CZR2242B 872311G 22HP B&S W/42” SIDE DISCHARGE (S/N 000050 AND ABOVE) CZR2652B 872313G 26HP B&S W/52” SIDE DISCHARGE REV A 12-2010 MAN0864 (S/N 000050 AND ABOVE) RF4166230 Includes Maintenance Instructions PARTS / OPERATOR'S MANUAL MOW’N MACHINE CALIFORNIA WARNING Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Californie Proposition 65 Avertissement Les échappements des moteurs diesel et certains de leurs composés sont reconnus par l’Etat de Californie pour être cancérigènes, provoquer des défauts congénitaux et d’autres dangers en matière de reproduction. AVERTISSEMENT L’émission du moteur de ce matériel contient des produits chimiques que l’Etat de Californie considère être cancérigènes, provoquer des défauts congénitaux et d’autres dangers en matière de reproduction. California Advertencia de la Proposicion 65 ADVERTENCIA El estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer, defectos de nacimiento y otros daños en el proceso de reproducción humana. El estado de California hace saber que los gases de escape de este producto contienen productos quÍmicos que producen cáncer, defectos de nacimiento y otros daños en el proceso de reproducción humana. CALIFORNIA Proposition 65 Warning Battery posts, terminals, wiring insulation, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING. WOODS IMPORTANT MESSAGE TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Set-Up instructions are completed before releasing equipment to the owner. The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product does not diminish customer’s warranty rights. TO THE OWNER: Read the Operator’s Manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep the manual handy for ready reference. Require all operators to read the Operator’s Manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate the equipment. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs. Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model: _______________________________ Date of Purchase: _____________________ Serial Number: (located on left side panel near cut-off switch.) ________________________________ Provide this information to your dealer to obtain correct repair parts. ALITEC™ BMP® CENTRAL FABRICATORS® GANNON® GILL® WAIN-ROY® WOODS® 12-2010 3 WOODS TABLE OF CONTENTS FIGURES PAGE SAFETY........................................................................................................................................................ 5-11 SET-UP INSTRUCTIONS.......................................................................................................................... 12, 13 LABELS......................................................................................................................................................14-17 CONTROLS................................................................................................................................................18-21 PRE-OPERATION CHECKLIST...................................................................................................................... 22 OPERATION...............................................................................................................................................23-25 MAINTENANCE CHART................................................................................................................................. 26 MAINTENANCE RECORD.............................................................................................................................. 27 MAINTENANCE.........................................................................................................................................28-34 ADJUSTMENTS.........................................................................................................................................35-38 BELT REPLACEMENT.................................................................................................................................... 39 PAGE INTENTIONALLY LEFT BLANK........................................................................................................... 40 PARTS SECTION............................................................................................................................................ 41 FRAME-ENGINE/CLUTCH ASSY........................ FIGURE 1.................................................................... 42, 43 TRANSAXLE ASSY.............................................. FIGURE 2.................................................................... 44, 45 FUEL TANK/BUMPER & CONTROL PANEL....... FIGURE 3.................................................................... 46, 47 FUEL VALVE & COVER PLATE........................... FIGURE 4.................................................................... 48, 49 DECK LIFT ASSEMBLY....................................... FIGURE 5.................................................................... 50, 51 CASTER ASSEMBLY........................................... FIGURE 6.................................................................... 52, 53 KICKPLATE/SEAT ASSEMBLY............................ FIGURE 7.................................................................... 54, 55 STEERING........................................................... FIGURE 8.................................................................... 56, 57 PARKING BRAKE................................................ FIGURE 9.................................................................... 58, 59 WIRE HARNESS.................................................. FIGURE 10.................................................................. 60, 61 42" SIDE DISCHARGE........................................ FIGURE 11.................................................................. 62, 63 52" SIDE DISCHARGE........................................ FIGURE 12.................................................................. 64, 65 BELTS-CUTTERDECK......................................... FIGURE 13.................................................................. 66, 67 DECALS-POWERUNIT........................................ FIGURE 14.................................................................. 68, 69 ACCESSORIES-SUSPENSION SEAT................. FIGURE 15.................................................................. 70, 71 4 SAFETY WOODS NOTICE !!! Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage. This symbol means: ATTENTION! BECOME ALERT! Your safety and the safety of others is involved. Woods strongly warns against, rejects and disclaims any modifications, add-on accessories or product alterations that are not designed, developed, tested and approved by Woods Engineering Department. Any Woods product that is altered, modified or changed in any manner not specifically authorized after original manufacture–including the addition of “after-market” accessories or component parts not specifically approved by Woods–will result in the Woods Warranty being voided. Any and all liability for personal injury and/or property damage caused by any unauthorized modifications, add-on accessories or products not approved by Woods will be considered the responsibility of the individual(s) or company designing and/or making such changes. Woods will vigorously pursue full indemnification and costs from any party responsible for such unauthorized post-manufacture modifications and/or accessories should personal injury and/or property damage result. Signal word definitions: The signal words below are used to identify levels of hazard seriousness. These words appear in this manual and on the safety labels attached to Woods machines. For your safety and the safety of others, read and follow the information given with these signal words and/or the symbol shown above. DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices or property damage. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, MAY result in property damage. MODEL NUMBER: This number appears on sales literature, technical manuals and price lists. SERIAL NUMBER: This number appears only on your mower. It contains the model number followed consecutively by the serial number. Use this number when ordering parts or seeking warranty information. 5 SAFETY WOODS PREPARING FOR SAFE OPERATION WARNING Operator preparation and training Read the Operation & Safety Manual - If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your factory representative for clarification. All rotary lawnmowers are potentially dangerous. They can amputate hands and feet and throw objects. Failure to follow these safety and operating instructions could result in serious injury or death. - Become familiar with the safe operation of the equipment, operator controls and safety signs. Know how to stop the engine and attachments quickly in an emergency. Do not operate or allow another person to operate this machine if there are any questions about safety. - All operators and mechanics should be trained. The owner is responsible for training the users. - Wear appropriate clothing, including long trousers and safety goggles or safety glasses with side shields when operating mower. Do not operate barefoot or wearing open sandals. Long hair, loose clothing or jewelry may get tangled in moving parts. Site preparation and circumstances - Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer. - Clear the area to be mowed of objects such as rocks, toys, wire or other debris that may be picked up or thrown by the mower. - Wear hearing protection. - Never allow underage children, unskilled or improperly trained people operate this equipment. Local regulations can restrict the age of the operator. - Be sure the area is clear of pets and people, especially young children. Never assume they will remain where you last saw them. Stop the machine if any enter the area. - Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower-related injuries. Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury. - Mow only in daylight or in good artificial light. - Do not mow wet grass as tires may lose traction. - Do not carry passengers, especially small children. They may fall off and be seriously injured. - Keep warning labels and this operator's manual legible and intact. Replacement labels and manuals are available from the factory. - Do not operate machine while under the influence of drugs or alcohol. - 6 The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property. SAFETY WOODS Machine preparation OPERATING SAFELY - Check operator presence interlock system and brake operation. Adjust or repair any problems before using. In general - Use extra care when loading or unloading the machine into a trailer or truck. - Do not tamper with or defeat safety devices. Keep guards, shields and interlock safety devices in place and in proper working condition. They are for your protection. - Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing. - - Keep all fasteners such as nuts, bolts and pins well secured. Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect. - - Visually inspect blades, blade bolts and the cutter assembly for wear or damage. Replace worn or damaged blades and bolts to preserve balance. Do not place your foot on the ground while operating the machine. - Before operating, lower the discharge chute, install the mulcher or put the entire grass catcher in place. - Keep clear of the discharge opening at all times. Never direct the discharge toward a bystander. Stop operation if someone approaches. - Keep washout ports and other mower housing service openings closed when mowing. - Use care when pulling loads or using heavy equipment. - Use only approved drawbar hitch points. - Limit loads to those you can safely control. - Do not turn sharply. Use care when reversing. - Use counterweight(s) or wheel weights when suggested in the operator's manual. - Verify that machine and attachments, if any, are in good operating condition. - Do not engage blades until ready to mow. - Never leave a machine unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting. 7 SAFETY WOODS Starting Interrupting operation - Start only according to instructions in this manual or on the machine. - Before attempting to start the engine, make sure: - the parking brake is on; - the PTO is disengaged; - the traction drive is in NEUTRAL. - Before leaving the operator's position: - Park on level ground. - Disengage the PTO. - Set the parking brake. - Shut off the engine and remove the key. - - When starting the engine, make sure hands and feet are clear of the blades. Disengage the PTO and wait until the blades quit rotating: - before raising cutterdeck; - when not mowing; - for transport; - when crossing surfaces other than grass. - Do not start the machine while standing in front of the discharge chute or with the chute directed at someone. - Do not engage PTO at full throttle. Throttle to idle or lowest possible engine speed. - Do not change engine governor settings or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury. - - 8 Stop the engine, disengage the PTO, set parking brake and wait until the blades quit rotating and lower cutting unit: - before refueling; - before removing grass catcher; - before making height adjustment unless the adjustment can be made from the operator's position. Stop the engine, disengage the PTO, set parking brake and disconnect the spark plug wire(s) or remove the key: - before clearing blockages or unclogging chute; - before checking, cleaning or working on the machine; - after striking a foreign object. Inspect the machine for damage and make repairs before restarting; - if the machine begins to vibrate abnormally: shut off machine immediately. Inspect and make repairs as needed before restarting; - except for repairs or adjustments as specifically noted, such as for carburetor adjustment, where the engine must be running. Keep hands and feet clear of moving parts in these circumstances. - Allow the blades to come to a complete stop when stopping operation to clear blockages, unclog, inspect the machine, do maintenance or repair. - Reduce the throttle setting during engine shutdown and, if the engine is provided with a shutoff valve, turn the fuel off at the conclusion of mowing. SAFETY WOODS MANEUVERING SAFELY In general - Slow down before turning. - Do not mow in reverse unless absolutely necessary. Always look behind and down for small children and pets before and during backing. - Use extra care with grass catchers or other attachments. These can change the stability of the machine. - Remove obstacles such as rocks, tree limbs etc. - Avoid driving over obstacles such as ruts, holes, rocks and roots whenever possible. Be alert to dips and rises. Uneven terrain can overturn a mower or cause it to slide. Tall grasses can hide obstacles. - Be aware when approaching blind corners, shrubs, trees, tall grass or other objects that may obscure vision. - If tires lose traction, disengage the blades. If on a slope, head downhill. - Do not mow dropoffs, ditches or embankments. The machine could suddenly turn over if a wheel runs over the edge or an edge caves in. WARNING - Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. - Do not mow slopes when grass is wet. Reduced traction could cause sliding. Mowing slopes Slopes are a major factor in loss-of-control and tip over accidents that sometimes lead to severe injury or death. All slopes require extra caution. - Do not mow on slopes if uneasy or uncertain. Ultimate responsibility for safe operation on slopes rests with the operator. - Do not mow excessively steep slopes. - On zero turn machines, mow across slopes, not up and down. - Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. - With a zero turn machine, if tires lose traction going down a slope, steering control may be regained by speeding up. - Mid-mount zero turns (belly mounted deck) have much greater traction pointed up slope than down slope. Be aware that traction may be lost going down a slope. Do not operate a mid-mount zero turn on slopes it cannot back up. - Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. - Do not turn on slopes unless necessary, and then turn slowly and downhill when possible. - Stay away from slopes if the ground is loose or if caught in the rain during mowing. - Use lower speeds on a slope to avoid stopping or shifting. 9 SAFETY WOODS MAINTENANCE SAFETY Blades In general - Mower blades are sharp and can cut. Use extra caution when handling. Remove obstructions with care. Wrap the blade(s) or wear gloves. - Be aware that rotating one blade on multiblade mowers can cause other blades to rotate. WARNING - Maintain machine according to manufacturer's schedule and instructions for maximum safety and best mowing results. - Park machine on level ground. - Never allow untrained personnel to service machine. - Adjust or repair only after the engine has been stopped and the blades have quit rotating. - - Inspect grass catcher components regularly. If worn, damaged or deteriorated, they may expose moving parts or allow objects to be thrown. Only replace blades. Never straighten or weld them. - Keep other persons away from blades. Replace parts if worn, damaged or faulty. For best results, always replace with parts recommended by the manufacturer. Fuel - - - Disconnect battery or remove spark plug wire(s) before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last. Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly. - Provide adequate support, e.g. jackstands for lifted machine or parts if working beneath. - Do not put hands or feet near or under rotating parts. - Clean up spilled oil or fuel thoroughly. - Replace faulty mufflers. - To reduce fire hazards, keep the engine, muffler, battery compartment and fuel storage area free of grass, leaves, debris buildup or grease. - Hydraulic fluid can penetrate skin, use paper to check for leaks. Relieve hydraulic pressure before disconnecting hoses. Make sure connections are tight and hoses are in good condition. 10 WARNING - Gasoline and diesel fuels are flammable; gasoline vapors are explosive. Use extra care when handling. - Store only in containers specifically designed for fuel. - When refueling or checking fuel level: - Stop the engine and allow to cool; - Do not smoke; - Refuel outdoors only; - Use a funnel; - Do not overfill; - If fuel is spilled, do not attempt to start the engine until the spill is cleaned up and vapors have cleared. Sparks from static electricity can start fires or cause explosions. Flowing fuel can generate static electricity. To prevent static electricity sparks: - Keep containers electrically grounded. Do not fill containers in a vehicle or on a truck or trailer bed with a plastic liner. Fill containers on the ground away from the vehicle. - When practical, remove gas powered equipment from the truck or trailer and refuel it on the ground. If equipment must be refueled on the truck or trailer, refuel from a portable container rather than a dispenser nozzle. - Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete. Do not use a nozzle lock-open device. - Replace caps on fuel cans and tanks securely. SAFETY WOODS BATTERY WARNING JUMP STARTING Battery acid is caustic and fumes are explosive and can cause serious injury or death. 1. Be sure the jumper cables are in good condition. Turn off the ignition and all electrical accessories on both machines. To reduce the risk of personal injury when working near a battery: 2. Position the machine with a good (charged) battery next to but not touching the machine with the dead battery so jumper cables will reach. - When working with battery acid, use protective equipment such as, but not limited to, goggles, face shield, rubber gloves and apron. 3. When making cable connections: - Avoid leaning over a battery. - Do not expose a battery to open flames or sparks. - Be sure batteries with filler caps are properly filled with fluid. - Do not allow battery acid to contact eyes or skin. Flush any contacted area with water immediately and get medical help. - Charge batteries in an open, well ventilated area, away from sparks and flames. Unplug charger before connecting or disconnecting from battery. - make sure the clamps do not touch anywhere except to intended metal parts, - Never connect a positive ("+" or red) terminal to a negative ("–" or black) terminal. - Make sure the cables won't get caught in any parts after the engines are started. 4. Connect one end of the first jumper cable to the positive terminal on one battery. Connect the other end to the positive terminal on the other battery. 5. Connect one end of the other cable to the negative terminal of the machine with a good (charged) battery. Make the final connection on the engine of the machine to be started, away from the battery. 6. Start the vehicle with the good battery, then the machine with the discharged battery. TRANSPORTATION AND STORAGE SAFETY - Stop the engine and allow to cool before storing. - Drain the fuel tank outdoors only. - Store fuel in an approved container in a cool, dry place. - Keep the machine and fuel containers in a locked storage place to prevent tampering and to keep children from playing with them. - When the machine is to be parked, stored or left unattended, lower the cutterdeck unless a positive mechanical lock is used. - Do not store the machine or fuel container near heating appliances with an open flame such as a water heater or an appliance with a pilot light. - Keep gasoline storage area free of grass, leaves and excessive grease to reduce fire hazard. - Clean grass and debris from cutting units, drives, mufflers and engine to help prevent fires. 7. Remove the cables in the exact reverse order of installation. When removing each clamp, take care it does not touch any other metal parts while the other end remains attached. 11 SET UP INSTRUCTIONS WOODS TOOLS REQUIRED FOR ASSEMBLY - - - - - Wrecking bar Claw hammer Sockets: 1/2”, 15/16 Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” Tire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1. UNCRATE UNIT a) Discard packing materials. Loosen the caster wheel axle bolts and bumper bolts to remove the shipping brackets. Discard shipping brackets. b) Re-install and tighten bumper bolts. c) Tighten caster wheel axle bolts against caster axle spanner bushings to 80 ft/lbs. 2. TIRE PRESSURE a) Set tire pressures to 14 lbs/in2 (1.0 kg/cm2). Tires are overinflated for shipping. 3. TRACTION LEVERS a) Tighten bolt A. b) Sit on the machine. Levers C may be moved to upper set of holes in bar B for a better operator fit. 12 SETUP INSTRUCTIONS WOODS 4. FINAL PREPARATIONS - Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. - Insure Battery cables are connected properly. Battery acid is caustic. Fumes are explosive and can cause serious injury or death. Use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. Read and obey the battery manufacturer’s instructions. Be certain the ignition switch is OFF and the key has been removed before servicing the battery. a) Verify battery polarity before connecting or disconnecting the battery cables. b) When installing the battery, always assemble the RED, positive ( + ) battery cable first and the ground, BLACK, negative ( - ) cable last. c) Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion. Keep terminal covers in place. - Read Operation and Safety Manual before starting. Operator Manual is located under the seat. Tilt seat forward to access manual. - If deck does not cut level, see deck leveling procedure in the Operator’s Manual - Run engine at full RPM for 5 minutes before engaging blades to allow the engine to be fully lubricated before load is applied. - Check the hydrostat neutral adjustment. Neutral is set at the factory but may require readjustment. See adjustments section in the operator’s manual. - Do not use the machine without an approved grass collector, the grass discharge chute or mulching plates correctly fitted. 13 LABELS WOODS bORDER IS NOT BLUE, BORDER IS WHITE. F N N PTO SWITCH 4165616 R F N N 4165662 R 14 4165615 LABELS WOODS 15 LABELS WOODS BEFORE STARTING OR SERVICING: Read and understand the Operator's Manual & labels. - Be sure machine is in safe operating condition. - Move traction levers to neutral lock, parking brake to ON. - Set PTO switch to OFF. BEFORE LEAVING SEAT: - Move traction levers to neutral lock, parking brake to ON. - Set PTO switch to OFF. - Turn engine keyswitch to OFF. - Remove key. AVOID SERIOUS INJURY OR DEATH: - Read and obey the Operation & Safety Manual. - Remove objects that could be thrown by the blades. - Use caution on slopes. Stay off slopes the machine cannot back up. - Stop blades and drive down slowly if machine slides or stops going on slope. - Do not mow when children or others are around. - Do not carry a child or passenger-even with blades off. - Look down and behind before and while backing. - Do not operate unless trained. - Do not operate unless guards, shields and interlocks are in place and working. - Replace labels and Operation and Safety Manual if lost or damaged. - Remove debris buildup. Debris under belt cover or near muffler can cause fires. - Blades continue to rotate for a few seconds after blades are turned off. - Blades must be at least 1/8" above bottom of housing. - All blades must be identical. Check blade bolts daily for tightness. - Inspect for damage after striking a foreign object. Make repairs before restarting operation. - Find and repair cause of any abnormal vibration. - Leer el manual del operador. No permitir que personas no capacitadas para ello usen la máquina. - Mantener los protectores en su lugar y sus tornillos debidamente fijados. - Antes de limpiar, ajustar o reparar este equipo, apagar todos los mandos, aplicar el freno de estacionamiento y apagar el motor. - Mantener las manos, los pies y la ropa alejados de las piezas en movimiento. - No conducir como pasajero ni llavar pasajeros en máquinas sin asiento para ello. - Mantener a las demás personas alejadas durante el funcionamiento de la máquina. - Si no sabe leer inglés, solicitarie a otra persona que le lea y explique el contenido de las etiquetas y del manual de la máquina. 4165610 16 LABELS WOODS 17 CONTROLS WOODS KEYSWITCH (K) - The keyswitch has three positions: OFF, RUN, and START. Insert the key and turn it clockwise to move the switch from OFF to RUN. Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START. Turn the key counterclockwise to OFF to stop the engine. THROTTLE (T) - Move the throttle lever forward to increase engine speed until the maximum governed engine RPM is reached. Move the lever rearward to decrease engine speed until the engine reaches its idle speed. CHOKE (C) Pull the choke control out to set the choke ON. Push it in to set the choke OFF. POWER TAKE OFF (PTO) SWITCH (P) The operator must be in the seat when engaging the PTO or the engine will kill. Pulling the PTO switch out engages (turns on) the PTO and starts the blades or other attachment. Pushing the PTO switch in disengages (turns off) the PTO and stops the blades or other attachment. NOTE: The PTO switch does not control attachments powered by a separate engine. At operator's right side - Disengage the PTO whenever you stop or leave the operator’s position - Shut off engine with the key and remove the spark plug wires before making adjustments or unplugging a clogged mower. - Do not engage the PTO until ready to start mowing. HOUR METER (M) - Records accumulated time the machine is in operation and provides service alerts. Push and release MODE button to toggle between functions. Provided service alerts include change engine oil and filter, change hydraulic oil, and service air filter. When the service time is approaching, an alert message will flash temporarily, interrupting whatever mode the meter is in. This will continue until the alert is reset. When the service interval reaches "0" hours, the word "NOW" replaces the hours remaining. To reset the service alert, depress and hold down the mode button for 6 seconds while in the alert to be cleared. 18 CONTROLS WOODS FUEL SELECTOR VALVE (U) The fuel tank selector valve is located behind the seat. The fuel tank selector valve has three positions: Off: The tank selector is off when the lever points down. The selector should be off whenever the machine is transported or stands unused for any length of time. Shutting off the fuel supply avoids the possibility of flooding should any dirt get under the carburetor float needle. Leaving the tank selector in either tank position can allow severe flooding, which may ruin the engine by diluting the oil. Right Tank: Fuel flows from the right tank when the selector is turned 1/4 turn toward the right. Left Tank: Fuel flows from the left tank when the selector is turned 1/4 turn toward the left. 19 CONTROLS WOODS Reverse movement - To move the machine straight back, pull both traction levers back equally from their neutral position. Reverse speed increases as the levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot. When moving in reverse, pushing the levers forward slows the machine, and the machine stops when the neutral position is reached. NOTE: Reverse is spring loaded to return to neutral. This spring resistance may be felt when moving the traction levers into reverse. When the levers are released in reverse, spring tension will slowly return them to the neutral position. Lift and traction levers (operator's right side) STEERING - To steer, move one lever forward and one back. LIFT LEVER (F) - Used to raise the cutterdeck to Turns during forward movement: maximum height for transport, curb climbing or blade changing. To return to preset height of cut, lower lift lever until it contacts height of cut pin A. - Right turn - move the right traction lever back toward neutral to slow the right drive wheel. - Left turn - move the left traction lever back toward neutral to slow the left drive wheel. TRACTION LEVERS (L) - Each of the two traction levers controls the drive wheel located on the same side. They control the forward and reverse movement of the machine, provide steering and also provide dynamic braking. Turns during reverse movement: - Reverse right turn - move the right traction lever forward toward neutral to slow the right drive wheel. The operator must be in the seat and the parking brake must be OFF to engage the traction drive. To engage traction drive, move the traction levers toward the center of the machine until they are out of neutral lock slot S. - Reverse left turn - move the left traction lever forward toward neutral to slow the left drive wheel. Forward movement - To move the machine straight ahead, push both traction levers forward equally from their neutral position. Forward speed increases as the levers are moved farther forward from the neutral position. Maximum forward speed is reached when the levers hit the front of the forward-reverse slot. When traveling forward, pulling the traction levers rearward slows the machine. The machine stops when the neutral position is reached. 20 Slow, sweeping turns are made with both traction levers on the same side of neutral and slightly apart. True zero radius turns about the center of the machine are made by having one lever in reverse while the other is in forward. By varying the relative positions of the two levers, the rate of turn is varied to suit the mowing situation. Slow down before making sharp turns. The machine is capable of turning very rapidly when the levers are moved further apart from each other. Loss of control and/or turf damage may result. CONTROLS WOODS PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat. The parking brake must be OFF to keep the engine running when a traction lever is moved out of neutral lock. Parking brake in ON position (operator's left side) PUSHING THE MACHINE The machine may be pushed with the engine off, the parking brake off, and the bypass valves open. To open the bypass valves, move the parking brake to the OFF position, then lift and pull bypass control rod C through the large opening D, until the control rod stop is past the opening. Drop rod C into the small opening to lock in place. Repeat for the other bypass control rod. To close the bypass valves, lift bypass control rod C allowing the control rod stop to retract through the large opening D. 21 PRE-OPERATION CHECK LIST WOODS PRE-OPERATION CHECK LIST (OPERATOR’S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check to make sure all shields and guards are properly installed and in good condition. Be sure that either the discharge shield or complete vacuum attachment is installed. ___ Check that all hardware is properly installed. and secured. ___ Check that equipment is properly and securely attached to power unit. ___ Check to be sure engine is free of dirt and debris. Pay particular attention to the cooling fins, governor parts and muffler. Clean air intake screen. Check air cleaner; service if necessary. 22 ___ Never allow riders. ___ Inspect area and remove stones, branches or other hard objects that might be thrown, causing injury or damage. ___ Clean area around oil fill dipstick. Remove dipstick and check to be sure oil is in operating range (between marks on dipstick). Add oil if necessary but Do Not Overfill. Install dipstick assembly firmly until cap bottoms out on tube. Dipstick assembly must always be secured into fill tube when engine is running. ___ Check all lubrication points and grease as instructed in manual. ___ Check hydrostatic fluid level. Check to be sure cooling fins on hydrostat are clean. ___ Perform a functional check of the safety interlock system each time you operate the unit. OPERATION WOODS FUELING - Fill fuel tank with good quality, clean, unleaded regular gasoline. Do not use hi-test fuel. - Use a funnel to avoid spilling. OPERATOR PRESENCE INTERLOCK SYSTEM To start the engine: - The PTO switch must be OFF. - Both traction levers must be in the neutral lock position. WARNING - The parking brake must be ON. To operate the machine: 1. The operator must be in the seat or engaging the PTO will kill the engine. TO CHECK OR ADD FUEL: – Do it outdoors 2. The parking brake must be OFF and the operator must be in the seat, or moving a traction lever from the neutral lock position will kill the engine. – Do not smoke – Stop engine; allow to cool – Fill to one inch below bottom of filler neck STARTING THE ENGINE – Do not overfill – Clean up spilled fuel BEFORE STARTING THE ENGINE - Be familiar with all controls, how each functions and what each operates. - Check the engine oil level and add if necessary. Using the fuel selector valve, select which tank will supply fuel 1. Turn the key to operate the electric starter to start the engine. Release the key when the engine starts. 2. If the engine does not start immediately, do not crank for more than 10 seconds at a time. Allow 60 seconds for the starter motor to cool down between starting attempts to prevent the starter motor from burning out. 3. If the choke is ON when the engine starts, gradually back it off until the engine runs with no choke at all. - Choke: For cold starts, set the throttle lever to the half-open position and pull the choke out to the ON position. For warm starts set the throttle to the half-open position and the choke to the OFF position. 23 OPERATION WOODS OPERATING NOTES DRIVING - Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls. 1. With the PTO disengaged, move the parking brake to OFF. - For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use, maximum control and cutting efficiency can be maintained. 2. - Using the machine at less than full throttle in heavy conditions will cause the engine to labor and result in excessive wear. 4. Steering - Move one lever forward and one back. Move both traction levers out of neutral lock. 3. Push both traction levers forward evenly to drive forward in a straight line. Pull both traction levers back evenly to drive backward in a straight line. Turns during forward movement: - Right turn - move the right traction lever back toward neutral to slow the right drive wheel. - Left turn - move the left traction lever back toward neutral to slow the left drive wheel. Turns during reverse movement: - Reverse right turn - move the right traction lever forward toward neutral to slow the right drive wheel. - Reverse left turn - move the left traction lever forward toward neutral to slow the left drive wheel. Use caution when making turns. Slow down before making sharp turns to help maintain control and to prevent torn turf from skidding or spinning tires. To help prevent turf damage, keep both drive tires moving whenever a turn is made. TIP: The best way to make a sharp "zero" turn is to come to a stop, get the machine moving in reverse with both drive wheels and then power the machine around with the outside wheel. This technique keeps the drive tires turning and results in less turf damage. 24 OPERATION WOODS CUTTING 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. DANGER 2. Sit in the seat. 3. Start the engine. 4. Turn the blades on by pulling up on the PTO switch. Do not start the blades at full throttle. Instead, use the slowest throttle setting that will allow the engine to pick up the blade load to reduce the wear on the belts and electric clutch. 5. After the blades are rotating, set the throttle to maximum. Use the traction levers to obtain the required cutting speed, to steer around obstacles and to turn at the end of a cut. ROTATING BLADES – KEEP HANDS AND FEET AWAY. – STOP ENGINE AND LET BLADES STOP BEFORE REMOVING GRASS COLLECTOR OR UNCLOGGING. WARNING THROWN OBJECTS CUTTING TIPS - When mowing large areas, start by turning to the right so that clippings will be discharged away from shrubs, fences, driveways, etc. After two or three rounds, mow in the opposite direction, left hand turns, until finished. – KEEP AREA CLEAR OF PEOPLE AND PETS. – REMOVE OBJECTS BLADE MAY STRIKE AND THROW. – STOP BLADES TO CROSS GRAVEL AREAS – DO NOT OPERATE WITHOUT CHUTE, MULCHER OR ENTIRE GRASS CATCHER IN PLACE. - If grass is extremely tall, it should be mowed twice, the first cut relatively high, the second cut to the desired height. - Use the left side of the mower for trimming. - Choose cutting directions so that clippings are thrown onto areas that already have been cut. This method results in the most even distribution of clippings and more uniform, better appearing cuts. - Use a different mowing pattern each time where possible. This helps prevent rutting and leads to a more uniform cut by keeping the grass from always laying the same way. 25 MAINTENANCE CHART WOODS MAINTENANCE OPERATION Maintenance is an ongoing job. These intervals are maximum times betw een maintenance operations. Perform more often under severe conditions. FIRST 5 HOURS BEFORE EACH U SE EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY 200 HOURS YEARLY ENGINE Consult the engine manual for additional information and instructions Check/Top Up Oil Level X C h eck F o r L eaks X Clean Air Intake Screen X Clean Air Cleaner Precleaner X Clean Air Cleaner Element X Clean Cooling Fins Change Oil And Filter X See engine manufacturer's manual X Check/Replace Spark Plugs X TRANSAXLE Check Oil Level X C h eck F o r L eaks X Change Oil And Filter X MACHINE Check Interlock Operation X Check Tire Pressures X Check/Top Up Battery Lubricate All Points 26 X X MAINTENANCE RECORD WOODS NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ GENERAL DATE HRS DATE HRS DATE HRS DATE HRS D ATE HRS DATE HRS C h ec k T i r e P r es s u r es L u b r i c at e A l l P o i n t s C h ec k N u t s & B o l t s ENGINE Ch ec k Oil L ev el Ch an g e Oil C l ean A i r C l ean er E l em en t C l ean C o o l i n g F i n s R ep l ac e A i r C l ean er E l em en t Clean & Gap S p ar k P l u g s TR A N S A X L E Ch an g e Oil An d Filt er NOTE: Af t er f ir s t 5 h o u r s o f o p er at io n c h an g e en g in e o il an d f ilt er. 27 MAINTENANCE WOODS CHECK DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the blades on, and either traction lever out of neutral lock. Operator Presence Interlock System - Run Operation The operator must be in the seat for the engine to run with the parking brake off, the traction levers moved out of the neutral lock position, or the blades on. To check: 1. Start the engine and run at 1/2 throttle with the operator on the machine but raised off the seat. 2. One by one: move the parking brake to the OFF position, traction levers out of the neutral lock position (check each independently), and turn the blades on. Each check should kill the engine after 1/2 second. (A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.) Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized Woods dealer. Hardware Tighten any nuts and bolts found loose. Replace any broken or missing cotter pins. Repair any other problems before operating. Tire pressure Tires should be kept inflated to 14 lbs/in2 (1.0 kg/cm2). Improper tire inflation can cause rapid tire wear and poor traction. Uneven inflation can cause uneven cutting. Over inflation of caster tires can cause casters to "wobble" on hard surfaces. BATTERY Battery acid is caustic and fumes are explosive and can cause serious injury or death. 4. Check the electrolyte level every 100 hours of operation or yearly, whichever comes first. Top off with distilled water if necessary. Use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. Read and obey the battery manufacturer’s instructions. NOTE: Sealed batteries cannot be checked or topped off. Be certain the ignition switch is OFF and the key has been removed before servicing the battery. 1. Verify battery polarity before connecting or disconnecting the battery cables. 2. When installing the battery, always assemble the RED, positive ( + ) battery cable first and the BLACK ground, negative ( - ) cable last. 3. When removing the battery, always remove the BLACK ground, negative ( - ) cable first and the red, positive ( + ) cable last. 28 5. Clean the cable ends and battery posts with steel wool. Use a solution of baking soda and water to clean the battery. Do not allow the solution to enter into the battery cells. 6. Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion. Keep terminal covers in place. MAINTENANCE WOODS LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Deck lift lever (1 point) 2. Deck lift pivots (4 points) 3. Pull arms (2 points located at the front of the cutterdeck) 4. Caster wheel pivots (2 points) (Lubricate every 500 hours or once a year) NOTE ON BLADE SPINDLES - The blade spindles on these machines use a superior sealed bearing that does not require relubrication. 29 MAINTENANCE WOODS ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J. Lay hose assembly over the frame edge or through the frame cutout, which ever is most convenient. 2. Remove the rubber cap D from the tip of the hose assembly and turn the drain valve to allow oil to drain from the engine. Dispose of used oil in accordance with local requirements. 3. Clean drain valve and tighten the plastic portion of the drain valve back into the metal portion of the valve. Replace rubber cap over the tip of the valve. Replace hose assembly back into engine clip. 4. Change oil filter. 5. Fill the crankcase with fresh oil to the full mark. Do not overfill. See engine manual for oil specifications. DAILY 1. Check oil level with the dipstick. 2. If oil is needed, add fresh oil of proper viscosity and grade. See engine manual for oil specifications. Do not overfill. 3. Replace dipstick before starting engine. PERIODIC OIL CHANGES 1. See engine manual for oil and filter change intervals after the break-in period. 2. Follow instructions for first oil change, above. SPARK PLUGS Remove each plug and check condition. - Good operating conditions are indicated if the plug has a light coating of grey or tan deposit. - A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture. Both may be caused by a clogged air cleaner or improper carburetor adjustment. - Do not sandblast, wire brush or otherwise attempt to repair a plug in poor condition. Best results are obtained with a new plug. - Set plug gap as specified in engine manual.. FUEL FILTER An in-line fuel filter is located in the fuel supply line. Inspect at every oil change to make sure it is clean and unobstructed. Replace if dirty. 30 MAINTENANCE WOODS DUAL ELEMENT AIR CLEANER Engines equipped with dual element air cleaners have a paper air cleaner element with an oiled, foam precleaner element on the dirty side of the paper element. Both should be inspected regularly and maintained. Clean and re-oil precleaner element every 25 hours (more often under dusty conditions). 1. Disassemble air cleaner cover. 2. Remove precleaner. 3. Wash precleaner in kerosene or liquid detergent and water. 4. Wrap precleaner in cloth and squeeze to remove cleaner. 5. Saturate precleaner in engine oil. Squeeze to remove excess oil. 6. Re-install precleaner. Reassemble air cleaner components and screw assembly down tight. Every 100 hours (more often under very dusty or dirty conditions), check the paper cartridge. – Clean by tapping gently. – Do not wash the cartridge or use compressed air which can cause damage. – Replace when cartridge is dirty, bent or damaged. 31 MAINTENANCE WOODS ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in engine damage. - Daily: Clean air intake screen V. - Every 100 hours: Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer's manual. SPECIFIC TORQUES B LADE BOLTS 70 FT-LBS (95 Nm ) WHEEL HUB NUTS 150 FT-LBS (203 Nm) PURGING TRANSAXLES Due to the effects air has on efficiency in hydrostatic drive applications, it is critical that it be purged from the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional fluid has been added to the system. Purging may be required if the unit shows any of the following symptoms: 32 - Noisy operation. - Lack of power or drive after short term use. - High operation temperature, excessive oil expansion. ENGINE CRANKSHAFT BOLT 50 FT-LBS (68 Nm ) TRANSAXLE PULLEY NUT 28.3 - 41.6 FT-LBS (38 - 56 Nm) TRANSAXLE DRAIN PLUG 15 - 20 FT-LBS (20 - 27 Nm) TRANSAXLE FILTER 130 - 150 in-lbs (14.6 - 16.9 Nm) 1. Check the transaxle fluid, fill to proper level, if required. 2. Raise the drive wheels off the ground. Support unit with jackstands or other suitable means. 3. With the bypass valves open, and the engine running, slowly move the control levers in both forward and reverse directions 5 to 6 times. As air is purged from the unit, the oil level will drop. 4. With the bypass valve closed, and the engine running, slowly move the control levers in both forward and reverse directions 5 to 6 times. 5. Stop engine. Check the transaxle fluid level, add fluid as required. 6. It may be necessary to repeat steps 3-5 until all the air is completely purged from the system. When the transaxle moves forward and reverse at normal speed, purging is complete. MAINTENANCE WOODS TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Woods recommends returning the machine to your authorized Woods dealer for service or repair. Perform transaxle maintenance with the engine off, spark plug wires disconnected and PTO disengaged. TRANSAXLE FLUID CHANGE Change the transaxle fluid every 200 hours of operation. It is essential that the exterior of the transaxle be free of debris, prior to fluid maintenance. 1. Remove the three 1/4" filter guard screws and filter guard A. Remove the oil filter B from the transaxle and discard. Dispose of used oil in accordance with local requirements. 2. Wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter. Install the new filter by hand, turn 3/4 to one full turn after the filter gasket contacts the filter base surface. 3. Re-install the filter guard and torque the three screws to 65 in. lbs. each. 4. Remove cap C, fill the transaxles through the expansion tank D with approximately 2 quarts of SAE 20W-50 engine oil PER TRANSAXLE. Do not overfill! If you overfill the transaxle while the unit is "cold", it may overflow as it reaches normal operating temperatures. The oil level should not be above the manufacturer's suggestions. This will allow the space needed for the oil to expand as it warms up. 5. After starting engine, check the fluid level and continue to add oil to overflow tank D to fill line on tank. 6. Purge the transaxles, following the purging procedures on Page 29. 33 MAINTENANCE WOODS BLADE REMOVAL BLADE BALANCE Follow these instructions to prevent injury during blade removal: 1. Loosen with a box wrench or a socket and long breaker bar. To gain additional leverage, slip a long pipe or thick-walled tube over breaker bar or wrench. 2. Insert wood block A as shown, with grain perpendicular to blade, to prevent blade from turning when loosening. 3. Wear thickly padded gloves. Keep hands clear of blade path. Blades may rotate when bolt releases. Blade balance must be maintained at 5/8 oz-in (19.4 g-cm) or less. Failure to keep blades balanced causes excess vibration, wear, and shortened life of most components of the machine. To balance a blade: 1. Sharpen blade first. 2. Balance the blade at the center. 3. Attach a 1/8 oz (3.9 g) weight at a distance 5" (127 mm) from center on the light end. This should make the light end the heavy end: - If it does, the blade is balanced. - If does not, file or grind the heavy end until the addition of the weight makes the light end the heavy end. BLADE INSTALLATION 1. Wear thickly padded gloves to prevent cuts from the sharp blade. 2. Insert the blade bolt, in order, through the conical washer (cup side toward the blade, as shown), the blade, and the blade spacer. 3. Install assembly on the blade spindle. 4. Torque the blade bolt to 70 ft-lbs. SHARPENING Blades may be sharpened by filing or grinding. - Inspect blades before sharpening. - Replace bent or cracked blades. - Replace blades when the lift portion has worn thin. o - Maintain cut angle at 30 . - Do not overheat blades when sharpening. - Always use Woods blades. Use of another manufacturer’s blades may be dangerous. 34 ADJUSTMENTS WOODS DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place another set of blocks under the front of the deck so that the deck top is pitched forward 1/8". NOTE: The front and rear of the deck are at different heights. 3. Measure the height of the blade cutting edge above the ground. Remove pin B and set the height of cut lever E to that height 4. Loosen nuts on bolts G. Move bolts in slot to remove slack in chain. Tighten nuts on bolts G. HEIGHT OF CUT The height of cut is set by moving height of cut pin B to the hole designated for the height of cut desired. To change the height of cut: 1. Lift the deck to the highest position. 2. Move pin B to the selected hole. 3. Lower the deck until the lift lever is stopped by the pin. NOTES: - Height of cut may vary due to the amount of tread on the tires, tire diameter or inflation pressure. DECK ROLLERS The deck rollers are adjustable up and down to provide improved deck flotation and scalping protection at various heights of cut. They are not intended to ride continuously on the ground. Adjust no closer than 3/8" (10mm) to the ground. Height of cut ranges for roller adjustment 35 ADJUSTMENTS WOODS PARKING BRAKE NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the machine on a level surface, open the bypass valves and set the parking brake to ON. Attempt to move the machine forward and backward by pushing it. If the machine moves, adjust the parking brake linkage as follows: 1. Move the machine to a flat horizontal surface. 2. Grip the flats on the brake rod A. Tighten nut B on the brake rod until you run out of threads. See Figure 1 for detailed view. 3. Move the parking brake handle to the OFF position. 4. Loosen nut X. FIGURE 1 5. Hold brake arm in the OFF position as shown in Figure 2. 6. Adjust swivel U until swivel stud meets brake arm hole in the OFF position. 7. Insert cotter pin into swivel U. 8. Tighten nut X. 9. Repeat Steps 1-8 on the opposite side. FIGURE 2 36 ADJUSTMENTS WOODS HYDROSTATIC TRANSAXLE ADJUSTMENTS A turnbuckle style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent support. Do not rely only on mechanical or hydraulic jacks. 2. Move the traction levers out into the neutral lock position and raise the seat. 3. Disconnect the seat switch wire and temporarily connect the two terminals with jumper wire J as shown. 4. Start the engine and run at low speed. 5. Move parking brake to the OFF position. 6. Loosen jam nuts K at both ends of the control rod L. 7. Rotate the control rod until the corresponding wheel stops turning. Lock the control rod jam nuts. Run the engine up to high idle and stroke the traction levers forward and back to check the adjustment. Move traction levers back to neutral and readjust if necessary. 8. Repeat steps 6 and 7 for the opposite side. 9. Remove the jumper wire and reconnect the seat switch. 37 ADJUSTMENTS WOODS ARM REST HEIGHT ADJUSTMENTS 1. Remove acorn nuts 1, plastic washers 2, arm rest 3 and second set of plastic washers 4. 2. Adjust carriage bolts 5 to desired height A, B, or C by pushing on the carriage bolts 5 until they are free from the locking slot, adjusting them to the desired height and then pulling the carriage bolts 5 into the desired locking slot A, B, or C. Bolts must be placed into slots a like heights or arm rest will not fit. C C B B A A 3. Re-assemble washers 2 & 4, arm rest 3, and acorn nuts 1 in reverse order from disassembly. Hold carriage bolts 5 in locking slots while tightening acorn nuts 1 to prevent them from falling out of the locking slots. Tighten nuts 1 until desired resistance in arm rest rotation is achieved. 5 4 3 2 1 1 38 2 4 5 WOODS BELT REPLACEMENT NOTE: Always use Woods replacement belts, not general purpose belts. Woods belts are specially designed for use on this mower and will normally last longer. CUTTERDECK BELT 1. Remove floorplate. 2. Set the cutterdeck in a middle height-of-cut position. 3. Use a 3/8" ratchet and extension to back tensioning idler off to remove belt from idler. Remove belt from cutterdeck pulleys. NOTE: Use the 3/8" ratchet in the square hole A on the idler. 4. Remove belt from clutch pulley. 5. Install the new belt by performing these steps in reverse order. 3 SPINDLE DECK BELT TENSION All belts are tensioned by spring loaded idlers and do not require any adjustment. 2 SPINDLE DECK HYDRO TRANSAXLE DRIVE BELT 1. Remove cutterdeck belt (see cutterdeck belt replacement). 2. Disconnect wire I at clutch M. Remove bolts J and remove torque restraint. 3. Using a ratchet with a 9/16" socket, place over nut at location P. Use the ratchet to rotate it enough to remove the transaxle drive belt. 4. Install a new transaxle drive belt by performing these steps in reverse order. 5. Inspect the fans. Replace if worn or damaged. Torque transaxle pulley nut to 28.3-41.6 ft-lbs (38-56 Nm). 6. Reinstall cutterdeck belt (see cutterdeck belt replacement). 39 PARTS SECTION WOODS PARTS SECTION 41 FRAME-ENGINE/CLUTCH ASSY WOODS FIGURE 1 26 25 21 2 JUMPER HARNESS 16 24 22 23 28 3 4 1 13 27 13 17 15 11 18 14 8 5 19 7 12 9 20 42 6 10 FRAME-ENGINE/CLUTCH ASSY WOODS FIGURE 1 ITM PART NO. DESCRIPTION QTY 1 4164049 S-FRAME W/LABELS 2 64123-89 BOLT-HEX 1/4-20X3/4 3 64152-23 1/4-20X3/8 LG SP SCREW 438665 SOLENOID 5 38304-03 BRG-FLANGED PLASTIC 6 2721331.7 WLDMT-CLUTCH STOP 764265-04 LOCKNUT-M8-1.25 8 64164-12 KEY-1/4X1/4X1 SQ END 9 64006-06 LOCKWASHER-HEL 7/16 10 64205-001 BLT-MET M8-1.25X20 11 4164252-001FITTING-ML PIPE TO BARB 12 4144116 CLUTCH-ENGINE PULLEY 1388042-03 CLAMP-HOSE 14 64197-005 BLT-TDFM 3/8-16X1-1/4 152722034 S-MUFFLER 1 1 2 1 1 1 2 1 1 2 1 1 2 4 1 16 4163351 4163205 4163206 2722463 38666 ENGINE-22HP B & S ELEMENT-AIR FILTER FOAM PRE-CLEANER FILTER-OIL FILTER-FUEL 1 1 1 1 1 17 69053-13 18 4144112.7 194163309 20 64123-78 21 64163-03 2264006-01 232722459 24 4165985 4163205 4163206 2722463 38666 25 4163743 26 64152-71 27 4164251 28 48412-01 HOSE-HYDRO 3/8 X14 1 WLDMT-CLUTCH BRACKET 1 PULLEY-ENGINE 1 BOLT-HEX 7/16-20X2-1/2 1 WSHR .256ID X.62OD X 18 GA.2 LOCKWASHER-1/4 1 SPACER 1 ENGINE-26HP B & S 1 ELEMENT-AIR FILTER 1 FOAM PRE-CLEANER 1 FILTER-OIL 1 FILTER-FUEL 1 GUARD-ROTATING SCREEN 1 SCREW-HS STAP #10 X 1 1 VALVE-OIL DRAIN 1 CLAMP-CABLE 3/4 J 10.32 1 ITM PART NO. DESCRIPTION QTY * NOT ILLUSTRATED 43 TRANSAXLE ASSY WOODS FIGURE 2 24 17 42 45 15 44 45 TRANSAXLE ASSY WOODS FIGURE 2 ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY 1 4164049 S-FRAME W/LABELS 2 4162973 SHAFT-PULLARM MOUNT 3 4163957.7 WLDMT-PULL ARM 44163819 ARM-CONTROL 54163493 AXLE-LH (INCLUDES ITEMS 4, 25, 26, 27, 32) 1 1 2 2 1 4155841-01 WHEEL 10X7 W/ STEM (USED ON 52" DECKS ONLY) 34 64187-03 WHEEL NUT 1/2-20 35 4133302 S-ASSY-IDLER ARM PUMP (INCLUDES ITEMS 36-38) 8 1 664163-29 WASHER 7 64123-68 BOLT-HEX 5/16-18X1 8 64025-02 NUT-HEX 5/16-18 9 64270-01 BOLT-MET, HEX M10-1.5x30 10 64123-54 BOLT, 5/16-18X3/4 HEX 11 64163-55 WASHER .328X.75X14 GA 124164128 SPRING-TENSION 13 64123-67 BLT-HEX 3/8-16 X 2 14 4128001 END CAP-24 X 7 15 64268-02 NUT-FL NYLON LOCK 5/16-18 16 2228016 PULLEY-IDLER PUMP 17 64163-31 WASHER, 25/64X1X12 18 64123-55 BLT-HEX 5/16-18X3 19 64229-03 LOCKNUT-NYLON 3/8-16 204163494 AXLE-RH (INCLUDES ITEMS 4, 25, 26, 27, 32) 2 2 2 1 2 6 1 1 1 10 1 8 4 1 1 36 4128004 BEARING-BALL 10X26X8 37 64144-40 SNAP RING-26MM INTERNAL 384128000 SEAL-16X26X7 3964163-61 WASHER 404163299.7 TRAY-BATTERY 41 64197-022 BLT-TDFM 3/8-16 X 3/4 42 4163264-01 ADAPTER-90 #6 MAORB/#6 FORB 43 4163307 ASSY-EXPANSION TANK 444142808-01CAP-HYDROTANK 45 64268-03 NUT-FL NYLON LOCK 3/8-16 46*4164227 CHARGE PUMP COVER KIT 47*4163771-01 GUARD-FILTER LH 48*4163772-01 GUARD-FILTER RH 2 1 1 2 1 3 1 2 2 4 1 1 1 214143636 BELT-TRANSAXLE 22 4163276 ROD-BATTERY CLAMP 23108055 BATTERY 24 64123-88 BLT-HEX 3/8-16X2-3/4 25*4142045-06 FILTER-TRANSAXLE 26*4163819 SPRING-CONTROL ARM 274163820 ARM-BRAKE 4164862 CLIP-RETAINING (USE WITH BRAKE ARM) 1 2 1 4 2 2 2 2 * NOT ILLUSTRATED 28 29 30 31 32 33 64123-168 BLT-HEX 5/8-11X2-1/2 2 64163-93 WSHR-.635 X 1.12 X.062 4 85010N ZERK, 1/4-28 4 64229-06 LOCKNUT, NYLON 5/8-11 2 4164048 KIT-FAN/PULLEY TRANSAXLE 2 4142752 TIRE ASSY 20 X 8 - 10 4 PLY 2 4142752-01 TIRE-20X8-10 4 PLY MULTI TRAC 4132433-02 RIM 10X7 (USED ON 42" DECKS ONLY) 4155841 TIRE-ASSY 20 X 10-10 2 4132433-01 TIRE 20X10-10 TURFMASTER 45 FUEL TANK/BUMPER & CONTROL PANEL WOODS FIGURE 3 29 19 8 12 7 14 14 5 11 22 9 6 30 13 10 3 2 16 17 15 16 17 26 28 24 25 27 23 4 21 18 46 15 FUEL TANK/BUMPER & CONTROL PANEL WOODS FIGURE 3 ITM PART NO. DESCRIPTION QTY 1 4164049 S-FRAME W/LABS, 2 4165504-1 TANK-FUEL RH WOODS 3 4165503-1 TANK-FUEL LH WOODS 44164221.7 BUMPER 5 4166245 S-CONTROL PANEL 6 128010-03 S-COVERED KEY 7 128010-01 S-KEY SWITCH NUT 5/8-32 82721505 SWITCH-PTO 9 4165291 CAP-FUEL TANK 102188178 SWITCH-RETAINER 11 128010 SWITCH, KEY 12 64152-46 SCREW-SLT HH 10-24X1/2 13 64025-15 NUT-HEX #10-24 KEPS 14 64262-001 BLT-FLG HD 1/4-20 X 1/2 15 64123-50 BOLT-3/8-16X1 HEX 1664006-03 WASHER-3/8 17 64163-69 WSHR-FLAT .391X.88X10 GA 18 64262-010 BLT-FLG HD 3/8-16 X 3/4 194165120 METER-HOUR 20*4144213 TUBE-FUEL FEED 21 64141-4 NUT-WLF 3/8-16 22118020-17 CONTROL-THROTTLE 2364229-02 LOCKNUT-5/16-18 24 48228-12 CLAMP-3/4 CLIP 25 64123-54 BOLT-HEX 5/16-18X3/4 26 64123-15 BLT-HEX 3/8-16X3/4 27 64229-03 NUT-NYLON LOCK 3/8-16 28 4163880.7 BRKT-TANK MOUNTING 29 108009-03 CABLE-CHOKE 51" 30 64025-04 NUT-3/8-24 HEX ITM PART NO. DESCRIPTION QTY 1 1 1 1 1 1 1 1 2 1 1 2 2 4 10 10 10 4 1 2 4 1 2 2 2 4 4 2 1 1 * NOT ILLUSTRATED 47 FUEL VALVE & COVER PLATE WOODS FIGURE 4 13 13 6 6 14 12 16 12 16 6 16 18 15 17 9 TO ENGINE 6 3 6 10 10 8 7 2 7 11 5 4 6 1 7 6 TO ENGINE 48 11 FUEL VALVE & COVER PLATE WOODS FIGURE 4 ITM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION 4164049 S-FRAME W/LABS 4165504-1 TANK-FUEL RH WOODS 4165503-1 TANK-FUEL LH WOODS 64197-001 BLT-TDFM 5/16-18X3/4 4146655.7 COVER-FRAME, REAR 88042N HOSE CLAMP 4162977-001 HOSE-1/4 FUEL LINE 24" 2188161 VALVE-TANK SELECTOR 4165291 CAP-FUEL TANK 4132325 GROMMET-FUEL TANK 4165667 FITTING-BARBED 90 DEG 4165387 GROMMET-ROLL OVER 4165763 ROLLOVER VENT 4165863 TEE-FITTING 1/4"HOSE 4165864 FITTING-HOSE 1/4" TO 3/16" 16 4162977-020HOSE-FUEL LINE 17 4162989-001HOSE-FUEL LINE 1888042-01 CLAMP 19*4165692-01 FUEL-LINE TANK 20*4165668 FILTER-FUEL QTY ITM PART NO. DESCRIPTION QTY 1 1 1 4 1 12 3 1 2 2 2 2 2 1 1 3 1 2 2 2 49 DECK LIFT ASSEMBLY WOODS FIGURE 5 28 30 1 32 9 25 10 16 8 34 24 10 20 22 33 21 29 27 19 16 21 11 6 19 11 7 11 31 14 2 15 5 14 14 18 26 23 4 14 6 3 16 17 2 13 15 14 14 12 12 11 11 CUTTERDECK 50 17 9 DECK LIFT ASSEMBLY WOODS FIGURE 5 ITM PART NO. DESCRIPTION 1 4164049 S-FRAME W/LABS, 2 64205-060 BOLT-MET M12-1.75X50 3 4143514.7 WLDMT-DECKLIFT, FRONT 4 4163894.7 WLDMT-DECKLIFT REAR 5 4109960 WLDMT-DECK LIFT ROD 6 64221-02 E-RING .250 7 4163891.7 BRKT-LIFT LINK 82188143 GRIP 9 64123-50 BOLT-HEX 3/8-16X1 10 85010N ZERK, 1/4-28 STR 11 64229-03 LOCKNUT-NYLON 3/8-16 12 2182356.7 BRACKET-SHAFT HANGER 13 64205-029 BLT-MET M12X1.75X40 14 64246-04 NUT-WHIZ M12-1.75 15 2188127 CHAIN-6.35 (.250) 5 LINKS 1664163-65 WASHER-.890X1.375X18GA 1764221-04 E-RING.875 18 4143575.7 BRKT-OUTER DECK LIFT 192183071-03SPACER-15.88X10.32X24 20 4163893.7 LEVER-DECK LIFT 2164168-2 COTTER-HAIRPIN.08X1.19 22 64188-53 PIN-CLEVIS 1/2X1.0 23 4139785 MAT-FOOT LIFT 242720544 SPRING-COMPRESSION 25 64123-67 BLT-HEX 3/8-16X2 26 4126611 LABEL-H.O.C. OUTER, 27 4162904.7 WLDMT-LVR STOP LATCH 2864163-31 WASHER 29 64175-05 PUSHNUT-1/2 DIA 30 64123-82 BOLT-HEX 3/8-16X2-1/2 31 4159060 ASSY, PIN & LANYARD 32 2720743 LBL-HT CUT INNER 33 4159284 ROD-LIFT STOP 3464163-29 WASHER-21/64X1X11GA QTY ITM PART NO. DESCRIPTION QTY 1 4 1 1 2 2 1 1 16 5 19 4 4 16 4 10 5 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 51 CASTER ASSEMBLY WOODS FIGURE 6 52 CASTER ASSEMBLY WOODS FIGURE 6 ITM PART NO. DESCRIPTION QTY 1 4164049 S-FRAME W/LABS, 2 4162986 DUST COVER 385010N ZERK-1/4-28 4 64025-20 NUT-HEX 3/4-16 SLOT U 564163-26 WASHER 6 48043-03C CUP-OUTER BEARING 7 48043-04C CONE-OUTER BEARING 848480 SEAL 94143675.7 WLDMT-CASTER 10 64229-06 LOCKNUT-NYLON 5/8-11 1164123-212 BOLT-5/8-11X6.00 122722231 SPACER-END 13 2722233 WHEEL-11"ASSY-LT TYPE 14 4162945.7 WLDMT-CSTR MOUNTING (USED ON 52" DECKS ONLY) 4162974.7 WLDMT-CSTR MOUNTING (USED ON 42" DECKS ONLY) 1 2 2 2 2 4 4 2 2 2 2 4 2 1 15 16 17 18 8 8 2 2 64123-16 64229-03 2722230-01 64140-9 BLT-HEX 3/8-16X1-1/4 LOCKNUT-NYLON 3/8-16 SPANNER-11" WHEEL COTTER PIN ITM PART NO. DESCRIPTION QTY 1 53 KICKPLATE/SEAT ASSEMBLY WOODS FIGURE 7 27 15 2 26 4 14 14 32 8 13 12 5 3 29 6 20 18 23 21 19 22 7 31 28 9 30 34 25 11 1 8 12 9 12 10 17 54 16 24 25 KICKPLATE/SEAT ASSEMBLY WOODS FIGURE 7 ITM PART NO. DESCRIPTION QTY 1 4164049 S-FRAME W/LABS 2 4163499 SEAT ASSEMBLY (INCLUDES ITEMS 4,26,& 27) *4151800 *4139431 ITM PART NO. DESCRIPTION QTY 1 1 KIT-SEAT ADJUSTER KIT-ARM REST 34163281.7 PLATE-SEAT 4 4124009 SWITCH-SEAT NO 5 64139-14 BLT-WLF 5/16-18X7/8 6 33138-09 PIN-CLEVIS GRVD .38 X 1.31 7 64144-30 SNAP RING .375 8 4143354 BUMPER, SEAT MOUNTING 964141-6 NUT-5/16-18 10 2722325 RELAY-40AMP SEALED 11 148082-20 FUSE-20 AMP 12 64197-015 BLT-TDFM 10-32X1/2 132188154 MODULE-DELAY 14 2720975-07 SPACER-NYLON 3/8IN 15 64139-16 BLT-WLF 5/16-18X5/8 16 4164549.2 PLATE-FRONT REMOVABLE 17 64197-005 BLT-TDFM 3/8-16X1-1/4 18 4165960 S-FOOT PLATE 19 4165945 MAT-FOOT PLATE UPPER LH 20 4165931 MAT-FOOT PLATE LOWER 21 64152-27 1/4-20X5/8 LG SP SCREW 224129802 TUBE-DOCUMENT 2338061A CAP-VINYL 24 64123-16 BLT-HEX 3/8-16X1-1/4 25 64229-03 NUT-NYL LOCK 3/8-16 26 4155681 ARM REST - RH 27 4155680 ARM REST - LH 28 4164330.7 BRKT-SPRING MOUNTING 294164569 SPRING-SEAT 30 64262-003 BLT-FLG HD 1/4-20X1 31 64229-01 NUT-NYLON LOCK 1/4-20 32 64262-011 BLT-FLG HD 3/8-16X1 33*970393 KIT-SEAT SPRING (INCLUDES ITEMS 25,28-32) 34 4165944 MAT-FOOT PLATE UPPER RH 1 1 4 2 2 4 4 3 2 7 1 4 2 1 2 1 1 1 2 1 1 2 4 1 1 2 2 4 4 2 1 1 * NOT ILLUSTRATED 55 STEERING WOODS FIGURE 8 56 STEERING WOODS FIGURE 8 ITM PART NO. DESCRIPTION QTY ITM PART NO. 40 64144-30 41 64229-02 424147116.7 43 4155482.7 444147196 4541-010 46 64268-01 4764251-002 14144705 2 4156297.7 3 4156295 *4156294 GRIP-HANDLE LEVER-TRACTION CNTRL WLDMT-CONTROL BAR, RH WLDMT-CONTROL BAR, LH 2 2 1 1 4 4143673.7 5 4143674.7 6 108208 7 64197-015 8 4127142 9 64221-03 10 4143676 112721246 124143571 13 4144525 14 4155661.7 *4155660.7 WLDMT-CONTROL BOX RH WLDMT-CONTROL BOX LH SWITCH DBL POLE BLT-TDFM 10-32X1/2 TORX BSHG-CONTROL ARM E-RING 19MM/.750 BAR-CONTROL PIVOT DAMPENER ROD-CONTROL ROD-PARKING BRAKE LINK-PARKING BRAKE RH LINK-PARKING BRAKE LH 1 1 2 4 5 6 1 2 2 2 1 1 154145589 164155481 17 64268-03 18 64025-05 194163494 204163493 21 4164049 22 4146988.7 23 64229-01 24 64123-89 254146187 26 64025-33 27 4145106 28 4155483.7 2964168-2 30 64123-69 31 64123-68 32 64123-50 33 64123-105 34 64237-05 354133156 36 64061-25 37 4143595-01 38 4143595-02 39 64025-03 SWIVEL-3/8-16 SPRING-COMPRESSION LOCKNUT-NYLON 3/8-16 NUT-3/8-16 HEX AXLE-RH AXLE-LH S-FRAME W/LABS, BRKT-CNTRL BAR SUPT LOCKNUT-1/4-20 NYLON BOLT-HEX 1/4-20X3/4 BEARING-FLANGE NUT-HEX 5/16-24 LH SPACER-CONTROL ROD BRAKE, ARM LINKAGE COTTER-HAIRPIN BOLT-5/16-18X1-1/2 HEX BOLT-HEX 5/16-18X1 BOLT-HEX 3/8-16 X 1 BLT-HEX 1/4-20X1-5/8 LOCKNUT-NYLON M8-1.25 SPACER ROLL PIN ROD END-FEMALE RH ROD END-FEMALE LH NUT-HEX 5/16-24 2 2 2 2 1 1 1 1 2 2 2 2 2 1 2 2 2 4 2 4 2 2 2 2 2 DESCRIPTION SNAP RING LOCKNUT-NYLON 5/16-18 LINK-BRAKE WLDMT-BRAKE ARM SPACER SPRING-TENSION NUT-FL NYLON LOCK 1/4-20 WASHER-M6 QTY 2 4 1 1 1 1 2 2 * NOT ILLUSTRATED 57 PARKING BRAKE WOODS FIGURE 9 58 PARKING BRAKE WOODS FIGURE 9 ITM PART NO. 1 4164049 2 4163494 3 64197-015 464168-2 5 4148697 64146187 7 64221-03 82188155 9 4163060.7 1064163-34 1164006-01 12 64123-89 13 2188156 14 4148698.7 152720977 16 64229-01 DESCRIPTION QTY S-FRAME W/LABS, TRANSAXLE, RH BLT-TDFM 10-32X1/2 TORX COTTER-HAIRPIN.08X1.19 ROD-BYPASS CONTROL BEARING-FLANGE E-RING 19MM/.750 GRIP HANDLE-BRAKE WASHER LOCKWASHER BOLT-HEX 1/4-20X3/4 SWITCH-NONO DBL POLE LINK-DUMP VALVE SPRING-COMPRESSION LOCKNUT-1/4-20 NYLON ITM PART NO. DESCRIPTION QTY 1 1 2 2 2 1 1 1 1 1 1 1 1 2 2 2 59 WIRE HARNESS WOODS FIGURE 10 1 2 20 2.0 EXP 15 3 11 ELECTRIC CLUTCH 4 STARTER GROUND 17 YB 16 B 14 GA 12.0 EXP 5.0 EXP 85 85 30 NC 86 87A NC BLADES & TRACTION RELAY B B 86 87A STARTER RELAY 12 BR Y BR 30 BATTERY RW TO ENGINE BLOCK (GROUND) BATTERY W W 87 NO O O 85 86 87A NC DELAY RELAY WIRE COLORS W WHITE W YBWB WHITE W/ BLACK STRIPE G P PURPLE P O ORANGE OB ORANGE W/ BLACK STRIPE PO PURPLE W/ ORANGE STRIPE OP ORANGE W/ PURPLE STRIPE DB DARK BLUE B BLACK G GREEN R RED Y YELLOW YB YELLOW W/ BLACK STRIPE RW RED W/ WHITE STRIPE GY GREEN W/ YELLOW STRIPE BR BROWN BRY BROWN W/ YELLOW STRIPE YB 87 NO 8 BRY BR B B B B 87 NO 8 8 2.0 EXP 14 GA 14 GA B 16 21 P R TO SOLENOID (2) W G (RED) MAGNETO STARTER SOL OIL PRESS CHARGING B DB SOLENOID ENGINE B B 30 6 3 (RED) (BLACK) 9 16 P P 14 GA 14 GA 7 5.0 EXP 14 GA 14 GA SWITCH KEY Y OFF M+G RUN B+L START B+L+S W W P O 14 GA 14 GA B B BD R 14 GA O O O BO 14 GA 7.0 EXP 10 14 GA. SWITCH CLUTCH O G HOUR METER MAGNETO 6.0 EXP CARB SOLENOID 5 B 2.0 EXP PACKARD #02962793 VOLTAGE REGULATOR P P 14 GA 14 GA G 12V ADAPTER SWITCH TRACTION CONTROL PO OB NO B B NC 13 O O TO SOLENOID (3) Y W B 19 WB 4 O O 2.0 EXP GY 2.0 EXP PO B WB OP WB NO NC 13 2.0 EXP. 2.0 EXP SWITCH TRACTION CONTROL BR W 14 WB OP NO NO 60 SWITCH BRAKE SWITCH SEAT 22 18 TO SOLENOID (1) 14 GA 14 GA R R 2 ENGINE BLOCK (GROUND) 14 GA 6.0 EXP FUSES 7.0 EXP A B C D E F GY RW B B BRY DELAY MODULE TO SOLENOID (4) WIRE HARNESS WOODS FIGURE 10 ITM PART NO. 1 4154880 2 148082-20 3 30-419 4 4124009 54165120 6 30-180 7 128010 8 2722325 92188154 102721505 114144116 12 30-184 13 108208 14 2188156 1538665 162308095 17 108061-04 182188225 192722013 20 2720949 21 64141-2 22 4164972 23*56-081 DESCRIPTION QTY HARNESS-MAIN WIRE FUSE 20 AMP CABLE-BATT 4 GA BLK 29" SWITCH-SEAT NO METER-HOUR CABLE-BATT 4 GA RED 29" SWITCH, KEY RELAY-40AMP SEALED MODULE-DELAY SWITCH-PTO CLUTCH-ELECTRICAL COVER-POS TERMINAL SWITCH DBL POLE SWITCH-NONO DBL POLE SOLENOID COVER-TERMINAL CABLE-BATTERY 20 RED WIRE-GROUND HARNESS-JUMPER ASSY-CLUTCH WIRE NUT-WLF 1/4-20 WIRE-SEAT SWITCH SLEEVING, ID 0.77 NYLON 2' ITM PART NO. DESCRIPTION QTY 1 2 1 1 1 1 1 3 1 1 1 1 2 1 1 3 1 1 1 1 1 1 1 * NOT ILLUSTRATED 61 42" SIDE DISCHARGE WOODS FIGURE 11 42 30 42 15 41 27 32 24 25 23 22 43 33 41 40 34 26 36 49 15 28 43 33 34 31 29 35 29 52 37 36 38 39 48 53 55 50 19 56 54 18 7 21 17 51 20 7 4 4 4 2 4 3 7 46 50 5 44 6 8 47 45 46 4 6 1 20 19 47 6 16 11 13 12 9 6 62 6 10 15 14 TORQUE TO 70 FT-LBS 42" SIDE DISCHARGE WOODS FIGURE 11 ITM PART NO. DESCRIPTION QTY 1 4164884 S-42 DECK W/LABELS 1 24147399 CHUTE-RUBBER 1 3 4149017.7HINGE-CHUTE_RUBBER 1 4 64123-50 BOLT-HEX 3/8-16X1 7 5 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 2 6 64268-03 NUT-FL NYLON LOCK 3/8-1610 7 64229-03 LOCKNUT-NYLON 3/8-16 14 84115864.7BAFFLE-DISCHARGE 1 9 4150775.7 BAFFLE-FRONT RIGHT 1 10 4150779.7 BAFFLE-FRONT LEFT 1 11 64018-2 BLT-CRG 1/4-20X3/4 2 12 64229-01 LOCKNUT-1/4-20 NYLON 2 13 112111-03 BLADE 21.00 OFFST HLFT 2 14 64123-187 BLT-HEX 5/8-18 X 3 3/4 2 15 64209-03 SPRING WASHER 4 16 4118314 SPACER-BLADE 16MM 2 174152317.7 COVER-BELT 1 184150977.7 COVER-BELT 1 19 64139-08 BOLT-5/16-18X3/4 WLF 4 20 64229-02 LOCKNUT-NYLON 5/16-18 4 21 64141-6 FLANGE NUT, 5/16-18 NC ZP1 22 4146065 ARM-DECK IDLER ASSY 1 (INCLUDES ITEMS 24-26) 232308133 SPRING 24 64144-40 SNAP RING 254128004 BEARING-BALL 264127999 SEAL 27 64270-01 BOLT-MET HEX M10-1.5X30 28 4128002 END CAP 29 128169 PULLEY-IDLER 5.50 30 64123-90 BOLT-1/2-20X2 HEX 31 64006-05 LOCKWSHR-HELICAL 1/2 3264163-19 WASHER 33 4149197 PULLEY-6.25 DEEP GRVE 34 4165023 S-ASSY SPINDLE OUTER (INCLUDES ITEMS 36-39) 1 1 2 1 1 1 2 2 2 4 2 2 354164948 HOUSING-SPINDLE 3638348-01 BEARING-SPINDLE 37 2183070-02SHAFT-SPINDLE 38 64144-38 SNAP RING 3938315 NUT-SPINDLE 40 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 2 4 2 2 2 12 ITM PART NO. DESCRIPTION QTY 4164163-84 WASHER 4 42 64123-208 BLT-HEX 5/8-18X1.5 2 4364164-12 KEY 2 44 4163749.2 LEADING EDGE-ADJ., RH 1 45 4163750.2 LEADING EDGE-ADJ., LH 1 46 64141-4 NUT-WLF 3/8-16 6 47 64123-50 BOLT-HEX 3/8-16 X 1 6 48 4152578-01SPACER 1 49 64268-05 NUT-FL NYLON LOCK 1/2-131 50 64123-31 BOLT-1/2-13X3 HEX 2 5164144-36 E-CLIP 1 524163332 ROLLER-ANTI-SCALP 1 532721512 ROLLER-5X2.75 1 54 64123-217 BLT-HEX 3/8-16X4-1/4 1 552720685 SPACER-ROLLER 1 56 64141-13 NUT-WLF 1/2-13 2 63 52" SIDE DISCHARGE WOODS FIGURE 12 23 20 15 14 11 19 16 34 49 25 26 17 50 29 25 27 28 23 32 31 53 13 23 33 14 15 11 24 30 9 45 18 35 29 25 27 28 46 2 1 51 16 38 8 5 7 3 7 5 5 46 21 5 6 52 7 36 5 5 4 44 14 54 46 46 46 47 54 55 43 46 48 48 40 39 41 47 42 64 13 13 26 18 10 15 49 16 25 9 11 37 49 18 TO DECKLIFT 14 48 12 22 TORQUE TO 70 FT-LBS 52" SIDE DISCHARGE WOODS FIGURE 12 ITM PART NO. DESCRIPTION QTY ITM PART NO. 1 4163933 S-52 DECK W/LABELS 2 4143552.25 GUARD-LH 52" DECK 3 4143553.25 GUARD-RH 52" DECK 4 4147115 CHUTE-RUBBER ASSY 5 64123-50 BOLT-HEX 3/8-16X1 6 64018-11 BOLT-CRG 1/2-13X3LG 7 64229-03 LOCKNUT-NYLON 3/8-16 8 64205-029 BLT-MET M12X1.75X40 9 64246-04 NUT-WHIZ M12-1.75 10 2188127 CHAIN-6.35 (.250) 5 LINKS 114144947 PULLEY-SPINDLE 12 112111-02 BLADE 18.00 OFFST HLFT 13 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 14 64209-03 SPRING WASHER.67 ID 15 64164-12 KEY-1/4X1/4X1 SQ END 16 128169 PULLEY, IDLER 5.50 17 4147896 ARM-DECK IDLER ASSY (INCLUDES ITEMS 30-32) 1 1 1 1 9 2 24 8 16 4 3 3 18 6 3 3 1 41 4118427.7 42 4134338.7 43 4134343.7 444115864.7 45 64018-3 46 64268-03 47 64018-2 48 64229-01 4964163-84 50 64163-19 5164144-36 52 4149017.7 534163514.7 54 4165955.7 55 4165807.7 18 4165023 S-ASSY SPINDLE OUTER (INCLUDES ITEMS 25-29) 3 19 64006-05 LOCKWSHR-HELICAL 1/2 20 64123-90 BLT-HEX 1/2-20 X 2 21 4118314 SPACER-BLADE 16MM 22 64123-187 BLT-HEX 5/8-18 X 3 3/4 23 64123-208 BLT-HEX 5/8-18X1.5 242308133 SPRING-EXTENSION 25 38348-01 BEARING-SPINDLE SEALED 26 4164948 HOUSING-SPINDLE 6 HOLE 27 64144-38 SNAP RING 2838315 NUT-SPINDLE 292183070-02SHAFT-SPINDLE 304127999 SEAL 314128004 BEARING 32 64144-40 SNAP RING 33 64270-01 BOLT-MET M10-1.5 X 30 34 4128002 END CAP 354152578-01SPACER 36 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 37 64268-05 NUT-FL NY LOCK 1/2-13 38 64018-30 BOLT-CRG 3/8-16 X 4-1/2 392721512 ROLLER 402720685 SPACER-ROLLER 1 1 3 3 3 1 6 3 3 3 3 1 2 1 1 1 1 2 2 3 3 3 DESCRIPTION QTY BAFFLE-FRONT LH 1 BAFFLE-FRONT CENTER 1 BAFFLE-RIGHT FRONT 1 BAFFLE-DISCHARGE 1 BOLT-3/8-16X1 CARRIAGE 1 NUT-FL NYLON LOCK 3/8-16 12 BLT-CRG 1/4-20 X 3/4 4 LOCKNUT-1/4-20 NYLON 4 WASHER 6 WASHER A/R E-CLIP 1 HINGE-CHUTE RUBBER 1 GUIDE-BELT 1 BRKT-BAFFLE MNTG 2 BRKT-BAFFLE MNTG RH 1 65 BELTS-CUTTERDECK WOODS FIGURE 13 66 BELTS-CUTTERDECK WOODS FIGURE 13 ITM PART NO. 1 4143733 2 4147716 DESCRIPTION BELT-52" CUTTERDECK BELT-42" CUTTERDECK QTY ITM PART NO. DESCRIPTION QTY 1 1 67 DECALS-POWERUNIT WOODS FIGURE 14 5 (UNDER SEAT) 16 7 2 6 9 1 15 4 8 10 14 17 12 11 68 13 3 (UNDER FOOTPLATE) DECALS-POWERUNIT WOODS FIGURE 14 ITM PART NO. DESCRIPTION QTY 1 4165662 2 2000570 34164525 44163972 4163973 LABEL-CONTROL PANEL LABEL-WARN FUEL PICT. LABEL-INFORMATION LABEL-CZR2242B LABEL-CZR2652B 1 2 1 1 5 2000590 6 4165616 7 4165615 8 4126804 9 4147617 104165610 114164269 12 2720743 13 2000577 14 4126611 15 4146936 164133980 174166254 LABEL-WARN BATTERY LABEL-LH TRACTION LABEL-RH TRACTION LABEL-PARKING BRAKE LABEL-FUEL TANK VALVE LABEL-WARNING LABEL-DANGER/WARNING LABEL-HOC INNER LABEL, WARNING LABEL-HOC OUTER LABEL-MANUAL LOCATION LABEL-MAINTENANCE LABEL-MOW-N-MACHINE 1 1 1 1 1 1 2 1 3 1 1 2 1 ITM PART NO. DESCRIPTION QTY 69 ACCESSORIES-SUSPENSION SEAT WOODS FIGURE 16 7 4 1 6 5 3 2 1 70 ACCESSORIES-SUSPENSION SEAT WOODS ITM PART NO. FIGURE 15 DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY 1 64141-6 NUT-WLF 5/16-18 8 2 64262-019 BLT-FLG HD 5/16-18 X 1-3/4 2 3 2720975-07 SPACER-NYLON 3/8IN 1 44164679 SEAT-SUSPENSION 1 (ITEMS 1-4 ARE CONTAINED IN KIT 970394) 5 SLIDER-SEAT 2 6 BLT-TORX 4 7 4163499 SEAT ASSEMBLY 1 (ITEMS 5 & 6 ARE INCLUDED ON 4163499) 71 LIMITED WARRANTY (Mow’n Machine Zero-Turn Mowers and Woods Boundary Utility Vehicles) TM TM Please Enter Information Below and Save For Future Reference. Date Purchased: __________________________ From (Dealer):______________________________________ Model Number: __________________________ Serial Number: _____________________________________ WHAT IS COVERED: Woods Equipment Company (“WOODS”) warrants Mow’n MachineTM zero-turn mowers and attachments and Woods BoundaryTM utility vehicles, accessories and attachments to be free from defect in material and workmanship for the warranty periods listed below. FOR HOW LONG: Mow’n Machine Model #CZ1736K, CZ1948K, CZ1952K, CZ2361, ME1952K, ME2661B, MZ2552K, MZ2561K, MZ2761, MZ3761K, MZ3772K, MZ2661KL & attachments are warranted for two (2) years from the date of delivery to the original purchaser or 2000 hours of operation, whichever occurs first. Purchaser may opt for a warranty of five (5) years from the date of delivery to the original purchaser or 500 hours of operation, whichever occurs first. The dealer must specify the special warranty term on the original, dated bill of sale and a copy must be provided with all warranty claims. Mow’n Machine model numbers CZR2242B and CZR2652B are warranted for residential use for three (3) years from the date of delivery to the original purchaser or for commercial use for 90 days from the date of delivery to the original purchaser.. Mow’n Machine Model #FE21B, FZ21D, FZ23B, FZ25D, FZ28K & attachments are warranted for two (2) years from the date of delivery to the original purchaser or 2000 hours of operation, whichever occurs first. In addition, Mow’n Machine ME and MZ Series Models, serial number XXXXXXXX300 and above, have a Limited Lifetime Warranty on deck, deck cradle, and engine deck for the life of the machine to the original retail purchaser. Woods Boundary utility vehicle Model #MAV350, MAV480, MAV4x4, accessories & attachments are warranted for two (2) years from the date of delivery to the original purchaser. IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. WHO IS COVERED: This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WHAT IS NOT COVERED: This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by: 1. Improper operation, improper maintenance, misuse, or an accident; 2. Any modification or repair by someone other than WOODS, a WOODS’ authorized dealer or distributor, and/or a WOODS’ authorized service center; or 3. Repairs made with parts other than those obtained through WOODS. WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories with respect to which the manufacturer provides a separate warranty. WHAT WOODS WILL DO TO CORRECT PROBLEMS: WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. OTHER LIMITATIONS: WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you. No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. HOW STATE LAW APPLIES: This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. QUESTIONS: Answers to any questions regarding warranty service and locations may be obtained by contacting: Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com F-8045 MM & Boundary (Rev. 12/1/2008) LIMITED WARRANTY (Mow’n MachineTM Zero-Turn Mower and Woods BoundaryTM Utility Vehicle Replacement Parts) Woods Equipment Company (“WOODS”) warrants replacement parts for Mow’n Machine zero-turn mowers and attachments and Woods Boundary utility vehicles, accessories and attachments to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser. TM TM IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY (90) DAYS FROM THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by improper operation, improper maintenance, misuse, or an accident. WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you. No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Answers to any questions regarding warranty service and locations may be obtained by contacting: Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com F-8495 MM & Boundary Repair Parts (Rev. 2/15/2006) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com ©2008 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and “Tested. Proven. Unbeatable.” are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
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