Toro 860S User manual

Toro 860S User manual
860S and 880S Series Rotary Sprinklers
Installation & Service Instructions
Introduction _____________________________________________________________________
AU
Manufactured from durable, high-strength engineering plastic and stainless-steel
components, the 800S series sprinklers incorporate many innovative and timeproven features for lasting, maintenance-free operation.
TO
The 860S and 880S series full circle and adjustable part-circle rotary sprinklers
are designed specifically for golf course applications.
ON
Prior to installing the sprinkler, read through the recommended installation and
start-up procedures. Please observe all WARNINGS and CAUTIONS when
installing and operating this equipment.
860S Electric VIH
880S Electric VIH
Features ________________________________________________________________________
■
Adjustable part-circle (30°–330°) and full circle models
available
■
Three body activation types available: Electric VIH,
Normally Open Hydraulic VIH, and Check-O-Matic
■
Arc adjustment from top of sprinkler
■
Three body thread types available: NPT, BSP and ACME
■
Standard stainless-steel riser resists scoring from embedded
debris
■
Manual control at the sprinkler, On-Off-Auto (Electric only)
■
■
Full 3" (7.6 cm) pop-up clears tall grasses
■
Nozzles color-coded by radius and gallonage
Bowl-vented discharge (atmospheric) minimizes the
differential pressure required for regulation and ensures
positive valve closure (electric models only)
■
Cap serves as an effluent water indicator
■
■
Variable stator
All internal components serviceable from the top of the
sprinkler
Standard pressure regulation settings of 50 psi (3.4 bar),
65 psi (4.5 bar), 80 psi (5.5 bar) or 100 PSI (6.9 bar) to
ensure consistently accurate nozzle performance regardless
of elevation
■
■
Large selection of color-coded nozzles available
■
Durable plastic and stainless-steel construction
■
Spike-GuardTM solenoid for superior surge protection
Specifications and Performance/Application Data ______________________________________
860S Series
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
880S Series
Radius: 54'–80' (16.4 m–24.4 m)
Flow Rate: 14.1–44.5 GPM (44.3–155.9 l/mn)
Trajectory: 25°
Arc: Full Circle or Adjustable Part Circle (30°–330°)
Recommended Operating Pressure: 50–100 PSI (3.4–6.9 bar)
Minimum Pressure: 40 PSI (2.8 bar)
Maximum Pressure: 150 PSI (10.3 bar)
Precipitation Rate:
■ Minimum: 0.37"/hr (9.4 mm/hr)
■ Maximum: 0.75"/hr (19.1 mm/hr)
Body Height: 10" (25.4 cm)
Pop-Up Height: 3" (7.6 cm)
1" NPT, BSP or ACME Female Thread Inlet
Spike GuardTM Solenoid:
■ 24 V a.c., 50/60 Hz
■ Inrush Current: 50 Hz, 0.17 Amps (4.1 VA)
60 Hz, 0.12 Amps (2.9 VA)
■ Holding Current: 50 Hz, 0.15 Amps (3.6 VA)
60 Hz, 0.10 Amps (2.4 VA)
Manual Control: On-Off-Auto
Check-O-Matic model checks up to 37' (11.2 m) of elevation.
Color-coded Nozzles (see nozzle color code chart, p. 3)
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
1
Radius: 53'–83' (16.2 m – 25.3 m)
Flow Rate: 14.3–52.9 GPM (54.1–200.2 l/mn)
Trajectory: 25°
Arc: Full Circle or Adjustable Part Circle 30°–330°
Recommended Operating Pressure: 50–100 PSI (3.4–6.9 bar)
Minimum Pressure: 40 PSI (2.8 bar)
Maximum Pressure: 150 PSI (10.3 bar)
Precipitation Rate:
■ Minimum: 0.39"/hr (9.9 mm/hr)
■ Maximum: 0.74"/hr (18.8 mm/hr)
Body Height: 11" (27.9 cm)
Pop-Up Height: 3" (7.6 cm)
1.5" NPT, BSP or ACME Female Thread Inlet
Spike GuardTM Solenoid:
■ 24 V a.c., 50/60 Hz
■ Inrush Current: 50 Hz, 0.17 Amps (4.1 VA)
60 Hz, 0.12 Amps (2.9 VA)
■ Holding Current: 50 Hz, 0.15 Amps (3.6 VA)
60 Hz, 0.10 Amps (2.4 VA)
Manual Control: On-Off-Auto
Check-O-Matic model checks up to 37' (11.2 m) of elevation.
Color-Coded Nozzles (see nozzle color code chart, p. 3)
860S Series Sprinkler Performance Data
Base
Pressure
psi
Nozzle Set
61
Nozzle Set
62
Nozzle Set
63
Nozzle Set
64
Nozzle Set
65
Nozzle Set
66
Nozzle Set
67
GPM
Radius
GPM
Radius
GPM
Radius
GPM
Radius
GPM
Radius
GPM
Radius
GPM
Radius
50
65
80
100
14.1
16.2
18.0
20.1
54
57
58
61
18.3
21.1
23.6
26.5
58
61
63
66
20.1
23.2
25.9
29.2
59
63
65
69
24.0
27.8
31.1
35.0
61
65
69
73
28.8
32.4
36.7
41.2
63
67
71
76
30.1
33.8
37.9
42.6
63
71
73
78
31.5
35.4
39.5
44.5
63
71
74
80
Radius shown in feet
Toro recommends the use of a 11⁄4" (30mm) swing joint at flows over 25 GPM (95 LPM)
Sprinkler radius of throw per ASAE standard S398.1
Not available at these pressures
880 Series Sprinkler Performance Data
Base
Nozzle Set Nozzle Set
Nozzle Set
Nozzle Set
Nozzle Set
Nozzle Set
Nozzle Set
Nozzle Set
81
82
83
84
85
86
87
88
Pressure
psi
GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius
50
65
80
100
14.3
16.5
18.4
20.6
53
56
57
60
18.7
21.6
24.1
27.0
57
61
65
69
20.8
23.9
26.7
29.9
60
63
67
71
25.1
28.9
32.3
36.3
31.3
34.8
38.9
43.7
63
69
71
77
65
71
77
81
65
71
77
81
32.9
36.1
40.4
45.4
35.2
38.3
42.5
47.8
65
38.3
71
77
83
41.6
47.1
52.9
65
71
77
83
Radius shown in feet
Sprinkler radius of throw per ASAE standard S398.1
Not available at these pressures
Sprinkler Application Data
Nozzle
Nozzle Color Code
Sprinkler Spacing Guidelines
Main
❚
Inner
Intermediate
1
Yellow
Red
Gray
2
Blue
Red
Gray
3
Brown
Red
Red
4
Orange
Red
Red
5
Green
Red
Beige
Gray
Red
Beige
7
Black
Red
Beige
*8
Red
Red
Beige
* 880S series sprinkler only
❚
No wind - 55% of diameter
4 mph wind - 50% of diameter
8 mph wind - 45% of diameter
❚
Square-spaced sprinklers in pattern:
GPM of full circle x 96.3
(Spacing)2
Triangular Spacing
No wind - 60% of diameter
4 mph wind - 55% of diameter
8 mph wind - 50% of diameter
❚
6
Square Spacing
Precipitation Rate Formulas
❚
Triangular-spaced sprinklers in pattern:
GPM of full circle x 96.3
(Spacing)2 (0.866)
Single-Row Spacing
No wind - 50% of diameter
4 mph wind - 50% of diameter
8 mph wind - 45% of diameter
❚
Note: Designing for zero (0) mph
wind conditions is not recommended.
Design for worst wind conditions.
For additional information, refer to
Toro Technical Data Manual,
form number 490-1737.
Area and flow:
Total GPM of zone x 96.3
Total irrigated
square feet of zone
❚
Single row:
GPM of full circle x 96.3
(Spacing) (Scallop)
2
Installation Procedure ___________________________________________________
TO
Figure 1
OFF
AU
To assure maximum performance from your 800S series sprinklers, read these instructions
completely prior to installation or service.
ON
Constructing Swing Joints
1. Construct or provide triple swing joints for each sprinkler as shown in Figure 1. Use PVC
or ABS pipe nipple for the sprinkler connection.
Note: On sites where the possibility of heavy equipment rolling over a sprinkler exists,
the swing joint will flex preventing damage to the lateral or main lines. On a new
installation in raw ground where the sprinklers are to be initially installed above the
finished grade and lowered when new turf is established, the swing joint allows sprinkler
repositioning without changing risers. This is a common and practical procedure which
eliminates the problem of dirt being accidentally introduced into the lateral lines when a
riser is changed.
2. Flush lines thoroughly prior to installing sprinkler.
3. Apply plumbingtape on riser threads (not required on ACME threads). Install sprinkler to riser and tighten.
CAUTION: Use only plumbing tape on riser threads. Use of pipe dope or other types of sealing compounds can cause
deterioration of sprinkler body threads.
Connecting Control Wires (Electric Models Only)
1. Route control wires to sprinklers. Provide extra wire at sprinkler to allow for height adjustment. One common wire and station
wire is required for each sprinkler. See Wire Sizing Chart, Table 1 for proper application.
Table 1: Wire Sizing Chart
Voltage
23
23
23
23
23
23
23
24
24
24
24
24
24
24
AWG
14/14
14/12
14/10
12/12
12/10
12/8
10/10
14/14
14/12
14/10
12/12
12/10
12/8
10/10
mm2
2.5/2.5
2.5/4.0
2.5/5.5
4.0/4.0
4.0/5.5
4.0/7.0
5.5/5.5
2.5/2.5
2.5/4.0
2.5/5.5
4.0/4.0
4.0/5.5
4.0/5.5
5.5/5.5
Voltage Drop
4
4
4
4
4
4
4
5
5
5
5
5
5
5
Total Wire Length Between Controller and Sprinkler
Circular Mils
4100
5315
7250
6530
8465
11515
10400
4100
5315
7250
6530
8465
11515
10400
Note: Wire length data provided in Table 1 is the sum
of the station and common wire legs. See example in
Figure 2.
1 Sprinkler
6571'
2003 m
8518'
2596 m
11619' 3541 m
10465' 3190 m
13566' 4135 m
18454' 5625 m
16667' 5080 m
2503 m
8213'
10647' 3245 m
14523' 4427 m
13081' 3987 m
16957' 5168 m
23067' 7031 m
20833' 6350 m
2 Sprinklers
3285' 1001 m
4259' 1298 m
5809' 1771 m
5232' 1595 m
6783' 2067 m
9227' 2812 m
8333' 2540 m
4107' 1252 m
5324' 1623 m
7262' 2213 m
6540' 1993 m
8479' 2584 m
11533' 3515 m
10417' 3175 m
3 Sprinklers
2190' 668 m
2839' 865 m
3873' 1180 m
3488' 1063 m
4522' 1378 m
6151' 1875 m
5556' 1693 m
2738' 835 m
3549' 1082 m
4841' 1476 m
4360' 1329 m
5652' 1723 m
7689' 2344 m
6944' 2117 m
4 Sprinklers
1643'
501 m
649 m
2129'
886 m
2905'
798 m
2616'
3391'
1034 m
1406 m
4613'
1270 m
4167'
626 m
2053'
812 m
2662'
1107 m
3631'
3270'
997 m
4239'
1292 m
5767'
1758 m
5208'
1581 m
Figure 2
2. Attach control wires to solenoid leads using an
approved waterproof splicing method.
Station Wire = 1095' (334m)
CAUTION: All wire splices and field
connections must be waterproofed to prevent
short circuit to ground and subsequent controller
damage.
Common Wire = 1095' (334m)
Total Wire Length = 2190' (668m)
3
Connecting Hydraulic Control Tubing (Hydraulic Models Only)
1. Route control tubing from the
controller to the sprinkler location(s).
Note: Leave an 18" (45.7 cm)
service loop of tubing at each
sprinkler to facilitate movement of
sprinkler and service operations.
Refer to Table 2 for tubing run
length and sprinkler elevation
information.
2. Flush tubing thoroughly to remove
all air and debris.
3. Remove the tube retainer and poly
cap from the tubing adapter at the
base of the sprinkler.
4. Slide the tube retainer over the end
of the control tubing and attach tubing
to adapter.
Table 2: Hydraulic Control Systems
Maximum Distance
From Controller
Type of System*
Elevation Restrictions
Normally Open (01)
with 3/16" Control Tubing
500'
Valve elevation should not exceed
25' ABOVE controller elevation or
70' BELOW controller elevation.
Normally Open (01)
with 1/4" Control Tubing
1000'
Valve elevation should not exceed
25' ABOVE controller elevation or
70' BELOW controller elevation
* • All hydraulic connections on Toro valves are 1/4" insert type.
• Control line pressure must be equal to or greater than mainline pressure.
• Control line pressure range is 40 to 150 PSI.
5. Slide tube retainer over adapter area to secure tubing.
System Start Up __________________________________________________________________
The following is a recommended procedure that will protect system components during system start-up. The procedure is based on a
velocity fill rate of less than 2' (.61 m) per second. See Table 3 below.
Table 3: Recommended System Fill Rate
Pipe Size
in.
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
cm
1.3
1.9
2.5
3.1
3.8
5.0
6.4
Flow
GPM
2
3
5
10
10
20
30
LPM
7.6
11.4
18.9
37.9
37.9
75.7
113.6
Velocity
ft/sec
1.60
1.92
1.50
1.86
1.41
1.80
1.84
m/sec
0.49
0.59
0.46
0.57
0.43
0.55
0.56
Pipe Size
in.
3
4
6
8
10
12
cm
7.6
10.1
15.2
20.2
25.4
30.5
Flow
GPM
45
75
150
250
450
500
LPM
170.3
283.9
567.8
946.3
1703.0
1893.0
Velocity
ft/sec
1.86
1.87
1.73
1.70
1.97
1.55
m/sec
0.57
0.57
0.53
0.52
0.60
0.47
WARNING
NEVER STAND OR LEAN OVER THE SPRINKLER WHILE THE IRRIGATION SYSTEM IS BEING FILLED,
DURING MANUAL OR AUTOMATIC OPERATION OR WHEN PERFORMING SPRINKLER SERVICE
PROCEDURES. DIRECT CONTACT WITH IRRIGATION SPRAY, A FAILED OR IMPROPERLY INSTALLED
SPRINKLER CONNECTION OR SPRINKLER COMPONENTS FORCIBLY EJECTED UPWARD UNDER
PRESSURE CAN CAUSE SERIOUS INJURY.
1.
Use jockey pump only to fill the system at a velocity fill rate of less than 2' (0.61 m) per second.
CAUTION: Failure to comply with recommended fill rate will increase line pressure resulting in a water hammer
effect that could damage sprinklers and piping components.
2. Use quick coupler keys at all tees and greens with quick coupler valves to bleed air from the system lines during the filling
process. For best results, do not compress air and then relieve it – bleed the air continuously while filling the system.
3. After water has filled all lines and all air is removed, remove the quick coupler keys.
4
Arc Adjustment Procedure (Part-circle Models) ________________________________________
The 860S and 880S part-circle models have an adjustable watering arc from 30°–330° and are factory preset at 180°. The left side of
the arc, located at the end of counterclockwise rotation, is non-adjustable (fixed). Therefore, all arc adjustments, whether increasing
or decreasing, will change the right side of the arc, located at the end of clockwise rotation.
Although the sprinkler arc can be adjusted dry (sprinkler shut off), the best results are obtained during operation. The tools required
for this procedure include a phillips screwdriver and an arc adjustment tool P/N 995-82 (or a 3/32" x 6" hex wrench).
WARNING
NEVER STAND OR LEAN OVER THE SPRINKLER WHILE THE IRRIGATION SYSTEM IS BEING FILLED,
DURING MANUAL OR AUTOMATIC OPERATION OR WHEN PERFORMING SPRINKLER SERVICE
PROCEDURES. DIRECT CONTACT WITH IRRIGATION SPRAY, A FAILED OR IMPROPERLY INSTALLED
SPRINKLER CONNECTION OR SPRINKLER COMPONENTS FORCIBLY EJECTED UPWARD UNDER
PRESSURE CAN CAUSE SERIOUS INJURY.
1. Operate the sprinkler. See WARNING above.
Note: During this procedure, water will discharge
continuously from the threaded shaft.
Figure 3
Figure 4
Decrease
2. To check the current arc setting, rotate the cap by hand
in the direction of current travel to the end of the arc.
Immediately rotate the cap in the reverse direction to
the opposite end of the arc.
TO
3. Rotate the cap to the left side of the arc. If only a slight
adjustment (one-eighth of a turn or less) is required to
align the spray with the left watering border, turn the
sprinkler body. If more than one-eighth turn is required,
remove the sprinkler drive assembly and reposition it in
the body to achieve the proper alignment. Refer to the
service procedures on page 9 for disassembly instructions.
Increase
4. To adjust the arc, remove the phillips head screw from the center of the cap. See Figure 3.
5. Insert arc adjustment tool (P/N 995-82) or a 3/32" x 6" hex wrench into threaded shaft. Turn the tool slowly counterclockwise
to decrease the arc or clockwise to increase the arc as shown in Figure 4.
Note: Each “click” equals 1° of arc change. One complete revolution of the hex wrench results in a 75° change.
6. Repeat steps 2 and 5 as necessary, making small adjustments until exact arc is set.
7. Install cap screw when arc adjustment is completed.
Pilot Valve Operation (Electric Models Only) _______________________________________________
The main function of the pilot valve is to control the operation of the main valve located in the base of the sprinkler body. The main
valve is operated by the release of water metered through the pilot valve when it is activated either manually at the sprinkler or by the
irrigation system controller.
Another important function of the pilot valve is to regulate the water pressure to the sprinkler nozzle. Pressure regulation
compensates for large variations within the system and maintains a constant pressure for optimum sprinkler operation. The pilot
valve is factory set to regulate one of four pressure levels 50 psi (3.4 bar), 65 psi (4.5 bar), 80 psi (5.5 bar) or 100 PSI (6.9 bar).
The sprinkler operation mode is set using a Toro Selector Tool (P/N 995-15) inserted through the body flange onto the pilot valve
D-shaped selector cam. The "AUTO" mode permits automatic operation from the system controller. The "ON" mode opens the main
valve for manual operation and "OFF" mode prevents the main valve from opening.
Troubleshooting ___________________________________________________________________
Pilot Valve
PROBLEM
SPRINKLER WILL
NOT TURN ON
POSSIBLE CAUSE – CORRECTIVE ACTION
(a) No 24 VAC to coil assembly. (Electric Models)
– Measure voltage with a Digital Volt Meter (DVM). Check wiring and controller program.
– Refer to Controller Operating Instructions.
(b) Selector cam in "OFF" position.
– Set to "AUTO" position.
(c) Debris in pilot valve assembly.
– Disassemble and remove all debris. (See Servicing Pilot Valve page 11.)
(d) Insufficient pressure in controller supply line and/or sprinkler control tube. (N.C. Models)
– Check pressure.
(continued)
5
SPRINKLER WILL
NOT SHUT OFF
(a) Constant 24 VAC from controller. (Electric Models)
– Check for voltage using a DVM. If voltage is present, disconnect wire.
If sprinkler closes, service controller. Refer to Controller Service Manual.
(b) Selector cam in manual "ON" position.
– Set to "AUTO" or "OFF" position.
(c) Debris in pilot valve assembly.
– Disassemble and remove all debris. (See Servicing Pilot Valve page 11.)
(d) Constant pressure from controller. (N.C. Models)
– Check pilot valve at controller for constant flow.
– Check elevation differential. Valve elevation should not exceed 0' above
controller elevation or 70' (21.3 m) below controller elevation.
Sprinkler Mechanism
PROBLEM
SPRINKLER WON'T ROTATE
POSSIBLE CAUSE – CORRECTIVE ACTION
(a)
(b)
(c)
HEAD STICKS UP
(a)
(b)
(c)
POOR DISTRIBUTION PATTERN
(a)
(b)
(c)
Debris wedged between stator and turbine.
– Remove obstruction.
Drive assembly defective.
– Replace drive assembly.
Nozzle base assembly defective.
– Replace nozzle base assembly.
Dirt in riser assembly.
– Flush out. (See Flushing Procedure on page 11.)
Damaged or missing return spring.
– Replace.
Damaged riser.
– Replace.
Nozzle plugged with debris.
– Clean or replace nozzle.
Nozzle orifice damaged.
– Replace nozzle.
Low operating pressure.
– Determine why system overloaded and correct.
Main Valve
PROBLEM
VALVE WON'T CLOSE
(Electric )
POSSIBLE CAUSE – CORRECTIVE ACTION
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
VALVE WON'T CLOSE
(Hydraulic)
(a)
(b)
(c)
(d)
(e)
Continuous 24 VAC to sprinkler.
– Check controller for voltage source.
Leak in pilot valve assembly.
– Replace pilot valve assembly.
Plugged supply screen on piston.
– Clean or replace screen.
Manual control selector on pilot valve assembly turned to "ON" position.
– Turn to "AUTO" position.
Plunger movement restricted.
– Inspect and clean or replace.
Valve cylinder misaligned with sprinkler body communication tube.
– Remove valve assembly and install correctly.
Foreign object keeping valve from seating.
– Remove, clean and check valve for damage. Replace if necessary.
Damaged piston seal or piston assembly.
– Replace valve assembly.
Leak in control tubing.
– Isolate and repair.
Pilot valve leak in controller.
– Confirm by observing constant dripping from discharge line of controller.
Refer to Controller Service Manual.
Valve cylinder misaligned with sprinkler body communication tube.
– Remove valve assembly and install correctly.
Foreign object keeping valve from seating.
– Remove, clean and check valve for damage. Replace if necessary.
Damaged piston seal or piston assembly.
– Replace valve assembly.
6
VALVE WON'T OPEN
(Electric)
(a)
(b)
(c)
(d)
(e)
(f)
(g)
Control (field) wires severed.
– Isolate and repair.
No power to controller.
– Establish controller power.
No power from controller to solenoid.
– Check for blown fuse and replace.
Manual control selector on pilot valve assembly turned to "OFF" position.
– Turn to "AUTO" position.
Pilot valve solenoid inoperative.
– Remove and replace.
Pilot valve plunger movement restricted.
– Inspect, clean and/or replace.
No supply from main valve.
– Debris in control tube, main valve assembly and/or communication passages in
body. Flush thoroughly.
VALVE WON'T OPEN
(Hydraulic)
(a)
Plugged controller discharge line or discharge port in pilot valve.
– Verify by checking for discharge at discharge line when station is
activated. If no discharge, refer to Controller Service Manual.
SPRINKLER WEEPING
(Slow leak in valve)
(a)
Damaged or blocked valve seat.
– Remove blockage and, if necessary, replace valve assembly.
Damaged piston seal or piston assembly.
– Replace valve assembly.
Low pressure on supply line .
– Check for low pressure reason and correct.
Elevation of normally closed sprinkler exceeds 75' (22.9 m) differential.
(b)
(c)
(d)
SEVERAL VALVES ON DIFFERENT
STATIONS FAIL TO CLOSE
(Hydraulic)
(a)
(b)
(c)
(d)
Control tubing leak which lowers supply pressure to other stations.
– Turn controller from station to station until a station is reached where
only valves on that station stay open. The leak would be in the tubing
on that station. Isolate and repair.
Leak in supply line to controller.
– Verify by checking pressure in all control lines.
Leak in controller pilot valve.
– Verify by constant discharge from controller.
Plugged supply line filter.
– Replace filter if more than 3 psi (0.21 bar) differential exists.
7
Service Procedures ________________________________________________________________
Servicing Sprinkler Mechanism
WARNING
NEVER STAND OR LEAN OVER THE SPRINKLER WHILE THE IRRIGATION SYSTEM IS BEING FILLED,
DURING MANUAL OR AUTOMATIC OPERATION OR WHEN PERFORMING SPRINKLER SERVICE
PROCEDURES. DIRECT CONTACT WITH IRRIGATION SPRAY, A FAILED OR IMPROPERLY INSTALLED
SPRINKLER CONNECTION OR SPRINKLER COMPONENTS FORCIBLY EJECTED UPWARD UNDER
PRESSURE CAN CAUSE SERIOUS INJURY.
1. Remove the cap screw (1) and cap (3).
Note: During reassembly, ensure the cap is correctly installed with the
Toro Logo positioned over the main nozzle (10).
2. Insert hooked end of multi-purpose tool (P/N 996-83) into slot in snap
ring (13). Pull snap ring inward toward sprinkler assembly, then upward
to remove from groove.
Figure 5
1
2
3
18
3
Note: During reassembly, ensure snap ring is correctly installed and fully
seated in groove.
3. Insert hooked end of mult-purpose tool into slot provided in the nozzle
base above main nozzle. Pull riser assembly out of body.
5
4
4. While pushing seal/retainer assembly (14 and 15) downward to slightly
compress return spring, use a 1/2" nut driver (P/N995-80) to remove
nozzle base lock nut (8). Pull nozzle base assembly from drive assembly
shaft.
9
8
10
11
14
5. Slowly release tension from return spring.
6
7
19
12
20
6. Remove the slotted stainless steel washer (7).
7. Three small tabs are provided on the edge of the multi-purpose tool.
Insert tabs into debris filter screen. Holding plastic base of riser
assembly, turn screen counterclockwise to remove.
15
8. Remove variable stator and stator support from riser assembly.
Note: The stator support is keyed to the riser assembly. During
reassembly, ensure stator support slots engage riser assembly
alignment tabs. Refer to Figure 7 for the location of the alignment tabs.
21
16
14
22
9. Using a 5/8" nut driver (P/N 995-99), unscrew main nozzle from nozzle
base assembly.
23
10. Using a 7/16" nut driver (P/N 995-79), unscrew two inner nozzles from
nozzle base assembly. Remove restrictor from one inner nozzle.
11. Pressing only on the ribbed area of drive assembly, push the drive
assembly out of riser assembly as shown in Figure 6
CAUTION: When removing or installing the drive assembly,
DO NOT press on the threaded shaft or attempt to pull the drive
assembly out of riser assembly. Push on the ribbed areas only!
Failure to comply may cause separation of drive assembly
components.
Figure 6
Note: The drive assembly is keyed to the riser assembly. During
reassembly, position the extra rib of the drive assembly to the right of
either alignment tab of the riser assembly as shown in Figure 7.
12. Thoroughly clean and inspect all parts and replace as necessary.
Reassemble in the reverse order.
Figure 7
Alignment Tab
Extra Rib Of
Drive Assy
Alignment Tab
8
Servicing Main Valve
WARNING
IF THE VALVE SNAP RING IS DIFFICULT TO REMOVE, RESIDUAL WATER PRESSURE MAY BE REMAINING
IN THE SYSTEM. TO PREVENT POSSIBLE SERIOUS INJURY DUE TO VALVE BEING EJECTED UPWARD
UNDER PRESSURE, CONFIRM THE FOLLOWING CONDITIONS EXIST PRIOR TO REMOVING THE SNAP
RING AND VALVE:
A. WATER SUPPLY TO SPRINKLER IS SHUT OFF AT SOURCE.
B. All PRESSURE IS BLED FROM SYSTEM, INCLUDING CONTROL TUBES.
C. AC POWER IS DISCONNECTED AT SOURCE.
1. See Warning above. To remove valve assembly, squeeze
snap ring ears together with snap ring pliers (P/N 995-100) and
remove snap ring from sprinkler body. See Figure 8
Figure 9
Figure8
2. Use valve removal tool P/N 995-08 for 860S or 995-09 for 880S
to remove valve assembly from base of sprinkler body. Valve
removal tool is inserted into sprinkler body and pushed through
valve ribs. A slight twist will catch tool under ribs enabling valve
removal by pulling straight up and out. See Figure 9.
Note: If valve removal tool is not available, use snap ring pliers
to grasp rib of valve cylinder assembly and pull up and out of
sprinkler body.
3. Reinstall valve assembly using valve insertion tool P/N 995-76
for 860S or 995-101 for 880S as follows:
• Load snap ring onto insertion tool carrier with stepped side
against carrier as shown in Figure 10. While holding snap ring in
compressed position, slide retainer clip in to hold snap ring ears
• Load valve assembly on carrier as shown.
• Locate position of communication tube in bottom of sprinkler body and orient insertion tool accordingly.
• Insert tool straight down into sprinkler body aligning bosses on t-handle with holes on sprinkler body flange. When valve
assembly clears vertical side wall ribs inside body, pull up on snap ring release mechanism (880 models only) and press valve
assembly into position. Snap ring will lock into groove when properly installed. Remove insertion tool and check snap ring to
confirm that it is fully seated in groove
Figure 10
Snap Ring In
Retainer Clip
Snap Ring Release
Mechanism
Stepped Side
of Snap Ring
Valve Assembly
Orientation In Carrier
Snap Ring
Released
9
Press Valve Assembly
Into Position
Servicing Pilot Valve
WARNING
NEVER STAND OR LEAN OVER THE SPRINKLER WHILE THE IRRIGATION SYSTEM IS BEING FILLED,
DURING MANUAL OR AUTOMATIC OPERATION OR WHEN PERFORMING SPRINKLER SERVICE
PROCEDURES. DIRECT CONTACT WITH IRRIGATION SPRAY, A FAILED OR IMPROPERLY INSTALLED
SPRINKLER CONNECTION OR SPRINKLER COMPONENTS FORCIBLY EJECTED UPWARD UNDER
PRESSURE CAN CAUSE SERIOUS INJURY.
Note: Refer to Figure 11 for the following
procedure.
Figure 11
1. Make sure that the water supply to sprinkler is
positively shut off and any residual pressure
has been bled off. If the sprinkler is
pressurized, main valve will open when the
pilot valve is disconnected from control tube.
6
10
7
2. Carefully remove turf and soil from side of
sprinkler to expose pilot valve and control
tubing.
5
9
3. Remove two retaining screws from the pilot
valve housing (1).
4. Pull the pilot valve assembly away from the
sprinkler body and cut the control tubing just
below tube retainer. Unless pilot valve has
been previously removed, control tubing
length will be sufficient for re-connection.
5. Remove tube retainer and remaining piece of
control tubing from valve body fitting.
8
4
2
3
1
8. Pull pilot valve body assembly out of
housing.
6. Remove solenoid (2) by turning it
counterclockwise.
7. Remove selector shaft assembly (6) and
plunger assembly (3). (The selector shaft
retains the plunger in the valve body.)
9. Remove diaphragm assembly (10), piston (9), spring (8) and o-ring (4).
10. Thoroughly clean and inspect all parts. Replace damaged parts as necessary and reassemble in reverse order.
Note: Refer to Illustrated Parts Breakout Book, form number 368-0044 for service part numbers.
Flushing Sprinkler ______________________________________________________________
WARNING
NEVER STAND OR LEAN OVER THE SPRINKLER WHILE THE IRRIGATION SYSTEM IS BEING FILLED,
DURING MANUAL OR AUTOMATIC OPERATION OR WHEN PERFORMING SPRINKLER SERVICE
PROCEDURES. DIRECT CONTACT WITH IRRIGATION SPRAY, A FAILED OR IMPROPERLY INSTALLED
SPRINKLER CONNECTION OR SPRINKLER COMPONENTS FORCIBLY EJECTED UPWARD UNDER
PRESSURE CAN CAUSE SERIOUS INJURY.
1.
With sprinkler operating, carefully step down on center of cap several times. Water will flow around riser and flush out debris.
2.
Cycle sprinkler on and off several times to check for proper retraction. Cap should be even with top of body flange when fully
retracted. If riser sticks in up position, check for debris lodged between riser and body. Flush out all debris. Remove sprinkler
mechanism if necessary.
© 2002 The Toro Company, Irrigation Division
Form Number 373-0244 Rev. A
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