The Transactions of the South African Institute of Electrical Engineers. Founded June, 1909 ; Incorporated December, 1909. Vol. XXVI, December, 1935. Editor: H. Denehy, M.I.E.E., A.Am.I.E.E. Proceedings at Two Hundred and Sixty-second Monthly General Meeting 20th December, 1935, at 8 p.m. Mr. Joseph White, M.G. (President), was in the chair, and there were present 37 members and visitors, and the Secretary. MINUTES. The Minutes of the Monthly General Meeting, held on the 28th November, 1935, were confirmed. Part 12 Mr. Joseph Aubrey Moore (Associate Member). These candidates will stand for election at the Annual General Meeting in January. The Council has admitted Messrs. John Richard Gauntlett, Reginald William Ken dall and Joseph John White as Associates, and Mr. Gerald Graham Edwards as a Student Member of the Institute. An application for transfer was received from Air. John Harry Rogers (Associate), and the Council has graded him as an Associate Member. Mr. Rogers will stand for election at the Annual General Meeting in January. MEMBERSHIP. Messrs. G. J. Privett and W. M. Winstanley were elected scrutineers of the ballot for the election of new members, and the following gentlemen were declared duly elected:—• Mr. Thomas Henry Hurst (Associate Member). Mr. Norman Dean Kennedy-Potts (Associate Member). Mr. Kenneth Byres Findlay (Mem ber) . (Transfer from Associate Membership.) For Full Membership: William Ainsworth. For Associate Membership: William Arthur Odgefs. The Secretary announced that applica tions for membership were received from the following gentlemen, and the Council had graded them as follows :•— Mr. John Joseph Patrick Dolan (Associate Member). Mr. Alexander William Lineker (Associate Member). GENERAL BUSINESS. Visit to Delta Sewage Disposal Works. The President: Under the heading of " General Business," I would like to refer to the visit paid by the Institute to the Delta Sewage Disposal Works a couple of weeks ago. We had a most entertaining time, and I am sure all who were able to come along will agree that the trip was well worth the trouble. I would like officially to express thanks to Dr. Hamlin and his staff for the very excellent arrangements made and to the City Council of Johan nesburg for their abundant hospitality. Associated Scientific anp Technical Societies' New Year's Dance. The President: I would also like to draw attention to the New Year Dance under the auspices of the Associated Scientific and Technical Societies. I understand the book ing is heavy, so those who wish to attend had better get their names in early. 322 The Transactions of the S.A. Institute of Electrical Engineers. DECLARATION OF ELECTION OF PRESIDENT FOR 1936. The President: My next duty, ladies and gentlemen, is a very pleasant one; I think it is an open secret, but I have to announce offi cially to-night that your Presi dent elect for 1936 is our senior YicePresident, Mr. C. T. Cocks. (Applause.) I have had the privilege of serving on your Council with Mr. Cocks for over 12 years, and I can testify to the great interest that he has always taken in the work of the Institute. I am person all y very grateful to Mr. Cocks for the self-sacrificing way in which he has supported me during my year of offi ce as your President, and I can safely congratulate the Institute on securing the services of Mr. Cocks as President for next year. Ml'. C. T. Cocks (President Elect) : Mr. President, ladies and gentlemen, at this stage all I wish to say is thank you for the confidence you have placed in me. I shall do my best to emulate the good work that has been done by my predecessors, those worthy gentlemen who have been in the Presidential chair of this Institute. As I shall be expected to speak at far greater length at a later date, I will content myself by thanking you again. (Applause.) ANNUAL BALLOT FOR COUNCIL. The President: I will now call for nominations for scrutineers for the annual ballot of Council. On the proposal of Air. J. llussell, the following gentlemen were declared elected scrutineers for the annual ballot for Coun cil:—Messrs. Jos. White, C T. Cocks, H. Oenehy, E. V. Perrow, W. D. Wheeler and Lt.-Col. J. Stewart Ross. The President: I will now call on Air. Borthwick to give us Air. Dorte's paper on— " SOME ELECTRICAL ENGINEERING ASPECTS OF TALKING PICTURE PRODUCTION." Mr. R. J. Borthwick: Air. Chairman, ladies and gentlemen, this is the paper which Mr. Philip Dorte, recording engi neer for the Gaumont (British) Picture Corporation, has asked, me to read: — [December, 1935. SOME ELECTRICAL ENGINEERING ASPECTS OF TALKING PICTURE PRODUCTION. By PHILIP H. DORTE, A.M.I.E.E., Recording Engineer, Gaumont-British Picture Corporation, Ltd. Read by R. J. BORTHWICK, Recording Engineer, African Film Productions, Ltd. Air. Chairman, Ladies and Gentlemen, In expressing the honour which I feel on being asked to present this paper to you this evening, I must emphasise my very genuine regret at not being able to be in Johannesburg to present it personally, and I must record my sincere appreciation of the kindness of Air. Borthwick, of African Film Productions, in reading the paper for me. In the short space of time at our dis posal this evening we have so much ground to cover that you will appreciate the impossibility of describing in anything like detail the many varied pieces of electrical apparatus which are in use in a modern film studio. Where, therefore, such machines as motor alternators, motors, transformers, etc., have to be mentioned, I propose to merely indicate their horse power or electrical rating, and leave the rest to your imagination. The modern film studio may cover a ground area of anything from one to thousands of acres, and may provide facilities for the making of one to ten pictures simultaneously through the medium of one to twenty " floors " or " stages " treated with acoustic materials for the dual purpose of providing correct acoustical con ditions for recording, as well as for ensuring that no sound will penetrate into the studio from outside. In the great majority of studios these stages are erected at groundfloor level, so as to enable sets to be only partially dismantled for transportation from the carpenters' shops (where they are made) to the stages themselves. Further, if stages are built one upon the other, difficulty is experienced in efficiently isolat ing them acoustically. Each stage is equipped with its own administrative offi ces and dressing rooms, and common to these stages are a number of editorial rooms and review theatres, and, of course, workshops, carpenters' shops, plasterers' shops and film laboratories. December, 1935.] Tlie Transactions of the S.A. Institute of Electrical Engineers. In considering, then, the electrical equipment necessary to operate a film studio, one must appreciate the necessity of a power, station capable of supplying •sundry workshops, as well as the heavy loads of the studios themselves, with which we shall deal in a minute, and when it is realised that a large set may be lit by a combination of lamps drawing in all some ten or twelve thousand amperes at 110 volts d.c, it will be seen that a studio sub-station is no mere electrical toy. Some studios generate their own power by means of five or six hundred horse power heavy oil engines directly coupled to d.c. generators, but the usual practice is to receive bulk supply (in England gener ally 50 cycle 3-phase at 6,600' volts) and transform it down to 230 volts to drive rotary converters giving a 110; volt d.c. output. This supplies only the necessary power for lighting, and by lighting I mean, of course, the lights used on the set for photographic purposes, house and general lighting being 220 volts a.c. In a sub station, in addition, there will be numerous smaller machines providing sundry voltages, both a.c. and d.c. ; as an example, a 230 volt, 24 cycle supply is usually adopted for bi-pole machines for interlocking sound and " picture cameras and/or projectors, while, as a further example, large repulsion starting induction motors operating off, say, 415 volts may be used to drive large fans for ventilation purposes. T have already mentioned that the main lighting supply is nearly always 110 volts d.c, and this supply is carried to the stages on heavy busbars and thence to various distribution panels complete with breakers, which are usually situated in the gantry or otherwise near the roof of the stage. From there it is led by means of heavy flexible cable to nests of six sockets scattered about on the spot-rails and on the floor itself, and into which the various lamps are plugged direct. Alternative arrangements are met with in different studios, and I am personally acquainted with several studios where a 3-wire system is operated (which has the disadvantage of needing continual supervision for balancing the load), and in another studio which I know, all the incandescent lights are oper ated from a.c. ; the two main disadvantages of this are that the arc lamps cannot be plugged into any available socket, and 323 that the a.c. fields from the cables fre quently interfere with the sound recording apparatus. In the days of silent pictures, arc lamps were used for studio lighting to the almost entire exclusion of incandescent lamps, but when sound was introduced, it was found that the arc noise interfered con siderably with recording. Consequently, incandescent lighting was resorted to in the main, and even though by means of chokes and modern carbons, arc noise has been reduced to a minimum, they are used mainly for such effects as daylight stream ing through a window and for general lighting on night shots when the blue con tent of the light is very valuable. The modern studio arc lamp varies in sizes suitable to accommodate 300 to 1,000 milli metre reflectors, and may draw as much as 300 amperes, thus dissipating nearly 30 kilo watts. The incandescent lights—by which 1mean the incandescent bulb complete with lamp housing—may be divided into two types, known as spots and floods, and ranging in power from 200 watts to 10 kilo watts. Spot lights are of the projection type filament, and are generally of either 2, 3, 5 or 101 kilowatts rating. The next five slides show you, respectively, a 5 kilowatt projector-type bulb, a 3 kilowatt lamp housing and mounting, a " baby " spot with 8 in. condenser, a typical spot-rail array of lamps (this photograph was taken during the filming of " Britannia of Billingsgate ") and a general view while shooting a scene for the film " I was a Spy." Flood lights, on the other hand, have ordinary spiral filaments and rarely exceed 2kilowatts, their lamp housings varying from ordinary tin cans to elaborate rifletype floods. The next slide shows you a bank of overhead flood lights such as many cameramen use as the first step in lighting a set. Note particularly the wire netting to catch bulbs (or pieces of bulbs) in the Lamp event of breakage or explosion. housings are so constructed that the lamp can be partially or entirely screened by diffusers consisting generally of one or two thicknesses of gelatine, silk or cheesecloth. Alternatively, glass, either frosted, tinted or clear, may be used ; the latter, incident ally, being frequently employed in front of an arc lamp in order to reduce hum and arcbubble noise. Other contrivances, such as snoots and gobos, are used to cut off different quantities of beam, and spill light 324 The Transactions of the S.A. Institute of Electrical Engineers. eliminators are frequently used on 3 and 5 kilowatt lamps. The next four slides demonstrate a simple set with one artist lit in four different manners. The first shows lighting with front lights only; the second, three-quarter back lights only; the third, front and back lights, but with the back lighting too strong or insufficiently diffused, and the last one shows us all the lights properly balanced. While it is impossible to lay down rules for lighting even small and simple sets, one would guess that the room in the last picture was lit by half a dozen 2 to 3 kilo watt spot lamps from a height of 12 feet, that the artist was picked out with another 2 kilowatt spot, while a diffused baby spot of some 1,500 watts was trained on her face. In addition, a tin can or rifle flood was probably placed at approximately camera level each side of the camera. Lighting a particularly complicated set is a job which calls entirely for experience, and is probably the only job in existence where a non-technical man, in the electrical sense, has control of thousands of amperes; this lighting expert (or chief cameraman) must have something of the artist in his composition, for on the disposition of his [December, 1935. the film. The two negatives are ultimately printed, on to the one positive for projection in the cinema (Fig. 2). Fig. 1. The picture negative is of a very high speed panchromatic film stock sensitive to the whole of the spectrum range, except the extreme ends, while recording film stock is of a very contrasting nature (usually orthochromatic positive), having an extremely fine grain in order to reduce halation to a minimum. lights depend entirely the high lights and shadows which make a set look on the screen a black and white counterpart of either a wish-wash water colour or the work of an old master. In the silent days the picture camera was a noisy contraption, using virtually the whole width of the film for its picture, which it shot at the rate of 16 per second. When sound was introduced, space had to be made on the edge of the film for the sound track, the camera had to be silenced and the speed of the film through the camera had to be increased in order to make it possible to record and reproduce the high frequencies which constitute the overtones and harmonics of speech and music. The speed ultimately fixed upon was 24 pictures per second. The next two slides show the dimensions of standard 35 millimetre film and illustrate where picture and sound are accommo dated (Fig. 1). The sound tracks are of the variable density type, which we shall discuss later. The picture negative is shot with a mask over the portion of the film devoted to the sound track, while the sound film is shot exposing only this portion of Fig. 2. Here is a slide showing a picture camera complete with flexible drive from a synchronous motor, which is usually rated at 220 volts, 48 or 50 cycles, 3-phase, which drives the camera at the correct speed for synchronising with the sound camera driven by a motor of similar design. When talking pictures were first intro duced, the camera was silenced by placing it, complete with operators, in a small booth with an optical glass front, but apart December, 1935.] The Transactions of the 8.A. Institute of Electrical Engineers. ! from unwieldiness, there was so much agitation for reform from camera operators that various forms of sound-proof covers were applied to fit closely round the camera itself. These are termed blimps. The next slide depicts a scene being shot in the early days of the camera booth. Many of you, on going to the pictures (which I hope you sometimes do), may have wondered at the ease with which scenes are apparently shot in different parts of the world. In practice, it is very seldom that these scenes are shot in the place which you view on the screen. The answer is a process known as back-projection, whereby the background only is actually photographed at the place in question, and the film is then brought back to the studio and is projected on to a transparent screen, graduated, as a matter of interest, from the centre outwards, in order to eliminate a hot spot from the projector arc in the middle of the screen; the modern back-projection screen is actually made of some secret acetate solution, which is sprayed on to a piece of flat glass and, when hardened, peeled off. The artists are placed in front of the screen; that is, on the other side of the screen to the projector, and the camera is placed in front of them. The camera and projector are electrically interlocked, so that the respective shutters are open at the same time, and the developed negative will then show the artists gazing at a moon lit sea or looking out of a taxi window in London, Paris, Johannesburg or New York; any other situation which a director may desire can be similarly created, dependent only on the visit of a cameraman to the location of the desired background. In more simple cases, where the background is, say, a house or a range of hills with no move ment called for, a photographic backing, being merely an enlarged still photograph, may replace the complicated back-projection paraphernalia. In these days the size of a good backing reaches gigantic proportions, very good detail still being maintained on an enlargement 100 ft. by 60 ft. The mechanical construction of a picture camera does not strictly concern a body of electrical engineers, as the only electrical part of it is the motor driving it. Suffice to say that mechanical construction calls for a given length of film to be held abso lutely rigid at a distance from the lens which must be accurate to a ten-thousandth of an inch for l/48th of a second, and then 325 moved on during the next l/48th of a second to allow the next unexposed frame to come into position. The lenses are usually mounted in turret fashion, so as to ensure the lens being changed without loss of time. The modern camera is usually equipped with a 25 or 28 millimetre lens for long shots, 35 or 40 millimetre for medium shots, 50 millimetre for close-ups and 75 millimetre for what are termed big head close-ups when the head of an artist will fill the whole picture. Additional equipment will include 100 millimetre lens for very long focus shots in the open, and this may even be used for shooting a closeup in the studio from the back of the set. News-reel cameras, which may be called upon to shoot, say, a close-up of a test match batsman at the wicket from the roof of the grandstand, may have a lens of even 48 inches focal length. A comparatively new innovation is the Zoom lens—a lens with variable focal length, but as the aperture alters according to focal length change, its use is very limited, since its exposure will alter too. Camera equipment also includes a series of gauzes and filters—pieces of optical glass ranging in hue from light yellow to dark orange, and from green to red. The object of this, of course, is to filter out the different colours of the spectrum, and con sequently to emphasise or to delete various coloured objects in the picture. The gauzes consist of open-work net, giving a softening effect to the subject being photo graphed, and these are normally used only on close-up pictures. In modern film technique, the director wants to be continually moving his camera about during the course of a shot; for this reason, cameras, complete with blimps, are mounted on small wagons running on pneumatic-tyred wheels, and can then be pushed about without undue vibration. Cameras are often mounted on cranes, a device (often worked pneumatically) which makes it possible to raise and lower the camera, keeping it at the same time on a constant plane^ Now we come to what you, as electrical engineers, will probably find the most interesting department of motion pictures production; I refer to sound recording. The first talking picture shown in the United States of America in 1926 " talked " by the simple means of synchronising standard picture film with a disc recording, 326 Tlie Transactions of the S.A. Institute of Electrical Engineers. and the only difference between these discs and standard gramophone records was that the former were of 16 in. diameter and revolved at 33J revolutions per minute instead of 78. It was soon apparent, how ever, that disc recording, as applied to motion pictures, had two severe drawbacks, quite apart from any question of sound quality. They were: (1) Editorial difficulties, in that it was diffi cult to cut the picture and duplicate the requisite takes of the original wax on to a new master wax and keep the whole in synchronisation ; and (2) the constant trouble of the picture film break ing in the theatre, one or two frames being lost in splicing, resulting in the latter part of the reel in question being out of syn chronisation with the sound record. Thus sound on film came into its own. This method of sound recording relies for its reproduction on the properties of the photo-electric cell, which will generate varying voltages in accordance with the change in the amount of light falling on its electrodes. If, therefore, we can, by some process, take the output of a microphone, amplify it and somehow translate its electrical impulses into some sort of photo graphic wave-form on a continuously moving strip of film, which is subsequently passed at the same speed in front of a photo-electric cell, we should receive a vary ing voltage output from the photo-cell following fairly accurately the original out put of the microphone, and which voltage, when amplified and connected to a loud speaker, should faithfully reproduce the original sounds applied to the microphone. After considerable argument, the picture people agreed to surrender to the recording engineers a tiny portion of the space on the film then devoted to their picture; in fact, a strip 100 mils, wide between the righthand side of the picture and the sprocket holes. Two alternative methods of record ing now- presented themselves. The first was to retain the complete 100 mils, width and vary the exposure in accordance with the electrical input from the microphone, and the second was to maintain a constant exposure and vary the area of the film exposed to the light up to a maximum of the 100 mils, available. These two methods became known as variable density and variable area recordings, and were cham pioned by Western Electric and B.C.A. [December, 1935. Photophone respectively, and although the two types of sound track vary considerably in character, they both rely, as indeed any light modulating system must do, on very narrow slits focussed by optical means on to moving film; in practice, the actual slit is 100 mils, long, and is on average approxi mately 5 mils, in width, giving, through optical reduction, a line on the film reduced some seven times, resulting in something between 0-5 and 1 mil. In variable area, recording the slit image is modulated by varying the length of the illuminated portion, thus producing a strip of constant density and varying area, which to the eye will appear as an oscillogram, while in the case of variable density recording the slit image is constantly illuminated along its whole length, the exposure being varied from point to point along the sound track; the transmission thus varies in linear relationship to the pressure or velocity of the sound wave to the microphone, dependent on whether pressure (carbon or condenser) or velocity (ribbon or dynamic) type microphones be used. Theoretically, of course, the slit image should be of infinitesimal width, but in practice this is obviously impossible, and so the slit is kept as narrow as is practic able in order to reduce fundamental attenua tion consequent on the width of the slit image being a measurable fraction of the wave length of the recorded frequencies. In variable area recording, the width of this slit image also introduces harmonic distor tion, making it all the more necessary to keep its width as small as human ingenuity can attain. In the case of variable area recording, modulation is effected by means of an oscillograph similar in design to those used in electrical laboratories for making sundry electrical measurements, but so designed that it is sensitive to an audio-frequency range of some 40 to 10,000 cycles. In the case of variable density recording, where the image illumination is variable, two systems are in general use ; the first makes use of a glow-lamp, which has the property of varying the brilliance of its emitted light in accordance with the a.c. potentials applied to its electrodes, the resultant varying light being focussed via the slit on to the moving film. The second method is patented by the Western Electric engineers, and utilises a light valve which employs two ribbons vibrating at a speed December, 1935.] The Transactions of the 8.A. Institute of Electrical Engineers. corresponding to the frequency that is to be photographed, and through the gap between these ribbons a light beam passes to the film via the usual optical system. To treat the systems described above in somewhat greater detail. Fig. 3 shows the schematic layout of the variable area system sponsored by the R.C.A. Photo- Fig. 3. 327 these fundamental differences: The mask, instead of being semicircular, is a triangle in shape, while the galvanometer mirror turns about a horizontal instead of a vertical axis. This triangle of light is so imaged on the slit that the apex and base are equidistant from the slit (Fig. 5c). Under these conditions the slit is illumin ated about half its area. Modulation causes the triangle of light to vary up and down, thus illuminating' the slit between maximum (base) and minimum (apex) according to current values applied to the galvanometer. It produces an image trace as in Fig. 5d. I Fig. 5. Fio. 4. phone. A source of light of constant intensity is projected through a lens system on to a mask, which consists of a metal surface in which a " half-moon " shaped opening has been cut. This semicircle of light is projected on to the mirror of the oscillograph galvo and reflected through a suitable lens combination on to a mechani cal slit. This slit is in turn imaged, by means of a microscope objective, on to the film. Under conditions of no modulation, half the slit is illuminated, as in Fig. 5a, by the semicircle of light. When modula tion current is applied to the galvanometer, the mirror rotates accordingly about its vertical axis, causing the semicircle of light to move to and fro in a horizontal plane. Thus at any instant of time the length of slit illuminated may vary from zero to maximum. As the film is moving past the recording point in a vertical direction, this produces an image trace as Fig. 5b. Another variable area system is that of British Acoustic, shown in Fig. 4. Similar in general principles to the previous, it has Fig. 5e. Fig. 5e shows examples of these two systems (negative tracks). To pass on to the variable density systems of recording. The Western Electric " light valve " method is shown diagramatically in Fig. 6. As stated above, the light valve consists of two metallic ribbons stretched parallel to each other and separated by a gap of 1 mil. Viewed against the light, this gap appears as a slit 1 mil. wide by 256 mils. long. Placed in a powerful electro-magnetic field, this light valve acts as an electrically operated shutter, the current alternations traversing the loop formed by the two ribbons, causing the gap to narrow or widen its (1 mil.) width in sympathy. As the maximum opening is 1 mil. (after optical 328 The Transactions of the 8.A. Institute of Electrical Engineers. reduction of 2), it not only acts as a shutter to vary the amount of light reach ing the film, but acts to form the slit image that is necessary in all present-day sound on film systems. OBJECTIVE | LECTRICflUy OPER^TED SHUTIER 1) OOI inch Fig 6. The second example of variable density, shown in Fig. 7, is the glowlamp system. Here a variable intensity light source is imaged on to a fixed mechanical slit, which in turn is imaged on to the film plane. The varying intensities of light produced by variation of modulation potentials across the glowlamp terminals are thus translated into lines of varying density on the film. V^RIABLE , IKKHSITY C~ LIGHT SOURCE f LENS JC J> FILM 'SLIT Fig. 7. The next slide will show you a typical Western Electric light valve yoke (Fig. 10), while the succeeding slide shows you a complete Western Electric recordingcamera. Note the film magazine and the fly-wheel which ensures the film passing at a really constant speed over the record ing drum. This is one of the chief responsi bilities of the recording engineer, to see that the film is propelled past the record ing point at an absolutely constant speed. As the film has no great inherent mass like a gramophone disc and turntable, in the early days of sound films, this presented a surprising amount of difficulty. There are three main mechanical systems employed in this connection: Sprocket recorders, slit block recorders and drum recorders. All are similar, in that they have a feed sprocket engaging the perfora tions in the film driven through a chain of gears, and the recording head is isolated mechanically from this, firstly, by two loops of film, and, secondly, in that it is itself driven through some system of mechanical filter, or in the case of the drum recorder, an electro-mechanical filter con sisting of a type of eddy current disc [December, 1935. actuated by a revolving electro-magnet driven by the feed sprocket. This is so arranged that just sufficient torque is applied to the drum to overcome friction losses, and so that the drum throws the necessary film loops on either side. It will be appreciated that, with any film recording system, a period of silence, such as is met with between sentences, between words and even bfetween syllables, will result in the track corresponding to those periods being 50 per cent, unexposed (that is, permitting 50 per cent, transmission), resulting in half the developed negative being, at those periods (in the case of variable area tracks), quite transparent. The result of this will be that, after two or three projections of the positive, dust and dirt will have collected on the transparent portion of this track, resulting in a series of clicks and hisses being emitted by the loud speaker; these very unpleasant sounds are known collectively as " ground noise." To overcome this, apparatus for ground noise reduction has been developed which, in the case of variable area recording, automatically reduces the exposed part of the track to a minimum width when no modulation occurs, and which entirely blacks out the positive track in the case of variable density recording. Fig. 8. The operation of this ground noise reduc tion is more fully set out in Fig. 8. Here we have the layout of a typical recording system (variable area), consisting of micro phone, amplifier and galvanometer. A per centage of the output modulation a.c, however, is tapped off and rectified, and this rectified a.c. or pulsating d.c. is led through a low pass filter, which passes a maximum of about 20 to 25 cycles. The output of this is, therefore, a varying d.c. current, which approximates the envelope of modulation current. It contains no audible frequency variation, but varies in ratio with the average value of the modula tion a.c. December, 1935.] The Transactions of the S.A. Institute of Electrical Engineers. 329 In the E.C.A. Photophone system, this pulsating d.c. is made to actuate a magnetically operated shutter (Fig. 9a), which cuts off some of the illuminated portion of the track (on low modulation), producing a sound track similar to Fig. 9b. Again, in Fig. 9c, we have the method of ground noise reduction used in the case of British Acoustic. Here the triangle of light, in the non-modulation condition, is set towards its apex, instead of, as before, half way. The d.c. component is used to bias it towards the half-way position, in accordance with the average value of modulation current, resulting in a track like Fig. 9d. In both these instances the amount of transparent track surface has been cut down to a minimum. It should be noted that, whereas' Figs. 5b and 5d Fig. 10. Fig. 11 shows examples of variable density and variable area positive film. I am not, at this point, going- to be drawn into the old argument as to which of the two systems (density or area) produces the better sound; I will merely say that variable density sound tracks are the more difficult to photographically process (with variable area, one merely has to deal with Fig. 11. (It is of interest that the variable density film shown here is a test film from the Gaumont British production " Rhodes " for the filming of African scenes, for which the African Film Produc tions' sound equipment was used.) are representations of negative sound track, Figs. 9b and 9d are positive. In variable area, the difference between positive and negative is, of course, one of the position of the two densities. The blacks in the negative are whites in the positive, and vice versa. black and white), while variable area recording systems have the disadvantage that it is not safe to let the track occupy the whole of the 100 mils, allotted on the film for sound, as many projector slits are not lined up correctly, so that a hundred mil. track runs the risk of having its peaks 330 The Transactions of the S.A. Institute of Electrical Engineers. eut off in the projector, thus causing very bad distortion. In consequence, a maxi mum " full track " of 70 to 80 mils, is all that is considered safe with variable area systems, causing, in comparison with variable density, a maximum volume drop of from 2 to 4 decibells. Considering for a moment how the sound impulses to be recorded actually reach the recording camera, I want you to look at the next slide, which shows you a typical microphone boom; on this boom is mounted one or more microphones, and its mechani cal construction enables the boom operators to move the microphone about the set in both vertical and horizontal planes in order to keep it at a constant distance from a moving artist, and at the same time out of view of the picture camera. [December, 1935. installed a monitor equipment enabling the recording engineer to hoth see and hear what he is doing to the volume of the sound which he is controlling. In some studios this booth is situated on, and is movable about, the floor of the studio, while in others it is built perman ently into one of the walls, thus enabling the engineer to look down upon the whole set; such an installation is shown in the next slide (Fig. 13). From the mixing booth the impulses are carried to an amplifier room and thence to a recording camera such as you have already seen (Fig. 14). Fiq. 13. Pio. 12. The next slide shows you a typical microphone position relative to the picture camera position for simultaneously photo graphing and recording a stationary artist, the area inside the rectangle only being photographed. (Fig. 12.) The output of the microphones are led by cables to the mixing booth, where they are connected across constant impedance volume controls, and where there is Sound., film reproducers consist of a picture projector (immediately underneath which is mounted the photo-cell, exciterlamp and optical-slit assembly) and high power amplifiers and loud speakers. Due to the fact that the film passes through this sound-head after it has passed through the picture head, the sound corresponding to a given frame of picture is not printed immediately opposite to it, but 14^ inches ahead of it. The next four slides depict a typical sound and picture projector, a typical December, 1935.] The Transactions of the S.A. Institute of Electrical Engineers. theatre exponential-horn loud speaker and a diagram of a typical auditorium installation. Some of you may have wondered how it was that speech was obviously super imposed later over music in films you have heard. Part of the equipment of every film studio comprises what is known as a re-recording or dubbing channel. This channel consists of a standard sound record ing camera, amplifier and mixer, but instead of the mixer being fed from micro phones, it is connected to a series of what may well be termed " film phonographs," which are virtually sound film projectors 331 this paper to delve also into the intricacies of television. Suffice to say that until very recently it was not possible, using strictly television methods, to televise really, satisfactorily more than the head and shoulders of an artist, or to reproduce on a screen of more than a few inches square, but recent demonstrations by the Baird Television Company have shown amazing improve ments in this respect; quite large scenes have been satisfactorily televised on to a very reasonably sized screen; and when you consider the fact that to obtain picture definition approaching the standard of, Fig. 14. minus picture head. These machines are electrically interlocked, so that various sound tracks may be reproduced from them in strict synchronism, and their outputs mixed on to a new negative in an orthodox manner. Alternatively, one or more sound tracks may be mixed with the output of one or more microphones, and it is interest ing to note that while, in modern motion picture production, all dialogue is recorded simultaneously with the shooting of the picture, all music and sound effects are recorded on to the dialogue tracks at a later date. When your Secretary asked me to write this paper, he also mentioned that you would like to know something about tele vision. Unfortunately, we have devoted so much time in dealing with motion picture production that it will not be possible in say, 9-5 millimetre film, it is necessary to work at a scanning speed of at least 2 to 300 lines per second, you will appreciate some of the problems with which television engineers are faced. Beception is effected by viewing the picture on the screen of a large cathode-ray tube, this tube being operated from amplifiers having a frequency response of the order of one million cycles—a frequency range which has to be maintained through out the whole transmitter, receiver and connecting link. You will, therefore, see that transmission of high definition tele vision entails the use of connecting lines of an electrical standard far above practical costs (I believe it works out at something like 4,000 per mile), and that a radio link necessitates the employment of a radio frequency corresponding to something of the 332 The 'Transactions of the S.A. Institute of Electrical Engineers. order of 5 metres in order to accommodate the terrific sideband spread without inter ference. By various means, however, these latter difficulties c^n, and are, being overcome, and the limits attached to the size of the subject being televised and the dimensions of the picture at the receiving end can, and are, being met by the use of intermediate film. Tiie scene to be televised is shot (picture and sound) on film which is pro cessed in the remarkable short space of time of 35 seconds, and this developed film is then presented to the scanning apparatus. Actually a camparatively short loop of film is used for this, as, after leaving the scanning gear, the film travels via a de-emulsifying bath into a re-emulsifying bath, and is then introduced again to the picture camera. At the receiving end a similar process is adopted, the cathode-ray tube being focussed on a continually moving band of film which photographs the sound and picture images, and after 35 seconds development passes through a standard picture projector (whence it may be viewed on a normal screen) and then on through de-emulsifying and re-emulsifying baths as in the case of the transmitter. On behalf of Mr. Dorte, I must express my thanks to Western Electric, Ltd., and the General Electric Co., Ltd., for the loan of slides, and to the African Film Produc tions, Ltd., and Mr. Albrecht, general manager of that firm, for the loan of equip ment, particularly the complete sound camera equipment which I have on hand here, and which I am now going to demon strate. It is a variable density glowlamp recording portable equipment used for newsreel work and is different from the systems previously described, in that both sound and picture are recorded on the film in the same mechanism. This is a compromise in the interests of portability; it is not an ideal method. Thank you, ladies and gentlemen. A demonstration of glowlamp sound recording equipment was given at the con clusion of the paper. A number of figures were shown on the screen which have not been reproduced. The President: Ladies and gentlemen, I think you will agree with me that we have listened to a most fascinating paper. It was indeed good of Mr. Dorte to prepare this paper for us, especially as I under [December, 1935. stand, after he had finished the '' Rhodes " film he went Home and took up another hobby—in other words, got married and only had at his disposal a very short time in which to prepare his paper. Our thanks are also due to Mr. Borthwick for the veryable way in which he has read the paper and conducted the demonstrations. We have also to acknowledge our indebtedness to Mr. Albrecht, -the general manager of African Films Productions, and to African Films Productions for affording facilities to Mr. Borthwick to give the paper. (Applause.) Mr. R. H. Gould (Past President) : I fear it is a bit late to-night, there is a verylong agenda, and I think I would be doing better service to the Institute if I were to not speak oij the subject now. The President: I will now call on Mr. Winstanley to give us his reply to the dis cussion on his paper. MERCURY ARC RECTIFIERS. By W. M. WINSTANLEY (Member). (Journal, April, 1934.) Reply to Discussion. Mr. President and gentlemen: In presenting this paper, my intention was that it should serve as an introductory paper setting out the elementary principles governing the functioning of the mercury arc rectifier, together with a description of the apparatus. It is to be hoped that the opportunities presented by the installation of rectifier sub-stations for railway traction service in this country will lead to more practical papers being presented to this Institute dealing with actual operating experience. I should like to thank those members who have contributed to a very interesting discussion. In reply to the questions raised: Mr. White raises the question of the space charge. The formation of a space charge in the high vacuum thermonic valve is due to the fact that electrons only are present in the space between the anode and cathode. In the gas or mercury vapourfilled rectifier, as I briefly mentioned in the paper, positive ions are formed by bom bardment of the gas or vapour by rapidly December, 1935.] The Transactions of the S.A. Institute of Electrical Engineers. moving electrons, and any space charge which may tend to form is immediately neutralised except in the immediate vicinity of the cathode, the operating anodes and the control grids on a grid controlled unit. An exception to this is the case of a cold rectifier called upon to pass a very heavy overload current. Under these conditions all the vapour in the anode stream may be ionized without providing suffi cient positive charges completely to neutralise the elec trons present, resulting in a low potential space charge. The existence of this space charge is im mediately made evident by an increase in the rectifier arc drop, which may have twice the normal value, the arc itself becoming unstable, resulting in severe surges on the transformer windings. The remedy is to design the rectifier so that even when cold there will be sufficient vapour present to carry the full rated over load, or alternatively, by the provision of special devices to ensure the rapid warm ing up of the unit. Mr. White also asks whether harmonics on the D.O. and A.C. system can be smoothed out by tuning the grid circuit. The control grids of a mercury arc recti fier are used to prevent the striking of the arc to its associated anode until the required instant. After the arc is estab lished, a space charge is built up around the grid, which renders it. incapable of further influencing the anode current. If, therefore, a particular wave form is im pressed on the grid it will not be reproduced in the anode current, as is the case with the thermionic valve, so that such a method cannot be employed for the elimination of ripples and harmonics in the A.C. and D.C. mains. Control of Electronic Flotv by Action of a Magnetic Field. In general, the application of a magnetic field to an electronic flow results in a change of direction of flow rather than a change in magnitude of flow. As far as I am aware, all experimental attempts to control the value of an electronic current have been confined to small laboratory models, and the results obtained suggest that the production of large commercial units operating on this basis would not prove practicable. 333 Temperatures. The operating temperature of the main cylinder and top plate is generally 40-60 C, and the discharge water temperature 50-70 C. For all designs there is a par ticular temperature at which the arc drop is a minimum, and if other considerations, such as liability to back-fire, permit, the unit should be run at this temperature. Poiver Factor. I would refer Mr. White to the paper by H. Rissik, " The Influence of MercuryArc Rectifiers upon the Power Factor of the Supply System," I.E.E. Journal, Vol. 72, page 435. The deviation of the power factor from unity is due to:. .... (1)The magnetising current taken by the transformer and auxiliaries. (2)The distorted or non-sinusoidal cur rent drawn from the supply system. Both these factors produce a lagging power factor, and the only way in which a leading power factor could be obtained would be to arrange for the anode current to be transferred from one anode to the next, before the natural instant of com mutation had arrived, by means of grids which could control the stopping of the arc as well as its initiation. As I have already explained, this is impossible with a normal control grid. I understand one manufac turer claims to have produced an experi mental model in which this can be done, but no details are at present available for publication. This, however, is a possible future development. Parallel Operation. Rectifiers possess an inherent shunt characteristic, so that they will always operate satisfactorily in parallel with them selves or with plant having a similar charac teristic. If parallel operation with plant having an over compound characteristic is required, the rectifiers must be provided with grid control, induction regulators, or on-load tap changers. The only special precaution usually taken is to provide each rectifier with a reverse current high speed circuit breaker, which operates in case of back-fire, thereby minimising the resulting shock to the A.C. and D.C. systems. Rating of Transformers. The two transformer connections gener ally employed are those shown in Fig. 14 334 The Transactions of the S.A. Institute of Electrical Engineers. of the paper. Such transformers are rated where P = rectifier output in kW + losses in plant. [ Primary ... 1-05 P Fork connection ' Secondary ... ,1-79 P {Average ... 1-42 P Interphase^Primary ... 1^05 P transformer|Secondary ... 1-48 P connection(Average ... 1-26 P [December, 1935. It will be seen that the A.C. three-phase is converted to D.C. and the D.C. con verted to A.C. in the inverter, the fre quency of the single-phase depending upon the speed of the contact maker which applies voltage to the grids at the appro priate instants. The equivalent size of the interphase transformer at 50 cycles is 8-5 per cent, of the main transformer for the second case cited. The figures, of course, remain the same if the primary is delta-connected in place of star. Pre-heating of Rectifiers. The modern rectifier will take a load up to full rated overload when cold without trouble being experienced, but under this condition the arc drop is higher than nor mal, so that complete load sharing in parallel with units already on load is not secured until after a few minutes running. This applies to both new and old units. Probably the suggestion that only new units require pre-heating arises from the fact that new units, if they are left standing idle for long periods after manufacture, will in all probability require " forming " before taking load for the first time, as explained in the paper. Fig. 20. Although conversion from three-phase to single-phase is shown, three-phase to threephase at a different frequency can be achieved by the same method. In method (b), which is only suitable for three-phase to single-phase conversion, the arrangement is as shown in Fig. 21, which shows two rectifiers each fitted with grid control. Back-firing. Mr. White suggests that ultra-violet radiation from the main arc on to an anode during its idle period may cause a back-fire. With the steel tank rectifier such radiation is prevented by the anode shield, and in the case of the glass bulb unit the filtering action of the glass is sufficient to reduce the radiation to a safe value, so that this effect is not regarded as being of much importance in normal rectifier design. Mercury Arc as Frequency Changer. An attempt to enter into details of the methods used to employ the rectifier as a frequency changer would entail a lengthy explanation. Very briefly there are two main methods: (a)By the.use of a D.C. link. (b)The direct converter. " A " and " B " operate alternatively as rectifiers. When " A" is passing current, the control gi-ids on " B " have a negative potential in relation to the cathode so that no current can flow in " B." In method (a) a rectifier is used in con junction with an inverter, the connections being arranged as shown in Fig. 20 for three-phase to single-phase. The current from " A " flows to bus bar " D " and back through the load to busbar " C," and then to the transformer neutral. The voltage thus given on the bus- Fig. 21. December, 1935.] The Transactions of the S.A. Institute of Electrical Engineers. bars is obviously an ordinary rectified D.C. voltage, busbar " D " being positive. This rectified voltage can, of course, be kept on the bars for any time interval desired, after which the control grids on "A " are given a negative charge when the current flow in "A" ceases at the end of the half cycle on the anode carrying current. If at the same instant the negative potential on the grids of "B" is removed, rectifier " B " will carry current as a rectifier. Busbar " G " then becomes positive, and the direc tion of current through the load is reversed. By alternate operation of " A " and " B " an alternating voltage is supplied to the bus bars " C " and " D." The resulting busbar voltage has a wave shape far removed from a sine wave, as denoted in Fig. 22. Fig. 22. It is obvious each rectifier must operate for equal times, so that the positive and negative half-waves are of equal duration. For conversion from 50 cycles to 16f cycles, as mentioned in the paper, with six-phase rectifiers, each rectifier must obviously operate for 1^ complete cycles of the 50 cycle supply. There are several methods of correcting the wave form to bring it more nearly to a sine wave on the low frequency side. One method is to arrange the transformer to give different voltages on the secondary wind ings ; for instance, phase 4 would be wound for 100 per cent., phases 3 and 5 for some thing less, 2 and 6 for something less still, and phase 1 for, say, 30 per cent. This results in alteration of the anodei voltage curve and consequently the voltage wave. See Fig. 23. This explanation is admittedly very in complete and skethcy. II. Bissik, in an article in The Electrical Review of June 12th, 1931, stated that a 2,500 kVA frequency changer of this type was being supplied to the German Federal 335 Railways for single-phase supply at 15,000 volts, 161 cycles. I have no information in regard to this unit in service. Dr. Randall's discussion does not really call for any comment from me except per haps to say that 3,000 volts D.C. is quite standard for railway electrification, and voltages of 12,000 and hihger are in use for radio communication. Fig. 23. Mr. Badham emphasises the necessity of the ignition point controlled by the grid being 100 per cent, perfect. The problem is complicated by the variations which may occur in the point of ignition due to varying arc drop and variations in temperature of the rectifier. This has led to the adoption of impulse excitation of the grid where the voltage impulse can be made suffi ciently high to ignite the rectifier at the correct instant despite variations in arc drop and temperature. This peaked impulse voltage necessitates the use of the saturated trans former method or the synchronous contact method, as described in the paper. The sinusoidal voltage method of biasing thegrids mentioned in the paper does not meet this condition adequately. In reply to Mr. Brinkworth, my brief comment on the overload capacity of recti fiers certainly requires amplification. Ordinary electric machines or trans formers, owing to the large masses of metal which are used in their construction, usually take at least six hours before the temperature reaches a steady value when operated on full load starting from cold, and if then placed on overload will again take an appreciable time before the temperature rises to the maximum safe value. With a rectifier the governing factor is usually the temperature of the anode, and the anode is really quite a small mass of graphite, there fore the anode very quickly reaches its maximum steady temperature for any par ticular current. If, therefore, when opera ting at full load the anode operates at its -'136 The Transactions of the S.A. Institute of Electrical Engineers. maximum safe temperature, any sustained overload will raise the anode temperature beyond the safe limit, and back-fires will result. Under these conditions only momentary overloads are possible. If a rectifier is built to carry 50 per cent, over load for one hour, as mentioned in the paper, then as far as the anode is concerned it must be built to carry this load continu ously, which means that at full load it is running much below its maximum output. A short circuit can be carried without trouble, as the circuit will be intercepted by the protective devices before the anode tem perature can rise to a dangerous value. Under similar conditions, a commutator machine would probably dash over before the circuit breaker could operate. In designing a rectifier for a particular overload, care is taken that the design of the water-cooling system is suffi cient to take away the heat developed on overload, and to ensure that the temperature of the cylinder and consequent rise of mercury pressure are kept within safe limits. It may be of interest to note that one manufacturer has placed on the market small air-cooled units which resemble in shape and general proportions a glass bulb rectifier. No glass, however, enters into their construction, steel replacing it. The anodes are placed in arms, and this construction is made possible only by the use of the special vitreous enamel seal, as described and illustrated in Fig. 5 of the paper. These small rectifiers are air-cooled in a precisely similar manner to the air-cooling of the glass bulb rectifier. Actual experience so far obtained, ex tending over the last three or four years, seems to point to the strong probability that it may be possible to dispense entirely with the air pumping equipment and treat these units in an exactly similar manner to the glass bulb type. With installations supplied so far, as experience with this type is com paratively limited, it has been considered advisable, as a form of insurance, to install an air pumping equipment, for it is felt that it is not possible to guarantee that these units will be absolutely leakless, say, over 20 years' service. This pumping system would certainly only be required for a few hours at a time, once or twice a year, and the pumping equipment is arranged as one unit, common to all rectifier units installed. [December, 1935. The loss of vacuum would not be due to leaky joints, but it is felt there is always the possibility of air seepage through the actual metal itself. This rectifier would seem to hold out great possibilities as, being of all-steel con struction, it will carry overloads in exactly the same way as the water-cooled, steel type rectifier; as Mr. Brinkworth points out, the overload capacity of the glass bulb type is severely limited, owing to the lack of heat capacity of the glass used in its construction. For servicing an installation of the small, steel-clad type, it is anticipated that no airevacuating plant being required, the units would be treated exactly as a glass bulb unit, and replaced in case of failure. Obviously, the steel-clad unit can be easily re-conditioned and put back in service. Mr. Brinkworth states that there are many B.C. commutating machines givjng 500 kW at 12,000 volts per commutator. I should be very interested to know where these are installed. It is apparently some new development about which nothing has been published, and I am sure we should all like a little fuller information. In mentioning 8,000 volts as the limit for the commutator of a D.C. generator, I was aware that as far back as 1886 gramme machines had been built for 6,000 volts per commutator, with closed coil armatures. Open coil armatures giving 3,000 volts were, of course, quite common at the same date for series arc lighting. I still maintain that about 3,000 volts is the maximum voltage per commutator for a commercial machine of normal con struction. The high tension D.C. motor generator sets first supplied to the B.B.C. each con sisted of a motor driving two generators. The D.C. output was 160 kW at 12,000 volts. Each generator armature had a com mutator at both ends, and the four commu tators were connected in series, giving 3,000 volts per commutator. Perhaps Mr. Brinkworth has in mind the H.T. D.C. generators used for electrostatic precipitation plant. With this type of plant, voltages of the order of 15 kV to as high as 50 kV may be required, but with 50 kV the current would be something less than a quarter of an ampere, the output of the machine being less December, 1935.] The Transactions of the S.A. Institute of Electrical Engineers. than 10 kW. Here again it is usual to employ two commutators per armature, and connect suffi cient commutators in series to keep the voltage per commutator below 8,000 volts, generally less. As mentioned, the current to be dealt with is usually a fraction of an ampere, and the machines may be considered as entirely special. If 12,000 volts, 500 kW on one commutator is now common practice, the present limit of 1,500 volts in Great Britain, and 3,000 volts elsewhere, for D.C. traction would seem unnecessarily conservative, and H.T. D.T. traction an immediate possibility. The possibility of automatic control of rectifier sub-stations was mentioned in the paper. Those interested will find an article dealing fully with this subject in the G.E.C. Journal, Vol. IV., No. 3. I do not agree with Mr. Brinkworth that, with a rotary, surges on the D.C. side are largely taken from the kinetic energy of the machine. This effect can only be slight, for the rotary is a synchronous machine. Kinetic energy can only be given up by change of speed, and only a very small variation of angular velocity is possible if the rotary is not to fall out of step. As mentioned in my reply to Mr. White, a reverse current high speed circuit breaker is the best protection against back-fires. Since dictating the above, I have seen in the Journal of the I.E.E., Vol. 77, October, 1935, a description of the Droitwich Broad casting Station. On page 450 a description is given of the M.G. sets installed. These are of 300 kW capacity, designed for any voltage between 7,000 and 12,000 volts. Each generator, which runs at 500 revs., has two commutators connected in series, so the voltage per commutator in this par ticular machine is from 3,500 to 6,000 volts. The weight of the armature alone is 6^ tons, which is only about 1 ton lighter than a complete normal 300 kW D.C generator at this speed. The armature is obviously very special, and the machine very heavy for the output. Incidentally, of course, on these high voltage generators the armature core is insulated from the earthed shaft. The President: Ladies and gentlemen, our thanks are due to Mr. Winstanley for his very able reply. You will notice that on the agenda we have two more Replies to Discussion; one by Mr. Littlewood, and 337 one by Mr. Rochester. I would ask these gentlemen to bear with us, as the hour is late, and to save their Replies to Discus sion for a future date, or alternatively, to permit up to publish them in the Journal without first reading them at a general meeting. We have a further discussion by Mr. Montgomery on Mr. Mitchell's paper, " The Technical Development of the Tele graph Service in the Union of South Africa." I think in this case also the same procedure should apply. That, ladies and gentlemen, brings us to the end of our proceedings, and I would remind you that refreshments will be served, as usual, downstairs. This being the last meeting of the year, I would like to wish you a very happy Christmas and a happy and prosperous New Year. Mr. C. T. Cooks (President Elect) : Ladies and gentlemen, I feel we could not definitely close this meeting without my being first permitted, on behalf of all present, to extend to our worthy President and Mrs. White the compliments of the season and to wish them many happy new years to follow. (Applause.) Mr. President: Thank you, Mr. Cocks and ladies and gentlemen. The meeting then terminated (10 p.m.). IMPROVEMENTS IN MODERN TURBO TYPE ALTERNATORS. By H. M. ROCHESTER (Associate Member). (Journal, April, 1935.) Reply to Discussion. Surge Distribution. ' According to the remarks of Mr. Badham, any type of alternator with normal end windings is not capable of giving uniform surge distribution. The speed of propaga tion of a surge through the end windings of an alternator is about 600 feet per micro second, while in the slots it is only onetenth of this value. Knowing the length of one turn of the winding, the time for a surge to traverse one turn can be calcu lated, and when taken in conjunction with the rate of rise of voltage will give the volt age between turns, the maximum value so obtained being on the end turns. The normal type of strip wound alter nator having several turns in series per slot 838 The Transactions of the S.A. Institute of Electrical Engineers. may be subject to high interturn stresses, but it is fundamental of a concentric con ductor winding that successive turns are in adjacent slots and the interturn stresses can only exist in the end windings, when the clearances are very liberal. In addition, reflections of a surge can be set up at a transition point where the end windings join the conductor or enter the slot. Again, the fact that successive turns are in adjacent slots renders the concentric arrangement more or less immune from such troubles. It is well known that the slope of surge wave fronts may correspond to frequencies of the order of 1,000,000 cycles per second, at which frequency the impedance due to the inductance of the windings becomes much greater than that due to the capacity. The surge current will thus pass directly to earth through interturn capacity, and if this is uniformly distributed through the wind ings then the surge voltage will distribute uniformly over the windings. It will be clear that the concentric con ductor winding has a great advantage over the ordinary type of winding by reason of its inherently high capacity between turns which form a capacity chain direct to earth and present a relatively low impedance to a surge. The following extract is taken from the Journal, A.I.E.E., January, 1934, by J. F. Calvert. As a result of cathode ray oscillo graph studies, the investigator states: — " The winding using concentric turns (one actually inside the other within one slot) ' which was introduced in Europe for high voltage machines should give adequate protection to the turn insulation." A voltage surge may give rise to exces sive voltage difference in the windings of an alternator, transformer or similar appara tus, as follows: — 1.A surge of high amplitude causes ex cessive voltage between windings and earth, which may be accentuated by reflections from the neutral point or from the junction of two sections of the windings having different charac teristics. 2.A surge having a steep wave front causes a high voltage between the end turns of a winding where the capaci tance of a turn to earth is appreciable [December, 1935. in comparison with the interturn capacities—this is so. for wow-concen tric conductor winding. 3. The slope of the wave front of a surge is gradually modified owing to the absorption of energy as it passes through a winding; there is then the possibility of the slope of the wave front at some part of the windings corresponding'to its natural frequency, and an excessive voltage due to reson ance may be sent up. The protection of machines against volt age surges due to lightning and other causes has received much attention, but there still appears to be some controversy as to the best measures to adopt. These must depend a great deal on the conditions to which the plant is subject. On a number of systems lightning arresters are fitted in order to reduce the amplitude of the voltage surges; some engi neers are of the opinion that the operation of lightning arresters is uncertain and that this apparatus is itself a potential source of breakdown. Surge absorbers have been fitted on a number of systems, and while they are effective for surges with steep wave fronts, a surge with a less severe wave front may reach the windings of terminal apparatus and cause a high voltage between turns owing to resonance. (It may be of interest to members to know that a combined surge absorber and excess voltage discharge has been developed by Messrs. Merlin and Gerin, Grenoble, France, who are associates of Messrs. A. Reyrolle & Co., Ltd., Hebburn-on-Tyne.) Experience and discussions with a num ber of enginers indicates that probably the best safeguard for general application is to provide a long cable connection between the apparatus and the high overhead lines. The length of cable generally recom mended is about 400 yards. On the English North East Coast the practice is to use 250 yards for a 20 kV line and about 70 yards for a 66 kV line. The corresponding length for a 35 kV line would be 150-200 yards. It is recommended that the cable should be steel wire armoured in order to absorb the energy of the surge. Where the ter minal of the line is close to the station it is December, 1935.] The Transactions of the 8.A. Institute of Electrical Engineers. 339 usual to coil the excess length of cable in the ground. stand any transient voltage occurring in a concentric conductor winding. In order to protect the high voltage alter nators not of the concentric conductor design, having a large number of turns per slot, American practice favours the use of surge absorbers at the machine terminals, and, if the insulation of the winding is graded a lightning arrester is connected to the junction of the high and low voltage sections of the winding. The end windings in a concentric con ductor design are amply spaced and insu lated, and the arrangement is such that there is no danger of breakdown due to a It has also been proposed that condensers should be connected between tappings taken from machine windings in order to assist in distributing the surge potential uniformly throughout the winding. There are obvious disadvantages in bringing out a large num ber of tappings at high voltages and in accommodating and insulating the con densers. The Parsons concentric conductor type of high voltage winding has many advantages under transient conditions. An important feature of this winding is the high capaci tance between sections of the winding form ing a direct path to earth for a surge. Further, as opposed to the small values obtained in non-concentric windings this capacitance is high compared with the elec trostatic capacity of the turns to earth, and for this reason a surge voltage even with a steep wave front is uniformly distributed across the windings from the bull conductor to earth. The transient voltage between sections and between turns is thus kept down to a moderate figure. The ratio of the transient voltage between sections or turns to the normal voltage difference at these points cannot be greater than the ratio of the maximum amplitude of the voltage surge to the terminal voltage of the alter nator ; whereas, in a non-concentric wind ing having a large number of turns in one insulating tube, the relation of the capaci tance between turns to that of the turns to earth is such that the transient voltage may be many times greater than the normal voltage between turns. (Such turns may be provided with the full thickness of in sulation, but this arrangement occupies a large amount of space and is uneconomical.) In the concentric conductor alternator each successive conductor is situated in a different slot and is, therefore, fully insulated. The insulation between sections is equal to a third of the total insulation to earth and is more than ample to with surge. The possibility of resonance due to a volt age surge is also remote with a concentric conductor winding, owing to the high capacitance to earth. A list of papers and articles relating to the j^rotection of rotating machines from surges is attached. Concentric conductor type alternators are in operation in Africa and England without any form of lightning protection, and, as far as is known, no special measures are taken against lightning. The high voltage alter nator at East Band, in addition, operates in conjunction with Petersen coils. Heat Gradient. In his remarks, Mr. Badham has stated that for a given current density in the con ductors the temperature of the bull in a concentric winding would be greater than that of a single conductor, but in his argu ment he has assumed that the total heat from, the three conductors has passed through the total thickness of insulation. This is not so. The heat passing through any layer of insulation is only that of the conductor or conductors enclosed therein, and consideration of a triple concentric con ductor shows that the heat from the bull only passes through the first layer of insula tion, that from the bull and. inner through the second layer of insulation, and all of the- loss through approximately one-third of the total insulation. This permits suitable grading of current densities to secure the most favourable distribution of temperature. For the same loss per unit of cooling surface the temperature difference between the bull conductor and surrounding slot is approximately 30 per cent, less than for a single conductor with equivalent insulation. Corona. In conjunction with the consulting enginers (Messrs. Merz & McLellan) for the H.V. generators for the Salt River Power Station, tests were carried out for corona. A canopy was erected over one end of the alternator, and after 15 minutes had elapsed for the spectators to accustom their eyes- to 340 The Transactions of the S.A. Institute of Electrical Engineers. the darkness, the alternator was excited to normal volts. No corona was visible. A further test was carried out at over-voltage and photographic records obtained. Again no corona was visible. Experience has shown that corona is not likely to occur on alternators of normal constructions up to 11,000 volts. Sine of Alternator. The maximum size of concentric conduc tor H.V. alternators in service are installed at the newly-opened power station at Swan sea, where two units, each of 37,500 kVA, are installed. As far as I am aware, the maximum size of any other H.V. alternator under construction is considerably less than twice this rating and is not yet in service. Reactance and Stresses. It is a feature of the design of a concen tric type H.V. alternator that a high reactance is obtained, a value which is diffi cult and not economic to obtain on a L.V. type of alternator. In addition to this, the arrangement of the end windings and the clearances available reduce the electro magnetic forces to very low values. In the course of works tests, H.V. alter nators with concentric windings have with stood repeated sudden short circuit tests when excited to normal volts on open circuit without the windings showing the slightest movement; also, H.V. alternators in service have been subject to severe system disturb ances, and subsequent examination showed no signs of electrical or mechanical injury to the windings. This provides an illustra tion that in making the utmost of technical developments safety is not necessarily prejudiced. PAPERS AND ARTICLES RELATING TO THE PROTECTION OP ROTATING MACHINERY PROM SURGES. " High Voltage Alternators," by J. Rosen. Journal of the J.I.E. Vol. XLV, Part I, Oct., 1934. " Connecting Rotating Apparatus Direct to the Line." S. L. Henderson, Electrical Journal. Vol. 27, 1930, p. 647. Voltage Oscillations in Armature Windings Under Lightning Impulses." A.I.E.E. Trans.. Vol. 49, Oct., 1930, pp. 1587-1607. Effects of Lightning Voltages on Rotating Mahcines and Methods of Protecting Against Them." P. D. Fielder and E. Beck, A.I.E.E. Trans.. Vol. 49, Oct., 1930, pp. 1577-86. " Surge Protection for Rotating Machines." J. E. Calvert, A. C. Monteith and E. Beck, Electrical Journal, Vol. 30, March, 1935, pp. 91-4 and 116. [December, 1935. " Protecting Machines from Line Surges." J. E. Calvert, Electrical Engineering (A.I.E.E. Trans.), Vol. 53, Jan., 1934, pp. 139-46. " Transition of Lightning Waves from one Circuit to Another Through Transformer." K. K. Palueff and J. H. Hagerguth, A.I.E.E. Trans., Vol. 51, Sept., 1932. THE TECHNICAL DEVELOPMENT OF THE TELEGRAPH SERVICE IN THE UNION OF SOUTH AFRICA. By J. A. F. MICHELL, B.Sc. (Eng.) (Member). (Journal, May, 1935.) Discussion by T. MONTGOMERY (Member). I feel I should like to contribute a few observations before Mr. Michell's valuable paper is closed to discussion. I have been associated with the telegraph service for 40 years. During the first ten years I saw little progress. Everything was standardised—the last word had been said, and it only remained to exploit the competi tive spirit amongst the operating staff to secure the highest possible traffi c output. We looked askance at the, power engineer ; he was not to be relied upon, and so, rather than take unnecessary risks, we dej)ended on primary cells to supply whatever volt ages we required. However, as time went on the power engineer gave proof that he could " deliver the goods," and then began the conversion of the telegraph batteries at important stations from primary to second ary cell working. It is remarkable how one innovation leads to another. Before many years had passed, the conversion of our wheatstone trans mitters from weight drive, necessitating frequent attention to the task of winding up the weight, to the much steadier motor drive, had become an accomplished fact. The mechanisation of the telegraphs during subsequent years went on without undue haste, but with relentless persistence, and to-day we have to acknowledge that it is the machine and not the skilled manual tele graphist which is the sheet-anchor of the telegraph service. Referring back some thirty to forty years, there was throughout the Capo Colony a wonderfully useful chain of single current repeating stations where the incoming signals were amplified and passed forward, not always free from distortion. The December, 1935.] The Transactions of the S.A. Institute of Electrical Engineers. change-over to double current working and the introduction of fast speed apparatus, with suitable repeaters at a few selected points, displaced these primitive devices during the reconstruction period which fol lowed the Anglo-Boer War. It has been said that the telegraphs have become a by-product of the trunk telephone service. It is not strictly true, at least not at this stage, but, regarded, from the point of view of inductive disturbance, it is highly desirable that the telegraph signalling cur rents shall be of approximately the same magnitude as those used for telephone speech. This condition is secured where both telegraphs and telephones are worked by the carrier current method described by Mr. Micheli. Although Mr. Micheli does not favour voice frequency (300-3,000 cycles) for tele graph working, a compromise may be pos sible without having recourse to the expen sive equipment entailed by the present high frequency carrier method, which is only justifiable between points requiring a large number of channels. Research seems to be proceeding along these lines, and a solution may, therefore, be looked for. Mr. Michell's reference to the new baby of the telegraph service, viz., the tele printer exchange, gives one food for much speculation. We have seen in our day the gradual encroachment by the telephone on what was at one time regarded as the domain of the telegraph. I refer to long dis tance communication. May we not now be entering on a new phase where the tele graph typewriter or teleprinter will win back the ground temporarily lost. The pos sibilities of the new application are pro digious when it is remembered that up to eighteen telegraph channels can be worked by the carrier current method within the frequency band normally allotted to one telephone channel. It is possible that within ten years the bulk of the business telegram traffi c will be handled direct by the teleprinter method between the offi ces of the firms concerned through teleprinter exchanges. A point which might, I think, be stressed is the present-day dependence of the com munications engineer on the power engi neer, or, to put it in another form, the milli watts on the kilowatts. A similar position, of course, obtains in the industrial sphere, but the temporary failure of a public utility service is always regarded as an intolerable 341 state of affairs. Fortunately a cessation of telegraph communications following a breakdown of the power supply has never occurred in South Africa, though on occa sions battery reserves have fallen danger ously low. The elimination of the duplicate battery, which is foreshadowed in Mr. Michell's paper, definitely increases the dependence of the telgraph service on the local power supply, and creates a need for emergency plant to ensure the continuity of telegraph and also telephone communi cations. The operation of the belt conveyors for collecting and distributing the telegrams in the new Johannesburg telegraph office will be watched with interest. The time interval known as " offi ce drag" will at all events be calculable, being no longer wholly dependent on that erratic quantity " modern youth." In conclusion, I should like to thank Mr. Micheli for his very instructive paper. VISIT TO DELTA SEWAGE DISPOSAL WORKS. By the courtesy of the City Council of Johannesburg, approximately fifty members of the Institute and their friends paid a visit of inspection to the Delta Sewage Dis posal Works on Saturday morning, the 7th December, 1935. The visitors were welcomed by Dr. E. J. Hamlin, the Johannesburg City Engineer, and after refreshments had been served they were shown over the works in small parties, each under the guidance of one of the Council's officials, who explained the various workings. The Council wishes to place on record its appreciation of the Johannesburg City Council's' invitation to visit the works and for its hospitality, and its sincere thanks to Dr. Hamlin a"nd the members of his staff who so lucidly explained the works. DESCRIPTION OF DELTA SEWAGE DISPOSAL WORKS. By H. T. CLAUSEN, A.M.Inst.C.E. (Superintendent, Sewage Disposal Works, Johannesburg). The Delta Sewage Disposal Works, which were put into operation on the 21st April, 1935, will deal with the domestic sewage and trade waste from.that portion December, 1935.] The Transactions of the S.A. Institute of Electrical Engineers, of Johannesburg comprising the north western drainage basin. The flow at present is approximately 300,000 gallons per day, but it is estimated will eventually be 2,000,000 gallons per day which these \vorks, with extensions, will be capable of treating. The sewage, on entering the works, passes through a hand-operated bar screen With one inch openings, through a small detritus pit for catching the heavier solids, and then flows to the sedimentation tanks, ^svhere the solid matter is settled out. All these units are enclosed in a chamber which lias forced ventilation. Electrically pro duced ozone for oxidising impurities in foul air is mixed with the air exhausted from this chamber before being discharged to the atmosphere. ^ To the effl uent from the sedimentation tanks is then added activated sludge, bear ing bacteria, which, acting probably as a catalyst for the oxygen in the air, oxidise 313 the impurities 'in the settled sewage, this being achieved in the aeration tanks, where air is blown through diffusers into this mix ture of settled sewage and activated sludge for the purpose of keeping the activated sludge in suspension, and supplying the necessary oxygen to the biological growths. . 1'he mixture then flows to sludge separat ing tanks, where the activated sludge settles out, and is drawn off continuously to be returned by air-lifts to the influent to the aeration tanks to do further work. There is a constant increase in the quantity of activated sludge, so that a certain amount has to be drawn off constantly, and this is pumped to the incoming sewage to be settled out in the sedimentation tanks. The effl uent from the sludge separating tanks may then be run on to land, or may be passed through sand-straining filters, chlorinated and discharged into a nearby stream, this latter course only being resorted to if necessary during storms. Pig. 3. Sludge Digestion Tanks with Floating Steel Gas Collectors, Deita. December, "935.] The Transactions of the S.A. Institute of Electrical Engineers. 345 Fro. 6. Gas Engine Alternator Set, Delta. The solid matter, consisting of the screenings and the sludge from the sedi mentation tanks, is pumped to the digestion tanks, where anaerobic alkaline fermenta tion process reduces a large quantity of the volatile matter to gas, and also causes the remaining solid matter to lose its offensive properties. The residue from these tanks is later run on to under-drained drying beds of sand. The dried solids are then removed and used" on land. Gas, consisting of approximately 70 per cent, methane, the remainder being princi pally carbon-dioxide, is generated during this process of fermentation, and is collected into floating steel gas collectors, from which it is led to a 156 b.h.p. gas engine direct coupled to a 105 kW alter nator. The electrical energy derived from this local source is utilised for driving air compressors for supplying air to the aera tion tanks, and for driving sludge pumps, ozone producing apparatus, etc. The waste heat from the gas engine is utilised via a heat exchanger and hot water coils for heat ing the raw sludge, as the optimum tem perature for the sludge fermentation process is 80 Fahrenheit. As an external electricity supply from the municipal system is also utilised, because the local supply is not sufficient, the controlling switchboard has two sets of busbars, one for the local and one for the external supply. A busbar coupler is included on the switchboard, so that parallel running of the two supplies is possible by closing this. Each of the out going supply panels is . equipped with change-over links to either set of busbars, so that any unit may be run on either of the supplies. Included on this switchboard are electrically operated meters and recorders for the sewage flows, the air supply and thermo-couple thermometers in the digestion tanks; also pilot lights for the ventilating and ozone producing apparatus. The offices, laboratory, machinery room and sedimentation tank chamber are all in one building. 346 The transactions of ihe ^.A.' Institute of Electrical Engineers. [December, 1935. INSTITUTE ANNOUNCEMENTS AWARDS. The Council is empowered each year at its discretion to award the Gold Medal of the Institute, together with a certificate and, if considered desirable, a premium not exceeding 10 10s., to a member of any grade for an original paper of outstanding merit submitted during the year. It is also authorised to award at its •discretion the Bronze Medal of the Insti tute, together with a certificate and, if con sidered desirable, a premium not exceeding 5 5s., to a member of the Student grade for an original paper of outstanding merit •submitted by a member of that grade. The Institute is indebted to the Manage ment of the Victoria Falls and Transvaal Power Company, Limited, for an annual -donation of 25 for the purpose of award ing premiums, not exceeding 10 10s. in value for any one award, for the purchase •of scientific and technical books or instru ments for .papers and contributions to the . discussion of papers, which, in the opinion of the Council, merit special recognition. The papers and contributions of Student Members are eligible for awards both in their own Section and in the Senior Section, and all awards are at the dis cretion of the Council, which may vary them in amount according to the merit of the papers and contributions submitted during the year. The Institute is also indebted to the South African Cable Makers' Association for an annual donation of 5 5s. for the purpose of awarding one or more premiums each year to the total value of 5 5s. The conditions governing this Award are the same as those for V.F.P. Awards, with the exception that all Papers and Contribu tions read before the Institute are eligible for the Award irrespective of whether the authors are members of the Institute or not. Secretary at least one month before the date of the meeting at which it is to be read. Where symbols or abbreviations are con sidered necessary, if is desirable that definite standards should be used. Attention is drawn to the publications cf: the British Standards Institution dealing with " terms " and graphical symbols used in electrical engineering, with the sugges tion that these be employed. DIAGRAMS FOR TRANSACTIONS. It is requested that thefollowing rules be observed by memberspreparing illustrations for publicationin the " Transactions ": — Drawings accompanying papers should be made in India ink on white paper; hand. sketches, if they are bold and heavy in • o utline, are suitable for reproduction in the Journal. Drawings or photographs to be shown on the screen by means of the epidiascope should not exceed 5 in. x 5 in. in size, and slides must be 3^ in. x 3^ in. All drawings and photographs require to he numbered to ensure their use in the correct order. ADDRESSES WANTED. Addresses are wanted for the following:— L. L. B. S. C. Lawson.S. Lawrence. Graham.A. Leek. W. Fowler.A. H. Buitenweg. G. E. Geering. Kindly communicate with the Secretary, F.O Box 5907, Johannesburg. Telephones, 33-5248/9. PAPERS LETTERS OF DESIGNATION. Members presenting papers before the Institute are requested to forward a copy •of their paper, in final form, to the The attention of members is drawn to Rule 26 of the Constitution and Rules of the Institute, which reads:— December, 1935.] The Transactions of the S.A. Institute of Electrical Engineers. " The authorised letters designating the class in the Institute to which a member belongs shall be as follows: — For an Honorary Member, Hon. M.(s.a.)I.E.E. For a Member M. (s.a.)I.E.E. For an Associate Member, A.M.(s.a)I.E.E. For an Associate, Associate (s.a.)I.E.E. For a Student, Student (s.a.)I.E.E. In each case the letters S.A. shall be in brackets and be less in size than, but not less than half, the size of the other letters." TO COUNTRY MEMBERS. The Council is particularly desirous of receiving written contributions from mem bers resident in the country on any of the papers up for discussion as set forth in the Agenda. Members who are unable to attend the Ordinary General Monthly Meetings should avail themselves of this opportunity. In this connection members should bear in mind the Institute, V.F.P.. and Students' Awards which are available for members presenting a paper or contribu tion of suffi cient merit. Kindly address all contributions, etc., to the Secretary, P.O. Box 5907, Johannesburg. MINUTES OF THE BRITISH STANDARDS INSTITUTION. The Minutes of the above Institution are regularly received by the Institute, and may be obtained for reference purposes on application to the Secretary. BRITISH STANDARDS SPECIFICATIONS. H.M. Acting Senior Trade Commissioner, Johannesburg, has advised the Institute that he has received from the British Standards Institution, of London, a com plete set of British Standards Specifications. These Specifications are filed in his office, and may be consulted there when required. The Specifications are for consultation only, and cannot he loaned from his offi ce. 347 BOOK-PLATES. Book-plates for publications purchased from Award Premiums may be obtained from the Secretary of the Institute. TECHNICAL PUBLICATIONS. By the kindness of Doctor H. J. van der Bijl, the chairman of the Electricity Supply Commission, the Institute is favoured with copies of the weekly library extracts of current technical literature prepared by the Librarian of the Commission. The Council desires to announce that the Extracts are available for reference by members on application to the secretary, and, in future, a copy will also be available on the bookshelves in the lounge of Kelvin House. W.P.C. AMERICAN COMMITTEE. The American Committee of the World Power Conference has kindly extended an offer of assistance to South African engineers visiting the United States, and is willing to advise on places of interest to visit, itineraries, etc. The offices of the Committee are at 1419-21, Chrysler Build ing, 406, Lexington Avenue, New York City. Intending visitors are invited to com municate with the Committee at the above address. RECIPROCITY ARRANGEMENTS. Reciprocity arrangements exist between the South African Institute of Electrical Engineers and the Institution of Electrical Engineers, London, the American Insti tute of Electrical Engineers, the Societ^ Fran^aise des Electriciens, Paris, the Association Suisse des Electriciens, Switzer land, and the Verband Deutscher Elektrotechniker, Germany. It is hoped that members proceeding overseas will avail themselves of the facilities offered. Full particulars are obtainable from the Secretary. CLIPPINGS FROM TECHNICAL PRESS. Members are invited to send in any clippings from the Technical Press which may have bearing on papers up for d^s cussion, or may be of general interest. Please state source. These clippings will be submitted to the responsible editor, who will pass for publication such items as can be accommodated in the Transactions. 348 The Transactions of the S.A. Institute of Electrical Engineers. WORLD POWER CONFERENCE. The next Chemical Engineering Congress of the World Power Conference will be held at the Central Hall, Westminster, London, between June 22nd and June 27th, 1936. Any information in connection with the Congress may be obtained from the Secre tary of the South African National Com mittee World Power Conference, P.O. Box 1091, Johannesburg. [December, 1935. FOR SALE. A Foundation Member of the Institute has a complete set of the Transactions for sale, the first fifteen volumes of which are bound in half-calf. Condition as new. What offers? Apply to the Secretary, S.A. Institute of Electrical. Engineers, P.O. Box 5907, Johannesburg.
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