Product catalogue
Product catalogue
Standard Equipment and Standard Automation
XA00127020
Bok_ENG_2005.book Page 1 Tuesday, September 13, 2005 2:08 PM
Product catalogue
Contents
Welding equipment
MMA equipment
Engine driven welders
TIG equipment
MIG/MAG equipment
Aristo system
Manual plasma cutting equipment
Ancillary equipment
General technical data
3
6
8
16
40
42
50
54
Welding automation
Orbital TIG welding
Universal mechanisation equipment
Tractor automats
Wear parts
Handling equipment
58
64
65
68
70
Bok_ENG_2005.book Page 3 Tuesday, September 13, 2005 2:08 PM
MMA equipment
Inverters
OrigoArc 150/200
CaddyArc 150
• Practical design – makes the power source easy to carry,
thereby enabling it to be used at almost any work site.
• Sturdy design – stable construction that can withstand rough
handling.
• IP 23 – fit for outdoor use, which makes it safe on all work
sites.
• Can be fitted with extended mains cables – extends the working range.
• Practical design – makes the power source easy to carry,
thereby enabling it to be used at almost any work site.
• Adjustable hot start – easy to strike the electrode, thereby
avoiding starting problems.
• Adjustable arc force – adaptation to electrode type giving
improved weld quality.
• IP 23 – fit for outdoor use, which makes it the ideal machine for
on-site work.
• ArcPlus™ – better welding characteristics, simplifies your work
and gives you better quality.
Delivery includes
3 m of mains cable.
OrigoArc 150 with mains plug and OrigoArc 200 without plug.
Delivery includes
3 m of mains cable.
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 25% duty cycle, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
OrigoArc 150
OrigoArc 200
230/1 50-60
16
2.5
150
140
110
90
4-150
60-75
6.9
230/1 50/60
>16 A @ 180 A
4.0
180
160
140
120
5-180
60-75
8.0
Ordering information
OrigoArc 150
OrigoArc 200
OrigoArc 150, package
OrigoArc 200, package
Shoulder strap
MMA welding and return cable kit
(“crocodile” type holder)
MMA welding and return cable kit
(“screw” type holder)
MMA welding and return cable kit
(“screw” type holder 200A)
CaddyArc 150
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
230/50-60
16
2
140
110
90
4-150
60-75
7.7
Ordering information
0459 200 880
0459 200 882
0459 200 884
0459 200 888
0459 368 880
0349 501 078
0349 501 079
0700 006 881
CaddyArc 150
CaddyArc 150, package
Shoulder strap
Trolley
MMA welding and return cable kit
(“crocodile” type holder)
MMA welding and return cable kit
(“screw” type holder)
Remote control MMA 1, 10 m cable
TIG torch BTF 140 V, 4 m
Remote control AT1
Cable, 5 m
Cable 10 m
0459 199 880
0459 199 884
0459 367 880
0459 366 880
0349 501 078
0349 501 079
0349 501 024
0458 217 880
0459 491 896
0459 553 880
0459 552 881
3
Bok_ENG_2005.book Page 4 Tuesday, September 13, 2005 2:08 PM
MMA equipment
Inverters
Caddy Professional 200/250
AristoArc 400/500
A high-capacity inverter designed for professional welders working with thick materials. For example, when welding thick beams
on building sites or repairing heavy machinery with 5 mm electrodes. Same casing and features as the Caddy Professional
200.
Outstanding welding characteristics – high efficiency and highquality welding.
Efficient Man-Machine communication by the user-friendly control panels A2 or A4.
A4 enables the choice of electrode types, rutile, basic and cellulose for optimal welding qualities and an easy-to-read digital display to indicate current/voltage.
• Adjustable arc force.
• Adjustable hot start (A4) to optimise welding starts.
• Carbon arc gouge (A4) with up to 10 mm gouging electrodes
(AristoArc 500).
• Multi-voltage unit as an add-on or separate unit for a wide
range of mains power supplies.
• Enclosure class IP 23.
• Dust filter to handle tough and dirty environments and avoid
grinding- dust and metal particles inside the chassis.
Delivery includes
3 m mains cable and complete welding and return cables with
OKC connections.
Delivery includes
5 m mains cable.
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
LHN 200
LHN 250
400 (380-415)/
50-60
16
200
150
115
5-200
53-75
11
400/50-60
16
4x2.5
250
180
140
4-250
50-80
11
Ordering information
Caddy Professional 200, 3-ph 400 V
Caddy Professional 250, 3-ph, 400 V
Remote control MMA 1, 10 m cable
TIG torch BTF 140V, 4 m
Remote control AT 1
Cable, 5 m
Cable, 10 m
For further remote controls, see page 50-51
4
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
AristoArc 400
AristoArc 500
3x400/50-60
3x400/50-60,
3x460/60
35
4x6
500/40
400/36
16-500
68-80
55
25
4x4
400/36 V
320/33 V
250/30 V
16-400
78-90
45
Ordering information
0468 220 880
0457 516 880
0349 501 024
0458 217 880
0459 491 896
0459 552 880
0459 552 881
AristoArc 400 A2 (3x400 V, 50 Hz)
AristoArc 400 A4 (3x400 V, 50 Hz)
AristoArc 500 A2 (3x400 V, 50 Hz)
AristoArc 500 A4 (3x400 V, 50 Hz)
AristoArc 500 A2 (3x460 V, 60 Hz)
AristoArc 500 A4 (3x460 V, 60 Hz)
Trolley
Other mains supply on request.
0458 635 880
0458 635 881
0459 130 880
0459 130 881
0459 130 882
0459 130 883
0458 525 880
Bok_ENG_2005.book Page 5 Tuesday, September 13, 2005 2:08 PM
MMA equipment
Rectifiers
LHF 400/630/800
LHF 405/615 PIPEWELD
The LHF 400/630/800 rectifiers are designed to meet the highest expectations in terms of robustness and operational performance and reliability. The alu/zinc sheet-metal casing is
corrosion-resistant and the transformers and switches have
been specially chosen to withstand the toughest conditions.
Dynamic characteristics, current range, “anti-stick” function and
power capacity make the LHF a tool for contractors and fabricators who require top performance. LHFs are also good for TIG
scratch starts or with TIG add-on units. The 630 and 800 have
been optimized for carbon arc gouging.
LHF 405 PIPEWELD and LHF 615 PIPEWELD are sturdy and
robust thyristor-controlled units intended for manual heavy-duty
MMA welding with coated electrodes, TIG welding and arcair
gouging. The welding properties of these units are configured to
meet the requirements for welding with celluloid electrodes.
The LHF 405/615 PIPEWELD units have a strong galvanised
metal housing. The large wheels make them easy to move. Thus
this range of units is particularly recommended for the highest
requirements and toughest areas of application. Well-proven
technology provides high reliability and outstanding welding
performance.
Delivery includes
Two OKC welding cable connectors, wheels, assembly elements, instruction manual.
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
LHF 400
LHF 630
LHF 800
400/50
25
4x4
400
315
250
8-400
80-87
195
400/50
50
4x10
630
500
400
8-630
65-72
260
400/50
63
4x10
800
630
500
8-800
65-72
295
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Weight, kg
LHF 405
PIPEWELD
LHF 615
PIPEWELD
230/400/415/50
35
4x6
400 A
310 A
240 A
75
215
230/440/550/60
63
4x10
610 A
450 A
345 A
81
303
Ordering information
Ordering information
LHF 400*
LHF 400 Stationary
LHF 400 Offshore*
LHF 630*
LHF 630 Stationary
LHF 630 Offshore*
LHF 800 Offshore*
LHF 400 w V/A-meter and time control fan
LHF 630 w V/A-meter and time control fan
* 400/415/500 V, 50 Hz, 440/550 V, 60 Hz
For remote controls, see page 50-51
Delivery includes
Two OKC welding cable connectors, wheels, assembly elements and an instruction manual.
0319 783 882
0319 783 885
0319 783 886
0319 950 882
0319 950 885
0319 950 886
0319 951 884
0468 680 880
0468 680 881
LHF 405 PIPEWELD
LHF 615 PIPEWELD
N02 Remote control unit, wireless
48V auxiliary transformer
Connection cable 5 m analogue 12 pole
Connection cable 10 m analogue 12 pole
Connection cable 15 m analogue 12 pole
Connection cable 25 m analogue 12 pole
For remote controls, see page 50-51
0349 307 046
0349 307 055
0349 304 617
0349 309 087
0459 552 880
0459 552 881
0459 552 882
0459 552 883
5
Bok_ENG_2005.book Page 6 Tuesday, September 13, 2005 2:08 PM
Engine driven welders
KHM 190 HS
KHM 190 YS
A combined engine-driven welding unit and 1ph 230V and 3ph
400V power-generating unit. It allows you to work in environments in which it is difficult or impossible to connect to the
mains supply.
Compact and portable, the ESAB KHM 190 HS gives you a
combination of 190A strong, high-quality DC welding and up to
6kVA of electric power. All in the same unit. The perfect partner
for quick repair or assembly work.
The KHM 190 HS has a Honda petrol engine with a pull start.
Other features include: oil alert engine protection, thermal load
and residual current device.
This unit has the same performance as the KHM 190 HS, but it
has a diesel engine.
A diesel engine is sometimes preferred as it has a much higher
flashpoint than petrol and is thereby much safer in terms of combustibility. Diesel can also be stored a couple of years and still
be usable.
Diesel engines consume less fuel, at a lower cost for the same
power. Diesel engines are also known to have a longer service
life. One disadvantage is the higher weight!
The KHM 190 YS has a Yanmar diesel engine with battery and
electrical start. Other features include: battery charge indicator,
oil alert engine protection, thermal load and residual current
device.
Delivery includes
Wrap-around protection frame, single-phase 230 V and threephase 400 V EEC plugs, OKC.
Delivery includes
Wrap-around protection frame, single-phase 230 V and threephase 400 V EEC plugs, OKC.
KHM 190 HS
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Engine type
Sound level, DbA/LWA
Power, hp/rpm
Weight, kg
20-100, 90-190
190
160
120
98
Honda GX 340 VXB
73/98
10/3000
115
Ordering information
KHM 190 HS
Trolley
Earthing kit
Welding cable kit
6
KHM 190 YS
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Engine type
Sound level, DbA/LWA
Power, hp/rpm
Weight, kg
20-100, 90-190
190
160
120
98
Yanmar L100AE-DG
75/100
8.8/3000
145
Ordering information
0794 000 880
0794 009 880
0794 017 880
0160 302 889
KHM 190 YS
Trolley
Earthing kit
Welding cable kit
0794 000 882
0794 010 880
0794 017 880
0160 302 889
Bok_ENG_2005.book Page 7 Tuesday, September 13, 2005 2:08 PM
Engine driven welders
KHM 350 YS – CC/CV
The even wider working range together with the opportunity to
use semi-automatic welding makes it possible to perform a wide
variety of work in environments in which it is difficult or impossible to connect to the mains supply.
Compact and easy to transport, the ESAB KHM 350 YS gives
you a combination of 350A strong, high-quality DC (MMA) or
270A 100% (MIG/MAG) welding and up to 12 kVA of electrical
power. All in the same unit.
The KHM 350 YS has a water-cooled Yanmar diesel engine with
battery and electrical start. Other features include: automatic
idle when not in use, an hour meter, battery charge/low fuel/oil
pressure indicators, thermal load, arc force, voltmeter, lifting
eyelet and residual current device.
Delivery includes
Single-phase 230 V and three-phase 400 V EEC plugs.
KHM 500 PS CC/CV and
KHM 600 PS
For the toughest environments requiring high capacity. The widest working range together with the opportunity to carbon rod
gouge makes it possible to perform a wide variety of work in
environments in which it is difficult or impossible to connect to
the mains supply.
ESAB's KHM 500 and 600 PS gives you a combination of 500 or
600A strong, high-quality DC (MMA, gouging) and up to 20 or
40kVA of electric power. The KHM 500 PS also makes it possible to weld up to 2.8 mm solid MIG/MAG wire.
The KHM 500 and 600 have water-cooled Perkins Diesel
engines with battery and electrical start. Other features include
separate gouging outlets, an hour meter, overspeed protection,
battery charge/low fuel/oil pressure indicators, thermal load, arc
force, voltmeter, lifting eyelet and residual current device.
Delivery includes
Single-phase 230 V and three-phase 400 V EEC plugs.
KHM 350 YS – CC/CV
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Engine type
Sound level, DbA/LWA
Power, hp/rpm
Weight, kg
20-350
350
320
270
65
Yanmar 3/TNE 74
73/98
22.3/3000
475
Ordering information
KHM 350 YS – CC/CV
Remote control
2 wheels site tow
Earthing kit
Welding cable kit
V/A-meter kit
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Engine type
Sound level, DbA/LWA
Power, hp/rpm
Weight, kg
KHM 500 PS
CC/CV
KHM 600 PS
20-500
500
450
400
70
Perkins/3.1524
72/97
36.3/1500
925
20-600
600
500
450
60
Perkins/4.236
75/100
55.6/1500
1000
Ordering information
0794 002 880
0794 008 880
0794 014 880
0794 017 880
0160 302 881
0794 000 160
KHM 500 PS CC/CV
KHM 600 PS
Remote control
2 wheels site tow
Earthing kit
Wire feeder adapter
Welding cable kit
V/A-meter kit
0794 003 880
0794 004 880
0794 008 880
0794 012 880
0794 017 880
0794 740 880
0160 302 882
0794 000 160
7
Bok_ENG_2005.book Page 8 Tuesday, September 13, 2005 2:08 PM
TIG equipment
DC
OrigoTig 150/200
CaddyTig 150/200
• Practical design – makes the power source easy to carry,
thereby enabling it to be used at almost any work site.
• Sturdy design – stable construction that can withstand rough
handling.
• Easy-to-use control panel – self-explanatory control panel provides short set-up times.
• IP 23 – fit for outdoor use, which makes it safe on all work sites.
• TIG welding with HF ignition and LIFTARC™ – you can choose
the most suitable arc striking method, always ensuring a safe
start procedure.
• Practical design – makes the power source easy to carry,
which enables use at almost any work site.
• Adjustable slope-down and post-gas – provide a better result
at the end of the weld, which means you can avoid cracks and
oxidation.
• Two current levels – changing between two levels provides a
quick response to gap changes.
• TIG welding with HF ignition and LIFTARC™ – you can choose
the most suitable starts, always ensuring a safe start procedure.
Delivery includes
Delivery includes
3 m of mains cable with plug and gas hose.
3 m mains cable, gas hose.
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 25% duty cycle, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range TIG DC, A
Current range MMA DC, A
Open circuit voltage, V
Weight, kg
OrigoTig 150
OrigoTig 200
230/50-60
16
2.5
150
120
95
3-150
4-150
60-75
8.2
230/1 50/60
16
4.0
200 (150 MMA)
180 (140 MMA)
150 (110 MMA)
120
3-200
4-150
60-75
8.2
Ordering information
OrigoTig 150
OrigoTig 200
OrigoTig 150, package (incl. torch)
OrigoTig 200, package (incl. torch)
Shoulder strap
MMA welding and return cable kit (“crocodile” type
holder)
MMA welding and return cable kit (“screw” type holder)
MMA welding and return cable kit /“screw” type holder,
200A)
For TIG torches, see page 12-14
8
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 25% duty cycle, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range TIG DC, A
Current range MMA DC, A
Open circuit voltage, V
Weight, kg
CaddyTig 150
CaddyTig 200
230/50-60
16
2.5
150
120
95
3-150
4-150
60-75
8.9
230/1 50/60
16
2.5
200 (150 MMA)
180 (140 MMA)
140 (110 MMA)
110
60-75
8.9
Ordering information
0459 200 881
0459 200 883
0459 200 885
0459 200 892
0459 368 880
0349 501 078
0349 501 079
0700 006 881
CaddyTig 150
0459 199 881
CaddyTig 200
0459 199 883
CaddyTig 150, package
0459 199 885
CaddyTig 200, package
0459 199 890
Shoulder strap
0459 367 880
MMA welding and return cable kit (“crocodile” type holder) 0349 501 078
MMA welding and return cable kit (“screw” type holder, 3 m) 0349 501 079
MMA welding and return cable kit (“screw” type holder, 5 m) 0700 006 880
MMA welding and return cable kit (“screw” type holder,
200A)
0700 006 881
For TIG torches, see page 12-14
For trolleys, see page 33
For remote controls, see page 50-51
Bok_ENG_2005.book Page 9 Tuesday, September 13, 2005 2:08 PM
TIG equipment
DC
LTR 200/255 DC
AristoTig (LTN) 200/255 DC
The LTR 200/255 DC portable welding rectifiers with
outstanding welding performance are ideal for assembly
and maintenance welding. They are easy to use and reliable
in operation.
The current range from 3 to 200/255 A means that the machine
can be used for the majority of TIG welding procedures.
A perfect start is guaranteed with a choice of HF or LIFTARC™
starting.
The AristoTig (LTN) 200/255 DC, that is based on inverter technology, increases productivity and quality. The memory will hold
up to four sets of welding parameters. Settings are easy to
enter, are very accurate and can quickly be stored in memory.
Current pulsing in the TIG mode can be set in either micro pulse
or long pulse durations. TIG striking by either LIFTARC™ or HF.
The operator can choose manual or automatic arc-force. Arcplus function software controls the MMA performance in a totally
new way.
Delivery includes
5 m of mains cable, 2 m of gas hose with 2 hose clamps and
5 m of return cable.
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, TIG, A
Max output at 60% duty cycle, MMA, A
Max output at 100% duty cycle, MMA, A
Slope down, s
Gas post-flow, s
Open circuit voltage, V
Current range TIG DC, A
Current range MMA DC, A
Weight, kg
LTR 200
LTR 255
400/50-60
10
4x1.5
200
150
115
0.1-10
5-20
70
3-200
3-200
23
400/50-60
10
4x1.5
250
180
140
0.1-10
5-20
70
3-250
3-250
23
Ordering information
LTR 200, 400 V, 3 ph, OKC connection
LTR 255, 400 V, 3 ph, OKC connection
Handle bar, protects panel
Welding cable, compl., 5 m
PHA 5 pulse unit
Water cooling unit OCF 2L
For trolleys, see page 33
Delivery includes
5 m of mains cable, 2 m of gas hose with 2 hose clamps and
1 OKC cable connector and 5 m of return cable.
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Open circuit voltage, V
Current range TIG DC, A
Current range MMA DC, A
Weight, kg
LTN 200
LTN 255
400/50-60
10
4x1.5
200
150
115
0-10
0-10
0-25
0-25
70
3-200
3-200
23
400/50-60
10
4x1.5
250
180
140
0-10
0-10
0-25
0-25
70
3-250
3-250
23
Ordering information
0456 840 883
0456 840 885
0468 305 880
0468 539 880
0367 970 880
0457 216 880
LTN 200, 400 V, 3 ph, OKC-connector
LTN 255, 400 V, 3 ph, OKC-connector
Handle bar, protects panel
Welding cable, compl. 5 m
Water cooling unit OCF 2 L
For TIG torches, see page 12-14
For trolleys, see page 33
For remote controls, see page 50-51
0468 300 883
0468 300 895
0468 305 880
0468 539 880
0457 216 880
9
Bok_ENG_2005.book Page 10 Tuesday, September 13, 2005 2:08 PM
TIG equipment
DC
AristoTig 400
Outstanding welding characteristics – high efficiency and highquality welding.
Efficient Man-Machine communication by the user-friendly
control panels T4 and T6.
T6 enables a memory of 10 welding parameters and the
possibility to weld with the pulse technique, which is especially
suitable for thin materials.
• Enclosure class IP 23.
• Adjustable pre-gas, slope-up, post-gas and slope-down to
control starts and avoid cracks and oxidation at the end.
• Dust filter to handle tough and dirty environments and avoid
grinding-dust and metal particles inside the chassis.
Delivery includes
5 m mains cable and return cable with clamp.
AristoTig 400 DC
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Open circuit voltage, V
Setting range, A
Weight, kg
3x400/50-60
25
4x4
400/26 V
320/23 V
250/20 V
0-5
0-10
0-5
0-200
78-90
4-400
59
Ordering information
For complete list of item number, see Aristo System page 40-41
For TIG torches, see page 12-14
For remote controls, see page 50-51
10
Bok_ENG_2005.book Page 11 Tuesday, September 13, 2005 2:08 PM
TIG equipment
AC/DC
AristoTig (DTE) 200/255
AC/DC
AristoTig (DTG) 405 AC/DC
The AristoTig (DTE) 200/255 DC are inverter-based power
sources for TIG and MMA processes. In both DC and AC mode,
this TIG machine produces a safe start and a stable arc.
The AristoTig (DTE) 200/255 DC have a built-in pulse device,
which provides improved control of the weld pool. Using true
square wave produces deeper penetration. At the same time, it
is possible to weld without continuous HF and thus work in electronically sensitive areas. The trigger operation can be selected
as two-stroke or two four-stroke options, one of which permits
switching between two pre-programmed current settings.
A powerful TIG welding package for advanced welding and for
the most demanding applications. A soft-hot start function gives
secure starts. The possibility to combine 2 different pulse frequency settings together with AC-frequency control for better
stability and penetration. End current setting reduces risk for
craters. Pre-setting of current with digital display.
Delivery includes
5 m of mains cable with 32A Europlug, 1.8 m gas hose with
2 clamps, 5 m return cable with clamp, gas cylinder shelf and
wheels.
Delivery includes
5 m of mains cable, 2 m of gas hose with 2 hose clamps, 1 OKC
cable connector and 5 m of return cable.
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, TIG, A
Max output at 50% duty cycle, TIG, A
Max output at 60% duty cycle, TIG, A
AC balance, %
Slope up, s
Slope down, s
Gas post-flow, s
Open circuit voltage, V
Setting range, A
Weight, kg
DTE 200
DTE 255
400/3/50-60
10
4x1.5
200
150
40-80
0-10
0-10
3-30
70-90
5-200
400/3/50-60
16
4x1.5
250
225
40-80
0-10
0-10
3-30
70-90 (DC)
5-250 (MMA/
TIG AC/DC)
45
45
Ordering information
DTE 200 with OKC connection
DTE 255 with OKC connection
Cooling unit, OCF 2 D
For TIG torches see page, 12-14
For trolleys, see page 33
For remote controls, see page 50-51
DTG 405
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Open circuit voltage, V
Setting range, A
Weight, kg
400/50
25
4x4
400
305
236
related to A setting
related to A setting
≈ 0.5
0.2-30
90 (DC) < 48 (AC)
3-400
116 (incl. water)
Ordering information
0301 070 881
0301 035 881
0457 216 881
DTG 405, 400 V, 3-ph, OKC connection, water-cooled
Foot control FS003
For TIG torches, see page 12-14
0458 165 881
0700 155 800
11
Bok_ENG_2005.book Page 12 Tuesday, September 13, 2005 2:08 PM
TIG equipment
Torches and components
Tigaid 315 AC/DC
The Tigaid 315 AC/DC is a useful tool for converting MMA
machines, transformers and rectifiers for TIG applications.
Tigaid controls the supply of current, HF ignition and gas flow.
When steplessly and electronically-controlled MMA power
sources are used, it is possible to obtain current setting and
slope functions, as well as current pulsing by adding the PHA 5.
Tigaid 315
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Weight, kg
230/50-60
10
3x1.5
315
0.1-10
0.1-10
0.1-5.0
1.0-60
15
Ordering information
Tigaid 315 AC/DC, 110/220/240 V, 50/60 Hz, OKCconnection
0369 136 882
Tigaid 315 AC/DC, 110/220/240 V, 50/60 Hz, central
connection
0369 136 880
Connection kit for self-cooled torch and power source
with remote control socket type Burndy
0467 348 880
Connection kit for water-cooled torch and power source
with Burndy socket
0467 348 881
Connection kit for air-cooled torch and welding
transformer
0467 348 882
For TIG torches see page 12-14, for remote controls see page 50-51
12
Bok_ENG_2005.book Page 13 Tuesday, September 13, 2005 2:08 PM
TIG equipment
Torches and components
BTF 140V, 140VS, 140VS RK
BTF 150, 150V, 150F
The BTF 140 torches are specifically designed for small, confined spaces where accessibility is the primary concern.
• Miniature head provides maximum accessibility.
• Excellent visibility.
• Gas lens available for improved shielding and higher weld
quality.
• Compact body provides easier access to permit welding in
confined spaces.
• Ergonomic silicon rubber body includes gas valve.
The BTF 140VS is the same as 140V but with an integrated
switch.
The BTF 140VS RK is used together with MMA machines such
as Caddy. The torch provides a convenient starting procedure,
RK start, and the opportunity for manual pulsing.
All BTF 140 torches are designed for 140 A and are suitable for
electrodes with a diameter of 0.5 mm to 3.2 mm.
The BTF 150 torches are the industrial standard for reliability
and durability.
• Flexible head (BTF 150 F) provides added versatility.
• Ergonomic silicon rubber body with gas valve included (BTF
150 V).
• Gas lens available for improved shielding and higher weld
quality.
• Suitable for electrodes from 0.5 mm to Ø 3.2 mm.
Delivery includes
Ready-to-use torch, cable cover, collet body Ø 2.4 mm.
Delivery includes
Ready-to-use torch, cable cover, collet body Ø 2.4 mm.
Ordering information
BTF 140V (valve), 4 m, OKC 25
BTF 140V (valve), 8 m, OKC 25
BTF 140VS (valve, switch), 4 m, OKC 25
BTF 140VS (valve, switch), 8 m, OKC 25
BTF 140VS RK (valve, switch, RK-start), 4 m, OKC 25
Ordering information
0458 217 880
0458 217 881
0458 217 882
0458 217 883
0458 217 888
BTF 150, 4 m, OKC
BTF 150, 8 m, OKC
BTF 150V (valve), 4 m, OKC
BTF 150V (valve), 8 m, OKC
BTF 150F (flex head), 4 m, OKC
BTF 150F (flex head), 8 m, OKC
BTF 150 OKC 25
BTF 150 OKC 25C
0458 218 882
0458 218 884
0458 217 884
0458 217 885
0458 216 881
0458 216 883
0458 218 890
0458 218 892
13
Bok_ENG_2005.book Page 14 Tuesday, September 13, 2005 2:08 PM
TIG equipment
Torches and components
BTF 200, 200V, 200F
BTF 250W, 400W
The BTF 200 torches have an advanced design which provides
greater current capacity.
• A well-proven handle for effective heat dissipation and secure
torch grip.
• Flexible head (BTF 200F) provides added versatility.
• Ergonomic silicon rubber bodies.
• Integrated gas valve in BTF 200V.
• Suitable for electrodes from 0.5 mm to Ø 4.0 mm.
The BTF 250W torches have a compact, water-cooled design
for higher current applications.
• Compact body for welding in confined spaces.
• Torch head is water-cooled for increased efficiency.
• Gas lens available for improved shielding and higher weld
quality.
• Suitable for electrodes from Ø 0.5 mm to Ø 3.2 mm.
The BTF 400W torches have a compact water-cooled design for
higher current applications in confined spaces.
• Ideal for production welding.
• Torch head is water-cooled for increased efficiency.
• Light weight – reduces operator fatigue.
• Gas lens available for improved shielding and higher weld
quality.
• Suitable for electrodes from Ø 0.5 mm to Ø 4.0 mm.
Delivery includes
Ready-to-use torch, cable cover, collet body Ø 2.4 mm.
Delivery includes
Ready-to-use torch, cable cover, collet body: BTF 400W
Ø 3.2 mm, BTF 250W Ø 2.4 mm.
Ordering information
BTF 200, 4 m, OKC
BTF 200, 8 m, OKC
BTF 200F, 4 m, OKC
BTF 200F, 8 m, OKC
BTF 200V, 4 m, OKC
BTF 200V, 8 m, OKC
14
Ordering information
0458 218 886
0458 218 888
0458 216 885
0458 216 887
0458 217 886
0458 217 887
BTF 250W, 4 m, OKC
BTF 250W, 8 m, OKC
BTF 400W, 4 m, OKC
BTF 400W, 8 m, OKC
0457 827 880
0457 827 881
0457 827 882
0457 827 883
Bok_ENG_2005.book Page 15 Tuesday, September 13, 2005 2:08 PM
TIG equipment
Torches and components
Nozzles, collets, collet bodies and gas lenses for BTF torches.
Type
No 4
No 5
No 6
No 7
No 8
No 10
No 12
No 4
No 5
No 6
No 7
No 8
Short
No 6
No 8
No 10
No 12
Short
Ø 6.4
Ø 8.0
Ø 9.8
Ø 11.2
Ø 12.7
Ø 15.9
Ø 19
Ø 1.0
Ø 1.6
Ø 2.4
Ø 3.2
Ø 4.0
Ø 4.8
Ø 1.0
Ø 1.6
Ø 2.4
Ø 3.2
Ø 4.0-4.8
Ø 6.4
Ø 8.0
Ø 9.8
Ø 11.2
Ø 12.7
Ø 17.5
Ø 1.0
Ø 1.6
Ø 2.4
Ø 3.2
Ø 4.0
Ø 4.8
Ø 9.8
Ø 12.7
Ø 15.9
Ø 19
Ø 24
Ø 2.4
Ø 3.2
Ø 4.0-4.8
BTF 140/250W
BTF 150/200
BTF 400W
Gas nozzle standard
0365 310 044
0365 310 045
0365 310 046
0365 310 047
0365 310 048
0588 000 440
0157 123 057
0157 123 058
0157 123 059
0157 123 060
0157 123 061
Collet standard
and for gas lens
0365 310 028
0365 310 029
0365 310 030
0365 310 091
0157 123 052
0157 123 053
0157 123 054
0157 123 055
0157 123 056
0558 000 442
0558 000 441
0157 123 010
0157 123 011
0157 123 012
0157 123 013
0157 123 014
Collet body standard
0365 310 037
0365 310 038
0365 310 039
0365 310 090
Isolator
Gas nozzle for gas lens
0366 960 017
0157 121 032
0157 121 033
0157 121 034
0157 121 039
0157 121 040
Collet body with gas lens
0157 121 016
0157 121 017
0157 121 018
0157 121 041
Isolator
Extra large gas nozzle
for extra large gas lens
Extra large collet body
for gas lens
0157 123 088
0157 123 085
Isolator
0157 123 015
0157 123 016
0157 123 017
0157 123 018
0157 123 019
0366 960 016
0157 123 057
0157 123 058
0157 123 059
0157 123 060
0157 123 061
0588 000 439
0157 123 021
0157 123 022
0157 123 023
0157 123 024
0157 123 025
0366 960 020
0157 123 088
0157 123 089
0588 000 438
0157 123 098
0588 000 437
0157 123 085
0157 123 086
0157 123 087
0366 960 021
General examples
0157 123 010
0157 123 011
0157 123 077
0157 123 078
0157 123 079
0157 123 074
0157 123 081
0157 123 081
0157 123 081
0157 123 082
0157 123 082
0157 123 076
0157 123 057
0157 123 058
0157 123 059
0157 123 060
0157 123 061
0588 000 439
0157 123 091
0157 123 092
0157 123 093
0157 123 094
0157 123 095
0157 123 075
0157 123 076
0157 123 088
0157 123 089
0588 000 438
0157 123 098
0588 000 437
0157 123 103
0157 123 103
0157 123 105
0157 123 076
Tungsten electrodes L=175 mm
Dimension
mm
W
WT20
WC20
Gold Plus
1.0x175
0151 574 008
0151 574 001
0151 574 036
0151 574 050
1.6x175
0151 574 009
0151 574 002
0151 574 037
0151 574 051
2.4x175
0151 574 010
0151 574 003
0151 574 038
0151 574 052
3.2x175
0151 574 011
0151 574 004
0151 574 039
0151 574 053
4.0x175
0151 574 012
0151 574 005
0151 574 040
0151 574 054
4.8x175
0151 574 055
Tungsten electrodes Eco L=150 mm
Dimension
mm
W
WT20
WC20
Gold Plus
1.0x150
0151 574 208
0151 574 201
0151 574 236
0151 574 050
1.6x150
0151 574 209
0151 574 202
0151 574 237
0151 574 051
2.0x150
0151 574 245
0151 574 244
0151 574 242
0151 574 052
2.4x150
0151 574 210
0151 574 203
0151 574 238
0151 574 053
3.2x150
0151 574 211
0151 574 204
0151 574 239
0151 574 054
4.0x150
0151 574 212
0151 574 205
0151 574 240
0151 574 055
15
Bok_ENG_2005.book Page 16 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
ESABMig C300i/300i
AristoMig C300/300
The professional user's best option for general applications up
to 300A. For professional users, ESABMig C300i and 300i are
the ideal systems for general applications up to 300A. Exceptional value with excellent weld quality and ease of use.
The ideal systems for professional users working with advanced
applications up to 300A. AristoMig C300 and 300 are ideal partners when it comes to efficient production or prefabrication of
high alloyed materials with a very high demand on welding performance for materials up to 5 mm.
Delivery includes:
5 m mains cable with plug and return cable with clamp.
Delivery includes:
5 m mains cable with plug and return cable with clamp.
ESABMig C300i
ESABMig 300i
3x400, 50/60
0.8-25.0
57-67
35
3x400, 50/60
57-67
25
Mains supply, V/Hz
Wire feed, m/min
Open circuit voltage, V
Weight, kg
16
AristoMig C300
AristoMig 300
3x400, 50/60
0.8-25.0
57-67
35
3x400, 50/60
57-67
25
Mains supply, V/Hz
Wire feed, m/min
Open circuit voltage, V
Weight, kg
Ordering information
Ordering information
ESABMig 300i & ESABFeed 30L-4i MA23, incl PSF 305
3 m, return cable 4.5 m connection set 1.7 m
0459 795 880
ESABMig 300i & ESABFeed 30L-4i MA23a, incl PSF
305 3 m, return cable 4.5 m connection set 1.7 m
0459 795 881
ESABMig 300i
0459 740 880
ESABMig 300i & ESABFeed 30L-4i MA23, incl PSF 305
3 m, return cable 4.5 m
0459 795 880
MA23a, incl PSF 305 3 m, return cable
0459 795 881
Accessories:
Trolley
0459 366 890
Wheel kit
0459 366 891
Water cooler
0459 840 880
For remote controls, see page 50-51
AristoMig 300
AristoMig C300 MA 6
Accessories
Trolley
Wheel kit
Water cooler
For remote controls, see page 50-51
0459 740 881
0459 750 882
0459 366 890
0459 366 891
0459 840 880
Bok_ENG_2005.book Page 17 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Compacts
OrigoMag C150/C170/C200/
C250
OrigoMig C250 3ph
Power Smoothing Device™ – excellent welding performance for
single phase machines. Easy change of polarity - can be used
with both conventional solid wire and self-shielding cored wire.
Easy setting of welding parameters – welding machines for everyone. ESAB MX Torches™ – designed to provide the utmost in
convenience and versatility.
Delivery includes
OrigoMag C150; Welding torch MXL 150V 2.5 m (contact tip
0.8) assembled feed roller 0.6-0.8. OrigoMag C170/C200; MXL
200 3 m (contact tip 0.8) assembled feed roller 0.6-0.8. OrigoMag C250; MXL 270 3 m (contact tip 1.0) assembled feed roller
0.8-1.0. All units; 3 m mains cable with plug, 3 m return cable
with clamp, gas hose 1.5 m, shelf for gas cylinder, attachment
chain for gas cylinder, instruction manual.
The ideal welding machine for anyone who wants good equipment to do high-quality but less complex welding jobs. The OrigoMig C250 3ph is a step-regulated welding power source for
MIG/MAG welding. A built-in wire feeder and the low weight of
the units make them perfect practical solutions for farmers,
repair shops and light production users.
Delivery includes
OrigoMig C250 3ph; Welding torch MXL270 3 m (contact tip
1.0), assembled feed roller 0.8-1.0, 3 m mains cable with plug;
3.5 m return cable with clamp, gas hose 1.5 m, shelf for gas cylinder, attachment chain for gas cylinder, instruction manual.
OrigoMig C250
3ph
OrigoMag OrigoMag OrigoMag OrigoMag
C150
C170
C200
C250
Mains supply, V/Hz
Max output at 20%
duty cycle, A
Max output at 30%
duty cycle, A
Max output at 60%
duty cycle, A
Max output at 100%
duty cycle, A
Wire feed, m/min
Open circuit voltage, V
Weight, kg
230 1ph
50/60
150
230 1ph
50/60
170
230 1ph
50/60
200
230 1ph
50/60
250
122
139
163
200
86
98
115
140
67
76
90
110
2.0-14
18.5-30.5
37.5
1.0-17
19.5-35.5
59
1.0-17
17.5-33
68
1.9-19
19.5-42.5
94
Ordering information
OrigoMag C150 (230V 1 ph 50/60 Hz)
OrigoMag C170 (230V 1 ph 50/60 Hz)
OrigoMag C200 (230V 1 ph 50/60 Hz)
OrigoMag C250 (230V 1 ph 50/60 Hz)
Digital instrument
Transformer for CO2 heater
Mains supply, V/Hz
Max output at 20% duty cycle, A
Max output at 30% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Open circuit voltage, V
Weight, kg
400 3ph 50/60
280
250/35%
190
150
1.0 - 17
15.0 - 37.0
89
Ordering information
0349 306 532
0349 305 236
0349 306 560
0349 305 238
0349 302 598
0349 302 250
OrigoMig 250 3ph (400v 3ph 50/60 Hz)
Digital instrument
Transformer for CO2 heater
0349 307 840
0349 302 598
0349 302 250
17
Bok_ENG_2005.book Page 18 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Compacts
ESABMig C240/C240s
ESABMig C280 and C340
• Outstanding welding characteristics – high efficiency and highquality welding.
• Sturdy galvanised metal casing with an air filter as an option –
made to withstand tough corrosive and dirty environments.
• Wide current and voltage range – multi-purpose applications.
Two inductance outlets – easy to optimise settings for different
applications.
The ESABMig C280 and C340 are step-regulated compact
power sources for MIG/MAG welding. They are designed for
light- to medium-duty applications.
The ESABMig C280 is a 10 voltage-step unit. The operator can
adjust wire-feed speed, burnback time and spot-welding time.
The ESABMig C340 is a 40 voltage-step unit. The operator can
adjust wire-feed speed and select 2- or 4-stroke control and
creep start. Strong, galvanised metal casing and built-in wire
feeder make both units practical, mobile solutions.
Delivery includes
Welding torch PSF 250 3 m, 5 m mains cable with plug, 5 m
return cable with clamp, gas hose 1.5 m, shelf for gas cylinder,
attachment chain for gas cylinder, assembled feed rollers 0.81.0 for Fe, Ss and cored wire, instruction manual.
Delivery includes
Welding torch PSF 250 3 m (for ESABMig C280), PSF 250
4.5 m (for ESABMig C280 4WD), PSF 305 3 m (for ESABMig
C340), PSF 305 4.5 m (for ESABMig C340 4WD), 5 m mains
cable, wheels, 3.5 m return cable (5 m for 4WD) with clamp,
shelf for gas cylinder, instruction manual.
ESABMig C240 ESAMig C240s
Mains supply, V/Hz
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Interval/spot welding
Open circuit voltage, V
Weight, kg
400-415/ 50
230/50-60
220
170
130
1.9-19
0.2-2.5
14-32
94
400-415/ 50
230/50-60
220
170
130
1.4-19
0.5-4.0
14-32
97
Ordering information
ESABMig C240 (400-415 V, 50/60 Hz)
ESABMig C240 (230 V, 50/60 Hz)
ESABMig C240s (400-415 V, 50/60)*
ESABMig C240s (230 V, 50/60)*
Air filter
Digital instrument
Transformer for CO2 heater
Cable holder
* digital instrument included as standard
18
Mains supply, V/Hz
Max output at 30% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Interval/spot welding
Open circuit voltage, V
Weight, kg
ESABMig C280
ESABMig C340
400-415/50
280
190
150
1.9-19
0.6-1.0
0.6-1.0
1.0
0.8-1.0
0.2-2.5
15-38
91
400-415/50
340
250
195
1.9-20
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
16-40
114
Ordering information
0349 304 657
0349 304 658
0349 304 659
0349 304 660
0349 302 599
0349 302 598
0349 302 250
0349 303 362
ESABMig C280 (400-415 V, 50 Hz)
ESABMig C280 4WD (400-415 V, 50 Hz)
ESABMig C340 (400-415 V, 50 Hz)
ESABMig C340 4WD (400-415 V, 50 Hz)
Air filter
Digital instrument
Transformer for CO2 heater
Cable holder
Multivoltage version available on request
0349 302 889
0349 302 890
0349 302 452
0349 302 484
0349 302 599
0349 302 598
0349 302 250
0349 303 362
Bok_ENG_2005.book Page 19 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Compacts
ESABMig C420 and C420s
The ESABMig C420 and C420s are step-regulated compact
power sources for MIG/MAG welding. They are designed for
heavy-duty applications. The ESABMig C420 and C420s are
35 voltage-step units. The operator can adjust wire-feed speed,
burnback time and select 2- or 4-stroke control. The ESABMig
C420s is also equipped with synergic function. As standard, it is
equipped with a V/A meter. The operator pre-selects the wire
type and diameter and the gas type. While adjusting welding
voltage, the unit indicates prospective values of welding parameters, material thickness and recommended inductance outlet,
which simplifies the work of the operator. Strong, galvanised
metal casing and built-in wire feeder make the units practical,
mobile solutions.
Delivery includes
Welding torch PSF 405/PSF 410W 4.5 m, 5 m mains cable with
plug, 5 m return cable with clamp, gas hose 1.5 m, shelf for gas
cylinder, attachment chain for gas cylinder, instruction manual.
Mains supply, V/Hz
Max output at 50% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Interval/spot welding
Open circuit voltage, V
Weight, kg
C420
C420s
400-415/50
420
400
315
1.9-25
0.6-1.6
0.6-1.6
0.8-1.6
0.9-1.6
14-47
217
400-415/50
420
400
315
1.6-25
0.6-1.6
0.6-1.6
0.8-1.6
0.9-1.6
0.5-4.0
14-47
217
Ordering information
ESABMig C420w (400-415 V, 50 Hz)
ESABMig C420sw (400-415 V, 50 Hz)
ESABMig C420 (400-415 V, 50 Hz)
ESABMig C420s (400-415 V, 50 Hz)
Air filter
Digital instrument
Transformer for CO2 heater
Water flow guard
Connection kit MXH 400w PP
Multivoltage version available on request
0349 303 079
0349 303 081
0349 302 655
0349 302 656
0349 302 252
0349 302 451
0349 302 250
0349 302 251
0349 308 337
19
Bok_ENG_2005.book Page 20 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Semi-automats
ESABMig 325
ESABMig 405 and 505
The ESABMig 325 is a step-regulated power source for MIG/
MAG welding. It is designed for medium-duty applications. It is a
40 voltage-step unit and it has two inductance outlets. Strong,
galvanised metal casing makes this unit the perfect solution for
harsh environments. Wide voltage and current range optimise
settings for various applications.
As an option, the unit can be equipped with digital instruments.
The large wheels, sturdy lifting eyelets and an under-carriage
designed for transportation with fork-lifts make the unit easy to
move. The ESABMig 325 operates with a separate wire feeder.
The ESABMig 405 and 505 are step-regulated power sources
for MIG/MAG welding and are designed for heavy-duty applications. They are 40 voltage-step units and they are available as
water- or air-cooled versions. Wide voltage and current range
optimises settings for various applications. The ESABMig 405
has two inductance outlets, while the ESABMig 505 has three
inductance outlets.
Delivery includes
5 m mains cable, wheels, 5 m return cable with clamp, shelf for
gas cylinder and a guide pin for wire feeder, instruction manual.
Delivery includes
5 m mains cable, wheels, 5 m return cable with clamp, shelf for gas
cylinder and a guide pin for the wire feeder, instruction manual.
ESABMig 325
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 30% duty cycle, A
Max output at 50% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
400-415/50
20-16
4x2.5
320
250
195
40-320
16-40
111
Ordering information
ESABMig 325 (400-415 V, 50 Hz)
ESABMig 325 (400-415 V, 50 Hz) with
digital instrument
Air filter
Cable holder
Digital instrument
Transformer for CO2 heater
Stabilizer
Multivoltage version available on request
20
0349 302 676
0349 303 562
0349 302 599
0349 303 362
0349 302 598
0349 302 250
0349 303 475
Mains supply, V/Hz
Fuse, slow, A50
Mains cable, Ø mm2
Max output at 50% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Weight, kg
ESABMig 405
ESABMig 505
400-415/50
25-20
4x2.5
400
365
280
17-45
144
400-415/50
50-35
4x6
500
390
17-50
214
Ordering information
ESABMig 405 (400-415 V, 50 Hz)
ESABMig 405w (400-415 V, 50 Hz)
ESABMig 405 (400-415 V, 50 Hz) with digital instrument
ESABMig 405w (400-415 V, 50 Hz) with digital instrument
ESABMig 505 (400-415 V, 50 Hz)
ESABMig 505w (400-415 V, 50 Hz)
ESABMig 505 (400-415 V, 50 Hz) with digital instrument
ESABMig 505w (400-415 V, 50 Hz) with digital instrument
Air filter
Cable holder
Digital instrument (for ESABMig 405)
Digital instrument (for ESABMig 505)
Water flow guard
Transformer for CO2 heater
Stabilizer
Multivoltage version available on request
0349 302 408
0349 302 407
0349 303 563
0349 303 564
0349 302 404
0349 302 403
0349 303 565
0349 303 566
0349 302 423
0349 303 362
0349 302 451
0349 302 424
0349 302 251
0349 302 250
0349 303 474
Bok_ENG_2005.book Page 21 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Semi-automats
ESABMig 400t and 500t
ESABMig 630tw MAGMA
The ESABMig 400t and 500t are thyristor power sources for
MIG/MAG welding. They are designed for heavy-duty applications. The units are available as water- or air-cooled versions.
Wide voltage and current range and three inductance outlets
make it easy to optimise settings for various applications.
Strong, galvanised metal casing makes these units the perfect
solution for harsh environments.
The large wheels, sturdy lifting eyelets and an under carriage
designed for transportation with fork-lifts make the units easy to
move. The ESABMig 400t and 500t operate with separate wire
feeders.
• A power source for MIG/MAG, MMA welding and air-arc gouging – a cost-effective combination.
• Sturdy galvanised metal casing with an air filter as an option –
made to withstand tough corrosive and dirty environments.
• Mains voltage compensation – stable welding controls.
• Stepless voltage control – exact settings and remote-control
facilities.
• Built-in water cooler.
• ELP, ESAB LogicPump – automatically starts the water pump
when a water-cooled gun is connected.
Delivery includes
Delivery includes
5 m mains cable, wheels, return cable with clamp, shelf for gas
cylinder, guide pin for the wire feeder.
ESABMig 400t
ESABMig 500t
400-415/50
25
4x4
400
350
280
50-400
53-58
209
400-415/50
35
4x6
500
400
50-500
53-60
235
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 45% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
Ordering information
ESABMig 400t (400-415 V 50 Hz)
ESABMig 400tw (400-415 V 50 Hz)
ESABMig 500t (400-415 V 50 Hz)
ESABMig 500tw (400-415 V 50 Hz)
Digital instrument
Transformer for CO2 heater
Air filter
Water flow guard
Cable holder
Multivoltage version available on request
5 m mains cable, wheels, return cable with clamps, gas bottle
platform, guide pin for the wire feeder and instruction manual.
ESABMig 630 tw MAGMA
Mains supply, V/Hz
Mains cable, Ø mm2
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
230/400/415/500-50,
230/440/550/60
4X10
630
500
75-630
18-55
255
Ordering information
0349 302 242
0349 302 244
0349 302 246
0349 302 248
0455 173 882
0349 302 250
0349 302 252
0349 302 251
0349 303 362
ESABMig 630tw MAGMA
Transformer for CO2 heater
Air filter
Water flow guard
Cable holder
Digital instrument
Start booster
0349 304 990
0349 302 250
0349 302 252
0349 302 251
0349 303 362
0349 305 880
0349 306 125
21
Bok_ENG_2005.book Page 22 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Semi-automats
AristoMig 450
AristoMig 400/500
Multi-process power sources combining MIG/MAG, pulse MIG,
MMA and carbon arc gouging. Reliable, smooth starts and ends
supported by efficient hot-start and crater-fill functions. Effective
man-machine communication via a number of user-friendly
control panels – MA4, MA6 or AristoPendant U8.
A wide range of predefined synergic lines. The AristoPendant
U8 offers a facility for creating and storing “tailor-made” synergic
lines for any material or shielding gas combination. Memory for
up to 99 welding parameters. The TrueArcVoltage System
measures the correct arc voltage value independent of the
length of the connection cable, return cable or PSF welding
torch.
DeviceNet, CANopen and Profi bus are supported to create an
effective interface to mechanised welding applications (applied
solutions).
• Reliable, smooth starts and ends, supported by efficient hotstart and crater-fill functions.
• Efficient man-machine communication by the user-friendly
control panels MA4, MA6 or AristoPendant U8.
• Wide range of pre-programmed synergic lines. AristoPendant
U8 provides the facility to define and store customised synergic
lines for any material or gas combinations.
• Memory for 10 (MA6) or 99 (AristoPendantU8) welding
parameters.
• ESAB LogicPump ELP, secures the automatic start of the
water pump by connecting a water-cooled welding torch.
• TrueArcVoltage system, measures the correct arc voltage
value, independent of the length of the connection cable, return
cable or welding torch.
• Dust filter to handle tough, dirty environments and avoid grinding-dust and metal particles inside the chassis.
Delivery includes
5 m mains cable (with plug for 400 V), return cable with clamp,
guide pin for the wire feeder and gas bottle shelf.
Delivery includes
5 m mains cable (with plug for 400 V) and return cable with
clamp.
AristoMig 450
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 45% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range MIG, A
Current range MMA DC, A
Open circuit voltage, V
Weight, kg
400-415/50-60
20
4x4
450
425
360
15-450
16-450
65-80
110
Ordering information
AristoMig 450 (3x400-415 V, 50 Hz)
AristoMig 450w (3x400-415 V, 50 Hz)
AristoMig 450 (3x230/400-415/500 V, 50 Hz; 230/ 440460 V, 60 Hz)
AristoMig 450w (3x230/400-415/500 V, 50 Hz; 230/ 440460 V, 60 Hz)
22
0459 349 880
0459 349 881
0459 349 882
0459 349 883
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range MIG, A
Current range MMA DC, A
Open circuit voltage, V
Weight, kg
AristoMig 400
AristoMig 500
3x400/50-60
3x400/50-60,
3x460/60
35
4x6
500
400
16-500
16-500
68-88
66
25
4x4
400
320
250
16-400
16-400
68-88
57
Ordering information
For a complete list of item numbers see Aristo System page 40-41
Bok_ENG_2005.book Page 23 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Semi-automats
AristoMig U450
AristoMig U400/U500
True multi-process power sources combining MIG/MAG, pulse
MIG, TIG, pulse TIG, MMA and carbon arc gouging.
Reliable, smooth starts and ends supported by efficient hot-start
and crater-fill functions. Effective man-machine communication
via the user-friendly control panels – U6 or AristoPendant U8.
A wide range of predefined synergic lines. The AristoPendant
U8 offers a facility for creating and storing “tailor-made” synergic
lines for any material or shielding gas combination. Memory for
up to 99 welding parameters. The TrueArcVoltage System
measures the correct arc voltage value independent of the
length of the connection cable, return cable or PSF welding
torch.
DeviceNet, CANopen and Profi bus are supported to create an
effective interface to mechanised welding applications (applied
solutions).
• Reliable, smooth starts and ends, supported by efficient hotstart and crater-fill functions.
• Efficient man-machine Communication by the user-friendly
control panel U6 or AristoPendant U8.
• Wide range of pre-programmed synergic lines. AristoPendant
U8 provides the facility to define and store customised synergic
lines for any material or gas combinations.
• Memory for 10 (U6) or 99 (AristoPendant U8) welding
parameters.
• ESAB LogicPump ELP, secures the automatic start of the
water pump by connecting a water-cooled welding torch to the
wire feeder or a water-cooled TIG torch.
• TrueArcVoltage System, measures the correct arc voltage
value, independent of the length of the connection cable, return
cable or welding torch.
• Dust filter to handle tough and dirty environments and avoid
grinding-dust and metal particles inside the chassis.
Delivery includes
5 m mains cable (with plug for 400 V), return cable with clamp,
guide pin for the wire feeder and gas bottle shelf.
Delivery includes
5 m mains cable (with plug for 400 V) and return cable with
clamp.
AristoMig U450
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 45% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range MIG, A
Current range MMA DC, A
Current range TIG DC, A
Open circuit voltage, V
Weight, kg
400-415/50-60
20
4x4
450
425
360
15-450
16-450
4-450
65-80
110
Ordering information
AristoMig U450w, OKC connection, (3x400-415 V, 50 Hz) 0459 349 884
AristoMig U450w, central connection, (3x400-415 V, 50 Hz) 0459 349 885
AristoMig U450w, OKC connection (3x230/400-415/500
V, 50 Hz; 230/ 440-460 V, 60 Hz)
0459 349 886
AristoMig U400 AristoMig U500
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range MIG, A
Current range MMA DC, A
Current range TIG DC, A
Open circuit voltage, V
Weight, kg
3x400/50-60
25
4x4
400
320
250
16-400
16-400
4-400
55-90
61
3x400/50-60,
3x460/60
35
4x6
500
400
16-500
16-500
4-500
68-88
69
Ordering information
For a complete list of item numbers see Aristo System page 40-41
23
Bok_ENG_2005.book Page 24 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Semi-automats
OrigoMig 405
The OrigoMig 405 welding package is ideal for welding applications within auto repair workshop, general steel fabrication, the
vehicle industry and household and furniture manufacturers.
The package consists of the OrigoMig 405 power source, OrigoFeed 30-2 or 30-4 wire feed units, a connection set and the PSF
405 welding torch.
• 40 voltage steps optimum settings for each application.
• Two inductance outlets - easy easy to optimise settings for
different applications.
• IP 23 - fit for safe out of doors applications.
• Easy-to-use panel for quick set up.
Delivery includes
5 m mains cable and 5 m return cable with clamp.
Mains supply, V/Hz
Max output at 50% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Weight, kg
OrigoMig 405
OrigoMig 405
400/415, 3~ 50
230/400-415/
500, 3~ 50; 230/
400-460, 3~ 60
400/34
365/32
280/28
17-45
143
400/34
365/32
280/28
17-45
142
Ordering information
OrigoMig 405 (400-415V 50Hz)
0349 306 517
OrigoMig 405 (230/400-415&500V 50Hz; 230/440460V 60Hz)
0349 306 594
OrigoMig 405w (400-415V 50Hz)
0349 306 563
OrigoMig 405w (230/400-415/500V 50Hz; 230/440460V 60Hz)
0349 306 595
Digital instrument
0349 302 451
Transformer for CO2 heater
0349 302 250
Stabilizer
0349 303 474
For interconnection cables and torches, see OrigoFeed page 30.
24
Bok_ENG_2005.book Page 25 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Wire feeders
ESABFeed 30-2 M11, 30-4
M12 and 48-4 M12
ESABFeed 30-4/48-4 M13,
M13i and M14
• 2/4 stroke, simplifies welding.
• Adjustable burn-back time produces correct stick-out.
• Creep start, gradual wire feed for ultimate starts.
• Quick connectors – shortest possible set-up times.
• ESAB LogicPump ELP, automatically starts the water pump
when a water-cooled welding gun is connected.
• TrueArcVoltage system.
Additional functions to M11 and M12:
• Crater filling.
• Digital V/A meters (M13i and M14).
• 14 synergic lines (M14).
• Possibility to create two synergic lines (M14).
• Memory, able to store three sets of welding data (M14).
• Pre-set, pre-adjusted wire feeding and voltage (M14).
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/
weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg (enclosed)
30-2
30-4
48-4
42/50
1.9-20.0
300/18
42/50
1.9-25.0
300/18
42/50
1.9-25.0
300/18
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
14.3
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
15
0.6-2.4
0.6-2.4
1.0-2.4
0.8-2.4
19
Ordering information
ESABFeed 30-2, M11, Encl.
ESABFeed 30-2w, M11, Encl.
ESABFeed 30-4, M12, Encl.
ESABFeed 30-4w, M12, Encl.
ESABFeed 48-4, M12, Encl.
ESABFeed 48-4w, M12, Encl.
MARATHON PAC™ version available on request
For interconnection cables see page 32
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg (enclosed)
30-4
48-4
42/50-60
1.9-25.0
300/18
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
15
42/50
1.9/25.0
300/18
0.6-2.4
0.6-2.4
1.0-2.4
0.8-2.4
19
Ordering information
0459 116 781
0459 116 791
0459 116 882
0459 116 892
0459 116 982
0459 116 992
ESABFeed 30-4, M13, Encl.
ESABFeed 30-4w, M13, Encl.
ESABFeed 30-4, M13i, Encl.
ESABFeed 30-4w, M13i, Encl.
ESABFeed 30-4sw, M14, Encl.
ESABFeed 48-4, M13, Encl.
ESABFeed 48-4w, M13, Encl.
ESABFeed 48-4, M13i, Encl.
ESABFeed 48-4w, M13i, Encl.
ESABFeed 48-4sw, M14, Encl.
MARATHON PAC™ version available on request
For interconnection cables see page 32
0459 116 883
0459 116 893
0459 116 884
0459 116 894
0459 116 895
0459 116 983
0459 116 993
0459 116 984
0459 116 994
0459 116 995
25
Bok_ENG_2005.book Page 26 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Wire feeders
ESABFeed Airmatic M10
• The push-pull system ensures smooth, problem-free wire feed
which is especially important when welding soft aluminium or
other thin wires.
• Permits welding hose packages of up to 16 m.
• Extended working radius with connection cables of up to 35 m.
• Digital V/A meters (option).
• TrueArcVoltage System, measures the correct arc voltage
value independent of the length of the connection cable, return
cable or welding hose package.
• Extra versatility can be achieved by attaching a counterbalance device, wheel kit and hanging bracket. A separate feeder
stand is also available.
• Enclosed wire spool keeps the wire clean.
Allen key, hose clamp, five inlet nozzles for PKB and instruction
manual.
ESABFeed 30L-4i MA23,
MA23a
• Wire feeder optimised for wire dimensions up to 1.2 mm2
wires.
• 2/4 stroke, simplifies welding.
• Adjustable burnback time produces correct stick-out.
• Creep start, gradual wire feed for ultimate starts.
• Quick connectors for the shortest possible set-up time.
• ESAB LogicPump ELP automatically starts the water pump
when a water-cooled welding gun is connected.
• Memory, able to store three sets of welding data (wire speed
and voltage).
• Digital V/A meters.
ESABFeed Airmatic
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
26
42/50, 60
max 15
300 (440)/18 (30)
0.6-1.6
0.6-1.6
0.8-1.6
0.8-1.6
15
ESABFeed 30L-4i MA23, MA23
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, GMAW unalloyed
Wire Ø, GMAW SS
Wire Ø, GMAW Al
Wire Ø, FCAW
Weight, kg
Ordering information
Ordering information
ESABFeed Airmatic, M10, Encl.
0459 116 680
Counter balance device compl. 300 mm bobbin
0458 705 880
Counter balance device compl. 440 mm bobbin
0458 705 882
Wheel kit
0458 707 880
Spool cover, steel
0459 431 880
Strain relief for welding torch
0457 341 881
Strain relief for connection cables
0459 234 880
Lifting eye
0458 706 880
Quick connector MARATHON PAC™
F102 440 880
Adapter for 5 kg spool
0455 410 001
Adapter for spool diametre 440 mm
0459 233 880
Feeder stand
0458 522 880
Remote control MIG 2 (only voltage adjustment)
0349 501 028
Digital V/A meter for ESABMig 400t/500t
0455 173 882
For interconnection cables and assembly components, see page 31-32
ESABFeed 30L-4i MA23, Encl.
ESABFeed 30L-4i MA23a, Encl.
ESABFeed 30L-4iw MA23, Encl.
ESABFeed 30L-4iw MA23a, Encl.
Wheel kit
Strain relief for welding torch
Strain relief for connection cables
Lifting eye
Quick connector MARATHON PAC™
Adapter for 5 kg spool
Adapter for spool 440 mm
Feeder stand
Spool cover, steel
For interconnection cables see page 32
42/50-60
0.8-25
300/30
0.6-1.2
0.6-1.2
1.0-1.2
0.9-1.2
14
0459 116 587
0459 116 588
0459 116 597
0459 116 598
0458 707 880
0457 341 881
0459 234 880
0458 706 880
F102 440 880
0455 410 001
0459 233 880
0458 522 880
0459 431 880
Bok_ENG_2005.book Page 27 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Wire feeders
AristoFeed 30-4/48-4 MA4
and MA6
AristoFeed 30-4/48-4 U6 and
AristoPendant U8
• 2/4 stroke, simplifies handling of the welding torch.
• Creep start, gas pre-flow and hot start provide a soft, more
direct start with less spatter.
• Crater filling, adjustable burn-back time and post-gas provides
a smooth finish, extend the service life of the contact tip and
guarantee no cracks at the end.
• Pre-programmed synergic lines, to ensure optimal settings
with a wide choice of materials, wire dimensions and gas combinations (MA6).
• Memory for 10 parameter set (MA6).
• Quick connectors – shortest possible set-up times.
• ESAB LogicPump ELP, secures the automatic start of the
water pump by connecting a water-cooled welding torch.
• TrueArcVoltage system, measures the correct arc voltage
value, independent of the length of the connection cable, return
cable or welding torch.
• 2/4 stroke, simplifies handling of the welding torch.
• Creep start, gas pre-flow and hot start provide a soft, more
direct start with less spatter.
• Crater filling, adjustable burn-back time and post gas provides
a smooth finish, extend the service life of the contact tip and
guarantee no cracks at the end.
• Pre-programmed synergic lines, to ensure optimal settings
with a wide choice of materials, wire dimensions and gas
combinations.
• Possibility to create synergic lines (AristoPendant U8).
• Memory for 10 or 99 parameter set.
• Quick connectors – shortest possible set-up times.
• ESAB LogicPump ELP, secures the automatic start of the
water pump by connecting a water-cooled welding torch.
• TrueArcVoltage system, measures the correct arc voltage
value, independent of the length of the connection cable, return
cable or welding torch.
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg (MARATHON PAC™)
Weight, kg (enclosed)
30-4
48-4
42/50-60
0.8-25.0
300/18
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
13
17.5
42/50-60
0.8-25.0
300/18
0.6-2.4
0.6-2.4
1.0-2.4
0.8-2.4
18
22.5
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg (MARATHON PAC™)
Weight, kg (enclosed)
30-4
48-4
42/50-60
0.8-25.0
300/18
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
13
17.5
42/50-60
0.8-25.0
300/18
0.6-2.4
0.6-2.4
1.0-2.4
0.8-2.4
18
22.5
Ordering information
Ordering information
For a complete list of item numbers see Aristo System page 40-41
For interconnection cables see page 32
For a complete list of item numbers see Aristo System page 40-41
For interconnection cables see page 32
27
Bok_ENG_2005.book Page 28 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Wire feeders
AristoFeed 30L-4 MA6
Aristo RoboFeed 30-4w
• Wire feeder optimised for wire dimensions up to 1.2 mm2 wires.
• 2/4 stroke, simplifies handling of the welding torch.
• Creep start, gas pre-flow and hot start provide a soft, more
direct start with less spatter.
• Crater filling, adjustable burnback time and post-gas provide a
smooth finish, extend the service life of the contact tip and guarantee no cracks at the end.
• Pre-programmed synergic lines ensure optimal settings with a
wide choice of materials, wire dimensions and gas combinations
(MA6).
• Memory for 10 sets of parameters (MA6).
• Quick connectors – shortest possible set-up times.
• ESAB LogicPump ELP ensures the automatic start of the
water pump when connecting a water-cooled welding torch.
• TrueArcVoltage system for measuring the correct arc voltage
value, regardless of the length of the connection cable, return
cable or welding torch.
Aristo RoboFeed 30-4w is a complete feeding unit that includes
a drive control system and the operational functions gas purge
and wire inching forward and reverse. The unit is equipped with
mounting bolts with rubber absorbers to protect components in
the event of high acceleration and retardation power from the
robot.
AristoFeed 30L-4 MA6
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, GMAW unalloyed
Wire Ø, GMAW SS
Wire Ø, GMAW Al
Wire Ø, FCAW
Weight, kg
42/50-60
0.8-25
300/18
0.6-1.2
0.6-1.2
1.0-1.2
0.9-1.2
14
Ordering information
AristoFeed 30L-4 MA6, Encl.
AristoFeed 30L-4w MA6, Encl.
Wheel kit
Strain relief for welding torch
Strain relief for connections cables
Lifting eye
Quick connector MARATHON PAC™
Adapter for 5 kg spool
Adapter for spool diameter 440 mm
Feeder stand
Spool cover, steel
For interconnection cables see page 32
28
0458 806 586
0458 806 596
0584 707 880
0457 341 881
0459 234 880
0458 706 880
F102 440 880
0455 410 001
0459 233 880
0458 522 880
0459 431 880
Aristo RoboFeed 30-4w
Mains supply, V/Hz
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
0.8-25.0
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
7.3
Ordering information
Aristo RoboFeed 30-4w 23p Burndy
Aristo RoboFeed 30-4w 12p Burndy
Interconnection cable 5.0 m air-cooled
Interconnection cable 10.0 m air-cooled
Interconnection cable 15.0 m air-cooled
Interconnection cable 25.0 m air-cooled
Interconnection cable 35.0 m air-cooled
Interconnection cable 5.0 m water-cooled
Interconnection cable 10.0 m water-cooled
Interconnection cable 15.0 m water-cooled
Interconnection cable 25.0 m water-cooled
Interconnection cable 35.0 m water-cooled
Side panel with window
Assembly bracket universal
Quick connector MARATHON PAC™
Wire conduit 1.8 m
Wire conduit 3.0 m
Wire conduit 4.5 m
Wire conduit 8.0 m
Wire conduit 12.0 m
0461 000 880
0461 000 881
0740 538 890
0740 538 881
0740 538 882
0740 538 883
0740 538 884
0740 538 885
0740 538 886
0740 538887
0740 538888
0740 538889
On request
0461 038 880
F102 440 880
F102 437 881
F102 437 882
F102 437 883
F102 437 884
F102 437 885
Bok_ENG_2005.book Page 29 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Wire feeders
MEK 20
MEK 25
The MEK 20 YARDFEEDER™ is encapsulated and weighs only
12.5 kg. It carries 5 kg spools and uses 4-wheel drive. Using
extension cables and the MEK 20, the welder can work up to
40 m from the power source.
MEK 25 is an intermediate wire feed unit which is used together
with ESAB's well-known feeding system to achieve long distance welding (max. 65 m). MEK 25 gives excellent and troublefree wire feeding with all types of wire electrodes and, above all,
with cored wire. This is due to the unit's system of a 4 feed roll
mechanism. MEK 25 can be combined with cable bundles in
three different lengths: 12.5 m, 19 m and 25 m. The cable bundles are also available equipped with hoses and hose connectors for water-cooling. MEK 25 is fitted for ESABFeed 30-4/48-4.
MEK 20
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42/50
1.9-25
200/5
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
12.5
Ordering information
MEK 20
MEK 20, water
Protection frame
For interconnection cables, see page 32
MEK 25
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42/50
1-18
0.8-1.2
0.8-1.2
0.8-1.2
0.8-1.6
7.5
Ordering information
0457 235 880
0457 235 881
0457 203 880
MEK 25 intermediate feeder, Burndy
Water connection kit
Gas flow meter
Extension cable 12.5 m
Extension cable 12.5 m, water
Extension cable 19 m
Extension cable 19 m, water
Extension cable 25 m
Extension cable 25 m, water
0455 295 880
0469 487 880
0469 427 880
0469 961 880
0469 961 883
0469 961 881
0469 961 884
0469 961 882
0469 961 885
29
Bok_ENG_2005.book Page 30 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Wire feeders
OrigoFeed 30-2/30-4
FeedSelector
• 2/4 stroke, simplifies welding.
• Adjustable burnback timer gives correct stick-out.
• Creep start, (30-4) gradual wire feed for ultimate starts.
• Spot welding (30-4) for easy operation with presetting of the
timer and equal lengths for the spots.
• Gas purge and inching (30-4) no wire or gas wastage when initially setting up the equipment for welding or changing the wire
spool.
FeedSelector is a switch unit for connecting two wire feeders to
one welding rectifier. Can be used when welding with two different electrode wires and one or two shielding gases is required.
The FeedSelector switches the welding current and the required
control circuits between the wire feeders. FeedSelector is an
excellent partner for ESABMig 400t/400w/500t/500w/630w/405/
405w/505/505w machines.
Delivery includes
FeedSelector, assembly elements, instruction manual.
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
OrigoFeed
30-2
OrigoFeed
30-4
42, 50/60
1.5-22.0
300/18
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
12.6
42, 50/60
1.5-22.0
300/18
0.6-1.6
0.6-1.2
1.0-1.6
0.8-1.6
13.2
Ordering information
30
OrigoFeed 30-2, open
OrigoFeed 30-4, open
Water connection kit, 1.7 m
Connection cables, 1.7 m, 50 mm2
Connection cables 5.0 m 50 mm2
Connection cables 10.0 m, 50 mm2
Connection cables 10.0 m, 50 mm2 water-cooled
PSF 405 3 m
PSF 405 4.5 m
PSF 410W, 3 m
PSF 410W, 4.5 m
Bobbin cover, plastic
Wheel kit
Strain relief for welding torch
Strain relief for connection cables
Quick connector MARATHON PAC™
Lifting eye
Adapter for 5 kg spool
Counter balance device
Turning piece
FeedSelector
Mains supply, V/Hz
Max output at 35% duty cycle
Max output at 60% duty cycle
Max output at 100% duty cycle
Weight, kg
42V 50-60 Hz
630 A
500 A
400 A
34
Ordering information
0459 495 782
0459 495 882
0459 564 880
0459 532 880
0459 532 881
0459 532 882
0459 532 892
0458 401 882
0458 401 883
0458 400 882
0458 400 883
0458 674 880
0458 707 880
0457 341 881
0459 234 880
F102 440 880
0458 706 880
0455 410 001
0458 705 880
0458 703 880
Feed Selector
0349 308 248
Bok_ENG_2005.book Page 31 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Assembly possibilities for wire feeders
Counterbalance
device/mast
The feeder unit is assembled with a
spring unit which lifts the welding gun and
hose with adjustable force. The lifting
force is independent of the weight of the
wire spool. The device can be rotated
through 360°.
Ordering information
Counterbalance device for
AristoFeed/ESABFeed
0458 705 880
Turning piece
The feeder unit can be rotated on the
power source through 360°.
Ordering information
Turning piece for AristoFeed/
ESABFeed/OrigoFeed
0458 703 880
Wheel kit
Increases the working radius from the
power source. Can be further extended
with an extension unit between the feeder
and the power source. The wheel kit has
four wheels and can also be placed to
pivot on the power source.
Ordering information
Wheel kit for AristoFeed/
ESABFeed/OrigoFeed
0458 707 880
Lifting eye
Using this device, the feeder unit can be
suspended in a swinging arm.
Ordering information
Lifting eye for AristoFeed/
ESABFeed/OrigoFeed
0458 706 880
Strain relief for
welding torch
Recommended in combination with wheel
kit.
Ordering information
Strain relief for AristoFeed/
ESABFeed/OrigoFeed
0457 341 881
31
Bok_ENG_2005.book Page 32 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Assembly possibilities for wire feeders
Interconnection cables
Ordering information
AristoMig – AristoFeed, CAN based
ESABMig i – ESABFeed i, CAN based
Length (m)
1.7 m
5m
10 m
15 m
25 m
35 m
Air cooled
50 mm2
0456 528 580
0456 528 581
0456 528 582
0456 528 583
Water-cooled
50 mm2
0456 528 590
0456 528 591
0456 528 592
0456 528 593
Air cooled
95 mm2
0456 528 880
0456 528 890
0456 528 881
0456 528 882
0456 528 883
0456 528 884
Water-cooled
95 mm2
0456 528 885
0456 528 895
0456 528 886
0456 528 887
0456 528 888
0456 528 889
Water-cooled
70 mm2
0469 836 885
0469 836 983
0469 836 886
0469 836 887
0469 836 888
0469 836 889
Air cooled
95 mm2
0469 836 890
ESABMig – ESABFeed/MEK 20, analogue
Length (m)
1.7 m
5m
10 m
15 m
25 m
35 m
Air cooled
50 mm2
0469 836 980
Air cooled
70 mm2
0469 836 880
0469 836 981
0469 836 881
0469 836 882
0469 836 883
0469 836 884
ESABMig – ESABFeed Airmatic, analogue
Length (m)
1.7 m
5m
10 m
15 m
Air cooled
70 mm2
0469 836 900
0469 836 901
0469 836 902
0469 836 903
Other equipment
for MIG/MAG
welding
3
Ordering information
5
2
AH 0729
1
32
4
1. Quick connector for MARATHON PAC™
2. Spool cover plastic AristoFeed/ESABFeed
3. Spool cover steel AristoFeed/ESABFeed
4. Guide pin for AristoFeed/ESABFeed
Adapter for 5 kg spool for AristoFeed/
ESABFeed
Adapter for 440 mm spool for AristoFeed/
ESABFeed
5. Feeder stand for AristoFeed/ESABFeed
F102 440 880
0458 674 880
0459 431 880
0458 731 880
0455 410 001
0459 233 880
0458 522 880
0469 836 891
0469 836 892
0469 836 893
0469 836 894
Water-cooled
95 mm2
0469 836 895
0469 836 984
0469 836 896
0469 836 897
0469 836 898
0469 836 899
Bok_ENG_2005.book Page 33 Tuesday, September 13, 2005 2:08 PM
Trolleys
1
2
4
5
3
6
7
ESAB has a wide range of different trolleys to facilitate the welding and to increase the working radius.
Ordering information
CaddyArc
CaddyTig
OrigoTig
LTP 450
1. TIG trolley
0301 100 880
LTS
LTR/LTN/
DTE
series
•
•
AristoMig
450
AristoTig
400
•
•
3. Trolley AristoMig 400/500
0458 530 880
4. Trolley 2 AristoMig 400/500
(for feeder with
counterbalance device)
0458 603 880
•
5. Trolley AristoTig 400
0458 530 881
6. Trolley with flexible handle
for small gas bottle
0459 366 880
•
7. Trolley for big gas bottle
0459 366 881
•
Trolley for 2 gas bottles
0457 221 881
AristoMig
400/500
•
2. Trolley AristoArc 400/500
0458 525 880
TIG trolley for 50 l gas bottle
0457 221 880
AristoArc
400/500
•
•
•
•
•
33
Bok_ENG_2005.book Page 34 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Torches and components
PSF water-cooled
PSF self-cooled
The water-cooled PSF torches are probably the coolest welding
torches on the market. The excellent cooling allows for a smaller
swan neck with no reduction in current capacity, plus reduced
wear part consumption. The ergonomic handle is equipped with
an integrated hanger that is folded away for increased accessibility. A swivel at the back of the handle reduces strain on the
welder's wrist. Together with the opportunity to use different
angled swan necks, this provides easy access to all welding
positions and a comfortable working position.
Both torches are available with a built-in, three-step, remotecontrol switch.
There are five different types of self-cooled PSF welding torches
and they can be ordered with two different hose lengths. The
handles are ergonomically curved. A range of different angled
swan necks provides easy access to all the different welding
positions and a comfortable working position.
PSF 405 is available with a built-in, three-step, remote-control
switch.
Max load at 100% duty cycle, A
Wire Ø, GMAW unalloyed
Wire Ø, GMAW SS
Wire Ø, GMAW Al
Wire Ø, FCAW
Weight, kg (3.0/4.5 m)
PSF 410W/
410W RS3
PSF 510W/
510W RS3
400
0.8-1.6
0.8-1.6
1.0-1.6
0.9-1.6
3.0/3.9
500
1.0-2.4
1.0-1.6
1.0-2.4
0.9-2.4
3.3/4.0
Ordering information
Euro connection
PSF 410W, 3 m/4.5 m
PSF 510W, 3 m/4.5 m
PSF 410W RS3, 3 m/4.5 m
PSF 510W RS3, 3 m/4.5 m
W = water connection
RS3 = remote control 3-steps
34
Max load at 60%
duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
(3.0/4.5 m)
PSF 250
PSF 305
CLD
PSF 405/
405 RS3
PSF 505
250
315
380
475
0.6-1.0
0.6-1.0
1.0
1.0
1.8/2.5
0.8-1.2
0.8-1.2
1.0-1.2
1.0-1.2
2.5/3.3
0.8-1.6
0.8-1.6
1.0-1.6
1.0-1.6
3.1/4.2
1.0 - 2.4
1.0 - 1.6
1.0 - 2.4
0.9 - 2.4
3.9/5.3
Ordering information
0458 400 882/883
0458 400 884/885
0458 400 898/899
0458 400 900/901
Euro connection
PSF 250, 3 m/4.5 m
PSF 305, 3 m/4.5 m
PSF 405, 3 m/4.5 m
PSF 505, 3 m/4.5 m
PSF 405 RS3, 3 m/4.5 m
W = water connection
RS3 = remote control 3-steps
0368 100 882/883
0458 401 880/881
0458 401 882/883
0458 401 884/885
0458 401 892/893
Bok_ENG_2005.book Page 35 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Torches and components
PSF Centrovac self-cooled
PSF Centrovac water-cooled
The Centrovac welding torches have integrated smoke extraction, providing a smoke-free working environment for the welder.
The handles are ergonomically designed and incorporate a
reduction valve for suction adjustment. The PSF 250C and
315CLD have a small handle, providing easy access to all the
different welding positions. The PSF 305C and 405C also have
a swivel at the back of the handle to reduce the strain on the
welder's wrist.
Some of the torches are available with a built-in, three-step,
remote-control switch.
The water-cooled Centrovac welding torches are probably the
coolest welding torches on the market. The integrated smoke
extraction provides a smoke-free working environment for the
welder. Ergonomically-designed handle incorporating a reduction valve for suction adjustment. All water-cooled Centrovac
torches have a swivel at the back of the handle to reduce the
strain on the welder's wrist. Both the PSF 410CW and 510CW
are available with a built-in, three-step, remote-control switch.
Max load at 60% duty cycle, A
Wire Ø, GMAW unalloyed
Wire Ø, GMAW SS
Wire Ø, GMAW Al
Wire Ø, FCAW
Weight, kg (3.0/4.5 m)
PSF 250C
PSF
315CLD
PSF 405C/
405C RS3
250
0.6-1.2
0.6-1.2
0.8-1.2
0.9
3.5/5.0
315
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
4.3/5.4
380
0.8-1.6
0.8-1.6
1.0-1.6
0.9-1.6
4.6/6.8
Ordering information
Euro connection
PSF 250 C, 3 m/4.5 m
PSF 315 CLD, 3 m/4.5 m
PSF 405C, 3 m/4.5 m
PSF 405C RS3, 4.5 m
C = smoke extraction
W = water connection
RS3 = remote control 3-steps
PSF 410CW/
410CW RS3
Max load at 100% duty cycle, A
Wire Ø, GMAW unalloyed
Wire Ø, GMAW SS
Wire Ø, GMAW Al
Wire Ø, FCAW
Weight, kg (3.0/4.5 m)
380
0.8-1.6
0.8-1.6
1.0-1.6
0.9-1.6
4.0/6.2
Ordering information
0468 410 882/883
0468 410 885/886
0458 499 882/883
0458 499 889
Euro connection
PSF 410CW, 3 m/4.5 m
PSF 410CW RS3, 3 m/4.5 m
C = smoke extraction
W = water connection
RS3 = remote control 3-steps
0458 450 880/881
0458 450 884/885
35
Bok_ENG_2005.book Page 36 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Torches and components
PSF 315M
• Welding torch for MIG/MAG welding in mechanised applications.
• Precision bent swan neck – easy to change gun without
recalibrating.
• Liners with controlled flexibility in both steel and Teflon – for
stable wire feeding.
• Connection for pneumatic spatter cleaning.
• Contact tip protrudes 3 mm to increase accessibility.
• Spatter protection - high temperature resistance and prevents
welding spatter from penetrating the swan neck.
PSF 315M
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire Ø, GMAW unalloyed
Wire Ø, GMAW SS
Wire Ø, GMAW Al
Wire Ø, FCAW
Weight, kg (1.5/2.2/3.0 m)
315 (CO2)
200 (CO2)
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
2.0/2.6/3.2
Ordering information
PSF 315M 1.5 m standard 25 euro
PSF 315M 1.5 m straight euro
PSF 315M 2.2 m standard 25 euro
PSF 315M 2.2 m straight euro
PSF 315M 3.0 m standard 25 euro
PSF 315M 3.0 m straight euro
36
0367 233 894
0367 233 896
0367 233 900
0367 233 901
0367 233 898
0367 233 905
Bok_ENG_2005.book Page 37 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Torches and components
PKB
ESAB MX TorchesTM
The pheumatic A9A is a push-pull system consisting of PKB 250
and 400, ESABFeed Airmatic wire feeder and welding hoses of
different lengths and dimensions. The gun is powered by air and
the feed speed is set steplessly by a knob on the gun. The trigger permits creep starts and speed reductions during welding.
The hose connection supplies current, wire, shielding gas and
air in the same connection.
• 4 gas-cooled welding torches.
• Ergonomic handles.
• Optimum cooling of torches, extended service life for swan
necks and wearing parts.
• Spring-loaded contact pins in the central connector.
• Hose length 3 and 4 m.
• Gas nozzles in 3 different versions, standard, straight and conical, provide maximum flexibility and an optimum service life.
Max load at 60% d.c w/CO2
Pressure, bar
Wire Ø, GMAW unalloyed
Wire Ø, GMAW SS
Wire Ø, GMAW Al
Wire Ø, FCAW
Wire feed, m/min
Weight, kg
PKB 250
PKB 400
250
5
0.6-1.2
0.6-1.2
0.8-1.2
1.0-1.2
0-18
1.2
400
5
0.6-1.6
0.6-1.6
0.8-1.6
1.0-1.6
0-18
1.4
Ordering information
PKB 250 welding torch
5 m hose for PKB 250
10 m hose for PKB 250
16 m hose for PKB 250
PKB 400 welding torch
5 m hose for PKB 400
10 m hose for PKB 400
16 m hose for PKB 400
Max load A at 20% d.c. w/CO2
Max load A at 35% d.c. w/CO2
Wire Ø mm, GMAW unalloyed
Wire Ø mm, GMAW SS
Wire Ø mm, GMAW Al
Wire Ø mm, FCAW
Weight, kg (3.0/4.0 m)
MXL
150v
MXL
200v
MXL
270v
MXL
340v
150
0.6-0.8
0.6-0.8
0.8
1.1
(2.5 m)
200
0.6-1.0
0.6-1.0
1.0
0.8-0.9
1.6/2.0
270
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
2.2/2.6
340
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
2.6/3.7
Ordering information
0152 700 881
0468 790 880
0468 790 881
0468 790 882
0152 470 881
0468 790 883
0468 790 884
0468 790 885
MXL 150v, hose length 2.5 m
MXL 200, hose length 3.0 m
MXL 200, hose length 4.0 m
MXL 270, hose length 3.0 m
MXL 270, hose length 4.0 m
MXL 340, hose length 3.0 m
MXL 340, hose length 4.0 m
0700 200 001
0700 200 002
0700 200 003
0700 200 004
0700 200 005
0700 200 006
0700 200 007
37
Bok_ENG_2005.book Page 38 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Torches and components
MXH 400w PP
MXH 400w PP is an electric push-pull welding gun.
• Water-cooled pistol grip gun with straight and curved 45
degree swan necks.
• Allows 360 degree rotation of the curved swan neck to suit
various welding positions
• Couples with ESAB feeding mechanisms to produce a high
performance push-pull feeding system.
• Ideal for feeding aluminium and other small diameter wires
long distances.
• Wire feed speed controlled by potentiometer located in the gun
handle.
MXH 400w PP
Max load A at 60% d.c. w/CO2
Max load A at 100% d.c. w/CO2
Wire Ø mm, GMAW unalloyed
Wire Ø mm, GMAW SS
Wire Ø mm, GMAW Al
Wire Ø mm, FCAW
Weight, kg (6.0/10.0 m)
420
400
0.8-1.2
0.8-1.2
0.8-1.2
0.9-1.2
5.6/7.8
Ordering information
MXH 400w PP 6.0 m
MXH 400 w PP 10.0 m
Swan neck 45
Connection kit AristoFeed
Connection and wire feed control kit AristoFeed
Connection kit ESABMig C420
38
0700 200 015
0700 200 016
0700 200 251
0459 020 883
0459 681 881
0349 308 337
Bok_ENG_2005.book Page 39 Tuesday, September 13, 2005 2:08 PM
MIG/MAG equipment
Torches and components
Type of welding torch
PSF 250
PSF 250C
PSF 315 CLD
PSF 410W
PSF 410CW
PSF 405
PSF 510W
PSF 405C
PSF 505
Swan neck/wear parts
Swan neck
self-cooled
PSF 250-505
Acc. 0°
Std. 45°
Acc. 60°
0469 329 880
0366 315 880
0467 985 880
-
0469 333 880
0366 388 880
0467 988 881
0469 334 880
0366 389 880
0467 988 880
0469 335 880
0366 390 880
0467 989 880
Swan neck
water-cooled
PSF 410W-510W
Acc. 0°
Std. 45°
Acc. 60°
-
-
0458 403 886
0458 403 881
0458 403 884
0458 403 887
0458 403 882
0458 403 885
-
Swan neck
self-cooled
Centrovac
Std. 45°
0366 315 880
0457 862 880
-
0459 763 880
-
Swan neck
water-cooled
Centrovac
Std. 45°
-
-
0458 487 880
-
-
Gas nozzle
self-/water-cooled
Threaded
Tapered
Std.
Straight
0458 465 881
0458 464 881
0458 470 881
0458 465 882
0458 464 882
0448 470 882
0458 465 882
0458 464 882
0458 470 882
0458 465 883
0458 464 883
0458 470 883
0458 465 884
0458 464 884
0458 470 884
self-/water-cooled
gas nozzle
0458 471 002
0458 471 003
0458 471 003
0458 471 004
0458 471 005
self- and water-cooled
0366 643 881
0366 643 882
0366 643 882
0366 643 883
0366 643 884
M6
M8
HELIX™ M7
HELIX™ M8
0366 314 001
0368 310 001
-
0366 394 001
0368 311 001
-
0366 394 001
0366 394 002
0368 311 001
0366 394 002
0366 394 001
0366 394 002
0368 311 001
0366 394 002
0366 395 001
0368 312 001
0366 395 001
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
0468 500 008*
0468 500 009
0468 500 010
-
Spatter protection
Spotwelding acc.
Tip adaptor
self-cooled
Contact tip
CO2
0.6
0.8
0.9
1.0
1.2
1.4
1.6
-
M6 x 27 CuCrZr
Mix/Ar
0.6
0.8
0.9
1.0
1.2
1.6
0468 500 001
0468 599 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
-
0468 500 001
0468 599 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
0468 500 008*
-
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
0468 500 008*
0468 500 009
0468 500 010
M8 x 37 CuCrZr
CO2
0.8
0.9
1.0
1.2
1.4
1.6
2.0
2.4
Mix/Ar
0.8
0.9
1.0
1.2
1.6
2.0
2.4
-
-
0468 502 003*
0468 502 004
0468 502 005*
0468 502 007*
0468 502 008*
0468 502 009
0468 502 010
-
0468 502 003*
0468 502 004
0468 502 005*
0468 502 007*
0468 502 008*
0468 502 009
0468 502 010
0468 502 011
0468 502 012
0468 502 003*
0468 502 004
0468 502 005*
0468 502 007*
0468 502 008*
0468 502 009
0468 502 010
0468 502 011
0468 502 012
3 m/4.5 m
3 m/4.5 m
3 m/4.5 m
3 m/4.5 m
3 m/4.5 m
Contact tip
Please see main brochure or
HELIX™ and Nib.
manual
Liner
Steel liner for nonalloyed and cored wires.
Liner
Teflon liner for Fe, Ss, Al
When welding
aluminium the wear
insert should be
changed to a carbonteflone type.
Please see manual.
Teflon liner beige
Full length without wear
insert
0.6 - 0.8 0366 549 882/883 0366 549 882/883 0366 549 882/883 0366 549 882/883
0.9 - 1.0 0366 549 884/885 0366 549 884/885 0366 549 884/885 0366 549 884/885
1.2 0366 549 886/887 0366 549 886/887 0366 549 886/887 0366 549 886/887
1.4
0366 549 888/889 0366 549 888/889
1.6
0366 549 890/891 0366 549 890/891
2.0
0366 549 892/893*
2.4
0366 549 894/895*
0366 549 884/885
0366 549 886/887
0366 549 888/889
0366 549 890/891
0366 549 892/893
0366 549 894/895
0.6 0366 550 880/881
0.8
0.9 - 1.0
1.2
1.4
1.6
2.0
2.4
-
0366 550 884/885
0366 550 886/887
0366 550 888/889
0366 550 890/891
0366 550 892/893
0366 550 894/895
0366 550 880/881
0366 550 882/883
0366 550 884/885
0366 550 886/887
-
0366 550 882/883 0366 550 882/883
0366 550 884/885 0366 550 884/885
0366 550 886/887 0366 550 886/887
0366 550 888/889 0366 550 888/889
0366 550 890/891 0366 550 890/891
0366 550 892/893 0366 550 892/893*
0366 550 894/895*
1.0-1.2 0457 969 882/883 0457 969 882/883 0457 969 882/883 0457 969 882/883 0457 969 882/883
1.4-1.6
0457 969 884
0457 969 884
0457 969 884
* Only for 510W
39
Bok_ENG_2005.book Page 40 Tuesday, September 13, 2005 2:08 PM
Aristo system
Communicator/
control panel
AristoArc
AristoArc 400 A2
AristoArc 400 A4
AristoArc 500 A2
AristoArc 500 A4
AristoMig
AristoMig 400
AristoMig 500
AristoMig U400
AristoMig U500
AristoTig
AristoTig 400 T4
AristoTig 400 T6
A2
A4
A2
A4
T4
T6
Power source
Power source and
water-cooling unit
Power source and
multivoltage unit
Power source,
cooling unit and
multivoltage unit
0458 635 880
0458 635 881
0459 130 880
0459 130 881
0458 625 880
0459 230 880
0458 625 884
0459 230 882
0458 625 881
0459 230 881
0458 230 885
0459 230 883
0458 625 882
0458 625 883
0458 630 880
0458 630 884
0458 630 881
0458 630 885
0458 630 882
0458 630 886
0458 630 883
0458 630 887
Technical data
AristoArc 400/500
AristoTig 400
Mains voltage, V, Hz
Fuse (slow), A
Multi voltage version*, V/Hz
3x400, 50/60
25/35
3x400, 50/60
25
3x230/400/500/50
3x208/230/460/475/575/60
4x4
AristoMig 400/500
AristoMig U400/U500
3x400, 50 /60
25/35
3x230/400/500/50
3x208/230/460/475/575/60
4x4/4x6
4-400
16-400/16-500
4-400/4-500
400/26
320/23
250/20
78-90
60
16
0.649
85
IP 23
-10 to +40
H
59
400/34
320/26 / 500/39
250/26.5 / 400/34
68-88
60/50
16/23
0.649/0.85
85/86
IP 23
-10 to +40
H
57/66, 60/69
4x4/4x6
Mains cable, mm2
Setting range MIG/MMA, A
16-400/16-500
Setting range TIG, A
Permitted load at 40°C
at 35% duty cycle, A/V
400/36
at 60% duty cycle, A/V
320/33 / 500/40
at 100% duty cycle, A/V
250/30 / 400/36
Open circuit voltage, V
78-90 / 68-80
Energy save mode, W (400 V) 50/50
Input power, kW
16/23
Power factor at max current
0.649/0.85
Efficiency at max current, %
85/86
Enclosure class
IP 23
Operating temperature, °C
-10 to +40
Insulation class (main trafo.)
H
Weight, kg
45/55
Water-cooling unit
Cooling capacity, W, l/min
Coolant volume, l
Max flow, l/min
Max pressure, bar
Weight, kg
Dimensions LxWxH
Power source AristoArc, mm
Power source AristoTig, AristoMig, mm
Power source + water-cooling unit or multi voltage unit, mm
Power source + water-cooling unit + multi voltage unit, mm
2500 at 40°C 1.5
5.5
2.0
3.4
20
625x294x492
625x394x496
625x394x776
625x394x1056
Accessories power source
Multi voltage unit AristoArc 400/500**
Multi voltage unit AristoMig 500**
Trolley AristoArc
Trolley AristoMig
Trolley AristoTig
Trolley 2 AristoMig (for feeder with counterbalance
device)
40
0459 144 880
0459 145 880
0458 525 880
0458 530 880
0458 530 881
0458 603 880
Guide pin (for feeder and power source without trolley)
Peak reduction unit (only applicable for Aristo 400A)
Feeder stand
Return cable with clamp 5 m 70 mm2
* Applicable only for AristoTig 400 and AristoMig 400
**Available as add on or separate
0458 731 880
0458 741 001
0458 522 880
0156 743 881
Bok_ENG_2005.book Page 41 Tuesday, September 13, 2005 2:08 PM
Aristo system
Communicator/
control panel
AristoFeed 30-4
AristoFeed 30-4 M0
M0
AristoFeed 30-4w M0
M0
AristoFeed 30-4 MA4
MA4
AristoFeed 30-4w MA4
MA4
AristoFeed 30-4 MA6
MA6
AristoFeed 30-4w MA6
MA6
AristoFeed 30-4 U6
U6
AristoFeed 30-4w U6
U6
AristoFeed 48-4
AristoFeed 48-4 M0
M0
AristoFeed 48-4w M0
M0
AristoFeed 48-4 MA4
MA4
AristoFeed 48-4w MA4
MA4
AristoFeed 48-4 MA6
MA6
AristoFeed 48-4w MA6
MA6
AristoFeed 48-4 U6
U6
AristoFeed 48-4w U6
U6
AristoPendant U8 complete incl holder
Control cable 5 m
Control cable 10 m
Technical data
Connection voltage, V/Hz
Wire spool capacity, mm/kg
Wire feed speed, m/min
Wire diameters
Mild steel, Fe, mm
Stainless steel, SS, mm
Cored wire, FCW, mm
Aluminium, Al, mm
Size WxLxH
Water-cooling
kit
X
X
X
X
X
X
X
X
Feeder for
MARATHON
PAC™
Feeder with open
spool
Feeder with
enclosed spool
0458 804 881
0458 804 891
0458 804 884
0458 804 894
0458 804 886
0458 804 896
0458 804 887
0458 804 897
0458 805 881
0458 805 891
0458 805 884
0458 805 894
0458 805 886
0458 805 896
0458 805 887
0458 805 897
0458 806 881
0458 806 891
0458 806 884
0458 806 894
0458 806 886
0458 806 896
0458 806 887
0458 806 897
0458 804 981
0458 804 991
0458 804 984
0458 804 994
0458 804 986
0458 804 996
0458 804 987
0458 804 997
0456 290 981
0456 280 881
0456 280 882
0458 805 981
0458 805 991
0458 805 984
0458 805 994
0458 805 986
0458 805 996
0458 805 987
0458 805 997
0458 806 981
0458 806 991
0458 806 984
0458 806 994
0458 806 986
0458 806 996
0458 806 987
0458 806 997
AristoFeed 30-4
42/50
300/18
0.8-25.0
AristoFeed 48-4
42/50
300/18
0.8-25.0
0.6-1.6
0.6-1.6
0.8-1.6
0.6-1.6
0.6-2.4
0.6-2.4
0.8-2.4
1.0-2.4
MARATHON PAC™, mm
265x380x340
265x380x340
Open, mm
Enclosed, mm
265x560x350
285x680x420
13/16/17.5
265x560x350
285x680x420
18/21/22.5
Weight (MARATHON PAC™/open/enclosed), kg
Accessories wire feeder
Wheel kit
Spool cover, plastic
Spool cover, steel
Strain relief for welding torch
0458 707 880
0458 674 880
0459 431 880
0457 341 881
Lifting eye
Quick connector MARATHON PAC™
Adapter for 5 kg spool
Counterbalance device
0458 706 880
F102 440 880
0455 410 001
0458 705 880
41
Bok_ENG_2005.book Page 42 Tuesday, September 13, 2005 2:08 PM
Manual plasma cutting equipment
Plasma cutting packages
OrigoCut
HandyPlasma 50
OrigoCut is a small and portable, single phase 230 V, plasma
cutting package. Perfect for repair and maintenance. Cuts all
metals, including copper and aluminium. Mild steels up to 12
mm can be separated. Few settings makes it easy to use. Just
add electricity and compressed air. The powerful HF start goes
straight through a drawing, placed or glued on top of the plate –
cuts the exact part you need.
Small, lightweight plasma cutting unit for workshops or repair
and maintenance work. The 7.5 m long torch gives you a wide
working range. Cuts all metals. You can separate mild steel up
to 18 mm. 12 mm can be done quickly with a nice cut. There is a
separate compartment for the wear part kit and tools. Cuts easily through a paper drawing – simplifies making the exact part.
Delivery includes
Delivery includes
OrigoCut, 4.5 m PT 31XL torch, 5 m return lead, 2.5 m mains
cable with Schuko plug, carrying strap and wear part kit.
7.6 m PT 31XL torch, mains cable with 16 A Europlug, return
lead with clamp, wear part kit and regulator with filter.
OrigoCut
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, CS mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
230/50
16
3x1.5
35
27
21
15-35
270
120
5.5
10/12
6/8
10/12
9
Ordering information
OrigoCut, CE, 4.5 m torch, 1ph 230 V
42
HandyPlasma 50
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max load at 40% duty cycle, A
Max load at 60% duty cycle, A
Max load at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
400/50
16
4x2.5
50
50
40
20-50
250
120
5.5
12/18
8/15
12/18
22
Ordering information
0700 156 880
HandyPlasma 50, CE, 7.5 m torch, 400 V
0700 157 880
Bok_ENG_2005.book Page 43 Tuesday, September 13, 2005 2:08 PM
Manual plasma cutting equipment
Plasma cutting packages
POWERCUT® 650
HandyPlasma 70
The perfect unit for plasma cutting in the workshop, on-site
assembly or for repair and maintenance work. Small and lightweight. Can cut all metals, separates up to 22 mm mild steel.
Gratings can also be cut. The 7.5 m long PT 27 torch gives you
a long working range. Has HF and pilot arc. Separate compartment for tools and wear parts.
Delivery includes
7.6 m PT 27 torch, mains cable with 16 A Europlug, return lead
with clamp, wear part kit and regulator with filter.
POWERCUT® 650 is a very powerful plasma cutting package in
a tough casing, making it suitable for most plasma cutting applications. It cuts mild steel with quality from thin plate up to 16 mm
(severs 19 mm). It also cuts aluminium and stainless steel.
Delivery includes
The POWERCUT® 650 comes out of the box ready to use. The
torch PT-31XLPC is attached with parts in place, primary cord is
attached and the filter regulator is installed. Just hook up the air,
plug it in and cut. Start-up wear parts kit included.
POWERCUT® 650
HandyPlasma 70
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max load at 40% duty cycle, A
Max load at 60% duty cycle, A
Max load at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
400/50
16
4x2.5
70
54
47
26-70
250
150
5.2
15/22
12/20
15/22
22
Ordering information
HandyPlasma 70, CE, 7.5 m torch, 400 V
Mains supply, V/Hz
Fuse, slow, A
Max output at 40% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, CS mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
230 (1/3ph) and 400 (3ph)/50
3
40
10-40
290
165
5.5
16/19
12/16
16/20
25
Ordering information
0700 158 880
POWERCUT® 650 230V 1/3ph with 7.6 m PT-31XLPC
POWERCUT® 650 400V 3ph with 7.6 m PT-31XLPC
0558 004 800
0558 004 801
Optional Accessories & Wear Parts
Wheel kit
Torch wrap
Torch PT-31XLPC, 7.6 m
Wear part kit PT-31XLPC
Deluxe torch guide kit
Basic guide kit
Plasma flow measuring kit
0558 003 399
0558 003 398
0558 005 393
0558 005 392
0558 003 258
0558 002 675
0558 000 739
43
Bok_ENG_2005.book Page 44 Tuesday, September 13, 2005 2:08 PM
Manual plasma cutting equipment
Plasma cutting packages
POWERCUT® 875
POWERCUT® 1500
POWERCUT® 875 is a very powerful plasma cutting package in
a tough casing, making it suitable for most plasma cutting applications.
It cuts mild steel up to 22 mm and sever up to 32 mm, and also
cuts aluminium and stainless steel.
A powerful and robust plasma cutting package for high production cutting rates. Fitted with the ergonomic PT 32EH torch with
very long wear part life. Cuts up to 38 mm mild steel and sever
45 mm. For highspeed production cutting, we recommend
approx. 18 mm. Trigger lock function for long cuts.
Delivery includes
Delivery includes
The POWERCUT® 875 comes out of the box ready to use. The
torch PT-32EH is attached with parts in place, primary cord is
attached and the filter regulator is installed. Just hook up the air,
plug it in and cut. Start-up wear parts kit included.
PT 32EH torch, return lead with clamp, mains cable, wear part
kit and regulator with filter.
POWERCUT® 875
Mains supply, V/Hz
Max output at 60% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
230 (1/3ph) and 400 (3ph)/50
60
20-60
275
165
5.5
22/32
15/22
22/32
40
Ordering information
POWERCUT® 875 230V CE with 7.6 m PT-32EH
POWERCUT® 875 230V CE with 15.2 m PT-32EH
POWERCUT® 875 400V CE with 7.6 m PT-32EH
POWERCUT® 875 400V CE with 15.2 m PT-32EH
Optional Accessories
Wheel kit
Torch wrap
Torch PT-32EH (ergonomic handle), 7.6 m
Torch PT-32EH (ergonomic handle), 15.2 m
Wear part kit PT-32EH
Deluxe torch guide kit
Basic guide kit
Plasma flow measuring kit
44
POWERCUT® 1500
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, CS mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
400/50
25
4x6
90
20-90
320
165
5
38/45
20/29
38/40
43
Ordering information
0558 004 942
0558 005 167
0558 004 940
0558 005 168
0558 003 014
0558 003 013
0558 003 548
0558 003 549
0558 004 949
0558 003 258
0558 002 675
0558 000 739
POWERCUT® 1500, CE, 7.5 m torch, 400 V
POWERCUT® 1500, CE, 15 m torch, 400 V
POWERCUT® 1500, CE, 7.5 m torch, 400 V,
delivered with torch wrap and wheel kit
PT 32EH torch, 15 m
Torch wrap kit
Wheel kit
0558 001 945
0558 001 946
0558 004 128
0558 003 549
0558 003 059
0558 003 060
Bok_ENG_2005.book Page 45 Tuesday, September 13, 2005 2:08 PM
Manual plasma cutting equipment
Plasma cutting packages
ESP 150
This heavy-duty, water-cooled plasma cutting and gouging system provides the perfect solution for production cutting and
plasma gouging. The ESP 150 can cut up to 51 mm manually
and can sever 63 mm, using either an Ar/H2 mixture or compressed air. Gas options for higher quality cuts, especially on
aluminium and "stainless", resulting in lower total operating
costs - the PT 26 torch cuts with nitrogen or argon-hydrogen
mixtures; choice of carbon dioxide, air, nitrogen or oxygen for
torch cooling.
Delivery includes
The ESP 150 package includes a 7.6 m leather protected PT 26
torch, torch wear part kit, 7.6 m work cable, dual cylinder rack/
wheel kit, regulators/filters, torch hooks, torch coolant and gas
hose.
ESP 150
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max load at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
400/50
70
4x25
140
50-150
370
113/95/95
7/7/7
40/50
25/38
40/50
308
Ordering information
ESP 150, CE, 7.5 m torch, 400 V
Optional accessories
Torch PT 26, 70°, 15 m
Torch PT 26, INLINE, mech, 7.6 m
Torch PT 26, INLINE, mech, 15 m
Remote hand switch
Leather protection for torch hose 7.6 m
Leather protection for torch hose 15 m
0558 003 472
0558 002 209
0558 002 320
0558 002 321
0558 003 796
0558 002 921
0558 002 922
45
Bok_ENG_2005.book Page 46 Tuesday, September 13, 2005 2:08 PM
Manual plasma cutting equipment
Plasma cutting packages
LPH 35 handy cut
LPH 50 power cut
Designed for repair work and small workshops. Ideal when a
small, effective and easy-to-transport plasma cutting unit is
needed.
2 step control for easier setting – thinner or thicker materials.
Built-in manometer makes air pressure control fast and easy.
A plasma cutting unit designed for small workshops and industrial users. 7.6 m long torch, wheels and handle makes it easy to
reach the work at hand. Two step control for easier setting –
thinner or thicker materials.
Cuts gratings without any additional accessory.
Delivery includes
Delivery includes
Torch PT 30 KK, return cable with clamp, stand-off guide.
PT 27 torch, return cable with clamp, stand-off guide.
LPH 35
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
* sever capacity
3x400/50
16
4x1.5
35
20
20-35
295
130
3.5-7
6/12*
6/10*
6/12*
52
Ordering information
LPH 35, 3x400V
LPH 35, 3x230V
46
LPH 50, 3x400 V
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
* sever capacity
3x400/50
24
4x2.5
50
30
30-50
320
118
4.5-7
12/15*
8/12*
8/15*
89
Ordering information
0457 288 880
0457 288 881
LPH 50, 3x400 V
LPH 50, 3x 230/400 V
0457 289 880
0457 289 881
Bok_ENG_2005.book Page 47 Tuesday, September 13, 2005 2:08 PM
Manual plasma cutting equipment
Plasma cutting packages
LPH 80 power cut
LPH 120 power cut
Designed for industrial users who require good plasma cutting
performance at an attractive price. Easy to move thanks to a
well-positioned handle and 4 wheels. 3 step control for easier
setting – thinner medium or thicker material. Can cut gratings
without any additional accessory.
Designed for industrial users who require heavy-duty plasma
cutting performance at an attractive price. Easy to move, thanks
to well-positioned handle, 4 wheels and lifting eyelets. 3-step
control for easier setting – thin, medium or thick materials.
Cuts gratings without any additional accessory. Also superb for
gouging applications.
Delivery includes
7.6 m PT 27 torch, return cable with clamp, stand-off guide, filter/regulator and wheels.
Delivery includes
7.6 m PT 25 torch, return cable with clamp, stand-off guide,
regulator/filter and wheels.
LPH 80
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
* sever capacity
3x400/50
29
4x4
80
60
40-80
310
118
4.5-7
25/35*
20/25*
22/30*
131
Ordering information
LPH 80, 3x400 V
LPH 120, 3x400 V
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
* sever capacity
3x400/50
45
4x6
115
90/60
60-115
310
186/236
4.9-7
35/40*
25/25*
28/30*
167
Ordering information
0457 290 880
LPH 120, 3x400 V
LPH 120, 3x230/400 V
0457 291 880
0457 291 881
47
Bok_ENG_2005.book Page 48 Tuesday, September 13, 2005 2:08 PM
Manual plasma cutting equipment
Plasma torches
Plasma gouging
Plasma gouging is an effective way of
removing material, when preparing for the
next layer to be welded or for removing
faults. Generally speaking, the advantages of using plasma instead of carbon
rods are 50% less noise, 50% fewer particles in the air, 50% less energy consumed, no carbon deposits in the material
and the fact that gouging can be performed on all materials (even high-alloyed
and aluminium).
Wear part kits
These wear part kits organize your
plasma cutting wear parts for more efficient handling. Includes: electrodes, swirl
baffle, nozzles, heat shield etc.
Torch guide kits
The deluxe guide kit can be used for
straight line, circular (45 to 1050 mm) or
bevel plate edge preparations. Position
using pin on rivot mark, magnet or suction
cup. The same kit can be used for torches
PT 17, 23, 25, 27, 31XL, 32EH and 34. A
basic kit for plasma cutting torches PT 17,
23, 25, 27, 31XL, 32EH and 34 with circular guide (45 to 750 mm) using pin on
rivot mark is also available. Separate two
PT 25
Plasma cutting torch PT 25 is designed
for heavy-duty cutting and gouging operations. Can use compressed air or two different gases simultaneously; one as the
cutting gas, the other as the cooling gas.
Rated at 150 A in continuous operation.
This torch is used on LPH 120 and ESP
100i.
PT 26
This versatile, easy-to-use, 300 Amp,
water-cooled plasma cutting torch provides superior performance for a full
range of manual and mechanised cutting.
Available in a manual version and a
mechanised version (IN-LINE). Used on
ESP 150.
48
Only two parts need to be changed (no
tools needed) to gouge instead of cut –
the nozzle and an additional metal gouging heat shield.
Ordering information
Gouging nozzle, PT 25
Gouging shield, PT 25
Gouging nozzle, PT 27
Gouging shield, PT 27
Gouging nozzle, PT 32EH
Gouging shield, PT 32EH
0558 000 729
0558 000 737
0558 000 480
0558 000 481
0558 003 089
0558 003 090
Ordering information
Wear parts kit, PT 25
Wear parts kit, PT 26
Wear parts kit, PT 27, 60 A
Wear parts kit, PT 27, 70 A
Wear parts kit, PT 27, 80 A
Wear parts kit, PT 30 KK
Wear parts kit, PT 31XL, 35 A
Wear parts kit, PT 31XL, 50 A
Wear parts kit, PT 32EH, 90 A
0558 000 742
0558 002 864
0558 000 488
0558 003 466
0558 000 489
0457 288 168
0558 003 462
0558 003 464
0558 003 557
wheel guide kits are available for PT 31XL
and PT 27.
Ordering information
Deluxe cutting guide kit, PT
17, 23, 25, 27, 31XL, 32EH
and 34
Basic circle guide kit, PT 23,
27, 31XL, 32EH
2-wheel guide PT 31XL
2-wheel guide PT 27
0558 003 258
0558 002 675
0558 000 947
0558 000 943
Ordering information
PT 25, 7.6 m torch
PT 25, 15 m torch
Heat shield
Nozzle, 100 (120) A
Swirl baffle, ESP 100i
Electrode, compr. air or N2
Electrode, Ar-H2
Electrode holder
O-ring
Gouging nozzle
Gouging shield
Swirl baffle, LPH 120
0558 000 724
0558 000 725
0558 000 730
0558 000 727
0558 000 735
0558 000 732
0558 000 733
0558 000 731
0558 000 734
0558 000 729
0558 000 737
0558 001 457
Ordering information
PT 26, 70°, 7.6 m
PT 26, 70°, 15 m
PT 26, IN-LINE, 7.6 m
PT 26, IN-LINE, 15 m
Electrode, air N, N/H
Electrode Ar/H (H35)
Nozzle, 150 A, w O-ring
Nozzle, gouging, w O-ring
Heat shield
Stand-off guide
Remote hand switch
Bafle tube w O-ring
Insulator w O-ring
Torch head w O-ring PT 26
0558 002 208
0558 002 209
0558 002 320
0558 002 321
0558 003 722
0558 003 723
0558 003 717
0558 003 718
0558 003 714
0558 003 713
0558 003 796
0558 003 708
0558 003 711
0558 003 719
Bok_ENG_2005.book Page 49 Tuesday, September 13, 2005 2:08 PM
Manual plasma cutting equipment
Plasma torches
PT 27
Ordering information
The plasma cutting torch PT 27 is a rugged, compact, small-size, high-capacity
torch. Made to be used with up to 80 A in
continuous operation.
Produces clean, exceptionally fine cuts.
Normally used with pilot arc.
PT 27 is used on LPH 50, LPH 80,
HandyPlasma 70, PCM 875 and PCM
1000i.
PT 27, 7.6 m torch
PT 27, 15 m torch
Heat shield
Nozzle, 50-70 A
Nozzle, 80 A
Swirl baffle
Electrode
Seat and valve assembly
Torch body with O-ring and seat
O-ring
Gouging nozzle
Gouging shield
PT 30 KK
Ordering information
The PT 30 KK is a compact plasma torch
where the pilot arc is generated without
HF. Rated at 30 A at 60% and 50 A at
35% duty cycle. This torch is used on
LPH 35.
PT 31XL
The PT 31XL is the smallest 50 A plasma
cutting torch on the market. Designed for
superior operator comfort. Rated at 50 A
in continuous operation. Speciallydesigned to make it easy to access
places that are difficult to reach. For drag
cutting with HF starts.
This torch is used on OrigoCut, HandyPlasma 50 and PCM 500i.
PT 32EH
This ergonomical, heavy-duty plasma cutting torch simplifies cutting. The two
switches gives the operator the opportunity to choose the preferred position.
Exceptionally long service life for wear
parts increases productivity rates. This
torch is used on POWERCUT® 1500.
PT 30 KK, 4 m torch
Stand-off guide, metal wire
Cap (heat shield)
Spring
Nozzle
Insulating sleeve
Electrode
Torch body
Safety clamp
Multiple wrench
Electrode wrench
Stand-off guide, solid metal
(optional)
0558 000 487
0558 000 490
0558 000 486
0558 000 363
0558 000 457
0558 000 365
0558 000 364
0558 003 032
0558 000 477
0558 000 425
0558 000 480
0558 000 481
0457 288 001
0457 288 150
0457 288 151
0457 288 152
0457 288 153
0457 288 154
0457 288 155
0457 288 156
0457 288 157
0457 288 158
0457 288 159
0457 288 160
Ordering information
PT 31XL, 7.6 m torch
Heat shield
Nozzle, 35/40 A
Swirl baffle
Electrode
Plunger
Replaceable seat
Torch body
Nozzle, 50 A
PT 31XL, 4.5 m torch
PT-31XLPC 7.6 m
0558 000 690
0558 000 509
0558 000 508
0558 000 506
0558 000 507
0558 000 511
0558 000 510
0558 000 790
0558 000 513
0558 001 466
0558 005 393
Ordering information
PT 32EH, 7.6 m
PT 32EH, 15 m
Nozzle, 90 A
Nozzle, 40 A
Electrode
Heat shield, long
Valve pin
Stand off guide
Nozzle gouging
Heat shield, drag
Heat shield gouging
Torch head w O-ring
Heat shield, drag, heavy-duty
0558 003 548
0558 003 549
0558 002 837
0558 002 908
0558 001 969
0558 003 110
0558 001 959
0558 002 393
0558 003 089
0558 003 374
0558 003 090
0558 003 412
0558 004 206
49
Bok_ENG_2005.book Page 50 Tuesday, September 13, 2005 2:08 PM
Ancillary equipment
Remote controls
AT1 CAN
CAN based standard MMA and TIG for
control panel A2, A4, T4 and T6.
MMA/TIG: Current control.
Ordering information
AT1 CAN
0459 491 883
AT1 CoarseFine
CAN
CAN based standard MMA and TIG for
control panel A2, A4, T4 and T6.
MMA/TIG: Current control, coarse/fine.
Ordering information
MTA1 CAN
MIG/MAG 1: Knob 1, Wire feed speed
Knob 2, Voltage control
MIG/MAG 2: Knob 1, Wire feed speed
Knob 2, Voltage trim +/-
CAN based multi function remote control
for the control panels A2, A4. T4. T6, M2,
MA4, MA6, U6 and AristoPendant U8.
MMA: Knob 1, Current control Knob 2,
Arc force
TIG: Knob 1, Pulse current Knob 2 Background current
AT1 CoarseFine CAN
0459 491 884
Ordering information
MTA1 CAN
0459 491 880
M1 10Prog CAN
CAN based Synergic MIG for control
panel MA6, U6 and AristoPendant U8.
MIG/MAG: Memory 1-10 and voltage trim
+/-.
Ordering information
M1 10Prog CAN
0459 491 882
FS 002 CAN
Foot pedal for starting and stopping as
well as for stepless current setting. Max.
current can also be set using a potentiometer. Used mostly for TIG welding.
Ordering information
FS 002 CAN with 5 m of cable
for AristoTig and AristoMig
Universal
0349 090 890
FS 002
Foot pedal for starting and stopping as
well as for stepless current setting. Max.
current can also be set using a potentiometer. Used mostly for TIG welding.
50
Ordering information
FS 002 with 5 m of cable
0349 090 886
Bok_ENG_2005.book Page 51 Tuesday, September 13, 2005 2:08 PM
Ancillary equipment
Remote-controls
AT1
Analogue standard MMA and TIG for
power sources with remote outlet.
MMA/TIG: Current control.
Ordering information
AT1
0459 491 896
AT1 CoarseFine
Analogue standard MMA and TIG for
power sources with remote outlet.
MMA/TIG: Current control, coarse/fine.
Ordering information
AT1 CoarseFine
0459 491 897
M1
Analogue standard MIG for control panel
M10, M12, M13, M13i and M14.
MIG/MAG: Wire feed and voltage control
Ordering information
M1
0459 491 895
Remote control
MMA 1
The remote-control MMA 1 is equipped
with one knob, giving the welder the
opportunity steplessly to adjust the current. It comes with a 10-metre rubber
cable with a 12-pole Burndy connector
and a metal hook for easy handling when
not welding.
Ordering information
Remote control MMA 1
0349 501 024
Remote control
MMA 2
The remote-control MMA 2 is equipped
with two knobs, giving the welder the
opportunity to make both rough and fine
current settings. It comes with a 10-metre
rubber cable with a 12-pole Burndy
Remote control
MIG 2
The remote control MIG 2 is equipped
with a 23-pole connector and is suitable
for MIG/MAG machines. With this remote,
it is possible to set both current and volt-
connector and a metal hook for easy
handling when not welding.
Ordering information
Remote control MMA 2
0349 501 025
age. It comes with a five-metre rubber.
cable and a metal hook for easy handling
when not welding.
Ordering information
Remote control MIG 2
0349 501 028
51
Bok_ENG_2005.book Page 52 Tuesday, September 13, 2005 2:08 PM
Ancillary equipment
Remote controls
Remote Adapter 12
Ordering information
Remote adapter for CAN based systems.
For analogue MMA and TIG remote
controls.
RA 12 for MMA and TIG incl.
holder
0459 491 910
Remote Adapter 23
Ordering information
Remote adapter for CAN based systems.
For analogue MIG/MAG remote controls
and 3-step program switch RS3.
RA 23 for MIG/MAG and RS3
incl. holder
0459 491 911
Interconnection cables for remote controls
Ordering information
CAN based:
Cable, 5 m CAN
Cable, 10 m CAN
Cable, 15 m CAN
Cable, 25 m CAN
Cable, 0.25 m CAN
Analogue:
Cable, 5 m, analogue, 23p
Cable, 5 m, analogue, 12p
Cable, 10 m, analogue, 12p
Cable, 15 m, analogue, 12p
Cable, 25 m, analogue, 12p
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
0459 553 880
0459 552 880
0459 552 881
0459 552 882
0459 552 883
Recommendation table – combinations of remote controls and power sources and feeders.
For functional descriptions see pages 50-51.
Description
MTA1
CAN
M1 10P
CAN
AT1
CAN
AT1 CF
CAN
M1
DTF
DTE/DTG
LHF
Caddy Professional
LTN/LTR
CaddyArc
CaddyTig
ESABFeed M13
ESABFeed M14
MEK (23 poles)
AristoFeed MA4
AristoFeed MA6
AristoFeed U6
AristoFeed M0 / U8
AristoArc A2
AristoArc A4
AristoTig T4
AristoTig T6
52
AT1 CF
•
•
•
•
•
•
•
•
•
•
•
•
•
•
RA12
RA23
FS002
CAN
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
FS002
MIG 2
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
MMA 1 MMA2
•
•
•
•
•
•
•
•
•
•
•
•
ESABFeed M12
AristoFeed M2
AT1
•
•
•
•
•
•
•
Bok_ENG_2005.book Page 53 Tuesday, September 13, 2005 2:08 PM
Ancillary equipment
Cooling units
OCE-2 H
OCF 2 L/D/M/A
The OCE-2 H water-cooling unit is an efficient, compactlydimensioned cooling unit designed for use together with watercooled equipment for arc welding by hand or in automatic
plants. The water tank and pump are made of stainless corrosion-resistant material.
The OCF 2 cooling unit comes in four versions, designed for use
with LTR and LTN (L+A), DTE (D), LTS (M) and semi-automated
power sources (A).
The water-cooling unit is easily mounted under the power
source, thereby providing flexibility when adapting to customer
requirements.The OCF 2 A can also be used free-standing,
upright.
The maximum working height is 7 m.
OCE-2 H
Mains supply, V/Hz
Cooling water, l/min
Max water pressure, bar
External dimensions, LxWxH, mm
Weight, kg
230/50-60
6.0
2.8
320x270x360
15
Ordering information
OCE-2 H
Flow guard to OCE-2 H
2L
Mains supply, V/Hz
Cooling water, l/min
Max water pressure,
bar
External dimensions,
LxWxH, mm
Weight, kg
2D
2M
2A
400/50-60 400/50-60 230/50-60 230/50-60
4
4
4
4
3
3
3
3
515x285x 510x295x 515x285x 515x285x
210
210
210
210
22
25
19.5
19.5
Ordering information
0414 191 881
0414 231 880
OCF 2 L
OCF 2 D
OCF 2 M
OCF 2 A
0457 216 880
0457 216 881
0457 216 882
0457 216 883
53
54
x
x
LTR 255
x
x
x
LTR 200
x
x
AristoTig 405 (DTG)
AristoTig 400
(x) Scratch or HF
ESABMig C240 (s)
x
AristoTig 255(LTN/DTE) x
x
x
x
AristoTig 200 (LTN/DTE) x
x
x
DC
DC
AC/DC
AC/DC
AC/DC
DC
DC
AC/DC
DC
x
HandyTig 180
x
DC
DC
KHM 600 PS
(x)
DC
KHM 190 HS
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
x
x
CaddyTig 150
x
MIG/MAG
KHM 500 PS – CC/CV
x
OrigoTig 150
Plasma cut
KHM 350 YS – CC/CV
x
AristoArc 500
(x)
Caddy Professional 250 x
x
(x)
Caddy Professional 200 x
AristoArc 400
(x)
x
CaddyArc 150
(x)
(x)
(x)
X
X
LHF 405 PIPEWELD
x
x*
LHF 800
(x)
(x)
OrigoArc 150
x*
LHF 630
(x)
(x)
3
3
3
3
3
3
3
1
engine
engine
engine
engine
1
1
3
3
3
3
1
1
3
3
3
3
3
3
3
3.6
16
6.6
4.3
2.8
4.5
1.8
2.2
23
16
4.6
4.8
36
21
26.8
17.9
10.3
10.2
6.5
9.3
3.7
24.6
7.5
4.6
3.0
7.5
3.4
2.2
28
24.6
7.8
6.1
39
26
34.8
26.3
3.8
15.5
200
60
450
50
75
45
50
25
50
50
30
30
560
400
650
600
400
800
600
500
0.97
0.65
0.80
0.92
0.94
0.56
0.54
0.99
0.59
0.55
0.89
0.80
0.80
0.90
0.95
0.66
0.68
0.76
77
85
72
75
75
79
76
75
83
82
74
70
79
75
71
66
65
68
2
2
2
2
2
Choke taps
LHF 615 PIPEWELD
x
LHF 400
MMA
x
TIG
x
Current
ESABArc 400
Phase no:s
ESABArc 300
Active power kW
(at 100 % rated A)
7.0
Apparent power kVA
(at 100 % rated A)
5.3
Idling effect W
3
Power factor cos ϕ
(at 100 %)
DC
Efficiency %
(at 100 %)
(x)
Specifications
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP 23
IP 23
IP23
IP23
IP23
IP23
IP23
IP23
Enclosure class
x
Processes
840x425x830
625x394x496
910x642x835
510x310x555
510x310x555
515x285x415
515x285x415
430x138x320
2150x972x1120
1950x872x1120
1550x930x900
910x530x580
380x270x275
380x180x300
625x294x492
625x294x492
472x142x256
472x142x256
380x270x275
380x180x300
1300x765x705
1300x765x705
1300x765x705
1300x765x705
1300x765x705
520x600x650
520x600x650
520x600x650
Dimensions LxWxH mm
ESABArc 250
Designation
Bok_ENG_2005.book Page 54 Tuesday, September 13, 2005 2:08 PM
General technical data
Processes
x
x
x
ESABMig C300i/300i x
x
x
x
x
x
x
x
ESABMig 500t
AristoMig 450
AristoMig U450
AristoMig 400
AristoMig U400
AristoMig 500
AristoMig U500
AristoMig C300/300
x
x
x
x
POWERCUT® 1500
POWERCUT® 650
POWERCUT®
x
x
x
x
x
ESP 150
LPH 35
LPH 50
LPH 80
LPH 120
875
x
Handy Plasma 70
x
OrigoMag C250
Handy Plasma 50
x
OrigoMag C200
x
x
OrigoMag C170
Plasma cut
OrigoCut
x
x
OrigoMag C150
x
OrigoMig C250 3ph
x
x
x
ESABMig 400t
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
3
3
3
3
3
3
3
3
3
3
1
1
1
1
1
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
15.4
8.9
4.6
2.7
29.5
7
5
10.62
11.2
7.5
4.9
3.5
2.7
2.2
2.0
4.5
23
23
23
16
16
14.8
14.8
23
17.7
10.8
16
10.8
6
12.4
6.2
22.7
14.6
9.6
5.6
50.85
9
7
16.62
13
8.8
5.8
3.8
3.3
2.4
2.2
4.7
28/24.6
28
28
24.6
24.6
16.3
16.3
28/24.6
24.4
15.3
17.1
11
6.3
13
6.5
4.4
380
160
150
100
0.4
51
51
51
130
130
60
200
240
145
100
340
50
50
60
60
140
140
670
590
60
60
200
60
240
190
0.68
0.61
0.48
0.47
0.58
0.92
0.76
0.81
0.85
0.85
0.85
0.83
0.80
0.83
0.85
0.96
0.68
0.85
0.85
0.65
0.65
0.91
0.91
0.68
0.90
0.86
0.94
0.98
0.96
0.95
0.95
0.98
82
81
58
72
72
0.90
0.85
87
85
85
85
70
69
66
66
75
82
86
86
85
85
82
82
82
78
74
82
73
75
76
77
75
1
1
1
1
2
3
3
3
2
2
3
2
2
x
x
x
x
x
x
x
Pulsed arc
x
x
ESABMig 505
x
x
MMA
ESABMig 405
TIG
x
MIG/MAG
x
Current
ESABMig 325
Phase no:s
ESABMig C420(s)
Active power kW
(at 100 % rated A)
4.3
Apparent power kVA
(at 100 % rated A)
3
Idling effect W
3
Power factor cos ϕ
(at 100 %)
DC
Efficiency %
(at 100 %)
DC
Choke taps
x
1/30
1/30
1/30
1/30
1/30
-
-
-
-
-
-
2/30
1/30
1/30
Feed rolls, no and Ø
x
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
IP23
IP23
IP23
IP23
IP21
IP23
IP23
IP23
IP23
IP22
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
IP23
Enclosure class
ESABMig C340
Specifications
760x390x845
760x390x845
680x325x715
610x255x515
1016x552x800
750x318x419
483x318x419
826x318x419
525x180x410
525x180x410
375x145x280
860x420x730
860x420x730
860x420x730
650x300x550
860x420x730
625x410/250x420
625x394x496
625x394x496
625x394x496
625x394x496
910x642x835
910x642x835
625x410/250x420
800x640x835
800x640x835
810x552x925
810x552x925
840x425x830
935x640x800
840x425x830
840x425x830
Dimensions LxWxH mm
ESABMig C280
Designation
Bok_ENG_2005.book Page 55 Tuesday, September 13, 2005 2:08 PM
General technical data
Extension possibility
Count.balance possibility
Sep. carriage possibility
Ext. program possibility
Ext. pulse possibility
Ext. remote possibility
55
Bok_ENG_2005.book Page 56 Tuesday, September 13, 2005 2:08 PM
56
Bok_ENG_2005.book Page 57 Tuesday, September 13, 2005 2:08 PM
ESAB Welding Automation
for quality, productivity and economy
57
Bok_ENG_2005.book Page 58 Tuesday, September 13, 2005 2:08 PM
Orbital TIG welding
Power sources orbital TIG
Prowelder 160
The Prowelder 160 is designed for tube-to-tube joining using the
PRB welding heads or PRH welding heads. A programmable
welding power source makes it possible to customise the welding process. The programs can be stored in the internal memory. The Prowelder 160 is equipped with an RS 232 output,
which makes it possible to use Weldoc WMS 4000 (Welding
Monitoring System). Weldoc WMS 4000 is a computer program
designed for use during welding to monitor the welding parameters. Weld-protected, EMC-safe PC to be supplied by the customer.
Delivery includes
The Prowelder 160 is supplied with 5 m of return cable and 5 m
of mains cable.
Introduction orbital TIG
New and improved metal qualities, rising material and labour
costs, but also more sensitive materials, and continuously
increasing demands on quality and productivity are factors
which you have to deal with daily.
ESAB helps you to get ahead and stay ahead. Our metallurgists, chemists, engineers, technicians and skilled welders have
one dedication: to find better materials and develop better
equipment for your welding.
The ESAB welding program for mechanised tube welding is
based on the TIG welding method with a non-consumable tungsten electrode.
To further improve weld quality and decrease costs, ESAB have
developed micro-processor controlled power sources for orbital
TIG welding, the Prowelder and Protig Inverter.
A21 is ESAB's welding head for tube-to-tube welding, A22 is a
welding head for tube-to-tube sheet welding and A25 is a modular component system for orbital TIG welding.
If you need more than what is shown in the catalogue, please
contact your ESAB representative.
58
Prowelder 160
Mains supply, V/Hz
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
No load power, W
External dimensions, LxWxH, mm
Weight, kg
1x230/50-60
5-160
160/16
110/15
80/13
50-60
50
515x285x835
37
Ordering information
Prowelder 160 without cooling unit
Trolley for Prowelder 160
OCF 2M cooling unit
Weldoc™ WMS 4000
SPS 4000
Optical connection kit for connecting the
computer to the Prowelder 160, 15 m
Optical connection kit for connecting the
computer to the Prowelder 160, 2 m
0458 300 880
0301 100 880
0457 216 882
0457 410 880
0457 410 881
0457 072 881
0457 072 882
Bok_ENG_2005.book Page 59 Tuesday, September 13, 2005 2:08 PM
Orbital TIG welding
Welding heads orbital TIG
A21 PRH
A21 PRB
ESAB's new PRH tube-welding tool is designed for welding thinwalled, stainless steel tubes in order to provide maximum gas
shielding around the tube. The tool has been designed according to the chamber principle to produce this shield. This means
that the rotating part and the Tungsten electrodes are enclosed
in a gas chamber formed by the outer casing, which also constitutes the clamping arrangement for the tube to be welded.
The tube-welding tool is water-cooled and forms a complete unit
which also incorporates the return conductor. It is available in
three sizes, PRH 3-12, PRH 3-38 and PRH 6-76, making it possible to weld tubes of between 3 mm and 76.2 mm.
All three heads are equipped with encoder motors for precise
positioning of each sector when welding with different sets of
parameters.
The PRB welding head is compact and easy to use as a result
of its unique pincer action which reduces setting-up times to a
minimum. The welding head is positioned and secured around
the tube with great accuracy in seconds. The PRB welding
heads are available in three sizes for tubes with outer diameters
of 17 to 170 mm.
Use these welding heads together with the Mechtig, Prowelder
and Protig power sources.
Delivery includes
8 m of connection cable (current, gas, water and return).
Max output at 100% duty cycle, A
Orbital speed, rpm
Tube diameters OD, mm
Max welding current, water, A
Electrode diameter, mm
Weight, kg
PRH 3-12
PRH 3-38
PRH 6-76
15
0.65-12.6
3-12.7
40
(pulsed)
1.0
5.0
50
0.5-9.5
3-38.1
100
(pulsed)
1.6/2.4
6,5
60
0.31-6.15
6-76.2
100
(pulsed)
1.6/2.4
7.5
Ordering information
Welding head PRH 3-12
Welding head PRH 3-38
Welding head PRH 6-76
Cartridges and collets are available for all diameters
within the working range for each tool. Standard sizes.
0444 300 880
0444 301 880
0444 302 880
Delivery includes
7 m of connection cable (current, gas, water).
PRB 17-49 PRB 33-90
Orbital speed, rpm
Tube diameters OD, mm
Max welding current, water, A
Max welding current, air, A
Electrode diameter, mm
Weight, kg
0.1-2.4
17-49
250
100
1.6, 2.4
2.8
PRB 60-170
0.07-1.6
33-90
250
100
2.4, 1.6
3.2
0.04-0.95
60-170
250
100
2.4, 1.6
5.0
PRB 17-49, water-cooled
PRB 17-49, air-cooled
PRB 33-90, water-cooled
PRB 33-90, air-cooled
PRB 60-170, water-cooled
PRB 60-170, air-cooled
Connection box necessary when connecting PRB with:
Mechtig 315 - PAL 1
Protig 315 - PAL 2
Rebuilding kit for PRB/PRC 17-49 for welding tubes
with outside diameters from 8-17 mm
Rebuilding kit PRB/PRC 33-90 for welding tubes with
outside diameters from 20-33 mm
Rebuilding kit PRB/PRC 60-170 for welding tubes with
outside diameters from 44-60 mm
Wire holder complete with gas lense diameter 24 mm
with adjustable wire nozzle for PRB/PRC 33-170
0443 750 880
0443 750 881
0443 760 880
0443 760 881
0443 770 880
0443 770 881
Ordering information
0456 926 880
0457 217 880
0444 002 880
0443 908 880
0443 909 880
0443 923 880
59
Bok_ENG_2005.book Page 60 Tuesday, September 13, 2005 2:08 PM
Orbital TIG welding
Accessories
Collets and cartridges
Ordering information
PRH 3-12
Cartridges
Cartridge C
Cartridge MF 6.0 mm
Cartridge MF 6.35 mm
Cartridge MF 8.0 mm
Cartridge MF 9.53 mm
Cartridge MF 10.0 mm
Cartridge MF 12.0 mm
Cartridge MF 12.70 mm
0444 310 880
0444 310 881
0444 310 882
0444 310 883
0444 310 884
0444 310 885
0444 310 886
0444 310 887
Collets for Cartridge C, one set, four halves
Collets C blanks
Collets C 6.0 mm
Collets C 6.35 mm
Collets C 8.0 mm
Collets C 9.53 mm
Collets C 10.0 mm
Collets C 12.0 mm
Collets C 12.70 mm
0444 311 001
0444 311 002
0444 311 003
0444 311 004
0444 311 005
0444 311 006
0444 311 007
0444 311 008
PRH 3-38
Collets, one set, four halves
Collets PRH 3-38, blanks
Collets PRH 3-38 6.0 mm
Collets PRH 3-38 6.35 mm
Collets PRH 3-38 8.0 mm
Collets PRH 3-38 9.53 mm
Collets PRH 3-38 10.0 mm
Collets PRH 3-38 12.0 mm
Collets PRH 3-38 12.70 mm
Collets PRH 3-38 13.50 mm
Collets PRH 3-38 15.0 mm
Collets PRH 3-38 17.20 mm
Collets PRH 3-38 18.0 mm
Collets PRH 3-38 19.05 mm
Collets PRH 3-38 21.30 mm
Collets PRH 3-38 22.0 mm
Collets PRH 3-38 25.40 mm
Collets PRH 3-38 26.90 mm
Collets PRH 3-38 28.0 mm
Collets PRH 3-38 29.0 mm
Collets PRH 3-38 31.80 mm
Collets PRH 3-38 33.70 mm
Collets PRH 3-38 34.0 mm
Collets PRH 3-38 35.0 mm
Collets PRH 3-38 38.10 mm
0444 312 001
0444 312 002
0444 312 003
0444 312 004
0444 312 005
0444 312 006
0444 312 007
0444 312 008
0444 312 009
0444 312 024
0444 312 010
0444 312 011
0444 312 012
0444 312 013
0444 312 014
0444 312 015
0444 312 016
0444 312 017
0444 312 018
0444 312 019
0444 312 020
0444 312 021
0444 312 022
0444 312 023
Extension cables Prowelder
160/250
Ordering information
Programming box cable, 15 m
Motor cable, drive unit PRB, 10 m
Motor cable, wire feed unit, 10 m
Welding cable, current-gas-water, 8 m
For further information, please contact your
nearest ESAB representative
60
0369 143 887
0456 906 880
0456 904 880
0456 905 880
PRH 6-76
Collets, one set, four halves
Collets PRH 6-76 blanks
Collets PRH 6-76 6.0 mm
Collets PRH 6-76 6.35 mm
Collets PRH 6-76 8.0 mm
Collets PRH 6-76 9.53 mm
Collets PRH 6-76 10.0 mm
Collets PRH 6-76 12.0 mm
Collets PRH 6-76 12.70 mm
Collets PRH 6-76 13.50 mm
Collets PRH 6-76 16.0 mm
Collets PRH 6-76 17.20 mm
Collets PRH 6-76 18.0 mm
Collets PRH 6-76 19.05 mm
Collets PRH 6-76 20.0 mm
Collets PRH 6-76 21.30 mm
Collets PRH 6-76 22.0 mm
Collets PRH 6-76 25.0 mm
Collets PRH 6-76 25.40 mm
Collets PRH 6-76 26.40 mm
Collets PRH 6-76 26.90 mm
Collets PRH 6-76 28.0 mm
Collets PRH 6-76 29.0 mm
Collets PRH 6-76 31.80 mm
Collets PRH 6-76 33.70 mm
Collets PRH 6-76 34.0 mm
Collets PRH 6-76 35.0 mm
Collets PRH 6-76 38.10 mm
Collets PRH 6-76 40.0 mm
Collets PRH 6-76 41.0 mm
Collets PRH 6-76 42.40 mm
Collets PRH 6-76 48.30 mm
Collets PRH 6-76 50.80 mm
Collets PRH 6-76 51.0 mm
Collets PRH 6-76 52.0 mm
Collets PRH 6-76 53.0 mm
Collets PRH 6-76 54.0 mm
Collets PRH 6-76 60.3 mm
Collets PRH 6-76 63.0 mm
Collets PRH 6-76 63.50 mm
Collets PRH 6-76 70.0 mm
Collets PRH 6-76 76.10 mm
Collets PRH 6-76 76.20 mm
0444 313 001
0444 313 002
0444 313 003
0444 313 004
0444 313 005
0444 313 006
0444 313 007
0444 313 008
0444 313 009
0444 313 038
0444 313 010
0444 313 011
0444 313 012
0444 313 042
0444 313 013
0444 313 014
0444 313 039
0444 313 015
0444 313 041
0444 313 016
0444 313 017
0444 313 018
0444 313 019
0444 313 020
0444 313 021
0444 313 022
0444 313 023
0444 313 024
0444 313 025
0444 313 026
0444 313 027
0444 313 028
0444 313 040
0444 313 029
0444 313 030
0444 313 037
0444 313 031
0444 313 036
0444 313 032
0444 313 033
0444 313 034
0444 313 035
Bok_ENG_2005.book Page 61 Tuesday, September 13, 2005 2:08 PM
Orbital TIG welding
Ancillary equipment
MEI 21 wire feed unit
MEI 10 wire feed unit
The MEI 21 is a wire feed unit with four wire rollers for orbital
TIG welding. A separate wire feed unit is a great advantage
since it eliminates the need for a wire feed unit and wire spool
mounted on the welding head. 5 kg wire spools can be used.
The MEI 21 can be used for wire dimensions from 0.6 mm to 0.8
mm.
The MEI 10 is a wire-feed unit developed for mounting on PRB
17-170 tools (PRC17-49 only with AVC). PRB tools with the MEI
10 can be used on Prowelder 160/250/320. PRC tools with the
MEI 10 can be used on Protig 450.
The compact design of the wire-feed unit keeps the increase in
the size of the tool when the unit is mounted to a minimum.
Thanks to the very short distance the wire needs to be fed, from
the reel to the molten pool, the MEI 10 is ideal for aluminium
welding. It is naturally also possible to use the wire-feed unit for
mild and stainless steel welding.
The MEI 10 weighs only 0.5 kg (without reel and cable) and it
can be used for wire dimensions of 0.8 mm to 1.0 mm for aluminium and 0.8 mm for steel. A geared DC motor drives the
feed roller via gear wheels. The motor is equipped with a pulse
generator which enables the precise adjustment of the wire feed
speed.
Delivery includes
The MEI 21 wire feed unit is delivered with a wire hose.
MEI 21
Wire diameter, mm
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Hub width, mm
Hub hole diameter, mm
Wire guide length, m
Weight, kg
0.6-0.8 (0.9)
0.1-2.6
200/5
60
51.5
4.2
4
Ordering information
MEI 21
MEI 10
Wire diameter, mm
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Hub width, mm
Hub hole diameter, mm
Wire guide length, m
Weight, kg
0.8
0.1-1.2
60/0,26
0.1
0.5
Ordering information
0443 830 880
PRB 17-49 & PRC 17-49 with AVC
PRB 33-90, PRC 33-90 with AVC & PRC
with AVC and weaving
PRB 60-170, PRC 60-170 with AVC &
PRC 60-170 with AVC and weaving
0444 211 880
0444 212 880
0444 213 880
61
Bok_ENG_2005.book Page 62 Tuesday, September 13, 2005 2:08 PM
Orbital TIG welding
Ancillary equipment
OCE-2 H cooling unit
OCF 2M cooling unit
The OCE-2 H water-cooling unit is an efficient, compactlydimensioned cooling unit designed for use together with watercooled equipment for arc welding by hand or in automatic
plants. The water tank and pump is made of corrosion-resistant
material.
The OCF 2M cooling unit is designed for use with Prowelder
160/250.
The water-cooling unit is easily mounted under the power
source, thereby providing flexibility when adapting to customer
requirements.
The maximum working height is 7 m.
OCE-2 H
OCF 2M
Mains supply, V/Hz
Cooling water, l/min
Max water pressure, bar
External dimensions, LxWxH, mm
Weight, kg
230/50-60
6.0
2.8
320x270x360
15
Ordering information
Cooling unit OCE-2 H
Flowguard
62
Mains supply, V/Hz
Cooling water, l/min
Max water pressure, bar
External dimensions, LxWxH, mm
Weight, kg
230/50-60
4
3
515x285x210
19.5
Ordering information
0414 191 881
0414 231 880
Cooling unit OCF 2M
0457 216 882
Bok_ENG_2005.book Page 63 Tuesday, September 13, 2005 2:08 PM
Orbital TIG welding
Ancillary equipment
Parameter documentation
printer
ESAB's printer for the documentation of welding parameters can
be used together with Prowelder 160, 250, 320 and Protig 450.
Welding documentation
Both programmed welding parameters and the measured values for speed, current, voltage, wire and power can be printed
for each sector of the program.
On the printout, you can also see the power source that is being
used, the date, time and run no, plus the total time for the weld.
Technical data
Size: 122 x 55 x 112 mm
Printing principle: thermoprinter for 58 mm thermo paper, with
fixed printer head.
Printing speed: 8 lines/sec at 24 lines per line
Resolution: 384 points/line
Paper load: automatic and manual feed
Control voltage: 9-32 V DC, protected from incorrect polarity and
overload/“load dump”
Power consumption at 12 V DC:
“Sleep mode” max. 10 mA
“Standby” max. 100 mA
“Printing” max. 2 A
Temperature range: -25 to +55°C, standby -40 to +70°C
Number of sectors: max 20. Change of max. three parameters in
each sector is possible to secure correct printing of 20 sectors.
Balancing block
The balancing block is capable of carrying welding heads, drilling and grinding machines weighing 5.5-9 kg. The wire can be
extended to a maximum length of 2.7 metre. The spring force is
constant, i.e. the wire has the same lifting capacity irrespective
of the length to which it has been extended.
Ordering information
Balancing block
0332 330 005
Ordering information
Printer, complete incl. one paper roll and items marked
*) below
0449 322 880
Components:
Interface card for upgrading old power sources LTS, LTP
Software for upgrading old LTS, GB, D, F, S
Software for upgrading old LTS, GB, I, FIN, N
Software for upgrading old LTP, GB, D, F, S
Software for upgrading old LTP, GB, I, FIN, N
Paper rolls 40 pcs
*) Cassette for printer
*) Plastic cover
*) Control cable 1.5 m
*) Adapter incl. 2.0 m power cable
*) Double sided tape
0486 764 884
0459 370 885
0459 370 886
0459 370 881
0459 370 882
0449 327 880
0449 324 001
0449 325 001
0449 326 001
0449 329 001
0456 986 001
63
Bok_ENG_2005.book Page 64 Tuesday, September 13, 2005 2:08 PM
Welding automation
Universal mechanisation equipment
Railtrac F1000
Railtrac F1000, Flexi, for welding and thermal cutting.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick assembly and easy operation
• Programmable with five programs
• Calibrated setting values in cm, mm and sec
• Programmable “backfill” for crater filling
• Self-instructive programming manual
• Stiff or flexible, robust rail made of standard aluminium profiles without racks
• Track which can be extended or cut to required length
• Angled attachment for quick adjustment of pistol angle (option)
• “Floating” head for mechanical height maintenance (option)
Railtrac FR1000
Railtrac FR1000, Flexi Return, for welding and cutting with automatic return.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in mm, cm and sec
• Programmable “backfill” for crater filling
• Self-instructive programming manual
• Stiff or flexible rail made of standard aluminium profiles without racks
• Rail which can be extended bent or cut
• Angle bracket for quick adjustment of torch angle (option)
• “Floating” head for mechanical height maintenance (option)
Railtrac FWR1000
Railtrac FWR1000, Flexi Weaver Return, for oscillated welding with automatic return.
• Welds in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in mm, cm and sec
• Programmable “backfill” for crater filling
• Self-instructive programming manual
• Flexible rail made of standard aluminium profiles without racks
• Rail which can be extended or cut to required length
• Angle bracket for quick adjustment of torch angle (option)
• Tiltable weaving unit for fillet welds (option)
• Turnable weaving unit for horizontal weaving in sloping joints (option)
• “Floating” head for mechanical height maintenance (option)
• Potentiometers in the remote control for parameter adjustments
Railtrac FW1000/FW1000 L
64
Railtrac FW1000, Flexi Weaver, for oscillated welding. The Railtrac FW1000 can be
delivered in a “FW1000 L” version if the welding process need to be done with a lower
welding speed than with FW1000.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in cm, mm and sec
• Self-instructive programming manual
• Resilient remote control with profiled membrane buttons
• Stiff or flexible rail made of standard aluminium profiles without racks
• Rail which can be extended or cut to required length
• Angle bracket for quick adjustment of torch angle (option)
• Tiltable weaving unit for fillet welds (option)
• Turnable weaving unit for horizontal weaving in sloping joints (option)
• “Floating” head for mechanical height maintenance (option)
• Potentiometers in the remote control for parameter adjustments
Bok_ENG_2005.book Page 65 Tuesday, September 13, 2005 2:08 PM
Welding automation
Universal mechanisation equipment/Tractor automats
Railtrac 1000
Miggytrac 1001
Railtrac 1000 is a series of programmable and portable equipment for mechanising welding and cutting. Different solutions
often provide the answer to monotonous, gruelling work and
produce higher productivity and more consistent quality at the
same time. Railtrac is specially designed for MIG/MAG and TIG
welding and thermal cutting.
Railtrac is made up of robust components and is available in the
following four basic models. All the models have five different
programs, including interval welding. The rail can be fixed in
place using suction cups of the ejector type, screw attachments
or permanent magnets.
• Railtrac F1000, Flexi, the least complex equipment for welding
or cutting along a combi-rail, either flexible or stiffened.
• Railtrac FW1000, Flexi Weaver, the Flexi system plus a
remote-control unit and a weaving device which makes it possible to weave the arc according to different patterns.
• Railtrac FR1000, Flexi Return, has the combi-rail. It also has
movable start and stop indicators for automatic operation.
• Railtrac FWR1000, Flexi Weaver Return, also has the flexible
combi-rail, a remote-control unit, a weaving device and start and
stop indicators for automatic operation.
Using the remote control, it is possible to select:
• Start and stop
• Travel or welding direction/cutting direction
• Travel or welding speed/cutting speed
• Weaving width
• Zero-line displacement
• Rapid speed on/off
• Backfill function
• Potentiometer control of welding parameters
The Miggytrac 1001 is a small and compact, motor-powered
tractor to which a standard ESAB welding torch can be quickly
attached.
The four driving wheels, together with the magnet which is fitted
on the tractor, guarantee even, stable movement. The magnet
holds the tractor in the correct position on the workpiece, even if
it is bent or angled. The tractor functions as a straightforward
remote control for the feed unit; you decide on the travel direction and then start and stop welding from the panel. The panel
features additional functions such as travel speed settings, wire
feed, voltage and welding on/off. The tractor follows the joint
using guide wheels.
Railtrac 1000
Rail length, m
Rail bending radius, min, mm
Welding speed, m/min
Travel speed, m/min
Weaving range, mm
Weaving speed, mm/s
Dwell time, s
2.5
1000/3000
0.10-1.5
1.5
1-30
6-60
0.0-9.9
Miggytrac 1001
Welding speed, m/min
Control voltage, V, AC
Power, W
Weight, kg
External dimensions, LxWxH, mm
0.15-1.2
36-46
20
7
266x257x267
Ordering information
Miggytrac 1001
Connection cable to wire feed unit
Cable kit for wire feed unit MEK 4
Welding screen
Universal connectors
Transformers 230/36 V
Universal connection cable for other brands
0457 357 881
0457 360 880
0457 462 880
0457 463 880
0457 467 880
0457 360 881
65
Bok_ENG_2005.book Page 66 Tuesday, September 13, 2005 2:08 PM
Welding automation
Tractor automats
Miggytrac 2000
Miggytrac 3000
The Miggytrac 2000 is a small, compact, motor-operated trolley
that is designed for the mechanisation of GMAW, gas metal arc
welding, in particular. Just fix the torch in the holder and Miggytrac 2000 will take over the welding procedure. The permanent built-in magnet, which can be switched on/off, holds the
tractor in the correct position on the workpiece. The lightweight
trolley has four-wheel drive to ensure smooth and steady welding travel.
The Miggytrac 2000 has a digital display to permit simple programming. It is very easy to move the trolley from one welding
task to the next.
The Miggytrac 3000 is designed to be used together with
ESAB's semi-automatic power sources. The compact and
efficient design makes it easy to move and to set up the
Miggytrac 3000.
Miggytrac 2000
Travel speed, m/min
Welding speed, m/min
Control voltage, V, AC
Max power consumption, W
Intermittent welding range, cm
Crater fill duration, s
Weight, kg
External dimensions, LxWxH, mm
2.5
0.15-1.5
36-42
25
1-99
0-9.9
8.5
400x340x370
Ordering information
Miggytrac 2000
Connection cable to wire feed unit
Cable kit for wire feed unit MEK 4
Welding screen
Universal connectors
Transformers 230/36 V
Universal connection cable for other brands
66
Miggytrac 3000
Travel speed, m/min
Welding speed, m/min
Control voltage, V, AC
Max power consumption, W
Intermittent welding range, cm
Crater fill duration, s
Weight, kg
External dimensions, LxWxH, mm
2.5
0.15-1.5
36-46
80
1-99
0-9.9
17
370x400-530x520
Ordering information
0457 358 880
0457 360 880
0457 462 880
0457 463 880
0457 467 880
0457 360 881
Miggytrac 3000, with straight water cooled swan neck
Contact tip 1.0 CO2
Contact tip 1.2 CO2
Contact tip 1.4 CO2
Universal connectors
Transformers 230/36 V
Universal connection cable for other brands
0457 359 880
0468 502 005
0468 502 007
0468 502 008
0457 467 880
0457 360 881
Bok_ENG_2005.book Page 67 Tuesday, September 13, 2005 2:08 PM
Welding automation
Tractor automats
A2 Multitrac with A2/A6
process controller PEH
A2 Multitrac with A2 welding
controller PEI
The A2 Multitrac with the A2/A6 process controller PEH is available for both the SAW and the GMAW method.
If the SAW-version is chosen, the A2 Multitrac is capable of
working equally well with either single or twin wire.
The feed unit secures an even and stable wire-feed speed.
Accurate travel speed is ensured by means of four-wheel drive.
Exact presetting and control of the welding parameters is done
on the instrument panel, which is equipped with a digital display.
The Multitrac is fully mobile and can easily be moved from one
welding station to another. It can also be quickly set-up for different workpieces.
The A2 Multitrac with the welding controller PEI is available for
both the SAW and the GMAW method.
If the SAW-version is chosen, the A2 Multitrac is capable of
working equally well with either single or twin wire.
The feed unit secures an even and stable wire-feed speed.
Accurate travel speed is ensured by means of four-wheel drive.
The control equipment is very easy to use with a minimum of
training. The welding parameters are adjusted by turning knobs
and the actual parameters are shown on the digital displays.
The Multitrac is fully mobile and can easily be moved from one
welding station to another. It can also be quickly set-up for different workpieces.
Single
SAW Twin SAW
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Wire feed, m/min
Travel speed, m/min
External dimensions,
LxWxH, mm
Weight, kg
1.6-4.0
1.6-4.0
1.6-4.0
≤9
0.1-1.7
870x400
x830
47
2x1.2-2.5
2x1.2-2.5
≤9
0.1-1.7
870x400
x830
47
Single
GMAW
Single with MTW
GMAW
600
0.8-1.6
0.8-1.6
1.2-1.6
1.2-2.4
≤16
0.1-1.7
870x400
x830
43
0.8-1.6
0.8-1.6
1.0-2.0
1.2-2.4
≤25
0.1-1.7
870x400
x830
43
Max load at 100% duty
cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Wire feed, m/min
Travel speed, m/min
External dimensions,
LxWxH, mm
Weight, kg
Single SAW
Twin SAW
GMAW
800
800
600
1.6-4.0
1.6-4.0
1.6-4.0
approx. 9
0.1-1.7
2x1.2-2.5
2x1.2-2.5
approx. 9
0.1-1.7
0.8-1.6
0.8-1.6
1.2-1.6
1.2-2.4
approx. 16
0.1-1.7
870x400x860 870x400x860 870x400x860
47
47
43
Ordering information
A2 Multitrac with A2/A6 process controller PEH SAW/
single
A2 Multitrac with A2/A6 process controller PEH SAW/
twin
A2 Multitrac with A2/A6 process controller PEH GMAW
A2 Multitrac with A2/A6 process controller PEH GMAW
with MTW 600 welding torch
0449 160 880
0449 160 881
0449 161 880
0449 161 881
Ordering information
A2 Multitrac with A2 welding controller PEI SAW
A2 Multitrac with A2 welding controller PEI SAW Twin
A2 Multitrac with A2 welding controller PEI GMAW
0449 360 880
0449 360 881
0449 361 880
67
Bok_ENG_2005.book Page 68 Tuesday, September 13, 2005 2:08 PM
Welding automation
Wear parts
*Tandem head - see single head SAW
tw = twin wire, s = single wire, G = GMAW
A2
Multitrac
SAW
Contact nozzles wire size
s
G
tw
A6*
Mastertrac
A2
Mini Master
A6*
Arc Master
SAW
SAW
SAW
s
G
tw
s
G
tw
s
A6
Compact
G
tw
SAW
single
Ordering information
M6 0.8 mm
M6 1.0 mm
M6 1.2 mm
M6 1.6 mm
M6 2.0 mm
M6 2.4 mm
M10 0.8 mm
M10 1.0 mm
M10 1.2 mm
M10 1.6 mm
M10 2.0 mm
M10 2.4 mm
M10 3.2 mm
M12 1.6 mm
M12 2.0 mm
M12 2.4-2.5 mm
M12 3.0 mm
M12 4.0 mm
0153 501 002
0153 501 004
0153 501 005
0153 501 007
0153 501 009
0153 501 010
0258 000 914
0258 000 913
0258 000 908
0258 000 909
0258 000 910
0258 000 911
0258 000 915
0154 623 008
0154 623 007
0154 623 006
0154 623 005
0154 623 003
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Adapter M6/M10
Ordering information
Adapter M6/M10
0147 333 001
•
•
•
•
Contact jaws D35
Ordering information
2.0 mm L=65 mm
2.4-2.5 mm L=65 mm
3.0 mm L=58 mm
4.0 mm L=58 mm
5.0 mm L=58 mm
6.0 mm L=58 mm
1.6-3.2 mm L=75 mm
0332 581 880
0332 581 881
0265 900 880
0265 900 882
0265 900 883
0265 900 884
0265 901 480
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Contact jaws heavy twin
Ordering information
2 x 1.6 mm
2 x 2.0 mm
2 x 2.5-3.0 mm
0265 902 882
0265 902 881
0265 902 880
•
•
•
•
•
•
•
•
•
•
•
•
Feed roller single wire size
Ordering information
0.8 mm
1.0 mm
1.2 mm
1.6 mm
2.0 mm
2.4-2.5 mm
3.0-3.2 mm
4.0 mm
5.0 mm
6.0 mm
3.0-5.0 mm Knurled V-groove
0145 538 881
0145 538 882
0145 538 883
0218 510 281
0218 510 282
0218 510 283
0218 510 298
0218 510 286
0218 510 287
0218 510 288
0218 510 299
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Pressure roller, single wire
Ordering information
Pressure roller, single wire
68
0153 148 880
•
•
•
•
•
•
Bok_ENG_2005.book Page 69 Tuesday, September 13, 2005 2:08 PM
Welding automation
Wear parts
*Tandem head - see single head SAW
tw = twin wire, s = single wire, G = GMAW
A2
Multitrac
SAW
Feed roller grooved
s
Ordering information
Tubular wire 1.2-1.6 mm
Tubular wire 2.0-4.0 mm
G
tw
A6*
Mastertrac
A2
Mini Master
A6*
Arc Master
SAW
SAW
SAW
s
G
tw
s
G
tw
s
A6
Compact
G
tw
SAW
single
0146 024 880
0146 024 881
•
•
•
•
•
•
•
•
•
•
•
•
•
•
0146 025 880
0146 025 881
•
•
•
•
•
•
•
•
•
•
•
•
•
•
0212 901 101
•
•
•
•
•
•
•
Pressure roller wire size
Ordering information
0.8-1.6 mm
2.0-4.0 mm
Shaft stud for above pressure
roller
Feed roller twin wire size
Ordering information
2 x 1.2 mm
2 x 1.6 mm
2 x 2.0 mm
2 x 2.4-2.5 mm
2 x 3.0 mm
2 x 2.0-3.2 mm Knurled U-groove
0218 522 486
0218 522 488
0218 522 484
0218 522 480
0218 522 481
0148 772 880
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
0218 524 580
•
•
•
•
Pressure roller, twin wire
Ordering information
Pressure roller, twin wire
MTW 600 MIG Torch
Contact nozzle M8
Ordering information
1.0 mm
1.2 mm
1.2 mm
1.4 mm
1.6 mm
2.0 mm
2.4 mm
Fe, Ss, Cw / Al
Fe, Ss, Cw
Al
Fe, Ss, Cw / Al
Fe, Ss, Cw / Al
Al
Fe, Ss, Cw / Al
0457 625 005
0457 625 006
0457 625 007
0457 625 008
0457 625 009
0457 625 011
0457 625 012
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
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•
•
•
•
•
•
•
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•
•
•
•
•
•
•
•
•
•
•
•
A2 4WD Wire feeder
Feed roller single solid wire
Ordering information
0.6-0.8 mm Fe, Ss
0.8-0.9 mm Al
0.8-1.0 mm Fe, Ss
1.0-1.2 mm Fe, Ss
1.0-1.2 mm Al
1.2-1.6 mm Fe, Ss
1.4-1.6 mm Fe, Ss
1.6 mm Al
2.0 mm Al
2 x 1.2 mm Fe, Ss
Pressure roller (flat)
0369 557 001
0369 557 011
0369 557 002
0369 557 003
0369 557 006
0369 557 007
0369 557 013
0369 557 008
0369 557 009
0369 557 010
0369 728 001
Knurled feed roller single wire
Ordering information
1.0-1.2/1.4-1.6 mm Cw
1.4-1.6/2.0-2.4 mm Cw
Pressure roller (knurled)
0369 557 004
0369 557 005
0466 262 001
69
Bok_ENG_2005.book Page 70 Tuesday, September 13, 2005 2:08 PM
Welding automation
Handling equipment
Roller beds
For welding, painting or even assembly work, ESAB roller beds
represent an ideal solution for the handling of vessels, tubes,
pipes or other revolving objects.
By means of a roller bed, the piece can always be placed in the
most advantageous working position. The use of roller bed also
reduces assist times during handling to the minimum.
For the handling of rotating objects, ESAB assembles various
models in accordance with the weight, diameters and shapes of
the clients' pieces.
ESAB TA 5-500: On the self-aligning TA roller beds, the roller
bogies automatically align themselves to the respective workpiece diameter. This is an important benefit when handling big
or thin-walled vessels. Thanks to the roller bogie arrangement,
the load is distributed evenly between several rollers – an important feature, especially with thin-walled vessels.
ESAB TNA 3-500: As far as conventional TNA roller beds go,
diameter adjustment is handled by adjusting the roller distance
with a spindle screw. TNA models are suitable for both small and
large diameters. The compact size serves as an important benefit for diversified usage.
Continuous speed control facilitates the user-friendliness of the
roller beds. They are controlled through the use of a convenient
remote control unit. The versatility of these roller beds is further
enhanced by combined usage with a column and boom or any
other mechanized welding system.
The wide variety of roller beds includes suitable models accomodating various work piece sizes. The loading capacity ranges
from one to 500 metric tons. Special roller beds are available
with up to 1000 tons of loading capacity.
70
Versatile accessories
A wide range of accessories are available for ESAB's roller
beds, which additionally improve the workpiece handling during
welding.
Ordering information
For ordering information please contact your nearest ESAB
representative.
Bok_ENG_2005.book Page 71 Tuesday, September 13, 2005 2:08 PM
Welding automation
Handling equipment
Positioners
In welding work, using positioners is a good way to improve
effectiveness as well as increase work motivation and quality.
When the work is carried out in a manner that's ergonomically
correct, it also reflects on productivity.
The main advantage of positioners is that through their use the
workpiece always obtains the best possible downhand welding
position. This way the arc time can be shortened by as much as
70 per cent.
In ESAB's updated range of positioners, special emphasis has
been given to easy usability and user safety; new safety hydraulics tilt and adjust the table plate height easily, the drive system
offers current overload protection, and the vector type inverters
assure constant speed – even at low speed ranges, a fact that
assures high quality in demanding welding processes. The wide
height adjustment range – easy to use – ensures a working position which is ergonomically ideal and correct; work becomes
more motivating and productive.
There is a wide variety of positioners available. The loading
capacity ranges from 75 kilograms to 100 metric tons, with a
choice of one to three axes, depending on the model. Special
positioners are available with up to 200 tons of loading capacity.
ESAB 750-10000 SHA positioners: For highly demanding tasks
with heavy workpieces. Workpieces can be placed in all positions
on the SHA-positioner, most often around their centre of gravity.
This ensures that the working position of the welder is always
effective and ergonomically sound.
For daily work, these new positioners offer perfect solutions with
optimised components and design. They have 3-axis: height, tilting angle and rotation. Thus 3-axis operation is guaranteeing the
ideal ergonomic working position.
Versatile accessories
A wide range of accessories are available for ESAB's positioners, which additionally improve the workpiece handling during
welding.
Ordering information
For ordering information please contact your nearest ESAB
representative.
ESAB 250-35000 AHMA positioners: For lifting, rotating and
tilting demanding work pieces. Height, angle and speed are steplessly adjustable, thus guaranteeing the ideal ergonomic working
position.
They have 3 axis: height, tilting angle and rotation. Thus 3-axis
operation is guaranteeing the ideal ergonomic working position.
ESAB 75-750 SKA positioners: For ergonomic handling of difficult workpieces. Adjustable rotation speeds and large tilting
angle produce excellent welding results.
All come with a low voltage (24 V) control unit for all functions
(SKA 75 & 150: Controller is connected to the frame).
For daily work, these positioners offer perfect solutions with optimised components and design. SKA 75 and 150 positioners
have 3-axis: manual height adjustment, manual tilting angle
adjustment and motorised rotation. SKA 750 has fixed height,
but motorised tilting and rotation. The wide adjustments of SKA
positioners guarantee the ideal ergonomic working position.
71
Bok_ENG_2005.book Page 72 Tuesday, September 13, 2005 2:08 PM
72
Bok_ENG_2005.book Page 73 Tuesday, September 13, 2005 2:08 PM
Index
A
F
A2 4WD Wire feeder, Feed roller single solid wire .............. 69
A2 4WD Wire feeder, Knurled feed roller single wire .......... 69
A2 Multitrac with A2 welding controller PEI ......................... 67
A2 Multitrac with A2/A6 process controller PEH .................. 67
A21 PRB .............................................................................. 59
A21 PRH .............................................................................. 59
Adapter M6/M10 .................................................................. 68
Aristo RoboFeed 30-4w ....................................................... 28
Aristo system ........................................................................ 41
AristoArc 400/500 .................................................................. 4
AristoFeed 30-4/48-4 MA4 and MA6 ................................... 27
AristoFeed 30-4/48-4 U6 and AristoPendant U8 ................. 27
AristoFeed 30L-4 MA6 ......................................................... 28
AristoMig 400/500 ................................................................ 22
AristoMig 450 ....................................................................... 22
AristoMig C300/300 ............................................................. 16
AristoMig U400/U500 .......................................................... 23
AristoMig U450 .................................................................... 23
AristoTig (DTE) 200/255 AC/DC .......................................... 11
AristoTig (DTG) 405 AC/DC ................................................ 11
AristoTig (LTN) 200/255 DC .................................................. 9
AristoTig 400 ....................................................................... 10
AT1 ...................................................................................... 51
AT1 CAN ............................................................................. 50
AT1 CoarseFine .................................................................. 51
AT1 CoarseFine CAN .......................................................... 50
Feed roller grooved ............................................................. 69
Feed roller single wire size .................................................. 68
Feed roller twin wire size ..................................................... 69
FeedSelector ....................................................................... 30
FS 002 ................................................................................. 50
FS 002 CAN ......................................................................... 50
G
General technical data ........................................................ 54
H
HandyPlasma 50 ................................................................. 42
HandyPlasma 70 ................................................................. 43
I
Interconnection cables ........................................................ 32
Interconnection cables for remote controls ......................... 52
Introduction orbital TIG ........................................................ 58
K
B
Balancing block ................................................................... 63
BTF 140V, 140VS, 140VS RK ............................................. 13
BTF 150, 150V, 150F .......................................................... 13
BTF 200, 200V, 200F .......................................................... 14
BTF 250W, 400W ................................................................ 14
C
Caddy Professional 200/250 ................................................. 4
CaddyArc 150 ........................................................................ 3
CaddyTig 150/200 ................................................................. 8
Collets and cartridges .......................................................... 60
Contact jaws D35 ................................................................ 68
Contact jaws heavy twin ...................................................... 68
Contact nozzles wire size .................................................... 68
Counterbalance device/mast ............................................... 31
E
ESAB MX TorchesTM .......................................................... 37
ESABFeed 30-2 M11, 30-4 M12 and 48-4 M12 .................. 25
ESABFeed 30-4/48-4 M13, M13i and M14 .......................... 25
ESABFeed 30L-4i MA23, MA23a ........................................ 26
ESABFeed Airmatic M10 ..................................................... 26
ESABMig 325 ...................................................................... 20
ESABMig 400t and 500t ...................................................... 21
ESABMig 405 and 505 ........................................................ 20
ESABMig 630tw MAGMA .................................................... 21
ESABMig C240/C240s ........................................................ 18
ESABMig C280 and C340 ................................................... 18
ESABMig C300i/300i ........................................................... 16
ESABMig C420 and C420s ................................................. 19
ESP 150 .............................................................................. 45
Extension cables Prowelder 160/250 .................................. 60
KHM 190 HS ......................................................................... 6
KHM 190 YS ......................................................................... 6
KHM 350 YS - CC/CV ........................................................... 7
KHM 500 PS CC/CV and KHM 600 PS ................................ 7
L
LHF 400/630/800 .................................................................. 5
LHF 405/615 PIPEWELD ...................................................... 5
Lifting eye ............................................................................ 31
LPH 120 power cut .............................................................. 47
LPH 35 handy cut ................................................................ 46
LPH 50 power cut ................................................................ 46
LPH 80 power cut ................................................................ 47
LTR 200/255 DC ................................................................... 9
M
M1 ....................................................................................... 51
M1 10Prog CAN .................................................................. 50
MEI 10 wire feed unit ........................................................... 61
MEI 21 wire feed unit .......................................................... 61
MEK 20 ............................................................................... 29
MEK 25 ............................................................................... 29
Miggytrac 1001 .................................................................... 65
Miggytrac 2000 .................................................................... 66
Miggytrac 3000 .................................................................... 66
MTA1 CAN .......................................................................... 50
MTW 600 MIG Torch, Contact nozzle M8 ........................... 69
MXH 400w PP ..................................................................... 38
73
Bok_ENG_2005.book Page 74 Tuesday, September 13, 2005 2:08 PM
O
S
OCE-2 H .............................................................................. 53
OCE-2 H cooling unit .......................................................... 62
OCF 2 L/D/M/A .................................................................... 53
OCF 2M cooling unit ........................................................... 62
OrigoArc 150/200 .................................................................. 3
OrigoCut .............................................................................. 42
OrigoFeed 30-2/30-4 ........................................................... 30
OrigoMag C150/C170/C200/C250 ...................................... 17
OrigoMig 405 ....................................................................... 24
OrigoMig C250 3ph ............................................................. 17
OrigoTig 150/200 .................................................................. 8
Other equipment for MIG/MAG welding .............................. 32
Strain relief for welding torch ...............................................31
P
Parameter documentation printer ........................................ 63
PKB ..................................................................................... 37
Plasma gouging .................................................................. 48
Positioners .......................................................................... 71
POWERCUT® 1500 ............................................................ 44
POWERCUT® 650 .............................................................. 43
POWERCUT® 875 .............................................................. 44
Pressure roller wire size ...................................................... 69
Pressure roller, single wire .................................................. 68
Pressure roller, twin wire ..................................................... 69
Prowelder 160 ..................................................................... 58
PSF 315M ........................................................................... 36
PSF Centrovac self-cooled ................................................. 35
PSF Centrovac water-cooled .............................................. 35
PSF self-cooled ................................................................... 34
PSF water-cooled ................................................................ 34
PT 25 ................................................................................... 48
PT 26 ................................................................................... 48
PT 27 ................................................................................... 49
PT 30 KK ............................................................................. 49
PT 31XL .............................................................................. 49
PT 32EH .............................................................................. 49
R
Railtrac 1000 ....................................................................... 65
Railtrac F1000 ..................................................................... 64
Railtrac FR1000 .................................................................. 64
Railtrac FW1000/FW1000 L ................................................ 64
Railtrac FWR1000 ............................................................... 64
Remote Adapter 12 ............................................................. 52
Remote Adapter 23 ............................................................. 52
Remote control MIG 2 ......................................................... 51
Remote control MMA 1 ....................................................... 51
Remote control MMA 2 ....................................................... 51
Roller beds .......................................................................... 70
74
T
Tigaid 315 AC/DC ................................................................12
Torches & components, MIG/MAG.......................................39
Torches & components, TIG.................................................15
Torch guide kits ...................................................................48
Trolleys .................................................................................33
Turning piece .......................................................................31
W
Wear part kits .......................................................................48
Wheel kit ..............................................................................31
World leader in welding and cutting
technology and systems.
Since 1904, ESAB has been a pioneer in
the welding and cutting business. By
continuously improving and developing
our products and methods, we meet the
challenges of technological advance in
every sector we operate in.
Our focus on quality issues has
always been strong. Quality is an ongoing
process that is at the heart of all our
production processes and facilities
worldwide. With world leadership comes
worldwide applications experience and
expertise. Multinational manufacturing of
welding consumables and equipment
brings ESAB quality and innovation closer
to our customers.
ESAB customers enjoy full and
personal access to an unrivaled resource
of technical and applications knowledge,
service and support. With local representation all over the world, together with
a network of independent distributors,
ESAB brings practical expertise and
solutions to challenges involving materials,
welding, cutting and overall productivity
at local level.
Find out more on www.esab.com
ESAB AB
Box 8004
S-402 77 Göteborg
SWEDEN
Phone: +46 31 50 90 00
Fax: +46 31 22 04 49
www.esab.com
ESAB reserves the right to alter specifications without prior notice.
ESAB is approved according to ISO 9001:2000.
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