.

Description

6071100 Membrane for GVA-12

6071200 Membrane for GVA-25, GVA-32 and GVA-38

AIRBLAST

PAGE 30


SECTION 1

AMV - Airblast Micro Valve

The AMV Airblast Micro Valve offers one of the highest degrees of abrasive metering adjustment. This permits precise, constant abrasive flow to the blast nozzle, resulting in significant cost savings due to virtually no abrasive wastage.

Suitable for use with all types of abrasives such as Garnet, fine mesh aluminum oxide, as well as steel shot and grit the AMV is uses considerably less abrasives when compared with the other valves, combined with maximum blasting productivity and reduced downtime.

Features:

● low profile design

● rugged non-corrosive body

● urethane sleeve protects valve core

● case hardened nipples provide superior wear resistance

● easy to maintain, fewer replacement parts

● infinite metering capabilities

● hardened steel plunger for long operating life

● complete range of replacement parts available


Part no.

Decription

6080000 Microvalve 1¼” with Urethane Sleeve

AIRBLAST

07

08

09

10

11

12

AMV Abrasive Metering Valve - Parts

Item Part no.

Description

01

02

03

04

05

06

6081000

6081500

6082000

6082100

6082500

6083000

Control knob

Spring pin

Bolt

Flat washer

Top body

Plunger

6083500

6084000

6084500

6085000

6085100

6086600

Valve body

Plunger seal

Urethane sleeve

Gasket

O-ring

Pipe nipple 1¼” M x 1¼” M

6087000 Repair kit (consist of *-marked items)

*

*

*

*

*

*

*

Qty

2

2

1

1

1

1

1

2

1

1

2

1

1

SECTION 1


PAGE 31

Thompson Valve

The original Thompson Valve is a normally closed, self sealing, abrasive metering valve known for its instant, smooth response to either pneumatic or electric deadman controls. This fail-safe valve shuts off abrasive flow to the nozzle and seals the tank at the same instant. A remote abrasive cutoff is available, allowing the operator to stop the flow of media while continuing a constant flow of air. This provides a quick and easy way to clear the blast hose and blasting area of abrasive.

Designed for superior operator safety, the Thompson Valve is ideal for multiple outlet use and is easily adaptable to most existing blasting systems. It is engineered to allow precise metering of all types of abrasive media and can be modified for special applications.

•

•

•

•

Features

•

•

One knob precisely controls abrasive flow

Standard urethane sleeve for normal operation, or optional tungsten carbide sleeve for extended life

Design minimizes air turbulence in mixing chamber, providing even media flow

A short path helps ensure constant abrasive media flow

Orifice is sized for precise metering of abrasive

Rugged, non-corrosive body


Part no.

Decription

6088000

6088500

6089000

6089500

6090000

6090500

Thompson Valve 1” with Tungsten Carbide sleeve

Thompson Valve 1” with Urethane sleeve

Thompson Valve 1¼” with Tungsten Carbide sleeve

Thompson Valve 1¼” with Urethane sleeve

Thompson Valve 1½” with Tungsten Carbide sleeve

Thompson Valve 1½” with Urethane sleeve

THOMPSON VALVE Abrasive Metering Valve - Parts

Item Part no.

Description TC U Qty

01

02

6091000

6091100

Control knob

Cap

1

1

03

04

05

06

07

6091200

6091300

6091400

6091500

6091600

Bump ring

Spring

Nut

Piston seal

Piston

* **

1

1

1

2

1

* ** 08

09

6091700 Tungsten Carbide Plunger

6091800 Cylinder

10 6091900 Plunger seal

11a 6092900 Tungsten Carbide Sleeve

11b 6092000 Urethane sleeve

12 6092100 Base

13 6092200 Bolt

14a 6092300 Pipe nipple 1” M x 1” M

14b 6092400 Pipe nipple 1¼” M x 1¼” M

14c 6092500 Pipe nipple 1½” M x 1½” M

15 6092600 Sleeve pin

*

*

**

**

1

1

1

1

1

1

1

1

2

1

1

6093000 Repair kit for TC sleeve, consist of *-marked items

6093100 Repair kit for U sleeve, consist of **-marked items

PAGE 32


AIRBLAST

SECTION 1

Thompson Valve II

The Thompson Valve II is a next-generation Thompson Valve designed to provide the ultimate in metering performance. It is a normally closed, self sealing, abrasive metering valve with instant, smooth response to either pneumatic or electric deadman controls. This fail-safe valve shuts off abrasive flow to the nozzle and seals the tank at the same instant. A remote abrasive cutoff is available, allowing the operator to stop the flow of media while continuing a constant flow of air. This provides a quick and easy way to clear the blast hose and blasting area of abrasive. The Thompson Valve II is ideal for multiple outlet use and is easily adaptable to most existing blasting systems. A lower overall profile allows more room between valve and blast pot for easy access.

Building on the original, market leading Thompson Valve, the Thompson Valve II offers an even higher level of performance, enhanced serviceability and longer life.

•

•

•

•

•

•

Features

•

•

Spring is preloaded with spring retainer (not shown). Allows for easy spring replacement

Triple plunger seals prevent media from entering piston chamber and extend valve life

Bolt-on cap provides easier service access to piston and piston seal

A short path helps ensure constant abrasive media flow

Orifice is sized for precise metering of abrasive

•

Rugged, non-corrosive body

O-ring on sleeve prevents media entrapment, reduces sliding friction

Larger seat allows for better media flow into the air stream. A shallower seat angle prevents media from being trapped under the plunger, extending part life

Middle section is separate from cylinder to provide easier removal of sleeve, plunger seal

& seat during service



Part no.

Decription

6093200 Thompson Valve II - 1” w/Tungsten Carbide sleeve

6093300 Thompson Valve II - 1” w/Urethane sleeve

6093400 Thompson Valve II - 1¼” w/Tungsten Carbide sleeve

6093500 Thompson Valve II - 1¼” w/Urethane sleeve

6093600 Thompson Valve II - 1½” w/Tungsten Carbide sleeve

6093700 Thompson Valve II - 1½” w/Urethane sleeve

AIRBLAST

1

SECTION 1


PAGE 33

Thompson Valve II

06

07

08

10

11

12

13

14

15

16

17

02

03

04

05

THOMPSON VALVE II - Abrasive Metering Valve - Parts

Item Part no.

Description TC U Qty

01 6099010 Control knob 1

6099020

6099030

6099040

6099050

Breather vent

Spring retainer

O-ring

Washer

* ** 1

1

1

1

6099060 Hex bolt, ⅜” UNC x 1¼” Lg.

6099070 Cap plate

6099080 Cap gasket

6091200 Bump ring

6099090

6099100

6091500

6099110

6099120

6099130

6091900

Spring

Nut

Piston seal

Piston

Tungsten carbide plunger

Cylinder

Plunger seal (1x)

*

*

*

**

**

**

1

1

1

1

1

1

1

1

1

1

1

18

19

20

21a

6099140

6099150

6099160

6099170

Plunger seal (2x)

Body

Seat

Base 1” NPT

21b 6099180 Base 1¼” NPT

21c 6099190 Base 1½” NPT

22

23

24

25a

6099200

6099210

6099220

6099230

Hex bolt, ⅜” UNC x 4¾” Lg.

Plug

O-ring

Tungsten carbide sleeve

25b 6099240 Urethane sleeve

26 6099250 Sleeve pin

*

**

1

1

1

1

1

1

1

1

2

1

1

1

6093800 Repair kit for Tungsten Carbide sleeve, consist of *-marked items

6093900 Repair kit for Urethane sleeve, consist of

**-marked items

AIRBLAST

PAGE 34


SECTION 1

Section 2 - Nozzles/Holders/Hoses/Couplings

Product

Blast nozzles - ATSD(X) Tungsten carbide long venturi nozzles with aluminium jacket

Blast nozzles - ATJD(X) Tungsten carbide medium venturi nozzles with aluminium jacket

Blast nozzles - AT(L) Tungsten carbide short venturi nozzles with aluminium jacket

Blast nozzles - RJL Tungsten carbide long venturi nozzles with rubber jacket

Blast nozzles - AHTN(X) Tungsten carbide long venturi nozzles with Hi-Tec jacket

Blast nozzles - ATCUX(S) Tungsten carbide long venturi nozzles with urethane jacket

Blast nozzles - ADV Tungsten carbide double venturi nozzles with aluminium jacket

Blast nozzles - ATST Tungsten carbide stick-up nozzles with aluminium jacket

Blast nozzles - ABSN Silicon nitride long venturi nozzles with polyurethane jacket

Blast nozzles - ABSC Silicon carbide long venturi nozzles with polyurethane jacket

Blast nozzles - ABC(X) Boron carbide long venturi nozzles with aluminium jacket

Blast nozzles - ABCS Boron carbide stick-up nozzles with aluminium jacket

Blast nozzles - ASB Tungsten carbide spinnerblast nozzles with aluminium jacket

Blast nozzles - WIN Tungsten carbide water injection nozzles with aluminium jacket

Blast nozzles - AAM Tungsten carbide angle nozzles with aluminium jacket

Blast nozzles & holders - ABCM / ABCL / ABCLI / ANH Boron carbide flange type/lead-in nozzles

Blast nozzles - ABCFT / ABCA / ABCC / ABCR Boron carbide flange type nozzles

Nozzle holders - NNH/CHE - Nylon/Aluminium

SKG / KIG / KAG / SL - Cast iron air hose couplings and clamps

CQT / CQN / CQG - Quick couplings - nylon and cast iron

CCC / OF / IF / M / F - Quick connect couplings - brass

Camlock couplings system - aluminium

Blast hose

Polyurethane suction / discharge hose

Rubber suction / discharge hose

Rubber suction / discharge hose - heavy duty

Air pressure hose

High pressure paint spray hose

AIRBLAST

53

54

55

50

51

52

47

48

49

44

45

46

Page

36

37

41

42

43

38

39

40

56

57

58

59

60

61

62

63

2

SECTION 2


PAGE 35

ATSD(X) Tungsten Carbide Blasting Nozzles

The ATSD(X) range comprises of Tungsten Carbide lined long venturi nozzles with

Aluminum Jackets. Tungsten Carbide is the liner material of choice for the majority of contractors due to long life and impact resistance - the Aluminum Jacket adds to the rugged character of the nozzle. Long venturi nozzles are used in standard applications in which the blaster operates at a distance of more than 30 cm (or 12”) from the surface.

The ATSD nozzle has a 25 mm (1”) inlet and the ATJDX has a 32 mm (1¼”) inlet - both are available with a standard large thread (/50) or fine thread.

Airblast high velocity long venturi style nozzles have been designed to maximize blast cleaning rates and provide uniform abrasive distribution. The venturi design accelerates the air / abrasive mix as it exits the nozzle providing additional momentum – this can increase productivity and reduce abrasive consumption by up to 40% when compared with straight bore nozzles.

AIRBLAST

2014000

2015000

2016000

2017000

2018000

2019000

2020000

2021000

2022000

2023000

2024000

2025000

2026000


Part no.

2001000

2002000

2003000

2004000

2005000

2006000

Description

ATSD–3 TC Nozzle with fine thread






2007000

2008000

2009000

2010000

2011000

2012000

2013000

ATSDX–4 TC Nozzle with fine thread







ATSD–3/50 TC Nozzle with large 50 mm thread






ATSDX–4/50 TC Nozzle with large 50 mm thread







Lenght

135 mm

135 mm

145 mm

170 mm

200 mm

230 mm

135 mm

145 mm

170 mm

200 mm

230 mm

230 mm

230 mm

135 mm

135 mm

145 mm

170 mm

200 mm

230 mm

135 mm

145 mm

170 mm

200 mm

230 mm

230 mm

230 mm

Orifice

4,8 mm

6,4 mm

8,0 mm

9,5 mm

11,0 mm

13,0 mm

6,4 mm

8,0 mm

9,5 mm

11,0 mm

13,0 mm

16,0 mm

19,0 mm

4,8 mm

6,4 mm

8,0 mm

9,5 mm

11,0 mm

13,0 mm

6,4 mm

8,0 mm

9,5 mm

11,0 mm

13,0 mm

16,0 mm

19,0 mm

The standard size thread of the nozzle is 50 mm, which is indicated by /50 in the part number. Without this indication the nozzle has a fine thread of 41 mm.

See page 216 and 217 for technical info such as nozzle pressure, service life, air requirement/volume, etc.

Inlet

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

PAGE 36 SECTION 2


ATJD(X) Tungsten Carbide Medium Blasting Nozzles

AIRBLAST

The ATJD(X) range comprises of Tungsten Carbide lined medium venturi nozzles with Aluminum Jackets. Tungsten Carbide is the liner material of choice for the majority of contractors due to long life and impact resistance - the Aluminum

Jacket adds to the rugged character of the nozzle. Medium venturi nozzles are mainly used in applications in which the blasting is conducted in a confined space

- therefore the blaster will normally operate at a distance of less than 30 cm (12”) from the surface.

The ATJD nozzle has a 25 mm (1”) inlet and the ATJDX has a 32 mm (1¼”) inlet - both are available with a standard large thread (/50) or fine thread.

Airblast high velocity venturi style nozzles have been designed to maximize blast cleaning rates and provide uniform abrasive distribution. The venturi design accelerates the air / abrasive mix as it exits the nozzle providing additional momentum – this can increase productivity and reduce abrasive consumption by up to 40% when compared with straight bore nozzles.


Part no.

2027000

2028000

2029000

2030000

2031000

2032000

2032900

2033000

2034000

2035000

2036000

2037000

2038000

2039000

2040000

2041000

2042000

2043000

Description

ATJD-3 TC Nozzle with fine thread






ATJDX-4 TC Nozzle with fine thread






ATJD-3/50 TC Nozzle with large 50 mm thread






Orifice

4,8 mm

6,4 mm

8,0 mm

9,5 mm

11,0 mm

13.0 mm

6,4 mm

8,0 mm

9,5 mm

11,0 mm

13.0 mm

16.0 mm

4,8 mm

6,4 mm

8,0 mm

9,5 mm

11,0 mm

13.0 mm

Lenght

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

2043900

2044000

2045000

2046000

2047000

2048000

ATJDX–4/50 TC Nozzle with large 50 mm thread





ATJDX-10/50 TC Nozzle with large 50 mm thread

6,4 mm

8,0 mm

9,5 mm

11,0 mm

13.0 mm

16.0 mm

85 mm

85 mm

85 mm

85 mm

85 mm

85 mm

The standard size thread of the nozzle is 50 mm, which is indicated by /50 in the part number. Without this indication the nozzle has a fine thread of 41 mm.

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm


Inlet

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

2

SECTION 2 PAGE 37


AT(L) Tungsten Carbide Short Blasting Nozzles

The AT(L) range comprises of Tungsten Carbide lined short venturi nozzles with

Aluminium Jackets. Tungsten Carbide is the liner material of choice for the majority of contractors due to long life and impact resistance - the Aluminium Jacket (adds to the rugged character of the nozzle).

This range is designed to fit to 13 mm (½”) blast hose and to be used on 18 liter blast pots or in blast cabinets. The ATL nozzles have a large thread (28 mm) and the AT nozzles have a finer thread (26 mm).



Part no.

2085000

2086000

2087000

2088000

2089000

2090000

2085100

2086100

2087100

2088100

2089100

2090100

Description

AT-2 TC Nozzle with fine 26 mm thread






ATL-2 TC Nozzle with large 28 mm thread






Orifice

3,2 mm

4,8 mm

6,5 mm

8,0 mm

9,5 mm

13,0 mm

3,2 mm

4,8 mm

6,5 mm

8,0 mm

9,5 mm

13,0 mm


Lenght

45 mm

45 mm

45 mm

45 mm

45 mm

45 mm

45 mm

45 mm

45 mm

45 mm

45 mm

45 mm

AIRBLAST

Inlet

13 mm

13 mm

13 mm

13 mm

13 mm

13 mm

13 mm

13 mm

13 mm

13 mm

13 mm

13 mm

PAGE 38


SECTION 2

RJL Tungsten Carbide Blasting Nozzles

The RJL range comprises of Tungsten Carbide lined long venturi nozzles with a

Rubber Jacket. Tungsten Carbide is the liner material of choice for the majority of contractors due to long life and impact resistance - the Rubber Jacket provides impact resistance for tough environments. Long venturi nozzles are used in standard applications in which the blaster operates at a distance of more than 30 cm (or 12”) from the surface.

The RJL series are available with a 32 mm (1¼”) inlet and a large thread, with an orifice range from 4,8 mm to 19 mm.



Part no.

2049000

2050000

2051000

2052000

2053000

2054000

2054100

2054200

Description

RJL-3/50 TC Nozzle with large 50 mm thread








Orifice

4,8 mm

6,5 mm

8,0 mm

9,5 mm

11,0 mm

13.0 mm

16.0 mm

19.0 mm


Lenght

135 mm

135 mm

145 mm

170 mm

200 mm

235 mm

235 mm

235 mm

AIRBLAST

Inlet

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

2

SECTION 2


PAGE 39

AHTN(X) Tungsten Carbide Blasting Nozzles

The AHTN(X) range comprises of tungsten carbide lined long venturi nozzles with durable Hi-Tec. Tungsten Carbide is the liner material of choice for the majority of contractors due to long life and impact resistance - the Hi-Tec Jacket adds to the durable character of the nozzle. Long venturi nozzles are used in standard applications in which the blaster operates at a distance of more than 30 cm (or 12”) from the surface.


AIRBLAST


The AHTN nozzle has a 25 mm (1”) inlet and a large 50 mm thread.

Part no.

2410000

2411000

2412000

2413000

2414000

2415000

Description

AHTN-3/50 TC Nozzle with large 50 mm thread






The AHTN nozzle has a 32 mm (1¼”) inlet and a large 50 mm thread.

Part no.

2416000

2417000

2418000

2419000

2420000

2421000

Description

AHTNX-3/50 TC Nozzle with large 50 mm thread







Orifice

4,8 mm

6,4 mm

8,0 mm

9,5 mm

11,0 mm

13,0 mm

Orifice

4,8 mm

6,4 mm

8,0 mm

9,5 mm

11,0 mm

13,0 mm

Inlet

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

Inlet

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

PAGE 40


SECTION 2

ATCUX(S) Tungsten Carbide Blasting Nozzles

The ATCUX(S) range comprises of tungsten carbide lined long venturi nozzles with lightweight durable urethane jacket. Tungsten Carbide is the liner material of choice for the majority of contractors due to long life and impact resistance

- the Urethane Jacket adds to the durable character of the nozzle. Long venturi nozzles are used in standard applications in which the blaster operates at a distance of more than 30 cm (or 12”) from the surface.


AIRBLAST


The ATCUXS nozzle has a 25 mm (1”) inlet and large 50 mm thread. Colour: blue

Part no.

2474500

2475000

2476000

2477000

2478000

2479000

Description

ATCUXS–3/50 TC Nozzle with large 50 mm thread






Orifice

4,8 mm

6,5 mm

8,0 mm

9,5 mm

11,0 mm

12,5 mm

The ATCUX nozzle has a 32 mm (1¼”) inlet and a large 50 mm thread. Colour: green

Part no.

2470000

2471000

2472000

2473000

2474000

Description

ATCUX–4/50 TC Nozzle with large 50 mm thread





Orifice

6,5 mm

8,0 mm

9,5 mm

11,0 mm

12,5 mm


Lenght

74 mm

74 mm

74 mm

74 mm

74 mm

74 mm

Lenght

130 mm

150 mm

170 mm

200 mm

210 mm

Inlet

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

Inlet

32 mm

32 mm

32 mm

32 mm

32 mm

2

SECTION 2


PAGE 41

ADV Tungsten Carbide Double Venturi Nozzles

The double venturi offers a 35% larger blast pattern than a standard long venturi with only a slight loss in abrasive velocity.

Designed to be used on jobs where medium cutting action is required with a more even dispersion of abrasive throughout the larger blast pattern.


AIRBLAST


ADV - Double Venturi Nozzle. Aluminium Jacket/steel barrel/TC liner with fine thread (1.25” 11.5 TPI-NPSM)

Part no.

2440000

2441000

2442000

2443000

2444000

Description

ADV-4

ADV-5

ADV-6

ADV-7

ADV-8

Orifice (mm)

6,4

8,0

9,5

11,0

13.0

Lenght (mm)

159

173

189

228

247

Inlet (mm)

25

25

25

25

25

ADV - Double Venturi Nozzle. Aluminium Jacket/steel barrel/TC liner with large thread (2” 4.5 TPI UNC)

Part no.

2450000

2451000

2452000

2453000

2454000

Description

ADV-4/50

ADV-5/50

ADV-6/50

ADV-7/50

ADV-8/50

Orifice (mm)

6,4

8,0

9,5

11,0

13,0

Lenght (mm)

159

173

189

228

247

Inlet (mm)

25

25

25

25

25


PAGE 42


SECTION 2

ATST Tungsten Carbide Stick-up Blasting Nozzles

The ATST range comprises of Tungsten Carbide lined “stick-up” nozzles with

Aluminium Jackets. “Stick-up” nozzles fit directly into the blast hose without using a nozzle holder – this allows for increased maneuverability in restricted areas such as behind re-enforcement beams. Tungsten Carbide is the liner material of choice for the majority of contractors due to long life and impact resistance - the aluminium jacket adds to the rugged character of the nozzle. The ATST series is available for use with 25 mm and 32 mm blast hose.



Part no.

2116000

2117000

2118000

2118100

2118200

Description

ATST–5/25 TC Stick/up Nozzle





Orifice

8.0 mm

10,0 mm

8.0 mm

10,0 mm

11.0 mm


Lenght

115 mm

115 mm

115 mm

115 mm

115 mm

AIRBLAST

Inlet

25 mm

25 mm

32 mm

32 mm

32 mm

2

SECTION 2


PAGE 43

ABSN(X) Silicon Nitride Blasting Nozzles

The ABSN(X) range comprises of Silicon Nitride lined long venturi nozzles with

Polyurethane Jackets. The use of the Silicon Nitride liner reduces the weight of the nozzle by approximately 50% when compared to a standard nozzles of the same size – this reduces operator fatigue. Silicon Nitride is also more durable than other nozzle liners making and operating life of over 500 hours possible. The

Polyurethane Jacket cushions the liner in tough job site conditions. The molding of the polyurethane is carried out by vacuum which guarantees an accurate fit into the nozzle holder.

The ABSN nozzle has a 25 mm (1”) inlet and the ABSNX has a 32 mm (1¼”) inlet and are available with a standard large thread (/50) or fine thread.


AIRBLAST


Part no.

2026100

2026200

2026300

2026400

2026500

2026700

Description

ABSN – 3/50 Silicon Nitride Nozzle with large 50 mm thread

ABSN – 4/50 Silicon Nitride Nozzle with large 50 mm thread

ABSNX – 5/50 Silicon Nitride Nozzle with large 50 mm thread




Orifice

4,8 mm

6,5 mm

8 mm

9,5 mm

11 mm

13 mm


Lenght

115 mm

135 mm

150 mm

170 mm

205 mm

235 mm

Inlet

25 mm

25 mm

32 mm

32 mm

32 mm

32 mm

PAGE 44


SECTION 2

ABSC(X) Silicon Carbide Blasting Nozzles

The ABSC(X) range comprises of Silicon Carbide lined long venturi nozzles with

Polyurethane Jackets. The use of the Silicon Carbide liner reduces the weight of the nozzle by approximately 40% when compared to a standard nozzles of the same size – this reduces operator fatigue. Silicon Carbide is also a very durable nozzle liner providing increased operating life when compared to standard nozzle liners.

The ABSC nozzle has a 25 mm (1”) inlet and the ABSCX has a 32 mm (1¼”) inlet and are available with a standard large thread (/50).


AIRBLAST


Part no.

2048300

2048400

2048500

2048600

Description

ABSCX – 5/50 Silicon Carbide Nozzle with large 50 mm thread




Orifice

8,0 mm

9,5 mm

11,0 mm

13,0 mm


Lenght

145 mm

170 mm

200 mm

230 mm

Inlet

32 mm

32 mm

32 mm

32 mm

2

SECTION 2


PAGE 45

ABC(X) Boron Carbide Blasting Nozzles

AIRBLAST

The ABC(X) range comprises of Boron Carbide lined long venturi nozzles with an Aluminum Jacket. Boron Carbide is the most durable liner available

– therefore these nozzles perform especially well with aggressive abrasives such as aluminum oxide, silicon carbide and steel grit, and are therefore often used in blast rooms.

The ABC(X) nozzle has a 25 mm (1”) inlet and the ABSNX has a 32 mm (1¼”) inlet and are available with a standard large thread (/50) or fine thread.


2307000

2307100

2307200

2307300

2307400

2307500

2307700

2120600

2120700

2120800

2120900

2121000

2121100

2121300

2307800

2307900

2308000

2308100

2308200

2308201

2308300

2308400


Part no.

2121900

2122000

2122100

2122200

2122300

2122400

2122600

Description

ABC–3 BC Nozzle with fine thread







ABCX–3 BC Nozzle with fine thread







ABC–3/50 BC Nozzle with large 50 mm thread







ABCX – 3/50 BC Nozzle with large 50 mm thread





ABCX - 7/50 BC Nozzle with large 50 mm thread



Orifice

5,0 mm

6,0 mm

8,0 mm

8,0 mm

10,0 mm

12,0 mm

14,0 mm

5,0 mm

6,0 mm

8,0 mm

8,0 mm

10,0 mm

12,0 mm

14,0 mm

5,0 mm

6,0 mm

8,0 mm

8,0 mm

10,0 mm

12,0 mm

14,0 mm

5,0 mm

6,0 mm

8,0 mm

8,0 mm

10,0 mm

11,0 mm

12,0 mm

12,0 mm


Lenght

140 mm

140 mm

140 mm

165 mm

165 mm

165 mm

220 mm

140 mm

140 mm

140 mm

165 mm

165 mm

165 mm

220 mm

140 mm

140 mm

140 mm

165 mm

165 mm

165 mm

220 mm

140 mm

140 mm

140 mm

165 mm

165 mm

165 mm

165 mm

220 mm

PAGE 46


SECTION 2

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

Inlet

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

25 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

ABCS Boron Carbide Stick-up Blasting Nozzles

AIRBLAST

The ABCS range comprises of Boron Carbide lined “stick-up” nozzles with

Aluminium Jackets. “Stick-up” nozzles fit directly into the blast hose without using a nozzle holder – this allows for increased maneuverability in restricted areas such as behind re-enforcement beams. Boron Carbide is the most durable liner available – therefore these nozzles perform especially well with aggressive abrasives such as aluminum oxide, silicon carbide and steel grit, and are therefore often used in blast rooms.

The ABCS series is available for use with 25 mm and 32 mm blast hose.



Part no.

2119000

2119100

2119200

2119300

2119400

2119500

2119600

2119601

2119700

2119800

Description

ABCS–3/25 BC Stick-up Nozzle










Orifice

5.0 mm

6,0 mm

8,0 mm

10,0 mm

6,0 mm

8,0 mm

10,0 mm

11,0 mm

12.0 mm

14,0 mm


Lenght For Hose ID

100 mm 25 mm

100 mm

100 mm

100 mm

25 mm

25 mm

25 mm

110 mm

110 mm

110 mm

110 mm

110 mm

110 mm

32 mm

32 mm

32 mm

32 mm

32 mm

32 mm

2

SECTION 2


PAGE 47

ASB Tungsten Carbide Spinnerblast Nozzles

Airblast high velocity venturi style nozzles have been designed specifically to give maximum blast cleaning rates, uniform abrasive distribution and efficiency over an extensive operating life. Through the venturi principle the air and abrasive mixture is accelerated as it exits the nozzle. Venturi nozzles increase productivity and reduce abrasive consumption with approximately 40% as compared to straight bore nozzles.

Airblast offers a full selection of nozzles with different orifice diameters, sizes, and insert / jacket materials.

The orifice size of the blasting nozzle determines the cleaning rate, abrasive consumption and air consumption. When choosing a nozzle you should consider the cleaning rate required, available compressed air, size of the blast pot and the internal diameter of the piping, the blast hose and the air hose. In most blasting operations a number 5 (with 8 mm orifice) or number 6 (with 9,5 mm orifice) nozzle is used. Have a look at the consumption chart on the back of this datasheet for the compatible combinations.


Part no.

2107000

2108000

2109000

2110000

2111000

Description

ASB–13 TC Spinnerblast Nozzle





Orifice

6.5 mm

8,0 mm

8.0 mm

9.5 mm

9.5 mm


AIRBLAST

Lenght

55 mm

55 mm

85 mm

65 mm

108 mm

Inlet

13 mm

13 mm

13 mm

13 mm

13 mm

PAGE 48


SECTION 2

WIN Water Injection Blasting Nozzles

Airblast high velocity venturi style nozzles have been designed specifically to give maximum blast cleaning rates, uniform abrasive distribution and efficiency over an extensive operating life. Through the venturi principle the air and abrasive mixture is accelerated as it exits the nozzle. Venturi nozzles increase productivity and reduce abrasive consumption with approximately 40% as compared to straight bore nozzles. Airblast offers a full selection of nozzles with different orifice diameters, sizes, and insert / jacket materials.

WIN Nozzle

The WIN (Water Injection Nozzle) system is a simple, cost effective solution for high production, wet abrasive blasting that can be used with your existing pressure blast equipment. The system can be used with water from a tap or with rust inhibitors supplied through any simple pump. No special equipment is required.

The WIN system offers the highest performance possible in wet abrasive blasting technology.

AIRBLAST


Part no.

2460000

2461000

2462000

2463000

Description

WIN-4/50 Water Injection Nozzle with large 50 mm thread




Orifice

6,4 mm

7,9 mm

9,5 mm

12 mm


Lenght

149 mm

158 mm

171 mm

227 mm

Inlet

25 mm

25 mm

25 mm

25 mm

2

SECTION 2


PAGE 49

AAM Angle Blasting Nozzles

The AAM range comprises of Tungsten Carbide lined angle nozzles with Aluminium

Jackets. These compact nozzles blast at a 45 degree angle making them suitable for use in inaccessible or blind areas such as the reverse side of beams, flanges, bridge lattice work and inside of pipes. Tungsten Carbide is the liner material of choice for the majority of contractors due to long life and impact resistance - the Aluminium

Jacket (adds to the rugged character of the nozzle).

The AAM nozzles are available with either one, two or three abrasive discharge orifices and an orifice range of 3,2 mm to 9,5 mm. The AAM nozzles come with either a fine (AAM) or large (AAM /50) thread.


2070000

2071000

2072000

2073000

2074000

2075000

2076000

2077000

2078000

2079000

2080000

2081000

2082000

2083000

2084000


Part no.

2055000

2056000

2057000

2058000

2059000

2060000

2061000

2062000

2063000

2064000

2065000

2066000

2067000

2068000

2069000

Description

AAM-2x1 TC Nozzle with fine 41 mm thread















AAM-2x1/50 TC Nozzle with large 50 mm thread















1 x 3,2 mm

2 x 3,2 mm

3 x 3,2 mm

1 x 4,8 mm

2 x 4,8 mm

3 x 4,8 mm

1 x 6,5 mm

2 x 6,5 mm

3 x 6,5 mm

1 x 8,0 mm

2 x 8,0 mm

3 x 8,0 mm

1 x 9,5 mm

2 x 9,5 mm

3 x 9,5 mm

Orifice

1 x 3,2 mm

2 x 3,2 mm

3 x 3,2 mm

1 x 4,8 mm

2 x 4,8 mm

3 x 4,8 mm

1 x 6,5 mm

2 x 6,5 mm

3 x 6,5 mm

1 x 8,0 mm

2 x 8,0 mm

3 x 8,0 mm

1 x 9,5 mm

2 x 9,5 mm

3 x 9,5 mm

AIRBLAST

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

Inlet

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

20 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

Lenght

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

80 mm

PAGE 50 SECTION 2


ABCM / ABCL / ABCLI / ANH Nozzles & Holders

AIRBLAST

Boron Carbide Flange Type/Lead-in Nozzles

Boron carbide is the hardest material after diamond and cubic boron nitride. Nozzles from boron carbide ensure the lowest wear by this superior hardness, also by use of hardest blasting materials like corundum or silicum carbide.

Airblast ABCM and ABCL flange type boron carbide straight and venturi nozzles with aluminum jacket for use in combination with ABCLI lead-in nozzles and ANH/

ASNH nozzle holders.

ABCM, ABCL and ABCLI nozzles are used for injector blasting systems, compressed air blasting systems & blasting.

ystems

ANH Nozzle Holder

ASNH Nozzle Holder


ABCM - Flange type boron carbide straight nozzle with aluminum jacket for use in combination with

ABCLI lead-in nozzles and ANH/ASNH nozzle holders

Part no.

2127200

2127300

Description Orifice (mm) Lenght (mm)

ABCM - 4 4,0 55

ABCM - 5 5,0 55

2127400

2127500

2127600

2127700

2127800

2127900

2128000

2128100

2128200

ABCM - 6

ABCM - 7

ABCM - 8

ABCM - 9

ABCM - 10

ABCM - 11

ABCM - 12

ABCM - 13

ABCM - 14

6,0

7,0

8,0

9,0

10,0

11,0

12,0

13,0

14,0

86

86

86

86

55

86

86

86

86

ABCM - Lead-in nozzles for use in combination with ABCM and ABCLI nozzles and AHN nozzle holder

Part no.

2129200

2129300

2129400

2129500

2129600

2129700

2129800

2129900

2130000


ABCLI - 6 6,0 40

ABCLI - 7

ABCLI - 8

ABCLI - 9

ABCLI - 10

ABCLI - 11

ABCLI - 12

ABCLI - 13

ABCLI - 14

7,0

8,0

9,0

10,0

11,0

12,0

13,0

14,0

40

40

40

40

40

40

40

40

ABCLI Lead-in Nozzle ABCM or ABCL Nozzle

ABCL - Long lenght flange type boron carbide venturi nozzle with aluminum jacket for use in combination with ABCLI lead-in nozzles and ANH/ASNH nozzle holders

Part no.


2123400

2123500

2128400

2128500

2128600

2128700

2128800

2128900

2129000

2129100

ABCL - 6

ABCL - 7

ABCL - 8

ABCL - 9

ABCL - 10

ABCL - 11

ABCL - 12

ABCL - 13

ABCL - 14

ABCL - 15

6,0

7,0

8,0

9,0

10,0

11,0

12,0

13,0

14,0

15,0

100

100

100

100

100

100

100

100

100

100

ANH/ASNH - Aluminum nozzle holders with plastic tightening nut for use in combination with ABCM flange type nozzles and ABCLI lead-in nozzles.

Part no.

Description

2137100 ANH - 39 for 39 mm hose OD

2138100 ANH - 48 for 48 mm hose OD

2137200

2138200

ASNH - 25 for 25 mm hose ID

ASNH - 32 for 32 mm hose ID

2

SECTION 2


PAGE 51

ABCFT/ABCA/ABCC/ABCR Nozzles


ABCFT - Flange type boron carbide fishtail nozzle for use in combination with ABCLI lead-in nozzles and

ANH/ASNH nozzle holders

Part no.

Description Orifice

(mm)

Lenght

(mm)

2130200

2130300

2130400

ABCFT - 10/4

ABCFT - 15/5

ABCFT - 16/8

10 x 4

15 x 5

16 x 8

72

72

82

ABCA - Flange type boron carbide angle nozzle for use in combination with ABCLI lead-in nozzles and

ANH/ASNH nozzle holders

Part no.

2130700

Description

ABCA - 20/8

Orifice

(mm)

8

Lenght

(mm)

100

Angle

(°)

20

2130800

2130900

2131000

2131100

2131200

2131300

2131400

2131500

2131600

2131700

2131800

ABCA - 20/10

ABCA - 20/12

ABCA - 25/8

ABCA - 25/10

ABCA - 25/12

ABCA - 30/8

ABCA - 30/10

ABCA - 30/12

ABCA - 40/8

ABCA - 40/10

ABCA - 40/12

12

8

10

12

8

10

12

10

12

8

10

100

105

105

105

115

115

115

100

100

100

100

25

30

30

30

40

40

40

20

20

25

25

ABCC - Curved nozzle with fine 26 mm thread (¾”)

Part no.

2131900

2132100

2132200

Description

ABCC - 40/6

ABCC - 40/8

ABCC - 40/10

Orifice

(mm)

6,0

8,0

10,0

Lenght

(mm)

125

125

125

Angle

(°)

40

40

40

ABCR - Boron carbide blast head 360

°

with metal jacket and replaceable deflection piece

Part no. Description

Thread

(T”)

Diameter

(mm)

Lenght

(mm)

2309000 ABCR - 38 3/8 22 61

2309100 ABCR - 24

2309200 ABCR - 34

2309300 ABCR - 44

1/2

3/4

1 1/4

2309400 ABCR - 54

2309500 ABCA - 64

1 1/4

1 1/2

2309600 Deflection piece for ABCR-38





23

30

38

47

53

61

73

73

78

78

PAGE 52


AIRBLAST

SECTION 2

NNH/CHE Nozzle Holders Nylon & Aluminium

The Airblast nozzle holders are available in nylon and aluminium.

All nozzle holders are manufactured to fit externally over the blast hose. Internal grip rings bite into the blast hose for a safe and secure fit and retaining screws provide additional holding power without penetrating the inner hose layer.

Airblast offers a full selection of nozzle holders with fine or large thread. Contact Airblast to discuss which holder is most suitable for your specific application.


Part no.

2123100

2123600

2124100

2125100

2126100

2123000

2123500

2124000

2125000

2126000

Description

NYLON WITH FINE 41MM THREAD

NNH-0 Fits to 27 mm O.D. - 13 mm I.D. hose (½”) - ¾” thread

NNH-¾ Fits to 33 mm O.D. - 19 mm I.D. hose (¾”)

NNH-1 Fits to 39 mm O.D. - 25 mm I.D. hose (1”)

NNH-2 Fits to 48 mm O.D. - 32 mm I.D. hose (1¼”)

NNH-3 Fits to 56 mm O.D. - 38 mm I.D. hose (1½”)

NYLON WITH LARGE 50MM THREAD

NNH-0/50 Fits to 27 mm O.D. - 13 mm I.D. hose (½”) - ¾” thread

NNH-¾/50 Fits to 33 mm O.D. - 19 mm I.D. hose (¾”)

NNH-1/50 Fits to 39 mm O.D. - 25 mm I.D. hose (1”)

NNH-2/50 Fits to 48 mm O.D. - 32 mm I.D. hose (1¼”)

NNH-3/50 Fits to 56 mm O.D. - 38 mm I.D. hose (1½”)

2133100

2133200

2134000

2135000

2137000

2138000

ALUMINIUM WITH FINE 41MM THREAD

CHE-0 Fits to 27 mm O.D. - 13 mm I.D. hose (½”) - ¾” thread incl. adaptor

CHE-¾ Fits to 33 mm O.D. - 19 mm I.D. hose (¾”)

CHE-1 Fits to 39 mm O.D. - 25 mm I.D. hose (1”)

CHE-2 Fits to 48 mm O.D. - 32 mm I.D. hose (1¼”)

ALUMINIUM WITH LARGE 50MM THREAD

CHE-1/50 Fits to 39 mm O.D. - 25 mm I.D. hose (1”)

CHE-2/50 Fits to 48 mm O.D. - 32 mm I.D. hose (1¼”)

Nozzle washers and screws

Part no.

2140000

2141000

2141100

2142000

2142100

Description

AW-0 For nozzles with ½” inlet, ¾” thread nozzle holders

AW-25 For nozzles with 1” inlet, 1¼” fine thread nozzle holders

AW-25/N For nozzles with 1” inlet, 2” large thread nylon nozzle holders

AW-32 For nozzles with 1¼” inlet, 2” large thread aluminium nozzle holders

AW-32/N For nozzles with 1¼” inlet, 2” large thread nylon nozzle holders

2166000

2167000

KS-0 Screw for ½” ID hoses

KS Screw for hoses larger than ½” ID

SECTION 2


AIRBLAST

PAGE 53

2

Cast Iron Air Hose Couplings and Clamps

AIRBLAST

Part no.

2171000

2171100

2171200

2171300

2171400

2171500

2171600

2171700

2171800

Part no.

2164000

The Airblast range of cast iron air hose couplings and clamps gives you the optimum combination of durability, cost and safety. Description SKG Bajonet Coupling, KAG Male Coupling and KIG Female Coupling:

- Double locking

- Distance between lugs 42 mm

- Oil-resistant rubber gasket

- Working pressure 10 bar - 142 psi


Part no.

2168000

2168100

2168200

2168300

2168400

2168500

2168600

SKG Cast Iron Hose Coupling with hose barb - DIN 3483/3489

SKG-6 Quick coupling with hose barb







Fits to hose ID mm inches

6

10

13

15

19

25

32

¼”

⅜”

½”

⅝”

¾”

1”

1¼”

Part no.

2169000

2169100

2169200

2169300

2169400

2169600

KIG Cast Iron Hose Coupling with inside thread - DIN 3481/3489

KIG-14 Quick coupling with ¼” inside thread

KIG-38 Quick coupling with ⅜” inside thread

KIG-12 Quick coupling with ½” inside thread

KIG-34 Quick coupling with ¾” inside thread

KIG-10 Quick coupling with 1” inside thread

KIG-54 Quick coupling with 1¼” inside thread

Part no.

2170000

2170100

2170200

2170300

2170400

2170500

KAG Cast Iron Hose Coupling with outside thread - DIN 3481/3489

KAG-14 Quick coupling with ¼” outside thread

KAG-38 Quick coupling with ⅜” outside thread

KAG-12 Quick coupling with ½” outside thread

KAG-34 Quick coupling with ¾” outside thread

KAG-10 Quick coupling with 1” outside thread

KAG-54 Quick coupling with 1¼” outside thread

SL Cast Iron Hose Clamp

DIN 20039 A

SL-29 Hose clamp

SL-34 Hose clamp

SL-40 Hose clamp

SL-49 Hose clamp

SL-60 Hose clamp

SL-76 Hose clamp

SL-94 Hose clamp

SL-115 Hose clamp

SL-145 Hose clamp

OD

Fits to hose

ID

22 - 29 mm

28 - 34 mm

32 - 40 mm

39 - 49 mm

48 - 60 mm

60 - 76 mm

77 - 94 mm

94 - 115 mm

115 - 145 mm

½” ¼”

¾” ⅜”

1”

1¼”

1½”

2”

2½”

3

3½”

Description

Rubber gasket for SKG, KIG and KAG couplings

PAGE 54 SECTION 2


Quick Couplings

AIRBLAST

Nylon and Cast Iron Couplings for blast hose and machines

The Airblast range of cast iron and nylon blast hose and machine couplings gives you the optimum combination of durability, cost and safety.

Description Cast Iron Hose and Machine Couplings:

- Zinc-plated, modular

- Graphit cast iron

- Gasket in Perbunan

Description Nylon Hose and Machine Couplings:

The lightweight super-strong Airblast Nylon Hose and Machine Couplings are made out of the finest quality of nylon material which allows it in strength, durability and weight an advantage over brass. The universal quarter turn design makes it possible to couple different size hoses and couplings made of different material. Airblast Nylon Hose and

Machine Couplings are manufactured within the narrowest of tolerances assuring a perfect match all the time.


Cast Hose / Machine Couplings

Part no.

2150900

2151000

2152000

2153000

2154000

2163100

2154100

Gaskets

Part no.

2165000

2165100

2165200

Screws

Part no.

2166000

2167000

SECTION 2

Part no.

2147000

2148000

2149000

2150000

Description

CQT-1 Cast iron hose coupling




2163000 CFT Cast Iron machine coupling with 1¼” female thread

Nylon Hose / Machine Couplings

Description

CQN-¾ Nylon hose coupling

CQN-1 Nylon hose coupling




CFN Nylon machine coupling with 1¼” female thread

Safety spring for CQN couplings

Description

CQG Gasket for CQT and CFT couplings

CQG-1 Gasket for CQN-¾ and 1

CQG-2 Gasket for CQN-2, -3, -4 and CFN coupling

Description

KS-0 Screw for ½” ID hoses

KS Screw for hoses larger than ½” ID


OD mm

39

48

56

60

Fits to hose mm

25

32

ID inches

1”

1¼”

38

42

1½”

1¾”

OD mm

33

39

48

56

60

Fits to hose

ID mm

19

25

inches

¾”

1”

32

38

42

1¼”

1½”

1¾”

PAGE 55

2

Quick Connect Couplings (brass)

Brass - MS 58 DN 7,2 for air

The Airblast range of brass quick connect couplings gives you the optimum combination of durability, cost and safety.

Description Hose Coupling, Female Coupling, Male coupling:

- Single shut-off

- Euro standard


Description Plug Nipples with Female Thread, Plug Nipples with Male Thread and Plug Nipples with Hose Stem for air

- Euro standard


Airblast offers a full selection of air couplings as well as other couplings used in blast cleaning and paint spraying operation – contact Airblast to discuss which coupling is most suitable for your specific application.

AIRBLAST


Quick Connect Coupling with outside thread - brass


2174100 CCC-14/O Quick coupling with ¼” outside thread

2174200 CCC-38/O Quick coupling with ⅜” outside thread

2174300 CCC-12/O Quick coupling with ½” outside thread

Quick Connect Coupling with inside thread - brass

Part no.

Description

2175100 CCC-14/I Quick coupling with ¼” inside thread

2175200 CCC-38/I Quick coupling with ⅜” inside thread

2175300 CCC-12/I Quick coupling with ½” inside thread

Quick Connect Coupling with hose barb - brass

Part no.

Description

2176000 CCC-14/F Quick coupling with hose barb (6 mm)



Quick Connect Plug with outside thread - brass


2177000 OF-18 Quick connect plug with ⅛” outside thread

2177100 OF-14 Quick connect plug with ¼” outside thread

2177200 OF-38 Quick connect plug with ⅜” outside thread

2177300 OF-12 Quick connect plug with ½” outside thread

Quick Connect Plug with inside thread - brass


2178000 IF-18 Quick connect plug with ⅛” inside thread

2178100 IF-14 Quick connect plug with ¼” inside thread

2178200 IF-38 Quick connect plug with ⅜” inside thread

2178300 IF-12 Quick connect plug with ½” inside thread

Manifolds with Quick Connect Coupling - brass


2180000 M-2 Manifold for 2 users (⅜” with inside thread)

2180100 M-3 Manifold for 3 users (⅜” with inside thread)

Quick Connect Plug hose barb - brass

Part no.

Description

2179000 F-14 Quick connect plug with hose barb (6 mm)



PAGE 56

SECTION 2


Camlock Couplings (aluminium)

Camlock couplings are well-known as quick hose coupling providing quick connection and disconnection for pumps, tanks, equipment and places where hoses should be changed frequently.

Aluminium cam lock couplings allow you to quickly connect and disconnect your hose in a variety of applications, including dry product transportation where hoses should be changed frequently.

Aluminium cam lock couplings can be used with PVC suction hoses, layflat discharge hoses and other low pressure hoses. It highly simplify the operation and cut down working time. However, cam locks are not suitable for any kind of hose. It is forbidden to be used in compressed air or gas or high pressure applications.

T6-heat-treatment, in order to increase the mechanical properties.

AIRBLAST

Female coupler with hose tail

Part no.

2304000

2304010

2304011

2304012

2304013

2304014

Size

2”

2½”

3”

4”

5”

6”

Max. WP

16 bar

10 bar

8 bar

7 bar

5 bar

5 bar

Female coupler male thread

2304015 2” 16 bar

2304016

2304017

2304018

2304019

2304020

2½”

3”

4”

5”

6”

10 bar

8 bar

7 bar

5 bar

5 bar

Female coupler female thread

2304021

2304022

2304023

2304024

2304025

2304026

2”

2½”

3”

4”

5”

6”

16 bar

10 bar

8 bar

7 bar

5 bar

5 bar


Male adapter hose tail

Part no.

2304027

2304028

2304029

2304030

2304031

2304032

Size

2”

2½”

3”

4”

5”

6”

Max. WP

16 bar

10 bar

8 bar

7 bar

5 bar

5 bar

Male adapter male thread

2304033 2” 16 bar

2304034

2304035

2304036

2304037

2304038

2½”

3”

4”

5”

6”

10 bar

8 bar

7 bar

5 bar

5 bar

Male adapter female thread

2304039

2304040

2304041

2304042

2304043

2304044

2”

2½”

3”

4”

5”

6”

16 bar

10 bar

8 bar

7 bar

5 bar

5 bar

2

SECTION 2 PAGE 57


Blast Hose

AIRBLAST

The Airblast Blast Hose range is comprised of the highest quality hose manufactured in the most popular diameters and available in two executions. All Airblast Blast Hose features an antistatic outer case and a lightweight internal knitted nylon ply – this gives the optimum combination of durability, cost and safety.

Executions

Heavy execution: Most popular blast hose with excellent tube quality making it suitable for use with all abrasives.

Extra heavy execution: Premium quality blast hose especially suitable for use with sharp edged hard abrasives.

Features

- Long service life due to wear resistant inner tube

- Antistatic construction prevents the build-up of static electricity

Specifications

Cover

Reinforcement

Tube

: SBR, black, antistatic, cloth impression

: Textile wrapped

: NR/SBR/BR, black, smooth, antistatic, abrasion resistant

Working pressure : 12 bar

Safety Factor : 3.5 : 1

Temperature range : -35°C. / +80°C.

Wear factor

Standards

: Heavy Execution = 50 mm³, Extra Heavy Execution = 36 mm³ (according to DIN ISO 4649:2006)

: Exceeds EN ISO 3861:2008.


Blast Hose - Heavy Execution

Part no.

2506000

2506100

2507000

2508000

2509000

2510000

2511000

Description

Blast Hose 13 x 7

Blast Hose 19 x 7

Blast Hose 25 x 7

Blast Hose 32 x 8

Blast Hose 38 x 9

Blast Hose 42 x 9

Blast Hose 50 x 11

mm

13

19

25

32

38

42

50

ID inches

½”

¾”

1”

1¼”

1½”

1¾”

2”

OD in mm

27

33

39

48

56

60

72

Wall width in mm

7

8

7

7

9

9

11

Weight approx.

kg./mtr.

0,50

0,65

0,75

1,10

1,45

1,65

2,20

Available lenghts in mtr.

5 / 10 / 20 / 40

20 / 40

20 / 40

20 / 40

40

40

40

Blast Hose - Extra Heavy Execution

Part no.

2512000

2502100

2513000

2514000

2515000

2516000

2517000

Description

Blast Hose 13 x 7

Blast Hose 19 x 7

Blast Hose 25 x 7

Blast Hose 32 x 8

Blast Hose 38 x 9

Blast Hose 42 x 9

Blast Hose 50 x 11

mm

13

19

25

32

38

42

50

ID inches

½”

¾”

1”

1¼”

1½”

1¾”

2”

OD in mm

27

33

39

48

56

60

72


8

9

9

11

7

7

7

Weight approx.

kg./mtr.

0,50

0,65

0,80

1,10

1,50

1,65

2,40


5 / 10 / 20 / 40

20 / 40

20 / 40

20 / 40

40

40

40

Nozzle Pressure Gauge Kit


5033000 PRG Hypodermic needle gauge incl. 5 needles

5033100 PRG-N Needles for gauge (5 pcs.)

PAGE 58 SECTION 2


Polyurethane Suction / Discharge Hose

AIRBLAST

This range of hose can be used to move new abrasive or discharge spent abrasive.

The hose is flexible and kink proof as well as abbrasion resistant. When bent the hose stays full bore as the PU material is forced to the outside, creating a ful flow without obstruction.

Airblast range of Suction and Discharge Hoses comprises of the highest quality hoses manufactured and gives you the optimum combination of durability, cost and safety.

Specifications

Norm : EU 10/2011 Cat. E

Temperature range : -25°C / +85°C

Tube

Bending radius

: Transparent Polyurethane smooth inside crushproof PVC spiral, corrugated cover

: 1 x inside diameter


Polyurethane Suction/Discharge Hoses

Part no.

2518300

2518400

2518500

2518600

2518700

2518800

Description

Suction/Discharge Hose 51 x 59






ID in mm

51

63

76

102

127

152

OD in mm

59

71

85

112

139

165

Vacuum bar

0,3

0,3

0,3

0,3

0,3

0,2

PU-wall in mm

0,7

0,7

0,7

0,8

0,8

0,8


20

20

20

20

20

20

Clamps

Super Hose Clamps

One bolt clamp, steel with finished side to protect hose.

Zinc plated, chrome and passivated, steel bold and nut.

2

Part no.

2180020

2180021

2180022

2180023

2180024

2180025

Range size

64 / 67

74 / 79

86 / 91

113 / 121

140 / 148

162 / 174

Other clamps and sizes are available on request.

Band width imm

22

24

24

24

26

26

Band thickness mm

1,2

1,5

1,5

1,5

1,7

1,7

SECTION 2


PAGE 59

Rubber Suction & Discharge Hose

AIRBLAST

Airblast range of Suction and Discharge Hoses comprises of the highest quality hoses manufactured and gives you the optimum combination of durability, cost and safety.

Rubber Hose Suction hose for shotblast, pebbles, mud, sand etc. Also for

suction/discharge of other abrasives. High abrasive resistant tube. Light and flexible construction.

Specifications:


Burst pressure

Vacuum

: 2,5 bar

: 0,9 bar


Wear resistance : 75 mm³ according to DIN 53516

Tube

Cover

Reinforcements

Bending radius

: NR/SBR, smooth

: SBR, black, corrugated, fabric finish

: textile plies, static-wire steel spiral

: 2.5 x inside diameter


Rubber Suction/Discharge Hoses

Part no.

Description

8069717

8069708

8069718

8069709

8069719

8069710







ID in mm

51

63

76

102

127

152

OD in mm

60

72

85

112

137

164

Couplings

Part no.

Size

2180001

2180002

2180003

2180004

2180005

50 / 50

89 / 75

108 / 100

133 / 125

159 / 150

For hose clamps see page 59.

Female coupling for hoseclamp assembly,

System “Perrot”.

Hot dip galvanized steel with handle. SBR seal.

Handle with all sizes fixed except 8” will be seperated and interchangable.

For hose inner

Ø mm

51

76

102

125

152

Part no.

2180010

2180011

2180012

2180013

2180014

Size

50 / 50

89 / 75

108 / 100

133 / 125

159 / 150


4,5

4,5

4,5

5

5

6


20

20

20

20

20

20

Male coupling for hoseclamp assembly, System

“Bauer”.

Hot dip galvanized steel. With hose tail, ball and lever closure ring.

For hose inner

Ø mm

51

76

102

125

152

PAGE 60 SECTION 2


Rubber Suction & Discharge Hose - heavy duty

AIRBLAST

Airblast heavy duty Rubber Suction and Discharge Hoses comprises of the highest quality hoses manufactured and gives you the optimum combination of durability, cost and safety.

This ultra heavy duty hose can be used to move new abrasive or discharge spent abrasive.

Specifications:


Burst pressure

Vacuum

: 12 bar

: 0,8 bar


Tube

Cover

Reinforcements

Bending radius

: High abrasive PARA rubber, brown, smooth,

: SBR/NR black smooth fabric finish

: textile plies, steel wire helix static wire

: 2.5 x inside diameter


Rubber Suction/Discharge Hoses - heavy duty

Part no.

2518000

2518100

2518200

2519000

2519100

2519200

Description

Suction/Discharge Hose 51 x 64 - 2”

Suction/Discharge Hose 63 x 76 - 2½”





ID in mm

51

63

76

102

125

152

OD in mm

64

76

91

118

141

173


6,5

6,5

7,5

8

8

10,5


40

40

40

20

20

20

2

Couplings

Part no.

Size

2180001

2180002

2180003

2180004

2180005

50 / 50

89 / 75

108 / 100

133 / 125

159 / 150

For hose clamps see page 59.

Female coupling for hoseclamp assembly,

System “Perrot”.

Hot dip galvanized steel with handle. SBR seal.

Handle with all sizes fixed except 8” will be seperated and interchangable.

For hose inner

Ø mm

51

76

102

125

152

Part no.

2180010

2180011

2180012

2180013

2180014

Size

50 / 50

89 / 75

108 / 100

133 / 125

159 / 150

Male coupling for hoseclamp assembly, System

“Bauer”.

Hot dip galvanized steel. With hose tail, ball and lever closure ring.

For hose inner

Ø mm

51

76

102

125

152

SECTION 2 PAGE 61


Air Pressure Hose

The Airblast Air Hose range comprises of the highest quality hoses manufactured and gives you the optimum combination of durability, cost and safety.

Specifications

Norm : DIN 20018

Working pressure : 10 bar Air / 16 bar water

Burst pressure : ¼” - 1”: 54 bar, 1¼” - 2”: 40 bar


Tube

Cover

: SBR, black, smooth,

: SBR, black fabric finish, UV-and ageing resistant


ID

Part no.

Description mm inches

2520000

2521000

2521100

2522000

2523000

2524000

2525000

2526000

Air Hose 6 x 13

Air Hose 9 x 16

Air Hose 13 x 23

Air Hose 19 x 31

Air Hose 25 x 39

Air Hose 32 x 48

Air Hose 38 x 50

Air Hose 51 x 65

6

9

13

19

25

32

38

51

For cast iron air hose couplings and clamps see page 54.

¼”

⅜”

½”

¾”

1”

1¼”

1½”

2”

OD in mm

13

16

23

31

39

48

50

66

AIRBLAST


3,5

3,5

6

6

7

8

6

7


40 / 100

40

40 / 50

20 / 40 / 50

40

40

40

40

PAGE 62


SECTION 2

High Pressure Paint Spray Hose

A high pressure, high performance, airless paintspray hose specially designed to meet the exacting requirements of the industry.

Steel braid reinforcing insures strength and guarantees electrical conductivity.

This hose offers optimum resistance to a wide range of fluids including paints, chlorinated solvents and other chemicals.

The hoses are fully compatible with Airblast’s range of airless and air-assisted paintspray pumps and with most other common makes of paintspray equipment.

Airblast Paint Spray Hoses comprises of the highest quality hoses manufactured and gives you the optimum combination of durability, cost and safety.

Specifications

Core : Nylon (PA)

Pressure support : 1 or 2 Braids of Brass Coated High Tensile Steel Wire

Cover

Working temp.

Colour

: Polyurethane (PUR)

: -40° C to +95° C

: Blue


Paintspray Hose

Part no.

Description

7702000

7702500

7703000

7704000

Paintspray hose, 1-wire, ¼” ID coupled with: ¼” NPSM swivel female at both ends.

Working Pressure: 400 bar. Burst Pressure: 1300 bar.

Paintspray hose ¼” x 10 mtrs. 1-wire




7707000

7707500

7708000

7709000

7712000

7712500

7713000

7714000

7717000

7717500

7718000

7719000

Paintspray hose, 2-wire, ¼” ID coupled with: ¼” NPSM swivel female at both ends.






Paintspray hose, 1-wire, 3/8” ID coupled with: ⅜” NPSM swivel female at both ends.


Paintspray hose ⅜” x 10 mtrs. 1-wire




Paintspray hose, 2-wire, 3/8” ID coupled with: ⅜” NPSM swivel female at both ends.





Paintspray hose ⅜” x 30mtrs. 2-wire

SECTION 2


AIRBLAST

PAGE 63

2

Notes

AIRBLAST

PAGE 64


Section 3 - Pipe Blasting & Coating

Pipe Blasting & Coating

Product

Miniblast

Circleblast internal pipe blasters

Spinnerblast internal pipe blasters

Jumbo internal pipe blasters

Pipecoater-I internal pipe coater

Pipecoater-II internal pipe coater

Pipecoater-III/125 internal pipe coater



Pipecoater-IV internal pipe coater

Semi-automatic winch system

AIRBLAST

79

81

83

73

75

77

85

Page

66

67

69

71

3

SECTION 3


PAGE 65

Mini Blast Internal Pipe Cleaner

The Mini Blast Internal Pipe Cleaner is designed to blast clean pipe ranging in size from ½” to 1¼” (13 - 32 mm) I.D.

The tool connects to an abrasive blast machine in place of a standard nozzle. In operation, the Mini Blast nozzle directs the air/abrasive mixture at a deflection tip. This tip causes the blast pattern to fan out into a wide, circular pattern, which cleans the inside of the pipe as the tool is passed through. Two adaptors are available to connect the tool to the nozzle holder.

The Mini Blast tool is made from the finest materials available. However, some of its internal wear parts are of necessity rather brittle, due to their extreme hardness. The tool should therefore be handled carefully to avoid dropping it or giving it a sharp blow.

MB Mini Blast Internal Pipe Cleaner - Assemblies

Part no.

Description

3000100 MB-1 Mini Blast - 250 mm, incl. AMB-4




MB Mini Blast Internal Pipe Cleaner - Parts List


01 3000500 Mini Blast Head TC Ø 13 mm

02 3000600 AMB-4 Adaptor M10 - fine 26 mm thread

03 3000700 EMB-250 Extension pipe 250 mm long

3000800 EMB-500 Extension pipe 500 mm long



04 3001100 AMB-6 Adaptor M10 - large 50 mm thread

AIRBLAST

PAGE 66


SECTION 3

Circleblast Internal Pipe Blasters

The Circleblast Internal Pipe Blasters are designed to blast clean pipes ranging in size from 1¼” to 12” (32 to 305 mm) I.D. The tool connects to an abrasive blast machine in place of a standard nozzle.

In operation, the Circleblast nozzle directs the air/abrasive mixture at a deflection tip. This tip causes the blast pattern to fan out into a wide, circular pattern, which cleans the inside of the pipe as the tool is passed through. Two centering devices are available to hold the tool in position during passes in different diameter pipe.

Features and benefits

● Constant cleaning of internal surface

● Cleaning with the highest speed possible

● Saving on time and abrasives

● Adjustable setup for the best cleaning speed

● Easy handling and no down-time

● Blast in only one drive through

● Adjustable for all kind of abrasive

● Very rigged construction

PIPEDIAMETER in (mm)

1¼” – 3”

(32 – 76 mm)

TOOL

CB-0

CB-1

CB-2

3” – 12”

(76 – 305 mm)

CB-1

CB-2

TOOL RANGE in (mm)

1 1/4” – 3”

(32 - 76 mm)

3”- 5”

(76 - 127 mm)

5”- 12”

(127 - 305 mm)

CENTERING

DEVICE

REQUIRED

NOZZLE

-

CBC-1

CBC-2

AHBN-8

AHBN-10

AHBN-8

AHBN-10

AIRBLAST

225

400

225

400

AIR CONSUMPTION

(cfm) (m³/min)

400 11.3

6.4

11.3

6.4

11.3

3


CB Circleblast Assemblies


3002100 CB-0 Circleblast for direct mounting on blast hose with ½” I.D. (13x7mm) for pipes 1¼” to 3” (35-76mm) I.D. TC deflection tip

3002200 CB-1 Circleblast complete with:½” nozzle HBN-8, CBC-1 centering collars, CBC-2 adjustable centering carriage.

3002300 CB-2 Circleblast complete with: 5/8” nozzle HBN-10, CBC-1 centering collars, CBC-2 adjustable centering carriage.

SECTION 3


PAGE 67

Circleblast Internal Pipe Blasters

AIRBLAST

CB-0 Parts List


01 3002500 Housing

02 3002600 Bolt

03 3016000 CB-110/1 Deflection tip TC

04 3028000 CB-122 Washer brass

CB-1 and 2 Parts List


01 2112000 AHBN-8 1/2” (13 mm) nozzle TC

02 2113000 AHBN-10 5/8” (16 mm) nozzle TC

03 3015000 CB-111 Tool holder

04 3016000 CB-110/1 Deflection tip TC

05 3018000 CB-112/1 Stem support assembly TC

06 3020000 CB-113/1 Throat sleeve TC

08 3023000 CB-115 Throat rod

09 3024000 CB-116 Tip holding nut

◊ 1

◊ 1

◊ 2

◊ 1

◊ 1

11 3025000 CB-117 Protection sleeve threaded

12 3026000 CB-118 Curled lock nut

14 3027000 CB-119 Stem support gasket

15 3028000 CB-122 Washer brass

16 3029000 CB-123 O-ring

17 2135000 CHE-2 nozzle holder, aluminum

18 2163000 CFT cast iron quick coupling

All (◊)-marked items are included in Circleblast Spare Parts kit

(art.nr. 3022000) in quantities shown.

◊ 2

◊ 2

◊ 1

Centering collars for Circleblast


3003300 CBC-1 Centering collars complete for pipes 3” to 5”

(76 - 127 mm) I.D. Includes collars and four sixbutton sets

Centering carriage for Circleblast

Item Part no.

Description

3011000 CBC-2 Centering collars complete for pipes 5” to 12” (127 - 305 mm) I.D.

Spare parts for CBC-1 centering collars

01 3004000 Front collar, cad-plate

02

03

3005000 Rear collar, cad-plate

3006000 Centering buttons 4 six-button sets

04

05

06

07

08

09

3007000 5/16” (8 mm) long button for 3½” (89 mm) I.D.

3008000 9/16” (15 mm) long button for 4” (102 mm) I.D.

3009000 13/16” (20 mm) long button for 4½” (115 mm) I.D.

3010000 18/16” (28 mm) long button for 5” (127 mm) I.D.

3010100 Bolt

3010200 Collar locking bolt

PAGE 68

Spare parts for CBC-1 centering collars

01

02

3012000

3010200

Wheel complete

Locking bolt


SECTION 3

Spinnerblast Internal Pipe Blaster

The Spinnerblast tool cleans the interior of pipes up to 12 meters long and ranging in size from 203 mm (8”) to 915 mm (36”) I.D.

The tool connects to most abrasive blasting machines in place of a standard nozzle.

As the tool passes through the length of the pipe being cleaned, abrasive is ejected by two special nozzles mounted on a rotating head. Optimal rotating speed is controlled by the braking system.

An adjustable centering carriage supports the tool through the pipe.

The chart below shows the recommended centering legs, nozzle sizes and compressor capacities for different pipe diameters.










AIRBLAST

PIPEDIAMETER in (mm)

TOOL

SB-636-A

SB-636-A

TOOL RANGE in (mm)

8” – 10”

(203 - 254 mm)

10”- 15”

(254 - 381 mm)

CENTERING

DEVICE

SPB-19 use 120 mm legs

REQUIRED

NOZZLE

2 x ASB 13

2 x ASB-14

2 x ASB-16


2 x ASB-15

8” - 36”

SB-636-A

15”- 23”

(381 - 584 mm)


2 x ASB-17

SB-636-A

23”- 36”

(584 - 915 mm)


2 x ASB-17

AIR CONSUMPTION

(cfm) (m³/min)

200

300

450

5.7

8.5

12.8

300 8.5

450

450

12.8

12.8



3030000 SB-636-A Spinnerblast incl. SPB-19 caririage, excl. nozzles

3032000 SB-636-C Repair kit. Containing ◊-marked items in quantities below.

3

SECTION 3 PAGE 69


Spinnerblast Internal Pipe Blaster

SPB Spinnerblast Internal Pipe Blaster parts list


01 3033000 Pipe plug 1” (25 mm)

02 3035000 Rotating nozzle head

03 3036000 Brake housing

04 2107000 Nozzle TC – 6.0 mm orifice, 49 mm long





09 3037000 Set screw M6 x 8 mm

10 3038000 Machine screw 65 mm

11 3039000 Locking pin

12 3040000 Brake with lining

13 3041000 Tube

14 3043000 Set screw M5 x 6 mm

15 3044000 Double seal light bearing

16 3045100 Housing

◊

◊

◊

◊

◊

4

1

1

1

2

16

A

3045200 Housing bearing seal

17 3046000 Tube lock ring

18 3047000 Bearing seal

19 3048000 Leather dust seal

3048100 Teflon dust seal

20 3049000 Washer, tungsten carbide

◊

◊

2

1

◊ 30

◊ 2

21 3050000 End plate, rear

22 3051000 Machine screw 35 mm

23 3052000 Locking nut for rear end plate

24 3053000 Rubber lined nipple 1¼” (32 mm) ◊ 2

25 2163000 CFT Quick coupling (cast iron)

All (◊)-marked items are included in Spinnerblast Spare Parts kit

(art.nr. 3032000) in quantities shown.

AIRBLAST

03

04

05

06

07

SPB Spinnerblast Carriage parts list

Item Part no.

Description

01

02

3055000 Adjustable centering carriage

3059000 Carriage collar

3056000 Carriage wheel

08

09

3057000

3058000

3060000

3061000

3062000

3063000

3063100

Arms with wheels

Set of centering legs

SPB-19/12 Centering leg 12 cm




Collar locking screw

PAGE 70


SECTION 3

Jumbo Internal Pipe Blaster

The Jumbo Internal Pipe Blaster tool cleans the interior of pipes up to

12 meter long and ranging in size from 890 mm (35”) to 1600 mm

(63”) I.D. The tool connects to most abrasive blasting machines in place of a standard nozzle.

As the tool passes through the length of the pipe being cleaned, abrasive is ejected by two special nozzles mounted on a rotating head. Optimal rotating speed is controlled by the braking system. An adjustable centering carriage supports the tool through the pipe.










AIRBLAST



3400000 JPB-I Jumbo incl. carriage, excl. nozzles

3410000 JPB-C Repair kit. Containing ◊-marked items in quantities part list.

Jumbo Internal Pipe Blaster - nozzles

Part no.

Description

2007000 ATSDX-4 Tungsten Carbide long venturi nozzle, 6.5 mm orifice, length 135 mm, 1¼” (32 mm) inlet and fine thread

2008000

2009000

ATSDX-5 Tungsten Carbide long venturi nozzle, 8.0 mm orifice, length 135 mm, 1¼” (32 mm) inlet and fine thread

ATSDX-6 Tungsten Carbide long venturi nozzle, 9.5 mm orifice, length 135 mm, 1¼” (32 mm) inlet and fine thread

3

SECTION 3


PAGE 71

Jumbo Internal Pipe Blaster

Jumbo Internal Pipe Blaster - parts list


01 3400100 JPB-1 Nozzle Head

02 3400200 JPB-2 Pipe plug

03 3400300 JPB-3 Bolt M10 x 30

04 3400400 JPB-4 Washer

05 3400500 JPB-5 Gasket

06 3400600 JPB-6 Bolt M6 x 10

07 3400700 JPB-7 Adaptor Seal

08 3400800 JPB-8 Bearing Seal

09 3400900 JPB-9 Housing

10 3401000 JBP-10 Lock Ring

11 3401100 JPB-11 Bearing

12 3401200 JPB-12 Distance ring

13 3401300 JPB-13 Bearing Seal

14 3401400 JPB-14 Rear end Plate

15 3401500 JPB-15 Washer M6

16 3401600 JPB-16 Bolt M6 x 30

17 3401700 JPB-17 Bearing Housing

18 3401800 JPB-18 Bushing

19 3401900 JPB-19 Tube

20 3402000 JPB-20 Hose

21 3402100 JPB- 21 Washer M8

22 3402200 JPB-22 Bolt M8 x 20

23 3402300 JPB-23 Screw

24 3402400 JPB-24 Carriage collar

25 3402500 JPB-25 Bolt M10 x 25

26 3402600 JPB-26 Centering Leg

27 3402700 JPB-27 Clamp

28 3402800 JPB-28 Washer M8

29 3402900 JPB-29 Bolt M8 x 20

30 3403000 JPB-30 Wheel

31 3403100 JPB-31 Guide bushing

32 3403200 JPB-32 Washer M10

33 3403300 JPB-33 Bolt M10

34 3403400 JPB-34 Bolt M10 x 65

35 3403500 JPB-35 Centering Carriage, complete

All (◊)-marked items are included in Jumbo Spare Parts kit

◊ 2

◊ 1

◊ 2

◊ 1

◊ 1

◊ 1

◊ 1

AIRBLAST

PAGE 72


SECTION 3

Pipecoater-I for 4”- 7” ID Pipes

PIPECOATER-I is designed to coat the inside of pipe or tubing without the need to rotate pipe or tubing and to apply an even paint film thickness throughout.

Generally, any type of coating may be used in this tool that can be airless sprayed.

To obtain the best possible production, one man should operate the Control Gun while another man pulls the tool through the pipe or tubing.

The Airblast Pipecoater provides an innovative and efficient solution for applying paint to the inside of pipe, tubing or other cylindrical structures. With the Pipecoater, you can apply a uniform layer of paint at remarkable speed.

The Pipecoater I tool is available in four packages to suit jobs with differing lengths of pipes: 2, 4, 6 or 12 mtrs.

Six sizes of spray tip are available, ranging from .018” to .043’ to suit the specified coating.

PIPECOATER-I is developed for pipe or tubing ranging from 90 mm to 180 mm

(4” - 7”) ID.

PIPECOATER-I can be connected to a suitable airless paint spray machine of minimum 45:1 ratio.

Advantages

• Efficiently handles wide range of coatings

• Applies uniform layer at remarkable speed

• No need to rotate the pipe or tubing

• Unique gun assembly ensures precise control

• Air-controlled centering carriage legs easily adjust for gradual pipe bends


PIPECOATER-I INTERNAL PIPECOATER ASSEMBLIES

Part no.

Description

7100100

7100300

7100500

7100700

For pipes with ID of 90 mm to 180 mm (4” - 7”)

Pipecoater-I, for use up to 2 meters (6 ft.) long pipe incl.:

3.0 meters (10 ft.) Air Control Hose

3.5 meters (11 ft.) Paint Spray Hose










Delivery includes:

● Paint Spray Tool with Centering Legs

● Air Control Group and Gun

● Air Control Hose

● High Pressure Paint Hose

SECTION 3


AIRBLAST

PAGE 73

3

Pipecoater-I for 4”- 7” ID Pipes

PIPECOATER-I HOSES

7100900 Air Control Hose 3.0 meters

7101000

7101100

7101200

Air Control Hose 5.0 meters


Paint Spray Hose 3.5 meters

7101300

7101400



( 10 ft. )

( 16 ft. )

( 32 ft. )

( 11 ft. )

( 18 ft. )

( 34 ft. )

PIPECOATER-I FLOW CONTROL TIPS

7101500 Flow control tip 0.018” orifice

7101600

7101700

7101800

Flow control tip 0.021” orifice



7101900

7102000



PIPECOATER-I GUN ASSEMBLY

7102100 Spray gun, incl. hose adaptor assembly

7102200

7102300

Air group for spray gun

Adapter for silver gun

PIPECOATER-I REPAIR KITS AND RECOMMENDED SPARE PARTS

7112900 Wheel kit, Pipecoater-I includes 7112500, 7112600 and 7112700. (6 pcs. required)

7105000

7105100

O-ring set, Air Control Hose

O-ring set, Pipecoater-I

7111400

7119500

7118400

7118500

Strainer (2 pcs.)

Needle bearing

Paint tube

T-piece

Spray tips (sizes to be specified)

AIRBLAST

PAGE 74


SECTION 3

Pipecoater-II for 7” - 37” ID Pipes

PIPECOATER-II is designed to coat the inside of pipe or tubing without the need to rotate pipe or tubing and to apply an even paint film thickness throughout. Generally, any type of coating may be used in this tool that can be airless sprayed. To obtain the best possible production, one man should operate the Control Gun while another man pulls the tool through the pipe or tubing.

The Airblast Pipecoater provides an innovative and efficient solution for applying paint to the inside of pipe, tubing or other cylindrical structures.

With the Pipecoater, you can apply a uniform layer of paint at remarkable speed.

The Pipecoater II tool is available in four packages to suit jobs with differing lengths of pipes: 2, 4, 6 or 12 mtrs.

Six sizes of spray tip are available, ranging from .018” to .043’ to suit the specified coating.

PIPECOATER-II is developed for pipe or tubing ranging from 180 mm to 950 mm (7” - 37”) ID.

PIPECOATER-II can be connected to a suitable airless paint spray machine of minimum 45:1 ratio.

Advantages




• Unique gun assembly ensures precise control

• Air-controlled centering carriage legs easily adjust for gradual pipe bends


PIPECOATER-II INTERNAL PIPECOATER ASSEMBLIES

Part no.

Description

7100200

7100400

7100600

7100800

For pipes with ID of 180 mm to 950 mm (7” - 37”)

Pipecoater-II, for use up to 2 meters (6 ft.) long pipe incl.:













● Paint Spray Tool with Centering Legs

● Air Control Group and Gun

● Air Control Hose

● High Pressure Paint Hose

SECTION 3


AIRBLAST

PAGE 75

3

Pipecoater-II for 7” - 37” ID Pipes

PIPECOATER-II HOSES



7101100

7101200

7101300

7101400





PIPECOATER-I FLOW CONTROL TIPS

7101500

7101600

7101700

7101800

7101900

7102000







PIPECOATER-II GUN ASSEMBLY

7102100 Spray gun, incl. hose adaptor assembly

7102200

7102300

Air group for spray gun

Adapter for silver gun

( 10 ft. )

( 16 ft. )

( 32 ft. )

( 11 ft. )

( 18 ft. )

( 34 ft. )

PIPECOATER-II REPAIR KITS AND RECOMMENDED SPARE PARTS

7119200 Rotating head kit, Pipecoater-II includes 7114600, 7118000, 7114700 and 7114800

7119300 Wheel kit, Pipecoater-II includes 7117800, 7118000, 7118100, 7118200 and 7119000

7105000

7105200

O-ring set, Air Control Hose

O-ring set, Pipecoater-II

7111400

7113600

7114000

7113100

Strainer (2 pcs.)

Blade (3 pcs.)

Bearing

Ball bearing

Spray tip (sizes to be specified)

AIRBLAST

PAGE 76


SECTION 3

Pipecoater-III/125 for 3” - 5” ID Pipes

PIPECOATER-III/125 is designed to coat the inside of pipe or tubing ranging from 76 to 125 mm (3” - 5”) ID without the need to rotate pipe or tubing and to apply an even paint film thickness throughout. Generally, any type of coating may be used in this tool that can be airless sprayed.

PIPECOATER-III/125 tool can be connected to a suitable airless paint spray machine of minimum 45:1 ratio. The unit is connected to the end of a pipe lance and connected to the high pressure paint hose coming from the spray pump. An air hose is required to connect to the PIPECOATER-III/125. Once the PIPECOATER-III/125 is positioned within the pipe or tubing, regulate the paint and air flow to the correct pressure. The spray gun is triggered to begin the paint flow. The paint will be sprayed through a spin nozzle controlled by the air flow in a 360° spraying pattern.

To stop the PIPECOATER-III/125, release the spray gun trigger and shut off the air supply to the unit. For the best possible result, one man should operate the spray gun while another man pulls the tool through the pipe or tubing.

Advantages





PIPECOATER-III/125 INTERNAL PIPECOATER ASSEMBLY

7301000

PIPECOATER-III range are economy models, developed for pipe or tubing ranging from 76 mm to 900 mm

(3” - 36”) ID. The three models are executed with different centering devices which must be set to the right diameter manually.

PIPECOATER-III/125 complete unit with centering carriage. For pipes with ID of 76 mm to 125 mm (3” - 5”)

AIRBLAST

3

SECTION 3


PAGE 77


17

18

23

24

13

14

15

16

25

9

10

11

12

7

8

5

6

PIPECOATER-III/125 SPARE PARTS

Item Part no.

Description

3

4

1

2

7310000

7310100

7310200

7310300

Air motor

Axle

Nut (M10)

Rotating head (diameter 54 mm)

7310400

7310500

7310600

7310700

7310800

7310900

7311000

7311100

Bolt (M6 x 8)

Aluminium housing

Rear end plate

Air tube (¼” x 8 mm )

Nut (¼” x 8 mm )

Inlet housing

Reduction nipple (½” x ¼”)

Threaded sleeve (⅛”x 21 mm)

26

7311200

7311300

7311400

3006000

7311500

7311160

7314500

7314600

Elbow (⅛” FF no. 090)

Coupling (¼” x 8 mm )

Centering collars

Centering button set (4 x six button set)

O-ring

Paint tube

Filter holder

Tip filter

7315000 Flow control tip 0,042” orifice (standard)

7315100 Flow control tip 0,020” orifice





7314700 Tip holder

AIRBLAST

PAGE 78


SECTION 3


AIRBLAST


PIPECOATER-III/300 tool can be connected to a suitable airless paint spray machine of minimum 45:1 ratio. The unit is connected to the end of a pipe lance and connected to the high pressure paint hose coming from the spray pump. An air hose is required to connect to the PIPECOATER-III/300. Once the PIPECOATER-III/300 is positioned within the pipe or tubing, regulate the paint and air flow to the correct pressure. The spray gun is triggered to begin the paint flow. The paint will be sprayed through a spin nozzle controlled by the air flow in a 360° spraying pattern.


Advantages








7302000 PIPECOATER-III/300 complete unit with CBC-2 centering carriage. For pipes with ID of 125 mm to 300 mm (5” - 12)

3

SECTION 3


PAGE 79


17

18

23

24

13

14

15

16

25

9

10

11

12

7

8

5

6


Item Part no.

Description

3

4

1

2

7310000

7310100

7310200

7312000

Air motor

Axle

Nut (M10)

Rotating head (diameter 69 mm)

7310400

7310500

7312100

7312200

7315600

7313700

7312500

2176100

Bolt (M6 x 8)

Aluminium housing

Inlet housing

Coupling (¼” x 8 mm )

Bolt (M10 x 10)

Rear end plate

Paint tube

CCC-38/F Quick coupling

26

2178100

3011000

7314800

3025000

7314000

7314100

7314500

7314600

IF-14 Quick connect coupling

CBC - 2 Centering carriage

Lock nut

Protection sleeve threaded

Paint tube stainless steel

Nut

Filter holder

Tip filter







7314700 Tip holder

AIRBLAST

PAGE 80


SECTION 3



PIPECOATER-III/900 tool can be connected to a suitable airless paint spray machine of minimum 45:1 ratio. The unit is connected to the end of a pipe lance and connected to the high pressure paint hose coming from the spray pump. An air hose is required to connect to the PIPECOATER-III/900. Once the PIPECOATER-III/900 is positioned within the pipe or tubing regulate the paint and air flow to the correct pressure. The spray gun is triggered to begin the paint flow. The paint will be sprayed through a spin nozzle controlled by the air flow in a 360° spraying pattern.


Advantages






7303000



PIPECOATER-III/900 complete unit with centering carriage. For pipes with ID of 300 mm to 900 mm (12” - 36”)

AIRBLAST

3

SECTION 3


PAGE 81


14

15

16

17

18

19

20

21

22

23

24

25



1 7310000 Air motor

2

3

7310100 Axle

7310200 Nut (M10)

7

8

9

10

4

5

6

11

12

13

7312000 Rotating head (diameter 69 mm)

7310400 Bolt (M6 x 8)

7310500 Aluminium housing

7312100 Inlet housing

7312200 Coupling (¼” x 8 mm )

7315600 Bolt (M10 x 10)

7313700 Rear end plate

7312500 Paint tube

2176100 CCC-38/F Quick coupling

2178100 IF-14 Quick connect coupling

26

27

7313000 Bushing

3059000 Centering collars

3025000 Protection sleeve threaded

7314000 Paint tube stainless steel

7314100 Nut

7314200 Tube holder

7314300 Nut

7314400 Paint tube, brass

3057000 Arm with wheels

7314500 Filter holder

7314600 Tip filter







7314700 Tip holder

3058000 Set of centering legs (4 x 6 pieces)

AIRBLAST

PAGE 82


SECTION 3

Pipecoater-IV for 1” - 12” ID Pipes

PIPECOATER-IV tool is designed to coat the inside of pipe or tubing ranging from 25 to 300 mm (1” - 12”) ID without the need to rotate pipe or tubing and to apply an even paint film thickness throughout. Generally, any type of coating may be used in this tool that can be airless sprayed.

PIPECOATER-IV tool can be connected to a suitable airless paint spray machine of minimum 45:1 ratio. The unit is connected to the end of a pipe lance and connected to the high pressure paint hose coming from the spray pump. An air hose is required to connect to the PIPECOATER-IV. Once the PIPECOATER-

IV is positioned within the pipe or tubing regulate the paint and air flow to the correct pressure. The spray gun is triggered to begin the paint flow. The paint will be sprayed through the round spray nozzle controlled by the air flow in a

360° spraying pattern.

To stop the PIPECOATER-IV, release the spray gun trigger and shut off the air supply to the unit. For the best possible result, one man should operate the spray gun while another man pulls the tool through the pipe or tubing.

Advantages





PIPECOATER-IV INTERNAL PIPECOATER ASSEMBLY

7304001 PIPECOATER-IV – bare – including TNSSTC 6 tip (1.07mm) assy and AB-SS 100 filter (parts 1 – 4, 6 - 10 + 12).

Optional with centering collars for pipes with ID: 76 – 125mm (3” to 5”) and with 125 – 300mm (5” to 12”).

AIRBLAST

3

SECTION 3


PAGE 83

Pipecoater-IV : 1” - 12”

PIPECOATER-IV SPARE PARTS

Item

1

2

Part no.

7304008

7304017

Description

Tip nut SS

TNSSTC 0.80 spray tip

7304018 TNSSTC 0.90 spray tip

7304019 TNSSTC 1 spray tip

7304020 TNSSTC 1.5 spray tip







3

4

5

6-10

11

12











7030414 Tip filter AB-SS 50



7304003 Housing SS

7304005 Centering device 2” to 5”

7304010 Pipecoater, bare

7304006 Centering carriage 5” to 12”

7304007 Nylon washers (set of 2)

AIRBLAST

PAGE 84


SECTION 3

SWS Semi-automatic Winch System

The AIRBLAST semi-automatic winch system is specially developed for the Airblast Internal Pipe Cleaning Equipment such as the Circleblast,

Spinnerblast and Jumboblast as well as for the Airblast Pipe Coating

Equipment such as the Pipecoater-III/125/300/900.

This machine is designed with a PLC controlled hoisting system to pull at the blast hose with an adjustable constant speed to clean the inside of pipes. The speed can be adjusted from almost zero to 3mtr/minure or more.

The Airblast Winch system can be produced for all kind of power supplies:

230VAC 1 phase, 400VAC 3phases, 12VDC or 24VDC.

The travel speed of the Airblast Pipe Cleaners inside the pipe is operated and controlled by the control box which is mounted on the rigged frame. The control panel features the on/off switch as well the potential meter for the speed control which is adjustable from 0 to 100%. The semi-automatic winch system is made with high grade components to withstand the extreme environment of open blast cleaning, and has protection class IP55.

Advantages









● Suitable for all kind of pipe internal diameters

● Semi-automatic, one operator can handle more machines or do other work


SWS Semi-automatic Winch System

Part no.

Description

8968001

8968003

Winch System - 5 mtr./min

Winch System - 10 mtr./min

8969004 Winch System - 15 mtr./min

AIRBLAST

3

SECTION 3


PAGE 85

Notes

AIRBLAST

PAGE 86


Section 4 - Personal Protection Equipment

Product

Extreme abrasive blasting helmet

Astro abrasive blasting helmet

Nova abrasive blasting helmet

Nova 1 abrasive blasting helmet

Model 88E39 abrasive blasting helmet

Miniatura air supplied paintspray hood

CC20E Air supplied paintspray hood

HAF Helmet air filter

HAF Filter cartridges

Climate control tube - CCT

Climate control tube - AC1000/HC2400

Climate control tube - Vortex

Blast & paint clothing

GX4 Gas detection monitor

Blast lights

Cool vest

AIRBLAST

Page

88

97

98

99

100

101

102

104

106

92

94

95

96

89

90

91

4

SECTION 4


PAGE 87

Extreme Abrasive Blasting Helmet

AIRBLAST

The Extreme abrasive blasting helmet is made of a lightweight glass fibre reinforced polyester with a blue rubber coating which limits the sound of rebounding blast particles to a minimum and protects the user from dust with a comfortable overpressure. The yellow airflow indicator shows whether sufficient air is being passed into the blasting helmet. The wire mesh screen and the disposable visor protect the main visor and can be easily exchanged. An exchangeable cotton neck seal ensures comfort and protection.

A cape or jacket, available in leather, bisonyl or cotton, protects the user’s chest, back, and shoulders. The Extreme can be perfectly combined with the Vortex Air Conditioner or the leather/cotton overall.

Features and benefits:

● The Extreme has a concentrated field of vision (156 x 102 mm)

● Adjustable headband for increased comfort

● All parts e.g. visors rubber seals are easy to replace

● Unique rubber coating decreases noise level and wear

● Fail safe airflow indicator for increased safety


Part no.

Description

4050000 Extreme-I blasting helmet, consist of helmet assembly, breathing tube, regulator, sound silencer, cape and cape

4050100 Extreme-II blasting helmet, same as above only with leather cape

4050200 Extreme-III blasting helmet, bare excluding breathing tube, regulator, sound silencer, cape and cape

EXTREME Parts List

Item Part no.

Description

3

4

1

2

4022000

4023000

4024000

4025000

Wire mesh screen 110 x 165 mm

Glass window 112 x 166 x 2,5 mm

Acrylate window 102 x 156 x 2,5 mm

Rubber window gasket

Item Part no.

10

11

12

4054000

4054100

4015000

4050900

Description

Blouse cotton (optional)

Blouse leather (optional)

Waist belt

Air inlet assembly

7

8

5

6

9

4050600

4050800

4028000

4011000

4012000

Window assembly

Air flow indicator

Adjustable headband

Neck bib w/plastic zipper

Cape nylon

13

14

15

16

17

4051000

4018000

4019000

4019100

4053300

Corrugated hose 22mm

Silencer type P

Airflow regulator

Nipple CEJN 1/4” inner thread

Cotton comfort hood

4012100 Cape leather

Optional Accessories

4046100 Vortex Climate Control Tube complete with belt and regulator. Fits directly to breathing tube of Extreme Blast Helmet to supply a continuous flow of cool or warm air to your blast helmet.

PAGE 88


SECTION 4

Astro Abrasive Blasting Helmet

The Astro abrasive blasting helmet is a compact lightweight (1.2 kg) blast helmet with a large flat lens which provides excellent vision without distortion. The Astro abrasive blasting helmet is your number one economy choice which meets standards worldwide including CE, Australian Standards and is approved by NIOSH.

Tear-off lenses

The Tear-off Lens System is a unique system of pre-folded tabs. This means workers can quickly tear off just one layered lens at a time. Contractors have reported a time saving of over 45 minutes a day per blaster using the Tear off Lenses system which results in increased productivity.


● Removable head suspension

● Sturdy visor frame with integral molded hinge

● Optional tear-off lens available

● Low flow indicator

● Hand strap

● Abrasive resistant polyethylene helmet shell

● Flexible breathing tube

● Flow control valve

● Replaceable cape cover band

● Durable nylon cape


Part no.

Description

4600000 Astro blasting helmet, consist of helmet assembly, breathing tube, regulator and nylon cape

4600100 Astro blasting helmet, same as above only with leather cape

ASTRO Parts List

Item Part no.

Description

01 4600300 Visor

02 4600400 Visor strap

03 4600500 Cleat

04 4600600 Gasket seal

05 4600700 Suspension clips (set of 4)

06 4600800 Head suspension

07 4600900 Inner lens (set of 10)

08 4601000 Outer lens (set of 50)

4601001 Tear-off lens (set of 50)

09 4601100 Cape coverband

10 4601200 Cape nylon

4601300 Cape leather

11 4601400 Breathing tube

12 4601500 Air inlet assembly

13 4601600 Flow control valve

14 4601700 Belt and buckle


Part no.

Description

4320001 CCT Climate Control Tube complete with belt and regulator. Fits directly to breathing tube of Nova Blast

Helmet to supply a continuous flow of cool or warm air to your blast helmet.

SECTION 4


AIRBLAST

PAGE 89

4

Nova Abrasive Blasting Helmet

The Nova abrasive blasting helmet is one of the most comfortable blasting helmets available. Lightweight pillow foam padding provides maximum comfort and reduces outside noise to a minimum. A soft breathable inner cape allows perfect airflow while keeping out contaminants. The advanced Air Duct Distribution System creates a constant flow of breathable air, prevents fogging and keeps workers cool. The large, double lens offers optimum vision without irritating side glare. Every feature of the NOVA has been designed, manufactured and tested to ensure workers’ safety and comfort under even the most demanding conditions.

The Tear off Lenses system is a unique “FIT AND SAVE” system of pre-folded tabs. This means workers can quickly tear off just one layered lens at a time. Contractors have reported a time saving of over 45 minutes a day per blaster which results in increased productivity.

Toughest & most comfortable

The Nova has been tested and approved to Respiratory Protection standards worldwide including CE and AS/NZS.


Part no.

Description

4700000 Nova Air Supplied Blasting Helmet, complete with

- In-helmet low flow warning device

- Breathing air tube assy

- Adjustable flow control valve and nylon belt

- Nylon cape

- CE approved to EN 271

11

12

13

14

15

17

18

NOVA Parts List

Item Part no.

Description

01

02

03

4700100

4700500

4702400

Helmet shell

Nylon cape c/w inner bib

Window frame gasket

04 4702500 Visor with hinge and screws

05/06 4702700 Air inlet assy

07

08

4702800

4701100

Visor latch and screws

Polystyrene helmet liner (medium)

09

10

4701700 Sidewings (medium)

4701000 Inner bib

4705100 Cape cover band

4601600 Adjustable flow control valve

4703600 Inner lens (pack of 10)

4703800 Outer lens (pack of 50)

4703700 Tear-off lens (pack of 50)

4601700 Belt with buckles

4601400 Breathing air tube

AIRBLAST


Part no.

Description

4320001 CCT Climate Control Tube complete with belt and regulator. Fits directly to breathing tube of Nova Blast Helmet to supply a continuous flow of cool or warm compressed air to your blast helmet.

PAGE 90 SECTION 4


Nova 1 Abrasive Blasting Helmet

AIRBLAST

The NOVA 1 has been tested and approved to Respiratory Protection standards worldwide including CE and AS/NZS. NOVA 1 has been designed specifically for blasting, by blasting experts.

Comfort

A comfortable respirator system dramatically reduces worker fatigue and increases productivity. Lightweight pillow foam padding provides maximum comfort and reduces outside noise to a minimum. A soft breathable inner cape allows perfect airflow while keeping out contaminants. The advanced Air Duct Distribution System creates a constant flow of breathable air, prevents fogging and keeps workers cool. Every feature of the NOVA 1 has been designed, manufactured and tested to ensure workers’ safety and comfort under even the most demanding conditions.

●

●

●

●

●

●

●


● Super tough helmet shell that is UV stabalized and abrasion resistant.

Adjustable sturdy visor frame to take different lens thicknesses.

“FIT AND SAVE” Tear off Lenses system.

Durable nylon cape with comfortable seal around the necks.

Unique high-strenght visor strap.

Flexible breathing tube.

In-helmet low flow warning device.

CE approved to EN14594.


Part no.

Description

4800000 Nova 1 Air Supplied Blasting Helmet, complete with nylon cape and constant flow valve

4800110 Nova 1 Air Supplied Blasting Helmet, complete with nylon cape and adjustable flow control valve

10

11

12

13

14

06

07

08

09

NOVA 1 Parts List

Item Part no.

01

02

4800300

4601001

03

04

05

4601000

4600900

4600600

15

16

17

18

19

4703500

4800900

4701400

4701700

4800400

4800500

4800800

4800700

4800600

4801300

4703400

4801200

4601600

4701000

4801000

4801100

Description

Visor kit

Tear-off lens

Outer lens

Inner lens

Window gasket seal

Low flow indicator

Cape cover band

Head dome (sizes S, M & L)

Side wings (sizes S, M & L)

Visor strap

Cleat

Low flow indicator adaptor

Air inlet kit

Support brackets

Breathing tube

Belt

Constant flow valve

Adjustable flow control valve

Inner bib

Nylon cape 71 cm

Leather cape 71 cm

08

01

15

02

17

03

06

04

16

05

07

09

14

18

11

10

13

12

19


Part no.

Description

4320001 CCT Climate Control Tube complete with belt and regulator. Fits directly to breathing tube of Nova 1 Blast Helmet to supply a continuous flow of cool or warm compressed air to your blast helmet.

4

SECTION 4 PAGE 91


Model 88E39 Abrasive Blasting Helmet

AIRBLAST

Model 88E39 abrasive blasting helmets provide advanced protection in the harsh exposures of blasting and painting. The snug, yet comfortable, sewn-in neck cuff provides a physical barrier to airborne contaminants and helps maintain positive pressure within the helmet. A new double lining in the neck area now enhances durability and protection.

Comfortable Fit

A lightweight inner shell with an adjustable headband suspension holds the respirator firmly and comfortably on the wearer’s head. Airflow is channeled directly to the user’s breathing zone for easy breathing. The helmet easily accommodates beards, prescription eye wear, or safety glasses.

Optimum Visibility

The wide-angle faceshield lens and headband suspension system are positioned for optimum visibility. With the translucent yellow helmet, workers don’t experience a closed-in feeling.

Climate Control

Optional climate control assemblies permit workers to warm or cool incoming air to maximize comfort and improve productivity.

Features and Benefits

• New latch design on window frame and helmet. Stronger, lower profile provides more tension on window, and

•

•

• protection for the interior hook.

New breathing tube with more flexible coating and forest green cuffs. More flexible and durable, reducing the amount of strain on the helmet and thus the user’s neck.

New cape design with double lining above neck. Double lining enhances durability, comfort, and protection.

•

•

New latch position behind window frame. Reduces difficulty of attaching cape to helmet and prevents accidental opening.

New breathing tube positioning loops on back of cape to retain the breathing tube. Reduced snagging hazard on breathing tube.

Mylar cover lens with new pull-tab design. Easier to pull off used cover lens.


Model 88E39 Assembly

Part no.

Description

4200000

Air supplied blasting helmet, complete with:

- Breathing tube

- 9 mm European Interchange nipple, and nylon belt

- Adjustable flow control valve with low flow warning device and pressure gauge

- 71 cm length nylon cape

- Inner and outer lens

- CE approved to EN 271

PAGE 92


SECTION 4

Model 88E39 Abrasive Blasting Helmet

Model 88E39 Spare Parts

Part no.

Description

4200400 88VXBT - Breathing tube – connector not included

4101000

4102200

4103000

4200700

4200800

4612 - Belt, nylon

46VX - 71 cm length nylon cape (tan) - standard

13VX - 97 cm length nylon cape (tan) - optional

P771B - Inner lens, acetate, oval, 0.040” thick (pack of 25)

P771040 - Outer lens, acetate, oval, 0.040” thick (pack of 25)

4200900

4201000

4201200

4201300

4201500

4201600

4201800

4202000

P771020 - Outer lens, PETG, oval, 0.020” thick (pack of 50)

771R - Outer lens, PETG, rectangular, 0.015” thick (pack of 50)

77VXLC - Perforated edge clear mylar clear lens cover (pack of 25)

88VXTGP - Adjustable headband suspension, incl. sportek brow pad

88CS - Elastic chin strap

88CK - Breathing tube connector kit, includes:

- connector with sleeve

- hardware

- gasket

- o-ring

88VXAK - Window maintenance kit, includes:

- window frame

- window gasket with inner lens

- latch assembly

F109E - Air flow regulator with quick connect fitting

AIRBLAST

4

SECTION 4


PAGE 93

Miniatura Air Supplied Paintspray Hood

AIRBLAST

A light duty airhood using totally clear acetate components providing a perfect vision. The unique visor clamps ensure easy installation of the disposable visors for protection of the main visor against damage and/or splashes. The soft washable face seal ensures a comfortable protective overpressure around the face. An optional cape can be used to protect the upper and back part of the head and neck against dust and liquid particles. Also available as combi version with an integral safety helmet.


•

•

•

•

Full face clear visor system allows light in and wide field of vision

Full face protection including chin and brow guard

Soft, elastic and washable face seal

Unique system of spring loaded clamps for disposable visors

10

11

12

13

14

MINIATURA Sparte Parts

Item Part no.

Description

1 4043600 Disposable outer lens (100 pcs. per set)

4

5

2

3

6

7

8

9

4044900

4044100

4043900

4043800

4044800

4042000

Top shield acetate

Inner lens acetate

Bottom shield acetate

Clamp for disposable window (set of 2)

Face collar

Disposable hood

4044700 Adjustable headband with air connection

4044200 Hose 22 mm with bayonet connection complete with:

- airflow regulator

- waist belt

- silencer

- nipple

4044600 Waist belt

4044400 Silencer for airflow regulator

4019100 Nipple CEJN with ¼” inner thread

4044300 Hose 22 mm with bayonet connection

4019800 Self-adhesive sweatband



4038000 Miniatura air supplied paintspray hood, complete with:

- Hood assembly

- Breathing tube

- Adjustable air flow control incl. sound silencer

- 1 spare face collar

- 10 disposable outer lenses

- 2 spare self-adhesive sweatband

- 3 disposable hoods

PAGE 94


SECTION 4

CC20E Air Supplied Paintspray Hood

AIRBLAST

The CC20E Series Hoods provide a wide variety of simple, effective and economical options for onthe-job respiratory protection. The result is better protection, improved productivity and greater comfort that combines to produce the best value on the market. The product is available as a hood or loose-fitting facepiece in a CC20E Series Airline Respirator configuration or EVA Powered Air

Purifying Respirator configuration. A patented neck cuff design helps maintain positive pressure inside the hood to keep contaminants out. As air enters the hood, the inner collar inflates, providing a comfortable fit around the neck and continuous flow of air to the worker’s breathing zone. The

CC20E hood is lighter and more comfortable than tight-fitting full-facepiece respirators. Covering the entire head, face and neck, the CC20E hood provides splash/overspray protection and makes cleanup quick and easy.

Features & benefits:

• A wide angle lens offers the largest field of vision amongst other hood-style respirators on the

•

•

•

• market, optimizing worker productivity and safety

EN 270 Approved

Was also the top-performing loose-fitting hood among a variety of competitors in a simulated workplace protection factor study (SWPF)

OSHA Assigned Protection Factor (APF) of 1,000

No fit testing required

Applications:

•

•

Painting and coating operations

Chemical handling



4100000 CC20E Paint Spray Hood, for use with compressed air, CE approved to EN270, includes:

• Inner Bib

• 20TICHE Tychem QC hood

• 20TG Suspension, adjustable

• V39E Breathing tube assembly

4

6

7

8

9

CC20E Parts List


1 4102500 20TICHE Tychem QC hood

2 4100300 20TG Suspension, adjustable

3

4

5

4100400 20NC Chin strap

4100700 V39E Breathing tube assembly, includes:

- 20BTE Breathing tube

- F39E Adjustable flow control valve with 9mm European interchange nipple

- 4612 Nylon belt

- S18053E Clamp

4200500 F39E Adjustable flow control valve

4100800 20BTE Breathing tube

4101000 4612 Nylon belt

4100500 20LCL Adhesive-edged Clear Mylar Lens Covers (pack of 25)

4101100 S18051E Breathing tube clamp

SECTION 4


PAGE 95

Helmet Air Filter for 1 - 6 users

Airblast Helmet Air Filter (HAF) is designed to remove oil mist, water vapour and particulates down to 0.5 microns from breathing grade compressed air. The Airblast

Helmet Air Filter meets OSHA regulation 1910.94 (6) (ii), requiring a trap and carbon filter be installed and regularly maintained to remove objectionable odours, as well as water, oil mist and other particulates. The Airblast HAF is supplied incl. pressure reducing valve to reduce the pressure to the requirements of supplied air respirators, providing that the inlet pressure does not exceed 8,6 bar (125 PSI).

Advantages

•

•

•

•

One filter suitable for multiple respirators, up to 6 users

Polypropylene filter cartridge casing eliminates corrosion hazard

Filter cartridge lasts up to 3 months (based on 40 hours week)

Filters can be floor or wall mounted


Part no.

Description

4300000 HAF-I Helmet Air Filter for 1-2 users

4320000 HAF-II Helmet Air Filter for 1-6 users

11

12

13

14

15

16

17

18

19

05

06

07

08

09

10

HAF Parts List

Item Part no.

Description

01 4301000 3/8” Tee - brass

02

03

04

4302000

4303000

4304000

3/8” Pressure regulator

Pressure gauge

3/8” Pressure regulator – high flow (optional)

4305000 Pressure gauge – high flow (optional)

4306000 Pressure relief valve

4307000 Filter cover for 1 or 2 users HAF

4308000 Filter cover for 1-6 users HAF (optional)

4309000

4310000

2174200

2225500

4250401

2170400

4316000

Outlet manifold for 1-6 users (optional)

Filter housing

4311000 O-ring (set of 2)

4312000 Bolt (set of 4)

4313000 Base / Wall mount

2175200 CCC-38/I Quick coupling 1 or 2 users

CCC-38/O Quick coupling for 1-6 users

Hex nipple 1”

Filter cartridge for HAF

KAG-10 Quick coupling 1”outer thread

Drain valve - brass

Delivery includes

HAF Assembly, pressure regulator, pressure relief valve, bracket for stand or wall mount, drain valve and filter cartridge.

Helmet Air Hose - Optional

Part no.

Description

2527000 Helmet Air Hose 3/8” - 9 mm ID (9 x 16), 10 bar working pressure

2527400 Helmet Air Hose 3/8” - 9 mm ID (9 x 16), 10 bar working pressure, coupled 5 meters



PAGE 96


AIRBLAST

SECTION 4

Air Filter Cartridges

The AFC-B100 and AFC-C100 Air Filter Cartridges will fit into many brands of

Air Filter Units available on the market. AFC-B100 fits into Airblast/Bullard and

AFC-C100 fits into Clemco Helmet Air Filters.

Increased Filter Life

Both Air Filter Cartridges can offer increased filter life with the use of Quality filtration materials. Greater material surface area provides increased absorption of oils, water and odours. The natural fibre felt swabs very efficiently absorbs oil from the air stream allowing the compressed air to flow through to the further stages of moisture and odour removal.

Quality Materials

The highest quality filtration materials which are manufactured to exacting standards have been chosen for the above Air Filter Cartridges to ensure the most efficient and effective filtration.

No Corrosion

The AFC-C100 and AFC-B100 Air Filter Cartridges are injection moulded polypropylene which will not corrode or collapse like the tin alternatives.

!WARNING!

These filter cartridges does not remove carbon monoxide (CO).

Carbon Monoxide alarms must be used at all times.

Final respiratory felt

Polyester wadding removes any dust particles

Reinforced felt material for further absorption of any oil & dust particles

Quality activated Carbon - specially formulated for increased surface area to provide maximum odour removal efficiency from compressed air

Mesh screen seperates activated Alumina and the Activated Carbon

Quality activated Alumina spheres have increased surface area for better moisture and oil removal from compressed air

Polypropylene outer shell will not comode or breakdown

Reinforced felt material absorbs oil and dust particles


Part no.

4250401

4097802

Description

AFC-B100

AFC-C100

SECTION 4


AIRBLAST

PAGE 97

4

Climate Control Tubes

The Airblast Climate Control Tube for cold air cools compressed breathing air coming into respirators by as much as 18 °C). The Airblast Climate Control Tube for hot air warms compressed breathing air coming into respirators by as much as 17 °C). Both tubes helps maximize worker comfort and increase productivity in cold or hot climates.

The Airblast Climate Control Tubes are fitted with an airflow regulator that allows the user to adjust the outgoing air temperature to suit their requirements. All components of the tube are replaceable and the unit can be disassembled for cleaning and maintenance.

The Airblast Climate Control Tubes are manufactured from non toxic engineering plastic which is extremely robust and ideal for the rigors of the workplace.

• All parts are easily removable for maintenance and cleaning

• Tough engineering plastic designed for harsh conditions

• Regulator to control air temperature and airflow

• Strong webbed belt

Both models fits to breathing tube of Astro, Nova and Nova 1 abrasive blasting helmet.


CLIMATE CONTROL TUBES

Part no.

4320010

4320011

4045000

Description

Cold Air Tube assembly

Hot Air Tube assembly

Adaptor to connect to other brand helmets

CLIMATE CONTROL TUBES - Parts List


3 4320012 Top spinner cap

4 4320013 Air spinner

5

6

7

4320014 Body

4320015 Quick disconnect tail ¼”

4320016 Breaker

8

9

4320017 Regulator body

4320018 Spindle & knob

10 4320019 Locking screw

11 4320020 Regulator assembly

12 4703400 Belt

AIRBLAST

PAGE 98


SECTION 4

AC1000/HC2400 Climate Control Tubes

AC1000 Cool Tube

The AC1000 cools incoming air from compressed breathing air sources by as much as 17°C (30°F). It helps maintain worker comfort and maximize productivity while working in extremely hot and humid environments. The AC1000 features an adjustable airflow control valve that allows the user to adjust the incoming air temperature to a level best suited to individual comfort.

HC2400 Hot/Cold Tube

The HC2400 cools or warms incoming air from compressed breathing air sources. It is ideally suited for early spring or late fall when the air needs warming in the morning and cooling in the afternoon. When used in the cool mode, the

Hot/Cold Tube decreases the incoming air temperature by as much as 17°C (30°F). When warm air is desired, the incoming air temperature may be increased by up to 17°C

(30°F). The HC2400 features an adjustable airflow control valve that allows users to regulate the temperature of incoming air to a comfortable level. It is simple to convert the HC2400 from cool air to warm air or warm to cool. It takes the worker just seconds to convert from one mode to the other and then resume work activity.

Both models fits to breathing tube of CC20 Paint Spray

Hood and Model 88 abrasive blasting helmet.

ORDERING INFO - AC1000 / HC2400 - CLIMATE CONTROL TUBES

Part no.

Description

4100100 AC1000 Cool Tube incl. ¼” quick connect fitting and belt

4100200 HC2400 Hot/Cold Tube incl. ¼” quick connect fitting, belt and heat shield

AIRBLAST

4

SECTION 4


PAGE 99

Vortex Air Conditioner

The VORTEX Air Conditioner is designed to keep workers wearing air purifying systems comfortable in both hot or cold working conditions using only one device.

The VORTEX is using breathable compressed air to reach temperature ranges up to 20°C cooler or warmer than the inlet temperature.

The VORTEX Air Conditioner is suitable for use in combination with the Extreme blasting helmet.

Specifications

Materials

Weight

Working pressure

Performance

Minimum airflow

Maximum airflow

Inlet airflow

: Aluminium

: 400 gram

: 4,5 bar

: 20°C difference cold or warm

: 160 l/min. (at 4,5 bar dynamic pressure)

: 350 l/min. (at 4,5 bar dynamic pressure)

: 900 l/min max.

Min. working temp. : -10°C

Max. working temp. : +60°C

Noise level at 5,5 bar : 90 dB

Max. hose length : 50 mtr.


VORTEX AIR CONDITIONER

Part no.

4046100

Description

Vortex Air Conditioning System

AIRBLAST

PAGE 100


SECTION 4

Blasting & Painting Clothing

Overall

The Airblast Blasting Overall has been designed to enhance worker comfort and protect the worker from abrasive rebound.

The heavy duty blasting overalls are fitted with leather reinforced fronts of the sleeves & legs and have leather elbow pieces and a leather neck collar.

The front can be closed by a double flap with velcro. The sleeves and legs can be closed with Velcro straps.

•

•

•

•

CE certified

Leather protection pieces

Double velcro closures

Comfortable fit

Gloves

Leather blasting gloves for optimum protection.

Cotton clothing

Cotton comfort blouse, trouser and hood to provide protection from dust and spray.

LEATHER / COTTON OVERALLS

Part no.

4053700

4053600

4053500

4053400

4053300

4053200

Description

LO-50, small

LO-52, medium

LO-54, large

LO-56, extra large

LO-58, extra extra large

LO-60, extra extra extra large


LEATHER GLOVES

Part no.

4047000

Description

G-L/90 (pair)

COTTON CLOTHING

Part no.

4054000

4055000

4053300

Description

Cotton blouse - heavy duty

Cotton trousers - heavy duty

Cotton comfort hood

AIRBLAST

4

SECTION 4


PAGE 101

GX4 Gas Detection Monitor

As you know, compressed breathing air can create a deadly environment. Do you have an intelligent gas monitor which can give you complete confidence in the air you and your employees are breathing? The GX4 is your solution. With the ability to detect up to 4 gases and with traceability the GX4 gives you a perfect solution.

Gases like Carbon Monoxide are invisible to all the human senses, yet are commonly found in industrial premises’ worldwide. While low level carbon monoxide exposure may not be immediately fatal to employee’s, ongoing contact with the gas at low levels has a cumulative effect, causing serious illness and health concerns for employee’s long term. With symptoms often confused with the flu, headaches or tiredness, it’s a serious problem which is often too easily ignored.

APPLICATIONS:

• Spray painting

• Blasting and confined space application

• Chemical handling

• And many more!

FEATURES:

• Illuminated information display for viewing real time data.

• 103 decibel alarm. This can also be used in conjunction with auxiliary warning devices such as strobe lights.

• Monitor up to four gases simultaneously.

• Strong purpose built case, made from from reinforced polypropylene it is designed for the harshest of conditions.

• Cartridges can be easily replaced.

• Sturdy mounting bracket for attaching the GX4 to walls or

HAF Helmet Air Filter.

• Universal power options for running the GX4 or charging it’s internal battery.

• If you are working remotely to the GX4 Gas Monitor you can connect a strobe light or strobe light and alarm.

• Complete quick and easy calibration checks with no set points required.

• A range of pre-calibrated gas sensors are available including

CO, O2 and CO2 and all have a 2 year shelf life.

• Connect from your laptop, tablet, phone or a network to view real time data, download logs and much more.

• Optional robust carry case

AIRBLAST

PAGE 102


SECTION 4

GX4 Gas Detection Monitor

GX4 GAS MONITOR


4420000 GX4 Gas Detection Monitor with mounting brackets including:

- 1 x Carbon Monoxide Sensor Cartridge

- 1 x EU Power Cord

- 1 x Air hose to connect the unit to the filter



- 1 x UK Power Cord (for use in the Middle East)




- 1 x USA Power Cord




- 1 x AU/NZ Power Cord


GX4 GAS MONITOR - Parts List


01 4420010 GX4 Gas Detection Monitor

02 4420011 Mounting brackets (pair)

03 4420012 Wall mounting bracket

04 4420013 Carbon monoxide sensor 10ppm

4420014 Carbon monoxide sensor 5ppm

05 4420015 Blank cartridge

06 4420016 Air supply hose & one touch connector

07 4420017 M5 Inlet filter, sintered brass

08 4420018 AC Adaptor and power cord - EU

4420019 AC Adaptor and power cord - UK

4420020 AC Adaptor and power cord - USA

4420021 AC Adaptor and power cord - AU/NZ

09 4420022 Power cord - EU

4420023 Power cord - UK

4420024 Power cord - USA

4420025 Power cord - AU/NZ

10 4420026 Battery clips with 1.8 mtr cable

11 4420027 AUX Cable, bare 15 mtr

12 4420028 AUX Strobe light with 15 mtr cable

4420029 AUX Strobe light w/alarm,15 mtr cable

4420030 AUX Field install jack

4420031 Power field install jack

13 4420032 Heavy duty field case

14 4420033 Calibration adaptor

15 4420034 Calibration regulator kit 1.5 slpm, incl. item 14

16 4420035 34L Zero air and 20ppm CO cylinders

4420036 Grade D calibration kit (CO2,CO,O2,N2)

17 4420037 Manifold tube

SECTION 4

6

10

9

16

8

14

4

15

1

7


2

5

12

13

17

3

AIRBLAST

11

PAGE 103

4

Blast Lights (LED) 12V / 24V

AIRBLAST

Airblast Blast Lights are developed to meet the demand for an easy to use, lightweight, low voltage abrasive blasting light.

Features:

• Highly concentrated output of halogen/LED light, the unit fully

• illuminates the area on which blasting is taking place.

Safe to use – works with 12 or 24 volt power supply and there’s no glass to break - a cheap, strong and easily replaceable plastic lens is used at the front of the unit.

•

•

•

No light spill or dazzle – by using a special bulb and tube fitting, the light is concentrated only on the work area and all back dazzle is eliminated.

Free to work – because the unit is clamped directly on the blast nozzle fitting, the operator has both hands free to operate the blast equipment.

The blast light can be used alongside all existing deadman handles.

To back up the light, a suitable fully rubber housed transformer is available to connect to a 220 volt 50 hz line, giving a 12 volt output to upto 4 separate sockets for up to 4 lights. Other executions are available on request.


BLAST LIGHT ABKR

5010800 ABKR-12/20 Blast Light 12 Volt/20 Watt incl. 12 Volt halo bulb, 5 m cable (2 x 0.75 mm²) and CEE-Connector (Male).

5010100 ABKR-24/20 Blast Light 24 Volt/20 Watt incl. 24 Volt halo bulb, 5 m cable (2 x 0.75 mm²) and CEE-Connector (Male).

5016000 ABKR-12/4 Blast Light 12 Volt/4 Watt incl. 12 Volt LED bulb, 5 m cable (2 x 0.75 mm²) and CEE-Connector (Male).

SPARE PARTS FOR ABKR-12/2 AND ABKR-24/20

8

9

10

5

6

7


1 5010700 Halogen bulb 12 Volt / 20 Watt

5010200 Halogen bulb 24 Volt / 20 Watt

5016500 LED bulb 12 Volt / 4 Watt

2

3

4

5010300 Lens

5010400 CEE Connector, 2 poles, 16A (Male)

5009500 Cable (2 x 0.75 mm²), black rubber, RWPK H05RN-F

5010500 Cable (2 x 1.50 mm²), black rubber, RWPK H05RN-F

5012000 Cable (2 x 1.50 mm²), neoprene, NWPK H07RN-F

5012100 Fitting

5012200 Spring clip

5012300 Cable connector

5012400 Rubber plug

5012500 Clamp

5012600 Bolt (not shown)

PAGE 104


SECTION 4

Blast Lights

AIRBLAST

BLAST LIGHT HALO

5011000 HALO-24/100 BLAST LIGHT 24 Volt / 100 Watt with ON/OFF-Switch, Full Rubber housing with reflector. Incl. halogen bulb, 5 m cable (2 x 1.5 mm²) and CEE Connector (M) * Also available in 12 Volt and 42 Volt execution.

5020000 HALO-24/100 BLAST LIGHT 24 Volt / 100 Watt. Full Rubber housing with reflector. Incl. halogen bulb, 5 m cable (2 x 1.5 mm²) and CEE Connector (M).

SPARE PARTS FOR HALO-24/100


1 5011100 Bulb 24 Volt / 100 Watt

2

3

5010400 CEE Connector 24V / 16A (M)


4


5012700 Rubber plug

TRANSFORMERS FOR 24V BLAST AND FLOOD LIGHTS. Incl. 3 m (2 x 1.5 mm2)

Grounded cable and 24 Volt 16A CEE Output (Female) - Full rubber housing.

Thermal Safeguard against overload.

5011500 TRANS MINI - 220V / 24V 120VA - 1 x 24 Volt / 16A CEE output (F)

5011600 TRANS-MIDI - 220V / 24V 225VA - 2 x 24 Volt / 16A CEE-output (F)

5030100 TRANS I/1 - 220V / 24V 500VA - 1 x 24 Volt / 16A CEE output (F)




5030500 TRANS II/2 - 220V / 24V 1000VA - 2 x 24 Volt / 16A CEE output (F)



SECTION 4


PAGE 105

4

Cool Vest

AIRBLAST

Airblast’s revolutionary Cool Vest technology offers unparalleled cooling power. Unlike ice or gel packs that steadily lose their effectiveness. Airblast Cool Vests will remain at a CONSTANT 13° C / 55° F. for hours of cooling. The Cool Vest can help reduce the chance of heat-related illnesses that sometimes occur in today’s difficult work environments.

Airblast Cool Vest: lightweight, quickly recharged, no condensation, and constant temperature. Uses a simple, interchangeable, front/back cool pack system that provides continuous cooling to the worker’s upper body. The vests are easily adjustable for maximum comfort and flexibility.

•

•

•

•

•

Airblast Cool Vest provides:

•

•

Worker Comfort

Heat Stress Avoidance

Improved Productivity by 22%

Engineered to maintain a constant 13° C / 55° F

Over 2 hours of cooling duration at 32° C / 90°F

Ergonomic design and fully adjustable for practical in-the-field ease of use

Recharge in 20 minutes

Airblast Cool Vest

The ACV 2 provides cooling for approximately 2½ hours. The period of cooling depends solely on work activity and environmental conditions. Vest material is flame retardant. Fits medium to large sizes. Weight: 2.9 kg. (6.5 lbs.)

ACV Replacement Packs

No waiting. No down time. Keep extra cool packs ready for instant on-site changes. The cooling agent within the pack is a safe, non-toxic, and non-carcinogenic formulation.

Cool packs may be re-energized thousands of times providing hours of safe, controlled body temperature management. Placed in a cooler of ice water, the cool packs will fully recharge in approximately 20 minutes. However, ice water is not necessary as the phase change technology actually begins recharging the packs whenever they are placed in an environment that is cooler than 13° C / 55° F.

PAGE 106


SECTION 4

Section 5 - Dust Free

Product

Aquastorm abrasive wet blasting system

Aquablast wetblast attachment

WIN Water injection nozzles

Educt-O-Matic portable dust free vacuum blaster

AB-1020 EP Dust free vacuum blast machine

AB-1030 EP/PN Dust free vacuum blast machine




AB-61 Vacuum injection cabinet

AB-90 Vacuum injection cabinet

ABDI-1000 Vacuum injection cabinet

ABDI-1300 Vacuum injection cabinet

ABD-1000 Pressure blast cabinet




Blastrooms

UHP High Pressure Waterjetting

AIRBLAST

123

124

125

126

127

128

129

130

131

114

115

116

118

120

122

Page

108

109

110

111

5

SECTION 5


PAGE 107

Aquastorm - Wet Abrasive Blasting System

AIRBLAST

The Aquastorm system allows blasting at very low and very high pressure to accomodate changes in the surface being cleaned / blasted. In contrast to other blasting procedures this is fully adjustable allowing the operator to change from heavy blasting to gentle cleaning as the surface dictates.

The Aquastorm system handles industrial maintenance applications, such as cleaning or removing layers of concrete, removal of paint by layers, total coating removal to specified degree of cleanliness (white metal etc.) or removal of oxidized layers from steel, with ease. The system is also very effective in sensitive applications such as the petrochemical industry, where sparks or static electricity are prohibitive (by coating each particle of the blast medium with water, the system effectively eliminates this concern).

Another positive effect on ecology and economy, is a 95% dust reduction when using

AquaStorm systems. This allows minimized or no containment, and no dust collectors or negative pressure. Further it allows complete and easy access around the entire structure being cleaned / blasted. There is also no need for air supplied hoods, meaning greater operator comfort, as well as public perception of the work being performed.

The additional advantage of giving the operator full control of the machine at the blast nozzle by remote control allows for less laborers.

The Aquastorm system is available in a fully pneumatic execution as well as an electric/ pneumatic version.

Advantages:

• Very low and very high blast pressures possible meaning any substrate can be blasted

• High coverage

• Consumption of blasting media reduced by up to 60% and very low consumption of water

• Minimized or no containment required

• Long service life of all parts subject to wear

• Dry blasting media not required (saves storage costs)

• Multiple use of blasting media is possible

• Can blast up to 250 m (800 ft.) in height

• Rust inhibitor injection available

•

•

•

•

•

•


•

• the complete blasting unit

ATSDX 6/50 nozzle

20 mtr of 32 x 8 blast hose remote control system deadman handle

20 mtr. twin hose operator’s manual export packaging

Other configurations available upon request.

The Aquastorm can be used is combination with a High Water Pressure (HWP) unit. This system is called the Turbojet system which is a high performance system.

TECHNICAL SPECIFICATIONS AQUASTORM

Blast media capacity (ltr.)

Blast hose connection (mm)

Empty weight (kgs.)

Dimensions in cm. (WxLxH)

AquaStorm 100

100

32

140

1190 x 720 x 850

AquaStorm 200

200

32

185

1380 x 890 x 910

Control pressure (bar)

Required air input pressure (min. - max. in bar)

Electric connection (Volt/Watt)

2 - 10

4,0 - 8,0

12/1,2

2 - 10

4,0 - 8,0

12/1,2

Air connection (mm)

Consumtion of blast media incl. ± 25% of water (min. - max. in ltr./min.)

38

1,0 - 8,0

38

1,0 - 8,0

*) All mentioned values are averages and may vary due to surface conditions, machine use and experiences of the operator.

PAGE 108 SECTION 5


Aquablast Wetblast Attachment

The Aquablast Wetblast Attachment can be fitted on the nozzle outlet and provides a water “envelope” around the air/media flow which controls the dust levels.

The Aquablast Wetblast Attachment is used in combination with standard tap water or water pumps.

This simple tool fits to most nozzles (not included). The attachment is delivered complete with stop and regulator valve.


Part no.

5031000

5031100

Description

AQUABLAST - WETBLAST ATTACHMENT, COMPLETE

Includes water jacket, shut-off valve, flexible hose and petcock

AQUABLAST - WETBLAST ATTACHMENT, BARE

Exclusive of petcock and hose

SPARE PARTS AQUABLAST WETBLAST ATTACHMENT

Item

1

2

3

4

5

6

Part no.

5031500

5031600

5031700

1152000

2178900

5031800

Description

Water jacket

Coupling, ¼” x 8 mm

Water hose

Ball valve ¼”

Hose barb incl. nut

Bolt

AIRBLAST

Qty required

1

2

1

1

1

3

5

SECTION 5


PAGE 109

WIN Water Injection Nozzles

Airblast high velocity venturi style nozzles have been designed specifically to give maximum blast cleaning rates, uniform abrasive distribution and efficiency over an extensive operating life. Through the venturi principle the air and abrasive mixture is accelerated as it exits the nozzle. Venturi nozzles increase productivity and reduce abrasive consumption with approximately 40% as compared to straight bore nozzles.

Airblast offers a full selection of nozzles with different orifice diameters, sizes, and insert / jacket materials.

WIN Nozzle

The WIN (Water Injection Nozzle) system is a simple, cost effective solution for high production, wet abrasive blasting that can be used with your existing pressure blast equipment. The system can be used with water from a tap or with rust inhibitors supplied through any simple pump. No special equipment is required. The WIN system offers the highest performance possible in wet abrasive blasting technology.


Part no.

2460000

2461000

2462000

2463000

Description

WIN-4/50 Water Injection Nozzle




Orifice

6,4 mm

7,9 mm

9,5 mm

12 mm

Lenght

149 mm

158 mm

171 mm

227 mm

Inlet

25 mm

25 mm

25 mm

25 mm

AIRBLAST

PAGE 110


SECTION 5

Educt-O-Matic Portable Dustfree Vacuum Blaster

The Educt-O-Matic is a light-weight, portable abrasive blasting tool with an integral abrasive recovery system. During blasting, abrasive is continually recycled, while dust and other debris are collected in a slip-on dust bag. Interchangeable adapter boots for level surfaces, corners, etc. fit over the swivel blast head to assure efficient recovery on any surface.

•

•

•

•

•

•

•

•

Advantages

•

•

Constant cleaning of internal surface

Cleaning with the highest speed possible

Saving on time and abrasives

Adjustable setup for the best cleaning speed

Easy handling and no down-time

Blast in only one drive through

Adjustable for all kind of abrasive

Very rigged construction

Suitable for all kind of pipe internal diameters

Semi-automatic, one operator can handle more machines or do other work


EDUCT-O-MATIC ASSEMBLY

Part no.

Description

3091000 Educt-O-Matic includes attachment set with

● round brush

● angle brush

● master adaptor

● 2” (50 mm) discharge hose

● plywood carry case

EDUCT-O-MATIC SEPARATE ATTACHMENTS


A.

B.

C.

D.

3092000 AE-2090 Edge attachment

3093000 AE-2091 Serrated attachment

3093100 AE-2091-1 Round brush (not shown)

3094000 AE-2092 Master adaptor

3095000 AE-2093 Angle attachment

E.

F.

3095100 AE-2093-1 Angle brush (not shown)

3096000 AE-2094 Flat lip attachment

3097000 AE-2095 Blank end

AIRBLAST

5

SECTION 5


PAGE 111


AIRBLAST

26.

27.

28.

29.

21.

22.

23.

24.

25.

15.

16.

17.

18.

19.

20.

09.

10.

11.

12.

13.

14.

04.

05.

06.

07.

08.

EDUCT-O-MATIC SPARE PARTS


01.

02.

03.

3098000 AE-2001 Blast head

3099000 AE-2002 Standard adaptor

3100000 AE-2004 ⅜” (9 mm) nozzle – TC

3102000 AE-2006 Blast jet

3103000 AE-2007 Jet gasket

3103100 AE-2008Valve assembly

3104000 AE-2005 Thumb screw

3105000 AE-2011 Blast head nipple ⅜”x4¼” (9 x 108mm)

3106000 AE-2012 Swivel connector

3107000 AE-2013 O-ring

3108000 AE-2014 Main body

3109000 AE-2016 Abrasive hose

3110000 AE-2018 Thumb screw

3110500 AE-2019 Baffle washer

3111000 AE-2020 Hose clamp

3112000 AE-2021 Air hose

3112500 AE-2021-1 Spring for air hose

3113000 AE-2022 Suction jet

3114000 AE-2068-1 Sreen assembly

3115000 AE-2023 Baffle (plastic only)

3344000 AE-2027 Locking device

3116000 AE-2068 Screen

3117000 AE-2030 Screen gasket

3118000 AE-2069 Abrasive container w/lock and hose

3119000 AE-2035 Dust bag

3120000 AE-2032-1 Ejector pipe

3120100 AE-2032-1 Dust bag holder

3121000 AE-2042 Valve body

3122000 AE-2036 O-ring

EDUCT-O-MATIC SPARE PARTS

Item Part no.

Description

30.

3122100 AE-2038 Screw

35.

36.

37.

38.

31.

32.

33.

34.

39.

40.

3122200

3122800

3122900

3123000

3124000

3125000

3126000

3127000

3128000

3129000

AE-2039 Washer

AE-2043 Handle pin

AE-2044 Snap ring

AE-2045 Valve bushing

AE-2046 Valve bushing gasket

AE-2047 O-ring (neoprene)

AE-2048 Washer

AE-2049 Snap ring

AE-2050 Primary valve spring

AE-2051 Valve stem

3130000

3131000

3132000

3133000

3134000

3135000

3137000

3138000

3140000

3141000

3142000

3143000

2162900

2164000

2168400

2168200

2172300

3147000

49.

50.

51.

52.

53.

54.

45.

46.

47.

48.

41.

42.

43.

44.

55.

56.

57.

58.

AE-2052 Primary valve seat

AE-2053 Guide washer brass

AE-2054 Hex nut

AE-2055 Washer brass

AE-2056 Second valve spring

AE-2057 Second valve seat

AE-2059 Washer - brass

AE-2060 Snap ring

AE-2061 Pipe nipple

AE-2083 Rubber tube

AE-2065 Valve handle assembly

AE-2070 Swivel nut assembly

KIG-12 Coupling with F thread

CQG-0 Rubber gasket

SKG-19 Coupling w/hose barb 3/4”

SKG-13 Coupling w/hose barb 1/2”

HS-32 Hose clamp

AE-2120 Plywood carrycase

PAGE 112


SECTION 5


AIRBLAST

5

SECTION 5


PAGE 113

AB-1020 EP Dust Free Vacuum Blast Machine

This compact electric-pneumatic driven injection vacuum blasting machine with an average blasting pattern of 16 mm width, is excellent to apply for blast cleaning weld seams, spot blasting of smaller areas, inspection and repair of engines and machinery overhaul, bodywork on vehicles.

•

•

•

•

Features

• “Stand alone” unit includes automatic dust extraction and abrasive

• recycling system

Quickly interchangeable blast head fittings to blast different surface shapes

Fully pneumatic

Allows blasting from 3 – 6 bar)

Maximum hose length of 5 meters

Easy injection blast principle

•

•

•

•

Benefits

•

•

Totally dust free environmentally friendly blasting

Other job site operations can be conducted close to the blasting area

Zero dust contamination on the job site

Many common shapes can be blasted with ease

Low operation cost due to the use of recyclable abrasive

Flexible and versatile

•

•

•

•

Applications:

•

•

Cleaning of paint work

Removal of floor coatings

Roughening of various surfaces

Cleaning of welds

Decorative blasting of glass

Cleaning and roughening of marble, granite and stone


Max. hose length (mtr.)

Empty weight (kgs.)


Max. working pressure (bar)

Max. air consumption (ltr/min.)

Electric power (Watt)

Electric current (Volts)

Average widht of blast pattern (mm)

Max. abrasive size in mm.

TECHNICAL SPECIFICATIONS AB1020

Electrical pneumatic

9

5

25

41 x 53 x 93

6

480

1000

230

15-17

1.0 (18 mesh)

AIRBLAST

PAGE 114


SECTION 5

AB1030 EP/PN Dust Free Vacuum Blast Machine

AIRBLAST

All the Airblast vacuum blasting machines are designed to provide closed-system blasting by making the blasthead a small “containment structure”. This speeds the job along, whether you are doing large-scale cleaning, or just spot blasting.

The removed coating and corrosion, plus the spent abrasives, are all deposited into a closed waste compartment. The air is filtered before it’s exhausted. So the entire operation is virtually dustfree and safe for your crew and the environment.

The 1030 model is the most portable model of the range of Airblast Vacuum

Blasting units. It is very well suited for cleaning small areas, and for weld preparation.

Rather than using a pressure blast vessel, the blast media is “lifted” from the machine by a vacuum generated at the blasthead, blasted onto the surface being cleaned and then vacuumed back into the unit for dust removal and reuse.

The recovery vacuum generator for this model is available in a pneumatic as well as an electric execution. The electric powered model is used in situations where the available compressed air source is limited.

•

•

•

•

Applications:

•

•

Cleaning of paint work

Removal of floor coatings

Roughening of various surfaces

Cleaning of welds

Decorative blasting of glass

Cleaning and roughening of marble, granite and stone



Empty weight (kgs.)



Recommended compressor size (ltr/min.)

Electric power (Watt)


Average widht of blast pattern (mm)


TECHNICAL SPECIFICATIONS AB1030


17

5

34

41 x 53 x 114

6

1.000

1.700

220/240

20-22

1 (18 mesh)

Vacuum blasting machine AB1030 EP/PN (suction system) - Delivery includes:

Pneumatic

17

5

34

41 x 53 x 132

7

2.300

-

-

20-22

1 (18 mesh)

•

•

•

•

•

•

•

•


5 m blast hose set consisting of a blast gun with 10mm BC blast nozzle grit supply hose

2” vacuum hose air connector

5 meter of electricity cable incl. plug (230V) for the EP version

3 standard brushes (brush flat, brush 90° inner corner and brush 90° outer corner) operator’s manual export packaging

Machine options and accessories:

*) Pneumatic filter cleaning system. Beside the standard flat and corner brushes are special shaped brushes available.

5

SECTION 5 PAGE 115


AB-1050 EP/PN Dust Free Vacuum Blast Machine

AIRBLAST

This fully pneumatically driven injection blasting machine with an average blasting pattern of 28-32 mm width is similar as the electric-pneumatic version, often used for blasting the heavier weld seams, grit blasting axes and cylinder shafts, larger machine parts before inspection and repair, shipbuilding, railway industry and maintenance, engines and engine overhaul, bodywork of vehicles and trailers, container overhaul, storage tank and vessel construction. Due to the absence of necessity of an electric power supply, this machine is ideally suited for mobile applications on location ‘in the field’ and minor repair work on larger projects and removing graffiti. Available in fully pneumatic and electro-pneumatic version.

•

•

•

•

•

•

Features

• “Stand alone” unit includes automatic dust extraction and abrasive recycling system


Fully pneumatic

Allows blasting from low to high pressure (1 – 7 bar)


Can be incorporated into an automatic on-line blasting process

Easy injection blast principle

•

•

•

•

Benefits

•

•





Low operation cost due to the use of recyclable abrasive


Abrasive type

Obtained surface quality

Average production capacity per hour

STEEL SURFACE

Corroded steel, shot primer, light coatings and millscale

Heavily corroded steel, heavy coatings, chlorinated rubber coating

Steel weld seams

Aluminium oxide, garnet



Glass beads

SA 2½ (SP10)

SA 2½ (SP10)

SA 2½ (SP10)

1,2 - 1,5 m²/hr.

0,5 - 1,0 m²/hr.

50 - 60 mtr./hr.

Stainless steel weld seams

(decolourisation)

Polishing 40 - 50 mtr./hr.

CONCRETE SURFACE

Bricks, natural stones. Cement film, light coating or graffiti removal

Removal of heavy coatings

Aluminium oxide, olivine sand


Cleaning

Removal of paint layer

1,5 - 2 m²/hr.

0,5 - 2 m²/hr.

Cleaning without damaging Walnut shell, olivine sand

Cleaning 1,0 - 2 m²/hr.

*) All mentioned values are averages and may vary due to surface conditions, type of abrasive, abrasive quality, machine use and experiences of the operator. Do not use non recyclable abrasive or sand .

PAGE 116


SECTION 5


AIRBLAST

TECHNICAL SPECIFICATIONS AB-1050



Empty weight (kgs.)

Dimensions in cm. (W x L x H)


Electric power (kW)



Average width blast pattern (mm)



28

5

70

530 x 610 x 1320

7

3.000

230

1.600

28/32

1.2

Pneumatic

28

5

68

530 x 610 x 1400

7

-

-

3.500

28/32

1.2

Vacuum blasting machine AB-1050


•

•

•

•

•

•

•


5 m blast hose set consisting of a blast gun with 12 mm BC blast nozzle grit supply hose

2” vacuum hose air connector

3 standard brushes (brush flat, brush 90° inner corner and brush 90° outer corner) operator’s manual in English export packaging


*) Pneumatic filter cleaning system. Beside the standard flat and corner brushes there are special shaped brushes available. Prices on request.

5

SECTION 5


PAGE 117


AIRBLAST

This model “pressure fed“ vacuum blasting machine is available in various versions, which makes it able to choose the best suitable machine for the blasting job.

The AB-1060’s design is mostly used for vacuum blasting with light and medium weight abrasives such as aluminium oxide, garnet, olivine sand, glass beads and plastics. With an average blasting pattern width of 50 mm, this machine is often used in the following applications; tank construction, heavy steel constructions, yacht and ship construction, weld cleaning and finishing, on- and offshore pipeline industry, thermal metallizing coating processes, rubber roll cladding, aircraft industry, maintenance at refineries, granite and natural stone works, concrete construction and overhaul, road markings and linings, polyester and glass fibre industry, rolling and colander industry (plastics, paper). Available in fully pneumatic and electro-pneumatic version.

•

•

•

•

Features

• “Stand alone” unit includes automatic dust extraction and abrasive recycling system


Fully pneumatic or electric/pneumatic

Blasting from low to high pressure (1,5 – 5,5 bar)

Can be incorporated into an automatic online blasting process

•

•

•

•

•

•

Benefits





Low operation cost due to the use of steel abrasive


Surface

Steel: millscale, coatings and or corrosion

Weld seams: steel

Abrasive type

Alu-oxyde

Chilled iron

Steel grit

Alu-oxyde

Chilled iron

Steel grit

Abrasive size

0.8-1.2 mm.

G17 / G24

0.8-1.2 mm.

G17 / G24


SA 2½ (SP10)

SA 2½ (SP10)


4 - 6 m

2

70 - 80 mtr/hr.

*) All mentioned values are averages and may vary due to surface conditions, abrasive quality, machine use and experiences of the operator.

PAGE 118


SECTION 5


AIRBLAST




Empty weight (kgs.)

Dimensions in cm. (LxWxH)

Working pressure (bar)


Electric power (Kw)

Electric current (V)


Max. abrasive size (mm)

Recommended abrasives

Pneumatic

Single Chamber (PN)

40

30

525

1570 x 750 x 1860

1.5 - 5.5

3.500 - 7.000

-

-

50 - 75

1.5

Alu-Oxyde

Electric/Pneumatic

Single Chamber (EP)

40

10

560

1570 x 750 x 1860

1.5 - 5.5

3.500

4.000

400

50 - 75

1.5

Alu-Oxyde


•

•

•

•


•

•

10m (EP), 15m (PN) hose set consisting of a blast hose, abrasive recovery hose, a double line control hose with trigger and all necessary hose connectors.

Hardened aluminium blast head, a blast head inner tube flat, a blast head inner tube 90 and a 6,4 mm boron carbide nozzle.

Set of standard brushes (brush flat, brush 90° inner corner and brush 90° outer corner).

Adjustable venturi and pressure gauge for air driven version

Operator’s manual in English

Warranty

•

•

•

•

•

Options and accessoiries:

Extension blast hose set of 10m (PN)



Large blast head incl. Borium Carbide Nozzle

Floor trolley for large blast head

5

SECTION 5


PAGE 119


AIRBLAST

The AB-1070 vacuum blast machine is an environmentally friendly dust free blasting solution which is easy to use, versatile and powerful. The use of steel abrasive provides cost effective, efficient and powerful blasting as well as close control of the surface preparation. Easily inter-changeable blast head fittings allow a variety of surfaces to be blasted including: flat, inside

& outside corners, small & large diameter pipes etc. Additional accessories are available for specific applications such as to blast large horizontal surfaces or the edges of steel plates. As the process is safe and dust free other production processes can be carried out close to the blasting operation.

•

•

•

•

Features

• “Stand alone” unit includes automatic dust extraction and abra-

• sive recycling system


Fully pneumatic

Allows blasting from low to high pressure (1 – 8 bar)


Can be incorporated into an automatic online blasting process

•

•

•

•

Benefits

•

•





Low operation cost due to the use of steel abrasive


Surface

Steel: millscale, coatings and or corrosion

Steel: heavy corrosion

Steel: blasted with shot primer

Steel: Chlorinated rubber coating

Weld seams: steel

Abrasive type

Alu-oxyde

Chilled iron

Steel grit

Alu-oxyde

Chilled iron

Steel grit

Alu-oxyde

Chilled iron

Steel grit

Alu-oxyde

Chilled iron

Steel grit

Alu-oxyde

Chilled iron

Steel grit

Abrasive size

0.8-1.2 mm.

G17 / G24

0.8-1.2 mm.

G17 / G24

0.8-1.2 mm.

G17 / G24

0.8-1.2 mm.

G17 / G24

0.8-1.2 mm.

G17 / G24


SA 2½ (SP10)

SA 2½ (SP10)

SA 2½ (SP10)

SA 2½ (SP10)

SA 2½ (SP10)


4 - 9 m

2

3 - 8 m

2

5 - 9 m

2

1.5 - 5 m

2

80 - 120 mtr/hr.

(50 mm. width)

*) All mentioned values are averages and may vary due to surface conditions, abrasive quality, machine use and experiences of the operator.

PAGE 120


SECTION 5


AIRBLAST



Empty weight (kgs.)



Electric power (Kw)

Electric current (V)



Max. abrasive size (mm)


Pneumatic

Single Chamber (PN)

40

45-60

525

1570 x 750 x 1860

8

3.500 - 10.000

50 - 75

1.5

Electric/Pneumatic

Single Chamber (EP)

40

15

590

1570 x 750 x 1860

8

9.200

400

3.500 - 5.000

50 - 75

1.5


•

•

•

•

Delivery includes:

•

•

15 m hose set consisting of a blast hose, abrasive recovery hose, a double line control hose with trigger and all necessary hose connectors.

Hardened aluminium blast head, a blast head inner tube flat, a blast head inner tube 90 and a 6,4 mm boron carbide nozzle.

Set of standard brushes (brush flat, brush 90° inner corner and brush 90° outer corner).

Adjustable venturi and pressure gauge for air driven version

Operator’s manual in English

Warranty

5

•

•

•

•

•

Options and accessoiries:

Extension blast hose set of 10m



Large blast head incl. Borium Carbide Nozzle

Floor trolley for large blast head

SECTION 5


PAGE 121

AB-61 Vacuum Injection Blast Cabinet

AIRBLAST

The Airblast Vacuum Injection Cabinets are designed for rust removal, cleaning, slagging, frosting, chipping and polishing. The unit is especially designed for manual blasting of all sorts of smaller items. The AB-61 is equipped with a continuous circulation system for the abrasives and a built-in high efficiency filter system.

Height

Width

Depth

Cabinet

1860 mm

1200 mm

1010 mm

Dimensions

Working area

980 mm

1180 mm

750 mm

Door

830 mm

600 mm

The system is ready to operate and comes complete with:

- 2 flexible rubber openings to operate the nozzle.

- 1 pair of rubber gloves.

- 1 exchangeable window.

- 1 perforated working area.

- 1 nozzle holder with 8 mm boron carbide nozzle, complete with all necessary

hoses and connections.

- 1 pneumatical foot switch to operate the nozzle.

- 1 lighting element with special protection cover and 2x18 Watt neon lamps.

- 1 safety switch for exhauster motor.

- 1 adjustable air pressure reducing valve with manometers.

- 1 rubber protection inside backwall.

- 1 door safety switch with magnetic valve.

Technical specification

Exhaust capacity

Motor output

Electric motor

Filter bags

Filter area

: 600 m³/h

: 0,37kW

: 230/400 V, 3 Phase, 50 Hz

: 6 pieces

: 2,4 m²

: 99,9 % Filter percentage

Max. dust emission : 1 mg/nm³

Dust collecting bags : 2 pieces

Cleaning

Weight

Nozzle

Air consumption

: manual shaking device

: 332 kgs.

: 8 mm boron carbide

: 680 l/min. at 5 bar

Operating principle

The abrasive falls into the hopper via the work grating in the working area of the blast cabinet. At the lower end of the hopper, the abrasive falls into the mixing tube, from where it is sucked up through the abrasive hose. The suction force can be adjusted by means of the regulating slide valve. The abrasive hose with abrasive leads to the blast nozzle. A compressed air hose is also connected to the nozzle. The foot pedal is used to apply pressure to the compressed air hose. This creates a vacuum in the abrasive hose, causing the abrasive to be drawn in from the hopper and creating a flow of abrasive. The blasting pressure can be adjusted by means of the pressure reducing valve of the compressed air supply.

PAGE 122


SECTION 5

AB-90 Vacuum Injection Blast Cabinet

AIRBLAST

The Airblast Vacuum Injection Cabinets are designed for rust removal, cleaning, slagging, frosting, chipping and polishing. The unit is especially designed for manual blasting of all sorts of smaller items. The AB-90 is equipped with a continuous circulation system for the abrasives and a built-in high efficiency filter system.

Height

Width

Depth

Cabinet

2400 mm

1300 mm

1700 mm

Dimensions

Working area

1000 mm

1280 mm

1000 mm

Door

850 mm

700 mm

The system is ready to operate and comes complete with:

- 2 flexible rubber openings to operate the nozzle.

- 1 pair of rubber gloves.

- 1 exchangeable window.

- 1 perforated working area.

- 1 nozzle holder with 6 mm boron carbide nozzle, complete with all necessary

hoses and connections.

- 1 pneumatical foot switch to operate the nozzle.

- 1 lighting element with special protection cover and 2x18 Watt neon lamps.

- 1 safety switch for exhauster motor.

- 1 adjustable air pressure reducing valve with manometers.

- easy door opening with two gas springs.


Exhaust capacity

Motor output

Electric motor

Filter bags

Filter area

: 210 m³/h

: 0,12kW

: 220 Volt, 50 Hz

: 4 pieces

: 1,6 m²

: 99,9 % Filter percentage

Max. dust emission : 1 mg/nm³

Dust collecting bags : 1 pieces

Cleaning

Weight

Nozzle

Air consumption

: manual shaking device

: 175 kgs.

: 6 mm boron carbide

: 350 l/min. at 4 bar



5

SECTION 5


PAGE 123

ABDI-1000 Vacuum Injection Blast Cabinet

AIRBLAST

The Airblast Vacuum Injection Cabinets are designed for rust removal, cleaning, slagging, frosting, chipping and polishing. The unit is especially designed for manual blasting of all sorts of smaller items.

The dust filterinstallation is constructed behind the working space and provided with a seperator beforehand. The back- and sidewall and the door of the working area is completely covered with 3mm rubber.

The installation is constructed of 3mm steelplate and finished with a coating layer in the colour grey.

Height

Width

Depth

Cabinet

2400 mm

1000 mm

1700 mm

Dimensions

Working area

1000 mm

1000 mm

1000 mm

Door

850 mm

700 mm

•

•

•

•

•

•

•

•

•


•

• revolving door (positioned at the rightside of the cabine) with safety control switch.

lighting 4x18 Watt.

3 perforated grids in working area.

1 window exchangeable.

1 window securit.

2 flexible rubber openings.

build-in controlpanel with main switch, control safety switches for exhauster and lighting.

1 nozzle holder with 8 mm Borium Carbid nozzle.

blast hose which is guided through the roof of the machine.

reducing valve (0 - 10 bar) operated by a pilot valve with manometer on the front of the machine.

pneumatic footpedal.

Cartridge dustfilter Type PF 2 (build-in type with exhauster on the roof)


Exhaust capacity

Motor output

Electric motor

Filter cartridges

Filter area

: 600 m³/h

: 0,75kW

Filter material

Filter percentage

: 230/400 V, 3 Phase, 50 Hz

: 2 pieces

: 18 m²

: Polyester fabric

: 99,9 %

Max. dust emission : > 3 mg/nm³

Dust collecting bags : 1 piece

Cleaning

Pulse time

: continuous by compr. air  max. 5 bar

: adjustable



PAGE 124 SECTION 5


ABDI-1300 Vacuum Injection Blast Cabinet

AIRBLAST

The Airblast Vacuum Injection Cabinets are designed for rust removal, cleaning, slagging, frosting, chipping and polishing. The unit is especially designed for manual blasting of all sorts of smaller items.

The dust filterinstallation is constructed behind the working space and provided with a seperator beforehand. The back- and sidewall and the door of the working area is completely covered with 3mm rubber.

The installation is constructed of 3mm steelplate and finished with a coating layer in the colour grey.

Height

Width

Depth

Cabinet

2400 mm

1300 mm

1700 mm

Dimensions

Working area

1000 mm

1280 mm

1000 mm

Door

850 mm

700 mm

•

•

•

•

•

•

•

•

•


•

• revolving door (positioned at the rightside of the cabine) with safety control switch.

lighting 4x18 Watt.

3 perforated grids in working area.

1 window exchangeable.

1 window securit.

2 flexible rubber openings.

build-in controlpanel with main switch, control safety switches for exhauster and lighting.

1 nozzle holder with 8 mm Borium Carbid nozzle.

blast hose which is guided through the roof of the machine.

reducing valve (0 - 10 bar) operated by a pilot valve with manometer on the front of the machine.

pneumatic footpedal.

Cartridge dustfilter Type PF 2 (build-in type with exhauster on the roof)


Exhaust capacity

Motor output

Electric motor

Filter cartridges

Filter area

: 600 m³/h

: 0,75kW

Filter material

Filter percentage

: 230/400 V, 3 Phase, 50 Hz

: 2 pieces

: 18 m²

: Polyester fabric

: 99,9 %

Max. dust emission : > 3 mg/nm³

Dust collecting bags : 1 piece

Cleaning

Pulse time

: continuous by compr. air  max. 5 bar

: adjustable



5

SECTION 5 PAGE 125


ABD-1000 Pressure Blast Cabinet

AIRBLAST

•

•

•

This Pressure Blast Cabinet is primaraly suitable for delicate or lighter work such as: cast and construction operations removing of mill scale, rust and coating layers dulling of non-ferrous metals

The blast cabinet operates with a compressed air system. The shotblasting vessel is constructed at the shotblasting funnel directly under the working area and provided with wear resistant parts which require minimum maintenance.

The dust filter installation is constructed behind the working space and features a separator.

The installation is constructed of 3 mm steelplate and finished with a coating layer in the colour grey. The blasting space is completely covered with 3 mm rubber.

Height

Width

Depth

Cabinet

2400 mm

1020 mm

1700 mm

Dimensions

Working area

1000 mm

1000 mm

1000 mm

Door

850 mm

700 mm

•

•

•

•

•

•

•

•

•


•

• revolving door (positioned at the front-side of the cabine) with safety control switch lighting 4x18 Watt

3 perforated grids in working area

1 window exchangeable

1 window securit

2 flexible rubber openings build-in controlpanel with main switch, control safety switches for exhauster and lighting

1 nozzle holder with 6 mm Boron Carbide Nozzle blast hose 3/4” which is guided through the roof of the machine reducing valve (0 - 10 bar) operated by a pilot valve with manometer on the front of the machine electric footpedal to operate the blastvessel

Automatic blasting vessel - dimensions

Diameter : Ø 350 mm

Max. pressure : 6 bar

Construction:

The blastvessel has a capacity of approximate 28 litres, made from 5 mm steelplate and is provided with an automatic closing dual stage popup valve and grithopper with sieve. Further complete with an electrical 2/2 way inlet valve 1” and abrasive metering valve type “Microvalve”.

Operating principle:

The abrasive falls into the hopper via the work grating in the working area of the blast cabinet. From the hopper the abrasive is poured into the blast vessel. By depressing the foot pedal the blast vessel is pressurized and closed by the cone. When the blast vessel is filled and pressurized the abrasive is transported to the working area of the blast cabinet via the abrasive hose.

The abrasive hose with abrasive leads to the blast nozzle. The ratio between compressed air and abrasive can be adjusted by using the abrasive metering valve and the air regulator of the compressed air supply.

PAGE 126


SECTION 5


AIRBLAST

The Airblast Pressure Blast Cabinets are designed for manual or automatic shotblasting of all sorts of items. The general jobs done in these cabinets are continuous and power work, like: cast and construction operations, the removing of mill scale, rust, coating layers to dull non-ferrous metals.

The execution is according the compressed air system. The shotblasting vessel is constructed directly under the working area and provided with wear resistant parts which need little maintenance. The dust filter installation is constructed behind the working space, has a special deflector plate to separate the dust from the airflow. The two cartridges filters with automatic pulsing system remove the finest dust.

The back-wall of the working area space and side door is completely covered with 3mm rubber. The installation is constructed of 3mm steel plate and finished with a coating layer in the colour grey.

The Airblast Pressure Blast Cabinet with pressure blast method offers 3-4 times the production and impact of the suction/ induction blast method. The high production method should be considered when there is a large area to be blasted, or where heavy rust, multiple layers of paint, or heavy oxides and scale must be removed.

Height

Width

Depth

Cabinet

2780 mm

1250 mm

1810 mm

Dimensions

Working area

1250 mm

1230 mm

1250 mm

Door

900 mm

900 mm

•

•

•

•

•

•

•

•

•


•

• swing doors (positioned at the left- and right side of the cabinet) with safety controller lighting 4x18 Watt



1 window securit


1 nozzle holder with 6 mm Boron Carbide Nozzle blast hose 1” reducing valve (0 - 10 bar) operated by a pilot valve with manometer on the front of the machine pneumatic footpedal to operate the blastvessel

Automatic blasting vessel - dimensions:



Construction:





5

SECTION 5 PAGE 127



AIRBLAST

The Airblast Pressure Blast Cabinets are designed for manual or automatic shotblasting of all sorts of items. The general jobs done in these cabinets are continuous and power work, like: cast and construction operations, the removing of mill scale, rust, coating layers to dull non-ferrous metals

The execution is according the compressed air system. The shotblasting vessel is constructed directly under the shotblasting chamber and provided with wear resistant parts which need little maintenance. The dust filter installation is constructed behind the working space, has a special deflector plate to separate the dust from the airflow. The two catridges filters with automatic pulsing system remove the finest dust.

The back-wall of the working area and side door is completely covered with 3mm rubber. The installation is constructed of 3mm steel plate and finished with a coating layer in the colour grey.

The Airblast Pressure Blast Cabinet with pressure blast method offers 3-4 times the production and impact of the suction/induction blast method. The high production method should be considered when there is a large area to be blasted, or where heavy rust, multiple layers of paint, or heavy oxides and scale must be removed.

Height

Width

Depth

Cabinet

2400 mm

1300 mm

1700 mm

Dimensions

Working area

1000 mm

1280 mm

1000 mm

Door

850 mm

700 mm

•

•

•

•

•

•

•

•

•


•

• revolving door (positioned at the front-side of the cabine) with safety control switch lighting 4x18 Watt



1 window securit


1 nozzle holder with 6 mm Boron Carbide Nozzle blast hose 3/4” which is guided through the roof of the machine reducing valve (0 - 10 bar) operated by a pilot valve with manometer on the front of the machine electric footpedal to operate the blastvessel

Automatic blasting vessel - dimensions:



Construction:





PAGE 128 SECTION 5



AIRBLAST

The Airblast Pressure Blast Cabinets are designed for manual or automatic shotblasting of all sorts of items. The general jobs done in these cabinets are continuous and power work, like: cast and construction operations, the removing of mill scale, rust, coating layers to dull non-ferrous metals

The execution is according the compressed air system. The shotblasting vessel is constructed directly under the shotblasting chamber and provided with wear resistant parts which need little maintenance. The dust filter installation is constructed behind the working space, has a special deflector plate to separate the dust from the airflow. The two cartridges filters with automatic pulsing system remove the finest dust.

The back-wall of the working area and side door is completely covered with

3mm rubber. The installation is constructed of 3mm steel plate and finished with a coating layer in the colour grey.

The Airblast Pressure Blast Cabinet with pressure blast method offers 3-4 times the production and impact of the suction/induction blast method. The high production method should be considered when there is a large area to be blasted, or where heavy rust, multiple layers of paint, or heavy oxides and scale must be removed.

Height

Width

Depth

Cabinet

2800 mm

1500 mm

2050 mm

Dimensions

Working area

1250 mm

1480 mm

1350 mm

Door

1000 mm

1280 mm

•

•

•

•

•

•

•

•

•


•

• swing doors (positioned at the left- and right side of the cabinet) with safety controller lighting 4x18 Watt



1 window securit


1 nozzle holder with 8 mm Boron Carbide Nozzle blast hose 3/4” which is guided through the roof of the machine reducing valve (0 - 10 bar) operated by a pilot valve with manometer on the front of the machine pneumatic footpedal to operate the blastvessel

Automatic blasting vessel - dimensions



Construction:





5

SECTION 5 PAGE 129


Airblast Blast Rooms

AIRBLAST

Each Airblast Blast Room is tailor made for the specific requirement of each individual customer – your operational demands are unique, why should you compromise with a standard solution?

Each element of an Airblast Blast Room is engineered to be in balance with the other elements – this ensures that the flow of products, the flow of abrasive, and the flow of dust is smooth and uniform.

After a thorough investigation and analysis of the objectives and goals of the blast room our team of engineers draw upon years of experience and an extensive installed base of blast rooms in operation around the world to ensure that the Airblast Blast Room proposal satisfies all of the criteria as well as allowing opportunities for future development.

As each Airblast Blast Room is designed specifically on a project by project basis the possibilities for customization are endless: multiple blasters operating on one room; product access through one end or both ends of the blast room; abrasive recovery options including: sweeping pit, cross conveyor, U shape, H shape, and complete floor automatic recovery with conveyor system or scrappers; down draft or cross draft dust extraction; automatic grit recycling incorporating magnetic separation.

For additional flexibility Airblast can provide a combined blast and paint room: once the blasting is completed and the abrasive recovered a separate paint extraction system is activated and painting of the product can begin. The reduced product handling provides additional quality control benefits as well as cost savings.

Airblast has an extensive reference list of installed blast rooms around the world working with companies such as Keppel Fells

Singapore, Gdansk Shipyard in Poland, Zamil Steel in Saudi Arabia and many others.

Each Airblast Blast Room is engineered to the highest quality standards and is supplied with region specific certification. The key elements and processes in a blast room are detailed below:

Abrasive Management

After impacting the substrate abrasive falls to the floor and through the grating into the recovery system, or remains of the floor to be manually moved into the recovery system in the case of sweeping pit, cross conveyor, U & H shape recovery systems. The abrasive is guided onto the recovery system by a V-hopper section designed to ensure that overload is impossible. Airblast scrapper and conveyor recovery systems both utilse totally enclosed, sealed for life, maintenance free motors. The recovery system transports the abrasive to the bucket elevator (which utilizes Columbus buckets to ensure that overload is impossible) which delivers the abrasive into the cascade cleaning system with double air wash and vibrating screen abrasive classification. From the cascade cleaner the abrasive is deposited in a silo ready for return to the blast pot and reuse.

Dust Management

Dust laden air is extracted from the room through wall mounted ducts and enters the inlet plenum of the collector where heavy particles fall immediately into the hopper. As the air flows through the filter cartridges dust is deposited on the outside of the filtering media. Solenoid valves introduce jets of high-pressure air into each pair of cartridges alternately - the resulting reverse airflow cleans the filter cartridges. Dust removed from the filter surface settles into the hopper. As each pair of filter cartridges is cleaned in succession the operation is uninterrupted. Air inlet grids return 80% - 90% of the air back into the blast room, this is critical especially in climate controlled blast rooms.

Electrical Panel

The Electrical Panel is the central point from which each of the elements of the blast room can be controlled and monitored.

Pre-loaded start up and shut down sequence programs ensure ease of use and the inclusion of the Star-triangle starter guards against electric overload.

PAGE 130 SECTION 5


Ultra High Pressure Water Jetting

AIRBLAST

We offer a full range of High Pressure (HP) & Ultra High Pressure(UHP) plunger pumps and water jetting equipment. Every pump & unit we supply is tested and certificated for performance prior to despatch.

Our range of pumps operate at pressures from 70 to 2750 bar and flow rates up to 773 lpm with ratings from 30 to 375 kW (40 to 500 hp). The pumps are ruggedly constructed and produced in nine frame sizes, each including a range of plunger sizes. This allows selection of the ideal pump for the job. Close-coupled reduction gearbox drives are available, with a choice of gear ratio to suit most prime mover speeds. Also available are SAE engine adaptor housings allowing the pumps to be flange mounted to diesel engines, ensuring perfect alignment and making installation simple. The power end of the pump features cast iron casings with splash or pressure lubrication and oil cooling, according to the application.

Pump heads are manufactured from stainless steel as standard. The in-line valve arrangement prevents the adverse effects of cyclic stress within the headblock, while allowing all working components to be easily removed on site for service. Solid ceramic plungers extend the life of the self adjusting plunger seals. The UB-range of

UHP pumps include design features that allows seals and valves to be monitored without tools and maintenance on individual cylinders.

Typical Applications:

• Water & abrasive blasting

• Surface preparation (coatings & corrosion removal)

• Pipe cleaning & de-scaling

• Tank & vessel cleaning

• Sub-sea cleaning & cutting

• Floor, road & runway cleaning

• Pressure Testing

• Cold cutting

• Road re-texturing & white line removal

• Heat exchanger tube cleaning

• Hydrodemolition

Water Jetting Units

Skid, site or road trailer and truck mounted units are available with or without sound reduction enclosures, driven by a choice of diesel engines or electric motors for use in safe or hazardous areas (ATEX compliant where required). All fabrications are grit blasted and high quality powder coated for adurable finish. For offshore applications fully certified crashframes or containers are available with paint finishes to customer specification. Every unit supplied by Airblast is robust, simple to operate and maintain, and designed for longevity. Diesel engines and electric motors are sourced from world leading manufacturers and comply with the latest international standards. Simple control panels are used throughout the product range avoiding the need for PLC systems, ensuring reliability & easy trouble shooting. High capacity water filters and stainless steel suction line fittings are used as standard and boost pumps fitted for higher pressure applications. Shutdown switches are fitted where necessary to monitor various pump and prime mover functions.

Accessories

To complement the pump sets, a comprehensive range of water jetting accessories is available to cover every application:

• Hand held jetting guns - land and underwater

• Foot control valves

• Unloader and diverter valves

• Surface cleaning jets - pencil, fan and rotating

• Pipe and tube cleaning jets - fixed and rotating

• Heat exchanger cleaning - manual and automatic

• Tank cleaning heads

• Floor, road and runway cleaning

• Water abrasive blasting

• High pressure hoses, flexible and rigid lances

5

SECTION 5 PAGE 131


Ultra High Pressure Water Jetting

AIRBLAST

Worldwide Support

Backed by a comprehensive spares stock holding, we have dedicated Service Engineers who travel nationally and internationally keeping our pumps running round the clock. We also work closely with our overseas agents who have been trained in the selection, operation and maintenance of our product range ensuring they can provide the vital after sales service demanded by today’s fast moving industry.

Model

HPS400 (40)

HPS400 (45)

HPS650 (40)

HPS650 (45)

HPS850

HPS1000

HPS1500

HPS2000

HPS1600

HPS3000

HPS5000

UB10

UB15

UB24

UB40

UB68

Power rating kW hp

27 36

30

43

48

63

75

112

105

160

225

375

48

71

117

208

347

40

57

65

85

100

150

140

215

300

500

65

95

157

280

465

WATER JETTING PUMPS OVERVIEW lpm

87

97

87

97

162

177

295

206

228

464

773

9.8

13.8

23

40.7

67.9

igpm

19.1

21.3

19.1

21.3

35.6

38.9

64.9

45.3

50.2

102

170

2.2

3

5

8.9

14.9

usgpm

23

25.7

23

25.7

42.9

46.9

78.2

54.6

60.4

123

205

2.6

3.7

6.1

10.8

18

bar

510

510

815

815

645

1000

1000

1000

1400

1400

1400

2600

2750

2750

2750

2750

psi

7400

7400

11820

11820

9350

14500

14500

14500

20000

20000

20000

38000

40000

40000

40000

40000

The data above is a summary of performances for the pump range. The UB-range of pumps are only offered with one plunger size so flow and pressures shown are possible together. The other pumps are offered with a range of plunger sizes. Shown above is a summary of extreme flow and pressure options for each pump, not possible together. Maximum flow is achieved by using the largest plungers and maximum pressure is achieved by using the smallest plungers. All figures are nominal. For precise options refer to individual data sheets.

PAGE 132


SECTION 5

Section 7 - Material Handling

Product

AIRVAC Portable vacuum recovery system

AIRVAC with cyclone separator

ABVAC Mobile vacuum recovery system

AB710 Heavy duty recovery & cleaning system

ABVR Mobile vacuum recovery system

RC-50-20 Grit recycling system



AB2030 Vacuum cleaner - pneumatic

AB2030 Vacuum cleaner - electric

AB2050 Vacuum cleaner - pneumatic

AB2050 Vacuum cleaner - electric

AIRBLAST

151

152

154

156

156

157

157

Page

146

147

148

149

150

7

SECTION 7


PAGE 145

AIRVAC Portable Vacuum Recovery System

The Airblast AIRVAC is a robust, compact, highly efficient, pneumatic recovery unit.

Features

The Airblast AIRVAC is capable of recovering spent abrasives or any other form of solid materials, ranging in size up to 20 mm over a distance of up to 30 metres. The unit is fully air operated and only requires 250 cfm of air at 85 psi pressure (7 m3/min. at 5.8 bar). No other form of power is required to operate the unit. A simple modification converts the AIRVAC into a ventilation unit for ducting air from tanks etc.

Accessories

A full range of accessories are available, such as suction and material conveying hoses suitable for conveying all bulk materials and blasting media. Reinforced and flexible hose for light cleaning. PVC vacuum hose for industrial cleaning. Light rubber hose for the suction of abrasive materials and durable rubber hose for heavy duty suction and retrieval.

In addition a full range of couplings, connectors, suction hose manifolds compliment the range.


AIRVAC MARK III Assembly

Part no.

Weight

3064000

27 kgs.

AIRVAC Optional Accessories

Part no.

Description

2183000 2½” (62 mm) antistatic flexible plastic hose

2184000 4” (100 mm) antistatic flexible plastic hose

AIRBLAST

17

18

19

20

21

22

23

24

25

26

AIRVAC Parts List

Item Part no.

Description

01

02

3065000

3066000

AV-1 Venturi tube

AV-2 Discharge hose coupling

03

04

05

06

07

08

09

10

11

12

13

14

15

16

3067000

3068000

3069000

3070000

3071000

3072000

3073000

3074000

3075000

3076000

3077000

AV-3 Suction hose coupling insert

AV-4 Suction hose coupling

AV-5 Mixing chamber

AV-6 Venturi sheath

AV-7 Pressure gauge

AV-8 Vacuum gauge

AV-9 Discharge coupler

AV-10 Nozzle

AV-11 Air valve

AV-12 Manifold assembly

AV-13 Pump assembly

(body with aerofoil fitted)

3078000 AV-14 Restrictor

3079000 AV-15 Gulper (adjustable)

3080000 Dust collector door handle

3081000 AV-17 Aerofoil

3082000 AV-18 Body

3083000 AV-19 Leg bracket

3084000 AV-20 Body coupler

3085000 AV-21 Location screw - short (2 p/set) 1

3086000 AV-22 Location screw - long (2 p/set) 1

1

1

4

2

3087000 AV-23 Manifold screw (4 p/set)

3088000 AV-24 Manifold gasket

3089000 AV-25 Nozzle key

3090000 AV-26 Seal ring (camlock)

1

1

4

1

1

1

1

Qty

1

2

1

1

1

1

1 p

2

1

4

2

2

1

PAGE 146 SECTION 7


AIRVAC with Cyclone Separator

The Airvac with Cyclone Separator is a compact air-operated abrasive vacuum system that recovers abrasives for recycling.

It is both efficient and cost effective.

Vacuum Recovery System

Incorporating the Airvac as the prime mover, it can produce above 14” Hg of vacuum when connected to an air supply of

250 cfm at 7 bar (100 psi). At these levels 3-5 tonne per hour recovery rates can be attained.

With just two units, a hopper/cyclone and a dust collector, the unit is flexible, extremely robust and easy to use, with the performance of larger more expensive machines. The system will in fact recover solids up to 50mm (2”) in diameter over distances in excess of 100 metres, dependent upon particle size, type of material, volume and pressure of air supply.

Maintenance and operator attention is reduced to a minimum, as the Airvac has only one moving part. With no electrical power required, there’s no risk of fire or explosion, particularly important in inflammable areas. The system conforms to all health and safety at work acts, particularly in respect of the lower noise levels – 83db at 2 metres.

Method of Operation

All material is recovered through the gulper suction head and is drawn via the rubber lined hose into the cyclone.

The vortex created in the cyclone separates the very fine dusts from the heavier particles which fall, under gravity, into the hopper.

A dump valve on the hopper is operated by an adjustable timer which can be set to suit the rate of recovery.

All material dust travels along the flexible intermediate hose to the filter box. Inside the box the 18 filter socks collect the dust as the airstream passes through.

Clean air is discharged through the JetPump each time the machine stops by reverse pulsing into the dust compartment situated at the bottom of the filter box.

Technical Specification

Power Source : Compressed air – 250CFM @ 7 bar (100PSI).

Suction Hose : 2½“ I.D.

Recovery Rate : 3 to 5 tonne per hour of expendable media dependent on hose lengths.

Weight

Filtration

: 600 kgs.

: Cyclonic primary filter with a 18 sock PNF dust collection system.

AIRBLAST

7

SECTION 7


PAGE 147

ABVAC

Mobile Vacuum Recovery System

AIRBLAST

ABVAC is an electric-powered suction unit mounted onto a rigid stand equipped with retractable legs. The unit is designed for the collection of anything from dust up to

50mm debris into a big bag and is ideal for both mobile use and for fixed installations. The unit can also be combined with an abrasive storage hopper to allow recovered abrasive to be reused.

The retractable legs make it easy to move around and they allow the discharge outlet height to be adjusted to fit any size of big bag. It’s transportability means that the unit is mostly used as a free-standing suction unit with the connection of a 3” or 4” hose. However, it is also suitable for fixed installations connected to a fixed installed pipe system with multiple suction outlets.

Optimal Solution

As the unit is designed and equipped with an outlet for connecting a big bag, it can be used without a separate drop out box. The unit requires no compressed air and offers huge airflow per kW. The high suction capacity, together with its flexible discharge system, makes the unit very useful in most grit recovery situations.

Due to its flexibility, the ABVAC unit gets access to most areas where cleaning needs to be carried out, increasing media recovery rates usually limited by long runs of hose. The unit is easily manoeuvred using a standard forklift truck or crane.

Why ABVAC

• Automatic big bag filling of collected material.

• Power alternatives 16.5 & 25kW.

• CEE power intake for 32 or 63 A respectively.

• Filter system for dry and moist material.

• Automatic ATM filter cleaning system, without compressed air.

• Easy height adjustment to suit various big bags.

• Improved safety and lower labour costs.

• Various options of safety filters.

Available with a wide range of flexible hoses, tools and extensions.

Optional

Abrasive Silo

Model

Weight, kg (empty)

Max Vacuum, mbar

Max. Air Volume m

3

/h (unloaded)

Electrical Motor, kW

Voltage Frequency, V/Hz

Filter surface, m

2

Noise Level dB(A) (1 m/5 m distancea)

Dimension dust inlet, dia mm

ABVAC 165

1130

290

1100

12,5

400/50

10

75/70

108

ABVAC 165

1130

400

1100

12,5

400/50

10

75/70

108

PAGE 148


SECTION 7

AB710 Heavy Duty Recovery & Cleaning System

AIRBLAST

This robust and extremely powerful system is designed for the recovery of blasting shot. Equipped with automatic pneumatic pinch valve and automatic self-cleaning NCF filter. Most of the dust is separated from the blasting shot or from the collected granulates. The dust is channelled into its own container, while the blasting shot or granulated material is fed back into the blasting pot, onto conveyors or into other containers.

Features

◊

Extremely high vacuum for suction of heavy material over

long horizontal and vertical distances

◊

Dust separation from collected granules and grit

◊

Automatic filter cleaning and silo discharge

Applications:

◊

◊

◊

◊

Cleaning of floors

Cleaning of machines

Cleaning of blasted area

Removing of abrasive

TECHNICAL DATA

Max. vacuum

Max. air flow

Compressed air consumption

Compressed air pressure

Noise level

Main filter:

Main filter area:

Main filter approval category:

Main filter type:

Main filter material:

Main filter cleaning method:

Approval category -EN1822-1: 1998

Control filter:

Control filter area:

Control filter approval category:

Control filter type:

Control filter material:

Control filter cleaning method:

-

Container gros volume:

Container practical volume:

Standard suction inlet diameter:

Standard suction hose diameter:

Standard suction hose length:

Standard suction hose quality:

Simultaneous operators: -

Length x Width x Height: 1875 x 1000 x 3025 mm

Note: The vacuum cleaner is fully equipped and ready for immediate use.

METRICAL

7800 mm WC

318 Nm³/hr

5,3 Nm³/min

700 kPa

75 dB(A)

43162001

3,15 m²

H12

NCF

PET w/membrane

Pressurized air

-

-

-

-

-

-

67 + 220 litres

67 + 220 litres

63 mm

63 mm

10 metres

PUR

SECTION 7


IMPERIAL

307 in WC

187 cfm

187 cfm

7 bar

-

-

33,9 sq.ft

-

-

-

-

-

-

-

-

-

-

17,7 + 58,1gallon

17,7 + 58,1gallon

2,5 inches

2,5 inches

32,8 feet

-

-

74 x 39 x 119 inches

PAGE 149

7

ABVR Series Vacuum Recovery System

AIRBLAST

Airblast ABVR series vacuum recovery system is designed to recover spent dry recyclable abrasives from a blasting area into a silo for subsequent return to the blast cleaning equipment or, in the case of expendable abrasives, for disposal into a waste hopper.

After depositing the abrasive into the silo, the vacuum flow containing air and dust continues on to the suction unit, where the dust particles in this stream are removed by high performance filter cartridges prior to exhausting air to atmosphere.

The VRS is of strong construction with sturdy maintenance access doors and contains the filter section fitted with safety relief valve and automatically sequenced reverse pulse-jet filter cleaning system, motor compartment housing an electric drive motor and a vacuum pump complete with exhaust silencer. This unit is also fitted with an electric control panel.

The VRS is designed to meet present and proposed environmental. Dust emission (max. 5 mg pr. m³ air).

A feature of AIRBLAST ABVR series vacuum recovery system is the capability to vacuum clean any residual dust and abrasive particles from the blast cleaned surfaces to meet the high specifications laid down in National and International Standards of surface preparation.

Model

Power supply

Process air volume

Vacuum pressure

Drive

Rotational speed

Electric motor

Dust filtration

Over vacuum protection

Protection

Filter cleaning

Filter efficiency

Air cleaning

Noise level

Vacuum hose size

Machine structure

Start-stop method

Control panel

Display gauges

Recommended silo

Weight

Dimensions

Recovery rate

ABVR-90

3600 CMH

SPECIFICATIONS

ABVR-75 ABVR-45

3-Phase 415/ 50Hz

3120 CMH 2640 CMH

500 mbar

V-belt driven

1250 rpm

75kw IP55 class F 45 kW IP55 class F

ABVR-30

1900 CMH

90 kW IP55 class F 30 kW IP55 class F

4” / 5” / 6”

8 tons approx 5000 kgs.

3.45 x 2.25 x 2.5 mtr.

Up to 10 tons/hr,

40m vertical (suction),

15m horizontal

(machine to silo)

Cyclone and cartridge dust collector continuous pulse-jet valve

Vacuum relief valve

Wrong phase, overload, dust Level

Periodic reverse air jet

0.05%

Oil / water separator @ 6 to 10 bar

85 dB @ 5 m radius scale A

4” / 5” 4”

Open-skit mounted

Star-Delta

IP54 overload protection

Running amperes, vacuum

8 tons 5 tons approx 4500 kgs.

approx 3000 kgs.

2.67 x 2.2 x 2.12 mtr.

Up to 8 tons/hr,


15m horizontal

(machine to silo)

2.4 x 1.9 x 1.9 mtr.

Up to 5 tons/hr,


15m horizontal

(machine to silo)

3”

4 tons approx 2650 kgs.

2.0 x 1.6 x 1.9 mtr.

Up to 3.5 tons/hr, 20m vertical (suction),

15m horizontal

(machine to silo)

PAGE 150 SECTION 7


RC-50-20 Grit Recycling System

AIRBLAST

The RC-50-20 is a mobile abrasive recycling machine which can be used inside or outside. Several types of reusable abrasive can be recycled by the RC-50-20, the rate of recycling depends upon the type of abrasive being processed. Used abrasive is manually fed into the intake hopper from where it is collected by the bucket elevator and transported up the funnel. At the top of the funnel the abrasive is poured onto the spreading plate which ensures an even, shallow and wide flow down into the cascade cleaner. Inside the cascade cleaner the larger particles are separated into a dust bag, and the smaller particles are extracted by a separate cartridge filter which features solenoid controlled automatic pulse cleaning. Depending upon which abrasive is being recycled the unit can be adjusted to ensure that the abrasive flow and particle separation are fine tuned to be as effective as possible. The cleaned abrasive is deposited into a hopper ready for reuse. The unit is manufactured in Europe from 3mm and 5mm steel to the highest quality standards. The motors and gearboxes are sealed and lubricated for life. The unit requires an electrical connection of 400 volts

– 50 Hz as well as compressed air.


Dimensions (in standing position):

Height : 4.000 mm

Width : 1.500 mm

Depth : 1.800 mm

Weight (empty): 650 kg.

DELIVERY INCLUDES

E 50 ELEVATOR

Total height

Capacity

Motor power

Electrical power

: 4.000 mm

: 50 liter per minute

: 0,75 kW

: 400 Volt, 50/60 Hz.

Made from 2 and 3 mm sheet steel, reinforced with steel profile. Equipped with a motor, gearbox, dust free rolling element, and an inspection hatch.

K 350 CASCADE CLEANER

Height

Width

: 650 mm

: 350 mm

Made from 3 and 5 mm steel plate. The cleaner is mounted between the elevator and the stock silo.

PF 1-L DUSTFILTER (FOR CASCADE CLEANER)

Cartridge Filter with automatic continuous solenoids which activate pulse cleaning.

Filter installation made from 3 mm steel plate with sleeve profiles and reinforcements.

The filter installation consists of the following components: Undercarriage with preseparator and dust silo with rubber plug valve, Filter cabinet with integrated compressed air filter cartridge and cleaning system and a Fan.

Technical specifications

Exhaust capacity

Static pressure

Motor power

Motor voltage

Filter cartridge

Filter area

Filter material

: 325 x 15 m²

: polyester nonwoven NA 806

Max. dust emission : < 1.5

Dedusting

Valves

Pulse pressure

Pulse cycle time

Exhaust pulse

Noise level

Dust extraction

: 960

: 1,200

: 0.75

: 400

: 1

: automatically by compressed air; max. 6 bar

: 1

: ± 5

: 1

: 78

: PVC bag m³/h

Pa

Kw

Volt-50/60 Hz pc.

mg/nm³ pieces 1½ G bar

: adjustable cartridge equivalent dBA

S-200 HOPPER

Abrasive silo 200 litre. Made from 3 mm sheet steel, reinforced with steel profile and equipped with a grit valve and closing lid.

ELECTRIC PANEL

Complete with automatic switch controllers, mainswitch, failure lamp and control buttons.

SECTION 7 PAGE 151


7


AIRBLAST

The RC-50-150 is an abrasive recycling system which can be used inside or outside. Several types of reusable abrasive can be recycled by the RC-50-150 into bigbags or blast vessels. The rate of recycling depends upon the type of abrasive being processed.


Dust laden air enters through the inlet plenum of the collector, where heavy particles fall immediately into the hopper. As the air flows through the filtercartridges, dust is deposited on the outside of the filtering media. The filtercartridges are cleaned automatically and continually without interrupting the operation of the dustcollector. An adjustable timer controls the cycletime.

Solenoid valves introduce jets of high-pressure air into the cartridges in turn, through the venturi opening above each cartridge. The resulting reverse airflow cleans the filter cartridges.

Dust removed from the filter surface settles into the hopper. As each pair of filter cartridges is cleaned in succession, the remaining stay.

The used abrasive has to be put into the abrasive hopper, then it comes in a regulated flow to the elevator. From the elevator it comes in the rotary sieve, with holes Ø 4, 5 and 6 mm at choice, if the abrasive is polluted with big parts like coating scale, woodchips, glass, etc. these contaminats are separated through the rotating movement of the sieve. The sieve is supplied complete with a dust exhaust connection. After the sieve the abrasive flowis through a cascade system.

The air wash action can be regulated to control the size of the reusable abrasive. Dust and nonusable (to fine) abrasive are automatically discharged and collected in big bags or extracted by the separate filter. The cleaned abrasive will fall into the abrasive silo and is ready to be store into bigbags or into blast vessels.

The system is supplied complete with: crane hooks, inspection covers and flexibel dust-exhaust ducting to the bigbags.



Height : 4.780 mm

Width : 2.180 mm

Depth : 2.180 mm

Weight (empty)

Total electrical power

Compressed air

Capacity silo

Capacity elevator

: 3.500 kg

: 2 kW 400 Volt – 50/60 Hz.

: 5 bar

: 1.600 Liter

: 3.000 Liter/hour

> for garnet this is 2,3 x 3.000 / 1000 = 6.9 ton/hour

> for steel grit this is 4,5 x 3.000 / 1000 = 13.5 ton/hour


ABRASIVE HOPPER WITH INLET SIEVE

Opening dimensions: Width approx.

Depth approx.

Height approx.

: 700 mm

: 500 mm

: 650 mm

Made of 3 mm. Steel plate complete with sieve and grit regulating system to prevent bucket conveyor overload.

BUCKET ELEVATOR E-50

Gear motor :

Capacity :

0,75

50 kW ltr./min.

Closed dust free bearing system. Special belt with Columbus buckets.

AUTOMATIC SELF CLEANING ROTARY SCREEN TZ-80 (capacity 80 Liter per minute)

Made of 2 mm and 3 mm steel plate, reinforced with profiles. Provided with motor reductor 0,37 kW 400 Volt, dust-closed bearings and an inspection cover.

Abrasive Cleaning: The rotary sieve must be used if the abrasive is polluted with big parts like coating-scale, wood chips,

glass, etc.. The contamination is separated through the rotating movement of the sieve. Further, the sieve comes complete with a dust exhaust connection.

PAGE 152 SECTION 7


RC-50-150 Grit Recycling/Cleaning System

AIRBLAST

GRIT CLEANING SYSTEM

Consisting of one heavy-duty cascade system with double air wash action of the abrasive, mounted directly onto the outlet of the elevator. Oversized materials are separated by screens in the bucket elevator hopper. Cascade cleaner is connecting with a sucting ducting Ø 180 mm to the filterunit.

The air wash action can be regulated to control the size of re-usable abrasive. The dust and non-useable abrasive (too fine) are discharged automatically and collected in big bags or extracted by the separate filter.


Exhaust capacity

Total pressure

Motor power

Filter cartridge

Filter area

: 960 m³/h

: 1.200 Pa

Filter material

Filter percentage

: 0.75

: 1

: 15

Kw, 400/690 Volt, 3-Ph, 50 Hz pc. Ø 325 x 1000 mm m²

: polyester fabric

: 99,9 %

Max. dust emmision : < 1,5 mg/nm³

Cleaning

Solenoid valves

Cycle time

Sequence

: continuous by compr. air max. 5 bar

: 1

Cleaning pressure : 4

Dust collecting bags : PVC bag pcs (1” G) bar

: adjustable

: 1 cartridge simultaneous

ABRASIVE STORAGE SILO 1500 LTR

Silo constructed of 3mm steel plate and profiles complete with abrasive stop and connection for 2 bigbags or 2 blast vessels.

ELECTRIC PANEL


STEEL FRAME CONSTRUCTION

All components are mounted within a sturdy steel frame complete with crane hooks, so in this case the unit is easy to transport and requires little down-time to set up.

All components are mounted within a sturdy steel frame, so the unit is easy to transport and requires little downtime to set up.

7

SECTION 7


PAGE 153


AIRBLAST

The RC-80-160 is an abrasive recycling system which can be used inside or outside. Several types of reusable abrasive can be recycled by the RC-80-160 into bigbags or blast vessels. The rate of recycling depends upon the type of abrasive being processed.


Dust laden air enters through the inlet plenum of the collector, where heavy particles fall immediately into the hopper. As the air flows through the filter cartridges, dust is deposited on the outside of the filtering media. The filter cartridges are cleaned automatically and continually without interrupting the operation of the dust collector. An adjustable timer controls the cycletime.

Solenoid valves introduce jets of high-pressure air into the cartridges in turn, through the venturi opening above each cartridge. The resulting reverse airflow cleans the filter cartridges. Dust removed from the filter surface settles into the hopper. As each pair of filter cartridges is cleaned in succession, the remaining stays.

The used abrasive has to be put into the abrasive hopper, then it comes in a regulated flow to the elevator. From the elevator it comes in the rotary sieve, with holes Ø 4, 5 and 6 mm at choice, if the abrasive is polluted with big parts like coating scale, woodchips, glass, etc. these contaminats are separated through the rotating movement of the sieve. The sieve is supplied complete with a dust exhaust connection. After the sieve the abrasive flowis through a cascade system.

The air wash action can be regulated to control the size of the reusable abrasive. Dust and non-usable (to fine) abrasive are automatically discharged and collected in big bags or extracted by the separate filter. The cleaned abrasive will fall into the abrasive silo and is ready to be store into bigbags or into blast vessels.

The system is supplied complete with: crane hooks, inspection covers and flexibel dust-exhaust ducting to the bigbags.



Height : 4.780 mm

Width : 2.180 mm

Depth : 2.180 mm

Weight (empty)

Total electrical power

Compressed air

Capacity silo

Capacity elevator

: 3.000 kg

: 2,75 kW 400 Volt – 50/60 Hz.

: 5 bar

: 1.600 Liter

: 4.800 Liter/hour

> for garnet this is 2,3 x 4.800 / 1000 = 11 ton/hour

> for steel grit this is 4,5 x 4.800 / 1000 = 21 ton/hour


ABRASIVE HOPPER WITH INLET SIEVE

Opening dimensions: Width approx.

Depth approx.

: 700 mm

: 500 mm

Height approx. : 650 mm

Made of 3 mm. Steel plate complete with sieve and grit regulating system to prevent bucket conveyor overload.

BUCKET ELEVATOR E-80

Gear motor :

Capacity :

1,5

80 kW ltr./min.

Closed dust free bearing system. Special belt with Columbus buckets.

AUTOMATIC SELF CLEANING ROTARY SCREEN TZ-80 (capacity 80 Liter per minute)

Made of 2 mm and 3 mm steel plate, reinforced with profiles. Provided with motor reductor 0,37 kW 400 Volt, dust-closed bearings and an inspection cover.

Abrasive Cleaning: The rotary sieve must be used if the abrasive is polluted with big parts like coating-scale, wood chips,

glass, etc.. The contamination is separated through the rotating movement of the sieve. Further, the sieve comes complete with a dust exhaust connection.

PAGE 154 SECTION 7



AIRBLAST

GRIT CLEANING SYSTEM

Consisting of one heavy-duty cascade system with double air wash action of the abrasive, mounted directly onto the outlet of the elevator. Oversized materials are separated by screens in the bucket elevator hopper. Cascade cleaner is connecting with a sucting ducting Ø 180 mm to the filterunit.

The air wash action can be regulated to control the size of re-usable abrasive. The dust and non-useable abrasive (too fine) are discharged automatically and collected in big bags or extracted by the separate filter.


Exhaust capacity

Total pressure

Motor power

Filter cartridge

Filter area

: 960 m³/h

: 1.200 Pa

Filter material

Filter percentage

: 0.75

: 1

: 15

Kw, 400 Volt, 3-Ph, 50 Hz pc. Ø 325 x 1000 mm m²

: polyester fabric

: 99,9 %

Max. dust emmision : < 1,5 mg/nm³

Cleaning

Solenoid valves

Cycle time

Sequence

: continuous by compr. air max. 5 bar

: 1

Cleaning pressure : 4

Dust collecting bags : PVC bag pcs (1” G) bar

: adjustable

: 1 cartridge simultaneous

ABRASIVE STORAGE SILO 1500 LTR

Silo constructed of 3mm steel plate and profiles complete with abrasive stop and connection for 2 bigbags or 2 blast vessels.

ELECTRIC PANEL


STEEL FRAME CONSTRUCTION

All components are mounted within a sturdy steel frame complete with crane hooks, so in this case the unit is easy to transport and requires little down-time to set up.

All components are mounted within a sturdy steel frame, so the unit is easy to transport and requires little downtime to set up.

7

SECTION 7


PAGE 155

AB2030 - Vacuum Cleaner

This fully pneumatic or electrically driven vacuum suction machine is characterized by its solid build and finish, simplicity and high operating reliability. The AB2030 can be used for cleaning of (heavy) soiled floors, workplaces and machines both inside and outside. In addition it can also be used for vacuuming of abrasive, granulates and coarse dirt parts.

The aspirated material can be discarded, by the machine into a large waste bin or bag.

The machine is supplied with a 5 meter very wear-resistant polyurethane lined, very wear-resistant suction hose and various different suction mouths.

Applications:

◊

Cleaning of floors

◊


◊


◊


TECHNICAL SPECIFICATIONS AB2030 EL

Dust bin capacity (ltr.)


Empty weight (kgs.)

Power (W)

Voltage

Max. air consumption (liter/min.)

Max. static pressure

Noise level (dB(A))


Vacuum cleaning machine AB2030

Delivery includes:

- the complete blasting unit

- hose set consisting

- 3 standard suction tools

- operator’s manual

- export packaging


*) Remote control system.

AIRBLAST

Pneumatic

15

5

34

2300

350

80

142 x 43 x 48

Electric

25

5

34

2000

240 VAC / 50 Hz / 1 Ph

1000

200

80

124 x 43 x 48

PAGE 156


SECTION 7

AB2050 - Vacuum Cleaner

The AB2050 is a compressed air driven or electrically driven vacuum suction machine and is characterized by a solid construction, robustness and finish. Unlike the AB2030 series vacuum suction machines it can be drained through a dust-drain valve into a plastic bag.

The AB2050 PN can be used for cleaning (heavy) soiled floors, workplaces and machines.

In addition, it can also be used for vacuuming of abrasive, granulates and coarse dirt parts.

The machine comes standard with a 5 m polyurethane lined, very wear-resistant suction hose and various nozzles. For the saving of compressed air, it can also be supplied with an on/off switch in the power nozzle.

The aspirated material can be discarded, by the machine into a large waste bin or bag.

Applications:

◊

Cleaning of floors

◊

◊

◊




TECHNICAL SPECIFICATIONS AB2050 PN/EP

Dust bin capacity (ltr.)


Empty weight (kgs.)

Power (W)

Voltage


Max. air consumption (liter/min.)

Max. static pressure (mbar)

Noise level (dB(A))


Vacuum cleaning machine AB2030

Delivery includes:

- the complete blasting unit

- hose set consisting

- 3 standard suction tools

- operator’s manual

- export packaging


*) Remote control system.

Pneumatic

35

5

68

7

2.300

360

80

148 x 52 x 55

AIRBLAST

Electric

35

5

70

3000

240 VAC / 50 Hz / 1 Ph

7

1.600

200

80

140 x 52 x 52

7

SECTION 7


PAGE 157

Notes

AIRBLAST

PAGE 158


Section 9 - Inspection

Product

DTH-100 Digital thermometer

MTH-110/111 Magnetic thermometer

DPM-120 Dewpoint meter

WHM-130 Whirling hygrometer

DPC-140 Dewpoint calculator

SSM-200 Soluble salt meter

BTK-220 Bresle test kit

BTP-230 Bresle patches

RGB-260 Rust grade book

TXT-300/TXG-320 Testex surface roughness kit

SRC-340/341 Surface roughness comparator

SPG-360 Surface profile gauge

DFT-400/420 Dry film thickness gauge

DFT-440 Dry film thickness gauge

DFT-441 Dry film thickness gauge

WFT-450/455 Wet film thickness comb

HAT-500 Hydraulic adhesion tester

CHC-520 Cross hatch cutter

HOD-600 DC holiday tester

PHD-620 Pin hole detector

AIRBLAST

184

185

187

189

191

192

194

195

197

176

178

180

181

182

183

Page

170

171

172

174

175

SECTION 9


PAGE 169

9

DTH-100 Digital Thermometer

AIRBLAST

The DTH-100 Digital Thermometer allows immediate measurement of the substrate temperature.

The digital display clearly indicates the prevailing temperature and auto-updates as the temperature changes.

The ergonomic housing ensures a comfortable fit into the palm of the hand or easy storage in a pocket. The unit is supplied in a protective pouch for safe and easy storage.

The rigid stainless steel ribbon surface contact probe is secured into the body of the housing when not in use protecting against accidental damage. By folding the probe out of the housing through 180 degrees the unit turns on and becomes ready for use. The battery saving auto-shut-off feature turns off the product after five minutes of inactivity.

Accurate temperature information is important to ensure, for example, that the substrate remains within the advised temperature parameters of the coating system, or to ensure that the substrate temperature remains above the prevailing dew point.

A calibration certificate traceable to UKAS is available as a cost option upon request.

Part no. Product

7861000 DTH-100 Digital Thermometer - Metric


Range

-50 to 300°C

Range temperature Accuracy

1°C ±1%

7861001 DTH-100 Digital Thermometer - Imperial -50 to 572°F 1°C ±1%

Cal Cert Part No.

7861005

7861005

PAGE 170


SECTION 9

MTH-110/111 Magnetic Thermometer

AIRBLAST

The MTH-110/111 Magnetic Thermometers allow immediate measurement of the substrate temperature.

The analogue display clearly indicates the prevailing temperature changing as the temperature fluctuates.

The unit is a small ergonomic size and is one of the most economical ways to reliably measure substrate temperatures. The unit is supplied in a protective pouch for safe and easy storage.

The magnetic feature of the thermometer allows placement against any steel surface.

Once in place the thermometer will remain in position until removed – this allows hands free monitoring.

A bi-metal spring mechanism transmits the temperature of the surface against which the thermometer is held to the pointer which can be read by the operator.

Accurate temperature information is important to ensure, for example, that the substrate remains within the advised temperature parameters of the coating system, or to ensure that the substrate temperature remains above the prevailing dew point.


Part no.

Product

7861100 MTM-110 Magnetic Thermometer

7861101 MTM-111 Magnetic Thermometer


Range

-30 to 50°C

Resolution

1°C

0 to 120°C 1°C

Accuracy

±2%

±2%

Cal Cert Part No.

7861105

7861105

SECTION 9


PAGE 171

9

DPM-120 Dewpoint Meter

AIRBLAST

The DPM-120 is a multi-functional instrument which can be used to measure, record, and analise the important climatic parameters in the surface treatment of metal substrates: air temperature, surface temperature, relative humidity, dew point. Additional information such as the time and date of readings taken are recorded for future reference. The ergonomic and tough DMP-120 is supplied in a convenient protective carry case.

Accurate temperature and humidity information is important to ensure, for example, that the substrate remains within the advised temperature parameters of the coating system, or to ensure that the substrate temperature remains above the prevailing dew point.

Features

◊

Large illuminated graphic display

◊

◊

One-hand operation

Simple menu-driven user interfaceExtensive data-logging capabilities, readings are time and date stamped and stored on the gauge

◊

◊

◊

◊

◊

◊

◊

◊

◊

◊

◊

USB-Interface connects the unit to the PC for programming and downloading data.

To be used as “on the spot” inspectors tool or “stand-alone” data logger

Heavy duty ergonomic case

Set limits for each parameter

Acoustic and visual alarms

Select Celsius / Fahrenheit

Automatic trend indicator shows the trend of climatic conditions (rising, falling, stable)

High-end industrial sensors and built- in probes

Integrated ‘back-up’ LED flashlight

DewLog temperature and humidity monitoring software included

Two year valid calibration certificate

Complies with Internationa Standards:

ISO 8502-4, ASTM D3276-05, BS 7079-B4, NACE RP prop 97.

SPECIFICATIONS DPM-120 DEWPOINT METER - PART NO. 7861200

Humidity

• Accuracy

• Measurement resolution

• Measurement range

Temperature Ta (air)

• Accuracy



Temperature Ts (Surface)

• Accuracy



Temperature Ts (Surface External)

• Accuracy



Display

• Operating temperature range

Keys

• Menu

• On / off

• LED flashlight

(0…80 °C, 0…176 °F) ± 3 % RH

0.1 %

0…100 % RH

± 0.5 °C, ± 1 °F (over the full measurement range)

0.1 °C, 0.1 °F

- 20…+ 80 °C, - 4…+ 176 °F

± 0.5 °C, ± 1°F (over the full measurement range)

0.1 °C, 0.1 °F

- 30…+ 60 °C, - 22…+ 140 °F

± 0.5 °C, ± 1 °F (over the full measurement range)

0.1 °C, 0.1 °F

- 30…+ 60 °C, - 22...+ 140 °F

Graphical presentation with backlight

- 20 °C…60 °C, - 4...+ 140 °

3

1 (electronic)

1 (electronic)

PAGE 172


SECTION 9

DPM-120 Dewpoint Meter

AIRBLAST

Memory

• Type

• Memory size manual logging

• Record content manual logging

• Memory size interval logging

• Record content interval logging

• Batches

Measurement / Features

• Limits

• Lo-Hi Alarms

• Hold/freeze function

• Data storage

• Data recall

• Battery indicator

• Trend indicator

• User interface

• Languages

• Extra

Dynamic

6000 records time/date, humidity,Ta, Ts, Td,Tdelta, status byte for alarm.

12000 records

R Humidity, Ta and Ts. Other parameters and date and time are calculated.

8 Batches max.

Adjustable for each parameter

Beep sound , symbol in display and RED Led.

Yes

Two modes: Manual and interval(auto)

Gauge displays average, min/max of each batch.

Downloading to PC possible via optional adapter.

Yes, detailed.

Yes

Menudriven through up/down/enter key.

4 languages, English, German, French, Spanish

Built-in bright white LED orientation flashlight.

SECTION 9


PAGE 173

9

WHM-130 Whirling Hygrometer

The WHM-130 can be used to calculate the prevailing dew point temperature quickly, easily, and economically in combination with a dew point calculation table.

Accurate dew point temperature information is important to ensure that the substrate temperature remains above the prevailing dew point thus avoiding condensation on the substrate.

Rapid rotation of the WHM-130 results in air movement around the thermometer bulbs, one of which measures the ambient temperature, the other measures the wet bulb (being housed in a reservoir in a fabric sleeve). The resulting temperature readings can be used with the dew point calculation table or dew point calculator to show the dew point. The WHM-130 is supplied in a hard plastic protective case.


Complies with International Standards:

BS 2842, ASTM E 337 B.

Part no.

Product

7861300 WHM-130 Whirling Hygrometer


Range

-5 to 50°C

Resolution

0,5°C

AIRBLAST

Accuracy

±2%

Cal Cert Part No.

7861320

PAGE 174


SECTION 9

DPC-140 Dewpoint Calculator

The DPC-140 Dew Point Calculator can be used in conjunction with the WHM-130 Whirling Hydrometer (or other similar device) to calculate the prevailing dew point temperature quickly, easily, and economically.

Accurate dew point temperature information is important to ensure that the substrate temperature remains above the prevailing dew point thus avoiding condensation on the substrate.

The DPC-140 is easy to use to establish the dew point: once the temperature readings have been recorded from the

WHM-130 Whirling Hydrometer slide the known wet bulb temperature under the depression (the dry bulb minus the wet bulb), the arrow indicates the dew point temperature.

To establish the relative humidity slide the dry bulb reading over the dew point and the arrow indicates the relative humidity.

The DPC-140 is supplied in a protective case.

Part no.

Product

7861400 DPC-140 Dewpoint Calculator


Range

-6 to 43°C

20 to 110°F

Resolution

0,5°C

1°F

AIRBLAST

Accuracy

±1%

Cal Cert Part No.

7861410

SECTION 9


PAGE 175

9

SSM-200 Soluble Salt Meter

AIRBLAST

A new inspection tool has been developed to replace the Bresle patch method for soluble salt determination. This Soluble Salt Meter, for which United States Patent No. 8,252,600 was issued on August 28 2012, was designed around the current Bresle patch salt inspection method. The SSM test protocol exactly duplicates the Bresle process, except that measurements are automated and there are no consumables (except distilled water). The complete test sequence requires only one minute. The SSM is approved as an authorized alternative to the Bresle patch method.

Benefits

◊

Accurate, easy measurements

◊

◊

◊

◊

Memory stores up to 1000 measurements for download and analysis

Repeatable results

Rugged, industrial hardened measurement device

Simple operating instructions

◊

◊

◊

◊

◊

Reduced process steps (17 steps reduced to 6 steps)

Reduced process time (only one minute reading to reading)

Eliminate process induced surface contamination (sticky residue)

Equipment easily transportable (tank inspections)

Improved safety (syringes/needles eliminated)

- Operator error minimized

- Metered water injection

- Automatic data recording feature (configured to work with coating technical file)

SPECIFICATIONS

Standards

Measurement area

Attachment method

Water injection method

Dose

Measurement process steps

Total process time

Equivalent to ISO Standard 8502-9 (Field method for the conductometric determination of water-soluble salts; The Bresle method) inaccordance with NACE SP0508-2008.

1250 mm (circular) fixed foot print

Magnetic with silicone seal (no effect on surface quality; proven to seal over deep pits)

Automated, with simple press of fixed volume dispenser

3 ± 0.05 ml

5

60 seconds (Measurement to Measurement)

Measurement range

Resolution

Measurement accuracy

Surface temperature range

0-100 µS/cm

1 µS/cm

± 3 µS/cm

5-50°C(41-122°F)

Temperature probe accuracy ±0,3°C (± 0,54°F)

Diameter of curvature: - Standard measuring head >=44 inch/1100mm

- Measuring head 1 26<=>42inch/650<=>1050mm

Readout

Memory

Connectivity

Power supply

IPRating



µS/cm or mg/m2

Holds up to 1000 measurements (10 batches of upto 100 measurements each) via USB with PC or laptop

Lithium-ion rechargeable battery

IP54

Dimensions (instrument only) 21x10x8cm

Weight (instrument only) 780gr.

PAGE 176


SECTION 9

SSM-200 Soluble Salt Meter

AIRBLAST


The SSM can be purchased in two versions: the “Lite” version which includes 50 measurements with the possibility to purchase additional measurements as and when required, and the “Unlimited” version which can take unlimited readings.

The “Lite” version provides the possibility to reduce the initial purchase price of the SSM and to purchase additional readings for specific projects. The “Lite” version can be upgraded to the “Unlimited” version by purchasing a licence.

Part no.

7862000

7862001

7862004

7862005

7862011

7862012

7862013

7862014

7862015

Description

SSM-200 Soluble Salt Meter Kit (“Unlimited” version), includes:

◊

Soluble Salt Meter

◊

◊

◊

◊

SSM adapter flat surface

Dispenser

Power supply

USB cable and PC Software

◊

◊

◊

◊

Calibration fluid

Carrying case

Certificate of performance

Unlimited credit measurements

SSM-200 Soluble Salt Meter Kit (“Lite” version). Same as above only with 50 measurements.

Upgrade license from “Lite” version to “Unlimited” version

100 measurements

Adapter pipe diameter 65-105cm (26”-42”)



Set of adapters pipe diameter 20-105cm (8”-42”)

Performance check for SSM-200 with certificate

SECTION 9


PAGE 177

9

BTK-220 Bresle Test Kit

AIRBLAST

The presence of salts on the substrate can lead to the premature failure of the coating system. Most high performance coating systems require that the substrate be cleaned to a recognized standard before the application of the coating.

Once the bresle patch is applied to the surface to be tested distilled water can be analysed using the conductivity meter before being injected into and then extracted from the bresle patch the required amount of times before being analysed again in the conductivity meter.

The difference in the two readings show the conductivity of the water, by multiplying the result by 0.4 the presence of salts expressed in parts per million is shown.

The BTK-220 Bresle Test Kit includes all the necessary equipment for assessing the level of soluble salts on blast-cleaned surfaces prior to coating. Inside the Bresle Test Kit is a conductivity gauge used for the assessment of soluble salt ions as chlorides, sulphates and nitrates. The Bresle Test Kit complies with the ISO 8502-6 and ISO 8502-9 standards, describing the Bresle Method, that state that the conductivity is mainly directly proportional to the concentration of dissolved salts in the solution.

Contamination of blast-media

The Bresle Kit is also suitable to determine the contamination of blast-media. This prevents the dissolved salts in the recycled abrasive contaminating the surface being cleaned.

Features

Unique Direct Sampling Procedure (DSP) to ensure high speed and accuracy. Up to 60 times more accurate than other test kits available.

Application areas

Marine coatings, protective coatings, pipeline coatings.

Standards:

According to ISO8502-6, ISO8502-9.

Conductivity Meter Range

Conductivity Meter Resolution

Conductivity Meter Accuracy

Patches supplied

Temperature range

ATC

Normalization temperature

Auto off

IP class

Auto calibration

Patch area

Patch type

SPECIFICATIONS

0,1 – 20.000 mg/m 2 (with DSP method)

0,1 mg/m 2 (with DSP method)

1%

25

0 – 50 °C

0 – 50 °C

25 °C

8.5 minutes after last key pressed

IP67 at 84 μS/cm

12,50 cm 2

Latex membrane

PAGE 178


SECTION 9

BTK-220 Bresle Test Kit

AIRBLAST



7862200 BTK-220 Bresle Test Kit, complete (includes spares as shown below)

Spares

7862210 Bresle patches (pack of 25)

7862220 Digital Conductivity Meter (waterproof)

7862221 Cleansing solution 50ml

7862222 Calibration solution 84 μS, 50ml

7862223 Cup 25ml

7862230 Syringe incl. needle 2,5ml

7862231 Syringe without needle 20ml

7862232 Needle

7862240 Deionised water 200ml

Optional

7862211 Calibration Certificate for BTK-220

7862212 ISO 17025 approved certificate of patches

7862213 Bresle area mask magnet

On request

Beaker for testing of blast media 100ml

Standard delivery includes

◊

Digital conductivity meter

◊

Bresle patches 25 pcs.

◊

Cleansing solution 50ml / Calibration solution 84 μS 50ml / Deionised water 200ml

◊

Cups, Syringes and needle

◊

Instruction manual

Special care

◊

Always clean the instrument after use and keep the instrument in its case when not in use.

◊

Depending on the frequency of use, a thin film may occur on the probe. Use a clean cotton swap and cleansing

solution to remove this.

9

SECTION 9


PAGE 179

BTP-230 Bresle Patches

AIRBLAST

The Bresle patch is a self-adhesive film patch for taking samples of soluble impurities on a test surface.

Application

Surface contaminants, such as salt, may cause coating failure and increase maintenance costs for vessels, industry buildings and steel structures in general. Coating failure such as blistering and corrosion may be the result of a too high level of salt prior to painting. The Bresle Method described in the ISO 8502-6 is commonly used to measure the level of surface salts prior to coating. A so-called Bresle patch (a small self-adhesive plastic patch) with a washed latex membrane and a known surface area is used to dissolve the soluble salts. can be used to check for the presence of salts such as chlorides and sulphates on the substrate prior to the application of the coating.

Part no.

Description

Technical

Specifications

Material

Certification

Storage


7862210

Bresle patches (packed in a plastic container per 25 pcs.)

Size

Sample volume

Test Area

Stresstest

Elastic film

Tape

Protective paper

: 5 x 5 cm (2.0”x 2.0”)

: 2.5 ml.

: 12.5 cm² (1.93 sq. inches)

: Meets ISO8502-6 Annex A.

: Latex

: PE with acrylic based adhesive

: Coated

One Bresle patch contributes with less than 8 mg NaCI/m² (0,8μg Na/CI/cm²)>.

Each production batch of Airblast Bresle patches is certified by an ISO 17025 accredited test laboratory.

Store in a cool and dark place. Keep Bresle patch away from direct sunlight.

PAGE 180


SECTION 9

RGB-260 Rust Grade Book

The ISO 8501-1 Rust Grade Book contains reference photographs representative of different rust grades and preparation grades that are used to specify the quality of surface preparation.

The Rust Grade Book identifies four levels (designated as rust grades) of mill scale and rust that are commonly found on surfaces of uncoated erected steel and steel held in stock. It also identifies certain degrees of visual cleanliness (designated as preparation grades) after surface preparation of uncoated steel surfaces and of steel surfaces after overall removal of any previous coating. These levels of visual cleanliness are related to the common methods of surface cleaning that are used prior to painting.

Intended to be a tool for the visual assessment of rust grades and of preparation grades, it includes 28 representative photographic examples.

The book also contains high quality colour pictures of the blast-cleaning surface grades of

Sa1, Sa2, Sa2.5 and Sa3, together with detailed descriptions and incorporates pictures from the Swedish Standard SIS SS 05 59 00.

Prepared by ISO (International Organization for Standardization).

Complies with Internationa Standards:

ISO 8501-1, SIS SS 05 59 00.

Part no.

7862600


Description

Rust Grade Book ISO 8501-1

AIRBLAST

SECTION 9


PAGE 181

9

TXT-300/TXG-320 Testex Surface Roughness Kit

AIRBLAST

TXG-300 Testex Tape accurately reproduces the profile of the blasted surface which can be read by the TXG-320 Testex Gauge.

Achieving the correct profile during the blasting process is critical to ensure that the coating system to be applied performs correctly.

The TXG-300 Testex Tape is fitted with a protective paper which needs to be removed before the tape is adhered to the blasted surface and pressure applied. When removed the tape features the profile of the blasted surface which can be read by the gauge and the average maximum peak to valley height calculated. The gauge first needs to be zeroed to 50 microns to take into account the backing on the tape, then the tape is placed in the gauge and the movable anvil adjusted onto the film – the reading is then ready to be taken.

Locations which are not easily accessible to other devices such as inside pipes and grooves can easily be measured using the testex tape method.



ISO DIS 8503-3, BS 7079-C5, ASTM D 4417-C, NACE RP 0287-95.

Part no.

7863301

7863302

7863303

7863200

Description

TXG-300 Testex Tape - Coarse

TXG-300 Testex Tape - X-Coarse

TXG-300 Testex Tape - X-Coarse Plus


Range Metric Range Imperial

20-50 μm

40-115 μm

100-125 μm

0.8-2.0 mils

1.5-4.5 mils

4.0-5.0 mils

Nr. of tests

50

50

50

TXG-320 Testex Gauge

(Metric and Imperial)

Conformance

Certificate

7863011

7863011

7863011

Calibration

Certificate

7863205

PAGE 182


SECTION 9

SRC-340/341 Surface Roughness Comparator

AIRBLAST

A precision Nickel Comparator Plate that conforms to International Standard ISO 8503 and ASTM D4417 for grit and shot blasted surface roughness comparison.

The SRC-340 (Grit) and SRC-341 (Shot) Surface Roughness Comparators can be used to assess the roughness of the surface of a substrate which has been blasted with shot or grit.

The classification of blast cleaned surfaces is subjective. In order to assist regular and consistent classification shot blasted surfaces can be defined as angular (after blasting with grit), or dimpled (after blasting with shot), and furthermore into three grades: Fine,

Medium, Course (as per ISO 8503).

The grades are defined as follows:

Fine : profile equal to segment one and up to but excluding segment two.

Medium : profile equal to segment two and up to but excluding segment three.

Course : profile equal to segment three and up to but excluding segment four.

The relevant Comparator can be placed against the blasted surface and each of the four sections compared with the surface finish assisted with the use of an illuminated magnifier.

The Comparator is supplied in a protective case.


ISO, 8503-1, ISO 8503-2, ASTM D 4417-AABS 772.

Part no.

7863400

7863410

7865580


Model type Section profiles Metric

Grit

Shot

25μm, 60μm, 100μm, 150μm

25μm, 40μm, 70μm, 100μm

Illuminated Magnifier 2.5x (for viewing the Surface Comparator)

Section profiles Imperial

1mils, 2.4mils, 4mils, 6mils

1mils, 1.6mils, 2.8mils, 4mils

9

SECTION 9


PAGE 183

SPG-360 Surface Profile Gauge

The SPG-360 Surface Profile Gauge can be quickly and easily used to establish the valley – to - peak height of a blast cleaned surface in compliance with the ASTM

D4417 standard.

Achieving the correct profile during the blasting process is critical to ensure that the coating system to be applied performs correctly.

The SPG-360 Surface Profile Gauge is easy to use: simply place the gauge on a glass plate and zero the instrument, then place the gauge onto blasted surface, the sharp stylus point rests on the bottom of the valley and the flat foot sits atop the peak – the gauge digitally displays the height difference between the two values.

The SPG-360 Surface Profile Gauge has a resolution of one micron and can be switched between imperial and metric readings, is supplied complete with a glass zero plate in a protective carry case.



ASTM D 4417-B, SABS 772.

Part no.

7863600

Description

SPG-360 Surface Profile Gauge


Range

0–3,4mm

0–0.12 inch

Resolution

1μm

0.04mils

AIRBLAST

Accuracy

± 5μm

± 0.2mils

Cal Cert Part

No

7863605

PAGE 184


SECTION 9

DFT-400/420 Dry Film Thickness Gauge

AIRBLAST

The DFT-400 Dry Film Thickness Gauge provides a fast and economical solution to non-destructive dry film thickness assessment on ferrous substrates only. The DFT-420 Dry Film Thickness Gauge provides a fast and economical solution to non-destructive dry film thickness assessment on ferrous and non-ferrous substrates.

In order for coating systems to perform as designed the thickness of each coat of paint must be within tolerances set by the material manufacturer – assessing the dry film thickness of the paint after the coating process is an invaluable tool to ensuring that the thickness of the coating is as specified.

The DFT-400 & DFT-420 Dry Film Thickness Gauges are ergonomic and light weight yet tough and reliable, and are powered by standard alkaline batteries. Both units are switched on by placing the probe on the substrate to be measured and feature single button operation and intuitive menus. An audible signal confirms that a reading has been successfully taken and the back lit screen displays readings clearly and quickly. Each gauge is supplied with calibrated for life; this means that there is no requirement to calibrate the gauge before use, or in changing climatic conditions - simply use the zero plate provided to zero the gauge before use, or in changing climatic conditions, to ensure the accuracy of the readings.

Both gauges are available in integral or separate probe design both with an industry leading polished ruby tip ensuring millions of fast, reliable and accurate readings of up to Fe 5000 microns or/and NFe 3000 microns. Each gauge features a sleep mode which turns the unit off after a short period of inactivity, by placing the probe onto a surface to be measured the unit reactivates and is immediately ready for use.

The DFT-400 & DFT-420 are supplied in foam filled hard plastic carry cases with an additional soft plastic pouch for ease of transportation in the job site, reference plates, 2 x 1,5 V Mignon batteries (type AA alkaline), test certificate and instruction manual. Both gauges have hand sizes straps allowing for easy fixing on the wrist or clothes.

Measuring Principle

Standards & Regulation

Probe Type

Measuring Range

Metric System μm / mil

Measuring Interval

Display Metric

Resolution

Accuracy

Minimum Measuring Area

Minimum Curvature

Minimum Substrate Thickness

Display

Temperature Range

Permitted Storage Temperature

Power Supply

Dimensions (L x W x H in mm)

Weight incl. battery

DFT-400/420 SPECIFICATIONS

Two magnetic measuring principles:

Fe: Magnetic-Flux/Hall Effect ref Fe*

NFe: Eddy Current (DFT-420 only)

DIN EN ISO 2808, ISO 2178, ASTM B 499, ASTM D 7091 (only DFT-420: ISO 2360) integrated or - optional - cable probe with 1 m. cable

Fe: 0.0 – 5000 μm or 0.0 – 3000 μm. NFe: 0.0 – 3000 μm (DFT-420 only)

Yes

Single measurement: 850 ms from 0.0 – 999 in μm, from 1000 μm in mm

1 μm in the range up to 999 μm, 0.01 mm in the range from 1 mm

± ( 2μm + 3% of the readings)

Ø 25 mm convex: 5mm, concave: 25mm

Fe: 0.2 mm. NFe: 0.05 mm (DFT-420 only)

Graphic-LCD

0 – 50° C

-10° C – 60° C

2 x Mignon Batteries: 1.5 V (type AA alkaline)

100 x 60 x 27 (gauge with integrated probe)

Gauge with integrated probe: 105 g. Gauge with cable probe: 147 g

Fe* Measuring of non-ferromagnetic coatings on ferromagnetic substrate, for example measuring on steel- or iron-substrates.

NFe* Measuring of non-ferromagnetic and electrically non-conductive coatings (insulating coatings) on non-ferromagnetic and electrically conductive substrate, for example measuring on aluminum-, zinc-, brass- and certain stainless

(high-grade) steel-substrates.

Technical data subject to change without notice.

9

SECTION 9 PAGE 185


DFT-400/420 Dry Film Thickness Gauge

AIRBLAST

Simply perfect

With the DFT-400/420, precise measurements on steel, iron and non-ferrous metals are simply perfect. Switch between the measuring procedures by simply pressing the button.

The sensitive measuring probe is fully integrated into this extremely small, light and handy gauge – optionally available as

Cable Probe. Its readable LCD informs about readings, battery condition, mode of operation and serial number.

Product advantages

◊ Gauge for standard applications – easy, safe and fast measurements.

◊ One-hand operation. Only one button.

◊ No calibration required.

◊ Automatic On/Off.

◊ High precision over the entire measuring range: NFe 0 – 3000 μm and Fe 0 – 5000 μm.

◊ Broad spectrum of use for non-destructive measurements on steel, iron and non-ferrous metals such as aluminum, zinc,

copper and brass.

◊ Proven technology: Hall sensor and Eddy Current technology.

◊ Acoustic signal confirms taking of a measurement.

◊ Wear-proof ruby probe tip for long-term use.

Optimal LCD-Display

◊ Large clear numbers for optimum readability.

◊ Precise display of readings, battery condition, mode of operation and serial number.

◊ Backlit display.

ORDERING INFORMATION/spare parts

Part no.

Description

7864010

7864011

Cable for DFT-400/420

Probe Fe 3mm for DFT-400

7864012

7864211

7864212

Probe Fe 5mm for DFT-400

Probe Fe/NFe 3mm for DFT-420

Probe Fe 5mm / NFe 3mm for DFT-420

PAGE 186


SECTION 9

DFT-440 Dry Film Thickness Gauge

AIRBLAST

The DFT-440 Dry Film Thickness Gauge provides a fast and economical solution to nondestructive dry film thickness measurement, data storage, and analysis on ferrous and nonferrous substrates, is calibrated for life, features a patented probe design which allows for

integral or separate use, and has an industry leading three year warranty.

In order for coating systems to perform as designed the thickness of each coat of paint must be within tolerances set by the material manufacturer – measuring the dry film thickness of the paint after the coating process is an invaluable tool to ensure that the thickness of the coating is as specified.

The DFT-440 Dry Film Thickness Gauge is ergonomic and light weight (127 gram) yet tough and reliable, and is powered by standard alkaline batteries. The easy to use back lit four button key pad is intuitive and leads the user through the available menu options. The back lit screen displays readings clearly and has the possibility to flip through 180 degrees when the gauge is turned upside down.

In addition to a (constant) factory calibration, the DFT-440 offers two calibration processes that are useful during specific measuring tasks such as measurement on curvatures or small parts.

•

•

A one-point calibration can optimize the probe’s measuring accuracy with an expected coating thickness.

A two point calibration can increases the probe’s measuring accuracy in a certain coating thickness range.

Up to one hundred readings can be stored in the gauge and can be downloaded via a wireless connection (software available as option). Once downloaded the data can be analysed and stored in Excel.

The DFT-440 Dry Film Thickness Gauge features a patented probe design which allows for integral or separate use to access hard to reach areas. The probe features an industry leading tip manufactured from ruby ensuring millions of fast, reliable and accurate readings. The gauge features a sleep mode which turns the unit off after a short period of inactivity, by placing the probe onto a surface to be measured the unit reactivates and is immediately ready for use.

A wireless probe is available as a cost option. The wireless probe allows measurements to be taken at a distance of up to twenty meters from one or multiple gauge units allowing for readings to be taken in very hard to access areas as well as being simultaneously monitored and recorded on multiple gauges. The wireless probe is extremely small and light weight (30 grams) and can take up to 4000 measurements without recharging.

The DFT-440 is supplied in a foam filled hard plastic carry case with an additional soft plastic pouch for ease of transportation in the job site. Both the Gauge and the probe have hand sizes straps allowing for easy fixing on the wrist or clothes.

Gauge model DFT-440

Probe type

Units

Integral + Separate

µm/mil

Measurement resolution

0.1 µm in the range below 100 µm, 1 µm in the range from 100 to 999 µm, 0.01 mm in the range from 1000 µm

Operating temperature

Starage temperature

0 to 50 °C

-10 °C to 60 °C

Menu structure

Measuring Mode

Measuring Range

Memory Capacity

Statistics

Substrate selection

Upper/lower limit

FE/NFe automated up to 100 measurements

Average/standard deviation/ maximum/minimum

9

SECTION 9 PAGE 187



AIRBLAST

Interchangeable probes/Probe type

Measuring mode

According to standard

Fe 2000 µm

Magnetic:

Magnetic flux/

Hall effect Fe*

DIN EN ISO 2808

DIN 50981

ISO 2178

BS 5411 (11)

BS 3900-C5

ASTM B 499

ASTMD1186

ASTM D 7091

Fe 5000 µm

Magnetic:

Magnetic flux/

Hall effect Fe*

DIN EN ISO 2808

DIN 50981

ISO 2178

BS 5411 (11)

BS 3900-C5

ASTM B 499

ASTMD1186

ASTM D 7091

NFe 2000 µm

Magnetic:

Eddy current NFe*

DIN EN ISO 2808

BS 3900-C5

ASTM D 7091

DIN 50984

BS 5411 (3)

ISO 2360

ASTM D 1400

Measuring range

Measuring interval

Measuring accuracy regarding automationstandards

0 –2000 µm

1500 ms

± (1 µm + 2% of the reading)

0 –5000 µm 0 – 2000 μm

1500 ms

± (1 µm + 2% of the reading) in the range of 0.0 to 2.0 mm± 3.5 % of the readingfrom 2.0 mm

20 x 20

1500 ms

± (1 μm + 2% of the reading

20 x 20 Minimum measuring surface (mm x mm)

Minimum radius of curvature

Minimum thickness of base material

Operation temperature

Storage temperature

Power supply

Dimensions

(L x W x H in mm)

Weight incl. batteries

20 x 20

Convex: 5 mm

Concave: 30 mm

0.2 mm

0 to 50 °C

-10 to 60 °C

From gauge

60 x 26 x 22 without extensions ca. 12 g


Convex: 5 mm

Concave: 30 mm

0.2 mm

0 to 50 °C

-10 to 60 °C

From gauge


Convex: 5 mm

Concave: 30 mm

0.05 mm

0 to 50 °C

-10 to 60 °C

From gauge


Dual Fe/NFe

2000 µm

Magnetic:

Magnetic flux/

Hall effect Fe*/

Eddy current NFe*

DIN EN ISO 2808

DIN 50981,

DIN 50984

ISO 2178,

BS 5411 (3 & 11)

BS 3900-C5, ASTM

B 499,

ISO 2360

ASTM D 1400,

ASTM D 1186

ASTM D 7091

Fe: 0 – 2000 μm

NFe: 0 – 2000 μm

1500 ms

Fe: 0 – 5000 μm

NFe: 0 – 2000 μm

20 x 20

Dual Fe/ NFe 5000

µm/2000 µm

Magnetic:

Magnetic flux/

Hall effect Fe*/

Eddy current NFe*

DIN EN ISO 2808 DIN

50981

DIN 50984

ISO 2178

BS 5411 (3 & 11)

BS 3900-C5

ASTM B 499

ISO 2360

ASTM D 1400

ASTM D 1186

ASTM D 7091

Fe: 0 – 5000 μm,

NFe: 0 – 2000 μm

1500 ms

± (1 μm + 2% of the reading) in the range of 0.0 to 2.0 mm

± 3.5 % of the reading from 2.0 mm

20 x 20

Convex: 5 mm

Concave: 30 mm

Fe: 0.2 mm

NFe: 0.05 mm

0 to 50 °C

-10 to 60 °C

From gauge


Convex: 5 mm

Concave: 30 mm

Fe: 0.2 mm

NFe: 0.05 mm

0 to 50 °C

-10 to 60 °C

From gauge


PAGE 188


SECTION 9


AIRBLAST

The DFT-441 Dry Film Thickness Gauge provides a fast and economical solution to non-destructive dry film thickness measurement, data storage, and analysis on ferrous and nonferrous substrates, is calibrated for life, features a patented probe design which allows for integral or separate use, and has an industry leading three year warranty.

The DFT-441 Dry Film Thickness Gauge is ergonomic and light weight (127 gram) yet tough and reliable, and is powered by standard alkaline batteries. The easy to use back lit four button key pad is intuitive and leads the user through the available menu options. The back lit screen displays readings clearly and has the possibility to flip through 180 degrees when the gauge is turned upside down.

In addition to a (constant) factory calibration, the DFT-440 offers two calibration processes that are useful during specific measuring tasks such as measurement on curvatures or small parts.

• A one-point calibration can optimize the probe’s measuring

• accuracy with an expected coating thickness.

A two point calibration can increases the probe’s measuring accuracy in a certain coating thickness range.

Up to thirty thousand readings can be stored in up to 250 batches in the gauge before downloading via a wireless connection to the software provide as standard with the gauge. Once downloaded the data can be analysed and stored in Excel.

When taking readings on very rough substrates the average zero value can be stored in the gauge memory to ensure that the substrate condition does not affect the quality of the readings. Furthermore a unique “Combined” mode allows the simultaneous measurement of zinc plated and epoxy based coating on steel substrates – in this mode the gauge will display the two separate coatings as two separate values.

The DFT-441 Dry Film Thickness Gauge features a patented probe design which allows for integral or separate use to access hard to reach areas. Each probe features an industry leading tip manufactured from ruby ensuring millions of fast, reliable and accurate readings. The gauge features a sleep mode which turns the unit off after a short period of inactivity, by placing the probe onto a surface to be measured the unit reactivates and is immediately ready for use.

A wireless probe is available as a cost option. The wireless probe allows measurements to be taken at a distance of up to twenty meters from one or multiple gauge units allowing for readings to be taken in very hard to access areas as well as being simultaneously monitored and recorded on multiple gauges. The wireless probe is extremely small and light weight (30 grams) and can take up to 4000 measurements without recharging.

Gauge model

DFT-441 - part no. 7864410

Probe type

Units

Integral + Separate

µm/mil

Measurement resolution

0.1 µm in the range below 100 µm, 1 µm in the range from 100 to 999 µm, 0.01 mm in the range from 1000 µm

Operating temperature

0 to 50 °C

Starage temperature

-10 °C to 60 °C

9

Menu structure

Measuring Mode

Measuring Range

Memory Capacity

Statistics

FE/NFe automated, combined measurement

Upper/lower limit, average up to 30.000 measurements in 250 batches

Average/standard deviation/ maximum/minimum

SECTION 9 PAGE 189



AIRBLAST

Interchangeable probes/Probe type

Measuring mode

According to standard

Fe 2000 µm

part no. 7864420

Magnetic:

Magnetic flux/

Hall effect Fe*

DIN EN ISO 2808

DIN 50981

ISO 2178

BS 5411 (11)

BS 3900-C5

ASTM B 499

ASTMD1186

ASTM D 7091

Fe 5000 µm

part no. 7864421

Magnetic:

Magnetic flux/

Hall effect Fe*

DIN EN ISO 2808

DIN 50981

ISO 2178

BS 5411 (11)

BS 3900-C5

ASTM B 499

ASTMD1186

ASTM D 7091

NFe 2000 µm

part no. 7864422

Magnetic:

Eddy current NFe*

DIN EN ISO 2808

BS 3900-C5

ASTM D 7091

DIN 50984

BS 5411 (3)

ISO 2360

ASTM D 1400

Measuring range

Measuring interval

Measuring accuracy regarding automationstandards

0 –2000 µm

1500 ms

± (1 µm + 2% of the reading)

Minimum measuring surface (mm x mm)

Minimum radius of curvature

Minimum thickness of base material

Operation temperature

Storage temperature

Power supply

Dimensions

(L x W x H in mm)

Weight incl. batteries

20 x 20

Convex: 5 mm

Concave: 30 mm

0.2 mm

0 to 50 °C

-10 to 60 °C

From gauge



0 –5000 µm 0 – 2000 μm

1500 ms

± (1 µm + 2% of the reading) in the range of 0.0 to 2.0 mm± 3.5 % of the readingfrom 2.0 mm

20 x 20

1500 ms

± (1 μm + 2% of the reading

20 x 20

Convex: 5 mm

Concave: 30 mm

0.2 mm

0 to 50 °C

-10 to 60 °C

From gauge


Convex: 5 mm

Concave: 30 mm

0.05 mm

0 to 50 °C

-10 to 60 °C

From gauge


Dual Fe/NFe

2000 µm

part no. 7864423

Magnetic:

Magnetic flux/

Hall effect Fe*/

Eddy current NFe*

DIN EN ISO 2808

DIN 50981,

DIN 50984

ISO 2178,

BS 5411 (3 & 11)

BS 3900-C5, ASTM

B 499,

ISO 2360

ASTM D 1400,

ASTM D 1186

ASTM D 7091

Fe: 0 – 2000 μm

NFe: 0 – 2000 μm

1500 ms

Fe: 0 – 5000 μm

NFe: 0 – 2000 μm

20 x 20

Dual Fe/ NFe 5000

µm/2000 µm

part no. 7864424

Magnetic:

Magnetic flux/

Hall effect Fe*/

Eddy current NFe*

DIN EN ISO 2808 DIN

50981

DIN 50984

ISO 2178

BS 5411 (3 & 11)

BS 3900-C5

ASTM B 499

ISO 2360

ASTM D 1400

ASTM D 1186

ASTM D 7091

Fe: 0 – 5000 μm,

NFe: 0 – 2000 μm

1500 ms

± (1 μm + 2% of the reading) in the range of 0.0 to 2.0 mm

± 3.5 % of the reading from 2.0 mm

20 x 20

Convex: 5 mm

Concave: 30 mm

Fe: 0.2 mm

NFe: 0.05 mm

0 to 50 °C

-10 to 60 °C

From gauge


Convex: 5 mm

Concave: 30 mm

Fe: 0.2 mm

NFe: 0.05 mm

0 to 50 °C

-10 to 60 °C

From gauge


PAGE 190


SECTION 9

WFT-450/455 Wet Film Thickness Comb

AIRBLAST

The WFT-450 and WFT-455 Wet Film Thickness Combs can be used to quickly and economically measure the paint thickness whilst the coating is wet.

In order for coating systems to perform as designed the thickness of each coat of paint must be within tolerances set by the material manufacturer – assessing the wet film thickness of the paint during the coating process is an invaluable tool in ensuring that the thickness of the coating is as specified.

In order to achieve an accurate reading the wet film comb is placed onto the substrate while the paint is still wet ensuring that the flat end plates are pressed against the substrate – by assessing which teeth have touched the coating the thickness of the paint can be assessed.

The WFT-450 Wet Film Thickness Comb is a precision machined Hexagonal/Octagonal precision measuring comb made of heavy stainless steel for high accuracy and is available with a wide range of measurements in both metric an imperial scales. After use solvents can be used to clean the instrument to ensure the accuracy of future readings. The comb is supplied in a protective wallet.


ISO 2808-7B, BS 3900-C5-7B, ASTM D 4414-A, NF T30-125.

The WFT-455 Wet Film Thickness Comb is manufactured in plastic and is designed for economical one time use. The comb can be kept as a permanent record of the wet film thickness once the paint has been allowed to day on the teeth. The comb measures a wide range of measurements in both metric and imperial scales.

Part no.

7864500

Product

WFT-450

(stainless steel)

Range Metric

25-2000μm

7864550

7864551

WFT-455

(1 pc.)

WFT-455

(pack of 50)

50-900μm

50-900μm


Range

Imperial

1-78mils

No. of teehth Range of teeth

36

2-36mils

2-36mils

18

18

25, 50, 75, 100, 125, 150, 175, 200,

225, 250, 275, 300, 350, 400, 450,

500, 550, 600, 650, 700, 750, 800,

850, 900, 950, 1000, 1100, 1200,

1300, 1400, 1500, 1600, 1700, 1800,

1900, 2000μm

2.5, 3, 3.5, 4, 5, 6, 8, 10, 12, 14, 16,

20, 24, 28, 32, 36

2.5, 3, 3.5, 4, 5, 6, 8, 10, 12, 14, 16,

20, 24, 28, 32, 36

Conformance

Cert. part no.

7864020 n/a n/a

9

SECTION 9


PAGE 191

HAT-500 Hydraulic Adhesion Tester

AIRBLAST

The HAT-500 is a reliable method of testing the adhesion bond strength of a dry coating onto the substrate to which it is applied.

Correct adhesion is critical in ensuring that a paint system will perform as intended by the manufacturer. Insufficient adhesion can indicate incorrect substrate preparation or paint application.

To measure the adhesion a dolly is glued onto the painted substrate, a force is applied onto the center of the dolly by a hydraulically loaded pin, the maximum force applied is recorded on the pressure gauge by the reset needle. Should the dolly meet the minimum adhesion required it can be removed without disturbing the coating by using the heated dolly remover. Should the pressure overcome the adhesion of the dolly onto the surface the pressure will be recorded on the gauge. Dollies can be glued in place and left indefinitely as part of a scheduled maintenance programme.

The pressure gauge is swivel mounted to allow testing in any position and the flexible midsection allows easy access. Adhesion on the internal and external surfaces of pipes can be tested using curved dollies.

The HAT-500 is supplied in a hard plastic foam filled carry case complete with 5 flat dollies, adhesive, dolly remover.


ISO 16276-1, ISO 4624, ASTM D 4541, NF T30-606.

Part no.

7865000

7865001

Head Type

HAT-500 - Standard

HAT-500 - Right Angle


Operation Range PSI

0-2600 PSI

0-2600 PSI

Operation Range MPa

0-18

0-18

Accuracy

±1%

±1%

Cal Cert

Part no.

7865005

7865005

PAGE 192


SECTION 9

HAT-500 Hydraulic Adhesion Tester

AIRBLAST

Part no.

7865035

7865036

7865037

7865038

7865039

7865040

7865041

7865042

7865043

7865044

7865045

7865020

7865021

7865022

7865023

7865024

7865025

7865026

7865027

7865028

7865029

7865030

7865031

7865032

7865033

7865034

Description

HAT-500 Concave Dolly














HAT-500 Convex Dolly











HAT-500 Flat Dolly

203mm

254mm

305mm

356mm

406mm

457mm

508mm

610mm

762mm

914mm

Pipe Size

Metric

51mm

76mm

102mm

152mm

203mm

254mm

305mm

356mm

406mm

457mm

508mm

610mm

762mm

914mm

152mm

ACCESSORIES

8”

10”

12”

14”

16”

18”

20”

24”

30”

36”

Pipe Size

Imperial

2”

3”

4”

6”

8”

10”

12”

14”

16”

18”

20”

24”

30”

36”

6”

Use with HAT-500 model

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865001

7865001

7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

7865000 / 7865001

Information

For external pipe testing

For internal pipe testing

For sustrate testing

SPARE PARTS

Part no.

7865046

7865047

7865048

Description

Adhesive

Spare dolly plug

Heated dolly remover

9

SECTION 9


PAGE 193

CHC-520 Cross Hatch Cutter

The CHC-520 Cross Hatch Cutter tests the adhesion of a dry coating onto the substrate to which it is applied.

Correct adhesion is critical in ensuring that a paint system will perform as intended by the manufacturer. Insufficient adhesion can indicate incorrect substrate preparation or paint application.

To measure the adhesion two sets of parallel cuts at ninety degrees to each other are made with a knife resulting in a pattern of similar sized squares. This area can be assessed by using a hard brush or adhesive tape and the results compared with the supplied chart.

Different knives are available to test different coating thicknesses and substrates according to different standards.

The CHC-520 Cross Hatch Cutter is supplied in a hard plastic foam filled carry case complete with hard brush, adhesive tape, illuminated magnifier. Depending on your application a knife must be ordered separately.


ISO/DIN 2409, ASTM D3359.

7865200


CHC-520 Cross Cut Adhesion Tester Kit contains

• Soft grip handle

• Nylon Brush

• Illuminated Magnifier 2.5x

• Adhesion tape, single roll, adhesion to steel 4.3 N/cm

Excl. knife, must be ordered separately

CHC-520 knife options acc. to DIN-ISO, 6 teeth

7865210 Teeth distance 1 mm

7865211

7865212

Teeth distance 2 mm

Teeth distance 3 mm

CHC-520 knife options acc. to ASTM, 11 teeth

7865213 Teeth distance: 1 mm

7865214 Teeth distance: 1,5 mm

7865230

7865231

7865232

7865233

OPTIONAL ITEMS / SPARE PARTS

Adhesion tape, single roll, adhesion to steel 4.3 N/cm

Adhesion tape, single roll, adhesion to steel 7.6 N/cm

Nylon Brush for Cross Cut Adhesion Test

Illuminated Magnifier 2.5x

CHOOSE THE RIGHT CUTTER

ISO 2409 :2003:

1 mm. spacing for coatings up to 60 μm on hard substrates

2 mm. spacing for coatings up to 60 μm on soft substrates

2 mm. spacing for coatings from 61 to 120 μm on both hard and soft substrates

3 mm. spacing for coatings from 121 μm to 250 μm on both hard / soft substrates

ASTM D3359:

1 mm. spacing for coatings up to 50 μm

1,5 mm. spacing for coatings from 50 to 125 μm

PAGE 194


AIRBLAST

SECTION 9

HOD-600 DC Holiday Tester

AIRBLAST

The HOD-600 Holiday Tester is used to test the integrity of a coated surface by identifying pin holes and flaws in the coating.

Pin holes or flaws in the coating may lead to premature failure of the coating – early identification allows for corrective action to be taken.

The HOD-600 Holiday Tester identifies pin holes and flaws in the coating by passing a voltage through a brush electrode which is moved over the coated surface – the voltage will spark through a pin hole or flaw to the substrate identifying the area for closer inspection. Upon identification of a pin hole or flaw an audible alarm will sound and a red indicator will flash on the unit. The application of the test is safe and does not cause burn marks or damage to the coating due to the test voltage being of high impedance.

The HOD-600 Holiday Tester can be carried by the operator using the neck strap provided due to its light weight and portable design.

The HOD-600 Holiday Tester is supplied in a hard plastic foam filled carry case complete with high voltage probe, brush electrode, earthing cable, and neck strap.

Complies with International Standards: ISO 2746, BS 1344-11, ASTM G 6, ASTM G 62, ASTM D4787, ASTM D5162, NACE RP

04901, NACE RP 0274, NACE RP 0188, JIS G3491, JIS G3492, AS 3894.1, EN14430, ANSI/AWWA C 213.



Part no.

7866000

7866001

7866002

Range

HOD-600 - 0.5-6kV

HOD-600 - 1-20kV

HOD-600 - 1-30kV

Approx. maximum test thickness

1500μm (60mils)

5000μm (200mils)

7500μm (300mils)

Resolution

0.01kV

0.1kV

0.1kV

The HOD-600 is supplied with a European style plug, other plug options available upon request.

Accuracy

±1%

±1%

±1%

Cal Cert

Part no.

7866005

7866005

7866005

9

SECTION 9


PAGE 195

HOD-600 DC Holiday Tester

AIRBLAST

Part no.

7866070

7866071

7866072

7866073

7866074

7866075

7866076

7866077

7866078

7866079

7866080

7866081

7866082

7866083

7866084

7866085

7866030

7866031

7866040

7866041

7866050

7866051

7866060

7866061

7866062

7866063

7866064

7866065

7866066

Product

Extension rod

Extension rod

Broad Brush 45° Angle

Broad Brush 45° Angle

Conductive Rubber 180° In Line

Conductive Rubber 180° In Line

Circular Brush and Assembly







Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring

Rolling Spring Connector Assy

Rolling Spring Pusher Assembly

ACCESSORIES

16”

18”

20”

24”

30”

36”

42”

48”

4”

6”

8”

10”

12”

14”

Size

Imperial

20”

40”

8”

20”

8”

18”

2”

3”

4”

6”

8”

10”

12”

Size Metric

102mm

152mm

203mm

254mm

305mm

356mm

406mm

457mm

508mm

610mm

762mm

914mm

1067mm

1220mm

500mm

1000mm

200mm

500mm

200mm

450mm

51mm

76mm

102mm

152mm

203mm

254mm

305mm

Extension

Size

Information

To extend electrodes for applications where a long reach is required.

200mm / 8” Brass-filled Brushes for the testing of

200mm / 8” coatings on large flat areas.

200mm / 8” Conductive Rubber Electrodes for the

200mm / 8” testing of coatings on large flat areas.

200mm / 8” Conductive Rubber Electrodes for the

200mm / 8” testing of coatings on large flat areas.

200mm / 8”

200mm / 8”

200mm / 8”

200mm / 8”

200mm / 8”

All Brushes come complete with the connector assembly.

Order SA490 3/4” phosphor bronze Rolling Spring for

Order SA490 the testing of coatings on the external diameter of pipes.

Order SA490

Order SA490

Order SA490

Order SA490

All Rolling Springs require the 7866084

Rolling Spring Connector Assembly.

One assembly can be used on multiple Rolling Springs.

Order SA490

Order SA490

Order SA490

Order SA490

Order SA490

Order SA490

Order SA490

Order SA490

200mm / 8”

200mm / 8”

The 7866085 Rolling Spring Pusher

Assembly is suitable for larger

Rolling Springs, to assist the travel of the spring along the pipe.

PAGE 196


SECTION 9

PHD-620 Pin Hole Detector

AIRBLAST

The PHD-620 Pin Hole Detector is used to test the integrity of a coated surface by identifying pin holes and flaws in the coating.

Pin holes or flaws in the coating may lead to premature failure of the coating

– early identification allows for corrective action to be taken.

The PHD-620 Pin Hole Detector identifies pin holes and flaws in the coating by passing a selectable voltage of 9 volts, 67.5 volts, or 90 volts, through a wet sponge which is moved over the coated surface. The voltage will make a path through the wetting agent to the pin hole or flaw in the substrate, an audible alarm will sound and a red light will flash on the unit identifying the area for closer inspection. The application of the test is safe and does not cause burn marks or damage to the coating.

The PHD-620 Pin Hole Detector can be carried by the operator due to its light weight and portable design.

The PHD-620 Pin Hole Detector is supplied in a hard plastic foam filled carry case complete with 150mm broad sponge assembly, and earthing cable.



BS EN ISO 8289 A, BS 7793-2, ASTM D-5162, ASTM G62-87, ASTM G6-83, NACE RP 0188

Part no.

7866200

Range

9V/67.5V/90V

Maximum Test

Thickness 9V

300μm

12mils


Maximum Test

Thickness 67.5V

500μm

20mils

Maximum Test

Thickness 90V

500μm

20mils

Accuracy

±1%

Sponge Size

150 x 100 x 30mm

Cal. Cert.

Part No.

7866211

Part no.

Product

7866210 Extension rod

7866220 Extension rod

7866230 Circular Sponge and Assembly

7866240 Circular Sponge and Assembly

7866250 Flat Sponge and Assembly

7866260 Earth Cable

ACCESSORIES

Size Metric

500mm

1000mm

50mm

100mm

200mm

10m

Size

Imperial

20”

40”

2”

4”

8”

Extension Size Information

200mm / 8”

200mm / 8”

200mm / 8”

To extend Sponges for applications where a long reach is required.

Circular Sponges for the testing of internal diameters of pipes.

For coatings on large flat areas.

Larger testing area Earth Cables.

9

SECTION 9


PAGE 197

Notes

AIRBLAST

PAGE 198


Section 11 - Tips & Tricks

Subject

Blasting - Nozzle Pressure/Diameter/Service Life/Air Volume

Blasting - Nozzle Selector Type Guide / Air Line Sizes

Blasting - Steel Surface Finish Standards

Blasting - Abrasive Blast Performance Guide

Blasting - Checking Compressed Air Quality

Painting - Paint Application Tables

Painting - Paint Application Information

Inspection - Surface Profile

Inspection - Surface Cleanliness Factors

Inspection - Climatic Conditions for Safe Painting

Abrasives - Abrasive Characteristic Comparison

Conversion factors

AIRBLAST

Page

220

221

222

223

216

217

218

219

224

226

227

228

SECTION 11


PAGE 215

11

Nozzle Pressure/Diameter/Service Life/Air Volume

AIRBLAST

ORIFICE

(mm)

(“)

5.0 mm

3/16”

6,5 mm

4/16”

8.0 mm

5/16”

9.5 mm

6/16”

11.0 mm

7/16”

12.5 mm

8/16”

60

PSI

30.0

171.0

7

54.0

312.0

12

89.0

534.0

20

126.0

764.0

28

170.0

1.032.0

38

224.0

1.336.0

50

4.2

BAR

0.85

77.00

5.3

1.53

141.00

9.0

2.52

242.00

15.0

3.57

346.00

21.0

4.81

468.00

28.5

6.34

606.00

37.5

NOZZLE PRESSURE / NOZZLE DIAMETER GUIDE

4.9

BAR

0.93

89.00

5.6

1.73

160.00

10.1

2.86

274.00

19.1

4.05

392.00

24.0

5.21

533.00

32.6

7.14

686.00

42.0

70

PSI

33.0

196.0

8

61.0

354.0

14

101.0

604.0

23

143.0

864.0

32

184.0

1.176.0

44

252.0

1.512.0

56

80

PSI

38.0

216.0

9

68.0

408.0

16

113.0

672.0

26

161.0

960.0

36

217.0

1.312.0

49

280.0

1.680.0

63

90

PSI

41.0

238.0

10

74.0

448.0

17

126.0

740.0

28

173.0

1.052.0

39

240.0

1.448.0

54

309.0

1.856.0

69

5.6

BAR

1.08

96.00

6.4

1.93

185.00

11.6

3.20

305.00

20.2

4.56

425.00

27.0

6.14

595.00

36.4

7.93

762.00

46.9

100

PSI

45.0

264.0

10

81.0

494.0

18

137.0

850.0

31

196.0

1.152.0

44

254.0

1.584.0

57

338.0

2.024.0

75

6.3

BAR

1.16

108.00

7.1

2.10

203.00

12.4

3.57

335.00

21.0

4.90

477.00

28.9

6.80

657.00

40.1

8.75

842.00

51.8

7.0

BAR

1.27

120.00

7.5

2.29

224.00

13.5

3.88

385.00

22.9

5.55

523.00

33.0

7.19

719.00

42.4

9.57

918.00

56.3

8.5

BAR

6.65

669.00

39.6

8.92

930.00

50.9

11.61

1.202.00

67.6

1.64

170.00

9.0

2.97

300.00

16.2

4.53

476.00

27.5

120

PSI

58.0

375.0

12

105.0

660.0

22

160.0

1.050.0

37

235.0

1.475.0

52

315.0

2.050.0

69

410.0

2.650.0

90

REQUIRED AIR

REQUIRED ABRASIVE

REQUIRED POWER

REQUIRED AIR

REQUIRED ABRASIVE

REQUIRED POWER

REQUIRED AIR

REQUIRED ABRASIVE

REQUIRED POWER

REQUIRED AIR

REQUIRED ABRASIVE

REQUIRED POWER

REQUIRED AIR

REQUIRED ABRASIVE

REQUIRED POWER

REQUIRED AIR

REQUIRED ABRASIVE

REQUIRED POWER

CFM

Lbs./hr.

hp

CFM

Lbs./hr.

hp

CFM

Lbs./hr.

hp

CFM

Lbs./hr.

hp

CFM

Lbs./hr.

hp

CFM

Lbs./hr.

hp

Chart shows calculated consumption rates of air and abrasive for new nozzles. When slecting a compressor add 50% to above figures to allow for normal nozzle wear and friction loss.

* Based on abrasive density of 1,5 kgs. per liter.

NOTE: Figures may vary depending upon working conditions. To maintain desired air pressure as nozzle orifice wears, air consumption increases.

The effects of nozzle wear on air consumption must be considered when selecting nozzles and the compressors that support them. m³/min

KG/hr. * kw m³/min

KG/hr. * kw m³/min

KG/hr. * kw m³/min

KG/hr. * kw m³/min

KG/hr. * kw m³/min

KG/hr. * kw

Approximate nozzle service life in hours*

Nozzle material

Tungsten carbide

Silicon carbide and nitride

Boron carbide

Steel shot and grit

500-800

600-1000

1500-2500

Expendable

abrasives

300-400

400-600

750-1500

* Estimated values for comparison. Actual service life will vary depending upon blast pressure, media size and particle shape.

Alu-oxide abrasives

20-40

50-100

200-1000

Nozzle

No. 4

No. 5

No. 6

No. 7

No. 8

Minimum Air Volume Table

Air Volume Requirements at 100 PSI for a Complete Blast System

Size of orifice

1/4”

6.5 mm

5/16”

8.0 mm

3/8”

9.5 mm

7/16”

11.0 mm

1/2”

12.5 mm

Volume of air

196

5.5

254

7.2

338

9.6

81

2.3

137

3.9

Plus helmet

20

0.5

20

0.5

20

0.5

20

0.5

20

0.5

Plus 50%

(reserve)

108

3.0

137

3.9

179

5.0

50

1.4

79

2.2

Minimum air required

151 cfm

4.2 m³/min.

236 cfm

6.6 m³/min.

324 cfm

9.0 m³/min.

411 cfm

11.6 m³/min.

537 cfm

16.1 m³/min.

PAGE 216 SECTION 11


Nozzle Selector Type Guide / Air Line Sizes

AIRBLAST

TYPE CASING LINER

ATSD

ATSDX

ALUMINIUM

ALUMINIUM

TUNGSTEN CARBIDE

TUNGSTEN CARBIDE

ATSDX-X/50

RJL-X/50

ATJD

ALUMINIUM TUNGSTEN CARBIDE

ALU. / RUBBER

SLEEVED

TUNGSTEN CARBIDE

ALUMINIUM TUNGSTEN CARBIDE

LENGHT

Short Medium Long













ATJDX

ATJDX-X/50

ALUMINIUM

ALUMINIUM

TUNGSTEN CARBIDE

TUNGSTEN CARBIDE 

AT

ATL

AAM-X/50

ALUMINIUM

ABSN-X/50

POLYURETHANE

TUNGSTEN CARBIDE

SILICON NITRIDE

ABCL-X/50

ALUMINIUM

ALUMINIUM

ALUMINIUM

TUNGSTEN CARBIDE

TUNGSTEN CARBIDE

BORON CARBIDE











1”

INLET

1¼”





















THREAD

FINE

LARGE

(50 mm)



ORIFICE SIZE RANGE

IN MM

5.0 – 12.5

IN INCHES

3/86” – ½”

 6.5 – 19.0

6.5 – 19.0

¼” – ¾”

¼” – ¾” 

 5.0 – 19.0

3/16” – ¾”







5.0 – 12.5

3/16” – ½”

8.0 – 16.0

5/16” – 5/8”

8.0 – 16.0

5/16” – 5/8”











3.0 – 12.5

3.0 – 12.5

1/8” – ½”

1/8” – ½”

3.0 – 9.5

1/8” – 3/8”

5.0 – 12.5

3/16” – ½”

6.5 – 12.5

¼” – ½”

Nozzle orifice size

1/4” (6.5mm)

5/16” (8.0mm)

3/8” (9.5mm)

7/16” (11.0mm)

1/2” (12.5mm)

5/8” (16.0mm)

3/4” (19mm)

Minimum Compressor Air Line Sizes

Minimum air line ID

1” (25mm)

1 1/4” (32mm)

1 1/2” (38mm)

2” (50mm)

2” (50mm)

2 1/2” (64mm)

3” (76mm)

No.

5

6

3

4

7

8

Nozzle

Orifice

5.0 mm

6.5 mm

8.0 mm

9.5 mm

11.0 mm

12.5 mm

Recommended range m³/min

1.27 - 2.29

2.29 - 3.88

3.88 - 5.55

5.55 - 7.19

7.19 - 9,57

9.57 - 15.52

CFM

45 - 81

81 - 137

137 - 196

196 - 254

254 - 338

338 - 548

COMPATIBILITY GUIDE

Minimum

Blast Machine capacity

60 ltr.

60 ltr.

100 ltr.

200 ltr.

200 ltr.

200 ltr.

Minimum

Pipe ID

1”

1”

1”

1¼”

1¼”

1¼”

Blast Hose ID

¾”

1” - 1¼”

1” - 1¼”

1¼”

1¼” - 1½”

1½”

Note: Best performance is obtained when sizes of nozzle, blast machine piping, blast hose and air hose are properly matched.

• m³/min and CFM range is based on blasting at 7 bar (100 psi) for the life of the nozzle.

• Blast machine capacity should allow 20 to 30 minutes of blasting.

• Hose ID should be three to four times the size of the nozzle orifice.

Minimum

Air Hose ID

1”

1¼”

1¼”

1½”

2”

2”

11

SECTION 11 PAGE 217


Steel Surface Finish Standards

AIRBLAST

RUST

GRADES

Steel surface largely covered with adhering mill scale but little, if any, rust.

Brush-Off Blast

Cleaning (SA 1)

Removal of loose mill scale, loose rust, and loose paint, to the degree hereafter specified, by the impact of abrasives propelled through nozzles or by centrifugal wheels. It is not intended that the surface shall be free of all mill scale, rust, and paint. The remaining mill scale, rust, and paint should be tight and the surface should be sufficiently abraded to provide good adhesion and bonding of paint. A brush-off blast cleaned surface finish is defined as one from which all oil, grease, dirt, rust scale, loose mill scale, loose rust and loose paint or coatings are removed completely but tight mill scale and tightly adhered rust, paint and coatings are permitted to remain provided that all mill scale and rust have been exposed to the abrasive blast pattern sufficiently to expose numerous flecks of the underlying metal fairly uniformly distributed over the entire surface.

SSPC–SP–7 Steel Structures Painting Council (USA)

SA 1 Swedish Standards Organization

NACE 4 National Organization of Corrosion Engineers (USA)

Commercial Blast

Cleaning (SA 2)

Removal of partial mill scale, rust, rust scale, paint or foreign matter by the use of abrasives propelled through nozzles or by centrifugal wheels, to the degree specified.

A commercial blast cleaned surface finish is defined as one from which all oil, grease, dirt, rust scale and foreign matter have been completely removed from the surface and all rust, mill scale and old paint have been completely removed except for slight shadows, streaks, or discoloration caused by rust stain, mill scale oxides or slight, tight residues of paint or coating that may remain if the surface is pitted, slight residues of rust or paint may by found in the bottom of pits at least two-thirds of each square inch of surface area shall be free of all visible residues and the remainder shall be limited to the light discoloration, slight staining or tight residues mentioned above.




3rd Quality United Kingdom Standards (BS 4232)

Near-White Blast

Cleaning (SA 2-1/2)

Removal of nearly all mill scale, rust, rust scale, paint, or foreign matter by the use of abrasives propelled through nozzles or by centrifugal wheels, to the degree hereafter specified. A near-white blast cleaned surface finish is defined as one from which all oil, grease, dirt, mill scale, rust, corrosion products, oxides, paint or other foreign matter have been completely removed from the surface except for very light shadows, very slight streaks or slight discolorations caused by rust stain, mill scale oxides, or light, tight residues of paint or coating that may remain. At least 95 percent of each square inch of surface area shall be free of all visible residues, and the remainder shall be limited to the light discoloration mentioned above.


SA 2-1/2 Swedish Standards Organization


2nd Quality United Kingdom Standards (BS 4232)

White Metal Blast

Cleaning (SA 3)

Removal of all mill scale, rust, rust scale, paint or foreign matter by the use of abrasives propelled through nozzles or by centrifugal wheels. A white metal blast cleaned surface finish is defined as a surface with a gray-white, uniform metallic color, slighty roughened to form a suitable anchor pattern for coatings. The surface, when viewed without magnification, shall be free of all oil, grease, dirt, visible mill scale, rust, corrosion products, oxides, paint, or any other foreign matter.




1st Quality United Kingdom Strandards (BS 4232)

Steel surface has begun to rust and mill scale has begun to flake.

Mill scale on steel surface has rusted away, but with slight pitting visible under normal vision.

Mill scale on steel surface has rusted away, general pitting is visible under normal vision.

The surface finish achieved by abrasive blast cleaning depends upon the original surface condition as well as the type of blasting equipment used, and the size, hardness, and type of abrasive.

The original surface condition of the steel can be described as:

- Steel surface largely covered with adhering mill scale by little, if any, rust.

- Steel surface which has begun to rust and from which the mill scale has begun to flake.

- Steel surface on which the mill scale has rusted away or from which it can be scraped, but with slight pitting visible under normal vision.

- Steel surface on which the mill scale has rusted away and on which general pitting is visible under normal vision.

Surface cleanliness is divided into four grades:

- SA 1 Brush off.

- SA 2 Commercial.

- SA 2-1/2 Near white metal.

- SA 3 White metal.

Airblast has become the industry standard, manufacturing and supplying surface finishing equipment worldwide through a network of branch-offices as well as distributors.

PAGE 218 SECTION 11


Abrasive Blast Performance Guide

AIRBLAST

Nozzle size in mm:

CFM @ 7 bar / 100 PSI

Sand usage / hr.

FINISH: White Metal NACE #1/

SA3

Loose Mill Scale; Light Rust;

No Surface Pitting

Tight Mill Scale; Overall Rust;

Some Pitting

Painted Surface; Heavy Rust;

Pitted Surface

Multi-Coated or Heavily Pitted;

Rust Scale

4,8

46

330

3,1

2,5

1,5

1,2

6,5

83

618

FINISH: Near White NACE #2/

SA2½


No Surface Pitting


Some Pitting

Painted Surface; Heavy Rust; Pitted Surface


Rust Scale

3,3

2,6

1,6

1,3

FINISH: Commercial NACE #3/

SA2


No Surface Pitting


Some Pitting

Painted Surface; Heavy Rust;

Pitted Surface

7,6

5,1

3,8


Rust Scale

2,5

Performance results should be used as a guide only.

14,3

9,6

7,2

4,7

7,9

5.0

3,1

2,4

5,8

4,7

2,9

2,3

8,0

129

1015

9,5

187

1440

SQUARE METER PER HOUR

101

7,9

13,4

11,1

4,7

3,8

6,7

5,3

18,4

17,2

9,2

7,3


9,8

8,3

5,0

4,0

14,0

11,7

7,2

5,6

11.0

254

1980


23,4 33,4

17,6 22,3

11,8

7,9

16,7

11,1

46,0

30,7

22,9

15,3

19,3

16,1

9,7

7,7

12,5

332

2530

77,3

39,1

29,5

19,5

24,7

20,4

12,3

9,8

23,5

19,5

11,7

9,4

Nozzle Size

6

7

8

4

5

inches

1/4

5/16

3/8

7/16

1/2

Effect of Nozzle Wear on Air Consumption

Orifice size Air Flow in cfm metric

6.5 mm

8.0 mm

9.5 mm

11.0 mm

12.5 mm

Information shown is based upon air consumption at 100 psi (7 bar/700kPa)

81 cfm

137 cfm

196 cfm

254 cfm

338 cfm

Increase in Air

Consumption

96% more than No. 4

43% more than No. 5

29% more than No. 6

33% more than No. 7

11

SECTION 11 PAGE 219


Checking Compressed Air Quality

Prior to blasting and/or blowing off the work surface

Why compressed air quality is critical

One of the key aims of blast cleaning is to remove surface contaminants, corrosion, old paint etc. to ensure the performance of the coating system.

The compressed air must be clean, otherwise the blasting will introduce fresh contaminants as fast as the old contaminants are removed!

Contaminants to check in the compressed air

•

•

• dirt oil (mist or droplets) moisture (mist or droplets)

Each and all of these can cause coating failure!

Recommended check intervals

•

•

Test before commencing blasting

Every 4 hours when blasting continuously

Blotter paper method to check air quality

1.

2.

3.

4.

Start the compressor and set up the blast equipment

Secure the test paper apparatus

When the compressor is warmed up, start the blast equipment with NO abrasive in the airstream

Position the nozzle so the test paper is in the centre of

5.

6. the airstream and within 24” (600mm) of the nozzle

Sustain the test for 2 minutes continuously

After 2 minutes, stop the test and immediately check the test paper for any sign, feel or smell of oil, moisture or other contaminants.

AIRBLAST

DISCLAIMER: The above information and procedure does not nor shall not be taken as representing not intending to be an approved nor a complying nor a standard method nor procedure for testing compressed air quality. Airblast expressly disclaims any liability for the use or misuse of the above information and procedure.

PAGE 220 SECTION 11


Paint Application Tables

AIRBLAST

75%

70%

65%

60%

55%

50%

45%

% ml

2.5%

500 litres

100% 98

95%

90%

85%

80%

93

88

83

78

54

49

44

73

68

64

59

40%

35%

30%

25%

39

34

29

24

Corrected volume solids (to the nearest 1%) after adding thinner to various initial volume solids coatings

3.125%

625

97

93

87

82

78

73

68

63

58

53

48

44

39

34

29

24

Amount of Thinner Added per 20 Litres

5% 6.25% 7.5% 10% 12.5%

1000

1

96-95

91-90

86

81

77-76

72

67

62

57

53-52

48

43

1250

1.25

94

90

84

80

75

71

66

61

57

52

47

42

1500

1.5

93

89-88

84

79

74

70

65

60

56-55

51

46

42

2

91

87

82

78

73

69-68

64

60-59

55

50

46

41

2.5

89

85

80

76

71

67

62

58

53

49

45

40

38

34

29

24

38

33

28

24

37

33

28

23

37-36

32

27

23

36

31

27

22

Formula

Corrected Volume Solids (CVS)

CVS = Original Vol. Solids x 100

(100 + % thinner added)

18.75%

72

68

63

59

3.75

84

81

76

55

51

46

42

38

34

30

25

21

25% 27.5%

Formula

Applied Wet Film Thickness (WFT)

WFT = Dry Film Thickness (DFT) x 100

Corrected Volume Solids (CVS)

Application wet film thickness (in microns)* to achieve required DFT for various volume solids coatings

35 40 45 50 55

Volume Solids %

60 65

125

150

175

200

25

50

75

100

250

300

71

143

214

286

357

429

500

571

714

857

63

125

188

250

313

375

438

500

625

750

56

111

167

222

278

333

389

444

556

667

50

100

150

200

250

300

350

400

500

600

46

91

136

182

227

273

318

364

455

546

42

83

125

167

208

250

292

333

417

500

39

77

115

154

192

231

269

308

385

462

70

179

214

250

286

36

71

107

143

357

429

90

139

167

194

222

28

56

83

111

278

333

85

147

176

206

235

29

59

88

118

294

353

80

156

188

219

250

31

63

94

125

313

375

75

167

200

233

267

33

67

100

133

333

400

68

64

60

56

5

80

77

72

52

48

44

40

36

32

28

24

20

62

58

55

51

7.5

73

70

66

47

44

40

36

33

29

26

22

18

95

132

158

184

211

26

53

79

105

263

316

* theoretically calculated figures are NOT applicable for zinc coatings

SECTION 11 PAGE 221


11

Paint Application Information

AIRBLAST

Spreading rate (in m2/litre)* achieving required DFT for various solids coatings

Formula

Theoretical Spreading Rate (SR)

SR = Corrected Volume Solids (CVS) x 10

Dry Film Thickness (DFT)

Volume Solids %

20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

20 10.0 12.5 15.0 17.5 20.0 22.5 25.0 27.5 30.0 32.5 35.0 37.5 40.0 42.5 45.0 47.5 50.0

25 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0 34.0 36.0 38.0 40.0

30 6.7 8.3 10.0 11.7 13.3 15.0 16.7 18.3 20.0 21.7 23.3 25.0 26.7 28.3 30.0 31.7 33.3

50 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0

75 2.7 3.3 4.0 4.7 5.3 6.0 6.7 7.3 8.0 8.7 9.3 10.0 10.7 11.3 12.0 12.7 13.3

100 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0

125 1.6 2.0 2.4 2.8 3.2 3.6 4.0 4.4 4.8 5.2 5.6 6.0 6.4 6.8 7.2 7.6 8.0

150 1.3 1.7 2.0 2.3 2.7 3.0 3.3 3.7 4.0 4.3 4.7 5.0 5.3 5.7 6.0 6.3 6.7

175 1.1 1.4 1.7 2.0 2.3 2.6 2.9 3.1 3.4 3.7 4.0 4.3 4.6 4.9 5.1 5.4 5.7

200 1.0 1.3 1.5 1.8 2.0 2.3 2.5 2.8 3.0 3.3 3.5 3.8 4.0 4.3 4.5 4.8 5.0

250 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0

300 0.7 0.8 1.0 1.2 1.3 1.5 1.7 1.8 2.0 2.2 2.3 2.5 2.7 2.8 3.0 3.2 3.3

400 0.5 0.6 0.8 0.9 1.0 1.1 1.3 1.4 1.5 1.6 1.8 1.9 2.0 2.1 2.3 2.4 2.5

500 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0

* theoretically calculated figures may vary from practical spreading rates by as much as 50% or more.

PAGE 222


SECTION 11

Formula

Theoretical Spreading Rate (SR)

SR = Corrected Volume Solids (CVS) x 10

Dry Film Thickness (DFT)

Surface Profile

Understanding surface profile

AIRBLAST

Unblasted “smooth” surface

Blasting

Blasted “profiled”surface

In the blast cleaning process, grains of abrasive are propelled with great force and energy at the work surface. Upon impact, the grains ‘dig’ into and then rebound out and off the surface leaving a rugged, miniature ‘mountain – and – valley’ finish.

This surface roughness/etch/texture is the surface profile.

Surface profile is critical to coating performance by

1) increasing the surface area

2) providing a ‘key/tooth/anchor pattern’ for the coating to lock and adhere to

The difference between surface profile and class of blast

Surface profile is concerned with the ‘shape’ of the surface finish (and measuring the size of the ‘shape’ created) whereas

Class of Blast is concerned with ‘cleanliness’ of the surface finish. (Putting it another way – Class of Blast is determining to what degree the rust, paint and other contaminants have been removed). Both the Profile and the Class of Blast are important features of the surface finish and need to be separately specified in preparing a blast cleaned steel surface.

The pitfalls of surface profile

Excess Profile – While an absence of profile can be detrimental to coating adhesion, it can be equally disastrous to have an excessive profile height causing premature rusting and coating failure. In addition more profile means using more paint to cover the surface! Consider these cases…

25 micron primer 50 micron primer 75 micron primer

25 micron profile

Profile protrudes through primer.

Ready to rust.

50 micron profile

Profile just covered by primer.

No margin for safety.

75 micron profile

Profile nicely covered by primer.

A good start.

Rule of Thumb #1 : Profile height should not exceed the primer coat DFT.

Rule of Thumb #2 : Profile height should not exceed 1/3 the total coating system DFT.

Embedment – Embedment of abrasive particles in the surface is a threat posed by friable, irregular shape abrasives. The embedded particle or fragment can stand out as a ‘rogue’ peak above the surrounding profile and protrude through the applied coating.

11

SECTION 11 PAGE 223


Surface Profile

Factors which have an effect on surface profile

High durability abrasive mild steel hardened steel

Abrasive Durability - Surface hardness eg. Bicarb media vs Alox, Mild Steel vs Hardened Steel

Spherical Shot

Angular Grit

AIRBLAST

Variable Effect

More durable abrasive= deeper profile

Less durable abrasive= shallower profiler

Hardened steel =

Mild steel = shallower profile deeper profile

Round abrasive =

Angular abrasive = dimpled, peened profile sharper, rugged profile

Abrasive Shape eg. Steel Shot vs Steel Grit

Large Grain Small Grain

Larger abrasive =

Smaller abrasive= deeper profile shallower profile

Abrasive Size eg. #20/40 Garnet vs 80# Garnet

High Energy Low Energy

Greater energy =

Lesser energy = deeper profile shallower profile

Impact Energy eg. Nozzle pressure (abrasive velocity), nozzle wear, nozzle standoff distance, dwell time

Low angle

High angle

Low angle

High angle

=

= more scuffed profile more peak ‘n’ valley even profile

Impact Angle eg. Straight on blasting vs side reach blasting

Larger irregular friable grains

Embedment eg. Slag vs Garnet

PAGE 224

Smaller durable regular grains

Large friable irregular grains =

Smaller durable regular grains = higher risk of embedment lower risk of embedment

SECTION 11


Surface Cleanliness Factors

AIRBLAST

Subtle contaminants - causes, tests and prevention

In addition to the obvious gross surface contaminants such as rust and old coatings, there are some subtle but serious contaminants which can cause major coating failure.

Salt (specifically chloride ions) possible causes

New steel

•

• contaminated abrasive contaminated water (rinsing or pressure washing)

Existing steel

• both of the above, plus environmental industrial exposure, e.g. marine location or industrial process.

tests

many methods are available – including ChlorTest kits,

Bresle patches, SCAT kits, conductivity meters – refer work specification and relevant AS/ISO standards.

•

•

•

prevention

• use a traceable quality, low salt abrasive, e.g. GMA

Garnet test abrasive for chloride content test cleaning water for chloride content pretest existing structures for chloride presence prior

• to blasting rinse with clean water and/or a soluble salts remover e.g. Chlor-rid.

Dust/Debris possible causes

• poor quality abrasive causing excessive dust and

• debris, e.g. crushed glass failure to blowoff surface completely after blasting

tests

• Clean Rag Wipe Test, Pressure Sensitive Tape Me-

• thod refer work specifications and relevant AS/ISO standard.

prevention

•

• use a low dust abrasive, e.g. GMA Garnet blowoff all surfaces after blasting.

Oil/Grease (thin film) possible causes

New steel – mill or warehousing or fabrication

treatments

– contaminated compressed air

Existing steel – the above, plus environmental

exposure

tests

Water Break Test, UV Illumination Test – refer work specifications and appropriate AS/ISO standards.

prevention

•

• test and maintain compressed air quality pretest and/or preclean work prior to blasting by degreasing and/or rinsing.

DISCLAIMER: The above information is a guide only. It in no way purports nor represents to cover all factors, causes, tests or prevention of contaminants. Airblast expressly disclaims any liability for the use or misuse of the above information.

SECTION 11 PAGE 225

11


Climatic Conditions for Safe Painting

AIRBLAST

It is critical to the success of most coating systems, that the surface is completely free of moisture prior to and during paint application and curing.

Dewpoint

Condensation of water (dew) from the atmosphere on to the surface will occur, given the right conditions. For a given set of conditions, the temperature at which condensation will occur is called the Dewpoint. As long as the surface temperature is 3°C (or more) above the Dewpoint temperature, it is generally considered safe to paint as far as risk of condensation is concerned.

Instructions for use

1. Measure

•

• air temperature

• surface temperature relative humidity use the same instrument for reading the air and surface temperature, and with an accuracy of ±0.5°C

2. Calculate

the temperature difference ie air temperature minus surface temperature

3. Plot and intersect on

the chart

the temperature difference and the relative humidity

If the intersection point is

BELOW the guide line

• indicates conditions are safe to paint

ABOVE the guide line

• indicates UNSAFE conditions for painting

DISCLAIMER: The above information and chart do not represent or intend to be the approved nor standard method nor procedure for ensuring suitable climatic conditions for painting. Airblast expressly disclaims any liability for the use or misuse of this information and/or procedures.

PAGE 226 SECTION 11


Surface Treatment Solutions

Product Selection Guide

AIRBLAST

The Airblast Group

Airblast-Abrasives B.V.

Airblast Group Commitments

Table of Contents

Section 1 Blast Machines and Accessories

Page

Section 2 Nozzles, Holders, Hoses, Couplings &

Clamps

Section 3 Pipe Blasting & Coating

Section 4 PPE - Personal Protection Equipment

Section 5 Dust Free

Section 7 Material Handling

Section 8 Air Treatment

Section 9 Inspection

Section 11 Tips & Tricks

Page

Notes

Section 1 - Blast Machines and Accessories

Product

Page

Blast Machines (blue)

Features:

Model

Dimensions (diameter x height in mm)

Capacity (ltr.)

Weight (kgs.)

Part no.

Description

Part no.

Description

Blast Machine (blue) - Features

Blast Machine (blue) Configurator - 18/60 liters

Blast Machine (blue) Configurator - 100/140 liters

Blast Machine (blue) Configurator - 200/280 liters

Blast Machine (blue) 18 ltr. - Drawing & Part List

Blast Machine (blue) 200 ltr. - Drawing & Part List

Airblast Blast Machines (red)

Features:

Model

Dimensions

(diameter x height in mm)

Capacity (ltr.)

Weight (kgs.)

Standard Package including: Blast Machine with AP-7/Microvalve, RCV-125 Remote Control System incl. Silencer, DMH-

Part no.

Description

Blast Machines (red) - Features

Blast Machine (red) Configurator - 18/50 liters

Blast Machines (red) Configurator - 100/200 liters

Blast Machine (red) 18 ltr. - Drawing & Part List

Blast Machine (red) 200 ltr. - Drawing & Part List

Airblast Mini Blasters

The AMB has the following advantages:

Removal of corrosion—cleaning of metal

TECHNICAL SPECIFICATIONS

AMB-13

AMB-28

Air consumption nozzles Airblast Mini Blaster (l/min @ 20° C)

Bulk Blasters - Model 120 & 160

Features:

Air Receivers

Part no.

Type

Capacity

Max. pressure

RCV-125 Remote Control System

RCV-125 Remote Control System

RCV-50 Remote Control System

ACV - Airblast Combo Valve

Features:

Clearline Water Filter / Moisture Separator

Part no.

Description

Part no.

Description

Part no.

Description