WirelessHART@ Siemens
[email protected]
Siemens
─ Innovative Technology and
Products for Process Industry
Customer’s name
Place and Time
Presenter
For internal use only / © Siemens AG 2010. All Rights Reserved.
Agenda
Wireless Technology ─At a glance
WirelessHART Product Summary
Initial Background and Technology
Product Features & Customer Benefits
Typical Applications
Use Cases and Industries
Summary
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Customers current situation
Customers continuous challenges in face to changing market and regulation
situations:
TCO reduction and productivity improvements are the new keys in
comprehensive business situation; competition pressure, fast changing product
trend, environmental regulations …
Reduce commissioning and maintenance time and cost are the main issues to
reduce customer’s TCO (commissioning and maintenance costs > 3 x HW
costs –by ARC)
Increase productivity & decrease plant down time by increasing plant
transparency, e.g. reduce black measurement points, asset management etc.
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Q: Why Wireless in your plant?
A: Wireless helps to realize your challenges!
Do your plant running pretty well
since many years, but …
You do enjoy the benefits of a
modern automation system, but …
Legacy DCS does not support
maintenance information, loosing
valuable information
There are necessary measurement
points not implemented due to high
cost or harsh environment issues
Information is only available per
manual site checking, high cost &
non-timely
Possible measures for process
optimization e.g. temporarily
measurements are always
postponed due to high installation
costs and efforts
In both cases: Wireless helps!
Nothing more to lose, except wires!
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Wireless technology today for process automation
Level
Flow
WirelessHART
Temperature
m
E xa
ry
we
Bre
:
e
pl
Pressure
Positioner
Mashing
Lautering
Wireless
Fermentation HART
WirelessHART
Pressure
Yeast
Propagation
WirelessHART
Adapter
GSM
Temperature
Brew Kettles
GPRS
Heat
Exchangers
Aging &
Storage
Filtration
WirelessHART
Gateway
Industrial
Wireless LAN
Wireless
WAN
EDGE
IWLAN
…..
Machine Vision
Proximity switch
Filling Line
Fail safe sensors
RFID
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Siemens Industrial Wireless solution
WirelessHART closes gap in wireless product portfolio
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Remote wireless communication
Secure for widely distributed process station
Security and wireless technology no contradiction
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Industrial Wireless LAN
Reliable, Ruggedness, Secure
Reliability
Cycle data communication
(deterministic)
Linking important stations (e.g. alarm
messages) to critical data
Monitoring the radio
connection
System detects if station is no longer
accessible in the radio field
Controlled radio field
(RCoax)
Reliable illumination in areas with a
high level of interference emission
Ruggedness
Metal enclosure with high
degree of protection
Use in humid and dusty areas
Protected against
vibration and shock
Low costs for maintenance and service
Extended temperature
range
Suitable for indoor and outdoor use
Data security
Simple configuration
Quick start-up
Access control
(authentication)
Selection of access authorizations
Complete and proven portfolio is ready to go
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Agenda
Wireless Technology ─At a glance
WirelessHART Product Summary
Initial Background and Technology
Product Features & Customer Benefits
Typical Applications
Use Cases and Industries
Summary
Page 9
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
WirelessHART product family
SITRANS TF280
WirelessHART
Temperature Transmitter
SITRANS P280
WirelessHART
Pressure Transmitter
SITRANS AW200
WirelessHART
Adapter
Function Block Library
Integration in PCS 7 / S7
IE/WSN-PA LINK
WirelessHART Gateway
SITRANS MDS
Maintenance Diagnostic
Station
(Product owner: I IS)
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Industry Sector
Product summary
WirelessHART transmitters
SITRANS TF280, P280
Battery powered, Radio
integrated WirelessHART
temperature and pressure
transmitter
High reliability, compact
design, ultra-low power
consumption, practical LUI
and operating buttons etc.
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WirelessHART Adapter
SITRANS AW200
Simply connect to existing
4-20mA/HART devices,
enables measurement value
and intelligent diagnostic data
transmitted wirelessly
Support up to 4 HART devices
in multi drop mode
Support burst mode, event
notification, standard EDD etc.
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WirelessHART Gateway
IE/WSN-PA LINK
Connects a WirelessHART
network to a plant host
application, e.g. DCS, PLC etc.
Build-in Network Manager
manages network automatically
(setup, security, availability, …)
Ease of use configuration with
standard internet browsers
For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Agenda
Wireless Technology ─At a glance
WirelessHART Product Summary
Initial Background and Technology
Product Features & Customer Benefits
Typical Applications
Use Cases and Industries
Summary
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Initial Background and Technology
Wireless answers …
Saving cable cost
No cable cost (≈ 20$/Meter -by ARC survey)
No cable wear, No constant maintenance cost
Easy & Flexible installation
Flexible place & replace the devices
Possible to mount in environmentally difficult location
Measurement points at movable locations
Maintenance friendly
Reduce time and work of installation, commissioning, engineering
Provide valuable diagnostic information for efficient predictive maintenance
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Industry Sector
Initial Background and Technology
Why WirelessHART for process industry?
HART is the ideal basis for a
wireless instrument network
Proven in use protocol for
process industry
WirelessHART answers
industrial requirement
Reliable, Secure, Simple
Built on standards
Approx. 30 million installed
HART devices
(IEC61158, 61804-3, 61591e-1,
IEEE802.15.4)
Low power consumption
Designed specifically for low
power operation
(IEEE 802.15.4)
Protect customers
investments
Same Tools, Instruments, Know
How as HART
Interoperability between vendors
devices
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Industry Sector
Initial Background and Technology
The way to WirelessHART
The first open wireless field communication standard, released on Sept. 2007
An evolutionary extension to the proven HART technology
Backing of major vendors, ABB, E+H, Emerson, P+F, Siemens, etc.
Jul 2006
Wireless Specification
Team Formed
Nov 2004
1st Wireless Discussion
at HCF Meeting
Mar 2005
HCF Wireless Working
Group Formed
2004 2005
2006
Jun 2007
Specifications Approved
by HCF Membership
Jun 2007
April 2007
Ballot Comments Reviewed
Draft Specifications
Completed
2008
2007
Sept. 07
HCF Board Releases
Specification
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Industry Sector
Initial Background and Technology
WirelessHART Network overview and components
Instruments, T, P, L, …
Radio built in device
Host Application
(e.g., Asset Management)
Adapter
Add wireless capability to existing
HART device
Repeater
instruments
Access
Point
Handheld
Gateway
Extend the network
Handheld Terminal
Network Manager
Join instruments to network
Reading PV or diagnostics
Security Manager
Gateway
Access
Point
Builds network and provides Host
connection
Built-in Network and Security
manager
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Adapter
Process Automation
Controller
For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Initial Background and Technology
WirelessHART Reliability is a key feature
WirelessHART mesh
topology with selforganizing and selfhealing characteristics
DSSS (Direct Sequence
Spread Spectrum, coding
diversity) technology and
adjustable transmission
power (power diversity)
provide reliable
communication
Adjusts communication paths
(pre-scheduled time window) for
optimal performance, which
enables reliable, power-efficient,
and scalable communication
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“Hops” across channels
to avoid radio
interference,
coexistence with other
wireless networks with
black listing function
For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Initial Background and Technology
WirelessHART - Robust security and data privacy
Encryption
Verification
128-bit AES encryption
Message Integrity
Codes
Authentication
Key Management
Robust Operation
Device network
Management
Rotating keys
Channel hopping
Mesh infrastructure
Security is not an option, it is built in!
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Initial Background and Technology
WirelessHART - Smart Power Management
Low Power consumption
• Sitrans TF280 / P280:
1mW with 1 measurement/min
4-20mA
Selectable power options
• Battery powered
• Line powered
• Loop powered
• Solar powered (future implementation)
• Energy scavenging (future implementation)
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Agenda
Wireless Technology ─At a glance
WirelessHART Product Summary
Initial Background and Technology
Product Features & Customer Benefits
Typical Applications
Use Cases and Industries
Summary
Page 20
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Product Features & Customer Benefits
WirelessHART Temperature and Pressure transmitter
SITRANS TF280
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SITRANS P280
For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Product Features & Customer Benefits
Features of SITRANS TF280 and P280
Local User Interface with functional
display items and icons
Push buttons for efficient setup
and maintenance even without
additional handheld devices or
tools
Menu
Up
Down
Back light function for friendly field
maintenance
With back light
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Without back light
For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Product Features & Customer Benefits
Features of SITRANS TF280 and P280
Battery status in LUI and life
time per day unit indicates in
network manager overview
Full
Fair
Low
Empty
Sleep mode for efficient
battery life management
Active mode
Sleep mode
High measurement accuracy
for increased productivity
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Industry Sector
Product Features & Customer Benefits
Features of SITRANS TF280 and P280
90 degree / 180 degree Display
mounting flexibility
Antenna direction adjustable depends
on mounting
Physical HART maintenance port for
commissioning
Configurable with standard tools
supporting EDD, e.g. SIMATIC PDM
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Industry Sector
Product Features & Customer Benefits
WirelessHART Adapter SITRANS AW200
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Industry Sector
Product Features & Customer Benefits
How to use SITRANS AW200
Plug into standard wired HART/4-20mA instruments to pass the instrument
data through a WirelessHART network to the gateway
Plug into legacy system
Plug into New installation
PV + HART
PV
+ HART
4-20 mA or HART
PV
SITRAN
SAW200
SITRAN
SAW200
4-20 mA,
no HART support
Standard
Standard
HART device
HART device
Legacy DCS
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Industry Sector
Product Features & Customer Benefits
SITRANS AW200 Features
Point-to-point connection, or connect up to 4 devices in multi-drop mode
4-20mA or HART/multi-drop
Point-to-point connection
4mA
Multi-drop connection
Configurable with standard tools supporting EDD, e.g. SIMATIC PDM,
HART handheld communicator
Support burst mode and event notification for adapter and sub devices
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Industry Sector
Product Features & Customer Benefits
SITRANS AW200 Features
Power up single connected device with battery or devices can be powered
externally
4mA
Adapter battery power up the device
Device powered up by external power
Antenna position adjustable in vertical plane
Direct mounting on the field device or separate mounting with mounting kit
Direct mouting
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Separate mouting
For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Product Features & Customer Benefits
WirelessHART Gateway IE/WSN-PA LINK
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Industry Sector
Product Features & Customer Benefits
IE/WSN-PA LINK Features
Open TCP/IP communication
Open standardized user interface by using of HART OPC server
High security level for the wireless data communication
Easy network configuration and monitoring using web interface
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Industry Sector
Product Features & Customer Benefits
IE/WSN PA LINK Features
Scalable connection up to 100 WirelessHART devices
Max. 50 devices: up to 15 sec latency
Max. 100 devices: up to 60 sec latency
Simple host system connection to Simatic system and 3rd party system
Coexistence with other wireless technologies thanks to Black listing function
Remote antenna option (Max.10 m)
Installation in
Zone 2
Housing in IP 65
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Industry Sector
Product Features & Customer Benefits
IE/WSN-PA LINK Web interface
Build-in Network Manager setup and manages a WirelessHART network
Web server to optimize network performance and security settings
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Industry Sector
Product Features & Customer Benefits
IE/WSN PA LINK Web interface features
Diagnostics
Check the communication status, client/server parameters etc.
Monitor
Customized Web pages for monitoring the data of the field devices
Explorer
View of the values of the field devices
Setup
Configure the Link for operation, security and host system integration
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Industry Sector
Product Features & Customer Benefits
Maintenance and Diagnostic Station SITRANS MDS
Freeware! 1)
1)
In market entry phase of
WirelessHART products, it is
free of charge for customers.
Standard delivery with IE/WSNPA Link, single purchase for
promotion use under order
number 7MP2910-0AA00-0AA0
Siemens Added value for WirelessHART Solution!
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Industry Sector
Product Features & Customer Benefits
SITRANS MDS Functions
Windows based application for retrieving
and managing maintenance information from
field devices
MDS
PDM
HART OPC
Server
Uses SIMATIC PDM to get diagnostic data
English and German language selectable
Industrial Ethernet
PLC
RIO without
HART support
4-20mA
HART
device
HART
device
Wired network
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Industry Sector
Product Features & Customer Benefits
SITRANS MDS Features
Maintenance icons
compliance to NAMUR
(NE 107)
Selectable update interval
for all devices and / or an
individual device
Minutes, hours, days, months
Synchronize with
project data
Opens a HTML file with the
maintenance information
Just type in comments
See all the operation history
with time stamp
Devices list shown
in a tree-view
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Easy and simple
operation
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Can be printed
Can be sent by email
Can be copied into any other
application
United tab columned Form
view
Identification
Details
Diagnostic
Maintenance order
History
For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Product Features & Customer Benefits
Function Block Lib./Faceplates for Simatic PCS 7/S7
Only one connection (cable or IWLAN)
to IE/WSN-PA LINK for
Controller
SIMATIC PDM
Internet browser
Function Block for CFC programming
available
Block icons and faceplates for Operator
and Maintenance stations available
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Agenda
Wireless Technology ─At a glance
WirelessHART Product Summary
Initial Background and Technology
Product Features & Customer Benefits
Typical Applications
Use Cases and Industries
Summary
Page 38
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Typical Applications
WirelessHART typical applications
Application 1
Make central access to stranded information in field devices
─without impact on the running system
Application 2
Usage of wireless instead of wired communication
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Typical Applications
Background of Application 1
Current situation
Approx. 30 million HART devices installed worldwide,
But…
Only 10% of devices used HART information
Diagnostics data on HART devices are stuck in the field
Available only per costly on-site inspection
Diagnostics data are needed for
Increase productivity
Increase availability
Increase quality
Decrease plant down time
Avoid unplanned shut-downs
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Industry Sector
Typical Applications
WirelessHART Application 1
Wireless unleash stranded information!
Wireless communication in legacy system
Valuable intelligent device information
available in maintenance station
No change, no risk on existing running
system
Utilize existing HART tools and experience
Coexistent with IWLAN
Diagnostic and configuration information
realize new level of plant performance
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Industry Sector
Typical Applications
Customers benefit of Application 1
No risk on existing running system to enjoy benefit of latest
wireless technology
Valuable intelligent device information helps predictive /
preventive maintenance
Saving man power due to reduced preventive maintenance
efforts
Protect existing capital investment and knowhow
Increase productivity and plant availability
Flexible in the comprehensive business situation by tie up with
technology trend ─ be ahead!
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Industry Sector
Typical Applications
Background of Application 2
Current situation
Wired system results in high Total Costs of Ownership (TCO)
Cabling
Commissioning
Maintenance
Existing black measurement point
Environmentally difficult
Cost-efficiency
Plant expansion and replacement require huge budget
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Typical Applications
WirelessHART Application 2
Wireless instead of wired communication!
Additional or redundant measurement
become cost-effective
Interoperability with multi-vendor HART
devices
Reduce wiring cost (≈20$/Meter, by ARC
survey), commissioning and maintenance
costs
Easy installation, flexible mounting
Simple integration to existing SIMATIC
system or 3rd party system
Best use of wired and wireless devices in
one system
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Industry Sector
Typical Applications
Customers benefit of Application 2
Best use of wired and wireless devices in one system depends on
application
Ad-hoc measurements become cost-effectively, simple, and easy
Flexible in plant expansion and renewing
Reduce TCO by saving total plant lifecycle costs, e.g. cable costs,
commissioning and maintenance costs, man power, etc.
Easy integration to host system, e.g. PCS 7, S7 system, other vendors
DCS system
Interoperability with multi-vendor WirelessHART devices
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Agenda
Wireless Technology ─At a glance
WirelessHART Product Summary
Initial Background and Technology
Product Features & Customer Benefits
Typical Applications
Use Cases and Industries
Summary
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Typical use cases
Process Monitoring & Control
Typical Industry
Hard to reach locations
Oil & Gas
Process efficiency calculations
Chemical
Better insight into process
F&B
Ad-hoc measurements
W / WW
Additional measurements from
multivariable devices
Pharmacy
Metal & Mining
Moving equipment
measurements
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Industry Sector
Typical use cases
Health, Safety & Environmental
Typical Industry
Safety showers
Refinery
Gas detectors
Oil & Gas
Steam traps
Chemical
Water / Discharge Treatment
W / WW
Flow
Power
pH
Stack emissions
Relief valves
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Industry Sector
Typical use cases
Asset Management
Maintenance
Chemical
Pharmacy
Calibration
Refinery
F&B
Record valve signatures
Oil & Gas
Radar echo curves
W / WW
Cement &
Glass
Diagnostics
Power
Valve position feedback
Device health status
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Typical Industry
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Metal &
Mining
Pulp und
Paper
For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Typical use cases
Equipment Monitoring
Typical Industry
Vibration
Cement & Glass
Corrosion
Metal & Mining
Oil pressure
Oil & Gas
Air flow
Chemical
Bearing temperatures
Pulp und Paper
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Industry Sector
Typical use cases
Temporary measurement
Typical Industry
Test measurement
Laboratory
Ad-hoc measurements
F&B
Redundant measurement
Pharmacy
Chemical
O&G
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Industry Sector
Target Industries
Others
Chemical
Refinery
Steel
& Metal
Wherever Wireless
Technology
Contributes…
Water
Wastewater
Pharmaceutical
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Oil & Gas
Food &
Beverage
For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Defined classes of wireless applications
Category
Class
Safety
0
Emergency action
(always critical)
1
Closed loop regulatory
control
(often critical)
2
Closed loop supervisory
control
(usually non-critical)
3
Open loop control
(human in the loop)
Alerting
Short-term operational
consequence (e.g. event-based
maintenance)
Logging and downloading /
uploading
No immediate operational
consequence (e.g. history
collection, sequence-of-events,
preventive maintenance)
Control
4
Application
Monitoring
5
Source: ISA 100
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Description
OK
Maybe
Never
For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Agenda
Wireless Technology ─At a glance
WirelessHART Product Summary
Initial Background and Technology
Product Features & Customer Benefits
Typical Applications
Use Cases and Industries
Summary
Page 54
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For internal use only / © Siemens AG 2010. All Rights Reserved.
Industry Sector
Wireless benefits Customer’s plant
☺ Reduce TCO by saving initial costs and maintenance costs
Saving time and cost in planning, engineering, commissioning, testing, repair and
replacement of wires
Reduce manpower on manual checking of status of field devices
One Ethernet cable to the IE/WSN-PA LINK, using IWLAN components
is possible
☺ Increase productivity and transparency
Reduce plant down time by increased plant transparency
Efficient collection and use of valuable diagnostic information
Access to harsh environmental or previously uneconomical to reach measurement
points
☺ Improved flexibility
Greater physical mobility in mounting
Temporary measurements to increase performance or bug fixing of process
Ease of replacement and expanding the plant
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Industry Sector
Siemens added value+
Total Automation Solution with Siemens automation system SIMATIC PCS 7
and SIMATIC S7, various SITRANS HART field devices, engineering &
software tools e.g. SIMATIC PDM, SITRANS MDS, Asset Management System,
Function blocks for integration in control strategy etc.
SITRANS Series HART Devices
…
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Industry Sector
Siemens added value++
Industrial Wireless Solution with new WirelessHART products for field level,
IWLAN SCALANCE W products family for entire plant communication,
telecontrol system SINAUT, and other more wireless HMI, RFID, sensors…
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Industry Sector
Siemens added value+++
Worldwide Customized Support with leading technology, latest industrial
trend, future oriented knowhow and experience in standardization activities…
s
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Industry Sector
WirelessHART Highlights
Reliable, Robust, Secure
Based on IEEE 802.15.4
Open and interoperable standard
2.4 GHz frequency hopping, spread spectrum
technology for coexistence in global applications
Self organizing, self healing, wireless mesh network
Proven in use protocol, easy set up, protect customers’
investments on hardware, software, tools and knowhow
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Industry Sector
Thank you for your attention!
Thank you
for your attention!
For more information
www.siemens.com/wirelesshart
For internal use only / © Siemens AG 2010. All Rights Reserved.
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