FT-Mod - Thermax

FT-Mod - Thermax
Cooling & Heating Division
FT MOD
PROCESS CONDENSATE DRAIN SYSTEM
Improving your business
is our business
Thermax offers products,
systems and solutions in energy
and environment engineering to
industrial and commercial
establishments around the world.
Its business expertise covers
heating, cooling, waste heat
recovery, captive power, water
treatment & recycling, air pollution
control & waste management and
performance chemicals.
Thermax brings to customers
extensive experience in industrial
applications and expertise through
technology partnerships and
strategic alliances.
Operating from its Head Quarters
in Pune (Western India), Thermax
has built an international sales &
service network spread over South
East Asia, Middle East Africa,
Russia, UK and the US. It has a
full-fledged ISO 9001, 2000 and
ISO 14000 accredited
manufacturing setup.
Cooling & Heating Division
Offers a wide range of steam
boilers, thermal oil heaters and hot
water generators. It has expertise
in a wide range of fuels - oil, gas,
solid and agro - waste/biomass
fuels. Supporting a broad array of
industries to generate, transfer and
conserve heat for a host of
applications, the divisions products
are exported to South East Asia,
Middle East, Africa, Europe, CIS
and SAARC.
GENERAL
The main function of steam trap is to permit steam condensate to flow out while
retaining steam within the system.
Steam trap is usually provided with inlet, outlet and bypass valves. Strainer and Nonreturn valve (Disc Check Valve, DCV) is also included. Installation of all these
components in a well-designed sequence is time consuming and difficult, when done
at site.
Thermax offers ready to install Float Trap modules, designed by incorporating all the
above components in a proven sequence
TECHNICAL SPECIFICATIONS
S.No
Description
MOC
1
Inlet Gate Valve
ASTM A 105 Gr.B
2
Y-Strainer
SS Body with SS internals
3
Float Trap with Thermostatic Air Vent
GGG 10.3 with SS internals
4
Test Valve
ASTM A 105 Gr.B
5
Disc Check Valve
SS Body with SS Internals
6
Outlet Gate Valve
ASTM A 105 Gr.B
7
Bypass Globe Valve
ASTM A 105 Gr.B
8
Inter Connecting Piping
ASTM A 106 Gr.B
9
End Connections - Flanged
ASA #150/300 ANSI 16.5
MODELS & TRAP SIZES
FTMOD 15NB
FTMOD 20NB
FTMOD 25NB
FTMOD 40NB
FTMOD 50NB
A
1450
1450
1495
1680
1680
B
1750
1750
1795
1980
1980
C
550
550
550
600
600
D
325
325
345
470
470
E
575
575
600
610
610
125
300
A
150
C
D
150
125
INSTALLATION GUIDELINES
Entire FT module should be properly supported.
By pass valve preferably should be in vertical plane
Test Valve provided after the Float trap, should preferably drain downwards.
The entire FT module should be given a slight downward gradient so that condensate drains out by gravity at shut down
conditions.
Ensure free movement of condensate from equipment to trap module preferably by gravity.
Ensure trap module is located close to the equipment.
PRE COMMISSIONING CHECKS
Sustainable Solutions in
Energy & Environment
FT trap module commissioning is to be done in combination with steam
consuming equipment.
Close inlet, outlet and test valve of FT trap module.
Open the by pass valve and flush the system.
Remove the strainer cover and strainer screen.
Clean the strainer screen under jet of water / compressed air. Refit the strainer
cover in position.
COOLING & HEATING DIVISION
Services SBU - FEMS
D - 13, MIDC Industrial Area, R. D. Aga Road,
Chinchwad, Pune 411 019. INDIA
Tel.: +91-20-2747 5941
Fax: +91-20-2747 7080
E-mail: info.c&[email protected]xindia.com
AHMEDABAD 380 006
Tel.: (079) 2657 5408 / 5341 / 7073
Fax: (079) 2657 7270
E-mail: [email protected]
COMMISSIONING
BANGALORE 560 020
Tel.: (080) 2346 7761 - 64
Fax: (080) 2346 7760
E-mail: [email protected]
Close bypass valve, test valve of FT module.
Slowly open the steam supply to equipment and start using the equipment for
normal production activity
Ensure proper functioning of steam trap by opening the test valve. Only
condensate with haze of flash steam is observed when float trap is functioning
properly. If no condensate but only jet of steam is observed coming out of test
valve indicates that steam trap is passing steam.
If neither steam, nor condensate is not coming out of test valve when main supply
is on then trap is water logged. Also check that trap is warm.
CHENNAI 600 018
Tel.: (044) 2435 3831 - 34
Fax: (044) 2435 3841
E-mail: [email protected]
HYDERABAD 500 482
Tel.: (040) 2339 6820, 2331 0254
Fax: (040) 2331 2335
E-mail: [email protected]
MUMBAI 400 016
Tel.: (022) 2204 5391, 2204 5324
Fax: (022) 2204 0859
E-mail: [email protected]
MAINTENANCE
NEW DELHI 110 057
Tel.: (011) 2614 5319, 2614 5701
Fax: (011) 2614 5311, 2614 8679
E-mail: [email protected]
Test Valve to be used to check the performance of trap. Frequency of testing
recommended is once in a week or whenever the trap module is restarted.
Periodic cleaning of strainer screen once in a week.
KOLKATA 700 016
Tel.: (033) 2282 6711 - 13
Fax: (033) 2282 6769
E-mail: [email protected]
VADODRA 390 005
Tel.: (0265) 231 4802, 234 5442
Fax: (0265) 231 0051
E-mail: [email protected]
HOW TO ORDER?
International offices at
Indonesia, Russia, Kazakstan, Saudi Arabia,
Malaysia, Bangladesh, Sri Lanka, Hong Kong, China
Thailand, UAE, Kenya, Nigeria, Brazil, UK, USA
Please provide the following details
Steam Consuming Equipment
:
Thermax Business Portfolio
Process temperature required 0C
:
Boilers & Heaters
Average Condensate Load (kg/hr)
:
Absorption Cooling
2
Steam Inlet Pressure (kg/cm )
2
Back Pressure (kg/cm )
:
Air Pollution Control
:
Captive Power
Chemicals
Special inspection and certification available on request
In view of our constant endavor to improve the quality of our products, we reserve the right to alter or change specifications without prior notice.
May 2006
COMMITTED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
PRE COMMISSIONING, COMMISSIONING
AND OPERATION
Water & Waste Solutions
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