(Verder 819.0154 Rev. W) Verderair VA 10 Air

(Verder 819.0154 Rev. W) Verderair VA 10 Air

INSTRUCTIONS–PARTS LIST

VERDER

AIR

VA 10

Air-Operated

Diaphragm Pumps

819.0154

Rev. W

ENG

For fluid transfer applications. For professional use only.

Only pumps with acetal fluid sections are approved for use in European explosive atmosphere locations.

7 bar Maximum Fluid Working Pressure

7 bar Maximum Air Input Pressure

This manual contains important warnings and information.

READ AND RETAIN FOR REFERENCE

INSTRUCTIONS

*NOTE: Refer to the Pump Listing on page 20 to find Model No. of your pump.

*

* Only applies to pumps with Acetal fluid sections.

1428

Table of Contents

Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

11

Troubleshooting

Service

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Replacing the Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Repairing the Air Valve

Ball Check Valves

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

17

Diaphragm Repair

Pump Listing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

20

Repair Kit Listing

Parts

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

22

Torque Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Hole Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

26

Technical Data and Performance Charts . . . . . . . . . . . . . . . 27

Customer Services/Guarantee . . . . . . . . . . . . . . . . . . . . . . . . 29

Symbols

Warning Symbol

Warning

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

Caution Symbol

Caution

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

Warning

EQUIPMENT MISUSE HAZARD

INSTRUCTIONS

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

D

This equipment is for professional use only.

D

Read all instruction manuals, tags, and labels before operating the equipment.

D

Use the equipment only for its intended purpose. If you are not sure, call VERDER After Sales Service.

D

Do not alter or modify this equipment.

D

Check equipment daily. Repair or replace worn or damaged parts immediately.

D

Do not exceed the maximum working pressure of the lowest rated component in your system. This equipment has a 7 bar maximum working pressure at 7 bar maximum incoming air pressure.

D

Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

D

Do not use hoses to pull equipment.

D

Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose VERDER hoses to temperatures above 82

_

C or below -40

_

C.

D

Do not lift pressurized equipment.

D

Comply with all applicable local, state, and national fire, electrical, and safety regulations.

2 819.0154

Warning

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

D

Know the specific hazards of the fluid you are using.

D

Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state and national guidelines.

D

Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent manufacturer.

D

Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas. If the diaphragm fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation on page 9.

D

To pump acids, always use a polypropylene pump. Take precautions to avoid acid or acid fumes from contacting the pump housing exterior. Stainless steel parts can be damaged by exposure to acid spills and fumes. Never use an acetal pump to pump acids.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.

D

Ground the equipment. Refer to Grounding on page 5.

D

Never us a polypropylene pump with non-conductive flammable fluids as specified by your local fire protection code. Refer to Grounding on page 5 for additional information. Consult your fluid supplier to determine the conductivity or resistivity of your fluid.

D

If there is any static sparking or you feel an electric shock while using this equipment, stop pumping im-

mediately. Do not use the equipment until you identify and correct the problem.

D

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being pumped.

D

Pipe and dispose of the exhaust air safely, away from all sources of ignition. If the diaphragm fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation on page 9.

D

Keep the work area free of debris, including solvent, rags, and gasoline.

D

Electrically disconnect all equipment in the work area.

D

Extinguish all open flames or pilot lights in the work area.

D

Do not smoke in the work area.

D

Do not turn on or off any light switch in the work area while operating or if fumes are present.

D

Do not operate a gasoline engine in the work area.

819.0154

3

Installation

General Information

1.

The Typical Installations in Figs. 2–3 are only guides for selecting and installing system components. Contact your VERDER Customer Service for assistance in planning a system to suit your needs.

2.

Always use Genuine VERDER Parts and Accessories.

Refer to the Product Data Sheets. If you supply your own accessories, be sure they are adequately sized and pressure rated for your system.

3.

Use a compatible, liquid thread sealant or PTFE tape on all male threads. Tighten all connections firmly to avoid air or fluid leaks. Do not overtighten plastic threads.

4.

Reference numbers and letters in parentheses refer to the callouts in the Figures and the parts lists on pages

22 to 24.

Tightening Screws Before First Use

Before using the pump for the first time, check and retorque all external fasteners. See Torque Sequence, page 25. After the first day of operation, retorque the fasteners. Although pump use varies, a general guideline is to retorque fasteners every two months.

Warning

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

1

.

Read TOXIC FLUID HAZARD on page 3.

2

.

Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s Warnings.

Caution

Safe Operating Temperature

Minimum: 4.4

_

C; Maximum: 66

_

C.

Operating outside these temperature limits will adversely affect the strength of the pump housing. Certain chemicals may further reduce the operating temperature range. Consult engineering guides for chemical compatibilities and temperature limits, or contact VERDER After Sales Service.

Mountings

1.

Be sure the mounting can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation.

2.

The VERDERAIR VA 10 Pump can be used in a variety of installations, some of which are shown in Figs. 4–3.

Kits are available to adapt your pump to your system.

Refer to the Product Data Sheets.

3.

For all other mountings, be sure the pump is adequately secured.

Dual Manifolds

Dual manifold kits are available to enable you to pump two fluids simultaneously, or to mix two fluids in the pump. Order

Part No. 819.0155 for acetal pumps and Part No. 819.0156

for polypropylene pumps.

4 819.0154

Installation

Grounding

Warning

FIRE AND EXPLOSION HAZARD

This pump must be grounded. Before operating the pump, ground the system as explained at right. Also read the section FIRE

AND EXPLOSION HAZARD on page 3.

The acetal pump contains stainless steel fibers that make the wetted parts conductive. Attaching the ground wire to the grounding strip grounds the air motor and the wetted parts. The polypropylene pump is not conductive.

When pumping conductive flammable fluids, always ground the fluid system by making sure the fluid has an electrical path to a true earth ground. See Fig. 2 and 3.

Never use a polypropylene pump with non-conductive

flammable fluids as specified by your local fire protection code. U.S. Code (NFPA 77 Static Electricity) recommends a conductivity greater than 50 x 10

–12

Siemans/meter

(mhos/meter) over your operating temperature range to reduce the hazard of fire. Consult your fluid supplier to determine the conductivity or resistivity of your fluid. The resistivity must be less than 2 x 10

12

ohm-centimeters.

To reduce the risk of static sparking, ground the pump and all other equipment used or located in the pumping area. Check your local electrical code for detailed grounding instructions for your area and type of equipment.

Ground all of this equipment:

D

Pump: Attach a ground wire (Y) to the grounding strip (112) with the screw (28), lockwashers (29) and nut (27), as shown in Fig. 1. Connect the clamp end of the ground wire to a true earth ground. Order Part

No. 819.0157 Ground Wire and Clamp.

NOTE: When pumping conductive flammable fluids with a

polypropylene or a PVDF pump, always ground the entire fluid system. See the WARNING left.

27

29

112

28

Y

01432B

Fig. 1

D

Air and fluid hoses: Use only electrically conductive hoses.

D

Air compressor: Follow the manufacturer’s recommendations.

D

Solvent pails used when flushing: Follow your local code.

Use only metal pails, which are conductive. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts the grounding continuity.

D

Fluid supply container: Follow your local code.

819.0154

5

Installation

Air Line

Warning

A bleed-type master air valve (B) is required in your system to relieve air trapped between this valve and the pump. See

Figs. 2–3. Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury, including splashing in the eyes or on the skin, injury from moving parts, or contamination from hazardous fluids.

Caution

The pump exhaust air may contain contaminants. Ventilate to a remote area if the contaminants could affect your fluid supply. See Air Exhaust Ventilation on page 9.

1.

Install the air line accessories as shown in Figs. 2–3.

Mount these accessories on the wall or on a bracket. Be sure the air line supplying the accessories is grounded.

a.

The fluid pressure can be controlled. To control it on the air side, install an air regulator (H).

b.

Locate one bleed-type master air valve (B) close to the pump and use it to relieve trapped air. See the

Warning above. Locate the other master air

valve (E) upstream from all air line accessories and use it to isolate them during cleaning and repair.

c.

The air line filter (F) removes harmful dirt and moisture from the compressed air supply.

2.

Install an electrically conductive, flexible air hose (C) between the accessories and the 1/4 npt(f) pump air inlet

(see Fig. 4). Use a minimum 6.3 mm ID air hose. Screw an air line quick disconnect coupler (D) onto the end of the air hose (C), and screw the mating fitting into the pump air inlet snugly. Do not connect the coupler (D) to the fitting yet.

Fluid Suction Line

1.

If using a conductive (Acetal) pump, use conductive hoses. If using a non-conductive pump, ground the fluid system. See Grounding on page 5. The pump fluid inlet is 3/8 bspt. See Fig. 4. Screw the fluid fitting into the pump inlet snugly.

2.

At inlet fluid pressures greater than 1.05 bar, diaphragm life will be shortened.

3.

See the Technical Data on pages 27 and 28 for maximum suction lift and flow rate loss at various lift distances.

Fluid Outlet Line

Warning

A fluid drain valve (J) is required in your system to relieve pressure in the hose if it is plugged. See Figs. 2–3. The drain valve reduces the risk of serious injury, including splashing in the eyes or on the skin, or contamination from hazardous fluids when relieving pressure. Install the valve close to the pump fluid outlet.

1.

Use electrically conductive fluid hoses (N). Depending on your model, the pump fluid outlet is 3/8 bspt or 3/8 npt(f). See Fig. 4. Screw the fluid fitting into the pump outlet snugly.

2.

Install a fluid drain valve (J) near the fluid outlet. See the

Warning above.

6 819.0154

Installation

BUNG-MOUNT TRANSFER INSTALLATION

KEY

A VERDERAIR VA 10 Pump

B Bleed-Type Master Air Valve

(required for pump)

C Air Supply Line

D Air Line Quick Disconnect

E Master Air Valve (for accessories)

F Air Line Filter

H Pump Air Regulator

J Fluid Drain Valve (required)

L Fluid Suction Line

M Fluid Inlet Filter

N Fluid Supply Hose

Y Ground Wire (required; see page5 for installation instructions)

E F H B

C

M

A

D

N

WALL-MOUNT TRANSFER INSTALLATION

KEY

A VERDERAIR VA 10 Pump

B Bleed-Type Master Air Valve

(required for pump)

C Air Supply Line

D Air Line Quick Disconnect

E Master Air Valve (for accessories)

F Air Line Filter

H Pump Air Regulator

J Fluid Drain Valve (required)

L Fluid Suction Line

N Fluid Supply Hose

S Wall Bracket

T Bung Adapter

Y Ground Wire (required; see page 5 for installation instructions)

E F H B

C N

D

A

J

J

Y

T

S

Y

L

L

01444

Fig. 2

01457

Fig. 3

819.0154

7

Installation

Changing the Orientation of the Fluid Inlet and

Outlet Ports

The pump is shipped with the fluid inlet and outlet ports facing the same direction. See Fig. 4. If desired, the direction of one or both ports can be changed. Remove the manifold(s) from the pump as explained in steps 1–2 and 4 on page 17.

Reattach with the port facing the desired direction. See

Torque Sequence, page 25. Do not over-torque.

Acetal Pump Shown

3

4

1

Apply thread lube and torque to 5.6–6.8 N

S m. Do not over-torque. See Torque Sequence, page 25.

2 1/4 npt(f) Air Inlet

3/8 bspt or 3/8 npt(f) Fluid Inlet Port

3/8 bspt or 3/8 npt(f) Fluid Outlet Port

5 3/8 npt(f) Air Exhaust Port

1

2

4

Fluid Pressure Relief Valve

Caution

Some systems may require installation of a pressure relief valve at the pump outlet to prevent overpressurization and rupture of the pump or hose. See Fig. 5.

Thermal expansion of fluid in the outlet line can cause overpressurization. This can occur when using long fluid lines exposed to sunlight or ambient heat, or when pumping from a cool to a warm area (for example, from an underground tank).

Overpressurization can also occur if the VERDERAIR pump is being used to feed fluid to a piston pump, and the intake valve of the piston pump does not close, causing fluid to back up in the outlet line.

KEY

A 3/8 bspt or 3/8 npt(f) Fluid Inlet Port

B 3/8 bspt or 3/8 npt(f) Fluid Outlet Port

C Pressure Relief Valve

Part No. 819.0159 (Stainless Steel)

1

2

3

Install valve between fluid inlet and outlet ports.

Connect fluid inlet line here.

Connect fluid outlet line here.

B

3

C

1

3

1

01459

5

Fig. 4

A

2

01539

Fig. 5

8 819.0154

Installation

Air Exhaust Ventilation

Warning

FIRE AND EXPLOSION HAZARD

Be sure to read FIRE OR EXPLOSION

HAZARD and TOXIC FLUID HAZARD on

page 3, before operating this pump.

Be sure the system is properly ventilated for your type of installation. You must vent the exhaust to a safe place, away from people, animals, food handling areas, and all sources of ignition when pumping flammable or hazardous fluids.

Diaphragm failure will cause the fluid being pumped to exhaust with the air. Place an appropriate container at the end of the air exhaust line to catch the fluid.

See Fig. 6.

To exhaust to a remote location:

1.

Remove the muffler (11) from the pump air exhaust port.

Warning

PRESSURIZED EQUIPMENT HAZARD

To reduce the risk of serious eye injury from ice particles, never operate the pump with the air exhaust port open. Ice may form during pump operation, and ice particles will be ejected from the port along with the exhaust air. If the muffler (11) is removed, always connect an air exhaust hose to the exhaust port.

The air exhaust port is 3/8 npt(f). Do not restrict the air exhaust port. Excessive exhaust restriction can cause erratic pump operation.

2.

Install an electrically conductive air exhaust hose (X) and connect the muffler to the other end of the hose. The minimum size for the air exhaust hose is 10 mm ID. If a hose longer than 4.57 m is required, use a larger diameter hose. Avoid sharp bends or kinks in the hose.

3.

Place a container (Z) at the end of the air exhaust line to catch fluid in case a diaphragm ruptures. If the fluid is flammable, ground the container. See Fig. 6.

VENTING EXHAUST AIR (Submerged Installation Shown)

In a submerged installation (as shown), all wetted and non-wetted pump parts must be compatible with the fluid being pumped.

Z

11

X

01445A

Fig. 6

819.0154

9

Operation

Pressure Relief Procedure

Warning

PRESSURIZED EQUIPMENT HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. To reduce the risk of an injury from accidental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief

Procedure whenever you:

D are instructed to relieve the pressure,

D stop spraying,

D check or service any of the system equipment,

D or install or clean the spray tips.

1.

Shut off the air to the pump.

2.

Open the dispensing valve, if used.

3.

Open the fluid drain valve to relieve all fluid pressure, having a container ready to catch the drainage.

Flush the Pump Before First Use

The pump was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the pump with a compatible solvent before using the equipment. Follow the steps under Starting and Adjusting the Pump.

Starting and Adjusting the Pump

Warning

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed. Do not lift a pump under pressure. If dropped, the fluid section may rupture. Always follow the Pressure Relief

Procedure above before lifting the pump.

1.

Be sure the pump is properly grounded. Read FIRE OR

EXPLOSION HAZARD on page 3.

2.

Check all fittings to be sure they are tight. Be sure to use a compatible liquid thread sealant or PTFE tape on all male threads. Tighten the fluid inlet and outlet fittings snugly. Do not overtighten the fittings into the pump.

3.

Place the suction tube (if used) in the fluid to be pumped.

4.

Place the end of the fluid hose (N) into an appropriate container. Close the fluid drain valve (J).

5.

With the pump air regulator (H) closed, open all bleedtype master air valves (B, E).

6.

If the fluid hose has a dispensing device, hold it open while continuing with the following step. Slowly open the air regulator (H) until the pump starts to cycle. Allow the pump to cycle slowly until all air is pushed out of the lines and the pump is primed.

If you are flushing, run the pump long enough to thoroughly clean the pump and hoses. Close the air regulator. Remove the suction tube from the flushing fluid and place it in the fluid to be pumped.

Pump Shutdown

Warning

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure

Relief Procedure at left.

At the end of the work shift, relieve the pressure.

10 819.0154

Maintenance

Lubrication

The air valve is designed to operate unlubricated, however if lubrication is desired, every 500 hours of operation (or monthly) remove the hose from the pump air inlet and add two drops of machine oil to the air inlet.

Caution

Do not over-lubricate the pump. Oil is exhausted through the muffler, which could contaminate your fluid supply or other equipment. Excessive lubrication can also cause the pump to malfunction.

Tightening the Clamps

When tightening the clamps (111), apply thread lubricant to the bolts and be sure to torque the nuts (113) to 5.6–6.8

N

S m. See Fig. 7. See Torque Sequence, page 25.

1

Apply thread lube and torque nuts to 5.6–6.8 N

S m.

See Torque Sequence, page 25.

111

Flushing and Storage

Warning

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure

Relief Procedure on page 10.

Flush the pump when necessary to prevent the fluid you are pumping from drying or freezing in the pump and damaging it.

Use a compatible fluid.

Before storing the pump, always flush the pump and relieve

the pressure.

Tightening Threaded Connections

Before each use, check all hoses for wear or damage, and replace as necessary. Check to be sure all threaded connections are tight and leak free.

Check fasteners. Tighten or retorque as necessary. Although pump use varies, a general guideline is to retorque fasteners every two months. See Torque Sequence, page

25.

Fig. 7

Preventive Maintenance Schedule

113

1

01446

Establish a preventive maintenance schedule, based on the pump’s service history. This is especially important for prevention of spills or leakage due to diaphragm failure.

819.0154

11

Troubleshooting

Warning

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure

Relief Procedure on page 10.

1.

Relieve the pressure before checking or servicing the

equipment.

2.

Check all possible problems and causes before disassembling the pump.

PROBLEM

The pump will not cycle, or cycles once and stops.

CAUSE

The air valve is stuck or dirty.

SOLUTION

Turn the reset shaft (21).

Disassemble and clean the air valve.

See pages 15, 16.

The detent link (22) is worn or broken.

Use filtered air.

Replace the detent link (22) and ball (8).

See pages 15, 16.

The springs (3, 6) and/or valve cup (5) and plate (13) are broken or damaged.

Replace these parts. See pages 15, 16.

The check valves or o-rings (108) are leaking.

Replace these parts. See page 17.

The pump cycles at stall or fails to hold pressure at stall.

There is excessive air leakage from the exhaust port.

The check balls (301) or seat (201) are worn.

Replace these parts. See page 17.

The check ball (301) is wedged in the seat

(201).

The air valve cup (5) or plate (13) is worn.

Replace the ball. See page 17.

Replace these parts. See pages 15, 16.

The pump operates erratically.

There are air bubbles in the fluid.

There is fluid in the exhaust air.

The pump exhausts air at stall.

The pump exhausts air from the clamps.

The pump exhausts air near the air valve.

The shaft seals (30

}

) are worn.

The suction line is clogged.

The check valve balls (301) are sticking or leaking.

The diaphragm (401) is ruptured.

The suction line is loose.

The diaphragm (401) is ruptured.

The manifolds (102) are loose or the o-rings (108) are damaged.

The outer diaphragm plates (103) are loose.

The diaphragm (401*) is ruptured.

The outer diaphragm plates (103) are loose.

The air valve cup (5) or plate (13) is worn.

The shaft seals (31

}

) are worn.

The clamps (111) are loose.

The air valve screws (15) are loose.

Replace the seals. See page 18.

Inspect; clear the line.

Clean or replace the balls. See page 17.

Replace the diaphragm. See page 18.

Tighten the suction line.

Replace the diaphragm. See page 18.

Tighten the manifold bolts (104) or nuts (106); replace the o-rings (108).

See page 17.

Tighten the plates. See page 18.

Replace the diaphragm. See page 18.

Tighten the plates. See page 18.

Replace these parts. See pages 15, 16.

Replace the seals. See page 18.

Tighten the clamp nuts (113).

See page 11.

Tighten the screws. See page 13.

The pump leaks fluid from the check valves.

The air valve o-ring (19) is damaged.

The o-rings (108) are worn or damaged.

Inspect; replace the o-ring. See pages 15, 16.

Inspect; replace the o-rings. See page

17.

12 819.0154

Service

Tools Required

D

Torque wrench

D

Phillips screwdriver

D

O-ring pick

Replacing the Air Valve

NOTE: Air Valve Kit 819.6864 is available. Parts included in

the kit are marked with a dagger, for example (2

{

).

A tube of general purpose grease (26

{

) is supplied in the kit. Install the kit as follows.

Warning

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure

Relief Procedure on page 10.

1.

Relieve the pressure.

2.

Unscrew the six mounting screws (15) and remove the air valve (A) from the pump. See Fig. 8.

3.

Refer to the Valve Plate Detail in Fig. 8. Remove the two screws (10) holding the valve plate (13) to the pump.

Use an o-ring pick to remove the valve plate, seal (12), and bearing (9).

4.

Apply grease (26

{

) to the bearing (9

{

). Install the bearing and the seal (12) in the pump housing (1). Install the valve plate (13) and secure with the two screws (10

{

), as shown. Torque the screws to 0.6–0.8 N

S m.

5.

Make certain the o-ring (19

{

) is in place on the air valve cover (2

{

).

6.

Apply grease (26

{

) where shown in Fig. 8.

7.

Align the new air valve assembly so the reset shaft (21

{

) is at the top. Install the valve on the pump, making sure the valve saddle (14

{

) engages the recessed area on the diaphragm shaft (23). Install the six screws (15) and torque oppositely and evenly, to 0.9–1.6 N

S m.

819.0154

13

Service

4

{

21

A

1

15

4

112

01436

1

2

3

Torque oppositely and evenly to 0.9–1.6 N

S m.

Torque to 0.6–0.8 N

S m.

Apply grease (26

{

).

Fig. 8

19

{

VALVE PLATE DETAIL

12

13

2

10

3

1

9

{

3

01458

GREASE APPLICATION

3

{

14

21

{

3

19

{

3

2

{

03412A

14 819.0154

Service

Tools Required

D

Torque wrench

D

Phillips screwdriver

D

O-ring pick

D

Rubber mallet

Repairing the Air Valve

Disassembly

Warning

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure

Relief Procedure on page 10.

1.

Relieve the pressure.

2.

Remove the air valve from the pump (see page 13).

3.

Remove the screw (15) and shift saddle (14). See Fig. 9.

4.

Disassemble the link assembly, consisting of the actuator link (16), spacer (17), detent link (22), spring (3), stop (4), and valve cup (5).

5.

Remove the detent ball (8) and spring (6). The detent collar (7) is a press-fit and should not need removal; if it does require replacement, you should also replace the cover (2).

6.

Remove the reset shaft (21), o-ring (20) and washer (18).

7.

Clean all parts and inspect for wear or damage. Replace as needed. See Reassembly, page 16.

NOTE: ALL PARTS SHOWN ARE INCLUDED IN AIR VALVE KIT 819.6864.

{

21

{

18

{

20

{

22

{

17

{

16

{

2

{

15

{

14

8

{

6

{

19

{

7

{

5

{

{

3

{

4

Fig. 9

01431A

819.0154

15

Service

Reassembly

1.

If the detent collar (7) was removed, carefully install a new collar in a new cover (2), using a rubber mallet.

See Fig. 10.

2.

Grease the spring (6) and place it in the collar (7).

Grease the ball (8) and set it on the spring.

3.

Grease the o-ring (20) and install it in the hole (H) in the cover (2). See Fig. 10. Slide the washer (18) onto the blunt end of the reset shaft (21). Insert the shaft through the cover (2) until it seats.

4.

Grease the spring (3). Place the link stop (4) inside the spring.

1

2

Apply grease (26).

Press fit with rubber mallet.

1

8

6

1

1

2

Apply grease (26

}

).

Bumps face up.

3

Reset shaft square must engage with square hole.

2

2

5

{

1

{

16

1

{

17

1

{

22

4

{

8

{

3

1

{

3

1

21

18

1

20

H

Fig. 10

2

5.

Grease the detent link (22) and link spacer (17). Assemble the detent link, link spacer, and actuator link (16) as shown in Fig. 11. The raised bumps on the links (22 and 16) must face up.

6.

Squeeze the spring (3) and install it and the stop (4) in the link assembly. The spring tension will hold all these parts together. Grease the valve cup (5) and install it in the link assembly as shown.

7.

Install the link assembly on the cover (2) so the pointed end of the reset shaft (21) fits through the holes in the links and the square part of the shaft engages the square hole. Make certain the bumps on the detent link (22) engage the ball (8).

7

2

01437

2

{

7505A

Fig. 11

8.

Grease the inside surfaces of the shift saddle (14) and install it as shown in Fig. 12. Hold the link assembly firmly in place and install the screw (15). Torque to 0.8 to

1.0 N

S m. Install the o-ring (19) on the cover (2).

9.

Reinstall the air valve as explained on page 13.

1

2

Apply grease (26).

Torque to 0.8 to 1.0 N

S m.

15

{

2

1

{

14

19

{

1

1

{

5

{

22

Fig. 12

{

2

21

{

1

7506A

16 819.0154

Service

Tools Required

D

Torque wrench

D

13 mm socket wrench

D

O-ring pick

Ball Check Valves

NOTE: A Fluid Section Repair Kit is available. See page 21

for the correct kit. Parts included in the kit are marked with an asterisk, for example (301*). Use all the parts in the kit for the best results. Always replace the o-rings (108) with new ones whenever the old ones are removed.

Warning

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure

Relief Procedure on page 10.

1.

Relieve the pressure. Disconnect all hoses. Remove

the pump from its mounting.

2.

Using a 1/2” socket wrench, remove the nuts (106) holding the top manifold (102) to the covers (101). Lift the manifold off the pump. See Fig. 13.

3.

Remove the outer o-ring (108), ball guide (202), ball (301), seat (201), and inner o-ring (108) from each of the covers.

4.

Turn the pump over. Pull the tie rods (104) out of the pump, leaving the four nuts (106) on the rods. Remove the feet (107) and lower manifold (102).

5.

Remove the outer o-ring (108), seat (201), ball (301), ball guide (202), and inner o-ring (108) from each of the covers (101).

6.

Clean all parts and inspect for wear or damage. Replace parts as needed.

7.

Reassemble the intake ball checks in the bottom of the pump, following all notes in Fig. 13. Be sure the ball checks are assembled exactly as shown.

8.

Set the lower manifold (102) and feet (107) in place on the bottom of the pump.

9.

Insert the long threads of each rod (104) through the feet and lower manifold. Push the rods up through the covers (101) until the nut (106) on the end of the rods bottoms on the foot. Make sure the rods are pushed all the way through. Turn the pump upright (the rods are a slight interference fit and will hold the pump parts securely in place).

10. Reassemble the outlet ball checks in the top of the pump, following all notes in Fig. 13. Be sure the ball checks are assembled exactly as shown. To avoid pump leakage, run your finger over the o-rings (108) and ensure that they are seated properly.

11. Install the top manifold (102) and four nuts (106). Torque to 5.6–6.8 N

S m. Do not over-torque. See Torque Se-

quence, page 25.

106

4 5

104

1 6

102

108*

202*

301*

3

201*

108*

2

101

1

2

Apply thread lubricant.

Flat side faces ball.

3

4

5

Beveled end up.

Torque to 5.6–6.8 N

S m. See

Torque Sequence, page 25.

Do not over-torque.

6

Long threads at top.

Fig. 13

108*

202*

3

301*

201*

108*

2

102

107

106

4 5

02457B

819.0154

17

Service

Tools Required

D

Torque wrench

D

One 11 mm and two 13 mm socket wrenches

D

Phillips screwdriver

D

O-ring pick

D

13/32” EZY-OUT bearing extractor

D

Rubber mallet

D

Vise with soft jaws

Diaphragm Repair

Disassembly

NOTE: A Fluid Section Repair Kit is available. See page 21

for the correct kit. Parts included in the kit are marked with an asterisk, for example (401*). Use all the parts in the kit for the best results.

Warning

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure

Relief Procedure on page 10.

1.

Relieve the pressure. Disconnect all hoses.

2.

Remove the air valve from the pump (see page 13).

3.

Remove the manifolds (102) and disassemble the ball check valves as explained on page 17. Always replace the o-rings (108) with new ones.

4.

Using a 7/16” socket wrench, remove the clamp nuts (113) and the grounding strip (112). Loosen the clamps (111) and slip them over the housing (1). Pull the covers (101) off the pump, then remove the clamps from the housing. See the Detail in Fig. 14.

5.

Using a 1/2” socket wrench on both outer diaphragm plates (103), unscrew one plate from the diaphragm shaft (23). Remove one diaphragm (401), inner diaphragm plate (118), and o-ring (404). Pull the opposite diaphragm assembly and the diaphragm shaft out of the pump housing (1). See Fig. 14. Clamp the shaft in a vise with soft jaws and unscrew the outer plate (103), then disassemble the remaining diaphragm assembly.

6.

Inspect the diaphragm shaft (23) for wear or scratches. If it is damaged, check the bearings (31

}

) also. Replace parts as needed. To remove the bearings, place a

13/32 EZY-OUT in a vise. Position the pump housing (1) over the EZY-OUT (see Fig. 14). Turn the housing in the direction shown by the arrows to remove the bearing.

7.

Hook the shaft seals (30

}

) with an o-ring pick and pull them out of the housing (1).

8.

Clean all parts and inspect for wear or damage. Replace parts as needed.

Reassembly

1.

Install the shaft seals (30

}

) in the housing (1). Using a rubber mallet, carefully drive the bearings (31

}

) flush into the housing so the holes face out. See Fig. 14.

2.

Grease the diaphragm shaft (23

}

) and slide it into the housing (1). Install the o-rings (404*) in the grooves of the housing.

3.

Assemble the inner diaphragm plates (118), diaphragms (401*), and outer diaphragm plates (103) as shown in Fig. 14. Apply medium-strength (blue) Loctite

R or equivalent to the threads of the fluid-side plates (103), and torque the plates to 8.5 to 9.6 N

S m at 100 rpm maximum using a 1/2” socket wrench. Do not over-torque.

These parts must be assembled correctly.

Caution

Do not over-torque the outer diaphragm plates (103). Doing so will damage the hex heads.

4.

When installing the covers (101), slip the clamps (111) over the housing (1) before positioning the covers. See the Detail in Fig. 14. Engage the notches in the covers with the locator tabs on the housing, then position the clamps over both parts. The clamp bolts should be on the air valve side of the housing, and pointing down toward the bottom of the pump. Install the grounding strip on the bolts. Apply thread lubricant to the bolts, then install the clamp nuts (113). Using a 7/16” socket wrench, torque the nuts to 5.6–6.8 N

S m. See Torque

Sequence, page 25.

5.

Reassemble the ball check valves and manifolds as explained on page 17. Always install new o-rings (108*), and make sure they are seated properly.

6.

Reinstall the air valve, using the six mounting screws (15). See Fig. 8.

18 819.0154

Service

1

Grease shaft.

Apply thread lubricant.

2

3

4

Flat side faces ball.

Beveled end up.

6

7

8

9

Round side must face toward diaphragm.

Apply medium-strength (blue) Loctite or equivalent.

Torque to 8.5–9.6 N

S m at 100 rpm maximum.

Torque to 5.6–6.8 N

S m. See Torque Sequence, page 25.

Do not over-torque.

10 Notches must engage tabs.

1

102

*108

101

112

*404

10

113

8

111

1

2

01440

DETAIL OF CLAMPS AND COVERS

404*

23

1

118

*401

103

7

2

111

8

113

1

Acetal Model Shown

*108

FLUID SIDE AIR SIDE

30

}

31

}

103

7 9

*401

Fig. 14

118

6

23

1

CUTAWAY VIEW OF DIAPHRAGM

ASSEMBLIES IN PUMP HOUSING

13/32 IN. EZY-OUT

01443

01442

DETAIL OF BEARING REMOVAL USING EZY-OUT

819.0154

19

01441

1

30

}

31

}

8

106

9

104 2

202*

4

301*

201*

3

101

106

202*

4

301*

201*

3

102

107

106

8 9

*

Pump Listing

VERDER

AIR

VA 10 Acetal and Polypropylene Pumps, Series F

Your Model No. is marked on the pump’s serial plate. The listing of existing VERDERAIR VA 10 pumps is below:

Part No.

810.0001*

810.0004*

810.0008*

810.0012*

810.0013*

810.0016*

810.0044

810.0049

810.0052

810.0061

810.0068

810.0072

810.0465*

810.0466*

810.0467*

810.0468*

810.0469*

810.0470

810.0471

810.0472

810.0473

810.0474

Inlet/Outlet

Threads

Fluid

Section

Seats

ACE ACE

ACE

ACE

ACE

ACE

ACE

POL

POL

POL

POL

POL

POL

ACE

ACE

ACE

ACE

ACE

POL

POL

POL

POL

POL

ACE

ACE

ACE

316

316

ACE

316

316

POL

POL

POL

ACE

ACE

ACE

ACE

316

316

316

POL

POL

POL

316

BUN

TEF

TEF

316

TEF

HYT

TEF

316

TEF

HYT

BUN

TEF

316

HYT

BUN

Balls Diaphragms

TEF TEF

316

HYT

TEF

HYT

BUN

TEF

BUN

TEF

316 TEF

BUN

BUN

TEF

TEF

TEF

TEF

HYT

TEF

TEF

TEF

HYT

BUN

TEF

TEF

HYT

BUN

ACE = Acetal BUN = Buna-N HYT = TPE POL = Polypropylene 316 = 316 sst TEF = PTFE

certified.

20 819.0154

Repair Kit Listing

For VERDER

AIR

VA 10 Acetal and Polypropylene Pumps, Series F

Repair Kits may only be ordered as kits. To repair the air valve, order Part No. 819.6864 (see page 24). Parts included in the Air

Valve Repair Kit are marked with a symbol in the parts list, for example (2

{

). The list of existing Repair Kits is below:

Part No.

819.0074

819.0075

819.0076

819.0097

819.0098

819.0102

819.0105

819.0107

819.0109

819.0112

819.0118

819.0117

819.0121

819.0122

819.0124

819.0137

819.0138

819.0145

819.0147

819.0149

819.0152

819.5442

TEF

TEF

TEF

TEF

TEF

TEF

TEF

TEF

TEF

TEF

TEF

TEF

TEF

TEF

TEF

O-Rings Seats

TEF

TEF

TEF

TEF

TEF

TEF

TEF

NUL

NUL

NUL

ACE

ACE

ACE

ACE

ACE

ACE

ACE

316

316

316

316

316

POL

POL

POL

POL

POL

POL

316

HYT

BUN

BUN

TEF

TEF

316

316

316

TEF

TEF

HYT

HYT

BUN

BUN

316

Balls Diaphragms

NUL

NUL

NUL

TEF

TEF

316

HYT

TEF

HYT

BUN

NUL

TEF

NUL

NUL

HYT

NUL

BUN

TEF

NUL

NUL

TEF

BUN

NUL

TEF

NUL

HYT

NUL

BUN

SAN

ACE = Acetal BUN = Buna-N HYT = TPE POL = Polypropylene 316 = 316 sst TEF = PTFE NUL = Null

819.0154

21

Parts

Acetal Model Shown

10

15

1

11

23

12

9

{

13

{

30

}

31

}

118

*404

[

27

[

29

[

28

111

[

112

113

Y

109

401* 103

106

104

106

108*

202*

301*

201*

108*

102

107

106

01429E

102

108*

202*

301*

201*

108*

101

* Included in Pump Repair Kit, which may only be purchased as a kit. See page 21.

{

Included in Air Valve Kit 819.6864, which may only be purchased as a kit. See parts list on page 24.

}

Included in Diaphragm Shaft Kit 819.6349, which may be purchased separately.

[

Not supplied with polypropylene pump..

Y

Replacement Danger and Warning labels, tags and cards are available at no cost.

22 819.0154

Parts

Fluid Section Parts List

Fluid section material

A

C

E

Ref.

No.

Part No.

Description

101 819.0188

COVER, fluid; acetal with conductive sst fibers

A

L

102 819.0313

MANIFOLD; acetal with conductive sst fibers; BSPT

819.0189

MANIFOLD; acetal with conductive fibers; NPT

103 819.0190

PLATE, fluid side; acetal

104 819.0203

ROD, tie; 5/16–18

105 None Not Used

106 819.9748

NUT; 5/16–18

107 819.0193

FEET

108 819.0194

O-RING; PTFE

109

Y

819.6313

LABEL, warning

111 819.0196

CLAMP

112 819.6354

STRIP, grounding

113 819.0198

NUT, clamp; 1/4–28

P

O

Y

R

O

Y

L

E

118 819.6356

PLATE, air side; sst

101 819.0200

COVER, fluid; polypropylene

102 819.0201

MANIFOLD; polypropylene; BSPT

819.6475

MANIFOLD; polypropylene; NPT

103 819.0202

PLATE, fluid side; polypropylene

104 819.0203

ROD, tie; 5/16–18

105 None Not Used

106 819.9748

NUT; 5/16–18

107 819.0193

FEET

108 819.0194

O-RING; PTFE

109

Y

819.6313

LABEL, warning

111 819.0196

CLAMP

113 819.0198

NUT, clamp; 1/4–28

118 819.6356

PLATE, air side; sst

Qty

2

2

2

2

2

2

2

2

2

2

4

0

8

2

8

1

2

1

2

2

2

8

2

4

0

8

1

Ball Parts List

Ref.

No.

Part No.

Description

301* 819.0210

BALL; PTFE

301* 819.0211

BALL; 316 stainless steel 4

301* 819.0212

BALL; TPE 4

301* 819.0213

BALL; buna-N 4

Qty

4

Seat Parts List

Seat material

A

C

Ref.

No.

Part No.

Description

201* 819.0205

SEAT; acetal

3

1

6

S

S

T

P

O

L

Y

P

R

T

A

L

202*

201*

202*

201*

819.0206

819.0207

819.0206

819.0208

GUIDE; acetal

SEAT; 316 stainless steel

GUIDE; acetal

SEAT; polypropylene

4

4

4

4

Qty

4

202* 819.0209

GUIDE; polypropylene

4

P

Y

L

E

N

E

Diaphragm Parts List

Diaphragm material

P

Ref.

No.

Part No.

Description Qty

401* 819.0214

DIAPHRAGM; PTFE 2

E

B

U

N

F

E

T

N

404*

401*

404*

401*

404*

819.0217

819.0218

819.0217

819.0219

819.0217

O-RING; buna-N

DIAPHRAGM; TPE

O-RING; buna-N

DIAPHRAGM; buna-N

O-RING; buna-N

2

2

2

2

2

819.0154

23

Parts

Air Motor Parts List

2

{

3

{

4

{

5

{

6

{

7

{

8

{

9

{

10

Ref.

No.

Part No.

Description

1 819.0161

HOUSING, center; polypropylene

819.0162

819.0163

819.0164

819.6863

819.0166

819.0167

819.0168

819.0169

819.0170

COVER, air valve; polypropylene

SPRING, compression; sst

STOP, link; acetal

CUP, valve; acetal

SPRING, compression; sst

COLLAR, detent; sst

BALL, detent; carbide

BEARING, link; acetal

SCREW, thread-forming;

1/4–20; 9.5 mm long;

Qty

1

1

1

1

1

1

1

1

1

2

11 819.6351

MUFFLER 1

12 819.0172

SEAL, plate, valve; buna-N;

13 819.0173

PLATE, valve; sst

14

{

819.0174

SADDLE, shift; acetal

15

{

819.0175

SCREW, thread-forming;

10–14 size; 19 mm long; see below and page 22

1

1

1

7

Ref.

No.

Part No.

Description

16

{

819.0176

LINK, actuator; sst

17

{

819.0177

SPACER, link; acetal

18

{

819.0178

WASHER, plain; sst

19

{

819.0179

O-RING; buna-N

20

{

819.0180

O-RING; buna-N

21

{

819.0181

SHAFT, reset; sst

22

{

819.6862

LINK, detent; sst

23 819.6353

SHAFT, diaphragm; sst

26

{

819.0184

GREASE, general purpose;

10.5 g; not shown

27 819.0185

NUT, hex; 10–24

1

1

28 819.6880

SCREW; 10–24; 8 mm long 1

29 819.0187

LOCKWASHER, int. tooth; no. 10 1

30

}

819.6352

PACKING, o-ring; fluoroelastomer

31

}

819.6350

BEARING, acetal

2

2

1

1

1

1

1

1

Qty

1

1

{

These parts are included in Air Valve Kit 819.6864, which may only be purchased as a kit. The kit includes only one screw (15), shown below, and a tube of grease (26).

}

These parts are included in Diaphragm Shaft Kit

819.6349, which may be purchased separately.

24 819.0154

{

15

{

14

{

16

{

17

{

22

{

21

{

18

{

20

{

2

5

{

8

{

6

{

19

{

7

{

01431A

{

3

{

4

Torque Sequence

Always follow torque sequence when instructed to torque fasteners.

1

.

Left/Right Fluid Covers

Torque bolts to 5.6–6.8 N

S m.

3

.

Inlet Manifold

Torque bolts to 5.6–6.8 N

9

7

S m.

2 1

FRONT VIEW

8

BOTTOM VIEW

10

2

.

Outlet Manifold

Torque bolts to 5.6–6.8 N

S m.

5

3

TOP VIEW

819.0154

25

Dimensions

FRONT VIEW

1/4 npt(f)

Air Inlet

3/8 bspt

Fluid Outlet*

SIDE VIEW

157.0 mm

206.5 mm

3/8 bspt

Fluid Inlet*

3/8 npt(f)

Air Exhaust

(muffler included)

203.2 mm

28.7 mm

26.9 mm

01459

* Pumps 810.0465–810.0474 have npt(f) threads on the fluid inlet and fluid outlet.

134.6 mm

01447

Mounting Hole Layouts

WALL BRACKET 819–5951

228.6 mm

VERDER

AIR

VA 10 PUMP (TOP VIEW)

160 mm

88.9 mm

203 mm

127 mm

(WALL VIEW)

171.2 mm

Four 11 mm Dia. Holes

(To Mount Bracket To Wall)

26 819.0154

0654

7.14 mm

Diameter (4)

01448

Technical Data

Pumps with PTFE Diaphragms

Maximum Fluid Working Pressure . . . . . . . . . . . . . . . . . . . 7 bar

Air Pressure Operating Range

Maximum Air Consumption

. . . . . . . . . . . . . . . . . .

. . . . . . 0.15 N m

1.4–7 bar

3

/min (see chart)

Maximum Free Flow Delivery . . . . . . . . . . . . . . . . . . . 24.6 l/min

Maximum Pump Speed

Maximum Suction Lift

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

330 cpm

2.1 m dry; 3.7 m wet

Maximum Size Pumpable Solids . . . . . . . . . . . . . . . . . .

Sound Power Level (at 7 bar, full flow) . . . . . . . . . . . . .

1.6 mm

85 dBa

Typical Sound Power Level (at 4.9 bar, 308 l/min)

Operating Temperature Range

Air Inlet Size

. . . . . . . . . . . . . . .

. . . 78 dBa

4.4–65.5

_

C

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)

Fluid Inlet and Outlet Size.

. . . . . . . . . . . . . . . . . . . . . . 3/8 bspt

Models 810.0465 – 810.0474 only.

. . . . . . . . . . 3/8 npt(f)

Wetted Parts

. . . . . . . . . . .

Vary by model. See pages 20–23.

Acetal models include acetal

Non-wetted External Parts . . . . . . . with conductive sst fibers.

Acetal, Polyester (labels),

Glass-filled Polypropylene with conductive

SST fibers, 303, 304 and 316 Stainless Steel

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . Acetal Pumps: 2.4 kg

Polypropylene Pumps: 2.2 kg

* Sound power level measured per ISO standard 9614–2.

Loctite r

is a registered trademark of the Loctite Corporation.

Example of Finding Pump Air Consumption and Air Pressure at a Specific Fluid Delivery and Discharge Head:

To supply 11.4 liters fluid flow (horizontal scale) at 3.5 bar discharge head pressure (vertical scale) requires .084 N m

3

/min air consumption at 4.9 bar inlet air pressure.

bar

meters

85.3

8.4

73.2

7.0

7 bar air

.084 N m

3

/min

61.0

5.6

0.14 N m

3

/min

48.8

4.9 bar air

4.2

36.6

24.4

2.8

2.8 bar air

12.2

1.4

1.4 bar air

0

0

0 3.8

7.6

11.4

15.2

19.0

22.7

26.5

30.3

FLUID FLOW l/min

TEST CONDITIONS

Pump tested in water with inlet submerged.

KEY FLUID PRESSURE AND FLOW

N m

3

/min AIR CONSUMPTION

PUMPING RATE DECREASE AT DIFFERENT SUCTION LIFTS

EXAMPLE: At a suction lift of 3.05 m, the pump flow rate will be decreased by 20 percent.

100

80

60

40

20

0

0 1.52

3.05

4.57

SUCTION LIFT IN METERS

6.1

7.62

PERCENTAGE OF FLOW DECREASE

819.0154

27

Technical Data

Pumps with TPE or Buna-N Diaphragms

Maximum Fluid Working Pressure . . . . . . . . . . . . . . . . . . . 7 bar

Air Pressure Operating Range . . . . . . . . . . . . . . . . . . 1.4–7 bar

Maximum Air Consumption

Maximum Free Flow Delivery

. . . . . . 0.15 N m

3

/min (see chart)

. . . . . . . . . . . . . . . . . . . 26.5 l/min

Maximum Pump Speed

Maximum Suction Lift

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

330 cpm

3.7 m dry; 6.4 m wet

Maximum Size Pumpable Solids . . . . . . . . . . . . . . . . . .

Sound Power Level (at 7 bar, full flow) . . . . . . . . . . . . .

1.6 mm

85 dBa

Typical Sound Power Level (at 4.9 bar, 308 l/min)

Operating Temperature Range

Air Inlet Size

. . . . . . . . . . . . . . .

. . . 78 dBa

4.4–65.5

_

C

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)

Fluid Inlet and Outlet Size.

. . . . . . . . . . . . . . . . . . . . . .

Models 810.0465 – 810.0474 only.

. . . . . . . . . .

3/8 bspt

3/8 npt(f)

Wetted Parts

. . . . . . . . . . . .

Vary by model. See pages 20–23.

Acetal models include acetal

Non-wetted External Parts . . . . . . . with conductive sst fibers.

Acetal, Polyester (labels),

Glass-filled Polypropylene with conductive

Weight

SST fibers, 303, 304 and 316 Stainless Steel

. . . . . . . . . . . . . . . . . . . . . . . . . . . . Acetal Pumps: 2.4 kg

Polypropylene Pumps: 2.2 kg

* Sound power level measured per ISO standard 9614–2.

Loctite r

is a registered trademark of the Loctite Corporation.

Example of Finding Pump Air Consumption and Air Pressure at a Specific Fluid Delivery and Discharge Head:

To supply 11.4 liters fluid flow (horizontal scale) at 3.5 bar discharge head pressure (vertical scale) requires .084 N m

3

/min air consumption at 4.9 bar inlet air pressure.

meters

85.3

bar

8.4

73.2

7.0

7 bar air

.084 N m

3

/min

61.0

5.6

0.14 N m

3

/min

48.8

4.9 bar air

4.2

36.6

24.4

2.8

2.8 bar air

12.2

1.4

1.4 bar air

0

0

0 3.8

7.6

11.4

15.2

19.0

22.7

26.5

30.3

FLUID FLOW l/min

TEST CONDITIONS

Pump tested in water with inlet submerged.

KEY FLUID PRESSURE AND FLOW

N m

3

/min AIR CONSUMPTION

PUMPING RATE DECREASE AT DIFFERENT SUCTION LIFTS

EXAMPLE: At a suction lift of 3.05 m, the pump flow rate will be decreased by 20 percent.

100

80

60

40

20

0

0

1.52

3.05

4.57

6.1

7.62

PERCENTAGE OF FLOW DECREASE

SUCTION LIFT IN METERS

28 819.0154

Customer Services/Guarantee

CUSTOMER SERVICES

If you require spare parts, please contact your local distributor, providing the following details:

D

Pump Model

D

Type

D

Serial Number, and

D

Date of First Order.

GUARANTEE

All VERDER pumps are warranted to the original user against defects in workmanship or materials under normal use (rental use excluded) for two years after purchase date. This warranty does not cover failure of parts or components due to normal wear, damage or failure which in the judgement of VERDER arises from misuse.

Parts determined by VERDER to be defective in material or workmanship will be repaired or replaced.

LIMITATION OF LIABILITY

To the extent allowable under applicable law, VERDER’s liability for consequential damages is expressly disclaimed. VERDER’s liability in all events is limited and shall not exceed the purchase price.

WARRANTY DISCLAIMER

VERDER has made an effort to illustrate and describe the products in the enclosed brochure accurately; however, such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products are merchantable, or fit for a particular purpose, or that the products will necessarily conform to the illustration or descriptions.

PRODUCT SUITABILITY

Many regions, states and localities have codes and regulations governing the sale, construction, installation and/or use of products for certain purposes, which may vary from those in neighbouring areas. While VERDER attempts to assure that its products comply with such codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchasing and using a product, please review the product application as well as the national and local codes and regulations, and be sure that product, installation, and use complies with them.

Original instructions. GN 308725

819.0154

29

EC-DECLARATION OF CONFORMITY

EG-VERKLARING VAN OVEREENSTEMMING, DÉCLARATION DE CONFORMITÉ CE, EG-KONFORMITÄTSERKLÄRUNG, DICHIARAZIONE DI

CONFORMITÀ CE, EF-OVERENSSTEMMELSESERKLÆRING, ΕΚ-ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ, DECLARAÇÃO DE CONFORMIDADE – CE,

DECLARACIÓN DE CONFORMIDAD DE LA CE, EY-VAATIMUSTENMUKAISUUSVAKUUTUS, EG-DEKLARATION OM ÖVERENSSTÄMMELSE,

ES PROHLÁŠENÍ O SHODĚ, EÜ VASTAVUSDEKLARATSIOON, EC MEGFElELŐSÉGI NYILATKOZAT, EK ATBILSTĪBAS DEKLARĀCIJA, ES

ATITIKTIES DEKLARACIJA, DEKLARACJA ZGODNOŚCI UE, DIKJARAZZJONI-KE TA’ KONFORMITA`, IZJAVA ES O SKLADNOSTI, ES -

VYHLÁSENIE O ZHODE, ЕО-ДЕКЛАРАЦИЯ ЗА СЪВМЕСТИМОСТ, DEIMHNIÚ COMHRÉIREACHTA CE, CE-DECLARAŢIE DE CONFORMITATE

Model

Modèle, Modell, Modello, Μοντέλο,

Modelo, Malli, Mudel, Modelis, Mudell, Модел, Samhail

VERDERAIR VA 10

Part

Bestelnr., Type, Teil, Codice, Del, Μέρος, Peça,

Referencia, Osa, Součást, Részegység, Daļa,

Dalis, Część, Taqsima, Časť, Част, Páirt, Parte

810.0001–810.0036, 810.0465–810.0469, 810.5382–810.5405

Complies With The EC Directives:

Voldoet aan de EG-richtlijnen, Conforme aux directives CE, Entspricht den EG-Richtlinien, Conforme alle direttive CE, Overholder EF-direktiverne, Σύμφωνα με τις Οδηγίες της ΕΚ, Em conformidade com as Directivas CE, Cumple las directivas de la CE, Täyttää EY-direktiivien vaatimukset, Uppfyller EG-direktiven, Shoda se směrnicemi ES, Vastab EÜ direktiividele,

Kielégíti az EK irányelvek követelményeit, Atbilst EK direktīvām, Atitinka šias ES direktyvas, Zgodność z Dyrektywami UE, Konformi mad-Direttivi tal-KE, V skladu z direktivami ES, Je v súlade so smernicami ES, Съвместимост с Директиви на ЕО, Tá ag teacht le Treoracha an CE, Respectă directivele CE

2006/42/EC Machinery Directive

94/9/EC ATEX Directive (Ex II 2 GD c IIC T4) - Tech file stored with NB 0359

Standards Used:

Gebruikte maatstaven, Normes respectées , Verwendete Normen, Norme applicate, Anvendte standarder , Πρότυπα που χρησιμοποιήθηκαν, Normas utilizadas, Normas aplicadas,

Sovellettavat standardit, Tillämpade standarder, Použité normy, Rakendatud standardid, Alkalmazott szabványok, Izmantotie standarti, Taikyti standartai, Użyte normy, Standards Użati,

Uporabljeni standardi, Použité normy, Използвани стандарти, Caighdeáin arna n-úsáid , Standarde utilizate

EN 1127-1

ISO 12100

EN 13463-1

ISO 9614-1

Notified Body for Directive

Aangemelde instantie voor richtlijn , Organisme notifié pour la directive , Benannte Stelle für diese Richtlinie, Ente certificatore della direttiva, Bemyndiget organ for direktiv , Διακοινωμένο όργανο Οδηγίας, Organismo notificado relativamente à directiva, Organismo notificado de la directiva, Direktiivin mukaisesti ilmoitettu tarkastuslaitos, Anmält organ för direktivet, Úředně oznámený orgán pro směrnici, Teavitatud asutus (direktiivi järgi), Az irányelvvel kapcsolatban értesített testület, Pilnvarotā iestāde saskaņā ar direktīvu, Apie direktyvą Informuota institucija,

Ciało powiadomione dla Dyrektywy, Korp avżat bid-Direttiva, Priglašeni organ za direktivo, Notifikovaný orgán pre smernicu, Нотифициран орган за Директива, Comhlacht ar tugadh fógra dó, Organism notificat în conformitate cu directiva

Approved By:

Goedgekeurd door, Approuvé par, Genehmigt von, Approvato da, Godkendt af , Έγκριση από, Aprovado por, Aprobado por, Hyväksynyt, Intygas av, Schválil, Kinnitanud, Jóváhagyta,

Apstiprināts, Patvirtino, Zatwierdzone przez, Approvat minn, Odobril, Schválené, Одобрено от, Faofa ag, Aprobat de

VERDER NV

Kontichsesteenweg 17

B-2630 Aartselaar

BELGIUM

Frank Meersman

Director

29 December 2009

819.5964

EC-DECLARATION OF CONFORMITY

EG-VERKLARING VAN OVEREENSTEMMING, DÉCLARATION DE CONFORMITÉ CE, EG-KONFORMITÄTSERKLÄRUNG, DICHIARAZIONE DI

CONFORMITÀ CE, EF-OVERENSSTEMMELSESERKLÆRING, ΕΚ-ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ, DECLARAÇÃO DE CONFORMIDADE – CE,

DECLARACIÓN DE CONFORMIDAD DE LA CE, EY-VAATIMUSTENMUKAISUUSVAKUUTUS, EG-DEKLARATION OM ÖVERENSSTÄMMELSE,

ES PROHLÁŠENÍ O SHODĚ, EÜ VASTAVUSDEKLARATSIOON, EC MEGFElELŐSÉGI NYILATKOZAT, EK ATBILSTĪBAS DEKLARĀCIJA, ES

ATITIKTIES DEKLARACIJA, DEKLARACJA ZGODNOŚCI UE, DIKJARAZZJONI-KE TA’ KONFORMITA`, IZJAVA ES O SKLADNOSTI, ES -

VYHLÁSENIE O ZHODE, ЕО-ДЕКЛАРАЦИЯ ЗА СЪВМЕСТИМОСТ, DEIMHNIÚ COMHRÉIREACHTA CE, CE-DECLARAŢIE DE CONFORMITATE

Model

Modèle, Modell, Modello, Μοντέλο,

Modelo, Malli, Mudel, Modelis, Mudell, Модел, Samhail

VERDERAIR VA 10

Part

Bestelnr., Type, Teil, Codice, Del, Μέρος, Peça,

Referencia, Osa, Součást, Részegység, Daļa,

Dalis, Część, Taqsima, Časť, Част, Páirt, Parte

810.0037–810.0072, 810.0470–810.0474, 810.5406–810.5429

Complies With The EC Directives:

Voldoet aan de EG-richtlijnen, Conforme aux directives CE, Entspricht den EG-Richtlinien, Conforme alle direttive CE, Overholder EF-direktiverne, Σύμφωνα με τις Οδηγίες της ΕΚ, Em conformidade com as Directivas CE, Cumple las directivas de la CE, Täyttää EY-direktiivien vaatimukset, Uppfyller EG-direktiven, Shoda se směrnicemi ES, Vastab EÜ direktiividele,

Kielégíti az EK irányelvek követelményeit, Atbilst EK direktīvām, Atitinka šias ES direktyvas, Zgodność z Dyrektywami UE, Konformi mad-Direttivi tal-KE, V skladu z direktivami ES, Je v súlade so smernicami ES, Съвместимост с Директиви на ЕО, Tá ag teacht le Treoracha an CE, Respectă directivele CE

2006/42/EC Machinery Directive

Standards Used:

Gebruikte maatstaven, Normes respectées , Verwendete Normen, Norme applicate, Anvendte standarder , Πρότυπα που χρησιμοποιήθηκαν, Normas utilizadas, Normas aplicadas,

Sovellettavat standardit, Tillämpade standarder, Použité normy, Rakendatud standardid, Alkalmazott szabványok, Izmantotie standarti, Taikyti standartai, Użyte normy, Standards Użati,

Uporabljeni standardi, Použité normy, Използвани стандарти, Caighdeáin arna n-úsáid , Standarde utilizate

ISO 12100

ISO 9614-1

Notified Body for Directive

Aangemelde instantie voor richtlijn , Organisme notifié pour la directive , Benannte Stelle für diese Richtlinie, Ente certificatore della direttiva, Bemyndiget organ for direktiv , Διακοινωμένο όργανο Οδηγίας, Organismo notificado relativamente à directiva, Organismo notificado de la directiva, Direktiivin mukaisesti ilmoitettu tarkastuslaitos, Anmält organ för direktivet, Úředně oznámený orgán pro směrnici, Teavitatud asutus (direktiivi järgi), Az irányelvvel kapcsolatban értesített testület, Pilnvarotā iestāde saskaņā ar direktīvu, Apie direktyvą Informuota institucija,

Ciało powiadomione dla Dyrektywy, Korp avżat bid-Direttiva, Priglašeni organ za direktivo, Notifikovaný orgán pre smernicu, Нотифициран орган за Директива, Comhlacht ar tugadh fógra dó, Organism notificat în conformitate cu directiva

Approved By:

Goedgekeurd door, Approuvé par, Genehmigt von, Approvato da, Godkendt af , Έγκριση από, Aprovado por, Aprobado por, Hyväksynyt, Intygas av, Schválil, Kinnitanud, Jóváhagyta,

Apstiprināts, Patvirtino, Zatwierdzone przez, Approvat minn, Odobril, Schválené, Одобрено от, Faofa ag, Aprobat de

VERDER NV

Kontichsesteenweg 17

B-2630 Aartselaar

BELGIUM

Frank Meersman

Director

29 December 2009

819.5964

Austria

Verder Austria

Eitnergasse 21/Top 8

A-1230 Wien

AUSTRIA

Tel: +43 1 86 51 074 0

Fax: +43 1 86 51 076 e–mail: [email protected]

Czech Republic

Bia Verder

Vodnanská 651/6

CZ-198 00 Praha 9–Kyje

CZECH REPUBLIC

Tel: +420 261 225 386

Fax: +420 261 225 121 e–mail: [email protected]–verder.cz

Hungary

Verder Hongary Kft

Budafoke ut 187 – 189

HU–1117 Budapest

HUNGARY

Tel: 0036 1 3651140

Fax: 0036 1 3725232 e–mail: [email protected]

Romania

Verder România

Drumul Balta Doamnei no 57–61

Sector 3

CP 72–117

032624 Bucuresti

ROMANIA

Tel: +40 21 335 45 92

Fax: +40 21 337 33 92 e–mail: [email protected]

Switzerland

Verder–Catag AG

Auf dem Wolf 19

CH–4052 Basel BS

SWITZERLAND

Tel: +41 (0)61 373 73 73

Fax: +41 (0)61 373 73 70 e–mail: [email protected]

Belgium

Verder nv

Kontichsesteenweg 17

B–2630 Aartselaar

BELGIUM

Tel: +32 3 877 11 12

Fax: +32 3 877 05 75 e–mail: [email protected]–verder.be

France

Verder France

Parc des Bellevues

Rue du Gros Chêne

F-95610 Eragny sur Oise

FRANCE

Tel: +33 134 64 31 11

Fax: +33 134 64 44 50 e–mail: verder–[email protected]

China

Verder Retsch Shanghai Trading

Room 301, Tower 1

Fuhai Commercial Garden no 289

Bisheng Road, Zhangjiang

Shanghai 201204

CHINA

Tel: +86 (0)21 33 93 29 50 / 33 93 29 51

Fax: +86 (0)21 33 93 29 55 e–mail: [email protected]

Germany

Verder Deutschland

Rheinische Strasse 43

D-42781 Haan

GERMANY

Tel: +49 21 29 93 42 0

Fax: +49 21 29 93 42 60 e–mail: [email protected]

The Netherlands

Van Wijk & Boerma Pompen B.V.

Leningradweg 5

NL–9723 TP Groningen

THE NETHERLANDS

Tel: +31 50 549 59 00

Fax: +31 50 549 59 01 e–mail: [email protected]

Poland

Verder Polska ul.Ligonia 8/1

PL-40 036 Katowice

POLAND

Tel: +48 32 78 15 032

Fax: +48 32 78 15 034 e–mail: [email protected]

Slovak Republic

Verder Slovakia s.r.o.

Silacska 1

SK–831 02 Bratislava

SLOVAK REPUBLIC

Tel: +421 2 4463 07 88

Fax: +421 2 4445 65 78 e–mail: [email protected]

United Kingdom

Verder Ltd.

Whitehouse Street

GB – Hunslet, Leeds LS10 1AD

UNITED KINGDOM

Tel: +44 113 222 0250

Fax: +44 113 246 5649 e–mail: [email protected]

South Africa

Verder SA

197 Flaming Rock Avenue

Northlands Business Park

Newmarket Street

ZA Northriding

SOUTH AFRICA

Tel: +27 11 704 7500

Fax: +27 11 704 7515 e–mail: [email protected]

United States of America

Verder GPM Inc.

110 Gateway Drive

Macon, GA 31210

USA

Toll Free: 1 877 7 VERDER

Tel: +1 478 471 7327

Fax: +1 478 476 9867 e–mail: [email protected]

32 819.0154

Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement