Whirlpool 1997 "E" User's Manual

SERVICE MANUAL for the OVER-THE-RANGE MICROWAVE OVEN HOOD COMBINATION 1997 “E” Models March, 1997 Printed in U.S.A. LIT4322167 THIS MANUAL CONTAINS INFORMATION NECESSARY FOR SERVICING THE WHIRLPOOL MICROWAVE OVEN HOOD COMBINATION , MODELS: MH7130XE MH7135XE MH9115XE THE MANUAL IS DESIGNED TO BE USED ONLY BY QUALIFIED SERVICE PERSONNEL. THE SERVICE INFORMATION IS ORGANIZED TO HELP YOU EASILY FIND WHAT YOU NEED. CHECK YOUR LOCAL BUILDING CODE FOR THE PROPER MODE OF INSTALLATION. IN THE ABSENCE OF LOCAL CODES, THIS UNIT SHOULD BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE, ANSI/NFPA NO. 70 - 1990, OR LATEST EDITION, OR C22.1 CANADIAN ELECTRICAL CODE, PART 1. This Microwave Service Manual is for authorized WHIRLPOOL SM service technicians only. Because of the high voltage and the critical nature of the door closure system for the microwave oven, Whirlpool recommends that customers DO NOT service their own microwave oven. If you encounter problems with any Whirlpool range having a microwave feature, call your nearest authorized WHIRLPOOL SM Service Company for service. ii Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page iii TABLE OF CONTENTS Page Important Safety Information ............................................................................................................................... v Theory Of Operation ......................................................................................................................................... 1-1 Component Access ........................................................................................................................................... 2-1 Component Sections .................................................................................................................................. 2-1 General ............................................................................................................................................................... 2-2 Removing The Microwave Oven & Cabinet ............................................................................................ 2-2 The Protection Control System ....................................................................................................................... 2-4 Removing The Oven Door ......................................................................................................................... 2-4 Removing The Oven Door Components .................................................................................................. 2-5 Removing The Control Panel .................................................................................................................... 2-6 Removing The Line Fuse ........................................................................................................................... 2-7 Removing/Adjusting The Interlock Switches .......................................................................................... 2-8 Removing The Base Thermal Fuse ........................................................................................................ 2-10 Removing The Magnetron Thermal Fuse .............................................................................................. 2-11 Removing The Convection Thermistor .................................................................................................. 2-12 Removing The Cavity Thermal Fuse ..................................................................................................... 2-14 The Operating Control System ...................................................................................................................... 2-15 Removing The Oven Light Socket .......................................................................................................... 2-15 Removing The Control Circuit Board & The Turntable Indicator Circuit Board .............................. 2-16 Removing The Fan Motor ........................................................................................................................ 2-17 Removing The Power Cord ..................................................................................................................... 2-18 Removing The Blower Motor Capacitor ................................................................................................. 2-19 Removing The Convection Heating Element ........................................................................................ 2-20 Removing The Gas Sensor ..................................................................................................................... 2-22 Removing The Stirrer Motor .................................................................................................................... 2-23 Removing The Turntable Motor .............................................................................................................. 2-24 Removing The Cooktop Light Sockets .................................................................................................. 2-25 The High Voltage Components ..................................................................................................................... 2-26 Accessing The Components .................................................................................................................... 2-26 Removing The Magnetron ....................................................................................................................... 2-27 Removing The High Voltage Rectifier And The High Voltage Capacitor ......................................... 2-28 Removing The High Voltage Transformer ............................................................................................. 2-29 iii Page Component Description & Testing .................................................................................................................. 3-1 Important Safety Instructions .................................................................................................................... 3-1 The Thermal Fuses ..................................................................................................................................... 3-4 The Blower Motor Capacitor ..................................................................................................................... 3-5 The Gas Sensor .......................................................................................................................................... 3-6 The Convection Thermistor ....................................................................................................................... 3-7 The Convection Heating Element ............................................................................................................. 3-8 Motors ........................................................................................................................................................... 3-9 Programming Checks ............................................................................................................................... 3-10 Charts ......................................................................................................................................................... 3-11 Checking The Microwave Power Output ............................................................................................... 3-14 Checking For Microwave Energy Leakage ........................................................................................... 3-15 Component Testing .................................................................................................................................. 3-18 Control Circuit Board Checklist .............................................................................................................. 3-23 Primary, Monitor, & Secondary Switch Checkout Procedure ............................................................. 3-24 Tech Tips ............................................................................................................................................................ 4-1 Wiring Diagrams .......................................................................................................................................... 4-1 Strip Circuits ................................................................................................................................................ 4-3 Specifications .............................................................................................................................................. 4-6 Model & Serial Number Explanation ...................................................................................................... 4-15 Whirlpool Microwave Hood Warranty ..................................................................................................... 4-16 iv Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page v IMPORTANT SAFETY INFORMATION This service manual is intended for factoryservice technicians only. We recommend that customers DO NOT service their own units, because of the complexity and risk of highvoltage electrical shock. WARNING Fire Hazard Do not obstruct the flow of ventilation air. The following information is used throughout this manual, and should be read carefully. Electrical Shock Hazard NOTE It is the customer’s responsibility to: • Contact a qualified electrical installer. • Assure that electrical installation is adequate and in conformance with the National Electrical Code, ANSl/NFPA 70— latest edition*, and all local codes and ordinances. Helpful information that explains a more complicated step, prior to carrying it out. CAUTION Failure to do so could result in fire, electrical shock, or other personal injury. Information that will help you avoid actions that could cause product damage (scratches, dents, etc.) and damage to personal property. Take special care when drilling holes into the wall for venting or electrical wiring. Electrical wires may be concealed behind the wall covering. Failure to do so could result In fire, electrical shock, or other personal injury. WARNING • National Fire Protection Association Batterymarch Park Quincy, Massachusetts 02269 Information that alerts you to potentially dangerous conditions. These conditions can cause serious personal injury (burns, fire and electrical shock, etc.) if the suggested procedures are not observed. WHIRLPOOL ASSUMES NO RESPONSIBILITY FOR ANY REPAIRS MADE ON OUR PRODUCTS BY ANYONE OTHER THAN AUTHORIZED WHIRLPOOL SERVICE TECHNICIANS. v CAUTION WARNING TO SERVICE TECHNICIANS To avoid possible exposure to microwave radiation or energy, visually check the oven for damage to the door and door seal before operating the oven. Use your microwave survey meter to check the amount of leakage before servicing. In the event that the R.F. Ieakage exceeds 4 mw/cm 2 at 5 cm, appropriate repair must be made before continuing to service the unit. Check interlock function by operating the door latch. The oven cook cycle should cut off before the door can be opened. • Proper operation of the microwave ovens requires that the magnetron be properly assembled to the waveguide and cavity. Never operate the magnetron unless it is properly installed. The door and latching assembly contains the radio frequency energy within the oven. The door is protected by three safety interlock switches. Do not attempt to defeat them. Under no circumstances should you try to operate the oven with the door open. • Untrained personnel should not attempt service without a thorough review of the test procedures and safety information contained in this manual. • Be sure the “RF” seal is not damaged, and assembled around the magnetron dome properly when installing the magnetron. • Routine service safety procedures should be exercised at all times. PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY. 1. Do not operate or allow the oven to be operated with the door open. 2. Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary: 3. check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections. a) Interlock Operation. b) Proper Door Closing. c) Seal and Sealing Surfaces (Arcing, Wear, and Other Damage). d) Damage to or Loosening of Hinges and Latches. e) Evidence of Dropping or Abuse. Before turning on microwave power for any service test or inspection within the microwave generating compartments, vi 4. Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner. 5. A microwave leakage check to verify compliance with the Federal performance standard should be performed on each oven prior to release to the owner. 6. Do not attempt to operate the oven if the door glass is broken. Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page vii CAUTION Whirlpool microwave ovens have a monitoring system designed to assure proper operation of the safety interlock systems. WARNING The interlock monitor switch will immediately cause the oven fuse to blow if the door is opened while the following combined failure exists: DISCONNECT FROM POWER SUPPLY BEFORE SERVICING. CAUTION: HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE. EXTREME CAUTION SHOULD BE OBSERVED AT ALL TIMES. Primary door interlock switch and/or secondary interlock switch contacts failed in a closed position. CAUTION: REPLACE BLOWN FUSE WITH 15 AMPERE CLASS H FUSE ONLY. CAUTION: DO NOT TOUCH OVEN COMPONENTS OR WIRING DURING OVEN OPERATION. ATTACH METER LEADS WITH ALLIGATOR CLIPS WHEN MAKING OPERATIONAL TESTS. Before replacing the blown oven fuse, test the upper and lower door interlock switches, cook relay or latch relay, and interlock monitor switch (middle switch) for proper operation as described in the component test procedures. DO NOT ATTEMPT TO REPAIR STICKING CONTACTS OF ANY INTERLOCK SWITCH, SAFETY SWITCH, OR COOK (LATCH) RELAY (REPLACE SWITCHES). CAUTION: IT IS NEITHER NECESSARY NOR ADVISABLE TO ATTEMPT MEASUREMENT OF HIGH VOLTAGES. Any indication of sticking contacts during component test requires replacement of that component to assure reliability of the safety interlock system. CAUTION: BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING, ALWAYS UNPLUG THE OVEN FROM ITS POWER SOURCE AND DISCHARGE THE CAPACITOR BY USING A 20,000-OHM DISCHARGE RESISTOR. IF THE FUSE IS BLOWN, THE MONITOR, PRIMARY INTERLOCK AND SECONDARY INTERLOCK SWITCHES MUST ALSO BE REPLACED. BE SURE THEY ARE PROPERLY CONNECTED. NOTES: OR • For proper repair and assembly of the oven door, refer to pages 2-4 and 2-5. USE AN INSULATED PLASTICHANDLE SCREWDRIVER AND SHORT ACROSS THE CAPACITOR TERMINALS. • Interlock switches are not adjustable individually. • For proper repair and adjustment of the interlock switches, refer to page 2-8. vii R.F. LEAKAGE TEST When checking for R.F. Ieakage, use an approved R.F. measuring device to assure less than 4 mw/cm 2 emission at 5 cm distance with a maximum scan rate of 2.5 cm/second, in compliance with U.S. Government Department of Health, Education and Welfare 21 CFR1030, performance Standard for Microwave Ovens. CAUTION EQUIPMENT • Electromagnetic energy leakage monitor (NARDA 8100B, HOLADAY H1501). • 600 ml glass beaker. A properly operating door and seal assembly will normally register small emissions, but they must be no greater than 4 mw/cm 2 to allow for measurement uncertainty. • Glass thermometer 100°C or 212°F. TEST On every service call, checks for microwave energy emission must be made according to the following manner. 1. Remove the cooking rack from the oven cavity, if the microwave oven is so equipped. 2. Place a 250 ML (8.0 oz.) glass of water in the center of the oven bottom. 3. Select “HIGH” cook power, turn the microwave oven on, and test for R.F. Ieakage at the following locations using the pattern shown below: a) b) c) d) e) f) g) h) i) j) k) I) 4. NOTE: Enter leakage readings in space BEFORE and AFTER on the service document. All microwave ovens exceeding the emission level of 4 mw/cm 2 must be reported to Dept. of Service for microwave ovens immediately and the owner should be told not to use the microwave oven until it has been repaired completely. If a microwave oven is found to operate with the door open, report to Dept. of Service, the manufacturer and CDRH* immediately. Also tell the owner not to use the oven. Around the cabinet at the front. Around the door. Across the console panel. Horizontally across the door. Vertically across the door. Diagonally across the door. Across the air vents. Across the rear air vent. All lockseams. Weld at bottom. Bottom plate. Oven feet. * CDRH: Center for Device and Radiological Health, Food and Drug Administration. The interlock monitor switch acts as the final safety switch protecting the customer from microwave radiation. If the interlock monitor switch operated to blow the fuse when the interlocks failed you must replace all interlock switches—primary and secondary interlock switches and the monitor switch with new ones because the contacts of those interlock switches may be melted and welded together. All repairs must be performed in such a manner that microwave energy emissions are minimal. The scan speed is one inch per second. Address for CDRH is: Office of Compliance (HFZ-312) Center for Devices and Radiological Health 1390 Piccard Drive Rockville, Maryland 20850 viii Cooking Products Service Manual Original March 1997 4322167 © 1997 Whirlpool Corporation Page 1-1 THEORY OF OPERATION Relay 4 controls the speed of the blower motor through the contol panel. The base thermal fuse will also turn the blower motor on to its low speed if the temperature reaches 133˚F. The schematic configuration for relay 4 is shown in the following diagram. The relay is explained in further detail on the following page. The microwave oven is powered by the 120volt line. Whenever the door is closed and a cooking function is programmed through the control panel’s keypad, relay contacts on the control board close, and complete a circuit from the L1 side to the neutral side of the line. The control board uses five relays to operate the various functions of the microwave oven (see below). The relays are controlled by the microcomputer on the control board, and perform the functions shown below. L1 (C) RELAY 4 (NC) BLOWER MOTOR (NO) BASE THERMAL FUSE 1 ........................................................ Oven Light/Fan & Stirrer Motors 2 ........................................................ High Voltage Section 3 ........................................................ Low-Speed Blower Motor 4 (N.C. Contacts) ........................... Auto Low-Speed Blower Motor 4 (N.O. Contacts) ........................... High-Speed Blower Motor 5 ........................................................ Turntable Motor MICROCOMPUTER CN3 Relay Relay Relay Relay Relay Relay CONTROL CIRCUIT BOARD RELAY RY2 RELAY RY4 RELAY RY3 RELAY RY1 RELAY RY5 1-1 (HI) (LOW) (C) The normally-closed (N.C.) contacts of relay 4 provide a potential circuit for the Base Thermal Fuse. If the base of the oven exceeds 133˚F, the thermal fuse contacts close, and a circuit for the low-speed side of the blower motor is completed, which turns the motor on. The low-speed blower will operate until the base temperature drops below 104˚F and opens the thermal fuse contacts, and turns off. N L1 MICROCOMPUTER BOARD 20A LINE FUSE BK RD BK BK MAGNETRON THERMAL FUSE LOW-VOLTAGE TRANSFORMER 3 W 1 CAPACITOR RD RD CAVITY THERMAL FUSE RELAY 4 11 BL W YL (HIGH) (C) BLOWER MOTOR BASE THERMAL FUSE When the low-speed fan is selected by the user at the control panel, relay 3 and the normallyclosed (N.C.) contacts of relay 4, complete the circuit to the low-speed windings of the blower motor and turn it on. N L1 MICROCOMPUTER BOARD 20A LINE FUSE BK RD RD BK MAGNETRON THERMAL FUSE 3 CAVITY THERMAL USE LOW-VOLTAGE TRANSFORMER W 1 RELAY 4 CAPACITOR RD RD RELAY 3 9 BL PK/W (LOW) (C) BLOWER MOTOR When the high-speed fan is selected by the user at the control panel, the normally-open (N.O.) contacts of relay 4 complete the circuit to the high-speed windings of the blower motor and turn it on. N L1 MICROCOMPUTER BOARD 20A LINE FUSE BK RD MAGNETRON THERMAL FUSE RD BK CAVITY THERMAL FUSE 3 LOW-VOLTAGE TRANSFORMER W 1 CAPACITOR RD RD RELAY 4 13 BL BK (HI) (C) BLOWER MOTOR 1-2 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-1 COMPONENT ACCESS COMPONENT SECTIONS This section instructs you on how to service the individual components in the Microwave Oven Hood Combination. These components (shown below) and their sections are as follows: • The Operating Control System Oven Light Socket Control Circuit Board Turntable Indicator Circuit Board Fan Motor Power Cord Blower Motor Capacitor Convection Heating Element Gas Sensor Stirrer Motor Turntable Motor Cooktop Light Socket • General Cabinet • The Protection Control System Oven Door Oven Door Components Control Panel Line Fuse Interlock Switches Base Thermal Fuse Magnetron Thermal Fuse Convection Thermistor Cavity Thermal Fuse • The High Voltage Components Magnetron Rectifier Capacitor Transformer Refer to the section on the following pages for the component you wish to service. GAS SENSOR (NOT ON ALL MODELS) BLOWER MOTOR CAPACITOR CAVITY THERMAL FUSE CONVECTION HEATING ELEMENT (NOT ON ALL MODELS) BLOWER MOTOR STIRRER MOTOR CONVECTION THERMISTOR (NOT ON ALL MODELS) OVEN LIGHT MAGNETRON THERMAL FUSE FAN MOTOR MAGNETRON TURNTABLE MOTOR HV CAPACITOR HV RECTIFIER COOKTOP LIGHTS SECONDARY INTERLOCK SWITCH INTERLOCK MONITOR SWITCH HV TRANSFORMER PRIMARY INTERLOCK SWITCH CONTROL CIRCUIT BOARD BASE THERMAL FUSE TURNTABLE INDICATOR CIRCUIT BOARD LINE FUSE Base Thermal Fuse ................................................. Closes @ 133˚F/56˚C, resets @ 104˚F/40˚C. Magnetron Thermal Fuse ...................................... Opens @ 228˚F/109˚C, resets @ 140˚F/60˚C. Cavity Thermal Fuse .............................................. Opens @ 230˚F/110˚C, resets @ 140˚F/60˚C. 2-1 GENERAL REMOVING THE MICROWAVE OVEN & CABINET WARNING 4. Support the front of the microwave oven and remove the two bolts and washers from the top of the oven. 5. Using two people, remove the microwave oven from its mounting location and set it on a protected (padded) work surface. 6. To remove the vent grille from the microwave oven, remove the two inside screws from the top of the cabinet, then pull the top of the vent grille out so the two center tabs are free of their slots, and remove the grille. 7. Remove the screw from the power cord cover and remove the cover. 8. Remove the remaining screws from the top and rear of the cabinet. 9. Slide the cabinet back and unhook the sides from the tabs, then slide the power cord out of the cabinet, and remove the cabinet. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. IMPORTANT NOTE: Most of the microwave components can be serviced without removing the unit or its cabinet. They can be accessed by removing the vent grille and the control panel. Before removing the unit or its cabinet, first check the procedure for the component you wish to service to see if it is necessary. If it is necessary to remove the unit and its cabinet to service a component, use the following procedure. CAUTION: Because of the weight and size of the microwave oven, two people are required to safely move and install it. Failure to do so could result in personal injury. 1. Disconnect the electrical supply to the microwave oven. 2. Remove the six screws from the base plate and lower it, (see the illustration on the next page), then disconnect the cooktop light connector, and set the base plate aside. 3. Remove the lock pin and washer from the top of the microwave oven. LOCK PIN & WASHER Proceed to the section for the component you wish to service. 2-2 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation CABINET SCREW VENT GRILLE SCREWS (2) Page 2-3 POWER CORD VENT GRILLE CABINET TAB SLOTS POWER CORD COVER CABINET SCREWS SLOTS BASE PLATE BASE PLATE SCREWS (6) CONNECTORS COOKTOP LIGHT ASSEMBLY WIRING Removing The Cabinet 2-3 THE PROTECTION CONTROL SYSTEM REMOVING THE OVEN DOOR 2. Remove the two screws from the top of the cabinet for the vent grille and remove the grille (see the illustration on page 2-3). Personal Injury Hazard 3. Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. Open the oven door all the way, then lift the door pins out of the hinge holes and remove it. 4. Install the new oven door and the vent grille on the microwave oven. WARNING 1. Disconnect the electrical supply to the microwave oven. LIFT DOOR PINS OUT OF HINGE HOLES PINS HINGES 2-4 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-5 REMOVING THE OVEN DOOR COMPONENTS 4. WARNING Personal Injury Hazard To remove the oven door choke, use a putty knife along the edges, and pry the choke out from around the inside window frame. Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. 2. Remove the two screws from the top of the cabinet for the vent grille and remove the grille (see the illustration on page 2-3). 3. OVEN DOOR PRY OUT CHOKE Open the oven door all the way, then lift the door pins out of the hinge holes and remove it (see the illustration on the previous page). 5. To replace the latches and door glass assembly, remove the two mounting screws from the end of the glass frame, then push the top and bottom edges of the door out and unsnap the locking tabs from the frame and remove the assembly. 6. Slide the latches down and remove the hooked tabs from the slots in the door frame, then unhook the ends of the spring from the door, and remove the latches. 7. Reassemble the oven door. 8. Reinstall the oven door and vent grille on the microwave oven. SLOT HOOKED TAB HOOK SPRING OVER TABS GLASS FRAME LATCHES TOP LOCKING TABS GLASS FRAME FRAME SCREWS BOTTOM LOCKING TABS 2-5 REMOVING THE CONTROL PANEL WARNING 2. Remove the two screws from the top of the cabinet for the vent grille and remove the grille (see the illustration on page 2-3). 3. Remove the screw from the top center tab of the control panel, then lift the panel so that the bottom tabs are out of the slots and pull it forward. 4. Turn the panel over and disconnect the three harness connectors from the board, then set the control panel aside. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. CONTROL PANEL SCREW TURN PANEL OVER CONTROL PANEL BOTTOM SLOTS BOTTOM TABS 2-6 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-7 REMOVING THE LINE FUSE WARNING 2. Remove the two screws from the top of the cabinet for the vent grille and remove the grille (see the illustration on page 2-3). 3. Remove the control panel from the microwave oven (see page 2-6). 4. From inside the control panel opening, unsnap and open the fuseholder halves. 5. Remove the line fuse from the fuseholder and pull the wire connectors off the ends. 6. Install the new line fuse and reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. CONTROL PANEL OPENING SLIDE WIRE CONNECTORS OFF ENDS OF FUSE LINE FUSE OPEN FUSEHOLDER SECTIONS FUSE HOLDER 2-7 REMOVING/ADJUSTING THE INTERLOCK SWITCHES WARNING 6. One at a time, pull the wire connectors off the defective switch, and reconnect them to the same terminals on the replacement switch. 7. Snap the new switch into place on the switch housing. 8. Mount the interlock switch assembly to the chassis flange with two screws. 9. Close the housing cover and secure it with its mounting screw. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. REMOVING A SWITCH 1. Disconnect the electrical supply to the microwave oven. 2. Remove the two screws from the top of the cabinet for the vent grille and remove the grille (see the illustration on page 2-3). 3. Remove the control panel from the microwave oven (see page 2-6). 4. Remove the two mounting screws from the interlock switch assembly, and position the assembly so you can easily access the switches and wiring. 5. Refer to inset 1 on the next page for the secondary interlock switch, or inset 2 for any of the other switches mounted on the 2. Reassemble the microwave oven. interlock switch housing assembly, and remove the switch from the housing as shown. CONTROL PANEL OPENING MAKING ADJUSTMENTS 1. Plug in the microwave oven and check the operation of the switches. If necessary, loosen the two housing screws, and adjust the housing so that the switches operate properly. NOTE: The Interlock Monitor Switch provides an added safety check on the Primary and Secondary Interlock Switches. If the Primary and Secondary Interlock Switches allow the oven to operate with the door open, the Interlock Monitor Switch will blow the line fuse. Unplug the oven again when you have completed the checks. INTERLOCK SCREW INTERLOCK SWITCH HOUSING INTERLOCK SCREW 2-8 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-9 INSET 2 1. PUSH THIS LOCKING ARM BACK TO UNLOCK SWITCH. INSET 1 1. RAISE THIS LOCKING ARM TO RELEASE SWITCH FROM HOUSING. SECONDARY INTERLOCK SWITCH ALL OTHER SWITCHES 2. PRESS BODY IN THIS DIRECTION TO REMOVE SWITCH FROM HOUSING. 2. ROTATE SWITCH ON THIS PIN AND REMOVE SWITCH FROM HOUSING. NOTE: THESE POSTS HOLD THE SWITCH IN PLACE ON THE HOUSING AND ARE STATIONARY. INTERLOCK SWITCH HOUSING ASSEMBLY SECONDARY INTERLOCK SWITCH WHITE (H.V. Transformer) SMALL WHITE (Monitor Switch) LARGE WHITE (Power Cord) SMALL WHITE (Oven Lamp) INTERLOCK MONITOR SWITCH WHITE (Turntable Motor) WHITE (Secondary Switch) RED (H.V. Transformer) PRIMARY INTERLOCK SWITCH PINK (CN2 Pin 1) Blue (CN2 Pin 3) Interlock Switch Wiring 2-9 REMOVING THE BASE THERMAL FUSE WARNING 2. Remove the two screws from the top of the cabinet for the vent grille and remove the grille (see the illustration on page 2-3). 3. Remove the control panel from the microwave oven (see page 2-6). 4. Remove the mounting screws from the base thermal fuse and remove it. 5. Unplug the connectors from the terminals of the base thermal fuse. 6. Install the new base thermal fuse and reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. CONTROL PANEL OPENING PINK WHITE BASE THERMAL FUSE THE BASE THERMAL FUSE CLOSES AT 133˚F & RESETS @ 104˚F. 2-10 YELLOW Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-11 REMOVING THE MAGNETRON THERMAL FUSE WARNING 4. Unplug the line cord connector and remove the line cord. 5. Unplug the connector from the terminals of the fan motor. 6. Remove the five screws from the air duct. 7. Lift the air duct and position it so that you can access the magnetron thermal fuse, then remove the mounting screw, and unplug the connectors from its terminals. 8. Install the new magnetron thermal fuse on the air duct, and reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. 2. Remove the microwave oven from its mounting location (see page 2-2). 3. Remove the vent grille and cabinet from the microwave oven (see the illustration on page 2-3). REMOVE FIVE AIR DUCT SCREWS UNPLUG POWER CORD & FAN MOTOR BOTTOM OF AIR DUCT MAGNETRON THERMAL FUSE THE MAGNETRON THERMAL FUSE OPENS AT 228˚F & RESETS @ 140˚F. 2-11 BLACK & RED WIRES REMOVING THE CONVECTION THERMISTOR WARNING 5. Remove the screws from the circulation pulley cover and the bracket, then remove the cover and the attached brackets from the top of the oven. Do not remove the brackets from the cover. 6. Remove the screw from the convection thermistor and remove the thermistor. 7. Cut the two white wires (not the thermistor wires) coming from the control board next to the splice. 8. Splice the white wires onto the ends of the new convection thermistor wires. Cover the spliced wire ends with electrical tape so that they cannot short to the oven. 9. Mount the new convection thermistor to the oven and reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. 2. Remove the microwave oven from its mounting location (see page 2-2). 3. Remove the vent grille and cabinet from the microwave oven (see the illustration on page 2-3). 4. Remove the five screws from the air duct and position it so that you can access the pulley cover underneath. 2-12 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation BRACKETS CIRCULATION PULLEY COVER WHITE WIRES SENSOR COVER PHILLIPS SCREW CAUTION: WHEN REPLACING THE THERMISTOR, DO NOT CUT AND SPLICE THE WHITE WIRES, OR AN IMPROPER SIGNAL WILL BE SENT FROM THE THERMISTOR TO THE MICROCOMPUTER BOARD CONVECTION THERMISTOR REMOVE FIVE AIR DUCT SCREWS 2-13 Page 2-13 REMOVING THE CAVITY THERMAL FUSE 3. Remove the vent grille and cabinet from the microwave oven (see the illustration on page 2-3). Personal Injury Hazard 4. Remove the five screws from the air duct. Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 5. Unplug the connectors from the terminals of the cavity thermal fuse, then lift the left side of the air duct, and remove the cavity thermal fuse. NOTE: There are no mounting screws holding the cavity thermal fuse in place. 6. Install the new cavity thermal fuse in its mounting hole, and reassemble the microwave oven. WARNING 1. Disconnect the electrical supply to the microwave oven. 2. Remove the microwave oven from its mounting location (see page 2-2). CAVITY THERMAL FUSE THE CAVITY THERMAL FUSE OPENS AT 230˚F AND RESETS AT 140˚F AIR DUCT REMOVE FIVE AIR DUCT SCREWS 2-14 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-15 THE OPERATING CONTROL SYSTEM REMOVING THE OVEN LIGHT SOCKET WARNING 4. Remove the mounting screw from the light cover and remove the cover. 5. Remove the bulb from the oven light socket. 6. Cut the wires near the old light socket body. 7. Push the locking tab and turn the socket and remove it from the bracket. 8. Remove 1/ 2" of insulation from the cut wire ends of the black and white wires and then splice them to the wires of the new socket with two wire nuts. 9. Install the new light socket and its bulb, and reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. 2. Remove the microwave oven from its mounting location (see page 2-2). 3. Remove the vent grille and cabinet from the microwave oven (see the illustration on page 2-3). CUT & SPLICE BRACKET SOCKET (TWIST TO REMOVE) BULB MOUNTING POST & SCREW LOCKING TAB AIRDUCT 2-15 REMOVING THE CONTROL CIRCUIT BOARD & THE TURNTABLE INDICATOR CIRCUIT BOARD WARNING 3. Remove the screw from the top center tab of the control panel, then lift the panel so that the bottom tabs are out of the slots and turn it over. 4. To remove the control circuit board, disconnect the three harness connectors and the ribbon cable (see the inset), and remove the three mounting screws. 5. To remove the turntable indicator circuit board, unplug the connector at CN5, and unsnap it from the locking arms. 6. Install the new circuit board in its mounting location and reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. 2. Remove the two screws from the top of the cabinet for the vent grille and remove the grille (see the illustration on page 2-3). CONTROL PANEL SCREW TURN PANEL OVER CONTROL BOARD MOUNTING SCREWS DISCONNECT THREE HARNESS CONNECTORS CN5 RIBBON CABLE LOCKING ARMS COLLAR UNSNAP/SNAP LOCKING ARMS ON COLLAR TO BOTTOM SIDE OF CONNECTOR TURNTABLE INDICATOR BOARD BOTTOM TABS CN3 BOTTOM SLOTS INSERT CABLE INTO REAR CONTACT SLOT 2-16 CONNECTOR INSET Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-17 REMOVING THE FAN MOTOR WARNING 4. Pull the fan blade and press-on washer off the fan motor shaft. 5. Unplug the connector from the fan motor terminals. 6. Remove the two mounting screws from the fan motor and remove the motor from the air duct. 7. Install the new fan motor in its mounting location and reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. 2. Remove the microwave oven from its mounting location (see page 2-2). 3. Remove the vent grille and cabinet from the microwave oven (see the illustration on page 2-3). MOUNTING SCREW FAN MOTOR CONNECTOR AIR DUCT FAN BLADE PRESS-ON WASHER 2-17 REMOVING THE POWER CORD 3. Remove the vent grille and cabinet from the microwave oven (see the illustration on page 2-3). Personal Injury Hazard 4. Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. Unplug the connector on the old power cord from the air duct connector and install the new power cord. 5. Reassemble the microwave oven. WARNING 1. Disconnect the electrical supply to the microwave oven. 2. Remove the microwave oven from its mounting location (see page 2-2). POWER CORD CONNECTOR LOCKING ARM POWER CORD AIR DUCT CONNECTOR 2-18 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-19 REMOVING THE BLOWER MOTOR CAPACITOR WARNING 2. Remove the microwave oven from its mounting location (see page 2-2). 3. Remove the vent grille and cabinet from the microwave oven (see the illustration on page 2-3). 4. Remove the five screws from the air duct. 5. Cut the wires near the body of the blower motor capacitor. 6. Remove 1/ 2" of insulation from the cut wire ends of the red harness wires and then splice them to the wires of the new capacitor with two wire nuts. 7. Install the new blower motor capacitor to the air duct and reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. WIRE NUT CUT & SPLICE WIRES AIR DUCT BLOWER MOTOR CAPACITOR MOUNTING SCREW REMOVE FIVE AIR DUCT SCREWS 2-19 REMOVING THE CONVECTION HEATING ELEMENT WARNING 6. Remove the screw from the gas sensor and position the sensor out of the way. 7. Unhook the drive belt from the circulation fan pulleys and set it aside. 8. Remove the phillips screw from the convection thermistor that is located on the top plate. Remove the thermistor and position it out of the way. 9. Disconnect the wires from the convection heating element terminals. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. 2. 3. 4. 5. Disconnect the electrical supply to the microwave oven. Remove the microwave oven from its mounting location (see page 2-2). Remove the vent grille and cabinet from the microwave oven (see the illustration on page 2-3). Remove the five screws from the air duct, then lift the duct and postion it so you can access the convection heating element. Remove the three phillips screws from the circulation pulley cover and the one from the bracket, and remove the cover and attached brackets from the top of the oven. Do not remove the brackets from the cover. 10. Remove the phillips screws from the top cover, remove it from the oven, and turn it over. 11. Remove the two phillips screws from the convection heating element bracket. Unclip the element from the cover and remove it. 12. Install the new heating element into the mounting clips in the top cover, and secure the mounting bracket with two phillips screws. 13. Reassemble the microwave oven. 2-20 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation UNCLIP ELEMENT HERE HEATING ELEMENT MOUNTING SCREWS HEATING ELEMENT VIEWED FROM UNDER TOP PLATE BRACKETS CIRCULATION PULLEY COVER TOP PLATE MOUNTING SCREWS CONVECTION THERMISTOR GAS SENSOR TOP PLATE SENSOR COVER CONVECTION HEATING ELEMENT REMOVE FIVE AIR DUCT SCREWS 2-21 YELLOW WIRES Page 2-21 REMOVING THE GAS SENSOR WARNING 2. Remove the microwave oven from its mounting location (see page 2-2). 3. Remove the vent grille and cabinet from the microwave oven (see the illustration on page 2-3). 4. Remove the five screws from the air duct, then lift the duct and postion it so you can access the gas sensor. 5. Remove the screw from the gas sensor board and remove it from the sensor cover, then unplug the connector from the control board. 6. Install the new gas sensor board and then reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. SENSOR COVER MOUNTING SCREW WH RD YL GAS SENSOR BOARD WHT RED YEL REMOVE FIVE AIR DUCT SCREWS 2-22 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-23 REMOVING THE STIRRER MOTOR WARNING 2. Remove the microwave oven from its mounting location (see page 2-2). 3. Remove the vent grille and cabinet from the microwave oven (see the illustration on page 2-3). 4. Remove the five screws from the air duct and lift the duct just enough to access the stirrer motor, then unplug the connector from the stirrer motor terminals. 5. Remove the two mounting screws from the stirrer motor, lift the motor straight up so that the shaft is free of the stirrer blade, and remove the motor. 6. Install the new stirrer motor so the motor shaft fits into the hole of the rectangular pivot on the stirrer blade, and secure the motor to its mounting location. 7. To access the stirrer blade, unsnap the two fasteners from the top cover inside the oven cavity, and lower the cover and the stirrer blade. NOTE: When you reassemble the cover and stirrer blade, make sure that you position the blade with the “TOP” marking facing up. 8. Reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. MOUNTING SCREWS CONNECTOR STIRRER MOTOR STIRRER BLADE TOP TOP COVER FASTENERS REMOVE FIVE AIR DUCT SCREWS 2-23 REMOVING THE TURNTABLE MOTOR WARNING 3. Remove the base plate from the microwave oven and unplug the cooktop light connector (see the illustration on page 2-3). 4. Unplug the connector and remove the two mounting screws from the turntable motor, then remove the motor from the bottom of the microwave oven. 5. Mount the new turntable motor and reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. 2. From inside the oven cavity, lift the turntable rest off the shaft of the turntable motor TURNTABLE REST BOTTOM OF OVEN CONNECTOR TURNTABLE MOTOR 2-24 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-25 REMOVING THE COOKTOP LIGHT SOCKETS WARNING Personal Injury Hazard 3. Remove the bulbs from the sockets and unplug the socket wire connector from the microwave oven. 4. To remove the sockets, press the locking tabs near the base of each socket, and twist the socket until the tabs align with the slots in the bracket, then remove the sockets from the bracket. 5. Mount the new sockets to the bracket, reinstall the bulbs, and reassemble the microwave oven. Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. 2. Remove the base plate from the microwave oven and unplug the cooktop light connector (see the illustration on page 2-3). BASE PLATE CONNECTOR TWIST SOCKET TO REMOVE COOKTOP LIGHTS 2-25 THE HIGH VOLTAGE COMPONENTS ACCESSING THE COMPONENTS The components for service in this section include the: WARNING Magnetron High Voltage Rectifier High Voltage Capacitor High Voltage Transformer Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. The locations of the high voltage components are shown below. All of the high voltage components are accessible through the front control panel cutout. However, the cabinet must be removed to access the mounting screws for the magnetron. Refer to the following pages for servicing the high voltage components. Discharge the high voltage capacitor before working inside the oven. Failure to do so could result in death or electrical shock. MAGNETRON HIGH VOLTAGE RECTIFIER HIGH VOLTAGE TRANSFORMER HIGH VOLTAGE CAPACITOR 2-26 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-27 REMOVING THE MAGNETRON WARNING 2. Discharge the high-voltage capacitor. 3. Remove the microwave oven from its mounting location, then remove the vent grille and the cabinet from the oven (see pages 2-2 and 2-3). 4. Remove the control panel from the microwave oven (see page 2-6). 5. From inside the control panel opening, support the magnetron with one hand, then remove the four mounting screws from the magnetron through the four access holes in the top of the air duct. 6. Unplug the wire connector from the back of the magnetron and remove the magnetron from the oven. 7. Install the new magnetron and reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. WARNING Personal Injury Hazard Disconnect from power supply before servicing. Discharge the capacitor using a 20,000-ohm discharge resistor, or an insulated plastic-handle screwdriver to short across the capacitor terminals. MAGNETRON MOUNTING SCREWS CONNECTOR MAGNETRON 2-27 REMOVING THE HIGH VOLTAGE RECTIFIER AND THE HIGH VOLTAGE CAPACITOR WARNING 2. Discharge the high-voltage capacitor. 3. Remove the two screws from the top of the cabinet for the vent grille and remove the grille (see the illustration on page 2-3). 4. Remove the control panel from the microwave oven (see page 2-6). 5. From inside the control panel opening, remove the screw from the capacitor bracket, and remove the bracket and capacitor so that you can access the capacitor terminals. 6. Unplug the wire connectors and the high voltage rectifier from the capacitor terminals and remove the capacitor and rectifier from the oven. 7. Install the high voltage rectifier and capacitor and reassemble the microwave oven. Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. 1. Disconnect the electrical supply to the microwave oven. WARNING Personal Injury Hazard Disconnect from power supply before servicing. Discharge the capacitor using a 20,000-ohm discharge resistor, or an insulated plastic-handle screwdriver to short across the capacitor terminals. HV RECTIFIER STRAP ORG TO MAGNETRON RED TO HV TRANSFORMER MOUNTING SCREW HV RECTIFIER 2-28 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 2-29 REMOVING THE HIGH VOLTAGE TRANSFORMER WARNING WARNING Personal Injury Hazard Personal Injury Hazard Disconnect from the electrical supply before servicing the unit. Failure to do so could result in death or electrical shock. Disconnect from power supply before servicing. Discharge the capacitor using a 20,000-ohm discharge resistor, or an insulated plastic-handle screwdriver to short across the capacitor terminals. 1. Disconnect the electrical supply to the microwave oven. 2. Discharge the high-voltage capacitor. 3. Remove the two screws from the top of the cabinet for the vent grille and remove the grille (see the illustration on page 2-3). 4. Remove the control panel from the microwave oven (see page 2-6). 5. Disconnect the filament wires from the magnetron, then disconnect the three remaining wires from the terminals at the front and back of the high voltage transformer. 6. Remove the three hex nuts from the high voltage transformer and remove the transformer from the oven. 7. Install the new high voltage transformer and reassemble the microwave oven. FILAMENT TO MAGNETRON ORG TO HV CAP HV TRANSFORMER RED & WHITE PRIMARY WIRES HEX NUTS 2-29 — NOTES — 2-30 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 3-1 COMPONENT DESCRIPTION & TESTING IMPORTANT SAFETY INSTRUCTIONS CAUTION Warning To Service Technicians! To avoid possible exposure to microwave radiation or energy, visually check the oven for damage to the door and door seal before operating any oven. Use a microwave survey meter to check the amount of leakage before servicing. In the event the R.F. Ieakage exceeds 4 mW/cm at 5 cm, appropriate repair must be made before continuing to service the unit. Check interlock function by operating the door latch. The oven cook cycle should cut off before the door can be opened. The door and latching assembly contains the radio frequency energy within the oven. The door is protected by three safety interlock switches. Do not attempt to defeat them. UNDER NO CIRCUMSTANCES SHOULD YOU TRY TO OPERATE THE OVEN WITH THE DOOR OPEN. • Proper operation of microwave ovens requires that the magnetron be properly assembled to the waveguide and cavity. Never operate the magnetron unless it is properly installed. • Be sure the “RF” seal is not damaged and is assembled around the magnetron dome properly when installing the magnetron. • Routine service safety procedures should be exercised at all times. • Untrained personnel should not attempt service without a thorough review of test procedures and safety information contained in this manual. PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY A. Do not operate or allow the oven to be operated with the door open. B. Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source and make repairs as necessary. 1. 2. 3. 4. 5. Interlock Operation Proper Door Closing Seal and Sealing Surfaces (Arcing, Wear and Other Damage) Damage to or Loosening of Hinges and Latches Evidence of Dropping or Abuse C. Before turning on the microwave power for any service test or inspection within the microwave generating components, check the magnetron, wave guide or transmission line and cavity for proper alignment. D. Any defective or misadjusted components in the interlock, monitor, door seal and microwave generation and transmission system shall be repaired or adjusted by procedures described in the Basic Service Manuals for the specific microwave oven being serviced before the oven is released to the owner. E. A microwave leakage check to verify compliance with Federal Performance Standards should be performed on each oven prior to release to the owner. F. Do not attempt to operate the oven if the door glass is broken. 3-1 Whirlpool microwave ovens have a monitoring system designed to assure proper operation of the safety interlock systems. The interlock monitor switch will immediately cause the oven fuse to blow if the door is opened and the primary door interlock switch and/or the secondary interlock switch contacts fail in a closed position. CAUTION: REPLACE BLOWN FUSE WITH 15 AMPERE CLASS H FUSE ONLY. Test the upper and lower door interlock switches, cook relay and interlock monitor switch (middle switch) for proper operation as described in the component test procedures, before replacing the blown oven fuse. DO NOT ATTEMPT TO REPAIR STICKING CONTACTS OF ANY INTERLOCK SWITCH, SAFETY SWITCH OR COOK (LATCH) RELAY. REPLACE THE SWITCHES AND RELAY. Any indication of sticking contacts during component tests requires replacement of that component to assure reliability of the safety interlock system. IF THE FUSE IS BLOWN, THE MONITOR, PRIMARY AND SECONDARY INTERLOCK SWITCHES MUST BE REPLACED. BE SURE THEY ARE PROPERLY CONNECTED. Precautions to Avoid Possible Exposure to Excessive Microwave Energy DO NOT attempt to operate the oven with the door open since open-door operation can result in harmful exposure to microwave energy. It is important not to defeat or tamper with the safety interlocks. DO NOT place any object between the oven front face and the door or allow soil or cleaner residue to accumulate on sealing surfaces. DO NOT operate the oven if it is damaged. It is particularly important that the oven door close properly and that there is no damage to the: 1. Door (bent). 2. Hinges and Latches (broken or loosened). 3. Door Seals and Sealing Surfaces. DO NOT operate the microwave oven if the door window is broken. The microwave oven should be checked for microwave leakage by qualified service personnel after a repair is made. The oven should not be adjusted or repaired by anyone except properly qualified service personnel. DO NOT operate the microwave oven with the outer cabinet removed. 3-2 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation CAUTION Page 3-3 WARNING • High voltages are present during the cook cycle. Extreme caution should be observed at all times. • Disconnect the oven from electrical supply before servicing. Failure to do so could result in electrical shock or death. • Abrasive cleansers, steel-wool pads, gritty wash cloths, etc. can damage the control panel and the interior and exterior oven surfaces. Use a sponge with mild detergent or paper towels with spray glass cleaner. Apply spray glass cleaner to paper towel. Do not spray directly on oven. • Improper use of the grounding plug can result in a risk of electrical shock. Do not, under any circumstance, cut or remove the third ground prong from the power cord plug. Fire, Electrical Shock, Excessive Exposure to Microwave Energy, Personal Injury & Product Damage Hazard • Before touching any oven component or wiring, always unplug the oven from its power source and discharge the capacitor by using a 20,000 ohm discharge resistor or use an insulated plastic handle screwdriver to short across the capacitor terminals. • Do not block the rear air intake openings or exhaust vents. Allow a few inches of space at the back of the oven where intake openings and exhaust vents are located. Blocking the air intake openings and exhaust vents can cause damage to the oven and poor cooking results. Make sure the microwave oven legs are in place to ensure proper airflow. • Check that the unit is grounded before troubleshooting. Be careful of the high voltage circuits. Discharge any static charge from your body by touching ground before handling any part of the circuitry on the control board. Electrostatic discharge may damage the control circuit. • Do not install the oven next to or over a heat source (a cooktop or range). • Do not touch oven components or wiring during operation. Attach meter leads with alligator clips when making operational tests. • Do not install oven in any area where excessive heat and steam are generated. This could cause fire, electrical shock, excessive exposure to microwave energy, other personal injury or damage to the outside of the cabinet. • For continued protection against radiation emission, replace only with these types of switches: Primary (Interlock) Switch: SZM-V16-FA-63 or VP-533A-OF; Secondary (Interlock) Switch: SZM-V01-FA-32; Interlock (Monitor) Switch: SZM-Vl6-FA-62 or VP-532A-OF; Oven Lamp Switch: SZM-V6-FA-31 or VP-331A-OD. • It is neither necessary nor advisable to attempt measurement of high voltage. • Attaching the adaptor ground terminal to the wall receptacle cover screw does not ground the appliance unless the cover screw is metal and not insulated and the wall receptacle is grounded through the house wiring. 3-3 THE THERMAL FUSES There are three thermal fuses in the OTR Microwave Oven. They are: the magnetron thermal fuse, the cavity thermal fuse, and the base thermal fuse. The magnetron and cavity thermal fuses are located inside the highvoltage section of the oven. These two thermal fuses are normally-closed, and will open at a set temperature to disable the oven. Both of these fuses are resettable. The base thermal fuse is located directly behind the control panel. It is a normally-open fuse that, when closed, activates the blower motor at a low speed. POSSIBLE CUSTOMER COMPLAINT: The unit turns on by itself. Magnetron Thermal Fuse Opens @ 228˚F/109˚C Resets @ 140˚F/60˚C Cavity Thermal Fuse Opens @ 230˚F/110˚C Resets @ 140˚F/60˚C Base Thermal Fuse Closes @ 133˚F/56˚C Resets @ 104˚F/40˚C MAGNETRON THERMAL FUSE CAVITY THERMAL FUSE BASE THERMAL FUSE 3-4 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 3-5 THE BLOWER MOTOR CAPACITOR The blower motor capacitor is located below the air duct at the indicated location. It is in use any time the blower (vent) motor is oper- ating. The capacitor helps to maintain a constant voltage to the blower motor so that it runs more efficiently. AIR DUCT BLOWER MOTOR CAPACITOR TESTING 1. Set the ohmmeter to the R x 10K scale. 2. Measure across the capacitor terminals. The ohmmeter should indicate several ohms, then gradually return to infinity. 3-5 THE GAS SENSOR depending upon the humidity of the oven. Changing humidity conditions, due to the cooking process within the oven cavity, causes a difference in potential between these two circuits. This difference is monitored by the microcomputer during cooking, allowing the microcomputer to determine the proper cook time. The gas sensor is used during the “Sensor Cook” operation of the oven. It is located above the oven and is mounted on the left side of the sensor cover. The sensor consists of two circuits housed on a small microcomputer board that is supplied with a current to keep it heated. The sensor heat conductivity will vary, NOTE: Always verify that the sensor cover is not obstructed (proper air flow is passing over the sensor), and that the fan motor is working properly, before replacing the gas sensor. TESTING 1. Set the ohmmeter to the R x 1 scale. 2. Remove the 3-pin connector from the control circuit board and measure the resistance between the: SENSOR COVER MOUNTING SCREW a) Red & white wire terminals. You should measure 20 Ω @ 68˚F. WH RD YL b) White & yellow wire terminals. You should measure infinity. GAS SENSOR BOARD WHT RED YEL 3-6 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 3-7 THE CONVECTION THERMISTOR thermistor signal going back to the microcomputer causes the heater relay to open and close, and cycles the heating element on and off. The convection thermistor is located under the circulation pulley cover and is used during the convection operation of the oven. When the temperature increases, the resistance of the thermistor decreases. The thermistor resistance is monitored by the microcomputer. As the oven temperature rises and falls, the NOTE: Verify that the heating element is working correctly before replacing a thermistor. TESTING 1. Set the ohmmeter to the R x 10K scale. 2. Remove the 6-pin connector from the control circuit board and measure across terminals 5 & 6. You should measure 155 kΩ to 350 kΩ @ 68˚F. BRACKETS CIRCULATION PULLEY COVER SENSOR COVER PHILLIPS SCREW CONVECTION THERMISTOR 3-7 THE CONVECTION HEATING ELEMENT and the heater relay on the microcomputer board. During a convection, or combination cooking cycle, the heater cycles on and off to maintain the programmed cavity temperature. The heating element surrounds the convection fan blade and is not visible through the oven cavity. The 1400-watt convection heating element is located under the circulation pulley cover and the top plate. The heating element heats the air that is distributed into the oven cavity by the convection fan. It operates on 120 VAC and is controlled by the convection thermistor, UNCLIP ELEMENT HERE HEATING ELEMENT MOUNTING SCREWS HEATING ELEMENT VIEWED FROM UNDER TOP PLATE BRACKETS CIRCULATION PULLEY COVER CONVECTION THERMISTOR TOP PLATE SENSOR COVER CONVECTION HEATING ELEMENT TESTING 1. Set the ohmmeter to the R x 1 scale. 2. Measure across the heating element terminals. You should measure between 40 Ω and 90 Ω @ 68˚F. 3-8 YELLOW WIRES Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 3-9 MOTORS Blower Motor —Removes smoke and odors from the kitchen cooking area through outside venting or recirculation. Fan Motor —Cools the magnetron and circulates air through the oven during microwave cooking. Stirrer and Turntable Motors —Distribute microwave energy evenly during microwave cooking. STIRRER MOTOR BLOWER MOTOR FAN MOTOR TURNTABLE MOTOR 3-9 PROGRAMMING CHECKS TOUCH PANEL CONTINUITY TEST 1. Unplug the microwave oven’s power supply cord. 2. Open the oven door. 3. Plug the power cord back into the AC receptical. You should see the following display if any of the interlock switches are closed: If the sensor is defective, or if the wires are not properly connected, you will see the following display: –f1– –f2– 3-10 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 3-11 CHARTS PROBLEM POSSIBLE CAUSE TEST PROCEDURE OR CORRECTION Line fuse blows when power cord is plugged into a wall receptacle. Shorted wire in power cord, wiring harness, or overload circuit. 1. Oven will not operate. 1. No power at wall plug. 1. 2. Open wire in power cord or wiring harness. Control board. Line fuse. Thermal fuses. 2. 3. 4. 5. Check fuse or breaker box. Check wiring with ohmmeter for continuity. Check board. Check fuse. Check fuses. Bulb is burned out. Lamp socket. Oven lamp switch. Open wiring between the above components. Control board. 1. 2. 3. 4. Replace bulb. Check lamp socket. Check control board. Repair open wire. 5. Check control board. Control board. Line fuse and/or thermal fuses. Interlock switches. Open wiring between the above components. 1. 2. Check control board. Check line fuse and/or thermal fuses. Check interlock switches. Repair open wire. Control board. Low line voltage (should be at least 108-volts AC). Thermal fuse. Thermal fuse on magnetron. Circuit is overloaded. 1. 2. Check control board. Use separate 15- to 20ampere circuit. 3. 4. Check thermal fuse. Check thermal fuse on magnetron. Use separate 15- to 20ampere circuit. 3. 4. 5. Oven cavity light will not turn on. 1. 2. 3. 4. 5. Oven will not go into “Cook” cycle when the door is closed. 1. 2. 3. 4. Oven goes into “Cook” cycle, but does not complete the cycle. Heat is produced in the oven load. 1. 2. 3. 4. 5. 3-11 2. 3. 4. 5. Check wiring with ohmmeter for continuity. Use separate 15- to 20ampere circuit. PROBLEM POSSIBLE CAUSE TEST PROCEDURE OR CORRECTION Little or no heat is produced in the oven load. 1. High voltage transformer. 1. 2. Rectifier diode. 2. 3. High voltage capacitor. 3. 4. 5. Magnetron. Power selector. 4. 5. 1. Primary interlock switch. 1. 2. Shorted wire harness. 2. Oven lamp goes on with the door open, but the light goes out when the door is closed with the control on. 1. Secondary interlock. 1. Check secondary interlock. The power source fuse blows when the door starts to open. 1. High voltage transformer. Secondary circuit of the high voltage transformer is shorted. High voltage capacitor is shorted. Shorted wiring between the above components. 1. Check the high voltage transformer. Check the high voltage transformer. Oven fuse blows when the door is opened. 2. 3. 4. Fan motor will not operate. 2. 3. 4. 5. Blower motor. 5. 1. 2. Fan motor. Open or loose wiring in circuit to fan motor. 1. 2. 3-12 Check the high voltage transformer. Check the high voltage rectifier diode. Check the high voltage capacitor. Check the magnetron. Check the power selector. Check primary interlock switch. Repair wiring. Check the high voltage capacitor. Use an ohmmeter to check continuity, and repair wiring. Check blower motor. Check fan motor. Use ohmmeter to check continuity, and repair wiring. Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 3-13 PROBLEM POSSIBLE CAUSE TEST PROCEDURE OR CORRECTION Blower motor will not operate. 1. 2. 3. Blower motor. Control board. Open or loose wiring in circuit to blower motor. 1. 2. 3. Check blower motor. Check control board. Use ohmmeter to check continuity, and repair wiring. Cooktop lamps do not come on. 1. 2. 3. 4. Bulb burned out. Control board. Lamp sockets. Open wiring between the above components. 1. 2. 3. 4. Check bulb. Check control board. Check lamp sockets. Use ohmmeter to check continuity, and repair wiring. Oven heats too fast. 1. Line voltage is too high (should be between 108and 132-volts AC). Control board. 1. Use separate 15- to 20ampere circuit. 2. Check control board. 2. 1. Use separate 15- to 20ampere circuit. 2. Line voltage is too low (should be between 108and 132-volts AC). User error. 2. 3. Magnetron. 3. Instruct user regarding proper cooking times. Check magnetron. Speaker does not sound at conclusion of cooking sequences, or after elapsed time in Minute Timer. 1. Open connection or failed speaker. Tones are programmed out. 1. Replace board. 2. Program tones back in. (Touch and hold key #1 for 4-seconds). Oven cooks on “HIGH” when a lower cook power is selected. 1. 2. Shorted relay. Control board. 1. 2. Check the control board. Check control board. Oven runs but will not cook. 1. Secondary interlock switch. Relay 2 is open. High voltage components. 1. Check secondary interlock switch. Check control board. Check high voltage components. Oven cooks too slowly. 1. 2. 2. 3. 3-13 2. 3. PROBLEM POSSIBLE CAUSE TEST PROCEDURE OR CORRECTION Console will not display data, or has incorrect data. 1. No power at wall plug. 1. 2. 3. 4. 2. 3. 4. 5. Open line fuse. Thermal fuse. Thermal fuse on magnetron. Interlock safety switches. 6. Control board. 6. Check fuse or breaker box. Replace line fuse. Check thermal fuse. Check magnetron thermal fuse. Check interlock safety switches. Replace, if defective. Check control board. Erratic console display during operation. 1. Magnetron. 1. Check magnetron. Display continues to count down when door is open during a “Cook” cycle. 1. Secondary interlock switch. 1. 2. Control board. 2. Check secondary interlock switch. Replace, if defective. Check control board. 1. Defective control board. 1. Replace control board. Oven operates without a “Start” command. 5. CHECKING THE MICROWAVE POWER OUTPUT Use the following procedure to checkout the operation of the microwave oven. 1. Fill a 1-cup (260 ml) glass measuring cup with warm water (between 90˚F/32˚C and 100˚F/38˚C). 2. Open the oven door, place the container of water into the oven, and close the door. 3. Press the COOK keypad, and set the cooking time for 4-minutes. 4. Press the START/ENTER keypad. The oven cavity light should come on, the cooking cycle should begin, and the timer should count down in “seconds” from 4:00. 5. After approximately 2- 1/ 2 to 3-minutes, the water should start to boil. If more than 3-minutes is required, it could mean that the operating voltage is low, (below 110volts), or it is not functioning properly and may need to be checked by a qualified technician. 3-14 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 3-15 CHECKING FOR MICROWAVE ENERGY LEAKAGE When checking for R.F. Ieakage, use an approved R.F. measuring device to assure less than 4 mw/cm 2 emission at 5 cm distance with a maximum scan rate of 2.5 cm/second, in compliance with U.S. Government Department of Health, Education and Welfare 21 CFR1030, performance Standard for Microwave Ovens. CAUTION On every service call, checks for microwave energy emission must be made according to the following manner. 1. Remove the cooking rack from the oven cavity, if the microwave oven is so equipped. 2. Place a 275 ML (9. oz.) glass of water in the center of the oven bottom. A properly operating door and seal assembly will normally register small emissions, but they must be no greater than 4 mw/cm 2 to allow for measurement uncertainty. 3. Select “HlGH” cook power, turn the microwave oven on, and test for R.F. Ieakage using the following pattern: NOTE: Enter leakage readings in the space BEFORE and AFTER on the service document. a) Check b) Check c) Check d) Check e) Check f) Check g) Check h) Check around the cabinet at the front. around the door. across the console panel. horizontally across the door vertically across the door. diagonally across the door. across the air vents. across the rear air vent. All microwave ovens exceeding the emission level of 4 mw/cm 2 must be reported to Dept. of Service for microwave ovens immediately and the owner should be told not to use the microwave oven until it has been repaired completely. NOTE: The scan speed is one-inch-per-second. The interlock monitor switch acts as the final safety switch protecting the customer from microwave radiation. If the interlock monitor switch operates and opens the line fuse, the interlock switches have failed, and you must replace all of them (primary and secondary interlock switches, and the monitor switch), because their contacts may be melted and welded together. If a microwave oven is found to operate with the door open, report to Dept. of Service, the manufacturer, and CDRH* immediately. Also tell the owner not to use the oven. All repairs must be performed so that microwave energy emissions are minimal. * CDRH: Center for Device and Radiological health, food, and drug administration. EQUIPMENT • Electromagnetic energy leakage monitor (NARDA 8100B, HOLADAY H1501). • 6100 cc glass beaker. • Glass thermometer 100˚C or 212˚F. 3-15 MAKING THE MEASUREMENTS To measure for oven leakage: Measuring The Oven With The Cabinet Installed 1. Pour 275 (±25cc) of water into a 600 cc graduated beaker. 2. Place the beaker into the center of the microwave oven. 3. Set the energy leakage monitor to 2,450 MHz, and use it according to the manufacturer’s recommended test procedure to obtain the correct results. 4. Measure the microwave radiation with an electromagnetic radiation monitor. Hold the probe perpendicular to the surface being measured, and measure around the door viewing window, the exhaust opening, and air inlet openings. 5. Operate the oven at its maximum energy output, and take the measurements. MEASUREMENT NOTES: • When measuring for leakage, use the 2 " (5 cm ) spacer that is provided with the probe. • Leakage with the outer panels removed should be less than 5 mW/cm.sq . • Leakage for a fully assembled oven (before the lamp switch primary is interrupted) with the door opened slightly, should be less than 2 mW/cm.sq . • Do not exceed the meter’s full-scale deflection. • Do not move the test probe along the measuring surfaces faster than 1-inch-per-second (2.5 cm/sec), otherwise a false reading will occur. • When testing near a corner of the door, keep the probe perpendicular to the surface, and move it horizontally without touching the surfaces, otherwise a false reading will occur. • Hold the test probe by its gripping surface only, otherwise a false reading will occur. Measuring The Oven With The Cabinet Removed When the magnetron has been replaced, use the previous procedure, and measure for microwave energy leakage after all of the necessary components are replaced or adjusted, and before the cabinet is installed. Take special care to measure around the magnetron and the waveguide. WARNING: Be careful not to contact any of the high voltage components when making measurements with the cabinet removed. 3-16 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation MEASURING MICROWAVE POWER OUTPUT USING THE IEC-705 RATING STANDARD Page 3-17 • The time (in seconds) for the temperature of the water to rise by a value of 10˚C ±2˚ is measured. The initial and final water temperatures are selected so that the maximum difference between the final water temperature, and the ambient temperature, is 5˚C. When determining the microwave oven’s power output using the IEC-705 rating standard, the following conditions must be met: • The microwave power output (in watts) is calculated, using the following formula: • When making microwave power output measurements, the oven is supplied with its rated line voltage, and operated at its maximum power output setting with a load of 1000 (±5) cc of potable water. (L) 4187 (∆T) P= T1 L = time (in seconds). P = microwave output power. (∆T) = temperature rise. • The water is contained in a cylindrical borosilicate glass vessel having a maximum material thickness of 1/ 8" and an outside diameter of approximately 7.6 " . • Microwave power output is measured with the oven operating at full power. The magnetron filament heat-up time (approximately 2-seconds) is not included. • The oven and the empty vessel are at ambient temperature prior to the start of the test. • The initial temperature of the water is 10˚C ±2˚ (50˚F). It is measured immediately before the water is added to the vessel. After addition of the water to the vessel, the load is immediately placed on the center of the shelf, which is in the lowest position, and the microwave power switched on. • The water is stirred to equalize the temperature throughout the vessel, prior to measuring the final water temperature. • Stirring devices and measuring instruments are selected to minimize the addition or removal of heat. 3-17 COMPONENT TESTING FILAMENT WINDING WARNING HIGH VOLTAGE TRANSFORMER ELECTRICAL SHOCK HAZARD DISCONNECT THE POWER SUPPLY CORD FROM THE WALL OUTLET WHEN REMOVING THE CABINET FROM THE OVEN. PROCEED WITH THE TESTS ONLY AFTER DISCHARGING THE HIGH VOLTAGE CAPACITOR, AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE HIGH VOLTAGE TRANSFORMER. SECONDARY WINDING PRIMARY WINDING TEST CHARTS COMPONENT High-Voltage Transformer (with wire leads unplugged). Magnetron (with wire leads unplugged). NOTE: A microwave energy leakage test must always be performed when the oven is serviced for any reason. NOTE: Replace the magnetron if the checks and all of the high voltage component tests are good, but the unit still does not heat a load. TEST PROCEDURE RESULT 1. Set the ohmmeter to the R x 1 scale, and measure the: a) Primary winding. b) Secondary to ground. c) Filament winding. a) 0.3 to 0.5 ohms. b) 65 to 120 ohms. c) 0.2 to 0.4 ohms 2. Set the ohmmeter to its R x 1000 scale, and measure the: a) Primary to ground. b) Filament to ground. a) Normal = infinity. b) Normal = infinity. 1. Set the ohmmeter to the R x 1 scale, and measure the: a) Filament terminal. 2. Set the ommeter to the R x 1000 scale and measure the: a) Filament winding to chassis. 3-18 a) Normal readings - Less than 1 ohm. a) Normal = infinity. Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation COMPONENT TEST PROCEDURE High-Voltage Capacitor Terminal-To-Terminal Set the ohmmeter to the R x 10 k scale, and measure the resistance across the capacitor terminals. Page 3-19 RESULT a) Normal - The meter indicates several ohms, then gradually returns to infinity. b) Abnormal - The meter indicates infinity, or zero ohms (a short) immediately. CAPACITOR Blower Motor Capacitor Terminal-To-Case Set the ohmmeter to the R x 1 scale, and measure the resistance between each terminal and the case. a) Normal - The meter indicates infinity. Terminal-To-Terminal Set the ohmmeter to the R x 10 k scale, and measure the resistance across the capacitor terminals. a) Normal - The meter indicates several ohms, then gradually returns to infinity. b) Abnormal - The meter indicates zero ohms, or a short. b) Abnormal - The meter indicates infinity, or zero ohms (a short) immediately. High-Voltage Rectifier RECTIFIER DIODE CATHODE Forward Continuity Set the ohmmeter to the R x 1 scale, and measure the forward resistance across the rectifier terminals with the (+) lead touching the anode and the (–) lead touching the cathode. a) Normal - The meter indicates several ohms. Reverse Continuity Set the ohmmeter to its highest scale, and measure the reverse resistance across the rectifier terminals with the (+) lead touching the cathode and the (–) lead touching the anode. a) Normal - The meter indicates infinity. b) Abnormal - The meter indicates infinity, or zero ohms (a short). ANODE 3-19 b) Abnormal - The meter indicates infinity, or zero ohms (a short). COMPONENT TEST PROCEDURE Switches (with wire leads removed). All of the switches are measured in the same manner. N.O. and C Terminals Set the ohmmeter to the R x 1 scale, and measure the resistance between the normally-open (N.O.) and the common (C) terminals of the switch. N.C. CONTACTS C. RESULT a) Normal - The meter indicates infinity. b) Abnormal - The meter indicates zero ohms (a short). N.O. CONTACTS N.C. and C Terminals Set the ohmmeter to the R x 1 scale, and measure the resistance between the normally-closed (N.C.) and the common (C) terminals of the switch. a) Normal - The meter indicates continuity, or zero ohms. b) Abnormal - The meter indicates infinity. Ambient Temp. (˚F) 60 68 70 80 90 Resistance Value 75.24 kΩ (±11 kΩ) 62.57 kΩ (±8 kΩ) 59.79 kΩ (±8 kΩ) 45.80 kΩ (±7 kΩ) 36.94 kΩ (±6 kΩ) Temperature Probe Set the ohmmeter to the R x 10 k scale, and measure the temperature probe with the leads positioned at either terminal. Fan Motor (with leads disconnected). Set the ohmmeter to the R x 1 scale, and measure across the terminals. Blower Motor (with leads disconnected) Set the ohmmeter to the R x 1 scale, and measure the: a) High speed windings (blue and black wires). a) Normal - High speed: 25 to 45 ohms. b) Low speed windings (blue and white wires). b) Normal - Low speed: 45 to 65 ohms. Stirrer & Turntable Motors (with leads disconnected) Set the ohmmeter to the R x 1 scale, and measure the resistance between the motor terminals. 3-20 a) Fan Motor - Normal = 130 to 155 ohms. a) Normal - 1 to 4 ohms. b) Abnormal - Infinite or zero ohms. Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 3-21 COMPONENT TEST PROCEDURE Convection Thermistor Set the ohmmeter to the R x 10 K scale. Remove the 6-pin connector from the circuit board and measure across terminals 5 & 6. a) Normal = 155 K to 350 K ohms @ 68˚F. b) Abnormal = Infinity, or zero ohms (a short). Convection Heating Element (with leads disconnected) Set the ohmmeter to the R x 1 scale, and measure across the terminals. a) Normal = 9 to 40 ohms @ 68˚F ±2˚. Gas Sensor Set the ohmmeter to the R x 1 scale. Remove the 3-pin connector from the circuit board and measure the resistance between: a) Red & white wire terminals. b) White & yellow wire terminals. 3-21 RESULT b) Abnormal = Infinity, or zero ohms (a short). a) 20 ohms @ 68˚F ±2˚. b) Infinite. COMPONENT TEST PROCEDURE Touch Keyboard (see below). Measure the resistance between the terminal pins of the keypad (shown below) that you wish to check. For example: To measure the “CLOCK” keypad, refer to the illustration, and: 1.Find the first terminal number along the top bar (pin 5). 2.Find the second terminal number in the side bar (pin 8). 3.Set the ohmmeter to the R x 1 scale. a) Touch the ohmmeter leads between pins 5 and 8 on the ends of the FPC connector. b) Press the CLOCK keypad. FPC CONNECTOR (TOP) 1 2 3 4 5 6 7 8 9 10 11 12 13 RESULT Normal Reading: 100 Ω resistance. KEYBOARD MATRIX 1 3 2 4 7 6 5 CLOCK 6 0 TIMER SET 7 1 TIMER OFF 8 2 BAKED POTATO ADD MINUTE 9 3 REHEAT COOK TIME OFF CANCEL 4 COOK POWER START ENTER 5 BEVERAGE 8 FROZEN ENTREE FAN POPCORN DEFROST 9 WARM HOLD TURNTABLE 10 11 LIGHT 12 VEGETABLE COOK 13 3-22 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation COMPONENT TEST PROCEDURE Relay 2 (RY2) Set the ohmmeter to the R x 1 scale, and check for continuity between the two relay terminal pins. Use the following steps. 1.Remove the wire connectors from the relay terminals. 2.Use a pair of alligator clips, and clip the ohmmeter leads to the two terminals of the relay. Make sure that you do not allow the clips to short to anything. 3.Plug the microwave oven into an AC receptical. 4.Set the power level, as shown in the chart in the right column, and check the relay operation for the ten power levels. NOTE: During the operating time set for each level, the relay will close (short) for the time specified in the chart, and then open for another specified amount of time. When the open time elapses, the cycle begins again until the cooking time elapses and the oven turns off. WARNING: When you apply power to the unit, be careful not to touch any of the high voltage circuits. Page 3-23 RESULT Power Level ∞ 0 CLOSED ∞ 0 OPEN 1 4 Seconds 18 Seconds 2 6 Seconds 16 Seconds 3 8 Seconds 14 Seconds 4 10 Seconds 12 Seconds 5 12 Seconds 10 Seconds 6 14 Seconds 8 Seconds 7 16 Seconds 6 Seconds 8 18 Seconds 4Seconds 9 20 Seconds 2Seconds 10 22 Seconds 0Seconds CONTROL CIRCUIT BOARD CHECK LIST The following problems indicate a defective control circuit board: 4. The buzzer does not sound, or continues to sound. 5. Some segments of one or more digits do not light up, or they continue to light up, or segments light when they should not. 6. Wrong figures appear on the display. 7. The digits on the display flicker. 8. Some of the indicators do not light. 9. The clock does not keep the proper time. 1. The START function fails to operate, but the high voltage systems, the interlock switches, the door sensing, and the relay checks are good. 2. The oven operates okay with a replacement relay installed. 3. Proper temperature measurements cannot be obtained. 3-23 PRIMARY, MONITOR, & SECONDARY SWITCH CHECKOUT PROCEDURE NOTE: The following chart and strip circuits show the continuity and position of the door switches when the microwave oven door is open and closed. CONTINUITY TEST CHART DOOR OPEN DOOR CLOSED Disconnect the 3-pin connector CN3 from the control module. Check from the pink wire (pin 1) to the blue wire (pin 3). – + Disconnect the wires at the Secondary Interlock Switch. Check from the common terminal (white wires) to the normally-open terminal (white wires). – + Disconnect the wires from the Monitor Switch. Check from the common terminal (white wires) to the normally-closed terminal (red wire). + – SWITCH Primary Interlock Secondary Interlock Monitor TESTING (+) = CONTINUITY (–) = NO CONTINUITY DOOR OPEN L1 N SECONDARY INTERLOCK SWITCH MONITOR SWITCH PRIMARY INTERLOCK SWITCH DOOR CLOSED L1 N SECONDARY INTERLOCK SWITCH MONITOR SWITCH 3-24 PRIMARY INTERLOCK SWITCH Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 4-1 TECH TIPS WIRING DIAGRAMS Models MH7130XE & MH7135XE BK MICROCOMPUTER BOARD 20A LINE FUSE BK BK BLOWER (VENT) MOTOR HI LOW MAGNETRON THERMAL FUSE (109˚C/228˚F) BK RD 1 LOW-VOLTAGE TRANSFORMER W 3 RD GN C RD CAVITY THERMAL FUSE (110˚C/230˚F) VR1 3 2 1 N 3 2 1 L RD RELAY 2 W W BL BK Y 1 2 3 4 5 6 1 2 3 4 5 6 BL W RD 6 mF CAP RELAY 1 BR 5 COOKTOP LIGHTS W OVEN LIGHT RELAY 3 7 W W (C) 1 1 2 2 BK BK BK W BR 9 RELAY 4 PK w STIRRER MOTOR BASE THERMAL FUSE FAN MOTOR w RD Y 11 RELAY 5 13 PH 1 BK VR 2 BL 15 CN1 Y BK 2 2 1 1 TURNTABLE MOTOR BR CN5 1 2 W w CN2 3 1 2 PK W 3 RD (NC) (C) (C.) PRIMARY INTERLOCK SWITCH TURNTABLE LED BOARD MONITOR SWITCH BL (N.O.) HIGH-VOLTAGE TRANSFORMER RD W RD HIGH-VOLTAGE CAPACITOR CN1 CN2 1 3 5 7 9 11 13 15 W RD BR BK PK YL BK BL 1 3 PK BL PRIMARY INTERLOCK SWITCH MAGNETRON FA F CONTROL MODULE RECTIFIER CN4 1 3 W RD BK SENSOR RD CN5 1 W 3 BK W T.T. LED BK = Black RD = Red GN = Green PK = Pink NOTES: 1. Oven is Off. 2. Door is Open. 4-1 SECONDARY INTERLOCK SWITCH (NO) BK BR = Brown YL = Yellow BL = Blue WH = White Model MH9115XE MAGNETRON THERMAL PROTECTOR MICROCOMPUTER BOARD BK CAVITY THERMAL PROTECTOR BK 15A LINE FUSE BK BK W N L W GN RD BL RELAY #2 W 1 COOKTOP LIGHTS W BL LOW-VOLTAGE TRANSFORMER W RD RD W 2 OVEN LIGHT PK 3 RELAY #1 RD (NC) (C) W BL PK (C) RELAY #3 FAN MOTOR BK BL 5 RELAY #4 BLOWER MOTOR BR 6 (LOW) BASE THERMAL PROTECTOR YL (HI) RD BR YL MONITOR SWITCH (NC) BR 1 2 BL RD (C) BK 8 3 W TURNTABLE MOTOR RELAY #6 4 BR YL (C) BK HIGH-VOLTAGE TRANSFORMER RD W TEMP PROBE PK RD FA HIGH-VOLTAGE CAPACITOR BL PRIMARY INTERLOCK SWITCH RECTIFIER F RD W CONTROL MODULE W 1 2 PK RD BL BR YL BK 3 4 5 6 7 8 8-PIN CONNECTOR PK 1 2 BL BR PK 3 4 1 4-PIN CONNECTOR BL 2 3 3-PIN CONNECTOR BK = Black RD = Red GN = Green PK = Pink NOTES: 1. Oven is Off. 2. Door is Open. 4-2 SECONDARY INTERLOCK SWITCH (NO) BL BL YL W RELAY #5 7 W (NO) RD 4 BR = Brown YL = Yellow BL = Blue WH = White MAGNETRON Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 4-3 STRIP CIRCUITS 1. UNIT IS PLUGGED IN — CLOCK IS WORKING L1 N MICROCOMPUTER BOARD 20A LINE FUSE BK BK BK RD MAGNETRON THERMAL FUSE RD 3 LOW-VOLTAGE TRANSFORMER W 1 CAVITY THERMAL FUSE 2. DOOR IS OPEN — OVEN LIGHT IS ON L1 N MICROCOMPUTER BOARD 20A LINE FUSE BK RD BK RD MAGNETRON THERMAL FUSE 3 LOW-VOLTAGE TRANSFORMER 1 CAVITY THERMAL FUSE OVEN LIGHT RELAY 1 5 BR/RD/BK W/BL 3. BLOWER MOTOR IS ON “LOW” N L1 MICROCOMPUTER BOARD 20A LINE FUSE BK RD MAGNETRON THERMAL FUSE RD BK CAVITY THERMAL FUSE 3 LOW-VOLTAGE TRANSFORMER 1 W RELAY 4 CAPACITOR RD Y RELAY 3 9 PK/W (LOW) BL (C) BLOWER MOTOR 4-3 4. BLOWER MOTOR IS ON “HIGH” N L1 MICROCOMPUTER BOARD 20A LINE FUSE BK RD BK RD MAGNETRON THERMAL FUSE 3 LOW-VOLTAGE TRANSFORMER CAVITY THERMAL FUSE W 1 CAPACITOR RD Y RELAY 4 BL BK 13 (HIGH) (C) BLOWER MOTOR 5. OVEN IS OFF — CAVITY TEMPERATURE IS ABOVE 133˚F BLOWER MOTOR IS ON “LOW” N L1 MICROCOMPUTER BOARD 20A LINE FUSE BK RD BK BK MAGNETRON THERMAL FUSE 3 CAVITY THERMAL FUSE LOW-VOLTAGE TRANSFORMER W 1 RELAY 4 11 CAPACITOR RD Y BL W Y BASE THERMAL FUSE (HIGH) (C) BLOWER MOTOR 6. COOKTOP LIGHTS ARE ON “HIGH” OR “LOW” N L1 MICROCOMPUTER BOARD 20A LINE FUSE BK BK MAGNETRON THERMAL FUSE RD BK 3 LOW-VOLTAGE TRANSFORMER W 1 COOKTOP LIGHTS CAVITY THERMAL FUSE W 15 PH1 4-4 BL/BK W BK Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 4-5 7. MICROWAVE COOKING IS ON N L1 MICROCOMPUTER BOARD BK RD BK BK MAGNETRON THERMAL FUSE LOW-VOLTAGE TRANSFORMER 3 W W 1 CAVITY THERMAL FUSE OVEN LAMP W/BL BK STIRRER MOTOR W RELAY 1 FAN MOTOR BR 5 W SECONDARY SWITCH 20A LINE FUSE RD TURNTABLE MOTOR BK RELAY 5 7 RELAY 2 BK RD W W HV SECTION 8. CONVECTION COOKING IS ON N L1 15A LINE FUSE BK BK MICROCOMPUTER BOARD MAGNETRON THERMAL FUSE CAVITY THERMAL FUSE BK RD 4 LOW-VOLTAGE TRANSFORMER W 1 OVEN LIGHT SWITCH RELAY #1 3 C PK OVEN LIGHT BL W BK SECONDARY INTERLOCK SWITCH N.O. BL TOWER MOTOR RELAY #7 9 BK RD CIRCULATION MOTOR YL RELAY #9 YL 4-5 PK BR CONVECTION HEATER * W W YL RD SPECIFICATIONS Rated Power Consumption ...................... 1500-watts, maximum (microwave oven only). 1750-watts, maximum (microwave oven, cooktop lamps, ventilation fan). Microwave Output ...................................... 850-watts (IEC 705 Test Procedure). Adjustable 85-watts through 850-watts in 10-steps. Frequency ................................................... 2450 MHz ±50 MHz. Power Supply ............................................. 120-volts ±12-volts AC, 60 Hz. Rated Current............................................. 13-amperes (microwave oven only). 15-amperes (microwave oven, cooktop lamps, ventilation fan). Magnetron Cooling .................................... Forced air. Microwave Stirring ..................................... Stirring fan disk. Rectification ............................................... Rectification voltage doubler, half-wave. Door Sealing .............................................. Choke System. Safety Devices: Magnetron Thermal Fuse ...................... Opens @ 228˚F/109˚C, resets @ 140˚F/60˚C. Cavity Thermal Fuse ............................. Opens @ 230˚F/110˚C, resets @ 140˚F/60˚C. Base Thermal Fuse ............................... Closes @ 133˚F/56˚C, resets @ 104˚F/40˚C. Line Fuse ................................................ 15-ampere. Door Interlock Switches ........................ Primary Interlock Switch. Secondary Interlock Switch. Interlock Monitor. Magnetron Type ......................................... 2M214. High Voltage Capacitor ............................. 0.91 µFd, 2.1 kV AC. High Voltage Diode ................................... 350 mA, 9.0 kV. Cooktop Lamp ............................................ 120-volts, 30-watts. Cavity Lamp ............................................... 125-volts, 30-watts. Timer ........................................................... Digital, up to 99 minutes, 99 seconds (in each cooking stage). Tray ............................................................. Ceramic plate. 4-6 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation Page 4-7 SPECIFICATION CHARTS MODEL NUMBER MH7130XEQ MH7130XEZ MH7135XEB CONTROL SYSTEM: Timer: Yes Yes Yes Type Electronic Electronic Electronic Limits 99 Min. - 99 Sec. 99 Min. - 99 Sec. 99 Min. - 99 Sec. Scale Linear (Digital) Linear (Digital) Linear (Digital) 30 Touch Pads 5-Digit - Blue- Green Fluorescent - Callouts In Display 30 Touch Pads 5-Digit - Blue- Green Fluorescent - Callouts In Display 30 Touch Pads 5-Digit - Blue- Green Fluorescent - Callouts In Display Operation Display Microwave Cooking Cycles: Cook Time Yes Yes Yes Auto Cook Yes, Non-Sensored Three Catagory Yes, Non-Sensored Three Catagory Yes, Non-Sensored Three Catagory Yes - Three Category By Weight Auto Defrost (Non-Sensored) Yes - Three Category By Weight Yes - Three Category By Weight Popcorn Yes, Non-Sensored Three Settings Yes, Non-Sensored Three Settings Yes - Sensored Baked Potato Yes, Non-Sensored - Four Settings Yes, Non-Sensored - Four Settings Yes - Sensored Reheat Yes, Non-Sensored - Five Catagory Yes, Non-Sensored - Five Catagory Yes - Sensored -Three Category Beverage Yes, Non-Sensored - Two Settings Yes, Non-Sensored - Two Settings No Yes, Two Settings Yes, Two Settings Yes, Sensor Cook Vegetable Yes, Non-Sensored Three Catagory Yes, Non-Sensored Three Catagory Yes, Sensored - Three Catagory Auto Roast No No No Warm Hold 5% Power - 99 Min., 99 Sec. Max 5% Power - 99 Min., 99 Sec. Max 5% Power - 99 Min., 99 Sec. Max Add Minute Yes Yes Yes Probe Temp No No No Personal Choice No No Yes Convection Bake No No No Convection Broil No No No Combination Bake No No No Combination Roast No No No Frozen Entree Convection Cooking Cycles: Combination Cooking Cycles: Other Hidden Features: Stoppable Turntable - 12-3/4" Diameter Yes Yes Yes LED Indicator On Turntable TouchPad Yes - Red Yes - Red Yes - Red Pause Door Open Door Open Door Open Clock Yes Yes Yes Independent Minute Timer Yes Yes Yes Time Set Yes Yes Yes Timer Off Yes Yes Yes No Yes (4) - Cook I, II, Defrost Warm Hold Yes No Yes (4) - Cook I, II, Defrost Warm Hold Yes No Yes (4) - Cook I, II, Defrost Warm Hold Yes More/Less Function Yes Yes Yes Sales Demonstration Mode Yes Yes Yes Child Lock Yes Yes Yes Start/Enter Yes Yes Yes Off/Cancel Yes Yes Yes Yes Yes Yes Auto Start Stage Cooking In-Use Reprogramming Variable Power: Type Electronic Electronic Electronic Range 0% - 100% 0% - 100% 0% - 100% Scale Digital Digital Digital 4-7 MODEL NUMBER MH7130XEQ MH7130XEZ MH7135XEB No No No Type No No No Range No No No Scale No No No Levels No No No Operation No No No Timed Override No No No Yes Temperature Sensor Probe: Exhaust Fan: Yes Yes High Yes Yes Yes Low Yes Yes Yes Manual Off Yes Yes Yes Auto Off Yes Yes Yes Automatic Turn On At 133˚F/56˚C. Automatic Turn On At 133˚F/56˚C. Automatic Turn On At 133˚F/56˚C. Yes Yes Yes High Yes Yes Yes Low Yes Yes Yes Note Cooktop Light: Manual Off Yes Yes Yes Auto Off Yes Yes Yes Wattage 30 Watts 30 Watts 30 Watts Glass Glass Glass 8" W x 3-1/2" H 8" W x 3-1/2" H 8" W x 3-1/2" H Light Cover Size of Cover Display Indicators: Display Annunciators Display Words 10 - In Display 10 - In Display 14 - In Display 46 - Spelled In Display 46 - Spelled In Display 49 - Spelled In Display Microwave Cook Indication “COOK” Annunciator “COOK” Annunciator “COOK” Annunciator Microwave Stage Indication No No "2" Annunciator Only Microwave Defrost Indication “DEF” Annunciator “DEF” Annunciator “DEFR” Annunciator Sensor Cook Indication No No “SENSOR” Annunciator Convection Cook Indication No No No Convection Preheat Indication No No No Combination Cook Indication No No No “AUTO” Annunciator “AUTO” Annunciator “AUTO” Annunciator Auto Cycle Indication Auto Start Indication No No No User Enter Indication “ENTER” Annunciator “ENTER” Annunciator “ENTER” Annunciator Flashing “START” Annunciator Flashing “START” Annunciator “START?” Annunciator No No No “OZ” “OZ” “OZ” Start Indication Probe Temp Indication Weight Indication “CLOCK” & Colon Flashes “CLOCK” & Colon Flashes “CLOCK” & Colon Flashes Independent Minute Timer Clock Set “TIMER” Annunciator “TIMER” Annunciator “TIMER” Annunciator End Of Cooking Reminder “END” “END” “END” Power Failure Indication Yes - 88:88 Displayed Yes - 88:88 Displayed Yes - 888:88 Displayed Technical Error Indication “F-” With Error Number “F-” With Error Number “F-” With Error Number Yes Yes Yes Yes Yes Yes Resonator Resonator Resonator Yes - One Short Beep Yes - One Short Beep Yes - One Short Beep Yes - Two Beeps Yes - Two Beeps Yes - Two Beeps Diagnostic System Audible Signals: Type Programming Tone (w/On/Off Function) Between Cycles (w/On/Off Function) 4-8 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation MODEL NUMBER Page 4-9 MH7130XEQ MH7130XEZ MH7135XEB 19" W x 8-9/16" H x 14-5/8" D 19" W x 8-9/16" H x 14-5/8" D 19" W x 8-9/16" H x 14-5/8" D 1.3 Cubic Feet 1.3 Cubic Feet 1.3 Cubic Feet Epoxy Powder Coat Epoxy Powder Coat Epoxy Powder Coat 900 Watts (IEC-705 Rating) 900 Watts (IEC-705 Rating) 900 Watts (IEC-705 Rating) Forced Air Forced Air Forced Air Spillguard Sealed-In Spillguard Sealed-In Spillguard Sealed-In Yes Yes - Automatic - Turns on when oven door is operating. 30-Watt Extended Life (4000 Hours) Yes Yes Yes - Automatic - Turns on when oven door is operating. 30-Watt Extended Life (4000 Hours) Yes Yes Yes - Automatic - Turns on when oven door is operating. 30-Watt Extended Life (4000 Hours) Yes No No No Yes - With Tempered Cover Yes - With Tempered Cover Yes - With Tempered Cover Water Clear Glass Water Clear Glass Low - T Glass 16-1/3" W x 5-5/12" H 17-1/3" W x 5-5/12" H 17-1/3" W x 5-5/12" H OVEN INTERIOR FEATURES: Size Capacity Finish Cooking Power Ventilation Shelf Bi-Level Rack Light Turntable Roller Temperature Probe DOOR FEATURES: Stamped Steel Window Window Size Window Graphics White With Dots On Edge Almond With Dots On Edge None Door Screen White Almond Black Door Baffle None None None Cooking Guide Label Yes Yes Door Swing Handle/Latch Seals Color Left Hand (Hinge Side) Left Hand (Hinge Side) Yes Left Hand (Hinge Side) Textured, Pull to Open Three Stage (Capacitive, Reflective & Absorbive) White Textured, Pull to Open Three Stage (Capacitive, Reflective & Absorbive) Almond Textured, Pull to Open Three Stage (Capacitive, Reflective & Absorbive) Black Top Feed Ceramic Dome, Horizontally Cooled with Forced Air Top Feed Ceramic Dome, Horizontally Cooled with Forced Air Top Feed Ceramic Dome, Horizontally Cooled with Forced Air Three Door/Latch Operated Switches (1 Power Interrupt, 1 Monitor, 1 Low Voltage) Two - 1 Magnetron & 1 Oven Cavity Three Door/Latch Operated Switches (1 Power Interrupt, 1 Monitor, 1 Low Voltage) Two - 1 Magnetron & 1 Oven Cavity Three Door/Latch Operated Switches (1 Power Interrupt, 1 Monitor, 1 Low Voltage) Two - 1 Magnetron & 1 Oven Cavity MICROWAVE SYSTEM: Distribution Magnetron SAFETY FEATURES: Interlock Thermal Protectors VENTILATION SYSTEM: Type Duct Outlet Size Recirculation CFM Convertible Convertible Convertible 3-1/4" H x 10" W 3-1/4" H x 10" W 3-1/4" H x 10" W 120 120 120 Vertical CFM (Hi/Low) 280/180 280/180 280/180 Horizontal CFM (Hi/Low) 300/200 300/200 300/200 Touch Control (2 Speed) Yes Yes Yes Yes - 133˚F/56˚C Yes - 133˚F/56˚C Yes - 133˚F/56˚C 55 dBA 55 dBA 55 dBA Yes Yes Yes Grease Filter Yes (2) Yes (2) Yes (2) Blower Type Twin Squirrel Cage Twin Squirrel Cage Twin Squirrel Cage Vertical Vertical Vertical Auto ON - Low Speed Noise Level Damper Shipped 4-9 MODEL NUMBER MH7130XEQ MH7130XEZ MH7135XEB 29-15/16" W x 16-7/16" H x 15-3/8" D 29-15/16" W x 16-7/16" H x 15-3/8" D 29-15/16" W x 16-7/16" H x 15-3/8" D White Textured Unitized Chassis With Wrapper & Mounting Plate Painted Steel - Matte Gray Almond Textured Unitized Chassis With Wrapper & Mounting Plate Painted Steel - Matte Gray Black Textured Unitized Chassis With Wrapper & Mounting Plate Painted Steel - Matte Black High Gauge Steel - No Embossments High Gauge Steel - No Embossments High Gauge Steel - No Embossments EXTERIOR FEATURES: Outside Dimensions Cabinet Finish Construction Bottom Finish Bottom Construction Control and Door Frames Cooktop Light w/Touch Control Power Cord Length One Piece Molded - White One Piece Molded - Almond One Piece Molded - Black Two Lamps - 30 Watt Easy Access Two Lamps - 30 Watt Easy Access Two Lamps - 30 Watt Easy Access 4-feet 4-feet 4-feet OTHER SPECIFICATIONS: Electrical Domestic Use Only Agency Approvals 120V, Single Phase, 60 Hz, 1500 Watts 120V, Single Phase, 60 Hz, 1500 Watts 120V, Single Phase, 60 Hz, 1500 Watts For Use With 15 or 20 Amp Circuit For Use With 15 or 20 Amp Circuit For Use With 15 or 20 Amp Circuit Yes Yes Yes FCC, DHHS, U.L. Listed FCC, DHHS, U.L. Listed FCC, DHHS, U.L. Listed Approximate Shipping Weight 64 lbs. 64 lbs. 64 lbs. Approximate Net Weight 58 lbs. 58 lbs. 58 lbs. 4158439 4378403 4158311 APPROVED ACCESSORIES: Filler Kit Charcoal Filter Kit 4359416 4359416 4359416 (Included) Exhaust Damper Assembly Yes (1 Set) Yes (1 Set) Yes (1 Set) Hardware For Installation Yes (1 Set) Yes (1 Set) Yes (1 Set) 4359337 4359337 4359338 LITERATURE: Use & Care Guide Installation Instructions Warranty Cooking Guide Cookbook with Hard Cover Carton Tag 4359330 4359330 4359330 In Use & Care In Use & Care In Use & Care In Use & Care In Use & Care In Use & Care Accessory: 4358520 Accessory: 4358520 Accessory: 4358520 Std. - On Carton Corner Std. - On Carton Corner Std. - On Carton Corner Tech Sheet 4359414 4359414 4359414 Service Manual 4322167 4322167 4322167 4-10 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation MODEL NUMBER MH7135XEQ MH9115XEB Page 4-11 MH9115XEQ CONTROL SYSTEM: Timer: Yes Yes Yes Type Electronic Electronic Electronic Limits 99 Min. - 99 Sec. 99 Min. - 99 Sec. 99 Min. - 99 Sec. Scale Linear (Digital) Linear (Digital) Linear (Digital) 30 Touch Pads 5-Digit - Blue- Green Fluorescent - Callouts In Display 37 Touch Pads 5-Digit - Blue- Green Fluorescent - Callouts In Display 37 Touch Pads 5-Digit - Blue- Green Fluorescent - Callouts In Display Cook Time Yes Yes Yes Auto Cook Yes, Sensored Three Catagory No No Auto Defrost (Non-Sensored) Yes - Three Category By Weight Yes - Three Category By Weight Yes - Three Category By Weight Popcorn Yes - Sensored Yes - Sensored Yes - Sensored Baked Potato Yes - Sensored No No Yes - Sensored - Three Catagory Yes Yes Operation Display Microwave Cooking Cycles: Reheat Beverage Frozen Entree No No No Yes - Sensor Cook Yes - Sensor Cook Yes - Sensor Cook No No Vegetable Yes- Sensored - Three Catagory Auto Roast No Warm Hold 5% Power - 99 Min., 99 Sec. Max 5% Power - 99 Min., 99 Sec. Max 5% Power - 99 Min., 99 Sec. Max Add Minute Yes Yes Yes Probe Temp No Yes Yes Personal Choice Yes No No Convection Bake No Yes Yes Convection Broil No Yes Yes Combination Bake No Yes Yes Combination Roast No Yes Yes No Yes, Non-Sensored w/Probe 6 Category Yes, Non-Sensored w/Probe 6 Category Convection Cooking Cycles: Combination Cooking Cycles: Other Hidden Features: Stoppable Turntable - 12-3/4" Diameter Yes No LED Indicator On Turntable TouchPad Yes - Red No No Pause Door Open Door Open Door Open Clock Yes Yes Yes Independent Minute Timer Yes Yes Yes Time Set Yes Yes Yes Timer Off Yes Yes Yes No Yes (4) - Cook I, II, Defrost Warm Hold Yes Yes - Auto Start; 11 Hr. 59 Min. Yes (5) - Cook I, II, Defrost Auto Start, Warm Hold Yes Yes - Auto Start; 11 Hr. 59 Min. Yes (5) - Cook I, II, Defrost Auto Start, Warm Hold Yes More/Less Function Yes Yes Yes Sales Demonstration Mode Yes Yes Yes Child Lock Yes Yes Yes Start/Enter Yes Yes Yes Off/Cancel Yes Yes Yes Yes Yes Yes Type Electronic Electronic Electronic Range 0% - 100% 0% - 100% 0% - 100% Scale Digital Digital Digital Auto Start Stage Cooking In-Use Reprogramming Variable Power: 4-11 MODEL NUMBER MH7135XEQ MH9115XEB No Yes Yes No Electronic Electronic Range No 90˚ F - 200˚F 90˚ F - 200˚F Scale No Digital Digital Levels No 111 111 Operation No Direct Entry Direct Entry Temperature Sensor Probe: Type Timed Override MH9115XEQ No 60 Min. If No Increase In Temp. Occurs 60 Min. If No Increase In Temp. Occurs Yes Yes Yes High Yes Yes Yes Low Yes Yes Yes Manual Off Yes Yes Yes Auto Off Yes Yes Yes Automatic Turn On At 133˚F/56˚C. Automatic Turn On At 133˚F/56˚C. Automatic Turn On At 133˚F/56˚C. Exhaust Fan: Note Cooktop Light: Yes Yes Yes High Yes Yes Yes Low Yes Yes Yes Manual Off Yes Yes Yes Auto Off Yes Yes Yes Wattage 30 Watts 30 Watts 30 Watts Light Cover Size of Cover Glass Glass Glass 8" W x 3-1/2" H 8" W x 3-1/2" H 8" W x 3-1/2" H Display Indicators: Display Annunciators 14 - In Display 21 - In Display 21 - In Display 49 - Spelled In Display 56 - Spelled In Display 56 - Spelled In Display Microwave Cook Indication “COOK” Annunciator “COOK” Annunciator “COOK” Annunciator Microwave Stage Indication "2" Annunciator Only "2" Annunciator Only "2" Annunciator Only Microwave Defrost Indication “DEFR” Annunciator “DEFR” Annunciator “DEFR” Annunciator "SENSOR" Annunciator "SENSOR" Annunciator “SENSOR” Annunciator Display Words Sensor Cook Indication Convection Cook Indication No "CONV" Annunciator "CONV" Annunciator Convection Preheat Indication No "PREHEAT" Annunciator "PREHEAT" Annunciator "COMB" Annunciator Combination Cook Indication No "COMB" Annunciator Auto Cycle Indication “AUTO” Annunciator “AUTO” Annunciator “AUTO” Annunciator Auto Start Indication No "DELAY" Annunciator "DELAY" Annunciator User Enter Indication “ENTER” Annunciator “ENTER” Annunciator “ENTER” Annunciator Start Indication “START?” Annunciator “START?” Annunciator “START?” Annunciator "TEMP" & "PROBE" Annunciator Probe Temp Indication No "TEMP" & "PROBE" Annunciator “OZ” “OZ” “OZ” “CLOCK” & Colon Flashes “CLOCK” & Colon Flashes “CLOCK” & Colon Flashes Independent Minute Timer “TIMER” Annunciator “TIMER” Annunciator “TIMER” Annunciator End Of Cooking Reminder “END” “END” “END” Power Failure Indication Yes - 888:88 Displayed Yes - 888:88 Displayed Yes - 888:88 Displayed Technical Error Indication “F-” With Error Number “F-” With Error Number “F-” With Error Number Yes Yes Yes Yes Yes Yes Resonator Resonator Resonator Yes - One Short Beep Yes - One Short Beep Yes - One Short Beep Yes - Two Beeps Yes - Two Beeps Yes - Two Beeps Weight Indication Clock Set Diagnostic System Audible Signals: Type Programming Tone (w/On/Off Function) Between Cycles (w/On/Off Function) 4-12 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation MODEL NUMBER Page 4-13 MH7135XEQ MH9115XEB MH9115XEQ 19" W x 8-9/16" H x 14-5/8" D 18-3/16" W x 8-5/32" H x 12-5/8" D 18-3/16" W x 8-5/32" H x 12-5/8" D 1.3 Cubic Feet 1.1 Cubic Feet 1.1 Cubic Feet Epoxy Powder Coat Epoxy Powder Coat Epoxy Powder Coat 900 Watts (IEC-705 Rating) 850 Watts (IEC-705 Rating) 850 Watts (IEC-705 Rating) Forced Air Forced Air Forced Air Spillguard Sealed-In Spillguard Sealed-In Spillguard Sealed-In Yes Yes - Automatic - Turns on when oven door is operating. 30-Watt Extended Life (4000 Hours) Yes Yes Yes - Automatic - Turns on when oven door is operating. 30-Watt Extended Life (4000 Hours) No Yes Yes - Automatic - Turns on when oven door is operating. 30-Watt Extended Life (4000 Hours) No No Yes Yes Yes - With Tempered Cover Yes - With Tempered Cover Yes - With Tempered Cover Water Clear Glass Low - T Glass Water Clear Glass 17-1/3" W x 5-5/12" H 15.9" W x 5.3" H 15.9" W x 5.3" H White With Dots On Edge None White With Dots On Edge Door Screen White Black White Door Baffle None Black White Cooking Guide Label Yes Yes OVEN INTERIOR FEATURES: Size Capacity Finish Cooking Power Ventilation Shelf Bi-Level Rack Light Turntable Roller Temperature Probe DOOR FEATURES: Stamped Steel Window Window Size Window Graphics Door Swing Handle/Latch Seals Color Left Hand (Hinge Side) Left Hand (Hinge Side) Yes Left Hand (Hinge Side) Textured, Pull to Open Three Stage (Capacitive, Reflective & Absorbive) White Textured, Pull to Open Three Stage (Capacitive, Reflective & Absorbive) Black Textured, Pull to Open Three Stage (Capacitive, Reflective & Absorbive) White Top Feed Ceramic Dome, Horizontally Cooled with Forced Air Bottom Feed Using Motor Driven Ant. Ceramic Dome, Horizontally Cooled with Forced Air Bottom Feed Using Motor Driven Ant. Ceramic Dome, Horizontally Cooled with Forced Air Three Door/Latch Operated Switches (1 Power Interrupt, 1 Monitor, 1 Low Voltage) Two - 1 Magnetron & 1 Oven Cavity Three Door/Latch Operated Switches (1 Power Interrupt, 1 Monitor, 1 Low Voltage) Two - 1 Magnetron & 1 Oven Cavity Three Door/Latch Operated Switches (1 Power Interrupt, 1 Monitor, 1 Low Voltage) Two - 1 Magnetron & 1 Oven Cavity MICROWAVE SYSTEM: Distribution Magnetron SAFETY FEATURES: Interlock Thermal Protectors VENTILATION SYSTEM: Type Duct Outlet Size Recirculation CFM Convertible Convertible Convertible 3-1/4" H x 10" W 3-1/4" H x 10" W 3-1/4" H x 10" W 120 120 120 Vertical CFM (Hi/Low) 280/180 280/180 280/180 Horizontal CFM (Hi/Low) 300/200 300/200 300/200 Touch Control (2 Speed) Yes Yes Yes Yes - 133˚F/56˚C Yes - 133˚F/56˚C Yes - 133˚F/56˚C 55 dbA 55 dbA 55 dbA Yes Yes Yes Grease Filter Yes (2) Yes (2) Yes (2) Blower Type Twin Squirrel Cage Twin Squirrel Cage Twin Squirrel Cage Vertical Recirculating Recirculating Auto ON - Low Speed Noise Level Damper Shipped 4-13 MODEL NUMBER MH7135XEQ MH9115XEB MH9115XEQ 19" W x 8-9/16" H x 14-5/8" D 29-7/8" W x 16-3/16" H x 14" D 29-7/8" W x 16-3/16" H x 14" D White Textured Unitized Chassis With Wrapper & Mounting Plate Painted Steel - Matte Gray Black Textured Unitized Chassis With Wrapper & Mounting Plate Painted Steel - Matte Black White Textured Unitized Chassis With Wrapper & Mounting Plate Painted Steel - Matte Gray High Gauge Steel - No Embossments High Gauge Steel - No Embossments High Gauge Steel - No Embossments One Piece Molded - White One Piece Molded - Black One Piece Molded - White Two Lamps - 30 Watt Easy Access Two Lamps - 30 Watt Easy Access Two Lamps - 30 Watt Easy Access 4-feet 4-feet 4-feet EXTERIOR FEATURES: Outside Dimensions Cabinet Finish Construction Bottom Finish Bottom Construction Control and Door Frames Cooktop Light w/Touch Control Power Cord Length OTHER SPECIFICATIONS: Electrical Domestic Use Only Agency Approvals 120V, Single Phase, 60 Hz, 1500 Watts 120V, Single Phase, 60 Hz, 1500 Watts 120V, Single Phase, 60 Hz, 1500 Watts For Use With 15 or 20 Amp Circuit For Use With 15 or 20 Amp Circuit For Use With 15 or 20 Amp Circuit Yes Yes Yes FCC, DHHS, U.L. Listed FCC, DHHS, U.L. Listed FCC, DHHS, U.L. Listed Approximate Shipping Weight 64 lbs. 79 lbs. 79 lbs. Approximate Net Weight 58 lbs. 69 lbs. 69 lbs. 33-7/16" W x 19-5/16" H x 19-17/32" D 33" W x 17-3/8" H x 18-3/16" D 33" W x 17-3/8" H x 18-3/16" D Carton Dimensions APPROVED ACCESSORIES: Filler Kit 4158439 4158311 4158439 4359416 (Included) 4359416 (Included) 4359416 (Included) Exhaust Damper Assembly Yes (1 Set) Yes (1 Set) Yes (1 Set) Hardware For Installation Yes (1 Set) Yes (1 Set) Yes (1 Set) Use & Care Guide 4359338 4359339 4359339 Installation Instructions 4359330 4359330 4359330 Warranty In Use & Care In Use & Care In Use & Care Cooking Guide In Use & Care In Use & Care In Use & Care Charcoal Filter Kit LITERATURE: Cookbook with Hard Cover Accessory: 4358520 Accessory: 4358520 Accessory: 4358520 Carton Tag Std. - On Carton Corner Std. - On Carton Corner Std. - On Carton Corner Tech Sheet 4359414 4359414 4359414 Service Manual 4322167 4322167 4322167 4-14 Cooking Products Service Manual Original March, 1997 4322167 © 1997 Whirlpool Corporation MODEL & SERIAL NUMBER EXPLANATION MODEL NUMBER M H 7 13 0 X E Q 0 INTERNATIONAL SALES IND. OR MARKETING CHANNEL, IF PRESENT PRODUCT GROUP M = MICROWAVE PRODUCT IDENTIFICATION B = BROWNER C = CONVECTION G = GRILL / CRISPER H = OTR HOOD COMBO K = KITS S = STIRRER FAN T = TURNTABLE MODEL VARIATIONS 0-9 CUBIC FEET 04 = .4 CU. FT. 06 = .6 CU. FT. 07 = .7 CU. FT. 08 = .8 CU. FT. 09 = .9 CU. FT. 10 = 1.0 CU. FT. 12 = 1.2 CU. FT. 13 = 1.3 CU. FT. 14 = 1.4 CU. FT. 16 = 1.6 CU. FT. FEATURE LEVEL 0 = 30" KIT (IF KIT) 2 = 22" KIT (IF KIT) 4 = 24" KIT (IF KIT) 5 = SENSORED MODEL 7 = 27" KIT (IF KIT) FEATURE CODE C = CSA APPROVED X = FEATURE NOT DEFINED YEAR OF INTRODUCTION D = 1996 E = 1997 COLOR CODE B = BLACK Q = WHITE Z = ALMOND ENGINEERING CHANGE (0, 1, 2, ETC.) SERIAL PLATE LOCATION 4-15 Page 4-15 WHIRLPOOL MICROWAVE HOOD WARRANTY LENGTH OF WARRANTY ONE YEAR FULL WARRANTY From Date of Installation. SECOND THROUGH FIFTH YEAR LIMITED WARRANTY From Date of Installation. WHIRLPOOL WILL PAY FOR: FSP® replacement parts and repair labor costs to correct defects in materials or workmanship. Service must be provided by an authorized Whirlpool service company. Replacement of microwave magnetron tube on microwave oven to correct defects in materials or workmanship. For convection cooking models, replacement parts for the electric element to correct defects in materials or workmanship. WHIRLPOOL WILL NOT PAY FOR: A. Service calls to: 1. Correct the installation of the oven. 2. Instruct you how to use the oven. 3. Replace house fuses or correct house wiring. B. Repairs when oven is used in other than normal home use. C. Damage resulting from accident, alteration, misuse, abuse, improper installation or installation not in accordance with local electrical codes. D. Any labor costs during the limited warranty. E. Replacement parts or repair labor costs for units operated outside the United States. F. Pickup and delivery. This product is designed to be repaired in the home. G. Repairs to parts or systems caused by unauthorized modifications made to the appliance. WHIRLPOOL DOES NOT ASSUME ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow the exclusion or limitation of incidental or consequential damages, so this exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state-to-state. Outside the United States and Canada, a different warranty may apply. For details, please contact your authorized Whirlpool dealer. If you need service, first see the “If You Need Assistance or Service” section of the Use and Care Guide. After checking “If You Need Assistance or Service,” additional help can be found by calling our Consumer Assistance Center telephone number, 1-800-253-1301, from anywhere in the U.S.A. ® Registered Trademark/SM Service Mark of Whirlpool Corporation 4-16
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