Graco 17A466 TrueCoat 360 DS, 16Y385 TrueCoat 360, 16Y386 TrueCoat 360 DSP, 17A226 Owner's manual

Graco 17A466 TrueCoat 360 DS, 16Y385 TrueCoat 360, 16Y386 TrueCoat 360 DSP, 17A226 Owner's manual
Owners Manual
333394E
EN
Project Series Paint Sprayers
Important Safety Instructions
Read all warnings and instructions in this manual and on the
unit, including the power cord. Be familiar with the controls and
the proper usage of the equipment. Save these instructions.
Scan QR code
for operational video.
WARNING
WARNING
To avoid fire and explosion, use only
water-based or oil-based (mineral spirit-type)
materials with flash point greater than 100° F
(38° C). Do not use materials which state
“FLAMMABLE” on the packaging. For more
information about your material, request MSDS
from distributor or retailer.
Use oil based materials outdoors or in a
well-ventilated area with a flow of fresh air.
Have a Question?
Call Us Toll-Free:
1-888-541-9788
or visit us at:
www.graco.com
For portable spray applications of water-based and oil-based
(mineral spirit-type) architectural paints and coatings only.
For Household Use Only.
Not approved for use in explosive atmospheres or hazardous locations.
Contents
Contents
Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Starting a New Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Refilling FlexLiner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
How to Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Dual Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Spray Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Triggering Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Aiming Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Spray Pattern Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cleaning Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cleaning VacuValve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Common Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installing Spray Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Unclogging Spray Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Flushing a New Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Graco Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Graco Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Tip
Size
Description
120V
120V
0.015
0.015
Single Speed
Dual Speed
TrueCoat 360 DSP 120V
0.015
Dual Speed
Model
Name
16Y385
17A466
TrueCoat 360
TrueCoat 360 DS
16Y386
Voltage
Maximum Working
Pressure
1200 psi (8.3 MPa, 83 bar)
900-1300 psi
(6.2 MPa, 62 bar - 8.9 MPa,
89 bar)
900-1300 psi
(6.2 MPa, 62 bar - 8.9 MPa,
89 bar)
110474
Certified to CAN/CSA C22.2 No. 68
Conforms to UL 1450
2
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Important User Information
Important User Information
Thank You for Your Purchase!
Before using your sprayer read this Owners Manual for complete instructions on proper use and
safety warnings.
Congratulations! You have purchased a high-quality paint sprayer made by Graco Inc.
This sprayer is designed to provide superior spray performance with water-based and
oil-based (mineral spirit-type) architectural paints and coatings. This user information is
intended to help you understand the types of materials that can be used with your sprayer.
Please read the information on the material container label to determine if it can be used
with your sprayer. Ask for a Material Safety Data Sheet (MSDS) from your supplier. The
container label and MSDS will explain the contents of the material and the specific
precautions related to it.
Paints, coatings and clean-up materials generally fit
into one of the following 3 basic categories:
WATER-BASED: The container label should indicate that the material can be
cleaned up with soap and water. Your sprayer is compatible with this type of
material. Your sprayer is NOT compatible with harsh cleaners such as
chlorine bleach.
OIL-BASED: The container label should indicate that the material is
COMBUSTIBILE and can be cleaned up with mineral spirits or paint thinner.
The MSDS must indicate that the flash point of the material is above 100° F.
Your sprayer is compatible with this type of material. Use oil-based material
outdoors or in a well-ventilated indoor area with a flow of fresh air. See the
safety warnings in this manual.
FLAMMABLE: This type of material contains flammable solvents such as
xylene, toluene, naphtha, MEK, lacquer thinner, acetone, denatured alcohol,
and turpentine. The container label should indicate that this material is
FLAMMABLE. This type of material is NOT compatible with your sprayer
and CANNOT be used.
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3
Important Safety Information
Important Safety Information
The following warnings are for the setup, use, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning
labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
WARNING
WARNING
WARNING
GROUNDING INSTRUCTIONS
This product must be grounded. In the
event of an electrical short circuit,
grounding reduces the risk of electric
shock by providing an escape wire for
the electric current. This product is
equipped with a cord having a
grounding wire with an appropriate
grounding plug. The plug must be
plugged into an outlet that is properly
installed and grounded in accordance
with all local codes and ordinances.
•
•
•
•
•
•
•
•
Improper installation of the grounding plug
is able to result in a risk of electric shock.
When repair or replacement of the cord or
plug is required, do not connect the
grounding wire to either flat blade terminal.
The wire with insulation having an outer
surface that is green with or without yellow
stripes is the grounding wire.
Check with a qualified electrician or
serviceman when the grounding
instructions are not completely understood,
or when in doubt as to whether the product
is properly grounded.
Do not modify the plug provided; if it does
not fit the outlet, have the proper outlet
installed by a qualified electrician.
This product is for use on a nominal 120V
circuit and has a grounding plug similar to
the plug illustrated in the figures.
Only connect the product to an outlet having
the same configuration as the plug.
Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord
that has a grounding plug and a
grounding receptacle that
accepts the plug on the product.
• An undersized cord results in a
drop in line voltage and loss of
power and overheating.When in
doubt use the next heavier
gauge. The smaller the gauge
number the heavier the cord.
•
•
When using the sprayer outdoors, use an
extension cord suitable for outdoor use.
Make sure your extension cord is not
damaged. When using an extension cord, be
sure to use a cord heavy enough to carry the
current that your sprayer draws. See chart for
appropriate sizes and lengths:
Extension Cord
Conductor Size
Metric
Length
AWG (American
Wire Gauge)
18
Maximum
1.0 mm2
50 ft (15 m)
16
1.5 mm2
100 ft (30 m)
14
2.5 mm2
200 ft (61 m)
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4
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Important Safety Information
WARNING
WARNING
WARNING
WARNING
FIRE AND EXPLOSION
HAZARD
SKIN INJECTION HAZARD
High-pressure spray is able to inject
toxins into the body and cause
serious bodily injury. In the event that
injection occurs, get immediate
surgical treatment.
Flammable fumes, such as solvent
and paint fumes, in work area can
ignite or explode. To help prevent fire
and explosion:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Sprayer generates sparks. Do not
spray or flush with flammable
liquids.
Use only water-based or oil-based
(mineral spirit-type) materials with
a flash point greater than 100° F
(38° C).
Keep spray area well-ventilated. Keep a
good supply of fresh air moving through the
area.
When spraying oil-based material, use
outdoors or in a well-ventilated indoor area
with a flow of fresh air.
Do not spray or flush with combustible
materials near an open flame or sources of
ignition.
Paint or solvent flowing through the
equipment is able to result in static
electricity. Static electricity creates a risk of
fire or explosion in the presence of paint or
solvent fumes.
Keep sprayer at least 10 in. (25 cm) away
from objects while spraying or flushing.
Verify all containers and collection systems
are grounded to prevent static discharge.
Connect to a grounded outlet and use
grounded extension cords. Do not use a 3 to
2 adapter.
Do not use paints or solvents containing
halogenated hydrocarbons.
Do not smoke in the spray area.
Do not operate light switches, engines, or
similar spark producing products in the
spray area.
Keep area clean and free of paint or
solvent containers, rags, and other
flammable materials.
Know the contents of the paints and
solvents being sprayed. Read all Material
Safety Data Sheets (MSDS) and container
labels provided with the paints and
solvents. Follow the paint and solvents
manufacturer’s safety instructions.
Fire extinguisher equipment shall be
present and working.
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•
•
•
•
•
•
•
•
•
•
•
Do not aim the sprayer at, or spray any
person or animal.
Keep hands and other body parts away
from the discharge. For example, do not try
to stop leaks with any part of the body.
Disconnect power when not spraying.
Always use the spray tip guard. Do not
spray without spray tip guard in place.
Use caution when cleaning and changing
spray tips. In the case where the spray tip
clogs while spraying, follow the Pressure
Relief Procedure, page 13 for relieving
the pressure before removing the spray tip
to clean.
Do not leave the unit energized or under
pressure while unattended. When the unit is
not in use, unplug the sprayer and follow the
Pressure Relief Procedure, page 13.
Check parts for signs of damage.
Replace any damaged parts.
This system is capable of producing 2000
psi. Use replacement parts or
accessories that are rated a minimum of
2000 psi.
Do not carry the unit with a finger on the
trigger.
Verify that all connections are secure
before operating the unit.
Know how to stop the unit and bleed
pressure quickly. Be thoroughly familiar
with the controls.
ELECTRIC SHOCK HAZZARD
This equipment must be grounded.
Improper grounding, setup, or usage
of the system can cause electric
shock.
•
•
•
•
•
Turn off and disconnect power cord before
servicing equipment.
Connect only to grounded electrical outlets.
Use only 3-wire extension cords.
Ensure ground prongs are intact on power
and extension cords.
Do not expose to rain or wet conditions.
Store indoors.
5
Important Safety Information
WARNING
WARNING
EQUIPMENT MISUSE
HAZZARD
•
•
•
•
•
•
•
•
Misuse can cause death or serious
injury.
Always wear appropriate gloves, eye
protection, and a respirator or mask when
painting.
Do not operate or spray near children. Keep
children away from equipment at all times.
Do not overreach or stand on an unstable
support. Keep effective footing and balance
at all times.
Stay alert and watch what you are doing.
Do not operate the unit when fatigued or
under the influence of drugs or alcohol.
Use only in dry locations. Do not expose to
water or rain.
Use in well-lit areas.
Do not spray outdoors on windy days.
TOXIC FLUID OR FUMES
HAZARD
•
•
Toxic fluids or fumes can cause
serious injury or death if splashed in
the eyes or on skin, inhaled, or
swallowed.
Read MSDS’s to know the specific hazards
of the fluids you are using.
Store hazardous fluid in approved
containers, and dispose of it according to
applicable guidelines.
WARNING
WARNING
•
•
Do not use 1,1,1-trichloroethane,
methylene chloride, other halogenated
hydrocarbon solvents or fluids containing
such solvents.
Many other fluids may contain chemicals
that can react with aluminum. Contact your
material supplier for compatibility.
PERSONAL PROTECTIVE
EQUIPMENT
Wear appropriate protective equipment when
in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This protective
equipment includes but is not limited to:
•
•
Protective eye wear, and hearing
protection.
Respirators, protective clothing, and gloves
as recommended by the fluid and solvent
manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the
State of California to cause cancer, birth defects
or other reproductive harm. Wash hands after
handling.
PRESSURIZED ALUMINUM
PARTS HAZARD
Use of fluids that are incompatible with
aluminum in pressurized equipment
can cause serious chemical reaction
and equipment rupture. Failure to
follow this warning can result in death,
serious injury, or property damage.
6
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Component Identification
Component Identification
P
M
N
A
B
J Prime Pump
C
Spray
D
L
F
E
H
G
K
ti23339a
A
B
C
D
E
F
G
H
Cup Cover
FlexLiner
Cup Support
VacuValve Cap
VacuValve Air Hole
VacuValve Reservoir
Strainer
Spray Tip Holder
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J
K
L
M
N
P
Prime Pump/Spray Knob
Power Cord
Sprayer Trigger
Dual Speed Control, HIGH/LOW
Switch (Not available on all units)
Spray Tip, Black (12-inch pattern)
Spray Tip, Gray (4-inch pattern)
Spray Tip Guard
7
Start Up
Start Up
2.
Use only water-based or oil-based
(mineral spirit-type) materials with a
flash point greater than 100° F (38° C).
Do not use materials which state
“FLAMMABLE” on the packaging. For
more information about your material,
request MSDS from distributor or retailer.
When spraying oil-based material, use
outdoors or in a well-ventilated indoor area
with a flow of fresh air.
Keep spray area well-ventilated. Keep a
good supply of fresh air moving through the
area.
Fill FlexLiner with material. Securely
tighten cup cover onto cup support. Align
arrow on cup cover with indicator on cup
support.
ti24279a
3.
Align VacuValve on cup cover with
Prime Pump/Spray knob. Push cup
assembly onto sprayer and twist to lock.
NOTICE
Your sprayer is NOT compatible with harsh
cleaners such as chlorine bleach. Using
these cleaners will cause damage to the
sprayer.
Starting a New Job
If you are using the sprayer for the very first
time, see Flushing a New Sprayer, page 20.
1.
Install FlexLiner in the cup support.
ti23258b
4.
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8
The VacuValve is an important part of
your new sprayer. It is used to evacuate
the air out of the FlexLiner. Open VacuValve cap.
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Start Up
5.
Gently squeeze FlexLiner to evacuate
air through VacuValve just until you see
material in the VacuValve reservoir.
NOTE: To evacuate the maximum amount of
air out of the FlexLiner, slightly tilt the sprayer
so the VacuValve is the highest point.
ti23354a
9.
Turn Prime Pump/Spray knob forward to
spray position.
Spray
ti23345b
6.
Stop squeezing the FlexLiner and snap
the VacuValve cap closed. You will hear
the cap click when it is closed properly.
ti23288a
10. Make certain spray tip is in the spray
position.
ti23355a
7.
Plug sprayer into power source.
8.
Turn Prime Pump/Spray knob down to
Prime Pump position. To fill sprayer with
fluid, point sprayer into a waste area and
hold the trigger in for five seconds.
SPRAY
UNCLOG
ti23290a
11. You are now ready to spray.
Prime Pump
If sprayer does not spray, try one of
the steps below:
•
Make certain the cup cover is secured to
the cup support. Align arrow on cup
cover with indicator on cup support.
•
Make certain cup assembly is properly
locked on the sprayer.
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9
Start Up
•
Make sure all the air is out of the FlexLiner and the VacuValve cap is properly
closed.
•
Make certain the Prime Pump/Spray
knob is in the Spray position.
Spray
Refilling FlexLiner
If sprayer runs out of paint simply separate
the cup support from the cup cover/sprayer
and refill the FlexLiner.
1.
Unplug sprayer from power source.
2.
Separate the cup support from the cup
cover/sprayer. Set the sprayer upside
down on a flat surface. This will keep the
wet paint in the cup cover.
ti23288a
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3.
10
Follow steps 2 - 11 in Starting a New
Job, page 8 procedure.
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How to Spray
How to Spray
Take a few moments prior to spraying and review these simple tips to ensure your spraying project is a success.
Dual Speed Control
(Not available on all units)
The speed control feature allows you to slow
down or speed up when spraying.
•
Turn the dual speed control to LOW to
slow down the speed of application when
first learning to spray or when spraying
small items that require more control.
•
The LOW setting delivers more control
and reduces overspray when spraying
thinner materials such as stain.
•
Turn the dual speed control to HIGH
when you want to get to job done fast and
when spraying large surfaces.
•
To reduce overspray, always spray at
lowest speed that results in an acceptable spray pattern.
EVEN
FINISH
(25 cm)
10 in.
THICK
UNEVEN
FINISH
THIN
ti23374a
EVEN FINISH
Spray Techniques
Use a piece of scrap cardboard to practice
these basic spraying techniques before you
begin spraying the surface.
•
Hold sprayer 10 in. (25 cm) from surface
and aim straight at surface. Tilting the
sprayer to direct the spray angle causes
an uneven finish.
•
Flex wrist to keep sprayer pointed
straight. Fanning sprayer to direct spray
at angle causes uneven finish.
THIN
THICK
THIN
NOTE: How fast you move the sprayer will
affect spray application. If material is pulsating, you are moving too fast. If material drips,
you are moving too slow. See Troubleshooting, page 24.
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11
How to Spray
Triggering Sprayer
Pull trigger after starting stroke. Release trigger before end of stroke. Sprayer must be
moving when trigger is pulled and released.
When spraying vertical corners turn spray tip
guard to the horizontal orientation and move
sprayer up and down.
Spray Pattern Quality
A good spray pattern is evenly distributed as
it hits the surface. If tails persist, material may
need to be thinned. If material needs to be
thinned follow manufacturers recommendations.
ti23376a
Aiming Sprayer
Aim sprayer at bottom edge of previous
stroke, overlapping each stroke by half.
GOOD PATTERN
TAILS
TAILS
BAD PATTERN
ti23382a
If you see pulsations in the pattern, you can
either turn the dual speed control to HIGH or
slow down your speed of movement.
ti23378a
Rotating the spray tip guard changes the pattern to either the vertical or horizontal orientations.
12
Spray Pattern is Pulsating
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Cleanup
Cleanup
Use only water-based or oil-based
(mineral spirit-type) materials with flash
point greater than 100° F (38° C). Do not
use materials which state “FLAMMABLE”
on the packaging. For more information
about your material, request MSDS from
distributor or retailer.
Clean in a well-ventilated area. Keep a
good supply of fresh air moving through the
area.
To avoid serious injury or damage to
equipment, do not expose the sprayer
electronics to cleaning fluids. Keep sprayer
at least 10 in. (25 cm) above the rim of the
container when cleaning.
1.
Disconnect power (unplug power cord).
2.
Turn Prime Pump/Spray Knob down to
PRIME PUMP position to relieve pressure.
Prime Pump
ti23285a
Cleaning Sprayer
Cleaning your sprayer properly and after every
spray job is of the utmost importance! Proper
care and maintenance will make your paint
sprayer last and work for you trouble free.
ti23408a
1.
Turn Prime Pump/Spray knob to Prime
Pump to relieve pressure.
2.
Separate the cup support with FlexLiner
from the cup cover/sprayer.
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever you see this symbol.
This sprayer builds up an internal
pressure of 2000 psi (14 MPa, 138 bar)
during use. Follow this Pressure Relief
Procedure whenever you stop spraying
and before cleaning, checking, servicing,
or transporting equipment to prevent
serious injury.
333394E
ti23385a
13
Cleanup
3.
Set the sprayer upside down on a flat
surface. This will keep the wet paint in
the cup cover. Return excess material to
original container. Hold the FlexLiner in
place when pouring.
8.
Make certain the Prime Pump/Spray
knob is in the Prime Pump position
(pointed down). On models with a dual
speed control switch, set speed control
to HIGH.
ti23384a
9.
ti23387a
4.
You can either dispose of the used FlexLiner and install a new FlexLiner or clean
a used FlexLiner.
5.
To clean the sprayer, fill FlexLiner
approximately half-full with appropriate
cleaning fluid (water or mineral spirits).
6.
Securely tighten cup cover onto cup support.
Turn the sprayer upside down and point
the sprayer into a waste pail. Pull the trigger for ten seconds.
ti23388a
10. Turn Prime Pump/Spray knob forward to
SPRAY position. Reverse spray tip to
UNCLOG position.
11. While holding the sprayer upside down
point the sprayer into a waste pail. Pull
the trigger for five seconds. Release the
trigger.
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7.
14
To clean the cup cover and strainer,
secure the cup assembly to the sprayer
and shake the entire sprayer for ten seconds.
12. If second spray tip was used, remove
cleaned spray tip from spray tip guard
and install second spray tip. See Installing Spray Tips, page 18. Repeat steps
10 and 11 to clean second spray tip.
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Cleanup
eral spirits). A soft brush can be used to
loosen and remove dried material if
needed.
NOTICE
The spray tip guard is permanently
attached to the sprayer. Removal will result
in damage to the sprayer.
ti23389a
13. Release the trigger. While holding
sprayer upside down over a waste pail
open the VacuValve cap. Gently
squeeze FlexLiner until cleaning fluid
comes out of the VacuValve reservoir.
ti23404a
17. Use a soft cloth to clean the cup support
and cup cover.
14. Remove cup assembly and discard used
fluid. Dispose of used cleaning fluid
properly.
15. Replace cleaning fluid and repeat steps
1- 14 until spray output is clean.
IMPORTANT! For best results, do not spray
more than one cup of water through the tip
while cleaning. If more flushing is needed, remove the tip from the sprayer to avoid excessive wear.
16. Remove spray tip and strainer, see
Remove Spray Tip, page 18. Clean with
appropriate cleaning fluid (water or min-
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ti23372a
15
Cleanup
Cleaning VacuValve
The VacuValve is an important part of your
sprayer and it should be cleaned after every
use.
1.
Remove VacuValve cap from cup cover
and clean it.
2.
Clean VacuValve reservoir in lid.
3.
Clean VacuValve air hole. If VacuValve
air hole becomes clogged, use a paper
clip to clean the hole.
16
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Storage
Storage
NOTICE
Failure to store sprayer with Pump Armor
will result in operational problems the next
time you spray. Always circulate Pump
Armor through the sprayer after cleaning.
Water or solvents other than mineral
spirits left in the sprayer will corrode
and damage the pump.
Pump Armor fluid protects the sprayer while
in storage. It helps protect sprayer against
freezing and corrosion when not in use.
1.
Clean the sprayer and cup assembly.
See Cleanup, page 13.
2.
Turn Prime Pump/Spray knob down to
the Prime Pump position. Remove cup
support and FlexLiner. Make certain that
VacuValve cap is closed.
ti23707b
7.
With sprayer upside-down attach cup
support with FlexLiner to sprayer.
8.
Holding sprayer upside-down over a
waste container, pull sprayer trigger for
three seconds.
Prime Pump
ti23388a
ti23285a
3.
Separate the cup support with FlexLiner
from the cup cover/sprayer. Set the
sprayer upside down on a flat surface.
4.
Remove strainer from pump opening.
5.
With the sprayer upside-down pour
approximately 2 oz. (60 ml) Pump Armor
into pump opening.
6.
Install strainer into pump opening.
333394E
9.
Remove cup assembly and pour any
remaining Pump Armour back into Pump
Armor bottle. Replace child-resistant
cap and tighten securely for storage.
10. Store sprayer indoors in a cool, dry
place. Store in an upright position
only. Never store sprayer with material
in the cup.
17
Common Procedures
Common Procedures
Installing Spray Tips
3.
Pull the spray tip straight out of the spray
tip guard.
Install Spray Tip
1.
While holding the spray tip 90 degrees
from either the SPRAY or UNCLOG
position, align spray tip locking tab with
the locking tab slot in the spray tip guard.
Two spray tips are available for use with this
sprayer. The black tip produces a 12-inch
wide spray pattern. The gray tip produces a
4-inch wide spray pattern.
2.
Push the spray tip all the way into the
spray tip guard.
3.
Rotate the spray tip to the SPRAY position.
Either spray tip may be used to spray materials that are recommended to be sprayed
with a 0.015 tip size. See material container
for spray tip size recommendations.
NOTE: Make certain spray tip locking tab is
pushed all the way into the slot in the spray tip
guard. You should not be able to remove the
spray tip from the spray tip guard when it is in
the Spray or Unclog positions.
Do not put your hand in front of the spray tip.
LOCKING TAB SLOT
LOCKING
TAB
NOTE: If the locking tab slot in the spray tip
guard is blocked, preventing installation of
the spray tip, rotate the spray tip guard until it
is visually aligned with the internal hole, then
install the spray tip.
NOTICE
ROTATE
SPRAY TIP 90o
ti23563a
Remove Spray Tip
1.
Perform Pressure Relief Procedure,
page 13.
2.
Rotate the spray tip 90 degrees from
either the SPRAY or UNCLOG position.
18
The spray tip guard is permanently
attached to the sprayer. Removal will result
in damage to the sprayer.
REMOVE
SPRAY TIP
•
Spray tips wear with use and abrasive
paint and need periodic replacement.
•
If the spray pattern is poor, you may have
a worn spray tip. Replace spray tip. See
Spray Pattern Diagnostics, page 26.
NOTICE
Spray tips must be cleaned or stored in
appropriate cleaning fluid (water or mineral
spirits) immediately after use to ensure
material is not allowed to dry in spray tip.
Failure to do so will result in damage to the
spray tip. See Cleanup, page 13.
333394E
Common Procedures
Unclogging Spray Tip
4.
On units with speed control switch, move
speed control switch to HIGH setting.
In the event that particles or debris clog the
spray tip, this sprayer is designed with a reversible spray tip that quickly and easily
clears the particles without disassembling the
sprayer.
1.
Perform Pressure Relief Procedure,
page 13.
2.
To unclog spray tip, turn Prime
Pump/Spray knob down to Prime Pump
position.
ti23359a
5.
Aim sprayer at waste area, turn Prime
Pump/Spray knob forward to spray position. Pull trigger to clear clog.
Spray
Prime Pump
ti23288a
6.
Turn Prime Pump/Spray knob down to
Prime position. Rotate spray tip back to
SPRAY position. Turn Prime
Pump/Spray knob forward to SPRAY
position, and resume spraying.
7.
If spray tip is still clogged, you may have
to repeat steps 2 - 6, or replace with new
spray tip assembly. See Installing
Spray Tips, page 18.
ti23285a
3.
Reverse spray tip to UNCLOG position.
ti23290a
SPRAY
333394E
UNCLOG
19
Common Procedures
Flushing a New Sprayer
This sprayer arrives from the factory with a
small amount of test material in the system.
It is important that you flush this material
from the sprayer before using it for the
first time.
1.
Remove cup assembly from the sprayer
by turning counter clockwise and pulling
down.
ti23361a
4.
Fill FlexLiner with water.
ti23249b
2.
Unscrew cup cover from the cup support.
ti23383a
5.
Securely tighten cup cover onto cup support. Align arrow on cup cover with indicator on cup support.
ti23676a
3.
Make certain FlexLiner is in the cup support.
ti24279a
20
333394E
Common Procedures
6.
Align VacuValve on cup cover with
Prime Pump/Spray knob. Push cup
assembly onto sprayer and twist clockwise to lock.
10. Turn Prime Pump/Spray knob forward to
SPRAY position. Rotate spray tip 180
degrees to UNCLOG position.
ti23258b
7.
Plug sprayer into power source.
8.
Make certain the Prime Pump/Spray
knob is in the Prime Pump position
(pointed down). On models with a dual
speed control switch, set speed control
to HIGH.
9.
Turn the sprayer upside down and point
the sprayer into a waste pail. Pull the trigger for three seconds.
ti23389a
11. While holding the sprayer upside down
point the sprayer into a waste pail. Pull
the trigger for three seconds.
IMPORTANT! For best results, do not spray
more than one cup of water through the tip
while cleaning. If more flushing is needed, remove the tip from the sprayer to avoid excessive wear.
12. Sprayer is now flushed and ready for
use. See Start Up, page 8.
IMPORTANT! The motor has a built-in feature to protect itself from overuse. If the motor
stops, the thermal switch has tripped. Do not
return sprayer to store. The motor will operate normally after cooling for 20-30 minutes.
ti23388a
333394E
21
Replacement Parts
Replacement Parts
Models 16Y385, 16Y386, 17A466
13b
8
13a
19
10
12
9
6
5 1
4
2
24
3
18
15
22
17
7
8
20
19
16
14
ti23460a
26
ti23568a
22
333394E
Replacement Parts
Parts List- Models 16Y385, 16Y386, 17A466
If you have this
model sprayer
Ref.
Order
Part
Number
Description
1
Kit, pump
Complete pump assembly includes 2, 3, 4, 5, 6, 7, 8
Pump housing includes 2, 3, 5
Complete pump assembly includes 2, 3, 4, 5, 6, 7, 8
Pump housing includes 2, 3, 5
2
O-ring
3
Strainer
4
Kit, needle assembly includes 5 and spray tip 17A222
5
Kit, pump outlet
6
Prime Pump/Spray valve
7
Kit, Prime Pump/Spray knob includes qty. 1 of ref. 8
8
Screw, T-15 (torque 8-10 in-lb / 0.9-1.1 N•m)
9
Spray tips, (black/12-inch pattern, gray/4-inch pattern)
Spray tip, (black/12-inch pattern)
Spray tip, (gray/4-inch pattern)
10
Reciprocator assembly
12
Control, electronic includes motor, power cord and switch
16Y385
17A224 Single speed, 120 V (not shown)
16Y386, 17A466 17B653 Dual speed, 120 V
13a 16Y386, 17A466 16X868 Switch, dual speed control
13b 16Y385
16X869 Plug
14
All models
16W846 Support, cup
15
All models
17A226 Kit, FlexLiner (3-pack)
16
All models
17B636 Cover, cup
17
All models
115719 O-ring
18
All models
16X806 VacuValve cap
19
16Y385, 17A466 17A227 Kit, enclosure blue includes qty. 13 of ref. 8,
16Y386
17A649 Kit, enclosure gray includes qty. 13 of ref. 8,
20
All models
16Y680 Label, USA
22
All models
16Y678 Label, control
23 ▲ All models
16Y636 Label, warning and model number, side (not shown)
24
Label, brand
16Y385
16Y677 TrueCoat 360
16Y386
17A473 TrueCoat 360 DSP
17A466
16Y679 TrueCoat 360 DS
25 ▲ All models
17A198 Label, warning, cord (not shown)
26
16Y386
17C468 Case, storage
--243104 Pump Armor, not shipped with sprayer 32 oz (not shown)
▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.
16Y385, 17A466
16Y385, 17A466
16Y386
16Y386
All models
All models
All models
All models
All models
All models
All models
All models
All models
All models
All models
333394E
17A217
17A218
17B415
17B416
16Y425
16W849
17A219
17A220
17A402
17A221
119236
17A223
17A222
17B764
16X880
23
Troubleshooting
Troubleshooting
Have a Question?
Check everything in this Troubleshooting Table before you bring the sprayer to an authorized service center.
Call Us Toll-Free:
1-888-541-9788
or visit us at:
www.graco.com
Sprayer Diagnostics
Problem
Cause
Solution
Sprayer makes no sound Power supply.
when trigger is pulled
Motor has overheated.
Verify power to sprayer.
Wait 20-30 minutes for motor to
cool.
Electronic control failure.
Replace electronic control.
Sprayer makes sound but Sprayer is not primed.
Prime the pump. See Starting a
no material is sprayed
New Job, page 8.
when trigger is pulled
Make certain all the air is out of
the FlexLiner and the VacuValve
is properly closed.
Make certain cup cover is
securely tightened to cup support. Align arrow on cup cover
with indicator on cup support.
Make certain the cup assembly is
properly locked on the sprayer.
Make certain VacuValve cap
o-ring is installed on the cup
cover and cap is securely tightened.
Clean VacuValve reservoir and
air hole. See , page 15.
Clean Sprayer. See Cleanup,
page 13.
Prime Pump/Spray knob is in PRIME Turn Prime Pump/Spray knob
PUMP position.
forward to SPRAY position.
Spray tip is not in SPRAY position. Turn spray tip to SPRAY position.
Spray tip is clogged.
See Unclogging Spray Tip,
page 19.
Speed control switch is set to LOW. On models with a dual speed
control switch, set speed control
switch to HIGH.
No or low material in material cup.
Refill FlexLiner with material and
prime the pump. See Refilling
FlexLiner, page 10.
24
333394E
Troubleshooting
Problem
Cause
Solution
Sprayer sprays with poor Spray tip is partially clogged.
results
Spray tip is not in correct position
See Unclogging Spray Tip,
page 19.
Rotate spray tip to SPRAY position.
Incorrect spray tip for application of Install different size spray tip.
material.
See Installing Spray Tips, page
18.
Spray tip is worn or damaged
Replace spray tip. See Installing Spray Tips, page 18.
Material being sprayed is aerated
Do NOT shake material. Stir the
because it was shaken.
material or check the manufacturer’s recommendation for the
material being sprayed.
Material being sprayed is too cold to Warm material.
spray.
Pump has reached its maximum life. Replace pump.
Paint leaks from sprayer
trigger area.
Paint leaks out of the cup Cup not properly seated.
threads.
333394E
Make certain the cup cover is
securely tightened to the cup
support.
Avoid flexing or pushing on the
cup support when you evacuate
the air out of the FlexLiner.
Avoid pulling down on the FlexLiner when you evacuate the air
out of the FlexLiner.
Make certain there is no damage
to the FlexLiner lip or the cup
cover gasket.
Make certain that the FlexLiner
lip and cup cover gasket is free of
debris and dried paint.
Replace FlexLiner.
25
Troubleshooting
Spray Pattern Diagnostics
Problem
Cause
Spray pattern is pulsating:
Spray pattern has tails:
ti15526a
Spray pattern has dripping/sagging:
Spray pattern is too narrow:
ti15523a
ti15523a
Spray pattern is too wide:
Solution
Operator is moving too
fast while spraying.
Slow speed of movement.
Spray tip is clogged.
Unclog spray tip or clean spray
tip see Unclogging Spray Tip,
page 19.
Speed control switch is set
to LOW.
On models with a dual speed
control switch, set speed control
to HIGH.
Thin material follow paint manufacturer’s recommendations.
Install different size spray tip.
See Installing Spray Tips,
page 18.
Switch material.
Material may need to be
thinned.
Incorrect spray tip for
application of material.
Material not compatible
with sprayer.
Spray tip is worn or damaged.
Operator is moving too
slowly while spraying.
Sprayer is too close to target surface.
Holding trigger while
changing spray direction.
Speed control switch is set
to HIGH.
Replace spray tip. See Installing Spray Tips, page 18.
Move sprayer faster while
spraying.
Move sprayer away from surface 10 in. (25 cm)
Release trigger when changing
directions.
On models with a dual speed
control switch, set speed control
to LOW.
Spray tip is worn or dam- Replace spray tip. See Installaged.
ing Spray Tips, page 18.
Sprayer is too close to tar- Move sprayer away from surget surface.
face 10 in. (25 cm)
Incorrect spray tip for
Install different size spray tip.
application of material.
See Installing Spray Tips,
page 18.
Spray tip is worn or dam- Replace spray tip. See Installaged.
ing Spray Tips, page 18.
Sprayer is too far away
Move sprayer closer to surface.
from target surface.
Incorrect spray tip for
Install different size spray tip.
application of material.
See Installing Spray Tips,
page 18.
ti15527a
ti15527a
26
333394E
Troubleshooting
Problem
Cause
Spray pattern “spits” at the end or
beginning:
ti15525a
ti15525a
Spray tip continues to drip or ooze
material after trigger is released:
Excess material has accumulated on spray tip guard
assembly or spray tip is
partially clogged.
Spray tip not inserted
completely into spray tip
guard.
Spray tip is worn.
Spray tip is worn.
Spray tip not inserted
completely into spray tip
guard.
Solution
Clean spray tip guard. See
Unclogging Spray Tip, page
19.
See Installing Spray Tips,
page 18.
Replace spray tip. See Installing Spray Tips, page 18.
Replace spray tip. See Installing Spray Tips, page 18.
See Installing Spray Tips,
page 18.
ti15552a
333394E
27
Technical Data
Technical Data
Hand-Held Sprayer
U.S.
Max Working Pressure
TrueCoat 360
TrueCoat 360 DS/DSP
Maximum Amperage
Weight
Dimensions:
Length
Width
Height
Storage Temperature Range ◆❖
Operating Temperature Range ✔
Storage Humidity Range
Power Cord
Electrical Power Requirement
Duty Cycle
Maximum tip orifice
Metric
1200 psi
1300 psi
2.5 Amps
3.5 lb (18 in.cord)
8.3 MPa, 83 bar
9 MPa, 90 bar
2.5 Amps
1.6 kg (45 cm cord)
12.50 in.
5.25 in.
9.75 in.
32° to 113° F
40° to 90° F
0% to 95% relative
humidity,
non-condensing
18 AWG, 3-wire, 18 in.
31.75 cm
13.34 cm
24.77 cm
0° to 45° C
4° to 32° C
0% to 95% relative humidity,
non-condensing
1.0 mm2, 3-wire, 45 cm
120 Vac, 60 Hz, 15A, 1 phase
50%
50%
0.015 in.
0.38mm
◆ Pump damage will occur if fluid freezes in pump.
❖ Damage to plastic parts may result if impact occurs in low temperature conditions.
✔ Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.
28
333394E
Graco Limited Warranty
Graco Limited Warranty
Graco warrants to the original purchaser that this product will be free from defects in material and
workmanship for one (1) year from the date of purchase when operated and maintained in accordance
with Graco's written recommendations and instructions. This product is designed and intended for
personal, non-income producing, household purposes only. This warranty is void if the product is used
for any other purposes, including but not limited to commercial, institutional, industrial, agricultural, rental
or income producing purposes. This warranty does not cover general wear and tear or any malfunction,
damage or wear caused by misapplication, abrasion, corrosion, inadequate or improper maintenance,
abuse, negligence, misuse, accident, tampering, substitution of non-Graco component parts, or
alterations, service or repairs by anyone other than a Graco authorized service center, or any use,
maintenance or repairs not specifically described in Graco's written recommendations and instructions.
In addition, this warranty specifically excludes general wear and tear of the pump, valves, needle
assembly and spray tips.
This warranty is conditioned upon the prepaid return of the product claimed to be defective and proof of
purchase to a Graco authorized service center for verification of the claimed defect. To find a Graco
authorized service center, please call 1-888-541-9788 or visit us online at www.graco.com. If the claimed
defect is verified, Graco will repair or replace the product free of charge. The product will be returned to
the original purchaser transportation prepaid. If inspection of the product does not disclose any defect in
material or workmanship, repairs will be made at a reasonable charge to you, which charges may include
the costs of parts, labor and transportation. Repair or replacement of the product under this warranty will
not interrupt or extend the warranty period or create a new warranty period.
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSES
IS LIMITED TO ONE (1) YEAR FROM THE DATE OF PURCHASE. SOME STATES AND PROVINCES
DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU.
To the extent permitted by law, Graco's sole obligation and buyer's sole remedy for any breach of
warranty shall be as set forth above. IN NO EVENT WILL GRACO BE LIABLE FOR ANY INDIRECT,
INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE SALE OR USE
OF THIS PRODUCT. SOME STATES AND PROVINCES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS WHICH VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents,
notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or
indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du
présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés,
donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures
concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-888-541-9788 to identify the nearest
distributor.
333394E
29
All written and visual data contained in this document reflects the latest product information available at
the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 333394
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision E, August 2014
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