Modular RoboBar System Manual
Motoman® NXC100 Controller
Modular RoboBar
System Manual
•Entertainment Model
•Non–Alcohol Model
Part Number:
Revision:
153317-1CD
1
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Modular RoboBar
153317-1
Table of Contents
Chapter 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 System Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Example Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Additional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6.1 Modular RoboBar–E (Entertainment Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6.2 Modular RoboBar–NA (Non-Alcohol Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8 Reference Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.9 Customer Support Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Chapter 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Standard Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 General Safeguarding Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Mechanical Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Installation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 Programming, Operation, and Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 3
Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 DA9IC Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.1 Personality Display Unit and Audio System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 NXC100 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Programming Pendant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.1 Mode Selector Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.2 Menu Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.3 General Purpose Display Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.4 Emergency Stop (E-Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.5 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.6 Status Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.7 MAIN MENU Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3.8 AREA Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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3.3.9 CURSOR Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3.10 SELECT Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.11 CompactFlash® Card Slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.12 ENABLE Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.13 SERVO ON Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 Beverage Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4.1 Bottle Racks and Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4.2 Soda / Mix Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4.3 Ice Maker / Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4.4 Coffee Machine (RoboBar–NA Model, Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4.5 Cup Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4.6 Drink Delivery Shuttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4.7 Drink Serving Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5 Order Entry Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6 Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6.1 Safety Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6.2 Emergency Stop (E-Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6.3 Programming Pendant Enable Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.6.4 Emergency Braking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chapter 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 Materials Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1.1 Customer-Supplied Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1.2 Recommended List of Hand Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3 Removal of RoboBar Modules from Shipping Skids . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4 Assembly and Leveling of RoboBar Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.5 Electrical / Data Wiring Interconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.6 Cable and Supply Hose — Routing and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.6.1 Carbon Dioxide (CO2) / Nitrogen (N) Supply Cylinder . . . . . . . . . . . . . . . . . . . 24
4.6.2 Local Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.7 Safety / Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.8 Stocking Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.8.1 Bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.8.2 Stocking Juice Mixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.8.3 Stocking Soda Syrup Mixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.8.4 Stocking Cup Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.8.5 Stocking the Coffee Machine (RoboBar–NA Model) . . . . . . . . . . . . . . . . . . . . . 30
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Chapter 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Daily Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.1 Stock RoboBar System Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.2 Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.3 Move Robot to HOME Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.4 Start the MASTER JOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.5 System Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3 System Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3.1 Alarms and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3.1.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3.1.2 Minor Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3.1.3 Major Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3.2 E-Stop Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Chapter 6
Troubleshooting / Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.1.1 Soda / Mix Tower (Soda and Juice) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.1.1.1 Depleted Syrup Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.1.1.2 Depleted Carbon Dioxide (CO2 ) Supply Cylinder . . . . . . . . . . . . . . . . . . 37
6.1.1.3 Incorrect Soda Taste and Consistency . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2.1.1 Soda / Mix Tower (Soda and Juice) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2.1.2 Coffee Machine (RoboBar–NA Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.2.1.3 Beer Dispensing System (RoboBar–E Model) . . . . . . . . . . . . . . . . . . . . . . 40
Chapter 7
Order Entry Panel and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.1 Initial Modular RoboBar System Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.2 RoboBar Master Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.2.1 System I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.2.2 Drink Order Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.2.3 Gripper / Slide / Demo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.2.3.1 Gripper Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.2.3.2 Slide Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.2.3.3 Demo / Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2.4 Shutdown RoboBar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2.5 Advanced Diagnostics Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
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7.2.5.1 Adjust Drink Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.2.5.2 Beer Valve Cleaning Utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.3 Customer HMI Interaction Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.4.1 Soda / Juice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.4.2 Beer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.4.3 Coffee-Based Drinks (RoboBar–NA Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.4.4 Administration During Order Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.5 Robot Customizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.5.1 Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.5.2 Variable List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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Chapter 1
Introduction
1.1
About This Document
This System Manual provides coverage of the Motoman® Modular RoboBar system, and is
organized as follows –
CHAPTER 1 - INTRODUCTION
This chapter provides a brief system overview, a list of reference documents, and Motoman
Customer Support contact information.
CHAPTER 2 - SAFETY
This chapter provides information regarding the safe use and operation of Motoman® products.
CHAPTER 3 - EQUIPMENT DESCRIPTION
This chapter provides detailed descriptions of the major components of the Modular RoboBar
system.
CHAPTER 4 - INSTALLATION
This chapter provides installation information for the Modular RoboBar system.
CHAPTER 5 - OPERATION
This chapter provides instructions for basic operation of the Modular RoboBar system. This
section also provides procedures for start-up, normal operation, fault recovery, and shutdown.
CHAPTER 6 - MAINTENANCE
This chapter contains periodic maintenance requirements and troubleshooting suggestions for
the Modular RoboBar system.
CHAPTER 7 - ORDER ENTRY PANEL AND SOFTWARE
This chapter provides a description of the Modular RoboBar Order Entry Panel / Command
Center (HMI). This chapter also provides coverage of certain Modular RoboBar software
parameters.
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System Manual
Chapter 1 Introduction
1.2
System Overview
The Modular RoboBar series of cells offer full RoboBar features and capabilities in a modular
configuration. This new configuration allows separation of the complete RoboBar cell into four
modules (see Figure 1) for easier installation and maneuverability when tight openings or
hallways are a concern.
Modular RoboBar is available in the following versions –
• Entertainment Model . . . . . . . . . . . . . . . . . . . . . . . . . . . Motoman P/N 153258-1
• Non-Alcohol Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motoman P/N 153259-1
A customer initiates the drink vending process by "swiping" a magnetic card at a magnetic card
reader located at the top of the Order Entry Panel. Upon approval, the customer then selects the
desired beverage(s) at the Order Entry Panel (refer to Chapter 7).
When the customer completes a beverage selection, the DA9IC robot begins preparation of the
first drink by selecting a suitable cup, and filling it with the customer-selected beverage. The
robot also adds ice to a cold beverage, if that function is selected by the customer during
beverage selection (refer to Chapter 7).
The DA9IC robot then transfers a completed drink to the customer by placing it on a Drink
Delivery Shuttle. If additional drink orders are in the order queue, Modular RoboBar then starts
preparation of the next drink order.
The Modular RoboBar system features a total safety environment that meets or exceeds the
requirements of the ANSI/RIA R15.06-1999 Robot Safety Standard.
1.3
System Layout
The Modular RoboBar system consists of four separable modules that facilitate shipment and
customer-site installation (see Figure 1). The modules, when assembled and secured, form a
complete Modular RoboBar cell (see Figure 2). Various "dash numbers" are associated with each
of the modules. By use of the dash numbers when placing an order for a Modular RoboBar
system, the customer is able to select the Modular RoboBar–NA version or the Modular
RoboBar–E version (see Table 1).
One access door (key lockable, but not interlocked) at the rear of the assembled
Modular RoboBar provides access to the interior of the RoboBar cell for authorized personnel.
Five safety-interlocked access doors are part of the assembled Modular RoboBar, and provide
access to soft drink syrup boxes, bottles, cups and other consumables. These panels are both
key-lockable and safety interlocked. Refer to Table 1 for a specific listing of access doors
associated with each RoboBar module.
Transparent Lexan® polycarbonate shield panels are also part of the assembled
Modular RoboBar cell (see Figure 2). These panels provide a view of the Modular RoboBar
system in action, while preventing unauthorized access to the interior of the cell. Various shield
panels can be opened to provide access to upper portions of the Modular RoboBar cell. These
panels are also safety-interlocked.
Opening any of the safety-interlocked access doors or panels while RoboBar is in operation,
immediately triggers an E-Stop condition (refer to Section 5.3.2).
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FRONT MODULE
153262–1
153262–2
➠
➠
153261–1
153261–2
➠
➠
➠
LEFT MODULE
R
O
B
O
T
RIGHT MODULE
153260–1
CENTER MODULE
153263–1
PLAN VIEW
DA9IC ROBOT
Figure 1 Separable RoboBar Modules
Figure 2 Assembled Modular RoboBar (Typical)
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System Manual
Chapter 1 Introduction
Table 1 Modular RoboBar — Module Description and Features
MODULE1
PART / DASH NO
153262-1
•
•
•
•
•
•
•
3 CUP DISPENSERS
DRINK DELIVERY TRANSPORTER w/THEFT-PROOF DOOR
SERVICE DOOR FOR CUP REFILL (w/SAFETY SENSOR)
SODA/JUICE TOWER (8 SYRUPS+PUMPS+BAG-IN-BOX RACKS)
CARBONATOR, CHILLER PLATE, WATER FILTER
TOUCH SCREEN
NO BEER DISPENSER
153262-2
•
•
•
•
•
•
•
3 CUP DISPENSERS
DRINK DELIVERY TRANSPORTER w/THEFT-PROOF DOOR
SERVICE DOOR FOR CUP REFILL (w/SAFETY SENSOR)
SODA/JUICE TOWER (8 SYRUPS+PUMPS+BAG-IN-BOX RACKS)
CARBONATOR, CHILLER PLATE, WATER FILTER
TOUCH SCREEN
3–BRAND BEER DISPENSER AND OTHER HARDWARE
153261-1
•
•
•
•
AUTOMATIC ICE MAKER / DISPENSER
DOORS w/KEY LOCKS AND SAFETY INTERLOCKS
FULL-HEIGHT PERSONNEL ENTRY DOOR MOUNTS TO THIS MODULE
3 BRAND BOTTLE RACK (2 EACH)
LEFT MODULE
(Non-Alcohol)
153261-2
•
•
•
•
AUTOMATIC ICE MAKER / DISPENSER
DOORS w/KEY LOCKS AND SAFETY INTERLOCKS
FULL-HEIGHT PERSONNEL ENTRY DOOR MOUNTS TO THIS MODULE
MACCO – AUTOMATIC COFFEE MAKER
CENTER (ROBOT)
MODULE
153263-1
• MOTOMAN® DA9IC ROBOT
153260-1
•
•
•
•
•
FRONT MODULE
(Non-Alcohol)
FRONT MODULE
(Entertainment)
LEFT MODULE
(Entertainment)
RIGHT MODULE
(Non-Alcohol)
(Entertainment)
1
1.4
INCLUDED COMPONENTS
DOORS w/KEY LOCKS AND SAFETY INTERLOCKS
COMPUTER AND MOUNTING FOR OTHER ELECTRICAL DISTRIBUTION
AUDIO SYSTEM
COMPUTER SYSTEM
6 BRAND BOTTLE RACK (2 EACH)
See Figure 1 for identification of the various modules that are assembled into a complete RoboBar system.
Example Configuration
ROBOBAR-E
P/N 153258-1
ROBOBAR-NA
P/N 153259-1
CENTER (ROBOT) MODULE
153263-1
153263-1
LEFT MODULE
153261-1
153261-2
RIGHT MODULE
153260-1
153260-1
FRONT MODULE
153262-1
153262-2
POWER KIT
153438-2
153438-3
TBD
TBD
MODULE
DEVICENET KIT
NOTE – Reference Figure 1 and Table 1
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1.5
Standard Features
Both Modular RoboBar cells incorporate the following standard features –
•
•
•
•
•
•
•
•
•
•
•
High-speed, dual-arm, 11-axis robot equipped with two servo grippers
Complete cell is separable into four individual modules
Touch screen order entry system
Soda/Juice Tower (8-flavor capacity + water/carbonated water
LCD display (12 in) mounted as robot’s "head" to provide programmable voice and face
"personality."
Audio system
Three cup dispensers (each with approximately 100 cup capacity)
One-piece ice maker/ice dispenser
Linear slide for drink delivery to the customer
Theft-resistant drink door with sensors to detect open/closed status
RIA-compliant safety enclosure with five safety-interlocked access doors and 1
key-locked operator door
1.6
Additional Features
1.6.1
Modular RoboBar–E (Entertainment Model)
The Modular RoboBar–E Model (P/N 153258-1) includes all of the standard features given in
Section 1.5, plus the following –
• Draft beer (3 brands)
• Nine bottle holders, with capacity for 2 bottles of each brand
1.6.2
Modular RoboBar–NA (Non-Alcohol Model)
The Modular RoboBar–NA Model (P/N 153259-1) includes all of the standard features given in
Section 1.5, plus the following –
• Coffee/Espresso machine (can be configured for coffee, espresso, cappuccino, and
latte)
• Six bottle holders, with capacity for 2 bottles of each brand
1.7
System Requirements
The Modular RoboBar system requires the following customer-supplied items –
•
•
•
•
•
Potable water supply (40 psi minimum water pressure)
Drainage system (for ice melt, drips, spills, etc.)
Electrical service (Split-Phase, 240 VAC, 60 Hz)
Pressurized carbon dioxide (CO2) supply cylinder for carbonated beverages
Pressurized nitrogen (N) supply cylinder (for draft beer feature of RoboBar–E Model)
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System Manual
Chapter 1 Introduction
1.8
Reference Documentation
For additional information on individual Modular RoboBar components, refer to the following
documentation that is included with your Modular RoboBar system –
Motoman NXC100 Controller Manual (P/N 150975-1)
Motoman DA9IC Manipulator Manual (P/N 151773-1)
Motoman NX100 Concurrent I/O Manual (P/N 149230-1)
Vendor Manuals /Instruction Sheets for Modular RoboBar system components not
manufactured by Motoman, but supplied with your system.
• Motoman Wiring Diagram /Schematic Drawing Package supplied with your Modular
RoboBar system.
•
•
•
•
1.9
Customer Support Information
If you need assistance with any aspect of your Modular RoboBar system, please contact
Motoman® Customer Support at the following 24-hour telephone number –
937. 847. 3200
For routine technical inquiries, you can also contact Motoman® Customer Support at the
following e-mail address –
techsupport@motoman.com
When using e-mail to contact Motoman® Customer Support, please provide a detailed
description of your issue, along with complete contact information. Please allow approximately
24 to 36 hours for a response to your inquiry.
✍
Note: Please use e-mail for routine inquiries, only. If you have an urgent or emergency need for service, replacement
parts, or information, you must contact Motoman® Customer Support at the telephone number shown above.
Please have the following information ready before you call –
•
•
•
•
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . .
ROBOT. . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROLLER . . . . . . . . . . . . . . . . . .
SOFTWARE VERSION . . . . . . . . . . . .
Modular RoboBar
One DA9IC dual-arm robot
NXC100
Access this information on the Programming
Pendant LCD display screen by accessing MAIN
MENU SYSTEM INFO VERSION
• ROBOT SERIAL NUMBER . . . . . . . . Located on robot data plate
• ROBOT SALES NUMBER. . . . . . . . . . Located on NXC100 controller data plate
• WARRANTY ID CODE . . . . . . . . . . . . Located on back of the Programming Pendant
• NATURE OF DIFFICULTY . . . . . . . . Make note of any error messages received
from the robot or Order Entry Panel software
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Chapter 2
Safety
2.1
Introduction
It is the purchaser’s responsibility to ensure that all local, county, state, and
national codes, regulations, rules, or laws relating to safety and safe operating
conditions for each installation are met and followed.
Motoman suggests that you obtain and review a copy of the ANSI/RIA National Safety Standard
for Industrial Robots and Robot Systems. This information can be obtained from the Robotic
Industries Association by requesting ANSI/RIA R15.06-1999.
Here is RIA contact information –
Robotic Industries Association
900 Victors Way
P.O. Box 3724
Ann Arbor, Michigan 48106 USA
TEL: 734.994.6088
FAX: 734.994.3338
www.roboticsonline.com
Ultimately, the best safeguard is trained personnel. The user is responsible for providing
personnel who are adequately trained to operate, program, and maintain the robot cell. THE
ROBOT MUST NOT BE OPERATED BY PERSONNEL WHO HAVE NOT BEEN TRAINED!
We recommend that all personnel who intend to operate, program, repair, or use the robot
system be trained in an approved Motoman training course and become familiar with the proper
operation of the system.
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System Manual
Chapter 2 Safety
This safety chapter addresses the following –
• Standard Conventions (Section 2.2)
• General Safeguarding Tips (Section 2.3)
• Mechanical Safety Devices (Section 2.4)
• Installation Safety (Section 2.5)
• Programming, Operation, and Maintenance Safety (Section 2.6)
2.2
Standard Conventions
This manual includes the following alerts – in descending order of severity – that are essential to
the safety of personnel and equipment. As you read this manual, pay close attention to these
alerts to insure safety when installing, operating, programming, and maintaining this equipment.
!
WARNING!
Information appearing in a WARNING concerns the protection of personnel and equipment
from potential hazards that can result in personal injury or loss of life in addition to
equipment damage.
!
CAUTION!
Information appearing in a CAUTION concerns the protection of personnel and equipment,
software, and data from hazards that can result in minor personal injury or equipment
damage.
✍
Note: Information appearing in a Note provides additional information which is helpful in understanding the item
being explained.
2.3
General Safeguarding Tips
All operators, programmers, plant and tooling engineers, maintenance personnel, supervisors,
and anyone working near the robot must become familiar with the operation of this equipment.
All personnel involved with the operation of the equipment must understand potential dangers
of operation. General safeguarding tips are as follows –
• Improper operation can result in personal injury and/or damage to the equipment. Only
trained personnel familiar with the operation of this robot, the operator's manuals, the
system equipment, and options and accessories should be permitted to operate this
robot system.
• Do not enter the robot cell while it is in automatic operation. Programmers must have
the teach pendant when they enter the robot cell.
• Improper connections can damage the robot. All connections must be made within the
standard voltage and current ratings of the robot I/O (Inputs and Outputs).
• The robot must be placed in Emergency Stop (E-Stop) mode whenever it is not in use.
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• In accordance with ANSI/RIA R15.06-1999, section 4.2.5, Sources of Energy, use
lockout/tagout procedures during equipment maintenance. Refer also to Section
1910.147 (29CFR, Part 1910), Occupational Safety and Health Standards for General
Industry (OSHA).
2.4
Mechanical Safety Devices
The safe operation of the robot, positioner, auxiliary equipment, and system is ultimately the
user's responsibility. The conditions under which the equipment will be operated safely should be
reviewed by the user. The user must be aware of the various national codes, ANSI/RIA
R15.06-1999 safety standards, and other local codes that may pertain to the installation and use
of industrial equipment. Additional safety measures for personnel and equipment may be
required depending on system installation, operation, and/or location.
The following safety equipment is provided as standard –
• Safety fences and barriers
• Light curtains and/or safety mats
• Door interlocks
• Emergency stop palm buttons located on operator station, robot controller, and
programming pendant
Check all safety equipment frequently for proper operation. Repair or replace any
non-functioning safety equipment immediately.
2.5
Installation Safety
Safe installation is essential for protection of people and equipment. The following suggestions
are intended to supplement, but not replace, existing federal, local, and state laws and regulations.
Additional safety measures for personnel and equipment may be required depending on system
installation, operation, and/or location. Installation tips are as follows –
• Be sure that only qualified personnel familiar with national codes, local codes, and
ANSI/RIA R15.06-1999 safety standards are permitted to install the equipment.
• Identify the work envelope of each robot with floor markings, signs, and barriers.
• Position all controllers outside the robot work envelope.
• Whenever possible, install safety fences to protect against unauthorized entry into the
work envelope.
• Eliminate areas where personnel might get trapped between a moving robot and other
equipment (pinch points).
• Provide sufficient room inside the workcell to permit safe teaching and maintenance
procedures.
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Chapter 2 Safety
2.6
Programming, Operation, and Maintenance Safety
All operators, programmers, plant and tooling engineers, maintenance personnel, supervisors,
and anyone working near the robot must become familiar with the operation of this equipment.
Improper operation can result in personal injury and/or damage to the equipment. Only trained
personnel familiar with the operation, manuals, electrical design, and equipment interconnections
of this robot should be permitted to program, operate, and maintain the system. All personnel
involved with the operation of the equipment must understand potential dangers of operation.
• Inspect the robot and work envelope to be sure no potentially hazardous conditions
exist. Be sure the area is clean and free of water, oil, debris, etc.
• Be sure that all safeguards are in place. Check all safety equipment for proper operation.
Repair or replace any non-functioning safety equipment immediately.
• Do not enter the robot cell while it is in automatic operation. Be sure that only the
person holding the programming pendant enters the workcell.
• Check the E-Stop button on the programming pendant for proper operation before
programming. The robot must be placed in Emergency Stop (E-Stop) mode whenever it
is not in use.
• Back up all programs and jobs onto suitable media before program changes are made.
To avoid loss of information, programs, or jobs, a backup must always be made before
any service procedures are done and before any changes are made to options,
accessories, or equipment.
• Any modifications to PART 1, System Section, of the robot controller concurrent I/O
program can cause severe personal injury or death, as well as damage to the robot! Do
not make any modifications to PART 1, System Section. Making any changes without
the written permission of Motoman will VOID YOUR WARRANTY!
• Some operations require standard passwords and some require special passwords.
Special passwords are for Motoman use only. YOUR WARRANTY WILL BE VOID if
you use these special passwords.
• The robot controller allows modifications of PART 2, User Section, of the concurrent
I/O program and modifications to controller parameters for maximum robot
performance. Great care must be taken when making these modifications. All
modifications made to the controller will change the way the robot operates and can
cause severe personal injury or death, as well as damage the robot and other parts of the
system. Double-check all modifications under every mode of robot operation to ensure
that you have not created hazards or dangerous situations.
• Check and test any new or modified program at low speed for at least one full cycle.
• This equipment has multiple sources of electrical supply. Electrical interconnections are
made between the controller and other equipment. Disconnect and lockout/tagout all
electrical circuits before making any modifications or connections.
• Do not perform any maintenance procedures before reading and understanding the
proper procedures in the appropriate manual.
• Use proper replacement parts.
• Improper connections can damage the robot. All connections must be made within the
standard voltage and current ratings of the robot I/O (Inputs and Outputs).
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Chapter 3
Equipment Description
DA9IC Robot
The Motoman 11-axis DA9IC robot is a dual-arm robot (see Figure 3). Coordinated and
independent operation of the two arms provides highly accurate material handling capabilities.
The robot features a payload capacity of 9 kg (19.8 lb) per arm, and a horizontal reach of 756 mm
(29.8 in). An NXC100 controller, installed in the robot base, reduces installation space and
provides simplified installation.
➠
MOUNTING SURFACE,
PERSONALITY DISPLAY
UNIT (see FIGURE 2)
➠
➠
3.1
ELEVATOR ASSY,
ROBOT ARMS
➠
ROBOT ARM,
2-PLACES
NXC100 CONTROLLER
Figure 3 DA9IC Robot with Integral NXC100 Controller
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Chapter 3 Equipment Description
3.1.1
Personality Display Unit and Audio System
The Personality Display Unit provides a “personality” for the Modular RoboBar DA9IC robot.
Customers can choose a male or female countenance with matching audio voice. The Personality
Display Unit can also be used as a data display.
The Personality Display Unit is a 12-inch color LCD display panel that mounts on top of the
DA9IC robot. All video and audio signals associated with the Personality Display Unit are
controlled by a dedicated computer system-unit located inside the Modular RoboBar safety
enclosure. Audio output from the computer system-unit is amplified to a desired level by an
amplifier unit located inside the Modular RoboBar safety enclosure. This amplified audio is then
ported to compact, shielded speakers located on top of the safety enclosure. Male and female
voice samples are provided.
3.2
NXC100 Controller
The integrated NXC100 robot controller features a Windows® CE Programming Pendant with
color LCD touch screen, high-speed processing, Ethernet connectivity, and a robust PC
architecture. The NXC100 easily handles multiple tasks and can control up to 15 axes. Advanced
Robot Motion (ARM) control provides high-performance path accuracy and vibration control.
The NXC100 controls manipulator movement, processes input and output (I/O) signals,
maintains variable data, and performs numeric processing to convert to and from different
coordinate systems. In addition, the NXC100 controller provides main logic functions, servo
control, program and constant data memory, cell safety, and power distribution.
TheNXC100 controller features an embedded real-time operating system (RTOS) and is
programmed with the Motoman INFORM programming language.
For additional information on the Motoman NXC100 controller, please refer to the NXC100
Controller Manual that is included with your Modular RoboBar system documentation package
(refer to Section 1.8).
3.3
Programming Pendant
The Programming Pendant (see Figure 4) provides the primary means of programmer / operator
interaction with the Modular RoboBar system.
The pendant features the Windows® CE operating system and displays information on a
6½ -inch, color LCD, touch-screen display. The pendant also incorporates a CompactFlash®
card slot for program backups. The Programming Pendant provides icon-driven system
programming. It also features a menu-driven interface to simplify operator interaction with the
robots. Most operator controls are located on the Programming Pendant.
The operator uses the Programming Pendant to teach robot motion, and perform programming,
editing, maintenance, and diagnostic functions.
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E-STOP PUSH BUTTON
MODE SELECT SWITCH
MENU AREA
REMOTE
PLAY
DISPLAY
EDIT
DATA
HOLD
START
TEACH
STATUS DISPLAY
AREA
UTILITY
CompactFlash®
CARD SLOT
TOUCH SCREEN
DISPLAY (LCD)
MAIN MENU
SHORT CUT
CURSOR
KEY
COORD
MULTI
MAIN
MENU
AXIS KEYS
X–
X+
Y–
Y+
Z–
Z+
s –
L –
U –
3-POSITION
ENABLE SWITCH
(LOCATED ON
BACK OF THE
PENDANT)
SHORT
CUT
s+
L+
U+
DIRECT
OPEN
PAGE
SERVO
ON
READY
AREA
CANCEL
SELECT
ASSIST
SERVO ON
AXIS KEYS
HIGH
SPEED
FAST
SLOW
SHIFT
INTER
LOCK
TEST
START
SHIFT
ROBOT
INFORM
LIST
BWD
FWD
EX AXIS
WELD
ON/OFF
DELETE INSERT
BACK
SPACE
MOTION
TYPE
MODIFY ENTER
MOTOMAN
NUMERIC KEYPAD
Figure 4 NXC100 Programming Pendant
✍
Note: The Programming Pendant LCD touch screen display features a “screen saver” that causes the screen to go
dark after a few minutes of inactivity. Press any key to restore the screen.
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System Manual
Chapter 3 Equipment Description
The Programming Pendant (see Figure 4) provides the following switches, menus, displays, and
functions –
3.3.1
Mode Selector Switch
The Mode Selector Switch allows the operator to select Remote, Play or Teach mode. When Play
or Teach is selected, the programming pendant controls system operation.
3.3.2
Menu Area
The Menu Area contains menu selections for the currently selected screen.
3.3.3
General Purpose Display Area
The General Purpose Display Area displays the currently selected menu choice.
3.3.4
Emergency Stop (E-Stop)
Pressing the E-Stop button puts the controller in Emergency Stop and stops all system
operation.
3.3.5
Keypad
The user keypad on the programming pendant serves as an input device. The keys are grouped
into different functional sections to simplify operator use.
3.3.6
Status Area
The Status Area shows system status as follows –
• Active Robot, External Axis, or Base Axis
R1, R2; S1, S2
• Coordinate System
Joint, World, Cylindrical, Tool, or User Frame
• Manual Speed Setting
Inching, Low, Medium, or High
• Cycle Mode
Step, 1-Cycle, or Auto
• System Status
E-Stop, Stop, Running/Start, Hold, or Alarm
• Additional Pages (when applicable)
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3.3.7
MAIN MENU Key
The MAIN MENU key returns the Programming Pendant display to the initial start-up menu.
Use the cursor key or the touch screen to choose from the following menu options –
• JOB
This option accesses job selections including: Master Job, Select Job, Job Capacity, and
Create New Job while in TEACH mode.
• ARC WELDING, GENERAL, HANDLING, or SPOT WELDING
This option allows you to select the applications available to the controller.
• VARIABLE
This option accesses the display and editing menu for the arithmetic variables and
display of position variables.
• IN/OUT
This option accesses DETAIL and SIMPLE displays of all XRC I/O signals. In
EDITING or MAINT. mode, Universal Outputs can be forced ON or OFF.
• ROBOT
This option accesses robot information including: CURR.POS, POWER ON/OFF,
POS, COMMAND POS, SECOND HOME POS, OPE ORIGIN POS, and TOOL
and USER COORDINATE.
• SYSTEM INFO
This option provides Version information for both hardware and software, Alarm
History, and Monitoring Time.
• FD/CF
This option accesses menu choices for FD (floppy disk) or CF (compact flash) program
backup.
• SETUP
This allows the user to set up system conditions and assign hot keys.
3.3.8
AREA Key
The AREA key moves the cursor to different areas of the display screen.
3.3.9
CURSOR Key
The CURSOR key is an 8-way, directional key that moves the cursor up, down, left or right to
highlight a desired item that can then be chosen using the SELECT key.
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Chapter 3 Equipment Description
3.3.10
SELECT Key
The SELECT key is used to choose the item currently highlighted by the cursor.
3.3.11
CompactFlash® Card Slot
The CompactFlash® card slot accepts CompactFlash® memory cards for backup of program files
and data.
3.3.12
ENABLE Switch
The ENABLE switch is part of the Programming Pendant, and provides a safety feature that
controls servo power while the system is in TEACH mode (see Figure 4 and Figure 5). When
pressed in, this switch allows the operator to enable servo power. However, should the operator
release the switch or grasp it too tightly, servo power is immediately disabled, thus preventing
further robot movement.
CLICK
NO TOUCH –
SERVO POWER DISABLED
SQUEEZE –
SERVO POWER ENABLED
SQUEEZE TIGHTLY –
SERVO POWER DISABLED
Figure 5 Programming Pendant ENABLE Switch
3.3.13
SERVO ON Key
When the pendant is in TEACH mode, The SERVO ON key turns servo power ON when the
ENABLE switch is activated. When the pendant is in PLAY mode, the SERVO ON key turns
servo power on.
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3.4
Beverage Dispensing
3.4.1
Bottle Racks and Sleeves
Bottles are grouped and secured in two polyethylene bottle racks that are mounted concentrically
in the top of the stainless steel bar surface (see Figure 6). Each bottle rack contains bottle sleeves.
Each sleeve holds one bottle. One rack holds the primary bottles, while the second rack holds the
secondary (backup) bottles. Each bottle sleeve is labelled to ensure correct loading of bottles in
the sleeves. Each bottle sleeve contains a directional arrow to ensure correct alignment of bottle
pour spout (see Figure 6).
DIRECTIONAL ARROW,
(see NOTE)
BOTTLE RACK,
RESERVE
>
>
>
>
>
>
BOTTLE RACK,
PRIMARY
>
>
>
>
BOTTLE SLEEVE
NOTE – Directional arrows shown in this graphic
indicate correct alignment of the pour spout
attached to each bottle.
Figure 6 Bottle Rack / Bottle Sleeve Assembly
3.4.2
Soda / Mix Tower
The Soda / Mix Tower dispenses up to ten different combinations of beverages. The Mix Tower
is configured to dispense four juices and four sodas from concentrated syrup mixes. Additionally,
water and carbonated water can be dispensed from the tower.
For full details on the operation, cleaning, and servicing of the soda / mix tower, please refer to
the vendor manual that is included with your Modular RoboBar system documentation package
(refer to Section 1.8).
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Chapter 3 Equipment Description
3.4.3
Ice Maker / Dispenser
The counter top ice maker / dispenser holds up to 40 lbs of ice and features a stainless steel
exterior cabinet and metered ice dispense system.
For full details on the operation, cleaning, and servicing of the ice dispenser, please refer to the
vendor manual that is included with your Modular RoboBar system documentation package
(refer to Section 1.8).
3.4.4
Coffee Machine (RoboBar–NA Model, Only)
The coffee machine grinds coffee beans and can produce plain coffee (decaffeinated or regular),
as well as espresso, cappuccino, and latte drinks.
For full details on coffee machine features, operation, cleaning, and servicing, please refer to the
vendor manual that is included with the Modular RoboBar system documentation package (refer
to Section 1.8).
3.4.5
Cup Dispenser
Three self-adjusting cup dispensers are mounted in the stainless steel bar surface of the front
module. Two of the dispensers are stocked with cups for cold beverages. The remaining
dispenser is stocked with cups for hot beverages. Gaskets, supplied with the cup dispensers,
enable use of the following cup sizes and capacities –
• Paper, plastic, or foam cups up to a maximum capacity of 13 c l (44 ounces)
• Cups with a 57 – 117 mm (2-1/4 – 4-5/8 inch) lip diameter
3.4.6
Drink Delivery Shuttle
The Drink Delivery Shuttle incorporates a servo-driven slide assembly to deliver completed
drinks to the customer. Sensors monitor the status of the Drink Delivery Shuttle to determine
when a completed drink has passed through the interlocked door assembly and is ready for
customer pick-up. When a drink is retrieved from the slide, it will return inside the RoboBar cell
allowing delivery of another drink.
3.4.7
Drink Serving Door
The drink serving door is spring-loaded and should close when the Drink Delivery Shuttle
retracts to enable the robot to place a new drink on the shuttle. Two sensors monitor the state of
the door (opened or closed).
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3.5
Order Entry Panel
The Order Entry Panel (refer to Chapter 7) is used to process drink orders. A magnetic card
reader, located at the top of the Order Entry Panel, reads magnetic cards. Upon transaction
authorization, the customer is free to configure a drink order at the Order Entry Panel.
3.6
Safety Features
The Modular RoboBar system includes a total safety environment that complies with the
ANSI/RIA R15.06-1999 safety standard.
✍
Note: Modular RoboBar safety features are independent of program logic. All safeguards are “hard wired” and
provide protection that is independent of any software program. System safeguards do not depend upon a
programmer correctly inputting an instruction in the operating program.
✍
✍
Note: Modular RoboBar system safeguards are interfaced with normally closed (NC) “fail-to-safe” switch
contacts. These components will stop cell operation if they are disconnected or damaged.
3.6.1
Note: Users are responsible for determining that the safeguards provided with the Modular RoboBar
system are adequate for conditions in their facility. Users must also ensure that all safeguards are
maintained in working order.
Safety Enclosure
When all of the modules are in position and locked together, a stainless steel framework and clear
Lexan® polycarbonate upper view panels enclose the entire Modular RoboBar system (see
Figure 2). Together, the framework and the Lexan® view panels form a physical barrier that
prevents the unintentional movement of personnel or objects into the RoboBar cell during
automatic operation. A key-lockable access door at the rear of the cell provides a point of entry
for programming and maintenance personnel.
3.6.2
Emergency Stop (E-Stop)
E-Stop is a primary safety feature of the Modular RoboBar system. If any of the installed
interlocks are defeated, or if the Programming Pendant E-Stop push button is depressed, the
E-Stop feature immediately de-energizes the control system and activates a robot braking system.
The E-Stop push button on the Programming Pendant is used for an intentional shutdown of the
Modular RoboBar system.
To resume operation after an E-Stop system shutdown, the operator must clear and reset the
action that caused the E-Stop condition (refer to Section 5.3.2).
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Chapter 3 Equipment Description
3.6.3
Programming Pendant Enable Switch
The ENABLE switch is part of the Programming Pendant, and provides a safety feature that
controls servo power while the system is in TEACH mode (see Figure 4 and Figure 5). When
pressed in, this switch allows the operator to enable servo power. However, should the operator
release the switch or grasp it too tightly, servo power is immediately disabled, thus preventing
further robot movement.
3.6.4
Emergency Braking System
The DA9IC robot incorporates a braking system that protects personnel from injury and
prevents equipment damage if servo power is removed (as in an E-Stop condition). Upon loss of
servo power, the brake system activates to hold all robot axes in place.
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Chapter 4
Installation
!
CAUTION!
The Modular RoboBar system should be installed by qualified personnel who are familiar
with the installation and set-up of a robotic system.
!
CAUTION!
Handle all system components with care. The Modular RoboBar system is not extremely
fragile, but it is a sophisticated robotic system that can be damaged by rough handling.
Two to three qualified technicians can install the Modular RoboBar system in a reasonable
amount of time. Always comply with established safety procedures throughout the installation
process (refer to Chapter 2).
4.1
Materials Required
All system components and most hardware required for installing Modular RoboBar are included
with your shipment. The following identifies some typical customer-supplied items and tools
required to complete installation.
4.1.1
Customer-Supplied Items
• Potable water supply (40 psi minimum water pressure)
• Drainage system (for ice melt, drips, spills, etc)
• Pressurized carbon dioxide (CO2) supply cylinder for carbonated beverages
• Pressurized nitrogen (N) supply cylinder (for Modular RoboBar–E beer dispense)
• Local electrical service (Split-phase, 240 VAC, 60 Hz)
• Stepladder
• Forklift and/or overhead crane/fork extensions
• Appropriate hand tools
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Chapter 4 Installation
4.1.2
Recommended List of Hand Tools and Equipment
•
•
•
•
•
•
•
4.2
Safety glasses
Face shield
Gloves (heavy-duty leather recommended)
Level (short and long)
Ratchet Handle (with 3/4-inch hex socket)
Adjustable wrench (large and small)
Phillips and flat-blade screwdrivers
•
•
•
•
•
•
Hammer (dead-blow and steel)
Hammer (non-marring)
Socket set (SAE and Metric)
Air-impact gun (with 3/4-inch hex socket)
Open-end wrench set (SAE and Metric)
"Allen" wrench set (SAE and metric)
Site Preparation
!
CAUTION!
During installation planning, allow sufficient roomfor full opening of access doors and
panels, and system components that are exterior to the Modular RoboBar cell.
To prepare your site, proceed as follows –
1. Clear floor space and overhead area needed for the Modular RoboBar system (see
Figure 7). Allow an additional 1.2 - 1.5 m (4 to 5 ft) on all sides of the work cell to
provide the clearance needed for installation.
2. Gather all customer-supplied items and required tools (refer to Section 4.1).
3045 mm
2058 mm
Figure 7 Modular RoboBar — Installation Dimensions (Plan View)
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4.3
Removal of RoboBar Modules from Shipping Skids
Each module of the Modular RoboBar system is attached to a wooden shipping skid at the
factory, prior to shipment to the customer. The customer is responsible for removing all
components from the shipping skid, and inspecting all components for shipping damage.
✍
Note: If you notice any equipment damage, notify your shipping contractor as soon as possible..
1. Use a suitable forklift to lift each shipping pallet (with attached Modular RoboBar
system module) from the shipping contractor’s hauler and move it to the planned
installation location or preselected staging area.
2. Carefully remove protective plastic wrapping, cardboard, paper, and any other protective
shipping materials from each module.
3. Inspect each module for shipping damage.
✍
Note: If you notice any equipment damage, notify your shipping contractor as soon as possible.
4. Remove each module from it’s shipping pallet.
5. Place each module in position on a flat and level installation surface.
4.4
Assembly and Leveling of RoboBar Modules
Procedure –
1. Place center module in position and level.
2. Attach front module, left module, and right module to the center module (see ).
FRONT MODULE
MOUNTING
BOLT, TYP
LOCK WASHER,
TYP
MOUNTING PLATE, TYP
LOCATING
DOWL AND
BUSHING
CENTER MODULE
✍
Note: Be sure to allow adequate room on all sides of the Modular RoboBar system for opening access doors,
servicing, stocking consumables, and maintenance.
LEFT MODULE
Figure 8 Assembly and Levelling of RoboBar Modules
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Chapter 4 Installation
4.5
Electrical / Data Wiring Interconnects
Refer to the Schematics / Wiring Diagrams that are included with your Modular RoboBar
documentation package (refer to Section 1.8).
4.6
Cable and Supply Hose — Routing and Connections
Locate the interconnect cables and supply hoses for the Modular RoboBar system components
and route them according to the system drawings / schematics that are included in the
Modular RoboBar system documentation package (refer to Section 1.8). All cables and supply
hoses are labelled to ensure correct connection to mating connectors on applicable system
component.
4.6.1
!
!
Carbon Dioxide (CO2) / Nitrogen (N) Supply Cylinder
WARNING!
Secure and store supply cylinders according to applicable safety regulations. A
fully-charged supply cylinder is pressurized to several thousand pounds/inch2 (psi).
Damage to the supply cylinder or it’s main control valve can result in injury or death to
personnel and damage to surrounding equipment.
WARNING!
Be sure that you understand the operation of the pressure regulator and the supply
cylinder. Never attempt to bypass the pressure regulator.
1. Ensure that the main valve on the supply cylinder is rotated fully clockwise to OFF.
2. Connect a pressure regulator to the threaded outlet port on the supply cylinder (see
Figure 9).
3. Turn the screw or handle on the pressure regulator fully clockwise to OFF.
4. Locate the Modular RoboBar system gas supply hose (inside the Modular RoboBar
system safety enclosure) and route it to the supply cylinder as shown in Figure 9.
Connect the gas supply hose to the threaded regulator output fitting.
5. Slowly turn the main output valve on the supply cylinder counter clockwise to open it.
The regulator’s inlet pressure gauge should indicate a nominal reading of several
thousand pounds / inch2 (psi).
6. Do not open pressure regulator valve until ready to supply gas pressure to the
Modular RoboBar system.
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®
CLEAR LEXAN
SAFETY SHIELD,
TYP.
NOTE – RoboBar safety enclosure shown abbreviated
for illustration clarity.
REGULATOR
ASSEMBLY
S
ES
C
R
ACOO
D
MODULAR ROBOBAR
SAFETY ENCLOSURE
(see NOTE)
PRESSURIZED
SUPPLY CYLINDER
( Nitrogen or CO2 )
SUPPLY LINE
.
Figure 9 Carbon Dioxide (CO2) / Nitrogen (N) Supply Cylinder Connections and Supply Hose Routing
4.6.2
!
Local Electrical Service
WARNING!
Local electrical service shall be connected to the Modular RoboBar system by a qualified,
licensed electrician. Electrical and grounding connections must comply with applicable
portions of the National Electrical Code (NEC) and local electrical codes.
After all system components are properly installed, connect local electrical service to the
Modular RoboBar system as follows –
1. Install Split-Phase 240 VAC wiring to the fused disconnect box located outside the
Modular RoboBar safety enclosure.
2. Install a suitable lug on the incoming ground wire.
3. Connect ground wire to disconnect box ground stud with hardware provided.
4. Make sure that all wiring inside the fused disconnect box is routed correctly and
tightened to correct torque for type and size wire used.
✍
Note: Modular RoboBar is configured for Split-Phase, 240 VAC, 60 Hz voltager, unless another voltage
configuration was requested by the customer. If your system requires a different voltage configuration, please contact
Motoman Customer Support (refer to Section 1.9).
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Chapter 4 Installation
4.7
Safety / Operation Check
Before placing the Modular RoboBar system into service, take a few minutes to perform the
following safety /operation check –
1. Check the security and integrity of all cable connections.
2. Ensure that all safety interlocked access doors and panels are closed.
3. Verify that the available local electrical service complies with the electrical specifications
called out for your Modular RoboBar system.
!
CAUTION!
The Modular RoboBar system is now ready for power-up. Qualified, trained personnel, who
are familiar with this system, should perform the power-up sequence.
4. Turn main power ON, and continue the safety /operation check.
5. Check all system E-Stops.
6. Check system HOLD button on Programming Pendant.
Remove power from the Modular RoboBar system after completion of the safety / operation
check.
4.8
Stocking Consumables
!
✍
4.8.1
CAUTION!
Stocking of consumables shall be performed by personnel who are familiar with operation
of the Modular RoboBar system.
Note: All consumables for the Modular RoboBar system shall be supplied by the customer.
Bottles
Each bottle rests in a specially designed sleeve in either the primary or secondary (backup) bottle
rack (see Figure 6). Each bottle is fitted with a specially designed pour spout to accurately control
portions (see Figure 10).
Stock the bottle racks as follows –
1. Open appropriate Lexan® access panel.
!
CAUTION!
Use only the pour spout that is designed for the Modular RoboBar system. Use of any other
pour spout (or no pour spout) will degrade the quality of drinks produced by the Modular
RoboBar system.
2. Select the bottles that are empty and need to be refilled or replaced.
3. Ensure that each replaced or refilled bottle is fitted with the correct pour spout.
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!
CAUTION!
Each bottle sleeve / bottle combination is labelled to indicate a particular type or brand of
juice or flavoring syrup. When refilling or replacing a bottle, make sure to place it back in its
matching, labelled sleeve.
!
CAUTION!
When replacing a bottle, always verify that the pour spout is aligned with the directional
arrow in the bottle sleeve. Failure to align the pour spout with the directional arrow can
cause inconsistent pours and spillage.
4. Verify that all bottle pour spouts, including those that were replaced, are correctly
aligned with the directional arrow inside the bottle sleeve (see Figure 10).
5. Close all access doors.
>
NOTES –
1. Ensure that bottle pouring spout
points in the same direction as
the arrow inside the bottle sleeve.
2. Ensure that the label on the bottle
matches the label inside the bottle
sleeve.
DIRECTIONAL ARROW,
10-PLACES
BOTTLE RACK,
RESERVE
>
>
>
>
>
>
BOTTLE RACK,
PRIMARY
>
>
>
>
BOTTLE SLEEVE
Figure 10 Bottle Pour Spout Orientation
4.8.2
Stocking Juice Mixes
The bag-in-box juice mixes rest on a special rack located under the countertop. To stock the juice
mixes, refer to Figure 11 and the following steps –
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Chapter 4 Installation
1. Open access door
2. Disconnect empty box
3. Place new box on box rack and connect hose.
4. If product is needed, the air operated pump engages to draw syrup toward the dispenser
tower.
BAG–IN–BOX JUICE MIX
QDC II CONNECTOR
Figure 11 Stocking Juice Mixes
4.8.3
Stocking Soda Syrup Mixes
The bag-in-box soda syrup mixes rest on a special rack located under the countertop. Depending
on what soda you are dispensing, there are two different styles of bag-in-box connectors (see
Figure 12).
Your system is set up at the factory for your choice of soda vendors. To stock the soda syrup
mixes, proceed as follows:
1. Open lower side access door.
2. Disconnect empty box if restocking.
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3. Place new box on box rack and connect hose.
4. If product is needed, the air operated pump engages to draw syrup toward the dispenser
tower.
BAG–IN–BOX
SODA SYRUP
BIB CONNECTOR
(see DETAIL 'A')
CocaCola®– STYLE
BIB CONNECTOR
PEPSI® – STYLE (AND OTHERS)
BIB CONNECTOR
DETAIL 'A'
Figure 12 Stocking Soda Syrup Mixes
4.8.4
Stocking Cup Dispenser
The cup dispensers hold approximately 100 cups each.
Stock cups as follows –
1. With the robot E-stopped, open one or both of the Lexan® access panels (located above
each access door).
✍
Note: The Lexan® access panels are safety interlocked and will trigger an E-Stop condition if opened during
operation.
2. Place cups (upside down) into the spring-loaded cup dispensers.
3. Close Lexan® access panel(s).
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Chapter 4 Installation
4.8.5
Stocking the Coffee Machine (RoboBar–NA Model)
Refer to the Coffee Machine documentation that is included with the Modular RoboBar
documentation package (refer to Section 1.8).
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Chapter 5
Operation
!
CAUTION!
The customer is responsible for providing trained operators to run the equipment. The
customer is also responsible for making sure that the equipment is operated in accordance
with the ANSI/RIA R15.06-1999 Robot Safety standard, as well as any other local or state
standards.
This chapter provides a brief overview of the operating procedures and precautions for your
Modular RoboBar system. For more in depth operating information, refer to specific component
manuals that are part of the Modular RoboBar system documentation package (refer to
Section 1.8).
5.1
Programming
The operation of this system is programming dependent. The following operating instructions
are based on one possible configuration of this system. Your system configuration and job
structure may differ slightly from that presented here; however, basic operation will be the same.
For additional programming instructions, refer to the controller and operator manuals that came
with your system.
!
CAUTION!
Modifications should be performed only by personnel who have received operator training
from Motoman, and who are familiar with the operation of this Motoman system.
Any changes made to your system configuration and/or job structure will alter the operation of
this cell. Motoman recommends you do not modify the original jobs and system configuration
that came with your system. If modifications need to be made, they should be made to copies of
these jobs and not to the originals.
If you have questions concerning the configuration of your system, please contact Motoman
Customer Support (refer to Section 1.9).
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Chapter 5 Operation
5.2
Daily Operation
The procedures below represent the typical operating sequence from power up to shutdown.
Your basic operating procedures may vary depending on your situation.
• Stock system consumables
• Perform start-up procedures
• Move robot to HOME position
• Select MASTER JOB
• Perform operation cycle
• Perform SHUTDOWN procedures
5.2.1
✍
Stock RoboBar System Consumables
Note: All Modular RoboBar system consumables shall be supplied by the customer.
1. Fill coffee maker with coffee beans and empty used beans from previous day’s
operations.
2. Check bag-in-box syrup supplies.
3. Verify bottles are in correct locations and pour spouts are correctly oriented.
✍
Note: If the volume in a bottle is changed, count variables I010 - I014 must be modified to reflect this in the NXC-100
controller (refer to Chapter 7).
4. Fill all cup dispensers.
5.2.2
Start-Up
Procedure –
!
WARNING!
Water and CO2 gas supply cylinder must be turned ON before supplying power to the
carbonator. Failure to do this can cause damage to the carbonator.
1. Open regulator valve on CO2 gas supply cylinder.
2. Turn on water supply.
3. Set MAIN POWER switch on service disconnect to ON.
4. Turn on computer.
5. Make sure all enclosure doors are closed.
6. Make sure Programming Pendant E-Stop button is released.
7. Select TEACH mode on Programming Pendant.
8. Move robot to HOME position (refer to Section 5.2.3).
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5.2.3
Move Robot to HOME Position
Procedure –
1. Select TEACH mode on the Programming Pendant.
2. Select MAIN MENU on Programming Pendant touch screen.
3. Select JOB on Programming Pendant touch screen.
4. Select SELECT JOB on Programming Pendant touch screen. A job list appears on the
screen.
5. Using cursor key, move cursor to HOME job and press SELECT. Job appears on
display.
6. Turn servo power ON by pressing SERVO ON and holding in the ENABLE switch.
7. Use the FWD button on the Programming Pendant to jog the robot to HOME
position.
5.2.4
Start the MASTER JOB
Procedure –
1. With the system powered up and in TEACH mode, call up the MASTER JOB.
2. Select MAIN MENU on Programming Pendant touch screen.
3. Select JOB on Programming Pendant touch screen.
4. Select CTRL MASTER on Programming Pendant touch screen.
5. Press SELECT twice to activate the MASTER JOB.
6. Select PLAY mode on Programming Pendant and press the PLAY ENABLE button on
the controller door. Job playback operation is enabled.
7. Press SERVO ON button on the Programming Pendant.
8. Press START button on Programming Pendant. The MASTER JOB cycles, waiting for
input from touch screen.
✍
Note: If a drink is not requested, the robot may perform “dance” routine to indicate that RoboBar is active and
ready to serve.
9. RoboBar_SoftPLC should auto run at this time.
The Modular RoboBar system is now ready for operation.
5.2.5
System Shutdown
Procedure –
1. Ensure that the robot is in HOME position.
✍
Note: The robot returns to HOME position after serving a drink, or may perform a "dance" routine while
waiting for the next drink order.
2. Turn off system servo power by pressing the E-Stop button on Programming Pendant.
3. Select TEACH mode on the Programming Pendant.
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Chapter 5 Operation
4. Shut down the Windows® Operating System.
5. Turn OFF computer’s battery back-up supply. This supply "beeps" when main power is
removed.
6. Move the lever on the electrical service disconnect box to OFF position.
7. Close regulator valve on CO2 gas supply cylinder.
8. Turn off water supply.
9. Perform general cleaning in and around the Modular RoboBar cell.
The Modular RoboBar system is now shut down.
5.3
System Recovery
When a system error or alarm occurs, you must clear the error or alarm to return the Modular
RoboBar system to normal operation. The paragraphs below describe the different types of
alarms and errors you may encounter and how to remedy them.
5.3.1
Alarms and Errors
Alarms and errors will cause the program to stop. There are three levels of alarms and errors –
• Error Messages
• Minor Alarms
• Major Alarms
For additional information on alarm and error recovery, refer to the Motoman NXC-100
Controller Manual and the Motoman DA9IC Manipulator Manual that is included with your Modular
RoboBar system documentation package (refer to Section 1.8).
5.3.1.1
Error Messages
These are simple errors such as pressing the START button when the robot is not in PLAY
mode, or enabling the Programming Pendant when servo power is off. Clear these errors by
pressing the CANCEL button on the Programming Pendant.
5.3.1.2
Minor Alarms
Minor alarms typically involve programming errors. Minor alarms might occur if a circle has been
programmed with fewer than three circular points, etc. Clear these errors by pressing the
CANCEL button on the Programming Pendant.
5.3.1.3
Major Alarms
Major alarms typically involve system hardware failures. Major alarms might occur because of a
servo tracking error or an abnormal speed. To clear these alarms, you must turn off the
NXC-100 Controller and then turn it on again.
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5.3.2
E-Stop Recovery
An E-Stop can occur under any of the following conditions –
• Pressing the E-Stop button on the Programming Pendant.
• Opening a safety-interlocked access door or panel when the robot is not in TEACH
mode.
To recover the Modular RoboBar system from an E-Stop condition, perform any of the
following steps that apply –
• Release the Programming Pendant E-Stop button.
• Ensure that all safety-interlocked access doors and panels are closed.
• Press the SERVO ON button on the Programming Pendant.
• Press the START button.
The Modular RoboBar system is now ready to continue operation.
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Chapter 5 Operation
NOTES
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Chapter 6
Troubleshooting / Maintenance
6.1
Troubleshooting
6.1.1
Soda / Mix Tower (Soda and Juice)
6.1.1.1
Depleted Syrup Supply
!
CAUTION!
If replacing a syrup feed line or pressure line, use reinforced tubing that is rated for 200 psi
or higher pressure.
Disconnect the fitting and connect new Syrup-in-Box container. If changing flavors, be sure to run
plenty of syrup out of that line to avoid mixing flavors. Some flavors may leave an aftertaste in the tube.
In that situation, replace the 3/8" ID syrup feed line to the pump, as well as the 1/4" ID pressurized line
between the pump and the fountain head. Use appropriate fittings and clamps to ensure a tight
connection.
6.1.1.2
Depleted Carbon Dioxide (CO2 ) Supply Cylinder
1. Disconnect power to the carbonator.
2. Turn off water and CO2 gas supply.
3. Vend soda until pressure is reduced to zero in the carbonator tank and gas lines.
4. Turn main valve on CO2 supply cylinder fully clockwise to OFF.
5. Disconnect the regulator from the CO2 supply cylinder.
6. Attach regulator to the new CO2 supply cylinder (refer to Section 4.6.1).
✍
Note: Be sure to replace the plastic washer that is fitted between the regulator and the main output valve of the CO2
supply cylinder. Your CO2 supply cylinder vendor can supply this item.
.
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Chapter 6 Troubleshooting / Maintenance
6.1.1.3
Incorrect Soda Taste and Consistency
Calibrate the Wunderbar® soda / mix tower as follows (see Figure 13) –
✍
Note: You will need a Brix cup and syrup separator for this procedure.
1. Remove nozzle from fountain valve.
2. Insert syrup separator into fountain, ensuring a good seal.
3. Determine mix ratio (located on syrup box).
4. Place Brix cup as tight as possible against bottom of valve with separator in correct
ration cup.
5.5 TO 1 RATIO
PLACE BRIX CUP TIGHT AGAINST
BOTTOM OF VALVE WITH SEPARATOR
IN CORRECT RATION CUP
5.0 TO 1 RATIO
REMOVE NOZZLE AND
INSERT SYRUP SEPARATOR
Figure 13 Calibration of Soda / Mix Tower
5. Vend soda until syrup or soda has reached the marked location on the brix cup and stop
vending. Let everything settle and examine the relative levels. If the syrup is higher than
the soda water, you will need to adjust the syrup concentration.
✍
Note: Tinted soda water (typically brown in the case of rootbeer, cola, etc) indicates an inadequate seal on the syrup
separator. This will cause the ratio to be incorrect. Reseat the separator and try again.
6. Remove front cover of mix tower exposing the syrup concentration controls (see
Figure 14).
7. Carefully adjust syrup concentrations by 1/5 to 1/6 of a turn.
8. Purge the syrup line after each adjustment to avoid faulty readings of mix ratio.
9. Continue adjusting each line until correct ratio is achieved.
✍
38
Note: If your local water supply contains a lot of chlorine or chemicals, it can alter the taste of the soda. Water
filtration can eliminate this problem. A simple cartridge filter will work for most applications.
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C
Q
W
REMOVE FRONT COVER AND
ADJUST SYRUP CONCENTRATIONS
T
L
SYRUP ADJUSTMENT
ON / OFF
Figure 14 Syrup Concentration Adjustment
6.2
Maintenance
FREQUENCY
COMPONENT(S)
PROCEDURE
Daily
Consumables
Check and stock consumables as
needed.
Every three months
or on condition
Coffee Machine
Clean and descale according to vendor
recommendations and instructions.
Monthly or on condition
Modular RoboBar Cell
Inspect gas and syrup hoses for leaks
and kinks.
Monthly or on condition
Modular RoboBar Cell
Clean dirt and debris from work cell.
On condition
DA9IC Manipulator (Robot)
Refer to DA9IC Manipulator Manual
6.2.1
Cleaning
6.2.1.1
Soda / Mix Tower (Soda and Juice)
Most public health codes require machines and syrup systems to be cleaned at regular intervals.
Follow published state and local health codes applicable for your part of the world.
1. Clean and flush the ice maker / dispenser.
2. Flush syrup lines and heads as follows –
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Chapter 6 Troubleshooting / Maintenance
✍
a.
Disconnect the bag-in-box connector from the end of the syrup line.
b.
Place hose into a bucket of cleaning solution.
Note: Always use a cleaning solution that is safe around food supplies and specifically approved for this
application. Please contact Motoman Customer Support if you have any questions regarding the correct cleaning
solution (refer to Section 1.9).
c.
Vend until cleaning solution comes out of dispense head.
d.
Let cleaning solution sit for three minutes, then rinse thoroughly with clean,
clear water.
e.
Reconnect syrup lines.
3. If not using filtered water, clean Y-strainer on fountain pump head.
6.2.1.2
a.
Shut off incoming water.
b.
Loosen hex nut on inlet side of pump and remove the screen.
c.
Clean off any scaling or mold that has built up. It's a good idea to do this every
few months, as a clogged strainer can starve the pump and result in permanent
damage to the pump.
Coffee Machine (RoboBar–NA Model)
Refer to Coffee Machine documentation that is provided with your Modular RoboBar system
documentation package (refer to Section 1.8).
6.2.1.3
Beer Dispensing System (RoboBar–E Model)
Refer to Section 7.2.5.2 for details on flushing and cleaning of the draft beer dispensing system.
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Chapter 7
Order Entry Panel and Software
The Order Entry Panel (see Figure 2) provides an access point, or Human Machine Interface
(HMI), where customers can intuitively and easily communicate drink orders to the
Modular RoboBar system.
The Order Entry Panel also provides a second important function that is normally not seen by
drink customers. The Order Entry Panel is also used as a Command Center HMI for
programming, operation, and maintenance personnel. Through this HMI, these qualified
personnel groups can monitor and change Modular RoboBar system configuration and operating
parameters. Some examples include –
•
•
•
•
✍
7.1
Setup available drink options
View inventory history
Diagnose gripper malfunctions
Collect and store other system information
Note: Screen graphics shown in this chapter are representative examples. Due to minor software changes and
updates, actual RoboBar screen presentations may differ slightly from those shown here.
Initial Modular RoboBar System Start-up
An opening ("splash") screen appears on the HMI display panel after initial start-up of the
computer and the Windows® Operating System (see Figure 15).
Figure 15 Opening "Splash" Screen
After a brief period, the splash screen disappears to reveal the RoboBar Master Control Panel
screen (see Figure 16).
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7.2
RoboBar Master Control Panel
The Master Control Panel screen provides primary system information for diagnosis and setup of
the Modular RoboBar system.
REFER TO
SECTION 7.2.2
REFER TO
SECTION 7.2.3
REFER TO
SECTION 7.2.4
I/O
REFER TO SECTION 7.2.1
REFER TO SECTION 7.2.5
Figure 16 Master Control Panel
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7.2.1
System I/O
System I/O provides troubleshooting and diagnostic information for the Modular RoboBar
system (see Figure 16).
7.2.2
Drink Order Control
The Drink Order Control pane on the Master Control Panel provides the following options
associated with Drink Order Control (see Figure 16) –
– Selecting this button initiates the customer HMI screen that
requires the magnetic credit / debit card reader for accepting customer payments for
drinks.
• HMI WITHOUT CARD READER – Selecting this button initiates the customer HMI screen
that does not include the magnetic credit / debit card reader.
• CLOSE DRINK ORDER FORM – This button closes the main drink selection menu on the
customer HMI.
• DRINK QUEUE VIEW –This button selects a function that enables the operator to view
information on the following –
• Which drink in the queue is currently being prepared
• Drink preparation history and a list of drinks ordered
•
7.2.3
HMI WITH CARD READER
Gripper / Slide / Demo
The Gripper / Slide / Demo pane on the Master Control Panel (see Figure 16 and Figure 17)
provides access to screens for control of –
• Grippers
• Drink Delivery Slide
• Demo / Normal RoboBar Operation
GRIPPER MODULES
MANUAL CONTROL
OF THE SLIDE
DEMO / NORMAL
OPERATION TOGGLE
Figure 17 Gripper / Slide / Demo Panel
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7.2.3.1
Gripper Modules
The Hiding Servo Gripper Status button opens a Servo Gripper window (see Figure 17 and
Figure 18). This window provides diagnostic and setup information for the two grippers on the
DA9IC robot. Access to the Schunk Gripper Maintenance/Operation Manual is also available
from this screen.
Figure 18 Servo Grippers — Diagnostic and Setup Window
7.2.3.2
Slide Control
The Hiding Slide Control button on the Gripper / Slide / Demo pane opens a Drink Delivery Slide
window (see Figure 17 and Figure 19). This window provides for manual control of the Drink
Delivery Slide, and eliminates the need for the operator to use the NXC100 Programming
Pendant to control slide motion.
MOVES THE SLIDE
TO INTERIOR OF
ROBOBAR CELL
MOVES THE SLIDE
TO THE EJECT
POSITION EXTERIOR
TO ROBOBAR CELL
Figure 19 Drink Delivery Slide — Diagnostic and Setup Window
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7.2.3.3
Demo / Normal Operation
The Demo / Normal button on the Gripper / Slide / Demo pane, toggles between NORMAL and
DEMO operation (see Figure 17). The system defaults to NORMAL operation mode.
Press the button to toggle operation states.
✍
7.2.4
!
Note: DEMO mode operation prevents the robot from formulating and dispensing a drink. In DEMO mode, the
robot makes a "dry" run through the motions and actions that would normally produce a drink.
Shutdown RoboBar
CAUTION!
Always use the SHUTDOWN ROBOBAR button on the Master Control Panel to stop the
Modular RoboBar software. Other methods of stopping the software may cause loss of data
or problems at the next system start-up.
Select the SHUTDOWN ROBOBAR button to safely exit the Modular RoboBar Master Control
Panel (see Figure 20).
Figure 20 RoboBar Shutdown Button
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7.2.5
Advanced Diagnostics Options
Selecting the Advanced Options check box on the RoboBar Master Control Panel (see Figure 16)
brings up another selection box that displays additional testing and diagnostics functions for
troubleshooting the Modular RoboBar system and communicating with the DA9IC robot /
NXC100 controller (see Figure 21).
Figure 21 Selection Box — Advanced Diagnostics Options
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7.2.5.1
Adjust Drink Graphics
The Adjust Drink Button Graphics button on the RoboBar Master Control Panel brings up a screen
that allows changes or modifications to the graphic that is displayed for each drink selection
button (see Figure 21 and Figure 22).
✍
Note: These settings need modification only during initial commissioning or if product selection is changed.
Figure 22 Drink Button Configuration
7.2.5.1.1 Soda/Juice Settings
The Soda/Juice Settings button on the Drink Button Configuration screen brings up the following
configuration screen –
Figure 23 Soda/Juice Settings Configuration Screen
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7.2.5.1.2 Beer Tap Settings
The Beer Tap Settings button on the Drink Button Configuration screen brings up the following
configuration screen –
Figure 24 Beer Tap Settings Configuration Screen
7.2.5.1.3 Liquor / Bottle Settings
The Liquor / Bottle Settings button on the Drink Button Configuration screen brings up the
following configuration screen –
Figure 25 Liquor / Bottle Settings Configuration Screen
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7.2.5.1.4 Example Button Setup
LOCATION
OF GRAPHIC
YELLOW
BACKGROUND
COLOR WARNS
OF INCORRECT
PATH TO
GRAPHIC
BROWSE BUTTON
ENABLES SEARCH
FOR GRAPHIC
MAKES PRODUCT
ICON VISIBLE TO
THE CUSTOMER
Figure 26 Example Button Setup Screen
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7.2.5.2
Beer Valve Cleaning Utility
The Beer Valve Cleaning Utility button on the RoboBar Master Control Panel enables a screen that
allows control of beer valve draining and cleaning (see Figure 21 and Figure 27).
Figure 27 Beer Valve Cleaning Utility — Configuration Screen
7.2.5.2.1 Draining Procedure
1. Place a drain bucket under the appropriate beer valve / tap to catch liquid flow from the
cleaning process.
2. Select the appropriate button to begin a 10-count dispense.
✍
Note: The BEER VALVE CLEANING UTILITY eliminates the need to use the NXC100 controller to
initiate the multiple draining dispenses.
7.2.5.2.2 Cleaning and Preventive Maintenance
!
!
CAUTION!
Regular cleaning of each dispensing faucet, beer hose, and keg coupler is extremely
important. Lack of regular cleaning will cause the draft beer to foam excessively when
dispensed. Additionally, bacteria, yeast, mold, and beer stone will build up and quickly
degrade the quality of the draft beer.
CAUTION!
When cleaning beer lines and components, use chemicals that are specifically
manufactured for beer line cleaning.
1. Disconnect keg coupler from the beer keg.
2. Pressurize the beer hose with a suitable water / cleaning chemical mix and allow it to
soak for the time prescribed by the cleaning chemical manufacturer.
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3. After the prescribed amount of soak time, thoroughly flush the beer hose with water to
remove all traces of the cleaning chemical.
4. Soak each keg coupler and beer dispensing faucet in the water/cleaning chemical
solution, then brush them clean with a suitable cleaning brush (see Figure 28).
5. Thoroughly rinse each keg coupler and beer dispensing faucet with clean, clear water to
remove all traces of the cleaning chemical.
6. After completing the cleaning procedures, perform the following preventive
maintenance procedures (see Figure 28) –
• Inspect the probe o-rings and bottom seal of each keg coupler. Replace if worn
or defective.
• Inspect the friction washer, coupling washer, and shaft seat on each beer
dispensing faucet. Replace worn or defective components.
• Lubricate the probe o-rings of each keg coupler with a food-grade lubricant.
This will help prevent premature o-ring wear, and will enable the keg coupler to
work freely when it is tapped and untapped to the beer keg.
Figure 28 Typical Beer Dispensing Faucet and Keg Coupler
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7.3
Customer HMI Interaction Screens
When the HMI is functioning as an Order Entry Panel, the customer is presented with several
intuitive order selection / order entry screens. The first to appear is the Order Processing Instructions
screen (see Figure 29).
NOTE –
The customer can customize this
screen with desired graphics and
instructions.
Figure 29 Order Processing Instructions Screen
7.4
Operation
Procedure –
1. Scan drink card as instructed on the Order Processing Instructions screen (see Figure 29).
2. Wait for the Main Drink Selection screen to appear (see Figure 30).
3. From the Main Drink Selection screen, select your choice of a male or female robot
personality. Depending upon your choice, a male or female countenance will appear on
the LCD display at the top of the DA9IC robot.
✍
Note: A short-length, full-motion video appears on the HMI screen while your previous selections are processed by
the Modular RoboBar system.
4. From the Main Drink Selection screen, select your drink from the available beverage types
(see Figure 30).
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Figure 30 Main Drink Selection Screen
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7.4.1
Soda / Juice
Procedure –
1. Press the Soda / Juice button on the Main Drink Selection screen (see Figure 30).
2. Select your choice of beverage from those displayed on Soda / Juice Selection screen (see
Figure ).
3. Select the ICE option if desired.
Figure 31 Soda/Juice Selection Screen
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7.4.2
Beer
Procedure –
1. Press the Beer button on the Main Drink Selection screen (see Figure 30).
2. Select your choice of beverage from those displayed on Beer Selection screen (see Figure ).
Figure 32 Beer Selection Screen
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7.4.3
Coffee-Based Drinks (RoboBar–NA Model)
Select the desired coffee drink from the Coffee-Based Drinks screen (see Figure 33).
Figure 33 Coffee-Based Drinks Selection Screen
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7.4.4
Administration During Order Entry
Double click the Motoman graphic to access the Administration Password Entry screen
Figure 34 How to Access the Modular RoboBar Administration Password Entry Screen
ENTER PASSWORD TO ADMINISTER SYSTEM
(PASSWORD VALUE DEFAULTS TO 01234
01234
Figure 35 Administration Password Entry Screen
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7.5.1
Jobs
MIXER1
MIXER2
MIXER3
MIXER4
MIXER5
MIXER6
MIXER7
MIXER8
MIXER9
MIXER10
LIQUOR1
LIQUOR2
LIQUOR3
LIQUOR4
LIQUOR5
LIQUOR6
LIQUOR7
LIQUOR8
LIQUOR9
BOTTLE1
BOTTLE2
BOTTLE3
BOTTLE4
BOTTLE5
BOTTLE6
BOTTLE7
BOTTLE8
BOTTLE9
G1OPEN
G1CLOSE
G1CLOFUL
G2OPEN
G2CLOSE
G2CLOFUL
EJECTCUP
RETSLIDE
SLIDERBT
DANCE1
DANCE2
DANCE3
R1+R2+S2
R1+R2+S2
R1+R2+S2
7
7
7
xx
Pick up bottle, set B002 = 1
Pick up bottle, set B002 = 2
Pick up bottle, set B002 = 3
Pick up bottle, set B002 = 4
Pick up bottle, set B002 = 5
Pick up bottle, set B002 = 6
Pick up bottle, set B002 = 7
Pick up bottle, set B002 = 8
Pick up bottle, set B002 = 9
Soda/Juice placement, calls EJECT CUP
Soda/Juice placement - shake cup before calling EJECTCUP
Coffee placement
5
5
5
5
5
5
4
4
4
Moves bottle from reserve position forward - if bottle not found alert shown on screen
Moves bottle from reserve position forward - if bottle not found alert shown on screen
Moves bottle from reserve position forward - if bottle not found alert shown on screen
Moves bottle from reserve position forward - if bottle not found alert shown on screen
Moves bottle from reserve position forward - if bottle not found alert shown on screen
Moves bottle from reserve position forward - if bottle not found alert shown on screen
Moves bottle from reserve position forward - if bottle not found alert shown on screen
Moves bottle from reserve position forward - if bottle not found alert shown on screen
Moves bottle from reserve position forward - if bottle not found alert shown on screen
R1+R2+S2
R1+R2+S2
8
8
cup approach
cup retreat
.
.
.
Juice #1 - M
Juice #2 - O
Juice #3 - D
Juice #4 - G
Soda #1 - Q
Soda #2 - T
Soda #3 - C
Soda #4 - L
Water
Soda Water
Beer #1
Beer #2
Beer #3
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
1
1
1
1
1
1
1
1
1
1
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, beer and outfeeds the cup.
Run from home position - gets cup, beer and outfeeds the cup.
Run from home position - gets cup, beer and outfeeds the cup.
Bottled Juice 1
Bottled Juice 2
Bottled Juice 3
Bottled Juice 4
Bottled Juice 5
Bottled Juice 6
Bottled Juice 7
Bottled Juice 8
Bottled Juice 9
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
1
1
1
1
1
1
1
1
1
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cu p, ice (optional), pours bevera ge, and outfeeds the cu p.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Coffee:
Coffee:
Coffee:
Coffee:
Coffee:
Coffee:
Coffee:
Coffee:
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
1
1
1
1
1
1
1
1
Run from home position - gets cup, selects coffee machine buttons, pours, outfeeds the cup.
Run from home position - gets cup, selects coffee machine buttons, pours, outfeeds the cup.
Run from home position - gets cup, selects coffee machine buttons, pours, outfeeds the cup.
Run from home position - gets cup, selects coffee machine buttons, pours, outfeeds the cup.
Run from home position - gets cup, selects coffee machine buttons, pours, outfeeds the cup.
Run from home position - gets cup, selects coffee machine buttons, pours, outfeeds the cup.
Run from home position - gets cup, selects coffee machine buttons, pours, outfeeds the cup.
Run from home position - gets cup, selects coffee machine buttons, pours, outfeeds the cup.
R2 to Coffee Dispense
R2 return from Coffee Dispense
Button 1 - Espresso
Button 2 - Decaf Espresso
Button 3 - Cappuccino
Button 4 - Decaf Cappuccino
Button 5 - Latte
Button 6 - Decaf Latte
Button 7 - Coffee
Button 8 - Decaff Coffee
.
.
.
Build Your Own Drink
Rack #1
R1
R1
R1
R1
R1
R1
R1
R1
R1
Captain Morgan
El Toro
Bacardi
Jack Daniels
Beefeater
Wild Turkey
Absolut
Crown Royal
J&B Rare
Rack # 2
Return bottle from robot hand to bottle rack
Return bottle from robot hand to bottle rack
Return bottle from robot hand to bottle rack
Return bottle from robot hand to bottle rack
Return bottle from robot hand to bottle rack
Return bottle from robot hand to bottle rack
Return bottle from robot hand to bottle rack
Return bottle from robot hand to bottle rack
Return bottle from robot hand to bottle rack
Rack #1
5
5
5
5
5
5
4
4
4
Rack # 2
R1
R1
R1
R1
R1
R1
R1
R1
R1
Rack #1
Captain Morgan
El Toro
Bacardi
Jack Daniels
Beefeater
Wild Turkey
Absolut
Crown Royal
J&B Rare
Rack # 2
R1 Grab 2nd Bottle #1 R1 Grab 2nd Bottle #2 R1 Grab 2nd Bottle #3 R1 Grab 2nd Bottle #4 R1 Grab 2nd Bottle #5 R1 Grab 2nd Bottle #6 R1 Grab 2nd Bottle #7 R1 Grab 2nd Bottle #8 R1 Grab 2nd Bottle #9 -
MASTER
5
5
5
5
5
5
4
4
4
N/A
pour bottle in R1 to cup in R2, hold for shot to pour, return arms, changes counters Bxx & I
Special bottle handling routine for unique bottle types.
put bottle into empty position
Special bottle handling routine for unique bottle types.
beer tap #1 (left)
beer tap #2 (middle)
beer tap #3 (right)
Button push, adjust timer for various water pressure setups
Button push, adjust timer for various water pressure setups
Button push, adjust timer for various water pressure setups
Button push, adjust timer for various water pressure setups
Button push, adjust timer for various water pressure setups
Button push, adjust timer for various water pressure setups
Button push, adjust timer for various water pressure setups
Button push, adjust timer for various water pressure setups
Button push, adjust timer for various water pressure setups
Button push, adjust timer for various water pressure setups
NonGroup
.
.
.
Main job for all drink creation. Also calls
Fill cup with M
Fill cup with O
Fill cup with D
Fill cup with G
Fill cup with Q
Fill cup with T
Fill cup with C
Fill cup with L
Fill cup with Water
Fill cup with Soda Water
Captain Morgan
El Toro
Bacardi
Jack Daniels
Beefeater
Wild Turkey
Absolut
Crown Royal
J&B Rare
Juice #1
Juice #2
Juice #3
Juice #4
Juice #5
Juice #6
Juice #7
Juice #8
Juice #9
Open Gripper #1 / Bottle Gripper
Close Gripper #1 looking for Bottle
Close Gripper #1 fully
Open Gripper #2 / Cup Gripper
Close Gripper #2 looking for Cup
Close Gripper #2 fully
Slide cup out from robot to customer
Slide from customer to robot
Command slide to the robot
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
NonGroup
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
any
any
any
any
any
any
any
any
any
Dance #1
Dance #2
Dance #3
R1+R2+S2
R1+R2+S2
R1+R2+S2
any
any
any
Main job, this should be started from the Robot's home position, it runs
continuously. If interrupted by door opening it should restart safely.
This job handles cup positioning and button pushing, returning to home position.
This job handles cup positioning and button pushing, returning to home position.
This job handles cup positioning and button pushing, returning to home position.
This job handles cup positioning and button pushing, returning to home position.
This job handles cup positioning and button pushing, returning to home position.
This job handles cup positioning and button pushing, returning to home position.
This job handles cup positioning and button pushing, returning to home position.
This job handles cup positioning and button pushing, returning to home position.
This job handles cup positioning and button pushing, returning to home position.
This job handles cup positioning and button pushing, returning to home position.
This job handles bottle grab, pour, eject/restock if needed, and replace.
This job handles bottle grab, pour, eject/restock if needed, and replace.
This job handles bottle grab, pour, eject/restock if needed, and replace.
This job handles bottle grab, pour, eject/restock if needed, and replace.
This job handles bottle grab, pour, eject/restock if needed, and replace.
This job handles bottle grab, pour, eject/restock if needed, and replace.
This job handles bottle grab, pour, eject/restock if needed, and replace.
This job handles bottle grab, pour, eject/restock if needed, and replace.
This job handles bottle grab, pour, eject/restock if needed, and replace.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Run from home position - gets cup, ice (optional), pours beverage, and outfeeds the cup.
Open bottle gripper & soda button flavor selector - looking for
DIN #25 (open signal) to turn ON
Close & get bottle - looking for DIN #17 (Part Present) to turn ON
Close bottle gripper, not looking for part - looking for DIN #26 (closed signal) to turn ON
Open cup gripper - looking for DIN #28 (open signal) to turn ON
Close & get cup - looking for DIN #18 (Part Present) to turn ON
Close cup gripper, not looking for part - looking for
DIN #30 (closed signal) to turn ON
Slide from ROBOT -> HUMAN
Slide from HUMAN -> ROBOT
Bring slide to ROBOT, verify the sensor is clear for 2.5 seconds
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Rack #1
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
200
R1
R1
R1
R1
R1
R1
R1
R1
R1
R1+R2+S2
Comments
home position, starting position
same position as 1, fastest
robot hands to positions for tower dispense
robot to beer column
allows arms to clear slides while traveling to ice machine / rack #2
position only - base to position for bottle retrieval
position only - used when returning from pouring a shot
move robot to position to begin cup to customer motions
RoboBar-E models --- pour position for bottles 7-9
RoboBar-NA models -- move safely to coffee machine for dispensing
Position to begin empty bottle routine from
position only - used for shot pouring at Rack #1 and approach for cup pickup on right side
call to get a plastic cup - automatically controls alternating between stacks 1-2
get a plastic cup stack #1
get a plastic cup stack #2
get plastic (or paper) cup from the robot's left hand stack
go to ice machine, retrieve ice
for fine tuning position of the robot hand after job 2
Rack # 2
R1 Return Bottle #1 R1 Return Bottle #2 R1 Return Bottle #3 R1 Return Bottle #4 R1 Return Bottle #5 R1 Return Bottle #6 R1 Return Bottle #7 R1 Return Bottle #8 R1 Return Bottle #9 -
180
181
182
183
184
185
186
187
188
189
Home Job #
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
5
1
11
11
1
4
2
2
8
8
9
9
3
3
3
2
2
2
2
2
2
2
2
2
2
** All these jobs call RETSLIDE
51
52
53
54
55
56
57
58
59
60
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
58
R2 Outfeed Cup - Plastic Cup
R2 Outfeed Cup - Plastic with Shake
R2 Outfeed Coffee Cup
Axis Config
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R2
R2
R2
R2
R2
R1+R2+S2
R1+R2+S2
R1+R2+S2
R1+R2
R1
R1
R2
R2
R2
R1
R1
R1
R1
R1
R1
R1
R1
R1
R1
Rack #1
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Description
Base to Home Position / Cup
Base to Home Position / Cup
Base to Soda Station - from Ice
Base to Beer Station
Base to Ice Dispenser / Rack #2
Base to Bottle Rack #1
Base to Bottle Rack #2 (position only)
R2 Base to Outfeed Location
Base to Pour Position (Rack #2)
Base to Coffee
Base to Empty Bottle Position
Base to Pour Position & Cup Grab
R2 Grab Cup - Right Side (opposite)
R2 Get plastic cup - stack #1
R2 Get plastic cup - stack #2
R2 Grab Cup - Left Side
R2 Get Ice
R2 Position Cup for Soda
R2 Return Cup from Soda Station
Pour Liquor (R1 into R2)
Pour Crown Royal (R1 into R2)
Empty Bottle
Empty Bottle - Crown Royal
Pour Beer #1
Pour Beer #2
Pour Beer #3
R1 Select Flavor #1
(M) - Juice #1
R1 Select Flavor #2
(O) - Juice #2
R1 Select Flavor #3
(D) - Juice #3
R1 Select Flavor #4
(G) - Juice #4
R1 Select Flavor #5
(Q) - Soda #1
R1 Select Flavor #6
(T) - Soda #2
R1 Select Flavor #7
(C) - Soda #3
R1 Select Flavor #8
(L) - Soda #4
R1 Select Flavor #9
(Water)
R1 Select Flavor #10
(Soda)
R1 Grab Bottle #1 - Captain Morgan
R1 Grab Bottle #2 - El Toro
R1 Grab Bottle #3 - Bacardi
R1 Grab Bottle #4 - Jack Daniels
R1 Grab Bottle #5 - Beefeater
R1 Grab Bottle #6 - Wild Turkey
R1 Grab Bottle #7 - Absolut
R1 Grab Bottle #8 - Crown Royal
R1 Grab Bottle #9 - J&B Rare
Base to Opposite / Right Cup
Rack # 2
Job #
1
1-FAST
2
3
4
5
6
7
8
8
9
10
11
11A
11B
12
13
14
15
16
16CROWN
17
17CROWN
18
19
20
21
22
23
24
25
26
27
28
29
30
Rack #1
Robot Customizing
Rack # 2
7.5
Modular RoboBar
153317-1
7.5.2
Variable List
Byte Variables
B000
B001
B002
B003
B004
B005
B006
B007
B008
B009
B010
Description
Is Ice Required for Current Drink?
Current Bottle ID held by Robot
Current Drink's Mixer ID
Cup Alternater Byte
Integer Variables
I000
I001
I002
I003
I004
I005
I006
I007
I008
I009
I010
I011
I012
I013
I014
I015
I016
I017
I018
I019
I020
I021
I022
I023
I024
I025
I026
I027
I028
I029
I030
I031
I032
I033
I034
I035
I036
I037
I038
I039
I040
I041
I042
I043
I044
I045
I046
I047
I048
I049
I050
Pre First Article Build
Description
Total Bottle #1 shots remaining
Total Bottle #2 shots remaining
Total Bottle #3 shots remaining
Total Bottle #4 shots remaining
Total Bottle #5 shots remaining
Total Bottle #6 shots remaining
Total Bottle #7 shots remaining
Total Bottle #8 shots remaining
Total Bottle #9 shots remaining
Total Bottle #1 - Captain Morgan usage
Total Bottle #2 - El Toro usage
Total Bottle #3 - Bacardi usage
Total Bottle #4 - Jack Daniels usage
Total Bottle #5 - Beefeater usage
Total Bottle #6 - Wild Turkey usage
Total Bottle #7 - Absolut usage
Total Bottle #8 - Crown Royal usage
Total Bottle #9 - J&B Rare usage
Total Beer #1 Pours
Total Beer #2 Pours
Total Beer #3 Pours
Total Juice #1 ( pump M / Sour Mix ) pours
Total Juice #2 ( pump O / Orange ) pours
Total Juice #3 ( pump D / Cranberry ) pours
Total Juice #4 ( pump G / Grapefruit ) pours
Total Soda #1 ( pump Q / Tonic ) pours
Total Soda #2 ( pump T / Diet Coke ) pours
Total Soda #3 ( pump C / Coke ) pours
Total Soda #4 ( pump L / Lemon Lime ) pours
Total Water pours
Total Soda Water pours
Total Ice Dis penses
Total Drinks Served
Coffee Timer for current Coffee bevera
Total Coffee #1
Total Coffee #2
Total Coffee #3
Total Coffee #4
Total Coffee #5
Total Coffee #6
Total Coffee #7
Total Coffee #8
ge
59
System Manual
Chapter 7 Order Entry Panel and Software
NOTES
60
Pre First Article Build
Modular RoboBar
153317-1
Index
J
A
K
Alarms and Errors 34
AREA Key 15
Keypad 14
C
Cable Connections 24
Cleaning 39
Coffee/Capaccino Machine 30
Coffee/Espresso 18
Coffee/Expresso Machine 40
Components 2
Connecting Power 25
Consumables 26, 32
Cup Dispenser 18, 29
CURSOR Key 15
Customer Service 6
D
Daily Operation 32
Delivery Turntable 18
Documentation 6
E
Emergency Stop (E-STOP) 14
Emergency Stops (E-STOPS) 19
ENABLE Switch 16
Enable Switch 20
Equipment Description 11
Errors 34
E-STOP Recovery 35
G
General Purpose Display Area 14
General Safeguarding Tips 8
H
Home Position 33
I
Ice Dispenser 18
Installation 21
Installation and qualified personnel 21, 37
Installation Safety 9
Introduction 1
Juice Mixes 27
M
MAIN MENU Key 15
Maintenance 37, 39
Master Job 33
Materials Required 21
Mechanical Safety Devices 9
Menu Area 14
Mix Tower 17
Mode Selector Switch 13, 41, 45, 47, 50, 52
N
NXC100 12
O
Operation 31
Order Entry HMI 19
P
Pendant 12
Programming 31
Programming, Operation, and Maintenance Safety 10
R
Recommended Hand Tools and Equip. 22
Requirements 5
S
Safety 7
Safety Enclosure 19
Safety Features 19
Safety/Operation Check 26
SELECT Key 16
SERVO ON Key 16
Shutdown 33
Site Preparation 22
Standard Conventions 8
Start-Up 32
Status Area 14
Syrup Mixes 28
T
Troubleshooting 37
Pre First Article Build
61
System Manual
Index
NOTES
62
Pre First Article Build
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