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Operation, Parts
210 ES Electric
Airless Sprayers
334659C
EN
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
For portable airless spraying of architectural paints and coatings.
Models: 17D163, 17C305
3000 psi (207 bar, 20.7 MPa) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual and related manuals. Be familiar with the controls and the proper usage of the equipment. Save these instructions.
Related Manuals
Gun – 312830 (SG3) Pump – 334599
17D163 ti25464a
17C305
Use only genuine Graco replacement parts.
The use of non-Graco replacement parts may void warranty.
2
Contents
Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Stand Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hi-Boy Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Spray Tip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Clear Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Stand Model Sprayer Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Stand Model Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Hi-Boy Sprayers Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Hi-Boy Sprayers Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Control Box and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Control and Filter Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
110474
Certified to
CAN/CSA
C22.2 No. 68
Conforms to
UL 1450
334659C
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
• Improper installation of the grounding plug is able to result in a risk of electric shock.
• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal.
• The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
• Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded.
• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
• This product is for use on a nominal 120V circuit and has a grounding plug similar to the plugs illustrated below.
120V US
334659C
• Only connect the product to an outlet having the same configuration as the plug.
• Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is necessary use 12
AWG (2.5mm
2 ) minimum to carry the current that the product draws.
• An undersized cord results in a drop in line voltage and loss of power and overheating.
3
4
Warnings
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
• Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.
• Verify that all containers and collection systems are grounded to prevent static discharge.
Do not use pail liners unless they are antistatic or conductive.
• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Do not spray flammable or combustible liquids in a confined area.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.
• Sprayer generates sparks. Keep pump assembly in a well ventilated area at least 20 feet
(6.1 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.
• Do not smoke in the spray area or spray where sparks or flame is present.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data
Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
334659C
334659C
Warnings
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.
• Equipment maintains pressure after power is shut off. Do not leave the equipment energized or under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
• This system is capable of producing 3000 psi. Use Graco replacement parts or accessories that are rated a minimum of 3000 psi.
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
• Do not operate or spray near children. Keep children away from equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not kink or over-bend the hose.
• Do not expose the hose to temperatures or to pressures in excess of those specified by
Graco.
• Do not use the hose as a strength member to pull or lift the equipment.
• Do not spray with a hose shorter than 25 feet.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
5
6
Warnings
ELECTRIC SHOCK HAZARD
This equipment must be grounded .
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch, cut, or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
334659C
Component Identification
Component Identification
Stand Model
A
U M
B ti25254a
A ON/OFF Switch
B Pressure Control
D Prime Valve
F Tip Guard
G Spray Tip
H Gun
J Airless Hose
K Power Cord
L Trigger Lock
334659C
J
D
K
S
V
R
P
N
F
G
L
H
M Drain Tube
N Fluid Intake
P Pump
R Fluid Outlet
S Power Cord Wrap
U Filter
V Finger Guard / TSL Fill Point
Model/Serial Tag (Not shown, located on bottom of unit.)
7
Component Identification
Hi-Boy Models
8
A
B
D
A ON/OFF Switch
B Pressure Control
D Prime Valve
F Tip Guard
G Spray Tip
H Gun
J Airless Hose
K Power Cord
L Trigger Lock
K
M
S
T R
G
U
V
P
F
J
L
H
N ti25465a
M Drain Tube
N Fluid Intake
P Pump
R Fluid Outlet
S Hanger
T Filter
U Finger Guard / TSL Fill Point
V Pail Hook
Model/Serial Tag (Not shown, located on bottom of unit.)
334659C
Grounding
Grounding
The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock.
A good ground provides an escape wire for the electric current.
This sprayer includes a ground wire with an appropriate ground contact.
The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
Power Requirements
110-120V units require 100-120 VAC,
50/60 Hz, 13A, 1 phase.
Extension Cords
Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12 AWG (2.5 mm 2 minimum.
)
NOTE: Smaller gauge or longer extension cords may reduce sprayer performance.
Pails
Solvent and oil-based fluids: follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete.
Do not place pail on a non-conductive surface such as paper or cardboard which interrupts grounding continuity.
Always ground a metal pail: connect a ground wire to the pail. Clamp one end to the pail and the other end to a true earth ground such as a water pipe.
ti24584a
To maintain ground continuity when sprayer is flushed or pressure is relieved: hold metal part of spray gun firmly to the side of a grounded metal pail then trigger the gun.
ti25195a
334659C 9
Pressure Relief Procedure
Pressure Relief Procedure
Follow the Pressure Relief
Procedure whenever you see this symbol.
3.
Turn pressure control to the lowest setting. Disengage the trigger lock.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashed fluid and moving parts, follow the Pressure
Relief Procedure whenever sprayer is stopped and before sprayer is cleaned or checked, and before equipment is serviced.
1.
Turn the ON/OFF switch to the OFF position. Wait 7 seconds for power to dissipate.
ti25230a
4.
Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun to relieve pressure.
2.
Engage the trigger lock.
ti25130a
5.
Engage the trigger lock.
ti25497a ti25196a
10 334659C
Pressure Relief Procedure
6.
Turn the prime valve down. Put drain tube in a pail. Leave prime valve in the down (drain) position until you are ready to spray again.
a.
VERY SLOWLY loosen the tip guard retaining nut or the hose end coupling to relieve pressure gradually.
b.
Loosen the nut or coupling completely.
c.
Clear hose or tip obstruction.
Trigger Lock
Always engage the trigger lock when sprayer is stopped to prevent the gun from being triggered accidentally by hand or if dropped or bumped. ti24607a
7.
If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved: ti25198a
334659C 11
Setup
Setup
2.
Connect other end of hose to gun.
When unpacking sprayer for the first time or after long term storage perform setup procedure. When first setup is performed remove shipping plug from fluid outlet.
1.
Connect Graco airless hose to fluid outlet. Use wrenches to tighten securely.
ti25199a
3.
Use wrenches to tighten securely.
4.
Engage trigger lock.
5.
Remove tip guard.
ti25196a ti24616a ti24592a
12 334659C
Setup
6.
When unpacking sprayer for the first time remove packaging materials from inlet strainer. After long term storage check inlet strainer for clogs and debris.
ti24639a
8.
Make certain ON/OFF switch is OFF.
ti24638a
7.
Fill throat packing nut with TSL to prevent premature packing wear. Do this daily or each time you spray. a.
Place the TSL bottle nozzle into the top center opening in the grill at the front of the sprayer.
b.
Squeeze bottle to dispense enough
TSL to fill the space between the pump rod and packing nut seal.
ti25130a
9.
Plug power supply cord into a properly grounded electrical outlet.
ti24651a
334659C 13
Setup
10. Turn prime valve down.
14. Increase pressure 1/2 turn to start motor.
Allow fluid to flush through sprayer for one minute.
15. Turn prime valve horizontal. Disengage trigger lock.
ti24608a
11. Place fluid intake with drain tube in grounded metal pail partially filled with
flushing fluid. See Grounding, page 9.
NOTE: New sprayers are shipped with storage fluid that must be flushed out with mineral spirits prior to using the sprayer.
Check flushing fluid for compatibility with material that is to be sprayed. A secondary flush with a compatible fluid may be necessary. Water for latex paint or mineral spirits for oil-based paint.
ti25200a
16. Hold a metal part of the gun firmly to a grounded metal pail. Trigger gun and flush until clean.
17. Turn ON/OFF switch to OFF position.
18. Engage trigger lock.
19. After flushing storage fluid out of the sprayer empty pail. Replace fluid intake with drain tube in grounded metal pail partially filled with flushing fluid. Use water to flush water-based paint or mineral spirits to flush oil-based paint.
20. Turn ON/OFF switch to ON position.
21. Turn prime valve horizontal. Disengage trigger lock.
22. Hold a metal part of the gun firmly to a grounded metal pail. Trigger gun and flush for one minute.
23. Turn ON/OFF switch to OFF position.
24. Engage trigger lock.
25. Sprayer is now ready to start up and spray.
ti24640a
12. Turn pressure control to lowest setting.
13. Turn ON/OFF switch to ON position.
14 334659C
Startup
Startup
5.
Increase pressure 1/2 turn to start motor.
Allow paint to circulate through sprayer until paint flows out the drain tube.
1.
Perform Pressure Relief Procedure, page 10.
2.
Turn pressure control to lowest pressure.
ti25231a
6.
Turn prime valve horizontal. Disengage trigger lock.
ti25230a
3.
Turn ON/OFF switch to ON position.
ti25200a ti25129a
4.
Place fluid intake in paint pail. Place drain tube in waste pail.
334659C 15
Startup
7.
Hold gun against grounded metal waste pail. Trigger gun until paint appears.
20 s ti25202a
10. Screw tip assembly onto gun and
tighten. See Spray Tip Installation, page 17. For gun assembly instructions,
see separate gun manual.
1 m ti24647a
8.
Move gun to paint pail and trigger for 20 seconds. Release trigger and allow sprayer to build pressure. Engage trigger lock. ti24652a
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.
9.
Inspect for leaks. If leaks occur, perform
Pressure Relief Procedure, page 10,
then tighten all fittings and repeat
Startup procedure. If there are no leaks continue with the next step.
16 334659C
Operation
Spray Tip Installation
Operation
3. Screw assembly onto gun. Tighten.
2. Use spray tip (A) to insert
OneSeal ™ (B) into tip guard (C).
C
B
A ti24653a
2. Insert Spray Tip.
ti24652a
Spray
1.
Spray test pattern. Adjust pressure to eliminate heavy edges.
ti24664a ti24669a
2.
Use smaller tip size if pressure adjustment cannot eliminate heavy edges.
334659C 17
Operation
3.
Hold gun perpendicular, 10-12 in. (25-30 cm) from surface. Spray back and forth; overlap by 50%. ti24673a
4.
Trigger gun after moving. Release trigger before stopping. For additional spraying information, see separate gun manual.
Clear Tip Clog
ti25206a
2.
Engage trigger lock. Return Spray Tip to original position. Disengage trigger lock and continue spraying.
1.
Release trigger. Engage trigger lock.
Rotate Spray Tip. Disengage trigger lock. Trigger gun at waste area to clear clog.
ti25207a
18 334659C
Operation
Cleanup
1.
Perform Pressure Relief Procedure, page 10.
2.
Remove tip guard and Spray Tip. For additional information, see separate gun manual.
ti24709a
4.
Place fluid intake in flushing fluid. Use water for water base paint and mineral spirits for oil-based paint. Place drain tube in waste pail.
ti24592a
3.
Remove fluid intake and drain tube from paint, wipe excess paint off outside.
5.
Turn prime valve horizontal. ti24710a
334659C 19
Operation
6.
Increase pressure 1/2 turn to start motor.
Hold gun against paint pail. Disengage trigger lock. Trigger gun and increase pressure until the pump runs steady and flushing fluid appears.
7.
Stop triggering gun. Move gun to waste pail, hold gun against pail, trigger gun to thoroughly flush system.
8.
While continuing to trigger gun, turn prime valve down. Then, release gun trigger. Allow flushing fluid to circulate until fluid comes out of drain tube clear.
ti24713a
9.
Raise fluid intake above flushing fluid.
ti24714a
20 334659C
Operation
10. Turn prime valve horizontal. Trigger gun into flushing pail to purge fluid from hose.
11. Engage trigger lock.
ti25212a
12. Turn pressure control knob to the lowest pressure setting and turn ON/OFF switch to OFF position. Disconnect power to sprayer.
ti24718a
14. If flushing with water, flush again with mineral spirits or Pump Armor to leave a protective coating to prevent freezing or corrosion.
ti24719a
15. Wipe sprayer, hose and gun with a rag soaked in water or mineral spirits.
ti25134a
13. Remove filter from gun and sprayer if installed. Clean and inspect. Install filter.
See separate gun manual.
334659C ti24720a
21
Maintenance
Maintenance
Routine maintenance is important to ensure proper operation of your sprayer. Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future.
Activity Interval
Inspect/clean sprayer filter, fluid inlet strainer, and gun filter.
Inspect motor shield vents for blockage.
Fill TSL by adding through TSL fill point.
Daily or each time you spray
Daily or each time you spray
Daily or each time you spray
Inspect motor brushes for wear. Brushes must be 1/2 in.
(13mm) minimum length. NOTE: Brushes do not wear at the same rate on both sides of motor. Check both brushes.
Every 1000 gallons (3785 liters)
Check sprayer stall. Every 1000 gallons (3785 liters)
With sprayer gun NOT triggered, sprayer motor should stall and not restart until gun is triggered again.
If sprayer starts again with gun NOT triggered, inspect pump for internal/external leaks and check prime valve for leaks.
Throat packing adjustment As necessary based on usage
When pump packing begins to leak after extended use, tighten packing nut down until leakage stops or lessens.
This allows approximately 100 gallons of additional operation before a repacking is required. Packing nut can be tightened without O-ring removal.
22 334659C
Troubleshooting
Troubleshooting
Mechanical/Fluid Flow
1.
Follow Pressure Relief Procedure, page 10, before checking or repairing.
Problem
Pump output is low
2.
Check all possible problems and causes before disassembling the unit.
What to Check
If check is OK, go to next check
What to Do
When check is not OK, refer to this column
Spray tip worn.
Spray tip clogged.
Paint supply.
Intake strainer clogged.
Intake valve ball and piston ball are not seating properly.
Follow Pressure Relief Procedure, page 10, then replace tip. See
separate gun or tip manual.
Relieve pressure. Check and clean spray tip.
Refill and reprime pump.
Remove and clean, then reinstall.
Remove intake valve and clean.
Check balls and seats for nicks; replace if necessary. See pump manual. Strain paint before using to remove particles that could clog pump.
Clean filter.
Fluid filter or tip filter is clogged or dirty.
Prime valve leaking.
Verify pump does not continue to stroke when gun trigger is released.
(Prime valve not leaking.)
Leaking around throat packing nut which may indicate worn or damaged packings.
Follow Pressure Relief Procedure, page 10, then repair prime valve.
Service pump. See pump manual.
Replace packings. See pump manual.
Also check piston valve seat for hardened paint or nicks and replace if necessary. Tighten packing nut/wet-cup.
334659C 23
Troubleshooting
Problem
What to Check
If check is OK, go to next check
What to Do
When check is not OK, refer to this column
Pump output is low Pump rod damage.
Low stall pressure.
Repair pump. See pump manual.
Turn pressure knob fully clockwise.
Make sure pressure control knob is properly installed to allow full clockwise position. If problem persists, replace pressure control.
Piston packings are worn or damaged.
Replace packings. See pump manual.
O-ring in pump is worn or damaged.
Replace o-ring. See pump manual.
Intake valve ball is packed with material.
Large pressure drop in hose with heavy materials.
Clean intake valve. See pump manual.
Reduce overall length of hose.
Check extension cord for correct size. See Extension Cords, page 9.
Loose motor brushes and terminals.
Tighten terminal screws. Replace brushes if leads are damaged.
Worn motor brushes. (Brushes must be 1/2 in. [13mm] minimum length).
Replace brushes.
Broken and misaligned motor brush springs. Rolled portion of spring must rest squarely on top of brush.
Motor brushes are binding in brush holders.
Replace spring if broken. Realign spring with brush.
Motor runs but pump does not stroke Connecting rod assembly damaged.
See pump manual.
Gears or drive housing damaged.
Clean brush holders, remove carbon dust with a small cleaning brush.
Align brush lead with slot in brush holder to assure free vertical brush movement.
Replace connecting rod assembly.
See pump manual.
Excessive paint leakage into throat packing nut
Throat packing nut is loose.
Inspect drive housing assembly and gears for damage and replace if necessary.
Remove throat packing nut spacer.
Tighten throat packing nut just enough to stop leakage.
Replace packings. See pump manual.
Throat packings are worn or damaged.
Displacement rod is worn or damaged.
Replace rod. See pump manual.
24 334659C
Troubleshooting
Problem
Fluid is spitting from gun
Pump is difficult to prime
Sprayer operates for 5 to 10 minutes then stops
What to Check
If check is OK, go to next check
What to Do
When check is not OK, refer to this column
Air in pump or hose.
Spray tip is partially clogged.
Fluid supply is low or empty.
Air in pump or hose.
Intake valve is leaking.
Pump packings are worn.
Paint is too thick.
Pump packing nut too tight. When pump packing nut is too tight the packings on the pump rod restrict pump action and overloads the motor.
Check and tighten all fluid connections. Cycle pump as slowly as possible during priming.
Clear tip. See Clear Tip Clog, page
Refill fluid supply. Prime pump. See pump manual. Check fluid supply often to prevent running pump dry.
Check and tighten all fluid connections. Cycle pump as slowly as possible during priming.
Clean intake valve. Be sure ball seat is not nicked or worn and that ball seats well. Reassemble valve.
Replace pump packings. See pump manual.
Thin the paint according to supplier recommendations.
Loosen pump packing nut. Check for leaks around throat. If necessary, replace pump packings. See Pump manual.
334659C 25
Troubleshooting
Electrical
Symptom: Sprayer does not run, stops running, or will not shut off.
2.
Turn the ON/OFF switch OFF wait 30 seconds and then turn power back ON again (this ensures sprayer is in normal run mode).
3.
Turn pressure control knob clockwise
1/2 turn.
Perform Pressure Relief Procedure, page
1.
Plug sprayer into correct voltage, grounded outlet.
Keep clear of electrical and moving parts during troubleshooting procedures. To avoid electrical shock hazards when covers are removed for troubleshooting, wait 7 seconds after disconnecting power cord for stored electricity to dissipate.
Problem
Sprayer does not run at all.
What to Check How to check
Check electrical supply.
Make certain that there is 120VAC voltage.
Check pressure control connections.
Make certain connector is clean and firmly connected.
Check pressure control.
Connect known good pressure control. If the motor runs, replace pressure control.
Check replaceable fuse.
With sprayer unplugged (no power applied), make certain there is continuity through the fuse.
Check motor leads.
Make certain terminals are clean and firmly connected.
26 334659C
Problem What to Check
Check motor rotation.
Troubleshooting
How to check
Perform a spin test by connecting a 9
–12 Volt battery to the motor leads.
Motor leads may vary in style and size. Locate the two wires going to the carbon brushes normally Red and
Black. Motor should spin when battery is connected to the motor leads.
334659C
Check motor thermal switch.
BLACK (-)
RED (+)
YELLOW
9-VOLT
BATTERY ti25122a
Motor should be at ambient temperature for this test. Connect the yellow leads from the motor to an
Ohm meter. Meter should indicate continuity.
BLACK (-)
RED (+)
YELLOW
BEEP
+
ti25123a
27
Troubleshooting
Problem What to Check
Check motor armature resistance.
How to check
Connect the Red and Black leads from the motor to an Ohm meter.
Rotate the motor while checking for opens. If an open is found replace the motor.
28
Check for motor short.
BLACK (-)
-
RED (+)
YELLOW
1-3 ohms
-
Use an Ohm meter to check motor for shorts. Connect (–) meter lead to motor case. Move the (+) meter lead to each motor wire. Meter should read open on all wires.
BLACK (-)
RED (+)
GROUND
-
YELLOW
OL
ti25124a
334659C
Troubleshooting
Problem What to Check How to check
Sprayer will not shut off after reaching or exceeding maximum pressure.
Basic electrical problems
Check pressure control.
Motor leads are securely fastened and properly mated
Disconnect pressure control, if sprayer still runs, replace control board. If the sprayer stops, replace pressure control.
Replace loose terminals; crimp to leads. Be sure terminal are firmly connected.
Clean circuit board terminals.
Securely reconnect leads.
For loose motor brush lead connections and terminals.
Brushes must be 1/2 in. [13mm] minimum. NOTE: Brushes do not wear at the same rate on both sides of motor. Check both brushes.
Broken or misaligned motor brush springs. Rolled portion of spring must rest squarely on top of brush.
Motor brushes may be binding in brush holders.
Motor armature commutator for burn spots, gouges or extreme roughness.
Tighten terminal screws. Replace brushes if leads are damaged.
Replace brushes.
Replace spring if broken. Realign spring with brush.
Clean brush holders. Remove carbon with small cleaning brush. Align brush leads with slot in brush holder to assure free vertical brush movement.
Remove motor and have motor shop resurface commutator if possible.
334659C 29
Stand Model Sprayer Parts
Stand Model Sprayer Parts
Ref.
1
2
4
Torque
140-160 in-lb (15.8 - 18.1 N•m)
30-35 in-lb (3.4 - 4.0 N•m)
23-27 in-lb (2.6 - 3.1 N•m)
4
23 12 165
53
63
54a
54b
54c
54d
See page
56
71
36
54
68
65
59
2
7
30 ti25303a From ti24099a
1
47
1
47
67
334659C
20 ti25255a
334659C
39
145
Stand Model Sprayer Parts
Ref.
1
3
4
Torque
140-160 in-lb (15.8 - 18.1 N•m)
Hammer tight
23-27 in-lb (2.6 - 3.1 N•m)
66 69
28
27
42
47
1
22
52
40
44
25
45
43
132
70
3
41
91
14
12
4
60
37
89
93
31
Stand Model Sprayer Parts
Stand Model Parts List
Ref. Part Description
7 115498 SCREW, mch, slot/hex, wash hd
12 117501 SCREW, mach, slot hex wash hd
14 117559 O-RING
20 249051 KIT, tube, drain includes 39, 45
22 17C540 COVER, front
23 5E341 SHIELD, motor includes 48, 62, 65
25 180131 BEARING, thrust
27 247340 HOSE, cpld, 1/4 in. x 50 ft
28 243012 GUN, spray
34 222385 CARD, medical alert
(not shown)
36 189930 LABEL, caution
37 245673 STRAINER, 7/8-14 unf
39 244035 DEFLECTOR, barbed
40 249194 GEAR, reducer
41 17C721 PUMP, displacement
42 24W817 HOUSING, drive includes 47
43 24W640 ROD, connecting
44 24X020 GEAR, crankshaft includes 25
45 24W830 KIT, hose, cpld includes 132
47 117493 SCREW, mach, hex washer hd
52 17D602 LABEL, front
53 17D603 LABEL, side
54 * 17C794 KIT, motor, electric,
110/120Vincludes 54a
Qty.
1
4
1
9
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref. Part Description Qty.
54a 17C795 FAN, motor, roller, clutch includes 54b,
54c, 54d
NUT, push
1
54b
54c
1
WASHER, shim, round 1
54d ADAPTER, shaft
56 15J743 CORD, power
59 15E823 FRAME, stand mount
60 257407 HOSE, suction set
63 15K359 LABEL, warning
65 195833 LABEL, warning icons intl
66 116139 GRIP, handle
67 15G857 CAP, leg
68 287903 CUP, suction/drain
69 287072 HANDLE includes 47,
66
70 17C483 COVER, pump rod
71 122667 SCREW, drill, hex washer head
89 288686 ADAPTER, power, flush
91 115099 WASHER
16Y318 WASHER, flat, #8
1
1
1
1
1
4
1
1
1
1
1
1
93 115648 VALVE, shutoff
132 16H137
165
PACKING, O-RING
1
1
1
145 M70809 FITTING, barbed, hose 1
238049 FLUID, TSL, 4 oz (not shown)
* For motor brush kit order 249042
2
1
288526 – Kit, accessory, hopper
Replacement Danger and Warning labels, tags, and cards are available at no cost.
32 334659C
Hi-Boy Sprayers Parts
Hi-Boy Sprayers Parts
23
4
12 65
Ref.
1
2
4
Torque
140-160 in-lb (15.8 - 18.1 N•m)
30-35 in-lb (3.4 - 4.0 N•m)
23-27 in-lb (2.6 - 3.1 N•m)
53
69
63
54a
54b
54c
54d
56
36
54
2
7
67 2
74 59
68
334659C ti25461a
46
47
1
33
Hi-Boy Sprayers Parts
Ref.
1
3
4
Torque
140-160 in-lb (15.8 - 18.1 N•m)
Hammer tight
23-27 in-lb (2.6 - 3.1 N•m)
34 ti25462a
27
28
45
40
44
25
137
43
42
70
48
1
47
22
52
145
55
39
132
62
91
14
87
95
136
3
41
60
12
4
37
89
93
334659C
Hi-Boy Sprayers Parts
Hi-Boy Sprayers Parts List
Ref. Part Description Qty.
7 115498 SCREW, mch, slot/hex, wash hd
12 117501 SCREW, mach, slot hex wash hd
14 103413 PACKING, O-ring
22 17C540 COVER, front
23 255165 SHIELD, motor includes 48, 62, 65
25 180131 BEARING, thrust
27 247340 HOSE, cpld, 1/4 in. x
25 or 50 ft
28 243012 GUN, spray
1
4
34 222385 CARD, medical alert
(not shown)
36 189930 LABEL, caution 1
37 245673 STRAINER, 7/8-14 unf 1
1
1
1
1
1
1
39 244035 DEFLECTOR, barbed
40 249194 GEAR, reducer
41 17C721 PUMP, displacement
42 24W817 HOUSING, drive includes 47
43 24W640 ROD, connecting
44 24X020 GEAR, crankshaft includes 25
45 24W830 KIT, hose, cpld includes 132
46 108691 PLUG, tubing
47 117493 SCREW, mach, hex washer hd
48 114531 SCREW, mach, hex washer hd
52 17D602 LABEL, front
53 17D603 LABEL, side
54 * 17C794 KIT, motor, electric includes 54a
1
1
1
1
1
1
1
1
1
2
8
1
1
1
Ref. Part Description Qty.
54a 17C795 FAN, motor, roller, clutch includes 54b,
54c, 54d
NUT, push
1
54b
54c
1
WASHER, shim, round 1
54d ADAPTER, shaft
55 15K092 TUBE, drain
59 17C485 FRAME, cart universal
60 17C949 TUBE, suction intake
62 195400 CLIP, spring
63 15K359 LABEL, warnings
65 195793 LABEL, warning
67 109032 SCREW, mach, pnh
68 119452 CAP, hub
69 287489 HANDLE assy, hi cart
70 17C483 COVER, pump rod
74 119451 WHEEL, semi-pneumatic
87 15B652 WASHER, suction
89 288686 ADAPTER, power, flush
91 115099 WASHER
93 115648 VALVE, shutoff
95 15E813 NUT, jam
132 16H137 PACKING, O-ring
136 17C990 HANGER, pail
137 111040 NUT, lock, insert
145 M70809 FITTING, barbed, hose 1
238049 FLUID, TSL, 4 oz (not shown) 1
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
1
1
2
2
1
* For motor brush kit order 249042
Replacement Danger and Warning labels, tags, and cards are available at no cost.
334659C 35
Control Box and Filter
Control Box and Filter
Ref.
1
2
7
8
Torque
140-160 in-lb (15.8 - 18.1 N•m)
30-35 in-lb (3.4 - 4.0 N•m)
130-150 in-lb (14.7 - 16.9 N•m)
48-72 in-lb (5.4 - 8.1 N•m)
150
12
155
8
17
18
2
16
15
146
153
1
38
51
21
24
24
154
1
97
4
5
26
35
7 36
27
49
12
2
56 ti25463a
36 334659C
Control Box and Filter
Control and Filter Parts List
Ref. Part Description
2
4
104361 PACKING, o-ring
111600 PIN, grooved
5 277364 GASKET, seat, valve
12 117501 SCREW, mach, hex washer hd
15 17C592 MANIFOLD, fluid
16 FILTER, fluid
243080 60 mesh, original
243081 100 mesh
17 243102 KIT, cap, short manifold, includes 18,
16 (60 mesh)
18 15E288 INSERT, filter
19 115756 BUSHING, motor wire
21 17C725 INDICATOR, control pressure
24 162453 NIPPLE, (1/4 npsm x
1/4 npt)
Qty.
1
3
1
1
1
2
1
1
1
1
1
Ref. Part Description
26 15E022 SEAT, valve
27 187625 HANDLE, valve, drain
35 239914 VALVE, drain, includes
4, 5, 26
36 224807 BASE, valve
38 24X312 KIT, control, pressure, includes 19, 21, 51,
153
49 249052 BOARD, control
51 15A464 LABEL, control
56 15J743 CORD, power
97 17C735 SCREW, mach, HWH
146 17D294 SPACER, manifold
150 119277 Fuse replacement
153 17C831 LABEL, control
154 195811 LABEL, instructions
155 195707 LABEL, instructions
Qty.
1
1
1
1
1
1
1
2
1
1
1
2
1
1
334659C 37
Wiring Diagram
Wiring Diagram
from Motor
2 x Yellow
Pressure
Control
Assembly
Red (+)
Black (-)
Replaceable Fuse
ON/OFF
Switch ti5643a
Power
Plug
White
Black
Capacitor
Green ti5643a
38 334659C
Technical Specifications
Technical Specifications
17D163, 17C305
US Metric
Sprayer
Maximum fluid working pressure
Maximum Delivery
Maximum Tip Size
Fluid Outlet npsm
Cycles
Generator Minimum
110–120V, A, Hz
Dimensions
Height
Stand
Hi-Boy
3000 psi
0.47 gpm
0.021
1/4 in.
700 per gallon
3000 W
207 bar, 20.7 MPa
1.8 lpm
0.021
1/4 in.
185 per liter
3000 W
1Ø, 13, 50/60
18.5 in.
28.25 in. (Handle down)
38.25.5 in. (Handle up)
47 cm
71.8 cm (Handle down)
97.2 cm (Handle up)
Length
Stand
Hi-Boy
Width
Stand
Hi-Boy
16 in.
23.25 in.
14 in.
20.5 in.
40.6 cm
59.1 cm
35.6 cm
52.1 cm
Weight
Stand 34 lb.
Hi-Boy 68.5 lb.
Noise** (dBa) @ 70 psi (0.48 MPa, 4.8 bar)
Sound pressure
15.4 kg
31.1 kg
90 dBa
Sound power 100 dBa
Materials of Construction
Wetted materials on all models zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal, leather, UHMWPE, aluminum, tungsten carbide, polyethylene, fluoroelastomer, urethane
Notes
* Startup pressures and displacement per cycle may vary based on suction condition, discharge head, air pressure, and fluid type.
** Sound pressure measured 3 feet (1 meter) from equipment.
Sound power measured per ISO-3744.
334659C 39
Graco Standard Warranty
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.
Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED
BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from
Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
40 334659C
Graco Information
For the latest information about Graco products, visit www.graco.com
.
For patent information, see www.graco.com/patents .
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 334659
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision C, May 2015
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