XQ 200 R E N T A L
XQ 200 R E N T A L
STANDBY 200 kW
PRIME
182 kW
POWER MODULE
60 Hz 1800 rpm 480V
Frequency
Voltage
Standby
kW (kVA)
Prime
kW (kVA)
60 Hz
480/277V
200 (250)
182 (227.5)
60 Hz
240/139V
200 (250)
182 (227.5)
60 Hz
208/120V
200 (250)
182 (227.5)
Shown without optional trailer
FEATURES
FUEL/EMISSIONS STRATEGY
ENCLOSURE
 Highly corrosion resistant 12 gauge galvanealed
sheet steel construction
 Two coat polyester powder-coated finish
 Six access doors for ease of maintenance
 Secure and safe design with safety glass
control panel viewing window with lockable
access door
 Fuel fill and battery can only be reached
through lockable access doors
 Certified single point lifting eye and lifting points
on the base frame
 EPA and CARB Tier 4 Final Technology for NonRoad Mobile applications at all 60 Hz ratings
SINGLE-SOURCE SUPPLIER
 Factory designed and fully prototype tested with
certified torsional vibration analysis available
 ISO 9001:2000 compliant facility
CAT® C7.1 Interim 4 ACERT™ DIESEL ENGINE
 Utilizes ACERT Technology and Cat NOx
Reduction System (NRS)
 Cat CEM exhaust after treatment
 Four-stroke diesel engine combines consistent
performance and excellent fuel economy with
minimum weight
 Electronic engine control
CAT LC SERIES GENERATOR
DISTRIBUTION PANEL
 Switchable voltage from 480/277V 3 phase to
240/139V 3 phase (can be adjusted down to
208/120V 3 Phase), 240/120V 1 phase
REAR CUSTOMER ACCESS
 Separate control panel and distribution panel
access doors
 Hinged door over main bus connectors
 Emergency stop on panel
 Remote start/stop contacts
 Matched to the performance and output
characteristics of Cat engines
 UL 1446 Recognized Class H insulation
CAT EMCP 4.2 CONTROL PANEL
 Fully featured power metering, protective relaying
and engine/generator control and monitoring
 Simple user friendly interface and navigation
 Automatic set-point adjustment
CAT DIGITAL VOLTAGE REGULATOR (CDVR)
 Three-phase sensing
 Adjustable volts-per-hertz regulation
 Provides precise control, excellent block loading,
and constant voltage in the normal operating
range
LEHX0011-01
REDUCED ENVIRONMENTAL IMPACT
 EPA Tier 4Interim technology
 110% spill containment of onboard engine fluids
 Meets 71 dB(A) at 7 m per SAE J1074
RENTAL READY FEATURES





1
Anti-condensation heater 110-120 VAC
Coolant heater 110-120 VAC
UL Listed battery charger
Solar powered battery maintainer
Cam lock distribution system
XQ 200 R E N T A L
FACTORY INSTALLED STANDARD EQUIPMENT
SYSTEM
Air Inlet
Charging System
Control Panel
Cooling System
Distribution System
Enclosure
Engine
Exhaust System
Fuel System
Generator
Lube System
Mounting System
Starting System
General
Available Options
LEHX0011-01
STANDARD EQUIPMENT
Air cleaner, two stage cyclonic/paper with dust cup and service indicator
Series turbocharger and air-to-air aftercooler
12V - 100 Amp charging alternator
UL/CSA listed 120V-10A battery charger
Solar powered battery maintainer
EMCP 4.2 genset mounted controller
Automatic start/stop with cool down timer
Idle/rated switch
Generator Protection features: 32, 32RV, 46, 50/51, 27/59, 81 O/U
Metering display: voltage, current, frequency, power factor, kW, WHM, and kVAR
Package mounted radiator with vertical air discharge provides 43° C ambient capability at standby rating
120VAC coolant heater, fuse protected, thermostatically controlled, automatically disconnected on start-up
Coolant drain line with internal control valve piped to base-frame
Coolant sight gauge, level switch and shutdown
50% Coolant antifreeze with corrosion inhibitor
NEMA 1 steel enclosure with separate hinged, lockable door
Main bus connections with hinged load cover with clear Plexiglas window closed for operation
4-pole 800A 100% UL circuit breaker with 12V DC shunt trip wired to load door safety switch
Multiple duplex and twist lock receptacles with individual circuit breakers
Two wire remote start/stop terminals and 120 VAC shore power connection for rapid starting
CamLock distribution system
Sound attenuating, 12gauge galvanealed sheet metal enclosure limits overall noise to 71 dB(A) @ 7m (23’)
Interior walls and ceilings insulated with sound attenuating foam
Black stainless steel pad-lockable latches, doorkeepers on all doors and zinc die-cast hinges/grab handles
All components are pretreated for anti-corrosive protection prior to painting with polyester powder coat
Painted Cat power module white with Cat rental decals
EPA Tier 4 Interim technology Cat C7.1 ATAAC heavy duty diesel engine
Electronic ADEM™ A4 controls
12VDC energized to shutdown solenoid
Cat Clean Emissions Module and integrated silencer with flexible connectors
350 gal fuel tank, UL listed, double wall, 24 hr runtime @ 100% prime rating
Fuel cooler, primary fuel filters with integral water separator, and engine mounted secondary
Switch operated electric priming pump
Interconnected three way fuel for switching between remote and integral tank
Three-phase, random wound, 12-lead design, 0.667 pitch
Screen protected and drip proof, self regulating, brushless generator with fully interconnected damper
windings, IC06 cooling system and sealed for life bearings
Class H insulation with coastal insulation protection. Windings are impregnated in a triple dip, thermo-setting
moisture, oil and acid resisting polyester varnish. Heavy coat of anti-tracking varnish for additional protection
against moisture and condensation
Permanent magnet provides 350% short circuit, enhanced motor starting and non-linear performance
120VAC anti-condensation heater
Cat digital voltage regulator (Cat DVR) with VAR/PF control
Lubricating oil system including pump, integral oil cooler, lube oil, filter, open crankcase breather with filter
Oil drain line with internal valve routed to connection point accessible from exterior
500 hour oil change intervals
Generator set soft mounted to the heavy duty, fabricated steel base frame using captive anti-vibration pads
between the generator set and base-frame to ensure complete isolation of rotating assemblies
Base frame includes integral fuel tank and provides 110% spill containment of all engine fluids
Single 12V electric starting motor on engine
One 12V-1000 CCA Cat brand maintenance free battery with disconnect switch, battery rack, and cables
Glow plugs fitted on the engine
Factory testing of standard generator set and complete power module
Full manufacturer’s warranty
O&M manuals
OPTIONAL EQUIPMENT
Canadian Standards Authority certification (CSA)
Transport Canada compliant fuel tank (IBC CGSB43)
Tandem axle trailers with either hydraulic or electric brakes
2
XQ 200 R E N T A L
TECHNICAL DATA
CAT GENERATOR
ENGINE
Frame Size . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . LC5034H
Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …….. 0.667
No. of poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……. 4
Excitation . . . . . . . . . . . . …….. Static regulated brushless PM excited
Number of bearings. . . . . . . . . . …... . Single bearing, close coupled
Insulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . …... . . . . . . . Class H
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ….. Drip proof IP23
Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ….. Pilot shaft
Overspeed capability – % of rated . . . . . . . . . . . . . ….125% of rated
Voltage regulator . . . . .……
3 phase sensing with Volts-per-Hertz
Voltage regulation. . . . . . . . . . . . ….. . Less than ± 1⁄2% voltage gain
Adjustable to compensate for engine speed droop and line loss
Wave form deviation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. … 2%
Telephone Influence Factor (TIF). . . . . . . . . . . . . . . ….. Less than 50
Harmonic Distortion (THD). . . . . . . . . . . . . . . . . ….. . . Less than 5%
Manufacturer …………………………………………………..Caterpillar
Model…………………………………………………………….…….C7.1
Type ……………………………………………………………..….4-cycle
Cylinder configuration ………………………………………..…..In-line 6
3
Displacement – L (cu in) . . . . . . . . . . . . . . . . . . . …7.01 L (427.7 in )
Bore – mm (in). . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 105mm (4.13 in)
Stroke – mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . ….. 135 mm (5.3 in)
Compression ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……….. 16.5:1
Engine RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2200
Aspiration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . ATAAC
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. MEUI™-C
Governor type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ADEM™ A4
Fuel……………………………………………………..… Requires ULSD
Materials and specifications are subject to change without notice.
Generator Set Technical Data
Power Rating
Performance Specification
Lubricating System
Oil pan capacity
Fuel System
Fuel consumption
100% Load
75% Load
50% Load
Fuel Tank Capacity
Running time @ 75% rating
Cooling System
Ambient Capability
Engine & Radiator coolant capacity
Engine coolant capacity
Air Requirements
Combustion air flow
Maximum dirty air cleaner restriction
Exhaust System
Exhaust flow at rated
Exhaust temperature at rated kW – dry exhaust
Noise Rating (with enclosure)*
@ 7 meters (23 feet)
Emissions (Tier 4 interim regulation)
NOx
CO
HC
PM
Model
XQ200
XQ200 w/o chassis
XQ200 w/ chassis
LEHX0011-01
Units
kW (KVA)
60Hz
Standby
200 (250)
DM
60Hz
Prime
182 (227.5)
DM
L (gal)
16(4.3)
16(4.3)
L/hr (gal/hr)
L/hr (gal/hr)
L/hr (gal/hr)
L (gal)
Hr
59.5 (15.7)
44.6 (11.8)
29.8 (7.9)
1295 (350)
29
53.1 (14.0)
39.8 (10.5)
27.8 (7.3)
1295 (350)
33
°C (°F)
L (gal)
L (gal)
43
28 (7.6)
11.5 (3.1)
43
28 (7.6)
11.5 (3.1)
m3/min (cfm)
kPa (in H2O)
14.3 (505)
13.6 (480.3)
m3/min (cfm)
°C (°F)
N/A
506 (942.8)
13.1 (462.6)
N/A
dB(A)
71
71
g/hp-hr
g/hp-hr
g/hp-hr
g/hp-hr
1.9
.2
.02
.005
1.9
.2
.02
.005
Weight kg (lb)
Length
mm (in)
Width
mm (in)
Height
mm (in)
4,083 (161)
6,019 (237)
1,401 (52)
2,235 (88)
2,162 (85)
2,577 (101)
3
Lube Oil & Coolant – Empty Fuel Tank
Fuel Tank 200 Gallons of Fuel
Full Fuel Tank
Chassis Weight Addition
4,053 (8,916)
4,701 (10,346)
5,300 (11,660)
916 (2,016)
XQ 200 R E N T A L
CONTROL PANEL
FEATURES
 EMCP 4.2 engine operator interface
 Battery charger indicator
 Fuel level display
 Idle /rated switch
 Panel light momentary pushbutton
 Voltage adjust potentiometer
 Regeneration alarm indications for DPF 80% soot
level and high exhaust temperature
 Coolant alarm
 Emergency stop pushbutton
 Alarm horn
 Convenient service access for Cat (service tools not
included).
EMCP 4.2 ENGINE OPERATOR INTERFACE
 Controls
- Run/Auto/Stop
- Emergency Stop
- Speed Adjust
- Cycle crank
- Cool-down timer
 Engine Monitoring:
- RPM
- Operating hours
- Coolant Temperature
DISTRIBUTION PANEL
 One 4 pole 800 A MCCB, with 12 VDC shunt
trip coil activated on any monitored engine or
electrical
 Under-voltage release NEMA 1 steel enclosure
with hinged lockable door with clear Plexiglas
window
 Bus bars are sized for full load capacity of the
generator set at 0.8 power factor.
 Includes ground bus, tin-plated copper, for
connection to the generator frame ground and
field ground cable.
 Customer convenience panel with multiple
output receptacles:
1 – 125V, 30 A single phase auxiliary supply
2 – 240V, 50A California style Twist Lock.
2 – 120/208V, 20A Twist Lock.
2 – 120V, 20A Duplex Receptacles with GFI..
 CamLock distribution system
 Consistent 120VAC output from GFCI
receptacles independent of bus bar voltage
- DC Volts
- Oil pressure
- Oil Temperature
 True RMS AC metering, 3 phase
- L-L volts, L-N volts, phase amps
- Average volts, Amps, Frequency
- ekW, kVA, kVAR, kW-hr, %kW
- Power Factor (Average, Phase)
- kW-hr, kVA-hr (total)
 Shutdowns with common indicating light for:
- Low oil pressure
- Overspeed
- High Coolant Temp
- High Oil Temp
- Failure to Start (Overcrank) - Low Coolant level
- Emergency stop
 Fuel level monitoring and control.
EMCP 4.2 GENERATOR PROTECTIVE RELAYING
 Generator protective features provided by EMCP 4.2
- Phase over/under voltage (Device 27/59)
- Over/Under frequency (Device 81 O/U)
- Reverse Power (Device 32/32RV)
- Current Balance (46)
- Overcurrent (Device 50/51) (GCB trip unit)
- Loss of Excitation (Device 40) (CDVR)
- Generator Phase Sequence
LEHX0011-01
AC DISTRIBUTION
 Provides 120 VAC for all module accessories.
 Includes controls to de-energize jacket water
heaters, battery charger, and generator space
heater when the engine is running.
4
XQ 200 R E N T A L
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications:
CSA 22.0 No. 100, IEC60034-22, ISO3046, ISO8528,
NEMA MG1-22, NEMA MG1-16, UL1004B, NEC,CEC,
2006/42/EEC, 2006/95/EC, 2004/108/EC, 2000/EC/14,
UL142, Ulc601, IBC CGSB43, API 546, EGSA 101P,
IEEE 43, DEFRA, UL1741, NFPA 99/110, OSHA,
97/68/EC, BS4999, BS5000, IEC60034-5
Ratings are based on SAE J1349 standard conditions.
These ratings also apply at ISO0346 standard
conditions.
Fuel Rates are based on fuel oil of 35o API {16oC (60oF)}
gravity having an LHV of 42780 kj/kg (18390 Btu/lb) when
used at 29oC (85oF) and weighing 838.9 g/liter
(7.001 /b/U.S. gal). Additional ratings may be available for
Specific customer requirements, contact your Caterpillar
Representative for details. For information regarding Low
Sulfur fuel and biodiesel capability, consult your Cat
Dealer.
Standby – Applicable for supplying continuous electrical
power (at variable load) in the event of a utility power failure.
No overload is permitted on these ratings. The generator on
the generator set is peak prime rated (as defined in ISO852
at 30° C (86° F).
Prime – Applicable for supplying continuous
electrical power (at variable load) in lieu of
commercially purchase power. There is no
limitation on the annual hours of operation and the
generator can supply 10% overload power.
Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate
and product identify used herein, are trademarks of Caterpillar and may not be used without permission
www.Cat-ElectricPower.com
©2013 Caterpillar.
All rights reserved.
LEHX0011-01
LEHX0011-01
5
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