HRPG-600 series
HRPG-600
600W Single Output with PFC Function
series
Features :
Universal AC input / Full range
Built-in active PFC function, PF>0.95
High efficiency up to 89%(typ.)
Withstand 300VAC surge input for 5 seconds
Protections: Short circuit / Overload / Over voltage / Over temperature
Built-in cooling fan ON-OFF control (by load)
With DC OK signal output
Built-in remote ON-OFF control
Standby 5V@0.3A
Built-in remote sense function
No load power consumption<0.75W
Current sharing up to 2400W (3+1) (24V,36V,48V)
5 years warranty
SPECIFICATION
MODEL
OUTPUT
HRPG-600-3.3 HRPG-600-5
3.3V
5V
7.5V
12V
15V
24V
36V
48V
RATED CURRENT
120A
120A
80A
53A
43A
27A
17.5A
13A
CURRENT RANGE
0 ~ 120A
0 ~ 120A
0 ~ 80A
0 ~ 53A
0 ~ 43A
0 ~ 27A
0 ~ 17.5A
0 ~ 13A
RATED POWER
396W
600W
600W
636W
645W
648W
630W
624W
RIPPLE & NOISE (max.) Note.2 100mVp-p
100mVp-p
100mVp-p
120mVp-p
150mVp-p
150mVp-p
200mVp-p
240mVp-p
VOLTAGE ADJ. RANGE
4.3 ~ 5.8V
2.0%
6.8 ~ 9V
2.0%
10.2 ~ 13.8V
1.0%
13.5 ~ 18V
1.0%
21.6 ~ 28.8V
1.0%
28.8 ~ 39.6V
1.0%
40.8 ~ 55.2V
1.0%
2.8 ~ 3.8V
VOLTAGE TOLERANCE Note.3 2.0%
LINE REGULATION
0.5%
0.5%
0.5%
0.3%
0.3%
0.2%
0.2%
0.2%
LOAD REGULATION
1.0%
1.0%
1.0%
0.5%
0.5%
0.5%
0.5%
0.5%
SETUP, RISE TIME
1000ms, 50ms/230VAC
HOLD UP TIME (Typ.)
16ms/230VAC
PROTECTION
120 ~ 370VDC
POWER FACTOR (Typ.)
PF>0.94/230VAC
EFFICIENCY (Typ.)
78.5%
AC CURRENT (Typ.)
INRUSH CURRENT (Typ.)
8.5A/115VAC
35A/115VAC
LEAKAGE CURRENT
<1.2mA / 240VAC
OVERLOAD
OVER VOLTAGE
OVER TEMPERATURE
5V STANDBY
FUNCTION DC OK SIGNAL
2500ms, 50ms/115VAC at full load
16ms/115VAC at full load
VOLTAGE RANGE
Note.5 85 ~ 264VAC
FREQUENCY RANGE
47 ~ 63Hz
INPUT
HRPG-600-7.5 HRPG-600-12 HRPG-600-15 HRPG-600-24 HRPG-600-36 HRPG-600-48
DC VOLTAGE
PF>0.99/115VAC at full load
82%
86%
88%
88%
88%
89%
89%
41.4 ~ 48.6V
57.6 ~ 67.2V
5A/230VAC
70A/230VAC
105 ~ 135% rated output power
Protection type : Constant current limiting, recovers automatically after fault condition is removed
6 ~ 7V
9.4 ~ 10.9V
14.4 ~ 16.8V 18.8 ~ 21.8V 30 ~ 34.8V
3.96 ~ 4.62V
Protection type : Shut down o/p voltage, re-power on to recover
80
5 (TSW1)detect on heatsink of power transistor
90
5
(TSW2) detect on heatsink of power doide for 3.3V,5V,7.5V ; 100
5
(TSW2) detect on main power output choke for others
Protection type : Shut down o/p voltage, recovers automatically after temperature goes down
5VSB : 5V@0.3A ; tolerance 5%, ripple : 50mVp-p(max.)
PSU turn on : 3.3 ~ 5.6V ; PSU turn off : 0 ~ 1V
REMOTE CONTROL
RC+ / RC-: 4 ~ 10V or open = power on ; 0 ~ 0.8V or short = power off
WORKING TEMP.
-30 ~ +70
(Refer to output load derating curve)
20 ~ 90% RH non-condensing
WORKING HUMIDITY
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85 , 10 ~ 95% RH
TEMP. COEFFICIENT
0.03%/ (0 ~ 50 )
VIBRATION
10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY STANDARDS
WITHSTAND VOLTAGE
SAFETY &
EMC
(Note 4)
ISOLATION RESISTANCE
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25
EMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22) Class B
HARMONIC CURRENT
EMS IMMUNITY
OTHERS
/ 70% RH
Compliance to EN61000-3-2,-3
Compliance to EN61000-4-2,3,4,5,6,8,11, ENV50204, EN55024, EN61000-6-2, heavy industry level, criteria A
MTBF
147.7K hrs min.
DIMENSION
218*105*63.5mm (L*W*H)
1.58Kg;8pcs/13.6Kg/1.34CUFT
PACKING
NOTE
UL60950-1, TUV EN60950-1 approved
I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC
MIL-HDBK-217F (25
)
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets
EMC directives.
5. Derating may be needed under low input voltages. Please check the derating curve for more details.
6. Length of set up time is measured at first cold start. Turning ON/OFF the power supply may lead to increase of the set up time.
File Name:HRPG-600-SPEC 2009-07-28
HRPG-600
600W Single Output with PFC Function
Mechanical Specification
Case No. 977A
O/P
2
105
4
5
9
2
10
CN100
218
152.4
32.8
8-M4 L=4 (Both Sides)
12.5
38.3
18max.
63.5
12max.
1
LED
6
1
2
3
(Vo ADJ.)SVR1
8.2
9.2
63.5
3
I/P
10
11
1
4-M4 L=6
Air flow
direction
Unit:mm
32.8
20.75
152.4
series
AC Input Terminal Pin No.
Assignment
Pin No.
1
2
3
Connector Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent
DC Output Terminal Pin No.
Assignment
Assignment
AC/L
AC/N
FG
Pin No.
1~3
4~6
Assignment
AUXG
AUX
RC+
RCCS
Pin No.
1
2
3
4
5
Assignment
-V
+V
Pin No.
6,8
7
9
10
Terminal
Assignment Mating Housing
GND
DC-OK
HRS DF11-10DS HRS DF11-**SC
+S
or equivalent
or equivalent
-S
Block Diagram
PW M fosc : 70KHz
ACTIVE
INRUSH
CURRENT
LIMITING
EMI
FILTER
I/P
RECTIFIERS
&
PFC
AUX
POWER
RECTIFIERS
&
FILTER
AUX
AUXG
+S
POWER
SWITCHING
RECTIFIERS
&
FILTER
+V
-V
-S
DETECTION
CIRCUIT
O.L.P.
O.T.P.
FG
DC OK
O.T.P.
PFC
CONTROL
PWM
CONTROL
Derating Curve
CURRENT
SHARING
O.V.P.
CS
RC+
REMOTE
CONTROL
RC-
Output Derating VS Input Voltage
Ta = 25
100
125
90
100
80
70
LOAD(%)
LOAD (%)
80
50
20
-30
0
10
20
30
40
50
AMBIENT TEMPERATURE ( )
60
70
(HORIZONTAL)
60
50
40
90
100
125
135
155
264
INPUT VOLTAGE (V) 60Hz
File Name:HRPG-600-SPEC 2009-07-28
HRPG-600
600W Single Output with PFC Function
series
Function Description of CN100
Pin No. Function Description
AUXG Auxiliary voltage output ground. The signal return is isolated from the output terminals (+V & -V).
1
Auxiliary voltage output, 4.6~5.25V, referenced to pin 1(AUXG). The maximum load current is 0.3A. This output has the built-in oring
2
AUX diodes and is not controlled by the "remote ON/OFF control".
3
4
RC+
RC-
5
CS
6,8
7
9
10
Turns the output on and off by electrical or dry contact between pin 4 (RC-), Short: Power OFF, Open: Power ON.
Remote control ground.
Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance
between units.
GND This pin connects to the negative terminal(-V). Return for DC-OK signal output.
DC-OK DC-OK signal is a TTL level signal, referenced to pin8(DC-OK GND). High when PSU turns on.
Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to
+S
minimize noise pick-up effect. The maximum line drop compensation is 0.5V.
-S
Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to
minimize noise pick-up effect. The maximum line drop compensation is 0.5V.
Function Manual
1.Remote Sense
The remote sensing compensates voltage drop on
the load wiring up to 0.5V.
CN100
CN100
2
1
10
9
2
AUX AUXG 1
RC- RC+
GND
CS
GND DC-OK
10
+S
(Pin9)
-
+
LOAD
-S
+S
9
-S
(Pin10)
Sense lines should
be twisted in pairs
Fig 1.1
2.DC-OK Signal
DC-OK signal is a TTL level signal. High when PSU turns on.
Between DC-OK(pin4) and GND(pin3)
CN100
Output Status
CN100
3.3 ~ 5.6V
ON
2
1
0 ~ 1V
OFF
10
9
2
AUX AUXG 1
RC- RC+
GND
CS
GND DC-OK
10
-S
+S
9
Fig 2.1
File Name:HRPG-600-SPEC 2009-07-28
HRPG-600
600W Single Output with PFC Function
3.Remote Control
The PSU can be turned ON/OFF by using the
"Remote Control" function.
CN100
CN100
Output Status
Between RC+(pin3) and RC-(pin4)
SW ON (Short)
OFF
SW OFF (Open)
ON
series
2
1
10
9
2
AUX AUXG 1
RC- RC+
GND
CS
GND DC-OK
10
-S
+S
9
SW
Fig 3.1
4.Current Sharing with Remote Sensing (Only for 24V, 36V and 48V)
HRPG-600 has the built-in active current sharing function and can be connected in parallel to provide higher output power :
(1)Parallel operation is available by connecting the units shown as below.
(+S,-S,CS and GND are connected mutually in parallel).
(2)Difference of output voltages among parallel units should be less than 2%.
(3)The total output current must not exceed the value determined by the following equation.
(output current at parallel operation)=(Rated current per unit) (Number of unit) 0.9
(4)In parallel operation 2 units is the maximum, please consult the manufacturer for applications of more connecting in parallel.
(5)The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
PSU1
PSU2
PSU3
-V
PSU4
-V
+V
-V
+V
CN100
-V
+V
CN100
+V
CN100
CN100
PSU1
PSU2
PSU3
PSU4
CN100
CN100
CN100
CN100
10 AUXG RC+
CS DC-OK +S
9 AUX RC- GND GND
-S
2
1
101 AUXG RC+
CS DC-OK +S
9 AUX RC- GND GND
-S
2
10 AUXG RC+
1
9 AUX RC- GND GND
+V
-V
CS DC-OK +S
-S
2
10 AUXG RC+
CS DC-OK +S
1
9 AUX RC- GND GND
-S
2
1
Sense lines should
be twisted in pairs
LOAD
Fig 4.1
Note : 1.In parallel connection, maybe only one unit (master) operate if the total output load is less than 2% of rated load condition.
The other PSU (slave) may go into standby mode and its output LED and relay will not turn on.
2.2% min. of dummy load is required.
File Name:HRPG-600-SPEC 2009-07-28
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