BM 70 P | User manual | KROHNE BM 700, BM 70 A, P Level Radar Produktdetails
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Below you will find brief product information for Level Radar BM 700, Level Radar BM 70 A, Level Radar BM 70 P. These devices are designed for non-contact level gauging using electromagnetic waves. The BM 700 is a low-cost model ideal for storage tanks, still wells, and reference vessels. The BM 70 A is designed for reliable measurements in tanks with agitators or other internals. The BM 70 P is the high-precision version with a measuring accuracy of ± 1 mm.
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bm70x_e_051205_pf.qxp 18.01.2006 © KROHNE 11/2005 11:33 Seite 1 7.02318.22.00 CMD Level-Radar BM 700, BM 70 A, BM 70 P Non-contact level gauging using electromagnetic waves Easy to program in the field or via PC Standard HART® output Microwave frequency ~ 10 GHz For use in process tanks Electromagnetic flowmeters Variable area flowmeters Mass flowmeters Ultrasonic flowmeters Vortex flowmeters Flow controllers Level measuring instruments Pressure and temperature Heat metering Communications technology Switches, counters, displays and recorders Engineering systems & solutions bm70x_e_051205_pf.qxp 18.01.2006 11:33 Seite 2 Level-Radar BM 700, BM 70 A, BM 70 P Non-contact level gauging using electromagnetic waves The BM 70 line comprises high-quality measuring instruments to performe a wide range of measuring tasks. The low-cost BM 700 is ideal for storage tanks, still wells and reference vessels. The BM 70 A supplies reliable measurements in tanks with agitators or other internals. BM 700 The BM 70 P is the high-precision version with a measuring accuracy of ± 1 mm. BM 70 A / BM 70 P Selection Sheet Contents Product selection . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Modularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operating principle . . . . . . . . . . . . . . . . . . . . . . . . 6 Quality of measurement . . . . . . . . . . . . . . . . . . 7 Technical data BM 700 . . . . . . . . . . . . . . . . . . . 10 Technical data BM 70 A . . . . . . . . . . . . . . . . . . 14 Technical data BM 70 P . . . . . . . . . . . . . . . . . . 18 Communications systems . . . . . . . . . . . . . . . . . 22 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Application condition Liquids / liquid gases Pastes / sludges Solids / particulate materials Measuring range ≤ 20 m Measuring range 20 – 35 m Measuring range 35 – 100 m BM 700 — — — BM 70 A K K BM 70 P — — Storage tanks Still wells / reference vessels Process tanks with slightly moving surface Difficult process tanks (e.g. agitator) Large or numerous internals in the tank — — K K — K High accuracy (± 1 mm/0.04”) Excellent repeatability Current output 4 – 20 mA HART® Intrinsically safe outputs Bus connection (RS485, PROFIBUS-PA) — — — — — — suitable 2 BM 700, BM 70 A, BM 70 P — not suitable K : contact KROHNE bm70x_e_051205_pf.qxp 18.01.2006 11:33 Seite 3 BM 700, 70 A, 70 P Flexible through modularity Level-Radar measuring system Converter for BM 70 A/P The modular design allows us to provide the optimum solution for your measuring problem. The system consists of The modularity makes it possible to retrofit the converter to a communication system (e.g. PROFIBUS-PA) in place of a 4 – 20 mA current output. The process need not be interrupted. converter, flange, antenna. Flange and antenna are available in various versions, sizes and materials. BM 70 A/P BM 700 Converter HT-Distance piece Wave-Stick for still-pipe Distance piece Wave-Stick Horn antenna Horn antenna Most frequently used antenna, available in different metals. Application in reactors, process and storage vessels as well as waste water tanks and still wells. High-temperature (HT) distance piece Is mounted between flange and converter to protect the electronics of the converter against high temperature. Wave-Guide Wave-Guide A tubular antenna extension is passed through the product and down to the tank bottom. The antenna extension interconnects with the tank, and for this purpose a vent hole is featured in the top part of the extension. Suitable for spherical tanks, horizontal and vertical vessels containing relatively clean products, or liquefied gases. Wave-Stick The dielectric rod antenna and the sealing face of the connecting flange are made of PTFE. Resistant to high-temperature steam, CIP/SIP capability up to 160°C (320°F). Antenna extension Straight, rectangular or S-shaped extensions are available for specific and particularly difficult application conditions. Such extensions are used in cases where the antenna is exposed to particularly high temperatures and where there are problems of space. Antenna purging system (w/o figure) The purging system is used for cleaning, heating and cooling the antenna. The purging medium is introduced through the connecting flange. Application in the petrochemical, chemical and pharmaceutical industries under conditions of very low and very high temperatures and with products tending to form deposits and incrustations. Particularly suitable for applications in the food and beverage, waste water, chemical and pharmaceutical industries. BM 700, BM 70 A, BM 70 P 3 bm70x_e_051205_pf.qxp 18.01.2006 11:33 Seite 4 BM 700, 70 A, 70 P Typical applications BM 70 Horn antenna mounted on a process tank and on a side vessel BM 70 Wave-Stick mounted on a process tank for the food and beverage industry BM 70 Still-Pipe / BM 70 Wave-Guide on a liquefied-gas tank BM 70 Still-Pipe with ball valve BM 70 Wave-Guide ball valve Foam Liquid Liquid gas BM 70 Horn antenna for particulate materials BM 70 Heating system for condensing products BM 70 Horn antenna / BM 70 Still-Pipe on a storage tank BM 70 Horn antenna Vapour Foam Liquid BM 70 Purging system for cleaning, heating or cooling the antenna BM 70 with curved antenna extensions for difficult applications Vapour Internals Foam Liquid Foam Liquid 4 BM 700, BM 70 A, BM 70 P BM 70 Still-Pipe bm70x_e_051205_pf.qxp 18.01.2006 11:33 Seite 5 BM 700, 70 A, 70 P Use in storage tanks Product Tank atmosphere Product surface Temperature Pressure paraffin condensation smooth 70°C (158°F) atmospheric Use in process tanks Product Tank atmosphere Product surface Temperature Pressure alcohol condensation turbulent 90°C (194°F) 2 bar (29 psig) Encrustations on the antenna Product Tank atmosphere Product surface Temperature Pressure caustic soda with bauxite sludge dust, condensation foam 50°C (122°F) atmospheric BM 700, BM 70 A, BM 70 P 5 bm70x_e_051205_pf.qxp 18.01.2006 11:33 Seite 6 BM 700, 70 A, 70 P Operating principle A radar signal is emitted via an antenna, reflected on the measuring surface and received after a delay time t. 3) differential frequency formed f FMCW: Frequency Modulated Continuous Wave The FMCW-radar uses a high frequency signal sweep from 8.5–9.9 GHz (1). The signal is emitted, reflected from the product surface and received after a delay (2). For further signal processing the difference ∆f is calculated from the actual transmit frequency and the receive frequency (3). The difference is directly proportional to the distance i.e. a large frequency difference corresponds to a large distance and vice versa. 1) radar frequency linearly changed ∆f antenna reflector = product surface 2) delay due to wave propagation The frequency difference is transformed via a Fourier transformation (FFT) into a frequency spectrum and then the distance is calculated from the spectrum. Linearity of frequency sweeps The measuring accuracy of a FMCW radar is determined from the linearity of the frequency sweep and its reproducibility. Linearity is corrected via a reference measurement of the oscillator characteristics. Non-linearity is corrected up to 98% (BM 700/BM 70 A) Direct frequency regulation is necessary with the BM 70 P device because of the higher demand on measuring accuracy. With the PLL technology (Phase Locked Loop) the signal frequency is directly recorded as digital data and the transmitter oscillator locks automatically on the right frequency. non-linear sweep ∆f Advantages of FMCW Compared to the simple pulse radar technology, the use of FMCW radar offers the following advantages: Higher band-width of the microwave signal → better reflection separation → reliable reduction of noise Higher transmitting frequency → small angle → fewer interference reflections Higher transmitting frequency → smaller antenna diameter for same measuring range f stop linear sweep f Start 6 BM 700, BM 70 A, BM 70 P t bm70x_e_051205_pf.qxp 18.01.2006 11:33 Seite 7 BM 70 A Quality of measurement Reflections caused by struts, weld seams and tank internals are identified as “fixed targets” and can be blanked out, provided the useful signal reflected from the product surface is greater than the interference reflection. Sporadic interference signals caused by agitator blades, falling deposits or sidestreams of the main filling flow are blanked out by the microprocessor-controlled signal evaluation. Empty-tank spectrum of a process tank with agitators Interference signals and fixed targets blanked out BM 70 A Flange fitting BM 70 A Flange fitting Strength of signal Strength of signal max. max. saved data Internals Internals Extreme interference reflection Extreme interference reflection dynamic evaluation window Interference signals (suppressed) Interference signals level signal Heating coil Heating coil Agitator Agitator 0 ft (m) 0 ft (m) Software is provided for tracking measured values. A “plausibility window” in which the next measured value is expected is defined by the preceding measurements in conjunction with the programmed tracking speed. Measured values not located in this “distance window” are blanked out. Measured-value plausibility check Strength of signal Strength of signal BM 70 A Flange fitting BM 70 A Flange fitting max. max. Internals Internals } Extreme interference reflection sporadic interference level signal Heating coil } level signal Extreme interference reflection x } plausibility window implausible signal (multiple reflections) plausibility Heating coil window Agitator Agitator 0 ft (m) 0 ft (m) } useful signal window blanked out BM 700, BM 70 A, BM 70 P 7 bm70x_e_051205_pf.qxp Notes 18.01.2006 11:33 Seite 8 bm70x_e_051205_pf.qxp 18.01.2006 11:34 Seite 9 Level-Radar BM 700 For standard applications on storage tanks, in still wells and reference vessels, high performance and low price Local display optional Connections for food industry available Various antenna types Measuring range up to 20 m Electromagnetic flowmeters Variable area flowmeters Mass flowmeters Ultrasonic flowmeters Vortex flowmeters Flow controllers Level measuring instruments Pressure and temperature Heat metering Communications technology Switches, counters, displays and recorders Engineering systems & solutions bm70x_e_051205_pf.qxp 18.01.2006 11:34 Seite 10 BM 700 70 A Responsibility for suitability and intended use of our instruments rests solely with the purchaser. Technical data 1 Application range distance, level, volume measurement of liquids, pastes, slurries, in storage tanks, still wells or reference vessels 2 Operating mode/system structure FMCW radar in the X band (8.5-9.9 GHz) with digital signal processing; compact device, modular design 3 Input Measured quantities Primary quantity Derived quantities Measuring range Min. tank height Max. measuring range Block distance Rate of change in level 4 Output Ex-e current output HART® 0.5 m (1.6 ft) 20 m (65.6 ft) min. 0.2 – 0.5 m (0.7 – 1.6 ft) ≤ 10 m/min (≤ 33 ft/min) Failure signal Type avtive (current source); Ex-e Current range 4 – 20 mA (error: 22 mA) Accuracy/linearity 0.15 % (rel. 20 mA; 20°C/68°F) Temperature drift ≤ 100 ppm/K (typically 50 ppm/K) Load ≤ 350 Ω Current output: error signal 22 mA, plain text in local display 5 Measuring accuracy Error of measurement Repeatability Measured-value resolution Ambient temperature effect min. ±1 cm (0.4”) or ± 0.3% ≤ 0.5 x error of measurement 1 mm (0.04”) no temperature effect on measured value (see output) 6 Field service conditions 6.1 Installation conditions 6.2 Ambient conditions Hazardous locations Ambient temperature at signal converter Flange temperature Version V96 with horn antenna / Wave-guide with Gasket K4079 Gasket K2035 Gasket K6375 / K1091 Gasket Viton / FEP Gasket Silicone / FEP LP Flange system with horn antenna / Wave-Guide Wave-Stick PTFE with flange plate PTFE w/o flange plate PP w/o flange plate Environment class Protection category EN 60529/IEC 529 Shock resistance Vibration endurance limit EMC 10 distance level, volume BM 700, BM 70 A, BM 70 P avoid interference reflections and multiple reflections Zone 0, 1, 2; IIC/IIB, T1 –T6 –20 … +55°C (–4 … +131°F); functional range: –40 … +70°C (–40 … +158°F) Min. flange temperature Standard version Special version Max. flange temperature w/o HTwith HTdistance piece distance piece –20°C (–5°F) –20°C (–5°F) –20°C (–5°F) –15°C (+5°F) –30°C (–20°F) – – – – –60°C (–76°F) on request +130°C (+266°F) +130°C (+266°F) +130°C (+266°F) +130°C (+266°F) +130°C (+266°F) +250°C (+482°F)* +210°C (+410°F) +250°C (+482°F) +200°C (+392°F) +200°C (+392°F) –20°C (–4°F) – +130°C (+266°F) – –40°C (–40°F) – +130°C (+266°F)** +150°C (+302°F)** –20°C (–4°F) – +130°C (+266°F) +150°C (+302°F)** –20°C (–4°F) – +100°C (+212°F) – * Safety limit 280°C (536°F) ** pressure dependant, see below Locations exposed direct to open-air climate, D1 Severity in conformity with EN 60654-1 (signal converter) IP 66 / IP 67 Impact test to EN 61010, Sect. 8.2 with 0.5 J energy; drop test to prEN 50178 IEC 68-2-6 and prEN 50178 (10-57 Hz: 0.075 mm / 57-150 Hz: 1 g) EN 50081-1, EN 50082-2; NAMUR Recommendation bm70x_e_051205_pf.qxp 18.01.2006 11:34 Seite 11 BM 70 700A 6.3 Product conditions Physical properties Relative permittivity Product limitations Process temperature Operating pressure Horn antenne/Wave-Guide Wave-Stick No effect on measurement results; for reliable measurements, the relative permittivity should have the following minimum values: εr ≥ 1.5; εr < 3: still well recommended; Wave-Stick immersed: εr ≥ 4 liquid ammonia (NH3); liquid hydrogen (H2); liquid helium (He) Unrestricted (but be aware of ambient and flange temperatures!) dependent on flange size and pressure rating (see table) Standard: up to 40 bar (580 psig) (higher on request) w/o flange plate: ≤ 2 bar/29 psig with flange plate: see diagram + 16 (+ 232) 46 – 0.3 T ° C bar (740 – 2.4 T ° F psig) Pressure [bar] (psig) +1 (+ 14.5) –1 (– 14.5) – 20 Temperature T in °C (°F) (– 4) 7 Component parts Dimensions and weights Materials Signal converter housing Flange system, antenna, antenna extension Gaskets Wave-Stick Process connection Horn antenna/Wave-Guide Wave-Stick Dairy screw connection Tri-Clamp connection Electrical connection 8 Local operator interface Key pad Magnetic sensors Local display Operator interface language Units of measurement 9 Power supply 24 V DC/AC 115/230 V AC Power consumption + 100 (+ 212) + 150 (+ 302) see “Dimensions and weights” Aluminium with electrostatic powder coating: sight window (optional): glass Stainless steel 1.4571 (316 Ti) or 1.4435 (316 L), Hastelloy C4 or B2, titanium, tantalum (information on other materials available on request) Kalrez 4079, 2035, 6375; Viton (FPM); FEP-coated (basically, in all versions, PTFE is also in contact with the product) only PP or PTFE in contact with the product; flanges made of stainless steel 1.4571 (316 Ti) DIN 2501/DIN 2526, Form C DN 50 – DN 200, PN 6 – PN 64 ASME B 16.5 2”– 8”, 150/300 lb/RF DIN 2501/DIN 2526, Form C DN 50 – 150 ASME B 16.5 G 11/2, 2”– 6” DIN 11851 DN 50, DN 65, DN 80 SMS 1145 51 mm, 63 mm, 76 mm ISO 2852 2”– 4” Cable entries 3 x M 25 x 1.5 Terminals 0.5 – 2.5 mm2 (solid conductor: max. 4 mm2) PE or FE and PA U-clamp terminal (max. 4 mm 2) Shielding when cable for current output is >100 m (> 328 ft) 3 keys Operation with bar magnet without opening the housing 2-line illuminated LCD + 6 status markers English, German, French, Spanish, Portuguese, Swedish, Italian Lengths: m, cm, mm, inch, ft, %, Volume: m3, Liter, US Gal, GB Gal, ft3, bbl, % Conversion unit: any text 19.2 – 28.8 V DC or 20.4 – 26.4 V AC (45 – 66 Hz) (external power supply unit) typically 6 W / 10 VA BM 700, BM 70 A, BM 70 P 11 bm70x_e_051205_pf.qxp 18.01.2006 11:34 Seite 12 BM 700 70 A Dimensions and weights BM 700 Horn antenna High-temperature version 174 (6.85’’) 203 (7.99’’) 225 (.86’’) 116 (4.57’’) 120 (4.72’’) f 410 (16.14’’) 290 (11.42’’) 170 (6.69’’) a Flange connections to: DIN 2501 (= BS 4504) DN 50 – DN 200 / PN 6 – PN 64 ASME B 16.5 / 2” – 8” / Class 150/300 lb/RF Nominal size to DN 80 100 150 200 ASME 3” 4” 6” 8” Antenna Type 1 2 3 4 Dimensions in mm (inches) SS 1.4571 or SS 316 Ti dia. a f 80 (3.15) 110 (4.33) 100 (3.94) 148 (5.83) 140 (5.51) 223 (8.78) 200 (7.87) 335 (13.19) approx. weight Hastelloy C4 f 145 (5.71) 177 (6.97) 250 (9.84) 360 (14.17) Titanium, tantalum f 110 (4.33) 146 (5.75) 220 (8.66) 332 (13.07) kg (lb) 17 (37.48) 18 (39.68) 23 (50.71) 30 (66.14) Subject to change without notice BM 700 Wave-Stick Weight DN 50: approx. 12.5 kg (27.56 lb) BM 700 Wave-Guide Weight DN 50; 1 m: approx.: 13.5 kg (29.76 lb) 174 (6.85’’) 174 (6.85’’) 265 (10.43’’) 290 (11.42’’) 270 (10.63’’) 174 (6.85’’) BM 700 Wave-Stick (Dairy screw connection to DIN 11851) ø 25 ø 25 Dimensions in mm (inches) 12 BM 700, BM 70 A, BM 70 P (dia. 0.98’’) ø 30 (dia. 1.18’’) 270 ( 10.63’’) 270 ( 10.63’’) (dia. 0.98’’) bm70x_e_051205_pf.qxp 18.01.2006 11:34 Seite 13 Level-Radar BM 70 A Reliable measurement on tanks with agitators or other internals, also in extreme process conditions Further interfaces: RS 485, PROFIBUS-PA, Fieldbus Foundation Max. allowable operating pressure up to 400 bar (5800 psig) Rectangular and S-shaped antenna extensions Measuring range up to 100 m (330 ft) A variety of antennas available Electromagnetic flowmeters Variable area flowmeters Mass flowmeters Ultrasonic flowmeters Vortex flowmeters Flow controllers Level measuring instruments Pressure and temperature Heat metering Communications technology Switches, counters, displays and recorders Engineering systems & solutions bm70x_e_051205_pf.qxp 18.01.2006 11:34 Seite 14 BM 70 A Responsibility for suitability and intended use of our instruments rests solely with the purchaser. Instrument versions BM 70 A Standard BM 70 A Precision BM 70 A Wave-Guide Measuring range 40 m (131 ft) 40 m (131 ft) 10 m 2) (32.8 ft)2) 40 m (131 ft) 40 m (131 ft) 20 m (65.6 ft) 20 m (65.6 ft) Block distance (min. measuring distance from flange) 0.4 m (1.31 ft) 1 m (3.28 ft) 0.3 m (0.98 ft) 0.5 m (1.64 ft) 0.4 m (1.31 ft) 0.2 m (0.66 ft) 0.2 m (0.7 ft) Application range1) F, S F F, FG F, FG F, S F, S F, S Accuracies see accuracy graph Max. allowable operating pressure (dependent on flange type) –1–64 bar 3) –14.5–928 psig3) –1–64 bar –14.5–928 psig –1–64 bar 3) –14.5–928 psig3) –1–64 bar 3) –14.5–928 psig3) –1–64 bar –14.5–928 psig –1–16 bar –14.5–232 psig –1–2 bar –14–5 psig Operating temperature at flange 250°C 482°F 250°C 482°F 250°C 482°F 250°C 482°F 250°C 482°F 100 … 150°C 4) 212 … 302°F4) 100 … 150°C 212 … 302°F Hazardous- duty version (Ex) Zone 0 Zone 0 Zone 0 Zone 0 Zone 0 Zone 0 Zone 1 Angle of radiation ± 8° ± 6° ± 0° ± 0° – ± 9° ± 9° Connection flange DIN 2501: PN 6 – PN 64 ASME B 16.5: Class 150, 300, 600 lb/RF DN 150/200 6”/8” DN 200 8” DN 50 – 200 2”– 8” DN 50 – 200 2”– 8” DN 100 – 200 4”– 8” DN 50 – 150 2”– 6” DN 50 – 150 2”– 6” 1) F = liquids, slurries, pastes; S = particulate materials; FG = liquefied gases 2) BM 70 A Still well Ex version 0 – 3 m (0 – 9.8 ft) BM 70 A Antenna purging system 3) BM 70 A Wave-Stick higher pressures on request 4) BM 70 A Wave-Stick w/o flange plate dependent on pressure Technical data 1 Application range Distance, level, volume and reflection measurement of liquids, pastes, slurries, solids and particulate materials in storage and process tanks, in containers of metal or concrete and in still wells 2 Operating mode/system FMCW radar in the X band (8.5-9.9 GHz) with digital signal processing; compact device, modular design 3 Input Measured quantities Primary quantities Derived quantities Measuring range Block distance Rate of change in level 4 Output Variant Transmission rate Address Protocols Type Current range Accuracy/Linearity Supply voltage Temperature drift Load Switching output (optionally) Digital input (optionally) 14 BM 700, BM 70 A, BM 70 P distance, reflection level, volume min. tank height: 0.5 m (1.6 ft) max. measuring range: 40 m (131 ft) (optionally also larger); Wave-Stick: 20 m (65.6 ft) min. 0.2 – 1.0 m (0.7 – 3.3 ft); see table “Instrument versions” ≤ 10 m/min (≤ 32.8 ft /min) 1 Ex-e current output HART® 1200 Baud 0 – 15 KROHNE-Protocol, HART® active (current source); Ex-e 4 – 20 mA (error: 2 / 22 mA) 2 Ex-i current output HART® 1200 Baud 0 – 15 KROHNE-Protocol, HART® passive (current sink); Ex-i 4 – 20 mA (error: 3.6 / 22 mA); 4 mA constant for HART®-Multidrop 0.05 % (rel. 20 mA; 20°C/68°F) 0.05 % (rel. 20 mA; 20°C/68°F) 8 – 30 V (terminals 31+32) ≤ 100 ppm/K ≤ 100 ppm/K (typically 30 ppm/K) (typically 30 ppm/K) ≤ 500 Ω ≤ (US – 8 V) / 22 mA, (US = external supply voltage) max. 100 mA / 30 V DC 6 – 30 V; ILow ≤ 110 mA; or 30 V AC; internal ULow ≤ 2 V; IHigh ≤ 900 µA resistance ≤ 20 Ω; (U = 30 V), IHigh ≤ 200 µA floating (U = 8 V) to ‘freeze’ the measured value; voltage: 5 – 28 V DC; input resistance: ≥ 1 kΩ; floating 3 RS485 interface 1200 – 38400 Baud 0 – 255 KROHNE-Protocol, HART®, Modbus-RTU active (current source); not-communicable; Ex-e 4 – 20 mA (error 2 / 22 mA) 0.3 % (rel. 20 mA; 20°C/68°F) ≤ 200 ppm/K (typically 70 ppm/K) ≤ 250 Ω Low: I < 2 mA; High: I = 22 mA (R ≤ 250 Ω) or no-load voltage ≤ 18 V bm70x_e_051205_pf.qxp 18.01.2006 11:34 Seite 15 BM 70 A Variant Physical Bus characteristics Base current Fault current Failure signal 5 Measuring accuracy Error of measurement and reference conditions Repeatability Messwertauflösung Umgebungstemperatureinfluss 6 Field service conditions 6.1 Installation conditions 6.2 Ambient conditions Hazardous locations Ambient temperature at signal converter Flange temperature Version V96 with horn antenna / Wave-guide with Gasket K4079 Gasket K2035 Gasket K6375 / K1091 Gasket Viton / FEP Gasket Silicone / FEP Wave-Stick PTFE with flange plate PTFE w/o flange plate PP w/o flange plate Environment class Protection category EN 60529/IEC 529 Shock resistance Vibration endurance limit EMC 6.3 Product conditions Physical properties Relative permittivity Product limitations Process temperature Operating pressure Horn antenna/Wave-Guide Wave-Stick 4 PROFIBUS-PA (Ex-i) 5 Foundation Fieldbus to IEC 61 158-2 and to IEC 61 158-2 and FISCO model FISCO model 9 – 30 V; 0.3 mA max.; 9 – 30 V; 0.3 mA max.; 4.2 W max. 4.2 W max. 10 mA 10 mA 6 mA 6 mA Current output: error signal 2/22 mA or 3.6 mA (Ex-i), plain text in local display Switching contact: contact opens or closes Digital interfaces: error flags see “Accuracy graph” ≤ 0.5 error of measurement 1 mm (0.039”) no temperature effect on measured value; (see output) Avoid interference reflections and multiple reflections Zone 0, 1, 2; IIC/IIB, T1 –T6 –20 … +55°C (–24 … +131°F); Functional range: –40 … +70°C (–40 … +158°F) Min. flange temperature Standard version Special version Max. flange temperature w/o HTwith HTdistance piece distance piece –20°C (–5°F) –20°C (–5°F) –20°C (–5°F) –15°C (+5°F) –30°C (–20°F) +130°C (+260°F) +130°C (+260°F) +130°C (+260°F) +130°C (+260°F) +130°C (+260°F) – – – – –60°C (–75°F) on request +250°C (+480°F)* +210°C (+410°F) +250°C (+480°F) +200°C (+390°F) +200°C (+390°F) –20°C (–5°F) – +130°C (+260°F)** +150°C (+300°F)** –20°C (–5°F) – +130°C (+260°F) +150°C (+300°F)** –20°C (–5°F) – +100°C (+210°F) – * Safety limit 280°C (536°F) ** pressure dependant, see below Locations exposed direct to open-air climate, D1 Severity in conformity with EN 60654-1 (signal converter) IP 66 / IP 67 Impact test to EN 61010, Sect. 8.2 with 0.5 J energy; drop test to prEN 50178 IEC 68-2-6 and prEN 50178 (10-57 Hz: 0.075 mm / 57-150 Hz: 1 g) EN 50081-1, EN 50082-2; NAMUR Recommendation No effect on measurement results; for reliable measurements, the relative permittivity should have the following minimum values: εr ≥ 1.5; εr < 3: still well recommended; Wave-Stick immersed: εr ≥ 4 liquid ammonia (NH3); liquid hydrogen (H2); liquid helium (He) unrestricted (but be aware of ambient and flange temperatures!) dependent on flange size and pressure rating (see “Instrument versions”) Standard: max. 40 bar/580 psig (higher on request) w/o flange plate: ≤ 2 bar/29 psig with flange plate: see diagram + 16 (+ 232) 46 – 0.3 T ° C bar (740 – 2.4 T ° F psig) Pressure in bar (psig) +1 (+ 14.5) –1 (– 14.5) – 20 Temperature T in °C (°F) (– 4) + 100 (+ 212) + 150 (+ 302) BM 700, BM 70 A, BM 70 P 15 bm70x_e_051205_pf.qxp 18.01.2006 11:34 Seite 16 BM 70 A 7 Component parts Dimensions and weights Materials Signal converter housing Flange system, antenna, antenna extension Gaskets See “Dimensions and weights” Aluminium with electrostatic powder coating: sight window: glass Stainless steel 1.4571 (316 Ti) or 1.4435 (316 L), Hastelloy C4 or B2, titanium, tantalum (information on other materials available on request) Kalrez 4079, 2035, 6375; Viton (FPM); FEP-coated (basically, in all versions, PTFE is also in contact with the product) only PTFE in contact with the product; flanges made of stainless steel 1.4571 (316 Ti) Wave-Stick Process connection Horn antenna/Wave-Guide DIN 2501/DIN 2526, Form C DN 50 – DN 200 / PN 6 – PN 64 ASME B 16.5 2”– 8”, Class 150/300 lb/RF DIN 2501/DIN 2526, Form C DN 50 – DN 150 ASME B 16.5 2”– 6” DIN 11851 DN 50, DN 65, DN 80 SMS 1145 51 mm, 63 mm, 76 mm ISO 2852 2”– 4” Cable entries 3 x M 25 x 1.5 Terminals 0.5 – 2.5 mm2 (solid conductor: max. 4 mm 2) PE or FE and PA U-clamp terminal (max. 4 mm 2) Shielding for RS 485 cable and when cable for current output is > 100 m (> 328 ft) Wave-Stick Dairy screw connection Tri-Clamp connection Electrical connection 8 Local operator interface Key pad Magnetic sensors Local display Operator interface language Units of measurement 3 keys Operation with bar magnet without opening the housing 2-line illuminated LCD + 6 status markers English, German, French, Spanish, Portuguese, Swedish, Italian Lengths: m, cm, mm, inch, ft, %, Volume: m3, Liter, US Gal, GB Gal, ft3, bbl, % Conversion unit: any text 9 Power supply 24 V DC/AC 115/230 V AC 18 – 31.2 V DC or 18 – 26.4 V AC (45 – 66 Hz) optionally: 100 – 120 V AC (tolerance: 85 – 127 V), 200 – 240 V AC (tolerance: 170 – 254 V); 45 – 66 Hz typically 7.5 W / 12 VA Power consumption Accuracy graph Reference conditions Ambient temperature: 20°C (68°F) Pressure: 1013 mbar abs. (14.69 psia) Rel. humidity 65% Product: water, still surface BM 70 A Horn antenna BM 70 A Precision BM 70 A Wave-Stick Absolute error in cm (inches) Absolute error in cm (inches) (4.72") 12 (4.72") 12 (3.94") 10 (3.94") 10 (3.15") 8 (3.15") 8 (2.36") 6 (2.36") 6 (1.57") 4 (1.57") 4 (0.79") 2 (0.79") 2 (-0.79") -2 (-1.57") -4 (-2.36") -6 ) ± 0.3 ± 10 mm (± 0.4") (-0.79") -2 (-1.57") -4 ± 0.3 tance lue (dis d va easure % of m A BM 70 nna rn ante Ho asured value ± 0.1 % of me ± 0.1 % of me asured value % of m easure d valu (distance) BM 70 A Precision ± 5 mm (± 0.2") 0 (distance) e (dista nce) 0 (-2.36") -6 (-3.15") -8 (-3.15") -8 (-3.94") -10 (-3.94") -10 (-4.72") -12 (-4.72") -12 0 1 (3.28) min. Distance, 0.18 m (0.6 ft) 16 No interference reflections min. distance from flange face: 1/7 x tank height 5 (16.40) BM 700, BM 70 A, BM 70 P 10 (39.37) 15 (49.21) 20 (69.62) 25 (82.02) Distance flange - product surface in m (ft) ) istance lue (d red va f measu %o ± 0.3 ± 15 mm (± 0.59") 0 1 (3.28) min. Distance, 0.18 m (0.6 ft) ± 0.3 5 (16.40) % of m easure 10 (39.37) d valu e (dista nce) 15 (49.21) 20 (69.62) 25 (82.02) Distance flange - product surface in m (ft) bm70x_e_051205_pf.qxp 18.01.2006 11:34 Seite 17 Level-Radar BM 70 P Measurements with a system accuracy ± 1 mm (0.04’’) and high repeatability, for use in storage tanks Further interfaces: RS 485, PROFIBUS-PA, Fieldbus Foundation The first radar level measurement system with dynamic PLL frequency stabilization System accuracy ± 1 mm (0.04’’), repeatability better than 0.5 mm (0.02’’) Thermal endurance up to 250°C (482°F) Measuring range up to 35 m (115 ft) Electromagnetic flowmeters Variable area flowmeters Mass flowmeters Ultrasonic flowmeters Vortex flowmeters Flow controllers Level measuring instruments Pressure and temperature Heat metering Communications technology Switches, counters, displays and recorders Engineering systems & solutions bm70x_e_051205_pf.qxp 18.01.2006 11:34 Seite 18 BM 70 P A Responsibility for suitability and intended use of our instruments rests solely with the purchaser. Technical data 1 Application range distance, level, volume and reflection measurement of liquids, and liquefied gases in storage tanks, generally in containers of metal or concrete, and in still wells 2 Operating mode/ system structure Quartz-controlled PLL-stabilized FMCW radar in the X band (8.5 – 9.9 GHz) with digital signal processing; compact device, modular design 3 Input Measured quantities Primary quantities Derived quantities Measuring range Block distance Rate of change in level 4 Output Variant Transmission rate Address Protocols Type Current range Accuracy/Linearity Supply voltage Temperature drift Bürde Switching output (optionally) Digital input (optionally) Variant Physical Bus characteristics Base current Fault current Failure signal 5 Measuring accuracy Error of measurement Repeatability Measured-value resolution Ambient temperature effect 18 BM 700, BM 70 A, BM 70 P distance, reflection level, volume min. tank height: 0.5 m (1.6 ft) max. measuring range: 35 m (115 ft) with still pipe 30 m (100 ft) min. 0.5 m (1.6 ft) ≤ 1 m /min (≤ 3.3 ft /min) 1 Ex-e current output HART® 1200 Baud 0 – 15 KROHNE-Protocol, HART® active (current source); Ex-e 4 – 20 mA (error: 2 / 22 mA) 2 Ex-i current output HART® 3 RS485 interface 1200 Baud 1200 – 38400 Baud 0 – 15 0 – 255 KROHNE-Protocol, KROHNE-Protokcol, HART® HART®, Modbus-RTU passive (current sink); active (current source); Ex-i not-communicable; Ex-e 4 – 20 mA 4 – 20 mA (error: 3.6 / 22 mA); (error: 2 / 22 mA) 4 mA constant for HART®-Multidrop 0.05 % (rel. 20 mA; 20°C/68°F) 0.05 % (rel. 20 mA; 20°C/68°F) 0.3 % (rel. 20 mA; 20°C/68°F) 8 – 30 V (terminals 31+32) ≤ 100 ppm/K ≤ 100 ppm/K ≤ 200 ppm/K (typically 30 ppm/K) (typically 30 ppm/K) (typically 70 ppm/K) ≤ 250 Ω ≤ 500 Ω ≤ (US – 8 V) / 22 mA, (US = external supply voltage) Low: I < 2 mA; High: I = 22 mA max. 100 mA / 30 V DC 6 – 30 V; ILow ≤ 110 mA; or 30 V AC; internal ULow ≤ 2 V; IHigh ≤ 900 µA (R ≤ 250 Ω) or no-load resistance ≤ 20 Ω (U = 30 V), IHigh ≤ 200 µA voltage ≤ 18 V (U = 8 V) to ‘freeze’ the measured value; voltage: 5 – 28 V DC; input resistance: ≥ 1 kΩ; floating 4 PROFIBUS-PA (Ex-i) 5 Foundation Fieldbus to IEC 61 158-2 und to IEC 61 158-2 und FISCO model FISCO model 9 – 30 V; 0.3 mA max.; 9 – 30 V; 0.3 mA max.; 4.2 W max. 4.2 W max. 10 mA 10 mA 6 mA 6 mA Current output: error signal 2/22 mA or 3.6 mA (Ex-i), plain text in local display Switching contact: contact opens or closes Digital interfaces: error flags min. ± 1 mm (0.04’’) or ± 0.01% [T = 20°C (68°F); p = 1 bar abs. (14.7 psia) ≤ 0.5 x error of measurement 0.1 mm (0.04”) – 1 ppm /°C bm70x_e_051205_pf.qxp 18.01.2006 11:34 Seite 19 BM 70 P A 6 Field service conditions 6.1 Installation conditions Angle of radiation 6.2 Ambient conditions Hazardous locations Ambient temperature at signal converter Flange temperature Version V96 with horn antenna / Wave-guide with Gasket K4079 Gasket K2035 Gasket K6375 / K1091 Gasket Viton / FEP Gasket Silicone / FEP avoid interference reflections and multiple reflections Horn antenna type 4: ± 6° Still well: ± 0° Zone 0, 1, 2; IIC/IIB, T1 – T6 –20 … +55°C (–24 … +131°F); functional range: –40 … +70°C (–40 … +158°F) Min. flange temperature Standard version Special version Max. flange temperature w/o HTwith HTdistance piece distance piece –20°C (–5°F) –20°C (–5°F) –20°C (–5°F) –15°C (+5°F) –30°C (–20°F) +130°C (+260°F) +130°C (+260°F) +130°C (+260°F) +130°C (+260°F) +130°C (+260°F) – – – – –60°C (–76°F) on request +250°C (+480°F)* +210°C (+410°F) +250°C (+480°F) +200°C (+390°F) +200°C (+390°F) * Safety limit 280°C (536°F) Environment class Protection category EN 60529/IEC 529 Shock resistance Vibration endurance limit EMC 6.3 Product conditions Physical properties Relative permittivity Product limitations Process temperature Operating pressure Horn antenna/Wave-Guide 7 Component parts Dimensions and weights Materials Signal converter housing Flange system, antenna, antenna extension Gaskets Process connection Horn antenna Wave-Guide Electrical connection 8 Local operator interface Key pad Magnetic sensors Local display Operator interface language Units of measurement 9 Power supply 24 V DC/AC 115/230 V AC Power consumption locations exposed direct to open-air climate, D1 Severity in conformity with EN 60654-1 (signal converter) IP 66 / IP 67 impact test to EN 61010, Sect. 8.2 with 0.5 J energy; drop test to prEN 50178 IEC 68-2-6 and prEN 50178 (10-57 Hz: 0.075 mm / 57-150 Hz: 1 g) EN 50081-1, EN 50082-2; NAMUR Recommendation no effect on measurement results; for reliable measurements, the relative permittivity should have the following minimum values: εr ≥ 1.5; εr < 3: still well recommended liquid ammonia (NH3); liquid hydrogen (H2); liquid helium (He) unrestricted (but be aware of ambient and flange temperatures!) dependent on flange size and pressure rating. Standard: max. 10 bar (145 psig) (higher on request); see “Dimensions and weights” aluminium with electrostatic powder coating: sight window: glass Stainless steel 1.4571 (316 Ti) or 1.4435 (316 L), Hastelloy C4 or B2, titanium, tantalum (information on other materials available on request) Kalrez 4079, 2035, 6375; Viton (FPM); FEP-coated (basically, in all versions, PTFE is also in contact with the product) DN 200, PN 10 or 8”, 150 lb/RF DIN 2501/DIN 2526, Form C DN 50 – DN 200 / PN 6 – PN 64 ASME B 16.5 2”– 8”, Class 150/300 lb/RF Cable entries 3 x M 25 x 1.5 Terminals 0.5 – 2.5 mm2 (solid conductor: max. 4 mm2) PE or FE and PA U-clamp terminal (max. 4 mm2) Shielding for RS 485 cable and when cable for current output is > 100 m (> 328 ft) 3 keys operation with bar magnet without opening the housing 2-line illuminated LCD + 6 status markers English, German, French, Spanish, Portuguese, Swedish, Italian Lengths: m, cm, mm, inch, ft, %, Volume: m3, Liter, US Gal, GB Gal, ft3, bbl, % Conversion unit: any text 18 – 31.2 V DC or 18 – 26.4 V AC (45 – 66 Hz) optionally: 100 – 120 V AC (tolerance: 85 – 127 V), 200 – 240 V AC (tolerance: 170 – 254 V); 45 – 66 Hz typically 7.5 W / 12 VA BM 700, BM 70 A, BM 70 P 19 bm70x_e_051205_pf.qxp 18.01.2006 11:35 Seite 20 BM 70 A, A BM 70 P Dimensions and weights Dimensions in mm (inches) Flange connections to: DIN 2501 (= BS 4504) DN 50 – DN 200 / PN 6 – PN 64 ASME B 16.5 / 2”– 8” / Class 150/300 lb, RF Nominal size to DN ASME BM 70 Horn antenna 214 (8.42”) 353 (13.89”) f 315 (12.40”) 175 (6.89”) 80 100 150 200 80 100 150 200 3” 4” 6” 8” 3” 4” 6” 8” Antenna Øa 1 2 3 4 1S* 2S* 3S* 4S* 80 (3.15) 100 (3.94) 140 (5.51) 200 (7.78) 76 (2.98) 100 (3.94) 152 (5.98) 200 (7.78) Dimensions (mm/inches) f (SS) f (HC) 110 (4.33) 148 (5.83) 223 (8.78) 335 (13.19) 420 (16.54) 620 (24.41) 820 (32.28) 820 (32.28) f (Titanium/ Tantalum) 145 (5.71) 110 (4.33) 177 (6.97) 146 (5.75) 250 (9.84) 220 (8.66) 360 (14.17) 332 (13.07) – – – – – – – – Weight (kg/lb) 17 (37.5) 18 (39.7) 23 (50.7) 30 (66.1) 18 (39.7) 19 (41.9) 25 (55.1) 32 (70.5) * Only for BM 70 P for use in still wells a BM 70 Wave-Stick Weight DN 50: approx. 12.5 kg (27.6 lb) BM 70 Wave-Stick (Dairy screw connection to DIN 11 851) BM 70 Wave-Guide Weight DN 50; 1 m: approx.: 13.5 kg (29.8 lb) 313 (12.32”) 313 (12.32”) 270 (10.63”) 260 (10.24”) 315 (12.40”) 226 (8.89”) 226 (8.89”) 246 (9.68”) 384 (15.12”)* 384 (15.12”) dia. 25 dia. 30 (1.18”) * other lengths on request BM 70 Antenna purging system BM 70 High-temperature version BM 70 Antenna extensions Rectangular extension 313 (12.32”) 313 (12.32”) 315 (12.40”) 226 (8.89”) 271 226 (8.89”) 120 (4.72”) 271 10 f 420 (16.54”) R1 S-shaped extension 323 (12.72”) 300 (11.81”) 20 BM 700, BM 70 A, BM 70 P Information on other dimensions available on request Straight extension 100 – 2000 (3.94” – 78.74”) dia. 0.98” bm70x_e_051205_pf.qxp 18.01.2006 11:35 Seite 21 BM 70 A, A 70 P Electrical connections BM 700, BM 70 A, BM 70 P 21 bm70x_e_051205_pf.qxp 18.01.2006 11:35 Seite 22 BM 700, 70 A 70 A, 70 P Communication systems Communications interfaces The BM 70 level radar systems can be operated with various communication interfaces. – PROFIBUS-PA protocol – Fieldbus Foundation protocol KROHNE SMART Standard interface for data transmission to a control unit. The following protocols are available for the RS 485 interface: – KROHNE protocol – Modbus protocol HART®protocol The HART® protocol transmits communication signals. PC-CAT for Windows User-friendly software package for setting and evaluation of BM 700 and BM 70 A/P data. 22 BM 700, BM 70 A, BM 70 P KROHNE Tank Management System In addition to level gauging with the BM 70 A/P, KROHNE also supplies complete tank management systems. bm70x_e_051205_pf.qxp 18.01.2006 11:35 Seite 23 BM 700, 70 A 70 A, 70 P User program PC-CAT for Windows Our BM 70 is easy to install. To facilitate configuration, each unit is supplied with the intuitive and time-tried software, PC-CAT for Windows. PC-CAT provides a number of useful features including: Quick on-site configuration Print-out of configuration protocol Simple conversion, volume or correction tables Check routine to monitor functionality of the BM 70 Monitoring and recording of the radar signal during operation Trend and evaluation of the signal during operation PC-CAT allows convenient remote control of all functions of the signal converter. The vessel can be shown in schematic form together with the associated measured values and the measured spectrum. A trend graph of the output signal and threshold signal strength is also provided. All relevant instrument data can be recorded in the form of a data set small enough to be stored on a floppy disk or transferred electronically. Stored data can also be used for configuring other units of the BM 70 product line. PC-CAT works on all IBM-compatible PC’s using Windows 9x or NT. PC-CAT files can later be used to analyse the performance of the level gauge. All graphs and screens can be exported to word processing systems or other programs. PC-CAT Version 4.00 and higher can communicate with all current KROHNE level radar gauges including BM 70 A/P, BM 700, BM 702 versions, also with HART® protocol and RS 485. The PC-CAT kit includes a PC adapter for current output. The adapter can be connected to the PC’s standard RS 232 interface. The customer’s PC containing PC-CAT is connected to the current output via the supplied PC adapter, max. distance from the level gauge: 1000 m or 3300 ft. The PC adapter has no effect on in-line instruments such as milliammeters, recorders, etc., connected to the current output. With every BM 70 delivery you get the freeware program PC-CAT for Windows Lite (Vers. 4.01 / Order No.: V 5001 00 506). Herewith you can perform the normal configuration, simple analyses and record PC-CAT files - all you need is a regular HART®-adapter. Approvals Application With Explosion protection In stationary storage tanks for flammable, water pollutants liquids, classes AI, AII and B Quality assurance Druckbehälterverordnung (German pressure vessel code) Approved by Instrument version Certification mark PTB (II 1/2 G EEx de IIC T1 – T6, Zone 0) (EEx de (ia)/(ib) IIC/IIB T1 – T6, Zone 0) FM / USA (I Div. 1 Gr. B/C/D, II/III Div. 1 Gr. E/F/G) FM / USA (I Div. 2 Gr. B/C/D, II/III Div. 2 Gr. E/F/G) FM / USA (I Div. 1 Gr. B/C/D; II Div. 1 Gr. E/F/G; III I Div. 2 Gr. B/C/D; II Div. 2 Gr. F/G; III) CSA / Canada (I Gr. B/C/D; II Gr. E/F/G, III) RIIS / Japan (T6) TÜV/CERT KWU BM 70 Ex PTB 99 ATEX 2061 X BM 70 A i, BM 70 P i BM 70 Ex J. I. 3000 813 BM 70 Wave-Stick RW TÜV BM 70 i J. I. 3006 165 BM 70 Ex BM 70 Ex LR 105802-5 pending DIN ISO 9001/EN 29001 KTA 1401 QSP 4A BM 70 5636602 BM 70 line 23
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Key Features
- Non-contact level measurement
- Electromagnetic wave technology
- Standard HART output
- Easy to program
- Various antenna types
- High precision
- Modular design
- Wide measuring range
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Frequently Answers and Questions
What is the purpose of the BM 700 Level Radar?
The BM 700 is a low-cost level radar designed for standard applications in storage tanks, still wells, and reference vessels. It provides non-contact level gauging using electromagnetic waves.
What are the key differences between the BM 700, BM 70 A, and BM 70 P Level Radars?
The BM 70 A is designed for more challenging applications in tanks with agitators or other internals. The BM 70 P is the high-precision version offering a measuring accuracy of ± 1 mm.
What is the measuring range of the BM 70 Level Radars?
The BM 700 has a measuring range of up to 20 meters. The BM 70 A and BM 70 P have measuring ranges of up to 100 meters and 35 meters respectively.
What communication options are available for the BM 70 Level Radars?
The BM 70 Level Radars offer various communication options, including HART output, RS 485, PROFIBUS-PA, and Fieldbus Foundation. They can also be integrated with KROHNE’s Tank Management System.
Can I configure the BM 70 Level Radars remotely?
Yes, the BM 70 Level Radars can be remotely configured using the PC-CAT software, which allows for convenient remote control and data analysis.