MiniMax 1 - Chromalox
Controls
MiniMax 1
Single Phase
SCR Power Pak
• 120-600 Vac @ 30-75 Amp
• Zero Cross-Over Firing
• Isolated Control Circuit
- On/Off Control Inputs:
120 Vac, 240 Vac, 5-32Vdc Dry Contact Closure
- Proportional (DOT firing) Inputs: 4-20mA, 0-5Vdc, 1-5Vdc, 0-10Vdc
Remote Manual Adjust,
Remote Auto Manual Switch
• Flexible I/O Power Wiring
• Shorted SCR Detection (option)
• Easy Customer Interface
• Remote Shutdown
• Electronically Protected with
Temperature Warning and Shutdown System
• Compact Size and Construction
• dv/dt Transient Voltage Protection
• MOV Protection
• DOT Fired with Single or Three
Cycle Resolution (Jumper
selectable)
Description
Electrical Features
The MiniMax Series is specifically designed
for the OEM market. The plug-in options, flexible I/O power wiring, space saving footprint,
I t fusing and universal approvals make it an
excellent candidate for your product.
• SCRs PIV 1500V Minimum
(1400 Volts on 600 Volt model)
The Chromalox Model MiniMax 1 Single
Phase Solid State SCR Power Controller is a
highly versatile power pak with optional plugin proportional Firing and Shorted SCR Detection Boards. Firing modes include: “ON/OFF
Power Control” (Contactor) and “Proportional
Power Control” (Zero Voltage Switching, DOT
fire).
• I2t Fusing
Chromalox’ exclusive DOT (Demand Oriented
Transfer) firing switches the fewest number
of cycles to provide the most precise zero
crossover control. At 50% output the unit’s
output alternates between one electrical cycle
on and one cycle off. At 51% the output continues with one cycle on / one cycle off and
gradually integrates one extra “on” cycle for
the additional one percent. With the exception
of phase angle firing, DOT firing is the most
precise method of SCR control. DOT firing
is preferred in many applications because
phase angle firing creates unwanted RFI. DOT
is excellent for applications where consistent
heater/process temperature control is critical.
Equipment/Process Safety
• Input to Output Isolation
2
Applications
Mechanical Features
• Resistive Heaters
• LED Indication of Firing
• Electric Ovens
• Customer Control Connections are made on
a Plug-In Screw Type Terminal Block
• Furnaces
• Kilns
• Environmental Chambers
• Optional Remote Manual Adjust and Auto/
Manual Switch
• Isolated Semiconductor Power Blocks are
used on all Current Ratings
Safety Features
Personnel Safety
• Ground Potential Heat Sink
• SCR to Heat Sink Isolation
• dv/dt Transient Voltage Protection
• I2t Fusing for SCR Protection
• Remote Shutdown
• Optional Shorted SCR Detection
• MOV
Wave Form Cycle Rate
ON/OFF Power Controller
0% Shown
100% Shown
Output 0% or 100%
Proportional Power Controller
(Zero Voltage Switching) DOT
50% Shown
• Heatsink Mounted Temperature Sensor
50% Output = 1 Cycle ON; 1 Cycle OFF
H-50
Controls
MiniMax 1
Single Phase
SCR Power Pak
Mounting Dimensions
MiniMax 1 Open
Amps
30
50
75
(cont’d.)
Height
Width
Depth
H
6.25
6.25
6.25
W
7.5
7.5
9.5
D
6
6.5
7.5
D
H
W
Ordering Information
Model
Complete the model number using the
matrix provided.
Mmax 1 Single Phase SCR Power Controller Complete with Lugs and I2T Fusing1, 2
SCR Power Pack
Code Control Configuration
1
2
3
4
On/Off Standard (Accepts: 120Vac, 240Vac, 5-32Vdc, Dry Contact Closure)
On/Off Standard with Shorted SCR Detection
Proportional Control, DOT Firing (Accepts: 4-20mA, 1-5Vdc, 0-5Vdc, 0-10Vdc)
Proportional Control, DOT Firing with Shorted SCR Detection
Code Current at 50˚C (122˚F) Ambient
01
02
03
30 Amp
50 Amp
75 Amp
Code Line Voltage
1
2
120 - 480 Vac
575/600 Vac2
Code Instrument Power (10 Va Required)
1
120 to 240Vac 50/60Hz
Code Remote Manual Adjust/Auto Manual Switch3
Mmax I -
3
01
1
1
0
SCR COMPONENTS
0None
1
Pot with 0 - 100% dial and local/Remote
Switch, Single Turn 1K ohm Potentiometer
(Proportional control only)
Typical Model Number
1) SCR fusing is for semiconductor protection only, not wire protection.
2) Fuses are supplied loose for 575/600 Vac applications.
3) Potentiometer supplied loose for customer mounting.
Note:
Storage Temperature 14˚F to 158˚F (-10˚C to 70˚C).
CE application requires filters.
Chromalox Part Numbers
0005-60055 — Line filter, single phase, 230VAC
0005-60057 — Line filter, 120-230VAC
CE application requires filter.
H-51
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