TriStar SP3010X15AZ Owner's Manual

P/N: IS3200
Rev. D
__________________________________________________________________________________________
OWNER’S MANUAL
INSTALLATION, OPERATION, & PARTS
*50HZ Models are not UL Listed.
™
TriStar Pump Series
The Hayward TriStar Pump is specifically engineered for the demanding requirements of today’s in-ground swimming pool/spa that is
equipped with large capacity filters, heaters, and pool cleaning equipment. The TriStar is a self-priming pump that includes an
improved seal and impeller design that will provide many years of efficient, dependable, corrosion-free service. The advanced design
provides superior performance while reducing maintenance requirements. NOTE - To prevent potential injury and to avoid
unnecessary service calls, read this manual carefully and completely.
TriStar Pump Replacement Guide
IMPORTANT – READ CAREFULLY
NOTE - The TriStar is a high performance, high
efficiency pump. When replacing most existing
pumps, you can use a TriStar pump with a lower
horsepower rating than the existing pump.
Required:
2” plumbing minimum
Recommended: 2 ½” plumbing or larger
TriStar
Model No.
Full Rated
--SP3207EE
SP3210EE
SP3215EE
SP3220EE
SP3230EE
TriStar
Model No.
Max Rated
SP3207X10
SP3210X15
SP3215X20
SP3220X25
SP3225X30
---
Super II
Model No.
Full Rated
SP3007EEAZ
SP3010EEAZ
SP3015EEAZ
SP3020EEAZ
SP3025EEAZ
---
Super II
Model No.
Max Rated
SP3007X10AZ
SP3010X15AZ
SP3015X20AZ
SP3020X25AZ
SP3025X30AZ
---
SAVE THIS INSTRUCTION MANUAL
HAYWARD POOL PRODUCTS, INC.
620 DIVISION STREET ELIZABETH, NJ 07207
WWW.HAYWARDPOOL.COM
WWW.HAYWARDPOOL.COM
(908) 351-5400
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
TriStar™ Pump Series ____________________
_____________________________Page 2 of 15
IMPORTANT SAFETY INSTRUCTIONS
Before installing or servicing this electrical equipment, turn power supply OFF.
Basic safety precautions should always be followed, including the following: Failure to follow instructions may result in injury.
This is the safety-alert symbol. When you see this symbol on your pump or in this manual, look for one of the following
signal words and be alert to the potential for personal injury.
WARNING
warns about hazards that could cause serious personal injury, death or major property damage and if
ignored presents a potential hazard.
CAUTION
warns about hazards that will or can cause minor or moderate personal injury and/or property damage
and if ignored presents a potential hazard. It can also make consumers aware of actions that are unpredictable and unsafe.
The NOTICE label indicates special instructions that are important but not related to hazards.
WARNING – Read and follow all instructions in this
owner’s manual and on the equipment. Failure to follow
instructions can cause severe injury and/or death.
WARNING – This product should be installed and serviced only by a qualified professional.
CAUTION – A licensed electrician MUST complete, in full, all electrical installations noted in this manual.
Use of non-Hayward replacement parts voids warranty.
ATTENTION INSTALLER – THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE
INSTALLATION, OPERATION, AND SAFE USE OF THIS PUMP THAT MUST BE FURNISHED TO THE END USER
OF THIS PRODUCT. FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY.
WARNING – To reduce risk of injury, do not permit children to use or climb on this product.
Closely supervise children
at all times. Components such as the filtration system, pumps, and heaters must be positioned to prevent children from using them as a
means of access to the pool.
CAUTION
– This pump is intended for use on permanently installed swimming pools and may also be used with hot tubs
and spas if so marked. Do NOT use with storable pools. A permanently installed pool is constructed in or on the ground or in a
building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily
disassembled for storage and reassembled to its original integrity. Though this product is designed for outdoor use, it is strongly
advised to protect the electrical components from the weather. Select a well-drained area, one that will not flood when it rains. It
requires free circulation of air for cooling. Do not install in a damp or non-ventilated location. If installed within an outer enclosure
or beneath the skirt of a hot tub or spa, adequate ventilation and free circulation of air must be provided to prevent overheating of the
motor.
WARNING
– Pool and spa components have a finite life. All components should be inspected frequently and replaced at
least every ten years, or if found to be damaged, broken, cracked, missing, or not securely attached.
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WARNING
– It is required that licensed electricians do all electrical wiring. Risk of
Electric Shock. Hazardous voltage can shock, burn, and cause death or serious property damage. To
reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply. Provide a
properly located electrical receptacle. All electrical wiring MUST be in conformance with applicable local
and national codes and regulations. Before working on pump or motor, turn off power supply to the pump.
WARNING
– To reduce the risk of electric shock replace damaged wiring immediately. Locate conduit to prevent abuse
from lawn mowers, hedge trimmers and other equipment.
WARNING
– Install a Ground Fault Circuit Interrupter (GFCI) in the circuit. For size of GFCI required and test
procedures for GFCI, see manufacturer’s instructions. Pump MUST be permanently connected to GFCI.
WARNING
– Failure to bond pump to pool structure will increase risk for electrocution and could result in injury or
death. To reduce the risk of electric shock, see installation instructions and consult a professional electrician on how to bond pump.
Also, contact a licensed electrician for information on local electrical codes for bonding requirements.
Notes to the electrician:
Use a solid copper conductor, size 8 or larger. Run a continuous wire from external bonding lug to reinforcing rod or mesh. Connect
a No. 8 AWG (8.4 mm2) solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal
parts of swimming pool, spa, or hot tub, and to all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5
m) of inside walls of swimming pool, spa, or hot tub. IMPORTANT - Reference NEC codes for all wiring standards including, but
not limited to, grounding, bonding and other general wiring procedures.
WARNING
– Suction Entrapment Hazard.
Suction in suction outlets and/or suction outlet covers which are damaged, broken, cracked, missing, or
unsecured cause severe injury and/or death due to the following entrapment hazards:
Hair Entrapment- Hair can become entangled in suction outlet cover.
Limb Entrapment- A limb inserted into an opening of a suction outlet sump or suction outlet cover that
is damaged, broken, cracked, missing, or not securely attached can result in a mechanical bind or
swelling of the limb.
Body Suction Entrapment- A differential pressure applied to a large portion of the body or limbs can result in an
entrapment.
Evisceration/ Disembowelment- A negative pressure applied directly to the intestines through an unprotected suction outlet
sump or suction outlet cover which is damaged, broken, cracked, missing, or unsecured can result in
evisceration/disembowelment.
Mechanical Entrapment- There is potential for jewelry, swimsuits, hair decorations, fingers, toes, or knuckles to be caught
in an opening of a suction outlet cover resulting in mechanical entrapment.
WARNING
- To Reduce the risk of Entrapment Hazards:
- When outlets are small enough to be blocked by a person, a minimum of two functioning suction
outlets per pump must be installed. Suction outlets in the same plane (i.e. floor or wall), must be
installed a minimum of three feet (3’) [0.91 meter] apart, as measured from near point to near
point.
- Dual suction fittings shall be placed in such locations and distances to avoid “dual blockage” by
a user.
- Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas.
- The maximum system flow rate shall not exceed the values shown in the “Pipe Sizing Chart” found at the bottom of page 5
of this manual.
- Never use pool or spa if any suction outlet component is damaged, broken, cracked, missing, or not securely attached.
- Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately.
- In addition to two or more suction outlets per pump installed in accordance with latest IAF (formerly NSPI) standards and
CPSC guidelines, follow all national, state, and local codes applicable.
- Installation of a vacuum release or vent system, which relieves entrapping suction, is recommended.
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WARNING
– Hazardous Pressure. Pool and spa water circulation systems operate under
hazardous pressure during start-up, normal operation, and after pump shut-off. Stand clear of circulation
system equipment during pump start-up. Failure to follow safety and operation instructions could result in
violent separation of the pump housing and cover due to pressure in the system, which could cause property
damage, severe personal injury, or death. Before servicing pool and spa water circulation system, all
system and pump controls must be in off position and filter manual air relief valve must be in open
position. Before starting system pump, all system valves must be set in a position to allow system water to
return back to the pool. Do not change filter control valve position while system pump is running. Before starting system pump, fully
open filter manual air relief valve. Do not close filter manual air relief valve until a steady stream of water (not air or air and water
mix) is discharged from the valve. All suction and discharge valves MUST be OPEN when starting the circulation system. Failure to
do so could result in severe personal injury and/or property damage.
WARNING
– Separation Hazard. Failure to follow safety and operation instructions could
result in violent separation of pump components. Strainer cover must be properly secured to pump housing
with strainer cover lock ring. Before servicing pool and spa circulation system, all system and pump
controls must be in off position and filter manual air relief valve must be in open position. Do not operate
pool and spa circulation system if a system component is not assembled properly, damaged, or missing. Do
not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter
upper body. All suction and discharge valves MUST be OPEN when starting the circulation system.
Failure to do so could result in severe personal injury and/or property damage.
WARNING – Never operate or test the circulation system at more than 50 PSI.
WARNING
– Fire and burn hazard. Motors operate at high temperatures and if they are not properly isolated from
any flammable structures or foreign debris they can cause fires, which may cause severe personal injury or death. It is also necessary
to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk for burns.
WARNING – Failure to install according to defined instructions may result in severe personal injury or death.
General Information
Introduction
This manual contains information for the proper installation and operation of the Hayward TriStar Pump Series. The
instructions in this manual MUST be followed precisely. Failure to install according to defined instructions will void
warranty.
Product Benefits
The new TriStar Pump’s advanced fluid dynamic design optimizes the three essential pump elements to deliver superior flow,
energy efficiency, and quietness. Plus, the heavy-duty pump and motor construction operates cooler for years of
dependability. It is the first to feature a Tri-Lock cam and ramp strainer cover design that closes with less than a quarter turn,
and the TriStar’s super-sized, smooth no-rib basket with extra leaf-holding capacity is easy to clean. TriStar has a variety of
bases available to seamlessly retrofit to existing filtration systems.
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______________________________ Page 5 of 15
Product Specifications
HP
½
¾
1
1*
1½
1½*
2
2*
2½
2½*
3
3 **
*
**
FR “A”
13 5/8”
13 7/8”
14 3/8”
14 3/8”
14 7/8”
14 7/8”
14 7/8”
14 7/8”
17 1/8”
14 1/2”
MR “A”
13 3/8”
13 7/8”
13 7/8”
14 3/8”
15 1/8”
14 7/8”
14 7/8”
14 7/8”
15 5/8”
-
Two-Speed Pump
Three-Phase Pump
Installation Instructions
WARNING – This product should be installed and serviced only by a qualified professional.
Pump Location
Locate filter as close to pool as practical and run suction lines as direct as possible to reduce friction
loss. Suction lines should have continuous slope upward from lowest point in line. Joints must be tight
(but not over-tightened). Suction line diameter must equal or be larger than the discharge line diameter.
Though the filter is designed for outdoor use, it is strongly advised to place pump and filter in the shade
to shield them from continuous direct heat. Select a well-drained area that will not flood when it rains. Do NOT install
pump and filter in a damp or non-ventilated location. Keep motor clean. Pump motors require free circulation of air for
cooling.
Pump Mounting
Install pump on a firm, level base or pad to meet all local and national codes. Fasten pump to base or pad with screws or
bolts to further reduce vibration and stress on pipe or hose joints. The base MUST be solid, level, rigid, and vibration free.
Pump mount must:
Allow pump inlet height to be as close to water level as possible.
Allow use of short, direct suction pipe (to reduce friction losses).
Allow for gate valves in suction and discharge piping.
Be protected from excess moisture and flooding.
Allow adequate access for servicing pump and piping.
Pipe Sizing Chart
MAXIMUM RECOMMENDED SYSTEM FLOW RATE BY PIPE SIZE
Pipe Size
[mm]
Flow Rate
GPM [LPM]
Suction Pipe
Length *
Pipe Size
[mm]
Flow Rate
GPM [LPM]
Suction Pipe
Length *
Pipe Size
[mm]
Flow Rate
GPM [LPM]
Suction Pipe
Length *
1” [32]
20 [75]
5”
1 ½” [50]
45 [170]
7 ½”
2 ½” [75]
110 [415]
12 ½”
1 ¼” [40]
30 [110]
6 ¼”
2” [63]
80 [300]
10”
3” [90]
160 [600]
15”
* NOTE - It is recommended that a minimum length of straight piping (shown as “L” in above diagram), equivalent
to 5 pipe size diameters, be used between the pump suction inlet and any plumbing fittings (elbows, valves, etc.).
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Pump Mounting (cont’d.)
WARNING – Hazardous Pressure. Pumps, filters, and other equipment/ components of a
swimming pool filtration system operate under pressure. Incorrectly installed and/or improperly tested
filtration equipment and/or components may fail resulting in severe personal injury or death.
Plumbing
Use Teflon tape to seal threaded connections on molded plastic components. All plastic fittings must be new or thoroughly
cleaned before use. NOTE - Do NOT use Plumber’s Pipe Dope as it may cause cracking of the plastic components.
When applying Teflon tape to plastic threads, wrap the entire threaded portion of the male fitting with one to two layers of
tape. Wind the tape clockwise as you face the open end of the fitting, beginning at the end of the fitting. The pump suction
and outlet ports have molded-in thread stops. Do NOT attempt to force hose connector fitting past this stop. It is only
necessary to tighten fittings enough to prevent leakage. Tighten fitting by hand and then use a tool to engage fitting an
additional 1 ½ turns. Use care when using Teflon tape as friction is reduced considerably; do NOT over-tighten fitting or
you may cause damage. If leaks occur, remove connector, clean off old Teflon tape, re-wrap with one to two additional
layers of Teflon tape, and re-install connector.
Fittings restrict flow. For better efficiency, use the fewest possible fittings (but at least two suction outlets). Avoid fittings
that could cause an air trap. Pool and spa fittings MUST conform to the International Association of Plumbing and
Mechanical Officials (IAPMO) standards. Use a non-entrapping suction fitting in pool (multiple drains) or double suction
(skimmer and main drain).
Electrical
WARNING – Ground and bond motor before connecting to electrical power supply. Failure
to ground and bond pump motor can cause serious or fatal electrical shock hazard. Do NOT ground to
a gas supply line. To avoid dangerous or fatal electrical shock, turn OFF power to motor before
working on electrical connections. Ground Fault Circuit Interrupter (GFCI) tripping indicates electrical
problem. If GFCI trips and won’t reset, consult electrician to inspect and repair electrical system. Fire
Hazard - match supply voltage to motor nameplate voltage. Insure that the electrical supply
available agrees with the motor’s voltage, phase, and cycle, and that the wire size is adequate for the HP
(kW) rating and distance from the power source. NOTE - All electrical wiring MUST be performed by a licensed
electrician, and MUST conform to local codes and NEC regulations. Use copper conductors only.
Motor Brake Horsepower
Motor Rated Horsepower
Max Rate Pumps
Full Rate Pumps
HP (kW)
HP (kW)
1.13 (0.84)
0.50 (0.37)
1.39 (1.04)
0.75 (0.56)
1.85 (1.38)
1.00 (0.75)
2.40 (1.79)
1.50 (1.12)
2.70 (2.01)
2.00 (1.49)
3.60 (2.69)
3.00 (2.24)
3.60 (2.69) *
3.00 (2.24) *
1.85 / 0.22 (1.38 / 0.16)
1.00 / 0.12 (0.75 / 0.09)
2.40 / 0.28 (1.79 / 0.21)
1.50 / 0.18 (1.12 / 0.13)
2.70 / 0.33 (2.01 / 0.25)
2.00 / 0.25 (1.49 / 0.19)
0.94 (0.70)
0.75 (0.56)
1.25 (0.93)
1.00 (0.75)
1.65 (1.23)
1.50 (1.12)
2.20 (1.64)
2.00 (1.49)
2.60 (1.94)
2.50 (1.86)
3.45 (2.57)
3.00 (2.24)
1.85 / 0.22 (1.38 / 0.16)
1.50 / 0.18 (1.12 / 0.13)
2.40 / 0.28 (1.79 / 0.21)
2.00 / 0.25 (1.49 / 0.19)
2.70 / 0.33 (2.01 / 0.25)
2.50 / 0.31 (1.86 / 0.23)
¹, ², ³ Low Speed Amps: (¹ 2.8 - 3.0) (² 3.2 - 3.4) (³ 3.8 - 4.1)
* Three-Phase (3Φ) Pump - motor starter required
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Motor Electric V/A
Voltage
208 - 230 / 115
208 - 230 / 115
208 - 230 / 115
208 - 230 / 115
208 - 230
208 - 230
208 - 230 / 460 *
208 - 230
208 - 230
208 - 230
230 / 115
230 / 115
230 / 115
230 / 115
230
230
208 - 230
208 - 230
208 - 230
Amps
5.3 - 4.9 / 9.8
7.0 - 6.2 / 12.4
8.5 - 7.4 / 14.8
11.2 - 10.2 / 20.4
11.8 - 11.0
16.0 - 14.8
9.6 - 9.4 / 4.7 *
8.6 - 8.2 ¹
11.4 - 10.4 ²
12.4 - 11.2 ³
5.4 / 10.8
7.0 / 14.0
7.7 / 15.4
10.8 / 21.6
11.5
13.5
8.6 - 8.2 ¹
11.4 - 10.4 ²
12.4 - 11.2 ³
Wire Size / Breaker
AWG
14
14
14 / 12
14 / 10
14
12
14 *
14
14
14
14
14
14 / 12
14 / 10
14
14
14
14
14
Amps
10 / 15
10 / 15
15 / 20
15 / 30
15
20
15 / 10 *
15
15
15
10 / 15
10 / 15
10 / 20
15 / 30
15
15
15
15
15
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Electrical (cont’d.)
Voltage
Voltage at motor MUST NOT be more than 10% above or below motor name plate rated voltage, or motor may
overheat, causing overload tripping and reduced component life. If voltage is less than 90% or more than 110% of
rated voltage when motor is running at full load, consult power company.
Grounding And Bonding
Install, ground, bond, and wire motor in accordance with local or national electrical code requirements.
Permanently ground motor. Use green ground terminal provided under motor canopy or access place; use size and
type wire required by code. Connect motor ground terminal to electrical service ground.
Bond motor to pool structure. Bonding will connect all metal parts within and around the pool with a continuous
wire. Bonding reduces the risk of a current passing between bonded metal objects, which could potentially cause
electrical shock if grounded or shorted. Reference NEC codes for all wiring standards including, but not limited
to, grounding, bonding and general wiring procedures.
Use a solid copper conductor, size 8 or larger. Run wire from external bonding lug to reinforcing rod or mesh.
Connect a No. 8 AWG (8.4 mm2) solid copper bonding wire to the pressure wire connector provided on the motor
housing and to all metal parts of swimming pool, spa, or hot tub, and to all electrical equipment, metal piping
(except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool, spa, or hot tub.
Wiring
WARNING – All wiring must be done by a licensed electrician.
Pump MUST be permanently connected to circuit. If other lights or appliances are also on the same circuit, be sure
to add their amp loads before calculating wire and circuit breaker sizes. Use the load circuit breaker as the Master
On-Off switch.
Install a Ground Fault Circuit Interrupter (GFCI) in circuit; it will sense a short-circuit to ground and disconnect
power before it becomes dangerous to pool users. For size of GFCI required and test procedures for GFCI, see
manufacturer’s instructions. In case of a power outage, check GFCI for tripping, which will prevent normal pump
operation. Reset if necessary.
Start-Up & Operation
Prior to Start-Up
NOTE - If it is necessary to perform a pressure test, prior to initial use to ensure pump is functioning properly, then the
following criteria should be maintained for this test:
1.
2.
3.
4.
5.
Have a professional perform this test.
Ensure all pump and system components are sealed properly to prevent leaks.
Remove any trapped air in the system by fully opening filter manual air relief valve until a
steady stream of water (not air or air and water mix) is discharged from the valve.
Allow no more than 50 psi (345 kPa) at a water temperature no higher than 100° F (38° C).
Run pressure test for no longer than 24 hours. Immediately inspect all parts to verify they are
intact and functioning properly.
WARNING - If pump is being pressure tested (50 PSI MAXIMUM), be sure pressure
has been released, using the filter manual air relief valve, before removing strainer cover.
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WARNING – All suction and discharge valves MUST be OPEN, as well as filter air relief
valve (if available) on filter, when starting the circulating pump system. Failure to do so could result in
severe personal injury.
Starting/Priming the Pump:
Fill strainer housing with water to suction pipe level. If water leakage occurs from anywhere on the pump or filter, DO
NOT start the pump. If no leakage occurs, stand at least 10 feet from pump and/or filter and proceed with starting the
pump.
WARNING – Return to filter to close filter manual air relief valve when a steady stream of water (not air or air
and water) is discharged from valve. Failure to do so could result in severe personal injury.
ATTENTION – NEVER OPERATE THE PUMP WITHOUT WATER. Water acts as a coolant and
lubricant for the mechanical shaft seal. NEVER run pump dry. Running pump dry may damage seals, causing leakage,
flooding, and voids warranty. Fill strainer housing with water before starting motor.
ATTENTION – Do NOT add chemicals to pool/spa system directly in front of pump suction. Adding undiluted
chemicals may damage pump and voids warranty.
ATTENTION – Before removing strainer cover:
1.
2.
3.
4.
5.
6.
STOP PUMP before proceeding.
CLOSE VALVES in suction and outlet pipes.
RELEASE ALL PRESSURE from pump and piping system using filter manual air relief valve. See filter
owner’s manual for more details.
If water source is higher than the pump, pump will prime itself when suction and outlet valves are opened. If
water source is lower than the pump, unscrew and remove strainer cover; fill strainer housing with water.
Clean and lubricate strainer cover O-ring with "Jack's 327" if necessary.
Replace strainer cover on strainer housing; turn clockwise to tighten cover.
NOTE - Tighten strainer cover lock ring by hand only (no wrenches).
Before re-starting pump, see “Starting/Priming the Pump” instructions.
ATTENTION – Wait five (5) seconds before re-starting pump. Failure to do so may cause reverse rotation of
motor and consequent serious pump damage.
Turn on power and wait for pump to prime, which may take up to five (5) minutes. Priming time will depend on vertical
length of suction lift and horizontal length of suction pipe. If pump does NOT prime within five minutes, stop motor and
determine cause. Be sure all suction and discharge valves are open when pump is running. See Troubleshooting Guide.
Maintenance
Clean strainer basket regularly. Do NOT strike basket to clean. Inspect strainer cover gasket regularly and replace as
necessary.
Hayward pumps have self-lubricating motor bearings and shaft seals. No lubrication is necessary.
Keep motor clean. Insure motor air vents are free from obstruction to avoid damage. Do NOT use water to hose off
motor.
Occasionally, shaft seals must be replaced, due to wear or damage. Replace with genuine Hayward seal assembly kit.
See “Shaft Seal Change Instructions” in this manual.
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Storage/Winterization
WARNING – Separation Hazard. Do not purge the system with compressed air. Purging
the system with compressed air can cause components to explode, with risk of severe injury or death to
anyone nearby. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump,
filter, or piping.
ATTENTION – Allowing the pump to freeze will void the warranty.
ATTENTION – Use ONLY propylene glycol as antifreeze in your pool/spa system. Propylene glycol is nontoxic and will not damage plastic system components; other anti-freezes are highly toxic and may damage plastic components
in the system.
Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time (see
instructions below). Gravity drain system as far as possible.
Keep motor dry and covered during storage. To avoid condensation/corrosion problems, do NOT cover or wrap pump with
plastic film or bags.
Storing Pump For Winterization
WARNING – To avoid dangerous or fatal electrical shock hazard, turn OFF power to motor
before draining pump. Failure to disconnect power may result in serious personal injury or death.
1. Drain water level below all inlets to the pool.
2. Remove drain plugs and strainer cover from strainer housing. (See Parts Diagram on page 11 of
this manual for pump component locations.)
3. Disconnect pump from mounting pad, wiring (after power has been turned OFF), and piping.
4. Once the pump is removed of water, re-install the strainer cover and drain plugs. Store pump in a
dry area.
Shaft Seal Change Instructions
IMPORTANT SAFETY INSTRUCTIONS
PLEASE READ AND FOLLOW ALL INSTRUCTIONS
When servicing electrical equipment, basic safety precautions should always be observed including the following. Failure to follow
instructions may result in injury.
WARNING – To reduce risk of injury, do not permit children to use this product.
A.
B. Disconnect all electrical power service to pump before beginning shaft seal replacement.
C. Only qualified personnel should attempt rotary seal replacement. Contact your local authorized Hayward Dealer or
service center if you have any questions.
Exercise extreme care in handling both the rotating and the stationary sections of the two-part replacement seal. Foreign matter or
improper handling will easily scratch the graphite and ceramic sealing surfaces.
Removing the Motor Assembly (See Parts Diagram on page 11 of this manual for pump component locations.)
1.
Remove the six (6) 5/16" x 2" hex head bolts (item #17), which hold the motor assembly to the pump/strainer
housing (item #3), using a 1/2" wrench or socket.
2.
Slide the motor assembly out of the pump/strainer housing (item #3), exposing the diffuser (item #9). Remove the
two diffuser screws (item #7), and pull the diffuser (item #9) off of the seal plate (item #15) to expose the impeller
(item #12).
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Removing the Impeller (See Parts Diagram on page 11 of this manual for pump component locations.)
3.
Remove the motor canopy by removing the two (2) screws and pulling the canopy away from the motor.
4.
To prevent motor shaft from turning, carefully place a 7/16" open-end wrench over the two (2) flats on the end of
the shaft.
5.
Rotate the impeller screw (item #10) clockwise (note that screw has left-hand thread) and remove. Remove the
impeller (item #12) by rotating counterclockwise.
Removing the Ceramic Seat (See Parts Diagram on page 11 of this manual for pump component locations.)
6.
Remove the spring seal assembly (item #13) and seal plate (item #15) from the motor by removing the four (4) 3/8”
x 1” bolts (item #18) that secure it to the motor, using a 9/16" wrench or socket. Remove the motor support bracket
(item #20) from the seal plate (item #15).
7.
Press the ceramic seat with rubber cup out of the seal plate (item #15). If tight, use a small screwdriver to tap seal
out.
STOP - Clean all recesses & parts to be reassembled. Inspect gaskets & replace if necessary.
Seal Installation (See Parts Diagram on page 11 of this manual for pump component locations.)
8.
Clean and lightly lubricate the motor shaft and seal recesses in the seal plate (item #15) with a dilute solution of nongranulated liquid-type soap. Gently wipe the polished face of the ceramic seal with a soft cotton cloth. Lubricate the
rubber cup on the ceramic seat and press it firmly into the recess of the seal plate (item #15), with the polished
ceramic surface facing out.
9.
Reassemble the motor to the seal plate (item #15) using the four (4) 3/8” x 1” bolts (item #18), and re-attach the
motor support (item #20) to the seal plate (item #15).
10. Gently wipe the black, polished surface of the spring seal assembly (item #13) with a soft cotton cloth.
11. Press the spring seal assembly (item #13) onto the motor shaft, with the black polished surface facing the ceramic
seat.
Replacing the Impeller and Diffuser (See Parts Diagram on page 11 of this manual for pump component locations.)
12. Screw the impeller (item #12) onto the motor shaft in a clockwise direction, and screw the impeller screw (item #10)
into the motor shaft in a counterclockwise direction. Tighten snugly by holding motor shaft with wrench as noted in
step #4. Place the impeller ring (item #11) back onto the impeller (item #12), with flange facing towards the
diffuser (item #9).
13. Place the diffuser (item #9) over the impeller (item #12) and onto the seal plate (item #15), aligning the three pins on
the diffuser (item #9) with the three holes on the seal plate (item #15). Replace the two diffuser screws (item #7).
Replacing the Motor Assembly (See Parts Diagram on page 11 of this manual for pump component locations.)
14. Re-attach motor canopy using the two (2) hex headed screws. Slide the motor assembly, with the diffuser (item #9)
in place, into pump/strainer housing (item #3), being careful not to disturb the diffuser gasket (item #8).
15. Fasten assembly to pump/strainer housing (item #3) using the six (6) 5/16" x 2" bolts (item #17). (Be sure housing
gasket (item #14) is in place, and lubricated. Replace if damaged). Tighten bolts alternately and evenly to 185 inchpounds according to housing bolt torque pattern detail.
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_____________________________Page 11 of 15
Replacement Parts
Parts Diagram
Detail of motor
canopy with screws.
Parts Listing
Ref. No. Part No.
Description
Ctn. Qty.
1
SPX3200UNKIT
Union Connector Kit (Includes Union Nut, Union Connector, Union Gasket - 2 ea.)
1
2
SPX3200UG
Union Gasket
1
3
SPX3200A
Pump Strainer Housing, 2” x 2 1/2” with Drain Plugs, threaded style
1
4
SPX3200DLS
Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring)
10
SPX3200DLSB
Strainer Cover Kit (Biguanide Sanitizer Applications Only; NOT Pressure Testable)
10
5
SPX3200S
Strainer Cover O-Ring
10
6
SPX3200M
Strainer Basket
15
7
SPX3200Z8
Diffuser Screw
1
8
SPX4000Z1
Diffuser O-Ring
10
9
SPX3200B3
Diffuser
1
10
SPX3200Z1
Impeller Screw
1
11
SPX3021R
Impeller Ring
1
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_________________________
Page 12 of 15
Parts Listing (cont’d.)
Ref. No. Part No.
12
SPX3205C
Description
Ctn. Qty.
Impeller for ½ HP with Impeller Screw
10
SPX3207C
Impeller for ¾ HP with Impeller Screw
10
SPX3207CM
Impeller for 1 HP with Impeller Screw (Max Rate)
10
SPX3210C
Impeller for 1 HP with Impeller Screw (Full Rate)
10
SPX3215C
Impeller for 1 ½ HP with Impeller Screw
10
SPX3220C
Impeller for 2 HP with Impeller Screw
10
SPX3230C
Impeller for 3 HP with Impeller Screw
10
13
SPX3200SA
Shaft Seal Assembly
10
14
SPX3200T
Housing O-Ring
10
15
SPX3200E
Seal Plate
1
16
SPX3200Z211
Housing Insert/Seal Plate Spacer Kit
1
17
SPX3200Z3
Housing Bolt
10
18
SPX3200Z5
Motor Bolt
1
19
SPX4000FG
Drain Plug with O-Ring
10
20
SPX3200GA
Bracket, Motor Support, TriStar
1
21 *
SPX3200WF
Base, Short Riser, TriStar
1
22 *
SPX3200SR
Base, Tall Riser, TriStar
1
Max Rate Pumps
Full Rate Pumps
Pump SKU Detail
Model P/N
SP3205EE
SP3207EE
SP3210EE
SP3215EE
SP3220EE
SP3230EE
SP32102EE
SP32152EE
SP32202EE
SP323063
SP3205X7
SP3207X10
SP3210X15
SP3215X20
SP3220X25
SP3225X30
SP3210X152
SP3215X202
SP3220X252
Motor P/N
SPX3205Z1BER
SPX3207Z1BER
SPX3210Z1BER
SPX3215Z1BER
SPX3220Z1BER
SPX3230Z1BER
SPX3210Z2BER
SPX3215Z2BER
SPX3220Z2BER
SPX3230Z1DR
SPX3205Z1MR
SPX3207Z1MR
SPX3210Z1MR
SPX3215Z1MR
SPX3220Z1MR
SPX3225Z1MR
SPX3210Z2MER
SPX3215Z2MER
SPX3220Z2MER
Power End P/N
SPX3205Z1PE
SPX3207Z1PE
SPX3210Z1PE
SPX3215Z1PE
SPX3220Z1PE
SPX3230Z1PE
SPX3210Z2PE
SPX3215Z2PE
SPX3220Z2PE
SPX3230Z1PE3
SPX3205X7Z1PE
SPX3207X10Z1PE
SPX3210X15Z1PE
SPX3215X20Z1PE
SPX3220X25Z1PE
SPX3225X30Z1PE
SPX3210X15Z2PE
SPX3215X20Z2PE
SPX3220X25Z2PE
Impeller P/N
SPX3205C
SPX3207C
SPX3210C
SPX3215C
SPX3220C
SPX3230C
SPX3210C
SPX3215C
SPX3220C
SPX3230C
SPX3205C
SPX3207CM
SPX3210C
SPX3215C
SPX3220C
SPX3230C
SPX3210C
SPX3215C
SPX3220C
NOTE – Power end assembly includes parts #7-18 and motor.
* STA-RITE is a registered trademark of Sta-Rite Industries, Inc. and WHISPERFLO is a registered trademark of Pentair Water Pool & Spa, Inc., which are used
herein for identification purposes only. These are retrofit bases for existing STA-RITE and WHISPERFLO pump installations. Sta-Rite Industries, Inc. and Pentair
Water Pool & Spa, Inc. are not affiliated with Hayward Pool Products.
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____________________Page 13 of 15
Troubleshooting
Motor Will NOT Start – Check For:
Make sure the terminal board connections agree with the wiring diagram on motor data plate label. Be sure motor is wired
for available field supply voltage (see pump operating label).
1. Improper or loose wiring connections; open switches or relays; tripped circuit breakers, GFCI’s, or blown fuses.
Solution: Check all connections, circuit breakers, and fuses. Reset tripped breakers or replace blown fuses.
2. Manually check rotation of motor shaft for free movement and lack of obstruction.
Solution: Refer to Steps 4 & 5 of “Shaft Seal Change Instructions” in this manual.
3. If you have a timer, be certain it is working properly. Bypass it if necessary.
Motor Shuts OFF – Check For:
1. Low voltage at motor or power drop (frequently caused by undersized wiring or extension cord use).
Solution: Contact qualified professional to check that the wiring gauge is heavy enough.
NOTE: Your Hayward pump motor is equipped with an “automatic thermal overload protector.” The motor will
automatically shut off if power supply drops before heat damage can build up causing windings to burn out. The “thermal
overload protector” will allow the motor to automatically restart once the motor has cooled. It will continue to cut On/Off
until the problem is corrected. Be sure to correct cause of overheating.
Motor Hums, But Does NOT Start – Check For:
1. Impeller jammed with debris.
Solution: Have a qualified repair professional open the pump and remove the debris.
Pump Won't Prime, Check For:
1. Empty pump/strainer housing.
Solution: Make sure pump/strainer housing is filled with water and cover o-ring is clean. Ensure o-ring is properly seated in
the cover o-ring groove. Ensure o-ring sealing surface is lubricated with “Jack’s 327” and that strainer cover is locked firmly
in position. Lubricant will help to create a tighter seal.
2. Loose connections on suction side.
Solution: Tighten pipe/union connections.
NOTE - Any self-priming pump will not prime if there are suction air leaks. Leaks will result in bubbles emanating from
return fittings on pool wall.
3. Leaking O-ring or packing glands on valves.
Solution: Tighten, repair, or replace valves.
4. Strainer basket or skimmer basket loaded with debris.
Solution: Remove strainer housing cover or skimmer cover, clean basket, and refill strainer housing with water. Tighten
cover.
5. Suction side clogged.
Solution: Contact a qualified repair professional.
Block off to determine if pump will develop a vacuum. You should have 5” - 6” of vacuum at the strainer cover (Only your
pool dealer can confirm this with a vacuum gauge). You may be able to check by removing the skimmer basket and
holding your hand over the bottom port with skimmer full and pump running. If no suction is felt, check for line blockage.
a. If pump develops a vacuum, check for blocked suction line or dirty strainer basket. An air leak in the suction
piping may be the cause.
b. If pump does not develop a vacuum and pump has sufficient “priming water”:
i. Re-check strainer housing cover and all threaded connections for suction leaks. Check if all system
hose clamps are tight.
ii. Check voltage to ensure that the motor is rotating at full RPM’s.
iii. Open housing cover and check for clogging or obstruction in suction. Check impeller for debris.
iv. Remove and replace shaft seal only if it is leaking.
Low Flow – Generally, Check For:
1. Clogged or restricted strainer or suction line.
Solution: Contact a qualified repair professional.
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____________________________ Page 14 of 15
Low Flow – Generally, Check For: (cont’d.)
2. Undersized pool piping.
Solution: Correct piping size.
3. Plugged or restricted discharge line of filter, valve partially closed (high gauge reading).
Solution: Sand filters – backwash as per manufacturer’s instructions; D.E. filters – backwash as per manufacturer’s
instructions; Cartridge filters – clean or replace cartridge.
4. Air leak in suction (bubbles issuing from return fittings).
Solution: Re-tighten suction and discharge connections using Teflon tape. Inspect other plumbing connections and tighten
as required.
5. Plugged, restricted, or damaged impeller.
Solution: Replace including new seal assembly.
Noisy Pump – Check For:
1.
Air leak in suction piping, cavitations caused by restricted or undersized suction line or leak at any joint, low water level
in pool, and unrestricted discharge return lines.
Solution: Correct suction condition or throttle return lines, if practical. Holding hand over return fitting will sometimes
prove this point or putting in a smaller eyeball fitting.
2. Vibration due to improper mounting, etc.
Solution: Mount the pump on a level surface and secure the pump to the equipment pad.
3. Foreign matter in pump housing. Loose stones/debris hitting impeller could be cause.
Solution: Clean the pump housing.
4. Motor bearings noisy from normal wear, rust, overheating, or concentration of chemicals causing seal damage which will
allow chlorinated water to seep into bearings wiping out the grease causing bearing to whine.
Solution: All seal leaks should be replaced at once.
© Hayward Pool Products, Inc. 2005
All rights reserved.
PRODUCT REGISTRATION
(Retain For Your Records)
DATE OF INSTALLATION ____________________
INITIAL PRESSURE GAUGE READING (CLEAN FILTER)
_______________________
PUMP MODEL ________________
HORSEPOWER
_______________________
FILTER MODEL ________________
SERIAL NUMBER _______________________
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Page 15 of 15
HAYWARD® LIMITED WARRANTY
This pump was inspected before shipment from our plant. To original purchasers of this pump, Hayward Pool
Products, Inc., 620 Division Street, Elizabeth, New Jersey, warrants its products free from defects in materials and
workmanship for a period of ONE (1) year from the date of purchase.
Parts which fail or become defective during the warranty period, except as a result of freezing, negligence, improper
installation, use, or care, shall be repaired or replaced, at our option, without charge, within 90 days of the receipt of
defective product, barring unforeseen delays.
To obtain warranty replacements or repair, defective components or parts should be returned, transportation paid, to
the place of purchase, or to the nearest authorized Hayward service center. For further Hayward dealer or service
center information, contact Hayward customer service department. No returns may be made directly to the factory
without the express written authorization of Hayward Pool Products, Inc.
To original purchasers of this pump, Hayward Pool Products, Inc. warrants its pump housing/strainer to be free from
defects in materials and workmanship for a period of ONE (1) year from the date of purchase.
Pump housing/strainers which become defective during the warranty period, except as a result of freezing,
negligence, improper installation, use or care, or as the result of a use in association with an automatic valving
system, shall be repaired, at our option, without charge.
All other conditions and terms of the standard warranty apply.
Hayward shall not be responsible for cartage, removal and/or reinstallation labor or any other such costs incurred in
obtaining warranty replacements.
The Hayward Pool Products warranty does not apply to components manufactured by others. For such products, the
warranty established by the respective manufacturer will apply.
Some states do not allow a limitation on how long an implied warranty lasts, or the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
Hayward Pool Products, Inc.
620 Division Street
Elizabeth, NJ 07207
*Supersedes all previous publications.
▲Retain this Warranty Certificate (upper portion) in a safe and convenient location for your records.
▼DETACH HERE: Fill out bottom portion completely and mail within 10 days of purchase/installation, or register online at
WWW.HAYWARDPOOL.COM.
-----------------------------------------------------------------------------------------------------------Mail to: Hayward Pool Products, Inc., 620 Division Street, Elizabeth, NJ 07207, Attn: Warranty Dept.
Warranty Registration Card
□ less than 1 □ 1-3 □ 3-5 □ 5-10
Name__________________________________________________
Years pool has been in service
Address________________________________________________
Purchased from:
City______________________ State_________ Zip____________
Company name________________________________________________
E-mail Address__________________________________________
Address_______________________________________________________
City__________________________ State_________ Zip_______________
Product Purchased ______________________________________
Product Serial No. _______________________________________
□ New Installation
□ Replacement
Type of In-Ground Pool:
□ Vinyl □ Fiberglass □ Gunite
Please send me more information on these other
products from Hayward:
□ Pump □ Filter □ Automatic Pool Cleaner □ Light
□ Chlorinator □ Skimmer □ Heater □ Heat Pump
□ Salt/Chlorine Generator □ Controls
Size of Pool______________________________________
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