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INSTALLATION INSTRUCTIONS
ELDV Direct-Vent
Gas Fireplaces
MODELS
P/N 850036M Rev. H 01/2011
This manual is one of a set of two supporting this product.
Refer to P/N 875030M for Care and Operation Instructions.
Ce manuel est disponible en francais, simplement
en faire la demande. Numéro de la pièce 850036CF.
MILLIVOLT:
ELDV-35NM
ELDV-40NM
ELDV-45NM
ELDV-35PM
ELDV-40PM
ELDV-45PM
™
ELECTRONIC:
ELDV-35NE
ELDV-40NE
ELDV-45NE
Portland
US
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INstallateur : Laissez cette notice avec l'appareil.
Consommateur : Conservez cette notice pour
consultation ultérieure.
OTL Report No. 116-F-39C-5
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating
plate. This appliance is not convertible for use with other gases unless a certified kit is used.
f iWARNING
r e - p/a
r
t
s
.
c
o
m
AVERTISSEMENT / AVISO
• HOT GLASS WILL CAUSE
BURNS.
• DO NOT TOUCH GLASS
UNTIL COOLED.
• NEVER ALLOW CHILDREN
TO TOUCH GLASS.
• EL VIDRIO CALIENTE
• UNE SURFACE VITRÉE CHAUDE
CAUSARÁ QUEMADURAS.
PEUT CAUSER DES BRÛLURES.
• USTED DEBE NUNCA
• LAISSER REFROIDIR LA SURFACE
TOCAR EL VIDRIO CALIENTE.
VITRÉE AVANT D'Y TOUCHER.
• NE PERMETTEZ JAMAIS À UN ENFANT • LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.
DE TOUCHER LA SURFACE VITRÉE.
WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may
result, causing property damage, personal injury,
or death.
-
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
•
department.
- Installation and service must be performed by a
AVERTISSEMENT : Assurez-vous de bien suivre les
instructions données dans cette notice pour réduire au
minimum le risque d’incindie ou d’explosion ou pour
éviter tout dommage matériel, toute blessure ou la mort.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs
ou liquides inflammables dans le voisinage de cet appareil
ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des
téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualifié ou par le
fournisseur de gaz.
TABLE OF CONTENTS
PACKAGING
Packaging..........................................Page 2
Introduction.......................................Page 2
General Information...........................Page 2
Requirements for the
Commonwealth of Massachusetts..Page 4
New York City Approval......................Page 4
Cold Climate Insulation......................Page 5
Manufactured Home Requirements...Page 5
Location.............................................Page 5
Vent Termination Clearances . ...........Page 6
Appliance and Vent Clearances..........Page 8
Detailed Installation Steps..................Page 9
Typical Installation Sequence ............Page 9
Step 1. Framing..................................Page 9
Fireplace and Framing Specifications.Page 10
Step 2. Routing Gas Line...................Page 11
Step 3. Install the Venting System.....Page 12
Vertical Termination Systems.............Page 13
Vent Section Length Chart.................Page 13
Vertical Vent Tables and Figures.........Page 16
Horizontal Termination System..........Page 17
Horizontal Vent Tables and Figures....Page 20
Venting Using Flexible Vent Pipe........Page 23
Step 4. Field Wiring..........................Page 24
Step 5. Optional Blower Kit Wiring...Page 25
Step 6. Connecting Gas Line............Page 26
Step 7. Verifying Appliance Operation.Page 27
Step 8. Installing Logs ....................Page 28
Step 9. Remove/Install Glass Door . Page 32
Step 10.Burner Adjustments.............Page 32
Step 11.Hood Installation..................Page 34
Finishing Requirements.....................Page 34
Step 12. Attaching Safety-inOperation Warnings........................Page 35
Installation Accessories.....................Page 36
Gas Conversion Kits..........................Page 38
The assembled vented gas fireplace heater is
packaged with:
1 -One log set located in firebox area.
2 -One envelope containing the literature
package which consists of the care and
operations manual, installation instructions,
warning labels and warranty; envelope is
located in the control compartment.
3 -One vent restrictor to be applied as shown on
Page 12 ; restrictor is taped to the envelope.
4 -One hood located behind the door assembly.
5 -One bag of decorative volcanic stone located
in the control compartment.
6 -One bag of glowing embers located in the
control compartment.
Introduction
The Millivolt appliances have a millivolt gas
control valve with piezo ignition system. If any
optional accessories that will require electrical
power are to be installed, the electrical power
must be provided at the time of appliance installation.
General Information
WARNING
Young children should be carefully supervised when they are
in the same room as the appliance. Toddlers, young children
and others may be susceptible
to accidental contact burns. A
physical barrier is recommended
if there are at risk individuals in
the house. To restrict access to
a fireplace or stove, install an
adjustable safety gate to keep
toddlers, young children and
other at risk individuals out of
the room and away from hot
surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être
surveillés étroitement lorsqu’ils
se trouvent dans la même pièce
que l’appareil. Les tout petits,
les jeunes enfants ou les adultes
peuvent subir des brûlures s’ils
viennent en contact avec la surface chaude. Il est recommandé
d’installer une barrière physique
si des personnes à risques habitent la maison. Pour empêcher
l’accès à un foyer ou à un poêle,
installez une barrière de sécurité; cette mesure empêchera les
tout petits, les jeunes enfants et
toute autre personne à risque
d’avoir accès à la pièce et aux
surfaces chaudes.
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Please read and understand these
instructions before beginning your
installation.
The Electronic appliances have a battery
backed-up electronic intermittent pilot ignition
system. No external electrical power is required
to operate these appliances.
These vented gas fireplace heaters are sealed
combustion, air-circulating gas fireplaces designed for residential applications.
Approved Vent Components - These fireplaces
are designed, tested and listed for operation
and installation with, the following vent components only:
• Secure Vent™ Direct-Vent System Components manufactured by Security Chimneys
International,
• Secure Flex™ Flexible Vent Components
manufactured by Security Chimneys International and
• Z-FLEX™ Model GA Venting Systems listed
to UL1777 and ULCS635 manufactured by
Flexmaster Canada Limited.
Use only the correct size venting (4-1/2" inner
and 7-1/2" outer).
These approved vent system components are
labeled for identification. DO NOT use any
other manufacturer’s vent components with
these appliances.
2
Children and adults should be alerted to the
hazards of high surface temperature and
should stay away to avoid burns or clothing
ignition.
Les enfants et les adultes devraient être informés des dangers que posent les températures
de surface élevées et se tenir à distance afin
d’éviter des brûlures ou que leurs vêtements
ne s’enflamment.
DO NOT ATTEMPT TO ALTER OR MODIFY
THE CONSTRUCTION OF THE APPLIANCE OR
ITS COMPONENTS. ANY MODIFICATION OR
ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury
or property damage. Refer to
this manual. For assistance or
additional information consult
a qualified installer, service
agency or the gas supplier.
WARNING
Failure to comply with these
installation instructions will result
in an improperly installed and
operating appliance, voiding its
warranty. Any change to this appliance and/or its operating controls
is dangerous.
WARNING
Note: Installation and repair should be done
by a qualified service person. The appliance
should be inspected before use and at least
annually by a professional service person.
More frequent cleaning may be required
due to excessive lint from carpeting, bedding material, etcetera. It is imperative
that control compartments, burners and
circulating air passageways of the appliance
be kept clean.
Remarque : L’installation et la réparation
devrait être confiées à un technicien qualifié.
L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant
d’être utilisé et au moins une fois l’an par la
suite. Des nettoyages plus fréquents peuvent
être nécessaires si les tapis, la literie, et
cetera produisent une quantité importante de
pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et
les conduits de circulation d’air de l’appareil
soient tenus propres.
Do not use these appliances if any part
has been under water. Immediately call a
qualified, professional service technician
to inspect the appliance and to replace any
parts of the control system and any gas
control which have been under water.
Misc. Codes / Standards The Installation must conform to local codes or,
in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest
edition (In Canada, the current CAN/CSA-B149.1
installation code).
The appliance, when installed, must be electrically grounded and wired in accordance with
local codes or, in the absence of local codes,
with the National Electrical Code, ANSI/NFPA
70 - latest edition, or the Canadian Electrical
Code, CSA C22.1 - latest edition.
Provide adequate clearances around air openings and adequate accessibility clearance for
service and proper operation. Never obstruct the
front or back openings of the appliance.
These appliances are designed to operate on
natural or propane gas only. The use of other
fuels or combination of fuels will degrade
the performance of this system and may be
dangerous.
These fireplaces are designed as supplemental
heaters. Therefore, it is advisable to have an
alternate primary heat source when installed in
a dwelling. Refer to Table 1 for efficiencies.
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Clothing or other flammable
material should not be placed
on or near the appliance.
AVERTISSEMENT
On ne devrait pas placer de
vêtements ni d’autres matières
inflammables sur l’appareil ni à
proximité.
WARNING
Any safety screen or guard
removed for servicing the appliance must be replaced prior to
operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré
pour permettre l’entretien de
l’appareil doit être remis en
place avant de mettre l’appareil
en marche.
Ne pas utiliser cet appareil s’il a été plongé,
même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter
l’appareil et remplacer toute partie du
système de commande et toute commande
qui a été plongée dans l’eau.
WARNING
Improper installation or use of
this appliance can cause serious
injury or death from fire, burns,
explosions or carbon monoxide
poisoning.
Only trim kit(s) supplied by the manufacturer
shall be used in the installation of this appliance.
Seules les trousses de garniture fournies
par le fabricant doivent être utilisées pour
l’installation de cet appareil.
Efficiencies %
Models
Natural Gas
Propane
P4
Steady
State
AFUE
P4
Steady
State
AFUE
ELDV-35
47
65
63
47
68
66
EDLV-40
48
68
66
53
66
64
ELDV-45
49
66
64
47
67
65
Table 1
Note: Power venting of direct vent fireplaces
may result in the reduction of efficiencies
by as much as ten percent. Consider this in
making any venting and heating decisions in
any installation application.
Millivolt Models - The millivolt appliances are
manually controlled and feature a spark igniter
(piezo) that allows the appliance's pilot gas to
be lit without the use of matches or batteries.
This system provides continued service in the
event of a power outage.
These appliances comply with National Safety
Standards and are tested and listed by OMNI-Test
Laboratories, Inc. (Report No. 116-F-39C-5) to
ANSI Z21.88 (in Canada, CSA-2.33), and CAN/
CGA-2.17-M91 in both USA and Canada, as
vented gas fireplace heaters.
Millivolt models come standard with a manuallymodulated gas valve; flame appearance and
heat output can be controlled at the gas valve.
The BTU Input for these appliances is shown
in Table 2.
Both millivolt and electronic versions of
these appliances are listed by OMNI-Test
Laboratories for installation in bedrooms
and Manufactured Homes.
Electronic Models - These electronic appliances are manually controlled and feature an
electronic intermittent pilot ignition system.
External electrical power is required to operate
these units.
3
ELDV45
30,000 high
23,000 low
28,000 high
21,000 low
*Electronic valves may be
converted to propane.
Table 2
Tables 3 and 4 show the appliances' inlet and
manifold gas pressure requirements:
These appliances are tested and approved for
installation at elevations of 0-4500 feet (0-1372
meters) above sea level using the standard burner
orifice sizes (marked with an "*" in Table 5).
Inlet Gas Supply Pressure
(all models)
For elevations above 4500 feet, contact your gas
supplier or qualified service technician .
Gas Pressure - All Models
HI
These appliances must not be connected to a
chimney or flue serving a separate solid fuel
burning appliance.
Orifice Sizes - Sea Level to High Altitude
(All Models)
TH
27,000 high
22,000 low
TP
ELDV40
29,000 high
23,000 low
TPTH
26,000 high
20,000 low
OT
IN
OUT
Manifold Pressure Tap
HI/LO Variable
Flame Height
Adjustment
Inlet Pressure Tap
Figure 1 - SIT Millivolt Gas Valve
Supply
Gas
Inlet
Pressure-Tap
(Manifold)
Regulator
Mounting Screw
Propane
11.0" WC
(2.74 kPa)
13.0" WC
(3.23 kPa)
Table 3
Manifold Gas Supply Pressure
(all models)
Fuel #
Low
High
Natural
Gas
(Lo) 2.2" WC
(0.55 kPa)
(Hi) 3.5" WC
(0.87 kPa)
Propane
(Lo) 6.3" WC
(1.57 kPa)
(Hi) 10.0" WC
(2.49 kPa)
Table 4
Test gauge connections are provided on the
front of the millivolt and electronic gas control
valve (identified IN for the inlet and OUT for the
manifold side). The control valves have a 3/8"
(10mm) NPT thread inlet and outlet side of the
valve (refer to Figures 1 and 2).
Propane tanks are at pressures that will cause
damage to valve components. Verify that the
tanks have step down regulators to reduce the
pressure to safe levels.
Pilot Gas
Outlet
Pressure-Tap
(Inlet)
Ground
(TP)
Pilot Stage
Terminal
Figure 2 - Dexen Electronic Gas Valve
REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS
Series
drill size (inches)
drill size (inches)
These fireplaces are approved for installation in
the US state of Massachusetts if the following
additional requirements are met:
• Install this appliance in accordance with
Massachusetts Rules and Regulations 248
C.M.R.
• Installation and repair must be done by a
plumber or gas fitter licensed in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall
not exceed 36 inches (92 centimeters) in
length.
• The individual manual shut-off must be a
T-handle type valve.
ELDV35
#38 (0.1015")*
99K76•
#53 (0.0595")*
39L10•
Massachusetts Horizontal Vent Requirements
ELDV40
#37 (0.1040")*
24M10•
(0.062")*
21L01•
ELDV45
#36 (0.1065")*
74L88•
#52 (0.0635")*
80L41•
Install the appliance according to the regulations
of the local authorities having jurisdiction and,
in the USA, the National Fuel Gas Code NFPA
54 / ANSI Z223.1 - latest edition or, in Canada,
the CAN/CSA-B149.1 - latest edition.
Flame breadth, height and width will diminish
4% for every 1,000 feet of altitude.
Burner Orifice Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model
Table 5
4
HI
10.5" WC
(2.61 kPa)
PILOT
LO
4.5" WC
(1.12 kPa)
Deration - At higher elevations, the amount
of BTU fuel value delivered must be reduced
by either:
• Using gas that has been derated by the gas
company.
• By changing the burner orifice to a smaller
size as regulated by the local authorities having
jurisdiction and by the (USA) National Fuel Gas
Code NFPA 54/ANSI Z223.1 - latest edition or,
in Canada, the CAN/CSA-B149.1 codes - latest
edition.
IN
Natural Gas
OUT
Maximum
IN
Minimum
VENT
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Fuel #
Burner Stage
Terminal
TP
27,000 high
21,000 low
PIL
ON
TH
ELDV35
These appliances and their individual shut-off
valves must be disconnected from the gas
supply piping system during any pressure
testing of that system at pressures greater
than 1/2 psig (3.5 kPa).
TH
TP
Propane Gas*
Main Gas Control Knob Pilot Adjustment
Screw
OFF/PILOT/ON
i
t
Natural Gas
See Figure 1 for Millivolt models and Figure 2
For Electronic Models.
P IL O T
Input Rate (BTU / HR)
Models
Gas Valve Diagrams
OF F
Input (BTU/HR) (all models)
These appliances must be isolated from the
gas supply piping system (by closing their
individual manual shut-off valve) during any
pressure testing of the gas supply piping
system at test pressures equal to or less
than 1/2 psig (3.5 kPa).
LO W
These electronic models come standard with a
manually-modulated gas valve; flame appearance and heat output can be controlled at the
gas valve. The BTU Input for these appliances
is shown in Table 2.
Nat.Gas
Propane
* Standard size installed at factory
• Part /Cat. Number
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
In the Commonwealth of Massachusetts, horizontal terminations installed less than seven
(7) feet above the finished grade must comply
with the following additional requirements:
Note: When the unit is installed with one
side flush with a wall, the wall on the other
side of the unit must not extend beyond the
front edge of the unit.
TOP VENT
APPLICATION
APPLICATION
TOP VENT
TOP VENT
APPLICATION
TOP VENT
APPLICATION
AP TOP
PL V
I C EN
AT T
IO
N
• A hard wired carbon monoxide detector
with an alarm and battery back-up must be
installed on the floor level where the gas
fireplace is installed. The carbon monoxide
detector must comply with NFPA 720, be
ANSI/UL 2034 listed and be ISA certified.
• A metal or plastic identification plate must
be permanently mounted to the exterior of
the building at a minimum height of eight (8)
feet above grade and be directly in line with
the horizontal termination. The sign must
read, in print size no less than one-half (1/2)
inch in size, GAS VENT DIRECTLY BELOW.
KEEP CLEAR OF ALL OBSTRUCTIONS.
RECESSED
INSTALLATION
TOP VENT
APPLICATION
NEW YORK CITY, NEW YORK (MEA)
Installation of these fireplaces are approved
for installation in New York City in the US state
of New York.
Cold Climate Insulation
For cold climate installations, seal all cracks
around your appliance with noncombustible
material and wherever cold air could enter
the room. It is especially important to insulate
outside chase cavity between studs and under
floor on which appliance rests, if floor is above
ground level. Gas line holes and other openings should be caulked or stuffed with unfaced
fiberglass insulation.
HORIZONTAL VENT
(Top Vent Application)
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If the fireplace is being installed on a cement
slab in cold climates, a sheet of plywood or
other raised platform can be placed underneath
to prevent conduction of cold transferring to
the fireplace and into the room. It also helps to
sheetrock inside surfaces and tape for maximum
air tightness and caulk firestops.
MANUFACTURED HOME
REQUIREMENTS
This appliance may be installed in an aftermarket
permanently located, manufactured home and
must be installed in accordance with the manufacturer's instructions and the Manufactured
Home Construction and Safety Standard, Title
24 CFR, Part 3280, in the United States, or the
Standard for Installation in Mobile Homes, CAN/
CSA Z240 MH Series, in Canada.
Cet appareil peut être installé cómme du matériel d'origine dans une maison préfabriquée (É.U.
seulement) ou mobile et doit être installé selon
les instructions du fabricant et conformément
à la norme Manufactured Home Constructions
and Safety, Title 24 CFR, Part 3200 aux Unis ou
à la norme Can/CSA-Z240 Série MM, Maisons
mobiles au Canada.
VERTICAL VENT
(Top Vent Application)
Figure 3 - Typical Locations
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certified kit is used.
Cet appareil doit être utilisé uniquement avec le
type de gaz indiqué sur la plaque signalétique.
Cet appareil ne peut être converti à d'autres gaz,
sauf si une trousse de conversion est utilisée.
CAUTION: Ensure that the cross members are not cut or weakened during
installation. The structural integrity of
the manufactured home floor, wall, and
ceiling / roof must be maintained.
CAUTION: This appliance must be grounded to the chassis of the manufactured
home in accordance with local codes or
in the absence of local codes, with the
National Electrical Code ANSI / NFPA 70
- latest edition or the Canadian Electrical
Code CSA C22.1 - latest edition.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
LOCATION
In selecting the location, the aesthetic and
functional use of the appliance are primary
concerns. However, vent system routing to
the exterior and access to the fuel supply are
also important.
Due to high temperatures, the appliance
should be located out of traffic and away from
furniture and draperies (Figure 3).
En raison des températures élevées, l’appareil
devrait être installé dans un endroit où il y a
peu de circulation et loin du mobilier et des
tentures (Figure 3).
The location should also be free of electrical,
plumbing or other heating/air conditioning
ducting.
These direct-vent appliances are uniquely
suited for installations requiring a utility shelf
positioned directly above the fireplace. Utility
shelves like these are commonly used for locating television sets and decorative plants.
5
Be aware that this is a heat producing appliance. Objects placed above the unit are
exposed to elevated temperatures.
Do not insulate the space between the appliance and the area above it (see Figure 8 ).
Vertical Vent Termination Clearances
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
Horizontal Overhang
2 FT
MIN.
2 FT MIN.
The minimum height from the base of the appliance to the underside of combustible materials
used to construct a utility shelf in this fashion
is shown in Figure 8.
The appliance should be mounted on a fully
supported base extending the full width and
depth of the unit. The appliance may be located
on or near conventional construction materials.
However, if installed on combustible materials,
such as carpeting, vinyl tile, etc., a metal or
wood barrier covering the entire bottom surface
must be used.
Vent Termination Clearances
These instructions should be used as a
guideline and do not supersede local codes
in any way. Install venting according to local
codes, these instructions, the current National
Fuel Gas Code (ANSI-Z223.1) in the USA or
the current standards of CAN/CSA-B149.1
in Canada.
Lowest
Discharge
Opening
Vent
Termination
Storm Collar
Vertical
Wall
H*
X
12
Flashing
Roof Pitch is X/12
1 inch (25.4 mm) Minimum
Clearance to Combustibles
Concentric
Vent Pipe
*H = MINIMUM HEIGHT FROM ROOF TO
LOWEST DISCHARGE OPENING OF VENT
The vent / air intake termination clearances
above the high side of an angled roof is as
shown in the following chart:
Termination Heights For Vents
Above Flat Or Sloped Roofs
Ref. NFPA 54 / ANSI Z223.1
Roof Pitch
* Feet
* Meters
Flat to 6/12
1.0
0.3
6/12 to 7/12
1.25
0.38
7/12 to 8/12
1.5
0.46
8/12 to 9/12
2.0
0.61
9/12 to 10/12
2.5
0.76
10/12 to 11/12
3.25
0.99
11/12 to 12/12
4.0
1.22
12/12 to 14/12
5.0
1.52
14/12 to 16/12
6.0
1.83
16/12 to 18/12
7.0
2.13
18/12 to 20/12
7.5
2.29
20/12 to 21/12
8.0
2.44
Figure 5
Horizontal Vent Termination Clearances
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The horizontal vent termination must have a minimum of 6" (152 mm) clearance to any overhead
combustible projection of 2-1/2" (64 mm) or less (see Figure 6). For projections exceeding 2-1/2"
(64 mm), see Figure 6. For additional vent location restrictions refer to Figure 7 on Page 7.
Vertical Vent Termination Clearances
Terminate multiple vent terminations according
to the installation codes listed above. Also see
Figure 4.
Terminate single vent caps relative to building
components according to Figure 5.
12”
(305mm)
Minimum
Horizontal Vent Termination Clearances
Combustible Projection
2-1/2 inches or less in length
Combustible Projection greater
than 2-1/2 inches in length
Ventilated
Soffit
Unventilated
Soffit
18"
(457 mm)
6"
(152 mm)
12"
(305 mm)
All horizontal terminations
may be located as close as
6” (152mm) to any
(non-combustible and
combustible) exterior
sidewall. This distance
may be decreased to 2”
(51mm) for non-combustible exterior
sidewalls only, if the
SV4.5HT-2 termination
is used.
Termination Kit
Side Elevation View
Termination Kit
Figure 4 - Multiple Terminations
6
Figure 6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Note - See Figure 30 on Page 19 for the exterior wall recess
allowances of the square horizontal termination.
Exterior HORIZONTAL Vent TERMINATION Clearance Requirements
NOTE: Local Codes Or Regulations
May Require Different Clearances.
* See Item D in the Text Below.
P
N
NOTE: Location Of The Vent Termination
Must Not Interfere With Access To The
Electrical Service.
Inside
Corner Detail
Exterior Wall
O
*18”
Horizontal
Termination
G
V
6”
N
Q
V
V
Ventilated Soffit
A
Inside Corner
in U.S.
A == 9”
12” in Canada
Detail D
H
3 ft.
B
L
V
C
V
V
F
A
V
C
V
B
Fixed
Closed
Window
C
C
Operable
Window
X
D
A
V
3 ft.
J
B
M
B
B
E
V
I
A
X = Air Supply Inlet
V = Vent Termination
= Area where Termination is not Permitted
Canadian Installation*
US Installation**
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A = Clearance above grade, veranda, porch, deck, or balcony.
12 inches (30cm)*
12 inches (30cm)**
B = Clearance to window or door that may be opened.
6 inches (15cm) for appliances
< 10,000 Btuh (3kW), 12 inches (30cm)
for appliances > 10,000 Btuh (3kW)
6 inches (15cm) for appliances
< 10,000 Btuh (3kW), 9 inches (23cm)
for appliances > 10,000 Btuh (3kW) and
< 50,000 Btuh (15kW), 12 inches (30cm)
for appliances > 50,000 Btuh (15kW)**
C = Clearance to permanently closed window
12 inches (305mm) recommended to
prevent window condensation
18 inches (458mm)
9 inches (229mm) recommended to
prevent window condensation
18 inches (458mm)
12 inches (305mm)
12 inches (305mm)
D = Vertical clearance to ventilated soffit located above the
termination within a horizontal distance of 18 inches (458mm)
E = Clearance to unventilated soffit
F = Clearance to outside corner
5 inches (12.7cm) minimum
5 inches (12.7cm) minimum
G = Clearance to inside corner
2 inches (5.08cm) minimum - SV4.5HT-2•
6 inches (15.2cm) minimum - SV4.5HTSS
3 feet (91cm) within a height of 15 feet
above the meter/regulator assembly*
3 feet (91cm)*
2 inches (5.08cm) minimum - SV4.5HT-2•
6 inches (15.2cm) minimum
3 feet (91cm) within a height of 15 feet
above the meter/regulator assembly**
3 feet (91cm)**
J = Clearance to nonmechanical air supply inlet to building or
the combustion air inlet to any other appliance
6 inches (15cm) for appliances
< 10,000 Btuh (3kW), 12 inches (30cm)
for appliances > 10,000 Btuh (3kW)
K = Clearance to a mechanical air supply inlet
6 feet (1.83m)*
L = Clearance above paved sidewalk or paved diveway located
on public property
M = Clearance under veranda, porch, deck or balcony
7 feet (2.13m)‡
6 inches (15cm) for appliances
< 10,000 Btuh (3kW), 9 inches (23cm)
for appliances > 10,000 Btuh (3kW) and
< 50,000 Btuh (15kW), 12 inches (30cm)
for appliances > 50,000 Btuh (15kW)**
3 feet (91cm) above if within 10 feet (3m)
horizontally**
7 feet (2.13m)‡
12 inches (30cm)*‡
12 inches (30cm)‡
N = Depth of Alcove (Maximum)
6 feet (1.83m)*
6 feet (1.83m)**
O = Clearance to Termination (Alcove)
6 inches (15.2mm)*
6 inches (15.2mm)**
P = Width of Alcove (Minimum)
3 feet (91cm)*
3 feet (91cm)*
Q = Clearance to Combustible Above (Alcove)
18 inches (457mm)*
18 inches (457mm)**
H = Clearance to each inside of center line extended above
meter/regulator assembly
I = Clearance to service regulator vent outlet
* In accordance with the current CSA-B149.1 National Gas And Propane Installation Code.
** In accordance with the curent ANSI SZ223.1/NFPA 54 National Fuel Gas Codes.
‡ A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both
dwellings.
*‡ Only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor.
• 2 inch Clearance to Non-Combustibles for SV4.5HT-2 Only.
Figure 7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
7
MINIMUM CLEARANCES TO COMBUSTIBLES
Appliance And Vent Clearances
The appliance is approved with zero clearance to combustible materials on
all sides (as detailed in Table 6 ), with the following exception: When the
unit is installed with one side flush with a wall, the wall on the other
side of the unit must not extend beyond the front edge of the unit. In
addition, when the unit is recessed, the side walls surrounding the unit
must not extend beyond the front edge of the unit (see Figure 3).
MINIMUM CLEARANCES*
Combustible Shelf Height - Inches (millimeters)
Model No.
Inches (millimeters)
Back
1 in. (25.4) to wrapper
0 (0) to Spacers
Sides
1 in. (25.4) to wrapper
0 (0) to Spacers **
Top Spacers
0 (0)
Floor
0 (0)
From Bottom of Unit To Ceiling
64 (1626)
Vent
3 (76) Top* / 1 (25.4) Sides & Bottom
Top Vent - with One 90 Degree Elbow
ELDV35
ELDV40
ELDV45
Secure Flex (flex elbow)
*63-1/8 (1603)
*64-7/8 (1648)
* Includes 3” clearance to
combustibles (required above
vent components)
Do not insulate the
space between the
appliance and the
area above it.
*Shelf Height
(see table)
Top Venting
FigureShelf
8 -Above
ShelfFireplace
HeightWith
Minimum
Clearances With Top Venting
SERVICE CLEARANCES Feet (meters)
Front
Secure Vent
Mantel Depth
3 feet (0.9 meters)
inches (millimeters)
16 (457)
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Table 6
14 (356)
*Note: 3 in. (76 mm) above any horizontal/inclined vent component.
**Note: See Page 9, Step 1 for clearance requirements to the nailing
flange located at each side of the unit and any screw heads adjacent
to it.
Hearth Extension - A hearth extension is not required with this appliance.
If a hearth extension is used, do not block the lower control compartment
door. Any hearth extension used is for appearance only and does not have
to conform to standard hearth extension installation requirements.
Shelf Height - To provide for the lowest possible shelf surface, the venting
attached to the top vent should be routed in a way to minimize obstructions
to the space above the appliance. Do not insulate the space between the
appliance and the area above it (see Figure 8). The minimum height from
the base of the appliance to the underside of combustible materials used
to construct a utility shelf in this fashion is shown in Figure 8.
Wall Finishes / Surrounds / Mantels
12 (305)
10 (254)
Header
Top of
Appliance
8 (203)
6 (152)
12
10
8
6
At 14" minimum
side wall clearance,
a combustible wall
can project to any
length.
At 8-1/4" side
wall clearance, a
combustible wall
can project 12"
45o
Non-combustible materials, such as surrounds and other appliance trim,
may be installed on the appliance face with these exceptions: they must
not cover any portion of the removable glass panel.
8
2
Figure 9 - Minimum Mantel Clearances
Note: Combustible wall finish materials and/or surround materials
must not be allowed to en-croach the area defined by the appliance
front face (black sheet metal). Never allow combustible materials
to be positioned in front of or overlapping the appliance face (see
Figure 10 and Figure 54 on Page 34).
Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 9. Mantels constructed of
non-combustible materials may be installed at any height above the
appliance opening; however, do not allow anything to hang below the
fireplace hood.
4
(305) (254) (203) (152) (102) (51)
Top View of
Fireplace
Combustible Materials
Allowed In Shaded Area
“Safe Zone”
5 (127)
12 (305)
17 (431)
14
(356)
8-1/4
(209)
Combustible Walls
shown in dark gray
Combustible materials may
project beyond one side
of the fireplace opening
as long as they are kept
within the shaded areas
illustrated here.
Inches (millimeters)
Protected wall shown in white
Figure 10 - Minimum Distance to Unprotected Side Wall
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
Failure to position the parts in
accordance with these diagrams
or failure to use only parts specifically approved with this appliance
may result in property damage or
personal injury.
AVERTISSEMENT
Risque de dommages ou de
blessures si les pièces ne sont
pas installées conformément à
ces schémas et ou si des pièces
autres que celles spécifiquement
approuvées avec cet appareil sont
utilisées.
Detailed Installation Steps
The appliance is shipped with all gas controls
and components installed and pre-wired.
TYPICAL INSTALLATION SEQUENCE
Step 1. Framing
The typical sequence of installation is outlined
below. However, each installation is unique
and may result in variations to the steps
described.
Frame these appliances as illustrated in Figures
13 and 14 on Pages 10 and 11 (Figure 14
applies to corner framing installations only).
All framing details must allow for a minimum
clearance to combustible framing members as
shown in Table 6 on Page 8.
See the page numbers references in the following steps for detailed procedures.
Step 1. (Page 9) Construct the appliance framing. Position the appliance within
the framing and secure with nailing
brackets. Bend up the appropriate
header spacing guides for the drywall/
finish material thickness to be used
(see Figure 49). Bend up the outer
pair for 1/2" materials and the inner
pair for 5/8" materials. Bend out the
appropriate nailing flanges for the
drywall/finish material to be used.
Nailing flanges are provided for flush
framing, 1/2 inch and 5/8 inch framing
depths (see Figure 12).
Step 2. (Page 11) Route gas supply line to
appliance location.
Step 3. (Page 12) Install the vent system and
exterior termination.
Step 4. (Page 24) Field Wiring
a. Millivolt Appliances – Install the
operating control switch (not factory
provided) and bring in electrical service
line for forced air-circulating blower
(optional equipment).
b. Electronic Appliances – Field wire
and install operating control switch.
Step 5. (Page 25) Install blower kit (optional
equipment).
Step 6. (Page 26) Make connection to gas
supply.
Step 7. (Page 27) Verifying appliance operation.
Step 8. (Page 28) Install the logs, decorative
volcanic stone and glowing embers.
Step 9. (Page 32) Removing and Installing
glass door assembly.
Step 10. (Page 32) Adjust burner to ensure
proper flame appearance.
Step 11. (Page 34) Install the hoods.
Step 12. (Page 35) Attach Safety in Operation
Warnings.
If the appliance is to be elevated above floor level,
a solid continuous platform must be constructed
below the appliance.
Headers may be in direct contact with the appliance top spacers when they are bent up vertically
maintaining the 3" clearance to the fireplace top,
but must not be supported by them or notched
to fit around them. All construction above the
appliance must be self-supporting. DO NOT use
the appliance for structural support.
The fireplace should be secured to the side
framing members using the unit's nailing
flanges - one top and bottom on each side of
the fireplace front. See Figure 12. Use 8d nails
or their equivalent.
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1.Remove the shipping carton. Remove the
shipping pad, exposing the front glass
door.
2.Open the two latches (located under the firebox floor) securing the glass door. Remove
the door by tilting it outward at the bottom
and lifting it up. Set the door aside protecting
it from inadvertent damage. See Removing
and Installing Glass Doors on Page 32.
3.Remove the top louvered panel and locate
the pressure relief plates (see Figure 11).
4.Lift the pressure relief plates and remove
the cardboard from beneath each plate (be
careful not to damage the white gasket).
Pressure Relief
Plates
REMOVE
CARDBOARD
BEFORE USING
REMOVE
CARDBOARD
BEFORE USING
Unit
Nailing Flange
Side
Framing
Nailing Flanges Are
Provided At All Four
Corners At 5/8”, 1/2”
And Flush Settings
Left Side Front Corner of Fireplace Shown
Left(Right
Side Front
Corner of Fireplace
Shown
the Same)
Side Requirements
(Right Side Requirements the Same)
Unit Being Secured By Its Nailing Flanges
ToSecured
The Framing
Unit Being
By Its Nailing
Flanges
To The
Framing members
combustible
flanges,
Note: The nailing
and screw heads located in areas directly adjacent
from the 1/2”
are EXEMPT
flanges,flanges,
the nailing
to
NOTE:
The nailing
combustible
memfor the
requirements
to combustible
clearance
bers and screw
heads located
in areas
directly
be
may
wrapper.
outer
firebox
adjacent
to the
nailingCombustible
flanges, areframing
EXEMPT
from
and may
nailing flanges
withtothe
in
thedirect
1/2” contact
clearance
combustible
requirements
be located closer than 1/2” from screw heads and
for the
firebox
outerinwrapper.
Combustible
framto the nailing
areas adjacent
wrapper
firebox
the
ing mayFrame
be inthe
direct
contact
nailing
dimensions
exactthe
to the with
opening
flanges.
flanges and
be located
than 1/2”
this manual.
details ofcloser
framing
in themay
specified
from screw heads and the firebox wrapper in
areas adjacent to the nailing flanges. Frame
the opening to the exact dimensions specified
in the framing details of this manual.
Figure 12 - Nailing Flanges
Remove Cardboard Before
Using Appliance
Figure 11
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
fireplace AND FRAMING specifications
Framing
Vent Framing - Top Vent
With One 90° Elbow
Framing Dimensions
Model No.
ELDV35
ELDV40
ELDV45
A
B
C
D
56-1/2
in.
35-9/16
40-5/16
21-7/16
mm
903
1024
545
1435
in.
40-9/16
40-5/16
21-7/16
56-1/2
mm
1030
1024
545
1435
in.
45-9/16
40-5/16
21-7/16
56-1/2
mm
1157
1024
545
1435
Framing should be
constructed of 2x4 or
larger lumber
10-1/2
(267)
7
5-1/8
(130)
(178)
12-1/8
(308)
Efficiencies %
Natural Gas
Models
Propane
P4
Steady
State
AFUE
P4
Steady
State
AFUE
ELDV-35
47
65
63
47
68
66
EDLV-40
48
68
66
53
66
64
ELDV-45
49
66
64
47
67
65
C
Input (BTU/HR) - MV & Electronic
Vent Size
Co-axial DV
Vent Size
D
B
4-1/2" Inner
7-1/2" Outer
1/2 A
Natural & Propane Gas
Models
A
Input Rate (BTU / HR)
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ELDV35N
27,000
ELDV35P
26,000
ELDV40N
29,000
ELDV40P
27,000
ELDV45N
30,000
ELDV45P
28,000
Inches (millimeters)
C is the required framing depth dimension when the finish material (drywall) thickness is 1/2 in. (13mm)
Vertical Venting Through the Ceiling:
Frame ceiling opening - Use a plumb line from the ceiling above the appliance to
locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267
mm x 267 mm) inside dimensions, about this center mark (see Figure 18).
Notes
Diagrams, illustrations and photographs are not to scale – consult
installation instructions. Product
designs, materials, dimensions,
specifications, colors and prices are
subject to change or discontinuance
without notice.
NOTE: - The gas is to be stubbed in from the left side ONLY.
7-5/8
(194)
20-15/16
(532)
E
EYEBROW HOOD
(OPTIONAL)
F
G
FLUE OUTLET
- 41/2 (114)
COMBUSTION AIR
- 71/2 (190)
B
C
A
H
D
GAS INLET
(LEFT SIDE ONLY)
10-1/2
(267)
2-1/4
(57)
TOP VIEW
ELDV35
ELDV40
ELDV45
Figure 13
10
6-1/2 (165)
FRONT VIEW
Model
No.
ELECTRICAL
INLET
RIGHT SIDE VIEW
A
B
C
D
E
F
G
H
in.
40 1/8
37 1/8
25 5/8
29 1/8
35 1/8
21 1/2
10 3/4
32 1/2
mm
1091
943
651
740
892
546
273
825
in.
40 1/8
37 1/8
25 5/8
34 1/8
40 1/8
26 1/2
13 3/4
32 1/2
mm
1091
943
651
867
1019
675
337
825
in.
mm
40 1/8
1091
37 1/8
943
25 5/8
651
39 1/8
994
45 1/8
1146
31 1/2
802
15 3/4
401
32 1/2
825
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Viewable Glass Size
35" Model
29-1/4" Wide
20-1/4" High
40" Model
34-1/4" Wide
25-1/4" High
45" Model
39-1/4" Wide
25-1/4" High
1(25.4)
fireplace FRAMING specifications
Model
No.
ELDV35
ELDV40
ELDV45
A
B
C
D
b
E
in.
35 3/16
63 5/8
45
15 7/16
mm
892
1143
1143
392
708
in.
40 3/16
68 5/8
48 1/2
17 1/4
34 3/8
*D
31 13/16
mm
1021
1743
1232
438
873
in.
45 3/16
73 5/8
52
19
36 3/4
mm
1148
1870
1321
483
933
7 (178)
*C
a
*E
NoteVenting requirements for corner installations - the horizontal
vent length “a” to “b,” must not exceed 28 inches (711 mm).
A
*These dimensions occur when one 45 degree elbow
is connected directly to the appliance collar.
*B
Back wall of chase/enclosure
(including any finishing materials)
Inches
(millimeters)
Figure 14 - Corner Framing with Horizontal Termination
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Step 2. Routing Gas Line
Route a 1/2" (13 mm) gas line to the left side
of the appliance as shown in Figure 15. Gas
lines must be routed, constructed and made
of materials that are in strict accordance with
local codes and regulations. All appliances
are factory-equipped with a flexible gas line
connector and 1/2 inch shutoff valve. (See
Step 6 on Page 26).
Left Side Front
Corner of Fireplace
Framing
Never use galvanized or plastic pipe. Refer to
Table 7 for proper sizing of the gas supply line,
if black iron pipe is being used. Gas lines must
be routed, constructed and made of materials
that are in strict accordance with local codes
and regulations.
We recommend that a qualified individual such
as a plumber or gas fitter be hired to correctly
size and route the gas supply line to the appliance. Installing a gas supply line from the fuel
supply to the appliance involves numerous
considerations of materials, protection, sizing, locations, controls, pressure, sediment,
and more. Certainly no one unfamiliar and
unqualified should attempt sizing or installing
gas piping.
Schedule 40
Black Iron Pipe
Inside Diameter (Inches)
6-1/2"
(152 mm)
2-1/4"
(57 mm)
Also see Figure 13.
Figure 15 - Route Gas Line
Proper Sizing of Gas Line
Properly size and route the gas supply line
from the supply regulator to the area where the
appliance is to be installed per requirements
outlined in the National Fuel Gas Code, NFPA
54 - latest edition (USA) or CAN/CSA-B149.1
- latest edition (Canada).
Schedule 40 Pipe
Length (feet)
Natural
Gas
Propane
Gas
0-10
1/2
3/8
10-40
1/2
1/2
40-100
1/2
1/2
100-150
3/4
1/2
150-200
3/4
1/2
Table 7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Notes:
• All appliances are factory-equipped with a
flexible gas line connector and 1/2 inch shutoff
valve (see Figure 39 on Page 26).
• See Massachusetts Requirements on Page 4
for additional requirements for installations in
the state of Massachusetts in the USA.
• The gas supply line should Not be connected
to the appliance until Step 6 (Page 26).
• A pipe joint compound rated for gas should be
used on the threaded joints. Ensure propane
resistant compounds are used in propane
applications. Be very careful that the pipe
compound does not get inside the pipe.
• It is recommended to install a sediment trap
in the supply line as close as possible to the
appliance. Appliances using Propane should
have a sediment trap at the base of the tank.
• Check with local building official for local code
requirements (i.e. are below grade penetrations
of the gas line allowed?, etc).
IMPORTANT: If propane is used, be aware that
if tank size is too small (i.e. under 100-lbs, if
this is the only gas appliance in the dwelling.
Ref. NPFA 58), there may be loss of pressure,
resulting in insufficient fuel delivery (which
can result in sooting, severe delayed ignition
or other malfunctions). Any damage resulting
from an improper installation, such as this, is
not covered under the limited warranty.
11
Step 3. Install the Vent System
General Information
These instructions should be used as a
guideline and do not supersede local codes
in any way. Install venting according to local
codes, these instructions, the current National
Fuel Gas Code (ANSI-Z223.1) in the USA or
the current standards of CAN/CSA-B149.1
in Canada.
Ensure clearances are in accordance with
local installation codes and the requirements
of the gas supplier.
Dégagement conforme aux codes d'installation
locaux et aux exigences du foumisseunde
gaz.
Use only approved venting components.
See Approved Vent Components on
Page 2.
These fireplaces must be vented directly
to the outside.
The vent system may not service multiple
appliances, and must never be connected to a
flue serving a solid fuel burning appliance. The
vent pipe is tested to be run inside an enclosed
wall (such as a chase). There is no requirement
for inspection openings in the enclosing wall at
any of the joints in the vent pipe.
Exhaust Vent
Installation of Vent Restrictor
A vent restrictor may be needed with this
appliance. The restrictor is installed in the
appliance top flue outlet as shown in Figure
16, either before adding vent, from above, or
after installation of vent from below, within the
firebox. The restrictor is self securing through
a positive friction fit.
Determine the venting for the appliance. If the
vent run will include at least 8 feet of vertical
rise, then install the restrictor in the appliance
collar before connecting any vent (Refer to
Figure 16). Place the second restrictor inside
the fixed restrictor.
Note: The restrictor is included within the
firebox.
Second
Restrictor
Figure 16
Select Venting System - Horizontal or Vertical
With the appliance secured in framing, determine vent routing and identify the exterior
termination location. The following sections
describe vertical (roof) and horizontal (exterior
wall) vent applications. Refer to the section
relating to your installation. A list of approved
venting components are shown on Pages 36
and 37.
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12
Fixed
Restrictor
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Vertical Termination Systems (Roof)
See Figure 17 on Page 13 and Figures 25 through
27 on Pages 16 and 17 and their associated
Vertical Vent Tables which illustrate the various
vertical venting configurations that are possible
for use with these appliances. Secure Vent™
pipe applications are shown in these Figures;
Secure Flex™ pipe may also be used. A Vertical
Vent Table summarizes each system’s minimum
and maximum vertical and horizontal length
values that can be used to design and install the
vent components in a variety of applications.
Both these vertical vent systems terminate
through the roof. The minimum vent height
above the roof and/or adjacent walls is specified in ANSI Z223.1-(latest edition) (In Canada,
the current CAN/CSA-B149.1 installation code)
by major building codes. Always consult your
local codes for specific requirements. A general
guide to follow is the Gas Vent Rule (refer to
Figure 5 on Page 6).
Vertical (Straight) Installation
(Figure 17)
Determine the number of straight vent sections
required. 4-1/2" (114 mm), 10-1/2" (267 mm),
22-1/2" (572 mm), 34-1/2" (876 mm) and
46-1/2" (1181 mm) net section lengths are
available (see Tables on this page and Page
36 - Vent Sections). Plan the vent lengths so
that a joint does not occur at the intersection of
ceiling or roof joists. Refer to the Vent Section
Length Chart.
VENT SECTION LENGTH CHART
Nominal
Section Length
6
12
24
36
48
(inches)
Net Section
Length (inches) 4-1/2 10-1/2 22-1/2 34-1/2 46-1/2
Height of Vent
Number of Vent Sections
VENT SECTION LENGTH CHART
T
O
T
A
L
Nominal Section 6
12
24
36
48
Length (inches)
Net Section
4
1
/
2
1
0
1
/
2
2
2
1
/
2
3
4
1
/
2
4
6
-1/2
Length (inches)
inches
Height of Vent
Number of Vent Sections
inches
ft
4.5
0.375
1
0
0
0
0
Q
T
Y
1
144
12
1
0
0
0
3
Q
T
Y
4
9
0.75
2
0
0
0
0
2
150
12.5
0
1
0
0
3
4
10.5
0.875
0
1
0
0
0
1
154.5
12.875
1
1
0
0
3
5
15
1.25
1
1
0
0
2
160.5
13.375
0
2
0
0
3
5
19.5
1.625
2
1
0
0
0
0
3
172.5
14.375
0
0
0
5
0
5
21
1.75
0
2
0
0
0
2
177
14.75
1
0
0
5
0
6
183
15.25
0
1
0
5
0
6
186
15.5
0
0
0
0
4
4
ft
22.5
1.875
0
0
1
0
0
1
25.5
2.125
1
2
0
0
0
3
31.5
2.625
0
3
0
0
0
3
34.5
2.875
0
0
0
1
0
1
190.5
15.875
1
0
0
0
4
5
37.5
3.125
1
1
1
0
0
3
196.5
16.375
0
1
0
0
4
5
3
205.5
17.125
0
1
1
5
0
7
17.25
0
0
0
6
0
6
43.5
3.625
0
2
1
0
0
45
3.75
0
0
2
0
0
2
207
46.5
3.875
0
0
0
0
1
1
211.5
17.625
1
0
0
6
0
7
3
217.5
18.125
0
1
0
6
0
7
229.5
19.125
0
0
1
6
0
7
232.5
19.375
0
0
0
0
5
5
49.5
4.125
1
0
2
0
0
51
4.25
1
0
0
0
1
2
55.5
4.625
0
1
2
0
0
3
57
4.75
0
0
1
1
0
2
66
5.25
0
2
2
0
0
4
67.5
5.625
0
0
3
0
0
3
69
5.75
0
0
0
2
0
2
72
6
1
0
3
0
0
4
73.5
6.125
1
0
0
2
0
3
79.5
6.625
0
1
0
2
0
3
81
6.75
0
0
0
1
1
2
fire-parts.com
SV4.5CGV-1
Termination
SV4.5FA OR
SV4.5FB Flashing
AND SV4.5SC
STORM COLLAR
1" (25.4 mm)
Minimum
Clearance to
Combustibles
uSV4.5VF
Firestop/Spacer
40’ Max
(12.2 M)
6’ Min
(1.8 M)
90
7.5
0
2
1
0
1
4
91.5
7.625
0
0
2
0
1
3
237
19.75
1
0
0
0
5
6
241.5
20.125
0
0
0
7
0
7
246
20.5
1
0
0
7
0
8
252
21
0
1
0
7
0
8
264
22
0
0
1
7
0
8
276
23
0
0
0
8
0
8
279
23.25
0
0
0
0
6
6
280.5
23.375
1
0
0
8
0
9
283.5
23.625
1
0
0
0
6
7
289.5
24.125
0
1
0
0
6
7
301.5
25.125
0
0
1
0
6
7
93
7.75
0
0
0
0
2
2
310.5
25.875
0
0
0
9
0
9
96
8
1
0
1
2
0
4
315
26.5
1
0
0
9
0
10
97.5
8.125
1
0
0
0
2
3
325.5
27.125
0
0
0
0
7
7
102
103.5
108
8.5
8.625
9
2
0
1
0
0
0
0
0
0
0
3
3
2
0
0
4
3
4
330
27.5
1
0
0
0
7
8
336
28
0
1
0
0
7
8
345
28.75
0
0
0
10
0
10
11
114
9.5
0
2
0
0
2
4
349.5
29.125
1
0
0
10
0
117
9.75
1
0
5
0
0
6
372
31
0
0
0
0
8
8
118.5
9.875
1
1
0
3
0
5
376.5
31.375
1
0
0
0
8
9
126
10.5
0
0
1
3
0
4
379.5
31.625
0
0
0
11
0
11
1
0
1
3
0
5
418.5
34.875
0
0
0
0
9
9
130.5 10.875
135
11.25
0
0
6
0
0
6
423
35.25
1
0
0
0
9
10
138
11.5
465
38.75
0
0
0
0
10
10
0
0
0
4
0
4
139.5 11.625
0
0
0
0
3
3
142.5 11.875
1
0
0
4
0
5
SV4.5L6/12/24/36/48
Vent Sections
uWhen using Secure Flex
use Firestop/Spacer
SF4.5VF
T
O
T
A
L
Effective Vent Length
Note: Convert inches into metric equivalent
measurement, as follows:
Millimeters (mm) = Inches x 25.4
Centimeters (cm) = Inches x 2.54
Meters (M) = Inches x .0254
Figure 17
Model
Effective Length
SV4.5L6
4-1/2"
SV4.5L12
10-1/2"
SV4.5L24
22-1/2"
SV4.5L36
34-1/2"
SV4.5L48
46-1/2"
Table 8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
13
Vertical (Offset) Installation
Analyze the vent routing and determine the
quantities of vent sections and number of elbows
required. Refer to Vertical Vent Figures and
Tables on Pages 16 and 17 to select the type
of vertical installation desired. Vent sections
are available in net lengths of 4-1/2" (114 mm),
10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2"
(876 mm) and 46-1/2" (1181 mm). Refer to the
Vent Section Length Charts on Page 13 for an
aid in selecting length combinations. Elbows are
available in 90° and 45° configurations. Refer
to Figure 21 on Page 15 for the SV4.5E45 and
SV4.5E90 elbow dimensional specifications.
Where required, a telescopic vent section
(SV4.5LA) may be used to provide the installer
with an option in installing in tight and confined
spaces or where the vent run made up of fixed
length pieces develops a joint in a undesirable
location, or will not build up to the required
length. The SV4.5LA Telescopic Vent Section
has an effective length of from 1-1/2" (38 mm)
to 7-1/2" (191 mm). The SV4.5LA is fitted with
a locking inclined channel end (identical to a
normal vent section component) and a plain end
with 3 pilot holes. Slip the plain end over the
locking channel end of a standard SV4.5 vent
component the required distance and secure
with three screws.
B. Attach vent components to appliance Secure Vent SV4.5 direct-vent system components are unitized concentric pipe components
featuring positive twist lock connections (see
Figure 19).
All of the appliances covered in this document
are fitted with collars having locking inclined
channels. The dimpled end of the vent components fit over the appliance collar to create
the positive twist lock connection.
Arrow
Align the dimple (4 places) of the
upper vent section with the opening
of the locking incline channel on
the lower vent section or appliance
collar. Twist vent component
clockwise to engage and seal until
arrow and dimple align.
Dimple
Locking
Incline
Channel
Connected Vent
Sections
Arrow
Push the vent component against the previous
section until it fully engages, then twist the
component clockwise running the dimples down
and along the incline channels until they seat at
the end of the channels. This seating position
is indicated by the alignment of the arrow and
dimple as shown in Figure 19.
D. Install firestop/spacer at ceiling - When
using Secure Vent™, use SV4.5VF firestop/
spacer at ceiling joists; when using Secure
Flex™, use SF4.5VF firestop/spacer. If there is
living space above the ceiling level, the firestop/
spacer must be installed on the bottom side of
the ceiling. If attic space is above the ceiling,
the firestop/spacer must be installed on the
top side of the joist.
Route the vent sections through the framed
opening and secure the firestop/spacer with
8d nails or other appropriate fasteners at
each corner. Remember to maintain 1" (25
mm) clearance to combustibles, framing
members, and attic or ceiling insulation
when running vertical chimney sections.
Attic insulation shield (H3907) may be used
to obtain the required clearances indicated
here. See installation accessories Pages 35
and 36. The gap between the vent pipe and
a vertical firestop can be sealed with noncombustible caulking.
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Maintain a minimum 1" (25 mm) clearance to
combustible materials for all vertical elements.
Clearances for all horizontal elements are 3"
(76 mm) on top, 1" (25 mm) on sides and 1"
(25 mm) on the bottom.
A. Frame ceiling opening - Use a plumb line
from the ceiling above the appliance to locate
center of the vertical run. Cut and/or frame an
opening, 10-1/2" x 10-1/2" (267mm x 267mm)
inside dimensions, about this center mark
(Figure 18).
10-1/2” Min.
(267mm)
Roof
Framing
Ceiling
Framing
10-1/2” Min.
(267mm)
Plumb
Bob
Appliance Collar or
Vent Section
Figure 19
To attach a vent component to the appliance collar,
align the dimpled end over the collar, adjusting
the radial alignment until the four locking dimples
are aligned with the inlet of the four inclined channels on the collar (refer to Figure 19). Push the
vent component against the collar until it fully
engages, then twist the component clockwise,
running the dimples down and along the incline
channels until they seat at the end of the channels. The unitized design of the Secure Vent™
components will engage and seal both the inner
and outer pipe without the need for sealant or
screws. If desired, a #6 x 1/2" screw may be
used at the joint, but is not required as the pipe
will securely lock when twisted.
Support the vertical portion of the venting
system every 8 feet (2.4m) above the fireplace
vent outlet (see Figure 20 ).
Blocking
Note: An elbow may not be directly attached
to the appliance collar.
Support Straps
(Plumber's tape)
C. Attach vent components to each other - Other
vent sections may be added to the previously
installed section in accordance with the requirements of the vertical vent Figures and Tables.
To add another vent component to a length of
vent run, align the dimpled end over the inclined
channel end of the previously installed section,
adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four
incline channels of the previous section.
Figure 18
14
E. Support the vertical vent run sections Note - Proper venting support is very important.
The weight of the vent must not be supported
by the fireplace in any degree.
8 feet (2.4 m)
Maximum
1/2 inch (12.7
mm) minimum
clearance to
combustibles
Figure 20
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
One method of support is by utilizing field provided support straps (conventional plumber's
tape). Secure the plumber's tape to the framing
members with nails or screws. Loop the tape
around the vent, securing the ends of the tape
to the framing. If desired, sheet metal screws #6
x 1/2" length may be used to secure the support
straps to the vent pipe. Refer to Figure 20.
F. Change vent direction to horizontal/inclined
run - At transition from or to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90
elbows in the same manner as the straight vent
sections. The elbows feature a twist section to
allow them to be routed about the center axis
of their initial collar section to align with the
required direction of the next vent run element.
Twist elbow sections in a clockwise direction
only so as to avoid the possibility of unlocking
any of the previously connected vent sections
(see Figure 21).
C
D
Framing Dimensions for Roof
Inches (millimeters)
Pitch
C
D
0/12
10-1/2 in.
(267 mm)
10-1/2 in.
(267 mm)
6/12
10-1/2 in.
(267 mm)
12 in.
(305 mm)
12/12
10-1/2 in.
(267 mm)
17 3/4 in.
(451 mm)
K. Install the vertical termination - The final
step involves installation of the SV4.5CGV-1
Vertical Termination. Extend the vent sections
to the height as shown in the "Vertical vent
termination section" in Figure 5 on Page 6.
The SV4.5CGV-1 Vertical Termination (Figure
24) can be installed in the exact same fashion
as any other Secure Vent™ section. Align the
termination over the end of the previously
installed section, adjusting the radial alignment
until the four locking dimples of the termination
are aligned with the inlets of the four incline
channels of the last vent section. Push the termination down until it fully engages, then twist
the termination clockwise running the dimples
down and along the incline channels until they
are seated at the end of the channels.
Figure 22 - Roof Framing
I. Install the roof flashing - Extend the vent
sections through the roof structure. Install the
roof flashing over the vent section and position such that the vent column rises vertically
(use carpenters level) (Figure 23). Nail along
perimeter to secure flashing or adjust roofing
to overlap the flashing edges at top and sides
only and trim where necessary. Seal the top
and both sides of the flashing with waterproof
caulking.
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8-1/8"
(206 mm)
4-13/16"
(122 mm)
Swivel Joint
(360° swivel)
SV4.5E45
(45° Elbow)
Swivel Joint
(360° swivel)
SV4.5E90
(90° Elbow)
Figure 21
G. Continue installation of horizontal/inclined
sections - Continue with the installation of the
straight vent sections in horizontal/inclined run
as described in Step C. Install support straps
every 5 ft. (1.52 m) along horizontal/inclined
vent runs using conventional plumber’s tape.
See Page 18, Figure 28. It is very important
that the horizontal/inclined run be maintained
in a straight (no dips) and recommended to be
in a slightly elevated plane, in a direction away
from the fireplace of 1/4 " rise per foot (20 mm
per meter) which is ideal, though rise per foot
run ratios that are smaller are acceptable all the
way down to at or near level. Use a carpenter’s
level to measure from a constant surface and
adjust the support straps as necessary.
J. Install the storm collar - Install the storm
collar, supplied with the flashing, over the vent/
flashing joint (see Figure 23). Loosen the storm
collar screw. Slide collar down until it meets
the top of the flashing. Tighten the adjusting
screw. Apply non-combustible caulking or
mastic around the circumference of the joint
to provide a water tight seal.
Flashing
Figure 24
If the vent system extends more than 5 feet
(1.5m) above the roof flashing, stabilizers may
be necessary. Additional screws may be used
at section joints for added stability. Guide wires
may be attached to the joint for additional support on multiple joint configurations.
Storm
Collar
It is important to maintain the required clearances to combustibles: 1" (25 mm) at all sides
for all vertical runs; and 3" (76 mm) at the top,
1" (25 mm) at sides, and 1" (25 mm) at the
bottom for all horizontal/inclined runs.
H. Frame roof opening - Identify location for
vent at the roof. Cut and/or frame opening per
Roof Framing Chart (Figure 22).
Figure 23
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
15
VERTICAL VENT FIGURES/TABLES
TABLE A
Notes:
• Secure Vent™ (rigid vent pipe) is shown
in the Figures; Secure Flex™ (flexible vent
pipe) may also be used.
• It is very important that the horizontal/
inclined run be maintained in a straight (no
dips) and recommended to be in a slightly
elevated plane, in a direction away from
the fireplace of 1/4" rise per foot (20 mm
per meter) which is ideal, though rise per
foot run ratios that are smaller are acceptable all the way down to at or near level.
• SV4.5VF (Secure Vent), SF4.5VF (Secure
Flex) firestop/spacer must be used anytime
vent pipe passes through a combustible
floor or ceiling. SV4.5HF (Secure Vent),
SF4.5HF (Secure Flex)firestop/spacer must
be used anytime vent pipe passes through
a combustible wall.
• Two 45 degree elbows may be used in place
of one 90 degree elbow. The same rise to
run ratios, as shown in the venting Figures
for 90 elbows, must be followed if 45 degree
elbows are used.
• AN ELBOW IS ACCEPTABLE AS 1 FOOT OF
VERTICAL RISE.
H
V MINIMUM
u Ceiling Firestop /
Spacer (SV4.5VF)
H Maximum
feet
(meters)
feet
(meters)
2
(0.601)
5
(1.524)
3
(0.914)
10
(3.1)
4
(1.22)
15
(4.65)
5
(1.524)
20
(6.2)
V + V1+ H = 40 feet (12.4 m) Max.
H = 20 feet (6.2 m) Max.
V1
V
vWall Firestop/
Spacer (SV4.5HF)
Example: If 20 feet of (H) horizontal vent run
is needed, then 4 feet minimum of (V) vertical
vent will be required.
This table shows a 1(V) to 5(H) ratio. For
every 1 foot of (V) vertical, you are allowed 5
feet of (H) horizontal run, up to a maximum
horizontal run of 20 feet.
An elbow is acceptable as 1 foot of vertical
rise.
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WARNING
Under no circumstances, may separate sections of concentric flexible
vent pipe be joined together.
uWhen using Secure Flex, use Firestop /
Spacer SF4.5VF.
vWhen using Secure Flex, use Firestop /
Spacer SF4.5HF.
Figure 26 - Top Vent - TWO 90 DEGREE ELBOWS
Note: Install a second
restrictor in any run
having more than 8 ft.
of vertical rise.
uCeiling Firestop /
Spacer (SV4.5VF)
40 feet
(12.2 meters)
Maximum
vWhen using Se-
cure Flex, use
Firestop / Spacer SF4.5VF
A Vent Restrictor,
as shown in Figure
16 Page 12, must
be used in this
application
Figure 25 - Top Vent - STRAIGHT
16
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Note: Install a second restrictor in any run
having more than 8 ft. of vertical rise.
VERTICAL VENT FIGURES/TABLES (CONTINUED)
TABLE B
V MINIMUM
H + H1 Maximum
feet
(m)
feet
(m)
2
(0.601)
5
(1.524)
3
(0.914)
10
(3.1)
4
(1.22)
15
(4.65)
5
(1.524)
20
(6.2)
H +H1= 20 feet (6.2 m) Max.
V+V1+H+H1 = 40 feet (12.4 m) Max.
Example: If 20 feet total (H+H1)
horizontal vent run is needed, then 4
feet minimum of (V) vertical vent will
be required.
u Ceiling
Firestop / Spacer
(SV4.5VF)
V1
This table shows a 1(V) to 5(H) ratio.
For every 1 foot of (V) vertical, you are
allowed 5 feet of (H+H1) horizontal run
up to a maximum total horizontal run
of 20 feet.
An elbow is acceptable as 1 foot of
vertical rise.
vWall Firestop/
Spacer (SV4.5HF)
H
H1
V
Note: Install a second restrictor in
any run having more than 8 ft. of
vertical rise.
uWhen using Secure Flex™, use Firestop / Spacer SF4.5VF
vWhen using Secure Flex, use Firestop / Spacer SF4.5HF
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Figure 27 - Top Vent - three elbows
Horizontal (Outside Wall)
Termination System
See Figure 28 on Page 18, and Figures 31
through 33 on Pages 19 through 22 and their
associated Horizontal Vent Tables which
illustrate the various horizontal venting configurations that are possible for use with these
appliances. Secure Vent™ pipe applications
are shown in these Figures; Secure Flex pipe
may also be used. A Horizontal Vent Table
summarizes each system’s minimum and
maximum vertical and horizontal length values
that can be used to design and install the vent
components in a variety of applications.
Both of these horizontal vent systems terminate
through an outside wall. Building Codes limit or
prohibit terminating in specific areas. Refer to
Figure 7 on Page 7 for location guidelines.
Secure Vent SV4.5 direct-vent system components are unitized concentric pipe components
featuring positive twist lock connection, (refer
to Figure 19 on Page 14). All of the appliances covered in this document are fitted with
collars having locking inclined channels. The
dimpled end of the vent components fit over
the appliance collar to create the positive twist
lock connection.
A. Plan the vent run Analyze the vent routing and determine the
types and quantities of sections required
4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2"
(572 mm), 34-1/2" (876 mm) and 46-1/2" (1181
mm) net section lengths are available. It is
recommended that you plan the vent lengths
so that a joint does not occur at the intersection
of ceiling or roof joists. Make allowances for
elbows as indicated in Figure 21.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Maintain a minimum 1" (25 mm) clearance to
combustibles on the vertical sections. Clearances for the horizontal runs are; 3" (76 mm)
on top, 1" (25 mm) on sides, and 1" (25 mm)
at the bottom.
B. Frame exterior wall opening Locate the center of the vent outlet on the
exterior wall according to the dimensions
shown in Figure 13 on Page 10. Cut and/
or frame an opening, 10-1/2" x 12 1/8"
(267 mm x 308mm) inside dimensions, about
this center.
C. Frame ceiling opening - If the vertical route
is to penetrate a ceiling, use plumb line to locate
the center above the appliance. Cut and/or frame
an opening, 10-1/2" x 10-1/2" (267 mm x 267
mm) inside dimensions, about this center (refer
to Figure 18 on Page 14).
17
Building
Support
Framing
Support
Brackets
TYPICAL HORIZONTAL VENT INSTALLATION
Horizontal / Inclined Run
Typical
Termination
Shown
SV4.5E90
Elbow
Ceiling
SV4.5L6/12/24/36/48
Vent Sections
u Firestop / Spacer
Vertical
Rise
SV4.5VF
Exterior
Wall
Support Bracket Spacing
Every 5 ft (1.52 m)
u When Using Secure Flex™,
Use Firestop / Spacer SF4.5VF
See Figure 20 on Page 14 for vertical
vent section support.
Typical
Termination
Shown
Fireplace
Figure 28
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D. Attach vent components to appliance - To
attach a vent component to the appliance collar,
align the dimpled end over the collar, adjusting the
radial alignment until the four locking dimples are
aligned with the inlets of the four incline channels
on the collar (see Figure 19 on Page 14).
Push the vent component against the collar
until it fully engages, then twist the component
clockwise, running the dimples down and along
the incline channels until they seat at the end of
the channels. The unitized design of the Secure
Vent™ components will engage and seal both
the inner and outer pipe elements with the same
procedure. Sealant and securing screws are
not required.
Note: An elbow may not be directly attached
to the appliance collar.
E. Attach vent components to each other - Other
vent sections may be added to the previously
installed section in accordance with the requirements of the vent tables. To add another vent
component to a length of vent run, align the
dimpled end of the component over the inclined
channel end of the previously installed section,
adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four
incline channels of the previous section.
18
Push the vent component against the previous
section until it fully engages, then twist the
component clockwise running the dimples down
and along the incline channels until they seat at
the end of the channels. This seating position
is indicated by the alignment of the arrow and
dimple as shown in Figure 19 on Page 14.
F. Install firestop/spacer at ceiling When using Secure Vent, use SV4.5VF firestop/
spacer at ceiling joists; when using Secure Flex,
use SF4.5VF firestop/spacer. If there is living
space above the ceiling level, the firestop/spacer
must be installed on the bottom side of the
ceiling. If attic space is above the ceiling, the
firestop/spacer must be installed on the top side
of the joist. Route the vent sections through the
framed opening and secure the firestop/spacer
with 8d nails or other appropriate fasteners at
each corner.
Remember to maintain 1" (25 mm) clearance
to combustibles, framing members, and attic
or ceiling insulation when running vertical
chimney sections.
G. Support the vertical run sections See Section E on Page 14.
H. Change vent direction - At transition from or
to a horizontal/inclined run, install the SV4.5E45
and SV4.5E90 elbows in the same manner as
the straight vent sections.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
The elbows feature a twist section to allow
them to be routed about the center axis of their
initial collar section to align with the required
direction of the next vent run element. Twist
elbow sections in a clockwise direction only
so as to avoid the possibility of unlocking any
of the previously connected vent sections (see
Figure 19 on Page 14).
I. Continue installation of horizontal/inclined
sections - Continue with the installation of the
straight vent sections in horizontal/inclined run
as described in Step E. Install support straps
every 5 ft. (1.52 m) along horizontal/inclined vent
runs using conventional plumber’s tape.
See Figure 28. It is very important that the
horizontal/inclined run be maintained in a
straight (no dips) and recommended to be in
a slightly elevated plane, in a direction away
from the fireplace of 1/4" rise per foot (20 mm
per meter) which is ideal, though rise per foot
run ratios that are smaller are acceptable all the
way down to at or near level.
It is important to maintain the required clearances to combustibles: 1" (25 mm) at all sides
for all vertical runs; and 3" (76 mm) at the top,
1" (25 mm) at sides, and 1" (25 mm) at the
bottom for all horizontal/inclined runs.
Use a carpenters level to measure from a
constant surface and adjust the support straps
as necessary.
J. Assemble vent run to exterior wall - If not
previously measured, locate the center of the
vent at the exterior wall. Prepare an opening as
described in Step B and Figure 29. Assemble
the vent system to point where the terminus of
the last section is located relative to the exterior
surface to which the termination is to be attached
as shown in Figure 30 and Table 9.
If the terminus of the last section is not within
this distance, use the telescopic vent section
SV4.5LA, as the last vent section. For wall
thicknesses greater than that shown in Figure
30, refer to Table 9 on Page 20. This Table lists
the additional venting components needed (in
addition to the termination and adaptor) for a
particular range of wall thicknesses.
K. Attach termination adaptor - Attach the
adaptor (SV4.5RCH - provided with the termination) to the vent section or telescoping vent
section), elbow or appliance collar as shown in
Figure 29 in the same manner as any SV4.5
vent component (refer to Step E).
L. Install Firestop/Spacer at exterior wall When using the termination, install SV4.5HF
(Secure Vent™), SF4.5HF (Secure Flex™)
Firestop/Spacer over the opening at the exterior
side of the framing, long side up, with the 3
inch spacer clearance at the top as shown in
Figure 29, and nail into place.
Typical
Termination
Shown
Firestop/Spacer (SV4.5HF) shown
on the exterior side of the wall. It
may also be installed on the
interior side.
12-1/8"
(308 mm)
10-1/2"
(267 mm)
7"
(178)
5-1/8"
(130 mm)
3"
(76 mm)
1"
(25.4 mm)
Adapter
SV4.5RCH
Note: Centerline of Vent Piping is
NOT the Same as the Centerline of
the Frame Opening.
Figure
page109 for Min.
SeeSee
Figure
13 12
onon
Page
for Min. Distance to Base
distance of
to Appliance.
Base of Appliance
6 to 48 inch Vent Section,
Telescopic vent section,
Elbow or Appliance Collar
Base of Appliance
Figure 29 - INSTALLING HORIZONTAL TERMINATION
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*Use silicone caulking to
seal the top and sides of
the termination, up to the
underlayment, stucco, or
masonry wall surface.
Siding
*Caulk
For the last step, from outside the exterior
wall, slide the collars of the termination onto
the adaptor (the outer inside the outer and the
inner outside the inner) until the termination
seats against the exterior wall surface to which
it will be attached. Orient the housing of the
termination with the arrow pointed upwards.
Secure the termination to the exterior wall. The
horizontal termination must not be recessed
into the exterior wall or siding by more than
the 1-1/4" (32 mm) as shown in Figure 30.
IMPORTANT: The vent termination is hot
while in operation and for a period of
time following the use of the fireplace.
To prevent contact with hot surfaces,
we recommend the use of a Termination Guard. See Page 36. This can be
purchased at your local dealer.
Interior Surface of
Finished Wall
Maximum Extent of
Vent Run Sections
Relative to Exterior
Surface of Framing
Last Vent Section. Use
Telescopic Vent
Section (SV4.5LA), If
Necessary
(The Firestop/Spacer may also be installed over
the opening at the interior side of framing).
M. Install the Termination (SV4.5HT-2)
Maximum wall thickness
9-1/4 in.(235 mm)**
Exterior Surface of Siding
Exterior Surface of
Framing
6 in. to 9-1/4 in.
(152 to 235 mm)**
SV4.5HT-2
Square Termination
Shown
*Caulk
SV4.5HT-2
Square Termination
Shown
Stucco
Figure 30
Adapter
SV4.5RCH
**For thicknesses greater
than 9-1/4", see Table 9.
1-1/4" Maximum Recess of
the Square Termination into
Exterior Finishing Material
Venting Connection and Exterior Wall Recessing
of the Horizontal Termination
Horizontal terminations have been designed to perform in a wide range of weather conditions. Our terminations meet or exceed industry standards.
When selecting the locations of your horizontal terminations, do not place the termination where water from eaves and adjoining rooflines may create a heavy flow of cascading water onto the termination cap. If the cap must be placed where the possibility of
cascading water exists, it is the responsibility of the builder to direct the water away
from the termination cap by using gutters or other means.
Take care to carefully follow the installation instructions for the termination, including
the use of silicone caulking where required.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
19
Use Table 9 as an aid in venting component selection for a particular
range of exterior wall thicknesses.
Venting Components Required for Various Exterior Wall Thicknesses, when using Typical Termination Kits
Vent Components Required
Termination Kit Only
Exterior Wall Thickness - inches (mm)
6 to 9-1/4 (152 to 235)
Termination Kit and 6 In. Vent
Section (SV4.5L6)
10-3/4 to 14 (273 to 356)
Termination Kit and 12 in.
Vent Section (SV4.5L12)
16-3/4 to 20 (426 to 508)
Termination Kit and Telescopic Section (SV4.5L12)
11-3/4 to 20 (299 to 508)
Table 9
Note: See Figure 30 showing wall thickness range
when using SV4.5HT-2 termination kit.
TABLE C
V Minimum
feet
(m)
H Maximum
feet
(m)
*
(0.601) 3 1/4 (0.991)
3
(0.914)
4
(1.22) 10 1/2
5
(1.524)
6
(1.729) 17 1/2 (5.33)
7
(2.134)
7
(2.134)
(3.2)
14
Example: If 20 feet of (H) horizontal vent run is needed, then
4 feet minimum of (V) vertical
vent will be required.
This table shows a 1(V) to
5(H) ratio. For every 1 foot of
vertical, you are allowed 5 feet
of (H) horizontal run up to a
maximum (H) horizontal run
of 20 feet.
(4.267)
20
(6.2)
V + H = 40 feet (12.4 m) Max.
H = 20 feet (6.2 m) Max.
H
HORIZONTAL VENT FIGURES/TABLES
uWhen using Secure Flex,
Notes:
use Firestop/Spacer
SF4.5VF.
• Secure Vent™ components (rigid vent pipe and terminal) are shown
in the Figures; Secure Flex™ components (flexible vent pipe and
terminal) may also be used.
V
vWhen using Secure Flex,
Min. One
Foot Vent
Section
Required
use Firestop/Spacer
SF4.5HF.
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• Two 45 degree elbows may be used in place of one 90 degree elbow.
The same rise to run ratios, as shown in the venting Figures for 90
elbows, must be followed if 45 degree elbows are used.
• SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be
used anytime vent pipe passes through a combustible floor or ceiling.
SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/spacer must
be used anytime vent pipe passes through a combustible wall.
• It is very important that the horizontal/inclined run be maintained
in a straight (no dips) and recommended to be in a slightly elevated
plane, in a direction away from the fireplace of 1/4" rise per foot (20
mm per meter) which is ideal, though rise per foot run ratios that are
smaller are acceptable all the way down to at or near level.
vWall Firestop/Spacer
(SV4.5HF)
Typical termination shown.
See Table 9 as an aid in venting component selection
for a particular range of exterior wall thicknesses.
Figure 31 - Top Vent - ONE 90 DEGREE ELBOW -
ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE
• The tables show a 1(V) to 5(H) ratio up to a maximum horizontal run
of 20 feet.
• AN ELBOW IS ACCEPTABLE AS 1 FOOT OF VERTICAL RISE.
WARNING
Under no circumstances, may separate sections of
concentric flexible vent pipe be joined together.
20
uCeiling
Firestop/Spacer
(SV4.5VF)
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
HORIZONTAL VENT FIGURES / TABLES (CONTINUED)
vWall Firestop/Spacer
TABLE D
(SV4.5HF)
V Minimum
H
H1
uNote - When using
Secure FlexTM, use
Firestop/Spacer SF4.5VF.
vWhen using Secure Flex,
use Firestop/Spacer
SF4.5HF.
feet
V
vWall
Firestop/Spacer
(SV4.5HF)
uCeiling
Firestop/Spacer
(SV4.5VF)
(m)
H Maximum
feet
(m)
*
(0.601) 3 1/4 (0.991)
3
(0.914)
4
(1.22) 10 1/2
5
(1.524)
6
(1.729) 17 1/2 (5.33)
7
(2.134)
7
14
(2.134)
(3.2)
(4.267)
20
(6.2)
V + H = 40 feet (12.4 m) Max.
H = 20 feet (6.2 m) Max.
Min. One Foot Vent
Section Required
Example: If 20 feet of (H + H1) horizontal vent run is needed,
then 4 feet minimum of (V) vertical vent will be required.
Typical termination shown.
See Table 9 on Page 20 as an aid in venting component selection for
a particular range of exterior wall thicknesses.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V)
vertical, you are allowed 5 feet of (H+ H1) horizontal run, up
to a maximum horizontal run of 20 feet.
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Figure 32 - Top Vent - TWO 90 DEGREE ELBOWS
An elbow is acceptable as 1 foot of vertical rise.
Note: Install a second restrictor in any run having more
than 8 ft. of vertical rise.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
21
HORIZONTAL VENT FIGURES / TABLES (CONTINUED)
u When using Secure Flex
Typical termination shown.
TM,
TABLE E
use Firestop/Spacer
SF4.5VF.
vWhen using Secure
Flex, use Firestop/Spacer
SF4.5HF.
H1
V Minimum
feet
u Ceiling
Firestop/Spacer
(SV4.5VF)
H
v Wall Firestop/Spacer
(SV4.5HF)
V1
(m)
H Maximum
feet
(m)
*
(0.601) 3 1/4 (0.991)
3
(0.914)
7
(2.134)
4
(1.22) 10 1/2
5
(1.524)
6
(1.729) 17 1/2 (5.33)
7
(2.134)
14
20
(3.2)
(4.267)
(6.2)
V + H = 40 feet (12.4 m) Max.
H = 20 feet (6.2 m) Max.
V
Example: If 20 feet total (H+H1) horizontal vent
run is needed, then 4 feet minimum of (V) vertical
vent will be required.
v Wall Firestop/Spacer
(SV4.5HF)
This table shows a 1(V) to 5(H) ratio. For every 1
foot of (V) vertical, you are allowed 5 feet of (H+
H1) horizontal run, up to a maximum horizontal
run of 20 feet.
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Min. One Foot Vent
Section Required
See Table 9 on Page 20 as an aid in venting component selection
for a particular range of exterior wall thicknesses.
Figure 33 - Top Vent - THREE 90 DEGREE ELBOWS
22
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
An elbow is acceptable as 1 foot of vertical
rise.
Note: Install a second restrictor in any run
having more than 8 ft. of vertical rise.
Vertical or Horizontal Venting Using
Secure Flex™ Kits and Components
Secure Flex™ venting kits and components may
be used in any venting application in place of rigid
Secure Vent™ (SV4.5) direct-vent components.
All restrictions, clearances and allowances that
pertain to the rigid piping apply to the flexible
venting. Secure Flex kits may not be modified;
also, under no circumstances may separate
sections of flex pipe be joined together.
Using adaptor (SV4.5RF), Secure Flex kits
may be added to the end of a vent run made
up of rigid Secure Vent (SV4.5) vent sections
provided that doing so does not violate any of
the venting length, height, routing, horizontal
to vertical ratio requirements or clearance
considerations detailed in this manual.
Secure Flex kits come with an adaptor that
can be fitted to the inclined channel end of
the last Secure Vent (SV4.5) vent section in a
rigid system in the exact same fashion as any
other Secure Vent section. Align the dimpled
end of the adaptor over the previously installed
section or appliance collar, adjusting the radial
alignment until the four locking dimples of the
adaptor are aligned with the inlets of the four
incline channels of the last vent section or collar.
Push on the adaptor until it fully engages, then
twist the adaptor clockwise running the dimples
down and along the incline channels until they
seat at the end of the channels.
Flex Vent
Note: Outer Pipe Is Pulled Away To
Show The Detail of The Inner Pipe
Securing Screw - 3 Places
Equidistant (equally spaced)
Just Below Gear Clamp)
APPLY ONLY MIL-PAC BLACK
HIGH TEMPERATURE SEALANT
(Cat. No. 10K81) to the outside
surface of both collars of the
adaptor (be especially careful to
fill the grooves of the outer collar
to be covered by the flexible pipe)
and slide flexible pipe over inner
and outer adaptor collars.
Gear Clamps
1 3/4 inch (44 mm) Flexible
Pipe and Adaptor Outer Collar
Overlap
1 3/4 in. (44 mm) Flexible
Pipe and Adaptor Inner Collar
Overlap
Adaptor (SV4.5RF)
Figure 34
Attach Adaptor to Appliance
Collar, or Secure Vent Sections
Securing Screw - 3
Places, 120° apart
(equally spaced) Just
Below Gear Clamp
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Attach the flexible vent to the adaptor as follows (see also Figure 34):
A. Install the Inner Flex Pipe 1.Install the small gear clamp loosely around
the inner flexible vent pipe, push it back out
of the way.
2.Apply a bead of Mill-Pac Black (700° F) high
temperature sealant - Catalog No. 10K81
to the inner adaptor collar, approximately
1/2 inch from the end.
3.Pull and extend the inner flexible vent pipe.
4. Slide the inner flex pipe over the adaptor collar. Ensure the flexible vent pipe completely
engages the adaptor collar to a distance of
1 3/4 inches from the end, and that it is free
from damage or tears.
5. Slide the gear clamp down and tighten it
fully to secure the flexible vent to the adaptor
inner collar approximately 3/4 inch from the
end of the flex.
6. Install three screws, 120 degrees apart,
through the flexible vent pipe and into the
adaptor collar just below the gear clamp to
provide additional security to the connection.
B. Install the Outer Flex Pipe 1.Install the large gear clamp loosely around
the outer flexible vent pipe, push it back out
of the way.
2.Apply a bead of Mill-Pac Black (700° F) high
temperature sealant - Catalog No. 10K81)
to the outer adaptor collar; to the grooves
of the collar which extend approximately 1
inch from the end and to the flat surface,
approximately 1-3/8 inches from the end.
3.Pull and extend outer flexible vent pipe.
4.Slide the outer flex pipe over the adaptor collar. Ensure the flexible vent pipe completely
engages the adaptor collar to a distance of
1-3/8 inches from the end, and that it is free
from damage or tears.
5. Slide the gear clamp down and tighten it
fully to secure the flexible vent to the adaptor
outer collar approximately 3/4 inch from the
end of the flex.
6.Install three screws, 120 degrees apart,
through the flexible vent pipe and into the
adaptor collar just below the gear clamp to
provide additional security to the connection.
C. Route Flex Vent Ensure that the flex vent is properly routed to
provide the required clearance. Do not allow the
flexible vent to bend in a radius tighter than 5"
(127 mm). Refer to Figure 35. Space out the
internal flex vent spacers evenly - approximately
every 6 inches - and avoid kinking of inner pipe.
Support horizontal sections of flex with metal
straps at 2 foot (0.61 m) intervals.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
D. Install Firestop / Spacers at ceilings and walls When Secure Flex penetrates a wall or ceiling,
a firestop / spacer is required: use the SF4.5 VF
firestop / spacer for ceilings and the SF4.5 HF
firestop / spacer for walls. See the appropriate
sections and Figures shown throughout the venting section for their installation requirements.
Flexible Vent
Section
Figure 35
5” (127 mm)
Radius
Minimum
E. Attach Flex Vent to Termination Secure Flex components can be purchased
separately and attached to bulk lengths of Secure Flex flexible tubing cut to size at the job
site. Secure the flexible vent to the Secure Flex
terminations in the same manner (see Figure
34) as it was attached to the adaptor.
Note: Secure Flex vent must be attached to Secure Flex terminations only. DO NOT substitute
Secure Vent terminations or the Secure Vent
adaptor for Secure Flex components. The collars of Secure Flex terminations and adaptors
have a different diameter than that used with
the Secure Vent pipe. Additionally, Secure Flex
components have an extended length center
tube for use in attaching the flexible vent.
23
Step 4. Field Wiring
CAUTION
Ground supply lead must be connected to the wire attached to the
green ground screw located on the
outlet box. See Figure 38. Failure to
do so will result in a potential safety
hazard. The appliance must be
electrically grounded in accordance
with local codes or, in the absence of
local codes, the National Electrical
Code, ANSI/NFPA 70-latest edition.
(In Canada, the current CSA C22-1
Canadian Electrical Code).
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can
cause improper and dangerous operation.
ATTENTION: Au moment de l'entretien des
commandes, étiquetez tous les fils avant de
les débrancher. Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat
et dangereux.
Refer to Section A for millivolt appliances and
Section B for electronic appliances. The gas
valve is set in place and pre-wired at the factory
on both models.
B. Electronic Wiring (See Figure 37) –
A. Millivolt Wiring (See Figure 36) –
1. Route a 3-wire 120Vac 60Hz 1ph power
supply to the appliance junction box.
2. Remove the electrical inlet cover plate from
the side of the unit by removing the plate's
securing screws (see Figure 13 on Page
10).
3. Remove the cover plate's knockout and
then feed the power supply wire through the
knockout opening and into the unit junction
box.
4. Connect the black power supply wire to the
lower outlet's red pigtail lead and the white
power supply wire to the common terminal
of the outlet as shown in Figures 37 & 38.
5. Connect the ground supply wire to the pigtail lead attached to outlet's green ground
screw.
6.Appliance-mounted ON/OFF burner control
switch (rocker switch) is factory installed
behind the bottom panel.
1. Appliance-mounted ON/OFF burner control
switch (rocker switch) is factory installed
behind the bottom panel. Optional wallmounted switch, thermostat, or one of the
optional remote control kits may also be
used.
2. If wall-mounted ON/OFF control switch thermostat is selected, mount it in a convenient
location on a wall near the fireplace.
3. Wire the control switch within the millivolt
control circuit using the 15 feet of 2 conductor
wire supplied with the unit.
Note: The supplied 15 feet of 2 conductor
wire has one end of each conductor connected to the gas valve circuit and the other
end of each conductor placed loose inside
the bottom compartment.
Note: The electronic appliance must be connected to the main power supply.
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Verify proper operation after servicing.
S'assurer que l'appareil fonctionne adéquatement une fois l'entretien terminé.
CAUTION: Do Not connect the optional wall
switch to a 120V power supply.
SPARK TO PILOT IGNITER
BK W GR
BK
GR
THERMOPILE
TH
IGNITER MODULE
3V
R
BK
TP
W
OPTIONAL BLOWER
SWITCH
TP-TH
JUNCTION BOX
BK/W(1)
BK/W(1)
Optional wall-mounted switch, thermostat, or
one of the optional remote control kits may
also be used. The appliance mounted ON/OFF
switch needs to be relocated onto the optional
style view door, if used.
INTERMITTENT ELECTRONIC WIRING DIAGRAM
120 VAC
WIRING DIAGRAM MILLIVOLT GAS VALVES
APPLIANCE- MOUNTED
ON/OFF SWITCH
(OPTIONAL)
4. If an optional control switch is installed,
turn the appliance-mounted ON/OFF burner
control switch to the OFF position.
BLACK (IGNITER)
GAS VALVE
TRANSFORMER 3V
BLACK (SENSOR)
WALL-MOUNTED ON/OFF SWITCH (OPTIONAL)
THERMOSTAT (OPTIONAL)
WALL MOUNTED CONFIGURATION FOR FAN SWITCH (OPTIONAL)
FAN
(OPTIONAL)
BLACK
ORANGE (THTP)
BATTERY BACK-UP
IN
BLACK (TP)
LO
JUNCTION BOX
BROWN
120 V
AC
GR
VENT
W
BROWN
Figure 37
See Figure 38 for detailed drawing of junction box / receptacle wiring
Figure 36
24
GREEN (TH)
OUT
RED
R
FAN
(OPTIONAL)
PILOT
BK
IN
BLACK
TO WALL
SWITCH OR
THERMOSTAT
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
BLOWER CONTROL CIRCUIT WIRING
120V, 60HZ, 1PH
Ground - Green
Neutral - White
120 VAC - Black
Note: Remote receiver should be located in the
wall, or if installed in the control compartment,
pulled all the way forward and completely to the
left or right against the corner posts. The door
must be removed first to place the receiver in
the lower control compartment.
7.If wall-mounted ON/OFF control or thermostat is to be used, mount it in a convenient
location on a wall near the fireplace.
* Wall-mounted
ON/ OFF Blower
Switch or Variable
Speed Control Switch.
Junction Box
White
Tab
Broken
Black
Hot
Side of
Receptacle
Red
Green
9. If the optional unit mounted (FRS) control
switch is installed, turn the appliancemounted ON/OFF burner control switch to
the OFF position.
Blower Access
Blower access is through the firebox bottom.
Remove the sub-floor, remove the burner and
remove ten screws securing the GTA assembly
to the firebox.
An electrical outlet box is provided for the
installation of the LBLK-100 forced air blower
kit. Electrical power must be provided to this
box to operate these blowers.
8. If an optional control is to be used, wire it in
the low voltage circuit as shown in Figure
37.
Note: The supplied 15 feet of 2 conductor wire
has one end of each conductor connected
to the gas valve circuit and the other end
of each conductor placed loose inside the
bottom compartment.
Step 5. Wiring - Optional Forced Air
Blower Kit
Install the blower kit according to the installation
instructions provided with the kit. Reposition
and reinstall the GTA assembly, burner and
sub-floor.
Neutral
Side of
Receptacle
Plug blower
into this
receptacle
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10.After the wiring is complete, replace the
cover plate.
Note: No batteries to be installed in the battery
holder until a power outage, or if the appliance is to be operated solely with two (2) "D"
batteries.
Blower
Ground
Tab Intact
Green
Ground
Screw
Field Wired
Factory Wired
Figure 38 - J-BOX WIRING
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
25
Step 6. Connecting Gas Line
All codes require a shut-off valve mounted
in the supply line. The orientation of the
shut-off valve should face the front. Figure
39 illustrates two methods for connecting the
gas supply. A sediment trap is recommended
in the gas piping within the home to prevent
moisture and debris in the line from damaging
the valve.
The flex-line method is acceptable in the U.S.A.
where local codes permit, however, Canadian
requirements vary depending on locality. Installation must be in compliance with local codes.
These appliances are equipped with a gas flex
line for use in connecting the unit to the gas line.
See Figure 39 for flex line description. The
flex line is rated for both natural and propane
gas. A manual shut off valve is also provided
with the flex line.
The gas control valve is located in the lower
control compartment.
GAS CONNECTION
Flex Line Connector
3/8" NPT x 3/8"
Flare Fitting
1/2" x 3/8" Flare
Shut-Off Valve
Gas
Stub
Figure 39
3/8" Flex Tubing
Gas
Valve
Note: The gas supply line must be installed in accordance with building codes by a qualified installer approved and/or licensed as required by the locality. In the Commonwealth
of Massachusetts, installation must be performed by a licensed plumber or gas fitter.
Gas Line Access Plate Not Installed
At The Factory. It Is Included In
The Installation Instruction Bag.
Access the valve compartment by removing the
lower control compartment panel (see Figure
40) by lifting and pulling the panel forward.
The panel is mounted on supporting tabs at
the extreme right and left hand sides. Engage
the tabs into the reliefs in the panel.
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The millivolt and electronic control valve has a
3/8" (10 mm) NPT thread inlet port.
Secure all joints tightly using appropriate
tools and sealing compounds (ensure propane
resistant compounds are used in propane applications). It is recommended to seal around
the gas line to prevent cold air leakage.
These appliances come from the factory with
the gas line access plate removed to provide full
access to the end of the gas flex line.
As designed, the glass door needs to be opened
to access the open gas access area.
Acquire the shut-off valve and gas flex line and
pull the assembly forward, out of the compartment. Separate the shut-off valve from the gas
flex line. Determine the length of pipe needed to
route the gas line form the last fitting to a point
directly below the access plate opening.
ON
OFF
Gas
Supply
Line
Shut-Off Valve
(Orientation
As Shown)
ON/OFF
Switch
Piezo Ignitor
Right Corner Post
Air Shutter
Adjustment Arm
Figure 40
Refer to Figure 41 and insert the last length
of gas pipe with its attached shut-off valve
into the lower control compartment, and pass
it through the gas line access hole on the left
side of the appliance outer wrapper.
Using appropriate materials for the gas type,
thread the last length of pipe into the end of the
gas vent run and tighten in place using a pipe
wrench external to the appliance between the
appliance outer wrapper and the framing.
Using pipe-dressing materials appropriate for
the gas type, securely affix the shut-off valve
to this determined pipe length at a convenient
location outside of the appliance lower control
compartment.
26
Gas Valve
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Important: Turn the last piece of gas pipe in
the last fitting until the shut-off valve is positioned in a way that allows the shut-off valve
handle to be accessed in the lower control
compartment, easily operated throughout its
full range of motion.
Bring the flex line to the shutoff valve by hand
and align the flare fittings. Tighten the fittings
by hand, and then use wrench to tighten completely, 1/4 turn at a time.
Step 7. Verifying appliance operation
With gas line installed run initial system
checkout before closing up the front of the unit.
Follow the pilot lighting instructions provided
in the Care and Operation Instructions manual.
For piezo igniter location see Figure 40 on
Page 26 (millivolt appliances only).
Figure 41
Length Of Pipe With
Attached Shut-Off Valve
TEST ALL CONNECTIONS FOR GAS LEAKS
(FACTORY AND FIELD):
WARNING
Never use an open flame to
check for leaks.
Turn on gas supply and test for gas leaks, using a gas leak test solution (also referred to as
bubble leak solution).
Note: Lighting Instructions are also found on
the literature tag tied to the gas piping next
to the gas valve. To access the tag, open the
lower control compartment door (Figure 40 on
Page 26) by pulling the panel forward.
When first lighting the appliance, it will take
a few minutes for the line to purge itself of
air. Once purging is complete, the pilot and
burner will light and operate as indicated in
the instruction manual. Subsequent lighting
of the appliance will not require such purging.
Inspect the pilot flame (remove logs, if necessary, handling carefully).
Hood
MILLIVOLT
Igniter Rod
Thermocouple
3/8" Min
(9 mm)
Pilot
Nozzels
Thermopile
Figure 42
Electronic Appliance Checkout
To light the burner, turn ‘ON’ the unit mounted
On/Off switch or the optional remote wall switch.
Ensure the igniter lights the pilot. The pilot
flame should engulf the flame rod as shown
in Figure 43.
ELECTRONIC
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Note: Using a soapy water solution is an
effective leak test solution but it is not recommended, because the soap residue that is left
on the pipes/fittings can result in corrosion
over time.
A.Light the appliance (refer to the lighting
instructions label in the control compartment
or in the Care and Operation Instructions
manual).
B.Brush all joints and connections with the gas
leak test solution to check for leaks. If bubbles
are formed, or gas odor is detected, turn the
gas control knob (off/pilot/on) to the “OFF”
position. Either tighten or refasten the leaking
connection, then retest as described above.
Millivolt Appliance Checkout
The pilot flame should be steady, not lifting
or floating. Flame should be blue in color with
traces of orange at the outer edge.
Sensor
Pilot
Hood
Igniter
The top 3/8" (10 mm) at the pilot generator
(thermopile) and the top 1/8" minimum (tip)
of the quick drop out thermocouple should be
engulfed in the pilot flame.
The flame should project 1" (25 mm) beyond the
hood at all three ports (see Figure 42). Replace
logs if removed for pilot inspection.
To light the burner; turn “ON” the remote wall
switch and rotate the gas valve control knob
counterclockwise to the “ON” position (“ON”
will be at the top side of the valve).
Figure 43
C.When the gas lines are tested and leak free, be
sure to rinse off the leak testing solution.
Remove the gas line access plate and gasket
from the provided plastic bag and install them
over the opening, using the provided screws
(4) as shown in Figure 40 page 26.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
27
Step 8. INSTALL VOLCANIC STONE,
GLOWING EMBERS AND LOGS
Glowing Embers
Separate into Quarter
Size (separate) Pieces
NOTE: Turn off all electricity to the appliance
before you install volcanic stone, embers and
logs.
For log placement instructions, refer to the
detailed steps in Figures 46, 47 and 48.
Loosen the set screw for the venturi air shutter. Manually actuate the air shutter through
several cycles. Set the air shutter to 3/32"
before placing the logs.
1. Remove the front glass enclosure panel
(see Removing and Installing Glass Enclosure
Panels on Page 31).
2. Remove log set box from firebox. Next,
remove embers and volcanic stone from control compartment. Handle logs carefully to
prevent breakage.
3. Install decorative volcanic stone - Sprinkle
the decorative volcanic stone in a pleasing pattern (see Figure 44). The volcanic stone should
be placed directly on top of the firebox bottom,
along the slope and to the back at the right and
left sides of the burner. Position any ceramic
fiber liners before placing the stone. Logs can
be positioned after the volcanic stone.
Note: The log set and fire are artistically arranged to provide a random asymmetric look
to the fire. The fire intentionally does not burn
in the left rear quarter of the log set.
REFERENCE
Firebox Accessories / Parts
Bag of Glowing
Embers (rockwool)
Figure 45
Note: This appliance is provided with enough
Glowing Embers for several applications, do
not use all that is in a new bag at one time.
For best glowing effect, replace the ember
material annually.
5. Placement of Logs All top logs that rest on lower logs, do so
over notches, indents or nubs. Proper log
placement is critical to prevent sooting. Logs
should be placed in the gaps between the flame
peaks and should be positioned so they do not
impinge the flames. Follow the log placement
instructions exactly.
Cat. No.
Model No.
88L53
FGE
80L42
FDVS
Description
Bag of Glowing Embers
Bag of Decorative
Volcanic Stone
WARNING
• DO NOT attempt to install the
logs until the appliance installation has been completed, the
gas line connected and tested
for leaks and the initial burner
operation has been checked
out.
• The size and position of the log
set was engineered to give the
appliance a safe, reliable and
attractive flame pattern. Any
attempt to use a different log
set in the fireplace will void
the warranty and will result in
incomplete combustion, sooting, and poor flame quality.
• Logs get very hot and will
remain hot up to one hour
after gas supply is turned off.
Handle only when logs are
cool. Turn off all electricity
to the appliance before you
install grate, volcanic stone,
vermiculite, embers and
logs.
• This appliance is not designed
to burn wood. Any attempt
to do so could cause irreparable damage to the appliance
and prove hazardous to your
safety.
• If logs are not installed
according to the log installation instructions, flame
impingement and improper
combustion could occur and
result in soot and/or excessive
production of carbon monoxide
(CO), a colorless, odorless,
toxic gas.
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4. Placement of Glowing Embers Separate the Embers (rockwool) into pieces
about the size of a quarter (see Figure 45). Keep
the pieces fluffed up, not matted. Distribute
these pieces over the surface of the burner, as
shown in Figure 44. Do not use more than is
necessary. Ensure that the main burner slots
remain uncovered by the ember material.
Position the embers on the small holes of the
ember bed area.
Proper log and twig placement is critical to
encourage outstanding flame appearance and
prevent sooting.
These fires are designed to provide a rich
orange/red glow on the logs. Rear log (2)
placement is critical. An adjustment of one
quarter of an inch can have significant effect
on flame color and height. Pull rear log (2)
forward as far as it will go on the pins.
Glowing Embers
(Rockwool)
Main Ports
Do Not Place
Embers On
Main Ports
Mixture Of Volcanic Stone
& Vermiculite
Glowing Embers
(Rockwool)
Place Embers
In Front Of
Ports Here
Figure 44
28
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
ELDV3530 Log Placement
2
4
5
Log
Number
Description
Log, Center
Log, Rear
Log, Front
Log, Left
Log, Right
1
2
3
4
5
Catalog Number for the entire
log set: H4656
1
3
Baffle
Baffle Pins
1
2
Align the
holes at the
bottom of
log (4) over
the pins
on logs (1)
and (2).
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4
3
Burner
1
Align groove at the bottom of log (3)
over the grate as shown.
Align holes at the bottom of log (1) over the
pins on the burner
Step 1
Step 3
Align holes at the bottom of log (2) over the pins
of the back baffle.
Align the groove at the bottom of log (5) over the grate
and align the hole over the pin of log (4) as shown.
2
5
4
Step 2
Step 4
Figure 46
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
29
ELDV4035 Log Placement
2
4
5
Log
Number
Description
Log, Center
Log, Rear
Log, Front
Log, Left
Log, Right
1
2
3
4
5
Catalog Number for the entire
log set: H4657
1
3
1
Baffle Pins
Baffle
Align the holes at the bottom of log (4)
over the pins on logs (1) and (2)
fire-parts.com
2
4
3
Burner
Align holes at the bottom of log (1) over the
pins on the burner
Grate
Assembly
Align groove at the bottom of log (3)
over the grate as shown.
Step 1
Step 3
Align holes at the bottom of log (2) over the pins
of the back baffle.
Align the groove at the bottom of log (5) over the grate assembly and on the landing area of log (4) as shown.
2
4
5
1
Step 2
Step 4
Figure 47
30
1
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
ELDV4540 Log Placement
(Repeat Steps 1 thru 4 from ELDV4035 Log Placement and then add the following Steps)
4
7
2
6
3
1
Log
Number
Description
Log, Center
Log, Rear
Log, Front
Log, Left
Log, Right
Log, Right/Rear
Log, Left/Rear
1
2
3
4
5
6
7
Catalog Number for the entire log
set: H4658
5
fire-parts.com
Place log (6) between log (2) and log (5) as shown
Place log (7) over log (4) as shown
7
2
4
6
5
Step 5
Step 6
Figure 48
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
31
Step 9. Removing and Installing the
Glass Door
WARNING
•Do not attempt to substitute the
materials used on these doors,
or replace cracked or broken
glass.
•Handle this glass with extreme
care! Glass is susceptible to
damage – Do not scratch or
handle roughly while reinstalling the glass door frame.
•The glass door(s) of this appliance must only be replaced as
a complete unit as provided
by the manufacturer. Do not
attempt to replace broken,
cracked or chipped glass separately.
•Do not attempt to touch the
front enclosure glass with your
hands while the fireplace is in
use.
2. Pull the latches forward and down to release
them from the door channel.
3. Pull the bottom of the door out a few inches
and grasp it on the right and left. Gently lift
to release the door from its channel above
the door. Pull the door forward.
4. Retrieve the glass door. Visually inspect the
gasket on the backside of the frame. Gasket
surface must be clean, free of irregularities
and seated firmly.
5. Inspect the gasket for defects. Insure it is
properly located. Make sure the bead is not
rolled up into the channel at the top of the
door, but remains flat against the top of the
glass (see Figure 49).
6. Position the door in front of the firebox
opening with the bottom of the door held
away from the fireplace (Figure 49). Hook
the top flange of the door frame over the top
of the firebox frame.
7. Let the bottom of the door frame swing
gently in towards the fireplace ensuring
that the gasket seats evenly as the door
frame draws shut. Fasten the two latches
located underneath the firebox floor to the
door's vee-flange. Close both the latches
securely.
8. Install the hood. Note the location of the three
clips inside the top air channel above the door.
The clips are equally spaced on the top surface
of the air channel opening. Use a screwdriver
to open the clips slightly if needed. Engage
the back edge of the eyebrow into the clips
to secure.
Step 10. Burner Adjustments
Flame Appearance and sooting
Proper flame appearance is a flame which is
blue at the base and becomes yellowish-orange
in the body of the flame.
When the appliance is first lit, the entire flame
may be blue and will gradually turn yellowishorange during the first 15 minutes of operation. If
the flame remains blue, or if the flame is orange
with evidence of sooting (black tip), the air shutter opening may need to be adjusted.
If the air shutter opening is closed too far,
sooting may develop. Sooting is indicated by
black puffs developing at the tips of very long
orange flames. Sooting results in black deposits
forming on the logs, appliance inside surfaces
and on exterior surfaces adjacent to the vent
termination.
Sooting is caused by incomplete combustion
in the flames and lack of combustion air entering the air shutter opening. To achieve a warm
yellowish-orange flame with an orange body
that does not soot, the shutter opening must be
adjusted between these two extremes.
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WARNING
Do not operate appliance with
the glass front removed, cracked
or broken.
AVERTISSEMENT
Ne pas utiliser l'appareil si le
panneau frontal en verre n'est
pas en place, est craqué ou
brisé.
Only doors certified with the appliance
shall be used.
Seules des portes certifiées pour cet
appareil doivent être utilisées.
CAUTION: DO NOT abuse glass door by
striking or slamming shut.
1. To access the glass door securing latches,
first open the lower control compartment
door (Figure 49) by lifting and pulling the
bottom panel forward.
32
Door
Assembly
• If there is smoke or soot present, first check
the log set positioning to ensure that the
flames are not impinging on any of the logs.
If the log set is properly positioned and a
sooting condition still exists, then the air
shutter opening should be increased.
• The more offsets in the vent system, the larger
the air shutter opening will need to be.
• An appliance operated with the air shutter
opened too far, may have flames that appear
blue and transparent. These weak, blue and
transparent flames are termed anemic.
• Propane models may exhibit flames which
candle or appear stringy. If this is present
and persists, adjust the air shutter to a more
closed position, then operate the appliance
for a few more minutes to ensure that the
flame normalizes and the flames do not
appear sooty.
The following chart is provided to aid you in
achieving the correct air shutter adjustment
for your installation.
Blower Access
Plate
Gas Line Access Panel
Air Shutter Adjustment Guidelines
Bottom Panel
Note: When installing the glass door, ensure the
spacing on both sides is even and equal.
Figure 49
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Air Shutter Adjustment Guidelines:
Amount of
Primary Air
Flame
Color
Air Shutter
Adjustment
If air shutter is
closed too far
Flame will
be orange
Air shutter
gap should be
increased
If air shutter is
open too far
Flame will
be blue
Air shutter
gap should be
decreased
Burner Air Shutter Adjustment Procedure
WARNINGS
• Air shutter adjustment should
only be performed by a qualified professional service technician.
• Ensure front glass panel are
in place and sealed during
adjustment.
CAUTIONS
• Soot will be produced if the
air shutter is closed too much.
Any damage due to sooting
resulting from improperly
setting the air shutter is not
covered under the warranty.
• The air shutter door and nearby
appliance surfaces are hot.
Exercise caution to avoid
injury while adjusting flame
appearance.
Figure 50 (Burner & Flame Appearance Model) ELDV35 (With Optional Brick Liner Kit)
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1. Locate adjustment rod and adjust air
shutter to the standard setting as shown
in Figure 53 (adjustment rod is located in
the lower control compartment).
Note: Move the adjustment rod down to
decrease air and up to increase.
2. Light appliance (follow lighting procedure
on lighting label in control compartment
or see the Care and Operation Manual).
3. Allow the burner to operate for at least
15 minutes while observing the flame
continuously to ensure that the proper
flame appearance has been achieved (see
Figures 50 through 52). If the following
conditions are present, adjust accordingly.
• If flame appears weak or sooty, adjust
the air shutter, incrementally, to a
more open position until the proper
flame appearance is achieved.
• If flame remains blue, adjust the air
shutter, incrementally, to a more
closed position until the proper flame
appearance is achieved.
4. Leave the control knob (off/pilot/on)
in the ON position and the burner OFF/
ON switch OFF (and remote switches, if
applicable).
5. When satisfied that the burner flame appearance is normal, re-install the lower
control compartment door then proceed
to finish the installation.
Figure 51 (Burner & Flame Appearance Model) ELDV40 (With Optional Brick Liner Kit)
Figure 52 (Burner & Flame Appearance Model) ELDV45
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
33
Air
Shutter
Rod
Venturi
Combustible
Finished Wall
Materials
This Area Must Remain
Clear of Combustible
Materials
1" Min
(25 mm)
Valve
Lever Arm
Combustible
materials not
allowed below
this point on
the face of the
appliance.
Spacer
Top of Appliance
Top of Door Frame
MAIN BURNER
FACTORY SHUTTER OPENING SETTING
Models
Natural Gas
inches (mm)
Propane Gas
inches (mm)
ELDV35
1/8 (3.2)
3/8 (9.5)
ELDV40
1/4 (6.4)
7/16 (11.1)
ELDV45
1/4 (6.4)
7/16 (11.1)
Figure 53
Clean Face Models
Figure 54
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Step 11. HOOD INSTALLATION
The hood is optional for these products. In "Shadow Box" installations, the hood may not be
desired. If the opening above the door is objectionable (as is the case in certain "Flush-Mounted"
installations) the hood may be used.
Position the hood in the opening and insert the three mounting tabs into the slots located on the
angled air plenum ramp above the opening above the door.
FINISHING REQUIREMENTS - Wall Details
Complete finished interior wall. To install the appliance facing flush with the finished wall, position
framework to accommodate the thickness of the finished wall (Figure 54).
See Page 5 for Cold Climate Insulation
and Page 8 for Clearances
34
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
STEP 12. ATTACHING SAFETY-IN-OPERATION WARNINGS
It is the installer's responsibility to ensure these warnings are properly affixed during installation. These warning labels are a
critical step in informing consumers of safe operation of this appliance.
Attaching Safety-in-Operation
Warnings
Apposition des mises en garde relatives
à la sécurité d’utilisation
Colocación de advertencias de
seguridad en operación
Your fireplace has been furnished with safety
instruction labels that are to be affixed to the
operation and control point of the fireplace. A safety
instruction label should be affixed to the wall switch
plate where the fireplace is turned on and off (See
Figure A) or wall thermostat (See Figure B) and if
used on the remote control handheld transmitter
(Figure C). The warnings should already have been
put in place when the fireplace initial set-up was
completed. If they are not affixed at these spots,
locate the multi-lingual adhesive labels provided with
these instructions and proceed as follows:
1. Locate the wall switch or wall thermostat that
controls the fireplace (verify the switch operates
the fireplace by turning it on and off). Clean the
wall switch plate or wall thermostat thoroughly
to remove any dust and oils. Affix the label to
the surface of the plate of the wall switch that
controls the fireplace (Figure A) or the wall
thermostat (Figure B). Choose the language
primarily spoken in the home.
2. If a remote control is used to control the fireplace,
locate the transmitter and clean it thoroughly
to remove any dust and oils. Affix the label to
the surface of handheld transmitter (Figure C).
Choose the language primarily spoken in the
home.
3. If you are unable to locate the labels, please call
Lennox Hearth Products or your nearest Lennox
Hearth Products dealer to receive additional
safety instruction labels free of charge.
Votre foyer a été livré avec des étiquettes de sécurité qui
doivent être collées à côté des dispositifs de contrôle
du foyer. Une étiquette de sécurité doit être collée sur
la plaque de l’interrupteur contrôlant l’allumage du
foyer (voir Figure A) ou sur le thermostat mural (voir
Figure B) et, le cas échéant, sur le boîtier de la télé­
commande (Figure C). Les mises en garde auraient dû
être collées au moment de l’installation initiale du foyer.
Si ce n’est pas le cas, prenez les étiquettes adhésives
multilingues fournies avec ces instructions et procédez
comme suit:
1. Repérez l’interrupteur ou le thermostat mural
qui contrôle le foyer (vérifiez que l’interrupteur
contrôle le fonctionnement du foyer en le faisant
basculer de Marche à Arrêt, et vice-versa). Nettoyez
soigneusement la plaque murale de l’interrupteur
ou le thermostat mural pour éliminer la poussière
et les traces de graisse ou d’huile. Collez l’étiquette
sur la surface de la plaque de l’interrupteur mural
qui contrôle le foyer (Figure A) ou du thermostat
mural (Figure B). Choisissez la langue qui est
principalement parlée dans la résidence du
propriétaire.
2. Si une télécommande est utilisée pour contrôler
le foyer, nettoyez la soigneusement pour éliminer
la poussière et les traces de graisse ou d’huile.
Collez l’étiquette sur le boîtier de la télécommande
(Figure C). Choisissez la langue qui est principale­
ment parlée dans la résidence du propriétaire.
3. Si vous ne trouvez pas les étiquettes, veuillez
appeler Lennox Hearth Products ou votre distribu­
teur Lennox Hearth Products local pour recevoir
gratuitement des étiquettes supplémentaires.
Su chimenea incluye etiquetas de instrucciones
de seguridad que deben colocarse en el punto de
operación y control de la chimenea. Se debe colocar
una etiqueta de instrucciones de seguridad en la placa
del interruptor de pared desde el cual se enciende y se
apaga la chimenea (ver la Figura A) o en el termostato
de pared (ver la Figura B) y en el transmisor de control
remoto (Figura C) si se usa. Las advertencias ya deben
haberse colocado cuando se completó la instalación
inicial de la chimenea. Si no están colocadas en estos
lugares, encuentre las etiquetas adhesivas multilingües
proporcionadas con estas instrucciones y prosiga de
la siguiente manera:
1. Identifique el interruptor o el termostato de pared
que controla la chimenea (verifique que el interruptor
opera la chimenea encendiéndola y apagándola).
Limpie bien la placa del interruptor o el termostato de
pared para quitar el polvo y aceite. Pegue la etiqueta
en la superficie de la placa del interruptor que controla
la chimenea (Figura A) o en el termostato de pared
(Figura B). Seleccione el idioma que más se habla
en la casa.
2. Si se usa un control remoto para controlar la
chimenea, encuentre el transmisor y límpielo bien
para quitar el polvo y aceite. Pegue la etiqueta en la
superficie del transmisor (Figura C). Seleccione el
idioma que más se habla en la casa.
3. Si no puede encontrar las etiquetas, sírvase llamar
a Lennox Hearth Products o al distribuidor de
Lennox Hearth Products más cercano para recibir
etiquetas de instrucciones de seguridad adicionales
gratuitas.
fire-parts.com
Cat. No. H8024 Replacement Label Kit
LENNOX HEARTH PRODUCTS
1-800-9-LENNOX
Note: English is red text on clear label. French and
Spanish are white text on black label.
SAFETY LABEL
DIAGRAMS
Figure A
Étiquettes de remplacement, n° cat. H8024
LENNOX HEARTH PRODUCTS
1-800-9-LENNOX
Remarque : Le texte anglais est rouge sur un support
transparent. Le texte français et espagnol est blanc
sur un support noir.
DIAGRAMMES DES ÉTIQUETTES
DE SÉCURITÉ
Figure B
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Juego de etiquetas de repuesto - Nº de cat. H8024
LENNOX HEARTH PRODUCTS
1-800-9-LENNOX
Nota: La etiqueta en inglés es transparente con texto
rojo. Las etiquetas en francés y español son negras
con texto blanco.
DIAGRAMAS DE ETIQUETAS
DE SEGURIDAD
Figure C
35
Installation Accessories
Listed Secure Vent™ Components
Cat. No.
H1968
Model
SV4.5HT-2
Cat. No.
Description
Horizontal Square Termination With Firestop / spacer
(H2246) & Adaptor (74L61)
Model
Description
Vent Sections
77L70
SV4.5L6
6 Inch (152 mm)
(Rigid)
77L71
SV4.5L12
12 Inch (305 mm)
77L72
SV4.5L24
24 Inch (610 mm)
77L73
SV4.5L36
36 Inch (914 mm)
77L74
SV4.5L48
48 Inch (1219 mm)
77L75
SV4.5LA
Telescopic Length Slip Section (2" to 7-1/2" rigid)
77L76
SV4.5E45
45 Degree Elbow
77L77
SV4.5E90
90 Degree Elbow
The following flashings come packaged with a storm collar:
77L78
SV4.5F
Flat Roof Flashing
77L79
SV4.5FA
1/12 to 7/12 Adjustable
Flashing
77L80
SV4.5FB
7/12 to 12/12 Adjustable
Flashing
fire-parts.com
36
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
77L81
SV4.5SC6
Storm Collar (6 per box)
H6183
SV4.5HF5
Firestop Spacer, 5", rigid
H6184
SF4.5HF5
Firestop Spacer, 5", flex
H2246
SV4.5HF-10
Firestop / Spacer-Horizontal, rigid (3-1-1 spacing),
10 Pack
H2247
SV4.5VF-10
Firestop / Spacer-Vertical,
rigid (1-1-1 spacing), 10
Pack
96K92
SV4.5SP
Support Plate
INSTALLATION ACCESSORIES CONTINUED
Listed Secure Vent™ Components
Cat. #
Model
Description
Cat. #
Model
Description
H1969
SF4.5HT-2
17M52
SV4.5HGS-1
Termination Guard, Square
(1 pack) Ref. instructions
Horizontal Square Termination for flex (without flex)
77L87
SFKIT12S
Termination Guard, Horizontal Square (12 pack)
Square Term. for flex
(with 12 inch [305 mm] *
compressed flex)
77L88
SFKIT18S
Square Term. for flex
(with 18 inch [457 mm] *
compressed flex)
Termination Guard for
Horizontal Square Termination (Deluxe) (1 pack)
77L89
SFKIT24S
Square Term. for flex
(with 24 inch [610 mm] *
compressed flex)
77L90
SFKIT36S
Square Term. for flex
(with 36 inch [914 mm] *
compressed flex)
77L91
SFKIT48S
Square Term. for flex (with
48 inch [1219 mm] *
compressed flex)
56L74
SFVT30
Vertical Termination for
flex (flat to 6/12) with flex
adaptor, section of rigid
vent, roof support collar
assembly, roof flashing
and storm collar. Ref. instr.
#750,109M
17M53
SV4.5HGS-12
Ref. instr. #750,109M
87L02
SV4.5HGS
Ref. instr. #750,055M
H5820
H5816
750,247M
SV4.5HTSK
SV4.5TWSK10
Termination Shroud
(Guard) for Horizontal
Square Termination (1
pack) (ref. instr. #750246M)
Through Wall Shield Kit
(used to shield the directvent pipe from blown
insulation)
Ref. instr. #750,247M
#750,052M
fire-parts.com
H3907
SV4.5ARSA
96K93
SV4.5SU
Attic Insulation Shield w/
adjustable height, 12"-22"
56L75
SFVT45
SFGC4-6
Gear Clamp 4.5 in. (114
mm) for flex (6 pack)
Support Strap
Vertical Termination for
flex (6/12 to 12/12) with
flex adaptor, section of rigid
vent, roof support collar
assembly, roof flashing
and storm collar. Ref. instr.
#750,052M
10K81
SFMP
Mill-Pac, Black, High Temperature Sealant
91L66
89L40
SFMP-12
Mill-Pac, Black, High Temperature Sealant - Bulk
12 pack
91L67
SFGC7-6
Gear Clamp 7.5 in. (190.5
mm) for flex (6 pack)
H7748
H7748
99L02
SV4.5HRK14
Horizontal Riser Kit, 14",
99L03
SV4.5HRK36
36" Flex Connector Kit. 36"
of flex with two adapters for
mating two rigid sections of
vent together.
H1988
CTSA-33
an
Sea
l
t
Ref. instr. #750,146M
Horizontal Riser Kit, 36",
Ref. instr. #750,146M
Chase Top Shroud Kit,
Arch Top 3 X 3 Ft., Ref. instr.
#750,194M
H1985
CTSO-33
H1987
CTSO-44
Chase Top Shroud Kit,
Open Top 3 X 3 Ft., Ref.
*All compressed flex vents
can be expanded up to two times.
instr. #750,193M
Chase Top Shroud Kit,
Open Top 4 X 4 Ft., Ref.
instr. #750,193M
H1986
CTSO-46
Chase Top Shroud Kit,
Open Top 4 X 6 Ft., Ref.
instr. #750,193M
Listed Secure Flex™ Components
These termination kits include firestop/spacer, gear clamps and flex adaptor.
60L10
SF-18
18 feet (5.49 m) * compressed flex, Ref. instr.
#750,053M
98K03
SF-12
12 feet (3.66 m) * compressed flex, Ref. instr.
H2248
SF4.5HF-10
Firestop / Spacer - Horizontal, flex (3-1-1 spacing),
10 Pack
H2249
SF4.5VF-10
Firestop/Spacer-Vertical ,
flex (1-1-1 spacing), 10 Pk
#750,052M
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
37
Gas Conversion Kits
Electronic DEXEN Systems
Natural Gas To Propane Gas
Conversion Kits
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and
requirements of the authority having jurisdiction. If the information in these
instruction is not followed exactly, a fire, explosion or production of carbon
monoxide may result causing property damage, personal injury or loss of
life. The qualified service agency is responsible for the proper installation
of this kit. The installation is not proper and complete until the operation
of the converted appliance is checked as specified in the manufacturer’s
instructions supplied with the kit.The qualified service agency performing
this installation assumes responsibility for this conversion.
AVERTISSEMENT
Cette trousse de conversion doit être installée par un technicien agréé,
selon les instructions du fabricant et selon toutes les exigences et tous les
codes pertinents de l’autorité compétente. Assurez-vous de bien suivre
les instructions dans cette notice pour réduire au minimum le risque
d’incendie, d’explosion ou la production de monoxyde de carbone pouvant
causer des dommages matériels, des blessures ou la mort. Le tecnicien
agréé est responsable de l’installation de cette trousse. L’installation n’est
pas adéquate ni complète tant que le bon fonctionnement de l’appareil
converti n’a pas été vérifié selon les instructions du fabricant fournies avec
la trousse. Le fournisseur de service qualifié ayant réalisé l'installation
assume les responsabilités liées à la conversion.
Models
Catalog No.
ELDV-35
H3957
ELDV-40
H3958
ELDV-45
H3959
Electronic DEXEN Systems
Propane Gas To Natural Gas
Conversion Kits
Models
Catalog No.
ELDV-35
H4705
ELDV-40
H4706
ELDV-45
H4707
Installation Instructions
Step 1. TURN OFF THE GAS SUPPLY TO THE
APPLIANCE and disconnect power supply at the
circuit breaker. Ensure appliance is cold.
fire-parts.com
In Canada:
The conversion shall be carried out in accordance with the
requirements of the provincial
authorities having jurisdiction
and in accordance with the requirements of the CAN/CSA-B149.1
Installation code.
La conversion devra être effectuée
conformément aux recommandations des autorités provinciales
ayant juridiction et conformément aux exigences du code
d'installation CAN/CSA-B149.1.
Gas conversion kits are available to adapt your
appliance from the use of one type of gas to
the use of another. These kits contain all the
necessary components needed to complete the
task including labeling that must be affixed to
ensure safe operation.
Millivolt SIT Systems
Natural Gas To Propane Gas
Conversion Kits
Models
Catalog No.
ELDV-35
85L62
ELDV-40
H7257
ELDV-45
H7253
Millivolt SIT Systems
Propane Gas to Natural Gas
Conversion Kits
Models
Catalog No.
ELDV-35
H3960
ELDV-40
H7252
ELDV-45
H7254
Kit part numbers are listed here and the following steps detail the conversion procedure. Refer
to the instructions provided with the conversion
kit when performing any gas conversion.
38
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
CAUTION: THE GAS SUPPLY SHALL BE
SHUT OFF PRIOR TO DISCONNECTING THE
ELECTRICAL POWER, BEFORE PROCEEDING WITH THE CONVERSION.
AT T E N T I O N : AVA N T D ’ E F F E C T U E R
LA CONVERSION, COUPEZ D’ABORD
L’ALIMENTATION EN GAZ, ENSUITE,
COUPEZ L’ALIMENTATION ÉLECTRIQUE.
Step 2. Remove the front glass door/frame
(see Figure 49 ).
Step 3. Carefully remove the logs. Exercise
care so as not to break the logs.
Step 4. Refer to Figure 55.
Remove the burner assembly with attached
venturi tube.
See Figure 59 and replace the pilot orifice as
follows: Remove pilot hood assembly to access
the phillipped pilot orifice. Remove and replace
the orifice with the one provided with the kit.
Exercise extreme care to prevent damage to
or breakage of the igniter assembly.
Burner Assembly
All Models
Orifice
Pilot
Orifice
Gas Valve
Assembly
Note: Use pipe joint compound or Teflon tape
on all pipe fittings before installing (ensure
propane resistant compounds are used in
propane applications, do not use pipe joint
compounds on flare fittings).
Figure 57
Electronic Appliances
Figure 55
Millivolt Appliances
Step 8. (Refer to Figure 55)
Step 7. Dexen Electronic Valves - See Figure
58 and the instructions provided with the kit.
Remove and discard the two pressure regulator mounting screws. Remove the pressure
regulator and diaphragm. Discard all removed
components. Ensure the provided diaphragm
is installed properly onto the replacement
pressure regulator and install the new pressure regulator using the new screws supplied
with the kit. Tighten screws.
A. Remove the orifice from the manifold and
replace it with the one provided in the kit. See
Table 9 for orifice sizes for natural and propane models. Figure 60 illustrates the orifice.
Always check and verify orifice size.
B. Retrieve the burner and slide the venturi
tube over the orifice. Set the shutter adjusting
opening as shown in Figure 53, Page 34.
fire-parts.com
Pressure-Tap
Burner Stage
(Manifold)
Terminal
Gas
Regulator
Supply Gas
Outlet
Mounting
Inlet
To Burner
Screw
VENT
Step 5. SIT Systems - Refer to Figure 56 and
the instructions provided with the kit. Using
a Torx T20 (with 1/4" shank and center hole),
remove and discard the three pressure regulator
mounting screws. Remove the pressure regulator, spring, poppet, diaphragm and bushing.
Discard all removed components.
TH
HI
TH
TP
TP
LO
PILOT
Pilot Gas Outlet
Ground (TP)
Pilot Stage
Terminal
Figure 58 - Dexen Electronic Gas Valve
Nat.Gas
Propane
Series
drill size (inches)
drill size (inches)
ELDV35
#38 (0.1015")*
99K76•
#53 (0.0595")*
39L10•
ELDV40
#37 (0.1040")*
24M10•
(0.062")*
21L01•
ELDV45
#36 (0.1065")*
74L88•
#52 (0.0635")*
80L41•
IN
Pressure-Tap
(Inlet)
Pressure
Regulator
Burner Orifice Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model
OUT
IN
Ensure the rubber gasket installed on the
back of the replacement pressure regulator is
properly positioned Tighten screws to 25 In.
lb. torque.
Step 9. Reassemble the remaining components
by reversing the procedures outlined in the
preceding steps.
Table 9
* Standard size installed at factory
• Part /Cat. Number
ELECTRONIC
Remove
These
Components
Sensor
Pilot
Hood
Igniter
Figure 56
Figure 60
Step 5. Attach manometer to the manifold side
pressure test fitting and verify manifold pressure
reads 3.5 inches water column (0.87 kPa) for
natural gas, and 10.0 inches water column (2.49
kPa) for propane gas.
Step 6. See Figure 57 and remove the pilot
hood assembly to access the hexed pilot orifice.
Remove and replace the orifice with the one
provided with the kit.
Step 10. Attach the conversion label provided
in the conversion kit next to the rating plate on
the appliance.
Note: If the igniter is damaged, a replacement kit is available, order Catalog Number
87L54.
Figure 59
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Step 11. Turn on gas supply and test for gas
leaks (refer to page 26).
Always test pressure with the valve regulator
control at the highest setting.
39
fire-parts.com
Lennox Hearth Products reserves the right to make changes at any time, without notice, in design,
materials, specifications, prices and also to discontinue colors, styles and products.
Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2006 Lennox Hearth Products
P/N 850036M REV. H 01/2011
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210

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