Advanced algorithm enables ultra high speed and maximum flexibility

Advanced algorithm enables ultra high speed and maximum flexibility
F250.FM Seite 14 Samstag, 23. März 2002 11:29 11
High-performance vision sensor
F250
Advanced algorithm enables ultra high
speed and maximum flexibility
Features
Inspection and positioning that was difficult with previous vision sensors is now surprisingly easy!
ED defect inspection
EC positioning
High-precision position measurement even if the inside of
the work changes or the view changes.
● Positioning of PWB fiducial marks
High-precision detection of
Certain detection of rubber
minute defects that could not
packing deformities.
previously be detected..
Low contrast
Detection of low-contrast defects on metal surfaces
CB-14
Revolution
Internal dirt
F250.FM Seite 15 Samstag, 23. März 2002 11:29 11
Features
QUEST character checking
Even if the shape or size of a character varies, "QUEST Logic" finds printed characters with certainty. The built-in dictionary makes "simple settings" possible.
● No need to store a character dictionary
Various character fonts for factory automation have been prestored. This eliminates the need to store a dictionary or model
names, and allows a dramatic reduction in man-hours for initial setup.
For rapidly increasing line speeds and ever
stricter quality demands.
● Real time Revolution Search is amazing
Executes a real time search of 72 models. Even with works
that rotate 360°, positioning corrections are completed at the
same time as image read-in.
Our company
conventional model
100ms
12x speed
8.3ms
F250
360-degree rotation correction speed
(field mode)
● Fast image processing
Inspection functions following camera image read-in are also
up to 10 times faster thanks to newly developed parallel processing technology.
● The "six character variations" can also be recognized with
certitude.
Checks characters printed on the production line such as
"Best before" dates and lot numbers. Even if there are deviations in shape, size, or line width, the characters are accurately checked.
Our company
conventional model
2 to 10 times
F250
● Fast image read-in
The F160-S1 double-speed camera achieves a maximum image read-in speed of 8.3 ms.
"Non-stop" adjustment without stopping the line
All settings can be adjusted and reset while inspection continues. There is no need to stop the line for adjustments, so
there no are drops in the rate of operation.
Size
Width
2
2
2
2
2
2
Break
2
Fade
Scene 0
Line
width
Measurement
NG
NG
Measurement
0. Position Measurement of Label
7. Trend Monitor
0. Label Position X
Tilt
Scene 0
Position X: 286.344
Position Y: 207.457
Fine matching
Detects differences from the stored "good" image quickly and
with high accuracy. Dramatic improvement in ability to inspect
characters and patterns with minute border defects.
● Example of application to soft drink cap inspection
Registration image
An inspection result is displayed
and outputted.
Lack of edge
It adjusts checking an inspection history
by the trend monitor.
● Easy and flexible settings using the software application
1. Functions needed for inspection are selected and installed
from the software application.
EC position compensation
QUEST Optical Character Recognition
Fine matching
Expression
Fine
Matching
Inspection image
Test measurement is performed as compared
with previous NG picture.
F250-UM E
application
software
Scene 0= setting =
Camera setting
0. Camera Picture Input
1. EC Position compensation
2.2 value defective inspection
3. QUEST Optical Character Recognition
4. DO Judging Output
5. Trend Monitor
ENT: Set SFT+ESC: Edit
Minute dirt
Lack of a charactor
Dirt in a figure
2. Combine inspection
functions as desired from
the menu.
CB-15
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System configuration
Monitor
Monitor with S-video terminal
Monochrome CRT
Video Monitor
F150-M09
Color LCD
Monitor
F150-M05L
Monitor cable
F150-VM
Personal
computer
Ethernet (Cross cable)
RS-232C/422
Console
Memory card
F160-N64S (64MB)
QM300-N128S (128MB)
Application software
F250-UM E
F160-KP
F150-KP
Controller
F250-C50/C55
Synchronous sensor
Programmable controller
Power supply
Recommended model:
OMRON S82K-10024
Parallel cable
F160-VP
Camera cable
F150-VS
Double-speed Camera
Compatible F150 Cameras
Camera with Intelligent Lighting
F160-SLC20
F160-SLC50
Camera with Intelligent Lighting
F150-SLC20
F150-SLC50
Camera
F160-S1
Camera with Light Camera
F150-S1A
F150-SL20A
F150-SL50A
Camera cable
F160-VSR3
Camera cable
F160-VSR4
(For F300-S only)
F200/F300 common camera
F300-S2R
F300-S3DR
F300-S
Note 1: Operation is not possible with combinations of different Cameras.
When using the F200-S in Internal Synchronous Mode, only one
Camera can be connected.
Note 2: Connect the F300-S with the F160-VSR4 Camera Cable.
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F250.FM Seite 17 Samstag, 23. März 2002 11:29 11
Product configuration
Name
Controller
Controller
Double-speed camera
Camera with intelligent lighting
Console
F250-C55
PNP Input/Output
F160-SLC20
F160-SLC50
F160-S1
Camera with intelligent lighting
F150-SLC20
F150-SLC50
F150-SL20A
F150-SL50A
Camera only
F150-S1A
Camera
F300-S
Shutter camera
F300-S2R
F300-S3DR
F150-KP
F150-M05L
Video monitor
F150-M09
Application software
F160-N64S
Memory capacity 64 MB
QM300-N128S
Memory capacity 128 MB
F250-UM E
F150-VS
Camera cable
Head-separation type
F160-KP
LCD monitor
Memory card
Remarks
NPN Input/Output
Camera only
F150
Compatible cameras Camera with lighting
F200/F300
Common camera
Model
F250-C50
Length of cable for double-speed camera
and F150 common camera: 3 m
F160-VSR3
Length of cable for 300-S2R/-S3DR: 3 m
F160-VSR4
Length of special cable for F300-S: 3 m
Monitor cable
F150-VM
Cable length: 3 m
Parallel cable
F160-VP
Length of pigtail cable for parallel
input/output connector: 2 m
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F250.FM Seite 18 Samstag, 23. März 2002 11:29 11
Rating/performance
Controller: F250-C50/C55
Connected camera
Number of connectable cameras
Processing resolution
Number of scenes
Image storage function
F150-S1A/SL20A/SL50A/SLC20/SLC50, F160-S1/SLC20/SLC50, F300-S2R/S3DR, others
4
512(H) × 484(V)
32 scenes (expansion possible using memory card)
Maximum 35 images
Smoothing (strong/weak), edge enhancement, edge extraction (horizontal, vertical, both), enlargeImage pre-processing
ment, reduction, median, background deletion
Install measurement routines from a software application, combine and establish settings for meaOperation and Settings
surement routines from menus.
Menu language
Japanese/English (changeable)
Operation customization function Password function, short-cut key function
Display items: Character strings (measured values, decisions, time, any character string, measurement
Screen customization
area names), graphics (straight lines, rectangles, circles, cross-hair cursors) Parameters specified: display
function
color, postion, size
Non-stop adjustment function
Yes
Trend monitor function
Yes
Memory card slot
2 slots
Monitor I/F
Composite video output: 1 CH, S-video output: 1 CH
Ethernet
10Base-T [email protected]
Serial communication
RS-232C/422A [email protected]
Parallel input/output
Inputs: 21 points, outputs: 46 points
Strobe I/F
4 CH (included in parallel outputs)
Power supply voltage
20.4 to 26.4 VDC
Current consumption
Approximately 3.7 A (when four F160-SLC50 units are connected)
Ambient temperature
Operating: 0 to +50°C, storage: -25 to +65°C (no ice formation or condensation)
Ambient humidity
Operating/storage: 35 to 85% RH (with no condensation)
Dimensions
270(W) × 81(H) × 197(D)
Weight
Approximately 3.1kg (unit only)
Double-speed camera: F160-S1
Image pick-up
1/3 inch CCD
Effective pixels
659(H) × 494(V)
Scanning method
1/60 sec non-interlace (frame) mode, 1/120 sec 2:1 interlace (field) mode
Shutter function
Electronic shutter method, shutter speed: 8 stages (1/120 to 1/20,000 sec), settinges from menu
Intelligent lighting type
F160-SLC20 (field of view: 20 mm @), F160-SLC50 (field of view: 50 mm @)
Ambient temperature
Operating: 0 to +50°C, storage: -25 to +60°C (no ice formation or condensation)
Ambient humidity
Operating/storage: 35 to 85% RH (with no condensation)
Dimensions
31(W) × 40(H) × 54.5 (D)mm (excluding connectors or other protruding objects)
Weight
Approximately 85 g (unit only)
Monitor
Product name
Item
Size
LCD monitor F150-M05L
Model
5.5 inches
Video monitor F150-M09
9 inches
Type
TFT color LCD
CRT monochrome
Resolution
320 × 240 dots
800TV or higher (center)
Input signal
NTSC composite video (1.0 V / 75 Ω)
Power supply voltage
20.4 to 26.4 VDC
100 to 240 VAC (-15%, +10%)
Current consumption
Approx. 700 mA
Approx. 200 mA
Ambient temperature
Operating: 0 to +50°C, storage: -25 to +65°C (no Operating: -10 to +50°C, storage: -20 to +65°C
ice formation or condensation)
(no ice formation or condensation)
Ambient humidity
Operating/storage: 35% to 85% RH
(No condensation)
Weight * Unit only
Approx. 1 kg
Approx. 4.5 kg
Accessories
Operation manual, clamps (4)
Instruction manual
CB-18
10 to 90–RH
(No condensation)
F250.FM Seite 19 Samstag, 23. März 2002 11:29 11
Name and function of each part
Controller: F250-C50/C55
L
K
J
I
H
G
F
E
N
I
D
A POWER LED (green)
Illuminates while the power is on.
B RUN LED (orange)
Illuminates while the system is in measurement mode.
A B C
H Memory card slots 0, 1
A memory card or software application is inserted here.
I CAMERA 0 - 3 connectors
Connects to a camera.
J RS-232C/422 connector
C ERROR LED (red)
Connects to a computer or programmable controller.
Illuminates when a problem occurs.
K Ethernet connector
D Input connectors 0, 1
Connects to a synchronous sensor or programmable controller.
Connects to a computer.
L Monitor connector (S-Video output)
Connect a monitor with an S-Video input.
E Power terminal
Connects to a DC power supply.
M Monitor connector (composite video output)
Connects to a monitor.
F Console connector
Connects to the console.
N Ground terminal
Connect the ground wire to this terminal.
G Memory card LEDs 0, 1
Illuminates while power is supplied to the memory card.
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Function menu
Processing routine list
The F250-UME application software contains approximately 50 processing routines.
Image input related
Position compensation
related
• Camera image input
• 2-value position correction
• Camera switch
• Model position correction
• Preprocessing change
• Circular work position correction
• Repeat preprocessing
• Edge position correction
• EC position correction
• Scroll return
• Scroll
General measurement
related
• QUEST character
• Dark-light edge position
checking
• 2-value defect inspection
• ECM search
• EC positioning
• Darkness defect in- • Lot number checking 1
spection
• Fine matching
• Pattern inspection
• Sorting
• Dark-light edge
number
• Darkness average/
deviation
• EC defect inspection • Labelling
• EC circular piece
• Label data
count inspection
• Revolution positioning
Measurement supplement
related
Branch control related
Result output related
• Computing
• Condition branch
• Memory card data output
• Acquire processing unit data
• DI branch
• DO data output
• Set processing unit data
• End
• Significant link data output
• Weight
• Non-protocol data output
• Elapsed time
• DO decision output
• Trend monitor
Result display related
• Any character display
• Measured value display
• Decision character display
• Processing task name display
• Measurement time display
• Fixed graphic display
• Straight line result display
• Rectangle result display
• Circle result display
• Cross-hair cursor result display
CB-20
F250.FM Seite 21 Samstag, 23. März 2002 11:29 11
Dimensions (Unit: mm)
Controller
F250-C50/C55
Console
F160-KP
115 min.
270
73
(29.7)
20
48
8
SHIFT
197
ENT
TRIG
ESC
(25)
220±0.6
F3
F1
Four M4 mounting holes *
F2
135.5
F4
F6
F5
F7
F9
136–0.5
F8
* Screw length: L (10+T<L<13+T)
10 to 13
(14)
Thickness: T
(40)
190±0.6
12 dia.
40
Double-speed camera
F160-S1
54.5
(46.5)
(6)
(6.2)
F160_05
8
ESC
13
ENT
TRIG
Camera cable connector
(11.8 dia.)
31
30.5
31.25±2 (23.25)
21.25–2
1.5
50
F150_02
(30.7)
(21.7)
11
1"-32UN-2A
(C mount)
CAD file
(6.2)
Light connector
(8.8 dia.)
29
(14.5)
8
CAD file
F150-KP
87
(15.5)
2000
SHIFT
CONSOLE
Two, M4 depth: 8
1/4-20UNC depth: 8
2000
CAD file
(13.25)
LCD monitor
F150-M05L
F160-SLC20 (with F150-LTC20 intelligent lighting)
73
12
12
46.5
Mounting bracket
25
143
132
42.5
4 dia.
70
SYNC
30.5
(96.25)
8
(100)
185
(23.25)
42.2
2.5
(5.5)
12
31
40
F150_06
Attachable thickness: 1.6 to 4.8
(46 max.)
POWER
12
10
CAD file
(85)
(10)
5
(145)
(155)
2.5
70
23
F160_04
50min
20±0.1
12.5
12 dia.
1/4-20UNC depth: 10
174
Monitor cable (F150-VM)
Tolerance:±1 mm
( ) dimensions are reference value
Panel cut figure
Two, M4 depth: 10
(13.25)
(86.25)
CAD file
20±0.3
133.5 +0.5mm
0
F160_02
F160-SLC50 (with F150-LTC50 intelligent lighting)
175.5+0.5mm
0
80
46.5
(85)
4 dia.
16
30.5
(103.25)
250
222
8
(23.25)
1/4-20UNC depth: 10
143
31
60
25
Two, M4 depth: 10
5
16
52.5
2.5
90
(10)
Video monitor
F150-M09
233
16
2.5
90
16
(13.25)
(93.25)
20±0.3
CAD file
F160_03
190
50
160
22
CB-21
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