light- industrial sliding gate operator

light- industrial sliding gate operator
D5-Evo Pocket Mechanical
Installation Guide
TM
LIGHTINDUSTRIAL
SLIDING GATE
OPERATOR
1. Introduction
This guide is designed specifically for installers who are familiar with
the installation of standard sliding gate motors, but do not know the
specifics of the D5-Evo.
2. Important Safety Instructions
Please do not proceed with the installation until you have
read and fully understand the Safety Instructions
included in your product packaging
The Safety Instructions are also available on
www.centsys.com.au
3. Icons used in this guide
This icon indicates tips and other information that could be
useful during the installation
This icon denotes variations and other aspects that should be
considered during installation
This icon indicates warning, caution or attention!
Please take special note of critical aspects that MUST be
adhered to in order to prevent injury
4. General description
The D5-Evo is a domestic and light-industrial operator designed to
open and close sliding gates weighing up to 500kg. A custom designed
gearbox moulded from robust engineering polymers, coupled to a
powerful 12V DC motor, provides fast and reliable automation for
entrances to homes and small housing estates.
6. D5-Evo identification
8
1
9
2
10
3
4
5
11
6
7
1.
D5-Evo controller
7.
Foundation plate
2.
Courtesy light fuse
(3A F/B)
8.
Motor fuse (30A ATO)
9.
1 x 12V 7.2Ah battery
3.
Gate mounted origin
marker
10. Switch Mode 2A charger
4.
Origin marker bracket
5.
Origin sensor
6.
Side covers
11. Manual release access
door
5. Technical specifications
It is a 12V DC battery operated unit with the following limitations:
Operator push force - starting
30kgf
Operator push force - rated
17kgf
Gate mass – maximum
500kg
Gate length – maximum
100m
Maximum numbers of operations per day
150
7. Preparation of site
General considerations for the installation
For comprehensive information, please refer to the full installation
manual available for download on www.centsys.com.au
Install the gate operator only if:
 It will not pose a hazard to the public
 There is sufficient clearance to a roadway and/or public
thoroughfares
 The installation will meet all municipal and/or local authority
requirements once completed
 The gate mass, length and application is within the operator
specifications
 The gate is in good working order, meaning:
 That it moves freely
 Does not move on its own if left in any position
 It can be installed to have sufficient clearance between
moving parts when opening and closing to reduce the risk of
personal injury and entrapment
 Pushbuttons or keyswitches, when required, can be positioned
so that the gate is in line of sight of the operator
Pull scale
Make sure the gate mass,
starting - and rated-pull-force
limitations are not exceeded.
Typical anti-lift
arrangements
GAP<5mm
Guide-rollers must ensure that
the gate is held vertically through
the entire length of the gate
travel. For improved safety fit
additional support posts to
prevent gate from falling over
if guide rollers fail.
GAP<5mm
GAP<5mm
GAP<5mm
Additional
support post
Guide-rollers
Ensure that the gate
cannot be lifted off the
motor pinion with the
anti-lift bracket fitted
Endstops
Endstop
Endstop
H
h
Ø16mm
Fit endstops capable of stopping the gate at rated speed
Make H>h to ensure gate will not jump over endstop as shown
above
8. Lubrication
Do not attempt to run the operator without first filling the
gearbox with lubricant
Oil filling procedure
Put 80ml oil
in here
1.
Lift the cover of the
operator.
2.
Remove the battery so that
you can gain access to the
coloured filler plug.
3.
Remove the coloured oil filler
plug by levering it out with a
screwdriver.
4.
Empty the contents of the oil
bottle into the gearbox
(80ml).
5.
Refit the coloured oil filler
cap.
Oil specificationsCEN
product code:
OIL80ML0X0/H
Castrol SAF-XO 75w-90
Synthetic Final Drive
Lubricant
9. Cabling requirements
8
6
7
8
3
2
1
5
D5
Evo
4
4
Legend
1.
220-240V AC mains cable via double pole mains isolator switch
(3 core LNE 1.5mm2 SWA)
Optional wiring (all cable is multi-stranded):
2.
Intercom cable from motor to dwelling (n1 + 6 core 0 .5mm2)
3.
Intercom cable from motor to entry panel (n2 0.5mm2)
4.
Safe Close and
Safe Open:
Recommended infrared safety beams
(3 core 0.5mm2)
5.
Trg:
Access control device (3 core 0.5mm2)
6.
Ped:
Optional pedestrian keyswitch (a) OR keypad
(b) (3 core 0.5mm2 )
7.
Trg:
Optional external radio receiver (3 core 0.5mm2)
8.
Light:
Optional pillar lights (3 core LNE SWA, size
according to power requirements)
n1 = number of cores required by intercom
n2 = number of cores required by intercom
Possibly increase cable thickness if pillar lights are installed
Type of cable must adhere to municipal bylaws but typically SWA
(steel wire armoured) cable is recommended. The armouring
provides excellent screening, which gives better protection against
lightning – earth one end of the screening)
Allows for all features such as pedestrian opening, status LED, etc.,
to be operated from the intercom handset inside the dwelling.
Number of cores and type of cable could vary depending on brand
of access control system being used
For optimum range, an external receiver can be mounted on the
wall
10. Manual operation
Disengage
gearbox/drive
1.
Insert the camlock key and
rotate it 90° clockwise.
This will allow for the removal
of the cover, as well as for the
rotation of the release
thumbwheel.
Do not remove the
thumbwheel. Removal of
the thumbwheel may
result in water entering
the gearbox and the
warrantee will be void
De5vo
2.
3.
Rotate thumbwheel
clockwise until gearbox
releases and gate can be
moved manually.
De5vo
If the gearbox must be left in
manual mode for an
extended period of time for
whatever reason, it is
recommended that the
access door is locked. This
secures the cover and
prevents access to the inside
of the unit, which contains
high voltages. It also
prevents theft of any
components and provides full
protection from the
elements.
Re-engage
gearbox/drive
1.
Rotate thumbwheel anticlockwise until thumbwheel
feels loose in the hand. Make
sure that the manual
override access door can be
closed.
2.
Slide gate until gearbox/drive
engages. Never run the
motor before the unit is
engaged.
De5vo
11. D5-Evo operator installation
Ensure that all the standard considerations for a quality
gate installation are adhered to as detailed in
CENTSYS' detailed installation manuals. These must
include:
 Correct access in and out of the premises
 Endstops are mandatory and must be capable of stopping the
gate at rated speed
 Guide-rollers and anti-lift brackets are correctly fitted
 The gate mass, starting- and rated-pull-force limitations are not
exceeded
 The D5-Evo is positioned correctly and does not protrude into the
driveway
A: Above pinion - Raz rack
Foundation
plate
Flat bar welded to
foundation plate and rail
82
5
163*
(Recommended to
allow for adjustment)
Locate operator
position
32 - 50
* Includes 3mm clearance required
between rack and pinion
Determine a suitable position
and vertical height for the
operator by considering
Figures A, B and C.
146*
2.
82
To ensure operator does not
protrude into driveway, install
base plate at least flush with
the driveway entrance.
5
1.
(Recommended to
allow for adjustment)
B: Above pinion - Steel rack
Foundation
plate
32 - 50
Flat bar welded to
foundation plate and rail
* Includes 3mm clearance required
between rack and pinion
Foundation
plate
137*
82
5
(Recommended to
allow for adjustment)
C: Above pinion - Nylon angle rack
32 - 50
Flat bar welded to
foundation plate and rail
* Includes 3mm clearance required
between rack and pinion
 With careful selection of the rack configuration, and
operator vertical height, mounting of the rack could in
some cases be greatly simplified
 If a theft-resistant cage is required, be sure to leave
enough clearance from pillars, etc.
 If using nylon angle rack please ensure that the
weight and pull force of the gate do not exceed the
strength limit of the rack
Foundation plate installation
The foundation plate can either be set into a concrete foundation, or
bolted down onto an existing concrete plinth, refer to illustrations
below.
Option 1:
New concrete foundation
M10
gearbox
mounting
bolts
Assemble foundation plate with
anchor brackets as shown in the
illustration.
• Ensure that the M10
gearbox mounting bolts
are properly tightened
• Cable conduits must be
installed before pouring
the concrete
300mm
400mm
400mm
Option 2:
Bolting foundation plate
onto an existing concrete
plinth
M10 nut
M10 washer
M10
gearbox
mounting
bolts
If bolting onto an existing
concrete plinth, place the
foundation plate down in the
correct position and use the plate
as a template for marking the
rawl bolt holes.
Use
two M12
plated nuts
as spacers
M10 x 95
expansion
stud
Assemble foundation plate without
anchor brackets before bolting
down onto plinth.
Ensure that the M10
gearbox mounting bolts
are properly tightened
Route cables and
secure foundation
plate
Route cables as determined
in Section 9, Cabling
requirements.
Make sure that all cables
protrude at least 400mm
above the baseplate once
installed as shown in the
illustration
2.
Securely concrete or bolt
the foundation plate in
position.
30mm
1.
400mm
M10
mounting
bolts
Mount the gearbox
3.
Remove the knock-outs for
the cables from the gearbox.
4.
Feed the cables through
these holes while fitting the
gearbox to the baseplate.
5.
Note how the cables route up
onto the control card.
6.
Check that the operator is
level.
7.
Secure the gearbox in place
fitting the following in
sequence: first a nut and
then a washer onto each
gearbox mounting; then the
gearbox; and then a washer
followed by a spring washer
and finally a nut onto each
gearbox mounting.
8.
Do not mount gearbox flat
down onto mounting plate.
Adjust the height of the
mounting nuts to raise the
gearbox at least 5mm above
the plate. This is to allow for
later adjustments.
9.
Seal the conduit and knockout holes in the operator
with silicone sealer to
prevent ants from entering
the operator through these
cable entry points.
Signal
cable
Pillar
lights
Mains
supply
M10
washer
M10
nut
Mount the rack
3mm
tooth gap
The rack must be securely
mounted to the side of the
gate. It must be parallel
with the gate rail, and
there must be a 2 - 3mm
gap between the teeth of
the pinion and the rack,
along the entire travel of
the gate
5mm
Steel rack
1.
Fix rack using the steel angle
brackets provided.
2.
Brackets must be spaced no
more than 300mm apart.
3.
When joining different
lengths of steel rack, a
simple way of ensuring
correct pitch spacing, is to
clamp a small off-cut
between the two pieces.
±300mm
±300mm
RAZ rack
D5
D5
Gate closed
1.
D5
Pedestrian
Gate open
Use at least three TEK screws per half metre section of rack.
Fit additional fixing screw through the horizontal slots to secure
the rack to the gate directly above the pinion when the gate is
in the closed, pedestrian and open positions
Mounting the origin
marker
1.
Close the gate completely.
2.
Mount the origin marker to
the rack a minimum of
500mm from the origin
sensor.
Isometric view
Greater than 500mm
Steel rack
3.
For steel rack mount the
origin marker onto the rack
using the bracket provided.
4.
Weld the bracket to the
rack.
5.
Bolt the origin marker onto
the bracket using the
fasteners provided.
Bolt using
fasteners
provided
Origin marker
bracket
Weld mounting
bracket provided to
steel rack
Steel rack
RAZ rack
6.
With RAZ rack the origin
marker mounts directly on
top of the rack without a
bracket.
7.
Drill mounting holes
directly into the rack and
bolt into position.
8.
File away the front lip of
the rack if you need to
move the origin marker
closer to the operator as
the gate slides past.
Bolt using
fasteners
provided
RAZ rack
Nylon angle rack
9.
With nylon angle rack it is
necessary to use the
bracket provided.
Bolt using
fasteners
provided
10. It is preferable to use selftapping fasteners to secure
the bracket into the side of
the nylon rack as shown.
11. Make a small tack weld to
secure the back of the
bracket onto the angle iron
section of the rack.
12. Bolt the origin marker onto
the bracket using the
fasteners provided.
Origin marker
bracket
Screw into
side of the
nylon rack
Nylon angle rack
Mounting the origin
marker (continued)
13. Manually slide the gate
OPEN until the origin
marker is in line with the
origin sensor.
01A
Plan view
14. Ensure distance between
face of marker and front
face of sensor is between
13mm and 20mm.
Greater than 500mm
Take care with the
orientation of the arrow on
the origin marker. This
arrow must face the
operator
Origin
marker
Gate in
closed
position
Origin
sensor
Plan view
15. Adjust distance by sliding
the origin marker along the
slotted mounting holes
until the specified distance
Origin
marker
Gate
Rack
For best results keep gap
between marker and
sensor as small as
possible
13-20mm
Origin
sensor
It is possible to make the distance between the marker and the
sensor much greater than 500mm. However, if using the
pedestrian opening facility, although the position of the marker
will not affect the width of the pedestrian opening, it is
preferable to have the marker mounted inside of the pedestrian
opening point
Apply warning decal/signage
Apply the supplied Warning! decals/signage to the gate
12. Basic maintenance
CENTSYS operators are designed to be maintenance-free. However,
there are some basic checks that should be carried out regularly,
(every six months). These checks will increase the long term reliability
of the system and prevent erratic operation of your gate.
Isolate mains supply as well as disconnecting the
battery before cleaning or working on the equipment.
General
 Keep the track clear of stones, dirt and obstructions
 Ensure that all rollers run freely
 Put the operator into Manual Mode and check that the gate runs
freely on its rail and does not catch or foul against the walls or
pillars
 Ensure that the gate wheels and guide-rollers are rotating freely
and are not worn. In high-volume applications it will be necessary
to replace these components regularly
 Ensure that the rack is properly secured to the gate and that it
does not press down onto the operator pinion at any point along
its travel
 Keep shrubs and vegetation clear of the motor and rack
 Check that the key still operates the camlock - spray with
lubrication if necessary
 Keep the inside of the motor housing clear of insects and dust
Battery
CENTSYS operators, which are fitted with maintenance-free lead acid
batteries, should provide at least three years of normal service life.
For sites utilising an external large capacity (+/-35Ah) low
maintenance battery, ensure that the level of liquid (electrolyte level)
is correct.
In all instances check for corrosion of the battery terminals. Clean and
apply copper-based grease as necessary.
Charger
The D5-Evo operator has a charger separate to the main controller. In
the case of product malfunction, the charger fuse should be checked,
but only by a qualified electrician. Always isolate the mains supply to
the operator before attempting to remove and check the fuse.
Check the “Mains Present” icon on the main diagnostic screen or
switch to the battery charger diagnostic screen and check the charger
voltage – right hand value. This should indicate, 13.8V for the
D5-Evo. Each charger has a red light (LED) to indicate mains supply.
Gearbox Oil Level
Check the oil level as described in section 8 of this document or refer
to the online manuals on our website, (www.centsys.com.au).
Alternatively, please contact your CENTSYS installer for assistance
13. Installation handover
Once the installation has been successfully completed and tested, it is
important for the installer to explain the operation and safety
requirements of the system.
NEVER ASSUME THE USER KNOWS HOW TO SAFELY OPERATE
AN AUTOMATED GATE!
Even if the user has used one before, it does not mean he knows how
to SAFELY operate it. Make sure that the user fully understands the
following safety requirements before finally handing over the site.
The following needs to be understood by the user:
 How to operate the manual release mechanism.
(Show them how by demonstration)
 How the obstruction detection and all other safety features work.
(Show them how by demonstration)
 All the features and benefits of the operator, i.e. Safety beams,
Chronoguard, etc.
 All the safety considerations associated with operating an
automated gate. The user should be able to pass this
knowledge on to all other users of the automated system
and must be made aware of this responsibility.
 Do not activate the gate operator unless
you can see it and can determine that its
area of travel is clear of people, pets, or
other obstructions
 NO ONE MAY CROSS THE PATH OF A
MOVING GATE. Always keep people and objects away
from the gate and its area of travel
 NEVER LET CHILDREN OPERATE OR PLAY WITH THE
GATE CONTROLS, and do not allow children or pets near
the gate area
 Be careful with moving parts and avoid close proximity
to areas where fingers or hands could be pinched
 Secure all easily accessed gate operator controls in
order to prevent unauthorized use of the gate
 Keep the automated gate system properly maintained,
and ensure that all working areas are free of debris and
other objects that could affect the gate operation and
safety
 On a monthly basis, check the obstruction detection
system and safety devices for correct operation
 All repair and service work to this product must be done
by a suitably qualified person
 This product was designed and built strictly for the use
indicated in this documentation. Any other use, not
expressly indicated here, could compromise the good
condition/operation of the product and/or be a source
of danger!
Centurion Systems (Pty) Ltd does not accept any liability caused by
improper use, of the product, or for use other than that for which the
automated system was designed.
Ensure that the customer is in possession of the User Guide and
that you have completed the installation details in the back of
the User Guide.
0.07.B.0009
www.centsys.com.au
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