Woodstock W1830 User's Manual

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J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%,
Standard Machinery Safety Instructions ...... 5
Additional Safety for Air Filters................ 7
J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (0
General .......................................... 19
Replacing Fuse .................................. 19
Remote Control Battery Replacement ...... 19
Electrical Safety Instructions................. 20
Electrical Wiring Diagram ..................... 21
Troubleshooting................................. 22
G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )*
Cabinet & Remote Control.................... 23
Control Panel ................................... 24
Motor & Impeller ............................... 25
Label Placement ............................... 26
N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )0
FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (General .......................................... 16
Machine Storage ................................ 16
Filtering Performance ......................... 16
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J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ('
Unpacking ....................................... 10
Inventory ........................................ 10
Power Connection .............................. 11
Test Run.......................................... 12
Site Planning .................................... 13
Mounting to Ceiling ............................ 14
D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (/
Cleaning Filters ................................. 18
<C<:KI@:8C
<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%/
Circuit Requirements ............................ 8
Grounding Requirements ........................ 9
Extension Cords .................................. 9
8::<JJFI@<J%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (.
Air Filter Accessories .......................... 17
J8=<KP
@EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%)
Woodstock Technical Support .................. 2
Machine Specifications .......................... 3
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This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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INTRODUCTION
Model W1830 (For Machines Mfg. Since 1/12)
Controls and Features
Machine
Hook
Front View
Exhaust
Port
Remote
Control
Control
Panel
Handle
Rear View
Outer
Filter
Inner Filter
(Behind Outer Filter
READ and understand this
entire manual before using
this machine. Serious personal injury may occur
if safety and operational
information is not understood and followed. DO
NOT risk your safety by
not reading!
-4-
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FNE<IËJD8EL8C% Read and understand this
owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
?<8I@E>GIFK<:K@FE% Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
<P<GIFK<:K@FE% Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
D<EK8C8C<IKE<JJ% Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or
when distracted.
?8Q8I;FLJ;LJK% Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware
of dust hazards associated with workpiece
materials, and always wear a NIOSH-approved
respirator to reduce your risk.
;@J:FEE<:K@E>GFN<IJLGGCP% Always
disconnect machine from power supply before
servicing, adjusting, or changing cutting tools
(bits, blades, cutters, etc.). Make sure switch
is in OFF position before reconnecting to avoid
an unexpected or unintentional start.
N<8I@E>GIFG<I8GG8I<C% Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips which could cause a loss
of workpiece control.
;8E><IFLJ<EM@IFED<EKJ% Do not use
machinery in wet or rainy locations, cluttered
areas, around flammables, or in poorly-lit
areas. Keep work area clean, dry, and welllighted to minimize risk of injury.
-5-
J8=<KP
For Your Own Safety,
Read Manual Before Operating Machine
J8=<KP
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8GGIFM<;FG<I8K@FE% Untrained operators
can be seriously hurt by machinery. Only
allow trained or properly supervised people
to use machine. When machine is not being
used, disconnect power, remove switch keys,
or lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
JK89C<D8:?@E<% Unexpected movement during
operations greatly increases the risk of injury
and loss of control. Verify machines are
stable/secure and mobile bases (if used) are
locked before starting.
=FI:@E>D8:?@E<IP% Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
FECPLJ<8J@EK<E;<;% Only use machine for
its intended purpose. Never modify or alter
machine for a purpose not intended by the
manufacturer or serious injury may result!
8NBN8I;GFJ@K@FEJ% Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
LJ<I<:FDD<E;<;8::<JJFI@<J% Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase the risk of serious
injury.
LE8KK<E;<;FG<I8K@FE% Never leave machine
running while unattended. Turn machine off
and ensure all moving parts completely stop
before walking away.
:?@C;I<E9PJK8E;<IJ% Keep children and
bystanders a safe distance away from work
area. Stop using machine if children or
bystanders become a distraction.
D8@EK8@EN@K?:8I<% Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. An
improperly maintained machine may increase
the risk of serious injury.
I<DFM<8;ALJK@E>KFFCJ% Never leave
adjustment tools, chuck keys, wrenches, etc.
in or on machine—especially near moving
parts. Verify removal before starting!
:?<:B;8D8><;G8IKJ% Regularly inspect
machine for damaged parts, loose bolts,
mis-adjusted or mis-aligned parts, binding,
or any other conditions that may affect safe
operation. Always repair or replace damaged
parts, wires, cords, or plugs before operating
machine.
J<:LI@E>NFIBG@<:<% When required, use
clamps or vises to secure workpiece. A secured
workpiece protects hands and frees both of
them to operate the machine.
=<<;;@I<:K@FE% Unless otherwise noted, feed
work against the rotation of blades or cutters.
Feeding in the same direction of rotation may
pull your hand into the cut.
D8@EK8@EGFN<I:FI;J%When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside. Do not
handle the cord/plug with wet hands. Avoid
cord damage by keeping it away from heated
surfaces, high traffic areas, harsh chemicals,
and wet or damp locations.
>L8I;J:FM<IJ% Guards and covers can
protect you from accidental contact with
moving parts or flying debris. Make sure
they are properly installed, undamaged, and
working correctly before using machine.
<OG<I@<E:@E>;@==@:LCK@<J% If at any time you
are experiencing difficulties performing the
intended operation, stop using the machine!
Contact our Technical Support for help at
(360) 734-3482.
E<M<IJK8E;FED8:?@E<% Serious injury or
accidental contact with cutting tool may
occur if machine is tipped. Machine may be
damaged.
-6-
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8[[`k`feXcJX]\kp]fi8`i=`ck\ij
;@J:FEE<:K@E>GFN<IJLGGCP% Turn the
switch OFF, disconnect the air filter from the
power supply, and allow the impeller to come
to a complete stop before leaving the machine
unattended or doing any service, cleaning,
maintenance, or adjustments.
I<>LC8I:C<8E@E>% For best performance,
regularly check/clean the filters to avoid the
buildup of fine dust. Make sure to regularly
clean the surrounding area where the machine
is operated—excessive dust buildup on
overhead lights, heaters, electrical panels,
or other heat sources will increase the risk of
fire.
?8Q8I;FLJ;LJK% Dust exposure may cause
cancer, birth defects, or long-term respiratory
damage. Be aware of the dust hazards
associated with each workpiece material, and
always wear a NIOSH-approved respirator to
reduce your risk.
JLJG<E;<;;LJKG8IK@:C<J8E;@>E@K@FE
JFLI:<J% DO NOT operate the air filter in
areas where explosion risks are high. Areas
of high risk include, but are not limited to,
areas near pilot lights, open flames, or other
ignition sources.
C<8;G8@EK;LJK8E;8J9<JKFJ=@9<IJ% DO
NOT try to collect lead paint or asbestos
fibers with this machine. Due to the high
hazard to human health, these materials must
be collected with special equipment.
;LJK8CC<I>@<J% Dust from certain woods
may cause an allergic reaction in people and
animals. Make sure you know what type of
wood dust you will be exposed to in case
there is a possibility of an allergic reaction.
=@I<JLGGI<JJ@FE% Only operate the air filter
in locations that contain a fire suppression
system or have a fire extinguisher nearby.
@DG<CC<I?8Q8I;J% DO NOT place your hands
or tools inside the air filter housing during
operation for any reason. The powerful
suction could easily cause accidental contact
with the impeller which could cause serious
personal injury or damage to the machine.
N<8II<JG@I8KFI% Fine dust that is too small
to be caught in the filter will be blown into
the ambient air during operation. Wearing a
NIOSH approved respirator during this time
will reduce your risk of permanent respiratory
damage.
FG<I8K@E>CF:8K@FE% DO NOT operate the air
filter in rainy or wet locations—exposure to
water may create a shock hazard or decrease
the life of the machine.
<DGKP@E>;LJK% When removing dust from the
filters, turn OFF the switch, disconnect power,
and wear a respirator and safety glasses.
Empty dust away from ignition sources and
into an approved container.
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-7-
J8=<KP
@EK<E;<;LJ<% This air filter is designed
to capture dust from ambient air in a
woodworking shop for a short time after
cutting or sanding operations. DO NOT use
this air filter to collect particles of silica,
metal, lead paint, asbestos, or hazardous
bacterium. DO NOT allow this filter to collect
liquids, combustible fumes, burning or
smoking material, or toxic fumes.
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This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
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A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the fullload current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
=lcc$CfX[:lii\ekIXk`e^
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
=lcc$CfX[:lii\ekIXk`e^Xk()'M%%%%%%%%%%%%%%%%%%%%%(8dg
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This machine is prewired to operate on a 120V power
supply circuit that has a verified ground and meets the
following requirements:
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This machine MUST be grounded. In the event of certain
types of malfunctions or breakdowns, grounding provides
a path of least resistance for electric current to travel—in
order to reduce the risk of electric shock.
<C<:KI@:8C
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipmentgrounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
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This machine is equipped with a power cord that has an
equipment-grounding wire and NEMA 5-15 grounding plug.
The plug must only be inserted into a matching receptacle
(see =`^li\) that is properly installed and grounded in
accordance with local codes and ordinances.
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120V
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Neutral Hot
We do not recommend using an extension cord with this
machine. Extension cords cause voltage drop, which may
damage electrical components and shorten motor life.
Voltage drop increases with longer extension cords and
the gauge smaller gauge sizes (higher gauge numbers
indicate smaller sizes).
Figure 1% NEMA 5-15 plug & receptacle.
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
D`e`dld>Xl^\J`q\Xk()'M%%%%%%%%%%%%%%%%%%%%%% (+8N>
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This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
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The following is a description of the main components
shipped with the Model W1830. Lay the components out
to inventory them.
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J_`gg`e^@em\ekfip1=`^li\2 Hkp
8% Air Filter Unit ..............................................1
9% Hanging Chains .............................................4
:% Ceiling Hooks ...............................................4
;% Machine Hooks .............................................4
<% Remote Control w/Batteries .............................1
@ejkXcc\[EfkJ_fne
Hkp
• Outer Filter .................................................1
• Inner Filter .................................................1
-10-
B\\g dXZ_`e\ [`jZfee\Zk\[ ]ifd
gfn\ilek`c`ejkilZk\[fk_\in`j\%
B
A
C
D
E
=`^li\)% Shipping inventory.
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
Gfn\i:fee\Zk`fe
To avoid unexpected startups or property damage, use
the following steps whenever connecting or disconnecting
the machine.
:fee\Zk`e^Gfn\i
Insert the power cord plug into a matching power supply
receptacle. The machine is now connected to the power
source.
;`jZfee\Zk`e^Gfn\i
Grasp the molded plug and pull it completely out of the
receptacle. Do not pull by the cord as this may damage
the wires inside.
=`^li\*% Connecting power.
J<KLG
=`^li\+% Disconnecting power.
-11-
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
K\jkIle
Once you have unpacked the machine, perform a test
run before mounting to the ceiling to make sure it runs
properly.
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review the KiflYc\j_ffk`e^ on GX^\
)'.
If you still cannot remedy a problem, contact our Tech
Support at (360) 734-3482 for assistance.
J<KLG
Kfk\jkilek_\dXZ_`e\#[fk_\j\jk\gj1
(%
Make sure you have read the safety instructions at
the beginning of the manual.
)%
Place the air filter on a workbench or similar stable
surface that can support the load.
*%
Connect the air filter to power.
+%
Press the ON SPEED button on the control panel of
the air filter (see =`^li\5) to turn the unit FE. The
machine should begin to operate.
=`^li\,% Air filter control panel.
— Strange or unusual noises should be investigated
and corrected before operating the machine
further. Always disconnect the machine from
power when investigating or correcting potential
problems.
/%
Push the remote control ON SPEED
button (see =`^li\6) repeatedly to
cycle through the air flow options.
The lights on the control panel should
display the selected speed.
Efk\1 ;fefkY\XcXid\[`]pflefk`Z\XjdXcc
Xdflekf]m`YiXk`fe[li`e^k_\K\jkIle%@k`j
efidXc]fiXccX`i]`ck\ijkfgif[lZ\XjdXcc
Xdflekf]m`YiXk`fe[li`e^fg\iXk`fe%K_`j
m`YiXk`fe`jdlZ_dfi\efk`Z\XYc\n_\efg\iXk`e^
feX_Xi[jli]XZ\#jlZ_XjXnfibY\eZ_#ZfdgXi\[
kfn_\efg\iXk`e^`eXjljg\e[\[gfj`k`fe#Xj
[\j`^e\[%
0%
Push the remote control TIME button
repeatedly to cycle through the three
time options. The lights on the control
panel should display the amount of
time the air filter will run before
automatically turning F==.
,%
Push the ON SPEED button repeatedly to cycle
through the three air flow speed options. The lights
on the control panel should display the selected
speed.
-%
Press the OFF button to turn the machine F==.
.%
Point the remote control directly at the control
panel, and press the remote control ON SPEED
button to turn the machine FE.
-12-
('% Press the remote control OFF button
to turn the air filter F==.
=`^li\-% Remote control.
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
J`k\GcXee`e^
Site planning is an important step to maximize the
effectiveness of the hanging air filter. Air circulation
must be thought out and all obstructions to the air path
considered.
Think of air circulation in terms of the circular motion of
the air before and after the air filter. The air exiting the
filter is exhausted at a higher velocity than that entering
it. Consequently, exhaust being vented inside a building
can have an effect on the pattern of air circulation.
Air
Filter
Air circulation patterns will vary depending upon which
air flow speed is used and according to your specific shop
setup. =`^li\7 shows an example of good air circulation.
Figure 7. The air filter placement
promotes GOOD circular air motion.
J<KLG
=`^li\8 shows an example of poor air circulation, where
the air filter is placed too close to obstructions. In this
situation, the velocity of the air is lost and circulation is
diminished.
9\cfn`jXc`jkf]k_`e^jkfb\\g`ed`e[n_\ej\c\Zk`e^
Xjgfk]fik_\X`i]`ck\i1
•
Study your shop layout and try to determine the best
location for the hanging air filter. Air flow that is
obstructed will cause a short cycle effect, producing
unsatisfactory results. There must be a clearance of
at least 3 ft. from any obstructions in front and back
of the unit.
Air
Filter
Figure /. The air filter placement is too
close to the walls and leaves much of the
room unfiltered.
•
Try to place the air filter in front of high dust
producers like sanders or near areas where sanding
will take place.
•
Make sure that an electrical outlet
with a properly grounded receptacle is
available at the location you choose.
•
Do not place the hanging air filter where garage
doors may pass closely or where it may impede
transport or movement of any other object.
•
•
Try to place the unit where it is easy to access for
turning it on, cleaning and maintenance.
The hanging air filter must be
supported by wood joists that are
capable of supporting at least 100 lbs
each. DO NOT attach the hanging air
filter to only sheet rock, press board
or paneling. These materials cannot
support the filter, and it may fall.
•
Avoid hitting your head on the hanging
air filter. Make sure there is enough
clearance between the unit and the
ground, especially important in a
basement. If possible, position the air
filter in an area that has little foot
traffic but still offers easy access to
the switch and filters.
@k`jm\ip`dgfikXekk_Xkk_\_Xe^`e^X`i]`ck\iY\
jlggfik\[gifg\icp%Gc\Xj\]fccfnk_\j\^l`[\c`e\j
n_\egcXee`e^n_\i\kfdflekk_\le`k1
•
Where the mounting brackets attach is the top of
the unit. The hanging air filter can only be secured
by the machine hooks on its top.
-13-
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
Dflek`e^kf:\`c`e^
The Model W1830 performs best when hung from the
ceiling.
The advantage of having the air filter mounted to the
ceiling is that the air circulation pattern is not blocked by
equipment and obstacles closer to the floor.
When choosing a location to mount the air filter to the
ceiling, keep in mind the clearance necessary underneath
the machine for foot traffic or other operations. The
mounting chains can be used at full length, which will
bring the bottom of the air filter to approximately 25 1⁄2"
from the ceiling, or the chains can be doubled-up, which
will bring the unit approximately 19 1⁄2" below the ceiling.
FECPdflekk_\X`i]`ck\ile`kkfaf`jkj
fi kXYc\ k_Xk ZXe _fc[ Xk c\Xjk (''
cYj% ;F EFK dflek k_\ le`k fecp kf
j_\\k ifZb# gi\jjYfXi[# gXe\c`e^# fi
_fe\pZfdYnXccgXe\cjn`k_\ogXej`fe$
kpg\]Xjk\e\ij%K_\]Xjk\e\ijZXek\Xi
flkXe[k_\X`i]`ck\iZXe]Xcc%@^efi`e^
k_`j ZXlk`fe ZXe i\jlck `e `ealip fi
gifg\ikp[XdX^\%
J<KLG
@dgfikXek1 K_\Z\`c`e^_ffbjdljkfecpY\jZi\n\[`ekf
jfc`[nff[%Fk_\in`j\#k_\pdXpglccflkle[\icfX[Xe[
ZXlj\k_\X`i]`ck\ikf]Xcc%
Kfdflekk_\X`i]`ck\ikfk_\Z\`c`e^#[fk_\j\jk\gj1
(%
Replace the four Phillips head screws shown in
=`^li\9 with the four provided machine hooks (see
=`^li\10).
)%
Tighten each hex nut on the hooks against the air
filter body to secure them in place.
Phillips Head Screws
Figure 0. Remove these Phillips head
screws.
Hook
Hex Nut
Figure ('. Machine hook installed.
-14-
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
Efk\1Jfd\gfj`k`fej]fik_\Z\`c`e^_ffbjdXpY\
jc`^_kcple\m\e]ifd\XZ_Xefk_\i%KfdXb\lg]fi
k_`j#d`efiX[aljkd\ekjZXeY\dX[\kfk_\c\e^k_
f]k_\_Xe^`e^Xjj\dYcpYpX[aljk`e^k_\Xdflek
k_Xkk_\dXZ_`e\_ffb`jk_i\X[\[`ekfk_\X`i]`ck\i
_flj`e^j\\=`^li\(( %8]k\iX[aljk`e^k_\_ffb
_\`^_k#k`^_k\ek_\_\oelkkfj\Zli\k_\_ffb%
*%
Drill a 3⁄32" pilot hole into the center of the joists at
the mounting locations, then fully thread the ceiling
hooks into the joists (see Figure 12).
@dgfikXek1 @]k_\af`jkjXi\Zfm\i\[n`k_j_\\kifZb
figXe\c`e^#lj\Xjkl[]`e[\ififk_\i[\m`Z\kf
cfZXk\k_\Z\ek\if]k_\af`jkj%
Attach the provided chains to the ceiling hooks.
,%
With the help of another person to hold the air
filter up, attach the other end of the chains to the
machine hooks.
Figure ((. Machine hook partially
threaded to adjust the hanging length.
Joist
Ceiling
Hook
J<KLG
+%
Hex Nut
Machine
Hook
Figure (). Air filter mounted to the joists.
K?@J8@I=@CK<I@JKF9<LJ<;=FI
NFF;;LJKFECP%;fefklj\`kkf
]`ck\ikfo`Z]ld\j#gX`ekjgiXp#fi
[`jj`gXk\jdfb\fi]ld\j#n_`Z_Zflc[
[XdX^\k_\]`ck\ij%
-15-
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
FG<I8K@FEJ
>\e\iXc
=`ck\i`e^G\i]fidXeZ\
When used in conjunction with an efficient
dust collection system, the Model W1830
removes most fine wood particles up to 1
micron from the air. This air filter is capable of
recirculating the air in a room measuring 20'
x 20' x 8' approximately 7.7 times an hour. We
recommend that the volume of air in your room
be recirculated 6–9 times an hour for the best
filtering effect.
Klie`e^FEF==
When the air filter is connected to power, press
the ON SPEED button on the air filter control
panel or the remote control to turn the unit FE.
Efk\1 K_\i\dfk\ZfekifcZfddle`ZXk\jn`k_
k_\X`i]`ck\ilj`e^`e]iXi\[@I Xe[dljkY\
gf`ek\[[`i\ZkcpXkk_\X`i]`ck\iZfekifcgXe\ckf
nfibgifg\icp%
Therefore, rooms with a larger volume may
require two or more air filters to achieve proper
filtering.
:_Xe^`e^8`i=cfnJg\\[j
FG<I8K@FEJ
The air filter can be set to operate in three air
flow speeds—260 (LO), 362 (MED), and 409 CFM
(HI). CFM is the acronym for Cubic Feet per
Minute of air flow that is generated through the
air filter.
KfZXcZlcXk\k_\i\Z`iZlcXk`e^iXk\]fipfli
j_fgjgXZ\#[fk_\j\jk\gj1
(%
To cycle through the available speeds, press the
ON SPEED button on the control panel or remote
control repeatedly. This will illuminate the
corresponding lights on the control panel.
J\kk`e^K`d\i
The air filter can be set for a timed performance
of 1, 2, or 4 hours. At the end of this time, the
air filter will automatically turn F==.
Calculate the volume of air in your shop by
multiplying the length x width x height of
the room (see the example below). Then,
divide the volume by the speed (CFM) you
have chosen to operate the air filter. This
will give you how many minutes it takes to
recirculate the air in the room.
<oXdgc\1 K_\iffdd\Xjli\j)'o)'o/
Xe[pflXi\fg\iXk`e^k_\X`i]`ck\iXk+'0
:=D?@ %
20' x 20' x 8' = 3200 ft3 =
7.8 Minutes
409 CFM
409 CFM
To cycle through the available time settings,
press the TIME button on the remote
control repeatedly. This will illuminate the
corresponding lights on the control panel.
)%
DXZ_`e\JkfiX^\
When the air filter is not in use, unplug the
power cord from the power source. Secure the
power cord away from potential hazards, such as
high traffic areas, sharp objects, heat sources,
harsh chemicals or fumes, damp areas, etc.
Calculate how many times per hour the
room volume is recirculated through the
air filter by dividing 60 minutes by the
circulating time from Jk\g(. This will give
you how many times an hour the air in the
room is recirculated through the air filter.
60 Min. =
7.7 Times per Hour
7.8 Min.
-16-
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
8::<JJFI@<J
8`i=`ck\i8ZZ\jjfi`\j
The following Air Filter accessories may be available through your local Woodstock International Inc.
Dealer. If you do not have a dealer in your area, these products are also available through online dealers.
Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at:
1-800-840-8420 or at [email protected].
;*/*+Ç@ee\i=`ck\i]fiDf[\cN(/*'
;*/*,ÇFlk\i=`ck\i]fiDf[\cN(/*'
We recommend that you keep a set of filters on hand to ensure
uninterrupted service of your air filter.
D3834
D3835
-17-
FG<I8K@FEJ
The J_fg=foDf[\cN(.+- is one machine that will sit in the shop
and gather dust—fine dust that is! With its three speed fan, automatic
shut-off and 0.3 micron filter, this fine dust air filter circulates shop
air and captures the fine dust that otherwise stays suspended. Even
with an efficient dust collector, if other machines are making dust, you
need this fine air filter.
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
D8@EK<E8E:<
:c\Xe`e^=`ck\ij
The amount of air filter operation has a direct bearing on
when you must clean or replace the filters.
To maintain efficient operation, check the filters
approximately every 40 hours of use in light or moderately
dusty environments. In very dusty environments, check
the filters every eight hours of use. Always wear a
respirator when checking the filters.
KfZ_Xe^\Xe[j\im`Z\k_\]`ck\ij#[fk_\j\jk\gj1
(%
DISCONNECT MACHINE FROM POWER!
)%
Un-latch the filter retaining clips from the top and
bottom of the unit, as shown in =`^li\13, and
remove the outer filter. Place the filter in a trash
bag and shake it gently to remove the bulk of the
dust.
B\\gk_\X`i]`ck\ile`klegcl^^\[
[li`e^XccdX`ek\eXeZ\gifZ\[li\j%
@^efi`e^k_`jnXie`e^dXpi\jlck`e
cXZ\iXk`fefiXdglkXk`fe`eali`\j]ifd
XZZ`[\ekXcjkXiklg
If you choose to use compressed air to further clean
the filter, do so outdoors and in an appropriate
environment where people are not in the immediate
vicinity.
D8@EK<E8E:<
*%
Remove the inner filter, place it inside a trash bag
and gently shake the dust from the inside of the
filter.
8cnXpjn\XiXi\jg`iXkfiXe[jX]\kp
^cXjj\jn_\eZc\Xe`e^k_\]`ck\ij%
JXn[ljkdXpZXlj\Xcc\i^`Zi\XZk`fej
fii\jg`iXkfipgifYc\dj%
Optional: Wash the inner filter with water to remove
the remaining dust, then let it air dry completely.
Retaining Clip (1 of 2)
+%
Re-install the inner filter, then re-install the outer
filter with the wire mesh facing to the inside.
,%
Re-latch the retaining clips to secure the filters.
Efk\1;li`e^i\^lcXilj\k_\]`ck\ijZXeY\Zc\Xe\[
j\m\iXck`d\jY\]fi\i\gcXZ\d\ekY\Zfd\je\Z\jjXip%Kf
[\k\id`e\n_\k_\ik_\]`ck\ije\\[kfY\i\gcXZ\[#_fc[
k_\dlgkfk_\jlec`^_kXe[m`jlXccp`ejg\Zkk_\d%@]pfl
ZXeefkj\\k_ifl^_k_\]`ck\ij[l\kfZXb\[[ljkXe[
^i`d#i\gcXZ\k_\dY\]fi\glkk`e^X`i]`ck\iYXZb`ekf
fg\iXk`fe%
-18-
Inner
Filter
Outer
Filter
=`^li\(*% Filters exposed for cleaning.
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
J<IM@:<
>\e\iXc
This section covers the most common service adjustments
or procedures that may need to be made during the life
of your machine.
If you require additional machine service not included
in this section, please contact Woodstock International
Technical Support at (360) 734-3482 or send e-mail to:
k\Z_$jlggfik7j_fg]fo%Y`q.
D8B< JLI< k_Xk pfli dXZ_`e\ `j
legcl^^\[ [li`e^ Xcc j\im`Z\ gifZ\$
[li\j @] k_`j nXie`e^ `j `^efi\[# j\i`$
fljg\ijfeXc`ealipdXpfZZli%
I\gcXZ`e^=lj\
The fuse on the control panel will blow in the case of a
thermal overload.
Replace the fuse only with a fast-acting, 2 amp, 250V fuse
(Part Number X1830055).
KffcE\\[\[
Hkp
Phillips Screwdriver #2 .........................................1
Kfi\gcXZ\k_\dXZ_`e\]lj\#[fk_\j\jk\gj1
(%
DISCONNECT MACHINE FROM POWER!
)%
Unthread the fuse holder cap from the control panel
(see =`^li\14) and remove it. The fuse will come
out with it.
*%
Replace the fuse and fully thread the cap in to
secure it.
Fuse
Holder Cap
Figure (+. Fuse holder cap on the control
panel.
Batteries
I\dfk\:fekifc9Xkk\ip
I\gcXZ\d\ek
Cover
Figure (,. Remote control battery
compartment cover removed.
-19-
J<IM@:<
The remote control uses two AA batteries. To replace
them, slide the battery compartment cover down and off
the remote (see =`^li\15). Insert the batteries in the
proper direction and replace the cover.
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
KiflYc\j_ffk`e^
This section covers the most common problems and corrections with this type of
machine. N8IE@E>;FEFKdXb\XepX[aljkd\ekjlek`cgfn\i`j[`jZfee\Zk\[Xe[
dfm`e^gXikj_Xm\Zfd\kfXZfdgc\k\jkfg
GIF9C<D
GFJJ@9C<:8LJ<
:FII<:K@M<8:K@FE
Machine does not start or a 1. Power supply switched OFF or is at 1. Ensure power supply is ON/has correct voltage.
breaker trips.
fault.
2. Remote control not working or bat- 2. Replace batteries; point remote control directly at
control panel.
teries are dead.
3. Infrared transmission is blocked or 3. Make sure the infrared receiver on the control panel
is not blocked; try using the remote closer to the
remote too far away.
filter.
4. Ensure circuit size is correct/replace weak breaker.
4. Wall circuit breaker tripped.
5. Check filters/resolve reason for blown fuse; replace
5. Control panel fuse blown.
fuse (see Page 19).
6. Wiring is open/has high resistance. 6. Check/fix broken, disconnected, or corroded wires.
7. Inspect/replace if faulty.
7. Infrared receiver at fault.
8. Control panel ON SPEED button at 8. Replace faulty ON SPEED button.
fault.
9. Test/repair/replace.
9. Motor at fault.
Machine stalls or is under- 1. Motor overheated.
powered.
2. Run capacitor at fault.
3. Motor at fault.
1. Clean filters to reduce load on motor.
2. Test/repair/replace.
3. Test/repair/replace.
Machine has vibration or 1. Motor or component loose.
noisy operation.
1. Inspect/replace damaged bolts/nuts, and re-tighten
with thread locking fluid.
2. Fix/replace fan cover; replace loose/damaged fan.
3. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
2. Motor fan rubbing on fan cover.
3. Motor bearings at fault.
Loud, repetitious noise, or 1. Air filter is not mounted properly 1. Stabilize the air filter.
excessive vibration coming
and wobbles.
from air filter.
2. Impeller fan is damaged, loose, or 2. Unplug air filter, and inspect the impeller for dents,
bends, loose fins. Replace impeller if any damage is
severely unbalanced.
found.
3. Make sure all fasteners on the air filter are tight.
3. The motor mounting is loose.
4. Motor fan housing is dented, caus- 4. Replace motor fan housing.
ing the motor fan blade to hit the
housing while spinning.
1. Clean the filters.
J<IM@:<
Air filter does not ade- 1. The filters are dirty.
quately collect dust; poor
performance.
-20-
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
<c\Zki`ZXcJX]\kp@ejkilZk`fej
These pages are current at the time of printing. However, in the spirit of improvement, we may
make changes to the electrical systems of future machines. Study this diagram carefully. If you notice
differences between your machine and these wiring diagrams, call Woodstock International Technical
Support at (360) 734-3482.
(% J?F:B?8Q8I;% Working on wiring that is
connected to a power source is extremely
dangerous. Touching electrified parts will
result in personal injury including but not
limited to severe burns, electrocution,
or death. Disconnect the power from
the machine before servicing electrical
components!
,% DFKFIN@I@E>% The motor wiring shown
in these diagrams is current at the time
of printing, but it may not match your
machine. Always use the wiring diagram
inside the motor junction box.
-% DF;@=@:8K@FEJ% Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
)% HL8C@=@<;<C<:KI@:@8E% Due to the
inherent hazards of electricity, only a
qualified electrician should perform wiring
tasks on this machine. If you are not a
qualified electrician, get help from one
before attempting any kind of wiring job.
*% N@I<:FEE<:K@FEJ% All connections must
be tight to prevent wires from loosening
during machine operation. Double-check all
wires disconnected or connected during any
wiring task to ensure tight connections.
+% N@I<&:FDGFE<EK;8D8><% Damaged
wires or components increase the risk of
serious personal injury, fire, or machine
damage. If you notice that any wires or
components are damaged while performing
a wiring task, replace those wires or
components before completing the task.
.% :8G8:@KFIJ&@EM<IK<IJ% Some capacitors
and power inverters store an electrical
charge for up to five minutes after being
disconnected from the power source. To
avoid being shocked, wait at least this long
before working on these components.
/% <C<:KI@:8CI<HL@I<D<EKJ% You MUST
follow the electrical requirements at the
beginning of this manual when connecting
your machine to a power source.
0% <OG<I@<E:@E>;@==@:LCK@<J% If you are
experiencing difficulties understanding
the information included in this section,
contact our Technical Support at (360) 7343482.
WIRING DIAGRAM COLOR KEY
BLUE
WHITE
BROWN
GREEN
GRAY
YELLOW
YELLOW
GREEN
PURPLE
RED
ORANGE
PINK
-21-
LIGHT
BLUE
BLUE
WHITE
TURQUOISE
J<IM@:<
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.shopfox.biz.
BLACK
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
<c\Zki`ZXcN`i`e^;`X^iXd
Read
Page 21
JKFG
Power
Cord
Neutral
Ground
Hot
Before
Wiring
Ground
Control
Panel
110VAC 5-15 Plug
(As Recommended)
Fuse
Ground
Run Capacitor
8MFD 375VAC
F2A250V
Motor
Ground
Cabinet
J<IM@:<
Impeller
Housing
-22-
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
G8IKJ
:XY`e\kI\dfk\:fekifc
115
114
101
113
104
103
106
107
108
109 110
111
107
102
101
250
105
108
251
112
109
116
258
257
259
256
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
111
XPHTEK15M
X1830102
XPS14M
X1830104
X1830105
XPS40M
XPW02M
XPLW01M
XPN06M
XPS08M
XPTLW02M
TAP SCREW M4 X 10
CABINET
PHLP HD SCR M6-1 X 12
CABINET HANDLE
HANDLE BRACKET
PHLP HD SCR M5-.8 X 16
FLAT WASHER 5MM
LOCK WASHER 5MM
HEX NUT M5-.8
PHLP HD SCR M5-.8 X 12
EXT TOOTH WASHER 5MM
112
113
114
115
116
250
251
256
257
258
259
X1830112
X1830113
D3834
D3835
X1830116
X1830250
XPBATTAA
X1830256
X1830257
X1830258
XPFN02M
GROUND WIRE 18AWG 335MM
WIRE MESH 251 X 528MM
INNER FILTER 421 X 241 X 160MM
OUTER FILTER 421 X 241 X 45MM
RUBBER FOOT
REMOTE CONTROL UNIT
BATTERY AA
THREADED HOOK M6-1 X 35
HANGING CHAIN 11-1/2"
HOOK SCREW M6 X 25
FLANGE NUT M6-1
G8IKJ
-23-
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
:fekifcGXe\c
162
161
158
164
165
159
157
163
156
160
155
166
109
154
153
152
167
112
151
150
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
XPN06M
X1830112
X1830150
X1830151
XPS06M
X1830153
X1830154
X1830155
X1830156
XPFH85M
HEX NUT M5-.8
GROUND WIRE 18AWG 335MM
POWER CORD 18G 3W 72" 5-15
STRAIN RELIEF 6P-4
PHLP HD SCR M5-.8 X 20
FUSE HOLDER CFH052S CR3-13
FUSE HOLDER CAP
FUSE F2A250V
CONTROL PANEL LABEL
FLAT HD SCR M3-.5 X 30
158
159
160
161
162
163
164
165
166
167
X1830158
X1830159
XPHTEK31M
X1830161
X1830162
XPW07M
XPLW09M
XPN07M
X1830166
X1830167
CONTROL PANEL PLATE
INSULATED FLAT WASHER 3MM
TAP SCREW M4 X 14
PRINTED CIRCUIT BOARD
CONTROL PANEL BOX
FLAT WASHER 3MM
LOCK WASHER 3MM
HEX NUT M3-.5
WIRE NUT 18G
WIRE 18G 6-3/4"
G8IKJ
REF
109
112
150
151
152
153
154
155
156
157
-24-
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
Dfkfi@dg\cc\i
101
202
208*
207*
209
210
211
206
201
205
212
167
213
* 208A Includes
204, 207, & 208
204*
203
202
211
101
200
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
101
167
200
201
202
203
204
205
206
XPHTEK15M
X1830167
X1830200
XPTLW01M
XPW02M
X1830203
X1830204
XPB94M
X1830206
TAP SCREW M4 X 10
WIRE 18G 6-3/4"
CAPACITOR COVER
EXT TOOTH WASHER 4MM
FLAT WASHER 5MM
R CAPACITOR 8M 375V 1-1/4 X 2-1/2
FRONT IMPELLER HOUSING COVER
HEX BOLT M5-.8 X 25
SQUIRREL CAGE IMPELLER
207
208A
208
209
210
211
212
213
X1830207
X1830208A
X1830208
X1830209
XPWF05M
XPLN02M
X1830212
XPS02M
REAR IMPELLER HOUSING COVER
IMPELLER HOUSING ASSEMBLY
IMPELLER HOUSING
RUBBER SPACER
FENDER WASHER 5MM
LOCK NUT M5-.8
MOTOR 1/8HP 120V 60HZ
PHLP HD SCR M4-.7 X 12
G8IKJ
-25-
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
CXY\cGcXZ\d\ek
JX]\kpcXY\cjnXieXYflkdXZ_`e\_XqXi[jXe[_fnkfgi\m\ekj\i`fljg\ijfeXc`ealip%K_\fne\i
f]k_`jdXZ_`e\DLJKdX`ekX`ek_\fi`^`eXccfZXk`feXe[i\X[XY`c`kpf]XcccXY\cjfek_`jdXZ_`e\%
@]XepcXY\c`ji\dfm\[fiY\Zfd\jlei\X[XYc\#I<GC8:<k_XkcXY\cY\]fi\Xccfn`e^dXZ_`e\kfY\
fg\iXk\[X^X`e%:fekXZkljXk(*-').*+$*+/)finnn%j_fg]fokffcj%Zfdkffi[\ie\ncXY\cj%
300
302
301
307
309
303
306
302
304
G8IKJ
305
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
300
301
302
303
304
X1830300
X1830301
XLABEL-24
XLABEL-06
XLABEL-08A
EXPLOSION HAZARD LABEL
GENERAL WARNINGS LABEL
DISCONNECT LABEL
EYE/LUNG HAZARD LABEL
READ MANUAL LABEL
305
306
307
309
XLABEL-04
X1830306
X1830307
X1830309
ELECTRICITY LABEL
CONTROL PANEL LABEL
REMOTE CONTROL LABEL
SHOP FOX LABEL
-26-
Df[\cN(/*'=fiDXZ_`e\jD]^%J`eZ\(&()
FOLD ALONG DOTTED LINE
Place
Stamp
Here
NFF;JKF:B@EK<IE8K@FE8C@E:%
G%F%9FO)*'0
9<CC@E>?8D#N80/)).$)*'0
FOLD ALONG DOTTED LINE
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
N8II8EKP
N8II8EKP
Nff[jkfZb@ek\ieXk`feXc#@eZ%nXiiXekjXccJ_fg=fodXZ_`e\ipkfY\]i\\f][\]\Zkj]ifdnfibdXej_`g
Xe[dXk\i`Xcj]fiXg\i`f[f]knfp\Xij]ifdk_\[Xk\f]fi`^`eXcgliZ_Xj\Ypk_\fi`^`eXcfne\i%
K_`jnXiiXekp[f\jefkXggcpkf[\]\Zkj[l\[`i\Zkcpfi`e[`i\Zkcpkfd`jlj\#XYlj\#e\^c`^\eZ\fi
XZZ`[\ekj#cXZbf]dX`ek\eXeZ\#fii\`dYlij\d\ekf]k_`i[gXikp\og\ej\j`eZlii\[%
Nff[jkfZb@ek\ieXk`feXc#@eZ%n`cci\gX`ifii\gcXZ\#Xk`kj\og\ej\Xe[Xk`kjfgk`fe#k_\J_fg=fo
dXZ_`e\fidXZ_`e\gXik#n_`Z_`eefidXclj\_Xjgifm\ekfY\[\]\Zk`m\#gifm`[\[k_Xkk_\fi`^`eXc
fne\ii\kliejk_\gif[lZkgi\gX`[kfXJ_fg=fo]XZkfipj\im`Z\Z\ek\in`k_giff]f]k_\`igliZ_Xj\
f]k_\gif[lZkn`k_`eknfp\Xij#Xe[gifm`[\jNff[jkfZb@ek\ieXk`feXc#@eZ%i\XjfeXYc\fggfikle`kpkf
m\i`]pk_\Xcc\^\[[\]\Zkk_ifl^_`ejg\Zk`fe%@]`k`j[\k\id`e\[k_\i\`jef[\]\Zk#fik_Xkk_\[\]\Zk
i\jlck\[]ifdZXlj\jefkn`k_`ek_\jZfg\f]Nff[jkfZb@ek\ieXk`feXc@eZ%jnXiiXekp#k_\ek_\fi`^`eXc
fne\idljkY\Xik_\Zfjkf]jkfi`e^Xe[i\klie`e^k_\gif[lZk%
K_`j`jNff[jkfZb@ek\ieXk`feXc#@eZ%jjfc\ni`kk\enXiiXekpXe[XepXe[XccnXiiXek`\jk_XkdXp
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c`d`k\[kfk_\[liXk`fef]k_`jni`kk\enXiiXekp%N\[fefknXiiXekk_XkJ_fg=fodXZ_`e\ipZfdgc`\j
n`k_k_\gifm`j`fejf]XepcXnfiXZkj%@eef\m\ekj_XccNff[jkfZb@ek\ieXk`feXc#@eZ%jc`XY`c`kple[\i
k_`jnXiiXekp\oZ\\[k_\gliZ_Xj\gi`Z\gX`[]fik_\gif[lZk#Xe[Xepc\^XcXZk`fejYifl^_kX^X`ejk
Nff[jkfZb@ek\ieXk`feXc#@eZ%j_XccY\ki`\[`ek_\JkXk\f]NXj_`e^kfe#:flekpf]N_XkZfd%N\j_Xcc
`eef\m\ekY\c`XYc\]fi[\Xk_#`eali`\jkfg\ijfejfigifg\ikpfi]fi`eZ`[\ekXc#Zfek`e^\ek#jg\Z`Xcfi
Zfej\hl\ek`Xc[XdX^\jXi`j`e^]ifdk_\lj\f]fligif[lZkj%
<m\ip\]]fik_XjY\\edX[\kf\ejli\k_XkXccJ_fg=fodXZ_`e\ipd\\kj_`^_hlXc`kpXe[[liXY`c`kp
jkXe[Xi[j%N\i\j\im\k_\i`^_kkfZ_Xe^\jg\Z`]`ZXk`fejXkXepk`d\Y\ZXlj\f]fliZfdd`kd\ekkf
Zfek`elfljcp`dgifm\k_\hlXc`kpf]fligif[lZkj%
=^\]FjVa^inBVX]^cZhVcYIddah
LddYhidX`>ciZgcVi^dcVa!>cX#XVgg^Zhi]djhVcYhd[egdYjXihYZh^\cZY
idbZZii]ZcZZYhd[idYVnhlddYldg`ZghVcYbZiValdg`Zgh#
6h`ndjgYZVaZgVWdjii]ZhZ[^cZegdYjXih/