Big Blue® 400 X - Welding Company

Big Blue® 400 X - Welding Company
Big Blue 400 X
®
Quick
Specs
Diesel Welder/
Generator
Industrial Applications
Processes
Weld Output Rated at 104˚ F (40˚ C)
Pipe Welding
Structural
General Fabrication
Stick (SMAW)
Flux Cored (FCAW)
Lift-Arc DC TIG (GTAW)
Air Carbon Arc (CAC-A)
thru 1/4 in (6.4 mm) carbons
400 A, 23 V 9.2 kW, 30% Duty Cycle
300 A, 32 V 9.6 kW, 60% Duty Cycle
Output Range
Weight
For Stick/TIG 20 – 410 A
For Flux Cored 14 – 40 V
Generator Output Rated at 104˚ F (40˚ C)
12,000 Watts Peak
10,000 Watts Continuous
Net: 1100 lb (499 kg)
Ship: 1150 lb (452 kg)
The Power of Blue .
®
The Big Blue 400 X is ideal for
rental or fleet mangers who value
reliability, ease of service, and long
life at an economical price.
CATERPILLAR diesel engine designed to
operate over 10,000 hours before the first
basic overhaul. Backed by worldwide
support and service.
Simple-to-set controls require no
elaborate procedure — just select
process and weld!
Low-speed industrial diesel engine
(1800 RPM) offers long service
intervals, long engine life and low
operating expenses.
Tailored Arc Control (DIG) allows the
arc characteristics to be changed for
specific applications and electrodes.
Smooth running 7018 or stiffer,
more penetrating 6010 electrodes.
Quiet at only 97 Lwa (77 dB at 4 m) at
maximum output. Improves work site
communication and safety.
Auto Remote Sense (ARS) detects if a
remote control is plugged into the 14-pin
receptacle and eliminates confusion of the
remote/panel switch.
Marine-grade ignition switch is sealed
and protected from water and dust. One
switch controls engine operation.
Lift-Arc starts provide DC TIG arc starting
without the use of high frequency.
Thermal overload protection prevents
machine damage if the duty cycle is
exceeded or airflow is blocked.
Low OCV is a simple design that reduces
the open-circuit voltage to 41 V when the
welding machine is not in use. Does not
affect arc starts.
Features: Stick, Lift-Arc™ TIG, and constant voltage
for Flux Cored wire. Other features include Arc
Control/DIG, automatic engine shutdowns, spark
arrestor muffler, remote oil drain, fuel gauge and
hour meter.
High efficiency: 3-phase welding
generator requires less fuel/ energy
to operate.
IEC and NEMA compliant for welders.
Degree of protection by enclosure IP23.
Engine is warranted 2 years by engine manufacturer.
Welder/generator is warranted by Miller for 3 years, parts and labor.
Specifications
(Subject to change without notice.)
Weld Mode
Weld Output
Range
Weld Output Rated
at 104˚ F (40˚ C)
Max. OpenCircuit Voltage
Generator Power Output
Rated at 104˚ F (40˚C)
CC/DC
20 – 410 A
400 A, 23 VDC, 30% Duty Cycle
300 A, 32 VDC, 60% Duty Cycle**
73 OCV
(41 VRD)
CV/DC
(Flux Cored)
14 – 40 V
12,000 Watts Peak
10,000 Watts Continuous
Single-phase, 110/220 VAC,
91/46 A 60 Hz
Net Weight
(without fuel)*
Dimensions
H: 32 in (813 mm)
W: 26 in (660 mm)
D: 56 in (1422 mm)
Net: 1100 lb (499 kg)
Ship: 1150 lb (522 kg)
*Additional 99 lb (45 kg) when fuel tank is full. **IEC/NEMA rating.
Engine Specifications
(Subject to change without notice.)
Engine Brand
Features
HP
Type
CATERPILLAR
3013C
EPA Tier 2 indirect-injected liquid-cooled
engine. 73 dB @ 7 m (97 Lwa) full load.
Right side service access with intervals
of 250 hrs for oil and filters.
21.7
3-cylinder,
industrial liquidcooled, diesel
Engine
Speeds
Fuel
Capacity
Oil
Capacity
Coolant
Capacity
Automatic Engine
Shutdown
1850 RPM
11.5 gal
(43.5 L)
6 qt (5.7 L)
6 qt
(5.7 L)
Oil Pressure
Coolant
Temperature
Control Panel
1. Digital Voltmeter and Ammeter*
2. Process Selector/Arc Controller
3. Circuit Breaker
4. (1) 220 V, 16 A Pin and Sleeve
5. 14-Pin Remote Receptacle
6. Fuel Gauge/Hour Meter/
Engine Shutdown Indicator
7. Engine Preheat Switch
8. Ignition Switch
9. Amperage/Voltage Adjust Control
10. Circuit Breaker
11. (1) 220 V, 32 A Pin and Sleeve
12. Output Terminals
The Vault — ultimate control board
reliability. Hardened solid-state control
technology, housed in a sealed vault.
The vault’s sealed connections are
made through watertight plugs that
make these components impenetrable
to dust and moisture.
*Optional
Performance Data
200 300 400
DC AMPERES
500
Weld
Amperes
225
175
125
75
25
Total Power
Available(Watts) 110 V 220 V
0
0
0
3000
27
14
5500
50
25
8500
77
39
10,000
91
46
FUEL CONSERVATION CURVE
200 100
AC VOLTS
100
AUXILIARY POWER CURVE
240 120
DC VOLTS
DC VOLTS
0
SIMULTANEOUS WELDING AND POWER
2
STICK MODE V/A CURVE – MAX DIG
100
90
80
70
60
50
40
30
20
10
0
MIN
0
100
300
200
300
DC AMPERES
MAX
400
U.S. GAL/HR.
CV FLUX CORED MODE V/A CURVE
100
80
60
40
20
0
160 80
120 60
80 40
0
1.00
0.75
0.50
0.25
0.00
40 20
500
2.00
1.75
1.50
1.25
0
0
20 40 60 80 100 120 140
AC AMPERES IN 110 V MODE
0 10 20 30 40 50 60 70
AC AMPERES IN 220 V MODE
0 50 100 150 200 250 300 350 400
DC WELD AMPERES
AT 100% DUTY CYCLE
Genuine Miller Options and Accessories
Cold Weather Starting Aid #195 056 Field
120 V block heater.
Note: All models come standard with preheaters
(glow plugs).
110 V, 16/32 A Receptacle Panel
#195 356 Field
Replaces complete auxiliary power panel
with (1) 110 V, 16 A circuit breaker and
(1) 110 V, 32 A circuit breaker.
Extension Cords for 14-Pin Remote Controls
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (22.9 m)
Protective Cover #195 301
Blue with Miller logo. Waterproof cover
resists stains and mildew, and protects the
finish of your welder. Cannot be used with
roll cage option.
Mid-Frame Trailer #195 481
1500 lb (680 kg) capacity highway trailer.
Welded steel tubing frame, heavy-duty axle
with roller bearing hubs and leaf-spring
suspension. Comes with jack stand, and
safety chain (order hitch separately).
SuitCase™ 8VS Wire Feeder #194 890
SuitCase™ 12VS Wire Feeder #194 941
Lightweight, portable, voltage-sensing
wire feeders include secondary contactor
and gas valve. Requires drive roll kit.
See Lit. Index No. M/6.4.
Flux Cored (FCAW) Guns
Miller produces a complete line of
dependable Flux Cored guns.
See Lit. Index No. AY/16.0.
Remote Controls
Stick Welding Leads
RHC-14 Hand Control
#129 340
Miniature hand control
for remote current and
contactor control.
Dimensions: 4 x 4 x
3-1/4 in (102 x 102 x 82 mm). Includes
20 ft (6 m) cord and 14-pin plug.
Weld Cable
w/Electrode Holder
#195 457
Consists of 10 ft 2/0
cable with electrode
holder and Tweco
male connector, and stud/Tweco adapter.
Rated up to 400 A.
RFCS-14 HD Foot
Control #194 744
Foot current and
contactor control.
20 ft (6 m) cord and
14-pin plug.
RCCS-14 Remote Contactor and
Current Control #043 688
North/south rotary-motion fingertip control
fastens to torch using Velcro® straps.
26.5 ft (8 m) cord and 14-pin plug.
Note: Trailers are shipped unassembled.
Flux Cored (FCAW)
Digital Weld Meter Kit #195 289 Field
Displays preset voltage or amperage prior
to welding and holds actual setting for 5
seconds after welding stops. Meters also
display diagnostics for troubleshooting.
FA-1D Lockable Flame Arrestor Fuel Cap
#043 947 Field
Fuel cap can be padlocked to prevent
vandalism. A built-in flame arrestor prevents
flames or sparks from entering the fuel tank.
Trailers and Hitches
Weld Cable w/Work
Clamp #195 458
Consists of 10 ft
2/0 cable with work
clamp and Tweco
male connector,
and stud/Tweco adapter. Rated up to 400 A.
Weld Cable
Extensions
#194 456
50 ft (15.2 m)
#195 455
100 ft (30.5 m)
2/0 weld cable leads rated up to 400 A.
4 West Four-Wheel Steerable Off-Road
Trailer #042 801
Heavy-duty with 2570 lb (1166 kg) capacity.
Designed for use in mines, quarries, and
other rough terrain. Has narrow 22 ft (6.7 m)
turning radius. Includes 3 in lunette eye,
universal hitch, and safety chains.
Ball Hitch, 2 in #195 493
Lunette Eye 2-1/2 in (64 mm) #043 824
Fender Kit #195 482
Light Kit #195 483 Requires fender kit.
Cable Tree #195 023
Provides an area to conveniently wrap
weld cables and extension cords.
Mounting Specifications
F
A
B
4 holes
Front Panel
C
D
E
A. 27-3/4 in (705 mm)
B. 26 in (660 mm)
C. 52 in (1321 mm)
D. 2 in (51 mm)
E. 56 in (1422 mm)
F. 9/16 in (14 mm) dia.
Height: 32 in (813 mm)
Width: 26 in (660 mm)
Depth: 56 in (1422 mm)
3
Trailer Specifications
(Subject to change without notice.)
Model
Gross Axle
Weight
Rating
Gross Vehicle
Weight Rating
Net
Payload
Height
of Bed
Road
Clearance
Track
(Center to
center of tires)
Standard Tires
(Standard rating
or P-size rating)
MidFrame
1500 lb
(680 kg)
1666 lb
(755 kg)
1424 lb
(645 kg)
18-1/2 in
(470 mm)
6-1/2 in
(165 mm)
45 in
(1143 mm)
4 West
2000 lb/axle
(907 kg/axle)
3000 lb
(1361 kg)
2570 lb
(1166 kg)
21-1/4 in
(540 mm)
8 in
(203 mm)
55-1/4 in
(1403 mm)
Dimensions
Net
Weight
B78-13
Length: 98 in (2489 mm)
Width: 52 in (1321 mm)*
242 lb
(110 kg)
B78-13
L: 91 in (2311 m)**
W: 61-1/4 in (1556 m)
430 lb
(195 kg)
*Width at outside of fenders. **Does not include tongue.
Ordering Information
Power Source and Options
®
Stock No.
Description
Big Blue 400 X CC/Flux Cored, CE
#907 143
CATERPILLAR Engine and 220 V Receptacle Package
Cold Weather Starting Aid
#195 056
Field, 120 V block heater
110 V, 16/32 A Receptacle Panel
#195 356
Field
Digital Weld Meter Kit
#195 289
Field
FA-1D Lockable Flame Arrestor Fuel Cap
#043 947
Field
#195 301
Field
RHC-14
#129 340
Hand control
RFCS-14 HD
#194 744
Foot control
RCCS-14
#043 688
Remote contactor and current control
Extension Cords
#122 973
#122 974
#122 975
25 ft (7.6 m)
50 ft (15.2 m)
75 ft (22.9 m)
Suitcase 8VS™
#194 890
See Lit Index No. M/6.4
Suitcase 12VS™
#194 941
See Lit Index No. M/6.4
Qty.
Price
Accessories
Protective Cover
Remote Controls and Switches
Flux Cored Welding
Flux Cored (FCAW) Guns
See Lit Index No. AY/16.0
Stick Welding Leads
Weld Cable with Electrode Holder
#195 457
Requires weld cable extension
Weld Cable with Work Clamp
#194 458
Requires weld cable extension
Weld Cable Extensions
#194 456
#194 455
50 ft (15.2 m)
100 ft (30.5 m)
Mid-Frame Trailer
#195 481
Order hitch separately
Ball Hitch, 2 in
#195 493
Lunette Eye 2-1/2 in (64 mm)
#043 824
Fender Kit
#195 482
Light Kit
#195 483
Cable Tree
#195 023
4 West Trailer
#042 801
Trailers and Hitches
Date:
Requires fender kit
Total Quoted Price:
Distributed by: Welding Company nv - tel: +32.3 880.81.80 - fax: +32.3 880.81.99 - email: [email protected]
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