F5307A-mini catalog Control Handles-FINAL.indd

Innovative Technology Precision Engineering Accurate Dispensing Control Handles Control Handles Automotive | Commercial | Industrial Digital Register DR Meter Introducing the Doctor! The new DR (Digital Registry) meter from Balcrank. “The cure for the common meter” The DR meter carries with it new innovative technology in a digital meter. Our new meter is precision balanced, lightweight and ergonomically designed. Simple, accurate and efficient, this meter combines new features with proven oval gear technology. NEW memory-flex extension; bend the extension to the desired angle and it retains its shape. 1 www.balcrank.com • No field calibration required: Precision machined aluminum die-cast fluid chamber maintains the tight tolerances required for repeatable accuracy. Each meter is individually tested for performance and accuracy which guarantees precise dispensing regardless of fluid viscosity, system pressure or changes in outside temperature. • Meter housing: unique totally encased polycarbonate housing with TP Elastomer over mold provides superb impact resistance while isolating the electronic register module (ERC) from the environment which provides an airtight seal with the meter body. • Sealed battery compartment: battery clips are mounted directly on the ERC, no cables for battery contact, which ensures protection against the environment, impact, or vibrations. • Low power consumption: ERC with auto-sleep function for improved battery life. • Trip mode function: resettable totalizer function can operate as an economical, simple fluid inventory control system. • Non-resettable totalizer function: shows total fluid flow through the meter from day one and is unaffected by low or dead batteries. • All new handle: aluminum body with lightweight ergonomic soft grip handle for comfort and precision balance. • Unique 1/4 turn manual tip: effective and very fast, high flow, no splash and very easy to use. • Flange coupling at the control valve: eliminates the use of connection adaptors which can become loose, providing superior integration of the meter and handle. • Swivel cover protects automobiles from nicks and scratches. • Large ported swivel: for comfort even at high pressures, includes durable inlet filter which protects meter from debris. • Trigger lock button: prevents accidental dispense and also allows the gun to be locked in the open position. • Affordable repairability: ERC can be changed easily. product specifications are subject to change without prior notice Digital Register DR Meter Sealed battery compartment. Battery clips mounted on PCB, no cables for battery contact which ensures protection against impact or vibrations. Neodymium magnets ensure long life and reliable pulses transmission to reed switch. LCP gears and stainless steel shaft provide excellent product compatibility and fatigue resistance. Polycarbonate housing with TP Elastomer over mold provides superb impact resistance while isolating the PCB from the environment providing an air tight seal with the meter body. Low power consumption PCB with auto-sleep function for improved battery life. Cable-less mechanical buttons to avoid contact failures. 2 x 1.5v "AAA" standard batteries Five digit display. Readout in 0.01 increments. Measure units: Quarts, Pints, Gallons, and Liters Non-resettable totalizer function Battery charge indicator Batch, trip and total select button On / Reset button Trip mode function: resettable totalizer function can operate as an economical simple fluid inventory control system Automotive | Commercial | Industrial 2 DR (Digital Registery) Meter AVAILABLE MODELS Model Extension Type & Nozzle 3330-162 Rigid Auto 3332-098 3330-161 Flex Auto 3332-095 3330-160 Flex 90 Auto 3332-094 3330-167 Flex-memory Auto 3332-099 3330-157 Rigid 1/4 turn - OIL 3332-091 3330-168 Flex 1/4 turn - OIL 3332-100 3330-158 Flex 90 1/4 turn - OIL 3332-092 3330-159 Flex-memory 1/4 turn - OIL 3332-093 3330-169 Rigid 1/4 turn - ATF 3332-101 3330-171 Flex 1/4 turn - ATF 3332-103 3330-170 Flex 90 1/4 turn - ATF 3332-102 3330-172 Flex-memory 1/4 turn - ATF 3332-104 Verify ID of ATF fill port for compatibility. SPECIFICATIONS Units of measure Batch: Quarts, Pints, Gallons, and Liters (in 0.01 increments). Accuracy +/- 0.5% of reading (lubricating oils) Flow Range 0.26-8 gal/m (1-30 l/m) Max pressure 1,450 psi (100 bar) Swivel inlet 1/2” NPT(F) Dispense Nozzle OD Auto = 0.605” Manual ¼ turn for OIL = 0.705” Manual ¼ turn for ATF= 0.315” Verify ID of ATF fill port for compatibility Operating temp 14ºF -160ºF (-10ºC - 70ºC) Weight 3.2 lb (1.55 kg) Battery 2 x 1.5v alkaline “AAA” Compatible Fluids Lubricants (up to SAE 140), ATF, Anti-freeze (Glycol), and Anti-freeze water solution Wetted Materials Liquid Crystal Polymer (LCP), Aluminium, Buna-N™, Zinc Plated Steel, Stainless Steel, Neodymium, and Brass SERVICE BULLETIN & ACCESSORIES Service Bulletin 3 www.balcrank.com SB3095 product specifications are subject to change without prior notice Non-Metered FEATURES • Large port, ball bearing, inlet swivel included • Easy access fluid inlet screen included at swivel. • Included swivel hose-end cover, protects vehicle or machine surfaces from scratches. • Easy access for service of the rotary-piston mechanism. • Trigger lock button prevents accidental control valve opening and allows the control valve to be locked in open position for large volumes dispense. • Cam & Piston valve design optimized for superb control and minimum flow resistance • Ergonomically designed grip handle for optimum comfort. AVAILABLE MODELS 3320-022 Model Extension Type & Nozzle 3320-027 Rigid Auto 3332-098 3320-025 Flex 90 Auto 3332-094 3320-026 Flex Auto 3332-095 3320-033 Flex-memory Auto 3332-099 3320-022 Rigid 1/4 turn - OIL 3332-091 3320-023 Flex 90 1/4 turn - OIL 3332-092 3320-028 Flex 1/4 turn - OIL 3332-100 3320-024 Flex Memory 1/4 turn - OIL 3332-093 3320-029 Rigid 1/4 turn - ATF 3332-101 3320-030 Flex 90 1/4 turn - ATF 3332-102 3320-031 Flex 1/4 turn - ATF 3332-103 3320-032 Flex Memory 1/4 turn - ATF 3332-104 Verify ID of ATF fill port for compatibility. SPECIFICATIONS 3320-033 Flow Range 0.26-8 gal/m (1-30 l/m) Max pressure 1,450 psi (100 bar) Swivel inlet: 1/2” NPT(F) Swivel Dispense Nozzle OD Auto = 0.605” Manual ¼ turn for OIL = 0.705” Manual ¼ turn for ATF= 0.315” Verify ID of ATF fill port for compatibility Operating temp 14˚F -158˚F (-10˚C - 70˚C) Weight 3.2 lb (1.55 kg) Compatible Fluids Lubricants, gear oil, automatic transmission, Anti-freeze (Glycol) Wetted Materials Aluminum, Zinc Plated Steel, and Buna-N™ SERVICE BULLETIN & ACCESSORIES Service Bulletin Automotive | Commercial | Industrial SB3095 4 MR (Mechanical Registry) Meter Introducing the new MR (Mechanical Registry) meter from Balcrank The Balcrank mechanical-metered control valves have been specifically designed to measure and dispense fluids using improved technology and innovation. Balcrank manufactures a full range of rotary-piston mechanical meters, graduated in quarts, gallons or liters to cover the needs of production lines, filling engines, gear boxes and transmissions; or when dispensing lubricants in fleet service shops, off-road vehicles, mining, or marine equipment maintenance facilities. Our line of mechanical meters are well suited for tough jobs and extreme environmental conditions. ROBUST • Polycarbonate based integral register housing and single molded pointer knob will guarantee maximum integrity of the meter against drops and impacts. • One piece molded register housing gives extra protection against humidity. The meter is ideal for outdoor use. • The one-piece molded pointer knob, which encloses a very robust and unique reset mechanism, is protruding for easy resetting and reading, but is resistant to impacts. • The reset mechanism incorporates a safety clutch for integrity and can be turned backwards without damaging the meter. • A simple and easy to read dial can be read at any time regardless of the ambient temperature or in direct sunlight. • Full metal meter for long life and maximum durability. ACCURATE • Precision machining and tight tolerances maintains accuracy with no calibration necessary. • Meter accuracy is maintained across a broad viscosity range and/or extreme temperature variations. EXTRA PERFORMANCE • Larger measuring chamber improves delivery rate up to 33% compared to other rotary-piston mechanical meters. • 5-digit totalizer keeps lifetime record of fluid dispensed. • Large ported swivel: for comfort even at high pressures, includes durable inlet filter which protects meter from debris. • Easy access fluid inlet screen included at swivel. • Included swivel hose-end cover protects vehicle or machine surfaces from scratches. • Easy access for service of the rotary-piston mechanism. • Trigger lock button: prevents accidental dispense and also allows the gun to be locked in the open position for high volume dispenses. • Cam & Piston valve optimized for superb control and minimum flow resistance. • All new handle: aluminum body with lightweight ergonomic soft grip handle for comfort and precision balance. • Unique 1/4 turn manual tip: effective and very fast, high flow, no splash and very easy to use. 5 www.balcrank.com product specifications are subject to change without prior notice MR (Mechanical Registry) Meter DIMENSIONS AVAILABLE MODELS Model Extension Type & Nozzle 3330-185 Rigid Auto 3332-098 U/M Qt 3330-186 Flex 90 Auto 3332-094 Qt 3330-187 Flex Auto 3332-095 Qt 3330-188 Flex Memory Auto 3332-099 Qt 3330-189 Rigid 1/4 turn-OIL 3332-091 Qt 3330-190 Flex 90 1/4 turn-OIL 3332-092 Qt 3330-191 Flex 1/4 turn-OIL 3332-100 Qt 3330-192 Flex Memory 1/4 turn-OIL 3332-093 Qt 3330-193 Rigid 1/4 turn-ATF 3332-101 Qt 3330-194 Flex 90 1/4 turn-ATF 3332-102 Qt 3330-195 Flex 1/4 turn-ATF 3332-103 Qt 3330-196 Flex Memory 1/4 turn-ATF 3332-104 Qt 3330-173 Rigid Auto 3332-098 L 3330-174 Flex 90 Auto 3332-094 L 3330-175 Flex Auto 3332-095 L 3330-176 Flex Memory Auto 3332-099 L 3330-177 Rigid 1/4 turn-OIL 3332-091 L 3330-178 Flex 90 1/4 turn-OIL 3332-092 L 3330-179 Flex 1/4 turn-OIL 3332-100 L 3330-180 Flex Memory 1/4 turn-OIL 3332-093 L 3330-181 Rigid 1/4 turn-ATF 3332-101 L 3330-182 Flex 90 1/4 turn-ATF 3332-102 L 3330-183 Flex 1/4 turn-ATF 3332-103 L 3330-184 Flex Memory 1/4 turn-ATF 3332-104 L Verify ID of ATF fill port for compatibility. SPECIFICATIONS Flow Range 0.5-5.3 gal/min (2-20 l/min) Max pressure 1,450 psi (100 bar) Dispense Nozzle OD Auto = 0.605” Manual ¼ turn for OIL = 0.705” Manual ¼ turn for ATF= 0.315” Verify ID of ATF fill port for compatibility Swivel inlet: 1/2” NPT(F) Swivel Operating temp 110 to 160 ºF (-23 to 70 ºC). Suitable for extreme temperature conditions Weight 3.75 lb (1.7 kg) Compatible Fluids Low to high viscosity lubricants, ATF, and Antifreeze (Glycol) Wetted Materials Aluminum, stainless steel, zinc alloy, Buna-N™, zinc plated steel, and brass. SERVICE BULLETIN & ACCESSORIES Service Bulletin Automotive | Commercial | Industrial SB3096 6 Nozzles & Extensions NOZZLES (for use with the DR handles) Item Inlet Tip OD Max. Flow Nozzle 3332-097 1/4” BSPP 0.605” Verify ID of ATF fill port for compatibility. 2.1 gal/m (8 l/m) Auto 3332-096 1/4” BSPP 0.705” Verify ID of ATF fill port for compatibility. 3332-105 1/4” BSPP 0.315” Verify ID of ATF fill port for compatibility. 0.605 OD 0.705 OD 0.315 OD Model www.balcrank.com 3.7 gal/m (14 l/m) 1/4 Turn Manual for OIL ports 1/4 Turn Manual for ATF ports Verify ID of ATF fill port for compatibility. DR EXTENSIONS & NOZZLES 7 3.7 gal/m (14 l/m) Inlet Ext. Type Nozzle 3332-098 1/2” NPT(M) Rigid 60 Auto Tip OD = 0.605” 3332-095 1/2” NPT(M) Flex Auto Tip OD = 0.605” 3332-094 1/2” NPT(M) Flex 90 Auto Tip OD = 0.605” 3332-099 1/2” NPT(M) Flex with Metal Memory Auto Tip OD = 0.605” product specifications are subject to change without prior notice Extensions Verify ID of ATF fill port for compatibility. DR EXTENSIONS & NOZZLES 3332-091 1/2” NPT(M) Rigid 60 For OIL ports 1/4 Turn Manual Tip OD = 0.705” 3332-100 1/2” NPT(M) Flex For OIL ports 1/4 Turn Manual Tip OD = 0.705” 3332-092 1/2” NPT(M) Flex 90 For OIL ports 1/4 Turn Manual Tip OD = 0.705” 3332-093 1/2” NPT(M) Flex with Metal Memory For OIL ports 1/4 Turn Manual Tip OD = 0.705” 3332-101 1/2” NPT(M) Rigid 60 For ATF ports 1/4 Turn Manual Tip OD = 0.315” 3332-103 1/2” NPT(M) Flex For ATF ports 1/4 Turn Manual Tip OD = 0.315” 3332-102 1/2” NPT(M) Flex 90 For ATF ports 1/4 Turn Manual Tip OD = 0.315” 3332-104 1/2” NPT(M) Flex with Metal Memory For ATF ports 1/4 Turn Manual Tip OD = 0.315” Automotive | Commercial | Industrial 8 Hi-Flow Metered Introducing the new HF (High Flow) Metered Control Handle from Balcrank The Balcrank electronic-meter control valves have been specifically designed to measure and dispense volumes of all kind of synthetic and mineral oils and to lead the competition in technology and innovation. Balcrank manufactures a range of oval-gear electronic meters, which can be programmed to register in either liters, quarts, pints or gallons to cover the needs of fluid dispensing ranging in truck, fleet, off-road, mining and marine maintenance facilities. ACCURACY • • • • • • • • • • • No calibration required. Precision machined fluid chamber keeping tight tolerances together with individual wet test for performance and accuracy, guarantees accurate dispensing regardless the fluid viscosity, outside temperature and system pressure. Oval gear meter technology is adequate high count precision and low flow resistance. Multiple units of measure: liters, quarts, pints or gallons. Readout in 0,01 increments for precise fillings. Trip mode function: re-settable totalizer function can operate as an economical simple fluid inventory control system. Non-re-settable totalizer function. Polycarbonate housing provides superb impact resistance for durability even in the toughest environments. Tough Thermo Plastic Elastomer boot surrounds the entire meter for even greater durability. Sealed battery compartment: battery clips mounted on PCB, no cables for battery contact that ensures protection against impact or vibrations. Fluid chamber is isolated from electronic chamber to prevent leaks. Extensively and rigorously field tested for reliable performance in all shop situations. Meter mounted to a Heavy Duty control valve. TOUGHNESS AND EXTRA PERFORMANCE • Flow rate up to 18.5 gpm (70 lpm) with a non-drip tip. • Maximum working pressure up to 1,450 psi (100 bar). • Full metal control valve manufactured in durable aluminum die cast body to stand the toughest working conditions. • High flow pressure balanced valve for comfortable use. Manufactured in brass for long life operation. • Safety guard avoids accidental openings. • Lockable valve lever for easy delivery of large volumes. • High port (1” or 3/4”) ball bearing inlet swivel, with easy removable filter. 9 www.balcrank.com product specifications are subject to change without prior notice Hi-Flow Metered DIMENSIONS FEATURES High Flow Control Handle is designed for service where larger volume deliveries are required. • High volume rigid or flexible outlets with non-drip tip. • Outlet with 3/4” or 1” BSPP(M) connection thread and bonded seal to assure a leak free operation. • Used where metered fast delivery is required • Ideal for bulk fill, transfer, and high flow dispense • Heavy duty rigid design APPLICATIONS • High volume lubricants dispensing and bulk oil transfer on busy truck garages • Mining and construction vehicles • Lube and service trucks • Manufacturing plants AVAILABLE MODELS 3330-197 Rigid - Metered 3/4” BSPP(F) Inlet 3330-198 Flex - Metered 3/4” BSPP(F) Inlet 3330-199 Rigid - Metered 1” BSPP(F) Inlet 3330-200 Flex - Metered 1” BSPP(F) Inlet SPECIFICATIONS Units of measure Batch: Liters, quarts, pints, gallons Accuracy +/-0,5% of reading Flow Range 0.26-18 gal/min) (2-70 l/min) Max pressure 1,450 psi (100 bar) Swivel inlet: 3/4” & 1” BSPP (F) Inlet Operating Temp -10 to 158 ºF (-23 to 70 ºC) Weight 4.4 lbs (2kg) Compatible Fluids Lubricants, Diesel, Oil, ATF, Antifreeze, Gear Oil Maximum viscosity SAE 140 Wetted Materials Liquid Crystal Polymer (LCP), aluminium, stainless steel, Buna-NTM, zinc plated, steel, and brass SERVICE BULLETIN & ACCESSORIES Service Bulletin Automotive | Commercial | Industrial SB3097-Handle SB3098-Meter 10 Hi-Flow Non-Metered Introducing the new HF (High Flow) Non-Metered Control Handle from Balcrank The Balcrank mechanical-metered control valves have been specifically designed to measure and dispense volumes of all kinds of synthetic and mineral oils and to lead the competition in technology and innovation. Balcrank manufactures a full range of rotary-piston mechanical meters, graduated in Quarts, Gallons or Liters to cover the needs of production lines, when filling engines, gear boxes and transmissions; or when dispensing lubricants in fleet service shops, off-road vehicles, mining, or marine equipment maintenance facilities. Our line of mechanical meters is especially suitable for tough jobs and extreme environmental conditions. ACCURACY • • • • • • • • • • • No calibration required. Precision machined fluid chamber keeping tight tolerances together with individual wet test for performance and accuracy, guarantees accurate dispensing regardless the fluid viscosity, outside temperature and system pressure. Oval gear meter technology is adequate high count precision and low flow resistance. Multiple units of measure: liters, quarts, pints or gallons. Readout in 0.01 increments for precise fillings. Trip mode function: re-settable totalizer function can operate as an economical simple fluid inventory control system. Non-re-settable totalizer function Polycarbonate housing provides superb impact resistance for durability even in the toughest environments. Tough Thermo Plastic Elastomer boot surrounds the entire meter for even greater durability. Sealed battery compartment: battery clips mounted on PCB, no cables for battery contact that ensures protection against impact or vibrations. Fluid chamber is isolated from electronic chamber to prevent leaks. Extensively and rigorously field tested for reliable performance in all shop situations. Meter mounted to a Heavy Duty control valve. TOUGHNESS AND EXTRA PERFORMANCE • Flow rate up to 18.5 gpm (70 lpm) with a non-drip tip • Maximum working pressure up to 1,450 psi (100 bar). • Full metal control valve manufactured in durable aluminum die cast body to stand the toughest working conditions. • High flow pressure balanced valve for comfortable use. • Manufactured in brass for long life operation. • Safety guard avoids accidental openings. • Lockable valve lever for easy delivery of large volumes. • High port (1” or 3/4”) ball bearing inlet swivel, with easy removable filter. 11 www.balcrank.com product specifications are subject to change without prior notice Hi-Flow Non-Metered FEATURES High Flow Control Handle is designed for service where larger volume deliveries are required. • High volume rigid or flexible outlets with non-drip tip. • Outlet with 3/4” or 1” BSPP (M) connection thread and bonded seal to assure a leak free operation. • Ideal for bulk fill, transfer, and high flow dispense • Heavy duty rigid design APPLICATIONS • High volume lubricants dispensing and bulk oil transfer on busy truck garages • Mining and construction vehicles • Lube and service trucks • Manufacturing plants AVAILABLE MODELS 3320-051 Rigid - Non-Metered 3/4” BSPP (F) Inlet 3320-052 Flex - Non-Metered 3/4” BSPP (F) Inlet 3320-053 Rigid - Non-Metered 1” BSPP (F) Inlet 3320-054 Flex - Non-Metered 1” BSPP (F) Inlet SPECIFICATIONS Max pressure 1,450 psi (100 bar) Swivel inlet: 3/4” & 1” BSPP (F) Inlet Compatible Fluids Lubricants, Diesel, Oil, ATF, Antifreeze, Gear Oil Maximum viscosity SAE 140 Wetted Materials Aluminum, Carbon Steel, Brass, and Buna-NTM SERVICE BULLETIN & ACCESSORIES Service Bulletin Automotive | Commercial | Industrial SB3097 12 Grease - Comfort Grip FEATURES • Precision-machined, all steel handle and forged body provides reliable service • Precise, proportional trigger action • Balanced and knurled grip for less fatigue • Easily repaired for extended life • For use with pneumatic grease pumps with a 50:1 ratio or less AVAILABLE MODELS 3310-030 Comfort Grip Grease Handle 3310-031 Grease Handle with 18” Whip Hose and Z-swivel 3310-032 Grease Handle with 36” Whip Hose and Z-swivel CONTROL HANDLE SPECIFICATIONS Max pressure Handle 7,250 psi (500 bar) Whip Hose 5,000 psi (345 bar) Z-Swivel 5,000 psi (345 bar) Swivel inlet: 1/4” NPT(F) Compatible Fluids NLGI #2 Grease Wetted Materials Steel and Aluminum SERVICE BULLETIN & ACCESSORIES Service Bulletin 13 www.balcrank.com SB3094 product specifications are subject to change without prior notice Grease - Pro-series FEATURES • Precision-machined, all steel handle and forged body provides reliable service • Precise, proportional trigger action • Balanced and knurled grip for less fatigue • Inlet screen included • For use with pneumatic grease pumps with a 50:1 ratio or less AVAILABLE MODELS 3310-008 Pro Series Grease Handle 3310-010 Pro Series Grease Handle with Z-swivel 3310-020 Pro Series Grease Handle with 36” Whip Hose and Z-swivel 3310-025 Pro Series Grease Handle with 18” Whip Hose and Z-swivel SPECIFICATIONS 3310-010 Max pressure 5,000 psi (345 bar) Swivel inlet 1/4” NPT(M) Compatible Fluids NLGI #2 Grease Wetted Materials Steel SERVICE BULLETIN & ACCESSORIES Service Bulletin SB3018 FEATURES The Premium Booster Series High Pressure Control Handle is designed for use as a standard control handle and as a “Booster” when extreme pressures are required. A single shot of lubricant is delivered when the trigger is pulled from the forward position and then immediately released. A continuous flow of lubricant is delivered when the trigger is pulled from the forward position and held against the body of the handle. When higher pressures are required, just squeeze or pump the trigger as needed up to approximately ten times to increase pressure up to 10,000 psi (689.5 bar). AVAILABLE MODELS 3310-009 3310-007 Pro Series Booster Grease Handle 3310-009 Pro Series Booster Grease Handle with Z-swivel SPECIFICATIONS Max pressure 5,000 psi (345 bar) building to 10,000 psi (690 bar) Swivel inlet 1/4” NPT(M) Compatible Fluids NLGI #2 Grease Wetted Materials SERVICE BULLETIN & ACCESSORIES Service Bulletin Automotive | Commercial | Industrial SB3006 14 Customer Support Technical Support 800-747-5300 or 828-645-4261 800-747-5300 or 828-645-4261 (Mon. - Fri., 8 am - 5 p.m. ET) (Mon. - Fri., 8 am - 5 p.m. ET) • Repair advice • Product application recommendations • Warranty claims and returns • Service bulletins • Order entry • Product availability and information • Pricing • Shipping dates and delivery information • Return Merchandise Authorization E-mail Ordering & Online Support Order by fax 800-763-0840 or 828-658-0840 • Fax orders day or night • Free-up phone lines • Order confirmed next business day by fax or e-mail Website: E-mail: E-mail Ordering: www.balcrank.com [email protected] [email protected] Members of Distributor: Product group from well-managed forests, controlled sources, and recycled wood or fiber. Forest Stewardship Council Balcrank Corporation | 115 Reems Creek Rd. Weaverville, NC 28787 | 800-747-5300 | www.balcrank.com | [email protected] | F5307 Rev A
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