Series 9000 Installation/Owner’s Manual Vehicular Slide Gate Operator Use this manual for circuit board 4405-010 Revision AA or higher. 9000-065-Q-3-16 EXTERNAL ENTRAPMENT PROTECTION MUST be installed or the gate operator WILL NOT function. WA R NI N G M SEOV Pe R ING be rson IOU G in s A Do g m are S IN TE ga not ovedto ke J CA te le w ep U Th areat ch ithou clea RY N is ild CA mus en . ren t pr r! Th O tra op ior w e R D US Pe t us nce erat ar ga E sa rson e a se is fo e th ningte is EA fety s pa r ve e ga . capaTH ra Fo in are te ble r ga stru to re te enhicl prot or of ct ad traes te play tim ectioop ions th nc only in em er, lo n, erator . e ow e. . Pe the de ne ploy op an us stria r’s au in ed sens to g man ns . or maticType ua or l an simclos D en d ila ing tra r de de pm vicevice en t ) sh (suc all h no as t be a CO N AN FOR SI MS /U L-32TO CA CE 5 N/C RTI SA FIED C2 VE 2. TO HIC 2N O. 24 7 UL CL AR AS S MO DEL SE RIA L VO 53 38 2 GA TE O PE RA TO HP R LT S AM PS MAX GAT PH AS E LO AD Doo rK ing, 60 E Hz Inc. , In glew oo d, CA Date Installed: Installer/Company Name: Circuit Board Serial Number and Revision Letter: Phone Number: Leave Manual with Owner Copyright 2016 DoorKing, Inc. All rights reserved. UL 325 Compliant Copyright 2009 DoorKing, Inc. All rights reserved. SPECIFICATIONS Use this manual for the Model 9000 operators with circuit board 4405-010 Rev AA or higher ONLY. Class of Operation Type of Gate Drive Sprocket Size Inherent Entrapment Protection Device External Entrapment Protection Device Inputs (Monitored Inputs) UL 325 Class I, II, III, IV Vehicular Slide Gates Only #40 Chain Inherent Reverse Sensor System (Type A) Connection inputs for Non-contact Sensor - Photo Sensor (Type B1) Connection input for Contact Sensor - Reversing Edge (Type B2) TWO (2) Entrapment Protection Devices are REQUIRED for UL 325 compliance. Type B1 and B2 MUST be MONITORED when used. Gate Installed Level Model # Horsepower - Volts - Phase Amp Max Gate Weight Max Gate Length Installed Level Installed Level Cycles Per Hour Speed 9000-080 1/2 HP - 115 VAC 1-Phase 5.4 1,000 Lbs. 35 Ft. 60 1 Ft/Sec Secondary Operator 9000-081 1/2 HP - 115 VAC 1-Phase 5.4 1,000 Lbs. 35 Ft. 60 1 Ft/Sec 9000-085 1 HP - 115 VAC 1-Phase 9.7 1,500 Lbs. 35 Ft. 60 1 Ft/Sec Secondary Operator 1 HP - 115 VAC 1-Phase 9.7 1,500 Lbs. 35 Ft. 60 1 Ft/Sec 9000-086 Note: 208/230/460/575 VAC input voltage can be connected to the operator by installing an “Optional” High Voltage Kit (P/N 2600-266). Gate Frame 19” 16.5” WARNING CONFORMS TO ANSI/UL-325 53382 CERTIFIED TO CAN/CSA C22.2 NO. 247 VEHICULAR GATE OPERATOR CLASS MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH Persons are to keep clear! The gate is capable of being moved without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use a separate entrance. Persons are to read the owner’s manual and safety instructions. For gate operator using Type D entrapment protection, an automatic closing device (such as a timer, loop sensor or similar device) shall not be employed. HP MODEL SERIAL VOLTS PHASE AMPS 60 Hz 28” MAX GATE LOAD DoorKing, Inc., Inglewood, CA Chain Height: 7.75” Idler wheels in top position. 4” Minimum Concrete Pad Concrete Pad DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc. to notify any persons of any such revisions or changes. Additionally, DoorKing, Inc. makes no representations or warranties with respect to this manual. This manual is copyrighted, all rights reserved. No portion of this manual may be copied, reproduced, translated, or reduced to any electronic medium without prior written consent from DoorKing, Inc. 9000-065-Q-3-16 1 TABLE OF CONTENTS SPECIFICATIONS Slide Gate Requirements 4 Safety Information for Slide Gate Operators 5 ASTM 2200 Standard for Gate Construction 6 Important Safety Instructions 6 Instructions regarding intended installation 6 Important Notices 7 UL325 Entrapment Protection 8 Glossary 9 SECTION 1 - INSTALLATION 10 1.1 Hardware for the Gate 10 1.2 Underground Conduit Requirements 10 1.3 Gate Types 11 1.4 Operator Mounting Positions 12-14 1.5 Concrete Pad Setup or Optional Post Mount Kit 15 1.6 Positioning Operator and Chain 16 1.7 Attaching Operator and Chain 16 1.8 Endless Idler Assembly (On Select Installations) 17 1.9 DoorKing’s Chain Tray Kit 18 1.10 Installation of Warning Signs 18 SECTION 2 - AC POWER TO OPERATOR(S) 2 1 19 2.1 AC Power Wire Runs and Terminal Connection 19 2.2 Bi-Parting Gates Wiring - Dual Gate Operators 20 9000-065-Q-3-16 TABLE OF CONTENTS SECTION 3 - ADJUSTMENTS 3.1 4405 Circuit Board Descriptions and Adjustments 3.2 DIP-Switch Settings for 4405 Circuit Board 21 21 22-23 3.3 Limit Switches 24 3.4 Inherent Reverse Sensor Adjustment 25 3.5 Secondary Current Sensor Adjustment (Dual Gates) 26 SECTION 4 - ENTRAPMENT AND SAFETY PROTECTION 4.1 UL 325 Terminal Wiring 4.2 Entrapment Protection Device Locations 4.3 Loop Detectors SECTION 5 - MAIN TERMINAL WIRING 27 27 28-29 30 31 5.1 Terminal Descriptions 31 5.2 Control Wiring 32 SECTION 6 - OPERATING INSTRUCTIONS 33 6.1 Operator Controls and Resets 33 6.2 Shutdown Conditions 34 Soft Shutdown Hard Shutdown 6.3 Manual Gate Operation SECTION 7 - MAINTENANCE AND TROUBLESHOOTING 7.1 Maintenance 7.2 Built-In Diagnostics 36 36 36 7.3 Troubleshooting 37-38 7.4 Accessory Items 39-40 Model 9000 115 VAC Wiring Diagram 9000-065-Q-3-16 35 41 3 Illustrations not to scale. Slide Gate Requirements The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. (ref. UL 325 56.8.4.b) Adjacent fence that covers open gate position. XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX High Risk of Entrapment Area XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Closed Gate All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of six (6) feet (1.83 m) above the ground to prevent a 2 1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate and in that portion of the adjacent fence that the gate covers in the open position. (ref. ASTM F2200-11a, 6.1.2) Gate Support Post Note: A filler post or barrier may need to be installed in the gap area to reduce the distance to 2 1/4 inches or less. A contact sensor should be installed in this area for safety. (See A on next page and page 28). High Risk of Entrapment Area Note: Install screened wire mesh to a non-compliant gate AND non-compliant adjacent fence that covers open gate position (See above). 2 1/4” maximum gap area Less than 2 1/4” Screened Wire Mesh 72” (6 ft) minimum Non-compliant openings wider than 2 1/4”. A gap, measured in the horizontal plane parallel to the roadway, between a fixed stationary object nearest the roadway (such as a gate support post) and the gate frame when the gate is in either the fully open position or the fully closed position, shall not exceed 2 1/4 inch (57.2 mm). (ref. ASTM F2200 6.1.4) Gate Frame Gate Frame and Adjacent Fence Area 6 ft minimum XX XXX XXX XXX XXX XXX XXX Gates shall be designed, constructed and installed to not fall over more than 45 degrees from the vertical plane, when a gate is detatched from the supporting hardware. Rollers Fall Over Bracket Compliant openings less than 2 1/4”. Guide XXX Gate Frame and Adjacent Fence Area 4 9000-065-Q-3-16 Safety Information for Slide Gate Operators Entrapment protection devices are required to reduce the risk of injury. Install sensors where the risk of entrapment or obstruction exists while gate is moving. Individual requirements will vary. See pages 27-30 for more information on typical layout locations and setup. Physical Stops Positive stops shall be required to limit travel to the designed fully open and fully closed positions. These stops shall be installed either at the top of the gate, or at the bottom of the gate where such stops shall horizontally or vertically project no more than is required to perform their intended function. Helps minimize the potential of entrapment during the back travel of the gate. 2 Contact Sensor (Reversing Edges) A Installed on the fence to help minimize the potential of entrapment between the gate and fence. A filler post or barrier MAY need to be installed between fence and gate. B Helps minimize the potential of entrapment during the back travel of the gate. Guide Rollers Moving Gate Can Cause Serious Injury or Death See previous page for more information. KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance. A Minimizes the potential of the gate closing when a vehicle is present. Number and placement of loops is dependent on the application. Warning Signs Separate Pedestrian Walkway 1 C Moving Gate Can Cause Serious Injury or Death Fence Permanently mounted and easily visible from either side of the gate. 1 Reverse Loop KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance. Minimizes the potential of the gate closing when a vehicle is present. Number and placement of loops is dependent on the application. Non-Secure Side of Gate Reverse Loop Closed Gate (Optional) will provide an open command to the gate operator(s) when a vehicle is exiting the property. Secure Side of Gate Automatic Exit Loop May be necessary on part of fence AND entire gate. See previous page for more information. Warning Sign B Minimizes the potential of the gate closing on vehicular or other traffic that loops cannot sense. Screened Wire Mesh XXX C Fence 2 XXXXXXXXX Minimizes the potential of the gate closing on vehicular or other traffic that loops cannot sense. It can be installed on the secure OR non-secure side of gate. High Risk of Entrapment Area Non-Contact Sensors (Photo Sensors) 1 Illustration not to scale. Photo Sensor and/or Reversing Edge is REQUIRED for operator to function. Physical Stop Located so pedestrians cannot come in contact with the vehicular gate. 9000-065-Q-3-16 5 ASTM F2200 Standard for Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; [email protected]; or www.astm.org. Important Safety Instructions WARNING - To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. 5. Use the emergency release only when the gate is not moving. 6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs to gate hardware. 7. The entrance is for vehicles only. Pedestrians must use separate entrance. 8. SAVE THESE INSTRUCTIONS! Instructions regarding intended installation: • Install the gate operator only if: 1. The operator is appropriate for the construction of the gate and the usage class of the gate. 2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6 feet (1.83 m) above the ground to prevent a 2 ¼ inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position. 3. All exposed pinch points are eliminated or guarded. 4. Guarding is supplied for exposed rollers. • The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. • The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates should not open into public access areas. • The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch, pressure relief valve or reduce reversing sensitivity to compensate for a damaged gate. • For gate operators utilizing Type D protection: 1. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving. 2. A warning placard shall be placed adjacent to the controls. 3. An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed. 4. No other activation device shall be connected. • Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls should have a security feature to prevent unauthorized use. • The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start. • A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible. • For gate operators utilizing a non-contact sensor: 1. See the instructions on the placement of non-contact sensors for each type of application. 2. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving in the opening direction. 3. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exist, such as the perimeter reachable by a moving gate or barrier. 6 9000-065-Q-3-16 • For gate operators utilizing contact sensors: 1. One or more contact sensors shall be located where the risk of entrapment or obstruction exist, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate. 2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. 3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate. 4. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage. 5. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstructions. A wireless contact sensor shall function under the intended end-use conditions. 6. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm). Important Notices Vehicular gate operator products provide convenience and security. However, gate operators must use high levels of force to move gates and most people underestimate the power of these systems and do not realize the potential hazards associated with an incorrectly designed or installed system. These hazards may include: • Pinch points • Entrapment areas • Reach through hazards • Absence of entrapment protection devices • Improperly located access controls • Absence of vehicle protection devices • Absence of controlled pedestrian access In addition to these potential hazards, automated vehicular gate systems must be installed in accordance with the UL 325 Safety Standard and the ASTM F2200 Construction Standard. Most lay persons are unaware of, or are not familiar with, these standards. If an automated vehicular gate system is not properly designed, installed, used and maintained, serious injuries or death can result. Be sure that the installer has instructed you on the proper operation of the gate and gate operator system. Be sure that the installer has trained you about the basic functions of the required reversing systems associated with your gate operating system and how to test them. These include reversing loops, inherent reversing system, electric edges, photoelectric cells, or other external devices. • This Owner’s Manual is your property. Keep it in a safe place for future reference. • Be sure that all access control devices are installed a minimum distance of 6 feet away from the gate and gate operator, or in such a way that a person cannot touch the gate or gate operator while using the device. If access control devices are installed in violation of these restrictions, immediately remove the gate operator from service and contact your installing dealer. • Loops and loop detectors, photo-cells or other equivalent devices must be installed to prevent the gate from closing on vehicular traffic. • The speed limit for vehicular traffic through the gate area is 5 MPH. Install speed bumps and signs to keep vehicular traffic from speeding through the gate area. Failure to adhere to posted speed limits can result in damage to the gate, gate operator, and to the vehicle. • Be sure that all persons who will use the gate system are familiar with the proper use of the gate and gate operator and are familiar with the possible hazards associated with the gate system. • Be sure that warning signs are permanently installed on both sides of the gate in an area where they are fully visible to traffic. • It is your responsibility to periodically check all entrapment protection devices. If any of these devices are observed to function improperly, remove the operator from service immediately and contact your installing or servicing dealer. • Follow the recommended maintenance schedule. • Do not allow children to play in the area of the operator or to play with any gate-operating device. • To remove the gate operator from service, operate the gate to the full open position and then shut off power to the operator at the service panel. 9000-065-Q-3-16 7 UL 325 Entrapment Protection UL 325 Classifications Authorized Personnel ONLY Class I - Residential Vehicular Gate Operator Class III - Industrial/Limited Access Vehicular Gate Operator A vehicular gate operator (or system) intended for use in garages or parking areas associated with a residence of one-to four single families. A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not accessible by or intended to service the general public. STATE PRISON Class II - Commercial/General Access Vehicular Gate Operator A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other buildings accessible by or servicing the general public. Class IV Restricted Access Vehicular Gate Operator A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel. Gate Operator Category Effective January 12, 2016 Horizontal Slide, Vertical Lift, Vertical Pivot Entrapment Protection Types A, B1*, B2* or D Type A - Inherent entrapment protection system. Type B1 - Non-contact sensor (photoelectric sensor or the equivalent). Type B2 - Contact sensor (edge device or equivalent). Swing, Vertical Barrier (Arm) A, B1*, B2*, C or D Vertical Barrier Note: Barrier gate operators (arm) that is not intended to move toward a rigid object closer than 16 inches (406 mm) are not required to be provided with a means of entrapment protection. Type C - Inherent force limiting, inherent adjustable clutch or inherent pressure relief device. Type D - Actuating device requiring constant pressure to maintain opening or closing motion of the gate. * B1 and B2 means of entrapment protection must be MONITORED. 8 9000-065-Q-3-16 Glossary GATE - A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined area. RESIDENTIAL VEHICULAR GATE OPERATOR – CLASS I - A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or garage or parking area associated therewith. COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR - CLASS II - A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotels, garages, retail store, or other building servicing the general public. INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR - CLASS III - A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public. RESTRICTED ACCESS VEHICULAR GATE OPERATOR - CLASS IV - A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel. VEHICULAR BARRIER (ARM) OPERATOR (OR SYSTEM) - An operator (or system) that controls a cantilever type device (or system), consisting of a mechanical arm or barrier that moves in a vertical arc, intended for vehicular traffic flow at entrances or exits to areas such as parking garages, lots or toll areas. VEHICULAR HORIZONTAL SLIDE-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance and exit to a drive, parking lot, or the like. VEHICULAR SWING-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a gate which moves in an arc in a horizontal plane that is intended for use for vehicular entrance and exit to a drive, parking lot, or the like. SYSTEM - In the context of these requirements, a system refers to a group of interacting devices intended to perform a common function. WIRED CONTROL - A control implemented in a form of fixed physical interconnections between the control, the associated devices, and an operator to perform predetermined functions in response to input signals. WIRELESS CONTROL - A control implemented in means other than fixed physical interconnections (such as radio waves or infrared beams) between the control, the associated devices, and an operator to perform predetermined functions in response to input signals. INHERENT ENTRAPMENT PROTECTION SYSTEM - A system, examples being a motor current or speed sensing system, which provides protection against entrapment upon sensing an object and is incorporated as a permanent and integral part of the operator. EXTERNAL ENTRAPMENT PROTECTION DEVICE - A device, examples being an edge sensor, a photoelectric sensor, or similar entrapment protection device, which provides protection against entrapment when activated and is not incorporated as a permanent part of an operator. ENTRAPMENT - The condition when an object is caught or held in a position that increases the risk of injury. 9000-065-Q-3-16 9 SECTION 1 - INSTALLATION Prior to beginning the installation of the slide gate operator, we suggest that you become familiar with the instructions, illustrations, and wiring guide-lines in this manual. This will help insure that your installation is performed in an efficient and professional manner compliant with UL 325 safety and ASTM F2200 construction standards. The proper installation of the vehicular slide gate operator is an extremely important and integral part of the overall access control system. Check all local building ordinances and building codes prior to installing this operator. Be sure your installation is in compliance with local codes. 1.1 Hardware for the Gate Good hardware is essential for proper operation of a sliding gate. DoorKing has a full line of gate hardware products that will ensure safe, reliable and long lasting gate operation. The gate must be properly installed and roll smoothly in both directions. Roller Bearing V-Wheels with Protective Cover - Helps to minimize a pinch point on the gate’s wheel and V-rail. Guide Rollers with Protective Covers - Helps to minimize a pinch point on the gate. Endless Idler Assembly with Protective Cover - Helps to minimize a pinch point for a 180° chain return. Gate End Retainer - Helps stabilize the end of the gate in the open or closed position. 1.2 Underground Conduit Requirements Primary Operator Position Secondary Operator Position DoorKing’s Primary/Secondary Interconnection Cable (Dual Operator Application Only) (Secondary Power and Communication wires) External Safety Devices, Controls and P.A.M.S. Wires (Low Voltage wire insulation) Loop Lead-In Wires (Low Voltage wire insulation) AC Input Power (High Voltage wire insulation) Sweeps Concrete Pad 3/4 Inch Conduit Recommended • The conduit requirements are for a typical slide gate operator installation (the secondary operator is shown for those applications where a secondary operator may be used). The conduit requirements for your application may vary from this depending on your specific needs. Sweep • Use only sweeps for conduit bends. Do not use 90° elbows as this will make wire pulls very YES Elbow NO difficult and can cause damage to wire insulation. DoorKing recommends using 3/4-inch conduit. • Installation of ONE External Entrapment Protection Device is REQUIRED (photo sensor and/or reversing edge). • Be sure that all conduits are installed in accordance with local codes. • Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation. 10 9000-065-Q-3-16 1.3 Typical Gate Types The Model 9000 operator is designed to be installed on any of these gate types. See the next 3 pages for specific operator mounting positions. • Steel or Aluminum. • 1,500 lb max. weight per gate (1 HP motor). • Chain tray recommended for gates over 20 ft. (Post mount installation when using a chain tray.) • Single operator - 35 ft max gate length. Dual operators - 70 ft max gate length. . ray nt hai ver le ti an C tion nt Fro tor d c era nt an p O u gle mo Sin post h wit i pos r . ray ve tile nt hai r c ato nd per unt a O gle mo Sin post ith nw n a eC m ra xF Bo tio osi p ont Fr . ray nt hai tor d c era nt an p O u gle mo Sin post ith nw r x Bo e ram e oll R F o nt Fro V-R iti pos Vl i a e Wh e na r O l m ta en l . nt Fro 9000-065-Q-3-16 ad r ato rete p r e Op nc gle ith co n i S nw tio s oi p 11 1.4 Operator Mounting Positions The Model 9000 operator is designed to be installed in the front, rear and center mounting positions shown on this page and the next 2 pages. V-wheel V-rail ornamental gates are shown as examples but other gate types on the previous page can use the same mounting setups. Once the mounting position has been selected, refer to pages 15 thru 18 for specific installation instructions. Front Position with Concrete Pad Standard method of installation. Idler Wheels and Chain Setup • Operator’s chain idler wheels are factory set in the top position. Top View Front Position with Post Mount Kit Raises operator and allows different chain heights. A filler post or barrier may need to be installed between the gate and wall area (See page 4 for more information). Idler Wheels and Chain Setup • Set operator chain idler wheels in the bottom position. • Optional chain tray kit may be installed. See page 18 for more information. See page 15 and the post mount instruction sheet included with the kit for more information about post installation. Top View A filler post or barrier may need to be installed between the gate and wall area (See page 4 for more information). Additional hardware required. Post mount kit (P/N 9000-015). 12 9000-065-Q-3-16 Rear Position with Concrete Pad Idler Wheels and Chain Setup Hides the chain from outside the property looking in. • Set one chain Idler wheel at the top and one in the center position. A filler post or barrier may need to be installed between the gate and wall area (See page 4 for more information). Top View Additional hardware required. Endless idler assembly (P/N 2600-818) and additional chain #40 (P/N 2600-442 - 20 ft. per box) may be needed. End les s Idle r See page 17 for more information about endless idlers. Rear Position with Post Mount Kit Idler Wheels and Chain Setup Raises operator and allows different chain heights. • Set one chain Idler wheel at the center and one in the bottom position. See page 15 and the post mount instruction sheet included with the kit for more information about post installation. Additional hardware required. Post mount kit (P/N 9000-015). Endless idler assembly (P/N 2600-818) and additional chain #40 (P/N 2600-442 - 20 ft. per box) may be needed. 9000-065-Q-3-16 13 Center Position with Post Mount Kit Hides the chain from outside the property looking in. Allows the use of DoorKing’s chain tray kit to attach to gate. This is useful with long gates. It supports the chain’s weight and helps prevent chain “stretching”. Idler Wheels and Chain Setup • Set operator chain idler wheels in the bottom position. See next page and the post mount instruction sheet included with the kit for more information about post installation. A filler post or barrier may need to be installed between the gate and wall area (See page 4 for more information). Top View Additional hardware required. Post mount kit (P/N 9000-015). Endless idler assembly (P/N 2600-818) and additional chain #40 (P/N 2600-442 - 20 ft. per box) may be needed. Gate in Open Position Gate in Close Position En dle Idl ss er End Idle less r See page 17 for more information about endless idlers. DoorKing’s Chain Tray Kit for Long Gates See page 18 for more information. Gate End Retainer Gate shown in open position. Chain Tray 14 9000-065-Q-3-16 1.5 Concrete Pad Setup or Post Mounting Concrete Pad Setup Gate 4” Minimum Side View 8” 3.75” 2” 2” Conduit Area Concrete Pad Center 4.5” Concrete pad MUST be level. Gate 13” 2” 2.5” 3.75” 3.5” 12” 12” Concrete Pad 24” 4” min. above ground. 16.5” 24” Minimum Concrete Pad Conduit 12” 7” Extended Concrete Porch (Work Area) Underground depth of the concrete pad is determined by soil conditions and local building codes. Reinforced concrete recommended. Top View Side View Optional Post Mount Kit Base Plate Wall Gate DoorKing offers a post mount kit specifically for the Model 9000 (P/N 9000-015). The kit includes a base plate, 2 posts and hardware to attach the operator to the base plate. This kit will raise the operator and allow different chain heights for specific operator applications. Refer to the instruction sheet provided with the kit for concrete foundation size, conduit type and placement. This kit is needed if a chain tray is required to support the chain’s weight when a longer gate is used (See page 18 for more information about DoorKing’s chain tray kit). Operator Attachment 2 Posts Hardware 4” Base Plate MUST be level. Optional Chain Tray Kit Underground depth of the concrete foundation is determined by soil conditions and local building codes, 18” minimum depth. Reinforced concrete recommended. 9000-065-Q-3-16 18” Min. Concrete Foundation Operator must be 4” minimum. 3/4” conduit with sweeps. 15 1.6 Positioning Operator and Chain Chain Bracket Lines up with Idler Wheels Chain Idler Wheels Operator and chain MUST be parallel to gate! NO Operator and chain are NOT parallel to gate. NO Chain bracket does NOT align with idler wheels. YES Chain bracket MUST line up with chain idler wheels! YES Chain brackets MUST be mounted so the chain remains the same height as it is on the idler wheels! 7.75” Idler Wheel Top Position (Front Mount Installation) Correct Chain Bracket Height 1.7 Attaching Operator and Chain Chain brackets positioned too low. Gate Frame Correct Chain Bracket Height NO Chain brackets positioned too high. Chain Bracket n1 tio Op 3/8 Attaching Operator to Concrete Pad Connect Chain Bracket to Gate. Weld completely DoorKing recommends a minimum of four (4) 3/8” x 2” sleeve anchors (not supplied). around bracket. Chain nut and chain bolt should not protrude past gate frame. n2 tio Op Chain Nut r ste Ma ink L Chain Bolt Connect Chain to Chain Bracket. Lock Washer Washers 16 Attaching Operator to Post Mount Plate Use bolts provided in post mount kit. Connect chain to chain bolt with master link. Adjust the chain nuts to tighten the chain. The chain should sag no more than one (1) inch per 10 feet of travel. Do not over tighten the chain. 9000-065-Q-3-16 1.8 Endless Idler Assembly (On Select Installations) DoorKing offers an endless idler assembly with a protective cover designed for the Model 9000 installations (P/N 2600-818). Make sure the endless idler assembly is securely fastened to the wall or post (Depending on which type of installation will be used). Extreme force will be exerted on this assembly during gate cycling. Center and Rear Mount Positions (Top View) Gate Rail Operator Idler Wheel Chain Brackets Lower chain MUST align with upper chain! YES NO Endless Idler Lower chain does NOT align with upper chain. Note: Be sure that the chain is aligned and parallel to the gate. Installing the chain in any other manner will cause excessive noise, chain idler wheel wear and chain stretching. Center Mount Position (Side View) NO YES Operator Idler Wheel Upper Chain Lower chain mounted Too High. Chain Return Lower Chain 1” Chain Bracket Chain Bracket NO Endless Idler Lower chain mounted Too Low. Gate Rail Lower chain MUST be 1 inch lower than the endless idler’s 180° chain return. Rear Mount Position (Side View) YES Upper Chain Operator Idler Wheels Chain Bracket Lower Chain Upper chain mounted Too High. Chain Return Chain Bracket NO Endless Idler Upper chain mounted Too Low. Gate Rail Upper and lower chain MUST be the same height as they are on the operator idler wheels. 9000-065-Q-3-16 NO 17 1.9 DoorKing’s Chain Tray Kit A chain tray is recommended for gates longer than 20 ft. to support the weight of the chain. DoorKing offers a chain tray kit in 10 ft. sections to fit any length gate. (DoorKing P/N 2601-270 10 Ft. section) Chain Tray Supporting Bracket (Facing up) 10 Ft. The Chain tray supporting brackets can be mounted facing up (as shown) or facing down depending on the operator height. Carriage Bolts Se gm ent 10 Chain Tray Segments Connection Ft. Wall Se Gate Weep Hole gm ent 4” Chain Tray Supporting Bracket (Facing down) For further information about the chain tray installation, refer to instructions provided with the chain tray kit. 1” Chain Tray 1.10 Installation of Warning Signs This DoorKing Slide Gate Operator is shipped with two warning signs. The purpose of the warning sign is to alert uninformed persons, and to remind persons familiar with the gate system, that a possible hazard exists so that appropriate action can be taken to avoid the hazard or to reduce exposure to the hazard. See page 5 for suggested mounting positions of signs. • Permanently install the supplied warning signs in locations so that the signs are visible by persons on both sides of the gate. • Use appropriate hardware such as wood or sheet metal screws (not supplied) to install the warning signs. 18 9000-065-Q-3-16 SECTION 2 - AC POWER TO OPERATOR(S) Before attempting to connect any wiring to the operator, be sure that the circuit breaker in the electrical panel is in the OFF position. Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a licensed electrical contractor perform this work. Since building codes vary from city to city, we highly recommend that you check with your local building department prior to installing any permanent wiring to be sure that all wiring to the operator (both high and low voltage) complies with local code requirements. THIS GATE OPERATOR MUST BE PROPERLY GROUNDED!! 2.1 AC Power Wire Runs and Terminal Connection If power wiring is greater than the maximum distance shown, it is recommended that a service feeder be installed. When large gauge wire is used, a separate junction box must be installed for the operator connection. The wire table is based on stranded copper wire. Wire run calculations are based on an AC power source with a 3% voltage drop on the power line, plus an additional 10% reduction in distance to allow for other losses in the system. This table illustrates the high voltage AC power wire size and distance limitations. Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation. 1/2 HP: 115 VAC Single Phase 1 HP: 115 VAC Single Phase Wire Size / Max Distance in Feet Amps 12 AWG 10 AWG 8 AWG 6 AWG 5.4 9.7 170 100 275 170 460 280 685 520 Reduce the wire distance in half for primary/secondary dual gate application. “Optional” High Voltage Kit Installation Note: When installing a high voltage kit for 208/230/460/575 VAC input power, refer to the “high voltage AC power wire size and distance limitations” table on the instruction sheet with the high voltage kit (P/N 2600-266) for AC power wire run limitations. “Optional” Heater Installation Note: When installing a heater, refer to the “high voltage AC power wire size and distance limitations” table on the instruction sheet with the heater kit for AC power wire run limitations. DANGER Single/Primary Operator HIGH VOLTAGE! Neu AC Power Terminal wer Po E RAT only OPE use n TO H nicia PUS tech High Voltage AC Power Wire Hot Chassis Ground White - Neutral Black - 115 VAC Hot Green - Chassis Ground High Voltage AC Power Wire Note: “Optional” High Voltage Kit black and white wires connect the same as shown above. High Voltage Conduit DO NOT power up and cycle the operator until the “DIP-Switches” and the “Limit Switches” have been adjusted. Damage could occur to the gate and operator. See pages 22, 23 and 24. ON AC r we Po F OF E AT nly ER o OP use O n T ia SH nic PU tech 9000-065-Q-3-16 • Route incoming AC power wire through the high voltage 115 VAC conduit and run wire to the AC Power Terminal operator electronic box. AC POWER ON External Power Disconnect Switch Note: A separate power disconnect switch may be See page 33 for needed in your area. Check info about power switch and cycling local building codes before installation. the operator. OFF • Be sure wiring is installed in accordance with local codes. Be sure to color code all wiring. • It is recommended that a surge suppressor be installed on the high voltage power lines to help protect the operator and circuit board from surges and power fluctuations. • Secondary operator in a dual operator application gets power through the 8-wire interconnection cable that links the operators together. See 2.2 Primary/Secondary (dual) gate wiring on the next page. EXTERNAL ENTRAPMENT PROTECTION DEVICES MUST be connected or the gate operator WILL NOT function. 19 2.2 Bi-Parting Gates Wiring - Dual Gate Operators Connect the Primary/Secondary operators together with DoorKing’s interconnection cable (P/N 2600-75x) as shown. High voltage power and low voltage communications are supplied to the secondary operator by DoorKing’s UL approved cable that is run in a single conduit. Two conduits (High voltage and low voltage) will need to be provided to the secondary operator when NOT using DoorKing’s UL listed, wet environment interconnection cable. Primary Operator Control Board (4405) G G NC NO 8 10 11 12 20 Primary Operator SW 1, switches 1 and 2 will be opposite each other. Switch 6 MUST be ON, see page 22. 13 14 15 16 17 18 19 20 2 3 4 5 6 8 7 6 it 5 Spa re it 4 8 GRAY COM 7 ORANGE Limit 6 BROWN Spare YELLOW Limit 5 PURPLE 24VAC BLUE Motor WHITE Neutral 4 Motor 1 High (Red) Motor 2 High (Blue) Neutral 3 High (White) 24VAC 4 Low (Purple) Operator Limit 5 Low (Yellow) Chassis Spare 6 Low (Brown) Ground Limit 7 Low (Orange) COM 8 Low (Gray) Conduit 8 Conduit Lim 24V AC 3 Lim Neu tral Mo 2 3 ) ent e m l n iro n Cab v n et E ctio (W onne d iste terc L L ry In U g’s nda Kin Seco r o Do ary/ m Pri CO M tor 1 7 2 Secondary Operator (Red) Motor 1 High (Blue) Motor 2 High (White) Neutral 3 High (Purple) 24VAC 4 Low (Yellow) Limit 5 Low (Brown) Spare 6 Low (Orange) Limit 7 Low (Gray) COM 8 Low 1 Primary Operator Chassis 8-Pin Ground Secondary Interface Terminal 1 GRAY COM CE ORANGE Limit CB OE Secondary Operator Terminal • Secondary operator contains NO control board. Interconnection Cable Wiring BROWN Spare OB 7 6 7 8 9 ON 6 1 2 3 4 5 6 7 8 5 YELLOW Limit 4 4 1477-010 PURPLE 24VAC 3 BLUE Motor WHITE Neutral 2 • All control, loop detector, safety and auxiliary devices are wired to the primary operator. See page 32 for wiring information. RED Motor 2 1 2 3 4 5 RED Motor 1 tor ra pe ry O a nd co Se Mo tor WAR NING MOVING SERIOUS Persons being CONFORMS ANSI/UL-32 GATE are Do moved to INJURY gatenot CAN keep let without This area. children clear! CAUSE mustentrance prior TheOR operate warning. use Persons gate DEATH is a separate safety is for the capable are vehicles gate For instructions. to gate protection, read entrance. or of play only. timer, operator the in employed. owner’s Pedestrians the loop an using automatic sensor manual or Type closing D entrapment and similar device device) (such shall not as be a wer TO CAN/CSA CERTIFIED 5 C22.2 TO VEHICULA CLASS NO. R 53382 247 GATE MODEL OPERATO SERIAL HP R VOLTS AMPS MAX GATE LOAD DoorKing, Po PHASE 60 Hz Inc., Inglewood, PU SH tec TO hn icia OP n ER use AT E on ly CA se ver Re or t era ary Op m Pri WAR NING MOVING SERIOUS Persons being CONFORMS ANSI/UL-32 GATE are Do moved to INJURY gatenot CAN keep let without This area. children clear! mustentrance ORCAUSE prior operate The use Persons warning. gate DEATH is a separate safety is for the capable are vehicles gate For instructions. to gate protection, read entrance. or of play only. timer, operator the in employed. owner’s Pedestrians the loop an using automatic sensor manual or Type closing D and similar entrapment device device) (such shall not as be a TO CAN/CSA CERTIFIED 5 C22.2 TO VEHICULA CLASS NO. R 53382 247 GATE MODEL OPERATO SERIAL HP R VOLTS AMPS MAX GATE LOAD DoorKing, PHASE 60 Hz Inc., Inglewood, CA uit r ond erato c er op powmary nly. C o A pri to 20 se ver e R y dar able uit. n o c d c /se ction d con y r e ma nn un Pri terco ergro c ati in und m t o i t in Au Ex Optional Heater Installation Note: If the optional heaters are to be installed on the operators, run two power wires through the interconnection cable conduit to power the secondary operator’s heater. Refer to the instruction sheet in heater kit for more information. 9000-065-Q-3-16 SECTION 3 - ADJUSTMENTS The switch settings and adjustments in this chapter should be made after your installation and wiring to the operator(s) is complete. Whenever any of the programming DIP-switches on the circuit board are changed, power must be shut-off, and then turned back on for the new setting to take effect. 3.1 4405 Circuit Board Descriptions and Adjustments Auto-Close Timer ON Auto-close timer (when turned on) SW 1, switch 4. SW 1 ON 4-Pin Non-Removable Terminal See page31. P8 2 LMT 1 Limit LEDs See page 24 2 3 1 2 3 4 ON SW2 EXIT Loop Port EXIT LOOP 1 SW1 1 2 3 4 5 6 7 8 P2 EXIT Loop Terminal 23 ON Power LED 4 4 SW1 ON 1477-010 1 2 3 4 POWER 5 6 OB 7 See page 30. Loop LEDs TIME DELAY CB OE 8 CE G G REV SENSE SECONDARY REV SENSE PRIMARY NC NO REVERSE LOOP REVERSE Loop Port Secondary Interface Terminal Plug 20 10 11 12 6-Pin UL 325 Removable Terminal and 4 DIP-Switches See page 27. Dry Relay Contact . N.O .C. Terminals 10-11 N can be set for Normally Open (NO) or Normally Closed (NC) operation by placing the relay shorting bar on the N.O. or N.C. pins respectively. (Standard shadow loop function, NO) 20 Secondary Current Sensor Primary Current Sensor Uses a sensing coil with a given number of wire turns through it to monitor the current flow of the primary operator motor. Factory Set: 1/2 HP Motor - 2 Turns 1 HP Motor - 1 Turn 9000-065-Q-3-16 6 7 8 9 16 17 18 19 4405-010 4405-010 Primary 2 3 4 5 13 14 15 9410 REVERSE Loop Terminal Single Channel Loop Detectors (Sold separately) 1 Input LEDs 1 2 3 4 Adjust from 1 second (full counter-clockwise) to approximately 23 seconds (full clockwise). 9410 Secondary Input LEDs should be OFF and will only illuminate when the input is activated. Limit LEDs will only illuminate when the respective limit switch has been activated. Loop LEDs will only illuminate when a reverse or exit loop is activated (Vehicle passing over a loop). Time Delay: Limit Switch Plug P2 Adjust reversing sensitivity for the open AND close direction of the PRIMARY (single) and SECONDARY (dual) operators, See page 25. Illuminated LEDs Indicates that low voltage power is being applied to the circuit board. SW 1 Partial Open Sensor Plug P8 SW 2 Inherent Reverse Sensors How LEDs Function ON 1 2 3 4 5 6 7 8 Set the DIP-switches on the circuit board to the desired setting. See switch-settings on next 2 pages. 1 2 3 4 5 6 7 8 DIP-Switches Uses a sensing coil with a given number of wire turns through it to monitor the current flow of the secondary operator motor. Factory Set: 1/2 HP Motor - 2 Turns 1 HP Motor - 1 Turn See page 26. 21 3.2 DIP-Switch Settings for 4405 Circuit Board The two DIP-switches located on the circuit board are used to program the operator to operate in various modes and to turn on or off various operating features. Whenever a switch setting is changed, power to the operator must be turned OFF and then turned back on for the new setting to take affect. Check and review ALL switch settings prior to applying power to the operator. Switch Function Setting 1 Primary Operator Opening Direction Opening direction using ON setting. Opening direction using OFF setting. 2 Secondary Operator Opening Direction Opening direction using ON setting. Opening direction using OFF setting. 3 Exit Loop Port Output Full Open Input 4 Auto-Close Timer 5 Stops Gate 6 7 and 8 Switch Function 1 Quick-Close Timer Override 2 Magnetic lock 3 4 Changes direction operator will cycle open upon initial AC power up and open command. OFF Normal Setting. Switch must be OFF for single operator. ON Switch must be ON when primary/secondary (dual) gates are used. Single Operator Dual Operators Relay Changes direction operator will cycle open upon initial AC power up and open command. OFF The output wired to terminal #4 becomes the output from the exit loop detector plugged into the EXIT Loop port. ON Normal Setting. Terminal #4 is a normal full open input. OFF Auto-close timer is OFF. Manual input required to close gate. ON Normal Setting. Auto-close timer is ON. Adjustable from 1-23 seconds. OFF Normal Setting. Input to terminal #6 and reverse loop will reverse gate during close cycle. ON Input to terminal #6 and/or reverse loop will stop gate during close cycle – gate will continue to close after input to terminal #6 and/or reverse loop are cleared (Helps prevent tailgating). Reverses Gate 22 SW 1 (Top 8 Switches) Description 7-OFF 7-OFF 7-ON 7-ON 8-OFF 8-ON 8-OFF 8-ON Setting Normal Setting. Relay activates when gate is at open limit. Relay activates when gate is not closed. Relay activates when gate is opening and open. Relay activates during opening and closing cycle. SW 2 (Bottom 4 Switches) Description OFF Normal Setting. Timer will function normally. ON Opening gate will stop and begin to close as soon as all reversing inputs (Reverse loops, photo sensors) are cleared regardless of the distance the gate has opened. OFF Normal Setting. Magnetic lock is not used. ON Magnetic lock is used and connected to terminals 9 and 12. See page 32 for wiring. ON Normal Setting. Switch 3 MUST be turned ON for Model 9000 operator. OFF Normal Setting. Switch 4 MUST be turned OFF for Model 9000 operator. 9000-065-Q-3-16 3.2 Continued Switch Definitions ON 1 2 3 4 5 6 7 8 SW 1 (Top 8 Switches) Typical Settings Switch 1 Must OPEN the primary operator’s gate upon initial AC power up and open command. If the first open command begins to close the gate, turn AC power off and reverse this switch. Switch 2 Must OPEN the secondary operator’s gate upon initial AC power up and open command. If the first open command begins to close the gate, turn AC power off and reverse this switch. This switch will be set the opposite of switch 1 (eg. If switch 1 is OFF, then switch 2 will be ON). Switch 3 Determines that a device wired to terminal #4 is a normal full open command OR terminal #4 becomes the output from the exit loop detector that is plugged into the EXIT Loop port in the circuit board (Used for specialized functions). Switch 4 Turns the auto-close timer on or off. Maximum time that the close timer can be set for is approximately 23 seconds. Switch 5 Determines if an input to terminal #6 (Photo Sensors) AND/OR reverse loops will reverse OR stop a CLOSING gate. A tailgating vehicle can activate terminal #6 (Photo sensors) and/or reverse loops while the gate is in the closing cycle from the previous vehicle’s authorized entry: If switch 5 is turned OFF (Reverse), the closing gate that gets activated by a tailgating vehicle will reverse back to the open position, possibly allowing the tailgating vehicle unauthorized entry while the gate is reversing back to the open position. If switch 5 is turned ON (Stop), the closing gate that gets activated by a tailgating vehicle will stop, partially or completely blocking the pathway, NOT allowing the tailgating vehicle to enter without proper authorization. The gate will not move until all sensors are clear, usually forcing the tailgating vehicle that activated the sensors to back away from the gate. The gate will then continue until closed, helping prevent the tailgating vehicle from unauthorized entry. Switch 6 Sets up the circuit board for a single gate operator or primary / secondary (dual) gate operators. Switches 7-8 These work in conjunction with each other and determine when the relay on the board will be activated. This relay can be used as a switch for various functions such as illuminating a warning light when the gate is moving, or turning on a green light when the gate is full open. ON 1 2 3 4 SW 2 (Bottom 4 Switches) Typical Settings Switch 1 Turning the quick-close feature on will cause the auto close timer to close the gate after 1 second, regardless of the setting of the auto close timer potentiometer. This will also cause an opening gate to stop and reverse when the reverse loops and/or photo sensors are cleared. This feature, along with turning SW 1, switch 5 ON above, is useful to help prevent tailgating vehicles from unauthorized entry. Switch 2 If a magnetic lock is not used with the gate operator, leave this switch in the OFF position. Turn this switch ON if a magnetic lock is used and connected to terminals 9 and 12. This applies magnetic lock power and logic to these terminals (NC). Switch 3 MUST be turned ON for the Model 9000. Switch 4 MUST be turned OFF for the Model 9000. 9000-065-Q-3-16 23 3.3 Limit Switches P2 Full Open and Close Limits MUST be Set The operator normally stops a cycling gate using the open and close limits. If the limits have not been set, the gate could continue beyond its full open and close positions, damaging the gate and operator. DO NOT allow this to occur! P8 P8 Limit Switches B Limit-Nut Partial Open Sensor P2 Lo EXIT LOOP OP P BA L Sw imit itc h Secondary Operator’s A, B and C ush B P ck- Pla C te Pu A Limit-Nut sh ON 1 2 3 4 5 6 7 8 ON 1 2 3 4 5 6 7 8 Push A and hold the Limit LEDs Upper left corner of Circuit Board. lock-plate away L Sw imit from the limit-nuts. itc h “Opening Direction” DIP-Switch Rotate the limit-nuts to the desired gate FULL open and close Switch 1 “OFF” Switch 1 “ON” positions. After adjusting, make sure the A = Close Limit A = Open Limit lock-plate is engaged in the slots on the B = Open Limit B = Close Limit limit-nuts to prevent them from rotating. SW 1 SW 1 Note: SW 1, Switch 2 - Secondary operator “Opening Direction” functions the same as switch 1. Note: If P2 and/or P8 plugs are not connected to the circuit board and AC power is turned on, alarm will sound and operator will NOT function. Partial Open Feature This feature allows long gates to partially open when a fully open gate is not required for normal use. The FULL open limit switch MUST first be set before adjusting the partial open gate position. When the operator’s inherent reversing sensor gets activated during the gate’s closing cycle, it will always reverse the gate to the FULL OPEN limit switch setting, even when the partial open feature is being used. When using the “Partial Open” feature, the operator’s opening device MUST be connected to the main terminal #5 . See page 32 for opening device wiring information. AFTER the full open limit has been set, attach the Magnet Clip to the “Open” limit nut and align it with the partial open sensor (See below). DO NOT re-adjust the limit nut. Use the partial open assembly for adjustment only. Note: Magnet clip must be removed before re-adjusting the open limit nut. Pa rtia lO C Ad jus Loosen adjustment nut to position the partial open assembly to stop the opening gate at a desired “Partial Open” position. pen Side View of Partial Open Assembly em tm ent Ass Nu t bly Magnet MUST align with partial open sensor. Adjustment Nut Partial Open C Sensor Lock-Plate Magnet Clip A or B Limit Nut 24 9000-065-Q-3-16 3.4 Inherent Reverse Sensors Adjustment This vehicular gate operator is equipped with an inherent adjustable reversing sensor (Type A) used as the primary entrapment protection system according to UL 325 standards. The gate will reverse direction after “physically” encountering an obstruction in either the opening or closing gate cycle. If the Auto-Close Timer (DIP-switch SW 1, switch 4) is ON and the gate physically encounters an obstruction during the CLOSING cycle, it will reverse to the open position and HOLD the gate at this position (Soft shutdown condition). Another input command is needed before the gate will reset and close again. If the Partial Open Feature is being used and the gate physically encounters an obstruction during the CLOSING cycle, the gate will only reverse to the FULL open limit switch setting and NOT the partial open setting. For the reverse system to function correctly, the gate must be properly installed and work freely in both directions and the limit switches must be properly adjusted before adjusting these sensors. The ideal adjustment will allow the operator to move the gate through its entire travel cycle without reversing, but will reverse upon contact with an obstruction with no more than 40 Lbs of force. This force can be measured with a gate scale. CAUTION: Keep pedestrians and vehicles clear of the gate while adjusting and testing sensors! Note: “Push to Operate” button will use Auto-Close timer if turned ON. 1 Press the “Push to Operate” button to OPEN the gate. E AT nly ER o OP use TO ian H c i S n PU tech 2 While gate is opening, slowly rotate the primary reverse sensor clockwise until the LED lights up and the gate reverses direction. Rotate the primary reverse sensor back counter-clockwise approximately 1/8 turn to decrease the sensitivity (LED will turn off). Note: The LED will turn on briefly when AC power is turned on. Primary Max Min LED 3 Press the “Push to Operate” button and CLOSE the gate. E AT nly ER o OP use TO ian H c i S n PU tech Make sure the gate closes completely. If it reverses and opens (LED will turn on), rotate the primary reverse sensor counter-clockwise a little more to decrease the reverse sensitivity (LED will turn off). Cycle the gate a few times to be sure that it cycles completely in both directions, adjusting the primary sensor as necessary. Sensitivity Safety Note: The LED will remain ON after a cycling gate gets obstructed during normal operation to indicate that the reverse sensor has been tripped. Always check the gate area for possible obstructions before putting operator back in service. Dual Operators: Adjust reverse sensors for each operator when dual operators have been installed. Secondary Primary Note: If the minimum or maximum reverse sensor sensitivity adjustment is reached and the Secondary Operator will not reverse properly, the Secondary Operator Current Sensor’s wire turns will have to be altered. See 3.5 Secondary Current Sensor Adjustment on the next page. Test the operator reversing sensitivity: Place an immobile object along the gate path, allowing the gate to strike it while in the open and close cycles. The gate must reverse direction after striking the object. If it does not, increase the reverse sensitivity and repeat this testing until the correct sensitivity has been achieved in BOTH directions. The operator will assume a soft shutdown (Hold the auto-close timer) after striking and reversing the gate which will require pressing the “Push to Operate” button to cycle the operator again. 9000-065-Q-3-16 25 3.5 Secondary Current Sensor Adjustment (Dual Gates ONLY) The PRIMARY gate operator’s “secondary reversing sensor” uses a secondary current sensing device (Located only in the primary operator) to detect any obstructions “physically” encountered in the SECONDARY gate path when using dual gates. The secondary current sensor uses a sensing coil with a given number of turns through it to monitor the current flow into the secondary operator. Each time the wire passes through the coil, it is considered a turn. The number of turns through the sensing coil is dependant on the operating voltage of the operator and the weight of the gate. In general, light weight gates may require additional turns of wire through the secondary current sensor, while heavier gates may require less turns. CAUTION – HIGH VOLTAGE: Be sure power is turned OFF before changing the number of wire turns to the secondary current sensor. When you are setting the secondary reverse sensor (section 3.4 on the previous page) and reach the MAXIMUM sensitivity position on the reverse sensor without activating the secondary operator reversing function, add an additional turn of wire through the secondary current sensor. If you set the secondary reverse sensor to the MINIMUM sensitivity position and the gate will not cycle completely, reduce the number of turns through the secondary current sensor. Sample Turns Primary Operator DANGER Typical Number of Turns for Secondary Current Sensor HIGH VOLTAGE! Secondary Operator Model Turns 8 7 M 6 it 5 are it Lim 4 Secondary Current Sensor located only in primary operator. Sp 24VA C 3 Lim al utr 2 CO Ne tor 1 115 - 1/2 HP - Single Phase 115 - 1 HP - Single Phase 1 Mo tor Mo we 1 Turn To AC power terminal. r P U S H te TO ch ni O ci P an E R us AT e E on ly Po 2 1 12 ate 2 Turns nd co Se To AC power terminal. G ary r ato ry nda WAR NING MOVING SERIOUS Persons being CONFORMS ANSI/UL-32 GATE are Do moved to INJURY gatenot CAN keep let without This area. children clear! CAUSE mustentrance prior TheOR operate warning. use Persons gate DEATH is a separate safety is for the capable are vehicles gate For instructions. to gate protection, read entrance. or of play only. timer, operator the in employed. owner’s Pedestrians the loop an using automatic sensor manual or Type closing D entrapment and similar device device) (such shall not as be a TO CAN/CSA CERTIFIED 5 C22.2 TO VEHICULA CLASS NO. R 53382 247 GATE MODEL OPERATO SERIAL HP R VOLTS AMPS MAX GATE LOAD DoorKing, PHASE 60 Hz Inc., Inglewood, CA er Op o Sec se ver Re se ver e R ate G ary m Pri WAR NING MOVING SERIOUS Persons being CONFORMS ANSI/UL-32 GATE are Do moved to INJURY gatenot CAN keep let without This area. children clear! mustentrance ORCAUSE prior operate The use Persons warning. gate DEATH is a separate safety is for the capable are vehicles gate For instructions. to gate protection, read entrance. or of play only. timer, operator the in employed. owner’s Pedestrians the loop an using automatic sensor manual or Type closing D and similar entrapment device device) (such shall not as be a TO CAN/CSA CERTIFIED 5 C22.2 TO VEHICULA CLASS NO. R 53382 247 GATE MODEL OPERATO SERIAL HP R VOLTS AMPS MAX GATE LOAD DoorKing, PHASE 60 Hz Inc., Inglewood, CA ry e nda cabl duit. o c n se on ry/ necti nd co a u m n Pri terco ergro xit in und ic E t a in tom Au tor ry ma Pri 26 a per O 9000-065-Q-3-16 SECTION 4 - ENTRAPMENT AND SAFETY PROTECTION External Entrapment Protection Devices: In addition to the inherent reversing sensor system, this operator has a 6-pin UL 325 terminal for the connection of photo sensors-Type B1 and/or reversing edges-Type B2 entrapment protection required by UL 325 standards. External entrapment protection devices MUST be installed in BOTH directions of gate travel or the operator will NOT function. Install these devices where the risk of entrapment or a safety hazard exists while the gate is moving. Specific installations will vary. 4.1 UL 325 Terminal Description EXIT LOOP 1 2 SW1 1 2 3 4 5 6 7 8 P8 ON P2 LMT 1 2 3 1 2 3 4 ON SW2 4 4 SW1 ON 1477-010 1 2 3 4 POWER 5 6 OB 7 TIME DELAY CB OE CE G G REV SENSE SECONDARY REV SENSE PRIMARY NC NO REVERSE LOOP 20 4405-010 8 2 3 4 5 6 7 8 9 1477-010 ON 6-Pin UL 325 Terminal Entrapment Protection Device Connection 1 2 3 4 DIP-switches MUST be turned ON for each device wired to terminal. 10 11 12 LEDs 1 2 3 4 5 6 OB OPEN BEAM CB CLOSE BEAM OE OPEN EDGE CE CLOSE EDGE G Ground (Common) G Ground (Common) 13 14 15 Notes: 16 17 18 19 Monitored Sensor LEDs LED ON: Connected device has been activated. LED remains off during normal operation. LED Flashing: Connected device is in fault. Wiring to device is bad. 20 115 VAC Convenience Outlets ONLY connect monitored devices. Mointored Device Note: Only 1 monitored Device can be connected to each input. An OPTIONAL Expansion Kit (sold separately) will allow connection for additional devices. 1 OPEN Beam-Monitored (Photo Sensor): Obstructed opening-direction photo beam will stop the gate during the opening-direction only. Gate will resume the open cycle when the obstructed photo beam has been cleared. Wall / Fence Closed Gate Open Beam Entrapment Area Entrapment Area 2 CLOSE Beam-Monitored (Photo Sensor): Obstructed closing-direction photo beam will stop the gate during the closing-direction only. Gate will resume the close cycle when the obstructed photo beam has been cleared. Close Beam Wall / Fence Closed Gate 3 OPEN Edge-Monitored (Reversing Edge): Obstructed opening-direction reversing edge will stop, then reverse the gate to the close position during the opening-direction only. Wall / Fence • After the gate reverses to the full close position, any Closed Gate opening input will cycle the gate again. Note: If the gate is Open Edge opening by a time clock and an opening-direction reversing Entrapment Area edge gets obstructed, the gate will return to the closed position and another input (automatic exit loop, reverse loop. etc.) is needed to cycle the gate open again. • When the opening-direction reversing edge gets obstructed and the gate is traveling back to the close position and the closing-direction reversing edge gets obstructed, the gate will stop and enter a soft shutdown condition (See page 34). 4 CLOSE Edge-Monitored (Reversing Edge): Obstructed closing-direction reversing edge will stop, then reverse the gate to the open position, during the Entrapment Area closing-direction only. Close Edge Wall / Fence • After the gate reverses to the open position, the timer will Closed Gate automatically close the gate (if it is turned on). If the closing-direction reverse edge is activated a second time prior to the gate reaching the close position, the operator will stop and enter a soft shutdown condition (See page 34). • When the closing-direction reversing edge gets obstructed and the gate is traveling back to the open position and the opening-direction revering edge gets obstructed, the gate will stop and enter a soft shutdown condition (See page 34). 5&6 Ground (Common): Common terminals for all the external entrapment protection device inputs. 9000-065-Q-3-16 27 4.2 Entrapment Protection Device Locations Typical UL Photo Sensor mounting height and distance away from gate. Non-Secure Side If the distance between the gate and wall is greater than 2 1/4”. Filler Post or Barrier Secure Side Outside Property 5” or Less 5” or Less Inside Property Reversing Edge (Open Contact Sensor) 21” is typical for most installations. UL sensor mounted on post. No higher than 27.5” above grade. Gate Frame UL sensor mounted on wall. Wall Photo sensors may be installed on either side of gate frame, as close as practical to the gate but no further away than 5”. Gate Frame Note: Additional photo sensors can be added above the 27.5” height. A filler post or barrier may need to be installed between the gate and wall area to reduce the distance to 2 1/4” or less. A reversing edge should be installed on the post or barrier for safety (See page 4 for more information). Photo Sensors (With Filler Post and Reverse Edge) Sample Setup Close Beam Wall Open Edge Filler Post (If necessary) Closed Gate Open Beam IMPORTANT: Photo sensors must use Normally Closed (NC) contacts with the beam set for light operate (relay activated when beam is not obstructed). 1477-010 ONLY ON connect 1 2 3 4 6-Pin UL 325 Terminal Wiring OPEN Beam monitored CLOSE Beam devices. DIP-switches 1, 2 and 3 MUST be ON. OPEN Edge CLOSE Edge (Common) Ground (Common) Ground 1 2 3 4 5 6 Only 1 monitored Device can be connected to each input. An OPTIONAL Expansion Kit (sold separately) will allow connection for additional devices. A close beam that gets obstructed will STOP the gate, then resume closing the gate when the obstructed photo beam has been cleared. Photo Sensor Power Note: Photo sensors can be powered by the built-in convenience outlets located on the operator (See previous page). 28 9000-065-Q-3-16 Wireless Reverse Edge Sample Setup - Single Receiver 9 V battery operated transmitter mounted on gate. Edge Transmitter Wall Filler Post (If necessary) Open Edge Closed Gate Open Beam Close Edge IMPORTANT: Photo sensors must use Normally Closed (NC) contacts with the beam set for light operate (relay activated when beam is not obstructed). 1477-010 ON 6-Pin UL 325 Terminal Wiring OPEN Beam 1 2 3 4 DIP-switches 1, 3 and 4 MUST be ON. CLOSE Beam OPEN Edge CLOSE Edge (Common) Ground (Common) Ground Only 1 monitored Device can be connected to each input. An OPTIONAL Expansion Kit (sold separately) will allow connection for additional devices. 1 2 3 4 5 6 24 VAC Receiver Place receiver in operator. When either direction reversing edge gets obstructed, the gate will STOP and reverse direction. ONLY connect monitored devices. Coax Antenna Kit P/N 1514-073 20-Pin Main Terminal To #1 Wiring Note: Receiver can be wired directly to main terminal if desired. To #3 3-Pin Remote Terminal 1 2 3 Com 24 Volt Wireless Note: Refer to the instruction sheet that comes with the receiver/transmitter for more specific wiring and mounting instructions. Power is limited to 250 mamps. 9000-065-Q-3-16 29 4.3 Loop Detector Wiring To help protect the operator from accidentally closing on vehicles in the gate’s path, DoorKing highly recommends that loops and loop detectors be installed. Loops are laid underneath, cut into asphalt or concrete driveways or buried beneath gravel and earth driveways. A loop detection system will sense a vehicle like a metal detector and send a signal to the gate operator preventing the gate from automatically opening or closing on a vehicle when it is in the gate’s path. DoorKing recommends that a licensed installer perform this work. DoorKing offers a free “Loop and Loop-Detectors Information Manual” PDF located at DoorKing’s web site for more information. www.dkaccess.com Reverse Loops Reverse loops are placed on each side of the gate to prevent the gate from closing on a vehicle in the gate’s path. They will stop or reverse the cycling of the gate while a vehicle is in or near the gate’s pathway. WARN ING MOVING SERIOUS Persons being CONFORMS ANSI/UL-325 GATE are Do moved to INJURY gatenot CAN keep let without This area. children clear! CAUSE mustentrance prior TheOR operate warning. use Persons gate DEATH is a separate safety is for the capable are vehicles gate For instructions. to gate protection, read entrance. or of play only. timer, operator the in employed. owner’s Pedestrians the loop an using automatic sensor manual or Type closing D entrapment and similar device device) (such shall not as be a TO CAN/CSA CERTIFIED C22.2 TO VEHICULAR NO. CLASS 53382 247 GATE MODEL OPERATOR SERIAL HP VOLTS AMPS MAX GATE LOAD DoorKing, PHASE 60 Hz Inc., Inglewood, PVC Conduit CA e gat nce. se r d i e r o v ee v Re ate e. o a interf t . id g renc in t ON Reverse loop lead-in wires are twisted approx. 6 twists per foot and are wired in series. 1 2 3 4 5 6 7 8 LOOP 1 A vo e t. m en o a interf t 4 F ovem . in t m t. m en 4 F ovem rse m eve ce. d feren i o av ter R . to op in n i t t. m e lo Exi 4 F evers tic a r m SW 1 Note: SW 1, switch 5 must be set for the reverse loops. See page 23 for more information about SW 1, switch 5 ON/OFF options. to Au ires d p Loo Lea W In Automatic Exit Loop pL Loo Single Channel Loop DoorKing Plug-in Loop Detectors 1 Exit Loop Port 9410 EXIT LOOP 2 SW1 1 2 3 4 5 6 7 8 P22 ON Automatically opens the gate for exiting vehicles without having to use a transmitter or keypad. The exit loop can be placed a minimum of 4 feet away from the reverse loop or far enough away from the gate so the gate has started opening or even completely opened by the time you drive up to it (Free exit). ires nW I ead LMT 1 2 B 3 1 2 3 4 LOOP 1 B ON SW2 PVC Conduit 1477-010 1 2 3 4 POWER Exit loop lead-in wires are twisted approx. 6 twists per foot. 4 4 SW1 ON OB 7 TIME DELAY CB OE CE G G REV SENSE SECONDARY REV SENSE PRIMARY NC NO REVERSE LOOP 9410 Note: Loop detector wiring is shown for DoorKing plug-in loop detector (P/N 9410-010 Single Channel). If third party loop detectors are used, refer to the installation instructions supplied with those detectors for wiring and separate power instructions. 30 5 6 Reverse Loop Port 20 4405-010 4405-010 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A Single Channel Loop 8 2 3 4 5 20 9000-065-Q-3-16 4-Pin Non-Removable Terminal Open LED Close LED Stop LED 1 2 3 4 Open N.O. Close N.O. Stop N.C. Common 3-Pin with Jumper Jumper on bottom 2 pins when using 4-pin terminal. Jumper on top 2 pins when NOT using 4-pin terminal. • lf SW 1, switch 3 is OFF, input to terminal #4 becomes the output from the EXIT loop detector plugged into the EXIT loop port. (Used for specialized functions). 4 Notes: • Use a standard 4-wire 3-button control station. DoorKing’s 3-wire 3-button control station cannot be used. • When using a 3-button control station AND a interlock device together, #3 terminal (N.C.) must be wired in series. 5 This input ONLY functions when gate is fully opened or in the closing cycle. 20-Pin Main Terminal 3 1 2 3 4 ON SW2 4 4 SW1 ON 1477-010 1 2 3 4 5 6 OB 7 CB OE 8 CE G G SENSE MARY NC NO Relay Contacts Standard Reverse or Stop Full Open • When gate is closing: SW 1, switch 5 is ON, an input to terminal #6 (eg: photo beam gets obstructed) SW 1 will stop the gate, then continue to close the gate when input is clear (Used to help prevent tailgating vehicles from unauthorized entry). See page 23 for more information. Partial Open Gate Tracker Data Gate Tracker Busy 9 24 VDC Mag Lock Power 10 11 12 Dry Relay Contact 13 14 15 16 17 18 19 Low Voltage Common 20 Circuit Board Power 24-volt DC magnetic lock power is provided constantly except when the gate is opening or open (Normally Closed function). 1 Amp Max. Dry Relay Contact Low Voltage Common 10 11 Entrapment Alarm Alarm Reset Secondary Current Sensor Operation of relay is dependent on setting of SW 1, switches 7 and 8. Relay contacts can be set for Normally Open (NO) or Normally Closed (NC) operation. Contact rating is 1 amp maximum at 24-volts DC. Motor NC NO SW 1 Motor Circuit Board Power DANGER HIGH VOLTAGE! 9000-065-Q-3-16 6 ON 4405-010 6 7 8 9 24 VAC - 250 mamp. max. 1 2 3 4 5 6 7 8 20 Full Open ON 2 2 3 4 5 • When gate is closing: SW 1, switch 5 is OFF, an input to terminal #6 (eg: photo beam gets obstructed) will reverse and open the gate. Note: If the auto-close timer is ON, when gate reaches the open position, timer will not close the gate. Another input command is needed to reset and close the gate. 1 2 3 4 5 6 7 8 SW1 1 2 3 4 5 6 7 8 ON 2 1 Low Voltage Common SW 1 For long gate applications. An input device connected to terminal #5 will open the gate to the partial open setting, See page 24 for more information. • See next page for wiring. 1 ON • lf SW 1, switch 3 is ON, functions as a normal full open input (Normal setting). 1 2 3 4 5 6 7 8 SECTION 5 - MAIN TERMINAL WIRING 5.1 Terminal Descriptions 16 For dual operator applications ONLY. Allows the secondary reversing sensor to monitor the current flow into the secondary operator. See page 26 for more information. 31 5.2 Control Wiring Important: Controls intended for user activation must be located at least six (6) feet away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Emergency access controls only accessible by authorized personnel (e.g., fire, police, EMS) may be placed at any location in the line-of-sight of the gate. 4-Pin Non-Removable Terminal 4 4 1477-010 3 4 5 6 7 8 9 6 OB 7 CB OE 8 CE G G NC NO 20-Pin Main Terminal 8 7 6 5 4 2 1 E only n use RAT PUS H tech TO nicia OPE Switch 3 Must be ON. Safety Opening Device Telephone Entry Magnetic Lock #9 Normally Close 24 Volt 1 amp max. Power (24-Volt DC) and logic output. Power is shut off .5 sec. prior to gate starting and remains off while gate is opening and in the open position. Stand-Alone Key Switch Stand-Alone Keypad 13 14 15 16 17 18 19 20 r SW 1 Stand-Alone Card Reader Note: All stand-alone and telephone entry devices must use a separate power source. Gate Tracker - DoorKing Access Control System (Model 1833, 1835, 1837 or 1838) 20 32 3 #5 Terminal Note: Any opening device connected to terminal #5 will open the gate to the partial open setting. Secondary entrapment protection devices will also open the gate to the partial open setting. If the inherent reverse sensor gets activated during the close cycle, it will always fully open the gate. #4 Normally Open 10 11 Com 12 Com 24 Volt #2 Normally Open Partial Open we Po Power is limited to 250 mamps. To #3 Stop N.C. 1 2 3 Full Open 4 5 r 3 3-Pin Remote Terminal ON 2 3 1 2 3 4 5 6 7 8 2 2 Moto ST Full Open 1 Com N.O. Lock Disengaged To #4 Com Com 1 Moto r Neu tral N.C. OP #4 Com Com Relay Operator Stopped 24VA C #3 Stop N.C. SE CLO Com N.O. Lock Engaged Limi t #2 Close N.O. N.C. 3-Wire Radio Receiver e EN OP Note: When using 3-button control station AND interlock switch together, #3 terminal (N.C.) must be wired in series. Spar #1 Open N.O. Place jumper on bottom 2 pins when using 4-pin terminal. Normally Closed Interlock Switch Operator Cycling Limi t Use a standard 4-wire 3-button control station. DoorKing’s 3-wire 3-button control station cannot be used. COM 3-Button Control Station 3-Pin With Jumper Qu ad Bo x tracker system can be connected. This system can keep track of gate operator cycle count, shorted inputs, loop detector problems, any forced entry attempts, if the gate has struck anything during the open or close cycle, power interruptions, etc. For more detailed information refer to the Tracker Installation and Wiring Manual, DoorKing P/N 2351-010. Terminal #2 (Full open) or #5 (Partial open) required only if the tracker board will activate the gate operator. Refer to the manual 2351-065 for detailed information. 9000-065-Q-3-16 SECTION 6 - OPERATING INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS WARNING - To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. 5. Use the emergency release only when the gate is not moving and power has been shut-off. 6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs to gate hardware. 7. The entrance is for vehicles only. Pedestrians must use separate entrance. 8. SAVE THESE INSTRUCTIONS. 6.1 Operator Controls and Resets WA RN IN G MO SE VIN Pers RIO G bein ons US GA are TE Do g mov to INJ gatenot ed keep URCA let with This area child outclea Y N CA mus entr . ren prior! TheOR US oper r warn Perst useance gate DE E ate is safe ons a sepa AT for the ing. is capa ty are H vehi gate For instr to rate ble protgate uctioread entrcles or of play timeectiooper ns. the anceonly in empr, n, ator own . . Pede the loop er’s loye an autousin stria d. sens matig man ns Type or ual or c clos D and simi entr lar ing apm devidevi ce) ce ent shal(suc l noth as be a CON ANSFOR I/ULMS TO -325 CAN CER /CS TIFI A C22ED VEH TO ICU .2 NO. CLA SS LAR 53382 247 GAT E OP ERA TOR HP MO DEL SER IAL VOL TS AMP S MAX PHA SE GAT E LOA Doo rKin g, D 60 Hz Inc. , Ingl ewo od, CA Unlock the control panel cover to access the controls. AC Power Switch - Powers the operator ON (toggle up) or OFF (toggle down). PUSH TO OPERATE technician use only AC POWER OFF F ALARM PUSH TO Push to Operate Button - Used to cycle the operator. It will use the auto-close timer when turned ON to close the gate. Opens gate fully. MANUAL RELEASE RESET OPERATE ATE Manual Release - See page 35. Reset Button - Used to turn off the entrapment alarm and to reset the operator after a HARD shutdown has occurred. Alarm Siren Motor Reset Button Cover must be removed. Used to reset ONLY the “MOTOR” when weight overload or overheating occurs. Press firmly to reset. 9000-065-Q-3-16 33 6.2 Shutdown Conditions Under various entrapment conditions the operator will assume either a soft or hard (alarm) shutdown. To determine what type of reset action is required, you will need to understand how the different entrapment conditions affect the gate operator. Soft Shutdown (NO Alarm will Sound) This occurs in various situations where the inherent or external entrapment protection devices have been activated. In a soft shutdown condition, the operator will not respond to any input that was present when the entrapment protection device sensed an obstruction. If the gate stops at the open position, the operator will not respond to the automatic close timer. • Example 1 - A time clock keys the gate open in the morning and an entrapment protection device senses an obstruction prior to the gate reaching the full open position. If the entrapment is sensed by the inherent system, the gate will reverse and run back to the closed position. The time clock input is still present, but the gate will not re-open. Note: In some systems, the time clock input comes from the telephone entry system relay. This same relay may also provide open commands for a card reader, MicroPLUS transmitters and the visitor telephone entry. If so, these devices will also be disabled in a soft shutdown condition. • Example 2 - If the gate is closing and an entrapment protection device is activated, the gate will either stop or reverse and run back to the open position, depending upon if the secondary or inherent device was activated. The automatic close timer will not close the gate. • Example 3 - Vehicle arrives at exit loop and gate runs towards the open position. If the inherent entrapment protection gets activated during this opening cycle, the gate reverses and runs back to the closed position. After the inherent entrapment protection is cleared, If the vehicle is still present at the exit loop, a soft shutdown condition does not occur. The exit loop input provides an immediate reset of the operator and the gate will again run to the open position. Resetting a Soft Shutdown In some conditions, a soft shutdown will reset as soon as the entrapment condition clears. For example, if a non-contact sensor (photocell) is sensing an obstruction, the operator will stop the gate and assume a soft shutdown condition. When the photocell clears, the operator will return to normal operation. When the operator is in a soft shutdown, activation of any “intended input” will reset the operator. An “intended input” includes any command, any standard safety input and any loop input. Activating any of these inputs will reset the gate. At that point the gate will return to normal operation. If the gate is open, the automatic close timer will then time out and close the gate. Hard Shutdown (Alarm Activated) A hard shutdown condition occurs when: (1.) The inherent entrapment protection system (Type A) gets activated TWO consecutive times before the gate completes the open or close cycle. (2.) The reversing edge (Type B2) gets activated and reverses but before the gate completes the reverse cycle the inherent entrapment protection system (Type A) gets activated. • Example of a Hard Shutdown - The gate is closing and the inherent entrapment protection system senses an obstruction and causes the gate to reverse direction. As the gate begins to run in the open direction, a second obstruction is sensed prior to the gate reaching the full open position. Once the second obstruction has been sensed, the operator will stop, the audio alarm will sound and all standard inputs are shut down (including open commands, safety commands, loop inputs, etc.). – To silence the alarm, press the reset button or after 5 minutes, the audio alarm will shut off but will “chirp” every 5 seconds. This indicates that the operator is in a hard shutdown condition (The reset button must be pressed to reset the operator and stop the alarm “chirping”). Resetting a Hard Shutdown The operator is in a hard shutdown condition when the audio alarm is sounding OR “chirping” every 5 seconds. • Before resetting a hard shutdown, determine why the shutdown occurred. Inspect the gate for any obstructions along its path that could have activated the inherent entrapment sensing system. Inspect the gate and gate hardware. The audio alarm will sound for five minutes, or until the operator’s reset button is pushed. After (5) five minutes the alarm will “chirp every 5 sec.” and the hard shutdown condition will remain in affect until the reset button is pushed. Once the operator has been reset, an open or close command is needed to start the gate operator. Most activating commands will cause the gate operator to cycle to the open position. This includes activation of a key switch or open command and activation of an automatic exit loop. Activation of a close command will run the gate to the closed position. Note: DoorKing operators have a built-in alarm reset push button mounted on the operator (See previous page for reset button location). Activating this button will return the gate operator to normal operation, but will not cycle the gate operator. A remote alarm/reset station (P/N 1404-080) can be mounted external of the gate operator provided that it is installed in the line-of-sight of the gate and gate operator. 34 9000-065-Q-3-16 6.3 Manual Gate Operation Caution: Never attempt to manually operate any gate until you have verified that power to the operator has been shut-off. 1 Pull Manual Release Handle Pull straight OUT as far as possible and then UP. 2 Release Handle With handle in UP position, slide back down to lock it in manual release position. 3 9000-065-Q-3-16 Manually Push Gate Open 35 SECTION 7 - MAINTENANCE AND TROUBLESHOOTING Inspection and service of this gate operator by a qualified technician should be performed anytime a malfunction is observed or suspected. High cycle usage may require more frequent service checks. 7.1 Maintenance When servicing the gate operator, always check any secondary (external) reversing devices (loops, photocells, etc.) for proper operation. If external reversing devices cannot be made operable, do not place this operator in service until the malfunction can be identified and corrected. Always check the inherent reversing system when performing any maintenance. If the inherent reversing system cannot be made operable, remove this operator from service until the cause of the malfunction is identified and corrected. Keeping this operator in service when the inherent reversing system is malfunctioning creates a hazard for persons which can result in serious injury or death should they become entrapped in the gate. When servicing this gate operator, always turn power OFF!! If gearbox requires oil, use only Mobil SHC-629 Synthetic Gear Oil. Do not completely fill gearbox with oil. Gearbox should be half full only. Do not exceed this level. Operator Component Monthly Interval Maintenance Alarm Activate the primary (inherent) reverse system by blocking the gate with a solid object. When the gate reverses, block the gate in the opposite direction prior to the limit being reached. The entrapment alarm should activate. Press the reset button to silence the alarm. Drive Belt Check for alignment, tightness and wear. Chain Check for sagging. Tighten if necessary. Fire Dept. Check emergency vehicle access device for proper operation. Gate Inspect for damage. Check gate wheels. rollers and guides for wear and grease if necessary. Grease Wheels, guide rollers and limit nuts if necessary. Loop(s) Check vehicular exit and reverse loops for proper operation. Primary Reverse System Check that the gate reverses on contact with an object in both the opening and closing cycles. Adjust the reversing sensor and/or clutch if necessary. Pulleys Release Check for alignment. Check setscrews. Check manual release for proper operation. Check secondary (external) reverse device(s) stop or reverse the gate when activated. Secondary Reverse Device Complete System Complete check of gate and gate operating system. 3 6 12 ✓ ✓ ✓ ✓ ✓ ✓✓ ✓ ✓✓ ✓ ✓ 7.2 Built-in Diagnostics This gate operator is designed with built-in diagnostics that will alert you to potential or existing problems that the microprocessor has detected. Specific fault conditions are checked and the operator will signal that a fault exist through the built-in alarm. Constant alarm is heard when power is applied: This indicates that the limit switch wire harness is not connected to the circuit board. In this condition, the operator will not run and the tone will continue until the fault is corrected. Check to be sure that the limit switch plugs are properly inserted into P2 and P8. Constant alarm is heard: This indicates that the operator is in a hard shutdown condition. The alarm will continue to sound for five minutes, and then will “chirp” once every five seconds. The operator-reset button must be pressed or power must be removed and then reapplied to return the operator to normal operation. Short “alarm chirp” is heard every five seconds: This indicates that the operator has been in a hard shutdown condition in excess of five minutes. This will continue until the operator-reset button is pressed or until power is removed from the operator. Operator runs for 1 second and stops, two short “alarm chirps” are heard: This indicates that there may be a fault with the primary current sensor circuit. Check that the black current sensor wire has been passed through the hole in the primary current sensor donut on the circuit board with the correct number of loops (1/2 HP motor - 2 loops, 1 HP motor - 1 loop). 36 9000-065-Q-3-16 7.3 Troubleshooting Have a good VOM meter with Min/ Max test button to check voltages and continuity. A Meg-Ohm meter capable of checking up to 500 meg-ohms of resistance is necessary to properly check the integrity of the ground loops. When a malfunction occurs, isolate the problem to one of three areas: 1) the operator, 2) the loop system, 3) the keying devices. Use caution when checking high voltage areas: terminals 17 through 20, the motor capacitor and the motor. 1. Check the input indicator LEDs. They should only come ON when a keying device (card reader, push button, etc.) is activated. If any of the input LEDs are ON continuously, this will cause the gate operator to hold open. Disconnect the keying devices one at a time until the LED goes OFF. 2. Check any external secondary entrapment protection devices. Any short or malfunction in these devices can cause the gate operator to stop or to hold open. 3. A malfunction in a loop or loop detector can cause the gate operator to hold open, or to not detect a vehicle when it is present over the loop. The LEDs next to the loop detector ports on the operator circuit board will light only when the loop has detected an object above it. If the LEDs stays on after the object has gone, then the loop detector has malfunctioned. Pull the loop detector circuit boards from the loop ports on the operator circuit board. If the malfunction persists, the problem is not with the loop system. For more information on trouble shooting loops and loop detectors, refer to your loop detector instruction sheet and to the DoorKing Loop and Loop Detector Information Manual. 4. Check to be sure that there are no shorted or open control wires from the keying devices to the gate operator. If a keying device fails to open the gate, momentarily jumper across terminals 1 and 2 (or 1 and 5) on the gate operator circuit board. If the gate operator starts, this indicates that a problem exist with the keying device and is not with the gate operator. 5. Check the high voltage supply. A voltage drop on the supply line (usually caused by using too small supply voltage wires) will cause the operator to malfunction. Refer to the wire size chart in section 2.1 page 19. Symptom Possible Solution(s) Operator will not run. • Check that power to the operator is turned ON. Power LED is OFF. • Transformer may be overheated. Turn power off and allow board to cool for several minutes then retest. Check for low 115 VAC power and low voltage shorts. • Check for 115 VAC at terminals 19 and 20. If voltage measures OK, check the terminal strip or replace the circuit board. Operator will not run. • Press motor reset button firmly. Power LED is ON. • Press “Push to Operate” button or momentarily jumper terminal 1 to terminal 2 (or 1 to 5). If the input LED does not come ON, check the terminal strip or replace the circuit board. If LED does come ON, proceed to next steps. • Check Motor: Gate must be half way open before testing motor. 1. Turn AC power OFF and remove circuit board. Wire terminal 19 to terminal 18 with a 14 AWG insulated jumper wire. Turn AC power ON – CAUTION – HIGH VOLTAGE. The motor should run, turn power OFF. 2. With AC power still OFF. Wire terminal 19 to terminal 17 with a 14 AWG insulated jumper wire. Turn AC power ON – CAUTION – HIGH VOLTAGE. The motor should run in the opposite direction as terminal 19 wired to 18, turn power OFF. 3. If the motor does not run, or runs in only one direction, problem can be a bad motor, motor capacitor, wire connections from the control board to the motor or a bad control board. If the motor runs in both steps above, contunue troubleshooting control board and accessories. 9000-065-Q-3-16 37 Symptom Possible Solution(s) Secondary operator motor will not run. • Check that SW-1, switch 6 is ON. • Press secondary operator motor reset button firmly. • Remove circuit board. Momentarily jumper terminal 19 to the primary/secondary interconnection cable terminal 1, then to terminal 2 with a 14 AWG insulated jumper wire. CAUTION – HIGH VOLTAGE. The secondary motor should run one way, then the other way as power is applied to each terminal. • If the secondary motor runs in both directions, replace the control board. If secondary motor does not run, or runs in only one direction, problem can be in the wiring from the primary to secondary operator, bad secondary motor or motor capacitor. Gate will not reverse when an obstruction • Check ERD (Reverse Sensor) setting. is encountered. Gate opens a short distance, then stops and reverses. • Check the reversing sensitivity. • Disconnect the gate from the gate operator and check that the gate slides freely without binding. Gate might be too heavy. • Continue troubleshooting. Gate opens but will not close. • Check the input LEDs. Any ON will hold the gate open and indicates a problem with a keying device. • Check the secondary safety devices. Any activated will hold the gate open and indicates a problem with the safety device. • Check the loop detectors. Any activated can hold the gate open and indicates a problem with the loop detector or ground loop. • Operator may be in a “soft shutdown.” Activate any keying device to determine if operator returns to normal operation. • If automatic close is desired, be sure SW-1, switch 4 is ON. • Check motor as described on previous page. • Operator may be in a “soft shutdown.” Check input LEDs. If any are ON, momentarily disconnect, then re-connect the wire going to the respective terminal. Operator should open. • Check to be sure that the operator is running in the proper direction. Turn power OFF, and then back ON. Activate a keying device. Operator should run in the open direction. If operator runs in the close direction, turn power OFF and change direction switch SW-1, switches 1 and/or 2. Go to above section if operator now opens but will not close. • Be sure that the respective LED on the control board lights when the keying device connected to the respective terminal is activated. If LED does not light, momentarily place a jumper wire from terminal 1 to the input terminal being checked. If LED lights and gate opens, problem is with the keying device. If LED does not light, replace control board. • Check motor as described on previous page. Gate closes but will not open. Gate starts to close, then reverses to open. • • • • • Gate closes and then • • re-opens. Alarm sounds for 5 • minutes and then chirps once every 5 seconds. Operator will not run. Gate will not open • when opening device connected to • terminal #4 is operated. 38 Check that the reverse sensitivity is properly adjusted. Disconnect the gate from the operator and check that the gate operates freely without any binding. Check the loop detector LEDs and input LEDs. Any that flash ON will cause the gate to reverse. Check for proper loop wiring. A mis-wired loop detector will cause the gate to reverse. Continue troubleshooting. Check for any input or loop detector LEDs that are ON. Check that the operator is running in the proper direction (see “gate closes but will not open” above). Operator is in a “hard shutdown” condition. Reset button must be pressed to return operator to normal operation. Safety device must be connected to main terminal #4. Check that DIP-switch SW-1, switch 3 is ON. It must be on for the opening device to function. 9000-065-Q-3-16 7.4 Accessory Items UL 325 Monitored Entrapment Protection Devices available for the model 9000 slide gate operator. Type B2 Contact Sensors (Reversing Edge) Miller Edge Sensing Edges - all models with a T2 (resistive) termination. Miller Edge Monitored Gate Link Model MGL-K20 Type B1 Non-contact Sensors (Photo Cell) Miller Edge Reflective-Guard Model RG Miller Edge Prime-Guard Model PG EMX Industries Model IRB-MON EMX Industries Model IRB-RET Omron Model E3K-R10K4 Seco-Larm Model E-931-S45RRGQ Seco-Larm Model E-931-S50RRGQ Seco-Larm Model E-931-S33RRGQ Seco-Larm Model E-960-D90GQ Type B1 Non-contact Sensors (Photo Cell) requires DK P/N 9200-190 Photocell Resistor kit MMTC Model IR55 MMTC Model 60-278 Carlo Gavazzi Model PMP12 Carlo Gavazzi Model 8080-031 Monitored Expansion Kit Miller Edge Multi-Input Module Model MIM-62 Accessory items available for the model 9000 slide gate operator. Contact Sensors - For use as a safety protection device. Miller Edge, Inc., MGO20, MGR20, MGS20 Photo Cell - Non-contact (photocell) sensors for use as a safety protection device. MMTC, Inc. Model IR55 - P/N 8080-010 MMTC, Inc. Model 60-278 - P/N 8080-011 Carlo Gavazzi Type PMP12 - P/N 8080-030 Carlo Gavazzi Type PMT - P/N 8080-031 Loop Detector - Detectors plug directly into ports on circuit board simplifying wiring. Single channel detector - P/N 9410-010 Dual channel detector - P/N 9409-010 Loop Wire - 18 AWG loop wire with XLPE insulation is ideal for ground loops. Available in 500 and 1000 foot rolls. Red, blue or black insulation. Pre-Fab Loops - Prefabricated ground loops. 24-foot circumference with 50-foot lead-in. Available in yellow, red or blue jackets. Not for use in asphalt roadways. Loop Test Meter - Meg-ohm meter checks the integrity of ground loops. P/N 9401-045 Interconnection Cable - Interconnect wire cable contains all the necessary wires to interconnect primary / secondary operators. Cable length: 30 ft. - P/N 2600-755 40 ft. - P/N 2600-756 50 ft. - P/N 2600-757 Time Clock - 7 day and 365 day time clocks can be used to automatically open gate at pre-set time and days. Compact clock fits inside the operator. 7 day clock - P/N 2600-791 365 day clock - P/N 2600-795 High Voltage Kit - Alter the input AC voltage on a 115 VAC 9000 to 208, 230, 460 or 575 VAC. P/N 2600-266 115 VAC Heater with Fan Assembly Kit - Thermostatically controlled heater and fan for cold and hot environments. For 115 VAC input power ONLY. P/N 1601-154 208/230 VAC Heater with Fan Assembly Kit - Thermostatically controlled heater and fan for cold and hot environments. For 208/230 VAC input power ONLY. P/N 1601-197 460 VAC Heater with Fan Assembly Kit - Thermostatically controlled heater and fan for cold and hot environments. For 460 VAC input power ONLY. P/N 1601-198 V-Wheels - 4 inch and 6 inch. UHMW or Steel. Roller bearings or sleeve bearings. Single or tandem wheel configurations. Endless Idler Assembly with Protective Cover - Use when gate operator chain needs 180° return. P/N 2600-818 Guide Rollers with Protective Covers - A variety of sizes to support slide gates. Gate End Retainer - Fits on top of end post and helps stabilize the end of the gate in the open or closed position (End post NOT provided). P/N 1204-004 Post Mount Kit for 9000 - Required for post mount installation. P/N 9000-015. Chain Tray Kit - 10 Ft. section. Sections connect together to fit any length gate. P/N 2601-270 Additional #40 Chain - 20 ft. per box. P/N 2600-442 Surge Devices - High and low voltage surge suppressors help prevent circuit board failure caused by lightning strikes and power surges. High Voltage - P/N 1876-010 Low Voltage - P/N 1878-010 Speed Bumps - Prefabricated six-foot speed bump reduces traffic speed through gate system. P/N 1610-150 9000-065-Q-3-16 39 7.4 Accessory Items Continued 1000 Inverter/Back-Up Power System - Power back-up and continuous operation when 115 VAC primary (AC) power has failed. 1000 Watt Model (P/N 1000-080) can be used to power a single 1/2 HP gate operator system when operating continuously or used with two (2) 1/2 HP gate operator system when opening ONLY ONCE upon a power failure. The “Two battery option” extends the number of times the system can cycle with battery power but does not increase the HP or number of operators that can be used. 1500 Watt Model (P/N 1000-081) can be used to power two (2) 1/2 HP gate operator system or a single 1 HP gate operator system when operating continuously. Not available for the 208/230/460/575 powered operators. Mounting post kit for 1000 inverter cabinet (P/N 1000-045) ter r e Inv inet b Ca n o ing t un t o M os P . ired WA R MO SE VI Per RI NG beinson OU GA s are S TE Do g mov to IN gatenot ed kee JU CA let with p This area chil clea RY N drenout prior! mus entr . ORCAUS The ope r war Per t useance gate DE E safeson a sepis for rate ning is AT the cap H ty s are arat veh gate . For inst able to pro gate ruct reade entricles or of play timetect ope ions the anc only in empr, ion, rato . own e. . Ped the loop r usin estr er’s loye an auto ians d. sen man sor matg Typ ual or ic clos eD and sim entr ilar ing apm dev dev ice) ice ent sha(suc ll noth as be a ri ato NIN G CO NFO AN RM SI/U S L-3 TO CAN CER 25 /CS TIF A C22IED VE .2 TO HIC NO UL . 247 AR SS GA TE OP ER HP IAL dar on sec 5338 2 CLA MO DEL SER AT VO LTS AM PS MA PH ASE X GAT Doo E LOA rKin g, D Inc ., 60 Hz Ing lew ood y r ope ar to ge ond a c t l e s Vo to er Low ow p AC OR , CA qu f re or rat pe yo ed. uir eq if r 00 Power Output Low Voltage Power Input 90 tor era ge olta wV Lo AC p oO t to er tor era Op w Po Sample Installation Individual installations will vary. pu C tA In 40 r we Po ete ncr Co 9000-065-Q-3-16 Model 9000 1/2 HP or 1 HP 115 VAC Single Phase Partial Open Sensor Limit Switch Gray Secondary Interface Terminal Limit Switch Remote Radio Receiver Terminal White Gray Brown Yellow Orange Orange Chassis Ground White Orange Yellow Yellow Brown Blue Gray Red Red Orange EXIT LOOP 1 2 3 1 2 3 4 ON SW2 4 4 1477-010 SW1 ON 1 2 3 4 Secondary Operator Current Sensor 6 7 8 9 CB OE Orange 5 6 OB 7 TIME DELAY Brown 2 3 4 5 2 LMT POWER White 1 SW1 1 2 3 4 5 6 7 8 P8 ON P2 8 CE White Black Red G 10 11 12 G REV SENSE SECONDARY REV SENSE PRIMARY NC NO REVERSE LOOP White 13 14 15 16 17 18 19 20 4405-010 1/2 HP - 2 Turns 1 HP - 1 Turn Ground Red Blue White 20 Power 1/2 HP Single Phase or 1 HP Single Phase Red Blue Gray Ground Neutral Power White NEU HOT Chassis Ground Black Red White Convenience 115 VAC Outlets 115 VAC Black AC Power Black Alarm White White Yellow Reset Brown PUSH TO OPERATE technician use only 9000-065-Q-3-16 41 Installation/Owner’s Manual Series 9000 Vehicular Slide Gate Operator Use this manual for circuit board 4405-010 Revision D or higher. 9000-065-Q-3-16 www.doorking.com DoorKing, Inc. 120 S. Glasgow Avenue Inglewood, California 90301 U.S.A. Phone: 310-645-0023 Fax: 310-641-1586 Copyright 2009 DoorKing, Inc. All rights reserved.
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