Toastmaster TMPHF User's Manual

ELECTRIC HOTPLATES
MODEL
TMHPE, TMPHF
Installation and
Operation
Instructions
2M-Z12999 Rev. - Oct. 1, 2009
TMHPE
TMHPF
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
SAFETY SYMBOL
These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Toastmaster factory supplied parts relieves the
manufacturer of all liability.
Toastmaster reserves the right to change specifications and product design
without notice.Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifications contained in this sheet are subject to change
without notice. While Toastmaster exercises good faith efforts to provide
information that is accurate, we are not responsible for errors or omissions
in information provided or conclusions reached as a result of using the
specifications. By using the information provided, the user assumes all risks in
connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it
ready when you call to ensure a faster service.
Model No.
Authorized Service Agent
Reference the listing provided with the unit
Serial No.
Voltage
Purchase Date
or
for an updated listing go to:
Website:
E-mail Telephone:
www.star-mfg.com
[email protected]
(800) 807-9054 Local (314) 781-2777
The Service Help Desk
8:00 am to 4:30 p.m. Central Standard Time
Business
Hours:
(800) 807-9054 Local (314) 781-2777
Telephone:
Fax:
E-mail
Website:
(800) 396-2677 Local (314) 781-2714
[email protected]
[email protected]
[email protected]
Mailing Address:
2
www.star-mfg.com
Star Manufacturing International Inc.
10 Sunnen Drive
St. Louis, MO 63143
U.S.A
GENERAL OPERATING INSTRUCTIONS
CAUTION
This equipment is designed and sold for commercial use only by personnel trained and
experienced in its operation and is not sold for consumer use in and around the home nor for
use directly by the general public in food service locations. For equipment to be used by the
general public, please contact the factory.
The Toastmaster models TMHPE & TMHPF Electric Hot Plates are equipped for the voltage
indicated on the nameplate mounted on the front panel. This unit is designed to operate on
alternating current (A.C.), two wire single phase service only.
DO NOT CONNECT TO DIRECT CURRENT (D.C.).
Total Connected Load:
TMHPF: at 240 Volts, Wattage is 5,200
at 208 Volts, Wattage is 3,900
TMHPE: at 240 Volts, Wattage is 4,200
at 208 Volts, Wattage is 3,150
INSTALLATION
For your protection, we recommend that a qualified electrician install this appliance. The electrician
should be familiar with electrical installations and your local electrical requirements. The
external wiring should be in conduit or an approved type of flexible cable and of suitable size
to carry the load. The supply circuit should be properly fused and equipped with a means
of disconnecting as required by local electrical code. The body of the hot plate should be
grounded (Do not ground to a gas supply pipe). The connections are made in this unit at the
pigtail leads located in the junction box on the back of the unit. To gain access to the pigtail
leads remove cover on junction box.
LOCATE THE UNIT
Do not install the unit closer than 1 inch from a side wall and/or closer than 1 inch from a rear wall.
LEVELING UNIT
Level unit by adjusting the (4) feet for accurate and perfect line up with other Toastmaster series units.
CAUTION
DO NOT INSTALL WITHOUT FEET.
CAUTION
USE ONLY FLAT BOTTOM PANS AND POTS! DO NOT USE RAISED BOTTOM UTENSILS
OR BUCKETS! GOOD HEAT TRANSFER DEPENDS UPON GOOD CONTACT BETWEEN
THE ELEMENT AND POT.
NOTE: Using a 12” diameter or larger pan/pot may cause damage to the element or internal wiring.
Such damages are not covered by warranty. Two (2) heating elements are used. For the TMHPF each
element draws 2,600 Watts on 240 Volts and 1,950 Watts on 208 Volts. For the TMHPE element
draws 2,100 Watts on 240 Volts and 1,575 Watts on 208 Volts. Each element is controlled by an
infinite position switch. The right control knob controls the rear cooking element and the left control
knob controls the front cooking element. On “HI” the element delivers uninterrupted full heat. Between
“LO” and “5” any desired amount of heat can be obtained between 6% and 60% of full heat.
Signal lights are provided above the control knobs to give a visual check if either one or both heating
units are turned on.
CLEANING
The exterior surfaces can be kept clean and attractive by regularly wiping with a clean soft cloth. Any
discoloration can be removed with a non-abrasive cleaner.
For model TMPHE, the heating elements may be raised for access to the drip pans, which may be
removed for cleaning and the bottom pan may be removed by sliding pan forward.
REPLACEMENT OF INFINITE CONTROL
BE SURE POWER IS DISCONNECTED BEFORE ATTEMPTING TO SERVICE UNIT.
1. Pull control knobs on front panel forward to remove.
2. Remove 8 screws from front panel and tilt front panel forwards.
3. Remove the nut that mounts the inoperative control and pull the control to the side.
4. Remove one wire at a time from the inoperative control and connect at the same terminal
on the new control. Carefully check to see that proper wires have been connected to the
terminals of the control. See attached wiring diagram.
5. Assemble new control to the front panel.
MAINTENANCE AND REPAIRS
Contact the factory or one of its representatives or a local service company for service or maintenance
if required.
Warranty Statement
This warranty is effective on all Toastmaster equipment sold on or after July 1, 2006, and supersedes all
previous warranties.
Toastmaster warrants equipment that it manufactures to be free from defects in material and
workmanship. Toastmaster’s obligation is limited to repairing or replacing, at Toastmaster’s option, without
cost to the customer, any part found to be defective, as well as any labor or material expense required to
replace the part.
Length of Warranty
This warranty is effective for a period of 18 months from the date of shipment from Toastmaster,
or 12 months from the date of purchase by the end user, whichever is earlier.
Exceptions
•
This warranty is valid only for the original end user owner/operator of the equipment.
•
This warranty does not apply to normal maintenance functions, including (but not limited to)
improper operation, installation or the use of an improper utility supply.
•
This warranty is valid only if the equipment is used in a commercial setting. The equipment
is designed and constructed for commercial use by trained professionals only. Any use of the
equipment in private or domestic applications immediately voids this warranty.
•
This warranty does not apply to any parts, labor and material expenses for service that is not
pre-approved and performed by a Toastmaster authorized service agent. Any such service
immediately voids this warranty.
•
This warranty does not apply to any parts, labor and material expenses associated with the
installation of parts that are not factory-approved for use in the equipment. Any use of such
parts immediately voids this warranty.
•
This warranty is not valid if terms of payment have not been met.
•
For warranty service on Pop-up toasters and light countertop equipment, an exchange program
would supersede a service call. Please find Warranty Exchange Program’ authorization to
follow. (http://www.toastmastercorp.com/filespdfcat/warranty_exchange_2008.pdf)
Toastmaster reserves the right to change the design and specifications of this equipment or any related
documentation at any time. The end user is not entitled to upgrades resulting from these changes.
This warranty is exclusive and supersedes all other warranties for the equipment, both expressed and
implied. There are no implied warranties of merchantability or of fitness for a particular purpose.
The foregoing is Toastmaster’s sole and exclusive obligation and the end user sole and exclusive remedy
for any action including breach of contract or negligence. In no event shall Toastmaster be liable for a sum
in excess of the purchase price of the equipment, or for any prospective or lost profits of the end user.
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
2
1
5
4
6
8
7
9
10
12
3
13
11
14
15
16
18
20
19
21
17
22
23
24
26
25
MODEL: TMHPE, TMHPF
Electric Hotplates
SK2433
REV -
9/1/09
PARTS LIST
MODEL
October 1, 2009, Rev. -
TMHPE, TMHPF, Electric Hotplates
Fig No.
Part No
Description
Qty
Application
1
2N-Y3301
ELEMENT
2
TMHPF
2
I3-Z6169
ELEMENT CLAMP
2
TMHPF
3
I3-Y7891
CHAIN STRAIN RELF
4
TMHPE
4
I3-Y7822
COVER, TERMINAL BLOCK
2
TMHPE
5
2N-Y7779
ELEMENT,502 RNGE SURFACE
2
TMHPE
6
2D-6470
PAN-REFLECTOR CHROMALOX
2
TMHPE
7
2P-6468
RING-ELE ADAPTR R9R
2
TMHPE
I8-Z12997
TOP, TMHPF
I8-Z12998
TOP, TMHPE
9
G3-Z5945
SIDE PANEL LT/RT
2
ALL
10
I8-Z12996
SIDE LINER, LEFT
1
ALL
11
I2-Z6064
WIRING COVER
1
TMHPE
12
G3-Y7788
COVER, HANDY BOX
1
ALL
13
2C-Y2344
TERMINAL-GRND T&B
1
ALL
14
2E-Y7327
HANDY BOX 4X2.125X2.125
1
ALL
15
I2-Z6170
REAR PANEL
1
ALL
16
I8-Z12995
SIDE LINER, RIGHT
1
ALL
17
2A-Z0314
FOOT, 4 IN DIE CAST
4
ALL
I2-Z6178
DRAWER SLIDE
I3-Z6174
BOTTOM PANEL
19
2K-Z6183
BUSHING 1.125
4
ALL
20
I2-Z6177
DRAWER
1
TMHPE
21
I2-Z6172
CENTER WALL
1
ALL
22
2J-6403
CONTROL-INFINITE 240V
2
ALL
23
I2-Z6179
FRONT PANEL
1
ALL
24
2M-Z12939
GRAPHIC PANEL, 12” HTPLT
1
ALL
25
2J-Y6690
PILOT LIGHT 240V
2
ALL
26
2R-Z13016
KNOB, T-STAT ELEC.
2
ALL
8
18
1
1
TMHPF
TMHPE
TMHPE
TMHPF
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
PAGE 1
INCLUDE MODEL AND SERIAL NUMBER
OF
1
Some items are included for illustrative purposes only and in certain instances may not be available.
is a registerd trademark of Toastmaster, A Middleby Company. All rights reserved.
RDL
CK.
DATE
09/01/2009
TMHPE
TMHPF
BACK ELEMENT
FRONT ELEMENT
AWG
#10
AWG
#10
FOR SUPPLY CONNECTI0NS
USE GA. SHOWN (OR LARGER)
AWG
#10
17.5
H
2
3
L
L
2
1
P
H
2
5
RIGHT
H
1
6
L
L
2
1
P
BACK CONTROL
LEFT
H
1
4
FRONT CONTROL
AWG
#12
15.14
LTR
DATE
DESCRIPTION OF CHANGE
WIRING DIAGRAM
SK1986-1
PART NO.
2
1
1
PILOT
LIGHT
PILOT
LIGHT
2
Y
X
NOTE:
FOR SUPPLY CONNECTIONS
USE COPPER WIRE ONLY, SUITABLE
FOR AT LEAST 90 DEG. C (194 DEG. F)
REVISIONS
TITLE
TMHPE/TMHPF
MODEL NO.
(240V) 208 V (1 PH) 240 V (1 PH) 208 V (1 PH) 240 V (1 PH)
21.66
3150
4200
18.77
(208V)
3900
(208V)
(240V)
5200
NOMINAL AMPS PER LINE
TMHPE
THIS DRAWING CONTAINS CONFIDENTIAL INFORMATION
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
FINISH
RATED WATTAGE RATED WATTAGE NOMINAL AMPS PER LINE
TMHPF
TOLERANCES UNLESS OTHERWISE NOTED
FRACTIONS ± 1/64
DECIMALS ±
.005
ANGLES ± 1°
DR.
#10 SUNNEN DRIVE
ST. LOUIS, MO. 63143, USA
MATERIAL
DR