DURA-GLAS II

TM

CENTRIFUGAL PUMPS

WITH INTEGRAL TRAP

O W N E R ’ S M A N U A L

INSTALLATION, OPERATION & PARTS

P4R and P4RA Series MODELS

HP

3/4

1

P4R62D3-150

P4R62E3-151 P4R6E-151L

1-1/2 P4R62F3-152 P4R6F-152L P4RA6F-151L

1-3/4

2 P4R62G3-153 P4R6G-153L

P4RAA6F-177L

P4RA6G-152L

2-1/2

3

P4RAA6G-153L

P4R6D3-150

P4R6E3-151

P4R6F3-152

P4RA6GC-150 P4R6G3-153

P4R6H3-154

This manual should be furnished to the end user of this pump; its use will reduce service calls and chance of injury and will lengthen pump life.

Sta-Rite Pool/Spa Group

293 Wright Street, Delavan, WI 53115

North America: 800-752-0183, FAX 800-582-2217

International: 414-728-5551, FAX: 414-728-4461, TELEX: ITT 4970245

Oxnard, CA • Union City, TN • Delavan, WI • Mississauga, Ont.

© 1998, Sta-Rite Industries, Inc.

Printed in U.S.A.

S272 (Rev. 2/12/98)

‘P4R’ and ‘P4RA’ SERIES II PUMP

WITH TRAP

To avoid unneeded service calls, prevent possible injuries, and get the most out of your pump, READ THIS MANUAL CAREFULLY!

The Sta-Rite ‘P4R’ and ‘P4RA’ Series II Self-priming Centrifugal pumps:

• Are designed for use with swimming pools or as centrifugal pumps.

• Are excellent performers; durable, reliable.

Table of Contents

Safety Instructions ........................................................................................3

Installation.................................................................................................4-5

Electrical....................................................................................................5-6

Operation ..................................................................................................7-8

Storage/Winterizing ......................................................................................8

Pump Service...........................................................................................9-11

Troubleshooting Guide ...............................................................................11

Repair Parts List .....................................................................................12-14

Warranty.....................................................................................................15

2

IMPORTANT

SAFETY

INSTRUCTIONS

Always follow basic safety precautions with this equipment, including the following.

To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.

This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage.

A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity.

SAVE THESE

INSTRUCTIONS

READ AND FOLLOW SAFETY

INSTRUCTIONS!

This is the safety alert symbol. When you see this symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury.

warns about hazards that will cause death, serious personal injury, or major property damage if ignored.

warns about hazards that can cause death, serious personal injury, or major property damage if ignored.

warns about hazards that will or can cause minor personal injury or property damage if ignored.

NOTICE indicates special instructions not related to hazards.

Carefully read and follow all safety instructions in this manual and on equip-

ment. Keep safety labels in good condition; replace if missing or damaged.

Incorrectly installed or tested equipment may fail, causing severe injury or property damage.

Read and follow instructions in owner's manual when installing and operating equipment. Have a trained pool professional perform all pressure tests.

1. Do not connect system to a high pressure or city water system.

2. Use equipment only in a pool or spa installation.

3. Trapped air in system can cause explosion. BE SURE all air is out of system before operating or testing equipment.

Before pressure testing, make the following safety checks:

• Check all clamps, bolts, lids, and system accessories before testing.

• Release all air in system before testing.

• Tighten Sta-Rite trap lids to 30 ft. lbs. (4.1 kg-m) torque for testing.

• Water pressure for test must be less than 25 PSI (7.5 kg/cm 2 ).

• Water Temperature for test must be less than 100 o

F. (38 o

C).

• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. Remove trap lid and retighten hand tight only.

NOTICE: These parameters apply to Sta-Rite equipment only. For non-Sta-Rite equipment, consult manufacturer.

3

Figure 1

INSTALLATION

Only qualified, licensed personnel should install pump and wiring.

Pump mount must:

Be solid - Level - Rigid - Vibration free. (To reduce vibration and pipe stress, bolt pump to mount.)

Allow pump suction inlet height to be as close to water level as possible.

Allow use of short, direct suction pipe (To reduce friction losses).

Allow for gate valves in suction and discharge piping.

Have adequate floor drainage to prevent flooding.

Be protected from excess moisture.

Allow adequate access for servicing pump and piping.

NOTICE: Use Teflon tape or Plasto-Joint Stik 1 for making all threaded connections to the pump. Do not use pipe dope; pipe dope will cause stress cracking in the pump.

NOTICE: Pump suction and discharge connections have molded in thread stops. DO NOT try to screw pipe in beyond these stops.

Teflon Taping Instructions:

Use only new or clean PVC pipe fittings.

Wrap male pipe threads with one to two layers of Teflon tape. Cover entire threaded portion of pipe.

Do not overtighten or tighten past thread stop in pump port!

If leaks occur, remove pipe, clean off old tape, rewrap with one to two additional layers of tape and remake the connection.

NOTICE: Support all piping connected with pump!

1 Lake Chemical Co., Chicago, Illinois

4

Piping:

Use at least 2" IPS PVC (51mm) pipe. Increase size if a long run is needed.

To avoid strains on the pump, support both suction and discharge pipes independently. Place these supports near the pump.

To avoid a strain left by a gap at the last connection, start all piping at the pump and run pipe away from the pump.

Never use a suction pipe smaller than pump suction connection.

To avoid airlocking, slope suction pipe slightly upward toward the pump.

NOTICE: To prevent flooding when removing pump for service, all flooded suction systems must have gate valves in suction and discharge pipes.

Fittings:

Fittings restrict flow; for best efficiency use fewest possible fittings.

Avoid fittings which could cause an air trap.

Pool fittings must conform to International Association of Plumbing and

Mechanical Officials (IAPMO) standards.

Use only non-entrapping suction fitting or double suction.

TABLE I - RECOMMENDED FUSING AND WIRING DATA

Motor

HP

P4R Models:

Branch Fuse

Rating Amps*

1

1

1-1/2

2

P4RA Models:

1-1/2

1-1/2

1-3/4

2

2-1/2

P4R62 Models:

30

15

15

15

3/4

1

1-1/2

2

15

15

15

15

P4R6 3-Phase Models:

3/4

1

1-1/2

2

2-1/2

3

15/15

15/15

15/15

15/15

15/15

15/15

30

15

15

15

15

Max Load

Amps

19.2

9.6

12.0

11.2

19.2

9.6

12.0

12.0

11.2

3.8

5.6

6.6

9.8

3.6/1.8

4.7/2.35

5.8/2.9

7.0/3.5

9.7/4.9

11.5/5.8

Voltage/

Hz/Phase

115/60/1

230/60/1

230/60/1

230/60/1

115/60/1

230/60/1

230/60/1

230/60/1

230/60/1

200/60/3

200/60/3

200/60/3

200/60/3

230/460/60/3

230/460/60/3

230/460/60/3

230/460/60/3

230/460/60/3

230/460/60/3

Serv. to Motor - Dist. in Ft. (M)

0-100' 101-200' 201-300'

(0-30 M) (30-60 M) (60-90 M)

10(5.5)

14(2)

14(2)

14(2)

10(5.5)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

8(8.4)

14(2)

14(2)

14(2)

8(8.4)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

* Time delay fuses are recommended instead of standard fuses in any motor circuit.

6(13)

12(3)

12(3)

12(3)

6(13)

12(3)

12(3)

12(3)

12(3)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

14(2)

12(3)/14(2)

}

12(3)/14(2)

}

}

}

Wire

Size

AWG

(mm 2 )

Wire

Size

AWG

(mm 2 )

Wire

Size

AWG

(mm 2 )

Wire

Size

AWG

(mm 2 )

5

Hazardous voltage.

Can shock, burn, or cause death.

Ground pump before connecting to power supply.

Motor

Canopy

Motor Nameplate

Green

Ground

Screw

Bonding

Lug

Through

Bolts

349 0893

Figure 2: Typical ground screw and bonding lug locations.

Motor Terminal Board Connections

SINGLE

VOLTAGE

MOTORS

DUAL

VOLTAGE

MOTORS

Blue

B

L2

230

Volt

Lines

L2

White w/

Black

Tracer

B

A

115

Volt

Lines

A

L1

White

L1

Black

White w/

Black

Tracer

B

L2

Black

A

230

Volt

Lines

L1

469 0194

Figure 3: Single-phase wiring hookup diagram. For 3-phase hookups, refer to motor nameplate.

ELECTRICAL

Ground motor before connecting to electrical power supply. Failure to ground motor can cause severe or fatal electrical shock hazard.

Do not ground to a gas supply line.

To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on electrical connections.

Ground Fault Circuit Interrupter (GFCI) tripping indicates an electrical problem. If GFCI trips and will not reset, have a qualified electrician inspect and repair electrical system.

Exactly match supply voltage to nameplate voltage. Incorrect voltage can cause fire or seriously damage motor and voids warranty.

If in doubt consult a licensed electrician.

Voltage

Voltage at motor must be not more than 10% above or below motor nameplate rated voltage or motor may overheat, causing overload tripping and reduced component life. If voltage is less than 90% or more than 110% of rated voltage when motor is running at full load, consult power company.

Grounding/Bonding

Install, ground, bond and wire motor according to local or National Electrical

Code requirements.

Permanently ground motor. Use green ground terminal provided under motor canopy or access plate (See Figure 2); use size and type wire required by code. Connect motor ground terminal to electrical service ground.

Bond motor to pool structure. Use a solid copper conductor, size No. 8 AWG

(8.4 sq.mm) or larger. Run wire from external bonding lug (see Figure 2) to reinforcing rod or mesh.

Connect a No. 8 AWG (8.4 sq.mm) solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of the swimming pool, spa, or hot tub and to all electrical equipment, metal piping or conduit within 5 feet (1.5 m) of the inside walls of swimming pool, spa, or hot tub.

Wiring

Pump must be permanently connected to circuit. Match wire and circuit breaker sizes to Table I (Page 5). If other lights or appliances are also on the same circuit, be sure to add their amp loads to pump amp load. (If unsure how to do this or if this is confusing, consult a licensed electrician.) Use the load circuit breaker as the master on-off switch.

Install a Ground Fault Circuit Interrupter (GFCI) in circuit; it will sense a shortcircuit to ground and disconnect power before it becomes dangerous to pool users. For size of GFCI required and test procedures for GFCI, see manufacturer’s instructions.

In case of power outage, check GFCI for tripping (which will prevent normal water circulation). Reset if necessary.

NOTICE: If you do not use conduit when wiring motor, be sure to seal wire opening on end of motor to prevent dirt, bugs, etc., from entering motor.

6

Hazardous suction.

Can trap hair or body parts, causing severe injury or death.

Do not block suction.

OPERATION

NEVER run pump dry. Running pump dry may damage seals, causing leakage and flooding. Fill pump with water before starting motor.

Before removing trap cover:

1. STOP PUMP before proceeding.

2. CLOSE GATE VALVES in suction and discharge pipes.

3. RELEASE ALL PRESSURE from pump and piping system.

4. NEVER tighten or loosen clamp while pump is operating!

If pump is being pressure tested, be sure pressure has been released before removing trap cover.

Do not block pump suction. To do so with body may cause severe or fatal injury. Small children using pool must ALWAYS have close adult supervision.

Priming Pump

Release all air from filter and piping system: see filter owner’s manual.

In a flooded suction system (water source higher than pump), pump will prime itself when suction and discharge valves are opened.

If pump is not in a flooded suction system, unscrew and remove trap cover; fill trap and pump with water.

Lubricate trap cover “O” Ring with petroleum jelly each time it is removed.

Clean and inspect “O” Ring; reinstall on trap cover.

Replace trap cover on trap; turn clockwise to tighten cover.

NOTICE: Tighten trap cover by hand only (no wrenches)! Use a wrench only if necessary to remove lid!

Pump should prime now. Priming time will depend on vertical length of suction lift and horizontal length of suction piping.

If pump does not prime, make sure that all valves are open, suction pipe end is under water, and that there are no leaks in suction pipe.

See Troubleshooting Guide, Page 11.

Routine Maintenance

The only routine maintenance needed is inspection/cleaning of trap basket.

Debris or trash that collects in basket will choke off water flow through the pump. Follow instructions below to clean trap:

1. Stop pump, close gate valves in suction and discharge, and release all pres- sure from system before proceeding.

2. Unscrew trap lid (turn counterclockwise). If necessary, use a lever such as a board or long screwdriver between lugs on trap cover.

3. Remove strainer basket and clean. Be sure all holes in basket are clear, flush basket with water and replace in trap with large opening at pipe connection port (between ribs provided). If basket is replaced backwards cover will not fit on trap body.

4. Clean and inspect lid “O” Ring; reinstall on trap cover.

5. Clean “O” Ring groove on trap body and replace lid. To help keep lid from sticking, tighten hand tight only (no wrenches!).

6. Prime pump (see priming instructions).

7

Hazardous voltage.

Can shock, burn, or cause death.

Disconnect power before working on pump or motor.

Draining Pump

1. Pump down water level below all inlets to the pool.

To avoid dangerous or fatal electrical shock hazard, turn OFF power to motor before draining pump.

2. Remove trap cover and use low pressure air to blow accumulated water from the piping system. Lugs have been provided on the trap lid to use a lever or pry bar for loosening.

3. Cap inlet piping after draining to keep water out of the pipes.

4. To prevent pump from freezing, remove trap cover and drain the tank body through the drain plugs (Key No. 22, Pages 12 - 15). Clean pump and trap basket thoroughly; replace trap cover.

NOTICE: Tighten trap cover by hand only (no wrenches)! Use a lever or wrench only if necessary to remove cover! If pump is not anchored, use caution not to break attached piping!

5. Be sure motor is kept dry and covered.

Storage/Winterizing:

Explosion hazard. Purging the system with compressed air can cause components to explode, with risk of severe injury or death to anyone

nearby. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping.

NOTICE: Allowing pump to freeze will damage pump and void warranty!

NOTICE: Do not use anti-freeze solutions (except propylene glycol) in your pool/spa system. Propylene glycol is non-toxic and will not damage plastic system components; other anti-freezes are highly toxic and may damage plastic components in the system.

Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time (see instructions below).

Keep motor dry and covered during storage.

To avoid condensation/corrosion problems, do not cover pump with plastic.

For outdoor/unprotected installations:

1. Gravity drain system as far as possible.

2. Protect areas which retain water with non-toxic propylene glycol antifreeze

(“RV antifreeze”).

3. Enclose entire system in a weatherproof enclosure.

4. To avoid condensation/corrosion damage, allow ventilation; do not wrap system in plastic.

5. Use a 40% propylene glycol/60% water solution to protect pump to -50°F

(-46°C).

Startup For Winterized Equipment

1. Remove any temporary weather protection placed around system.

2. Follow filter manufacturer’s instructions for reactivation of the filter.

3. Inspect all electrical wiring for damage or deterioration over the shutdown period. Have a qualified serviceman repair wiring as needed.

4. Inspect and tighten all watertight connections.

5. Open all valves in suction and return piping.

6. Remove any winterizing plugs in piping system.

7. Drain all antifreeze from system.

8. Close all drain valves and replace all drain plugs in piping system.

9. Prime pump according to instructions on Page 7.

8

Figure 4

Hazardous voltage.

Can shock, burn, or cause death.

Disconnect power before working on pump or motor.

PUMP SERVICE

Pump should only be serviced by qualified personnel.

Be sure to prime pump (Pg. 7) before starting.

Before removing clamp or trap cover:

1. STOP PUMP before proceeding.

2. CLOSE GATE VALVES in suction and discharge pipes.

3. RELEASE ALL PRESSURE from pump and piping system.

4. NEVER tighten or loosen clamp while pump is operating!

To avoid dangerous or fatal electrical shock hazard, turn OFF power to motor before working on pump or motor.

Aside from lubricating trap cover “O” Ring, no lubrication or regular maintenance is needed beyond reasonable care and periodic cleaning of strainer basket.

If shaft seal is worn or damaged, repair as follows:

Pump Disassembly/Removing Old Seal

Disconnect power to pump motor.

Be sure gate valves on suction and return piping are closed before starting work.

Release all pressure by opening all vents before starting work.

1. Drain pump by removing drain plugs on bottom of pump body and trap body.

2. Be sure there is no pressure in trap body; remove cover (unscrew by turning counterclockwise).

3. Remove clamp holding pump halves together. Motor and seal plate assembly can now be pulled away from pump body.

4. Remove five screws and washers holding diffuser to seal plate. Remove diffuser.

5. Remove motor canopy. Being careful not to touch capacitor terminals, loosen capacitor clamp and move capacitor to one side.

6. Hold shaft with 7/16" open-end wrench on motor shaft flats.

7. Unscrew impeller from shaft (turn counterclockwise when facing it).

NOTICE: On models with impeller screw: Remove impeller screw

(left hand thread - turn clockwise) and gasket before removing impeller.

Inspect gasket for damage, cracks, etc. Replace if damaged.

8. Pull rotating member of seal off of impeller sleeve; clean sleeve.

9. Remove four screws holding seal plate to motor.

10. Place seal plate face down on flat surface and tap out ceramic seat.

NOTICE: Do not force out heat sink insert (Key. No. 8, Pages 12-15).

If insert has moved, pump will leak; see “Installing Heat Sink Insert,”

Page 10.

11. Clean seal cavity in seal plate and clean motor shaft.

9

Figure 5: Press seal into heat sink in seal plate

Figure 6: Seal Plate/Heat Sink sectional drawing

Figure 7: Clean O-Ring Seat

Figure 8: Install O-Ring in Seal Plate

Pump Reassembly/Installing New Seal

1. Ceramic seat must be clean and free of dirt, grease, dust, etc. Wet outer edge of “O” Ring with small amount of liquid detergent; press ceramic seat into heat sink insert firmly and squarely with finger pressure (Fig. 5).

2. If ceramic seat will not locate properly, remove it, place face up on bench and reclean cavity. Ceramic seat should now locate.

3. If seat still will not locate properly, place a cardboard washer over the polished face and use a piece of 3/4" (19mm) standard pipe for pressing purposes. NOTICE: Be sure not to scratch or mar polished surface or seal will leak.

4. Remount seal plate on motor. Tighten bolts to 60-80 inch-lbs.

(69-92 kg/cm) torque.

5. Apply a small amount of liquid detergent to inside diameter of rotating half of seal.

6. Slide rotating seal member, polished face last, over impeller sleeve until rubber drive ring hits shoulder (Figure 3).

NOTICE: Be sure not to nick or scratch polished seal face; seal will leak if face is damaged.

7. Screw impeller onto shaft (clockwise); this will automatically locate seal in seal plate.

NOTICE: On models with impeller screw: Install impeller gasket and lock screw (left-hand thread - turn counterclockwise). Torque lock screw to

50-55 inch-lbs. (57.6-63 kg/cm).

8. Mount diffuser on seal plate; tighten screws to 10-14 inch-lbs. (11.2-16.1

kg/cm) torque.

9. Assemble motor and seal plate to volute; be sure clamp is properly seated.

NOTICE: Clamp knob can be located in any position around volute; if it is moved after assembly, tighten knob while tapping around clamp to assist sealing. Do not move clamp while pump is full of water.

Hazardous pressure. Release all pressure from pump and piping system before working on pump or attempting to adjust or remove clamp. Clamp may blow off of pump if adjusted under pressure.

10. Prime pump according to instructions on Page 7.

Installing Heat Sink Insert:

1. If the heat sink insert moves or shifts during seal removal, remove and replace with a new insert to prevent leakage.

Removal:

1. Remove two screws holding heat sink insert to seal plate.

2. Place seal plate face down on bench and use a short length of 1/2” pipe to push insert out of seal plate.

3. Remove “O” Ring from insert cavity in seal plate and discard.

NOTICE: Do not scratch “O” Ring seat in seal plate.

Installation:

1. Clean heat sink insert cavity in seal plate, including “O” Ring seat (step in seal plate cavity - see Figure 7).

NOTICE: Do not scratch “O” Ring seat surface.

2. Lubricate new “O” Ring with petroleum jelly and insert into seat in seal plate (Figure 8).

10

Figure 9: Line up screw holes and press insert into place

Figure 10: Tighten screws to secure

Insert to Seal Plate

Hazardous voltage.

Can shock, burn, or cause death.

Disconnect power before working on pump or motor.

NOTICE: To prevent leaks around seal, do not install “O” Ring by

mounting on heat sink insert and then pushing insert into seal plate cavity. “O” Ring will roll out of position and leak if it is mounted on insert first.

3. With thumbs near center of insert, line up screw slots in insert with screw holes in seal plate; push insert into seal plate cavity (Figure 9).

4. Replace two screws in insert and tighten (Figure 10).

TROUBLESHOOTING GUIDE

Read and understand safety and operating instructions in this manual before doing any work on pump!

Only qualified personnel should electrically test pump motor!

FAILURE TO PUMP; REDUCED CAPACITY OR DISCHARGE PRESSURE

Suction leaks/lost prime:

1. Pump must be primed; make sure that pump volute and trap are full of water. See priming instructions, Page 7.

2. Make sure there are no leaks in suction piping.

3. Make sure suction pipe inlet is well below the water level to prevent pump from sucking air.

4. Suction lift of 10 to 20 feet (3-6 M) will reduce performance. Suction lift of more than 20 feet (6 M) will prevent pumping and cause pump to lose prime. In either case, move pump closer (vertically) to water source.

Make sure suction pipe is large enough.

Clogged pipe/trap/impeller, worn impeller:

5. Make sure suction trap is not clogged; if it is, clean trap and strainer.

6. Make sure impeller is not clogged (follow steps 1 through 7 under

“Removing Old Seal”, Page 9; check impeller for clogging; follow steps 7 through 11 under “Installing New Seal”, Page 10, for reassembly).

7. Impeller and diffuser may be worn. If so, order replacement parts from

Repair Parts List, Pages 12-15.

8. Pump may be trying to push too high a column of water. If so, a “higher head” pump is needed.

Electrical:

9. Pump may be running too slowly; check voltage at motor terminals and at meter while pump is running. If low, see wiring instructions or consult power company. Check for loose connections.

10. Pump may be too hot.

A. Check line voltage; if less than 90% or more than 110% of rated voltage consult a licensed electrician.

B. Increase ventilation.

C. Reduce ambient temperature.

D. Tighten any loose connections.

MECHANICAL TROUBLES AND NOISE

1. If suction and discharge piping are not adequately supported, pump assembly will be strained. See “Installation”, Page 4.

2. Do not mount pump on a wooden platform! Securely mount on concrete platform for quietest performance.

11

1860 0795

24

1

2

3

4

7

5

6

10

8

9

P4R and P4RA SERIES

DURA-GLAS II POOL PUMP

1 through 2-1/2 H.P. Models

16

17

11

12

15

18

23

Key

No.

•

•

•

•

•

25

26

27

•

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

REPAIR PARTS LIST

Part

Description

Motor

#10-32 x 1/2” Screw

Bonding Lug

Water Slinger

Seal Plate

“O” Ring

“O” Ring

Insert

#8-32 x 1/4” Screw

Shaft Seal

Clamp

Clamp Knob

Impeller

Diffuser*

Diffuser “O” Ring

#8 Lock Washer

Screw**

Tank Body

Basket

Trap “O” Ring

Trap Cover

1/4” NPT Drain Plug

Base w/Motor Pad

Base Washer

Base Screw

Motor Pad

3/8-16 x 1” Hex Head Screw

Decal “Suitable for outdoor use . . .”

Voltage Sticker - 230 Volts

Voltage Sticker - 115/230 Volts

Tag, “CAUTION”

Tag, “CAUTION, WARNING (Bonding)

Nameplate***

Qty.

1

2

1

2

1

1

5

1

2

1

4

1

5

1

1

1

1

2

1

1

1

1

1

1

1

1

1

Part

No.

U30-922SS

C176-59P

C8-58P

U9-375

C3-185P

U178-920P

C104-78P

U43-61SS

U30-918SS

C35-43

U30-74SS

U27-635

U27-68

U27-153

61002-0002

C63-12

U33-174

Chart at Right

U30-692SS

U17-568

C69-2

C203-187P

U9-228A

U9-376

C3-186

U30-401SS

U109-372SS

C19-37A

WC36-22

Chart at Right

C1-271P

U9-374

U43-21SS

• Not illustrated. *Model P4R6E, P4RA6F and P4RA6GC use Part No. C1-271P1.

** Model P4R6E, P4RA6F and Model P4RA6GC use Part No. U30-542SS.

*** Model P4R6e use Part No. 32155-4071.

12

13

14

20

21

22

19

Parts are common to all models listed except as noted;

Key Nos. 1, Motor; and 13, Impeller are listed below.

Model No.

Motor No.

HP (Key No. 1)

Impeller No.

(Key No. 13)

115/230 Volt

P4R6E-151L 1 A100EHL C105-238PB

P4RA6F-151L 1-1/2 A100FLL C105-238PB

230 Volt

P4R6F-152L 1-1/2 A100FHL C105-238PDBA*

P4RAA6F-177L 1-3/4 A100F5LL C105-238PDCA**

P4R6G-153L

P4RA6G-152L

2

2

AE100GHL

A100GHL

C105-238PEBA*

C105-238PDBA*

P4RA6GC-150 2 A100GHL C105-238P

P4RAA6G-153L 2-1/2 AE100G5LL C105-238PEBA*

*Uses #17301-0151 impeller screw assembly.

** Uses #37337-6080 impeller screw.

1

2

3

4

P4R SERIES

DURA-GLAS II POOL PUMP

208-230/460V 3 Phase Models

5

6

1860 0795

7

8

9

16

17 24

10

11

15

18

Models

P4R6D3-150

P4R6E3-151

P4R6F3-152

P4R6G3-153

P4R6H3-154

23

13

14

20

21

22

12

19

REPAIR PARTS LIST

Key

No.

•

•

•

•

24

25

26

27

20

21

22

23

16

17

18

19

13

•

14

15

9

10

11

12

7

8

5

6

3

4

1

2

Part

Description

Motor

#10-32 x 1/2” Screw

Bonding Lug

Water Slinger

Seal Plate

“O” Ring

“O” Ring

Insert

#8-32 x 1/4” Screw

Shaft Seal

Clamp

Clamp Knob

Impeller

Impeller Screw Assembly*

Diffuser**

Diffuser “O” Ring

#8 Lock Washer

Screw†

Tank Body

Basket

Trap “O” Ring

Trap Cover

1/4” NPT Drain Plug

Base w/Motor Pad***

Base Washer

Base Screw

Motor Pad***

3/8-16 x 1” Hex Head Screw

Decal “Suitable for outdoor use . . .”

Tag, “CAUTION”

Tag, “CAUTION, WARNING (Bonding)

Nameplate

• Not illustrated.

* Model P4R6E3-151 uses Part No. 17301-0152.

** Models P4R6D3 and P4R6E3 use Part No. C1-271P1.

Qty.

2

1

1

1

1

1

5

5

1

4

2

2

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

Part

No.

U43-21SS

U30-922SS

C176-59P

C8-58P

U9-375

C3-185P

U178-920P

C104-78P

U43-61SS

U30-918SS

C35-43

U30-74SS

U27-635

61002-0002

C63-12

U33-174

Chart at Right

U30-692SS

U17-568

C69-2

C203-187P

U9-228A

U9-376

C3-186

U30-401SS

U109-372SS

C19-37A

WC36-22

Chart at Right

17301-0151

C1-271P

U9-374

Parts are common to all models listed except as noted;

Key Nos. 1, Motor; and 13, Impeller are listed below.

Model No.

208-230/460-3Ø

P4RD3-150

P4R6E3-151

P4R6F3-152

P4R6G3-153

HP

Motor No.

(Key No. 1)

Impeller No.

(Key No. 13)

3/4 AP100DH C105-238PA

1 AP100EH C105-238PBA

1-1/2 AP100FH C105-238PDBA

2 AP100GH C105-238PEBA

230/460-3Ø

P4R6H3-154 3 AP100HL C105-238PLA

*** Model P4R6H3-154 uses Base No. C104-79P and

Pad No. C35-44.

† Models P4R6D3-150 and P4R6E3-151 use

Part No. U30-542SS.

13

1

2

3

4

P4R SERIES

DURA-GLAS II POOL PUMP

200/400V 3 Phase Models

5

6

1860 0795

24

7

8

9

16

17

10

11

15

18

12

Models

P4R62D3-150

P4R62E3-151

P4R62F3-152

P4R62G3-153

23

REPAIR PARTS LIST

Key

No.

•

•

•

•

24

25

26

27

20

21

22

23

16

17

18

19

13

•

14

15

9

10

11

12

7

8

5

6

3

4

1

2

Part

Description

Motor

#10-32 x 1/2” Screw

Bonding Lug

Water Slinger

Seal Plate

“O” Ring

“O” Ring

Insert

#8-32 x 1/4” Screw

Shaft Seal

Clamp

Clamp Knob

Impeller

Impeller Screw Assembly*

Diffuser**

“O” Ring Diffuser

#8 Lock Washer

Screw***

Tank Body

Basket

Trap “O” Ring

Trap Cover

1/4” NPT Drain Plug

Base w/Motor Pad

Base Washer

Base Screw

Motor Pad

3/8-16 x 1” Hex Head Screw

Decal “Suitable for outdoor use . . .”

Tag, “CAUTION”

Tag, “CAUTION, WARNING (Bonding)

Nameplate

Qty.

2

1

1

1

1

1

5

5

1

4

2

2

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

• Not illustrated. *Model P4R62E3-151 uses Part No. 17301-0152.

** Models P4R62D3 and P4R62E3 use Part No. C1-271P1.

*** Models P4R62D3-150 and P4R62E3-151 use Part No. U30-542SS.

Part

No.

U43-21SS

U30-922SS

C176-59P

C8-58P

U9-375

C3-185P

U178-920P

C104-78P

U43-61SS

U30-918SS

C35-43

U30-74SS

U27-635

61002-0002

C63-12

U33-174

Chart at Right

U30-692SS

U17-568

C69-2

C203-187P

U9-228A

U9-376

C3-186

U30-401SS

U109-372SS

C19-37A

WC36-22

Chart at Right

17301-0151

C1-271P

U9-374

14

13

14

20

21

22

19

Parts are common to all models listed except as noted;

Key Nos. 1, Motor; and 13, Impeller are listed below.

Model No.

Motor No.

HP (Key No. 1)

Impeller No.

(Key No. 13)

200/400V-3Ø

P4R62D3-150 3/4 AP100DH2 C105-238PA

P4R62E3-151 1 AP100EH2 C105-238PBA

P4R62F3-152 1-1/2 AP100FH2 C105-238PDBA

P4R62G3-153 2 AP100GH2 C105-238PEBA

STA-RITE LIMITED WARRANTY

Pumps, filters, skimmers, underwater lights (except bulbs), accessories and fittings manufactured by Sta-Rite are warranted to be free of defects in material and workmanship for one (1) year from date of installation.

Product specific warranties:

Year from date of installation

HRPB, DEPB and System 3 – Tanks . . . . . . . . . . . .10 years

Internal filter components and valves . . . . . . . . 1 year

Automatic Pool Cleaners including Hose . . . . . . . 2 years

Cristal-Flo filters – Tanks . . . . . . . . . . . .10 years pro-rated*

Valve and internal components. . . . . . . . . . . . . . 1 year

Posi-Flo II – Tanks . . . . . . . . . . . . . . . . . . . . . . . . .10 years

Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 year

Waterford Sand – Tanks . . . . . . . . . . . .10 years pro-rated*

Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 year

Valve and Internals . . . . . . . . . . . . . . . . . . . . . . . 1 year

Waterford Cartridge – Filter Tank . . . . . . . . . . . . .10 years

Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 year

System 3 Above Ground Systems – Tanks . . . . . . .10 years

Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 year

Platform and Internals . . . . . . . . . . . . . . . . . . . . . 1 year

Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 year

When equipped with A.O. Smith

2-compartment motors (Does not include pumps sold as part of a systems package) . . . . . 2 years

The foregoing warranties relate to the original consumer purchaser (“Purchaser”) only. Sta-Rite shall have the option to repair or replace the defective product, at its sole discretion. Purchasers must pay all labor and shipping charges necessary to replace the product covered by this warranty.

Requests for warranty service must be made through the installing dealer. This warranty shall not apply to any product that has been subject to negligence, misapplication, improper installation or maintenance, or other circumstances which are not in Sta-Rite’s direct control.

* Full warranty coverage is in effect for one year after installation. The pro-rated warranty covers the tank only during the 2nd through 10th year after installation. The amount covered decreases by 10% each year. (ie., 2nd year 90% covered,

3rd year 80% covered, etc.).

This warranty sets forth Sta-Rite’s sole obligation and

Purchaser’s exclusive remedy for defective products.

STA-RITE SHALL NOT BE LIABLE FOR ANY CONSEQUEN-

TIAL, INCIDENTAL OR CONTINGENT DAMAGES WHATSO-

EVER.

THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN

LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WAR-

RANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE

DURATION OF THE APPLICABLE EXPRESS WARRANTIES

PROVIDED HEREIN.

Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Supersedes all previous publications.

Sta-Rite Industries, Inc.

293 Wright Street

Delavan, WI 53115

▲

Retain Warranty Certificate (upper portion) in a safe and convenient location for your records.

DETACH HERE: Fill out bottom portion completely and mail within 10 days of purchase/installation to:

▼

Sta-Rite, Attn: Warranty Dept., 293 Wright St., Delavan, WI 53115

Name

Address

City

Purchase Date

Product Purchased

■ New installation

Type of Pool ■ Inground

Size of Pool

State Zip

■ Replacement

■ Vinyl ■ Fiberglass ■ Gunite

Warranty Registration Card

Years pool has been in service ■ less than 1 ■ 1-3 ■ 3-5 ■ 5-10

Purchased from:

Company name

Address

City State Zip

Please send me more information on these other products from Sta-Rite.

■ Pumps ■ Filters ■ Automatic Pool Cleaners

■ Maintenance Equipment ■ Test Strips

S4877PS (7/10/97)