Wayne-Dalton TORSION 8300/8500 User manual

Wayne-Dalton TORSION 8300/8500 User manual
GARAGE DOORS & OPENERS
8300/8500
To r s i o n
Standard Lift
PO
installation instructions and owner’s manual
Ta b l e
O f
C o n t e n t s
Parts Breakdown
Pre-Installation
Important Safety Instructions
Tools Required
Package Contents
Door Section Identification
Removing an Existing Door
Preparing the Opening
Installation
Optional Installation
Trolley Arm Hookup
Side Lock
Pull Rope
Maintenance
Cleaning Your Garage Door
Painting Your Garage Door
Operation and Maintenance
Warranty
Dealer Locator Information
2
3
3
3
3
4
4
4
6
15
15
15
15
16
16
16
16
18
20
IMPORTANT NOTICES!
Wayne-Dalton highly recommends that you read and fully understand the Installation Instructions and Owner’s Manual before you
attempt this installation.
To avoid possible injury, read the enclosed instructions carefully before installing and operating the garage door. Pay close attention
to all warnings and notes. After installation is complete, fasten this
manual near garage door for easy reference.
The complete Installation Instructions and Owner’s Manual are available at no charge from:
Wayne-Dalton, a Division Of Overhead Door Corporation,
P.O. Box 67, Mt. Hope, OH., 44660,
Or Online At www.Wayne-Dalton.com
©Copyright 2011 Wayne-Dalton, a Division Of Overhead Door Corporation
Part No. 347540
NEW 07/20/2011
Parts Breakdown
NOTE: The illustrations shown on this page are general
representations of the door parts. Each specific door
models may have unique variations.
J9.
J6.
J4.
A1.
J7.
C1.
J1.
F2.
J7.
K2.
I2.
H1.
F1.
J7.
J8.
J5.
J9.
E1.
H2.
J3.
B1.
F2.
C1.
E2.
F1.
G1.
G2.
E3.
I4.
A1.
E4.
D2.
L1.
B1.
D1.
C2.
K1.
C1.
I3.
L1.
I. Tracks:
I1. Left Hand Horizontal Track Assembly
I2. Right Hand Horizontal Track Assembly
I3. Left Hand Vertical Track
I4. Right Hand Vertical Track
J. Torsion Spring Assembly:
J1. Spring Anchor Bracket / Center Bracket
J2. Torsion Shaft
J3. Left Hand Head Plate / End Bearing Bracket
J4. Right Hand Head Plate / End Bearing Bracket
J5. Left Hand Cable Drum
J6. Right Hand Cable Drum
J7. Right Hand and Left Hand Torsion Springs (As Required)
J8. Spring Anchor Bushing / Center Bracket Bushing
J9. Counterbalance Lift Cables
K. Rear Back Hangs:
K1. Left Hand Rear Back Hangs Assemblies
K2. Right Hand Rear Back Hangs Assemblies
L. Bottom Corner Brackets:
L1. Left Hand Bottom Corner Bracket
L2. Right Hand Bottom Corner Bracket
A. Flag Angles:
A1. Left and Right Hand Flag Angles
B. Jamb Brackets:
B1. Left and Right Hand Jamb Brackets
C. Track Rollers:
C1. Short Stem Track Rollers
C2. Long Stem Track Rollers
D. Graduated End Hinges:
D1. Single Graduated End Hinges (S.E.H.), Industry Standard
D2. Double Graduated End Hinges (D.E.H.), Industry Standard
E. Stacked Sections:
E1. Top Section
E2. Intermediate(s) Section
E3. Lock Section
E4. Bottom Section
F. Top Fixtures:
F1. Top Fixture Bases
F2. Top Fixture Slides
G. Strut(s) (As Required):
G1. Struts (3” U-shaped)
G2. Struts (3” U-shaped)
H. Drawbar Operator Bracket (For Trolley Operated Doors):
H1. Top Halve Drawbar Operator Bracket
H2. Bottom Halve Drawbar Operator Bracket
2
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
Pre-Installation
Important Safety Instructions
Tools Required
Definition of key words used in this manual:
• Power drill
• Drill bits: 1/8”, 3/16”,
9/32”, 7/16”, 1/2”
• Ratchet wrench
• Socket driver: 7/16”
• Sockets: 7/16”, 1/2”,
9/16”, 5/8”
WARNING
Indicates a potentially hazardous situation which; if not avoided,
could result in severe or fatal injury.
Caution: Property damage or injury can result from failure to follow
instructions.
Important: Required step for safe and proper door operation.
Note: Information assuring proper installation of the door.
READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUESTION
ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED
DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.
• Phillips head
screwdriver
• Locking Pliers
• (2) Vice clamps
• Wrenches: 3/8”,
7/16”, 1/2”, 9/16”,
5/8”
• 1/4” Torx bit
• Approved winding
rods
• Hammer
• Tape measure
• Step Ladder
• Level
• Pencil
• Leather gloves
• Safety glasses
Package Contents
1.
2.
3.
READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
Wear protective gloves during installation to avoid possible cuts from sharp metal edges.
It is always recommended to wear eye protection when using tools, otherwise eye injury
could result.
4. Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury.
5. Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.
6. Operate door only when it is properly adjusted and free from obstructions.
7. If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/ or repairs made by a trained door system technician using proper
tools and instructions.
8. DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an
electrically operated door.
9. DO NOT place fingers or hands into open section joints when closing a door. Use lift
handles/ gripping points when operating door manually.
10. DO NOT permit children to operate garage door or door controls. Severe or fatal injury
could result should the child become entrapped between the door and the floor.
11. Due to constant extreme spring tension, do not attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets,
fasteners, counterbalance lift cables or supports. To avoid possible severe or fatal injury,
have any such work performed by a trained door systems technician using proper tools
and instructions.
12. On electrically operated doors, pull down ropes must be removed and locks must be
removed or made inoperative in the open (unlocked) position.
13. Top section of door may need to be reinforced when attaching an electric opener. Check
door and/ or opener manufacturer’s instructions.
14. Visually inspect door and hardware monthly for worn and or broken parts. Check to
ensure door operates freely.
15. Test electric opener’s safety features monthly, following opener manufacturer’s instructions.
16. NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track
systems are not intended or designed to support extra weight.
17. This door may not meet the building code wind load requirements in your area. For your
safety, you will need to check with your local building official for wind load code requirements and building permit information.
After installation is complete, fasten this manual near the garage door.
Important: Stainless steel or pt2000 coated lag screws must be used when
installing center bearing brackets, end brackets, jamb brackets, drawbar operator mounting/ support brackets and disconnect brackets on treated lumber
(preservative-treated). Stainless steel or pt2000 lag screws are not necessary
when installing products on un-treated lumber.
Note: It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior to
fastening.
Important: When installing 5/16” lag screws using an electric drill/ driver, the
drill/ drivers clutch must be set to deliver no more than 200 in-lbs of torque.
Fastener failure could occur at higher settings.
Note: Depending on the door model, some parts listed will not be supplied if not required. Rear
Back Hangs may not be included with your door.
Door sections (as required)
Torsion shaft
Vertical tracks RH/LH
Horizontal tracks RH/LH
Flag angles RH/LH
Top fixture assemblies Bottom corner brackets Bottom corner brackets
(as required)
RH/LH (as required)
RH/LH (as required) Strut (if included)
Graduated hinges
Drawbar operator bracket
(if included)
Spring anchor bushing /
Track rollers Center bracket bushing
Cable drums RH/LH
Jamb brackets
(as required)
Spring anchor bracket /
Center bracket (as required)
Torsion springs RH/LH
Track rollers
Keys
(as required)
Head plates / End bearing brackets
RH/LH (as required)
WARNING
Prior to winding or making adjustments to the springs, ensure
you’re winding in the proper direction as stated in the Installation Instructions. Otherwise, the spring fittings may release
from spring if not wound in the proper direction and could
result in severe or fatal injury.
Center coupler
assembly (as required)
Pull rope
(if included)
Inside/ Outside
Step Plates
Lift Handles
Important: Right and left hand is always determined from inside the building
looking out.
Weather seals &
nails (If included)
3
Strut clips
(as required)
3/8”-16 x 1-1/2” Hex bolts (as required)
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
Warning labels
1/4”-20 x 5/8” Self
drilling screws (as required)
1/4”-20 x 7/8” Self
drilling screws (as required)
3/8”-16 x 3/4” Hex bolts
(as required)
Intermediate I section
Section
height
Bottom corner bracket warning labels
1/4”- 20 Flanged
hex nuts (as required)
(2) 3/8”- 16 Hex nuts
Bottom section
Bottom weather seal
5/16”- 18 Flange
hex nuts (as required)
Section side view
Removing an Existing Door
1/4”-14 x 5/8”
Tamper resistant Self
drilling screws (as required)
5/16”- 18 x 1/2”
Carriage bolts (as required)
Important: Counterbalance spring tension must always be released before any
attempt is made to start removing an existing door.
1/4”-20 x 5/8”
Carriage bolts (as required)
WARNING
A powerful spring releasing its energy suddenly can cause severe
or fatal injury. To avoid injury, have a trained door systems technician, using proper tools and instructions, release the spring
tension.
1/4”x 2-1/2” Carriage bolts
For detailed information see supplemental instructions “Removing an Existing Door/ Preparing
the Opening”. These instructions are not supplied with the door, but are available at no charge
from Wayne-Dalton, A Division Of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH.,
44660, or at www.Wayne-Dalton.com.
5/16” x 2” Tamper-resistant hex head
lag screw (as required)
Preparing the Opening
5/16” x 2” Hex head lag screws
(as required)
IMPORTANT: If you just removed your existing door or you are installing a new
door, complete all steps in preparing the opening.
To ensure secure mounting of track brackets, side and center brackets, or steel angles to new or
retro-fit construction, it is recommended to follow the procedures outlined in DASMA technical
data sheets #156, #161 and #164 at www.dasma.com.
The inside perimeter of your garage door opening should be framed with wood jamb and header
material. The jambs and header must be securely fastened to sound framing members. It is
recommended that 2” x 6” lumber be used. The jambs must be plumb and the header level.
The jambs should extend a minimum of 12” (305 mm) above the top of the opening for Torsion
counterbalance systems. For low headroom applications, the jambs should extend to the ceiling
height. Minimum side clearance required, from the opening to the wall, is 3-1/2” (89 mm).
Important: Closely inspect jambs, header and mounting surface. Any wood
found not to be sound, must be replaced.
For Torsion counterbalance systems, a suitable mounting surface (2” x 6”) must be firmly attached to the wall, above the header at the center of the opening.
Note: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach
the mounting surface with nails.
Weatherstrips (may not be included):
Depending on the size of your door, you may have to cut or trim the weatherstrips (if necessary)
to properly fit into the header and jambs.
Note: If nailing product at 40°F or below, pre-drilling is required.
Note: Do not permanently attach weatherstrips to the header and jambs at this time.
For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily
secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the
weatherstrip up tight against the temporarily attached weatherstrip in the header and 1/8”
to 1/4” inside the jamb edge. Temporarily secure the weatherstrip with equally spaced nails.
Repeat for other side. This will keep the bottom section from falling out of the opening during
installation. Equally space nails approximately 12” to 18” apart.
Headroom requirement: Headroom is defined as the space needed above the top of the door
for tracks, springs, etc. to allow the door to open properly. If the door is to be motor operated,
2-1/2” (64 mm) of additional headroom is required.
Backroom requirement: Backroom is defined as the distance needed from the opening back
into the garage to allow the door to open fully.
Backroom Requirements
Door Section Identification
Door Section Identification (8300-8500)
Intermediate I Intermediate II
(third)
(fourth)
Door Height
Bottom
Lock (second)
6’0” 3-Sec
24”
24”
N/A
N/A
24”
6’0” 4-Sec
18”
18”
18”
N/A
18”
6’3” 4-Sec
21”
18”
18”
N/A
18”
6’6” 4-Sec
21”
18”
18”
N/A
21”
6’9” 4-Sec
21”
21”
18”
N/A
21”
7’0” 4-Sec
21”
21”
21”
N/A
21”
7’3” 4-Sec
24”
21”
21”
N/A
21”
7’3” 4-Sec
21”
21”
21”
N/A
24”
7’6” 4-Sec
24”
21”
21”
N/A
24”
7’6” 5-Sec
18”
18”
18”
18”
18”
7’9” 4-Sec
24”
24”
24”
N/A
18”
7’9” 4-Sec
24”
24”
21”
N/A
24”
7’9” 5-Sec
21”
18”
18”
18”
18”
8’0” 4-Sec
24”
24”
24”
N/A
24”
8’0” 5-Sec
21”
18”
18”
18”
21”
Top
When installing your door you must use sections of the appropriate height in the right stacking
order. What sections heights you need to use in what order depends on the height of your door.
Unless your door is five sections in height, you will not receive an Intermediate II section.
The bottom section can be identified by the factory attached bottom astragal and by the
bottom bracket warning labels on each end stile.
The intermediate I section may have a warning label attached to either right or left hand
end stile of the section. This section is always the 3rd section from the bottom of the door.
Door Height
Track
Manual Lift
Motor Operated
6’0” to 7’0”
12”, 14” Radius
102” (2591 mm)
125” (3175 mm)
7’1” to 8’0”
12”, 14” Radius
114” (2896 mm)
137” (3480 mm)
Headroom Requirements
4
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refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
Track Type
Space Needed
12” Radius
13-1/2” (343 mm)
14” Radius
14 1/2” (368 mm)
Suitable mounting surface
2”x 6” lumber minimum
Headroom
Min. Side
room
Clearance
is 3 1/2”
Header board 2”x 6”
lumber preferred
Min. Side
room
Clearance
is 3 1/2”
r
ade
e
el h
st
her
at
We
Plumb
jambs
Lev
rips
Bac
kro
Nail
Finished
Door
Height
ed
ish
Fin width
r
Doo
bs
Jam
om
Jamb
Quick Install track
Weatherstrips
Weatherstrips
Jamb
Fully Adjustable track 1/8” to 1/4”
5
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
1st hole set
2nd hole set
3rd hole set
Top of track
Installation
1
1/4”- 20 x 5/8”
Carriage bolt
Vertical Tracks
NOTE: If you have a wall angle track assembly, skip this step.
NOTE: Refer to Door Section Identification / Parts Breakdown, to determine if you have vertical tracks.
Vertical tracks may or may not have to be cut to the proper length, prior to installing.
IMPORTANT: Vertical tracks are not required to be cut down if you have door
heights 7’-0” or 8’-0”.
Determine the radius of your horizontal track.
Flag Angles
Tools: None
Note: If you have a wall angle track assembly, skip this step. Refer to Package Contents /
Parts Breakdown, to determine if you have flag angles.
Note: Flag angles are right and left handed.
Hand tighten the left hand flag angle to the left hand vertical track using (2) 1/4”-20 x 5/8”
carriage bolts and (2) 1/4”-20 flange hex nuts. Repeat for other side. Flange nuts will be
secured after flag angle spacing is completed in step, Top Section.
Horizontal
track
Stamped
radius
3
Jamb bracket
in place
Jamb
bracket
1/4”- 20
Flange hex nut
Tools: Power Drill, 5/16” Drill Bit, Hacksaw, Tape Measure
12”
Vertical track
Slot pattern
Before installing your door, be certain that you have read and followed all of the instructions covered in the pre-installation section of this manual. Failure to do so may result in an
improperly installed door.
NOTE: Reference TDS 160 for general garage door terminology at www.dasma.com.
Flag angle
Refer to the vertical track cutting chart to determine the length needed to be cut off at the top
of the vertical tracks. Using this measurement, measure and cut the vertical track off at the
top, as shown. Remove any burrs from the cut edge of vertical track.
(2) 1/4”-20
Flange hex nuts
Vertical Track Cutting Chart
Horizontal Track Radius
Vertical Track Cut Length
10” Or 12” Radius
Door Height Minus 10”
14” Radius
Door Height Minus 8”
Vertical
track
Measure and cut
Top of
track
Vertical
track
Now, two holes must be drilled into the top of the cut vertical track. Using the illustration
shown below, mark and drill the hole locations using a 5/16” drill bit. Once the holes have
been drilled, remove any burrs from the drilled holes. Repeat the same process for the other
vertical track.
5/8”
1/2”
Measure and drill
5/8”
5/16” Holes
2
Bottom Corner Brackets
Tools: Power drill, 7/16” Socket driver, 1/4” Torx bit
NOTE: Refer to door section identification, located in the pre-installation section of this
manual or refer to Parts Breakdown on page 2.
NOTE: Bottom corner brackets are right and left handed.
WARNING
Failure to ensure tight fit of cable loop over cotter pin could
result in counterbalance lift cable coming off the pin, allowing the door to fall, possibly resulting in severe or fatal
injury.
Vertical
track
4
(2) 1/4”- 20 x 5/8”
Carriage bolts
Uncoil the counterbalance lift cables. Place the left hand cable loop into position between
the two holes on the side of the left hand bottom corner bracket. Slide a clevis pin through
the innermost hole, cable loop, and outermost hole, of the bottom corner bracket. Secure in
place by inserting a cotter pin into the hole of the clevis pin. Bend the ends of the cotter pin
outwards to secure it in place. Attach left hand bottom corner bracket to the left corner of the
bottom section, making sure it is seated to the edges of the end cap, with the appropriate
1/4”-20 x 7/8” self drilling screws and (1) 1/4”-14 x 5/8” tamper resistant self drilling screw.
Insert a short stem track roller into the left hand bottom corner bracket. Repeat for the right
hand side.
NOTE: Verify bottom weather seal is aligned with bottom section. If there is more than 1/2”
excess weather seal on either side, trim weather seal even with bottom section.
Attaching Jamb Brackets
Tools: None
Note: If you have a wall angle track assembly, skip this step. Refer to Package Contents /
Parts Breakdown, to determine if you have flag angles.
Note: The bottom jamb bracket is always the shortest bracket or the lowest number marked
on the jamb bracket. The center jamb bracket is the next tallest or the next higher number
marked on the jamb bracket. If three jamb brackets per side are included with your door, you
will have received a top jamb bracket, which is the tallest or the highest number marked on
the jamb bracket.
To attach the bottom jamb bracket, locate lower slot pattern of the 1st hole set on the vertical
track. Align the slot in the jamb bracket with the lower slot pattern. Loosely, secure jamb
bracket using (1) 1/4”-20 x 5/8” carriage bolt and (1) 1/4”-20 flange hex nut. Repeat for
other side.
Place the center jamb bracket over the slot pattern that is centered between the bottom jamb
bracket and flag angle of the 2nd hole set. Loosely, secure jamb bracket using (1) 1/4”-20 x
5/8” carriage bolt and (1) 1/4”-20 flange hex nut. Repeat for other side.
If a top jamb bracket was included, loosely secure it to vertical track using the slot pattern in
the 3rd hole set and (1) 1/4”-20 x 5/8” carriage bolt and (1) 1/4”-20 flange hex nut. Repeat
the same process for the other vertical track.
6
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
hinges to the section surface using (2) 1/4”-20 x 7/8” self drilling screws at each end and
center stile location(s).
If your section does require a strut and to use strut clips (SC) to be
installed: Locate and center the strut on top of the graduated end hinges and the center
hinges onto the section surface. Center the strut side to side. Secure the strut, the graduated
end hinges, the center hinges to the section surface using the appropriate strut clip(s), (2)
1/4”-20 x 7/8” self drilling screws at each end and center stile location(s).
IMPORTANT: Once the 1/4”-20 x 7/8” self drilling screws are snug against the
lower hinge leafs, tighten an additional 1/4 to 1/2 turn to receive maximum
design holding power.
IMPORTANT: Push & hold the hinge leaf securely against the section while
securing with 1/4”-20 x 7/8” self drilling screws. There should be no gap
between the hinge leaf and the section.
Place a short stem track roller into each graduated end hinge.
IMPORTANT: When placing short stem track rollers into the #2 graduated
end hinges and higher, the short stem track roller goes into hinge tube
furthest away from section.
Repeat the same process for the graduated end and center hinge attachment for all remaining sections except the top section, using the appropriate graduated end hinges for the lock
section, the intermediate I section and the intermediate II section (if applicable). Also repeat
the same process for the strutting (if applicable) along the top section.
Bottom
section
End cap
Counterbalance
cable loop
Bottom weather seal
Cotter pin (attached into
place from opposite
side of bottom bracket)
(2) 1/4”-20 x 7/8”
Self drilling screws
1/4”-14 x 5/8”
Tamper resistant
Bottom
self drilling screw
corner bracket
Clevis pin (inserted through
cotter pin and bent into place)
Short stem
track roller
End cap
Bottom
section
Bottom weather seal
Counterbalance
cable loop
Model 8300, 4 Section High, White, Almond Or Taupe
Cotter pin (attached into
place from opposite
side of bottom bracket)
(3) 1/4”-20 x 7/8”
Self drilling screws
1/4”-14 x 5/8”
Tamper resistant
Bottom
self drilling screw
corner bracket
Clevis pin (inserted through
cotter pin and bent into place)
Short stem
track roller
Type Of
Section
Door Width
6’0”-9’0”
Tools: Power drill,7/16” Socket driver
N/A
(2) 2”
Strut, Top
Of Top
Section,
Top Of Intermediate
Section =
(SC)
Intermediate With
Windows
8300
8500
Section Type
Graduated End Hinge Number
Top
N/A
Intermediate II (5 section only)
#5
Intermediate I
#4
Lock
#3
Bottom
#2
Top
N/A
Intermediate II (5 section only)
#4
Intermediate I
#3
Lock
#2
Bottom
#1
16’0”
17’0”
18’0”
20’0”
(3) 2” Strut, Top Of Top Section, Top Of Intermediate
Section = (SC), Top Of Bottom Section
(3) 3”
Strut, Top
Of Top
Section,
Top Of Intermediate
Section =
(SC), Top
Of Bottom
Section
Model 8300, 5 Section High, White, Almond Or Taupe
Type Of
Section
Door Width
6’0”-9’0”
Graduated End hinge Schedule
Door Model
15’8”
(2) 2” Strut, Top Of Top Section,
Top Of Lock Section = (SC)
Top With
Windows
NOTE: Refer to door section identification, located in the pre-installation section of this
manual to determine what size sections you need to use as your lock (second) section, intermediate I (third) section, intermediate II (fourth section on a five section door) and top section.
Measure your sections to make sure they are the correct height as indicated on the chart.
NOTE: The graduated end and center hinges can be identified by the number stamped onto
their lower hinge leaf.
NOTE: Center hinge(s) use #1 graduated end hinges.
NOTE: Refer to the strutting schedules below to determine the placement of struts for your
sections. Be sure to use the schedules for the proper color of your door.
NOTE: All struts are to be installed at the top of the section.
Strut Identification: Measure your struts to determine if you have 2” and or 3” struts.
NOTE: Depending on your door, you may or may not have to install both a 2” Strut(s) and a
3” Strut(s).
NOTE: When referring to the strutting schedule charts, if you see this “(SC)”, then strut clips
are required to be installed along with the strut prior to securing it to the section.
15’0”
(3) 2” Strut, Top Of
(3) 3”
Top Section, Top
Of Lock Section = Strut, Top
Of Top
(SC), Top Of Bottom
(1) 2”
Section,
Section
Strut, Top
Top Of
(1) 3” Strut, Top Of
Of Top
Lock
Top Section, (1) 2” Section =
Section
(2) 2” Strut, Top Of Top Section, Strut, Top Of Lock (SC), Top
Top Of Lock Section = (SC)
Section = (SC), (1) 2” Of Bottom
Strut, Top Of Bottom Section
Section
Solid With No
Windows
Graduated Hinge Attachment
5
10’0”14’0”
Solid With No
Windows
Top With
Windows
N/A
Intermediate With
Windows
Starting on the left hand side of the bottom section, align the lower hinge leafs of the
appropriate graduated end hinges over the holes at the top of the end caps of the bottom
section. Next, align the lower hinge leafs of the #1 center hinges with the dimples located at
the center stile(s) at the top of the section.
If your section does not require a strut to be installed: Then attach each of
the lower hinge leafs to section using (2) 1/4”-20 x 7/8” self drilling screws, as shown.
If your section does require a strut to be installed: Locate and center the
strut on top of the graduated end hinges and the center hinges onto the section surface.
Center the strut side to side. Secure the strut, the graduated end hinges and the center
7
10’0”14’0”
15’0”
15’8”
16’0”
17’0”
18’0”
20’0”
(3) 2” Strut, Top Of
(3) 3”
Top Section, Top Of Strut, Top
Intermediate I Section Of Top
= (SC), Top Of Bottom Section,
(1) 2”
Section
(3) 2” Strut, Top Of Top Section,
Top Of
Strut, Top
Top Of Intermediate I Section = (1) 3” Strut, Top Of IntermeOf Top
(SC), Top Of Bottom Section
diate I
Top Section, (1) 2”
Section
Strut, Top Of Interme- Section =
diate I Section = (SC), (SC), Top
(1) 2” Strut, Top Of Of Bottom
Section
Bottom Section
(2) 2”
Strut, Top
Of Top
Section,
Top Of Intermediate
Section =
(SC)
(3) 2” Strut, Top Of Top Section, Top Of Intermediate
Section = (SC), Top Of Bottom Section
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
(3) 3”
Strut, Top
Of Top
Section,
Top Of Intermediate
Section =
(SC), Top
Of Bottom
Section
Model 8500, 4 Section High, White, Almond Or Taupe
Type Of
Section
Door Width
6’0–9’0”
Solid With No
Windows
10’0”
N/A
Top With
Windows
15’0”
15’8”16’0”
(1) 2” Strut, Top Of Top Section
N/A
Intermediate
With Windows
12’0”14’0”
17’0”18’0”
(3) 2”
Struts,
Top Of Top
Section,
Top Of Lock
Section =
(SC), Top
Of Bottom
Section
(1) 2” Strut, Top Of Top Section
(2) 2” Strut,
Top Of Top
Section, (3) 2” Strut, Top Of Top Section, Top
Top Of
Of Intermediate Section = (SC), Top
IntermediOf Bottom Section
ate Section
= (SC)
N/A
Lower hinge leaf
(3) 3”
Struts,
Top Of Top
Section,
Top Of Lock
Section =
(SC), Top
Of Bottom
Section
Solid With No
Windows
Top With
Windows
Intermediate
With Windows
10’0”
N/A
N/A
12’0”14’0”
15’0”
(3) 3”
Struts, Top
Of Top Section, Top Of
Intermediate Section
= (SC), Top
Of Bottom
Section
Strut
(2) 1/4”-20 x 7/8”
Self drilling screws
Strut installation at top of section
(1) 2” Strut, Top Of Top Section
17’0”18’0”
(3) 2” Strut,
Top Of Top
Section,
Top Of Intermediate
I Section =
(SC), Top
Of Bottom
Section
(1) 2” Strut, Top Of Top Section
N/A
Strut
20’0”
(3) 3” Strut,
Top Of Top
Section,
Top Of Intermediate
I Section =
(SC), Top
Of Bottom
Section
(2) 1/4”-20 x 7/8”
Self drilling screws
Strut installation across Graduated end hinge and center hinges
(3) 3” Strut,
(2) 2” Strut,
Top Of Top
Top Of Top
Section,
Section, (3) 2” Strut, Top Of Top Section, Top
Top Of
Top Of
Of Intermediate Section = (SC), Top IntermediIntermediOf Bottom Section
ate Section
ate Section
= (SC), Top
= (SC)
Of Bottom
Section
12’0”-16’0”
Solid With No
Windows
Top With Windows
N/A
Intermediate With
Windows
(1) 2” Strut, Top
Of Top Section
Strut
(2) 1/4”-20 x 7/8”
Self drilling screws
Lift Handles
6
Tools: Tape Measure, Power Drill, 9/32”, 1/2” Drill Bit, 7/16” Wrench
WARNING
Door Width
Type Of Section
10’0”
(2) Strut clips
(if appplicable)
Note: Refer to door section identification, located in the pre-installation section of this
manual.
Locate the vertical center of the lock (second) section of the door and position the lift
handle’s bottom hole 4” from the bottom of the lock section along the vertical center on the
outside of the door. Use the holes in the lift handle as a template to mark the hole locations.
IMPORTANT: The lift handle and the step plate need to be vertically aligned.
Drill 9/32” diameter holes through the section at each marked location. Enlarge the holes
from outside the door to 1/2” diameter through the section. Assemble the outside and inside
lift handles to the section using (2) 1/4” x 2-1/2” carriage bolts and (2) 1/4”-20 hex nuts and
spacers.
Models 8300 Or 8500, 4 Section High, Brown
6’0”-9’0”
Strut clip (if appplicable)
Center hinge
Graduated
end hinge
15’8”16’0”
(2) 1/4”-20 x 7/8” Self
drilling screw locations
(2) 1/4”-20 x 7/8” Self
drilling screw locations
Door Width
6’0–9’0”
#2 Graduated end hinge or higher
(roller inserted into tube furthest
from section)
#1 Graduated end hinge
20’0”
Model 8500, 5 Section High, White, Almond Or Taupe
Type Of
Section
Center
hinge(s)
Short Stem
Track Rollers
17’0”-18’0”
(3) 2” Struts,
(3) 3” Struts,
Top Of Top
Top Of Top
Section, Top Of Section, Top Of
Lock Section
Lock Section
= (SC), Top Of = (SC), Top Of
Bottom Section Bottom Section
(3) 2” Strut,
(3) 3” Struts,
Top Of Top
Top Of Top
Section, Top Of Section, Top Of
Intermediate
Intermediate
Section = (SC), Section = (SC),
Top Of Bottom Top Of Bottom
Section
Section
20’0”
To avoid possible injury, lift handles that are installed within
4 inches (102mm) of a section interface shall promote vertical
orientation of the hand.
1/2” Diameter holes
ion
ect
ks e
c
o
d
L tsi
ou
(1) 3” Strut, Per
Section
ion
ect
ks
Locside
in
4”
Lift handle
Lift handle
(2) Spacers
(2) 1/4” x 2-1/2” Carriage bolts
7
Step Plate
Tools: Hammer
On the bottom door section, locate the vertical center of the door.
8
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
(2) 1/4”-20 hex nuts
On the inside of the door, center the inside step plate’s second top most hole and bottom
hole vertically over the pre-
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