Drawing Submittal Package - Tornatech Fire Pump Controllers

Drawing Submittal Package - Tornatech Fire Pump Controllers
Project:
Customer:
Engineer:
Pump Manufacturer:
Drawing Submittal Package
Model GFD
Diesel Engine Driven Fire Pump Controller
Contents:
• Submittal Data Sheets
• Dimensional Data
• Wiring Schematics
• Field Connections
Note: The drawings included in this package are for controllers covered under our standard offering.
Actual AS BUILT drawings may differ from what is shown in this package.
March 2016
2016-2017
Submittal Data Sheet
GFD Diesel Fire Pump Controller
Standard &
Certification
Built to NFPA 20 (latest edition)
□ CE Mark: Various EN, IEC & CEE directives and standards
Protection Rating
IP55
Enclosure
Accessories
• Bottom entry gland plate
AC
DC
General
Grounding system
Battery chargers
Paint Specifications
• Red RAL3002
• Powder coating
• Glossy textured finish
□ 208V to 240V/1ph/50-60hz
□ 12VDC
□ 24VDC
• Negative
• Two independent fully automatic
• 10A continuous charge
• 500mA trickle charge
• Battery 1 & Battery 2 voltage
Electrical Reading • Battery 1 & Battery 2 charging amperage
• Charging mode
Voltage Isolation
Pressure Reading
Pressure and
Event Recorder
Pressure sensing
March 2016
AC
• Main disconnect switch to isolate from main power
• Circuit breakers to isolate power to battery chargers
DC
• Circuit breakers to isolate batteries from battery chargers
• Continuous system pressure display
• Cut-in and Cut-out pressure setting
• Pressure readings with date stamp
• Event recording with date stamp
• Under regular maintained operation, events can be stored in memory for up to 5 years
• Data viewable on operator interface display screen
• Downloadable by USB port to external memory device
• Pressure transducer and run test solenoid valve assembly for fresh water application
• Pressure sensing connection 1/2” Female NPT
• Drain connection 3/8”
• Rated for 0-500psi Working pressure (calibrated at 0-300psi)
• Externally mounted with protective cover
2
Submittal Data Sheet
GFD Diesel Fire Pump Controller
Audible Alarm
Visual & Audible
Alarms
Remote Alarm
Contacts
ViZiTouch Light
Operator Interface
4” alarm bell - 85 dB at 10ft. (3m)
Visual only
• Engine run
• Main switch AUTO
• System overpressure
• Fail when running
Visual and Audible
• Overspeed
• Low oil pressure
• High engine temperature
• Periodic test
• Main switch in HAND
• AC Failure
• Fuel tank leak
• Cranking Cycle
• Main switch in OFF
• High fuel level
• Battery #1 & battery #2 failure
• Charger #1 & Charger #2 failure
• Fail to start
• Low fuel level
• Water reservoir low
SPDT-8A-250V.AC
• Engine run (2)
• Common controller trouble
• Charger #1 & Charger #2 failure
• Pressure line failure
• DC failure
• Common engine trouble
• Low/High engine temperature • Battery #1 & battery #2 failure
• Overspeed
• Loss of continuity (starter) #1 and/or #2 • Low oil pressure
• Fail to start
• Fuel injection malfunction*
• ECM selector switch in alternate position**
• Common pump room alarm
• Low fuel level
• Fuel tank leak
• Water reservoir low
• High fuel level
• Low suction pressure
• AC Failure
• H-O-A selector switch in AUTO
• H-O-A selector switch in OFF or HAND
• Embedded micro-computer with software PLC logic
• 4.2” color touch screen (HMI technology)
• Upgradable software
• Expandable storage
• Multi-language
*Applicable to electronic engines only.
** Applicable to electronic engines only. Alarms when ECM selector switch on the engine is in alternate mode.
March 2016
3
Submittal Data Sheet
GFD Diesel Fire Pump Controller
Operation
Selector Switch
• HAND-OFF-AUTO
• Behind lockable and breakable cover
Automatic Start
• Start on pressure drop
• Remote start signal from automatic device
Manual Start
• Crank 1 and Crank 2 start pushbuttons
• Run test pushbutton
• Deluge valve start
• Remote start from manual device
Crank Cycle
• 6 consecutive cycle attempts
• 3 X 15s crank from battery 1 or 2 alternatively
• 15s rest in between each crank attempt
Stopping
Timers
• Manual with Stop pushbutton
• Automatic after expiration of minimum run timer ***
Field Adjustable &
Visual Countdown
Actuation
Visual Indication
Mode
• Minimum run timer ***(off delay)
• Sequential start timer (on delay)
• Periodic test timer
• Pressure
• Non-pressure
• Automatic
• Non-automatic
*** Automatic shutdown shall be approved by the AHJ.
Alarm and
shutdown
schedule
March 2016
Automatic Start
Manual or Remote start
Run Test or periodic test
High Coolant
Alarm only
Alarm only
Shutdown
Low Oil Pressure
Alarm only
Alarm only
Shutdown
Overspeed
Shutdown
Shutdown
Shutdown
4
Submittal Data Sheet
GFD Diesel Fire Pump Controller
C9
Non pressure actuated controller w/o pressure transducer
and run test solenoid valve
C13
Louver activation circuit (battery power specific)
High coolant temperature alarm contact (Form C-SPDT)
C14
Delayed automatic start on AC power failure
(factory set at 15 minutes)
A5
Failure to start alarm contacts alarm contact (Form C-SPDT)
C15
Low zone pump control function
A6
Battery 1 & 2 failure alarm contact (2 x Form C-SPDT)
C16
Middle zone pump control function
A7
Charger 1 & 2 failure alarm contact (2 x Form C-SPDT)
C17
High zone pump control function
A8
AC failure alarm contact (Form C-SPDT)
C19
A9
System overpressure alarm contact (For engines with PLD)
(Form C-SPDT)
Lockout/interlock circuit from equipment installed inside the
pump room
A11
Extra controller trouble alarm contact (Form C-SPDT)
D4
Pressure transducer and run test solenoid valve for fresh
water rated for 0-500psi (for factory calibration purposes only)
A12
Extra engine trouble alarm contact (Form C-SPDT)
D6
Ax
Additional engine alarm contact (Form C-SPDT)
(specify function)
Pressure transducer and run test solenoid valve for sea
water rated for 0-500PSI
D7A
Low fuel level float switch supplied as separate item (1-1/4”)
B1
Low fuel level alarm contact (Form C-SPDT)
D7B
Low fuel level float switch supplied as separate item (1-1/2”)
B2
Water reservoir level low alarm contact (Form C-SPDT)
D8A
High fuel level float switch supplied as separate item (1-1/4”)
B3
Water reservoir empty alarm contact (Form C-SPDT)
D8B
High fuel level float switch supplied as separate item (1-1/2”)
B4
Low pump room temperature alarm contact (Form C-SPDT)
D9A
Anti-condensation heater & thermostat
High fuel level alarm contact (Form C-SPDT)
D9B
Anti-condensation heater & humidistat
D9C
Anti-condensation heater & thermostat & humidistat
D11
Low suction pressure transducer for fresh water rated at
0-300PSI with visual indication and alarm contact
A1
Periodic test alarm contact (Form C-SPDT)
A2
Overspeed alarm contact (Form C-SPDT)
A3
Low oil pressure alarm contact (Form C-SPDT)
A4
B5
B6
Low system (discharge) pressure alarm contact
(Form C-SPDT)
B7
Low suction pressure alarm contact (Form C-SPDT)
B8
Pump on demand alarm contact (Form C-SPDT)
D11A
Low suction pressure transducer for sea water rated at
0-300PSI with visual indication and alarm contact
B9
Fuel tank leak alarm contact (Form C-SPDT)
D12
Tropicalization
B10
Main relief valve open alarm contact (Form C-SPDT)
D26
Combined low and high fuel level float switch (1-1/4”)
B11
Flow meter loop valve open alarm contact (Form C-SPDT)
D26A
Combined low and high fuel level float switch (1-1/2”)
B12
Water reservoir level high alarm contact (Form C-SPDT)
D27
Fuel level probe (1-1/4”) Level indication
B13
High pump room temperature alarm contact (Form C-SPDT)
D28
Field programmable I/O board - 8 Input / 5 output
Bx
Additional pump room alarm contact (Form C-SPDT)
(specify function)
D29
Field programmable I/O board - 8 Input / 10 output
C6
Nickel – Cadmium battery chargers
D30
Redundant pressure transducer for fresh water rated for
0-500PSI (calibrated at 0-300PSI)
C7
Engine block heater circuit (same voltage as battery charger
primary)
D31
Redundant pressure transducer for sea water rated for
0-500PSI (calibrated at 0-300PSI)
C8
Foam pump application w/o pressure transducer and run
test solenoid valve
D32A
Modbus TCP/IP provision
Window kit for operator interface
C9
Non pressure actuated controller w/o pressure transducer
and run test solenoid valve
D33
D34A
Controller rated for 55°C ambient temperature
C13
Louver activation circuit (battery power specific)
Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.
March 2016
5
Submittal Data Sheet
GFD Diesel Fire Pump Controller
L01
Other language and English (bilingual)
L14
Russian
L02
French
L15
Turkish
L03
Spanish
L16
Swedish
L04
German
L17
Bulgarian
L05
Italian
L18
Thai
L06
Polish
L19
Indonesian
L07
Romanian
L20
Slovenian
L08
Hungarian
L21
Danish
L09
Slovak
L22
Greek
L10
Croatian
L23
Arabic
L11
Czech
L24
Hebrew
L12
Portuguese
L25
Chinese
L13
Dutch
Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.
March 2016
6
Submittal Data Sheet
GFD Diesel Fire Pump Controller
ViZiTouch Light Operator Interface
3
1
BLACK
PANTONE 82-3-2 C
2
4
5
9
6
2
11
13
1 - Power on LED
2 - Color touch screen
3 - Alarm LED
4 - HOME page button
5 - ALARM page button
6 - CONFIGURATION page button
7 - HISTORY page button
March 2016
8
10
1
12
7
8 - USB port
9 - CRANK 1 button
10 - CRANK 2 button
11 - Contextual navigation pad
12 - STOP button
13 - RUN TEST button
7
Diesel Engine Fire Pump Controller
Model: GFD
12Vdc or 24Vdc Negative Ground
Dimensions
Built to the latest edition of the NFPA 20 standard
3
8"]
587.5 [23
X4
3
8"]
561 [22 21"]
265 [10 21"]
500[19 34" ]
240 [9 21"]
462[18
1
2"
]
200 [8"]
600 [23 58"]
632 [24 78"]
657 [25 78"]
See notes
73 [2 78"]
Sensing Line Connection - 1/2 " F.NPT
Drain - 3/8 " F.TUBE
275 [10 78"]
168 [6 58"]
127 [5"]
114 [4 21"]
31 [1 41"]
Notes:
- IP55 assembly.
- Standard paint : textured red RAL 3002.
- All dimensions are in millimeters [Inches].
- Center of ViZiTouch screen: 22-1/4" [565] from bottom.
- Bottom conduit entrance through removable gland plate recommended.
- Use watertight conduit and connector only.
- Protect equipment against drilling chips.
- Door swing equal to door width.
- Drawing for information only.
Manufacturer reserves the right to modify this drawing without notice.
Contact manufacturer for "As Built" drawing.
REV.
Optional
2016
0
1
Projection
DESCRIPTION
First Issue
General Revision
DD/MM/YY
04/11/13
21/03/16
Drawing number
GFD-DI501 /E
All right reserved. This drawing and the information contained or depicted herein are the sole property of Tornatech Inc. Copies are communicated to the recipient in strict confidence and may not be retransmitted, published, reproduced, copied or used in any manner, including as the basis for the manufacture or sale of any products, without the express prior written consent of Tornatech Inc.
Diesel Engine Fire Pump Controller
12Vdc or 24Vdc Negative Ground
Wiring schematic
GFD
Model:GFD
Built to the latest edition of the NFPA 20 standard
CB1
L
L
13
120-240 Vac
50-60Hz
N
N
Battery Charger 1
L
G
N
Battery Charger 2
AC Power
BATT.
+ _
63 11
BOOST
B1 B2
ALARM
SUPPLY
L
Com NO NC
15 16
17 18
BATT.
+ _
N
13 N
BOOST
B1 B2
83 11
19 20
ALARM
Com NO NC
21 22
SUPPLY
L
N
13 N
I/O Diesel Board
Controller Trouble
(Fail Safe)
Engine Run / Louver Activation Ciruit
14
24
11
24
12
22
14
24
11
24
12
22
14
24
11
24
12
22
J36
TB1
J38
TB2
Yellow/Green
G
J24
Blue
SV1
Main Switch in HAND or OFF
+
J16
AI5-IN
_
Common Engine Trouble
14
24
11
24
12
22
J42
TB4
+
J14
AI4-IN
_
Common Pump Room Alarm
14
24
11
24
12
22
J37
TB5
+
J15
AI3-IN
_
(Field Programmable)
14
24
11
24
12
22
J39
TB6
+ Gnd
-
Brown
N
J40
TB3
Analog Input
Flow / Spare Temperature
SV1
Analog Input
Fuel Level
Analog Input
Water Level / Suction Pressure
+
J17
AI2-IN
_
AI1-IN
_
21
Low Fuel Level
Red
+
J18
Discharge Pressure
Transducer
PT1
White
Black
22
Remote Auto Start
*J1
* Remove Jumper J1 to Use this Feature
Deluge Valve Start
**J2
** Remove Jumper J2 to Use this Feature
(Re-Assignable)
23
24
25
J25
Fuel Tank Leak
27
(Re-Assignable)
28
High Fuel Level
29
(Re-Assignable)
30
L
Vac
J44
AC Power
N
Vac
26
J11
DB
J8
P1
RS485
J6
ViZiTouch
Main Board
MP+
J35
J3
P1
MP-
P2
VMB
J16
(+)
(-)
G
J4
Vext
SS1
HV+
Main Switch
Low Raw Water Flow
311
311
312
312
J106
B1CF1
J1
G
B2+
1
1
B2CF2
J104-1
G
Engine Run
2
2
J104-2
Overspeed
3
3
J104-3
J19-2
64
J19-1
84
Low Oil Pressure
4
4
J104-4
High Engine Temperature
5
5
J104-5
J46-2
62
Battery 1
6
6
J104-6
J46-1
6
Battery 2
8
8
J104-7
J2-2
G
9
J104-8
J2-1
63
J3-2
G
Start Contactor 1
9
Start Contactor 2
10
10
J104-9
Ground
11
11
J104-10
J3-1
83
Ground
11
11
J104-11
J45-2
82
Energize to Stop Solenoid
12
12
J104-12
2016
32
J45-1
8
31
15
16
17
18
Battery Charger 1
19
20
21
22
Battery Charger 2
HAND
62
CB2
6
11
63
11
83
82
0
1
Note:
- Drawing for information only.
Manufacturer reserves the right to modify this drawing without notice.
Contact manufacturer for "As Built" drawing.
CB3
8
REV.
Optional
A
AUTO
B1+
J107
Energize to Start Solenoid
OFF
H
30
J103
Low Engine Temperature
-
24V
310
GND
310
COM
High Raw Water Temperature
DI0
305
COM
305
DI1
PLD Low Suction Pressure
COM
304
DI2
304
COM
Electronic Control Module Fault
AB1
J13
DI3
303
COM
303
DI4
Electronic Control Module Warning
COM
302
DI5
302
COM
Fuel Injection Malfunction
DI6
301
COM
301
DI7
J14
ECM SS in Alt. Pos
+
Red
Black
DESCRIPTION
First Issue
General Revision
DD/MM/YY
04/11/13
21/03/16
Drawing number
GFD-WS602 /E
All right reserved. This drawing and the information contained or depicted herein are the sole property of Tornatech Inc. Copies are communicated to the recipient in strict confidence and may not be retransmitted, published, reproduced, copied or used in any manner, including as the basis for the manufacture or sale of any products, without the express prior written consent of Tornatech Inc.
Diesel Engine Fire Pump Controller
Model:GFD
12Vdc or 24Vdc Negative Ground
Layout
Built to the latest edition of the NFPA 20 standard
Designation
Description
CB1-2-3
Magnetic Breaker 1 Pole
BC1-BC2
Battery Charger #1 and #2
DB
I/O Diesel Board
SS1
Lockable 3 Position Selector Switch
VMB
ViZiTouch Main Board
Charger 1
BC1
CB1
CB2
CB3
VMB
Charger 2
0 - OFF
0 - OFF
0 - OFF
BC2
DANGER
6
G
63
G
83
82
8
10
11
11
12
62
9
84
8
64
5
6
4
G
3
B2-
CF2
B2+
G
CF1
B1-
B1+
HV+
Vext
G
_
_
AI1
+
_
+
AI2
_
AI3
+
_
AI4
+
AI5
+
N
SV
G
N
L
Vac
2
312
311
1
310
305
304
303
302
301
MP-
12
11
14
12
11
14
12
11
14
12
11
14
12
11
14
12
11
14
21 22 23 24 25 26 27 28 29 30
MP+
22
21
24
22
21
24
22
21
24
22
21
24
22
21
24
22
24
RATING
LABEL
21
SS1
Internal Layout
Front Door Layout
Note:
- Drawing for information only.
Manufacturer reserves the right to modify this drawing without notice.
Contact manufacturer for "As Built" drawing.
Projection
REV.
0
1
DESCRIPTION
First Issue
General Revision
DD/MM/YY
04/11/13
21/03/16
Drawing number
GFD-LY601 /E
Optional
2016
All right reserved. This drawing and the information contained or depicted herein are the sole property of Tornatech Inc. Copies are communicated to the recipient in strict confidence and may not be retransmitted, published, reproduced, copied or used in any manner, including as the basis for the manufacture or sale of any products, without the express prior written consent of Tornatech Inc.
Diesel Engine Fire Pump Controller
12Vdc or 24Vdc Negative Ground
Terminal Diagram
GFD
Model:GFD
Built to the latest edition of the NFPA 20 standard
Power Supply
Field Connections
Terminals Wire Size:
16 - 6 AWG
2 Nm
I/O Diesel Board
L
N
G
L
N
120-240 Vac
50-60Hz
Terminals Wire Size:
24 - 12 AWG
0.5 Nm
21
Low Fuel Level
22
*J1
Remote Auto Start
* Remove Jumper J1 to Use this Feature
Deluge Valve Start
**J2
** Remove Jumper J2 to Use this Feature
(Re-Assignable)
Engine Connections
2
3
4
5
Engine Run
Overspeed
Low Oil Pressure
High Engine Temperature
Battery 1
1
J104-1
2
J104-2
3
J104-3
4
5
Louver Activation
Circuit
J104-4
Engine Run
9
J104-8
10
J104-9
11 Ground
11
J104-10
Ground
11
J104-11
12
J104-12
9
Start Contactor 1
10
Start Contactor 2
11
12
301
302
303
304
305
310
Energize to Stop Solenoid
Electronic Control Module Selector Switch in
Alternate Position
Fuel Injection Malfunction
Electronic Control Module Warning
Electronic Control Module Fault
PLD Low Suction Pressure
High Raw Water Temperature
Low Raw Water Flow
311
312
Low Engine Temperature
Normally Opened
Closes to alarm
J36 - 11
Normally Closed
Opens to alarm
Normally Opened
Closes to alarm
I/O Diesel Board
301
Normally Opened
Closes to alarm
305
J103
Common Pump
Room Trouble
310
311
(Field
Programmable)
Normally Opened
Closes to alarm
J42 - 14
J42 - 24
TB4
J42 - 21
J42 - 22
(Re-Assignable)
J37 - 14
J37 - 11
J37 - 12
Normally Opened
Closes to alarm
J37 - 24
TB5
J37 - 21
J37 - 22
Normally Closed
Opens to alarm
Normally Closed
Opens to alarm
(Re-Assignable)
J42 - 11
Normally Opened
Closes to alarm
312
TB3
J40 - 21
J42 - 12
Normally Closed
Opens to alarm
Normally Closed
Opens to alarm
J40 - 24
J40 - 22
Normally Opened
Closes to alarm
304
J40 - 14
J40 - 11
302
303
TB2
J38 - 21
J40 - 12
Normally Closed
Opens to alarm
Normally Closed
Opens to alarm
J38 - 24
J38 - 22
Normally Opened
Closes to alarm
Common Engine
Trouble
J38 - 14
J38 - 11
Normally Closed
Opens to alarm
Normally Closed
Opens to alarm
TB1
J36 - 21
J38 - 12
Normally Opened
Closes to alarm
Main Switch in
HAND or OFF
J36 - 24
J36 - 22
Normally Opened
Closes to activate
Normally Closed
Opens to alarm
J36 - 14
J36 - 12
Normally Closed
Opens to activate
J104-5
J104-7
(11-12-14) / 8A
(21-22-24) / 5A
I/O Diesel Board
Normally Opened
Closes to alarm
8
8
Terminals Wire Size:
24 - 12 AWG
0.5 Nm
Controller Trouble
(Fail Safe)
J104-6
Battery 2
Alarm Contacts
Normally Closed
Opens to alarm
6
6
Engine Terminal Strip
Energize to Start Solenoid
J25
30
(Re-Assignable)
I/O Diesel Board
1
26
29
High Fuel Level
Battery wiring:
Terminals 6, 8, 11
0-5' (0-1.5m) - 12 AWG (4 mm2)
6-10' (1.8-3m) - 10 AWG (6 mm2)
11-15' (3.3-4.5m) - 8 AWG (10 mm2)
16-20' (4.8-6m) - 2x10 AWG (2x6 mm2)
21-32' (6.4-9.75m) - 2x8 AWG (2x10 mm2)
16 Lb.In (1.8 Nm)
25
28
(Re-Assignable)
Terminals 301, 302, 303, 304, 305,
310, 311, 312
14-12 AWG (2.5-4 mm2)
4.4 Lb.In (0.5 Nm)
Terminals 2, 3, 4, 5
14-8 AWG (2.5-10 mm2)
16 Lb.In (1.8 Nm)
Terminals 1, 9, 10, 12
10-8 AWG (6-10 mm2)
16 Lb.In (1.8 Nm)
24
27
Fuel Tank Leak
All wiring between the controller and diesel
engine shall be stranded (NFPA20).
23
(Re-Assignable)
J39 - 14
J39 - 11
J39 - 12
Normally Opened
Closes to alarm
J39 - 24
TB6
J39 - 21
J39 - 22
Note:
- Drawing for information only.
Manufacturer reserves the right to modify this drawing without notice.
Contact manufacturer for "As Built" drawing.
REV.
Optional
2016
0
1
DESCRIPTION
First Issue
General Revision
DD/MM/YY
04/11/13
21/03/16
Drawing number
GFD-TD602 /E
All right reserved. This drawing and the information contained or depicted herein are the sole property of Tornatech Inc. Copies are communicated to the recipient in strict confidence and may not be retransmitted, published, reproduced, copied or used in any manner, including as the basis for the manufacture or sale of any products, without the express prior written consent of Tornatech Inc.
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement