Safety and function tester series 1800

Safety and function tester series 1800
Safety and function
tester series 1800
ELECTRICAL SAFETY TEST DEVICES
n
HIGH VOLTAGE
n
SURGE TEST
n
INSULATION
n
WINDING SHORT CIRCUIT
n
EARTH BOND
n
PARTIAL DISCHARGE
n
LEAKAGE CURRENT
n
CORONA
n
FUNCTION
n
CONTINUITY
Safety tester series 1800
Multitester
Multitester LG 1800 / KT 1880
As the first manufacturer SPS electronic GmbH develops a device concept which is unique in the market of
safety testing technique.
With 7 tests in one device the LG 1800 is versatile in industry. Whether manufacturer of household
appliances, electric tools, motors or calibration laboratories … With this device you can’t go wrong as a
user. The test device combines all important safety tests such as earth bond test, insulation test, AC and
DC high voltage test, line leakage test, function test and continuity test according to current standards
(VDE, EN, IEC, UL, etc.).
Due to the safety current limitation according to EN 50191 no further protective measures such as test
hood, two-hand operation or barrier are required.
The safety tester LG 1800 impresses with its simple handling. Particularly important in the production:
the DUT is only contacted once and after the start release the automatic test sequence is effected. The
time-consuming replugging of the DUT is no longer required and you save time in serial production. Visual
text view steps allow the operator user-friendly menu navigation through the entire test sequence. The
USB interface allows a storing and standardized protocolling of all parameters and test and measurement
results. The programme memory adapts dynamically to the test requirements. Via comfortable WINDOWS
software a remote control with the PC is possible.
The device series is completed by the KT 1880 in which all functions are integrated in a 19" plug-in.
Especially for installation in automatic test systems this “plug-in variant” has been developed.
High voltage test devices HA 1800 / HA 1880 / Earth bond test device P 1800
These test devices are also available each as pure high voltage test device or earth bond test device. The
test devices are ideally suited for a quick, efficient and standardized high voltage or earth bond test and are
both optimally applicable at a manual work station as well as in production for piece and serial testing.
Surgetester ST 1800
With the surgetester ST 1800 winding goods like stators, rotors and transformers can be tested for
insulation faults and previous damages.
Contents
Multitester LG 1800 and KT 1880
4 – 5
High voltage tester HA 1800 and HA 1880
6 – 7
Earth bond tester P 1800
Examples of applications Surgetester ST 1800
2
8
9 – 10
11
Remote control software 12 – 13
Accessories series 1800
14 – 16
Accessories general
17
Trainings
18
We about us
19
Concept Multitester LG 1800
automatic test process
remote control PC
DUT
Safety tester
Test result
The LG is applicable in
below branches of industry:
household appliance industry,
large and small appliances
manufacturer of electric tools
lighting industry
medical technology
office communication
car component supplier
calibration laboratories
cable manufacturer
electric motors
Standard protocolling and
storage of all test and
measurement results
high voltage test AC
100 - 5500 VAC / 3 mA
high voltage test DC
100 - 6000 VDC / 4 mA
Interfaces
USB
insulation test
100 - 6000 VDC / max. 10 GOhm
RS-232 connection
earth bond test
10 bis 30 AAC / 0 - 400 mOhm / 6 V and 12 V
digital I/O
Ethernet
function test
0 - 300 VAC / 0 - 16 A
Saving of test protocols on USB
stick or via PC software on PC.
continuity test
24 VDC / 0,6 A
stators
rotors
measuring / control instruments
and much more
This test device combines below seven test
methods according to VDE / EN standard:
leakage current test
0 - 270 VAC / 0 - 10 mA
All parameters are freely programmable.
Due to a new generator in the test device SPS
electronic was able to considerably reduce the
space and energy saving with the same functionality and performance. By means of the Green
Power Generator the energy consumption is,
compared to previous models, reduced by 50%.
VDE / EN
3
combined safety testers
Safety and function tester LG 1800B
Table-top device
Ethernet
USB
RS-232
digital I/O
Special features
n
ergonomic table-top device, supported by
a user-friendly operation
n conforms to CE, in accordance with
EN 50191
n
7 in 1 tester
n
test device combination for safety and
function test
n
safety current limited, thus no further
protective measures required
n
automatic test process
n internal change-over for all tests with
single connection of DUT
n calibration via Ethernet interface
n
4.3" TFT display
n time basis 0.1 - 999.9 seconds
n
optical and audible alarm
n
min./max. limiting value comparator
n micro processor controlled
n internal clock / calendar
n
24 VDC control interface
n
PC remote control interface
Technical data LG 1800B
safety current limited
continuity test
24 VDC / 0 - 0.6 A
earth bond test
resistance measurement
10 - 30 AAC / 0 - 400 mOhm
no-load voltage
6 V and 12 V
insulation test
100 - 6000 VDC / max. 10 GOhm
high voltage test AC
100 - 5500 VAC / 3 mA
high voltage test DC
100 - 6000 VDC / 4 mA
function test
0 - 300 VAC / 0 - 16 A
current consumption 2 A / 4 A / 10 A / 16 A
leakage current test
0 - 270 VAC / 0 - 10 mA
All parameters are freely programmable.
Accessories
n high voltage test pistols
n earth bond test probe
n connection box, t
est dummy
n
PC remote control software
4
combined safety testers
Safety and function tester KT 1880
19'' / 5 HU rack
Ethernet
Technical data
KT 1880B
KT 1880J
continuity test
24 VDC / 0 - 0.6 A
earth bond test
resistance measurement 10 - 30 AAC / 0 - 400 mOhm
no-load voltage 6 V and 12 V
insulation test
100 - 6000 VDC / max. 10 GOhm
high voltage test AC 100 - 5500 VAC / 3 mA
100 - 5500 VAC / 100 mA / 500 VA
high voltage test DC 100 - 6000 VDC / 4 mA
100 - 6000 VDC / 40 mA
function test
0 - 300 VAC / 0 - 16 A
current consumption 2 A / 4 A / 10 A / 16 A
leakage current test
0 - 270 VAC / 0 - 10 mA
safety current limited
All parameters are freely programmable.
yes
USB
RS-232
digital I/O
Special features
n
conforms to CE, in accordance with
EN 50191
n
7 in 1 tester
n test device combination for safety and
function test
n
automatic test process
n
internal change-over for all tests with
single connection of DUT
n
calibration via Ethernet interface
n
4.3" TFT display
n time basis 0.1 - 999.9 seconds
n
optical and audible alarm
n
min./max. limiting value comparator
n micro processor controlled
n
internal clock / calendar
n
24 VDC control interface
n PC remote control interface
n
connection warning lamps
no
Accessories
n high voltage test pistols
n earth bond test probe
n connection box
n warning lamp set
n test dummy
n
PC remote control software
5
single devices
High voltage tester HA 1800
Table-top device
Ethernet
USB
RS-232
digital I/O
Special features
n
ergonomic table-top device, supported by
a user-friendly operation
n
conforms to CE, in accordance with
EN 50191
n calibration via Ethernet interface
n
automatic test process
n
4.3" TFT display
n time basis 0.1 - 999.9 seconds
n
optical and audible alarm
n
min./max. limiting value comparator
n micro processor controlled
n
internal clock / calendar
n
24 VDC control interface
n
PC remote control interface
Accessories
n high voltage test pistols
n test dummy
n
PC remote control software
n warning lamp set
6
Technical data HA 1800B
safety current limited
high voltage test AC
100 - 5500 VAC / 3 mA
high voltage test DC
100 - 6000 VDC / 4 mA
insulation resistance test
100 - 6000 VDC / max. 10 GOhm
Technical data HA 1800G
high voltage test AC
100 - 5500 VAC / 100 mA / 500 VA
Technical data HA 1800J
high voltage test AC
100 - 5500 VAC / 100 mA / 500 VA
high voltage test DC
100 - 6000 VDC / 40 mA
insulation resistance test
100 - 6000 VDC / max. 10 GOhm
All parameters are freely programmable.
single devices
High voltage tester HA 1880
19'' / 5 HU rack
Ethernet
Technical data HA 1880B
safety current limited
high voltage test AC
100 - 5500 VAC / 3 mA
high voltage test DC
100 - 6000 VDC / 4 mA
insulation resistance test
100 - 6000 VDC / max. 10 GOhm
Technical data HA 1880G
high voltage test AC
100 - 5500 VAC / 100 mA / 500 VA
Technical data HA 1880J
high voltage test AC
100 - 5500 VAC / 100 mA / 500 VA
high voltage test DC
100 - 6000 VDC / 40 mA
insulation resistance test
100 - 6000 VDC / max. 10 GOhm
USB
RS-232
digital I/O
Special features
n
conforms to CE, in accordance with
EN 50191
n
calibration via Ethernet interface
n
supported by a user-friendly operation
n
automatic test process
n
4.3" TFT display
n time basis 0.1 - 999.9 seconds
n
optical and audible alarm
n
min./max. limiting value comparator
n micro processor controlled
n
internal clock / calendar
n 24 VDC control interface
n
PC remote control interface
Accessories
n high voltage test pistols
n test dummy
n PC remote control software
n warning lamp set
All parameters are freely programmable.
7
single devices
Earth bond tester P 1800D
Table-top device
Ethernet
USB
RS-232
digital I/O
Special features
n
conforms to CE, in accordance with
EN 50191
n
test device for safety test
n calibration via Ethernet interface
n
automatic test process
n
4.3" TFT display
n time basis 0.1 - 999.9 seconds
n
optical and audible alarm
n
min./max. limiting value comparator
n micro processor controlled
n
internal clock / calendar
n
24 VDC control interface
n
PC remote control interface
Accessories
n earth bond test probe
n test dummy
n PC remote control software
n set-up handle
8
Technical data P 1800D
earth bond test
resistance measurement
10 - 30 AAC / 0 - 400 mOhm
no-load voltage
6 V and 12 V
All parameters are freely programmable.
Series 1800 - application examples
for safety tester according to standard
Safety test via earth bond test probe and / or high voltage test pistols
LG 1800
Safety test via earth bond test probe and connection box
LG 1800
High voltage test via test pistols
HA 1800
9
Series 1800 - application examples
for safety tester according to standard
Safety test via earth bond test probe and connection box
KT 1880
Safety test via earth bond test probe and / or high voltage test pistols
KT 1880
High voltage test via test pistols
HA 1880
10
single devices
Surgetester ST 1800B
Winding short circuit test with winding materials
The surge voltage test is the only possibility to detect winding short circuits and insulation faults within a
winding even before the fault affects the electrical specifications of the DUT. There is no other test method
which detects whether the DUT has a pre-existing defect and a failure is the result. By the rapid connection
of a charged capacitor to the coil under test the stored energy of the capacitor discharges into the inductor.
This results in a sinus-like, damped oscillation. The frequency and the amplitude are typical for the DUT.
Technical data ST 1800B
Test voltage
200 V - 5000 V in 100 V steps
Output power
max. 0.25 J
Inductance of DUT
10 µH and more
Sampling rate
100 MHz (10 ns) / 8 Bit
Memory depth
5000 Byte
Input resistance
10 MΩ
Screen size
5.6 inch, colour LCD (320 x 234)
Evaluation
error surface, differential error surface, corona quantity comparison,
corona frequency comparison
DUT storage
360
Display
PASS / FAIL, acoustic signal
Power supply
115 V / 230 VAC / 50/60 Hz
Dimensions
31 cm x 15 cm x 18 cm
Weight
5.4 kg
Temperature range 25°C - 40°C
The surgetester ST 1800B has a memory for 360 DUTs.
The device can be operated via an RS-232 interface in
connection with a PC. Thus an application within automatic test systems and production lines is possible. The
device has an unbeatable price / performance ratio.
Standard accessories
n High voltage test power line
n Power supply connection cable
n USB cable
n RS-232 cable
Ethernet
USB
RS-232
digital I/O
Special features
n
With a programmable test voltage of
200 - 5000 VDC a surge voltage pulse is
generated which does not damage the
DUT due to its low power.
n
Partial discharges (corona) are shown very
clearly by the high sampling rate of 100 MHz.
Thereby the quality of the insulation can be
determined qualitatively.
n
The ST 1800B allows the testing of
inductances from approximately 10μH.
All coils having a greater inductance can
be tested with this device.
n
Automatic evaluation of:
- error surface
- differential error surface
- corona quantity comparison
- corona frequency comparison
n The ST 1800B evaluates on the basis of
the established criteria and shows the user
a PASS / FAIL result. Thus the application
of the device is also possible in production
areas with trained test personnel.
11
Software for remote control DAT 1800
PC software
Remote control software DAT 1800
n for device series 1800
n operating system WINDOWS
n user-friendly programming
n storing of test results
n network adaptable
n password-protected user hierarchy
n upgradeable software concept
n many useful features, e.g.
- barcode scanner
· model
· device
· serial number
· comment
-remote control via:
· Ethernet
· USB
· RS-232
Programme creation
n user-friendly creation of complex test processes
via mouse and keyboard
n clearly arranged presentation of programmed test methods, as e.g.: continuity test, earth bond test, high voltage test, etc.
n storage of any number of programmes on hard disk or in the network (XML, ACCESS)
n your own creation of test processes within all programmes
n password protection
Test parameters
n complete and easy setting of test parameters for single test methods – in case of high voltage test e.g. TEST TIME, RAMP TIME, TEST
VOLTAGE, RELEASE CURRENT, etc.
n via programme branches the next test process can be controlled – depending on result of test step
n text and screen displayed steps to guide the
tester or to request additional information
12
Software for remote control DAT 1800
PC software
Testing
n The module »TESTING« displays the sequence
of the current test programme. For each
current test step the results are displayed and
the progress of the already performed test
steps are displayed in chronological order.
n A step by step hand-operation makes it easy
to detect errors in case of complex tests.
n large PASS / FAIL display
Results
n In order to allow complete documentation
of the tests, the test results together with
the measured values are stored in an ASCII
file. Further processing in external
programmes is therefore easily possible.
Upon request an ACCESS data file can be
stored. The test results can, of course, also
be printed.
n statistics function
n text search
n data can be printed or stored as PDF
13
Accessories
series 1800
High voltage test pistols SP 02 and SP 03
n
conforms to CE, in accordance with EN
50191
n operating voltage max. 10 kVDC / 8 kVAC
n test voltage 25 kVDC
n housing made of unbreakable plastic
n connection via highly flexible safety cable
n wear-proof tungsten test prod
n teflon guard ring against wear
n high voltage proof connection plug
Types
SP 02
test pistol with a 2 meter length of connecting cable and plug
SP 02-5
test pistol with a 5 meter length of connecting cable and plug
SP 03
test pistol with a 2 m length of connecting cable, plug and integrated start switch
SP 03-5
test pistol with a 5 m length of connecting cable, plug and integrated start switch
Types
PE 81-i
Earth bond test probe with start key, 2 m connection cable
KL05
Cable length 5 meters
KL10
Cable length 10 meters
Earth bond test probe
One of the most important of all the safety
testing operations is the earth bond test.
These tests are often performed by hand.
In such cases the earth bond test probe is
the link between the operator, tester and
DUT. The probe will contact the DUT safely
and protect the operator.
14
Accessories
series 1800
Test dummy
Only by checking the test device daily with a
“PASS/ERROR” simulation with the dummy
the user can be sure that the products
function properly as to safety technique and
especially the safety of your products is
guaranteed for the end customer.
Types
D2012
For all standard devices and test systems suitable. Simulation of protective wire test,
insulation test, high voltage test and leakage current test.
D2000
For high voltage testers with HV pistols.
Simulation of high voltage test.
Connection boxes
Many possibilities are available to connect
the DUT to the test device by means of
the connection boxes and control panels.
The DUT connection can be carried out via
various sockets according to the national
standard or line terminals.
Types
A3 / 3800-b
connection box (HA 1800B and KT 1880B, safety current limited)
A3 / 3800-e
connection and control panel with 2-hand operation (conforms to CE, in accordance with
EN 50191 with approved safety relay)
A8 / 3800-b
connection box with one power socket
A7 / 3800-b
connection box with power socket for countries EU, GB, CH
15
Accessories
series 1800
Warning lamp set
The warning lamp set WL 23 signals at a
high voltage test, that the test equipment
like high voltage pistols are under voltage
or not.
n red = DUT under voltage – danger
n
green = DUT not under voltage – no
danger
n according to EN 50191
Types
WL 23
warning lamp set with connection cable length 1,5 m
WL 25
warning lamp set with LED, connection cable length 1,5 m
Types
HB 3400L
outside dimensions:
inside dimensions:
H=330 mm, W=550 mm, D=510 mm
HB 2100L
outside dimensions:
H=705 mm, W=500 mm, D=800 mm
inside dimensions:
H=200 mm, W=410 mm, D=490 mm
plug-in:
19'' / 5 HU
Standard test cage
Special features:
n
conforms to CE, in accordance with EN
50191
n enclosure made of grey PVC
n
swivel acrylic glass lid with damping
cylinder
n
safety limit switch, automatic contact
break
16
H=365 mm, W=590 mm, D=780 mm
Accessories
general
High voltage plug and socket connections
n industrial use
n multi-pole
n max. 10.000 VAC / 30 AAC
Type
Model
No. of poles
ST51
plug, for industrial use 5
ST71
plug, for industrial use 7
ST91
plug, for industrial use 9
BU51
socket, for industrial use 5
BU71
socket, for industrial use 7
BU91
socket, for industrial use 9
Relays RL 42 and RL 21
n mono stable DC relay
n breaking capacity 5000 VA max.
(Ohmic / resistive load)
n disconnection / isolation voltage 5000 VAC max.
n operating current 10 AAC max.
Type
HV Relay RL 21
n
n
n
n
constant current 30 AAC max.
switching frequency max. 3 / sec
mechanical switching cycles 5*10 6 max
basic body made of plastic
HV Relay RL 42
HV Relay RL 42-h
contact equipped with
1 change-over contact
2 change-over contacts 2 change-over contacts
exciting coil
24 VDC / 0,25 A
24 VDC / 0,25 A
24 VDC / 0,25 A
cut-off voltage
5000 VAC
5000 VAC
10000 VAC
continuous current
30 AAC
30 AAC
30 AAC
connection
faston
faston
free cable ends
Universal power socket PP20
n suited for devices of protection class II
n test voltage:
max. 5500 VAC
max. 6000 VDC
n functional current max. 16 AAC
n availabe national standards:
Australia, Brazil, China, Denmark, Germany,
Great Britain, Italy, Netherlands, New Zealand,
Austria, Poland, Portugal, Sweden, Switzerland,
Spain, Hungary, Turkey, USA
17
Trainings
Advantages Trainings:
lower costs
for production
optimize
test time
Training – Always one step ahead!
efficient use
device features
know how
safety tester
We offer training courses which are based on the questions, needs and test requirements of our
customers. Get to know close to practice and application-oriented your safety test device as well as
the most important test standards. Our qualified technicians are experienced specialists and know the
requirements from practical experience.
All relevant test steps are demonstrated by means of the example of your DUT and you receive useful
tips how test device and software function together optimally. After the training course you will be able
to use all of the device features effectively and perform the necessary safety tests economically for
your company.
SAFETY MEETS COMPETENCE
18
We about us
SPS electronic GmbH
SPS electronic GmbH was founded at Schwäbisch Hall in 1980. Together with partners in several European
countries test technique in the field of electrical safety is developed, manufactured and sold worldwide. The
product range of SPS electronic GmbH mainly covers three areas which are all directly related to the safety
technical testing of electro-technical products:
safety and function test devices
customer-specific test systems
n comprehensive service (calibration and repair service)
n
n
A branch in Northern Germany and an extensive dealer network in Germany as well as independent trading
companies throughout the world ensure a customer-oriented service. In order to achieve a quality optimization in all company areas the SPS electronic GmbH has been certified by DEKRA according to standard
ISO 9001 for many years.
Service SPS electronic GmbH – We are there for you ...
We place great importance on being there for our customers. That is why you as a customer of
SPS electronic GmbH benefit not only from innovative and high quality products but also from comprehensive services.
For this purpose highly qualified technicians are available for comprehensive consultation around the
electrical test technique. A calibration and service centre, as well as our international partners, guarantee
worldwide a good and quick service of the test devices.
Included in the services of SPS electronic GmbH are:
n
n
n
n
n
n
n
n
n
on-site service
calibration and repair service, also for OEM / external devices
calibrations according to ISO 9001
shipment of spare parts
remote diagnosis via the Internet
hotline, trainings
loan device service
maintenance agreement
shopping round-the-clock in our online shop
For SPS electronic GmbH it goes without saying to not only calibrate our own devices but also test devices
and systems of external manufacture.
For any questions or requests in regard to service please contact our service centre.
Headquarters / central office
SPS electronic GmbH
Blätteräcker 18
74523 Schwäbisch Hall
Phone: +49 7907/878–0
Fax: +49 7907/878–99
[email protected]
Service centre
SPS electronic GmbH
Boschstraße 15
49767 Twist
Phone: +49 5936/91815–70
Fax: +49 5936/91815–99
[email protected]
www.spselectronic.com
19
SPS electronic GmbH
Blätteräcker 18
74523 Schwäbisch Hall | Germany
Phone: +49 7907/878 – 0
Fax: +49 7907/878 – 99
[email protected]
www.spselectronic.com
Service hotline:
Phone: +49 5936/91815 – 28
Fax: +49 5936/91815 – 99
[email protected]
SPS_catalogue_series_1800 | EN | 06.2013
SAFETY MEETS COMPETENCE
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