TC-S2D TC-S2D-O
NEW
Evolution Never Stops
As awareness of the global environment increases,
the reduction of environmental burdens
is required in all forms of production.
Having helped improve the productivity
of machining parts and opened up
a variety of future possibilities,
the Tapping Center will make
tremendous progress while meeting
the challenges presented in new areas
of environmental issues.
TC-S2D-O
TC-S2D
TC-S2D-S
This picture shows TC-S2D-O
with high-column (250mm(9.8inch)).
If TC-S2D-O is standrad column
magazine cover is not attached.
* TAPPING CENTER is a registered trademark of BROTHER INDUSTRIES, LTD.
Transition of CNC Tapping Center Development
01
TC-211
TC-221
TC-225
TC-227
TC-228
TC-229N
TC-S2B
TC-S2C
1985
1986
1987
1990
1994
1996
2002
2005
TC-S2D
TC-S2D
02
B a s i c C o n f i g u ra t i o n
Selective specifications
Machine specifications
Max. spindle
speed
min-1
BT dual
contact system
TC-S2D
TC-S2D-O
TC-S2D-S
10,000
16,000
10,000
16,000
10,000
16,000
Available
Available
Available
(BIG-PLUS)
No. of tools
Spindle speed : 10,000 or 16,000 min-1
14/21
14/21
14
Each X/Y/Z axis
Each X/Y/Z axis
Each X/Y/Z axis
50
50
50
14-tool magazine or 21- tool magazine
* BT dual contact system is available.
pcs.
Feed axis
speed
m/min
No. of doors
: Width
mm(inch)
1 door : 566(22.3) 1 door : 811(31.9)
2 doors : 625(24.6)
2 doors : 738(29.1) 2 doors : 1065(41.9)
Optional
CTS
Optional
Optional
1 door or 2 doors
Coolant Through Spindle(CTS)
(1.5 MPa)
* Please contact Brother regarding correspondence of
3 MPa CTS.
CTS: Coolant Through Spindle
Machine dimensions
TC-S2D
TC-S2D-O
TC-S2D-S
1,560(61.4) 2,050(80.7) 1,080(42.5)
Width
mm(inch)
Height
[When delivered]
2,592[2,350]2,592[2,350]2,592[2,350]
(102.0[92.5])
(102.0[92.5])
(102.0[92.5])
mm(inch)
Height
2,207(86.9) 2,207(86.9) 2,540(100)
Depth
mm(inch)
* Height when standard column used; Depth when 150 L tank used
* Refer to the external dimension drawings on pages 11 to 13 for dimensional details.
Width
Depth
Machining range
X stroke
TC-S2D
TC-S2D-O
TC-S2D-S
500(19.7)
700(27.6)
300(11.8)
400(15.7)
400(15.7)
400(15.7)
Y-axis direction
mm(inch)
Y stroke
mm(inch)
300[180∼480] 300[180∼480] 300[180∼480]
mm(inch) (11.8[7.1∼18.9]) (11.8[7.1∼18.9]) (11.8[7.1∼18.9])
Z stroke[Standard]
Table surface
height
825(32.5)
825(32.5)
825(32.5)
mm(inch)
Table size
600×400
800×400
600×400
(23.6×15.7)
(31.5×15.7)
(23.6×15.7)
mm(inch)
250[300*] 250[300*] 250[300*]
[661.4*])(551.2[661.4*])(551.2[661.4*])
kg(lbs)(551.2
Table loading capacity
[Max.*]
* Acceleration must be adjusted for X and Y axes.
03
TC-S2D
Z-axis direction
X-axis direction
High Productivity
Tool change time has been greatly reduced to achieve high productivity.
Example of productivity
Tapping Center’s High productivity is notable when the cycle time for mass production workpiece machining program is compared to that of
the #40 Machining Center(M/C).
■Cycle time * Data taken by running machining program created by Brother
Major machining details
○D5.1(0.2inch)drilling x 12
○M6(1/4-2OUNC)tapping x 12
○Spot facing x 7
○Boring x 2
○No. of tools used : 9
(s)200
180
160
140
120
100
80
60
40
20
0
Production volume per day
Production volume per day
was compared with the M/C
operated under the following
conditions:
Approx.
40%DOWN
#40 M/C
(pcs.)250
200
150
100
Approx.
50%UP
50
○Workpiece change time: 15 s
TC-S2D
○1 day(10 hours)x 85% operating rate
0
#40 M/C
TC-S2D
Technologies supporting high productivity
When machining workpiece, the tool change(ATC)time accounts for approximately 20% of the machine operation time(based on surveys by Brother).
This means that productivity can be improved by reducing the tool change(ATC)time.
1
New magazine turning mechanism(Driven by AC servomotor)
The turning mechanism has been redesigned to greatly reduce the tool change time. The magazine is servomotor driven to achieve smooth turning.
■Change of farthest tool(Cut-Cut)
(s)4.0
■Tool change time(measured in compliance with JIS standard)
Cut-Cut:1.4s
※Changing farthest tool
3.0
* When using 14-tool magazine with spindle
-1
speed of 10,000min
* When the weight is 2 kg or less per tool,
high-speed turn mode can be used.
The total tool weight must be less than
15 kg for the 14-tool magazine; 23 kg for
the 21-tool magazine.
2.0
Approx.
33%DOWN
1.0
2.4S
0
Former model
2
TC-S2D
3
Nonstop ATC
The high acceleration/deceleration spindle motor used enables the spindle to start or
stop in short time. Tool change can be completed without stopping the Z-axis.
* The data varies depending on the position of the spindle(Z-axis)and program details.
Spindle speed(min-1)
Automatic door(Motor-driven)
(optional)
A motor - driven door is used. This achieves
smooth door operation and reduces opening/
closing time
TC-S2D
10,000
General
M/C
Time(s)
During period of time after the spindle stops, ATC is performed until the spindle
returns to 10,000 min-1(From the table center position for X/Y axes)
Air cylinder
Motor-driven
3.5s
2.2s
* Under conditions of standard stroke and single door
TC-S2D
04
C u t t i n g Pe r fo r m a n c e
The shape of the structure and arrangement of ribs have been
optimized to improve machine rigidity.
As a result of various modifications, stable cutting is ensured.
Improved machine rigidity
The machine needs to be rigid
to ensure high cutting ability.
The shape of the base and
column, and the arrangement
of the ribs have been optimized
through CAE analysis.
The improvement of various
internal sections has achieved
stable cutting performance that
does not depend on the spindle
speed.
Boring
Roundness: 1.1 μm (D34 mm (1.3inch))
Boring accuracy according to spindle speed
90
TC-S2D
180
0
Former model
Roundness
5μm
270
○Workpiece material :
Aluminum
0
S3000
Facing
S4000
S5000
S6000
S7000
S8000
Spindle speed(min-1)
End milling
Rough cutting
○Cutting amount :
1200 cm3/min
○Workpiece material :
Aluminum
Finishing
○Surface roughness :
0.17 μmRa
○Workpiece material :
Aluminum
○Cutting amount :
400 cm3/min
(D16mm(0.6inch)
end mill used)
○Workpiece material :
Aluminum
Examples of machining workpieces
Automotive and motorcycle parts
○Rack housing
○Pump body
○Sheave
○Steering bracket
○Housing stator
○Throttle shaft
○Pump housing
○Starter housing
General machinery parts
○Gear case
○Hydraulic
transmission joint
○Camera panel
○Distribution valve
Information technology
○HDD
○Lens
mirror pipe
Machining capability
Drilling
Tapping
Tool diameter mm(inch)x Feed mm(inch)/rev
Tool diameter mm(inch)x Pitch mm(inch)
Machining
Facing
Material
Cutting amount cm3/min(inch3/min):
x Cutting width mm(inch)x Cutting depth mm(inch)
x Feed rate mm/min(inch/min)
10,000min-1
16,000min-1
10,000min-1
16,000min-1
ADC
D32(1.26)x0.
2(0.008)
D24(0.94)x0.
2(0.008)
M27x3.
0(1-8UNC)
M22x2.
5(7/8-9UNC)
10,000min-1
16,000min-1
Cast iron
15(0.006)
D28(1.1)x0.
15(0.006)
D22(0.87)x0.
M24x3.
0(7/8-9UNC)
0(0.24)x573(22.6) 73(4.5):40(1.57)x3.
2(0.13)x573(22.6)
M18x2.
5(5/8-11UNC) 137(8.4):40(1.57)x6.
1(0.004)
Carbon steel D25(0.98)x0.
D18(0.71)x0.
1(0.004)
2(0.2)x484(19.1) 48(2.9):40(1.57)x2.5(0.1)x484(19.1)
M16x2.
0(5/8-11UNC) M14x2.
0(1/2-13UNC) 100(6.1):40(1.57)x5.
960(58.6):100(3.94)x3.2(0.13)x3000(118.1) 660(40.3):100(3.94)x2.2(0.09)x3000(118.1)
*The data is Brother's actual test data.
05
TC-S2D
E nv i r o n m e n t a l M e a s u r e s
CO2 emissions have decreased by reducing power and air consumption.
The machine is equipped with various energy-saving functions,
contributing to the preservation of the global environment.
Comparison of power consumption
Low power consumption is achieved by
using a highly efficient motor to drive the
spindle and a low-inertia spindle.
■Power consumption for one cycle
Comparison of air consumption
The structure of the spindle covering has been enhanced
to reduce air purge. Air blast operations have also been
reviewed to optimize the air discharge timing. These
improvements have greatly reduced air consumption.
Air consumption
Approx. 60%DOWN
compared to former model
* Data taken by running machining program created by Brother
■Air consumption for one cycle
DOWN
* Data taken by running machining program created
by Brother
DOWN
Example of machining
In a comparison running the same
machining program, power and air
consumption of the TC is much
less than that of the #40 M/C.
#40 M/C
TC-S2D
#40 M/C
TC-S2D
Energy-saving effects on CO2 emissions
Energy-saving effects resulting from the reduction of power and air consumption can be calculated in terms of CO2 emissions.
* The data is calculated assuming that the same quantity of workpieces (approx. 50,000 pcs.) are produced based on the above power and air consumption. The data varies depending on machining
conditions, machining program, etc. * For air consumption, power consumption of the compressor is calculated in terms of CO2 emissions.
■CO2 emissions
CO2 emissions translated to cedar forest(artificial)absorption.
(t)7.0
6.0
Approx.
5.0
6.8 tons
4.0
3.0
2.0
Approx.
1.7 tons
1.0
Using the TC produces the same effect as planting
0
#40 M/C
TC-S2D
720 cedars.
* The data is calculated based on the amount of carbon per 35-year-old cedar three(20 cm in diameter, 18 m high, 0.28 m3 of stem volume).
Other energy-saving functions
Environmental efforts
The TC is equipped with a variety of energy-saving functions.
Automatic coolant off ・・・・・Turns off the coolant pump when the preset time elapses.
Standby mode ・・・・・・・・・・・・Turns off the servomotor when the machine
is not operated for the preset time.
Automatic work light off・・・Turns off the work light when the preset time elapses.
Automatic power off ・・・・・・Turns off the power at the preset time.
Automatic grease lubricator・・・Reduces oil consumption.
Brother established the “Brother Green Label” in compliance
with ISO14021 International Standard and JIS Q 14021 Japan
Industrial Standard.
Low power consumption
Reduction of air consumption
Improvement of maintainance
□Reduction in usage of lubricator
Approx.
26 L / year
Approx.
2 L / year
(Oil)
(Grease)
Consumption: Approx. 90% less
The TC-S2D is an environmentally
conscious product with lower air
consumption and lead free soldered
board and non-PVC materials used.
Optional
Non-PVC materials
Lead free soldered board
TC-S2D
06
Reliability
Non-visible sections have also been modified to improve reliability,
attaining higher levels of customer satisfaction.
Machine reliability
New magazine turning
mechanism
Chip shower
(optional)
Locating the chip shower at the upper
section inside the machine enhances
the effectiveness of chip removal.
A servomotor is used to accelerate
or decelerate smoothly when
turning. Less backlash occurs and a
highly rigid structure is used.
Change to mechanical structure has
greatly reduced the number of parts.
Back washing system(for CTS)
(optional)
Automatically washes the
filter, lengthening filter life.
Safety measures
The number of emergency stop
contacts, door limit switch contacts,
and servo relays has been doubled.
In addition, the interlock circuit was
reviewed to further enhance safety.
Z-axis metal solid cover
Column plate cover
A Z-axis metal slid cover is used, eliminating
damage to the cover due to chips. This
prevents direct splashing of coolant and
reduces the influence of thermal distortion.
Base chip chute
Chips slide down smoothly,
reducing influence of thermal
distortion due to coolant.
Reduction in machine recovery time
Time taken for recovery in case of failure has been shortened.
Improved grip
replacement method
(14-tool magazine)
The grip can be replaced from
the front without unloading the
magazine body, greatly reducing
replacement time.
07
TC-S2D
Field-balance-free spindle
Balance for supply spindles has
already been adjusted.
Tool washing (Air assist type)
(optional) *Patent Pending
Discharge pressure increased by more than
4 times/ Discharge flow increase by more
than 5 times from our conventional method.
Stable and powerful cleaning can be
achieved with no influence from clogged filter.
Usability
Usability has been enhanced to minimize incorrect operations or entries.
Various user-friendly functions have been prepared to make operation much easier.
Access rights according to user
Setting example
Accessible areas of machine operation
can be restricted by a combination of
input signals. This prevents incorrect
entries by operators that do not have
sufficient machine knowledge.
* Separate external switch and sequence circuit are required.
Person A
Person B
(Operator)
(Leader)
Person C
Person D
Person E
(Engineer) (Maintenance personnel) (Manager)
Tool data
Tool
data
Tool
data
Tool
data
Tool
data
Tool
data
Program
Program
Program
Program
Program
Program
Machine parameters
Machine
Machine
Machine
Machine
Machine
parameters
parameters
parameters
parameters
parameters
Starting machine
Starting
machine
Starting
machine
Starting
machine
Starting
machine
Starting
machine
Interference-free machining room
The column does not protrude into the machining room and there are no cables to the
table. Designing the tools to be loaded is easy.
X-axis direction
Possible range for loading jigs(mm(inch))
X-axis direction
Y-axis direction
Z-axis direction (standard column)
TC-S2D
1,000(39.4)
1 door : 600(23.6)
2 doors : 500(19.7)
480(18.9)
TC-S2D-O
1,290(50.8)
1 door : 600(23.6)
2 doors : 500(19.7)
480(18.9)
TC-S2D-S
720(28.4)
2 doors : 590(23.2)
480(18.9)
Y-axis direction
Z-axis direction
User-friendly NC unit
Under the electro-mechanical integrated design concept, the Tapping Center is equipped with an easy-to-operate B00 series NC unit, featuring a
variety of user-friendly functions as described below.
Tool length range setting function
USB memory interface
Maintenance notice function
An alarm is issued when a numerical value not
within the set range is entered.
USB memory interface is available. Many data can be
transferred at high speed. Tape operation is also possible.
Maintenance timing can be set or notified by an
alarm.
*Cannot be connected directly to the personal computer.
Z-axis heat
expansion
High accuracy mode A OFF
Effect on
machining
surface
Z-axis heat
expansion
Machining time
High accuracy mode A ON
Machining time
Menu programming function
High accuracy mode A
Heat expansion compensation system
When a G code is selected from the G code list,
entry items and descriptions are displayed.
High accuracy mode A ensures accurate finishing
of minute lines. (The figure above shows an
example when machined at F10,000 mm/min.)
This system predicts the elongation of each axis based on the
movement of the spindle and XYZ-axes, and compensates for
the heat expansion, without affecting machining time.
TC-S2D
08
Optional Specifications to Meet a Wide Range of Requirements
Coolant unit
Chip shower
Cleaning gun
B-axis cord(1 axis, 2 axes)
Spindle override
Automatic door(motor-driven)
Can be selected from 50L, 100L, or 150L, depending
on the purpose.(Photo: 150L chip shower with CTS)
Chip shower pipes are located at the upper section inside the machine
for more efficient flow, and flexible shower nozzles can be directed to the
side of the splash guard or sections where chips tend to accumulate.
Helps clean the workpiece or chips inside the
machine after machining.
Multi-face machining is possible by adding one or
two axes.
Spindle speed can be changed without changing
the program.
A motor-driven door is used. This has achieves
smooth door operation and reduces opening/closing
time.
Column cover
Simple
top cover
To spindle
When back washing
Normal coolant flow
Coolant Through Spindle(CTS)
Back washing system(for CTS)
Tool washing (Air assist type)
Manual pulse generator
Simple top cover / Column cover
High column(150mm(5.9inch), 250mm(9.8inch))
CTS(1.5 MPa)used for BT spindle.
This prevents the filter from clogging, enabling long
continuous operation without filter replacement.
Discharge pressure and flow has been increased to
efficiently remove chips attached to the holder.
A filter clog warning function has been added.
Manual pulse generator with a cable makes
operation through the maintenance window easier.
Simple top cover and column cover are available.
High-column of 150mm(5.9inch)and 250mm(9.8inch)
used in response to customers' needs.
* Please contact Brother regarding correspondence
of 3 MPa CTS.
(7.9inch)
Jig shower valve unit
A flexible plastic hose is prepared for washing jigs,
allowing jigs of any shape to be washed easily.
(Customers shall prepare the pipes inside the machine.)
Automatic oil lubricator
Automatic grease lubricator
RS-232C 9 pin to 25 pin conversion cable
Side cover(natural lighting)
Switch panel(6 holes, 10 holes)
Regularly lubricates all lubricating points on the
three axes.
Regularly greases all greasing points on the three axes.
* Use this unit at 5℃ or higher.
Conventional 25-pin connector can be attached to
the side of the control box.
External light is taken in to make the inside of the
machine brighter and improve visibility.
The position of the USB memory interface or manual pulse
generator can be changed together with the switch hole, avoiding
these being positioned behind the roller conveyor or similar.
■Optional
Memory
■Standard
Memory
Tool breakage detector(touch type)
Work light(1 or 2 lamps)
Indicator light(1, 2, or 3 lamps)
Memory expansion
Built-in PLC
A touch switch type tool breakage detector is used. This can
also be used for automatic tool length measurement when a
program is created for this purpose.(NC language only)
Work light with built-in inverter is used, providing
longer life.
LED lights are used. There are no bulbs to burn
out, making it completely maintenance free.
Memory can be expanded up to 120 Mbytes.
Ladder language programming employed. Ladder
programs can be edited or monitored on the NC screen.
●Coolant Through Spindle(CTS)
●Mesh basket
●Tool washing(with filter clogging detection sensor)
●Tool breakage detector(touch type)
●Chip shower
●Cleaning gun
●Jig shower valve unit
●Back washing system(for CTS)
●Automatic oil lubricator
●Automatic grease lubricator
●Work light(1 or 2 lamps)
●Indicator light(1, 2, or 3 lamps)
●Automatic door(motor-driven)
●Area sensor
●Specified color
●Manual pulse generator
* For details refer to "NC unit specifications"
on page 14.
Optional specifications
09
TC-S2D
●B-axis cord(1 axis, 2 axes)
●Automatic workpiece measurement software
●Spindle override
●High column(150mm(5.9inch), 250mm(9.8inch))
●Grip cover
●Simple top cover / Column cover
●Side cover(transparent board type)
●Memory expansion(approx. 120 Mbytes)
●RS232C 9-pin to 25-pin conversion cable(for control box)
●Built-in PLC(PLC function, ladder editing)
●Expantion I/O board(EXIO board)
EXIO board standard assembly
EXIO board PNP assembly
Additional EXIO board standard assembly
Additional EXIO board PNP assembly
●Switch panel(6 holes, 10 holes)
●PLC programming software
(for Windows 2000, XP, Vista)
Windows is a trademark or registered trademark of Microsoft
Corporation in the United States and/or other countries.
* Please contact your Brother dealer for details.
TC-S2D
10
11
TC-S2D
299
(11.8)
962(37.9)
Motor cover
(automatic door
type)
299
(11.8)
31(1.2)
271
(10.7)
772(30.4)
1606(63.2)
181(7.1)
[100L]
244(9.6)
[150L]
385(15.2)
[50L]
612(24.1)
[100L]
677(26.7)
[150L]
Secure 700 mm(27.6inch)between machines as maintenance space.
Motor cover
(automatic door
type)
544(21.4)
962(37.9)
544(21.4)
mm(inch)
Secure 700 mm(27.6inch)between machines as maintenance space.
12 (0.47)
67(2.6) 162
397
133(5.2)(6.4)(15.6)
31(1.2) 271
(10.7)
772(30.4)
1606(63.2)
Front
15(0.59)
(0.94)
14(0.55)H8
■Details of A
24
14(0.55)H8
3.7
(0.15)
400(15.7)〈machining range〉
100 100 100 100
(3.9)
(3.9)(3.9)(3.9)
35(1.4)
865(34.1)
800(31.5)
695(27.4)
〈full cover〉
High column150(5.9)
795(31.3)
〈full cover〉
High column250(9.8)
0.3
(0.01)
164(6.5)
〈1door〉
154(6.1)
〈2doors〉
1912(75.3)
[50L]/2142(84.3)
[100L]/2207(86.9)
[150L]
35(1.4)
244(9.6)
344(13.5)
[50L]
495(19.5)
[100L]
511(20.1)
[150L]
(8.7)
545(21.5)
〈full cover〉
350
845(33.3)
〈1132(44.6)
:2doors〉 (13.8)
775(30.5)
2031(80.0)
450
(17.7)
585(23.0) 220
32
252
(1.3)
(9.9)
2050(80.7)
943(37.1)
32
835(32.9)
(1.3)
303(11.9)
〈Magazine cover〉
14-tool Magazine / High column150(5.9)
14-tool Magazine / High column250(9.8)
21-tool Magazine / Standard column
+2(+0.079)
9(0.35)
0(0)
0.5(0.02)
MAX.2592(102.0)
[2742(108.0)
:High column150(5.9)/2842(111.9)
:High column250(9.8)]
15(0.59)
553(21.8)
〈Magazine cover〉
21-tool Magazine / High column150(5.9)
21-tool Magazine / High column250(9.8)
■Details of B
2030(79.9)
133(5.2) (6.4)(15.6)
Jig loading range
2829(111.4)
B
783(30.8)
397
199(7.8)
140(5.5)
A
1149(45.2)
400(15.7)〈machining range〉
100 100 100 100
(3.9)
(3.9)(3.9)(3.9)
500(19.7)
〈machining range〉
948(37.3)
1049(41.3)
Front
(0.94)
164(6.5)
〈1door〉
154(6.1)
〈2doors〉
865(34.1)
TC-S2D
748(29.4)
162
600(23.6)
Leveling
50∼60(2.0∼2.4)
12 (0.47)
14(0.55)H8
■Details of A
24
14(0.55)H8
3.7
(0.15)
2829(111.4)
1912(75.3)
[50L]/2142(84.3)
[100L]/2207(86.9)
[150L]
1149(45.2)
199(7.8)
695(27.4)
〈full cover〉
High column150(5.9)
795(31.3)
〈full cover〉
High column250(9.8)
545(21.5)
〈full cover〉
0.3
(0.01)
303(11.9)
〈Magazine cover〉
14-tool Magazine / High column150(5.9)
14-tool Magazine / High column250(9.8)
21-tool Magazine / Standard column
67(2.6)
344(13.5)
[50L]
495(19.5)
[100L]
511(20.1)
[150L]
775(30.5)
450
(17.7)
252
(9.9)
600(23.6)
350
〈805(31.7)
:2doors〉
(13.8)
943(37.1)
32
553(21.8)
〈Magazine cover〉
21-tool Magazine / High column150(5.9)
21-tool Magazine / High column250(9.8)
(1.3)
835(32.9)
1560(61.4)
783(30.8)
140(5.5)
1049(41.3)
32
2030(79.9)
948(37.3)
748(29.4)
(1.3)
MAX.2592(102.0)
[2742(108.0)
:High column150(5.9), 2842(111.9)
:High column250(9.8)]
Leveling
50∼60(2.0∼2.4)
External Dimensions
TC-S2D-O
700(27.6)
〈machining range〉
244(9.6)
B
Jig loading
range
A
■Details of B
+2(+0.079)
9(0.35)
0(0)
0.5(0.02)
585(23.0) 220
2031(80.0)
(8.7)
181(7.1)
[100L]
244(9.6)
[150L]
385(15.2)
[50L]
612(24.1)
[100L]
677(26.7)
[150L]
mm(inch)
TC-S2D
12
13
TC-S2D
59
(2.3)
Motor cover
(automatic door
type)
962(37.9)
59
12 (0.47)
(3.5)
31(1.2)
559(22.0)
(10.7)
271
162 406
(6.4)(16.0)
1606(63.2)
154 400(15.7)〈machining range〉
(6.1) 100 100 100 100
(3.9)
(3.9)(3.9)(3.9)
2540(100.0)
2829(111.4)
35(1.4)
865(34.1)
600(23.6)
Front
■Details of A
15(0.59)
(0.94)
14(0.55)H8
3.7
(0.15)
14(0.55)H8
24
0.3
(0.01)
88(3.5)
1149(45.2)
59(2.3)
695(27.4)
〈full cover〉
High column150(5.9)
795(31.3)
〈full cover〉
High column250(9.8)
545(21.5)
〈full cover〉
88
510(20.1)
450
(17.7)
775(30.5)
259
(10.2)
350
(13.8)
1163(45.8)
695
(27.4)
32
303(11.9)
〈Magazine cover〉
14-tool Magazine / High column150(5.9)
14-tool Magazine / High column250(9.8)
(1.3)
608(23.9)
1080(42.5)
783(30.8)
140(5.5)
1049(41.3)
32
2030(79.9)
948(37.3)
748(29.4)
(1.3)
MAX.2592(102.0)
[2742(108.0)
:High-column150(5.9)/2842(111.9)
:High-column250(9.8)]
Leveling
50∼60(2.0∼2.4)
External Dimensions
TC-S2D-S
300(11.8)
〈machining range〉
59(2.3)
B
Jig loading range
A
■Details of B
+2(+0.079)
9(0.35)
0(0)
0.5(0.02)
585(23.0) 220
2052(80.8)
(8.7)
488(19.2)
772(30.4)
(2.3)
930(36.6)
mm(inch)
Secure 700 mm between machines as maintenance space.
Machine Specifications and NC Unit Specifications
Machine Specifications
TC-S2D
Item
TC-S2D-O
CNC unit
CNC-B00
mm(inch)
X axis
Travels
Table
Spindle
500(19.7)
700(27.6)
Y axis
mm(inch)
400(15.7)
Z axis
mm(inch)
300(11.8)
Distance between table top and spindle nose end
mm(inch)
Work area size
mm(inch)
Spindle speed
min
Speed during tapping
min-1
-1
180∼480(7.1∼18.9)
250(551)*6
10∼10,000
16∼16,000
10∼10,000
50×50×50(1,969×1,969×1,969)
mm/min(inch/min)
Cutting feed rate
1∼10,000(0.04∼394)
(X、Y)、1∼20,000(0.04∼787)
(Z)
Tool shank type
MAS-BT30
MAS-P30T-2
*4
14/21
14
Max. tool length
mm(inch)
250(9.8)
200(7.9)
Distance from taper gauge line
Max. tool diameter
mm(inch)
0∼30(0∼1.2)/D46 30∼160(1.2∼6.3)/D80
160∼250(6.3∼9.8)/D40
0∼30(0∼1.2)/D46 30∼160(1.2∼6.3)/D80
160∼200(6.3∼7.9)/D40
3.0(6.6)/ tool
〈total tool weight: 25(55.1)for 14 tools, 35(77.2)for 21 tools〉
3.0(6.6)
〈total tool weight: 25(55.1)for 14 tools〉
pcs.
Tool storage capacity
Max. tool weight *1
kg(lbs)
Tool selection method
*5
Tool
change time
Electric
motor
Random shortcut
Tool To Tool
sec.
0.9
Chip To Chip
sec.
1.6
Cut To Cut
sec.
Main spindle motor(10 min / continuous)*2
kW
Axis feed motor
kW
1.4
10.1/6.7
7.4/4.9
Regular air pressure
Required flow
MPa
0.4∼0.6
L/min
45(at atmospheric pressure)
mm(inch)
Required floor space
(with control unit door open)
7.4/4.9
2,592(102.0)
1,560×2,207(2,829)
[61.4×86.9(111.4)]
mm(inch)
weight(including control unit splash guard) kg(lbs)
Accuracy
10.1/6.7
AC200V±10%、50/60Hz±1Hz
Height
*3
7.4/4.9
10,000min-1 specifications:9.5/15.9/30.8 16,000min-1specifications:9.5/12.4/29.4
Power capacity(continuous / 30-min / max.) kVA
Air supply
10.1/6.7
1.0(X、Y)、1.5(Z)
Power supply
Power
source
16∼16,000
Available
m/min(inch/min)
Rapid traverse rate(XYZ-area)
ATC unit
10∼10,000
7/24 tapered no.30
BT dual contact system(BIG-PLUS)
Pull stud type
600×400(23.6×15.7)
16∼16,000
MAX. 6,000
Tapered hole
Feed rate
300(11.8)
800×400(31.5×15.7)
600×400(23.6×15.7)
kg(lbs)
Max. loading capacity(uniform load)
Machining
dimensions
TC-S2D-S
10,000min-1 specifications 16,000min-1 specifications 10,000min-1 specifications 16,000min-1 specifications 10,000min-1 specifications 16,000min-1 specifications
Positioning accuracy
mm(inch)
Repeatability
mm(inch)
2,050×2,207(2,829)
[80.7×86.9(111.4)]
1,080×2,540(2,829)
[42.5×100.0(111.4)]
2,400(5,291)
2,130(4,696)
2,250(4,960)
0.005(0.0002)/300(11.8)
±0.003(±0.00012)
1 door / 2 doors
Front door
2 doors
Instruction Manual(1 set), anchor bolts(4 pcs.), leveling bolts(4 pcs.), splash guard(manual door), fuse(1 set)
Standard accessories
*1. Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only. *2. Spindle motor output differs depending on the spindle speed.
*3. Measured in compliance with JIS B6201-1987 and Brother standards. Please contact Brother for details. *4. Brother specifications apply to the pull studs for CTS. *5. Measured in
compliance with JIS B6336-9 and MAS011-1987. *6. Acceleration must be adjusted for X and Y axes.
NC Unit specification
CNC model
CNC-B00
Control axes
5 axes(X, Y, Z, two additional axes)
Positioning 5 axes(X, Y, Z, A, B)
Linear : 4 axes(X, Y, Z, one additional axis)
Simultaneously
controlled axes
Interpolation Circular : 2 axes
Least input increment
0.001 mm, 0.0001 inch, 0.001 deg.
Max. programmable dimension
±9999.999 mm 999.9999 inch
Display
12.1-inch color LCD
Memory capacity
Approx.10 Mbytes(Total capacity of program and data bank)
Helical / conical : 3 axes(X, Y, Z)
External communication USB memory interface, RS232C 1ch, Ethernete
No.of registrable programs
1,024 (Total capacity of program and data bank)
Program format
NC language, conversation(changed by parameter),
conversion from conversation program to
NC language program available
●Absolute / incremental
NC
function ●Inch / metric
●Corner C / Corner R
●Rotational transformation
●Synchronized tap
●Coordinate system setting
●Dry run
●Restart
●Backlash compensation
●Pitch error compensation
●Rapid traverse override
●Cutting feed override
●Alarm history
●Status log
●Machine lock
●Computer remote
●High-accuracy mode
●Tool length measurement
●Tool life management / spare tool
●Background editing
●Graphic display
●Subprogram
●Expanded workpiece coordinate system(NC)
●Helical / conical interpolation
●Scaling(NC)
●Tool washing filter with filter clogging detection
●Mirror image(NC)
●Menu programming(NC)
●Program compensation(NC)
●Tool length compensation(NC)
●Cutter compensation(NC)
●Operation program(conv.)
●Schedule program(conv.)
●Automatic tool selection(conv.)
●Automatic cutting condition setting(conv.)
●Automatic tool length compensation setting(conv.)
●Automatic cutter compensation setting(conv.)
●Automatic calculation of unknown number input(conv.)
●Machining order control(conv.)
●Macro function(system variables)
(NC)
●Automatic power off
●Servomotor off standby mode
●Chip shower off display
●Automatic coolant off
●Automatic work light off
●Local coordinate system(NC)
●One-way positioning(NC)
●Operation in tape mode(NC)
●Heat expansion compensation system(X, Y, Z axes)
●Access rights according to user
* When program size is bigger than 2 Mbytes, machine works with extended memory operation.
* Ethernet is a trademark or registered trademark of XEROX in the United States.
* Functions with(NC)and(conv.)are available only for NC programs and conversation programs respectively.
TC-S2D
14
Global Service Sites
Local dealers are available to provide services in each region, in addition to the sites below.
Frankfurt, Germany
(Technical center)
Shanghai, China
(Technical center)
Chicago, U.S.A.
(Technical center)
Dongguan, China
(Technical center)
Headquarters
Aichi, Japan
Bangkok, Thailand
(Technical center)
U.S.A.
GERMANY
Thailand
China
BROTHER INTERNATIONAL CORP.
MACHINE TOOLS DIV.
TECHNICAL CENTER
1300 REMINGTON ROAD SUITE D
SCHAUMBURG, IL, 60173, U.S.A.
PHONE :(1)847-718-9500
FAX
:(1)847-718-9503
BROTHER INDUSTRIES, LTD.
MACHINERY & SOLUTION COMPANY MACHINE TOOLS SALES DEPT.
FRANKFURT TECHNICAL CENTER
HOECHSTER STR.94.65835
LIEDERBACH,GERMANY
PHONE :(49)69-977-6708-0
FAX
:(49)69-977-6708-80
BROTHER COMMERCIAL THAILAND LTD.
MACHINE TOOLS TECHNICAL CENTER
1232 RAMA 9 ROAD, SUANLUANG
SUB-DISTRICT,SUANLUANG DISTRICT
BANGKOK 10250,THAILAND
PHONE :(66)2-374-6447
FAX
:(66)2-374-2706
BROTHER SEWING MACHINE XIAN CO., LTD.
MACHINE TOOLS DIV.
SHANGHAI TECHNICAL CENTER
1F YUNDU TOWER NO.930
WEST ZHONGSHAN ROAD
SHANGHAI, CHINA
PHONE :(86)21-6209-8365
FAX
:(86)21-6208-0269
BROTHER SEWING MACHINE XIAN CO., LTD.
MACHINE TOOL DIV.
DONGGUAN TECHNICAL CENTER
UNIT807, HONGXI COMMERCIAL
BUILDING, NO.23, GUANTAI ROAD,
DONGGUAN, GUANGDONG, CHINA
PHONE :(86)769-2238-1505
FAX
:(86)769-2238-1506
Figures in brackets ( ) are the country codes.
●Be sure to read the instruction manual and safety manual before using the product safely. If you use oil-based coolant or machine materials that may ignite, such as magnesium and
resin, take thorough safety measures to prevent fire. Please contact the sales personnel for any inquiries.
●When exporting this product, carefully check the customer and their purpose of use from the viewpoint of security assurance. You may have to obtain permission from the supervisory
authorities prior to export due to revisions of laws and regulations etc. Please contact Brother before exporting the machine.
●When exporting our product with tilting rotary table, "list control" is applicable, according to view of Ministry of Economy, trade and industry(METI) in Japan. Therefore, please apply
for export license in advance of export. If necessary, please contact METI.
Brother Industries, Ltd. Machinery & Solution Company
Kariya plant acquired ISO 9001 and 14001 certifications.
Specifications may be subject to change without any notice.
The information in this catalogue is current as of June 2009.
ver.0906
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