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fz3_4ch_setup_E.book Page 1 Friday, August 7, 2009 Vision Sensor 5:45 PM FZ Series FZ3-30_-10/FZ3-35_-10/FZ3-H30_-10/FZ3-H35_-10 FZ3-70_-10/FZ3-75_-10/FZ3-H70_-10/FZ3-H75_-10 FZ3-90_-10/FZ3-95_-10/FZ3-H90_-10/FZ3-H95_-10 FZD-50_-10/FZD-55_-10 INSTRUCTION MANUAL (SETUP) Thank you for selecting the FZ Series Vision Sensor. This manual explains how to use the FZ Series Vision Sensor. When using the FZ Series Vision Sensor, make sure to observe the following: • The FZ Series Vision Sensor must be operated by personnel knowledgeable in electrical engineering. • To ensure correct use, please read this manual thoroughly to deepen your understanding of the product. • Please keep this manual in a safe place so that it can be referred to whenever necessary. 㧖The meaning of “_” in model is described below. 0:NPN I/O type 5:PNP I/O type TRACEABILITY INFORMATION: Representative in EU: Omron Europe B.V. Wegalaan 67-69 2132 JD Hoofddorp,The Netherlands Manufacturer: Omron Corporation, Sensing Devices & Components Div. H.Q., Application Sensors Division Shiokoji Horikawa,Shimogyo-ku, Kyoto 600-8530 JAPAN NOTICE: This product meets CISPR11 class A. The intended use of this product is in an industrial environment only. OMRON Corporation 2009 All Rights Reserved. 5319282-8C fz3_4ch_setup_E.book Page 1 Friday, August 7, 2009 5:45 PM READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments. WARRANTY OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBL E FOR SPECIAL , INDIREC T, OR CONSEQUENTIA L DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON’s safety rated products. OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. At the customer’s request, OMRON will provide applicabl e third party certificatio n document s identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCT S FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 1 fz3_4ch_setup_E.book Page 2 Friday, August 7, 2009 5:45 PM Meanings of Signal Words The following signal words are used in this manual. WARNING Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage. Meanings of Alert Symbols The following alert symbols are used in this manual. Indicate s general prohibition s for which there is no specific symbol. Indicates the possibility of electric shock under specific conditions. Indicate s the possibilit y of explosio n under specifi c conditions. Indicates the possibility of laser radiation. Indicates the possibility of injury by high temperature under specific conditions. Alert statements in this Manual The following alert statements apply to the products in this manual. Each alert statement also appears at the locations needed in this manual to attract your attention. WARNING This product must be used according to the instruction manual. Failure to observe this may result in impairment of functions and performance of the product. This product is not designed or rated for ensuring safety of persons. Do not use it for such purposes. Do not open the cover. Doing so may result in electric shock from internally used high voltages. A lithium battery is built into the Controller and may occasionally combust, explode, or burn if not treated properly. Dispose of the Controller as industrial waste, and never disassemble, apply pressure that would deform, heat to 100°C or higher, or incinerate the Controller. Since this product emits a visible light that may have an adverse affect on the eyes, do not stare directly into the light emitted from the LED. If a specular object is used, take care not to allow reflected light enter your eyes. CAUTION Danger of burns Do not touch the case while the LED is ON or just after power is turned OFF, since it remains extremely hot. Precautions for Safe Use 8.5 mm max. 8.5 mm max. The Controller complies with the following standards. EN61326-1 2 fz3_4ch_setup_E.book Page 3 Friday, August 7, 2009 5:45 PM • Ground • The FZ controller power circuit is not insulated from its internal circuit. • When grounding the 24 V DC power supply’s positive terminal, do not ground the FZ controller’s FG terminal or the PLC’s FG terminal. Since the PC’s shell and the SG (0V) are connected inside the PC, current would run through the route shown in the figure below and cause burnout. • As in the case with a PC, you can safely ground the FZ controller’s FG terminal without a problem when there is no possibility that the SG (0V) and the FG will short-circuit. For information about the PLC wiring, check the specifications of your PLC before wiring. • Be sure to use a pedestal when connecting a camera to the FZ controller. As the shell of the camera is the SG (0V), it can cause short-circuiting between the SG (0V) and the FG if a pedestal is not used. • To avoid receiving an electric shock when grounding a positive terminal, do not touch the SG (0V) (camera, power supply terminal). • When mounting a box-shaped controller (FZ3-35_-10/FZ3-H35_-10/FZ3-75_-10/FZ3-H75_-10/FZ3-95_-10/FZ3-H95_-10/FZD55_-10) at its base, it will short-circuit to the FG of your device since the bottom surface is connected to the SG (0V). In order to avoid this, we provide insulating spacers. Please consult your OMRON representative for information. FZ controller 24V Power supply SG(0V) Power supply circuit SG Camera cable SG(0V) Mounting pedestal 3 (insulator) Parallel I/O connector’s shell 0V SG SG FG PLC SG RS-232C RS-232C connector’s shell FG FG FG SG 1 Camera SG FG RS-232C SG: Signal ground FG: Frame ground SG FG 2 Shell PC Precautions for Correct Use • Installation and Storage Sites Install and store the product in a location that meets the following conditions: • Surrounding temperature of 0 to +50°C (-20 to + 65°C in storage) • No rapid changes in temperature (place where dew does not form) • Relative humidity of between 35 to 85 % • No presence of corrosive or flammable gases • Place free of dust, salts and iron particles • Place free of vibration and shock • Place out of direct sunlight • Place where it will not come into contact with water, oils or chemicals • LCD integrated type • Box type Do not install in this orientation. • Orientation of Product To improve heat dissipation, install the product in the following orientation only. • Ambient Temperature • Maintain a minimum clearance of 50 mm above and below the controller to improve air circulation. A minimum clearance of 10 mm between other devices must also be maintained on the right and left sides of the product. However, if the adjacent devices do not generate heat, provide at least 50 mm of clearance from the top of the Controller. For the clearance at the bottom and sides, follow the mounting method. • Do not install the product immediately above significant heat sources, such as heaters, transformers, or large-capacity resistors. • Do not let the ambient temperature exceed 50 °C (122 °F). • Provide a forced-air fan cooling or air conditioning if the ambient temperature is near 50 °C (122 °F) so that the ambient temperature never exceeds 50 °C (122 °F). 3 To reserve ventilation path, the feet must be mounted to the side panel that is positioned at the base. Do not install in this orientation. fz3_4ch_setup_E.book Page 4 Friday, August 7, 2009 5:45 PM • Noise Resistance • Do not install the product in a cabinet containing high-voltage equipment. • Do not install the product within 200 mm of power cables. • Component Installation and Handling • OMRON Components Use only the camera and cables designed specifically for the product. Failure to observe this may result in malfunction or damage of the product. • Connecting/Disconnecting Camera and Cables Always turn OFF the Controller’s power before connecting or disconnecting a camera or cable. • Touching Signal Lines To prevent damage from static electricity, use a wrist strap or another device for preventing electrostatic discharges when touching terminals or signal lines in connectors. • Handling a USB Memory To remove a USB memory, make sure that data is not being read or written to it. The LED on the USB memory flashes while data is being read or written, so make sure that it is lit steadily before removing the memory. • Turning OFF the Power Do not turn OFF the power while a message is being displayed indicating that processing is being performed. Data in memory will be corrupted, and the product may not operate correctly the next time it is started. • Using the RESET Signal Do not use the RESET input immediately after power is turned ON. When using the RESET input to synchronize startup timing, wait at least 15 second after the Controller’s power supply is turned ON before turning ON the RESET signal. • Maintenance Turn OFF the power and take safety precautions before conducting inspections. Electrical shock can result from attempting safety inspections with the power turned ON. • Clean the lens with a lens-cleaning cloth or air brush. • Lightly wipe off dirt with a soft cloth. • Dirt on the CCD must be removed using an air brush. • Do not use thinners or benzene. • Communication with High-order Device After confirming that this product is started up, communicate with the high-order device. When this product has started up, an indefinite signal may be output from the high-order interface. To avoid this problem, clear the receiving buffer of your device at initial operations. Confirming Package Contents • Controller • Instruction Manual (this manual) • Booklet (“Please Read First”) • Mounting bracket (for panel) • Touch pen Qty.: 1 Qty.: 1 Qty.: 1 Qty.: 6 Qty.: 1 * Supplied with the LCD integrated type only. * Supplied with the LCD integrated type only (provided inside the controller). U.S. California Notice: This product contains a lithium battery for which the following notice applies :Perchlorate Material - special handling may apply. See www.dtsc.ca.gov/hazardouswaste/perchlorate 4 fz3_4ch_setup_E.book Page 5 Friday, August 7, 2009 5:45 PM Basic Configuration Controller FZ3 * Items indicated with an asterisk are dedicated items, and cannot be substituted. * * Controller Use the monitor to check images and display the condition-setting menus. The Controller performs the image processing specified by the user settings and outputs the measurement results. LCD integrated type FZ3-300-10/FZ3-305-10 FZ3-H300-10/FZ3-H305-10 FZ3-700-10/FZ3-705-10 FZ3-H700-10/FZ3-H705-10 FZ3-900-10/FZ3-905-10 FZ3-H900-10/FZ3-H905-10 Front view Controller The Controlle r perform s the image processing specified by the user settings and outputs the measurement results. Box type FZ3-350-10/FZ3-355-10 FZ3-H350-10/FZ3-H355-10 FZ3-750-10/FZ3-755-10 FZ3-H750-10/FZ3-H755-10 FZ3-950-10/FZ3-955-10 FZ3-H950-10/FZ3-H955-10 Right-side view * LCD monitor Touch pen (standard accessory) * Use the monitor to check images and display the condition-settin g menus. FZ-M08 (8.4-inch) Camera cable Camera cable FZ-VS (2 m, 5 m, 10 m) Bend resistant camera cable FZ-VSB (2 m, 5 m, 10 m) Right-angle camera cable FZ-VSL (2 m, 5 m, 10 m) Long-distance camera cable FZ-VS2 (15m) * Long-distance Right-angle camera cable FZ-VSL2 (15m) * Monitor cable FZ-VM (2 m, 5 m) Camera Power Supply Detects workpieces as images. Intelligent camera 㪝㪱㪄㪪㪣㪚㪈㪌㪆㪝㪱㪄㪪㪣㪚㪈㪇㪇 Automatic focus camera 㪝㪱㪄㪪㪱㪚㪈㪌㪆㪝㪱㪄㪪㪱㪚㪈㪇㪇 Standalone camera FZ-SC/FZ-S FZ-SC2M/FZ-S2M FZ-SC5M/FZ-S5M FZ-SFC/FZ-SF FZ-SPC/FZ-SP Recommended Model By OMRON Corporation S8VS-18024 Peripheral Device * USB memory FZ-MEM1G Input Device Mouse, track ball (Commercially available USB devices) * FZ-SC2M, FZ-S2M, FZ-SC5M and FZ-S5M can only be connected to FZ3-7__-10 and FZ3-H7__-10/ FZ3-9__-10/FZ3-H9__-10. 5 fz3_4ch_setup_E.book Page 6 Friday, August 7, 2009 5:45 PM Basic Configuration Controller FZD * Items indicated with an asterisk are dedicated items, and cannot be substituted. * * Controller Use the monitor to check images and display the condition-setting menus. The Controller performs the image processing specified by the user settings and outputs the measurement results. LCD integrated type FZD-500-10/FZD-505-10 Front view Controller The Controlle r perform s the image processing specified by the user settings and outputs the measurement results. Box type FZD-550-10 FZD-555-10 Right-side view * LCD monitor Touch pen (standard accessory) Use the monitor to check images and display the condition-settin g menus. FZ-M08 (8.4-inch) * Camera cable Camera cable FZ-VS (2 m, 5 m, 10 m) Elastic camera cable FZ-VSB (2 m, 5 m, 10 m) * Right angle camera cable FZ-VSL (2 m, 5 m, 10 m) Monitor cable FZ-VM (2 m, 5 m) * Camera Power Supply Detects workpieces as images. 3D vision camera FZD-STC2M Recommended Model By OMRON Corporation S8VS-18024 Peripheral Device Standalone camera FZ-SC/FZ-S FZ-SC2M/FZ-S2M * USB memory FZ-MEM1G Input Device Mouse, track ball (Commercially available USB devices) 6 fz3_4ch_setup_E.book Page 7 Friday, August 7, 2009 5:45 PM Component Names and Functions •LCD integrated type FZ3-300-10/FZ3-305-10/FZ3-H300-10/FZ3-H305-10/FZ3-700-10/FZ3-705-10 FZ3-H700-10/FZ3-H705-10/FZ3-900-10/FZ3-905-10/FZ3-H900-10 FZ3-H905-10/FZD-500-10/FZD-505-10 Front view Left-side view Right-side view RS-232C/RS-422 connector 4 I/O connector (control lines, data lines) 9 6 7 Power/ ground terminal POWER LED 2 RUN LED 3 ERROR LED 8 Monitor connector (analog RGB) 11 Ethernet connector 5 Camera connector 10 USB connector 1 10 USB connector 12 Touch pen (holder) •Box type FZ3-350-10/FZ3-355-10/FZ3-H350-10/FZ3-H355-10/FZ3-750-10/FZ3-755-10 FZ3-H750-10/FZ3-H755-10/FZ3-950-10/FZ3-955-10/FZ3-H950-10 FZ3-H955-10/FZD-550-10/FZD-555-10 5 POWER LED RUN LED 3 ERROR LED 1 Camera connector 2 11 8 Monitor connector (analog RGB) 6 7 4 1 2 3 4 5 6 Ethernet connector 10 USB connector 9 RS-232C/RS-422 connector Power/ground terminal I/O connector (control lines, data lines) Lit while power is ON. Lit while the controller is in Run Mode. Lit when an error has occurred. Connect the controller to external devices such as a sync sensor and PLC. Connect cameras. Connect a DC power supply. Wire the power supply unit independently of other devices. After wiring, replace the terminal cover. Power Supply Wiring 24VDC + Power Supply and Wiring p.3 – 7 Connect the ground wire. Make sure that the controller is grounded with a separate ground wire. 8 Connect a monitor. 9 Connect an external device such as a personal computer or PLC. 10 Connect a track ball, mouse and USB memory. A total of four USB ports are provided and any of them can be used. However, when connecting two or more USB memories, do not connect them to adjacent ports. Doing so may cause the USB memories to come into contact, resulting in malfunction or damage. • The following items can be connected to USB ports. • Commercially available track ball and mouse • USB memory • Never insert/remove USB devices during measurement. Doing so may affect measurement time. 11 Connect the controller to a personal computer. 12 A touch pen is stored. (Provided with the LCD integrated type only) • The touch pen must be stored so that the pen tip faces to the right when viewed toward the controller. • To remove the touch pen, push the left side (handle) of the pen to the rear. The pen’s right side (pen tip) will pop out, so hold and remove the pen. 7 fz3_4ch_setup_E.book Page 8 Friday, August 7, 2009 5:45 PM Parallel Interface NPN I/O type FZ3-300-10/FZ3-350-10/FZ3-H300-10/FZ3-H350-10/FZ3-700-10/FZ3-750-10/FZ3-H700-10 FZ3-H750-10/FZ3-900-10/FZ3-950-10/FZ3-H900-10/FZ3-H950-10/FZD-500-10/FZD-550-10 Internal Specifications [Input] signals: STEP0/ENCTRIG_Z0, STEP1/ENCTRIG_Z1, • [Input] signals: RESET, DI0 to DI7, DSA0, DSA1 Input voltage ON current *1 ON voltage *1 OFF current *2 OFF voltage *2 ON delay OFF delay Internal circuit ENCTRIG_A0 to 1, ENCTRIG_B0 to 1 Input voltage ON current *1 ON voltage *1 OFF current *2 OFF voltage *2 ON delay OFF delay Internal circuit 12 to 24 V DC ±10 % 5 mA min. 8.8 V min. 0.5 mA max. 1.1V max. 5 ms max. 0.7 ms max. COM IN 12 to 24 V DC ±10 % 5 mA min. 8.8 V min. 0.5 mA max. 0.8 V max. 0.1 ms max. 0.1 ms max. Input terminal COM IN Input terminal *1 ON current/ON voltage This refers to the current or voltage values needed to shift from the OFF → ON state. The ON voltage value is the potential difference between each of the input terminals and COM IN. *2 OFF current/OFF voltage This refers to the current or voltage values needed to shift from the ON → OFF state. The OFF voltage value is the potential difference between each of the input terminals and COM IN. [Output] signals: BUSY0, RUN/BUSY1, OR0 to 1, GATE0 to 1, ERROR, DO0 to 15, READY0 to 1 [Output] signals: When STGOUT0-3 are not used, connect the COM IN terminal. Output voltage Load current ON residual voltage OFF leakage current Internal circuit Output voltage Load current ON residual voltage OFF leakage current Internal circuit 12 to 24 V DC ±10 % 45 mA max. 2 V max. 0.2 mA max. 12 to 24 V DC ±10 % 45 mA max. 2 V max. 0.2 mA max. COM IN Output terminal Load Load Output terminal COM OUT COM OUT •I/O Connector No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 Signal name COMIN ENCTRIG_A1 (*2) ENCTRIG_B1 (*2) STEP1 (*2)/ ENCTRIG_Z1 (*2) DSA1 (*2) DI1 DI3 DI5 DI7 STGOUT1 STGOUT3 ERROR COMOUT1 GATE1 (*2) OR1 (*2) READY1 (*2) COMOUT2 DO1 DO3 DO5 DO7 DO9 DO11 DO13 COMOUT3 Wire color Mark (red) Orange Gray White Yellow Pink Orange Gray White Yellow Pink Orange Gray White Yellow Pink Orange Gray White Yellow Pink Orange Gray White Yellow Pink Function Common for input signals Encoder trigger input (Phase A) Encoder trigger input (Phase B) Measurement trigger input/ Encoder trigger input (Phase Z) Data send request signal Command inputs Strobe trigger output (*1) Strobe trigger output (*1) ON when there is an error. Common for control signals ON for the set output time Overall judgment result ON when image input is allowed Common for output signals Data output Common for output signals No. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 Signal name RESET ENCTRG_A0 ENCTRG_B0 STEP0/ ENCTRG_Z0 DSA0 DI0 DI2 DI4 DI6 STGOUT0 STGOUT2 RUN/BUSY1 (*2) BUSY0 GATE0 OR0 READY0 DO0 DO2 DO4 DO6 DO8 DO10 DO12 DO14 DO15 Wire color Mark (blk) Orange Gray White Yellow Function Controller restart Encoder trigger input(Phase A) Encoder trigger input(Phase B) Measurement trigger input/Encoder trigger input(Phase Z) Pink Orange Gray White Yellow Pink Orange Gray White Yellow Pink Orange Gray White Yellow Pink Orange Gray White Yellow Pink Data send request signal Command inputs Strobe trigger output (*1) Strobe trigger output (*1) ON while in Run mode/ON during processing ON during processing ON for the set output time Overall judgment result ON when image input is allowed Data output •Handling the output common terminals COMOUT1: STGOUT0 to 1, RUN/BUSY1, ERROR, BUSY0, AOR0 to 1, GATE0 to 1 COMOUT2: READY0 to 1, DO0 to 7 COMOUT3: DO8 to 15 *1 This is a signal that is used when the strobe device is connected to the Controller. *2 This signal is only available in the Random trigger mode. 8 fz3_4ch_setup_E.book Page 9 Friday, August 7, 2009 5:45 PM Parallel Interface PNP I/O type FZ3-305-10/FZ3-355-10/FZ3-H305-10/FZ3-H355-10/FZ3-705-10/FZ3-755-10/FZ3-H705-10 FZ3-H755-10/FZ3-905-10/FZ3-955-10/FZ3-H905-10/FZ3-H955-10/FZD-505-10/FZD-555-10 Internal Specifications [Input] signals: STEP0/ENCTRIG_Z0, STEP1/ENCTRIG_Z1, • [Input] signals: RESET, DI0 to DI7, DSA0, DSA1 Input voltage ON current *1 ON voltage *1 OFF current *2 OFF voltage *2 ON delay OFF delay Internal circuit 12 to 24 V DC ±10 % 5 mA min. 8.8 V min. 0.5 mA max. 1.1V max. 5 ms max. 0.7 ms max. ENCTRIG_A0 to 1, ENCTRIG_B0 to 1 Input voltage ON current *1 ON voltage *1 OFF current *2 OFF voltage *2 ON delay OFF delay Internal circuit 12 to 24 V DC ±10 % 5 mA min. 8.8 V min. 0.5 mA max. 0.8 V max. 0.1 ms max. 0.1 ms max. Input terminal Input terminal COM IN COM IN *1 ON current/ON voltage This refers to the current or voltage values needed to shift from the OFF → ON state. The ON voltage value is the potential difference between each of the input terminals and COM IN. *2 OFF current/OFF voltage This refers to the current or voltage values needed to shift from the ON → OFF state. The OFF voltage value is the potential difference between each of the input terminals and COM IN. [Output] signals: BUSY0, RUN/BUSY1, OR0 to 1, GATE0 to 1, ERROR, DO0 to 15, READY0 to 1 [Output] signals: When STGOUT0-3 are not used, connect the COM IN terminal. Output voltage Load current ON residual voltage OFF leakage current Internal circuit Output voltage Load current ON residual voltage OFF leakage current Internal circuit 12 to 24 V DC ±10 % 45 mA max. 2 V max. 0.2 mA max. 12 to 24 V DC ±10 % 45 mA max. 2 V max. 0.2 mA max. COM OUT COM OUT 㩷 Output terminal Load Load COM IN Output terminal •I/O Connector No. Signal name Wire color Mark (red) Function No. Signal name Wire color Mark (blk) Function I/O Connector wiring is the same as NPN I/O type. 9 fz3_4ch_setup_E.book Page 10 Friday, August 7, 2009 5:45 PM •Connector Connect the optional parallel I/O cable (FZ-VP). Box type LCD integrated type FZ-VP (2 m, 5 m) Wire Color No. mark Serial Interface •Connector •Wiring The maximum cable length is 15 m. • RS-232C Controller Pin No. Signal name 1 SDB(+) 2 SD/SDA(-) 3 RD/RDA(-) 4 RDB(+) 5 NC 6 NC 7 NC 8 NC 9 GND Function For RS-422 For RS-232C/RS-422 For RS-232C/RS-422 For RS-422 Not connected Not connected Not connected Not connected Signal ground Signal name SD RD GND Manufacturer External device to be connected Pin No. * * * Signal name SD RD GND RS/CS control cannot be used. Use a shielded cable. • RS-422 Controller Signal name SDB(+) SDA(-) RDA(-) RDB(+) Use a compatible connector. • Recommended items Plug Hood Pin No. 2 3 9 Pin No. 1 2 3 4 External device to be connected Pin No. * * * * Signal name SDA(-) SDB(+) RDB(+) RDA(-) Use a shielded cable. Model OMRON Corporation XM2A-0901 OMRON Corporation XM2S-0911 •Connection Method Align the connector with the socket and press it straight into place, then fix it with the screws on both sides of the connector. Pin numbers will depend on the external device being connected. Refer to the manual for the personal computer or PLC being connected. LCD integrated type Box type Turn OFF the power supply before connecting or disconnectin g a Paralle l I/O Cable. Periphera l devices may be damaged if the cable is connected or disconnected with the power ON. 10 fz3_4ch_setup_E.book Page 11 Friday, August 7, 2009 5:45 PM Mounting •LCD integrated type 297 +10 1 Make a mount hole on the panel. Panel thickness range: 1.6 to 4.8 mm Panel material: Metal (iron, aluminum or stainless) (Unit: mm) 247 +10 • Panel mounting * No burr allowed 2 Insert the LCD integrated controller into the hole, from the front panel. Top face 3 Use the bracket (supplied with the product) to secure the controller and the panel. Tightening torque: 0.5 to 0.6 Nm Bottom face • Mounting the controller to the optional desktop stand. The controller can be placed on a desk by attaching the optional desktop stand (FZ-DS) to the rear of the controller. * For details, refer to the instruction manual of the desktop stand. • Mounting the controller to the optional VESA attachment unit. VESA-compatible mounting of the controller is possible by attaching the optional VESA attachment unit (FZ-VESA) to the rear of the controller. * For details, refer to the instruction manual of the VESA attachment •Box type • Side mounting • Bottom mounting 4-M4 Depth 6 (17) 80 ± 0.25 ( 39 ) (11) (26) 100 ± 0.25 * When mounting the controller on its bottom, it must be fixed without removing the feet to reserve ventilation path. 11 20 54 ± 0.25 (18) 4- 64 ± 0.25 (13) 126 ± 0.25 4-M4 Depth 6 fz3_4ch_setup_E.book Page 12 Friday, August 7, 2009 5:45 PM Controller External Dimensions •LCD integrated type FZ3-300-10/FZ3-305-10/FZ3-H300-10/FZ3-H305-10 FZ3-700-10/FZ3-705-10/FZ3-H700-10/FZ3-H705-10 FZ3-900-10/FZ3-905-10/FZ3-H900-10/FZ3-H905-10 FZD-500-10/FZD-505-10 120 (Unit: mm) 120 20 4-M3 Depth 6 12.8 ( 7) 130 ( 28.4 ) 10 33 + 7 68 (163.5) 246 110 260 - 104 308 (6) 296 6 20 120 120 FZ3-350-10/FZ3-355-10/FZ3-H350-10/FZ3-H355-10 •Box type FZ3-750-10/FZ3-755-10/FZ3-H750-10/FZ3-H755-10 FZ3-950-10/FZ3-955-10/FZ3-H950-10/FZ3-H955-10 FZD-550-10/FZD-555-10 (Unit: mm) 90 165 17 ( 68) ( 68 ) 80 80 17 4-M4 Depth 6 126 126 190 4-M4 Depth 6 33 + ( 15.45 ) 8 11 11 – 4-M4 Depth 6 11.5 20 54 64 18 13 4- ( 6.8) 26 100 ( 39 ) 12 fz3_4ch_setup_E.book Page 1 Friday, August 7, 2009 5:45 PM Controller Specifications Operation Serial communications Network communications Parallel I/O Monitor interface USB interface Power supply voltage Current consumption Insulation resistance Dielectric strength Leakage current Noise resistance Vibration resistance Shock resistance Ambient temperature range Ambient humidity range Ambient environment Ground Degree of protection Environmental conditions (according to IEC61010-1) Case materials Weight LCD integrated type: Touch pen, mouse etc. BOX type: Mouse or similar device RS-232C/422: 1 channel Ethernet 100BASE-TX/10BASE-T 17 inputs (RESET, STEP0/ENCTRIG_Z0, STEP1/ENCTRIG_Z1, DSA0 to 1, ENCTRIG_A0 to 1, ENCTRIG_B0 to 1, DI0 to 7) 29 outputs (RUN/BUSY1, BUSY0, GATE0 to 1, OR0 to 1, READY0 to 1, ERROR, STGOUT0 to 3, DO0 to 15) LCD integrated type: Integrated Controller and 12.1 inch TFT color LCD (Resolusion: XGA 1024×768) BOX type: Analog RGB video output 1 channel (Resolusion: XGA 1024×768) 4 channels (supports USB1.1 and 2.0) 24 V DC (20.4 to 26.4 V DC) Consumption of current varies depending on the type of camera connected. When FZ-S_/FZ-SC_M/FZ-S_M is connected: Approx. 4.9 A max. When FZ-SF_/FZ-SP_ is connected: Approx. 4.9 A max. When FZ-SLC___/FZ-SZC___ is connected: Approx. 7.5 A max. When FZD-STC2M is connected: Approx. 4.9 A max. Between the group of external DC terminals and the ground terminal: 20M Ω min. (DC100V megger, with internal surge absober removed) Between the group of external DC terminals and the ground terminal: 1,000 VAC, 50/60 Hz 10 mA max. 2 kV, pulse rise: 5 ns Pulse width: 50 ns Burst continuing time: 15 ms Cycle: 300 ms 10 to 150 Hz, one-side amplitude 0.1 mm (Max. acceleration 15m/s2) 10 times for 8 minutes for each three direction 150 m/s2; 3 times each in 6 directions Operating: 0 to +50 °C (with no icing nor no condensation) Ambient temperature specifiable. The cooling fan speed can be switched according to the setting. 0 to +45 °C: Low speed, 0 to +50 °C: High speed Storage: –20 to +65 °C (with no icing nor no condensation) Operating and storage: 35 % to 85 % (no condensation) No corrosive gases D-type ground (ground resistance 100 Ω or less) * conventional class 3 ground IEC60529 IP20 Indoor use Maximum altitude of 2,000 m Supply voltage fluctuations of +10 %, –15 % of the rated voltage Installation category I Pollution degree 2 ABS LCD integrated type: Approx. 3.4 kg Box type: Approx. 1.9 kg OMRON Corporation Industrial Automation Company Sensing Devices Division H.Q. Application Sensors Division Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81) 75-344-7068/Fax: (81) 75-344-7107 Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49) 7032-811-0/Fax: (49) 7032-811-199 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 Authorized Distributor: OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 OMRON Industrial Automation Global: www.ia.omron.com In the interest of product improvement, specifications are subject to change without notice.
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