technical guide technical guide

technical guide technical guide
5006147-BTG-C-0616
TECHNICAL
GUIDE
SINGLE PACKAGE
AIR CONDITIONER / GAS HEAT
14 SEER – R-410A – 3 PHASE
3 THRU 5 NOMINAL TONS - 208/230V
50 THRU 125 MBH HEAT INPUT
MODELS: PCG4*36 THRU 60
DESCRIPTION
These packaged cooling/heating air conditioners are designed
for outdoor installation. Only utility and duct connections are
required at the point of installation.
FEATURES
• Operating Efficiency - All PCG4 model gas units provide a
minimum AFUE of 81.0% in heating and 14.0 SEER, 11.0
EER rating for cooling operation. All models meet California
Low-Nox requirements of 40 ng/joule emission level for Air
Quality Management Districts.
• On Site Flexibility - All model sizes use a compact design
cabinet in one of two footprints. This provides installer flexibility for placing the proper capacity unit on curbs or pads
with the smallest footprint after the internal load has been
determined. Field convertible duct connections from side
shot to down shot allows the installer to have greater flexibility with less inventory.
• Lower Installation Cost - Installation time and costs are
reduced by easy power and control wiring connections. The
small base dimension means less space is required on the
ground or roof. All units are completely wired, charged with
R-410A and tested prior to shipment. Test stations using a
state-of-the-art computerized process system are used to
insure product quality. Refrigerant charge and component
part numbers are verified via computers during assembly.
Vital run test statistics such as system pressure, motor currents, air velocity and temperature, unit vibration, and gas
system safeties are monitored and recorded by the system to
insure unit performance. Equal size side supply and return
duct connections allow easy connection of ducts to match
low crawl spaces without transition pieces.
®
Due to continuous product improvement, specifications
are subject to change without notice.
Visit us on the web at
www.upgnet.com
Additional rating information can be found at:
www.ahridirectory.org
WARRANTY SUMMARY*
Standard 1-Year limited parts warranty.
Standard 5-Years limited compressor warranty.
Lifetime gas heat exchanger warranty with registration.
See limited warranty certificate in User’s Information Manual for details.
• Utility Connections Made Easy - Gas and electric utility
access provided through the bottom or the side of the unit.
Utility connections can be made quickly and with a minimum
amount of field labor. A field supplied and field installed electrical disconnect switch must be installed.
• Convertible Airflow Design - The bottom duct openings are
covered when they leave the factory, ready to be used for a
side supply/side return application. If a bottom supply/bottom
return application is desired, simply remove the two panels
from the bottom of the unit and place them in the side supply/
side return duct openings. No panel cutting is required and
no accessory panel is necessary. Convertible airflow design
allows maximum field flexibility and minimum inventory.
• Condensate Pan - A corrosion-resistant, long-lasting, watertight pan is positioned below the evaporator coil to collect
and drain all condensate, preventing build-up of stagnant
condensate. The condensate pan conforms to ASHRAE 6289 standards (Ventilation for Acceptable Indoor Air Quality).
• Condensate Drain - The 3/4 inch NPT female connection is
rigidly mounted to assure proper fit and leak tight seal.
• Durable Finish - The cabinet is made of G90 galvanized
steel with a powder paint coating for appearance and protection. The pre-treated galvanized steel provides a better paintto-steel bond, which resists corrosion and rust creep. Powder
paint finish insure less fading when exposed to sunlight, and
provides superior corrosion resistance (1000 hour salt spray
tested).
Continued on next page.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
5006147-BTG-C-0616
• Outdoor Coil Grille - All models utilize a stamped slotted
design which provides superior impact protection against
small objects during transit and after installation.
• Full Perimeter Base Rails - The easily removable base rails
provide a solid foundation for the entire unit and protects the
unit during shipment. The rails provide fork lift access from all
sides, and rigging holes are also provided so that an overhead crane can be used to place the units on a roof. On
applications where the unit is placed on a pad, the base will
keep the unit off the pad to deter corrosion. On applications
where height is limited, the base rails may be removed by
removing 2 screws in each corner.
• More Attractive Appearance - A single-piece top cover
containing a top-discharge outdoor fan arrangement requires
less square footage on installation and provides a wider variety of installations. The one-piece design adds greater water
integrity. Rounded corners with water drip edges add to the
attractive appearance.
• Top Discharge - The top-discharge outdoor fan does not
disrupt neighboring areas or dry out vegetation surrounding
the unit. The warm air from the top mounted fan is blown up
and away from the structure and any landscaping. This
allows compact location on multi-unit applications.
• Low Operating Sound Level - The upward air flow carries
the normal operating noise up and away from the living area.
The rigid top panel effectively isolates noise. Isolator
mounted compressor and the rippled fins of the outdoor coil
muffle the normal fan motor and compressor operating
sounds. The unique formed base pan also aids in sound
attenuation with its structural design. This design strategically places embossments in the pan for optimum strength
and rigidity.
• Fan System - All models operate over a wide range of
design conditions with a standard ECM indoor fan motor.
These units easily match all types of applications and provide greater on-site flexibility to match comfort requirements.
The cooling speed is factory-set and can be field-adjusted to
a second speed. The heating speed is factory set to maintain
mid point rise at the units heating input, but can be field
adjusted. This allows maximum comfort conditions.
• Simple Control Circuit - A low voltage gas heat printed circuit board contains a status/diagnostic indicator light. Field
thermostat wiring connects to color coded leads using twist
on wire connections. Cooling controls use contactor and
relays for simple application and troubleshooting. Mate-nlock plug connectors are used. The electrical control box is
not located in the compressor compartment. The controls are
mounted to allow the separate access panel to be removed
for trouble shooting and maintenance without affecting the
normal system operating pressures. All wiring internal to the
unit is color/number coded.
2
• Protected Compressor - The compressor is internally protected against high pressure and temperature. This is
accomplished by the simultaneous operation of high pressure relief valve and a temperature sensor which protect the
compressor if undesirable operating conditions occur.
• Pressure Switches - A high pressure switch is standard in
all units. When abnormal conditions are sensed through the
pressure switch, the unit will lock out preventing any further
operation until reset or problem is corrected.
• Exclusive Coil Design - Grooved copper tubes and
enhanced aluminum fin construction improves heat transfer
for maximum efficiency and durability for long-lasting durability and efficient operation. Indoor coils use tin-coated copper
tubing with aluminum fins for effective heat transfer.
• Heat Exchangers - Gas heat exchangers use corrosionresistant, stainless-steel tubular construction to provide longlife, trouble-free operation. Gas heat exchangers are offered
with lifetime warranties as standard with registration.
• Post Purge Induced Draft Combustion - Exhausts combustion products from the heat exchanger upon completion
of the heating cycle to prolong the heat exchanger life.
• Spark To Burner Ignition - No pilot assembly required,
which provides more consistent ignition in gas heating mode.
This ignition is highly reliable, durable and eliminates nuisance lockouts.
• Multi Port In-shot Burners - No field adjustment is required
to mix the air and gas for natural gas or propane use. These
burners are constructed of high-grade corrosion-resistant,
aluminized steel.
• Low Maintenance - Long life, permanently lubricated outdoor and evaporator fan motor bearings need no annual
maintenance, adding greater reliability to the unit. Slide-out
blower assembly can be easily removed for cleaning.
• Easy Service Access - Individual access panels covering
the electrical and gas controls makes servicing easy. Removing this panel will allow easy removal of the blower assembly
for maintenance and ease of troubleshooting.
• Replacement Parts - The installer requires no special training to replace any of the components of these units and the
number of new components have been reduced to minimize
the inventory of unique parts.
• Loss of Charge Sensor (S1-2LC00024) - Kit provides Loss
of Charge sensor and wiring to provide safe shutdown of
compressor.
• Transition Curb Kits (S1-1TC01*) - Adapter kits to allow
field use of pre-existing installed roof curbs to match PHE4
footprint to Affinity roof curbs, Carrier, Trane, or Goodman
curb footprints. Curb adapters are optional for current generation Carrier replacements but are recommended for previous generation applications. Refer to the PCE4 price pages
for more details.
Johnson Controls Unitary Products
5006147-BTG-C-0616
NOMENCLATURE
PCG
4
A
24
050
3
X
1
A
1
2
3
4
5
6
7
8
9
1. Model Family
PCG - packaged A/C with gas heat,
PCE - packaged A/C with electric heat,
PHE - packaged heat pump with electric heat
5. Gas Heating Input BTU/Hr x 1000
050 = 50,000 BTU/Hr. input, blank = electric heat
2. Nominal Cooling Efficiency
4 = 14 SEER, 6 = 16 SEER, etc.
7. NOx Approval
X = low-NOx, blank = not low-Nox
3. Cabinet Size
A = small 35 x 51, B = large 45 x 51
8. Generation Level
1 = first generation
4. Nominal Air Conditioning Cooling Capacity
24 = Nominal Capacity, etc.
9. Revision Level
A = original release, B = second release
6. Voltage-Phase-Frequency
2 = 208/230-1-60, 3=208/230-3-60, 4 = 460-3-60
Examples:
PCG4B421002X1A is a packaged A/C with gas heat, 14 SEER, 3-1/2 ton, large cabinet, three-stage heat, 100,000 BTU gas heat, 230 volt, three
phase, low-NOx model (first generation, first release)
COMPONENT LOCATION
FAN MOTOR
OUTDOOR FAN
COIL GUARD PANEL
OUTDOOR COIL
(Behind Panel)
CONTROL BOARD
TRANSFORMER
BLOWER MOTOR
HIGH VOLTAGE
CONTACTOR
TXV
PRESSURE SWITCH
INDOOR COIL
DRAFT INDUCER BLOWER
INDOOR BLOWER
GAS VALVE
COMPRESSOR
GAS HEAT
EXCHANGER
REMOVABLE
BASE RAILS
BURNER
ASSEMBLY
A0297-001
UNIT LIMITATIONS
Unit Limitations
Model
Unit Voltage
Applied Voltage
Outdoor DB Temp
Min
Max
Max (°F)
PCG4A36
208/230-3-60
187
252
125
PCG4A42
208/230-3-60
187
252
125
PCG4B48
208/230-3-60
187
252
125
PCG4B60
208/230-3-60
187
252
125
Johnson Controls Unitary Products
3
5006147-BTG-C-0616
ACCESSORIES
• Propane Conversion Kit (S1-1NP0702, S1-1NP0701) - Kit
includes burner orifices, gas valve conversion and installation instructions necessary to field convert unit from natural
gas to propane.
• Economizer for Downflow Applications
(S1-2EE04708424, S1-2EE04708524) - Modulating integrated economizer provides simultaneous operation
between the mechanical cooling and economizer operation.
Independent blade design insures proper control and less
than 1% leak rate. Includes hood and mesh bird screen filter
integrated into the hood, dry bulb sensor and relief damper.
Separate field accessories of single enthalpy and dual
enthalpy are also available.
• Economizer for Horizontal Applications
(S1-2EE04708624, S1-2EE04708724) - Modulating integrated economizer provides simultaneous operation
between the mechanical cooling and economizer operation.
Independent blade design insures proper control and less
than 1% leak rate. Includes hood and mesh bird screen filter
integrated into the hood, dry bulb sensor and relief damper.
Separate field accessories of single enthalpy and dual
enthalpy are also available.
• Single/Dual Enthalpy Sensor (S1-2EC04700624) - Sensor
replaces dry bulb sensor standard in economizer kit. Provides improved economizer operation by sensing the dry
bulb temperature from outdoors plus the enthalpy content of
the outdoor air.
• CO2 Sensor Kit (S1-2AQ04700824) - Sensor kit detects
CO2 levels automatically and overrides the economizer
when CO2 levels rise above the preset limits.
• Outdoor Temp. Sensor Kit
(S1-2EC04700724S1-2EC04700724v) - Additional outdoor
air temp sensor kit used with economizers.
• Filter/Frame Kit (Kit provided)
(S1-1FF0602, S1-1FF0601) - Kit contains the necessary
hardware to field install return air filters into the base unit.
The filter rack is suitable for either 1" or 2" filters. (filters not
supplied).
• Rectangle to Round (Horizontal) Adapter
(S1-1AK0110, S1-1AK0111) - Kit includes one supply and
one return air rectangle to round duct adapter. Adapters are
preformed and designed to fit over current horizontal duct
openings on the base unit. Transition is from rectangle to 12"
round for the 1AK0110 kit and from rectangle to 14" round for
the 1AK0111 kit.
• Rectangle to Round (Downflow) Adapter
(S1-1AK0108, S1-1AK0109) - Kit includes one supply and
one return air rectangle to round duct adapter. Adapters are
preformed and designed to fit into current downflow duct
openings on the roof curb. Transition is from rectangle to 16"
round for the 1AK0108 kit and from rectangle to 18" round for
the 1AK0109 kit.
• Roof Curbs (S1-1RC0503, S1-1RC0501) - NRCA approved
curbs provide proper fit to base unit for rooftop installations.
Curbs are designed to be assembled through hinge pins in
each corner. Kit also provides seal strip to assure an air tight
seal. These are 8 inch high roof curbs.
• Roof Curbs (S1-1RC0504, S1-1RC0502) - NRCA approved
curbs provide proper fit to base unit for rooftop installations.
Curbs are designed to be assembled through hinge pins in
each corner. Kit also provides seal strip to assure an air tight
seal. These are 14 inch high roof curbs.
• Manual Outdoor Damper
(S1-1FA0502, S1-1FA0501) - Provides 0% through 50% outdoor air capability (field adjustable). Designed for duct
mounted side supply/return applications. Includes hood and
screen assembly.
• Wall Thermostat - The units are designed to operate with
standard, 24-volt electronic and electro-mechanical thermostats. All units can operate with single stage heat/single
stage cool thermostats - with or without the economizer.
• Low Ambient Kit (S1-2LA04700824) - Kit provides necessary hardware to convert unit to operate in cooling cycle
down to 0º F. Standard unit operation 45º F.
• Base Rail Hole Cover Kit (S1-1HC0101) - Kit provides necessary hardware to close off openings in base rails to block
off openings, i.e. prevent animal entrance.
• Motorized Fresh Air Damper
(S1-2MD04705224, S1-2MD04705124) - Designed for duct
mounted side supply/return and unit mounted down supply/
return applications. Damper capable of providing 0% through
50% of outdoor air (field supplied). Closes on power loss,
includes hood and screen assembly.
4
Johnson Controls Unitary Products
5006147-BTG-C-0616
GUIDE SPECIFICATIONS
GENERAL
Units shall be manufactured by Unitary Products in an ISO
9001 certified facility. Package units give you the flexibility and
choices you need in today’s market. These packaged cooling/
heating air conditioners are designed for outdoor installation.
Only utility and duct connections are required at the point of
installation. The single-stage gas fired heaters have stainless
steel tubular heat exchangers and spark to burner ignition.
They are available in natural gas with field conversion to
propane.
DESCRIPTION
Units shall be factory-assembled, single packaged, Electric
Cooling/Gas Heating units, designed for outdoor installation.
For SEER ratings, refer to technical literature. They shall have
built in, equal size, field convertible duct connections for supply/
return or horizontal supply/return. The units shall be factory
wired, piped, charged with R-410A Refrigerant and factory
tested prior to shipment. All unit wiring shall be both numbered
and color coded. All models shall be rated in accordance with
DOE and AHRI test procedures for both heating and cooling
operation. Units shall be CSA listed and classified to ANSI
Z21.47/CAN/ CSA 2.3 standards and UL 1995/CAN/CSA No.
236-M90 standards.
UNIT CABINET
Unit cabinet shall be constructed of G-90 galvanized, powderpainted steel, certified at 1000 hours salt spray test per ASTMB117 standards. The unit top shall be a single piece design,
with drip edges and no-seam corners to provide optimum water
integrity. Unit shall have a rigidly mounted outdoor coil guard to
provide protection from objects and personnel after installation.
Indoor blower section shall be insulated with foil-faced or foam
insulation, fastened to prevent insulation from entering the air
stream. Cabinet panels shall be separate, easily removable for
servicing and maintenance. Unit shall be built on a formed,
design base pan, with embossments at critical points to add
strength and rigidity and to aid in minimizing sound. Full
perimeter base rails shall be provided to assure reliable transit
of equipment, overhead rigging, for truck access and proper
sealing on roof curb applications. Base rails shall be easily
removable, when required to lower unit height. Filters shall be
field installed, furnished and be accessible through a removable
access door, sealed airtight. Units vertical discharge and return
duct configuration shall be designed to fit between standard 24”
O.C. beams without modification to building structure, duct work
and base unit. Condensate pan shall be internally sloped and
conform to ASHRAE 62-89 self-draining standards, with 3/4”
NPT female ridged mount connection.
Indoor Blower Assembly - Fan shall be direct drive design.
Fan wheel shall be double-inlet type with forward-curved
blades, dynamically balanced to operate smoothly throughout
the entire range of operation. Airflow design shall be constant
air volume. Bearings shall be sealed and permanently
lubricated for longer life and no maintenance. Fan assembly
shall be a slide-out design for easy removal and cleaning.
Indoor blower motors shall be equipped with a standard high
efficiency brushless DC motor (constant torque) also known as
a standard ECM motor.
Johnson Controls Unitary Products
Outdoor Fan Assembly - The outdoor fan shall be of the
direct-driven propeller type, discharge air vertically, have
aluminum blades riveted to corrosion resistant steel spider
bracket and shall be statically balanced for smooth operation.
The outdoor fan motor shall be totally enclosed with
permanently lubricated bearings and internally protected
against overload conditions.
REFRIGERANT COMPONENTS
Compressors:
a. Shall be fully hermetic type, direct drive, internally protected with internal high-pressure relief and over temperature protection. The hermetic motor shall be suction gas
cooled and have a voltage range of +/- 10% of the unit
nameplate voltage.
b. Shall have internal isolation and sound muffling to minimize vibration and noise, and be externally isolated on a
dedicated, independent mounting.
Coils:
a. Indoor coils shall have aluminum plate fins mechanically
bonded to seamless internally enhanced tin-coated copper tubes with all joints brazed.
b. Indoor coil shall be of the direct expansion, draw through
design.
c. Outdoor coils shall have aluminum plate fins mechanically
bonded to seamless internally enhanced copper tubes
with all joints brazed.
d. Outdoor coil shall be draw through design.
Refrigerant Circuit and Refrigerant Safety Components shall
include:
a. Thermal expansion devices (TXV's) shall be factory
mounted and provided.
b. Filter/strainer to eliminate any foreign matter.
GAS HEATING SECTION
Heat exchanger and exhaust system shall be constructed of
corrosion-resistant materials and shall be designed with
induced draft combustion with post purge logic and redundant
main gas valve. The heat exchanger shall be of the tubular
type, constructed of stainless steel for corrosion resistance and
allowing minimum mixed air entering temperature of 40 ºF.
Burners shall be of the in-shot type, constructed of
aluminumized steel. All gas piping shall enter the unit cabinet at
a single location through either the side or bottom, without any
field modifications. An integrated control board shall provide
timed control of indoor fan functioning and burner ignition.
Heating section shall be provided with the following minimum
protection:
a. Primary high-temperature limit switch.
b. Induced draft pressure switch.
c. Flame roll out switch(s) (manual reset).
d. Flame proving controls.
All gas heat models will meet the California requirement for
emissions of less than 40 nanograms per Joule.
5
5006147-BTG-C-0616
PHYSICAL DATA
COMPONENT
NOMINAL TONNAGE
PCG4A36
3.0
PCG4A42
3.5
37.2
34.6
11.0
14.0
1200
3.2
R410A
8-3
43.5
41.0
11.0
14.0
1400
3.8
R410A
9-4
MODELS
PCG4B48
4.0
PCG4B60
5.0
Filters
AHRI Cooling Performance
Gross Capacity @ AHRI A point (MBH)
AHRI net capacity (MBH)
EER
SEER
Nominal CFM
System power (KW)
Refrigerant type
Refrigerant charge (lb-oz)
AHRI Gas Heat Performance
Heating model
Heat input (K Btu)
Heat output (K Btu)
AFUE %
No. burners
No. stages
Temperature Rise Range (°F)
Max. Static Pressure w.c.
Max. Outlet Air Temp. (°F)
Gas piping connection (in.)
Dimensions (inches)
Length
Width
Height
Operating WT. (lbs.)
Compressors
Type
Condenser Coil Data
Face area (Sq. Ft.)
Rows
Fins per inch
Tube diameter
Circuitry Type
Evaporator Coil Data
Face area (Sq. Ft.)
Rows
Fins per inch
Tube diameter
Circuitry Type
Refrigerant control
Condenser Fan Data
Fan diameter (Inch)
Type
Drive type
No. speeds
Motor HP each
RPM
Nominal total CFM
Direct Drive Evaporator Fan Data
Fan Size (Inch)
Type
Motor HP each
RPM
Frame size
Quantity - Size
6
50
50.0
40
81.0
2
1
35-65
420
75
100
75.0
100.0
60
80
81.0
81.0
3
4
1
1
40-70
0.5
180
1/2
51-1/4
35-3/4
47
427
431
75
100
75.0
100.0
60
80
81.0
81.0
3
4
1
1
40-70
0.5
180
1/2
51-1/4
35-3/4
49
441
443
47.7
45.5
11.0
14.0
1600
4.2
R410A
14-4
65
65.0
52
81.0
2
1
515
55.0
52.5
11.0
14.0
2000
4.8
R410A
14-2
100
100.0
80
81.0
3
1
40-70
0.5
180
1/2
125
125.0
100
81.0
4
1
51-1/4
45-3/4
53
523
528
65
65.0
52
81.0
2
1
532
100
100.0
80
81.0
3
1
40-70
0.5
180
1/2
51-1/4
45-3/4
55
536
Recip
Scroll
Scroll
Scroll
15.1
2
22
3/8
Interlaced
16.9
2
22
3/8
Interlaced
23.8
2
22
3/8
Interlaced
25.9
2
22
3/8
Interlaced
4.6
3
16
3/8
Interlaced
TXV
4.6
3
16
3/8
Interlaced
TXV
6.3
3
16
3/8
Interlaced
TXV
6.3
3
16
3/8
Interlaced
TXV
24
Prop
Direct
1
1/4
850
2400
24
Prop
Direct
1
1/4
850
2400
26
Prop
Direct
1
1/3
850
3200
26
Prop
Direct
1
1/3
850
3200
125
125.0
100
81.0
4
1
543
11 x 10
11 x 10
11 x 10
11 x 10
Centrifugal
Centrifugal
Centrifugal
Centrifugal
1/2
3/4
3/4
3/4
1
1200 Max
1200 Max
1200 Max
1200 Max
48
48
48
48
Field-supplied external filters must be sized so as not to exceed 300 fpm air velocity through disposable filters. For internal filter use, a filter rack kit is included with all three phase models. Consult the instructions
supplied with that kit for replacement filter sizes. Filter sizes: A=20x20, B=20x30.
Johnson Controls Unitary Products
5006147-BTG-C-0616
COOLING PERFORMANCE DATA - 3 TON
PACKAGED UNIT MODEL NO.
ID CFM
CONDENSER
ENTERING AIR
IDDB
TEMPERATURE
IDWB
T.C.
55 / 45
S.C.
K.W.
T.C.
65 / 55
S.C.
K.W.
T.C.
75 / 63
S.C.
K.W.
T.C.
85 / 69
S.C.
K.W.
T.C.
95 / 75
S.C.
K.W.
T.C.
105 / 83
S.C.
K.W.
T.C.
115 / 89
S.C.
K.W.
T.C.
125 / 95
S.C.
K.W.
PCG4A36
80
57
45.3
45.3
2.15
42.0
42.0
2.39
38.7
38.7
2.63
35.3
35.3
2.87
31.9
31.9
3.11
26.5
26.5
3.43
21.4
21.4
3.74
16.2
16.2
4.05
80
62
48.1
43.2
2.16
43.7
40.3
2.41
39.3
37.4
2.66
35.4
34.4
2.90
31.5
31.5
3.14
26.8
26.8
3.39
22.3
22.3
3.65
17.7
17.7
3.90
1600
75
62
48.0
36.0
2.16
43.8
34.1
2.40
39.6
32.1
2.64
35.5
30.0
2.88
31.5
28.0
3.12
26.3
24.0
3.35
21.3
20.2
3.57
16.3
16.3
3.79
80
67
53.1
36.5
2.15
48.6
34.5
2.41
44.1
32.4
2.67
39.4
30.1
2.93
34.8
27.8
3.20
29.0
24.4
3.43
23.4
21.1
3.67
17.7
17.7
3.90
80
72
54.6
27.9
2.15
52.4
26.6
2.40
50.1
25.4
2.65
45.0
23.6
2.93
39.8
21.8
3.21
33.7
19.3
3.48
27.7
17.0
3.75
21.7
14.6
4.01
80
57
42.2
42.2
2.07
39.4
39.4
2.30
36.6
36.6
2.52
33.6
33.6
2.75
30.5
30.5
2.99
26.0
26.0
3.27
21.6
21.6
3.54
17.2
17.2
3.81
80
62
46.3
39.5
2.07
42.5
36.9
2.31
38.6
34.3
2.55
34.8
32.0
2.79
31.0
29.7
3.02
26.5
25.7
3.27
22.2
21.8
3.50
17.9
17.9
3.74
1400
75
62
46.2
33.3
2.07
42.4
31.3
2.31
38.5
29.3
2.54
34.8
27.5
2.77
31.0
25.7
3.00
26.2
22.6
3.23
21.4
19.7
3.44
16.7
16.7
3.66
80
67
51.3
33.4
2.06
47.1
31.5
2.32
42.9
29.5
2.57
38.7
27.5
2.83
34.6
25.5
3.08
29.1
22.8
3.32
23.8
20.2
3.54
18.5
17.6
3.77
80
72
53.5
26.1
2.05
51.0
24.9
2.31
48.4
23.6
2.56
43.8
21.9
2.83
39.2
20.2
3.10
33.5
18.0
3.37
28.0
15.9
3.63
22.5
13.8
3.88
80
57
39.2
39.2
1.99
36.8
36.8
2.20
34.5
34.5
2.41
31.9
31.9
2.64
29.2
29.2
2.87
25.5
25.5
3.11
21.8
21.8
3.34
18.2
18.2
3.57
80
62
44.6
35.8
1.99
41.2
33.5
2.22
37.9
31.1
2.45
34.2
29.5
2.68
30.5
27.9
2.91
26.3
24.5
3.14
22.2
21.3
3.36
18.0
18.0
3.58
1200
75
62
44.5
30.6
1.99
41.0
28.6
2.22
37.4
26.6
2.44
34.0
25.0
2.67
30.6
23.4
2.89
26.0
21.2
3.11
21.5
19.1
3.32
17.0
17.0
3.53
80
67
49.5
30.4
1.97
45.6
28.5
2.22
41.7
26.7
2.47
38.0
25.0
2.72
34.3
23.3
2.97
29.2
21.3
3.20
24.2
19.3
3.42
19.2
17.4
3.65
80
72
52.4
24.4
1.95
49.5
23.1
2.21
46.7
21.8
2.46
42.7
20.2
2.73
38.6
18.7
2.99
33.4
16.7
3.25
28.3
14.8
3.50
23.2
13.0
3.76
80
67
55.5
39.6
2.53
52.1
37.7
2.77
48.7
35.9
3.01
44.9
33.9
3.31
41.1
32.0
3.60
36.1
29.5
4.03
31.1
27.2
4.45
26.2
24.8
4.87
80
72
61.9
32.6
2.56
58.0
30.8
2.80
54.1
29.0
3.04
50.0
27.3
3.36
46.0
25.5
3.67
40.6
23.3
4.09
35.3
21.2
4.50
30.1
19.1
4.91
80
57
46.5
45.5
2.42
44.4
43.7
2.55
42.2
41.9
2.67
39.3
39.2
2.98
36.5
36.5
3.29
32.5
32.5
3.72
28.7
28.7
4.14
24.9
24.9
4.57
80
62
48.6
42.1
2.44
45.6
40.5
2.68
42.6
38.8
2.93
40.0
36.1
3.24
37.4
33.3
3.54
33.0
30.3
3.97
28.8
27.4
4.38
24.5
24.5
4.79
1400
75
62
48.5
36.2
2.43
45.6
34.4
2.66
42.6
32.7
2.89
39.3
31.0
3.20
35.9
29.4
3.51
31.5
26.9
3.94
27.2
24.4
4.35
22.9
22.0
4.76
80
67
53.7
37.0
2.45
50.5
35.3
2.70
47.4
33.6
2.94
43.8
31.2
3.24
40.2
28.9
3.54
35.5
27.0
3.97
30.9
25.2
4.37
26.4
23.3
4.78
80
72
59.6
30.7
2.47
56.1
29.2
2.71
52.5
27.6
2.94
48.8
25.9
3.26
45.1
24.1
3.57
40.0
22.1
3.99
35.0
20.1
4.41
30.1
18.1
4.82
80
57
43.7
43.1
2.35
42.2
41.9
2.36
40.6
40.6
2.38
38.0
38.0
2.69
35.4
35.4
3.00
31.7
31.7
3.44
28.2
28.2
3.86
24.7
24.7
4.29
80
62
46.9
39.2
2.36
44.1
37.7
2.61
41.3
36.3
2.86
38.2
34.5
3.17
35.1
32.7
3.48
31.2
29.6
3.90
27.4
26.7
4.31
23.7
23.7
4.71
1200
75
62
46.8
33.9
2.36
44.1
32.5
2.59
41.4
31.0
2.82
38.4
29.3
3.13
35.4
27.6
3.44
31.2
25.4
3.86
27.1
23.3
4.28
23.0
21.2
4.69
80
67
51.8
34.4
2.38
48.9
32.8
2.62
46.0
31.3
2.87
42.7
28.5
3.18
39.3
25.8
3.48
34.9
24.5
3.90
30.7
23.1
4.30
26.5
21.8
4.70
80
72
57.3
28.7
2.38
54.1
27.5
2.61
51.0
26.2
2.84
47.6
24.5
3.15
44.1
22.8
3.47
39.4
20.9
3.90
34.7
19.0
4.31
30.1
17.2
4.73
COOLING PERFORMANCE DATA - 3.5 TON
PACKAGED UNIT MODEL NO. PCG4A42
ID CFM
CONDENSER
ENTERING AIR
IDDB
80
80
TEMPERATURE
IDWB
57
62
T.C.
49.4 50.2
55 / 45
S.C.
47.8 45.0
K.W.
2.50 2.52
T.C.
46.6 47.0
65 / 55
S.C.
45.5 43.2
K.W.
2.73 2.76
T.C.
43.8 43.9
75 / 63
S.C.
43.3 41.4
K.W.
2.97 3.00
T.C.
40.7 41.8
85 / 69
S.C.
40.4 37.7
K.W.
3.28 3.30
T.C.
37.6 39.7
95 / 75
S.C.
37.6 33.9
K.W.
3.59 3.60
T.C.
33.3 34.8
105 / 83
S.C.
33.3 31.0
K.W.
4.01 4.03
T.C.
29.2 30.1
115 / 89
S.C.
29.2 28.2
K.W.
4.43 4.45
T.C.
25.1 25.4
125 / 95
S.C.
25.1 25.4
K.W.
4.84 4.86
Johnson Controls Unitary Products
1600
75
62
50.2
38.5
2.51
47.0
36.4
2.74
43.7
34.3
2.97
40.1
32.8
3.28
36.5
31.3
3.59
31.8
28.4
4.01
27.3
25.6
4.42
22.8
22.8
4.83
7
5006147-BTG-C-0616
COOLING PERFORMANCE DATA - 4 TON
PACKAGED UNIT MODEL NO.
ID CFM
CONDENSER
ENTERING AIR
IDDB
TEMPERATURE
IDWB
T.C.
55 / 45
S.C.
K.W.
T.C.
65 / 55
S.C.
K.W.
T.C.
75 / 63
S.C.
K.W.
T.C.
85 / 69
S.C.
K.W.
T.C.
95 / 75
S.C.
K.W.
T.C.
105 / 83
S.C.
K.W.
T.C.
115 / 89
S.C.
K.W.
T.C.
125 / 95
S.C.
K.W.
PCG4B48
80
57
58.1
57.1
2.21
54.4
54.0
2.46
50.8
50.8
2.71
46.5
46.5
3.05
42.2
42.2
3.39
37.2
37.2
3.85
32.4
32.4
4.31
27.6
27.6
4.76
80
62
61.5
53.6
2.21
56.8
51.5
2.47
52.2
49.5
2.73
47.2
45.8
3.06
42.2
42.2
3.38
37.0
37.0
3.85
31.9
31.9
4.31
26.9
26.9
4.76
1600
75
62
60.2
44.4
2.20
55.7
42.4
2.46
51.2
40.4
2.72
46.2
37.7
3.05
41.2
35.0
3.38
35.3
31.2
3.85
29.6
27.5
4.30
23.9
23.9
4.76
80
67
66.8
44.1
2.23
62.2
42.4
2.49
57.6
40.6
2.75
52.4
38.1
3.08
47.2
35.6
3.41
40.9
33.3
3.88
34.9
31.0
4.33
28.8
28.8
4.79
80
72
70.0
33.9
2.25
66.3
32.4
2.50
62.5
30.9
2.76
57.6
28.7
3.09
52.7
26.5
3.42
46.8
24.7
3.89
41.1
23.0
4.35
35.5
21.2
4.80
80
57
55.6
54.5
2.20
52.1
51.6
2.44
48.7
48.7
2.69
44.6
44.6
3.04
40.6
40.6
3.38
36.1
36.1
3.85
31.7
31.7
4.30
27.3
27.3
4.76
80
62
59.5
49.9
2.21
55.1
48.0
2.46
50.7
46.0
2.72
46.0
42.9
3.05
41.3
39.8
3.38
36.2
35.2
3.85
31.2
30.7
4.31
26.2
26.2
4.77
1400
75
62
58.7
42.1
2.20
54.4
40.1
2.45
50.1
38.2
2.71
45.1
35.5
3.04
40.2
32.9
3.38
35.0
30.1
3.85
30.1
27.3
4.30
25.1
24.6
4.76
80
67
65.1
41.9
2.23
60.9
40.2
2.49
56.6
38.5
2.75
51.5
35.9
3.08
46.4
33.4
3.41
40.6
31.3
3.88
35.1
29.3
4.33
29.6
27.4
4.79
80
72
70.0
33.5
2.24
65.7
31.5
2.49
61.4
29.5
2.75
56.8
27.5
3.09
52.2
25.4
3.42
46.5
23.7
3.89
41.0
22.0
4.34
35.6
20.3
4.80
80
57
53.1
51.9
2.18
49.8
49.2
2.43
46.5
46.5
2.68
42.8
42.8
3.02
39.0
39.0
3.36
34.9
34.9
3.84
30.9
30.9
4.30
27.0
27.0
4.76
80
62
57.5
46.3
2.20
53.4
44.5
2.46
49.3
42.6
2.71
44.9
40.0
3.05
40.5
37.4
3.38
35.4
33.4
3.86
30.5
29.5
4.31
25.5
25.5
4.77
1200
75
62
57.2
39.7
2.19
53.1
37.9
2.45
49.0
36.0
2.70
44.1
33.3
3.03
39.2
30.7
3.37
34.8
28.9
3.84
30.6
27.1
4.30
26.4
25.4
4.76
80
67
63.4
39.6
2.22
59.5
38.0
2.48
55.6
36.3
2.74
50.6
33.8
3.07
45.5
31.2
3.40
40.3
29.4
3.87
35.3
27.6
4.33
30.3
25.9
4.79
80
72
69.9
33.0
2.23
65.1
30.6
2.49
60.3
28.2
2.74
56.0
26.3
3.08
51.7
24.3
3.42
46.2
22.7
3.88
41.0
21.0
4.34
35.7
19.4
4.79
80
67
68.7
46.2
3.43
32.9
23.1
3.76
65.7
46.2
4.09
60.0
44.0
4.48
54.3
41.8
4.86
46.0
37.8
5.42
38.0
33.9
5.96
30.0
30.0
6.49
80
72
72.9
34.9
3.41
36.7
17.6
3.76
73.2
35.2
4.11
60.4
41.4
4.47
47.5
47.5
4.83
44.7
39.3
5.41
42.0
31.3
5.98
39.3
23.4
6.55
80
57
60.4
60.4
3.28
56.7
56.7
3.57
53.0
53.0
3.87
26.5
26.5
4.26
46.0
46.0
4.66
41.5
41.5
5.23
37.1
37.1
5.79
32.7
32.7
6.35
80
62
64.1
54.7
3.29
60.5
53.5
3.59
56.9
52.3
3.88
52.5
49.3
4.28
48.1
46.3
4.68
42.6
41.4
5.25
37.2
36.6
5.80
31.9
31.9
6.35
1400
75
62
64.4
46.3
3.33
28.4
21.5
3.61
56.7
43.0
3.89
52.2
40.9
4.29
47.8
38.8
4.69
40.0
34.1
5.26
32.5
29.5
5.82
25.0
25.0
6.38
80
67
68.0
44.2
3.34
32.2
21.6
3.63
64.4
43.1
3.92
59.2
41.1
4.31
54.0
39.0
4.71
46.1
35.6
5.26
38.5
32.2
5.81
31.0
28.8
6.35
80
72
71.8
33.9
3.32
36.0
16.8
3.64
72.0
33.6
3.96
63.2
35.7
4.33
54.3
37.9
4.70
49.5
32.5
5.27
44.8
27.4
5.83
40.1
22.2
6.38
80
57
57.6
57.6
3.12
54.3
54.3
3.41
51.0
51.0
3.70
25.5
25.5
4.11
44.4
44.4
4.51
40.0
40.0
5.10
35.6
35.6
5.66
31.2
31.2
6.23
80
62
62.7
51.4
3.14
59.1
49.7
3.43
55.5
48.1
3.72
51.5
46.0
4.12
47.5
43.9
4.52
41.1
38.7
5.09
34.9
33.7
5.64
28.7
28.7
6.19
1200
75
62
63.6
43.4
3.23
27.9
20.0
3.48
55.7
40.0
3.73
51.6
38.0
4.13
47.6
36.1
4.53
40.1
32.5
5.11
32.9
29.1
5.67
25.6
25.6
6.24
80
67
67.2
42.2
3.24
31.6
20.0
3.50
63.1
40.0
3.76
58.4
38.1
4.15
53.6
36.3
4.55
46.2
33.3
5.11
39.0
30.5
5.66
31.9
27.6
6.21
80
72
70.6
32.8
3.23
35.4
16.0
3.52
70.7
32.0
3.80
65.9
30.1
4.19
61.1
28.2
4.57
54.3
25.7
5.13
47.6
23.4
5.67
41.0
21.0
6.21
COOLING PERFORMANCE DATA - 5 TON
PACKAGED UNIT MODEL NO.
ID CFM
CONDENSER
ENTERING AIR
IDDB
TEMPERATURE
IDWB
T.C.
55 / 45
S.C.
K.W.
T.C.
65 / 55
S.C.
K.W.
T.C.
75 / 63
S.C.
K.W.
T.C.
85 / 69
S.C.
K.W.
T.C.
95 / 75
S.C.
K.W.
T.C.
105 / 83
S.C.
K.W.
T.C.
115 / 89
S.C.
K.W.
T.C.
125 / 95
S.C.
K.W.
8
PCG4B60
80
57
63.1
63.1
3.44
59.1
59.1
3.74
55.1
55.1
4.03
27.6
27.6
4.42
47.5
47.5
4.80
43.0
43.0
5.37
38.6
38.6
5.92
34.2
34.2
6.47
80
62
65.4
58.0
3.44
61.9
57.3
3.75
58.3
56.5
4.05
53.5
52.6
4.44
48.7
48.7
4.84
44.0
44.0
5.40
39.6
39.6
5.96
35.1
35.1
6.51
1600
75
62
65.2
49.1
3.43
28.9
23.1
3.74
57.7
46.1
4.05
52.8
43.8
4.45
47.9
41.5
4.84
39.9
35.7
5.41
32.1
30.0
5.97
24.4
24.4
6.53
Johnson Controls Unitary Products
5006147-BTG-C-0616
COIL GUARD
HIGH VOLTAGE
CONNECTION 7/8”
C
HIGH VOLTAGE
CONNECTION 1-3/32”
COMBUSTION AIR INTAKE
HEAT EXCHANGER ACCESS PANEL
COMPRESSOR
ACCESS PANEL
EXHAUST HOOD
CONDENSATE
DRAIN
BLOWER
ACCESS
PANEL
A
B
LOW VOLTAGE CONNECTION
GAS SUPPLY
CONTROL ACCESS
PANEL
A0296-001
UNIT DIMENSIONS
Model
Dimensions
A
B
C
PCG4A36
51-1/4
35-3/4
47
PCG4A42
51-1/4
35-3/4
49
PCG4B48
51-1/4
45-3/4
53
PCG4B60
51-1/4
45-3/4
55
UNIT CLEARANCES1,2
Direction
Distance (in.)
Direction
Top3
36
Power Entry (Right Side)
36
Side Opposite Ducts
36
Left Side
24
Duct Panel
0
Bottom4
1
1.
2.
3.
4.
Distance (in.)
A 1" clearance must be provided between any combustible material and the supply air duct work.
The products of combustion must not be allowed to accumulate within a confined space and recirculate.
Units must be installed outdoors. Over hanging structure or shrubs should not obstruct condenser air discharge outlet.
Units may be installed on combustible floors made from class A, B or C roof covering materials.
Johnson Controls Unitary Products
9
5006147-BTG-C-0616
INDOOR BLOWER SPECIFICATIONS
Motor
Model
HP
RPM
EFF.
SF
Frame
24050
1/3
Variable
0.8
1.0
48
24075
1/2
Variable
0.8
1.0
48
30050
1/3
Variable
0.8
1.0
48
30075
1/2
Variable
0.8
1.0
48
36050
1/2
Variable
0.8
1.0
48
36075
1/2
Variable
0.8
1.0
48
36100
3/4
Variable
0.8
1.0
48
42075
3/4
Variable
0.8
1.0
48
42100
3/4
Variable
0.8
1.0
48
48065
3/4
Variable
0.8
1.0
48
48100
3/4
Variable
0.8
1.0
48
48125
3/4
Variable
0.8
1.0
48
60065
1
Variable
0.8
1.0
48
60100
1
Variable
0.8
1.0
48
60125
1
Variable
0.8
1.0
48
SOUND PERFORMANCE
Model
(Tons)
Sound Rating1
dB (A)
125
250
500
1000
2000
4000
8000
PCG4A36
74
58.5
61.8
65.4
66.5
60.7
54.8
49.8
PCG4A42
74
63.5
63.9
62.3
65.0
64.0
54.1
46.6
PCG4B48
74
63.5
63.9
62.3
65.0
64.0
54.1
46.6
PCG4B60
76
72.3
65.0
63.9
64.0
60.0
55.5
49.0
Octave Band Centerline Frequency (Hz)
1. Rated in accordance with AHRI Standard 270.
ELECTRICAL DATA
Model
Compressor
Voltage
RLA
LRA
MCC
OD Fan
Motor
Supply
Blower Motor
FLA
FLA
MCA1
(Amps)
Max Fuse2/
Breaker3 Size
(Amps)
36050, 36075
208/230-3-60
8.3
68.0
14.5
1.3
3.8
15.5
20
36100
208/230-3-60
8.3
68.0
14.5
1.3
5.4
17.1
25
42075, 42100
208/230-3-60
13.5
88.0
21.1
1.3
5.4
23.6
35
48065, 48100, 48125
208/230-3-60
13.7
83.1
21.4
1.7
5.4
24.2
35
60065, 60100, 60125
208/230-3-60
16.0
110.0
24.9
1.7
7.0
28.7
40
1. Minimum Circuit Ampacity.
2. Maximum Over Current Protection per standard UL 1995.
3. Fuse or HACR circuit breaker size installed at factory or field installed.
10
Johnson Controls Unitary Products
5006147-BTG-C-0616
"D"
CENTER OF
GRAVITY
COMPRESSOR
"C"
"A"
FRONT
OF UNIT
Y
"B"
X
A0295-001-TG
WEIGHTS AND DIMENSIONS
Model
Weight (lbs.)
Center of Gravity
4 Point Load Location (lbs.)
36050
Shipping
425
Operating
420
X
28
Y
15
A
141
B
107
C
94
D
78
36075
432
427
28
15
135
115
103
74
36100
436
431
28
15
139
113
99
80
42075
446
441
28
15
145
112
99
85
42100
448
443
28
15
148
110
96
89
48065
520
515
28
15
189
116
93
117
48100
528
523
28
15
169
139
115
100
48125
533
528
28
15
164
145
124
95
60065
537
532
29
15
174
142
124
92
60100
541
536
28
15
177
140
117
102
60125
548
543
27
15
151
167
141
84
Johnson Controls Unitary Products
11
5006147-BTG-C-0616
AIRFLOW PERFORMANCE - SIDE DUCT APPLICATION
External Static Pressure (Inches WC)
Model
36050
36075
36100
42075
42100
48065
48100
48125
60065
60100
Motor Speed
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1.0
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
Low (1)
1003
952
904
851
790
730
674
633
551
Low/Medium (2)
1180
1133
1085
1042
995
942
889
834
724
Medium (3)
1259
1209
1166
1126
1084
1032
980
928
824
Medium/High (4)
1314
1271
1229
1186
1144
1097
1049
998
896
High (5)
1506
1471
1403
1389
1345
1305
1262
1216
1124
Low (1)
1225
1174
1131
1090
1046
993
941
888
782
Low/Medium (2)
1259
1209
1166
1126
1084
1032
980
928
824
Medium (3)
1314
1271
1229
1186
1144
1097
1049
998
896
Medium/High (4)
1348
1306
1259
1222
1179
1133
1086
1036
936
High (5)
1506
1471
1403
1389
1345
1305
1262
1216
1124
Low (1)
1342
1302
1260
1217
1178
1134
1082
1034
938
Low/Medium (2)
1425
1368
1332
1293
1251
1208
1163
1113
1013
Medium (3)
1554
1503
1465
1423
1386
1346
1302
1257
1167
Medium/High (4)
1658
1599
1588
1530
1495
1454
1414
1373
1291
High (5)
1966
1914
1862
1810
1757
1705
1653
1600
1496
Low (1)
1315
1266
1229
1194
1156
1117
1080
1036
948
Low/Medium (2)
1436
1382
1342
1304
1262
1220
1179
1131
1035
1059
Medium (3)
1458
1406
1365
1327
1286
1244
1203
1155
Medium/High (4)
1573
1523
1484
1445
1408
1367
1327
1279
1183
High (5)
1966
1914
1862
1810
1757
1705
1653
1600
1496
Low (1)
1436
1382
1342
1304
1262
1220
1179
1131
1035
Low/Medium (2)
1544
1492
1455
1416
1376
1336
1294
1248
1156
Medium (3)
1573
1523
1484
1445
1408
1367
1327
1279
1183
Medium/High (4)
1681
1640
1599
1557
1517
1478
1436
1393
1307
High (5)
1935
1887
1834
1788
1743
1701
1651
1591
1471
Low (1)
1046
1009
980
946
915
878
844
779
649
Low/Medium (2)
1295
1250
1213
1172
1133
1087
1045
964
802
Medium (3)
1620
1564
1517
1466
1418
1360
1308
1206
1002
Medium/High (4)
1798
1722
1669
1620
1572
1527
1480
1413
1280
High (5)
2146
2085
2025
1960
1872
1862
1798
1735
1609
Low (1)
1620
1564
1517
1466
1418
1360
1308
1206
1002
Low/Medium (2)
1694
1630
1580
1530
1482
1430
1380
1292
1116
Medium (3)
1798
1722
1669
1620
1572
1527
1480
1413
1280
Medium/High (4)
1835
1758
1703
1653
1604
1558
1511
1442
1304
High (5)
2146
2085
2025
1960
1872
1862
1798
1735
1609
Low (1)
1620
1564
1517
1466
1418
1360
1308
1206
1002
Low/Medium (2)
1798
1722
1669
1620
1572
1527
1480
1413
1280
Medium (3)
1922
1863
1804
1754
1724
1658
1612
1559
1453
Medium/High (4)
2001
1952
1890
1839
1820
1742
1696
1651
1561
High (5)
2146
2085
2025
1960
1872
1862
1798
1735
1609
Low (1)
1073
1043
1009
988
963
941
917
892
842
Low/Medium (2)
1329
1292
1250
1223
1192
1165
1136
1105
1043
Medium (3)
2054
1998
1934
1890
1843
1801
1757
1710
1616
Medium/High (4)
2195
2144
2098
2049
2003
1955
1883
1868
1838
High (5)
2445
2388
2306
2293
2235
2178
2129
2077
1973
Low (1)
1730
1682
1628
1592
1552
1517
1479
1439
1359
Low/Medium (2)
1858
1807
1749
1710
1667
1629
1589
1546
1460
Medium (3)
2054
1998
1934
1890
1843
1801
1757
1710
1616
Medium/High (4)
2195
2144
2098
2049
2003
1955
1883
1868
1838
High (5)
2445
2388
2306
2293
2235
2178
2129
2077
1973
Continued on next page.
12
Johnson Controls Unitary Products
5006147-BTG-C-0616
AIRFLOW PERFORMANCE - SIDE DUCT APPLICATION (Continued)
External Static Pressure (Inches WC)
Model
60125
1.
2.
3.
4.
5.
Motor Speed
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1.0
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
Low (1)
2063
2008
1943
1899
1851
1809
1763
1717
1625
Low/Medium (2)
2130
2084
2032
1983
1927
1951
1860
1815
1725
Medium (3)
2195
2144
2098
2049
2003
1955
1883
1868
1838
Medium/High (4)
2275
2252
2169
2154
2112
2065
1989
1976
1950
High (5)
2445
2388
2306
2293
2235
2178
2129
2077
1973
Airflow tested with dry coil conditions, without air filters, at 230 volts
Applications above 0.8" w.c. external static pressure are not recommended.
Brushless DC high efficiency standard ECM blower motor used for all indoor blower assemblies.
Minimal variations in airflow performance data results from operating at 208 volts. Data above may be used in those cases.
Heating applications tested at 0.50" w.c. esp, and cooling applications tested at 0.30" w.c.esp per standards.
AIRFLOW PERFORMANCE - BOTTOM DUCT APPLICATION
External Static Pressure (Inches WC)
Model
36050
36075
36100
42075
42100
48065
48100
Motor Speed
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1.0
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
Low (1)
1008
962
916
861
807
757
700
650
550
Low/Medium (2)
1190
1148
1106
1055
1008
955
914
863
761
Medium (3)
1262
1223
1181
1137
1091
1044
994
952
868
Medium/High (4)
1324
1282
1245
1202
1161
1112
1067
1018
920
High (5)
1517
1475
1447
1400
1357
1318
1275
1232
1146
Low (1)
1231
1186
1146
1103
1069
1030
977
912
781
Low/Medium (2)
1270
1225
1189
1140
1098
1046
1008
960
866
Medium (3)
1317
1286
1245
1198
1151
1110
1064
1024
943
Medium/High (4)
1358
1317
1275
1238
1197
1148
1105
1057
961
High (5)
1517
1475
1447
1400
1357
1318
1275
1232
1146
Low (1)
1340
1299
1264
1224
1182
1182
1097
1049
953
Low/Medium (2)
1409
1368
1334
1291
1253
1201
1173
1128
1038
Medium (3)
1527
1492
1470
1419
1385
1343
1299
1250
1152
Medium/High (4)
1663
1585
1594
1601
1521
1480
1440
1400
1320
High (5)
1930
1892
1853
1805
1760
1696
1625
1553
1409
Low (1)
1332
1295
1263
1222
1185
1148
1110
1063
967
Low/Medium (2)
1457
1419
1376
1340
1299
1253
1215
1160
1051
Medium (3)
1451
1412
1371
1339
1296
1257
1211
1165
1072
Medium/High (4)
1568
1524
1491
1464
1425
1383
1345
1296
1200
High (5)
1978
1937
1891
1837
1785
1725
1656
1604
1502
Low (1)
1455
1414
1379
1335
1294
1254
1212
1160
1056
Low/Medium (2)
1566
1532
1492
1455
1416
1372
1333
1280
1174
Medium (3)
1565
1530
1491
1458
1419
1381
1336
1290
1198
Medium/High (4)
1675
1641
1606
1578
1535
1495
1455
1412
1326
High (5)
1946
1909
1863
1815
1771
1721
1654
1595
1477
Low (1)
1032
999
970
938
910
879
843
808
737
Low/Medium (2)
1272
1236
1204
1165
1129
1081
1037
968
829
Medium (3)
1611
1574
1518
1494
1439
1405
1357
1266
1083
Medium/High (4)
1892
1777
1771
1701
1639
1617
1565
1489
1336
High (5)
2131
2058
1998
1949
1892
1840
1788
1728
1608
Low (1)
1598
1548
1502
1454
1410
1362
1307
1251
1139
Low/Medium (2)
1663
1612
1568
1522
1476
1422
1370
1297
1152
Medium (3)
1789
1733
1670
1650
1596
1578
1535
1483
1379
Medium/High (4)
1931
1814
1808
1736
1673
1650
1597
1519
1362
High (5)
2131
2058
1998
1949
1892
1840
1788
1728
1608
Continued on next page.
Johnson Controls Unitary Products
13
5006147-BTG-C-0616
AIRFLOW PERFORMANCE - BOTTOM DUCT APPLICATION (Continued)
External Static Pressure (Inches WC)
Model
48125
60065
60100
60125
1.
2.
3.
4.
5.
14
Motor Speed
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1.0
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
SCFM
Low (1)
1598
1548
1502
1454
1410
1362
1307
1251
1139
Low/Medium (2)
1766
1703
1656
1611
1566
1518
1469
1419
1319
Medium (3)
1912
1875
1805
1787
1750
1713
1672
1636
1564
Medium/High (4)
2105
2014
2006
1931
1898
1845
1793
1739
1631
High (5)
2131
2058
1998
1949
1892
1840
1788
1728
1608
Low (1)
1026
999
989
950
907
907
886
862
816
Low/Medium (2)
1263
1230
1192
1165
1167
1101
1099
1071
1015
Medium (3)
1987
1933
1861
1817
1820
1715
1725
1651
1504
Medium/High (4)
2114
2050
2047
1974
1899
1889
1920
1866
1758
High (5)
2369
2308
2249
2183
2126
2088
2034
1990
1902
Low (1)
1655
1612
1596
1531
1461
1462
1429
1391
1316
Low/Medium (2)
1766
1720
1667
1629
1632
1539
1537
1498
1421
Medium (3)
1987
1933
1861
1817
1820
1715
1725
1651
1504
Medium/High (4)
2114
2050
2047
1974
1899
1889
1920
1866
1758
High (5)
2369
2308
2249
2183
2126
2088
2034
1990
1902
Low (1)
1973
1924
1905
1826
1743
1744
1703
1660
1574
Low/Medium (2)
2024
1983
1937
1889
1886
1843
1799
1759
1679
Medium (3)
2123
2075
2019
1970
1978
1862
1849
1804
1714
Medium/High (4)
2191
2154
2117
2075
2002
1995
2028
1974
1866
High (5)
2369
2308
2249
2183
2126
2088
2034
1990
1902
Airflow tested with dry coil conditions, without air filters, at 230 volts
Applications above 0.8" w.c. external static pressure are not recommended.
Brushless DC high efficiency standard ECM blower motor used for all indoor blower assemblies.
Minimal variations in airflow performance data results from operating at 208 volts. Data above may be used in those cases.
Heating applications tested at 0.50" w.c. esp, and cooling applications tested at 0.30" w.c.esp per standards.
Johnson Controls Unitary Products
5006147-BTG-C-0616
ADDITIONAL STATIC RESISTANCE
Size (Tons)
A36 (3.0)
A42 (3.5)
B48 (4.0)
B60 (5.0)
CFM
700
800
900
1000
1100
1200
1300
1400
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
Wet Indoor Coil Economizer
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.02
0.03
0.04
0.05
0.06
0.07
0.07
0.08
0.09
0.09
0.02
0.03
0.04
0.05
0.06
0.07
0.07
0.08
0.09
0.09
0.02
0.03
0.04
0.05
0.06
0.07
0.07
0.08
0.09
0.09
0.00
0.01
0.01
0.01
0.01
0.02
0.03
0.04
0.02
0.02
0.02
0.03
0.04
0.04
0.04
0.04
0.05
0.05
0.02
0.02
0.02
0.03
0.04
0.04
0.04
0.04
0.05
0.05
0.02
0.02
0.02
0.03
0.04
0.04
0.04
0.04
0.05
0.05
BOTTOM DUCT DIMENSIONS (Inches)
1
Filter/Frame Kit
0.04
0.06
0.08
0.10
0.13
0.16
0.17
0.18
0.04
0.04
0.05
0.05
0.06
0.07
0.08
0.09
0.10
0.11
0.04
0.04
0.05
0.05
0.06
0.07
0.08
0.09
0.10
0.11
0.04
0.04
0.05
0.05
0.06
0.07
0.08
0.09
0.10
0.11
1. The pressure drop through the economizer is greater for 100% outdoor air
than for 100% return air. If the resistance of the return air duct is less than
0.25 IWG, the unit will deliver less CFM during full economizer operation.
Filter pressure drop based on standard filter media tested at velocities not to
exceed 300 ft/min.
D
16
C
RETURN
AIR DUCT
A
E
B
SUPPLY
AIR DUCT
A
F
Model
36, 42
48, 60
A
10
14
B
21.5
13.5
A0298-001
C
5
5
D
4.5
3.5
E
47.5
47.5
F
32
42
REAR DUCT DIMENSIONS (Inches)
6833/<
$,5'8&7
5(7851
$,5'8&7
$
Model
36, 42
48, 60
Johnson Controls Unitary Products
$
%
A
9.6
13.6
$
B
22
14
15
5006147-BTG-C-0616
UNIT TYPICAL DUCT APPLICATIONS
ROOF CURB
INSTALLATION
REAR DUCT
ROOF CURB
INSTALLATION
BOTTOM DUCT
SLAB ON
GROUND
INSTALLATION
A032
UNIT TYPICAL SLAB ON GROUND INSTALLATION
TO POWER SUPPLY
RETURN
AIR DUCT
SUPPLY
AIR DUCT
FIELD-SUPPLIED
DISCONNECT
SWITCH
CONDENSATE
DRAIN
MANUAL GAS
SHUTOFF VAVLE
TO GAS
SUPPLY LINE
16
CONTROL WIRING TO
INDOOR THERMOSTAT
A0325-001
Johnson Controls Unitary Products
5006147-BTG-C-0616
UNIT TYPICAL ROOF CURB INSTALLATION
ROOF
CONDENSATE
DRAIN
MANUAL GAS
SHUTOFF VAVLE
ROOF CURB
FIELD-SUPPLIED
DISCONNECT
SWITCH
TO GAS
SUPPLY LINE
TO POWER SUPPLY
CONTROL WIRING TO
INDOOR THERMOSTAT
RETURN
AIR DUCT
SUPPLY
AIR DUCT
A0326-001
EXTERNAL STATIC PRESSURE SETUP
To measure external static pressure:
•
•
•
•
•
•
Measure the supply air static pressure
Record this positive number
Measure the return air static pressure
Record this negative number
Treat the negative number as a positive and add the two numbers together
This is total system static
Johnson Controls Unitary Products
17
Subject to change without notice. Published in U.S.A.
Copyright © 2016 by Johnson Controls, Inc. All rights reserved.
York International Corp.
5005 York Drive
Norman, OK 73069
5006147-BTG-C-0616
Supersedes: 5006147-BTG-B-0416
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