Model 9050 Installation/Owner’s Manual Vehicular Slide Gate Operator Use this manual for circuit board 4702-010 Revision AA or higher. 9050-065-W-5-16 EXTERNAL ENTRAPMENT PROTECTION MUST be installed or the gate operator WILL NOT function. WA R NI NG MO SE VIN RIO G US GAT Op er IN E C an ate JU AN d fre ga RY C e ofte on Do OR AUS pe ly wh op or not all le en DE E an ga op d ob te AT erat ow e gachild H struarea Do is te. ren ctio in pa not st to ns sig th play . ht wh and in ile in ga Re ga ga te te te ad area is pa ow mov th ne r’s ing.or wa man lk thro ua l an ug h d sa fety inst ru ctio ns CO N AN FOR SI/U MS L-32TO CE 5 N/C RTI SA FIED C2 VE 2.2 TO HIC NO UL . 24 CL AR AS 7 S CA GA TE MO DEL . 53 38 2 AT O HP RIA L VO LT OP ER SE R S AM PS MAX GAT PH AS E E LO Do AD orKi 60 ng , In c., Ingl ew Hz oo d, CA Date Installed: Installer/Company Name: Circuit Board Serial Number and Revision Letter: Phone Number: Leave Manual with Owner Copyright 2016 DoorKing, Inc. All rights reserved. UL 325 Compliant Copyright 2009 DoorKing, Inc. All rights reserved. QUICK GUIDE: DIP-Switches Every time the operator is powered up, the First open command will automatically run “Multiple gate cycles” that will locate and remember the gate’s open and close positions (See page 20). Whenever a switch setting is changed, power MUST be cycled to the operator. Switch Function Setting Description Changes the direction the operator will open/close the gate depending on the different chain configurations. Front 1 Opening direction using OFF setting. Mount 2 Auto-Close Timer 3 Relay 4 Built-In Solenoid Lock Opening direction using ON setting. Opening direction using ON setting. Center or Post Mounts Opening direction using OFF setting. Opens with All Rear All Rear Mounts Left Mounts Right ON setting. Opens with OFF setting. OFF Auto-close timer is OFF. Manual input required to close gate. ON Auto-close timer is ON. Adjustable from 1-23 seconds to close gate. OFF Relay is activated when gate is full open. ON Relay is activated when gate is not closed. OFF Normal Setting. Fail-Safe (Factory Set). Lock engages only when an attempt is made to manually force the gate open. ON Fail-Secure. Lock engages after each cycle. CAUTION: Do not use this setting unless the 2600-862 manual release kit has been installed or damage will occur to operator. 5 and 6 Gate Open Back-Off Position 5-OFF 5-OFF 5-ON 5-ON 6-OFF 6-ON 6-OFF 6-ON Normal Setting. Gate fully opens. Gate stops short 1” from full open position. Used for a reversing edge device. Gate stops short 2” from full open position. Used for a reversing edge device. Gate stops short 3” from full open position. Used for a reversing edge device. 7 and 8 Gate Close Back-Off Position 7-OFF 7-OFF 7-ON 7-ON 8-OFF 8-ON 8-OFF 8-ON Normal Setting. Gate fully closes. Gate stops short 1” from full close position. Used for a reversing edge device. Gate stops short 2” from full close position. Used for a reversing edge device. Gate stops short 3” from full close position. Used for a reversing edge device. Switch 1 Must OPEN the gate upon initial AC power up and open command. If the first open command begins to close the gate, turn AC power off and reverse this switch. Opening direction will vary depending on the chain setup position (See above). Switch 2 Turns the auto-close timer on or off. Can be adjusted from 1 to 23 seconds to close gate. Switch 3 This switch determines when the relay on the board will be activated. This relay can be used as a switch for various functions such as illuminating a warning light when the gate is not closed, or turning on a green light when the gate is full open. Switch 4 This switch determines the operation of the built-in solenoid lock. The OFF setting is the factory setup. Caution: Do not set this switch to ON unless the 2600-862 fail-secure manual release kit has been installed in the operator. Changing this switch to the ON setting without installing the lock kit will damage the operator. See pages 31 and 32 for more information about Fail-Safe vs. Fail-Secure release systems. Switches 5-6 These work in conjunction with each other and determine if the operator will stop the gate at the full open position, or if the gate should stop 1, 2 or 3 inches short of the full open position. Needed only when using a reversing edge entrapment protection device on the opening edge of the gate with an end post as the physical stop. Switches 7-8 These work in conjunction with each other and determine if the operator will stop the gate at the full close position, or if the gate should stop 1, 2 or 3 inches short of the full close position. Needed only when using a reversing edge entrapment protection device on the closing edge of the gate with an end post as the physical stop. 2 Quick Guide - 1 9050-065-W-5-16 See page 27 for terminal wiring. QUICK GUIDE: Terminal Descriptions • When gate is closed, this input will open gate to full position. • When gate is closing, input will reverse gate. ON • When gate is open and auto close timer Switch 2 is turned OFF, input will close gate. 1 2 3 4 5 6 7 8 • When gate is open and auto close timer Switch 2 is turned ON, input will re-set and hold timer. 1 Circuit Board Power 2 3 4 5 Circuit Board Power DANGER 8 HIGH VOLTAGE! Motor Motor Built-In Solenoid Lock Power • This input ONLY functions when gate is fully open or in the closing cycle. Full Open ON • When gate is open and auto close timer Switch 2 is turned OFF, input will prevent gate from closing. 1 2 3 4 5 6 7 8 • When gate is open and auto close timer Switch 2 is turned ON, input will re-set and hold timer. 24 VAC - 250 mamp. max. 9 Standard Reverse 10 11 • When gate is closing, input will reverse gate. Dry Relay Contact Dry Relay Contact Low Voltage Common 6 7 8 9 10 11 12 4702-010 -010 Earth Ground UL 325 Terminal Pages 22-24 NC NO • Operation of relay is dependent on setting of switch 3. ON • When Switch 3 is turned OFF, relay is activated when gate IS NOT closed. 1 2 3 4 5 6 7 8 • When Switch 3 is turned ON, relay activates when gate is in the full open position. Relay contacts can be set for Normally Open (NO) or NC Normally Closed (NC) operation. NO Contact rating is 1 amp maximum at 24-volts DC. 9050-065-W-5-16 Quick Guide - 2 3 OPERATOR SPECIFICATIONS Class of Operation UL 325 Class I Type of Gate Vehicular Slide Gates Only Horsepower 1/2 HP Voltage / Phase Current 115 VAC Single-Phase Use this manual for the Model 9050 operator with circuit board 4702-010 4.3 Amps @ 120V Rev AA or higher ONLY. 300 Lbs. Max Gate Weight (Installed level) Max Gate Length (Installed level) Drive Sprocket Size Cycles Per Hour Speed Inherent Entrapment Protection Device External Entrapment Protection Device Inputs (Monitored Inputs) 16 Ft. #40 Chain 20 Per Hour Approximately 1 Ft. per Second Inherent Reverse Sensor System (Type A) Connection inputs for Non-contact Sensor Photo Sensor (Type B1) Connection input for Contact Sensor Reversing Edge (Type B2) Gate Frame Entrapment Protection Devices are REQUIRED for UL 325 compliance. Type B1 and B2 MUST be MONITORED when used. 11.5” 12” WARNING MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH Operate gate only when gate area is in sight and free of people and obstructions. Do not allow children to play in gate area or operate gate. Do not stand in gate path or walk through path while gate is moving. Read owner’s manual and safety instructions. CONFORMS TO ANSI/UL-325 53382 1” Minimum CERTIFIED TO CAN/CSA C22.2 NO. 247 VEHICULAR GATE OPERATOR CLASS HP MODEL SERIAL VOLTS PHASE AMPS 60 Hz 24” MAX GATE LOAD DoorKing, Inc., Inglewood, CA Chain Height: Idler wheels in top position. 10.5” Concrete Pad 14.75” 4” Minimum Concrete Pad DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc. to notify any persons of any such revisions or changes. Additionally, DoorKing, Inc. makes no representations or warranties with respect to this manual. This manual is copyrighted, all rights reserved. No portion of this manual may be copied, reproduced, translated, or reduced to any electronic medium without prior written consent from DoorKing, Inc. 4 9050-065-W-5-16 TABLE OF CONTENTS QUICK GUIDES Quick Guide: DIP-Switches Quick Guide: Terminal Descriptions Operator Specifications Slide Gate Requirements Safety Information for Slide Gate Operators ASTM 2200 Standard for Gate Construction Important Safety Instructions Instructions regarding intended installation: Important Notices UL325 Entrapment Protection Glossary SECTION 1 - INSTALLATION 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Hardware for the Gate Physical Stops for the Gate Types of Gates Operator Mounting Positions Underground Conduit Requirements Pad, Post or Ceiling Mount without / with J-Box Setup Mounting Operator and Chain Installation of Warning Signs SECTION 2 - AC POWER TO OPERATOR(S) 2.1 2.2 High Voltage Wire Runs High Voltage Terminal Connection SECTION 3 - ADJUSTMENTS 3.1 3.2 3.3 3.4 3.5 4702 Circuit Board Description and Adjustments DIP-Switch Settings Automatic Open / Close Limit Adjustment Clutch Adjustment Inherent Reverse Sensor Adjustment SECTION 4 - ENTRAPMENT AND SAFETY PROTECTION 4.1 4.2 4.3 UL 325 Terminal Description Entrapment Protection Device Locations Loop Detector Wiring SECTION 5 - WIRING 5.1 5.2 5.3 Main Terminal Description Control Wiring for Single/Primary Operator Bi-Parting Gates Wiring - Dual Gate Operators SECTION 6 - OPERATING INSTRUCTIONS 6.1 6.2 6.3 AC Power and Reset Switch Shutdown Conditions Manual Gate Operation SECTION 7 - MAINTENANCE AND TROUBLESHOOTING 7.1 Maintenance 7.2 Troubleshooting 7.3 Accessory Items Model 9050 Wiring Diagram 9050-065-W-5-16 Quick Guide-1 Quick Guide-2 Previous Page 2 3 4 4 4 5 6 7 8 8 8 9 10-13 13 14 15-16 16 17 17 17 18 18 19 20 21 21 22 22 23-24 25 26 26 27 28 29 29 30-31 31-32 33 33 34-35 36 37 1 Illustrations not to scale. Slide Gate Requirements The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. (ref. UL 325 56.8.4.b) Adjacent fence that covers open gate position. XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX High Risk of Entrapment Area All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of six (6) feet (1.83 m) above the ground to prevent a 2 1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate and in that portion of the adjacent fence that the gate covers in the open position. (ref. ASTM F2200-11a, 6.1.2) Closed Gate Compliant openings less than 2 1/4”. Rollers Gate Support Post Note: Install screened wire mesh to a non-compliant gate AND non-compliant adjacent fence that covers open gate position (See above). High Risk of Entrapment Area 72” (6 ft) minimum Less than 2 1/4” Screened Wire Mesh Note: A filler post or barrier may need to be installed in the gap area to reduce the distance to 2 1/4 inches or less. A contact sensor should be installed in this area for safety. (See A on next page and page 23). 2 1/4” maximum gap area Non-compliant openings wider than 2 1/4”. A gap, measured in the horizontal plane parallel to the roadway, between a fixed stationary object nearest the roadway (such as a gate support post) and the gate frame when the gate is in either the fully open position or the fully closed position, shall not exceed 2 1/4 inch (57.2 mm). (ref. ASTM F2200 6.1.4) Gate Frame Gate Frame and Adjacent Fence Area 6 ft minimum XX XXX XXX XXX XXX XXX XXX Fall Over Bracket Gates shall be designed, constructed and installed to not fall over more than 45 degrees from the vertical plane, when a gate is detatched from the supporting hardware. Guide XXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Gate Frame and Adjacent Fence Area 2 9050-065-W-5-16 Safety Information for Slide Gate Operators Entrapment protection devices are required to reduce the risk of injury. Install sensors where the risk of entrapment or obstruction exists while gate is moving. Individual requirements will vary. See pages 22-25 for more information on typical layout locations and setup. Physical Stops Positive stops shall be required to limit travel to the designed fully open and fully closed positions. These stops shall be installed either at the top of the gate, or at the bottom of the gate where such stops shall horizontally or vertically project no more than is required to perform their intended function. Helps minimize the potential of entrapment during the back travel of the gate. 2 Contact Sensor (Reversing Edges) A Installed on the fence to help minimize the potential of entrapment between the gate and fence. A filler post or barrier MAY need to be installed between fence and gate. B Helps minimize the potential of entrapment during the back travel of the gate. Guide Rollers Moving Gate Can Cause Serious Injury or Death See previous page for more information. KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance. A Minimizes the potential of the gate closing when a vehicle is present. Number and placement of loops is dependent on the application. Warning Signs Separate Pedestrian Walkway 1 C Moving Gate Can Cause Serious Injury or Death Fence Permanently mounted and easily visible from either side of the gate. 1 Reverse Loop KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance. Minimizes the potential of the gate closing when a vehicle is present. Number and placement of loops is dependent on the application. Non-Secure Side of Gate Reverse Loop Closed Gate (Optional) will provide an open command to the gate operator(s) when a vehicle is exiting the property. Secure Side of Gate Automatic Exit Loop May be necessary on part of fence AND entire gate. See previous page for more information. Warning Sign B Minimizes the potential of the gate closing on vehicular or other traffic that loops cannot sense. Screened Wire Mesh XXX C Fence 2 XXXXXXXXX Minimizes the potential of the gate closing on vehicular or other traffic that loops cannot sense. It can be installed on the secure OR non-secure side of gate. High Risk of Entrapment Area Non-Contact Sensors (Photo Sensors) 1 Illustration not to scale. External entrapment protection devices are REQUIRED for operator to function. see page 22 Physical Stop Located so pedestrians cannot come in contact with the vehicular gate. 9050-065-W-5-16 3 ASTM F2200 Standard for Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; [email protected]; or www.astm.org. Important Safety Instructions WARNING - To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. 5. Use the emergency release only when the gate is not moving. 6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs to gate hardware. 7. The entrance is for vehicles only. Pedestrians must use separate entrance. 8. SAVE THESE INSTRUCTIONS! Instructions regarding intended installation: • Install the gate operator only if: 1. The operator is appropriate for the construction of the gate and the usage class of the gate. 2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6 feet (1.83 m) above the ground to prevent a 2 ¼ inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position. 3. All exposed pinch points are eliminated or guarded. 4. Guarding is supplied for exposed rollers. • The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. • The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates should not open into public access areas. • The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch, pressure relief valve or reduce reversing sensitivity to compensate for a damaged gate. • For gate operators utilizing Type D protection: 1. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving. 2. A warning placard shall be placed adjacent to the controls. 3. An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed. 4. No other activation device shall be connected. • Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls should have a security feature to prevent unauthorized use. • The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start. • A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible. • For gate operators utilizing a non-contact sensor: 1. See the instructions on the placement of non-contact sensors for each type of application. 2. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving in the opening direction. 3. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exist, such as the perimeter reachable by a moving gate or barrier. 4 9050-065-W-5-16 • For gate operators utilizing contact sensors: 1. One or more contact sensors shall be located where the risk of entrapment or obstruction exist, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate. 2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. 3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate. 4. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage. 5. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstructions. A wireless contact sensor shall function under the intended end-use conditions. 6. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm). Important Notices Vehicular gate operator products provide convenience and security. However, gate operators must use high levels of force to move gates and most people underestimate the power of these systems and do not realize the potential hazards associated with an incorrectly designed or installed system. These hazards may include: • Pinch points • Entrapment areas • Reach through hazards • Absence of entrapment protection devices • Improperly located access controls • Absence of vehicle protection devices • Absence of controlled pedestrian access In addition to these potential hazards, automated vehicular gate systems must be installed in accordance with the UL 325 Safety Standard and the ASTM F2200 Construction Standard. Most lay persons are unaware of, or are not familiar with, these standards. If an automated vehicular gate system is not properly designed, installed, used and maintained, serious injuries or death can result. Be sure that the installer has instructed you on the proper operation of the gate and gate operator system. Be sure that the installer has trained you about the basic functions of the required reversing systems associated with your gate operating system and how to test them. These include reversing loops, inherent reversing system, electric edges, photoelectric cells, or other external devices. • This Owner’s Manual is your property. Keep it in a safe place for future reference. • Be sure that all access control devices are installed a minimum distance of 6 feet away from the gate and gate operator, or in such a way that a person cannot touch the gate or gate operator while using the device. If access control devices are installed in violation of these restrictions, immediately remove the gate operator from service and contact your installing dealer. • Loops and loop detectors, photo-cells or other equivalent devices must be installed to prevent the gate from closing on vehicular traffic. • The speed limit for vehicular traffic through the gate area is 5 MPH. Install speed bumps and signs to keep vehicular traffic from speeding through the gate area. Failure to adhere to posted speed limits can result in damage to the gate, gate operator, and to the vehicle. • Be sure that all persons who will use the gate system are familiar with the proper use of the gate and gate operator and are familiar with the possible hazards associated with the gate system. • Be sure that warning signs are permanently installed on both sides of the gate in an area where they are fully visible to traffic. • It is your responsibility to periodically check all entrapment protection devices. If any of these devices are observed to function improperly, remove the operator from service immediately and contact your installing or servicing dealer. • Follow the recommended maintenance schedule. • Do not allow children to play in the area of the operator or to play with any gate-operating device. • To remove the gate operator from service, operate the gate to the full open position and then shut off power to the operator at the service panel. 9050-065-W-5-16 5 UL 325 Entrapment Protection UL 325 Classifications Authorized Personnel ONLY Class I - Residential Vehicular Gate Operator Class III - Industrial/Limited Access Vehicular Gate Operator A vehicular gate operator (or system) intended for use in garages or parking areas associated with a residence of one-to four single families. A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not accessible by or intended to service the general public. STATE PRISON Class II - Commercial/General Access Vehicular Gate Operator A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other buildings accessible by or servicing the general public. Class IV Restricted Access Vehicular Gate Operator A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel. Gate Operator Category Effective January 12, 2016 Horizontal Slide, Vertical Lift, Vertical Pivot Entrapment Protection Types A, B1*, B2* or D Type A - Inherent entrapment protection system. Type B1 - Non-contact sensor (photoelectric sensor or the equivalent). Type B2 - Contact sensor (edge device or equivalent). Swing, Vertical Barrier (Arm) A, B1*, B2*, C or D Vertical Barrier Note: Barrier gate operators (arm) that is not intended to move toward a rigid object closer than 16 inches (406 mm) are not required to be provided with a means of entrapment protection. Type C - Inherent force limiting, inherent adjustable clutch or inherent pressure relief device. Type D - Actuating device requiring constant pressure to maintain opening or closing motion of the gate. * B1 and B2 means of entrapment protection must be MONITORED. 6 9050-065-W-5-16 Glossary GATE - A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined area. RESIDENTIAL VEHICULAR GATE OPERATOR – CLASS I - A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or garage or parking area associated therewith. COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR - CLASS II - A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotels, garages, retail store, or other building servicing the general public. INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR - CLASS III - A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public. RESTRICTED ACCESS VEHICULAR GATE OPERATOR - CLASS IV - A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel. VEHICULAR BARRIER (ARM) OPERATOR (OR SYSTEM) - An operator (or system) that controls a cantilever type device (or system), consisting of a mechanical arm or barrier that moves in a vertical arc, intended for vehicular traffic flow at entrances or exits to areas such as parking garages, lots or toll areas. VEHICULAR HORIZONTAL SLIDE-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance and exit to a drive, parking lot, or the like. VEHICULAR SWING-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a gate which moves in an arc in a horizontal plane that is intended for use for vehicular entrance and exit to a drive, parking lot, or the like. SYSTEM - In the context of these requirements, a system refers to a group of interacting devices intended to perform a common function. WIRED CONTROL - A control implemented in a form of fixed physical interconnections between the control, the associated devices, and an operator to perform predetermined functions in response to input signals. WIRELESS CONTROL - A control implemented in means other than fixed physical interconnections (such as radio waves or infrared beams) between the control, the associated devices, and an operator to perform predetermined functions in response to input signals. INHERENT ENTRAPMENT PROTECTION SYSTEM - A system, examples being a motor current or speed sensing system, which provides protection against entrapment upon sensing an object and is incorporated as a permanent and integral part of the operator. EXTERNAL ENTRAPMENT PROTECTION DEVICE - A device, examples being an edge sensor, a photoelectric sensor, or similar entrapment protection device, which provides protection against entrapment when activated and is not incorporated as a permanent part of an operator. ENTRAPMENT - The condition when an object is caught or held in a position that increases the risk of injury. 9050-065-W-5-16 7 SECTION 1 - INSTALLATION Prior to beginning the installation of the slide gate operator, we suggest that you become familiar with the instructions, illustrations, and wiring guide-lines in this manual. This will help insure that your installation is performed in an efficient and professional manner compliant with UL 325 safety and ASTM F2200 construction standards. The proper installation of the vehicular slide gate operator is an extremely important and integral part of the overall access control system. Check all local building ordinances and building codes prior to installing this operator. Be sure your installation is in compliance with local codes. 1.1 Hardware for the Gate Good hardware is essential for proper operation of a sliding gate. DoorKing has a full line of gate hardware products that will ensure safe, reliable and long lasting gate operation. The gate must be properly installed and roll smoothly in both directions. Roller Bearing V-Wheels with Protective Cover - Helps to minimize a pinch point on the gate’s wheel and V-rail. Guide Rollers with Protective Covers - Helps to minimize a pinch point on the gate. Endless Idler Assembly with Protective Cover - Helps to minimize a pinch point for a 180° chain return. Gate End Retainer - Helps stabilize the end of the gate in the open or closed position. Recommended for all slide gate applications. 1.2 Physical Stops for the Gate The 9050 automatic open/close gate limits must have a physical stop on the open and close positions of the gate. This can be the use of end posts with gate end retainers or chain stops, depending on the mounting position of the operator. Chain stops DO NOT meet the ASTM F2200 requirements. Gate End Retainer Rubber bumper faces toward operator. it will make contact with the operator housing during the initial automatic “Multiple gate cycling” to set the open and close gate position. Chain Stops End Post Ga te 8 9050-065-W-5-16 1.3 Typical Gate Types The Model 9050 operator is designed to be installed on these gate types. See the next 4 pages for specific operator mounting positions. Individual installations and physical stops can vary. • 300 lb max. weight per gate. • Single Operator - 16 ft max. gate length. • Dual Operators - 32 ft max. total gate length. er v tile n Ca WA RNI NG MOVING SERIOUS GATE Operate INJURY CAN and free gate CAUSE of only OR Do people when DEATH or not allow and gate operate area children obstructions. Do gate. is in pathnot stand to sight play while in in gate Read gate gate area path owner’s is moving. or walk manual through and safety CONFORMS ANSI/UL-32 TO CAN/CSA CERTIFIED 5 instructions. C22.2 TO VEHICULA NO. CLASS R 53382 247 GATE OPERATOR MODEL SERIAL HP VOLTS AMPS MAX GATE LOAD DoorKing, PHASE 60 Hz Inc., Inglewood, CA . wn te. o h t s r ga ounps fo m ost sto h p sical t i w hy tion as p i s po used nt Fro stops ain Ch V-R ai W l V- he rn O l e a n me tal WA RNI NG r . wn ps fo o h s sto pad sical e t cre phy con d as h wit use on osts i t i pos d p nt on en o r F rs ine t ea MOVING SERIOUS GATE Operate INJURY CAN and free gate CAUSE of only OR Do people when DEATH or not allow and gate operate area children obstructions. Do gate. is in pathnot stand to sight play while in in gate Read gate gate area path owner’s is moving. or walk manual through and safety CONFORMS ANSI/UL-32 TO CAN/CSA CERTIFIED 5 instructions. C22.2 TO VEHICULA NO. CLASS R 53382 247 GATE e. gat OPERATOR MODEL SERIAL HP VOLTS AMPS MAX GATE LOAD DoorKing, PHASE 60 Hz Inc., Inglewood, CA nd e ate r G 9050-065-W-5-16 9 1.4 Operator Mounting Positions The Model 9050 operator is designed to be installed in the front, rear, center or ceiling mounting positions shown on this page and the next 3 pages. V-wheel V-rail ornamental gates are shown as examples but other gate types on the previous page can use the same mounting setups. Once the mounting position has been determined, the chain idler wheels may need to be adjusted BEFORE the operator is mounted. Physical stops MUST be used in the open AND close positions for ANY gate installation (Chain stops, end posts with gate end retainers or a wall that the gate comes in contact with). Front Position with Concrete Pad Standard method of installation. Chain Setup • Operator’s chain idler wheels are factory set for the front position. • Remove only the top chain knockouts from each side of the operator. • Chain stops or gate end retainer can be used as the physical stop for the gate (Chain stops are shown). Top View Chain Idler Wheels Chain Stop A filler post or barrier may need to be installed between the gate and wall area (See page 2 for more information). Front Position with Post Mount Raises operator and allows different chain heights. Chain Setup Gate End Retainer • Set operator chain idler wheels in the bottom position. • DO NOT remove chain knockouts. • Chain stops with base plate stop brackets or gate end retainer can be used as the physical stop for the gate (Both are shown, only one type is needed). Base Plate Stop Bracket Chain Idler Wheels Chain Stop Additional hardware required. Post base plate (P/N 2600-418) 4 x 4 steel posts not available from DoorKing. Base plate stop brackets (P/N 2600-970) bolts on post base plate when using chain stops. Top View Gate End Retainer 10 A filler post or barrier may need to be installed between the gate and wall area (See page 2 for more information). Gate End Retainer 9050-065-W-5-16 Rear Position with Concrete Pad Hides the chain from outside the property looking in. Chain Setup • Set one chain Idler wheel at the top and one in the center position on one side of the operator. • Remove both chain knockouts from one side of the operator. • Chain stops or gate end retainer can be used as the physical stop for the gate (Chain stops are shown). Chain Idler Wheels Chain Stop Additional hardware required. Endless idler assembly (P/N 2600-818) and additional chain #40 (P/N 2600-442 - 20 ft. per box) may be needed. A filler post or barrier may need to be installed between the gate and wall area (See page 2 for more information). Top View End les s Idle r See page 16 for more information about endless idlers. Rear Position with Post Mount Hides the chain from outside the property looking in. • Chain setup is the same as above. Additional hardware required. Post base plate (P/N 2600-418) 4 x 4 steel posts not available from DoorKing. 9050-065-W-5-16 11 Center Position with Post Mount Hides the chain from outside the property looking in. Chain Setup • Set operator chain idler wheels in the bottom position. • DO NOT remove chain knockouts. Chain Idler Wheels Additional hardware required. Post base plate (P/N 2600-418) 4 x 4 steel posts not available from DoorKing. Endless idler assembly (P/N 2600-818). Additional chain #40 (P/N 2600-442 - 20 ft. per box). Gate end retainer (P/N 1204-004). Top View Gate in Open Position Ga te Re End tain er End A filler post or barrier may need to be installed between the gate and wall area (See page 2 for more information). Note: Chain stops CANNOT be used for this installation. End post with a gate end retainer must be installed as the physical stop if gate does not have any other means of a physical stop in the open AND close position. Gate in Close Position En dl Idl ess er Po st End le Idle ss r See page 16 for more information about endless idlers. 12 9050-065-W-5-16 Front or Rear Position Ceiling Mount Can be mounted on the ceiling to conserve floor space. Ceiling • Operator’s setup is the same as the front position or rear position with concrete pad shown on page 10 and 11. (Front ceiling mount shown here). • Junction box connection is used for the ceiling mount installation (See page 14). Chain Setup Chain Idler Wheels Top View Note: There are NO fluids in the operator that can leak out. Chain Stop A filler post or barrier may need to be installed between the gate and wall area (See page 2 for more information). Operator Bottom 1.5 Underground Conduit Requirements Primary Operator Position Secondary Operator Position DoorKing’s Primary/Secondary Interconnection Cable (Dual Operator Application Only) (Secondary Power and Communication wires) External Safety Devices, Controls and P.A.M.S. Wires (Low Voltage wire insulation) Loop Lead-In Wires (Low Voltage wire insulation) Concrete Pad AC Input Power (High Voltage wire insulation) AC Input Power (High Voltage wire insulation) Sweeps 3/4 Inch Conduit Recommended • The conduit requirements are for a typical slide gate operator installation (the secondary operator is shown for those applications where a secondary operator may be used). The conduit requirements for your application may vary from this depending on your specific needs. Sweep • Use only sweeps for conduit bends. Do not use 90° elbows as this will make wire pulls very YES Elbow NO difficult and can cause damage to wire insulation. DoorKing recommends using 3/4-inch conduit. • Installation of External Entrapment Protection Devices are REQUIRED (photo sensors and/or reversing edges). • Be sure that all conduits are installed in accordance with local codes. • Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation. 9050-065-W-5-16 13 1.6 Pad, Post or Ceiling Mount without/with J-Box Setup Pad Mount with Conduit 1” minimum from operator housing to gate. 2.5” Conduit Area 11” Concrete pad MUST be level. 4” Solenoid Lock 15” Min. 4” min. above ground. Electronic Box Center Pad Underground depth of the concrete pad is determined by soil conditions and local building codes. Reinforced concrete recommended. 21” Min. Concrete Pad Concrete Conduit Post Mount with Conduit 12” Min. Conduit area inside post. Conduit area inside post. Base Plate P/N 2600-418 Concrete Foundation 1” minimum from operator housing to gate. Base Plate MUST be level. 21” Min. Note: Weld the posts to the base plate and mount assembly into concrete BEFORE attaching the operator. Conduit runs up through 4 x 4 steel posts. 4” min. above ground. Underground depth of the concrete foundation is determined by soil conditions and local building codes. Reinforced concrete recommended. Concrete Foundation Conduit Pad, Post or Ceiling Mount Connected with Junction Boxes All wire connections can be made on either side of the operator housing after it has been installed. WARNING MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH Operate gate only when gate area is in sight and free of people and obstructions. Do not allow children to play in gate area or operate gate. Operator MUST be level. Read owner’s manual and safety instructions. CONFORMS TO ANSI/UL-325 53382 CERTIFIED TO CAN/CSA C22.2 NO. 247 VEHICULAR GATE OPERATOR CLASS Note: Operator must be mounted 1” min. away from gate. Conduit Low Volt Low Volt Pad, post or ceiling mount High Volt HP MODEL SERIAL VOLTS PHASE AMPS 60 Hz MAX GATE LOAD DoorKing, Inc., Inglewood, CA 1/2 High Volt 14 Do not stand in gate path or walk through path while gate is moving. Never run high voltage and low voltage in the same conduit. 3/4 Fail-Secure Key Lock 1/2 1/2 1/2 1/2 3/4 Conduit Knock-Out Sizes Conduit 9050-065-W-5-16 1.7 Mounting Operator and Chain Prior to mounting the operator, be sure that the correct chain knockouts have been removed and chain idler wheels are in the correct position (top, center or bottom). Fail-Secure Manual Release Kit Installation Note: It is easier to install the 2600-862 fail-secure manual release kit before mounting the operator and attaching the chain. Refer to the instruction sheet supplied with the kit for installation. Positioning Operator and Chain Brackets 1” minimum from operator housing to gate. Chain Bracket Lines up with Idler Wheels NO Operator MUST be parallel to gate! Chain Idler Wheels Operator NOT parallel to gate. YES Chain bracket MUST line up with chain idler wheels! NO Chain brackets MUST be mounted so the chain remains the same height as it is on the idler wheels! YES Chain brackets positioned too high. NO Chain Idler Wheels 10.5” 10.5” Chain idler wheels in top position. Chain brackets positioned too low. Correct Chain Bracket Height 10.5” Gate Frame Correct Chain Bracket Height Chain Bracket Attaching Operator to Concrete 3/8 DoorKing recommends a minimum of four (4) 3/8” x 2” sleeve anchors (not supplied). Chain bracket does NOT align with idler wheels. n1 tio Op Connect Chain Bracket to Gate. Weld completely around bracket. Chain nut and chain bolt should not protrude past gate frame. n2 tio Op Chain Nut r ste Ma ink L Chain Bolt Connect Chain to Chain Bracket. Lock Washer Washers 9050-065-W-5-16 Attaching Operator to Post Base Plate Use six (6) 1/2”-13 x 1 1/2” bolts, lockwashers and nuts (not supplied). Connect chain to chain bolt with master link. Adjust the chain nuts to tighten the chain. The chain should sag no more than one (1) inch per 10 feet of travel. Do not over tighten the chain. 15 Endless Idler Assembly (On Select Installations) DoorKing offers an endless idler assembly with a protective cover designed for the Model 9050 installations (P/N 2600-818). Make sure the endless idler assembly is securely fastened to the wall or post (Depending on which type of installation will be used). Extreme force will be exerted on this assembly during gate cycling. Center and Rear Mount Positions (Top View) NO Gate Rail Operator Idler Wheel Lower chain MUST align with upper chain! Chain Brackets YES Endless Idler Center Mount Position (Side View) Operator Idler Wheel Lower chain does NOT align with upper chain. Note: Be sure that the chain is aligned and parallel to the gate. Installing the chain in any other manner will cause excessive noise, chain idler wheel wear and chain stretching. YES NO Upper Chain Lower Chain Chain Bracket Lower chain mounted Too High. Chain Return 1” Chain Bracket Lower chain MUST be 1 inch lower than the endless idler’s 180° chain return. YES Upper chain mounted Too High. Chain Return Chain Bracket Operator Idler Wheels Lower chain mounted Too Low. Gate Rail Rear Mount Position (Side View) Upper Chain NO Endless Idler Chain Bracket NO Lower Chain Endless Idler Upper and lower chain MUST be the same height as they are on the operator idler wheels. Gate Rail Upper chain mounted Too Low. NO 1.8 Installation of Warning Signs This DoorKing Slide Gate Operator is shipped with two warning signs. The purpose of the warning sign is to alert uninformed persons, and to remind persons familiar with the gate system, that a possible hazard exists so that appropriate action can be taken to avoid the hazard or to reduce exposure to the hazard. See page 3 for suggested mounting positions of signs. • Permanently install the supplied warning signs in locations so that the signs are visible by persons on both sides of the gate. • Use appropriate hardware such as wood or sheet metal screws (not supplied) to install the warning signs. 16 9050-065-W-5-16 SECTION 2 - AC POWER TO OPERATOR(S) Before attempting to connect any wiring to the operator, be sure that the circuit breaker in the electrical panel is in the OFF position. Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a licensed electrical contractor perform this work. Since building codes vary from city to city, we highly recommend that you check with your local building department prior to installing any permanent wiring to be sure that all wiring to the operator (both high and low voltage) complies with local code requirements. THIS GATE OPERATOR MUST BE PROPERLY GROUNDED!! 2.1 High Voltage Wire Runs If power wiring is greater than the maximum distance shown, it is Never run low voltage rated wire insulation in the recommended that a service feeder be installed. When large gauge wire same conduit as high voltage rated wire insulation. is used, a separate junction box must be installed for the operator Wire Size / Max Distance in Feet connection. The wire table is based on stranded copper wire. Wire run 12 AWG 10 AWG 8 AWG 6 AWG calculations are based on a power source with a 3% voltage drop on the power line, 200 325 510 820 Single 9050: 4.3 Amp Motor plus an additional 10% reduction in distance Dual 9050’s, Single Power Source 100 170 255 410 to allow for other losses in the system. “Optional” 3.3 Amp Heater Installation Note: When installing the heater(s), refer to the “high voltage AC power wire size and distance requirements” table on the instruction sheet with the heater kit (P/N 1601-154) for AC power wire run requirements. 2.2 High Voltage Terminal Connection • Route incoming AC power wire through the high voltage conduit and run wire in the operator as shown. Dual Operators • Be sure wiring is installed in accordance with local codes. Be sure to color code all wiring. • It is recommended that a surge suppressor be installed on the high voltage power lines to help protect the operator and circuit board from surges and power fluctuations. AC Power AC Power • Dual operators (Primary/Secondary) require AC power to EACH operator. DO NOT power up and cycle the operator until the “Physical stops” have been installed. Damage could occur to the gate and operator. L und oose er n th th e to e ele 2 nu sw ctr ts ing on box ic b up. ox Use the wire restrainers inside operator to keep wire away from moving parts. MOV - Helps 115 VAC protect operator from power surges. AC Power Terminal DANGER HIGH VOLTAGE 115 VAC Connection Hot Neu Chassis Ground White - Neutral Black - 115 VAC Hot Green - Chassis Ground High Voltage AC Power Wire External Power Disconnect Switch A separate power disconnect switch may be needed in your area. Check local building codes before installation. AC POWER ON OFF EXTERNAL ENTRAPMENT PROTECTION High Voltage Conduit DEVICES MUST be connected or the gate operator WILL NOT function. Every time the operator is powered up, the First open command will automatically run “Multiple (See pages 22-24) gate cycles” that will locate and remember the gate’s open and close positions (See page 20). 9050-065-W-5-16 17 SECTION 3 - ADJUSTMENTS The switch settings and adjustments in this chapter should be made after your installation and wiring to the operator(s) is complete. Whenever any of the programming switches on the circuit board are changed, power must be shut-off, and then turned back on for the new setting to take effect. Every time the operator is powered up, the First open command will automatically run “Multiple gate cycles” that will locate and remember the gate’s open and close positions (See page 20). 3.1 4702 Circuit Board Description and Adjustments Loop Detector See page 25. 23 L1 Loop Detector See page 25. Single Channel Exit Loop Port Reverse Loop Port EXIT LOOP Page 22 ON 1 2 3 4 1 2 3 4 5 6 7 8 ON Page 22 1 2 3 4 REVERSE LOOP UL 325 DIP-Switches UL 325 Terminal Input LEDs ON 1 9410 Power LED TIME DELAY L1 NC NO SELF TEST Pulse LEDs REV SENS Self-Test CAUTION Dry Relay Contact NC ON 1 2 3 4 5 6 7 8 Dry relay contacts NO (terminals 10-11) can be set for Normally Open (NO) or Normally Closed (NC) operation by placing the relay shorting bar on the N.O. or N.C. pins respectively. DIP-switch 3 must be set to control relay. See next page and page 26. Self-Test Mode Do not run self-test with the operator connected to Normal Mode the gate. The drive chain Rev A-G must be disconnected before running the Self-Test Mode self-test. This feature is designed for bench Normal Mode testing ONLY. Rev H See switch setting chart on next page for DIP-Switch options. ON See section 3.4 on page 21. DIP-Switches Typical setting shown. 1 2 3 4 5 6 7 8 Magnetic Sensors 18 TIME DELAY Adjust from 1 second (full counter clockwise) to approximately 23 seconds (full clockwise). 2 3 4 5 10 11 12 Auto-close timer (when turned ON) Switch 2. 9410 1 6 7 8 9 Auto-Close Timer Single Channel low voltage power is applied to the circuit board. Input LEDs should be OFF and will only illuminate when the input is activated. Pulse LEDs will blink as the operator is running. They can be either ON or OFF when the operator is stopped. 1 2 3 4 5 6 7 8 LEDs Indicates that Inherent Reverse Sensor Adjust reversing sensitivity. Full counter clockwise for minimum sensitivity, full clockwise for maximum sensitivity. See page 21. Min Max Sensitivity 9050-065-W-5-16 3.2 DIP-Switch Settings The DIP-switches located on the circuit board are used to program the operator to operate in various modes and to turn on or off various operating features. Whenever a switch setting is changed, power to the operator must be turned OFF and then turned back on for the new setting to take affect. Check and review ALL switch settings prior to applying power to the operator. Every time the operator is powered up, the First open command will automatically run “Multiple gate cycles” that will locate and remember the gate’s open and close positions (See next page). Switch Function Setting Description Changes the direction the operator will open/close the gate depending on the different chain configurations. Front 1 Opening direction using OFF setting. Mount 2 Auto-Close Timer 3 Relay 4 Built-In Solenoid Lock Opening direction using ON setting. Opening direction using ON setting. Center or Post Mounts Opening direction using OFF setting. Opens with All Rear All Rear Mounts Left Mounts Right ON setting. Opens with OFF setting. OFF Auto-close timer is OFF. Manual input required to close gate. ON Auto-close timer is ON. Adjustable from 1-23 seconds to close gate. OFF Relay is activated when gate is full open. ON Relay is activated when gate is not closed. OFF Normal Setting. Fail-Safe (Factory Set). Lock engages only when an attempt is made to manually force the gate open. ON Fail-Secure. Lock engages after each cycle. CAUTION: Do not use this setting unless the 2600-862 manual release kit has been installed or damage will occur to operator. 5 and 6 Gate Open Back-Off Position 5-OFF 5-OFF 5-ON 5-ON 6-OFF 6-ON 6-OFF 6-ON Normal Setting. Gate fully opens. Gate stops short 1” from full open position. Used for a reversing edge device. Gate stops short 2” from full open position. Used for a reversing edge device. Gate stops short 3” from full open position. Used for a reversing edge device. 7 and 8 Gate Close Back-Off Position 7-OFF 7-OFF 7-ON 7-ON 8-OFF 8-ON 8-OFF 8-ON Normal Setting. Gate fully closes. Gate stops short 1” from full close position. Used for a reversing edge device. Gate stops short 2” from full close position. Used for a reversing edge device. Gate stops short 3” from full close position. Used for a reversing edge device. Switch 1 Must OPEN the gate upon initial AC power up and open command. If the first open command begins to close the gate, turn AC power off and reverse this switch. Opening direction will vary depending on the chain setup position (See above). Switch 2 Turns the auto-close timer on or off. Can be adjusted from 1 to 23 seconds to close gate. Switch 3 This switch determines when the relay on the board will be activated. This relay can be used as a switch for various functions such as illuminating a warning light when the gate is not closed, or turning on a green light when the gate is full open. Switch 4 This switch determines the operation of the built-in solenoid lock. The OFF setting is the factory setup. Caution: Do not set this switch to ON unless the 2600-862 fail-secure manual release kit has been installed in the operator. Changing this switch to the ON setting without installing the lock kit will damage the operator. See pages 31 and 32 for more information about Fail-Safe vs. Fail-Secure release systems. Switches 5-6 These work in conjunction with each other and determine if the operator will stop the gate at the full open position, or if the gate should stop 1, 2 or 3 inches short of the full open position. Needed only when using a reversing edge entrapment protection device on the opening edge of the gate with an end post as the physical stop. Switches 7-8 These work in conjunction with each other and determine if the operator will stop the gate at the full close position, or if the gate should stop 1, 2 or 3 inches short of the full close position. Needed only when using a reversing edge entrapment protection device on the closing edge of the gate with an end post as the physical stop. 9050-065-W-5-16 19 3.3 Automatic Open / Close Limit Adjustment The operator’s open/close limits DO NOT have to be physically adjusted. Every time the operator is powered up, the first open command will automatically run “Multiple gate cycles” that will locate and remember the gate’s open and close positions. These positions are determined by the physical stops that have been installed (See section 1.2, page 8). Timer: The Auto-Close Timer should be turned ON (DIP-Switch 2) to allow the “multiple gate cycles” to run automatically, otherwise manual close commands will be required to complete this sequence. Clutch: The clutch’s factory setting will work correctly for most installations. The clutch must NOT slip while the gate is cycling between the full open and full closed position or the gate limits will be incorrect. If the clutch slips during this period, it must be tightened before running this sequence (See section 3.4 on the next page). Safety Devices: Run this sequence before testing any safety features (primary inherent reverse sensor, external entrapment protection, entrapment alarm and reset features). Reversing Edge mounted on the Gate using End Posts: When using a reversing edge on either end of the gate with an end post as the physical stop, the reversing edge must be disconnected from the circuit board every time this sequence will be run (the UL 325 terminal can be unplugged from the circuit board). Sequence of Automatic “Multiple Gate Cycles” to Set Gate Limits CAUTION: Keep pedestrians and vehicles clear of the gate while this sequence is running! After the first open command is given to the operator (gate can be in any position): “Multiple Gate Cycles” Open Gate MUST open until it contacts the physical “open” stop. (if gate starts to close, turn power off and change the direction operator opens (DIP-Switch 1). Turn power back on and give open command again). Close Auto-close timer will close the gate until it contacts the physical “close” stop. (Manual close command required if timer is turned off). Open Gate will automatically open until it gets approximately 12 inches away from the full open position and stop, then continue opening until it contacts the physical “open” stop again. Auto-close timer will close the gate until it gets approximately 12 inches away from the full close position Close and stop, then continue closing until it contacts the physical “close” stop again. (Manual close command required if timer is turned off). Sequence Finished Open and close gate positions are now set and will be remembered by the operator (until it loses AC power). Gate will function normally after automatic “Multiple Gate Cycles” sequence has finished. Note: If gate encounters an obstruction during this sequencing, it will automatically continue after obstruction has been cleared. 20 9050-065-W-5-16 3.4 Clutch Adjustment In addition to the inherent reverse sensor, this operator is equipped with a mechanical slip clutch (UL 325 Type C) to further reduce the possibility of injury should an entrapment occur. DO NOT over tighten the clutch to compensate for a gate that is damaged, poorly constructed or too heavy. Over tightening the clutch would create a hazard which could result in serious injury or death to persons who may become entrapped. Ideal Clutch Adjustment: The operator will cycle the gate without the clutch slipping. The clutch will slip and the gate will reverse ONLY after striking an obstruction with no more than 75 Lbs of force. This force can be measured with a gate scale. To adjust clutch: 1 Make sure power to operator is OFF when adjusting clutch. 2 Hold large pulley to loosen the hex bolt counter clockwise. 3 Magnetic spring assembly can now be loosened (counter clockwise) or tightened (clockwise) to adjust the clutch. 4 Tighten the hex bolt to lock assembly after adjustment. Note: After power has been turned back on, the first open command will automatically run the “multiple gate cycles” to locate and remember the open and close gate positions (See section 3.4 on previous page). Hex Bolt Test the operator clutch adjustment: Magnetic Spring Assembly Hex nut is connected to black plastic magnet holder. Important Note: 2 magnetic sensors located on the bottom of the circuit board sense when the magnetic spring assembly is slipping during operation. Keep all high voltage wires away from the 2 sensors to avoid any electrical interference between the sensors and magnets. CAUTION: Keep pedestrians and vehicles clear of the gate while testing clutch! Place an immobile object along the gate path, allowing the gate to strike it while in the open and close cycles. The clutch must slip and the gate must reverse direction after striking the object. If it does not, readjust the clutch. Repeat this test until the correct clutch adjustment has been achieved. The operator will assume a soft shutdown after striking and reversing the gate which will require a key switch command to cycle operator again. 3.5 Inherent Reverse Sensor Adjustment This vehicular gate operator is equipped with an inherent adjustable reversing sensor (Type A) used as entrapment protection according to UL 325 standards. The gate will reverse direction after “physically” encountering an obstruction in either the opening or closing gate cycle. If the Auto-Close Timer (DIP-switch 2) is ON and the gate physically encounters an obstruction during the CLOSING cycle, it will reverse to the open position and HOLD the gate at this position (Soft shutdown condition). Another input command is needed before the gate will reset and close again. For the reverse system to function correctly, the gate must be properly installed and work freely in both directions. The clutch must be properly adjusted before adjusting the reverse sensor. 1 Give open command to cycle the gate or momentarily jumper terminals 8 and 12 to open gate. 2 While gate is cycling, slowly rotate reverse sensor clockwise until the gate reverses direction. Rotate reverse sensor back counter-clockwise approximately 1/8 turn. 3 Cycle the gate a few times to be sure that it cycles completely. Min Max Sensitivity Reverse Sensitivity Note: Each operator must be individually adjusted if dual operators have been installed. Test the operator reversing sensitivity: Place an immobile object along the gate path, allowing the gate to strike it while in the open and close cycles. The gate must reverse direction after striking the object. If it does not, increase the reverse sensitivity (step 2 ) and repeat this test until the correct sensitivity has been set. The operator will assume a soft shutdown after striking and reversing the gate which will require a key switch command to cycle operator again. 9050-065-W-5-16 21 SECTION 4 - ENTRAPMENT AND SAFETY PROTECTION External Entrapment Protection Devices: In addition to the inherent reversing sensor system, this operator has a UL 325 terminal for the connection of photo sensors-Type B1 and/or reversing edges-Type B2 entrapment protection required by UL 325 standards. At least ONE external entrapment protection device MUST be installed or the operator will NOT function. Install these devices where the risk of entrapment or a safety hazard exists, examples of which are shown below and on next 2 pages. Specific installations will vary. 4.1 UL 325 Terminal Description UL 325 DIP-Switches 4702-010 1 2 3 4 1 2 3 4 NC NO ON 1 2 3 4 5 6 7 8 10 11 12 TIME DELAY SELF TEST DIP-switches 1 - OPEN Beam Stop MUST be turned 2 - CLOSE Beam Reverse ON for each device 3 - OPEN Edge/Beam Reverse wired to terminal. 4 - CLOSE Edge/Beam Reverse 115 VAC Convenience Outlets UL 325 Terminal and LEDs ON 6 7 8 9 EXIT LOOP REVERSE LOOP 2 3 4 5 ON 1 Connect ONLY MONITORED Devices All inputs are normally closed (NC). 1 2 3 4 5 6 REV SENS #12 low voltage common Monitored Device Note: Only 1 monitored Device can be connected to each input. An OPTIONAL Expansion Board (sold separately) will allow connection for additional devices. WA RN IN OPEN Beam Stop - DIP-Switch 1 CLOSE Beam Reverse - DIP-Switch 2 G MO SERVIN IOUG GA Oper S INJTE CA and ate UR N free gate Y ORCA of only Do peop when US or not allow le DE E and gate oper ATH CON ANSFOR I/ULMS TO -325 CAN CER /CSA TIFI C22ED TO VEH ICU .2 NO. CLA LAR 247 SS obst area ate child Do gate. ren ructi is ons. in sight pathnot stand to play while in in gate Read gate gate area is path owne mov r’s ing.or walk man throu ual and gh safet y instr uctio ns. 53382 GAT MOD EL SER IAL OPEN Edge/Beam Reverse - DIP-Switch 3 E OPE RAT HP OR VOL TS AMP S MAX GAT PHA SE E LOA Doo 60 D Hz rKin g, Inc. , Ingl ewo od, CA CLOSE Edge/Beam Reverse - DIP-Switch 4 Alarm Reset (Factory wired) Entrapment Alarm (Factory wired) Ground (Common) Note: Connect all Ground (Common) inputs to main terminal #12 low voltage common. 1 OPEN Beam Stop: Obstructed opening-direction photo beam will stop the gate during the opening-direction only. Gate will resume the open cycle when the obstructed photo beam has been cleared. Wall / Fence Closed Gate Open Beam Entrapment Area Entrapment Area 2 CLOSE Beam Reverse: Obstructed closing-direction photo beam will reverse the gate to the open position and reset the close-timer during the closing-direction only. Gate will close when timer times out. Close Beam Wall / Fence Closed Gate 3 OPEN Edge/Beam Reverse: Obstructed reversing edge or photo beam will reverse the gate to the close position during the opening-direction only. • After the gate reverses to the close position, any Wall / Fence opening input will cycle the gate again. Filler Post if necessary Open Edge Note: If the gate is opening by a time clock and a edge/beam Open Edge Closed Gate gets obstructed, the gate will return to the closed position and another input (automatic exit loop, reverse loop, remote Open Beam etc.) is needed to cycle the gate open again. Entrapment Area 4 CLOSE Edge/Beam Reverse: Obstructed reversing edge or photo beam will reverse the gate to the open position during the closing-direction only. • After the gate reverses to the open position, the close-timer will time out and close the gate (if it is turned on). • If a second sequential obstruction is encountered prior to the gate reaching the close limit, the gate will reverse to full open position and enter a soft shutdown condition (See page 30). 5 6 22 Entrapment Area Wall / Fence Close Beam Closed Gate Close Edge Alarm Reset: This input turns off the entrapment alarm and resets the operator after a hard shutdown occurs. Factory wired. Entrapment Alarm: This is an output from the circuit board that drives the entrapment alarm. Do not connect any other device to this terminal. Factory wired. 9050-065-W-5-16 4.2 Entrapment Protection Device Locations Typical UL Photo Sensor mounting height and distance away from gate. If the distance between the gate and wall is greater than 2 1/4”. Secure Side Non-Secure Side Inside Property Outside Property 5” or Less 5” or Less Reversing Edge (Open Contact Sensor) Gate Frame UL sensor mounted on wall. Gate Frame UL sensor mounted on post. Note: Additional photo sensors can be added above the 27.5” height. Filler Post or Barrier Wall No higher than 27.5” above grade. 21” is typical for most installations. Photo sensors may be installed on either side of gate frame, as close as practical to the gate but no further away than 5”. A filler post or barrier may need to be installed between the gate and wall area to reduce the distance to 2 1/4” or less. A reversing edge should be installed on the post or barrier for safety (See page 2 for more information). Photo Sensors (With Filler Post and Reverse Edge) Sample Setup Close Beam Wall Open Edge Filler Post If necessary Closed Gate Open Beam 1 Main Terminal #12 Ground (Common) 6 7 8 9 10 11 12 4702-010 2 3 4 5 Normally Closed 1 2 3 4 5 6 ON Normally Closed UL 325 DIP-Switches 1 - OPEN Beam DIP-switches 2 - CLOSE Beam 1, 2 and 3 ON 3 - OPEN Edge/Beam 4 - CLOSE Edge/Beam 1 2 3 4 Normally Closed Only 1 monitored Device can be connected to each input. An OPTIONAL Expansion Kit (sold separately) will allow connection for additional devices. IMPORTANT: Photo sensors must use Normally Closed (NC) contacts with the beam set for light operate (relay activated when beam is not obstructed). 1 - OPEN Beam STOP (Switch 1) 2 - CLOSE Beam REVERSE (Switch 2) 3 - OPEN Edge/Beam REVERSE (Switch 3) 4 - CLOSE Edge/Beam REVERSE (Switch 4) UL 325 Terminal NC NO Connect ONLY MONITORED Devices #12 Ground (Common) Photo Sensor Power Note: Photo sensors can be powered by the built-in convenience outlets located on the operator (See previous page). 9050-065-W-5-16 23 Wireless Reverse Edge Sample Setup - Single Receiver Open Edge Edge transmitter mounted on gate. Open Beam WA RNI Close Edge NG MOVING SERIOUS GATE Operate INJURY CAN and free gate CAUSE of only OR Do people when DEATH or not allow and gate operate area children obstructions. Do gate. is in pathnot stand to sight play while in in gate Read gate gate area path owner’s is moving. or walk manual through and safety CONFORMS ANSI/UL-32 TO CAN/CSA CERTIFIED 5 instructions. C22.2 TO VEHICULA NO. CLASS R 53382 247 GATE OPERATO MODEL SERIAL R HP VOLTS IMPORTANT: Photo sensors must use Normally Closed (NC) contacts with the beam set for light operate (relay activated when beam is not obstructed). AMPS MAX GATE LOAD DoorKing, PHASE 60 Hz Inc., Inglewood, CA Sensors Power Note: Photo sensors can be powered by #5 input or the built-in convenience outlets located on the operator (See page 22). Edge Transmitter Mount transmitter on gate. Wall Open Edge Close Edge Filler Post (If necessary) Closed Gate Open Beam Normally Closed Com 24 VAC Receiver Place receiver in operator. 24 Volt 1 Power is limited to 250 mamps. Com Wireless Note: Refer to the instruction sheet that comes with the receiver/transmitter for more specific wiring and mounting instructions. 6 7 8 9 Com 10 11 12 Main Terminal 24 4702-010 2 3 4 5 NC NO 1 2 3 4 5 6 ON Coax Antenna Kit P/N 1514-073 1 2 3 4 Normally Closed Normally Closed UL 325 DIP-Switches 1 - OPEN Beam DIP-switches 2 - CLOSE Beam 1, 3 and 4 ON 3 - OPEN Edge/Beam 4 - CLOSE Edge/Beam 1 - OPEN Beam STOP (Switch 1) 2 - CLOSE Beam REVERSE (Switch 2) 3 - OPEN Edge/Beam REVERSE (Switch 3) 4 - CLOSE Edge/Beam REVERSE (Switch 4) UL 325 Terminal Connect ONLY MONITORED Devices Only 1 monitored Device can be connected to each input. An OPTIONAL Expansion Kit (sold separately) will allow connection for additional devices. 9050-065-W-5-16 4.3 Loop Detector Wiring To help protect the operator from accidentally closing on vehicles in the gate’s path, DoorKing highly recommends that loops and loop detectors be installed. Loops are laid underneath, cut into asphalt or concrete driveways or buried beneath gravel and earth driveways. A loop detection system will sense a vehicle like a metal detector and send a signal to the gate operator preventing the gate from automatically opening or closing on a vehicle when it is in the gate’s path. DoorKing recommends that a licensed installer perform this work. DoorKing offers a free “Loop and Loop-Detectors Information Manual” PDF located at Doorking’s web site for more information. www.dkaccess.com Reverse Loops lo PVC Conduit te e ga e. d nc rs oi re ve av rfe ate . Re to te d g ce . n in nt i voi ren a fe .m e r Ft m . to nte 4 ve i n o i e t m . m en rs ve Ft m e re 4 ove rs id m ve avo e. o nc Re .t e in rfer it . m te Ex Ft in 4 op ic Reverse loops are placed on each side of the gate to prevent the gate from closing on a vehicle in the gate’s path. They will reverse the cycling of the gate while a vehicle is in or near the gate’s pathway. ad -I n W ire s Reverse loop lead-in wires are twisted approx. 6 twists per foot and are wired in series. Lo op Le LOOP 1 at m to Au A Automatic Exit Loop Loop Lead-In Wires B Automatically opens the gate for exiting vehicles without having to use a transmitter or keypad. The exit loop can be placed a minimum of 4 feet away from the reverse loop or far enough away from the gate so the gate has started opening or even completely opened by the time you drive up to it (Free exit). L1 Single Channel 9410 DoorKing Plug-in Loop Detectors Single Channel 1 LOOP 1 A REVERSE LOOP OOP 1 2 3 4 5 6 7 8 10 11 12 ON 6 7 8 9 4702-010 Exit loop lead-in wires are twisted approx. 6 twists per foot. Exit Loop Port PVC Conduit B 2 3 4 5 EXIT LOOP Reverse Loop Port 9410 TIME DELAY L1 L2 NC NO SELF TEST REV SENS Note: Loop detector wiring is shown for DoorKing plug-in loop detector P/N 9410-010 (Single Channel) only. If other loop detectors are used, refer to the installation instructions supplied with those detectors for wiring and separate power instructions. 9050-065-W-5-16 25 SECTION 5 - MAIN TERMINAL WIRING 5.1 Main Terminal Description • When gate is closed, this input will open gate to full position. • When gate is closing, input will reverse gate. ON • When gate is open and auto close timer Switch 2 is turned OFF, input will close gate. 1 2 3 4 5 6 7 8 • When gate is open and auto close timer Switch 2 is turned ON, input will re-set and hold timer. 1 Circuit Board Power 2 3 4 5 Circuit Board Power DANGER 8 HIGH VOLTAGE! Motor Motor Built-In Solenoid Lock Power • This input ONLY functions when gate is fully open or in the closing cycle. Full Open ON • When gate is open and auto close timer Switch 2 is turned OFF, input will prevent gate from closing. 1 2 3 4 5 6 7 8 • When gate is open and auto close timer Switch 2 is turned ON, input will re-set and hold timer. 24 VAC - 250 mamp. max. 9 Standard Reverse 10 11 • When gate is closing, input will reverse gate. Dry Relay Contact Dry Relay Contact Low Voltage Common 6 7 8 9 10 11 12 4702-010 -010 Earth Ground UL 325 Terminal Pages 22-24 NC NO • Operation of relay is dependent on setting of switch 3. ON • When Switch 3 is turned OFF, relay is activated when gate IS NOT closed. 1 2 3 4 5 6 7 8 • When Switch 3 is turned ON, relay activates when gate is in the full open position. Relay contacts can be set for Normally Open (NO) or NC Normally Closed (NC) operation. NO Contact rating is 1 amp maximum at 24-volts DC. 26 9050-065-W-5-16 5.2 Control Wiring for Single/Primary Operator Important: Controls intended for user activation must be located at least six (6) feet away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Reset buttons must be located in the line-of-sight of the gate and no further than 50 feet from the gate. Emergency access controls only accessible by authorized personnel (e.g., fire, police, EMS) may be placed at any location in the line-of-sight of the gate. 3-Wire Radio Receiver 24 Volt, 250 mamp. Max. Relay Com 24 Volt Power Com Relay Com Relay N.O. WA R 4-Wire Radio Receiver NIN G 24 Volt Power MO SE VIN RI G OU GA Ope S IN TE and rate JU CAN free gate RY CA of only Do OR US peo whe ple or not allo DE E andn gate ope AT rate w chil obs area H Do truc is gate dren pathnot stan whi Rea CO NFO AN RM SI/U S L-3 TO CAN CER 25 /CS TIF A C22IED VE .2 TO HIC NO . 247 CLA ULAR SS GA TE MO DEL . to play tion in s. sigh t in gate area d le in gate gate d own is path mov er’s ing.or wal man k thro ual ugh and safe ty inst ruct ions . 5338 2 OP ER SER IAL AT OR HP VO LTS AM PS MA PH ASE X GAT E LOA Doo 60 D rKin g, Inc. Hz , Ing lew ood , CA 1 6 7 8 9 Telephone Entry Key Switch 10 11 12 Stand-Alone Keypad Stand-Alone Card Reader 4702-010 -010 2 3 4 5 Fire Box UL 325 Terminal Pages 22-24 NC NO Note: All stand-alone, telephone entry and photo sensor devices must use a separate power source. N.O. Com 9050-065-W-5-16 27 5.3 Bi-Parting Gates Wiring - Dual Gate Operators To Common Main Terminal #12 • Separate power source for photo sensor (See page 22). To Close Beam #2 Fence Open Edge Entrapment Protection Devices for Bi-Parting Gates Close Beam Open Edge Gate Fence Gate Primary Operator Secondary Operator To Common Main Terminal #12 To Common Main Terminal #12 To Open Edge #3 To Open Edge #3 • Requires AC power to each operator. 24 Volt Power 250 mamp. max. • Both operator DIP-switches must to be set. Relay • Connect all control devices, auxiliary devices and loops to the primary operator only. Com 3-Wire Receiver Com Blue Gray #8 Yellow Green to Green to primary secondary operator operator chassis chassis ground. ground. 10 11 12 #12 Orange #12 Orange N.O. Red to Open Edge #3 Automatic Exit Loop Open Beam Close Beam Open Edge Gray 1 2 3 4 5 6 N 325 ULNC NO Terminal Red to Open Edge #3 Purple to Close Beam #2 N325 ULNC NO Terminal #8 Yellow 10 11 12 1 2 3 4 5 6 6 7 8 9 #9 Brown Reverse loop lead-in wires are wired in series. Open Beam Close Beam Open Edge Purple to Close Beam #2 #9 Brown Reverse Loop 6 7 8 9 4702-010 Reverse Loop 2 3 4 5 4702-010 2 3 4 5 1 Primary Operator 1 Note: Connect other opening devices to primary main terminal #8 and #12 as required (See page 27). They must use a separate power source if power is required. Secondary Operator 4-wire receiver wiring, see page 27. Blue N.O. Interconnection Cable External Loop Detectors DKS plug-in loop detectors CANNOT be used in this primary / secondary arrangement. Use external detectors that have a normally open (N.O.) relay contact. Loop detectors must use a separate power source. 28 Sold separately from DoorKing. 6 wires used (8 - 18 AWG wires total). Open Beam Note: If Open beam is required for entrapment protection, #1 UL 325 terminal MUST be wired in parallel between primary and secondary operators. 9050-065-W-5-16 SECTION 6 - OPERATING INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS WARNING - To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. 5. Use the emergency release only when the gate is not moving and power has been shut-off. 6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs to gate hardware. 7. The entrance is for vehicles only. Pedestrians must use separate entrance. 8. SAVE THESE INSTRUCTIONS. 6.1 AC Power Switch and Reset Button Unlock the power switch cover and open to access the Main Power, and the operator Reset Button. WA R NI Important: The operator WILL NOT lose its open and close limit positions after pressing the reset button. NG MO SERVIN IO G G US ATE Op era IN an te JU CAN d fre ga RY C e ofte on Do OR AUS pe ly wh op or not all le en DEA E an ga op d ob te era ow TH te child str are Do CO NF AN OR SI/U MS L-32TO CA CE 5 N/ RT CS IF A C2 IED VE 2.2 TO HIC ULA NO. 24 CL AS 7 R S MOD EL SE RI AL VO LT S 533 ga uc a is te. ren tio in pa not sta to ns sig th pla . ht wh nd y in ile in ga Re ga ga te te te ad are is pa ow mo th a ne vin or wa r’s g. ma lk nu thr al ou an gh d sa fet y ins tru cti on s. 82 GAT EO PE RAT OR HP AM PS MAX GA TE Do PH LO AD orKi ng , In c., In 60 AS E Hz glew oo d, CA RESET AC POWER OFF Reset Button - Used to turn off the entrapment alarm and to reset the operator after a HARD shutdown has occurred. Alarm Siren AC Power Switch - Powers the operator ON (toggle up) or OFF (toggle down). Every time the operator is powered up, the First open command will automatically run “Multiple gate cycles” that will locate and remember the gate’s open and close positions (See page 20). 9050-065-W-5-16 29 6.2 Shutdown Conditions Under various entrapment conditions the operator will assume either a soft or hard (alarm) shutdown. To determine what type of reset action is required, you will need to understand how the different entrapment conditions affect the gate operator. Soft Shutdown This occurs in various situations where the inherent or external entrapment protection devices have been activated. In a soft shutdown condition, the operator will not respond to any input that was present when the entrapment protection device sensed an obstruction. If the gate stops at the open position, the operator will not respond to the automatic close timer. • Example 1 - A time clock keys the gate open in the morning and an entrapment protection device senses an obstruction prior to the gate reaching the full open position. If the entrapment is sensed by the inherent system, the gate will reverse and run back to the closed position. The time clock input is still present, but the gate will not re-open. Note: In some systems, the time clock input comes from the telephone entry system relay. This same relay may also provide open commands for a card reader, MicroPLUS transmitters and the visitor telephone entry. If so, these devices will also be disabled in a soft shutdown condition. • Example 2 - If the gate is closing and an entrapment protection device is activated, the gate will either stop or reverse and run back to the open position, depending upon if the secondary or inherent device was activated. The automatic close timer will not close the gate. • Example 3 - Vehicle arrives at exit loop and gate runs towards the open position. If the inherent entrapment protection gets activated during this opening cycle, the gate reverses and runs back to the closed position. After the inherent entrapment protection is cleared, If the vehicle is still present at the exit loop, a soft shutdown condition does not occur. The exit loop input provides an immediate reset of the operator and the gate will again run to the open position. Resetting a Soft Shutdown In some conditions, a soft shutdown will reset as soon as the entrapment condition clears. For example, if a non-contact sensor (photo cell) is sensing an obstruction, the operator will stop the gate and assume a soft shutdown condition. When the photocell clears, the operator will return to normal operation. When the operator is in a soft shutdown, activation of any "intended input" will reset the operator. An "intended input" includes any command, any standard safety input and any loop input. Activating any of these inputs will reset the gate. At that point the gate will return to normal operation. If the gate is open, the automatic close timer will then time out and close the gate. Hard Shutdown (Alarm Activated) A hard shutdown condition occurs when: (1.) The inherent entrapment protection system (Type A) gets activated TWO consecutive times before the gate completes the open or close cycle. (2.) The reversing edge (Type B2) gets activated and reverses but before the gate completes the reverse cycle the inherent entrapment protection system (Type A) gets activated. • Example of a Hard Shutdown - The gate is closing and the inherent entrapment protection system senses an obstruction and causes the gate to reverse direction. As the gate begins to run in the open direction, a second obstruction is sensed prior to the gate reaching the full open position. Once the second obstruction has been sensed, the operator will stop, the audio alarm will sound and all standard inputs are shut down (including open commands, safety commands, loop inputs, etc.). – To silence the alarm, press the reset button or after 5 minutes, the audio alarm will shut off but will “chirp” every 5 seconds. This indicates that the operator is in a hard shutdown condition (The reset button must be pressed to reset the operator and stop the alarm “chirping”). 30 9050-065-W-5-16 Resetting a Hard Shutdown The operator is in a hard shutdown condition when the audio alarm is sounding OR “chirping” every 5 seconds. • Before resetting a hard shutdown, determine why the shutdown occurred. Inspect the gate for any obstructions along its path that could have activated the inherent entrapment sensing system. Inspect the gate and gate hardware. The audio alarm will sound for five minutes, or until the operator’s reset button is pushed. After (5) five minutes the alarm will “chirp every 5 sec.” and the hard shutdown condition will remain in affect until the reset button is pushed. Note: DoorKing operators have a built-in alarm reset push button mounted on the operator above the power ON-OFF toggle switch. Activating this button will return the gate operator to normal operation, but will not cycle the gate operator. A remote alarm/reset station (P/N 1404-080) can be mounted external of the gate operator provided that it is installed in the line-of-sight of the gate and gate operator. The gate operator WILL NOT lose its open and close positions after resetting a hard shutdown. Once the gate has been reset, an open or close command is needed to start the gate operator. Most activating commands will cause the gate operator to cycle to the open position. This includes activation of a key switch or open command and activation of an automatic exit loop. Activation of a close command will run the gate to the closed position. 6.3 Manual Gate Operation This operator is equipped with one of two types of manual release systems, “Fail-Safe” (required by many city codes) or “Fail-Secure” that will allow the gate to be pushed open in the event of a power outage or equipment failure. Caution: Never attempt to manually push open any gate with an operator attached to it until you have verified that power to the operator has been shut-off. Fail-Safe Manual Release System (Factory Installed) This manual release system is the most reliable and safest method for placing the gate operator in manual operation. It is the preferred method of emergency gate operation under worse case conditions by many Fire Chiefs and Building Inspectors and is typically used in Class I and Class II applications. This system is accessible from either side of the gate and requires NO keys, cranks or other tools to manually operate the gate. This prevents any delays for emergency vehicle access in the event of a power outage. The operator “Fails” (Loss of AC power) in a “Safe” (Manually operable) condition. Solenoid Lock Clutch Plate Switch 4 must be OFF. 9050-065-W-5-16 ON 1 2 3 4 5 6 7 8 Solenoid lock does NOT secure the clutch plate during an AC power failure or turning AC power off. Gate can be immediately manually operated during these conditions. Solenoid lock WILL retract and secure the clutch plate during normal operation ONLY if operator senses an unauthorized manual open attempt. Gate will NOT be allowed to move. 31 Fail-Secure Manual Release System (Owner Installed) This manual release system (Installed 2600-862 Fail-Secure Manual Release Kit) allows the gate to be manually operated ONLY after unlocking the gate operator. Power outages or turning power off WILL NOT allow gate to be manually operated without physically unlocking the gate operator with the key first. This option is typically used in Class III and Class IV applications. The gate operator “Fails” (Loss of AC power) in a “Secure” (Manually in-operable) condition. Switch 4 must be ON. Important: solenoid lock MUST be in position shown. ON 1 2 3 4 5 6 7 8 Solenoid Clutch Plate Lock Solenoid lock does NOT allow the clutch plate to rotate when: • The AC power is on but the operator is not cycling. • The AC power is turned off. • AC power failure. Solenoid lock automatically retracts and allows clutch plate to rotate ONLY during normal gate cycling. Key Release WA R NIN G MO SE VIN RIO G GA US TE Ope INJ CA and rate UR N free gate Y ORCA of only Do peo whe US or not allow ple DE E andn gate ope AT rate child obs area H truc is Do gate CON ANSFOR I/ULMS -32TO CAN CER 5 /CS TIF A C22IED VE .2 TO HIC NO. CLA ULAR 247 SS GA TE MO OP DEL SER 5338 2 ER ATO R HP IAL VOL TS AM PS MA PHA X GAT E LOA Doo rKin g, SE 60 D Inc. ren tion in pathnot stan . to s. sigh play whil d t in in e gate gate gate Rea d own area is path mov er’s ing.or walk man thro ual ugh and safe ty inst ruct ions . Hz Turning key 1/2 turn retracts solenoid lock and allows clutch plate to rotate for manual operation with or without AC power. , Ingl ewo od, CA Operator Housing Clutch Plate Emergency Vehicle Access Conditions This automatic vehicular gate system is designed to allow access to emergency vehicles under different operating conditions. 1. During normal AC powered operation, emergency vehicles access the gate by a separate emergency access device individually installed and wired to your gate system. The type of devices that can be used in your community depends on your city codes. These devices may include (but are not limited to) Fire Department lock boxes, Click-2-Enter radio receivers, strobe light sensors, siren sensors, etc. 2. In the event of an AC power failure, the emergency vehicle access device will not function because the gate operator is un-powered. “Fail-Safe” or “Fail-Secure” release systems for the gate operator allow the gate to be manually operated during AC power failure. ONLY the “Fail-Safe” release system allows the gate to be manually operated without unlocking the operator first and has been designed that way to allow emergency personnel to immediately manually operate the gate from either side under emergency situations. 32 9050-065-W-5-16 SECTION 7 - MAINTENANCE AND TROUBLESHOOTING Inspection and service of this gate operator by a qualified technician should be performed anytime a malfunction is observed or suspected. High cycle usage may require more frequent service checks. T NO tch DO e clu ov e. rem plat 7.1 Maintenance When servicing the gate operator, always check any secondary (external) reversing devices (loops, photocells, etc.) for proper operation. If external reversing devices cannot be made operable, do not place this operator in service until the malfunction can be identified and corrected. Align clutch plate holes with screws to repair solenoid lock. Always check the inherent reversing system when performing any maintenance. If the inherent reversing system cannot be made operable, remove this operator from service until the cause of the malfunction is identified and corrected. Keeping this operator in service when the inherent reversing system is malfunctioning creates a hazard for persons which can result in serious injury or death should they become entrapped in the gate. When servicing this gate operator, always turn power OFF!! Operator Component ly Every time the operator is powered up, the First open command will automatically run “Multiple gate cycles” that will locate and remember the gate’s open and close positions (See page 20). Monthly Interval Maintenance Alarm Activate the primary (inherent) reverse system by blocking the gate with a solid object. When the gate reverses, block the gate in the opposite direction prior to the limit being reached. The entrapment alarm should activate. Press the reset button to silence the alarm. Drive Belt Check for alignment, tightness and wear. Chain Check for sagging. Tighten if necessary. Clutch Check for proper slippage when an obstruction is encountered. Fire Dept. Check emergency vehicle access device for proper operation. Gate Inspect for damage. Check gate wheels. rollers and guides for wear and grease if necessary. Grease Wheels and guide rollers if necessary. Loop(s) Check vehicular exit and reverse loops for proper operation. Primary Reverse System Check that the gate reverses on contact with an object in both the opening and closing cycles. Adjust the reversing sensor and/or clutch if necessary. Pulleys Check for alignment. Check setscrews. Release Check manual release for proper operation. External Reverse Device Check external reverse device(s) stop or reverse the gate when activated. Complete System Complete check of gate and gate operating system. 9050-065-W-5-16 Pu Rem lley ove Ass em b 3 6 12 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ 33 7.2 Troubleshooting Have a good VOM meter to check voltages and continuity. A Meg-Ohm meter capable of checking up to 500 meg-ohms of resistance is necessary to properly check the integrity of the ground loops. When a malfunction occurs, isolate the problem to one of three areas: 1. the operator, 2. the loop system, 3. the keying devices. Use caution when checking high voltage terminals, motor capacitor and the motor. 1. Check the input indicator LEDs. They should only come ON when a keying device (card reader, push button, etc.) is activated. If any of the input LEDs are ON continuously, this will cause the gate operator to hold open. Disconnect the keying devices one at a time until the LED goes OFF. 2. Check any external entrapment protection devices. Any short or malfunction in these devices can cause the gate operator to stop or to hold open. 3. A malfunction in a loop or loop detector can cause the gate operator to hold open, or to not detect a vehicle when it is present over the loop. Pull the loop detector circuit boards from the loop ports on the operator circuit board. If the malfunction persists, the problem is not with the loop system. For more information on trouble shooting loops and loop detectors, refer to your loop detector instruction sheet and to the DoorKing Loop and Loop Detector Information Manual. 4. Check to be sure that there are no shorted or open control wires from the keying devices to the gate operator. If a keying device fails to open the gate, momentarily jumper across terminals 8 and 12 on the operator circuit board. If the gate operator starts, this indicates that a problem exist with the keying device and is not with the gate operator. 5. Check the high voltage supply. A voltage drop on the supply line (usually caused by using too small supply voltage wires) will cause the operator to malfunction. Refer to the wire size chart in section 2.1, page 17. Every time the operator is powered up, the First open command will automatically run “Multiple gate cycles” that will locate and remember the gate’s open and close positions (See page 20). Symptom Operator will not run. Power LED is OFF. Operator will not run. Power LED is ON. 34 Possible Solution(s) • Check that AC power to the operator is turned ON. • Transformer may be overheated. Turn power off and allow board to cool for several minutes then retest. Check for low 115 VAC power and low voltage shorts. • Check for 115 VAC at high voltage terminal. If voltage measures 0, check the terminal strip or replace the circuit board. • If a photo sensor is used as a entrapment protection device, check to be sure that the beam is not blocked. • Momentarily jumper terminal 8 to terminal 12. If the input LED does not come ON, check the terminal strip or replace the circuit board. If LED does come ON, proceed to next steps. • Be sure that the chain is not too tight. A too tight chain may cause the operator to stall. • Bypass circuit board and Check Motor: Turn power switch OFF and remove the circuit board. 1. Place a jumper wire from terminal 3 to terminal 4. CAUTION – HIGH VOLTAGE. Turn the power switch on. The motor should run. Turn the power switch OFF and remove the jumper. 2. Place a jumper wire from terminal 3 to terminal 5. CAUTION – HIGH VOLTAGE. Turn the power switch on. The motor should run in the opposite direction. Turn the power switch off and remove the jumper. • If the motor runs in both steps above, replace the control board. If the motor does not run, or runs in only one direction, problem can be a bad motor, motor capacitor, motor resistors, wire connections from the control board to the motor or a bad control board. 9050-065-W-5-16 Symptom Gate opens a short distance, then stops and reverses. Gate opens but will not close. Gate closes but will not open. Possible Solution(s) • • • • Check that the clutch is adjusted properly and is not slipping. Disconnect the gate from the gate operator and check that the gate slides freely without any binding. Re-adjust the reverse sensitivity. Check that the magnetic pickup transistors on control board are not obstructed by excess wires. Electrical interference from excess wires can diminish magnetic field. • Check that the magnetic pickup transistors on control board are within 1/8 inch of the clear plastic protective cover above the black plastic magnetic spring assembly on the main shaft. • Continue troubleshooting or replace the circuit board. • Check the input LEDs. Any ON will hold the gate open and indicates a problem with a keying device. • Check the secondary safety devices. Any activated will hold the gate open and indicates a problem with the safety device. • Check the loop detectors. Any activated can hold the gate open and indicates a problem with the loop detector or ground loop. • Operator may be in a “soft shutdown.” Activate any keying device to determine if operator returns to normal operation. • If automatic close is desired, be sure Switch 2 is ON and set timer open from 1-23 seconds. • Bypass circuit board and check motor as described on previous page. • Operator may be in a “soft shutdown.” Check input LEDs. If any are ON, momentarily disconnect, then re-connect the wire going to the respective terminal. Operator should open. • Check to be sure that the operator is running in the proper direction. Turn power OFF, and then back ON. Activate a keying device. Operator should run in the open direction. If operator runs in the close direction, turn power OFF and change direction of Switch 1. Go to above section if operator now opens but will not close. • Be sure that the each LED on the control board lights when the keying device connected to the that terminal is activated. If LED does not light, momentarily place a jumper wire from terminal 12 to the input terminal being checked. If LED lights and gate opens, problem is with the keying device. If LED does not light, replace control board. • Bypass circuit board and check motor as described on previous page. Gate starts to close, then reverses to open. • • • • • Gate closes then re-opens. • • • • Alarm is sounding. Operator will not run. • Operator is in a “hard shutdown” condition. Reset button must be pushed to return operator to normal operation, see Section 6.2 Shutdown Conditions, pages 30-31. Alarm chirps once every 5 seconds. Operator will not run. • Operator has been in a “hard shutdown” condition in excess of 5 minutes. Reset button must be pushed to return operator to normal operation, see Section 6.2 Shutdown Conditions, pages 30-31. 9050-065-W-5-16 Check that the clutch is adjusted properly and is not slipping. Re-adjust the reverse sensitivity. Disconnect the gate from the gate operator and check that the gate slides freely without any binding. Check the loop detector LEDs and input LEDs. Any that flash ON will cause the gate to reverse. Check the Magnetic Sensor LEDs on the circuit board. If either LED is not blinking as the operator is running, check that the magnetic pickup transistors are within 1/8 inch of the protective plastic cover above the magnet assembly on the main shaft. • Continue troubleshooting or replace the circuit board. Check for any input or loop detector LED’s that are ON. Check that the operator is running in the proper direction (see “gate closes but will not open”). Check the SELF-TEST is in the normal mode, page 18. Turn power off, then back on to run multiple gate cycles to reset operator open and close positions. 35 7.3 Accessory Items UL 325 Monitored Entrapment Protection Devices available for model 9050 slide gate operator. Type B2 Contact Sensors (Reversing Edge) Miller Edge Sensing Edges - all models with a T2 (resistive) termination. Miller Edge Monitored Gate Link Model MGL-K20 Type B1 Non-contact Sensors (Photo Cell) Miller Edge Reflective-Guard Model RG Miller Edge Prime-Guard Model PG EMX Industries Model IRB-MON EMX Industries Model IRB-RET Omron Model E3K-R10K4 Seco-Larm Model E-931-S50RRGQ Seco-Larm Model E-931-S33RRGQ Seco-Larm Model E-960-D90GQ Type B1 Non-contact Sensors (Photo Cell) requires DK P/N 9200-190 Photocell Resistor kit MMTC Model IR55 MMTC Model 60-278 Carlo Gavazzi Model PMP12 Carlo Gavazzi Model 8080-031 Monitored Expansion Kit Miller Edge Multi-Input Module Model MIM-62 Accessory items available for the model 9050 slide gate operator. Contact Sensors - For use as a safety protection device. Miller Edge, Inc., MGO20, MGR20, MGS20 Photo Cell - Non-contact (photocell) sensors for use as a safety protection device. MMTC, Inc. Model IR55 - P/N 8080-010 MMTC, Inc. Model 60-278 - P/N 8080-011 Carlo Gavazzi Type PMP12 - P/N 8080-030 Carlo Gavazzi Type PMT - P/N 8080-031 Loop Detector - Detectors plug directly into ports on circuit board simplifying wiring. Single channel detector - P/N 9410-010 Dual channel detector - P/N 9409-010 Loop Wire - 18 AWG loop wire with XLPE insulation is ideal for ground loops. Available in 500 and 1000 foot rolls. Red, blue or black insulation. Pre-Fab Loops - Prefabricated ground loops. 24-foot circumference with 50-foot lead-in. Available in yellow, red or blue jackets. Not for use in asphalt roadways. Loop Test Meter - Meg-ohm meter checks the integrity of ground loops. P/N 9401-045 Interconnect Cable - Interconnect wire cable contains all the necessary wires to interconnect primary / secondary operators. Cable length: 30 ft. - P/N 2600-755 40 ft. - P/N 2600-756 50 ft. - P/N 2600-757 Time Clock - 7 day and 365 day time clocks can be used to automatically open gate at pre-set time and days. Compact clock fits inside the operator. 7 day clock - P/N 2600-791 365 day clock - P/N 2600-795 V-Wheels - 4 inch and 6 inch. UHMW or Steel. Roller bearings or sleeve bearings. Single or tandem wheel configurations. Endless Idler Assembly with Safety Cover - Use when gate operator chain needs 180° return. P/N 2600-818 Guide Rollers with Safety Covers - A variety of sizes to support slide gates. Gate End Retainer - Fits on top of end post and helps stabilize the end of the gate in the open or closed position (End post not provided). P/N 1204-004 Base Plate for 9050 - Required for post mount installation. P/N 2600-418 Base Plate Stop Brackets for 9050 - Required for post mount installation when using chain stops. P/N 2600-970 Additional #40 Chain - 20 ft. per box. P/N 2600-442 Fail-Secure Manual Release Kit - Changes the Fail-Safe manual release to a Fail-Secure manual release. P/N 2600-862 Surge Devices - High and low voltage surge suppressors help prevent circuit board failure caused by lightning strikes and power surges. High Voltage - P/N 1876-010 Low Voltage - P/N 1878-010 Speed Bumps - Prefabricated six-foot speed bump reduces traffic speed through gate system. P/N 1610-150 36 9050-065-W-5-16 Model 9050 1/2 HP 115 VAC Convenience Outlets Red 1/2 HP 4.3 Amp 30uf Capacitor Blue Black Red Blue White White Power Ground Neutral White Black Brown MOV Assembly Black White Built-In Solenoid Lock HOT NEU Mounting Screw Chassis Ground 115 VAC Brown White Green Board Ground 1 Blue 1 2 3 4 ON White NC NO 1 2 3 4 5 6 7 8 10 11 12 1 2 3 4 5 6 ON 6 7 8 9 REVERSE LOOP Brown 4702-010 Red 2 3 4 5 EXIT LOOP TIME DELAY SELF TEST REV SENS Red Yellow Brown Reset Brown White Alarm AC Power 9050-065-W-5-16 37 Installation/Owner’s Manual Model 9050 Vehicular Slide Gate Operator Use this manual for circuit board 4702-010 Revision AA or higher. 9050-065-W-5-16 www.doorking.com DoorKing, Inc. 120 S. Glasgow Avenue Inglewood, California 90301 U.S.A. Phone: 310-645-0023 Fax: 310-641-1586 Copyright 2009 DoorKing, Inc. All rights reserved.
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