Woods Equipment BSE5 Operator’s manual

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Woods Equipment BSE5 Operator’s manual | Manualzz
BOX SCRAPER
& REAR BLADE
(Rev. 5/1/2009)
MAN0561
BSE4
BSE5
RBE4
RBE5
Tested. Proven. Unbeatable.
OPERATOR'S MANUAL
HERITAGE
™
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that
all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can
register all Woods product at dealer.WoodsEquipment.com under Product Registration.
Failure to register the product does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and
safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become
acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be
obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
Model: _______________________________
Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
Gen’l (Rev. 3/5/2010)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER
MAN0561 (8/25/2006)
Introduction 3
SPECIFICATIONS
BSE4
BSE5
RBE4
RBE5
Overall Width
48"
60"
48"
60"
Weight
309 lbs.
351 lbs.
164 lbs.
180 lbs.
Cutting Edge
3/8 x 3" Welded
3/8 x 3" Welded
3/8 x 3" Welded
3/8 x 3" Welded
Moldboard
Thickness
3/16"
3/16"
3/16"
3/16"
Side Plate
Thickness
7-Gauge
7-Gauge
Scarifier
Adjustable, 3-Position Adjustable, 3-Position
with replaceable wear with replaceable wear
points
points
Capacity
7.8 cu. ft.
9.7 cu. ft.
Tractor Rating
Max. Engine 30 hp
Max. Engine 30 hp
Max. Engine 30 hp
Max. Engine 30 hp
Tractor 3-Point
Category 1
Category 1
Category 1
Category 1
5 Forward & Reverse 5 Forward & Reverse
Positions
Positions
Angle Adjustment
GENERAL INFORMATION
The purpose of this manual is to assist you in operating and maintaining your Box Scraper and/or Rear
Blade. Read it carefully. It furnishes information and
instructions that will help you achieve years of
dependable performance.
These instructions have been compiled from extensive field experience and engineering data. Some
information may be general in nature, due to unknown
and varying operating conditions. However, through
experience and these instructions, you should be able
to develop procedures suitable to your particular situation.
4 Introduction
The illustrations and data used in this manual were
current at the time of printing. However, due to possible inline production changes, your machine may vary
slightly in detail. We reserve the right to redesign and
change the machines as may be necessary without
notification.
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the tractor, facing the direction of forward
travel.
(Rev. 5/1/2009)
MAN0561 (8/25/2006)
„ A minimum 20% of tractor and equipment
SAFETY RULES
weight must be on the tractor front wheels when
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
BECOME
ALERT!
efforts to ATTENTION!
provide safe equipment
can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
TRAINING
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules
can result in serious injury or death.
„ If you do not understand any part of this manual
and need assistance, see your dealer.
„ Operators must be instructed in and be capable
of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
„ Never allow children or untrained persons to
operate equipment.
PREPARATION
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
Heritage Landscape (8/8/2006)
attachments
are inIS
transport
position. Without this
YOUR
SAFETY
INVOLVED!
weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained
with front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
„ Consult local utilities before working. Know
location of all underground cables, pipelines, overhead wires, and other hazards in working area and
avoid contact.
TRANSPORTATION
„ Always comply with all state and local lighting
and marking requirements.
„ Never allow riders on power unit or attachment.
„ Do not operate or transport on steep slopes.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
OPERATION
„ Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body underneath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpectedly and cause severe injury or death.
„ Always comply with all state and local lighting
and marking requirements.
„ Operate only in daylight or good artificial light.
„ Keep bystanders away from equipment.
„ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
„ Never allow riders on power unit or attachment.
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
(Safety Rules continued on next page)
Safety 5
(Safety Rules continued from previous page)
equipment for eyes, hair, hands, hearing, and head;
SAFETY RULES
and respirator or filter mask where appropriate
„ Always sit in power unit seat when operating
ATTENTION! BECOME ALERT!
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
„ Look down and to the rear and make sure area
is clear before operating in reverse.
„ Use extreme care when working close to fences,
ditches, other obstructions, or on hillsides.
„ Do not operate or transport on steep slopes.
„ Do not stop, start, or change directions suddenly on slopes.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
„ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
„ Watch for hidden hazards on the terrain during
operation.
MAINTENANCE
„ Before dismounting tractor or performing any
service or maintenance, lower attachment to
ground, turn off engine, set parking brake, operate
valve levers to release any hydraulic pressure, and
remove key.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
YOUR
SAFETY
IS INVOLVED!
„ Never
go underneath
equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body underneath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpectedly and cause severe injury or death.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Never perform service or maintenance with
engine running.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
STORAGE
„ To help prevent injury caused by a falling implement, always detach on a hard level surface.
„ Block equipment securely for storage.
„ Do not climb or lean on stored equipment.
„ Keep children and bystanders away from storage area.
™
6 Safety
Heritage Landscape. (8/8/2006)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
BSE
RBE
2
2
1
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure
washer; high-pressure water can enter through very
small scratches or under edges of decals causing them
to peel or come off.
Replacement safety decals can be ordered free from
your Woods dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
2 - 55121
MODEL NO.
SERIAL NO.
Woods Equipment Company
Oregon, Illinois, U.S.A.
1 - Serial Number Plate
WARNING
FALLING OFF CAN RESULT IN BEING RUN OVER.
„ Tractor must be equipped with ROPS (or ROPS CAB) and
seat belt. Keep foldable ROPS systems in “locked up”
position at all times.
„ Buckle Up! Keep seat belt securely fastened.
„ Allow no riders.
RAISED IMPLEMENT CAN DROP AND CRUSH.
„ Never go underneath raised implement which can drop
from equipment or tractor 3-point hitch hydraulic leak
down, hydraulic system failures, movement of control
levers or mechanical linkage failures.
„ Service work does not require going underneath
implement. Read manual instructions.
FALLING OFF OR GOING UNDERNEATH IMPLEMENT
CAN RESULT IN SERIOUS INJURY OR DEATH.
55121--C
MAN0561 (8/25/2006)
Safety 7
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
RBE
BSE
3
3
4
4
1
WARNING
TO AVOID SERIOUS
INJURY OR DEATH:
Read Operator's Manual
before operating, servicing,
or repairing equipment.
Follow all safety rules and
instructions. (Manuals are
available from dealer or call
1-800-319-6637.)
Operate from tractor seat
only.
Lower equipment to ground,
stop engine, remove key,
and set brake before
dismounting tractor.
Never allow children or
untrained persons to operate
equipment.
Never allow riders.
Keep bystanders away from
equipment during operation.
Keep all shields in place and
in good condition.
FAILURE TO FOLLOW THESE
INSTRUCTIONS CAN RESULT
IN INJURY OR DEATH.
1004250
8 Safety
3 - 1004250
4 - 1003751
WARNING
CRUSHING AND PINCHING HAZARD
Be extremely careful handling various parts of
the machine. They are heavy and hands, fingers,
feet, and other body parts could be crushed or
pinched between tractor and implement.
Operate tractor controls from tractor seat only.
Do not stand between tractor and implement
when tractor is in gear.
Make sure parking brake is engaged before
going between tractor and implement.
Stand clear of machine while in operation or
when it is being raised or lowered.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
1003751-A
MAN0561 (8/25/2006)
OPERATION
The operator is responsible for the safe operation of
this equipment. The operator must be properly trained.
Operators should be familiar with the equipment, the
tractor, and all safety practices before starting operation. Read the safety rules and safety decals, page 5
through page 8.
The box scrapers and rear blades are designed for a
wide range of applications: scarifying, scraping, leveling, grading, and backfilling.
WARNING
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
CONNECTING ATTACHMENTS
This box scraper or rear blade should be mounted on
tractors with a maximum engine rating of 35 hp and not
to exceed 2000 lbs.
The box scraper and rear blade are compatible with
Category 1, 3-point tractors equipped with side swing
type lower lift arms.
Adjust or remove tractor drawbar to eliminate interference with box scraper or rear blade.
NOTICE
■ The 3/4" bolt and sleeve in lower hole provide
strength to the box scraper. Do not remove this
bolt and sleeve when operating the box scraper.
See Figure 1.
„ Never allow children or untrained persons to
operate equipment.
„ Keep bystanders away from equipment.
„ NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak-down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
• Service work does not require going underneath.
• Read Operator's Manual for service instructions or have service performed by a qualified
dealer.
„ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
Figure 1. Attaching Box Scraper
Category 1
1. Place tractor 3-point lower lift arms over outer hitch
pins.
2. Secure with klik pin (not provided) as shown in
Figure 2.
3. Attach the tractor's top link to the top of the
attachment’s A-frame bars.
4. Secure with the heavy-duty top link pin and
retaining pin supplied with the tractor’s top link as
shown.
Quick Hitch (Category 1)
CAUTION
„ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
(Rev. 1/26/2007)
MAN0561 (8/25/2006)
(Refer to parts list drawings, page 18 & page 19.)
1. Use Bushing Kit #1022040 when using a quick
coupler
2. Place lower sleeves (A) over lower hitch pins and
secure with linch pins (B).
3. On the box scraper, replace the top spacer (9)
with sleeve (D) by removing and replacing nut (6),
washer (7), and bolt (8).
4. On the rear blade, install sleeve (C), bolt (E),
washer (F), and nut (G) in the top link hole.
5. Align quick hitch with lower and upper sleeves and
connect using the instructions with the quick hitch.
Operation 9
2. Lower the blade to the ground and back up into the
fill material.
3. Shorten the top link to raise the cutting blade and
control how much the blade digs in.
Scarifying
1. Place the scarifier shanks in position with the
points facing toward the tractor.
2. Lock into position with the pins provided. The
lowest shank position provides the greatest ground
penetration.
3. Lower the box scraper and drive the tractor ahead
to begin the scarifying operation.
4. Adjust the depth of the scarifier by tilting the unit
with the tractor top link. Shortening the top link will
provide deeper and more aggressive operation.
Scraping
Figure 2. Top Link Connected - Box Scraper
1. Raise or remove the scarifier shanks (see page
13). Lower the box scraper and drive forward to
move material.
2. Adjust the depth of the blade by tilting the unit with
the tractor top link.
●
Shortening the top link when scraping will transfer more weight on the front of the scraper and
will raise the cutting blade to provide a more
shallow cut.
●
When the top link is adjusted properly, the bowl
of the blade should fill easily and material can be
pulled to a desired location.
Leveling
Figure 3. Top Link Connected - Rear Blade
OPERATING TECHNIQUES - BOX SCRAPER
Adjusting Top Link
The box scraper is leveled by adjusting the length of
the tractor's top link.
●
Shortening the top link will deepen the scarifier
tooth penetration.
●
Lengthening the top link will provide better scraping and leveling action.
Experience will allow the operator to determine the
best setting for each application.
1. Raise or remove scarifier shanks.
2. Shorten the top link so the cutting edge clears the
ground.
3. Drive forward with the box scraper in this position
and loose material will be leveled.
Storage
WARNING
„ To help prevent injury caused by a falling implement, always detach on a hard level surface.
„ Block equipment securely for storage.
„ Do not climb or lean on stored equipment.
Backfilling
1. Raise or remove scarifier shanks (see page 13).
10 Operation
„ Keep children and bystanders away from storage area.
MAN0561 (8/25/2006)
OPERATING TECHNIQUES - REAR BLADE
Adjusting Top Link
Level the A-frame and boom with 3-point connecting
links and top link. Adjusting the top link length will
change the fore and aft pitch of the tool.
Lengthening the top link will cause the tool to contact
the ground with a sharper pitch and feed itself into the
ground more readily.
Position 3-point lift arm sway blocks or tighten sway
chains to eliminate side sway. Install side braces if necessary.
Reversing
For most tractors, the blade may be rotated 360° without unhooking from the tractor.
To rotate without unhooking, pull hitch pin assembly,
rotate to desired position, replace hitch pin assembly.
Angling
Remove hitch pin assembly.
The blade may be set 15° or 30° to the left or right for
forward grading.
Backfilling
Reverse blade for backfilling ditches or trenches (see
Reversing).
Figure 4. Optional Parking Stand - Rear Blade
Storage
WARNING
„ To help prevent injury caused by a falling implement, always detach on a hard level surface.
PRE-OPERATION CHECK LIST
(OWNER’S RESPONSIBILITY)
___ Review and follow all safety rules and safety decal
instructions, page 5 through page 8.
___ Check that equipment is properly and securely
attached to tractor.
„ Block equipment securely for storage.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
„ Do not climb or lean on stored equipment.
___ Check that all hardware is properly installed and
secured.
„ Keep children and bystanders away from storage area.
Store the rear blade with the hitch lowered to the
ground or use the optional parking stand on the upper
hole (Figure 4).
MAN0561 (8/25/2006)
___ Do not allow riders.
___ Make sure tractor ROPS or ROPS cab and seat
belt are in good condition. Keep seat belt securely
fastened during operation.
___ Check that blade cutting edge is in good condition.
Operation 11
MAINTENANCE
The information in this section is written for operators
who possess basic mechanical skills. If you need help,
your dealer has trained service technicians available.
For your protection, read and follow the safety information in this manual.
WARNING
„ NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak-down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
• Service work does not require going underneath.
• Read Operator's Manual for service instructions or have service performed by a qualified
dealer.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
CAUTION
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate
Figure 5. Box Scraper Blocked Up
Adjusting or Removing Scarifier Shanks
Scarifier shanks have three operating positions in the
scraper. They may be removed if scarifying action is
not needed.
1. Block up machine by placing two 4" x 4" (10 x 10
cm) blocks under each side-frame of the box
scraper (see Figure 5).
2. Lower the box scraper to rest securely on the
blocks.
NOTE: Do not block the machine any higher than
necessary to remove the shanks or cutting edge.
3. Remove safety pin and lock pin. Adjust scarifier to
desired position, Figure 6.
4. Replace safety and lock pins.
BOX SCRAPER
SCARIFIER
Blocking Up
NOTE: To service the box scraper when attached to
the tractor, it must be blocked up off the ground.
SAFETY PIN
1. Place two 4" x 4" (10 x 10 cm) blocks under each
side frame of the box scraper as shown in Figure 5.
2. Lower the box scraper to rest securely on the
blocks.
NOTE: Do not block the machine any higher than
needed for removing the shanks.
12 Maintenance
LOCK PIN
Figure 6. Scarifier Removal or Adjustment
(Rev. 1/26/2007)
MAN0561 (8/25/2006)
Replacing Scarifier Tooth
CLEANING BOX SCRAPER & REAR BLADE
1. Remove scarifier shank (1) from the scarifier bar.
After Each Use
2. Remove the worn tooth by driving a chisel between
the shank (1) and tooth (2) .
●
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
●
3. Install replacement tooth and use a punch (3) to
bend the locking tab (4) into the retaining hole on
both sides of the shank (see Figure 7).
Inspect machine and replace worn or damaged
parts.
●
Replace any safety decals that are missing or not
readable.
4. Reinstall the shank (1) in the scarifier bar.
Periodically or Before Extended Storage
●
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
●
Remove the remainder using a low-pressure water
spray.
1. Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.
1
2. Be careful when spraying near chipped or
scratched paint as water spray can lift paint.
2
4
3
Figure 7. Scarifier Point Replacement
3. If a pressure washer is used, follow the advice
of the pressure washer manufacturer.
●
Inspect machine and replace worn or damaged
parts.
●
Sand down scratches and the edges of areas missing paint and coat with Woods spray paint of
matching color (purchase from your Woods
dealer).
●
Replace any safety decals that are missing or not
readable (supplied free by your Woods dealer).
See Safety Decals section for location drawing.
™
MAN0561 (8/25/2006)
Maintenance 13
ASSEMBLY
DEALER SET-UP INSTRUCTIONS
BOX SCRAPER
Assembly of this Box Scraper and Rear Blade is the
responsibility of the WOODS dealer. It should be delivered to the owner completely assembled and adjusted
for normal conditions.
Remove Components from Shipping
Configuration
Complete the Check Lists on page 17 before delivering
the attachment to the customer.
The Box Scraper and Rear Blade are shipped partially
assembled. Assembly will be easier if components are
aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are
located on page 20.
1. Remove the banding that holds the box scrapers to
pallet.
2. Remove hitch pins (5) with lock washers and nuts
shown in Figure 8.
5
WARNING
„ Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
„ NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak-down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
• Service work does not require going underneath.
• Read Operator's Manual for service instructions or have service performed by a qualified
dealer.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Figure 8. Shipping Configuration - Box Scraper
3. Remove bolts (10), nuts (6) and washers (7)
securing A-frame hitch.
4. Remove A-frame hitch from box scraper.
5
10 7 6
CAUTION
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate
14 Assembly
Figure 9. Remove A-Frame Hitch
from Shipping Configuration
MAN0561 (8/25/2006)
Assemble Box Scraper
1. Place the A-frame hitch over the three
corresponding holes on the inside of the scraper
frame as shown in Figure 10.
10
7
6
2. Secure the hitch pin (5) with lock washer and nut.
Repeat for opposite side.
3. Finish securing the frame by installing the four sets
of bolts (10), nuts (6) and washers (7).
5
4. Remove lock pins (4) and scarifiers. Rotate
scarifiers so teeth face forward and replace in slots
with lock pins and safety pins.
DP6
4
Figure 10. A-Frame Support Bars &
Scarifiers Assembled
8 9 7 6
2
1
5
3 11
4
10 7 6
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Top link mount - left
Top link mount - right
Scarifier
1/2 x 3" Lock pin
Category 1 mounting pin with nut and
lock washer
3/4" Hex nut
3/4" Lock washer
3/4 NC x 5" Hex head cap screw GR5
Top link spacer
3/4 NC x 2 Hex head cap screw GR5
Scarifier tip
Figure 11. Box Scraper Assembled
MAN0561 (8/25/2006)
Assembly 15
REAR BLADE
5
Remove Components from Shipping
Configuration
6
7
1. Remove nut (5), washer (6) and pull pin (7) from
top of blade.
2. Remove hitch from the blade.
7
Hitch
5 6
Figure 14. Hitch Attached to Rear Blade
DP4
Figure 12. Shipping Configuration - Rear Blade
Assemble Rear Blade
4
1. Rotate hitch to its upright position and slide back
onto the bolt on top of blade as shown in Figure 13.
Figure 15. Rear Blade Hitch Pin Assembly
REAR
BLADE
BOLT
1
6
5
7
3
4
Figure 13. Slide Hitch onto Bolt Atop Rear Blade
2. Secure with the removed nut (5), washer (6) and
pull pin (7) as shown in Figure 14.
3. Secure the hitch pins (4) facing outward with lock
washers and nuts as shown in Figure 15.
2
1.
2.
3.
4.
Hitch main frame
Blade assembly
3 x 3" Black plastic cap
Category 1 mounting pin
with nut and lock washer
5. 3/4" Lock nut
6. 3/4" Flat washer
7. 7/8 x 4-1/4" Pull pin
DP3
Figure 16. Rear Blade Assembled
16 Assembly
(Rev. 9/5/2008)
MAN0561 (8/25/2006)
DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
Inspect the equipment thoroughly after assembly to
ensure it is set up properly before delivering it to the
customer.
The following check lists are a reminder of points to
inspect. Check off each item as it is found satisfactory
or after proper adjustment is made.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Properly attach implement to tractor and make all
necessary adjustments.
___ Check all bolts to be sure they are properly
torqued.
___ Check that all cotter pins and safety pins are
properly installed. Replace if damaged.
DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
___ Show customer how to make adjustments.
___ Point out the safety decals. Explain their meaning
and the need to keep them in place and in good
condition. Emphasize the increased safety hazards when instructions are not followed.
___ Present Operator's Manual and request that customer and all operators read it before operating
equipment. Point out the manual safety rules,
explain their meanings and emphasize the
increased safety hazards that exist when safety
rules are not followed.
___ Explain to customer the potential crushing hazards of going underneath raised equipment.
Instruct customer that service work does not
require going underneath unit and never to do so.
___ Show customer the safe, proper procedures to be
used when mounting, dismounting, and storing
equipment.
___ For mounted units, add wheel weights, ballast in
front tires, and/or front tractor weight to enhance
front end stability. A minimum 20% of tractor and
equipment gross weight must be on front tractor
wheels. When adding weight to attain 20% of
tractor and equipment weight on front tractor
wheels, you must not exceed the ROPS weight
certification. Weigh the tractor and equipment. Do
not estimate!
™
MAN0561 (8/25/2006)
Dealer Check Lists 17
BSE4 / BSE5 BOX SCRAPER
12 - COMPLETE DECAL SET
8 9 7 6
2
1
5
4
10 7 6
11 3
REF
PART
QTY
1
1027927
-
Top link mount - left hand
2
1027926
-
Top link mount - right hand
3
1004635
4
100181
5
33661
6
4/5 Scarifier & tip assembly
4/5 1/2 x 3” Bent pin
2 Mounting pin, Cat 1
w/nut & lock washer
1450 *
7
2522 *
8
300514 *
9
--------
10
DESCRIPTION
1 3/4 NC Hex nut, plated
1 3/4 Lock washer ZP
1 HHCS, 3/4 NC x 5 GR5 ZP
1 Top link spacer
735 *
4 HHCS, 3/4 NC x 2 GR5
11
1004636
-
Tip scarifier for 1004635
12
1022024
-
Complete decal set
* Standard hardware; obtain locally
CATEGORY 1 QUICK HITCH BUSHING KIT #1022040
- OPTIONAL (FOR BSE & RBE MOLDELS)
REF
PART
A
1003830
B
QTY
DESCRIPTION
2 Lower sleeve, Cat 1 quick hitch
43627 *
2 Linch pin, plated
C
----------
1 Sleeve, .81 x 1.25 x 1.94 (RBE only)
D
----------
1 Sleeve, .81 x 1.25 x 2.62 (BSE only)
E
31207 *
F
2522 *
1 3/4 Lock washer ZP
1 HHCS, 3/4 NC x 4 GR5
G
1450 *
1 Hex nut, 3/4 NC plated
* Standard hardware; obtain locally
18 Parts
(Rev. 10/26/2007)
MAN0561 (8/25/2006)
RBE4 / RBE5 REAR BLADE
8 - COMPLETE DECAL SET
1
6
5
7
3
2
4
REF
PART
QTY
DESCRIPTION
1
----------
-
Hitch main frame (not sold separately)
2
----------
-
Blade assembly (not sold separately)
3
1022507
1
Plastic cap, 3 x 3” black
4
33661
2
Mounting pin, Cat 1 w/nut & lock washer
5
2371 *
1
3/4 NC Lock nut
6
2864 *
1
3/4 Flat washer, std SAE
7
SU105
1
7/8 x 4-1/4 Pull pin
8
1022024
-
Complete decal set, BSE & RBE
*
Standard hardware; obtain locally
PARKING STAND KIT
#1021065 - OPTIONAL
(FOR REAR BLADE ONLY)
REF
PART
QTY
A
1021065
-
Parking stand kit complete
1
1021062
1
Stand
2
1021058
1
Parking stand holder
3
33000
1
3/8 x 2-1/4 Lynch pin
4
20375 *
1
Hex head cap screw,
3/8 NC x 4-1/4 GR5
5
565 *
2
3/8 Flat washer ZP
6
835 *
1
3/8 NC Hex nut, plated
*
(Rev. 9/5/2008)
MAN0561 (8/25/2006)
DESCRIPTION
Standard hardware; obtain locally
Parts 19
BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
A
SAE 2
SAE 5
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
N-m
1/4"
5/16"
7/16"
1/2"
6
12
8
17
10
19
13
26
14
27
18
37
3/8"
7/16"
9/16"
5/8"
23
36
31
48
35
55
47
75
49
78
67
106
1/2"
9/16"
3/4"
13/16"
55
78
75
106
85
121
115
164
120
171
163
232
5/8"
3/4"
15/16"
1-1/8"
110
192
149
261
170
297
230
403
240
420
325
569
7/8"
1"
1-5/16"
1-1/2"
306
467
416
634
474
722
642
979
669
1020
907
1383
A
METRIC SERIES
TORQUE
CHART
A
Metric Bolt Head
Identification
8.8
Metric
Grade 8.8
10.9
Metric
Grade 10.9
Coarse Thread
Fine Thread
Marking on Head
Marking on Head
A
Diameter &
Thread Pitch
(Millimeters)
Wrench
Size
N-m
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
Diameter &
Thread Pitch
(Millimeters)
6 x 1.0
10 mm
8
6
11
8
8
6
11
8
6 x 1.0
8 x 1.25
10 x 1.5
13 mm
16 mm
20
39
15
29
27
54
20
40
21
41
16
30
29
57
22
42
8 x 1.0
10 x 1.25
12 x 1.75
14 x 2.0
18 mm
21 mm
68
109
50
80
94
151
70
111
75
118
55
87
103
163
76
120
12 x 1.25
14 x 1.5
16 x 2.0
18 x 2.5
24 mm
27 mm
169
234
125
172
234
323
173
239
181
263
133
194
250
363
184
268
16 x 1.5
18 x 1.5
20 x 2.5
22 x 2.5
30 mm
34 mm
330
451
244
332
457
623
337
460
367
495
270
365
507
684
374
505
20 x 1.5
22 x 1.5
24 x 3.0
30 x 3.0
36 mm
46 mm
571
1175
421
867
790
1626
583
1199
623
1258
459
928
861
1740
635
1283
24 x 2.0
30 x 2.0
Typical Washer
Installations
Bolt
Metric 8.8
Lock Washer
Metric 10.9
Metric 8.8
Metric 10.9
Flat Washer
8/9/00
20 Appendix
Bolt Torque & Size Charts (Rev. 3/28/2007)
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
IN
MM
5/8
3/4
7/8
1
2
3
4
5
6
7
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM
10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................. Agriculture
ASABE.................... American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE ....... American Society of Agricultural Engineers
ATF ............................... Automatic Transmission Fluid
BSPP .............................British Standard Pipe Parallel
BSPTM ................ British Standard Pipe Tapered Male
CV.....................................................Constant Velocity
CCW .............................................. Counter-Clockwise
CW............................................................... Clockwise
F ...................................................................... Female
FT .............................................................. Full Thread
GA .................................................................... Gauge
GR (5, etc.) ........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT ........................................................... Heat-Treated
JIC .................Joint Industry Council 37° Degree Flare
LH .................................................................Left Hand
LT........................................................................... Left
m......................................................................... Meter
mm................................................................ Millimeter
M.......................................................................... Male
Bolt Torque & Size Charts (Rev. 3/28/2007)
MPa......................................................... Mega Pascal
N.......................................................................Newton
NC ...................................................... National Coarse
NF ...........................................................National Fine
NPSM..................... National Pipe Straight Mechanical
NPT .......................................... National Pipe Tapered
NPT SWF ......... National Pipe Tapered Swivel Female
ORBM .......................................... O-Ring Boss - Male
P...........................................................................Pitch
PBY ...................................................... Power-Beyond
psi.......................................... Pounds per Square Inch
PTO ..................................................... Power Take Off
QD ....................................................Quick Disconnect
RH ..............................................................Right Hand
ROPS ........................... Roll-Over Protective Structure
RPM ........................................Revolutions Per Minute
RT ....................................................................... Right
SAE ..........................Society of Automotive Engineers
UNC ..................................................... Unified Coarse
UNF...........................................................Unified Fine
UNS...................................................... Unified Special
Appendix 21
WARRANTY
All Models Except Mow’n MachineTM Zero-Turn Mowers
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________
From (Dealer): __________________________________________
Model Number: ____________________________
Serial Number: __________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth
below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Gearbox
Seals
Gearbox
components
Blade
spindles
Rust-through
Duration (from date of
delivery to the original
purchaser)
Model Number
All units listed below
2 years
BW1260, BW1620, BW1800, BW2400
8 years
BW240HD, BW180HD, BW180HB, BW126HB
7 years
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X,
DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240
6 years
PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2,
RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, BW180LH,
TC/R74, TC/R68, TC/R60, TBW144, TBW180, TBW204
5 years
RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44
3 years (1 year if used in rental or
commercial applications)
RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2
3 years
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB,
BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260, DSO1260, DS1440,
TS1680
10 years
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially
modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other
than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a
third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in
its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of
purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY.
THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues
or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or
rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its
authorizeddealers,distributors,andservicecenters,isauthorizedtoalter,modify,orenlargethisWarranty.Answerstoany
questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061 USA
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com
F-3079 (Rev. 1/12/2011)
WARRANTY
(Replacement Parts For All Models Except Mow’n MachineTM
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original
purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a
period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This
Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell
or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser
in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with
this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or should have been discovered, routed through
the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the
product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF
REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF
THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/
OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising
directly or indirectly from the product, whether such claim is based upon breach of contract, breach
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or
goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to
obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized
to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-8494 (Rev. 6/23/2005)
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com
©2006 Woods Equipment Company. All rights reserved. WOODS, and the Woods logo are trademarks of Woods Equipment Company. All other
trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

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