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www.
CamVa
CamVac
CamVa
Industrial Vacuum Cleaners & Dus
.co.uk
Version 3.0
October 2014
Industrial Vacuum Cleaners & Dus
Operating instructions
GV286 2.5” & 4” Inlet
Contents
XX
Explanation of Symbols
3
General Health & Safety Guidance
4-9
Additional Health & Safety for High Filtration Dust Extractors
10 - 12
Record Power Guarantee
13 - 14
2.5” Inlet
Unpacking15
Setting up Your Vacuum
15
Motor15
Important Filtration
16
Parts & Accessories
17
Hose Length and Accessories
17
Important17
4” Inlet
Unpacking18
Setting up Your Vacuum
18
Motor18
Important Filtration
19
Parts & Accessories
20
Hose Length and Accessories
20
Important20
Vacuum Filter Maintenance
21
Electrical Connection & Wiring Diagrams
22 - 24
EU Certificate of Conformity
25
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
3
Explanation of Symbols
The symbols and their meanings shown below may be used throughout this manual.
Please ensure that you take the appropriate action wherever the warnings are used.
Mandatory Instructions
i
Warnings
Indicates a risk of severe
personal injury or damage to the
machine
Read and fully understand
the instruction manual before
attempting to use the machine.
Indicates an instruction that
requires particular attention
Indicates a risk of severe
personal injury from electrical
shock
Kg
i
Wear protective
eyewear
i
Kg
Kg
i
i
i
Kg
Indicates a risk of severe
i
personal injury
from airborne
i
objects
Use respiratory
i
protective
equipment
i
i
Risk of personal injury from
lifting of heavy items
Use hearing
protection
Risk of fire
Kg
Use suitable
protective footwear
i
Use protective
work gloves
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
General Health & Safety Guidance
4
Ensure that you carefully read and fully understand the instructions in this manual before assembly,
installation and use of this product. Keep these instructions in a safe place for future reference.
WARNING: for your own safety, do not attempt to operate this machine until it is completely
assembled and installed according to these instructions.
WARNING: When using any machine, basic safety precautions should always be followed to reduce
the risk of fire, electric shock and personal injury.
Safe Operation
1. Use Personal Protective Equipment (PPE)
•The operation of any machine can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Protective eyewear or other suitable eye protection or face shield
should be used at all times. Everyday spectacles only have impact resistant lenses. They are not
protective eyewear and do not give additional lateral protection.
•Use respiratory protective equipment (dust mask etc.) if the machining operation creates dust.
Exposure to high levels of dust created by machining hardwoods, softwoods and man made
composite boards can result in serious health problems. Some imported hardwoods give off highly
irritating dust, which can cause a burning sensation. The use of respiratory protective equipment
should not be seen as an alternative to controlling the risk of exposure at source by using adequate
dust extraction equipment.
•The use of ear plugs or ear defenders is recommended when the machine is in use, particularly if the
noise level exceeds 85 dB.
•Wear suitable protective gloves when handling cutting tools or blades. Gloves should NOT be worn
when using the machine as they can be caught in moving parts of the machine.
•Non-slip safety footwear is recommended when using the machine and handling large work pieces.
2. Dress appropriately
•Do not wear loose clothing, neckties or jewellery; they can be caught in moving parts of the
machine.
• Roll up long sleeves above the elbow.
• Wear protective hair covering to contain long hair.
3. Safety warnings
• Find and read any warning labels on the machine
•It is important that any labels bearing health and safety warnings are not removed, defaced or
covered. Replacement labels can be obtained by contacting our Customer Service Department.
4. Familiarise yourself with the machine
•If you are not thoroughly familiar with the operation of this machine, obtain advice from your
supervisor, instructor, or other qualified person or contact your retailer for information on training
courses. Do not use this machine until adequate training has been undertaken.
5. Take care when moving or positioning the machine
•Some machines can be very heavy. Ensure the floor of the area in which the machine is to be used
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
General Health & Safety Guidance
5
is capable of supporting the machine.
•The machine and its various components can be heavy. Always adopt a safe lifting technique
and seek assistance when lifting heavy components. In some cases it may be necessary to use
mechanical handling equipment to position the machine within the work area.
•Some machines have optional wheel kits available to allow them to be manoeuvred around the
workshop as required. Care should be taken to install these according to the instructions provided.
•Due to the nature of the design of some machines the centre of gravity will be high making them
unstable when moved. Extreme care should be taken when moving any machine.
• If transportation of the machine is required then all precautions relating to the installation and
handling of the machine apply. In addition, ensure that any vehicles or manual handling equipment
used for transportation are of adequate specification.
6. The machine should be level and stable at all times
•When using a leg stand or cabinet base that is designed to be fitted to the machine, always ensure
that it is securely fastened to the machine using the fixings provided.
•If the machine is suitable to be used on a workbench, ensure that the workbench is well constructed
and capable of withstanding the weight of the machine. The machine should always be securely
fastened to the workbench with appropriate fixings.
•Where possible, floor standing machines should always be secured to the floor with fixings
appropriate to the structure of the floor.
•The floor surface should be sound and level. All of the feet of the machine should make contact
with the floor surface. If they do not, either re-locate the machine to a more suitable position or use
packing shims between the feet and the floor surface to ensure the machine is stable.
7. Remove adjusting keys and wrenches
•Ensure that all adjusting wrenches and keys are removed before switching the machine ‘ON’. There
is a risk of severe personal injury or damage to the machine from airborne objects.
8. Before switching the machine ‘ON’
• Clear the machine table of all objects (tools, scrap pieces etc.)
•Make sure there is no debris between the work piece and the table / work support.
•Ensure that the work piece is not pressed against, or touching the saw blade or cutting tool.
•Check all clamps, work holding devices and fences to ensure that they are secure and cannot move
during machining operations.
•Plan the way that you will hold and feed the work piece for the entire machining operation.
9. Whilst machining
•Before starting work, watch the machine while it runs. If it makes an unfamiliar noise or vibrates
excessively, switch the machine ‘OFF’ immediately and disconnect it from the power supply. Do not
restart until finding and correcting the source of the problem.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
General Health & Safety Guidance
6
10. Keep the work area clear
•Working clearances can be thought of as the distances between machines and obstacles that allow
safe operation of every machine without limitation. Consider existing and anticipated machine needs,
size of material to be processed through each machine and space for auxiliary stands and/or work
tables. Also consider the relative position of each machine to one another for efficient material
handling. Be sure to allow yourself sufficient room to safely operate your machines in any
foreseeable operation.
•Cluttered work areas and benches create the risk of accidents. Keep benches clear and tidy away
tools that are not in use.
•Ensure that the floor area is kept clean and clear of any dust and debris that may create trip or slip
hazards.
11. Consider the work area environment
• Do not expose the machine to rain or damp conditions.
•Keep the work area well lit and ensure that there is artificial lighting available when there is
insufficient natural light to effectively light the work area. Lighting should be bright enough to
eliminate shadow and prevent eye strain.
•Do not use the machine in explosive environments eg. in the presence of flammable liquids, gases or
dust.
•The presence of high levels of dust created by machining wood can present a risk of fire or explosion.
Always use dust extraction equipment to minimise the risk.
12. Keep other persons away (and pets)
• The machine is designed to be used by one person only.
•Do not let persons, especially children, touch the machine or extension cable (if used) and keep
visitors away from the work area.
•Never leave the machine running unattended. Turn the power supply off and do not leave the
machine unattended until it comes to a complete stop.
•If the work area is to be left unattended, all machinery should be switched ‘OFF’ and isolated from
the mains power supply.
13. Store machines safely when not in use
•When not in use, machines should be stored in a dry place, out of reach of children. Do not allow
persons unfamiliar with these instructions or with the machine to operate it.
14. Do not overreach
•Choose a working position that allows your body to remain balanced and feed the work piece in to
the machine without overreaching.
• Keep proper footing and balance at all times.
15. Electrical supply
•Electrical circuits should be dedicated to each machine or large enough to handle combined motor
amp loads. Power outlets should be located near each machine so that power or extension cables
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
General Health & Safety Guidance
7
are not obstructing high-traffic areas. Observe local electrical guidelines for proper installation of new
lighting, power outlets, or circuits.
• The machine must be connected to an earthed power supply.
•The power supply must be equipped with a circuit breaker that provides short circuit, overload and
earth leakage protection.
•The voltage of the machine must correspond to the voltage of the mains power supply.
•The mains plug fitted to the machine should always match the power outlet. Do not modify the plug
in any way. If a replacement plug is required it should be fitted by a competent person and of the
correct type and rating for the machine.
•If you are unsure about any electrical connections always consult a qualified electrician.
16. Avoid unintentional starting of the machine
•Most machines are fitted with a no-volt release (NVR) switch to prevent unintentional starting. If in
doubt always ensure the machine switch is in the ‘OFF’ position before connecting it to the power
supply. This means the machine will not automatically start up after a power cut or switching on of
the power supply, unless you first reset the start switch.
17. Outdoor use
• Your machine should not be used outdoors.
18. Extension cables
•Whenever possible, the use of extension cables is not recommended. If the use of an extension
cable is unavoidable, then it should have a minimum core cross section of 2.5 mm² and limited to a
maximum length of 3 metres.
•Extension cables should be routed away from the direct working area to prevent a trip hazard.
19. Guard against electric shock
•Avoid body contact with earthed or grounded surfaces such as pipes and radiators. There is an
increased risk of electric shock if your body is earthed or grounded.
20. Always work within the machine’s intended capacities
•Operator safety and machine performance are seriously adversely affected if attempts to make the
machine perform beyond its limits are made.
21. Do not abuse the power cable
•Never pull the power cable to disconnect it from the power socket. Always use the plug.
• Keep the power cable away from heat, oil and sharp edges.
• Do not use the power cable for carrying or moving the machine.
22. Secure the work piece
•Ensure that the work piece is securely held before starting to machine it.
•When working within 300 mm of the machining area, always use a push stick to feed the work piece
in to the blade or cutting tool. The push stick should have a minimum length of 400 mm. If the push
stick becomes damaged, replace it immediately.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
General Health & Safety Guidance
8
•Use extra supports (roller support stands etc.) for any work pieces large enough to tip when not held
down to the table top.
•Do not use another person as a substitute for a table extension, or as additional support for a work
piece that is longer or wider than the basic table, or to help feed, support, or pull the work piece.
• Do not attempt to machine more than one work piece at a time.
•When feeding the work piece towards the blade or cutting tool never position your hands in direct
line of the cutting path. Avoid awkward operations and hand positions where a sudden slip could
cause your hand or fingers to move into the machining area.
23. Stay alert
•Safety is a combination of operator common sense and alertness at all times when the machine is
being used.
•Use all machines with extreme care and do not use the machine when you are tired or under the
influence of drugs, alcohol or medication.
24. Use the correct tool for the job
•Do not use the machine for any purpose other than which it was designed.
•When selecting replacement cutting tools and blades, always ensure that they are designed
to cut the material that you intend to use them for. If in any doubt seek further advice from the
manufacturer.
25. Connect dust extraction equipment
•Always use dust extraction equipment. The dust extractor should be of suitable size and capacity
for the machine that it is connected to and have a filtration level appropriate to the type of waste
being collected. Refer to the relevant section of the manual for details of the specific dust extraction
requirements for this machine.
•The dust extractor should be switched ‘ON’ before starting the machine that it is connected to. The
dust extractor should be left running for 30 seconds after the last machining operation is complete in
order to clear any residual waste from the machine.
26. Ensure that the machine is correctly guarded
•Never use the machine if any of the standard safety guards and equipment are removed or damaged.
•Some machines incorporate safety interlocks to prevent the machine from being used without the
guards in place. Never attempt to bypass or modify the interlocks to allow the machine to be used
without the guards in place.
27. Maintain your machine with care
•This manual gives clear instructions on installation, set up and operation of the machine and also
details any routine and preventative maintenance that should be performed periodically by the user.
•Remember always to switch off and unplug the machine from the power supply before carrying out
any setting up or maintenance operations.
•Follow any instructions for the maintenance of accessories and consumables.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
General Health & Safety Guidance
9
•Do not use compressed air to clean the machine. Always use a brush to dislodge dust in places that
are awkward to reach and a dust extractor to collect the waste.
•Inspect electric cables periodically and, if damaged, have them replaced by an authorised service
facility or qualified electrician.
•Inspect extension cables (if used) periodically and replace if damaged.
28. Keep cutting tools sharp and clean
•Correctly maintained cutting tools are easier to control and less likely to bind.
•Cutting tools and blades can become hot during use. Take extreme care when handling them and
always allow them to cool before changing, adjusting or sharpening them.
29. Disconnect the machine from the power supply
•When not in use, before servicing, changing blades etc. always disconnect the machine from the
power supply.
30. Check for damaged parts
•Before each use of the machine, it should be carefully checked to determine that it will operate
properly and perform its intended function.
•Check for alignment of moving parts, binding of moving parts, breakage of parts and any other
conditions that may affect the operation of the machine.
•A guard or other part that is damaged should be properly repaired or replaced by a qualified person
unless otherwise indicated in this instruction manual.
•Do not use the machine if the switch does not turn the machine ‘ON’ and ‘OFF’.
• Have defective switches replaced by a qualified person.
31. Warning!
•The use of any accessory or attachment, other than those recommended in this instruction manual,
or recommended by our Company may present a risk of personal injury or damage to the machine
and invalidation of the warranty.
32. Have your machine repaired by a qualified person
•This machine complies with the relevant safety rules and standards appropriate to its type when
used in accordance with these instructions and with all of the standard safety guards and equipment
in place. Only qualified persons using original spare parts should carry out repairs. Failure to do this
may result in considerable danger to the user and invalidation of warranty.
33. Caution! Motor may become hot during use
• It is normal for motors on some machines to become hot to the touch during use. Avoid touching the
motor directly when in use.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
Additional Health & Safety for High
Filtration Dust Extractors
10
1. Safe Operation
•Floor standing dust extractors should be positioned on a level floor. Ensure that there is no
debris between the base of the extractor and the floor.
•Wall mounted dust extractors, or those used with an optional wall mounting bracket, should
be fixed to a solid block or brick wall using suitable fixings that will withstand the weight of
the machine. If fixing to a studded wall, care should be taken to locate the fixings in to the
studding of the wall. Plasterboard alone is not strong enough to withstand the weight of the
machine.
•When wall mounting the dust extractor always consider it’s gross weight when full of waste
in order to select the correct type of fixings.
• Never place the dust extractor on a raised surface or workbench.
•In all cases, position the dust extractor as close as possible to the application it is to be
used for.
•It may be necessary to increase the length or reduce the diameter of the extraction hose to
suit the application. Never over stretch the hose to make it reach.
•The strength of suction alone may cause the dust extractor to be pulled in the direction of
the hose, particularly if the hose has been over stretched or if an optional wheel kit is fitted.
Never stand directly between the dust extractor and the machine that it is connected to.
2. Familiarise yourself with the machine
•If you are not thoroughly familiar with dust extractors, be aware of the inherent risks due
to the way in which these machines work. There are moving parts inside the machine
that can cause serious injury. Always strictly follow any safety instructions detailed in the
manual when using, emptying or servicing the machine.
3. Before switching the machine ‘ON’:
•Remove the transit strap, which is used to secure the lid assembly to the drum body,
before use. Never use the machine with this strap fitted as it is designed purely to protect
the machine during transit.
•Ensure that the switch of the machine is in the ‘OFF’ position before connecting or
disconnecting the power supply.
•Ensure that the extraction hose is securely fitted to the outlet of the dust extractor.
•Always ensure that the cartridge and paper filter are securely and correctly positioned
before using the dust extractor. Failure to do so will result in dust being sucked into the
motor. Always ensure a good seal between the filter and motor enclosure.
•Check that the drum filter is in place (certain models only) before replacing the lid of the
machine.
•Check that the dust collection bag (certain models only) is secure and not damaged.
If damaged, replace the collection bag before starting the machine.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
Additional Health & Safety for High
Filtration Dust Extractors
11
4. Whilst using the dust extractor:
•Do not completely cover the end of the extraction hose as the machine may be pulled in
the direction of the hose.
• Do not attempt to remove the lid assembly from the drum body.
•Do not attempt to use the dust extractor without the extraction hose fitted to the inlet on
the drum body.
•This product is for dry use only and should not be used or stored outdoors or in wet
conditions.
•All Record Power dust extractors are designed solely for use with wood dust and chippings.
Do not use the machine to remove vapours, fumes, gases or other materials such as plaster
dust, as there is a risk of combustion. Doing so will invalidate the warranty and may result
in damage to the machine or serious injury to the user.
• Do not use the machine to pick up hazardous dust.
•If the hose becomes blocked, switch the machine ‘OFF’ immediately to prevent any
damage to the machine and disconnect from the power supply before removing the
blockage. Never attempt to place your hand inside the hose or inlet of the dust extractor
whilst it is running.
•Do not pick up liquids and scrap metal (such as nails and filings) or any combustible
substance.
• Ensure that the machine is used in a well ventilated area.
5. Avoiding fires:
•Wood dust is combustible and when suspended in the air, it may form a cloud which can
explode if the air concentration is higher than 40g/m³.
•Sparks can smolder in dust for a long time before fire or flame is detected. If metal
contacts metal during operation, immediately switch the machine ‘OFF’, disconnect the
power cable from the mains supply and wait for the motor to come to a complete stop.
Empty the dust into an approved air tight metal container in case of spark. Remedy the
metal to metal contact problem before resuming operation.
•Do not operate the dust extractor in environments containing explosive risks, such as pilot
lights, open flames, vapours, gases or high levels of airborne dust.
6. Maintenance:
•Always switch the machine ‘OFF’, disconnect from the power supply and wait until the
motor has completely stopped before carrying out any routine maintenance such as
emptying waste or replacing filters.
•When replacing the filters, keep your hands away from the fan blade within the motor.
•A paper filter must always be fitted to the cartridge filter as this filters particles as small as
0.5 microns and provides protection from fine dust which is most hazardous to health.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
Additional Health & Safety for High
Filtration Dust Extractors
12
•Do not switch the head unit ‘ON’ unless it is attached to the collection drum or body unit.
The centrifugal force created by the motor will cause the head to rotate very quickly and
can cause serious personal injury.
•If the machine becomes hot during use this means the filters are blocked and need to be
cleaned. Any damage to the machine caused by blocked filters will not be covered under
warranty.
7. The elimination or control of risks from wood dust is required by the ‘Health & Safety at
Work etc. Act 1974’, the ‘Provision & Use of Work Equipment Regulations 1998’ and the
‘Control of Substances Hazardous to Health (COSHH) Regulations 2002’. We recommend
that you study and follow these regulations.
Further guidance can be obtained from The Health & Safety Executive and their website
www.hse.gov.uk.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
Record Power Guarantee
13
“Products” means the Products sold by Record Power subject to these terms and conditions;
“Record Power” is Record Power Limited, whose company registration number is 4804158 and
registered office address is Centenary House,
11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA and sells through a network of
Authorised Dealers;
“Authorised Distributor” is the nominated importer for your region who will generally sell through a
network of Authorised Dealers. Details of Authorised Distributors for specific countries can be found in
the Product manual or at www.recordpower.info;
“Authorised Dealer” is a retailer or business authorised to sell Record Power Products to end users.
1Guarantee
1.1 Record Power guarantees that for a period of 5 years from the date of purchase the components
of qualifying Products (see clauses 1.2.1 to 1.2.9) will be free from defects caused by faulty
construction or manufacture.
1.2 During this period Record Power, its Authorised Distributor or Authorised Dealer will repair or
replace free of charge any parts which are proved to be faulty in accordance with paragraphs 1.1
above provided that:
1.2.1 you follow the claims procedure set out in clause 2 below;
1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are given a reasonable
opportunity after receiving notice of the claim to examine the Product;
1.2.3if asked to do so by Record Power, its Authorised Distributor or Authorised Dealer, you return
the Product, at your own cost, to Record Power's premises or other approved premises such as
those of the Authorised Distributor or supplying Authorised Dealer, for the examination to take
place;
1.2.4the fault in question is not caused by industrial use, accidental damage, fair wear and tear, wilful
damage, neglect, incorrect electrical connection, abnormal working conditions, failure to follow
our instructions, misuse, or alteration or repair of the Product without our approval;
1.2.5the Product has been used in a domestic environment only;
1.2.6 the fault does not relate to consumable Products such as blades, bearings, drive belts or other
wearing parts which can reasonably be expected to wear at different rates depending on usage
(for full details contact Record Power or your local Authorised Distributor);
1.2.7the Product has not been used for hire purposes, by you or by a previous owner;
1.2.8 the Product has been purchased by you as the guarantee is not transferable from a private sale.
1.2.9where the Product has been purchased from a retailer, the 5 year guarantee is transferable and
begins on the date of the first purchase of the Product and in the event of a claim under this
guarantee proof of the original purchase date will be required to validate the warranty period.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
Record Power Guarantee
2
14
Claims Procedure
2.1 In the first instance please contact the Authorised Dealer who supplied the Product to you. In
our experience many initial problems with machines that are thought to be due to faulty parts
are actually solved by correct setting up or adjustment of the machines. A good Authorised
Dealer should be able to resolve the majority of these issues much more quickly than
processing a claim under the guarantee.
2.2 Any damage to the Product resulting in a potential claim under the guarantee must be
reported to the Authorised Dealer from which it was purchased within 48 hours of receipt.
2.3If the Authorised Dealer who supplied the Product to you has been unable to satisfy your
query, any claim made under this Guarantee should be made directly to Record Power or
its Authorised Distributor (for details of the Authorised Distributor in your country please see
your Product manual or check www.recordpower.info for details). The claim itself should be
made in a letter setting out the date and place of purchase, and giving a brief explanation
of the problem which has led to the claim. This letter should then be sent with proof of the
purchase date (preferably a receipt) to Record Power or its Authorised Distributor. If you
include a phone number or email address this will help to speed up your claim.
2.4Please note that it is essential that the letter of claim reaches Record Power or its Authorised
Distributor on the last day of this Guarantee at the latest. Late claims will not be considered.
3
Limitation of Liability
3.1 We only supply Products for domestic and private use. You agree not to use the Product for
any commercial, business or re-sale purposes and we have no liability to you for any loss of
profit, loss of business, business interruption or loss of business opportunity.
3.2This Guarantee does not confer any rights other than those expressly set out above and does
not cover any claims for consequential loss or damage. This Guarantee is offered as an extra
benefit and does not affect your statutory rights as a consumer.
4Notice
This Guarantee applies to all Products purchased from an Authorised Dealer of Record
Power within the United Kingdom of Great Britain and Northern Ireland. Terms of Guarantee
may vary in other countries – please check with the Authorised Distributor in your country
(details of the Authorised Distributor for your country can be found in the manual or at www.
recordpower.info).
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
2.5” Inlet
15
Unpacking
The GV286 vacuum is shipped in one carton.
Additional to the machine in the carton will be (if ordered) either a standard tool kit or full
tools kit. 1 x 2.5” Standard Tool Kit (includes 1 x 2.5” diameter x 2.5m Long Flexible Hose,
1 x Extension Tubes (pair), 1 x Utility Nozzle (square tool) and 1x Crevice Tool. A 2.5” Full
tool kit comprises of a 2.5” standard tool kit plus 1 x 2.5” floor tool and 1 x 2.5” round
dusting brush.
Setting Up Your Vacuum
Since the unit comes completely assembled, it is very simple to put into
operation. The following steps should be taken after unpacking:
1.
2.
3.
4.
Ensure that the elasticated drum filter is in place around the top lip of the drum.
Replace lid and lock with toggle clamps.
Slip flexible hose into the intake opening.
Your vacuum is ready for use.
Motor
The vac motor supplied is a highly efficient, ball bearing type design for
intermittent use and DRY pick up only. Standard rating is for 230/240V, operating on
a 50/60 cycles AC supply and developing 1.3 HP/ 1100W. Each motor is rated at 1kW
and will require to be turned off for 10-15 minutes after 2 hours of use.
Fuse ratings are as follows: - 1000W (single motor) = 7Amp. 2000W (twin motor) = 9
or 10 Amp
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
Camvac machines are equipped with full 3-stage filtration to 0.5 microns;
the vacuum
system
isfilter
completely
dependent
on thea three
air
filter
sofsupplied
with
a cloth
bag over
which is fitted
paper
bag
efficiency
of the
vacuum
system
is completely
dependent
on the
three air
s
unit
is
supplied
with
a
cloth
filter
bag
over
which
is
fitted
a
paper
bag
elastic
band.
filter fits
the
edge
thewhich
drum.is fitted
bags.
ThisThe
unit third
is supplied
withround
a cloth
filter
bagofover
a pape
y
an
elastic
band.
The
third
filter
fits
round
the
edge
of
the
drum.
2.5”
Inlet
16
Important
Filtration
lters,
whichby
are
(cold
be shaken
outdrum
secured
anwashable
elastic band.
Thewater
third wash),
filter fitsshould
round the
edge of the
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filters,
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washable
(cold
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wash),
should
be
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outsha
two
cloth filters,
whichwith
arefull
washable
(cold water
wash), should be
vals.Camvac
machines
are equipped
3-stage filtration
to 0.5 microns;
intervals.
efficiency
of the
vacuum
systemtois avoid
completely
dependent
the three air filter
atbe
regular
intervals.
must
changed
regularly
clogging
andonconsequent
r bag
must
be
changed
regularly
to
avoid
clogging
and
consequent
bags.
This
unit
is
supplied
with
a
cloth
filter
bag
over
which
is
fitted
a paper
bagconseque
The paper
bag
must be
changed
regularly
avoidbags
clogging
and
d damage
toanthe
motor,
the
replacement
of to
these
is
entirely
Important
Filtration
secured
by
elastic
band.
The
third
filter
fits
round
the
edge
of
the
drum.
ng and
damageand
to the
motor,tothe
of these bags
is entirely
overheating
damage
thereplacement
motor,
the replacement
of these
bags is en
he soiling
being
collected,
a
good
indicator
of
replacement
is when
The
two
cloth
filters,
which
are
washable
(cold
water
wash),
should
be
shaken
out
Camvac
machines
are
equipped
with
full
3-stage
filtration
to
0.5
microns.
Efficiency
of
the
nt ondependant
the soiling
being
collected,
a
good
indicator
of
replacement
is
when
on
the
soiling
being
collected,
a good of
indicator
of replacement
atis
regular
intervals.
ust
present
on
the
filter
bag
or
in
the
absence
any
visible
vacuum system is completely dependent on the three air filter bags.
er of
dust
isisbag
present
onchanged
filter
bagthe
or
in the
absence
of
any
visible
aThis
fine
layer
of dust
isathe
present
on
filter
bag
ora in
the
absence
ofanany visi
The
paper
must
be
regularly
to which
avoid
clogging
and
consequent
unit
supplied
with
cloth
filter
bag
over
is
fitted
paper
bag
secured
by
y
2
or
3
bag
empty’s.
This
is
particularly
important
when
fine
s every
2
or
3
bag
empty’s.
This
is
particularly
important
when
fine
overheating
and
damage
to
the
motor,
the
replacement
of
these
bags
is
entirely
elastic band.every
The third
round
the edge This
of the is
drum.
indicators
2 filter
or 3fitsbag
empty’s.
particularly important when fin
as
flour,
soot,
fine
wood
dust
etc.
are
being
handled.
The
motor
The
two
cloth
filters,
which
are
washable
(cold
water
wash),
should
be
shaken
out
at
dependant
on
the
soiling
being
collected,
a
good
indicator
of
replacement
ismotor
when
such
as
flour,
soot,
fine
wood
dust
etc.
are
being
handled.
The
materials such as flour, soot, fine wood dust etc.
are
being
handled.
The m
intervals.
a regular
fine
layer
ofchecking
dust is present
on
the filter
bag
or in the
absence
ofare
anyin
visible
rted
without
the
cloth
and
paper
filter
bags
be started
without
checking
the
cloth
and
paper
filter
bags
are
in
must
not bag
be started
without
checking
the
clothand
andconsequent
paper filter
bags are in
The paper
changed
regularly
toisavoid
clogging
indicators
everymust
2 orbe
3 bag
empty’s.
This
particularly
important
when overheating
fine
ean.
Replacements
are
available
from
Camvac
at
the
address
nd materials
clean.
Replacements
are
available
from
Camvac
at
the
address
position
and
clean.
Replacements
fromdependant
Camvac
the addre
and damage
toas
the
motor,
the fine
replacement
ofare
these
bags
is entirely
onatthe
such
flour,
soot,
wood dust
etc.available
are
being
handled.
The motor
soiling
being
collected,
a
good
indicator
of
replacement
is
when
a
fine
layer
of
dust
is
warrenty
card.
shown
on
your
warrenty
card.
your
card.
mustwarrenty
not be started
without checking the cloth and paper filter bags are in
present on the filter bag or in the absence of any visible indicators every 2 or empties of
position and clean. Replacements are available from Camvac at the address
the bag. This is particularly important when fine materials such as flour, soot, fine wood
shown
on are
your
warrenty
card.
dust etc.
being
handled.
The motor must not be started without checking the cloth and
paper filter bags are in position and clean. Replacements are available from Camvac.
Vacuum
removal
filter removal
Paper filterPaper
removalfilterMotor
filter removal
Vacuumhead
head
removal Drum Drum
filter removal
removal
MotorV
dval
removal
Drum
filter
Motor
remo
Vacuum Drum
head removal
Drumremoval
filter removal
Paperfilter
filter removal
removal Motor
Motor
filter filter
removal
filter removal
PaperPaper
filter
removal
filter
removal
Tel: 0844 324 6781 Fax: 0844 324 6782
Email: 324
[email protected]
Tel: 0844
6781 Fax: 0844 324 6782
Tel:
0844
324
6781Fax:Fax:
0844
324
6782
0844
324
6781
0844
324
6782
Email:
[email protected]
Tel: 01246 571 020 Fax: 01246 571 030
Email:
[email protected]
Email:
[email protected]
Email:
[email protected]
2.5” Inlet
17
Parts & Accessories
Accessories and replacement parts are available upon request.
Hose Length & Accessories
Camvac do not advise the increase in length of inlet hose to more than 2 times the
standard hose length (2.5 metres). Camvac machines are used in a wide variety of
applications and guidance cannot be given which covers every eventuality. If you find
that you have a particular application and require either a reducer, adaptor or extra length
hoses please do not hesitate to contact us for clarification as to the acceptability of this
adaptor to the Camvac machine.
Important
Check the paper filter bags each time you use the vac. The bag must be kept clean if your
vac is to work efficiently. Failure to follow the operating instructions could invalidate your
guarantee.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
4” Inlet
18
Unpacking
The GV286 vacuum is shipped in one carton.
Additional to the machine in the carton will be ( if ordered ) 2.5 metre 4” clear steel
reinforced Urethane vacuum hose, it should be noted that Urethane hose has a life
expectancy of 5 to 10 times the life of conventional PVC hoses.
Any of the Camvac machines supplied with a 4” inlet can be successfully reduced
down to accept a 2.5” tool kit.
Setting Up Your Vacuum
Since the unit comes completely assembled, it is very simple to put into operation.
The following steps should be taken after unpacking:
1. Ensure that the elasticated drum filter is in place around the top lip of the drum.
2. Replace lid and lock with toggle clamps.
3. Slip flexible hose into the intake opening.
4. Your vacuum is ready for use.
Motor
The vac motor supplied is a highly efficient, ball bearing type design for intermittent use
and DRY pick up only. Standard rating is for 230/240V, operating on a 50/60 cycles AC
supply and developing 1.3 HP/ 1100W. Each motor is rated at 1kW and will require to be
turned off for 10-15 minutes after 2 hours of use.
Fuse ratings are as follows: - 1000W ( single motor ) = 7Amp. 2000W ( twin motor )
= 9 or 10Amp.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
4” Inlet
machines
are equipped
with full 3-stage filtration
to 0.5
microns;
vacuum
is completely
on the
three
airtofilter
Camvacsystem
machines
are equippeddependent
with full 3-stage
filtration
0.5 microns;
of
the
vacuum
system
is
completely
dependent
on
the
three
air
filter
s supplied
with
a cloth
filtersystem
bag over
which is fitted
a paper
bag
efficiency
of the
vacuum
is completely
dependent
on the
three air
slastic
unit isband.
supplied
with
a
cloth
filter
bag
over
which
is
fitted
a
paper
bag
filter fits
the
edge
thewhich
drum.is fitted
bags.
ThisThe
unit third
is supplied
withround
a cloth
filter
bagofover
4”
Inlet
19a pape
y
an
elastic
band.
The
third
filter
fits
round
the
edge
of
the
drum.
Important
Filtration
lters,
whichby
are
(cold
be shaken
outdrum.
secured
anwashable
elastic band.
Thewater
third wash),
filter fitsshould
round the
edge of the
lothThe
filters,
which
are
washable
(cold
water
wash),
should
be
shaken
outsha
two
cloth filters,
whichwith
arefull
washable
(cold water
wash), should be
als.Camvac
machines
are equipped
3-stage filtration
to 0.5 microns;
intervals.
efficiency
of the
vacuum
systemtois avoid
completely
dependent
the three air filter
atbe
regular
intervals.
must
changed
regularly
clogging
andonconsequent
r bag
must
be
changed
regularly
to
avoid
clogging
and
consequent
bags.
This
unit
is
supplied
with
a
cloth
filter
bag
over
which
is
fitted
a paper
bagconseque
Important
Filtration
The paper
bagmotor,
must be
changed
regularly
to
avoidbags
clogging
and
d damage
to
the
the
replacement
of
these
is
entirely
by an elastic
band.
The third
filter
fits round the
of the
drum.
ng secured
and
damage
to the
motor,
the
replacement
ofedge
these
bags
is entirely
overheating
and
damage
to
the
the replacement
of
these
bags
is en
Camvac
machines
are
equipped
with
full motor,
3-stage
filtration
toreplacement
0.5should
microns.
Efficiency
of
he soiling
being
collected,
awashable
good
indicator
of
is when
The
two
cloth
filters,
which
are
(cold
water
wash),
be
shaken
out
t ondependant
the
soiling
being
collected,
a
good
indicator
of
replacement
is
when
on
being
collected,
a good
indicator
of replacement
vacuum
system
is soiling
completely
dependent
on the three
air filter
bags.
atisthe
regular
intervals.
ustof
present
onthe
the
filter
bag
or
inover
the
absence
of
any
visible
This
unit
is
supplied
with
a
cloth
filter
bag
which
is
fitted
a
paper
bag
secured
by
er
dust
is
present
on
the
filter
bag
or
in
the
absence
of
any
visible
a fine
layer
of dust
is present
on the
or inand
the
absence
ofan
any visi
The
paper
bag must
be changed
regularly
to filter
avoid bag
clogging
consequent
2
or
3
bag
empty’s.
This
particularly
important
when
fine
elastic
band.
The third filter
fitsis
round
the edge of the
drum.
every
2
or
3
bag
empty’s.
This
is
particularly
important
when
fine
overheating
and
damage
the
motor,
the replacement
of these bags
is entirely when fin
indicators
every
2which
orto3are
bag
empty’s.
This
particularly
important
The two
cloth
filters,wood
washable
(coldbeing
water is
wash),
should be
shaken
out at
as
flour,
soot,
fine
dust
etc.
are
handled.
The
motor
dependant
on
the
soiling
being
collected,
a
good
indicator
of
replacement
ismotor
when The m
such
as flour,
soot,asfine
wood
aredust
being
materials
such
flour,
soot,dust
fineetc.
wood
etc.handled.
are beingThe
handled.
regular
intervals.
a
fine
layer
of
dust
is
present
on
the
filter
bag
or
in
the
absence
of
any
visible
rtedstarted
without
checking
the cloth
and
paper
filterand
bags
are are
in
The paper
bag
mustchecking
be changed
regularly
to avoid
consequent
overheating
be
without
the
cloth
and
paper
filter
bags
inbags are in
must
not
be
started
without
checking
theclogging
cloth
and
paper
filter
indicators
every
2
or
3
bag
empty’s.
This
is
particularly
important
when
fine
and
damage
to
the
motor,
the
replacement
of
these
bags
is
entirely
dependant
on the
an.
Replacements
are
available
from
Camvac
at
the
address
nd materials
clean.
Replacements
areindicator
available
from
at the
address
position
andcollected,
clean.
are
available
from
at isthe addres
such
as
flour, soot,
wood of
dust
etc.
areCamvac
being
handled.
The
motor
soiling being
aReplacements
goodfine
replacement
is when
a fineCamvac
layer
of
dust
warrenty
card.
shown
your
warrenty
card.
your
warrenty
card.
present
on the
filter
bag or inchecking
the
absence
any visible
indicators
2 orin
empties of
must
not on
be
started
without
theofcloth
and paper
filter every
bags are
the bag.and
Thisclean.
is particularly
important
fine materials
such asatflour,
fine wood
position
Replacements
arewhen
available
from Camvac
the soot,
address
dust
etc.
are
being
handled.
The
motor
must
not
be
started
without
checking
the
cloth
shown on your warrenty card.
and paper filter bags are in position and clean. Replacements are available from Camvac.
Vacuum
removal
filter removal
Paper filterPaper
removalfilterMotor
filter removal
Vacuumhead
head
removal Drum Drum
filter removal
removal
MotorV
dval
removal
Drum
filter
Motor
remo
Vacuum Drum
head removal
Drumremoval
filter removal
Paperfilter
filter removal
removal Motor
Motor
filter filter
removal
filter removal
PaperPaper
filter
removal
filter
removal
Tel: 0844 324 6781 Fax: 0844 324 6782
Email: 324
[email protected]
Tel: 0844
6781 Fax: 0844 324 6782
Tel:
0844
324
6781
Fax:
0844
6782
Tel: 01246
571Fax:
020
Fax:
01246
571
030
0844 324
6781Email:
0844
324324
6782
[email protected]
Email:
[email protected]
Email:
[email protected]
Email:
[email protected]
4” Inlet
20
Parts & Accessories
Accessories and replacement parts are available upon request.
Hose Length & Accessories
Camvac do not advise the increase in length of inlet hose to more than 2 times the
standard hose length (2.5 metres). Camvac machines are used in a wide variety of
applications and guidance cannot be given which covers every eventuality. If you find
that you have a particular application and require either a reducer, adaptor or extra length
hoses please do not hesitate to contact us for clarification as to the acceptability of this
adaptor to the Camvac machine.
Important
Check the paper filter bags each time you use the vac. The bag must be kept clean if your
vac is to work efficiently. Failure to follow the operating instructions could invalidate your
guarantee.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
Vacuum Filter Maintenance
Maintenance
&
Maintenance
& Wall
Wall Mounting
Mounting
21
1. Plastic Filter Cage (CVG310-100)
1.
Filter
Cage
(CVG310-100)
2. Plastic
Washable
Cloth
Motor
Filter (CVG170-100)
2.
Washable
Cloth
Motor
Filter (CVG170-100)
3. Paper Filter Bag (CVG170-101
pk of 6)
3. Rubber
Paper
Filter
(CVG170-101 pk of 6)
1. Plastic
Filter
CageBag
(CVG310-100)
4.
Band
(CVG260-100)
4. Rubber
Band
(CVG260-100)
2.Washable
Cloth
Motor
Filter
(CVG170-100)
3.Paper Filter Bag (CVG170-101 pk of 6)
4. Rubber Band (CVG260-100)
1.
1. Camvac Vacuum lid
1.
Camvac
Vacuum
lid depending upon
Camvac
Vacuum
lidvariable
(Motor
quantity
(Motor
quantity
variable depending upon
(Motor
quantity
variable
model)
model) upon model)
depending
2. Washable Cloth Drum Filter
2. Washable Cloth Drum Filter
(Size depends
on CamVac
2.Washable
Cloth Drum
Filter Model)
(Size depends on CamVac Model)
(Size depends on CamVac Model)
To keep your Camvac working as good as new for years to come,
To keeppaper
your filter
Camvac
working
as good
as up
new
Please ensure
bags
are replaced
after
tofor
20years
hourstoofcome,
machine us
Please
ensure
paper
filter
bags
are
replaced
after
up
to
20
of keep
machine
us
and
theCamvac
cloth filter
bags
and
dried
the same hours
time to
air flow
To keep
your
working
as are
goodwashed
as new for
years
to at
come,
and the cloth filter bags
are washed
and dried
at the
same time to keep air flow
unrestricted,
preventing
motor
damage.
Please ensure paper filter bags are replaced after up to 20 hours of machine use
unrestricted, preventing motor damage.
and the cloth filter bags are washed and dried at the same time to keep air flow
Please ensure
machine
is turned off completely for 10-15 mins after a maximum
unrestricted,
preventing
motor damage.
Please ensure
machine
is turned off completely for 10-15 mins after a maximum
2 hours continuous running to allow cool-down.
2 hours continuous running to allow cool-down.
Please ensure machine is turned off completely for 10-15 mins after a maximum of
Failure to comply with machine instructions will invalidate the machine warrant
2 hours
continuous
running
to allow
cool-down.
Failure
to comply
with
machine
instructions will invalidate the machine warrant
wall
mounting
system
for
the
comprises
to comply
with machine
will invalidate
the machineofwarranty.
wallFailure
mounting
system
for instructions
the GV286W
GV286W
comprises
of a
a single
single bracke
bracke
cket
should
be
mounted
at
a
suitable
height
on
a
solid
wall
or
mounte
cket should be mounted at a suitable height on a solid wall or mounte
ght
ght member
member on
on suitable
suitable stud
stud wall
wall with
with 2
2 off
off wood
wood screws
screws or
or masonry
masonry
uld
recommend
at
least
No8
x
2”
or
larger),
care
must
be
taken
Tel: 01246
01246
571 030
uld recommend
at least 571
No8 020
x 2” orFax:
larger),
care must
be taken to
to en
en
unting
point
will
take
a
loading
of
100
kgs
vertically.
Email:
[email protected]
unting point will take
a loading
of 100 kgs vertically.
Electrical Connection & Wiring Diagrams
22
Machines supplied for use in the UK are fitted with a 3 pin plug conforming to BS1363, fitted
with a fuse conforming to BS1362 and appropriate to the current rating of the machine.
Machines supplied for use in other countries within the European Union are fitted with a 2 pin
Schuko plug conforming to CEE 7/7.
Machines supplied for use in Australia & New Zealand are fitted with a 3 pin plug conforming
to AS/NZS3112.
In all cases, if the original plug or connector has to be replaced for any reason, the wires
within the mains power cable are colour coded as follows:
230 V (Single Phase)
Brown:
Live (L)
Blue: Neutral (N)
Green and Yellow: Earth (E)
The wire coloured brown must always be connected to the terminal marked ‘L’ or coloured
red. The wire coloured blue must always be connected to the terminal marked ‘N’ or coloured
black. The wire coloured green and yellow must always be connected to the terminal marked
‘E’ or with the earth symbol:
or coloured green / green and yellow.
It is important that the machine is effectively earthed. Some machines will be clearly marked
with the double insulated logo:
In this case there will not be an earth wire within the circuit.
In the case of the BS1363 plug for use in the UK, always ensure that it is fitted with a fuse
conforming to BS1362 appropriate to the rating of the machine. If replacing the original fuse,
always fit a fuse of equivalent rating to the original. Never fit a fuse of a higher rating than the
original. Never modify the fuse or fuse holder to accept fuses of a different type or size.
Where the current rating of the machine exceeds 13 A at 230 V, or if the machine is
designated for use on a 400 V 3 phase supply a connector conforming to BS4343 (CEE17 /
IEC60309) will be used.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
Electrical Connection & Wiring Diagrams
23
230 V machines will be fitted with a blue 3 pin connector. The wiring for this type of this
connector will be the same as shown above.
400 V, 3 phase machines will be fitted with a red 4 or 5 pin connector. The wiring for
this type of connector is as shown below:
400 V (3 phase)
Brown: Black:
Grey:
Blue:
Green and Yellow:
Live (L1)
Live (L2)
Live (L 3)
Neutral (N)
Earth (E)
The wire coloured brown must always be connected to the terminal marked ‘L1’.
The wire coloured black must always be fitted to the terminal marked ‘L2’.
The wire coloured grey must always be connected to the terminal marked ‘L3’.
The wire coloured blue must always be connected to the terminal marked ‘N’
or coloured black.
The wire coloured green and yellow must always be connected to the terminal marked
‘E’ or with the earth symbol
If in doubt about the connection of the electrical supply, always consult a qualified
electrician.
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
Electrical Connection & Wiring Diagrams
24
All Single Motor Machines
PE
M
L
N
Double Pole Twin Motor Machines
PE
L
M
N
M
PE
L
M
N
M
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
EU Certificate of Conformity
Record Power Ltd, Centenary House, 11 Midland Way,
Barlborough Links, Chesterfield, Derbyshire S43 4XA.
declares that the machinery described:1. Type: High Filtration Dust Extractor
2. Model No: GV286 2.5” & 4” Inlet
3. Serial No .........................................................................
Conforms with the following directives:-
Machinery Directive: 2006/42/EC
Low Voltage Directive: 2004/108/EC
Electro-Magnetic Compatibility: 2006/95/EC
and complies with the relevant essential health and safety requirements.
Signed.............................................................Dated: 10.11.2014
Andrew Greensted
Managing Director
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]
25
CamVac
CamVac
Industrial Vacuum Cleaners & Dust Extractors
Industrial Vacuum Cleaners & Dust Extractors
Tel: 01246 571 020 Fax: 01246 571 030
Email: [email protected]

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