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BOX SCRAPER & REAR BLADE (Rev. 5/1/2009) MAN0561 BSE4 BSE5 RBE4 RBE5 Tested. Proven. Unbeatable. OPERATOR'S MANUAL HERITAGE ™ TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration. Failure to register the product does not diminish customer’s warranty rights. TO THE OWNER: Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs. Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model: _______________________________ Date of Purchase: _____________________ Serial Number: (see Safety Decal section for location) ____________________________________ Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. 2 Introduction Gen’l (Rev. 3/5/2010) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 21 PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER MAN0561 (8/25/2006) Introduction 3 SPECIFICATIONS BSE4 BSE5 RBE4 RBE5 Overall Width 48" 60" 48" 60" Weight 309 lbs. 351 lbs. 164 lbs. 180 lbs. Cutting Edge 3/8 x 3" Welded 3/8 x 3" Welded 3/8 x 3" Welded 3/8 x 3" Welded Moldboard Thickness 3/16" 3/16" 3/16" 3/16" Side Plate Thickness 7-Gauge 7-Gauge Scarifier Adjustable, 3-Position Adjustable, 3-Position with replaceable wear with replaceable wear points points Capacity 7.8 cu. ft. 9.7 cu. ft. Tractor Rating Max. Engine 30 hp Max. Engine 30 hp Max. Engine 30 hp Max. Engine 30 hp Tractor 3-Point Category 1 Category 1 Category 1 Category 1 5 Forward & Reverse 5 Forward & Reverse Positions Positions Angle Adjustment GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your Box Scraper and/or Rear Blade. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation. 4 Introduction The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification. Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor, facing the direction of forward travel. (Rev. 5/1/2009) MAN0561 (8/25/2006) A minimum 20% of tractor and equipment SAFETY RULES weight must be on the tractor front wheels when Safety is a primary concern in the design and manufacture of our products. Unfortunately, our BECOME ALERT! efforts to ATTENTION! provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment. It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator. TRAINING Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules can result in serious injury or death. If you do not understand any part of this manual and need assistance, see your dealer. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions. Never allow children or untrained persons to operate equipment. PREPARATION Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Make sure attachment is properly secured, adjusted, and in good operating condition. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times. Heritage Landscape (8/8/2006) attachments are inIS transport position. Without this YOUR SAFETY INVOLVED! weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate. Consult local utilities before working. Know location of all underground cables, pipelines, overhead wires, and other hazards in working area and avoid contact. TRANSPORTATION Always comply with all state and local lighting and marking requirements. Never allow riders on power unit or attachment. Do not operate or transport on steep slopes. Use extreme care and reduce ground speed on slopes and rough terrain. Do not operate or transport equipment while under the influence of alcohol or drugs. OPERATION Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Always comply with all state and local lighting and marking requirements. Operate only in daylight or good artificial light. Keep bystanders away from equipment. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts. Never allow riders on power unit or attachment. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times. (Safety Rules continued on next page) Safety 5 (Safety Rules continued from previous page) equipment for eyes, hair, hands, hearing, and head; SAFETY RULES and respirator or filter mask where appropriate Always sit in power unit seat when operating ATTENTION! BECOME ALERT! controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine. Look down and to the rear and make sure area is clear before operating in reverse. Use extreme care when working close to fences, ditches, other obstructions, or on hillsides. Do not operate or transport on steep slopes. Do not stop, start, or change directions suddenly on slopes. Use extreme care and reduce ground speed on slopes and rough terrain. Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation. Watch for hidden hazards on the terrain during operation. MAINTENANCE Before dismounting tractor or performing any service or maintenance, lower attachment to ground, turn off engine, set parking brake, operate valve levers to release any hydraulic pressure, and remove key. Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective YOUR SAFETY IS INVOLVED! Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Make sure attachment is properly secured, adjusted, and in good operating condition. Never perform service or maintenance with engine running. Keep all persons away from operator control area while performing adjustments, service, or maintenance. Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service. STORAGE To help prevent injury caused by a falling implement, always detach on a hard level surface. Block equipment securely for storage. Do not climb or lean on stored equipment. Keep children and bystanders away from storage area. 6 Safety Heritage Landscape. (8/8/2006) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! BSE RBE 2 2 1 BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off. Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637. 2 - 55121 MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A. 1 - Serial Number Plate WARNING FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times. Buckle Up! Keep seat belt securely fastened. Allow no riders. RAISED IMPLEMENT CAN DROP AND CRUSH. Never go underneath raised implement which can drop from equipment or tractor 3-point hitch hydraulic leak down, hydraulic system failures, movement of control levers or mechanical linkage failures. Service work does not require going underneath implement. Read manual instructions. FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH. 55121--C MAN0561 (8/25/2006) Safety 7 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! RBE BSE 3 3 4 4 1 WARNING TO AVOID SERIOUS INJURY OR DEATH: Read Operator's Manual before operating, servicing, or repairing equipment. Follow all safety rules and instructions. (Manuals are available from dealer or call 1-800-319-6637.) Operate from tractor seat only. Lower equipment to ground, stop engine, remove key, and set brake before dismounting tractor. Never allow children or untrained persons to operate equipment. Never allow riders. Keep bystanders away from equipment during operation. Keep all shields in place and in good condition. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. 1004250 8 Safety 3 - 1004250 4 - 1003751 WARNING CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement. Operate tractor controls from tractor seat only. Do not stand between tractor and implement when tractor is in gear. Make sure parking brake is engaged before going between tractor and implement. Stand clear of machine while in operation or when it is being raised or lowered. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. 1003751-A MAN0561 (8/25/2006) OPERATION The operator is responsible for the safe operation of this equipment. The operator must be properly trained. Operators should be familiar with the equipment, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals, page 5 through page 8. The box scrapers and rear blades are designed for a wide range of applications: scarifying, scraping, leveling, grading, and backfilling. WARNING Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times. CONNECTING ATTACHMENTS This box scraper or rear blade should be mounted on tractors with a maximum engine rating of 35 hp and not to exceed 2000 lbs. The box scraper and rear blade are compatible with Category 1, 3-point tractors equipped with side swing type lower lift arms. Adjust or remove tractor drawbar to eliminate interference with box scraper or rear blade. NOTICE ■ The 3/4" bolt and sleeve in lower hole provide strength to the box scraper. Do not remove this bolt and sleeve when operating the box scraper. See Figure 1. Never allow children or untrained persons to operate equipment. Keep bystanders away from equipment. NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. • Service work does not require going underneath. • Read Operator's Manual for service instructions or have service performed by a qualified dealer. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts. Figure 1. Attaching Box Scraper Category 1 1. Place tractor 3-point lower lift arms over outer hitch pins. 2. Secure with klik pin (not provided) as shown in Figure 2. 3. Attach the tractor's top link to the top of the attachment’s A-frame bars. 4. Secure with the heavy-duty top link pin and retaining pin supplied with the tractor’s top link as shown. Quick Hitch (Category 1) CAUTION Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation. Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. (Rev. 1/26/2007) MAN0561 (8/25/2006) (Refer to parts list drawings, page 18 & page 19.) 1. Use Bushing Kit #1022040 when using a quick coupler 2. Place lower sleeves (A) over lower hitch pins and secure with linch pins (B). 3. On the box scraper, replace the top spacer (9) with sleeve (D) by removing and replacing nut (6), washer (7), and bolt (8). 4. On the rear blade, install sleeve (C), bolt (E), washer (F), and nut (G) in the top link hole. 5. Align quick hitch with lower and upper sleeves and connect using the instructions with the quick hitch. Operation 9 2. Lower the blade to the ground and back up into the fill material. 3. Shorten the top link to raise the cutting blade and control how much the blade digs in. Scarifying 1. Place the scarifier shanks in position with the points facing toward the tractor. 2. Lock into position with the pins provided. The lowest shank position provides the greatest ground penetration. 3. Lower the box scraper and drive the tractor ahead to begin the scarifying operation. 4. Adjust the depth of the scarifier by tilting the unit with the tractor top link. Shortening the top link will provide deeper and more aggressive operation. Scraping Figure 2. Top Link Connected - Box Scraper 1. Raise or remove the scarifier shanks (see page 13). Lower the box scraper and drive forward to move material. 2. Adjust the depth of the blade by tilting the unit with the tractor top link. ● Shortening the top link when scraping will transfer more weight on the front of the scraper and will raise the cutting blade to provide a more shallow cut. ● When the top link is adjusted properly, the bowl of the blade should fill easily and material can be pulled to a desired location. Leveling Figure 3. Top Link Connected - Rear Blade OPERATING TECHNIQUES - BOX SCRAPER Adjusting Top Link The box scraper is leveled by adjusting the length of the tractor's top link. ● Shortening the top link will deepen the scarifier tooth penetration. ● Lengthening the top link will provide better scraping and leveling action. Experience will allow the operator to determine the best setting for each application. 1. Raise or remove scarifier shanks. 2. Shorten the top link so the cutting edge clears the ground. 3. Drive forward with the box scraper in this position and loose material will be leveled. Storage WARNING To help prevent injury caused by a falling implement, always detach on a hard level surface. Block equipment securely for storage. Do not climb or lean on stored equipment. Backfilling 1. Raise or remove scarifier shanks (see page 13). 10 Operation Keep children and bystanders away from storage area. MAN0561 (8/25/2006) OPERATING TECHNIQUES - REAR BLADE Adjusting Top Link Level the A-frame and boom with 3-point connecting links and top link. Adjusting the top link length will change the fore and aft pitch of the tool. Lengthening the top link will cause the tool to contact the ground with a sharper pitch and feed itself into the ground more readily. Position 3-point lift arm sway blocks or tighten sway chains to eliminate side sway. Install side braces if necessary. Reversing For most tractors, the blade may be rotated 360° without unhooking from the tractor. To rotate without unhooking, pull hitch pin assembly, rotate to desired position, replace hitch pin assembly. Angling Remove hitch pin assembly. The blade may be set 15° or 30° to the left or right for forward grading. Backfilling Reverse blade for backfilling ditches or trenches (see Reversing). Figure 4. Optional Parking Stand - Rear Blade Storage WARNING To help prevent injury caused by a falling implement, always detach on a hard level surface. PRE-OPERATION CHECK LIST (OWNER’S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions, page 5 through page 8. ___ Check that equipment is properly and securely attached to tractor. Block equipment securely for storage. ___ Check that all safety decals are installed and in good condition. Replace if damaged. Do not climb or lean on stored equipment. ___ Check that all hardware is properly installed and secured. Keep children and bystanders away from storage area. Store the rear blade with the hitch lowered to the ground or use the optional parking stand on the upper hole (Figure 4). MAN0561 (8/25/2006) ___ Do not allow riders. ___ Make sure tractor ROPS or ROPS cab and seat belt are in good condition. Keep seat belt securely fastened during operation. ___ Check that blade cutting edge is in good condition. Operation 11 MAINTENANCE The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual. WARNING NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. • Service work does not require going underneath. • Read Operator's Manual for service instructions or have service performed by a qualified dealer. Keep all persons away from operator control area while performing adjustments, service, or maintenance. CAUTION Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate Figure 5. Box Scraper Blocked Up Adjusting or Removing Scarifier Shanks Scarifier shanks have three operating positions in the scraper. They may be removed if scarifying action is not needed. 1. Block up machine by placing two 4" x 4" (10 x 10 cm) blocks under each side-frame of the box scraper (see Figure 5). 2. Lower the box scraper to rest securely on the blocks. NOTE: Do not block the machine any higher than necessary to remove the shanks or cutting edge. 3. Remove safety pin and lock pin. Adjust scarifier to desired position, Figure 6. 4. Replace safety and lock pins. BOX SCRAPER SCARIFIER Blocking Up NOTE: To service the box scraper when attached to the tractor, it must be blocked up off the ground. SAFETY PIN 1. Place two 4" x 4" (10 x 10 cm) blocks under each side frame of the box scraper as shown in Figure 5. 2. Lower the box scraper to rest securely on the blocks. NOTE: Do not block the machine any higher than needed for removing the shanks. 12 Maintenance LOCK PIN Figure 6. Scarifier Removal or Adjustment (Rev. 1/26/2007) MAN0561 (8/25/2006) Replacing Scarifier Tooth CLEANING BOX SCRAPER & REAR BLADE 1. Remove scarifier shank (1) from the scarifier bar. After Each Use 2. Remove the worn tooth by driving a chisel between the shank (1) and tooth (2) . ● Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine. ● 3. Install replacement tooth and use a punch (3) to bend the locking tab (4) into the retaining hole on both sides of the shank (see Figure 7). Inspect machine and replace worn or damaged parts. ● Replace any safety decals that are missing or not readable. 4. Reinstall the shank (1) in the scarifier bar. Periodically or Before Extended Storage ● Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine. ● Remove the remainder using a low-pressure water spray. 1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface. 1 2. Be careful when spraying near chipped or scratched paint as water spray can lift paint. 2 4 3 Figure 7. Scarifier Point Replacement 3. If a pressure washer is used, follow the advice of the pressure washer manufacturer. ● Inspect machine and replace worn or damaged parts. ● Sand down scratches and the edges of areas missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer). ● Replace any safety decals that are missing or not readable (supplied free by your Woods dealer). See Safety Decals section for location drawing. MAN0561 (8/25/2006) Maintenance 13 ASSEMBLY DEALER SET-UP INSTRUCTIONS BOX SCRAPER Assembly of this Box Scraper and Rear Blade is the responsibility of the WOODS dealer. It should be delivered to the owner completely assembled and adjusted for normal conditions. Remove Components from Shipping Configuration Complete the Check Lists on page 17 before delivering the attachment to the customer. The Box Scraper and Rear Blade are shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 20. 1. Remove the banding that holds the box scrapers to pallet. 2. Remove hitch pins (5) with lock washers and nuts shown in Figure 8. 5 WARNING Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt. NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. • Service work does not require going underneath. • Read Operator's Manual for service instructions or have service performed by a qualified dealer. Keep all persons away from operator control area while performing adjustments, service, or maintenance. Figure 8. Shipping Configuration - Box Scraper 3. Remove bolts (10), nuts (6) and washers (7) securing A-frame hitch. 4. Remove A-frame hitch from box scraper. 5 10 7 6 CAUTION Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate 14 Assembly Figure 9. Remove A-Frame Hitch from Shipping Configuration MAN0561 (8/25/2006) Assemble Box Scraper 1. Place the A-frame hitch over the three corresponding holes on the inside of the scraper frame as shown in Figure 10. 10 7 6 2. Secure the hitch pin (5) with lock washer and nut. Repeat for opposite side. 3. Finish securing the frame by installing the four sets of bolts (10), nuts (6) and washers (7). 5 4. Remove lock pins (4) and scarifiers. Rotate scarifiers so teeth face forward and replace in slots with lock pins and safety pins. DP6 4 Figure 10. A-Frame Support Bars & Scarifiers Assembled 8 9 7 6 2 1 5 3 11 4 10 7 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Top link mount - left Top link mount - right Scarifier 1/2 x 3" Lock pin Category 1 mounting pin with nut and lock washer 3/4" Hex nut 3/4" Lock washer 3/4 NC x 5" Hex head cap screw GR5 Top link spacer 3/4 NC x 2 Hex head cap screw GR5 Scarifier tip Figure 11. Box Scraper Assembled MAN0561 (8/25/2006) Assembly 15 REAR BLADE 5 Remove Components from Shipping Configuration 6 7 1. Remove nut (5), washer (6) and pull pin (7) from top of blade. 2. Remove hitch from the blade. 7 Hitch 5 6 Figure 14. Hitch Attached to Rear Blade DP4 Figure 12. Shipping Configuration - Rear Blade Assemble Rear Blade 4 1. Rotate hitch to its upright position and slide back onto the bolt on top of blade as shown in Figure 13. Figure 15. Rear Blade Hitch Pin Assembly REAR BLADE BOLT 1 6 5 7 3 4 Figure 13. Slide Hitch onto Bolt Atop Rear Blade 2. Secure with the removed nut (5), washer (6) and pull pin (7) as shown in Figure 14. 3. Secure the hitch pins (4) facing outward with lock washers and nuts as shown in Figure 15. 2 1. 2. 3. 4. Hitch main frame Blade assembly 3 x 3" Black plastic cap Category 1 mounting pin with nut and lock washer 5. 3/4" Lock nut 6. 3/4" Flat washer 7. 7/8 x 4-1/4" Pull pin DP3 Figure 16. Rear Blade Assembled 16 Assembly (Rev. 9/5/2008) MAN0561 (8/25/2006) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer. The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Properly attach implement to tractor and make all necessary adjustments. ___ Check all bolts to be sure they are properly torqued. ___ Check that all cotter pins and safety pins are properly installed. Replace if damaged. DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) ___ Show customer how to make adjustments. ___ Point out the safety decals. Explain their meaning and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed. ___ Present Operator's Manual and request that customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed. ___ Explain to customer the potential crushing hazards of going underneath raised equipment. Instruct customer that service work does not require going underneath unit and never to do so. ___ Show customer the safe, proper procedures to be used when mounting, dismounting, and storing equipment. ___ For mounted units, add wheel weights, ballast in front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate! MAN0561 (8/25/2006) Dealer Check Lists 17 BSE4 / BSE5 BOX SCRAPER 12 - COMPLETE DECAL SET 8 9 7 6 2 1 5 4 10 7 6 11 3 REF PART QTY 1 1027927 - Top link mount - left hand 2 1027926 - Top link mount - right hand 3 1004635 4 100181 5 33661 6 4/5 Scarifier & tip assembly 4/5 1/2 x 3” Bent pin 2 Mounting pin, Cat 1 w/nut & lock washer 1450 * 7 2522 * 8 300514 * 9 -------- 10 DESCRIPTION 1 3/4 NC Hex nut, plated 1 3/4 Lock washer ZP 1 HHCS, 3/4 NC x 5 GR5 ZP 1 Top link spacer 735 * 4 HHCS, 3/4 NC x 2 GR5 11 1004636 - Tip scarifier for 1004635 12 1022024 - Complete decal set * Standard hardware; obtain locally CATEGORY 1 QUICK HITCH BUSHING KIT #1022040 - OPTIONAL (FOR BSE & RBE MOLDELS) REF PART A 1003830 B QTY DESCRIPTION 2 Lower sleeve, Cat 1 quick hitch 43627 * 2 Linch pin, plated C ---------- 1 Sleeve, .81 x 1.25 x 1.94 (RBE only) D ---------- 1 Sleeve, .81 x 1.25 x 2.62 (BSE only) E 31207 * F 2522 * 1 3/4 Lock washer ZP 1 HHCS, 3/4 NC x 4 GR5 G 1450 * 1 Hex nut, 3/4 NC plated * Standard hardware; obtain locally 18 Parts (Rev. 10/26/2007) MAN0561 (8/25/2006) RBE4 / RBE5 REAR BLADE 8 - COMPLETE DECAL SET 1 6 5 7 3 2 4 REF PART QTY DESCRIPTION 1 ---------- - Hitch main frame (not sold separately) 2 ---------- - Blade assembly (not sold separately) 3 1022507 1 Plastic cap, 3 x 3” black 4 33661 2 Mounting pin, Cat 1 w/nut & lock washer 5 2371 * 1 3/4 NC Lock nut 6 2864 * 1 3/4 Flat washer, std SAE 7 SU105 1 7/8 x 4-1/4 Pull pin 8 1022024 - Complete decal set, BSE & RBE * Standard hardware; obtain locally PARKING STAND KIT #1021065 - OPTIONAL (FOR REAR BLADE ONLY) REF PART QTY A 1021065 - Parking stand kit complete 1 1021062 1 Stand 2 1021058 1 Parking stand holder 3 33000 1 3/8 x 2-1/4 Lynch pin 4 20375 * 1 Hex head cap screw, 3/8 NC x 4-1/4 GR5 5 565 * 2 3/8 Flat washer ZP 6 835 * 1 3/8 NC Hex nut, plated * (Rev. 9/5/2008) MAN0561 (8/25/2006) DESCRIPTION Standard hardware; obtain locally Parts 19 BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96. SAE Bolt Head Identification SAE SERIES TORQUE CHART A SAE Grade 2 (No Dashes) SAE Grade 8 (6 Radial Dashes) SAE Grade 5 (3 Radial Dashes) MARKING ON HEAD A SAE 2 SAE 5 SAE 8 Diameter (Inches) Wrench Size lbs-ft N-m lbs-ft N-m lbs-ft N-m 1/4" 5/16" 7/16" 1/2" 6 12 8 17 10 19 13 26 14 27 18 37 3/8" 7/16" 9/16" 5/8" 23 36 31 48 35 55 47 75 49 78 67 106 1/2" 9/16" 3/4" 13/16" 55 78 75 106 85 121 115 164 120 171 163 232 5/8" 3/4" 15/16" 1-1/8" 110 192 149 261 170 297 230 403 240 420 325 569 7/8" 1" 1-5/16" 1-1/2" 306 467 416 634 474 722 642 979 669 1020 907 1383 A METRIC SERIES TORQUE CHART A Metric Bolt Head Identification 8.8 Metric Grade 8.8 10.9 Metric Grade 10.9 Coarse Thread Fine Thread Marking on Head Marking on Head A Diameter & Thread Pitch (Millimeters) Wrench Size N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft Diameter & Thread Pitch (Millimeters) 6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 10 x 1.5 13 mm 16 mm 20 39 15 29 27 54 20 40 21 41 16 30 29 57 22 42 8 x 1.0 10 x 1.25 12 x 1.75 14 x 2.0 18 mm 21 mm 68 109 50 80 94 151 70 111 75 118 55 87 103 163 76 120 12 x 1.25 14 x 1.5 16 x 2.0 18 x 2.5 24 mm 27 mm 169 234 125 172 234 323 173 239 181 263 133 194 250 363 184 268 16 x 1.5 18 x 1.5 20 x 2.5 22 x 2.5 30 mm 34 mm 330 451 244 332 457 623 337 460 367 495 270 365 507 684 374 505 20 x 1.5 22 x 1.5 24 x 3.0 30 x 3.0 36 mm 46 mm 571 1175 421 867 790 1626 583 1199 623 1258 459 928 861 1740 635 1283 24 x 2.0 30 x 2.0 Typical Washer Installations Bolt Metric 8.8 Lock Washer Metric 10.9 Metric 8.8 Metric 10.9 Flat Washer 8/9/00 20 Appendix Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 IN MM 5/8 3/4 7/8 1 2 3 4 5 6 7 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................. Agriculture ASABE.................... American Society of Agricultural & Biological Engineers (formerly ASAE) ASAE ....... American Society of Agricultural Engineers ATF ............................... Automatic Transmission Fluid BSPP .............................British Standard Pipe Parallel BSPTM ................ British Standard Pipe Tapered Male CV.....................................................Constant Velocity CCW .............................................. Counter-Clockwise CW............................................................... Clockwise F ...................................................................... Female FT .............................................................. Full Thread GA .................................................................... Gauge GR (5, etc.) ........................................... Grade (5, etc.) HHCS ........................................Hex Head Cap Screw HT ........................................................... Heat-Treated JIC .................Joint Industry Council 37° Degree Flare LH .................................................................Left Hand LT........................................................................... Left m......................................................................... Meter mm................................................................ Millimeter M.......................................................................... Male Bolt Torque & Size Charts (Rev. 3/28/2007) MPa......................................................... Mega Pascal N.......................................................................Newton NC ...................................................... National Coarse NF ...........................................................National Fine NPSM..................... National Pipe Straight Mechanical NPT .......................................... National Pipe Tapered NPT SWF ......... National Pipe Tapered Swivel Female ORBM .......................................... O-Ring Boss - Male P...........................................................................Pitch PBY ...................................................... Power-Beyond psi.......................................... Pounds per Square Inch PTO ..................................................... Power Take Off QD ....................................................Quick Disconnect RH ..............................................................Right Hand ROPS ........................... Roll-Over Protective Structure RPM ........................................Revolutions Per Minute RT ....................................................................... Right SAE ..........................Society of Automotive Engineers UNC ..................................................... Unified Coarse UNF...........................................................Unified Fine UNS...................................................... Unified Special Appendix 21 WARRANTY All Models Except Mow’n MachineTM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): __________________________________________ Model Number: ____________________________ Serial Number: __________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser. The warranty periods for specific parts or conditions are listed below: Part or Condition Warranted Gearbox Seals Gearbox components Blade spindles Rust-through Duration (from date of delivery to the original purchaser) Model Number All units listed below 2 years BW1260, BW1620, BW1800, BW2400 8 years BW240HD, BW180HD, BW180HB, BW126HB 7 years BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240 6 years PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, BW180LH, TC/R74, TC/R68, TC/R60, TBW144, TBW180, TBW204 5 years RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44 3 years (1 year if used in rental or commercial applications) RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2 3 years BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB, BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260, DSO1260, DS1440, TS1680 10 years Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers. WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorizeddealers,distributors,andservicecenters,isauthorizedtoalter,modify,orenlargethisWarranty.Answerstoany questions regarding warranty service and locations may be obtained by contacting: Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA 800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com F-3079 (Rev. 1/12/2011) WARRANTY (Replacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting: F-8494 (Rev. 6/23/2005) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com ©2006 Woods Equipment Company. All rights reserved. WOODS, and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
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