WHEEL LOADER

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WHEEL LOADER | Manualzz
ZW series
WHEEL LOADER
Model Code: ZW 250
Operating Weight: 20 260 - 20 700 kg
Bucket Capacity: ISO Heaped: 2.8 - 3.8 m3
Max Engine Output: 179 kW (240 hp)
Introducing the New-Generation
Wheel Loaders:
Series
Top-Class Production with Amazing Mobility
The new ZW Series wheel loaders are packed with numerous innovative technologies
and mechanisms. Total control of engine and pump torque is an industry's first.
Three work modes and three driving modes help enhance operating ease and yield
high production. What's more, lots of advanced designs give power and speed for
loading and travel. The ZW Series will set a new standard of productive,
easy-to-operate wheel loaders.
Productivity
Panoramic comfortable cab
Easy Maintenance
Three work modes to increase
production and decrease fuel
consumption
Three driving modes for optimum speed
shift
Automatic transmission with loadsensing system
High-torque engine and capacious
torque converter
Torque proportioning differential
Limited slip differential (Optional)
Smoother simultaneous operations with
advanced hydraulic circuit
Selectable Clutch Cut-off Timing
Lift arm auto leveler (Optional)
Ride control system
Page 4-7
Bi-level auto air conditioner and
pressurized cab
Front & rear defrosters
Low noise design
Panoramic cab
Enhanced upward visibility
Good rear visibility
Ergonomically positioned switches and
controls
Down-Shift Switch (DSS) and
Up-Shift Switch (USS)
Multi-functional joystick lever
Air suspension seat
Page 8-9
Extended hydraulic oil replacement
intervals
Conveniently located filters
Easy-to-replace air conditioning filters
HN bushings
Strategically located oil supply port
Large toolbox
Easy-to-read monitor
Easy draining
Flat cab floor
Hinged radiator cover
Dirt-Less (DL) front frame
Page 12-13
Safety
Enhanced Durability
Robust differential gears
Robust drive system
Durable axles
Variable displacement pumps
Robust frame
Hydraulically operated cooling fan with
heat-sensing system
Capacious hydraulic oil cooler
Protected fuel tank
Aluminum radiator and oil cooler
LED indicators and instruments
O-Ring Seal (ORS) joints and
water-resistant electric connectors
Page 10-11
Full fan guard
Emergency steering system
Mis-operation protection
ROPS / FOPS cab
Highly reliable dual-line brake system
Other safety features
Page 14
Environment
Common rail fuel injection system
Low noise engine
Cooled Exhaust Gas Recirculation (EGR)
system
Hitachi Silent (HS) fan
A recyclable machine
Page 15
Specifications
Page 16-19
The new engine complies
with the Emission Regulations
Stage III A
The advanced low noise
design complies with
the coming EU noise
regulation 2000 / 14 / EC,
STAGE II
Note: Photos include optional equipment.
Packed with Numerous Technological Advances for
Amazing Mobility and Big Production
The new ZW Series is packed with lots of technological advances: the
TT* system, newly developed hydraulic system and transmission, well
matching of operations, impressive mobility and big production with less
fuel consumption, and much more.
*Total Torque-control
Three Work Modes to Increase Production and Decrease Fuel Consumption
Power mode
P mode
Total
Torquecontrol System
Front
speed
Lift arm
digging force
Slow
Medium
Large
Traction force
Normal mode
P mode
(Power mode)
N mode
(Normal mode)
L mode
(Light mode)
Three work modes are selectable
according to job needs and operator's
preference. In each work mode,
TT* system controls the total torque of
the engine and pump for well matched
penetration force and implement speed
according to job needs. The three work
modes can be optimally selected to
suit materials to be handled for higher
production.
Front
speed
Medium
Lift arm
digging force
Medium
Traction force
Medium
Light mode
L mode
Engine
Speed
N mode
Engine
Output
Front
speed
Lift arm
digging force
Traction force
Fast
Medium
Small
Work mode
select switch
P mode: Heavy-duty excavation
N mode: Loading
L mode: Light-duty operation
Three Driving Modes for
Optimum Speed Shift
Driving mode
switch
The three driving modes can be selected
according to job needs and operator's
preference.
L mode:
Starts with the second gear, and makes
gear shift at fast timing. Suitable for
long-distance travel on level ground.
Automatic Transmission with
Load-Sensing System
N mode:
Starts with the second gear and makes
gear shift at slow timing. Suitable for
ordinary digging and loading
operation such as V-shaped load and
carry method.
H mode:
Makes gear shift at timing similar to the
N mode, and automatically shifts down
to the first gear according to loading
conditions without need for shift down
by DSS* or manual shifting.
*Down-Shift Switch
Load increase
Speed increase
Auto shift down when
load increases
Shift up when speed
increases
Optimal speed shift timing is
automatically selected in response to
both travel speed and load.
Smooth Speed Shift by
Electronic Control
Quick, smooth speed shift can automatically be done with less shocks by
electronic control through helical gears.
This allows speedy job-to-job travel with
less soil spills in load-and-carry
operation.
High-Torque Engine and
Capacious Torque Converter
Max. output: 179 kW (240 hp)
Rated output: 163 kW (219 hp)
Max. torque: 1 022 Nm (104 kgf•m)
The new engine yields big torque at a
low speed in direct response to
acceleration without need for full throttle.
The capacious torque converter enables
powerful travel under heavy load, such
as climbing steep or long hills without
losing speed.
Torque Proportional
Differential (Standard)
The torque proportional differential
adjusts driving forces to both wheels.
When road resistances under both
wheels are different, this feature
prevents slippage of a wheel on softer
ground, unlike conventional differentials.
This feature enables the ZW series to get
out of swamps or rough terrain easily.
Limited Slip Differential (Optional)
On snowy roads and rough terrain, the
limited slip differential can work instead
of the torque proportional differential.
This delivers effective driving force to
both wheels for enhanced grip and less
slippage during travel.
An Array of Elaborate Mechanisms for Impressive
Mobility and Big Production
Improved Rise / Run Performance
Arm rising while traveling for improved rise / run performance. On the new ZW Series,
10% higher rise/run performance can be expected, boosting loading efficiency and
increasing productivity.
Smoother Simultaneous Operations with Advanced Hydraulic Circuit
With the new parallel/tandem circuits,
the lift arm and bucket can be operated
at the same time, unlike conventional
machines. This can remarkably increase
digging and loading efficiency for higher
production.
Selectable Clutch Cut-off Timing
S mode
Clutch cut
position switch
N mode
D mode
Clutch cut-off timing can be selected
from three options to suit various job
conditions, including rapid operation on
level ground, and surefooted operation
on gradient.
S mode:
The clutch is cut-off at fast timing by
depressing the pedal for speedy loading
on level ground.
N mode:
The clutch is cut-off by depressing the
pedal midway for surefooted loading on
slope.
D mode:
The clutch is cut-off by depressing the
pedal fully for dumping into a hopper
on slope.
OFF:
The clutch is disabled.
Sophisticated Mechanisms for Higher Job Efficiency
Float System
Lift Arm Kick-Out System
Lift Arm Auto Leveler (Optional)
The float system lets the lift arm follow
up road irregularities by using its selfweight only, without using its hydraulic
circuit. This system is useful in soil-spill
collecting during loading, and snow
plowing.
The lift arm can automatically be raised
up to the preset level. This function is
convenient when loading onto a dump
truck, and when operating at confined
job sites with restricted working height.
The lift arm can automatically be raised
and lowered to the preset level. By using
the switches in the cab, high and low lift
kickouts can be programmed.
Bucket Auto Leveller
The bucket can automatically be levelled
parallel to the ground after rolling the
bucket out. This can eliminate cumbersome bucket repositioning for efficient
loading.
Operator-Friendly Designs for Higher Job Efficiency
Restriction Valve
The restriction valve can effectively
reduce shocks when moving the lift arm
up and down. The bucket does not have
a shockless circuit to allow efficient mud
removal.
Ride Control System
Vibration without Ride
Control
Vibration by Ride Control
by Using Front Weight
The ride control reduces pitching and bouncing during travelling on rough terrain and
snow road by automatic control of the implement. Shocks and vibration can be well
suppressed for riding comfort.
Bi-Level Auto Air Conditioner and
Pressurized Cab
Front / Rear Defrosters
Shock-Dampened Cab
Silicone (Fluid)
Rubber
The bi-level air conditioner allows air
conditioning at foot space and overhead
simultaneously. Airflow volume and
direction can automatically be adjusted
according to the temperature setting.
The pressurized cab shuts out dust and
debris even in dusty environment.
With the front and rear defrosters, airflow
comes out from three front air outlets
and two rear outlets to protect
respective windows from fogging,
keeping clear vision even in rain and
cold weather.
Low Noise Design
Hat (Resin Cab Roof)
The hollow hat is provided atop the cab
to form an air space. This greatly helps
reduce the temperature rise in the cab,
and increases the cooling efficiency of
the air conditioner.
The cab rests on fluid-filled elastic
mounts to absorb shocks and vibration,
and reduce resonance.
The cab is well sealed, and the new
low-noise engine is utilized to reduce
sound, along with the following
measures:
• Hydraulically operated cooling fan with
heat-sensing system
• New Hitachi Silent (HS) fan
• Sound-absorbing materials inside
engine cover and cab
• Clever arrangement of hydraulic oil
tank and bulkhead
Operator-First Designs:
Easy-to-Handle Controls for
Operator Comfort
Panoramic Cab
Air Suspension Seat
The panoramic cab gives almost allround visibility with the widened front
glass window and pillar less cab rear
corners. Front wheels are always in the
operator's vision, enhancing safety and
increasing loading efficiency.
Enhanced Upward Visibility
The front curved glass window gives
good upward visibility, so the operator
can directly see the movement of the
bucket for safer loading.
Good Rear Visibility
Ergonomically Positioned Switches and
Controls
The engine cover is low profile, and
rounded for better rear visibility, so the
operator can directly see the rear wheels
and counterweight.
The air suspension seat can be adjusted
in multiple ways: weight-height,
fore-aft position, backrest tilt, and
armrest angle, seat cushion length and
angle, headrest height and angle
adjustment, lumber support. Seat heater
is equipped as standard.
Multi-Functional Joystick Lever
Adjustable Steering Column
The multi-functional joystick lever is
provided atop of the control lever for
operating ease.
The steering wheel is tiltable, and
telescopic to suit operator of all builds
for comfortable operation.
Interior light interacting
with cab door
AM / FM stereo radio
Switches and controls are efficiently
laid out in the right console for ease of
operation.
Down-Shift Switch (DSS) and
Up-Shift Switch (USS)
DSS and USS are designed for one-gear
downshift and up-shift at the touch of a
button.
An Array of Standard Accessories
Hot and cool box
Large tray and cup holder
Seatback pocket
Sun visor
Enhanced Durability
Durability is enhanced with a number of advanced mechanisms for long,
continuous operation.
Hydraulically Operated Cooling Fan with
Heat-Sensing System
Dependable Drive System
Fan speed can be adjusted depending
on fluid temperature to effectively cool
down coolant, hydraulic oil, transmission
oil and torque converter oil. The result
is extended component service life and
reduction in fuel consumption. The fan
is also separate from the engine for easy
servicing.
Capacious Hydraulic Oil Cooler
Transmission
Durable Axles
The transmission can effectively reduce
the transmitting load. This helps reduce
sound and extend service life, enhancing
reliability.
Front and rear axles are improved for
durability. The axle housing is thickened
for tough operation at quarries.
The ample cooling capacity of the
hydraulic oil cooler helps reduce oil temperature fluctuation, and extend service
life of components.
Improved Braking Ability
Robust Differential Gears
Differential gears are thickened to
increase rigidity.
The brake is a wet-type multi-plate
brake, and housed in the axle.
Variable Displacement Pumps
Robust Drive System
The new OHC 4-valve per cylinders
engine is teamed up with strengthened
cylinder head, block, crank and journal
pins, and a lattice frame.
New variable displacement pumps are
exclusively developed and designed for
Hitachi wheel loaders for tough
earthmoving.
Robust Frame
Protected Fuel Tank
The box-section frame is thickened and strengthened to resist torsion and increase
durability. Center pins are widely spaced for higher resistance to torsion.
The large counterweight is arranged to
protect the fuel tank from collisions with
obstacles during operation.
10
Aluminum Radiator and Oil Cooler
LED Indicators and Instruments
O-Ring Seal (ORS) Joints and WaterResistant Electric Connectors
LED
The radiator and oil cooler are made of
aluminum instead of conventional steel
or copper for corrosion protection.
On the indicators, monitors and alarms,
many LEDs are utilized for longer service
life resulting in less failure, enhancing
the reliability.
Numerous elaborate components are
utilized for higher durability and
reliability. The proven ORS joints and
high-pressure hydraulic lines are utilized
in the hydraulic system, and waterresistant wiring connectors in the
electrical system.
11
Reduced Running Costs
Running and maintenance costs are reduced greatly with concentrated inspecting points and durable
components.
Extended Hydraulic Oil
Replacement Intervals
(Up from 1 000 to 4 000 Hours)
Conveniently Located Filters
Easy-to-Replace Air Conditioning Filters
Hitachi Genuine hydraulic oil can
quadruple hydraulic oil replacement
intervals. A hydraulic oil drain hose is
mounted standard.
Easy Draining
The engine oil drain port is located for
the convenience of maintenance. No
need for reaching under the machine.
Dual fuel filters with sedimentary
function and engine oil filter are
strategically located for the convenient
daily inspection and servicing from the
ground.
12
The fresh air filter can easily be replaced
from the cab, and circulation air filter
also replaced by detaching the cup
holder.
HN Bushings
Strategically Located Fuel Supply Port
Flat Cab Floor
The fuel supply port is located for
convenient fuel supply from the ground.
The cab floor is stepless (flat) for ease of
cleaning.
Large Tool Box
Reversible Hydraulically
Operated Cooling Fan
A large tool box is provided at the top
step of the ladder on the right side of the
machine. The tool box can hold a grease
gun and tool kit.
The rotation of the hydraulically operated cooling fan with heat-sensing system
can be reversed for easy removal of
dirt from the radiator. The fan itself can
swing open for easy cleaning.
Easy-to-Read Monitor
Dirt-Less (DL) Front Frame
With the easy-to-read monitor, the
operator can see instructions for
scheduled servicing and maintenance.
Monitor Indication Items: Clock, fuel
consumption, service intervals, travel
speed, mileage, hour meter
Replacement Alerting: Engine oil / filter,
fuel filter, hydraulic oil / filter,
transmission oil / filter
The DL front frame is shaped for easy
removal of dirt, stones and snow.
Grease
Groove
The HN bushing containing
High-viscosity oil is provided at each
joint to reduce grease consumption,
extend lubrication intervals (100 to 500
hours), and increase durability.
Oil
Pin
New HN Bushing
Pore
Oil oozed into
clearance
HN Bushing
The HN bushing, another example
of innovative technology developed
by Hitachi, features long life and high
durability. High-viscosity oil is vacuum
impregnated in sintered high-hardness
metal. During operation oil oozes from
the pores of the bushing into the
clearance between pins and bushing
providing lubrication.
13
Safety-First Design
Achieving a High-Level of Safety in the Working Environment
with an Array of Advanced Mechanisms.
ROPS / FOPS Cab
The ROPS / FOPS cab is provided to
protect the operator from injury in an
accident.
ROPS: Roll-Over Protective Structure:
ISO3471
FOPS: Falling Object Protective Structure:
ISO3449
Highly Reliable Dual-Line Brake System
The dual-line hydraulic brake system is
utilized: even if one line fails, the other
can work for braking. The brake is an
enclosed wet multi-plate type for reliable
braking.
Full Fan Guard
Mis-Operation Protection:
The cooling fan is enclosed by a full
guard (metal net) to protect service
technicians from injury during servicing
and maintenance.
Starting Engine: The engine will start
only when the Forward / Reverse lever
in neutral.
Starting: The transmission is disabled
when the parking switch is in the ON
position, even if selecting Forward or
Reverse.
Leaving from Operator Seat: Control
levers and Forward / Reverse lever are
locked to prevent accidental operation.
Stopping Engine: The spring-set/
hydraulic-released parking brake is
automatically applied even if failing to
apply it.
Other Safety Features
Retractable Seat Belt
Emergency Steering System
The emergency electric pump delivers
the necessary oil pressure for power
steering even in the case of an
emergency. This allows normal steering
at all times even if the engine fails.
Inclined Ladder
14
Environmentally Friendly Design
A Cleaner Machine
The ZW Series is equipped with a clean but powerful engine to comply with Stage IIIA
engine emission regulations effective in the European Union from 2006. Exhaust gas
is partly re-combusted to reduce particulate matter (PM) output and lower nitrogen
oxide (NOx) levels.
Common Rail Type Fuel
Injection System
Fuel Filter
Fuel Pump
Cooled Exhaust Gas
Recirculation (EGR) System
Common Rail Pressure
Sensor
Common Rail
A Recyclable Machine
Coolant
EGR Cooler
Control Unit
EGR
Control Valve
Intake
Fuel Tank
Injector
Control Unit
In this fuel injection system complying
with the Emission Regulations, one fuel
pump runs to generate high pressure
for distributing fuel to each injector per
cylinder through a common rail.
By electronic control, fuel injection
volume and timing can be precisely
regulated for efficient combustion and
higher horsepower. This also reduces
PM* (diesel plume), fuel consumption
and vibration.
Exhaust
Cylinder Head
The cooled EGR system lets part of
exhaust gasses mix with intake air for
re-combustion to reduce oxygen concentration in the air in the combustion
chamber. This design lowers combustion temperature in the cylinder, reducing fuel consumption and NOx while
yielding more horsepower. This system
also cools down exhaust gas to prevent
incomplete combustion and PM*
emission.
Approximately 95% of the ZW Series can be recycled. The resin parts
are marked to facilitate recycling. The
machine is completely lead-free. The
radiator and oil cooler are made from
aluminum and all wires are lead-less. In
addition, bio-degradable hydraulic oil
is available for jobsites where special
environmental care is required.
*Particulate matter
A Quieter Machine
A number of features make this machine quieter. First, isochronous control of the engine
speed means a restriction of engine speed during no-load and light-duty operation to
suppress sound. A fan with curved blades reduces air resistance and airflow noise.
Third, a time-tested muffler suppresses engine noise significantly and reduces
emissions. This advanced low noise design complies with the 2000 / 14 / EC, Stage II,
directive effective in the European Union from 2006.
Hitachi Silent (HS) Fan
Low Noise Engine
The cylinder block and ladder frame are
strengthened to reduce engine sound.
The HS fan is capable of reducing air
resistance and air flow sound. It is
utilized at the radiator and oil cooler for
quieter operation.
15
EQUIPMENT
ENGINE
TIRES
Model
Type
Aspiration
No. of cylinders
Maximum power
ISO 9249,
Without Fan net
Isuzu 6HK1DHAA
4-cycle water-cooled, direct injection
Turbocharged, intercooled
6
EEC 80/1269,
Without Fan net
179 kW (240 hp) at 2 000 min-1 (rpm)
Drive system
BRAKES
Service brakes
Inboard mounted fully hydraulic 4 wheel wet disc brake. Front & rear
independent brake circuit.
179 kW (240 hp) at 2 000 min (rpm)
-1
Bore and stroke
Piston displacement
Batteries
Air cleaner
STEERING SYSTEM
115 mm x 125 mm
7.790 L
2 x 12 V/916 CCA, 270-min. rated reserve
Two element dry type with restriction indicator
Engine output
(kW)
23.5R25 (L3)
Engine torque
(Nm)
1 200
1 100
1 000
Type
Steering mechanism
Articulated frame steering
Refer to standard
& optional equipment list
Steering angle
Cylinders
No. x Bore x Stroke
Minimum turning
radius at the
centerline of outside
tire
Each direction 40˚; total 80˚
Two double-acting piston type
2 x 70 mm x 542 mm
5 715 mm
900
800
700
220
600
200
500
180
400
160
300
140
200
120
100
80
60
40
20
0
500
Lift arm and bucket are controlled by independent control lever.
Lift arm controls
Four position valve;
Raise, hold, lower, float
Bucket controls with
automatic bucket
return-to-dig control
Three position valve;
Roll back, hold, dump
Main pump /
Steering pump
Variable Displacement Axial
Plunger Pump
Charging pump /
Fan pump / Brake
and assist pump
Fixed Displacement Type Gear Pump
Hydraulic cylinders
1 000
1 500
2 500 (min-1)
2 000
power train
Transmission
Torque converter, countershaft type powershift with computer-controlled
automatic shift and manual shift features included.
Torque converter
Main clutch
Cooling method
Travel speed* (km/h)
1st
2nd
3rd
4th
Three element, single stage, single phase
Wet hydraulic, multi-disc type
Forced circulation type
Forward
7.0
12.0
23.0
36.0
Reverse
7.0
12.5
23.7
—
*With 23.5R25 (L3) tires
AXLE AnD FINAL DRIVE
Drive system
Front & rear axle
Front
Rear
Reduction and
differential gear
Four-wheel drive system
Semi-floating
Fixed to the front frame
Trunnion support
Two stage reduction with torque
proportional differential
Oscillation angle
Final drives
Total 24˚ (+12˚,-12˚)
Heavy-duty planetary,
mounted inboard
16
HYDRAULIC SYSTEM
Type
Two lift arm and one bucket,
double acting type
No. x Bore x Stroke
Lift arm: 2 x 130 mm x 940 mm
Bucket: 1 x 165 mm x 530 mm
Full-flow 15 micron return filter
in reservoir
Filters
Hydraulic cycle times
Lift arm raise
Lift arm lower
Bucket dump
Total
5.6 s
3.2 s
1.3 s
10.1 s
SERVICE REFILL CAPACITIES
liters
Fuel tank
Engine coolant
Engine oil
Torque convertor
& transmission
340.0
41.0
25.0
25.0
Front axle differential & 40.0
wheel hubs
Rear axle differential
& wheel hubs
40.0
Hydraulic reservoir
114.0
SPECIFICATIONS
ZW 250
DIMENSIONS & SPECIFICATIONS
Unit: mm
Arm type
Standard arm
General purpose
Round
bottom
Bucket type
m3
m3
A Overall length
mm
B Overall height (Top of cab)
mm
C Width over tires
mm
D Wheel base
mm
E Ground clearance
mm
F Tread
mm
G Bucket width
mm
H Turning radius (Centerline of outside tire)
mm
H’ Loader clearance circle, bucket in carry position mm
I Overall operating height
mm
J Height to bucket hinge pin, fully raised
mm
K Dumping clearance 45 degree, full height
mm
L Reach, 45 degree dump, full height
mm
M Digging depth (Horizontal digging angle)
mm
Bucket weight
kgf
Straight
kgf
Static tipping load *
Full 40 degree turn kgf
Bucket capacity
ISO heaped
ISO struck
Breakout force
Operating weight *
Light material
Flat
bottom
Round
bottom
Flat
bottom
Rock bucket
With bolt-on
cutting
edges
With bolt-on
adaptor
& teeth
With bolt-on
cutting
edges
With bolt-on
cutting
edges
With bolt-on
cutting
edges
With bolt-on
adaptor
& teeth
3.6
3.1
8 350
3.4
2.9
8 525
3.6
3.1
8 350
3.8
3.2
8 395
3.8
3.2
8 395
2.8
2.4
8 435
3 400
2 870
3 350
420
2 200
2 980
5 715
6 760
5 630
4 190
2 970
1 100
100
1 920
16 350
14 100
6 800
5 630
4 190
2 850
1 240
95
1 890
16 500
14 200
6 740
5 630
4 190
2 970
1 100
100
2 000
16 200
13 950
6 750
5 680
4 190
2 940
1 130
100
1 955
16 250
14 000
6 750
5 680
4 190
2 940
1 130
100
2 045
16 100
13 900
6 760
6 470
4 190
2 920
1 180
85
2 330
16 000
13 700
kN
(kgf)
165.6
(16 900)
184.2
(18 800)
165.6
(16 900)
159.7
(16 300)
159.7
(16 300)
197.0
(20 100)
kg
20 280
20 260
20 360
20 320
20 410
20 700
Note: 1. All dimensions, weight and performance data based on ISO 6746-1:1987, ISO 7137:1997 and ISO 7546:1983.
2. Static tipping load and operating weight marked with* include 23.5R25 (L3) tires (No ballast) with lubricants, full fuel tank and operator.
Machine stability and operating weight depend on counterweight, tire size and other attachments.
BUCKET SELECTION GUIDE
m3
Light material (flat bottom)
3.8
Rock bucket
2.8
115%
100% 95%
% = Bucket Fill Factor
kg/m3
2 200
3.8
2 000
3.6
Light material (round bottom)
1 800
3.6
General purpose (flat bottom)
1 600
General purpose (round bottom)
1 400
3.4
1 200
General purpose (round bottom)
Material Density
17
EQUIPMENT
STANDARD EQUIPMENT
ENGINE
• Coolant recovery tank
• Hydraulically operated cooling
fan with heat sensing system
• Fan guard
• Muffler, under hood with large
exhaust stack
• Environmentally friendly engine oil
drain
• Engine oil cooler
• Quick-release fuel double filter with
water separator function
• Glow system (for cold start)
• Air filter double element
• TT (Total Torque-control) system
Standard equipment may vary by country, so please consult your HITACHI dealer for details.
ELECTRICAL
• 24-volt electrical system
• Standard batteries (2), 12 volt with
916 CCA, 270-min. rated reserve
• Alternator, 50 amps and 24 volts
• Lights: driving with guards, turn
signals with hazard switch, stop
and tail lights
• Work lights on cab, front (2)
• Work lights, rear (2)
• Horn, with push button in center
of steering wheel and switch on
joystick lever knob or right console
• Reverse warning alarm
• Monitor and alarm system, multifunction electronic Audible and
POWER TRAIN
visual warning include
• LCD monitor display:
• Automatic transmission with loadsensing system
speedometer, clock, hour-meter,
• DSS (Down-Shift Switch) and USS
fuel consumption, odometer,
(Up-Shift Switch)
replacement intervals, transmission
Auto, clutch cut off, ride control,
• Torque proportional differentials,
front and rear
gear shift
• Driving mode selector switch, three • Gauges: engine coolant
modes
temperature, transmission oil
• Clutch cut-off position switch, three
temperature, fuel level
position
• Warning lights: engine,
transmission, discharge warning
HYDRAULIC SYSTEM
• Indicator lights: turn signals, high
beam, working lights, service,
• TT (Total Torque-control) system
• Multi-function joystick lever
parking brake, stop, brake oil low
• Bucket auto leveler
pressure, brake oil low level, seat
• Lift Arm kick-out system
belt, glow signal, maintenance,
• Float system
forward/reverse switch, water
• Reservoir sight gauge
separator, over heat, engine oil
• Hydraulic filters, vertical mounting
low pressure, air filter restriction,
• Two-spool main control valve
transmission oil filter restriction,
• O-Ring seal joints
hydraulic oil temperature,
• Ride control system, automatic type
transmission oil temperature
• 24-volt AM/FM stereo radio with
clock
18
OPERATOR’S STATION
Cab
• ROPS*, FOPS**, multi-plane
isolation mounted for noise,
vibration reduction, front and rear
windshield washers, safety glass
• Adjustable armrest
• Bi-Level Auto Air Conditioner and
Pressurize
• Front / Rear Defroster
• Hot and cool box
• Sun visor
• Seat, fabric, high back, air
suspension, seat heating, adjustable
for weight-height, fore-aft position,
backrest tilt, armrest angle, seat
cushion length and angle, headrest
height and angle adjustment, and
lumber support
• Seatback pocket
• Retractable seat belt, 50 mm (2")
• Large tray and cup holder
• Rubber floor mat
• Adjustable steering column
• Steering wheel, textured with
spinner knob
• Rear view mirrors, outside (2) and
inside (2)
• Handholds and steps,
ergonomically located and slip
resistant
• Coat hook
Note: *: ROPS (Roll Over Protective
Structure) Conforms to
ISO 3471:1994
**: FOPS (Falling Objects
Protective Structure) Conforms
to ISO 3449:1992 Level ll
LOADER LINKAGE
• Z-bar loader linkage provides
(High bucket breakout)
BUCKETS AND ATTACHMENTS
• General purpose bucket with
bolt-on cutting edges:
3.3 m3 (ISO heaped)
TIRES
• Radial ply: 23.5R25 (L3)
• Multi-piece rims
OTHERS
• Emergency Steering
• Fenders, front and rear
• Articulation locking bar
• Anti-vandal protection,
includes lockable engine enclosure,
and fuel fill
• Counterweight, built-in
• Drawbar, with rocking pin
• Lift and tie-down hooks
• Open type rear grill
ZW 250
OPTIONAL EQUIPMENT
POWER TRAIN
• Limited slip differential
Optional equipment may vary by country, so please consult your HITACHI dealer for details.
ELECTRICAL
• Rear Working Lamp on Cab (2)
• Rotary beacon lamp
HYDRAULIC SYSTEM
• Three-spool main control valve
• Third spool piping
• Two-lever (Fingertip control type)
• Multi-function joystick lever and
auxiliary lever for third function
• Two-lever and auxiliary lever for
third function
• Lift arm Auto Leveler
BUCKETS
• General purpose bucket with bolt
on teeth: 3.4 m3 (ISO heaped)
• General purpose bucket with weld
on teeth: 3.4 m3 (ISO heaped)
• Flat bottom bucket with bolt on
cutting edge: 3.6 m3 (ISO heaped)
• Flat bottom bucket with weld on
teeth: 3.4 m3 (ISO heaped)
• Flat bottom bucket with bolt on
teeth: 3.4 m3 (ISO heaped)
• Rock bucket with bolt on teeth:
2.8 m3 (ISO heaped)
• Light material round bottom bucket
with bolt-on cutting edges: 3.8 m3
(ISO heaped)
• Light material flat bottom bucket
with bolt-on cutting edges:
3.8 m3 (ISO heaped)
OTHERS
• Full rear fender and mud guard
• Cutting edge protection
(German road homologation)
• Italian road homologation kit
• Rear license plate bracket
• Wheel blocks
• Biodegradable hydraulic oil
19
WHEEL LOADER
These specifications are subject to change without notice.
Illustrations and photos show the standard models, and may or may not include optional equipment,
accessories, and all standard equipment with some differences in colour and features.
Before use, read and understand the Operator’s Manual for proper operation.
Hitachi Construction Machinery
www.hitachi-c-m.com
KL-EN002EU1

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