Owner`sManual

Owner`sManual
with Installation Instructions
Owner’sManual
Banks OttoMind
Programmer
®
2002 Chevrolet/GMC 8.1L Workhorse
Class-A Motorhome
THIS MANUAL IS FOR USE WITH KITS 66032
Gale Banks Engineering
546 Duggan Avenue • Azusa, CA 91702
(626) 969-9600 • Fax (626) 334 -1743
Product Information & Sales: (800) 438-7693
Customer Support: (888) 839-5600
Installation Support: (888) 839-2700
bankspower. com
©2006 Gale Banks Engineering
06/02/06 PN 96365 v.1.0
General Installation Practices
1. Before starting work, familiarize
yourself with the installation
procedure by reading all of the
instructions.
2. Refer to each step and section
diagram in this manual for proper
instruction.
3. Throughout this manual, the left
side of the vehicle refers to the driver
side, and the right side to the
passenger side.
4. Ensure the vehicle battery is in a
fully charged state and all voltage
draining electrical equipment in OFF
position during Banks OttoMind
Installation.
5. Save this Owner’s Manual as a
reference for system maintenance and
service.
Table of Contents
General Installation Practices . . . .2
Section 1 . . . . . . . . . . . . . . . . . . . . . . .3
Preparing Vehicle for Banks OttoMind
Programming
Section 2 . . . . . . . . . . . . . . . . . . . . . . .4
Installing the Banks OttoMind Program
Section 3 . . . . . . . . . . . . . . . . . . . . . . .8
Restoring Factory Tune
Section 4 . . . . . . . . . . . . . . . . . . . . . .10
Diagnostic Section
Section 5 . . . . . . . . . . . . . . . . . . . . . .12
Options
Section 6 . . . . . . . . . . . . . . . . . . . . . .14
Troubleshooting
2
96365 v.1.0
Introduction
The Banks OttoMind is designed to
reprogram the factory PCM in order to
give you a custom Banks Performance
tune. The Banks OttoMind programmer
will store your factory tune and install
the Banks OttoMind tune, easily and in
minutes. With the Banks OttoMind
programmer you will be able to
monitor your vehicle parameters in
Real Time, diagnose any trouble codes
and clear trouble codes. Follow the
instructions to complete the Banks
OttoMind performance tune and get
ready to enjoy a Banks Power product
upgrade.
Section 1
PREPARING VEHICLE FOR BANKS OTTOMIND PROGRAMMING
Follow the vehicle preparation steps to
ensure a complete program
installation. These steps must be
preformed prior to installing the Banks
OttoMind program.
the Banks OttoMind Performance tune.
Please contact Banks dealer if
uncertain about devices that are on
your vehicle.
Warning
equipment might also cause
interference, please remove or turn
such devices off.
3. Certain cellular phones or radio
• Failure to follow proper
instructions can result in a
damaged or disabled PCM
(Powertrain Control Module).
4. Ensure that the vehicle battery
• Do not perform any operations
on Banks OttoMind (expect live
data diagnostics) while vehicle is
running. The vehicle must be
parked and engine OFF.
Note: Do not attempt to install the
Banks OttoMind performance tune on
a vehicle with a low voltage battery.
Preparation and
Precautions
1. Remove the instrument cluster
ignition key OFF while the Banks
OttoMind is plugged into the OBDII
connection port.
voltage is correct. Charge your battery
if necessary.
5. Unless instructed, never turn the
fuse. Locate the fuse panel under the
lift-up dashboard or beneath the
dashboard on the driver side. Remove
fuse 21 from the fuse panel and set
aside.
Warning: Do not unplug the Banks
OttoMind Programmer while it is
installing the Banks OttoMind
performance tune.
Note: Some models will not have an
instrument cluster fuse (fuse 21). You
may continue with the installation if
your vehicle does not come equipped
with the fuse.
is in the vehicle’s PCM before installing
the Banks OttoMind. If you are
uncertain if your vehicle has the stock
tune then have the vehicle’s PCM reflashed by a GM dealer.
Note: Fuse 21 will be replaced after
the installation of the OttoMind tune is
complete.
Note: GM dealer re-flashes are the
same as stock factory tune.
2. Do not activate any electrical
accessories while installing the Banks
OttoMind Performance tune. Ensure
that there are no electronic devices
wired or plugged into the vehicle that
can cause a substantial voltage drop
when activated during installation of
6. Ensure that the factory “stock” tune
WARNING: The Banks OttoMind
should not be installed over a nonfactory/aftermarket performance
tune, and cannot be used in
conjunction with other tuning
devices such as chips or plug in
modules of any kind.
-END, SECTION 1-
96365 v.1.0
3
Section 2
INSTALLING THE BANKS OTTOMIND PROGRAM
Familiarize yourself with Banks
OttoMind keypad controls. The keypad
will allow the user to navigate
between screens and to select
functions. (See Figure 1 ).
Connecting to OBD II
1. Locate the OBD II connection port
in your vehicle. The OBD II connection
port is located under the dash panel
and can be located on either side of
the steering wheel.
2. Connect your Banks OttoMind
programmer to the vehicle OBD II
connection port.
3. Turn the Ignition key to ON position.
Do not START the engine. When the
OBD II connector is plugged in
correctly, the Banks OttoMind will
illuminate its screen. If the Banks
OttoMind does not come on then
check the fuse to the cigarette lighter
in the fuse panel.
After connecting the Banks OttoMind
OBD II connector to the vehicle, the
Banks OttoMind Programmer will
automatically power on. The screen
will display the Banks OttoMind logo,
then display the ‘Main Menu’. (See
Figure 2).
Figure 1: Display and Keypad Description
Figure 0
Ottomind 03-05 2.01
Tune It
Diagnostics
Options
ESC KEY:
Scroll page back to
previous page
ARROW LEFT:
Scroll menu to the left
ARROW DOWN:
Scroll down the menu
4
96365 v.1.0
ARROW UP:
Scroll up the menu
ARROW RIGHT:
Scroll menu right
(Use this key to view
entire descriptions)
ENTER KEY:
Select parameter
highlighted in menu
Figure 2
Ottomind 01-02 2.08
Tune It
Diagnostics
Options
Backing up the Factory
Tune
Warning: Do not unplug the Banks
OttoMind Programmer while it is
installing the Banks OttoMind
performance tune.
4. Using the keypad, highlight ‘Tune It’
and press the ‘Enter’ button on the
keypad.
5. Follow the instructions listed on the
screen. Then press any key to
continue.
6. Read the Disclaimer on the screen,
7. If you want to continue, press the
Enter button for YES. Or press the Esc
button for NO. (See Figure 4)
Figure 4
Important
Do you want to
continue?
Press Enter for YES
Press Esc for NO
Note: If the ignition key is not turned
on then the following screen will be
seen. (See Figure 5) Check to see that
the Ignition is in the Run position, then
do step 4 thru 7.
Figure 5
Tune it
No Response.
Is ignition ON?
then press any key to continue.
WARNING: THE BANKS OTTOMIND
MUST BE USED WITH FACTORY
TUNE, OTHERWISE DAMAGE MAY
RESULT TO YOUR VEHICLE. IF YOU
ARE NOT SURE ABOUT YOUR TUNE,
CONTACT GALE BANKS
ENGINEERING. (See Figure 3)
Figure 3
Disclaimer
THE BANKS OTTOMIND MUST BE
USED WITH FACTORY TUNE, OTHERWISE DAMAGE MAY RESULT TO YOUR
VEHICLE. IF YOU ARE NOT SURE
ABOUT YOUR TUNE, CONTACT GALE
BANKS ENGINEERING.
Press any key…
8. Make sure fuse 21 was removed
from the instrument cluster as
directed in Section 1, Step 1. See
Figure 6.
Figure 6
IPC Fuse Warning
Fuse 21 (inside, not underhood)
instrument cluster power (IPC)
must be pulled (if present) to
prevent damage to the vehicle.
ESC = Exit to Menu
Enter = Continue
96365 v.1.0
5
9. The Banks OttoMind programmer
will begin the stock tune back-up
process by copying the stock factory
tune currently installed in your vehicle.
Figure 8
Select Tune
Banks Performance
10. Note: During the back-up process,
the Banks OttoMind will build the Banks
Tune. After The Banks Tune is built, press
the ENTER key on the keyboard.
11. Wait for 10 seconds. After waiting
for 10 seconds turn the ignition switch
to the OFF position, then press any
key to continue.
Note: Some vehicles may require the
key to be turned “OFF” then back “ON”
after the 10-second countdown, if the
“communicating” message is displayed
for more than 30 seconds.
12. The Banks OttoMind programmer
will count 15 seconds until it is ok to
proceed. Turn the ignition ON, then
press any key to continue. DO NOT
start the engine.
16. You will be asked if you wish to
continue the installation of the Banks
OttoMind tune. If you wish to continue
the Banks OttoMind tune press the
Enter button.
If you chose not to install the Banks
OttoMind tune then press ‘Esc’ for NO.
Note: The installation takes several
minutes to install.
17. The Banks OttoMind message
complete. Press any key to continue
installing the performance tune.
center will display the percentage of
completion. When the process is
complete the message center will
display “uploading 100% completed”.
Press any key to continue the Banks
OttoMind tune installation.
Install Performance Tune
18. Turn the ignition off and then
14. Select “ Install Tune” and press
19. After waiting 10 seconds Turn On
13. Vehicle data backup is now
the “Enter” button. See Figure 7)
Figure 7
Performance
Install Tune
Restore Factory Tune
Troubleshooting
press any key to continue.
the ignition switch and the press any
key to continue. Do not start the
engine.
20. Data uploading will continue,
please wait for 10 seconds.
21. Data upload is complete and
Performance tune has been
successfully installed. Press any key to
continue.
22. When the screen displays Figure
15. Select Banks Performance tune by
highlighting then press ENTER. See
Figure 8
6
96365 v.1.0
9, the data upload is complete and the
Banks OttoMind tune has been
successfully installed. Now press any
key to return to the main menu. At this
point you can unplug the Banks
OttoMind programmer and replace
fuse 21 (if removed previously).
Installation of the Banks OttoMind
program is complete.
NOTE: To verify that the performance
tune was accomplished correctly
proceed to Steps 23 thru 24.
Figure 9
Successful Tune
Tune is installed
Replace removed fuses
Unplug the OttoMind.
23. To verify that the Banks
Performance tune was installed go to
the main menu and select Options.
Once in the Options menu, scroll
through the menu and select CAR
TUNE by highlighting then press
ENTER.
24. The CAR TUNE option displays the
current tune installed in the vehicle.
The current tune should be the “Banks
Performance tune”. If the Banks
Performance tune is not the current
tune then repeat steps 14 thru 21
-END, SECTION 2-
Press any key…
96365 v.1.0
7
Section 3
RESTORING FACTORY TUNE
The stock tune can be reinstalled at
any time using the “Restore Saved
Data” feature. This feature will take the
Banks OttoMind tune out and will
reset the factory tune back into the
vehicles PCM. The Banks OttoMind
performance tune will be saved in the
Banks OttoMind programmer.
NOTE: It is recommended to return to
stock tune whenever the vehicle goes
in for service. This will allow any
reflashing of the PCM by the
dealership without affecting the Banks
OttoMind performance tune.
1. Plug the OBD II connector from
your Banks OttoMind programmer into
the OBDII connection port of your
vehicle.
Warning: Do not unplug the Banks
OttoMind Programmer while it is
restoring the factory tune.
2. Using the keypad, highlight ‘Tune It’
and press the ‘Enter’ button on the
keypad. See Figure 2.
3. Follow the instructions listed on the
screen. Then press any key to
continue.
Note: Remove the instrument cluster
fuse (fuse 21) from the fuse panel.
Read Section 1, Step 1 for location of
fuse.
6. Using the keypad, move to and
select “ Restore Factory Tune”. Select
it by highlighting and press ENTER on
the keypad. See Figure 10.
Figure 10
Performance
Install Tune
Restore Factory Tune
Troubleshooting
7. The Banks OttoMind programmer
will begin to restore the Factory stock
tune that was previously saved into
the Banks OttoMind.
8. Once data uploading is complete,
you will be instructed to press any key
on the keypad to continue. See
Figure 11.
Figure 11
Data Uploading
Uploading 100%
Press any key to
Continue
4. Read the Disclaimer on the screen,
then press any key to continue.
9. The Banks OttoMind programmer
WARNING: THE BANKS OTTOMIND
MUST BE USED WITH FACTORY
TUNE, OTHERWISE DAMAGE MAY
RESULT TO YOUR VEHICLE. IF YOU
ARE NOT SURE ABOUT YOUR TUNE,
CONTACT GALE BANKS
ENGINEERING.
will countdown 10 seconds. Turn the
ignition switch to the OFF position.
Then press any key to continue.
5. If you want to continue, press the
Enter button for YES. Or press the Esc
button for NO.
8
96365 v.1.0
10. The Banks OttoMind programmer
will countdown 10 seconds. Turn the
ignition switch to the ON position, do
not start the engine, then press any
key to continue.
12. The Banks OttoMind programmer
will countdown an additional 10
seconds. Once the countdown is
complete the factory restore is
complete. See Figure 12.
Figure 12
Restore and tool
reset completed.
Press any key…
-END, SECTION 3-
96365 v.1.0
9
Section 4
DIAGNOSTIC SECTION
The diagnostic feature on the Banks
OttoMind programmer allows you to
check and clear Service Engine Soon
(SES) light, check and clear Trouble
Codes, view Real Time Data, read
Abbreviations and assist in
Troubleshooting. Also, the diagnostic
section will allow you to check the key
parameters in your vehicle in real time.
This feature can be helpful in
diagnosing sensors and other
equipment in your vehicle.
Note: Fuse 21 does not need to be
removed for diagnostics.
1. Open the Diagnostic menu by
highlighting then press ENTER. (See
Figure 13). The Options menu displays
the available parameters and specific
data assigned to your Banks OttoMind
programmer. Scroll through the list
using the UP and DOWN arrow keys to
view the Options menu contents. See
Figure 14
Figure 13
Ottomind 01-02 2.08
Tune It
Diagnostics
Options
Figure 14
Engine Control Unit
Trouble Codes
Real Time Data
Abbreviations
Troubleshooting
2. Highlight Trouble Codes then press
ENTER to view any stored diagnostic
trouble codes.
10
96365 v.1.0
3. Highlight DTC Information then
press ENTER to view stored diagnostic
trouble codes. Under the DTC
Information menu titled General Data,
select from the three available options
by highlighting and then press ENTER.
See Figure 15
Figure 15
General Data
DTC All
Specific DTC
DTC not Ran SCC
-DTC ALL- The listing of all stored
diagnostic trouble codes.
-Specific DTC- Use this to view a
specific diagnostic trouble code.
-DTC not Ran SCC- Use this to view
diagnostic trouble codes that were not
performed during the DTC ALL check.
4. To remove diagnostic trouble codes
highlight Erase DTC’s and press ENTER.
Highlight Reset and then press ENTER.
The Banks OttoMind will reset any
available trouble codes. Once the
erasure of the trouble codes is
complete the screen will flash, ‘Reset
completed. Press ESC to cont’. See
Figure 16.
Figure 16
Trouble Codes
Reset completed
Press ESC to cont
NOTE: The PCM performs tests of
modules during driving cycles, some
modules are not tested at the time the
“DTC All” command is performed. This
feature displays what modules where
excluded during the “DTC All” test. This
information always bases itself from
last “Erase DTC’s” command
performed.
5. To view running engine parameters
highlight Real Time Data and press
ENTER. The Banks OttoMind
programmer has the capability to
display engine data parameters while
the engine is running. This feature can
be useful when diagnosing the engine
and other diagnostic procedures. The
data displayed is shown in real time.
Use the keyboard to scroll through the
displayed parameters. See Figure 17.
Figure 17
18.43 Engine Load
118’F ECT
.78% Short term
.00% Long term
.78% Short term
-1.56 long term
4.9 psi MAP
709 rpm Engine Speed
0 mph Vehicle Speed
6. To view listed abbreviated words
Troubleshooting and press ENTER.
NOTE: This section should only be
utilized if instructed by Banks staff and
will be used in assisting to
troubleshoot the Banks OttoMind. The
available section are:
-Show VIN- The ‘Show VIN’ screen will
display the vehicle VIN number that
the Banks OttoMind programmer is
assigned to.
-Calibration Ids- The ‘Calibration Ids’
option displays the identification
number of selected components in the
vehicle. See Figure 18
Figure 18
12592618
12592223
12585697
12585702
Operating S
Engine Cal.
Engine Diag
Transmissi
-Ping ALL- Unless instructed do not
use the ‘Ping All’ function. The ‘Ping
All’ option is designed to aid Gale
Banks Engineering in troubleshooting
your Banks OttoMind. The ‘Ping All’
function monitors communication
status between PCM and modules.
highlight Abbreviations and press
ENTER. This will list all the
abbreviations that may be used during
the real time data session. Use the
keyboard to highlight and select the
corresponding letter that represents
the abbreviated word, by pressing the
ENTER button.
-Disable/Enable ALL- Unless instructed
do not use the ‘Disable/Enable All’
function. The ‘Ping All’ option is
designed to aid Gale Banks
Engineering in troubleshooting your
Banks OttoMind. The ‘Disable/Enable
All’ function monitors communication
status between PCM and modules.
7. To view the contents in
-END, SECTION 4-
Troubleshooting highlight
96365 v.1.0
11
Section 5
OPTIONS
The Options menu should only be
utilized to check for the current
vehicle tune, to set or clear a
password, and if directed by Banks
staff. Many of the listed options are
not necessary to complete the Banks
Performance tune. The listed options
are to be used primarily for the
identification of serial numbers and
ID’s.
Note: Fuse 21 does not need to be
removed for options.
1. Open the option menu by
highlighting then press ENTER. (See
Figure 13). The Options menu displays
the available parameters and specific
data assigned to your Banks OttoMind
programmer. Scroll through the list
using the list using the UP and DOWN
arrow keys to view the Options menu
contents. See Figure 19
Figure 19
OPTIONS
PC Communication
Display Serial No.
Set Password
Clear Password
Tool ID
About Tool
Tool Status
Car Tune
Send Software ID
-PC Communication- The ‘PC
Communication’ option is for Banks
authorized service only. This feature is
not intended for customer use.
-Display Serial No.- The ‘Display Serial
No.’ option displays the Banks
OttoMind programmer serial number
and manufacture date.
-Set Password- The ‘Set Password’
option allows you to set your own
personal password. Use the Up or
12
96365 v.1.0
Down arrow keys to scroll through and
set a numeric digit. Use the Left and
Right arrow to move to the next digit.
Repeat the previous instruction until
you have set all four digits to your
liking, and then press the Enter button
on the keyboard.
-Clear Password- The ‘Clear Password’
option allows you to clear the
previously set security password.
Press the Enter button on the
keyboard to clear the previously set
security password.
-Tool ID- The ‘Tool ID’ option displays
the tool identification number.
-About Tool- The ‘About Tool’ option
displays the current Banks OttoMind
installed software and hardware.
-Tool Status- The ‘Tool Status’ option
displays the Banks OttoMind
programmer locked or unlocked
status.
NOTE: The Banks OttoMind
programmer will become locked once
the factory tune has been backed-up.
You will not be able to use the Banks
OttoMind programmer on any other
vehicle when it is in a locked status.
You will however be able to use the
diagnostic and real time data reading
capabilities on any 8.1L workhorse
class-A motorhome and other GM
vehicles, regardless of tool status. See
Figure 20.
Figure 20
Tool Status
Tool is Unlocked
Press any key
- Car Tune - The ‘Car Tune’ option
displays the current tune installed in
the vehicle. The current tune will be
the last tune written to the vehicle
PCM. See Figure 21
Figure 21
Vehicle tune
Factory tune
Press any key
-Send Software ID- This function is not
available for use.
-END, SECTION 5-
96365 v.1.0
13
Section 6
TROUBLESHOOTING
Table 1
Event
Course of Action
1
Make sure that the cigarette lighter fuse in
your vehicle is functional. You may also want
Banks OttoMind will not
to try plugging the Banks OttoMind into any
power up when I plug it into
other vehicle with an OBDII port to see if it
the OBDII port
powers up. If it does not, please return to
point of purchase for a warranty exchange.
2
Banks OttoMind lights up,
but nothing happens.
Please contact Gale Banks Engineering
customer service department for further
assistance.
-Check to see that all fuses in the fuse panel
are good.
3
Banks OttoMind is flashing
“Script error: Interpreter
stopped.” Verify that you
have done the following:
-Make sure you have disabled any aftermarket
electronics in the vehicle such as alarm
systems, stereos, CD players etc.
-Removed anything that is plugged into the
cigarette lighter.
4
Banks OttoMind says
“FEATURE NOT SUPPORTED
ON THIS VEHICLE,”
5
Banks OttoMind says
“VEHICLE NOT IN
DATABASE”
14
96365 v.1.0
Locate the VIN number on the vehicle
nameplate and record the 10th digit of the
VIN. Compare the recorded 10th digit to the
table below. If the Banks P/N does not
coincide with the 10th digit number then the
incorrect P/N was ordered. If the incorrect
part was ordered then obtain the correct P/N
and attempt the installation again. If the
correct P/N was ordered then contact Gale
Banks Engineering customer service
department for further assistance.
10th Digit
Banks P/N
1
66032
2
66032
3
66033
4
66033
5
66033
Notes
96365 v.1.0
15
Gale Banks Engineering
546 Duggan Avenue • Azusa, CA 91702
(626) 969-9600 • Fax (626) 334 -1743
Product Information & Sales: (800) 438-7693
Customer Support: (888) 839-5600
Installation Support: (888) 839-2700
bankspower. com
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